Professional Documents
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005648MIU
005648MIU
It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Americas Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH AMERICAS CORPORATION. All product names, domain names or product illustrations, including desktop images, used in this document are trademarks, registered trademarks or the property of their respective companies. They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies. No such use, or the use of any trade name, or web site is intended to convey endorsement or other affiliation with Ricoh products.
WARNING
The Service Manual contains information regarding service techniques, procedures, processes and spare parts of office equipment distributed by Ricoh Americas Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program. Untrained and uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection.
LEGEND
PRODUCT CODE C275 (USA) C275 (LAD) GESTETNER --DX 3343/ DX 3443 COMPANY LANIER RICOH LDD130 --DX 3343 DX 3443 SAVIN 3183DNP ---
DOCUMENTATION HISTORY
REV. NO. * DATE 02/2010 COMMENTS Original Printing
C275
TABLE OF CONTENTS
PRODUCT INFORMATION
1. PRODUCT INFORMATION...........................................................1-1
1.1 SPECIFICATIONS ..................................................................................... 1-1 1.2 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS ..................................................................................................... 1-2 1.3 OVERVIEW ................................................................................................ 1-4 1.3.1 MECHANICAL COMPONENT LAYOUT ........................................... 1-4 1.3.2 ELECTRICAL COMPONENT LAYOUT ............................................ 1-5 Boards .................................................................................................. 1-6 Motors .................................................................................................. 1-6 Solenoids.............................................................................................. 1-7 Switches ............................................................................................... 1-8 Sensors ................................................................................................ 1-8 Others ................................................................................................ 1-10 1.3.3 DRIVE LAYOUT .............................................................................. 1-11
INSTALLATION
2. INSTALLATION ............................................................................2-1
2.1 INSTALLATION REQUIREMENTS ............................................................ 2-1 2.1.1 OPTIMUM ENVIRONMENTAL CONDITION .................................... 2-1 2.1.2 ENVIRONMENTS TO AVOID ........................................................... 2-1 2.1.3 POWER CONNECTION ................................................................... 2-1 2.1.4 MINIMUM SPACE REQUIREMENTS ............................................... 2-1 2.1.5 DIMENSIONS ................................................................................... 2-2 2.1.6 MAIN BODY AND PERIPHERALS ................................................... 2-3 2.1.7 POWER SOCKETS FOR PERIPHERALS ........................................ 2-4
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C275
2.2 INSTALLATION PROCEDURE .................................................................. 2-5 2.2.1 MAIN BODY ...................................................................................... 2-5 Accessory Check.................................................................................. 2-5 Installation Procedure ........................................................................... 2-6 Changing the operation panel language ............................................. 2-13 Date/Time Setting............................................................................... 2-13 SP Codes Setting ............................................................................... 2-13 2.2.2 COLOR DRUM (OPTION) .............................................................. 2-14 Accessory Check................................................................................ 2-14 Installation Procedure ......................................................................... 2-14 2.2.3 ADF (OPTION)................................................................................ 2-15 Accessory Check................................................................................ 2-15 Installation Procedure ......................................................................... 2-16 2.2.4 PLATEN COVER (OPTION) ........................................................... 2-18 Accessory Check................................................................................ 2-18 Installation Procedure ......................................................................... 2-18 2.2.5 TAPE DISPENSER (OPTION) ........................................................ 2-19 Accessory Check................................................................................ 2-19 Installation Procedure ......................................................................... 2-20 2.2.6 PRINTER UNIT VC-20 (OPTION) ................................................... 2-23 Accessory Check................................................................................ 2-23 Installation Procedure ......................................................................... 2-24 2.2.7 PRINTER UNIT TYPE 4545A (OPTION) ........................................ 2-25 Components Check ............................................................................ 2-25 Installation Procedure ......................................................................... 2-26
PREVENTIVE MAINTENANCE
3. PREVENTIVE MAINTENANCE ....................................................3-1
3.1 MAINTENANCE TABLES .......................................................................... 3-1
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4.6.7 ADJUSTING THE SCANNER POSITION ....................................... 4-17 Overview ............................................................................................ 4-17 Adjusting the Belt Contact Points for the First Scanner ...................... 4-18 Adjusting the Belt Contact Points for the Second Scanner ................. 4-19 4.7 MASTER FEED........................................................................................ 4-21 4.7.1 MASTER MAKING UNIT................................................................. 4-21 4.7.2 MASTER MAKING UNIT SET SWITCHES ..................................... 4-22 4.7.3 THERMAL HEAD ............................................................................ 4-23 Installation .......................................................................................... 4-24 4.7.4 MASTER SET COVER SENSOR ................................................... 4-25 4.7.5 MASTER END SENSOR ................................................................ 4-25 4.7.6 CUTTER UNIT ................................................................................ 4-26 4.7.7 THERMAL HEAD VOLTAGE ADJUSTMENT ................................. 4-27 4.7.8 MASTER END SENSOR ADJUSTMENT ....................................... 4-29 4.8 MASTER EJECT ...................................................................................... 4-31 4.8.1 MASTER EJECT UNIT ................................................................... 4-31 4.8.2 MASTER EJECT ROLLERS ........................................................... 4-32 4.8.3 MASTER EJECT MOTOR AND PRESSURE PLATE MOTOR....... 4-32 4.8.4 DRUM MASTER SENSOR, MASTER EJECT SENSOR AND EJECT BOX SET SENSOR ................................................................................. 4-33 4.8.5 PRESSURE PLATE HP SENSOR AND PRESSURE PLATE LIMIT SENSOR .................................................................................................. 4-34 4.8.6 AIR KNIFE FAN MOTOR ................................................................ 4-35 4.8.7 MASTER EJECT POSITION SENSOR........................................... 4-35 4.8.8 MASTER CLAMPER OPENING UNIT ............................................ 4-36 4.9 PAPER FEED .......................................................................................... 4-37 4.9.1 PICK-UP ROLLER, PAPER FEED ROLLER AND FRICTION PAD 4-37 4.9.2 PAPER TABLE LOWER LIMIT SENSOR ....................................... 4-38 4.9.3 PAPER HEIGHT SENSOR 1 AND 2 ............................................... 4-39 4.9.4 PAPER END SENSOR ................................................................... 4-40 4.9.5 PAPER TABLE MOTOR ................................................................. 4-41 4.9.6 PAPER FEED CLUTCH .................................................................. 4-41 4.9.7 PAPER SEPARATION PRESSURE ADJUSTMENT ...................... 4-42
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Rev. 12/15/2010
4.10 PRINTING .......................................................................................... 4-43 4.10.1 PRESS ROLLER ........................................................................ 4-43 4.10.2 REGISTRATION SENSOR ......................................................... 4-44 4.10.3 FEED START TIMING SENSOR ................................................ 4-44 4.10.4 2ND FEED TIMING SENSOR..................................................... 4-45 4.10.5 REGISTRATION MOTOR ........................................................... 4-46 4.10.6 REGISTRATION ROLLER .......................................................... 4-47 4.10.7 PRESS ROLLER RELEASE SOLENOIDS ................................. 4-49 4.10.8 PRESS ROLLER RELEASE LEVER ADJUSTMENT ................. 4-50 4.10.9 PRINTING PRESSURE ADJUSTMENT ..................................... 4-52 4.11 DRUM ................................................................................................ 4-53 4.11.1 PREPARATION .......................................................................... 4-53 4.11.2 CLOTH SCREEN ........................................................................ 4-53 Installation .......................................................................................... 4-54 4.11.3 CLAMPER AND METAL SCREEN ............................................. 4-56 Installation .......................................................................................... 4-57 4.11.4 INK PUMP UNIT ......................................................................... 4-58 4.11.5 INK ROLLER UNIT AND INK ROLLER ONE-WAY CLUTCH ..... 4-59 4.11.6 DOCTOR ROLLER GAP ADJUSTMENT ................................... 4-61 4.11.7 INK DETECTION ADJUSTMENT ............................................... 4-63 Using an Oscilloscope ........................................................................ 4-63 Simple Method ................................................................................... 4-64 4.12 PAPER DELIVERY ............................................................................ 4-65 4.12.1 PAPER DELIVERY UNIT ............................................................ 4-65 4.12.2 DELIVERY BELT, PAPER EXIT SENSOR, VACUUM FAN MOTOR AND PAPER DELIVERY UNIT BUSHINGS .............................. 4-67 4.12.3 PAPER DELIVERY MOTOR ....................................................... 4-68 4.12.4 EXIT PAWL ADJUSTMENT ........................................................ 4-69 Clearance adjustment ........................................................................ 4-69 Timing adjustment .............................................................................. 4-70 4.13 MAIN DRIVE ...................................................................................... 4-72 4.13.1 REGISTRATION MOTOR ........................................................... 4-72 4.13.2 MAIN MOTOR............................................................................. 4-74 4.13.3 MAIN DRIVE TIMING BELT ADJUSTMENT .............................. 4-75 4.13.4 MAIN MOTOR PULLEY POSITION ............................................ 4-76 4.14 MODIFICATION OF COLOR DRUM INTO BLACK DRUM ................ 4-77
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SYSTEM MAINTENANCE
5. SYSTEM MAINTENANCE ............................................................. 79
5.1 SERVICE PROGRAM MODE ..................................................................... 79
TROUBLESHOOTING
6. TROUBLESHOOTING ..................................................................6-1
6.1 TROUBLESHOOTING GUIDE ................................................................... 6-1
ENERGY SAVING
7. ENERGY SAVING .........................................................................7-1
7.1 ENERGY SAVE ......................................................................................... 7-1 7.1.1 ENERGY SAVER MODES................................................................ 7-1 Timer Settings ...................................................................................... 7-2 Recommendation ................................................................................. 7-2 7.2 PAPER SAVE ............................................................................................ 7-3 7.2.1 EFFECTIVENESS OF THE COMBINE FUNCTION ......................... 7-3 Combine mode: .................................................................................... 7-3 Recommendation ................................................................................. 7-3 275 ....................................................................................................... 7-3
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APPENDIX: SPECIFICATIONS
TAB POSITION 7
ENERGY SAVING
TAB POSITION 6
TROUBLESHOOTING
TAB POSITION 5
TAB POSITION 4
TAB POSITION 3
PREVENTIVE MAINTENANCE
TAB POSITION 2
INSTALLATION
TAB POSITION 1
PRODUCT INFORMATION
Power
Always disconnect the power plug before doing any maintenance procedure. After switching off the machine, power is still supplied to the main machine and other devices. To prevent electrical shock, switch the machine off, wait for a few seconds, then unplug the machine from the power source. Before you do any checks or adjustments after turning the machine off, work carefully to avoid injury. After removing covers or opening the machine to do checks or adjustments, never touch electrical components or moving parts (gears, timing belts, etc.). After turning the machine on with any cover removed, keep your hands away from electrical components and moving parts. Never touch the cover of the fusing unit, gears, timing belts, etc.
Special Tools
Use only standard tools approved for machine maintenance. For special adjustments, use only the special tools and lubricants described in the service manual. Using tools incorrectly, or using tools that could damage parts, could damage the machine or cause injuries.
During Maintenance
General
Before you begin a maintenance procedure: 1) Switch the machine off 2) Disconnect the power plug from the power source.
Safety Devices
Never remove any safety device unless it requires replacement. Always replace safety devices immediately. Never do any procedure that defeats the function of any safety device. Modification or removal of a safety device (fuse, switch, etc.) could lead to a fire and personal injury. Always test the operation of the machine to ensure that it is operating normally and safely after removal and replacement of any safety device. For replacements use only the correct fuses or circuit breakers rated for use with the machine. Using replacement devices not designed for use with the machine could lead to a fire and personal injuries.
Organic Cleaners
During preventive maintenance, never use any organic cleaners (alcohol, etc.) other than those described in the service manual. Make sure the room is well ventilated before using any organic cleaner. Use organic solvents in small amounts to avoid breathing the fumes and becoming nauseous. Switch the machine off, unplug it, and allow it to cool before doing preventive maintenance. To avoid fire or explosion, never use an organic cleaner near any part that generates heat. Wash your hands thoroughly after cleaning parts with an organic cleaner to contamination of food, drinks, etc. which could cause illness. Clean the floor completely after accidental spillage of silicone oil or other materials to prevent slippery surfaces that could cause accidents leading to hand or leg injuries. Use dry rags to soak up spills.
Symbols
This manual uses several symbols. The meanings of those symbols are as follows:
PRODUCT INFORMATION
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
Specifications
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
See "Appendices" for the "General Specifications":
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Product Information
1.2 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS
Machine C275 is a successor model to Machine C267/C271. If you have experience with the predecessor products, the following information will be of help when you read this manual. Different Points from Predecessor Products
Item Paper Delivery Motor Drum HP Lock Mechanism Optional Printer Unit Type 4545A First Print Time No No No
C267/C271 Yes
C275
Yes
Yes
676 mm 120 V, 60 Hz, 1.7 A 220 V 240 V, 50 60 Hz, 1.1 A 120V, 60Hz: Less than 150W (Printing)
120 V, 60 Hz, 2.2 A 220 V 240 V, 50 60 Hz, 1.2 A 120V, 60Hz: Less than 185W (Printing) 220V-240V, 50-60Hz: Less than 185W (Printing)
Power Consumption
Less than 150W (Master making) Less than 210W (Master making) 220V-240V, 50-60Hz: Less than 160W (Printing)
Less than 160W (Master making) Less than 210W (Master making)
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Item
C267/C271 Sound Power Level Standby: 36 dB Copying 80 cpm: 78 dB Copying 100 cpm: 80 dB Copying 130 cpm: 84 dB
C275 Sound Power Level Standby: 34 dB Copying 80 cpm: 78 dB Copying 100 cpm: 80 dB Copying 130 cpm: 84 dB Operating Position Sound Power Level Standby: 20 dB Copying 80 cpm: 63 dB Copying 100 cpm: 66 dB Copying 130 cpm: 70 dB
Noise Emission
Operating Position Sound Power Level Standby: 20 dB Copying 80 cpm: 63 dB Copying 100 cpm: 70 dB Copying 130 cpm: 72 dB
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Overview
1.3 OVERVIEW
1.3.1 MECHANICAL COMPONENT LAYOUT
1. Tension Roller 2. Master Feed Roller 3. Platen Roller 4. Thermal Head 5. Master Roll 6. Paper Feed Roller 7. Paper Pick-up Roller 8. Paper Table 9. Registration Rollers 10. Doctor Roller 11. Press Roller 12. Ink Roller 13. Vacuum Fan Motor 14. Exit Pawl 15. Transport Belts
16. Paper Delivery Table 17. Air Knife Fan Motor 18. Master Eject Box 19. Master Eject Rollers 20. 3rd Mirror 21. 2nd Mirror 22. 1st Mirror 23. DF Exposure Glass 24. 1st Transport Roller 25. Separation Roller 26. Original Feed Belt 27. Pick-up Roller 28. 2nd Transport Roller 29. Original Exit Roller
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Overview
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Product Information
Overview
Boards
Name
Function Displays messages for the operator These boards control the operation panel.
21 25 44
This supplies power to the xenon lamp. Makes a video signal from the scanned original. Controls all machine functions both directly and through other boards.
49
Motors
Index No. 1 4
Function Stepper motor drives the book scanner. Feeds the master to the drum.
11 15 29 30
Master Eject Motor Sends used masters into the master eject box. Air Knife Fan Motor Rotates the fan to provide air to separate the leading edge of the paper from the drum. Provides suction so that paper is held firmly on the transport belt.
32
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Overview Index No. 33 Name Paper Delivery Motor 35 Pressure Plate Motor 37 41 42 Clamper Motor Main Motor Opens or closes the drum master clamper. Drives paper feed mechanisms and the drum. Raises and lowers the pressure plate. Function Drives the paper delivery unit.
Product Information C275
Registration Motor Feeds the paper to align it with the master on the drum.
46
Solenoids
Index No. 13
39
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Overview
Switches
Index No. 9, 14
Function The machine does not work until the two set switches turn on. Lowers the paper table.
12
16
Checks whether the master eject unit is properly closed. Checks whether the front door is properly closed.
17
24 28
Detects when the cutter is at the home position Turns the power on or off.
Sensors
Index No. 3
Function Informs the CPU when the master making unit runs out of master roll. Detects when the paper table reaches the paper feed position. Detects when the paper table reaches the paper feed position.
Paper End Sensor Informs the CPU when the paper table runs out of paper.
10
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Overview Index No. 24 Name Scanner Home Position Sensor 25 Platen Cover Sensor 26 Master Eject Sensor 27 Drum Master Sensor 31 34 Paper Exit Sensor Pressure Plate Limit Sensor 36 2nd Feed start Timing Sensor 38 Clamper Open Sensor 40 Clamper Close Sensor 43 Paper Table Lower Detects when the paper table is at its lower limit Limit Sensor 47 Feed Start Timing Sensor 48 Master Eject Position Sensor 50 Pressure Plate Home Position Sensor Detects when the drum is at the master eject position (this is the home position) Detects if the pressure plate is at the home position. position. Determines the paper feed start timing. Detects if the clamper is in the closed position. Determines the paper misfeed check timing at the paper registration area. Detects if the clamper is in the open position. Detects paper misfeeds at the exit. Detects if the pressure plate is in the lowest position. Detects if there is a master on the drum Detects used master misfeeds. Detects whether the platen cover is open or closed. Function Detects when the image sensor is at home position.
Product Information
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Overview
Index No. 51
Others
Index No. 5 20 45
Function Burns the image onto the master. Applies light to the original for exposure. Transmits main motor drive to the paper feed roller at the appropriate time.
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Overview
1. Master Eject Motor 2. Pressure Plate Motor 3. Clamper Motor 4. Paper Delivery Motor 5. Main Motor
6. Registration Motor 7. Paper Feed Clutch 8. Master Feed Motor 9. Scanner Motor 10. Original Feed Motor
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C275
Product Information
INSTALLATION
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
Installation Requirements
2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
Carefully select the installation location because environmental conditions greatly affect machine performance.
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Installation
Installation Requirements
2.1.5 DIMENSIONS
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Installation Requirements
Model
Name Digital duplicator ADF Platen cover Color drum Tape Dispenser Printer unit VC-20 Printer Unit Type 4545A
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C275
Installation
Installation Requirements
CAUTION Rating Voltage for Peripherals Make sure to plug the cables into the correct sockets.
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Installation Procedure
Make sure that you have all the accessories listed below.
Description
Quantity 2 2 2 1 1 1 1 1 1 1
Paper Delivery Table Side Plate Guide Paper Feed Side Pad Emblem Cover (C275-80, -83, -92, -93) Emblem Ricoh DX 3440 (C275-80) Emblem Gestetner DX 3440 (C275-80) Warranty Letter on carton box (C275-76, -78) Leaflet (C275-76, -78) Operating Instructions (C275-61, -76, -78, -80, -92) Easy Operation Guide (C275-61, -76, -78, -80, -92)
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Installation
Installation Procedure No. 11 12 13 14 Description German Acoustic Statement Ricoh (C275-83, -93) German Acoustic Statement Gestetner (C275-83, -93) Bundled Items List (C275-76, -78) NECR (C275-80, -92) Quantity 1 1 1 1
Installation Procedure
To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so.
1.
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Installation Procedure
Installation
2.
When you install the optional table: Mount the machine on the table. There are two screws [A] packed with the table. Lock the caster [B] Fix the caster lock stays [C] and tighten the screws [D] (NON-USA MODEL) Attach the stabilizing brackets [E] (these help to prevent the machine from falling over). (NON-USA MODEL)
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Installation Procedure
3.
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Installation Procedure
Installation
4.
Remove the string securing the covers and units as shown above.
5. 6. 7.
Open the paper table. Pull out the master making unit, and take out the accessory bag [A]. Remove the filament tape and string securing the covers and units.
8.
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Installation Procedure
9.
Install the master roll, and open the master making unit cover.
10. Insert the leading edge of the master roll under the platen roller. The arrows [B] indicate the correct position of the master leading edge.
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Installation Procedure
Installation
11. Close the master making unit cover [C] using both hands until it clicks into place. 12. Close the master making unit [D].
13. Open the front door. 14. Release the ink holder lock lever [E] and pull out the ink holder [F]. 15. Remove the cap of the new ink cartridge, and insert a new ink cartridge into the ink holder. 16. Set the ink holder [F].
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Installation Procedure
17. Load a stack of paper on the paper table. 18. Shift the lock lever [G] in the direction of the arrow. Make sure that the side plates [H] touch the paper gently. 19. Shift the lock lever [G] to its original position. Two side fence friction pads [I] are included as accessories. They are not used normally, but if paper multi-feed frequently occurs or thin paper is used, the side fence friction pads [I] can be installed to apply stopping pressure to the paper.
20. Raise the paper delivery table slightly, then gently lower it. 21. Lift the side plates and the end plate, and attach the side plate guides [J] for both side plates.
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Installation Procedure
Installation
When printing on A4 SEF, 81/2" SEF, B5 JIS LEF and SEF size paper and thin paper, you should attach the side plate guides to the side plates of the paper delivery tray. Users can also attach these guides. 22. Adjust the side and end fences of the paper delivery table to match the paper size. 23. Firmly insert the power plug in the outlet. 24. Turn on the main switch. 25. Make a master and make 30 prints with this master. Do this at least three times, until the image quality is acceptable. This is a new drum. Because of this, before the first print is made, ink is supplied automatically. This takes 2 minutes.
Date/Time Setting
Use the User Tools menu to set the current date and time. On the operation panel, press the User Tools key. Select "2. System". Select "6. Date/Time". Enter the date and the time.
SP Codes Setting
SP No. SP3-2
Function Do this SP and input the contact numbers of the customer engineer. These numbers are shown when a service call is issued.
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Installation Procedure
No. 1
Quantity 5
Installation Procedure
To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so.
1. 2. 3. 4. 5. 6.
Remove the protective sheets [A] from the drum. Attach a color indicator decal to the drum case. The decal must be the same color as the ink in use. Remove the drum from the machine. Leave the master wrapped around the removed drum to protect the drum from dust and from drying. Keep the removed drum in the drum case. Install the color drum in the machine. The color drum indicator on the operation panel stays lit when a drum is mounted in the machine.
7.
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Installation Procedure 8. 9. Insert the ink cartridge in the ink holder. After main body installation, firmly insert the power plug in the outlet.
Installation
10. Turn on the main switch. 11. Make a master and make 30 prints with this master. Do this at least three times, until the image quality is acceptable. This is a new drum. Because of this, before the first print is made, ink is supplied automatically. This takes 2 minutes.
Check the quantity and condition of the accessories in the box against this list:
No. 1 2 3 4 5 6 7 8 Stepped Screw Screws Screwdriver Tool DF Exposure Glass Decal - Scale - mm Decal - Scale - inch Scale Guide Attention Label
Description
Quantity 2 2 1 1 1 1 1 1
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Installation Procedure
Installation Procedure
To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so.
1.
2. 3.
x 2).
Place the DF exposure glass [B] on the glass holder. When installing the DF exposure glass, make sure that the white dot [C] is positioned at the front side facing down, as shown.
4.
Peel off the backing [D] of the double-sided tape attached to the rear side of the scale
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Installation Procedure guide [E], then install the scale guide (2 screws removed in step 2). 5. Install the two stepped screws [F].
Installation C275
6. 7. 8.
Mount the DF by aligning the holes [G] in the DF with the stepped screws, then slide the DF to the front as shown. Secure the DF unit with two screws [H]. Connect the cables [I] to the main body.
9.
10. Connect the power cord, then turn the main switch on.
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Installation Procedure
No. 1
Quantity 2
Installation Procedure
To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so.
1.
x 2).
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Installation Procedure
No. 1 2 3 4 5 6 7 8 9 10
Description Knob Screw (For C210, C217, C218, C219, C222, C223, C225, C228, C238, C237, C238, C248, C249, C264 and C267, C271) Screw M4 x 25 (For C211, C212, C213, C214, C216, C224 and C226) Hexagon Nut M4 (For C211, C212, C213, C214, C216, C224 and C226) Auxiliary Bracket (For C226 and C267, C271) Auxiliary Bracket (For C238, C247 and C249) Auxiliary Bracket (For C264) Screw M4 x 8 (For C226, C238, C247, C249 and C267, C271) Lock Washer (For C226 only) Lock Washer (Without C267, C271) Tape
Quantity 2 2 2 1 1 1 4 1 1 1
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Installation
Installation Procedure
Installation Procedure
1. 2. 3.
Turn off the main switch and unplug the power cord. Remove the paper delivery cover ( x 5). Remove the cutout [A] from the rear cover, as shown.
4. 5.
Connect the harness from the tape dispenser to the connector [B]. Remove the screw [C] that is beside the connector [B]. Reuse the screw to secure the bracket [D], as shown.
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Installation Procedure
Installation
6. 7. 8. 9.
Open the master eject unit. Install the auxiliary bracket [E] on the tape dispenser with M4x8 screws (accessories) [F]. Install the tape dispenser on the main body with two M4x8 screws [G] (accessories) in the two outer holes in the tape dispenser bracket. Close the master eject unit. Reinstall the paper delivery cover.
10. Open the tape dispenser cover [H]. Then, insert the leading edge of the tape into the tape entrance until it stops as shown in the illustration [I]. Be sure that the tape is installed in the proper direction. If it is not, the tape dispenser will not work correctly.
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Installation Procedure
11. Firmly insert the power plug in the outlet. 12. Turn on the main switch of the main body. 13. Turn on the tape dispenser switch [J].
14. Press the tape cut button [K] to cut off the leading edge of the tape. 15. Check the tape dispenser operation using the Memory/Class modes of the main body.
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Installation Procedure
No. 1 2 3 4 5
Description VC-20 Interface Board Screws Installation CD Quick Install Guide Safety Information
Quantity 1 3 1 1 1
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Installation
Installation Procedure
Installation Procedure
To avoid serious injury, do not connect the power plug to the machine until you are instructed to do so.
1. 2.
Remove the small rear cover [A] in the rear cover. ( Cut out the USB port cover [B] in the small rear cover.
x 2)
3. 4.
Connect the VC-20 interface board [C] to CN114 of the MPU board and secure it using three screws. Reinstall the small rear cover.
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Installation Procedure
No. 1 2 3 4 5 6 7 8 9
Description ACU Board (with Case) Top Right Bracket Bottom Bracket Top Left Bracket Short Harness Long Harness Ground Cable Cover Ferrite Core
Quantity 1 1 1 1 1 1 1 1 1
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Installation
Installation Procedure No. 10 11 12 13 Screw: M3x4 Screw: M3x6 Clamp Attachment Kit for HP4R2.5*1 Description Quantity 5 4 1 1
Installation Procedure
Preparation for Installing
1. 2. 3. 4. 5. 6. 7. 8.
Attach the top left bracket [A], top right bracket [B] and bottom bracket [C] to the case ( (silver) x 1 each) x 1). Install the clamp [D]. Attach the long harness [E] to the left side of the case ( Attach the ferrite core [F] to the long harness. Attach the short harness [G] to the front side of the case. Attach the cover [H] to the case ( (silver) x 2). Check whether the "mm/inch" setting in the User Tools (System - mm/inch) is set to the correct value. If necessary, change it to the correct "mm/inch" setting. Check whether "SP2-7" (Vendor Selection) is set to the correct value. If necessary, change it to the correct vendor setting.
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1. 2.
Remove the controller cover [A] ( Remove the rear cover [B] ( x 9).
x 2).
CAUTION:
Be careful not to pinch the wire harness here.
3. 4. 5. 6.
Connect the 2 harnesses [D] to the main board. Attach the controller [C] to the main machine ( Attach the ground cable [E] ( Reinstall the rear cover. After installing the printer unit, make sure that the board and cable are securely connected. x 2). (blue) x 3).
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PREVENTIVE MAINTENANCE
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
3. PREVENTIVE MAINTENANCE
3.1 MAINTENANCE TABLES
See "Appendices" for the "Maintenance Tables".
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Preventive Maintenance
Maintenance Tables
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General Caution
Special Tools
Description Scanner positioning pins (4 pins as a set) Flash memory card 4MB
Note
N8036701
A0699502
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1. 2. 3. 4. 5. 6. 7.
Input SP8-10 (Test patterns) and enter "6", then press the Start key. Exit the SP mode, print 10 copies at 100 rpm (speed 2). Use the 10th print for the adjustment. The length of the 6 squares in the feed direction should be 130 mm, as shown above. If it is not, calculate the reproduction ratio using the following formula. {(130 - Value) / 130} x 100 = X.X % (Round off to one decimal place) Example: If the value is 133, {(130 - 133) / 130} x 100 = - 2.3 % Access SP6-10, input the calculated ratio, and press the Enter key. Repeat the procedure to make sure that the ratio is correct.
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Image Adjustment
Image Adjustment
4.3.4 SP6-5: SCANNING SPEED PLATEN AND SP6-6: SCANNING SPEED ADF MODE
1. 2. 3. Make copies of the test pattern printed during the previous adjustments ( page), in platen mode at speed 2. Use the 10th print for the adjustment. The length of the 6 squares in the feed direction should be 130 mm. If it is not, calculate the reproduction ratio using the following formula. {(130 - Value) / 130} x 100 = X.X % (Round off to one decimal place) Example: If the value is 133, {(130 - 133) / 130} x 100 = - 2.3 % 4. 5. 6. Access SP6-05, input the calculated ratio, and press the Enter key. Check again to make sure that the ratio is correct. Make copies of the test pattern in ADF mode and repeat the process using SP6-06. previous
4.3.5 SP6-3: SCANNING START POSITION PLATEN AND SP6-4: SCANNING START POSITION - ADF
1. 2. 3. 4. 5. Make copies of the test pattern printed during the previous adjustments ( page), in platen mode at speed 2. Use the 10th print for the adjustment. The space between the leading edge and the next line should be 8 mm. If it is not, access SP6-03, input the gap value and press the Enter key. Example: If the value is 7 mm, 7 - 8 = -1.0 Repeat the procedure to make sure that the gap is correct. Make copies of the test pattern in ADF mode and repeat the process using SP6-04. previous
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4.3.6 SP6-1: MAIN SCAN POSITION PLATEN AND SP6-2: MAIN SCAN POSITION - ADF
1. 2. 3. 4. 5. Make a copy in platen mode at speed 2. Measure the difference between the center of the main-scan on the original and on the print. Access SP6-01, input the gap value and press the Enter key. (If you input a positive value, the image moves towards the operation side.) Repeat the procedure to make sure that there is no difference. Make a copy in ADF mode and repeat the process using SP6-02.
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Image Adjustment
Covers
4.4 COVERS
4.4.1 FRONT COVER AND FRONT DOOR
x 9) x 4)
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x 9)
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Covers
Covers
[A]: Left upper cover ( [B]: Top rear cover ( [C]: Right upper cover (
x 2) x 1) x 1)
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4.5 BOARDS
4.5.1 MPU
Take the NVRAM [B] from the old board and put it in the socket on the new board. Adjust the master end sensor ( Adjust the ink detection ( you install the new RAM ( p.4-25) after installing the new MPU. p.4-61) after installing the new MPU. p.4-3).
If you must replace the MPU RAM, you must then do the image adjustments after
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Boards
Boards
4.5.2 PSU
When the PSU is replaced, the thermal head voltage returns to the default. Adjust the thermal head voltage ( p.4-27) after installing the new board.
PSU Board
Rear cover ( PSU ( x 6, p.4-7) x 7)
The split washer screw [B] is used for grounding. Do not use another type of screw here.
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4.6 SCANNER
4.6.1 EXPOSURE GLASS, DF EXPOSURE GLASS AND SCALES
Exposure Glass
[A]: Left scale ( [B]: Rear scale ( x 2) x 3)
[C]: Exposure glass When reinstalling, make sure that the mark [E] is at the rear left corner, and that the left edge is aligned with the support on the frame.
DF Exposure Glass
[A]: Left scale ( x 2) [D]: DF exposure glass When reinstalling, make sure that the mark [F] is on the bottom.
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Scanner
Scanner
Exposure glass ( [A]: Lens cover ( [B]: Ribbon cable [C]: Lens block ( x 4). x 5)
p.4-11)
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Exposure glass ( 1. 2. 3. 4. 5.
p.4-11)
Slide the first scanner to a position where the front end of the lamp is visible. Place one hand under the lamp stabilizer board [A] and release the hook [B]. Remove the lamp stabilizer board [A] ( Remove the lamp [D] (with the cable). x 2). Press the plastic latch [C] and push the front end of the lamp toward the rear.
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Scanner
Scanner
When reassembling, install the belt first, and set the spring next. Fasten the leftmost screw (viewed from the rear), then fasten the other two screws.
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Left upper cover ( Top rear cover ( Front cover ( Operation panel ( [A]: Scanner left lid ( [B]: Sensor tape
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Scanner
Scanner
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Overview
Adjust the scanner positions at these times: When the first scanner [C] and second scanner [B] are not parallel with the side frames [A] When you have replaced one or more of the scanner belts. To adjust the scanner positions, do either of the following: To adjust the belt contact points on the first scanner ( Points for the First Scanner) To adjust the belt contact points on the scanner bracket ( Points for the Second Scanner) Adjusting the Belt Contact Adjusting the Belt Contact
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Scanner
Scanner The two actions above have the same objectives: to align the following holes. 1st scanner [D], frame [E], arm of second scanner [F], and frame [G] The scanner positions are correct when these holes are all aligned.
ADF or platen cover Front cover ( Rear cover ( Top rear cover ( Left upper cover ( Exposure glass ( 1. 2. p.4-6 "Front Cover and Front Door") p.4-7) p.4-8 "Upper Covers") p.4-8 "Upper Covers") p.4-11) p.1-4 p.4-7) Operation panel (
Loosen the 2 screws [A] [F]. Slide the 1st and 2nd scanners to align the following holes and marks ( "Overview"): Align all four holes: 1st scanner, frame, arm of second scanner and frame
3. 4. 5.
Insert the positioning tools [D] [E] through the holes. Check that the scanner belts [B] [C] [G] [H] are properly set between the bracket and the 1st scanner. Tighten the screws [A] [F].
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6. 7.
Remove the positioning tools. Reassemble the machine and check the operation.
ADF or platen cover Front cover ( Rear cover ( Top rear cover ( Left upper cover ( Exposure glass ( 1. 2. Scale bracket [B] ( p.4-6 "Front Cover and Front Door") p.4-7) p.4-8 "Upper Covers") p.4-8 "Upper Covers") p.4-11) x 2) p.4-7) Operation panel (
1). Take off the scale bracket, otherwise the screws [D] cannot be loosened. 2). Take off the bracket [C] in order to take off the scale bracket.
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Scanner
Scanner
3. 4. 5. 6. 7. 8.
Loosen the 2 screws [D]. Slide the 2nd scanner to align the following holes and marks ( Insert the positioning tools [E] [F] through the holes. Check that the scanner belts are properly set in the brackets. Remove the positioning tools. Reassemble the machine and check the operation. p.1-4 "Overview"): Align all four holes: 1st scanner, frame, arm of second scanner and frame
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x 3) x 4, x 1, x 1)
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Master Feed
Master Feed
p.4-21) x 1, x 1)
Front cover (
There are two master making unit set switches for safety. Both sensors must be on or the machine will not start.
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p.4-21) x 2) x 1)
[A]: Open the platen roller unit. [B]: Thermal head upper cover ( [C]: Thermal head side cover (
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Master Feed
Master Feed
Installation
If the following remarks are not followed, the thermal head will be installed incorrectly. 1. 2. Fit the base's springs [A] over the protrusions [B] on the underside of the thermal head (5 points). While fitting the tops of the springs [A] over the protrusions on the underside of the thermal head, hook the lock pawls [C] of the thermal head onto the base (3 lock pawls). Make sure to set the front side [D] (the paper table side) first. 3. Make sure that all protrusions are properly fitted into the springs. Adjust the thermal head voltage ( alcohol.) Do not touch the terminals of the connectors with bare hands. p.4-27) after installing the new thermal head.
Do not touch the surface with bare hands. (If you touch it, clean the surface with
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p.4-21) x 3, x 1)
p.4-21) p.4-23 "Thermal Head") p.4-23 "Thermal Head") x 1) p.4-29) after installing a new sensor.
Thermal head upper cover ( Thermal head side cover ( [A]: Master end sensor ( x 2,
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Master Feed
Master Feed
Master making unit ( [A]: Bracket ( [B]: Shaft ( [C]: Bracket ( [D]: Cutter unit ( x 2) x 2) x 2) x 3,
p.4-21)
x 1,
x 1)
To remove the screw [E], you must slide the thermal head a small distance towards the paper feed table.
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Purpose
To maintain master making quality and extend the lifetime of the thermal head. Refer to the voltage value (X) printed on the thermal head. The value
Standard
varies from one thermal head to another. The adjustment voltage should be between X and X - 0.1 V.
Tools
Circuit tester
Rear cover (
p.4-7)
1.
Connect the positive terminal of a circuit tester to TP1 and the negative terminal to TP2 on the PSU. If the output and ground terminals touch each other, the board will be damaged.
2. 3. 4.
Connect the power plug, and turn on the main switch to access SP mode. Select SP5-12 (Thermal head signal output). Press the # key. Power is continuously supplied to the thermal head, which could
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Master Feed
Master Feed damage the thermal head, so press the clear/stop key if you cannot finish the adjustment quickly. A beeper sounds while the power is being supplied. 5. Measure the voltage, and turn RV1 on the PSU until the value is between "+0" and "-0.1" volts from the value on the thermal head decal.
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To ensure that the sensor detects the end mark (a solid black area) on the master roll. 2.0 0.1 volts The core of a used master roll (the core just before a master end display appears)
Rear cover ( 1. 2. 3.
p.4-7)
Place the core inside the master making unit, and close the master making unit. Connect the power plug, and turn on the main switch. Access SP6-50.
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Master Feed
Master Feed
4.
Turn VR2 [A] on the MPU board until the display is 2.0 0.1 volts.
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x 3,
x 1)
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Master Eject
Master Eject
p.4-31) x 2) x 2, 2 springs)
[B]: Lower master eject roller ( [C]: Upper master eject roller (
Master eject unit ( [A]: Gears ( x 1) [B]: Master eject motor ( [C]: Pressure plate motor (
p.4-31) x 2, x 2, x 1, x 1, x 2) x 2)
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4.8.4 DRUM MASTER SENSOR, MASTER EJECT SENSOR AND EJECT BOX SET SENSOR
Master eject unit ( Master eject box [A]: Drum master sensor ( [B]: Bracket ( x 2,
p.4-31) x 2, x 1, x 1) x 1) x 1)
x 1)
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Master Eject
Master Eject
p.4-31) x 1) x 1)
[A]: Pressure plate HP sensor ( [B]: Gear ( x 1, 1 pin) [C]: Pressure plate limit sensor (
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[A]: Air knife fan duct ( [B]: Air knife fan motor (
x 2) x 1, x 1, x 2)
Rear cover (
p.4-7) x 1, x 1, x 1)
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Master Eject
Master Eject
Rear cover (
p.4-7) x 3, x 2)
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Move the separation pressure slider [E] to position 1. [A]: Pick-up roller ( [B]: Paper guide ( [D]: Friction pad Do not change the position and direction of the paper guide [B]. x 1) x 1) x 1)
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Paper Feed
Paper Feed
Rear cover (
p.4-7) x 1, x 1)
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p.4-21) x 2) x 4, x 1)
x 1, x 1,
x 1) x 1)
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Paper Feed
Paper Feed
p.4-7) x 1, x 2)
x 5, 3 washers) x 1)
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Front cover (
p.4-7) x 2) x 1)
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Paper Feed
Paper Feed
Move the separation pressure slider [A] to position 1. Increase the paper separation pressure: Move up the screws [B] Decrease the paper separation pressure: Move down the screws [B] Default position: lowest position The adjustment is automatically applied to all settings of the separation pressure slider.
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4.10 PRINTING
4.10.1 PRESS ROLLER
Take care to avoid possible injury. If the printing pressure release arms disengage, the press roller will be pulled upwards suddenly. Remove the drum. [A]: Press roller ( x 1) The bearings on the rear and front differ. During installation, ensure that the bearing with the stopper [B] is positioned towards the rear of the machine.
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Printing
Printing
x 2,
x 1)
x 1,
x 1)
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Open the master eject unit [A]: 2nd feed timing sensor ( x 1, x 1)
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Printing
Printing
The side of the motor with the harness [B] should face downward, as shown in the diagram The flange of the gear should face towards the motor as shown in the diagram
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Registration motor (
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Printing
Printing
[C]: Gear The flange of gear [C] should face towards the machine, as shown in the diagram.
[D]: Bearing (
x 2)
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p.4-6 "Front Cover and Front Door") p.4-7) x 2, x 1) p.4-50 "Press Roller Release Lever
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Printing
Printing
To maintain the correct clearance between the press roller arms Purpose: and press roller lock levers. This ensures that the press roller is correctly released and pressed against the drum when the press roller release solenoid is energized. Standard: Tools: 0.7 to 1.2 mm Thickness gauge
Turn the drum manually until the drum master clamper on the drum moves into the lowest position. (This is when the high points of the cams on the drum flanges meet with the cam followers on both ends of the press roller.) To find out the correct position of the drum for the adjustment, look at the rear end of the drum shaft. The recess on the drum drive gear meets the hole [A] in the bracket when the drum is in the correct position.
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2. 3. 4.
Using a thickness gauge, measure the clearance [B] between the press roller arm [C] and the press roller lock lever [D] (rear side). It should be between 0.7 and 1.2 mm. If it is not correct, adjust the position of the press roller lock lever after loosening the two screws [E]. Repeat steps 2 and 3 for the front side.
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Printing
Printing
Purpose: Standard:
To make better print results without decreasing the run length. Within 10 0.5 mm
p.4-65)
Adjust the distance [A] to 10 0.5 mm by turning the adjusting bolt [B]. Repeat the same procedure for the printing pressure spring at the non-operation side.
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4.11 DRUM
4.11.1 PREPARATION
Before attempting any of the procedures in this section, wipe off the ink around the ink roller. To do this, set SP2-10 (ink detection) to off, and feed paper until ink ends.
Remove the drum. 1. 2. Remove the drum upper bracket ( x 4). Release the stopper [A], then rotate the drum until the master clamper faces top.
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Drum
Drum
3.
x 4).
Installation
Do not scratch the cloth screen or metal screen. Properly insert the edge of the cloth screen [A] on the cloth screen under the mylar [B] on the metal screen, as shown above. Otherwise, ink will leak from the trailing edge of the master on the drum during a long printing run.
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Make sure that the correct side ([A]: Inside, [B]: Outside) of the screen is facing up. In addition, make sure that the stays for securing the cloth screen are positioned correctly.
When replacing the cloth screen, spread the screen around the metal screen while pulling the stay [C]. Adjust the stay so that it is parallel to the master clamper, then tighten the screws. Make sure that the cloth screen is not wrinkled while spreading it around the drum.
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Drum
Drum
Remove the drum. Cloth screen ( p.4-53) [A]: Clamper lever (1 hexagon screw) [B]: Clamper - open the clamping plate [C], then remove the clamper. Do not allow ink to get on the inside of the clamping plate [C]. Otherwise, the master may slip off and the image position on the prints will move toward the trailing edge of the prints during a printing run. Use a cloth dampened with water to clean the inside of the clamping plate [C]. Never use alcohol or other solvents, or the clamping force of the magnet will be weakened.
[D]: Tape (do not lose it) [E]: Metal screen ( x 12)
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Installation
Make sure that the correct end of the metal screen is overlapping. (The right side overlaps, as viewed from the non-operation side, as shown above.) The 4 screws holding the drum master clamper are longer than the 12 screws holding the metal screen, although they are similar in appearance. Be careful not to mix them up or use the wrong screws. When installing the metal screen, secure the trailing edge first with the 2 screws. Then, tighten the other screws while removing the slack from the screen. Make sure that the gap between the drum flanges and the screen is 0.3 mm or less, as shown above. (The two holes [A] on the trailing side are round holes and the other holes are long holes, to allow for the removal of the slack.)
Position the springs [B] and [C] (one each at the front and rear) as shown when
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Drum
Drum reinstalling the drum master clamper [D]. Do not scratch the cloth screen or metal screen. The side [E] with the part number printed on it must be on the top.
Remove the drum. Cloth screen ( [A]: Ink pump unit ( p.4-53) p.4-56) x 2) x 1, Clamper / Metal screen (
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Wipe off the ink around the ink roller beforehand (use SP2-10). Remove the drum Cloth screen ( [A]: Connector cover ( [B]: Ink socket ( x 1) x 3) [C]: Front drum bracket ( [D]: Front drum flange p.4-53) p.4-56) x 2) x 2, Clamper / Metal screen (
x 2) x 1)
Loosen the screw [F] to take off the drum rear stoppers (
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Drum
Drum
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To control the ink thickness around the ink roller. A 0.07mm gauge passes, but a 0.09mm gauge does not. Thickness gauge
Normally the doctor roller gap is not adjusted or changed. It tends to be difficult to change in the field. If the gap is too narrow, an uneven image may appear on the prints. If it is too wide, too much ink will be applied to the drum screens, resulting in ink leakage from the drum.
Wipe off the ink around the ink roller beforehand. (Use SP2-10.) Remove the drum Remove the Ink roller unit 1. Make sure that a 0.07 mm gap gauge goes through the gap [A] between the ink and doctor rollers, and that a 0.09 mm gap gauge does not.
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Drum
Drum
The gap should be checked at both ends of the doctor roller. Insert a gap gauge at each end of the roller. The gap tends to be larger for the center. While the gap gauge is inserted, hold the doctor and ink rollers with your fingers in order to stop the rollers from rotating. While the gap gauge is inserted, hold the end of the gap gauge. 2. If the gap is out of the standard, loosen the screw [B] and adjust the gap by turning the cam bushing [C] for the front and for the rear. Make sure to repeat the adjustment for both ends of the rollers.
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Purpose: Standard:
To ensure that the CPU detects a no ink condition. 4.0 0.2 sec
Before attempting this procedure, wipe off the ink around the ink roller. To do this, set SP2-10 (Ink Detection) to OFF, and feed paper until ink ends. This adjustment is required every time the MPU has been replaced. Normally, the simple method is sufficient. But, the oscilloscope method is more accurate. Use the oscilloscope method if you cannot adjust the sensor to the required value with the simple method, or if ink flooding problems occur after adjustment with the simple method.
1. 2. 3. 4. 5. 6.
Turn off the main switch and disconnect the power plug. Remove the rear cover. Connect the CH1 probe of an oscilloscope to TP25 (INK1), the CH2 probe to TP23 (INK2). Select the 2-microsecond range on the oscilloscope. Connect the power plug and turn on the main switch. Make sure that the waveform is as shown in the illustration while the ink end indicator lights. If it is not correct, adjust the ON timing of the detection signal by turning VR1 beside the test pins. If the ink detection off mode has been selected with SP2-10, do not forget to return it to the default (detection on).
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Drum
Drum
Simple Method
Purpose: Standard:
To ensure that the CPU detects a no ink condition. 4.0 0.2 sec
Before attempting this procedure, wipe off the ink around the ink roller. To do this, set SP2-10 (Ink Detection) to OFF, and feed paper until ink ends. This adjustment is required every time the MPU has been replaced. Normally, the simple method is sufficient. But, the oscilloscope method is more accurate. Use the oscilloscope method if you cannot adjust the sensor to the required value with the simple method, or if ink flooding problems occur after adjustment with the simple method.
p.4-7) sec".
Turn VR1 [A] on the MPU board until the display is "4.0 0.2 back to step 1.
When the drum has ink inside, the machine displays "----". Do SP 2-10 again, then go
If the simple method gives an inaccurate result (causing ink flooding, for example), it is possible that too much ink will come out into the drum during printing. If this happens, repeat the adjustment, but use the oscilloscope method, because this is more accurate.
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x 2)
x 5)
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Paper Delivery
Paper Delivery
x 2,
x 3)
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4.12.2 DELIVERY BELT, PAPER EXIT SENSOR, VACUUM FAN MOTOR AND PAPER DELIVERY UNIT BUSHINGS
Remove the paper delivery unit ( [A]: Vacuum fan motor bracket ( [B]: Vacuum fan motor ( [C]: Paper exit sensor ( x 1) x 4) x 2, pin x 2)
p.4-65).
Make sure that you install the vacuum fan [B] the correct way around.
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Paper Delivery
[E]: Paper delivery unit bushings Install the delivery belt [D] the correct way around. The writing must be on the outside surface of the belt. The flat part of the "D" shaped cutout in the shaft [F] must face upwards.
Remove the paper delivery unit ( Delivery belts ( Paper Delivery Unit Bushings") [A]: Paper delivery motor ( x 2)
p.4-65).
p.4-67 "Delivery Belt, Paper Exit Sensor, Vacuum Fan Motor and
When installing the paper delivery motor in the paper delivery unit, make sure that the pulley of the paper delivery motor hooks the timing belt [B], and the paper delivery motor is linked with the delivery belts [C] of the paper delivery unit.
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Purpose: Standard:
To ensure that the exit pawls can move out of the way of the drum master clamper while the drum is rotating. Within 1.15 0.15 mm
Clearance adjustment
Turn the drum to the drum home position. The drum turns to home position automatically immediately after the power switch is turned on.
2.
Loosen screw [A] then screw [B] in this order (do not remove them). Make sure that the bracket [C] becomes free from engagement and the cam follower [D] contacts the drum flange.
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Paper Delivery
Paper Delivery
3. 4. 5.
Using a gap gauge, measure the clearance [E] between the drum surface and the exit pawls. It should be 1.15 0.15 mm. If the clearance is not correct, adjust the clearance by turning the bolt [F]. Reposition the bracket [C] and tighten the screws [A] and [B].
Timing adjustment
Do this after the clearance adjustment. Standard: 0 or less than 0.5 mm
1.
Turn the drum manually until the recess in the drum drive gear meets the positioning hole [A] in the bracket, as shown.
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2.
Loosen screw [B] then screw [C] in that order (do not remove them). Make sure that the bracket [D] becomes free from engagement and the cam follower [E] contacts the drum flange.
3. 4. 5. 6. 7.
Measure the gap [F] between the cam follower and cam face (front drum flange). It should be 0 to 0.5 mm. If the gap is not correct, loosen the two screws securing the cam follower bracket [G]. Re-tighten the two screws while pushing the cam follower against the cam face. Make sure that the gap [F] is 0 or less than 0.5 mm. Do not push the cam followers too strongly against the cam. Re-position the bracket [D] and tighten the screws [B] and [C].
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Paper Delivery
Main Drive
p.4-7)
p.4-10) x 1, x 2)
[B]: Plate (
x 4)
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x3, belt)
The side of the motor with the harness [D] should face downward, as shown in the diagram. The flange of the gear should face towards the motor, as shown in the diagram.
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Main Drive
Main Drive
p.4-46)
x 2, bushing x 1)
x 8)
If the drive bracket [C] is to be removed from the machine with the drum removed, return the drum position to its home position [D].
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x 1,
Adjust the main drive timing belt ( after installing the new main motor.
p.4-7)
Loosen the screws [A], [B], and [C]. Move the tension roller [D] to the right with a screwdriver [E] as shown. Tighten the screws [A], [B], and [C]. Remove the screwdriver.
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Main Drive
Main Drive
Tighten the screws alternately little by little. Do not tighten them completely one by one.
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4-76
SM
[A]
Identify size 1
Identify size 2
Identify Color
The type of drum is distinguished by inserting jumper wires in the drum connector [A] at three locations, as shown in the tables below.
Black drum
Identify Color B4 drum A4 drum LG drum No jumper No jumper No jumper Identify size 1 Jumper inserted Jumper inserted No jumper Identify size 2 Jumper inserted No jumper Jumper inserted
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4-77
C275
Rev. 12/15/2010
Rev. 12/15/2010
Color drum
Identify Color B4 drum A4 drum LG drum Jumper inserted Jumper inserted Jumper inserted Identify size 1 Jumper inserted Jumper inserted No jumper Identify size 2 Jumper inserted No jumper Jumper inserted
2. Replace the ink holder and the parts in call out [A] NOTE: Refer to the correct parts catalog for the most up to date part numbers. Black Drum Use C275 catalog. Color Drum Use Color Drum Type20 (C643/C647/C648) catalog. [A]
26
15
31 30 26
103
102 24 24 103
104
27 11
102 102
107
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4-78
SM
Part Numbers
Index 3 Black Drum C2612561 (-76/78) C2672642 (-61/80/83/92/93) 4 C2612551 (-76/78) C2672641 (-61/80/83/92/93) 5 7 8 9 C2612555 C2612553 C2612554 C2522573 (-76/78) C2672571 (-61/80/83/92/93) 15 C2522550 (-76/78) C2672640 (-80/83/93) C2672675 (-61) C2672676 (-92) C6212560 Holder: Ink Cartridge C2612629 C2612627 C2612628 C2522573 Guide: Slider: Right Rail: Holder: Left Rail: Holder: Right Shield: Holder: Ink Cartridge C2612626 Slider: Holder: Ink Cartridge Color Drum C2612561 Description Guide: Slider: Left
NOTE: Make sure to check the country code (-XX) on the machine serial number plate so the correct black drum parts are ordered.
SM
4-79
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Rev. 12/15/2010
SYSTEM MAINTENANCE
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
5. SYSTEM MAINTENANCE
5.1 SERVICE PROGRAM MODE
See "Appendices" for the "Service Program Mode".
SM
79
C275
System Maintenance
TROUBLESHOOTING
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
6. TROUBLESHOOTING
6.1 TROUBLESHOOTING GUIDE
See "Appendices" for the followings: "Service Call Conditions" "Electrical Component Defects" "DIP SW, LED, VR, TP and Fuse Tables"
SM
6-1
C275
Troubleshooti ng
Troubleshooting Guide
ENERGY SAVING
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
Energy Save
7. ENERGY SAVING
7.1 ENERGY SAVE
7.1.1 ENERGY SAVER MODES
Customers should use energy saver modes properly, to save energy and protect the environment.
The area shaded grey in this diagram represents the amount of energy that is saved when the timers are at the default settings. If the timers are changed, then the energy saved will be different. For example, if the timers are all set to 120 min., the grey area will disappear, and no energy is saved before 120 min. expires.
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7-1
C275
Energy Saving
Energy Save
Timer Settings
The user can set these timers with User Tools (System settings) Energy saver timer (1 120 min): Low Power Mode. Default setting: 3 minute Auto off timer (1 120 min): Off Default settings:
C275
3 min.
The energy saver timer and the auto off timer cannot be used at the same time. Only one is available.
Recommendation
We recommend that the default settings should be kept. If the customer requests that these settings should be changed, please explain that their energy costs could increase, and that they should consider the effects on the environment of extra energy use. If it is necessary to change the settings, please try to make sure that the Auto Off timer is not too long. Try with a shorter setting first, such as 30 min., then go to a longer one (such as 60 min.) if the customer is not satisfied. If the timers are all set to the maximum value, the machine will not begin saving energy until 120 minutes has expired after the last job. This means that after the customer has finished using the machine for the day, energy will be consumed that could otherwise be saved.
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7-2
SM
Paper Save
Combine mode:
Reduce paper volume in half!
Recommendation
Please explain the above features to the customers, so that they can reduce their paper usage.
275
The following table shows paper savings and how the counters increase for some simple examples of single-sided jobs. If combine mode is used, the total counters work in the same way as explained previously. The following table shows paper savings and how the counters increase for some simple examples of combine jobs. 2 in 1 mode:
Originals 1 2
Paper Saved 0 1
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7-3
C275
Energy Saving
C275 APPENDICES
TABLE OF CONTENTS
1. APPENDIX: GENERAL SPECIFICATIONS .................................1-1
1.1 GENERAL SPECIFICATIONS ................................................................... 1-1
SM Appendix
C275
5.1.3 LEDS ................................................................................................ 5-2 MPU ..................................................................................................... 5-2 5.1.4 FUSES .............................................................................................. 5-2 MPU ..................................................................................................... 5-2 PSU ...................................................................................................... 5-3
C275
ii
SM Appendix
Configuration
Pixel Density
In Fine mode, 400 dpi in sub-scanning resolution 600 dpi x 300 dpi CCD
Scanning
This model always reduces the amount of scanned data in the main-scan direction by half before printing.
Digital with 300 dpi thermal head Sheet / Book Fully automatic one-drum system Platen Mode: Maximum A3 / DL size
Original Size
ADF Mode: Maximum 297 mm x 432 mm, 11.7" x 17.0" Minimum 105 mm x 128 mm, 4.1" x 5.0" Platen Mode:
Maximum 30 mm ADF Mode: 52 to 105 g/m2, 14 to 28 lb. A4/ 8 1/2" x 11" or less:
40 sheets (80 g/m2 [20 lb.]) More than A4/ 8 1/2" x 11": 30 sheets (80 g/m2 [20 lb.])
SM Appendix
1-1
C275
Appendix: Specifications
General Specifications
General Specifications
Maximum: 275 mm x 395 mm, 10.8" x 15.6" Copy Paper Size 297 mm x 420 mm, 11.7" x 16.5" (A3 Printing Mode) Minimum: 90 mm x 140 mm, 3.5" x 4.7" China model: 35 to 127.9 g/m2 (Normal Printing Mode) 52.3 to 127.9 g/m2 (A3 Printing Mode) B4/LG model (except China model): 47.1 to 209.3 g/m2 (Normal Printing Mode) Copy Paper Weight 52.3 to 157 g/m2 (A3 Printing Mode) A4 model: 47.1 to 209.3 or 127.9 g/m2 (Normal Printing Mode) Note: 47.1 to 209.3g/m2 (A4 size and smaller), 47.1 to 127.9 g/m2 (More than A4 size) Printing Speed 80, 100 or 130 cpm (Normal Printing Mode) 80 cpm (A3 Printing Mode) Text, Text/Photo, Photo, Pale mode, Pencil mode Lighter, Normal, Darker 1, Darker 2 Metric (%): 141, 122, 115, 93, 87, 82, 71 Inch (%): 155, 129, 121, 93, 77, 74, 65 30 masters 1,000 sheets (64 g/m2, 17 lb.) 1,000 sheets (64 g/m2, 171 lb., Normal Printing Paper Delivery Tray Capacity Mode) 500 sheets (64 g/m2, 17 lb., A3 Printing Mode)
Original Type Master Making Density Reproduction Ratios Master Eject Box Capacity Copy Paper Capacity
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1-2
SM Appendix
Power Source
120 V, 60 Hz, 2.2 A 220 V 240 V, 50 60 Hz, 1.2 A 120V, 60Hz: Less than 185W (Printing) Less than 210W (Master making) 220V-240V, 50-60Hz: Less than 185W (Printing) Less than 210W (Master making) Sound Power Level Standby: 34 dB Copying 80 cpm: 78 dB Copying 100 cpm: 80 dB Copying 130 cpm: 84 dB Operating Position Sound Power Level Standby: 20 dB Copying 80 cpm: 63 dB Copying 100 cpm: 66 dB Copying 130 cpm: 70 dB Stored: 750 x 681 x 633 mm, 29.5" x 26.8" x 24.9" Stored with ADF: 750 x 681 x 686 mm, 29.5" x 26.8" x 27.0" Set up: 1224 x 681 x 633 mm, 48.2" x 26.8" x 24.9" Set up with ADF: 1224 x 681 x 686 mm, 48.2" x 226.8" x 27.0" 69.0 kg (Main)
Power Consumption
Noise Emission
Dimensions (W x D x H)
Weight
2 kg (Platen) 7 kg (ADF)
SM Appendix
1-3
C275
Appendix: Specifications
General Specifications
General Specifications
250 mm x 355 mm Printing Area LG Drum: 210 mm x 355 mm A4 Drum: 210 mm x 288 mm 5 mm 3 mm (Normal Printing Mode) Leading Edge Margin 15 mm (B4/LG model, A3 Printing Mode) 25 mm (A4 model, A3 Printing Mode) Side Registration: 10 mm (Normal Printing Mode) Side / Vertical Registration Adjustable Range Fixed (A3 Printing Mode: -10 mm (B4/LG model) or -20 mm (A4 model) Vertical Registration: 10 mm or more (Normal Printing Mode) Fixed at Center (A3 Printing Mode)
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1-4
SM Appendix
280 mm width (B4) Master Type 240 mm width (LG / A4) 100 m / roll (China/ Korea) 125 m / roll (other destinations) 260 masters / roll (B4 / LG) Master Yield 300 masters / roll (A4) 205 masters / roll (B4 China/ Korea) Maximum run length per master Storage Condition Storage Period 2000 prints / master -10 to 40C, 10 to 90 %RH 18 months after production date 500 ml / pack (Black, China) Ink Type 600 ml / pack (Black, Other destinations) 600 ml / pack (Other colors) Available Colors Storage Condition Storage Period Black, Red, Blue, Green, Brown, Violet Yellow, Maroon, Navy, Orange, Hunter green -5 to 40 C, 10 to 95 %RH -5 to 40 C (12 months after production date) 15 to 25 C (18 months after production date)
Ink
SM Appendix
1-5
C275
Appendix: Specifications
General Specifications
APPENDIX: PM TABLES
R E V I S I O N H I S T O RY
P a ge Date None A d de d /U pd at e d /N ew
Maintenance Tables
2. APPENDIX: PM TABLES
2.1 MAINTENANCE TABLES
The following items should be maintained periodically. There are two sets of intervals - one based on time and the other based on print count or original count. For maintenance items with entries in both of them, use whichever comes first. Symbol Key: C: Clean, R: Replace, L: Lubricate Turn off the main power switch and unplug the machine before performing any procedure in this section.
Appendix: PM Tables
Platen cover
Platen roller
SM Appendix
2-1
C275
Maintenance Tables
Time 6M 1Y 2Y 5Y
Drum and Ink Supply Ink nozzle Drum master sensor Black patches Cloth screen Ink roller one-way clutch Drum master sensor Master clamper C C C C C C C C C R R C C C Damp cloth Dry cloth Dry cloth
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2-2
SM Appendix
Maintenance Tables
Note
Dry or damp cloth Dry or damp cloth Clean with alcohol. Clean with alcohol. Dry cloth
Pick-up roller
Friction pad Registration rollers Feed start timing sensor Press roller
C C
SM Appendix
2-3
C275
Maintenance Tables
2.1.2 ADF
Clean with water or alcohol. Clean with water or alcohol. Clean with water or alcohol. Clean with water or alcohol. Clean with water. Clean with water or alcohol.
Separation roller
Pick-up roller
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2-4
SM Appendix
No. E-00
Description/Definition Clamper Motor Failure The MPU cannot detect the clamper position sensor signal (open or closed) turns on.
Points to Check Clamper drive Clamper sensors Clamper motor Main motor encoder Master eject position sensor
E-01
Cutter error: The cutter HP sensor does not turn on within 3.0 seconds after the cutter motor turns on.
E-02
Paper Table Drive error: limit sensor does not turn on within 7.5 seconds after the table motor turns on. Paper height sensor 1 or 2 does not turn on within 1 second after the paper height sensor 1 or 2 turn on.
Paper table drive Paper height sensor 1 or 2 Paper table lower limit sensor Gears Paper table spring
The paper height sensor or the table lower Paper table motor
SM Appendix
3-1
No. E-04
Description/Definition Thermal Head Overheat: Temperature of the thermal head is greater than 65C when the Start key is pressed.
Points to Check Overheat (wait for the thermal head to cool down) Thermal head
E-06
Main Motor Lock: The CPU cannot detect the master eject position sensor (drum HP) signal within
5.0 seconds after the main motor turns on. Master eject position sensor E-09 Thermal Head Thermistor Open: The thermistor output voltage is over 2.925 volts. E-10 Thermal Head Energy Pulse error: The CPU detects an abnormal ID signal from the thermal head energy control pulse. E-12 Pressure Plate error: The pressure plate home position sensor does not turn on within 6 seconds during initialization. Both the pressure plate home position and pressure plate limit sensors turn on when the main SW is turned on. The pressure plate home position sensor does not turn off when the pressure plate limit sensor does not turn on within 4.5 seconds when compressing the ejected master. Pressure plate drive Pressure plate motor Plate position sensors Master eject error Thermal head connector Thermal head MPU Thermal head thermistor Thermal head connector
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3-2
SM Appendix
No. E-13
Description/Definition Scanner error: The scanner HP sensor does not turn on after the scanner motor has moved for more than 10 seconds back to home position after scanning. The scanner cannot leave the home Just after switching the power on, the scanner cannot return to the home position within 2.0 seconds of leaving. position within 2.0 seconds of power on.
Points to Check Scanner drive Scanner HP sensor Scanner motor Scanner wire has come off
E-22
2nd Feed Start Timing Sensor error: The 2nd feed start timing sensor does not activate before the master eject position sensor activates.
E-23
Master Eject Position Sensor (Drum HP) error: The master eject position sensor does not activate before the feed start timing sensor activates.
E-24
Feed Start Timing Sensor error: The feed start timing sensor does not activate before the 2nd feed timing sensor activates.
SM Appendix
3-3
C275
No. E-40
Description/Definition Thermal Head ID error: The CPU detects an abnormal ID signal from the thermal head.
Points to Check Different thermal head MPU Thermal head connector disconnected
E-44 E-50
MSU error NVRAM data version disagreement: Data for the uploading NVRAM is not expected data for the machine.
E-51
Flash Rom error: The data in the flash ROM is not complete.
E-61
The main switch does not turn off for more Auto off switch connector
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3-4
SM Appendix
Jam Type Paper feed Drum Paper eject Master feed Master eject ADF Paper remaining A Jam B Jam C Jam D Jam E Jam P Jam A or B Jam
SM Appendix
4-1
C275
4.1.2 DRUM
Name 2nd Feed Start Timing Sensor Master Eject Position (HP) Sensor Feed Start Timing Sensor
State Open
Symptoms
E22 is displayed when the drum rotates. Shorted Open E23 is displayed when the drum rotates. Shorted Open E24 is displayed when the drum rotates. Shorted Setting Drum: Normal Operation Set No Drum: E-06 is displayed when the main motor rotates. OFF ON Displays "not drum". Image will be patchy because ink will not be supplied. Displays "Ink end".
Symptoms The "C" jam indicator is lit. The "B" jam indicator is lit when a copy is made.
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4-2
SM Appendix
Symptoms The "AB" jam indicator is lit. The "A" jam indicator is lit when a copy is made. The paper table does not go down. The paper table goes down below the sensor, and E-02 is displayed. Printing can begin even if there is no paper, and the "A" jam indicator will be lit. The "load more paper" indicator is lit. E-02 is displayed after 1 second from moving up the paper feed table during printing. The paper table goes up over the sensor, and E-02 is displayed E-02 is displayed after 1 second from moving up the paper feed table during printing. The paper table goes up over the sensor, and E-02 is displayed
Appendix: Electrical Component Defects
Open Shorted
Open
Open
Shorted
SM Appendix
4-3
C275
Symptoms
E-00 is displayed when the clamper operates. E-00 is displayed when the clamper operates. E-00 is displayed.
4.1.6 SCANNER
State
Open
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4-4
SM Appendix
State On
Symptoms The "B" jam indicator is lit when print is started. (Print without master)
Off
Pressure Plate Limit Sensor Pressure Plate HP Sensor Master Eject Box Sensor
E-12 is displayed. The "Full eject master" indicator is lit. E-12 is displayed. E-12 is displayed. The master is ejected, even if there is no master eject box
Appendix: Electrical Component Defects
Off
"No master eject box" is displayed. "Full eject master" indicator is lit.
Open Shorted
The "B" and "E" jam indicator is lit. The "B" jam indicator is lit "Unit open" is displayed.
Open
SM Appendix
4-5
C275
Symptoms The "D" jam indicator is lit. The "open cover" indicators are lit. E-01 is displayed. E-01 is displayed. If both sensors work correctly, the machine operates correctly. "Not set making unit" is displayed Master making can start even if there is no master roll, but the "D" jam indicator will be lit. The "load new master roll" indicator is lit. E-09 is displayed. E-04 is displayed.
On Off
White Black
Open Short
4.1.9 OTHER
State On
Symptoms Cannot shut off the main switch. E-61 is displayed at auto shut off.
Off
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4-6
SM Appendix
Usage
5.1.2 POTENTIOMETERS
MPU
SM Appendix
5-1
C275
No. RV1
5.1.3 LEDS
MPU
OFF CPU2 (not use for service) Low Ink Condition CPU1 (not use for service) CPU1 (not use for service)
ON
5.1.4 FUSES
MPU
FUSE # FU 1
Rated Current 2A
Voltage 5 V DC
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5-2
SM Appendix
PSU
FUSE # FU 700
Related Devices
FU 701
T6.3 A
24VDC
Paper Transport Motor, Paper Feed Clutch, Paper Up-Down Motor, Air Knife Fan Motor, Front/Rear Pressure Release Solenoid, Vacuum Fan Motor, Ink Pump Motor, Master Eject Motor, Optional Key Counter, Master Counter, Paper Counter, Cutter Motor, Clamper Motor, Scanner Motor
T6.3 A T8 A T6.3 A
SM Appendix
5-3
1. 2. 3.
Using the number keys [A] or the Using the number keys or the the Enter key or the OK key.
keys [B], enter the desired main menu number, keys, enter the desired sub-menu number, then press
Enter the desired value or mode using the number keys (SP modes are listed in the service program tables).
SM Appendix
6-1
C275
Use the Memory/Class [E] key to toggle between "+" and "-". To enter a decimal place, you do not have to enter a decimal point. For example, to enter "1.5" just press "1" and "5" keys. 4. Press the Enter key or the OK key to store the displayed setting. To cancel the SP mode, press the Clear Modes/Energy Saver key [F] or the Cancel key [G].
Main Menu
Basic Settings System Settings Input Mode Output Mode Adjustment Memory Clear System Test
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6-2
SM Appendix
No. 1
20
50 51 52 53 54 55 56 57 58
D - master clamp jam E - master eject jam E - master compressing jam A - paper non-feed jam A - paper registration jam B - paper wrapping jam C - paper delivery jam
Appendix: Service Program Mode Tables 6-3 C275
60
70
72
Serial number
SM Appendix
75
80 81 82 83
Error code history Telephone number display Jam history PSU unusual voltage history
Japanese Display type (Japan only) Key counter setting check Key card setting check (Japan only)
SP1-70: Main Firmware Parts Number Displays the main firmware parts number and the suffix. SP1-80: Error Code History Displays the latest 40 SC codes. Use the SP1-83: PSU Unusual Voltage History Display the unusual power supply events in the machine history. keys to view the codes.
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6-4
SM Appendix
No. 1 2
Default 2 0 1 to 3
Settings
4 5 6 7
Destination code Not used (Ink) Image position display Vender Selection 0 1 0 / 20:Slow 1:Normal 2:Fast RICOH TIE KonicaMinolta Edisys NRG Nashuatec RexRotary Gestetner Savin Standard
Appendix: Service Program Mode Tables C275
Lanier
10
On
Off/On (Off is used for tests, and for removing ink from the drum)
11 12 13
On On On
Off/On (Off is used for tests) Off/On (Off is used for tests) Off/On (Off is used for tests)
SM Appendix
6-5
No. 14
Default On
20 21
Other 0
Other/Japan 0 to 1
33 34 35
On Off 0
Off/On Off/On 0 to 5
40 41 42 43 44 45
T/H energy control B4/Black T/H energy control B4/Color T/H energy control A4/Black T/H energy control A4/Color T/H energy control LG/Black T/H energy control LG Color
7 7 7 7 7 7
50 51 52 53
T/H energy control - B4/Black eco T/H energy control - B4/Color eco T/H energy control - A4/Black eco T/H energy control - A4/Color eco
15 15 15 15
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6-6
SM Appendix
No. 54
Default 15 0 to 50%
Settings
55
15
0 to 50%
60 61 62
Off Off 2
80
On
Off/On
95
Low
High / Low
100
Off
Off/On
Appendix: Service Program Mode Tables
SP2-6: Image Position Display When the user moves the image position on the operation panel, this SP controls the length of time that the adjustment value is shown on the display before the screen goes back to the previous display. "Slow" means that the display is shown for the longest time possible. SP2-33: Re-Feeding Setting When the machine performs re-feeding, the paper registration position can be up to 5mm out of range. If this incorrect position is not acceptable to the customer, change this SP mode to "OFF". ON: Re- feeding is on (factory setting). OFF: Re- feeding is off.
SM Appendix
6-7
C275
Service Program Mode SP2-34: Proof Print Adjustment This enables or disables the proof print adjustment mode (default: Off). The proof print adjustment mode is designed to compensate for the low image density of the first few sheets. If the proof print adjustment is enabled, the machine prints several sheets of paper, which can be adjusted by SP2-35, at 30 cpm. Off: No proof print adjustment On: The machine prints the first few sheets (up to 5) at 30 cpm. For example: Default setting (SP2-34: Off)
Idling 80
1 100
2 100
3 100
4 100
5 100
Setting of SP2-35: "1" Number of sheets Speed (cpm) 1 30 Idling 80 2 100 3 100 4 100 5 100
Setting of SP2-35: "5" Number of sheets Speed (cpm) 1 30 2-5 30 Idling 80 6 100 7 100 8 100
Proof print mode enabled (SP2-34: ON) and skip feed mode enabled (2 sheets)
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6-8
SM Appendix
Setting of SP2-35: "2" Number of sheets Speed (cpm) 1 30 Idling (Skip) 30 Idling (Skip) 30 2 30 Idling (Skip) 80 Idling (Skip) 100 3 100 Idling (Skip) 100
SP2-35: Number of Proof Prints This can set the number of sheets for the print proof adjustment mode. Default: 1 Adjustable range: 1 to 5 (sheets) For details about how to use this, see the description above (SP2-34). SP2-40, 2-55: Thermal Head Energy Control
The default is 7%. This means that during normal printing mode, 2-40 to -45: the thermal head energy is 93% of the maximum possible (100 7). The default is 15%. This means that in economy printing mode, 2-50 to 55: the thermal head energy is reduced by another 15%. With the default settings, this means that the thermal head energy is 85% of maximum power (100-15).
Appendix: Service Program Mode Tables C275
SP2-60: Bold Mode: Letter Mode Only Makes a bold outline of a letter-mode image. SP2-61: T/H Swing Mode If this is set to "ON", the thermal head writing position is moved a small amount between masters. The amount is set with SP2-61 (T/H Swing Amount) automatically. This changes the side-to-side margin on the master. This prevents the same parts of the thermal head from being used all the time, because if masters that contain the same image (such as a logo) are made frequently, this can burn out the thermal head. Default: OFF
SM Appendix
6-9
Service Program Mode SP2-62: T/H Swing Amount Settings: 1 to 5 mm Default: 2 mm SP2-80: Auto off at Unusual Voltage There is an automatic detection system for unexpected voltage surges, featuring automatic shut-off and data logging features. SP2-95: Paper Table Standby Position. High: The paper table after printing is moved to a higher position than the standard position. This will reduce the time for starting the first print when continuously making masters. Low: The standard position If SP2-95 is "high", the machine goes to the standard position in the following situations. When the master end indicator lights and a message is displayed When a master eject jam (B jam location indicator) is displayed When a master feed jam (D jam location indicator) is displayed When the paper height sensor is actuated immediately after the main switch is turned on. SP2-100: Make master without print This function wraps a blank master around the drum. The ink on the drum may dry up at the following times: The machine is not used for a long time. The customer changes to a color drum that has not been used recently. This might affect the print quality (Poor image: ghost image of the previous print). Wrap a blank master around the drum after you print, to prevent ghost images of previous prints when the machine is not used for a long time. Procedure: 1. 2. Access SP2-100 (Make master without printing). Then press "OK". Press the "Start" key while holding down the "#" key.
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6-10
SM Appendix
No. 1 2 3 4 9 10
Menu Items Input the present time Input TEL number Input serial number Input installation data Key counter setting Key card setting (Japan only)
SP3-1: Input the present time Input the year, the month / date, and the time in that order. Press the Enter key between each one. Input the last two digits of the present year (two-digit number). # Input the present month (two-digit number). # Input the present date (two-digit number). # Input the present hour (two-digit number). # Input the present minute (two-digit number). # Input the present second (two-digit number). # Example: 2003/January/27th/13:00:00 03 # 01 #
Appendix: Service Program Mode Tables C275
SM Appendix
6-11
Service Program Mode 27 # 13 # 00 # 00 OK SP3-4: Input installation date Input installation date in that order. Press the Enter key between each one. Input the last two digits of the present year (two-digit number). # Input the present month (two-digit number). # Input the present date (two-digit number). # Example: 2003/January/27th/13:00:00 03 # 01 # 27 OK
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6-12
SM Appendix
No. 1 2 7 9
Menu Items Scanner HP sensor Platen cover sensor Master eject unit open SN Master making unit set SW 1
No. 28
30 31 33
Table lowering switch Table lower sensor Paper end sensor Paper pick-up roller sensor Paper height filler sensor Registration sensor Feed start timing sensor 2nd feed timing sensor Paper exit sensor
Appendix: Service Program Mode Tables C275
10 11 12 13 14 15 16 17 18 19
Master making unit set SW 2 Master set cover sensor Cutter HP switch Master end sensor Eject box set switch Master eject sensor Pressure plate HP sensor Pressure plate limit Sensor Ink detection signal Color drum signal
35 36 41 42 43 44
50 60 61 62
Door safety switch ADF connecting signal ADF cover sensor ADF registration sensor ADF original set sensor ADF open sensor
21 22 23
64 69
SM Appendix
6-13
Service Program Mode No. 24 25 Menu Items Drum master sensor Master eject position SN No. 70 71 Menu Items Key counter signal Key card signal (Japan only) 27 28 Drum size1 signal Drum size2 signal
C275
6-14
SM Appendix
No. 1
No. 40
41
42
Scanner to HP
43
44
9 10 11 12 13 14 15
Cutter motor to HP Cutter motor reverse Cutter motor forward VHD signal Master eject motor Pressure plate motor - limit Pressure plate motor -to HP 46 47 48 49 50 51 60 Air knife fan motors Vacuum fan motor PSU fan motor Paper Delivery Motor Paper counter Master counter ADF motor ADF feed clutch ADF pick-up solenoid Key counter signal
Appendix: Service Program Mode Tables C275
17 18 19
61 62 63
SM Appendix
6-15
Service Program Mode No. 20 21 Menu Items Main motor - 100 rpm Main motor - 130 rpm No. 64 65 Menu Items Not used Key card (Japan only)
23 24
90 91
25 26
Ink pump motor Pressure release solenoids 100 All indicators on the panel
30 31 32
C275
6-16
SM Appendix
6.1.9 6. ADJUSTMENT
SP Table (SP 6-xxx)
No. 1 2 3 4 5 6
Menu Items Main-scan position platen Main-scan position ADF Scan start position platen Scan start position - ADF Scanning speed - platen Scanning speed - ADF mode
Default 0 0 0 0 0 0
Settings -5.0 to 5.0 mm -5.0 to 5.0 mm -2.0 to 5.0 mm -5.0 to 5.0 mm -5.0 to 5.0 % -5.0 to 5.0 %
10 11
0 0
20 21
0 0
0 to100 PLS
Appendix: Service Program Mode Tables C275
-5.0 to 5.0 mm
26 27 28 29
Master making density - Pencil Master making density Master making density Master making density Letter/Photo - Tint - Photo -
1 1 1 1
0: Pale, 1: Normal, 2: Dark 0: Pale, 1: Normal, 2: Dark 0: Pale, 1: Normal, 2: Dark 0: Pale, 1: Normal, 2: Dark
30
- Letter
SM Appendix
6-17
Service Program Mode No. 32 33 34 35 36 37 Menu Items MTF filter Letter: Main MTF filter Letter: Sub MTF filter Letter/Photo: Main MTF filter Letter/Photo: Sub MTF filter - Photo: Main MTF filter Photo: Sub Default 2 2 2 2 2 2 0 to 7 0 to 7 0 to 7 0 to 7 0 to 7 0 to 7 Settings
40
50
0.5 to 3.5V
61 62 63
70 71 72
0 0 0
C275
6-18
SM Appendix
Service Program Mode No. 103 104 108 109 110 111 112 Menu Items Paper registration 100rpm Paper registration 130rpm Paper regist: skip: 30rpm Paper regist: skip: 60pm Paper Regist: skip: 80rpm Paper Regist: skip: 100rpm Paper Regist: skip: 130rpm Default 0 0 0 0 0 0 0 -40 to 40 -40 to 40 -40 to 40 -40 to 40 -40 to 40 -40 to 40 -40 to 40 Settings
116
-100 to 100
117
-100 to 100
118
-100 to 100
119
-100 to 100
Appendix: Service Program Mode Tables C275
120
-100 to 100
124
-90 to 8
125
-90 to 8
126
-90 to 8
SM Appendix
6-19
Service Program Mode No. 127 Menu Items Paper front bulge 100rpm (Do not Adjust) 128 Paper front bulge 130rpm (Do not Adjust) 0 -90 to 8 Default 0 -90 to 8 Settings
Paper Regist: A4 drum 30 rpm Paper Regist: A4 drum 60 rpm Paper Regist: A4 drum 80 Paper Regist: A4 drum 100 Paper Regist: A4 drum 130 rpm rpm rpm
0 0 0 0 0
Paper Regist: skip: A4: 30 Paper Regist: skip: A4: 60 Paper Regist: skip: A4: 80 Paper Regist: skip: A4: 100 Paper Regist: skip: A4: 130
0 0 0 0 0 0
149
-100 to 100
150
-100 to 100
151
-100 to 100
C275
6-20
SM Appendix
Service Program Mode No. not Adjust) 152 Paper middle bulge A4 130rpm(Do not Adjust) 156 Paper front bulge A4 30rpm(Do not Adjust) 157 Paper front bulge A4 60rpm(Do not Adjust) 158 Paper front bulge A4 80rpm(Do not Adjust) 159 Paper front bulge A4 100rpm(Do not Adjust) 160 Paper front bulge A4 130rpm(Do not Adjust) 0 -90 to 8 0 -90 to 8 0 -90 to 8 0 -90 to 8 0 -90 to 8 0 -100 to 100 Menu Items Default Settings
1. 2. 3. 4.
Input SP8-10 (Test patterns) and enter "6", then press the Start key. Exit the SP mode, print 10 copies at 100 rpm (speed 2). Use the 10th print for the adjustment. The length of the 6 squares in the feed direction should be 130 mm, as shown above. If it is not, calculate the reproduction ratio using the following formula. {(130 - Value) / 130} x 100 = X.X % (Round off to one decimal place)
SM Appendix
6-21
C275
Service Program Mode Example: If the value is 133, {(130 - 133) / 130} x 100 = - 2.3 % 5. 6. 1. 2. 3. 4. 5. 6. 1. 2. 3. Access SP6-10, input the calculated ratio, and press the Enter key. Repeat the procedure to make sure that the ratio is correct. Input SP8-10 (Test patterns) and enter "6", then press the Start key. Exit the SP mode, print 10 copies at 100 rpm (speed 2). Use the 10th print for the adjustment. The space between the leading edge and the next line should be 8 mm, as shown above. If it is not, access SP6-21, input the difference and press the Enter key. Example: If the value is 7 mm, 7 - 8 = -1.0 Repeat the procedure to make sure that the gap is correct. Make copies of the test pattern printed during the previous adjustments ( page), in platen mode at speed 2. Use the 10th print for the adjustment. The length of the 6 squares in the feed direction should be 130 mm. If it is not, calculate the reproduction ratio using the following formula. {(130 - Value) / 130} x 100 = X.X % (Round off to one decimal place) Example: If the value is 133, {(130 - 133) / 130} x 100 = - 2.3 % 4. 5. 6. 1. 2. 3. 4. 5. Access SP6-05, input the calculated ratio, and press the Enter key. Check again to make sure that the ratio is correct. Make copies of the test pattern in ADF mode and repeat the process using SP6-06. Make copies of the test pattern printed during the previous adjustments ( page), in platen mode at speed 2. Use the 10th print for the adjustment. The space between the leading edge and the next line should be 8 mm. If it is not, access SP6-03, input the gap value and press the Enter key. Example: If the value is 7 mm, 7 - 8 = -1.0 Repeat the procedure to make sure that the gap is correct. Make copies of the test pattern in ADF mode and repeat the process using SP6-04. previous previous
SP6-5: Scanning Speed Platen and SP6-6: Scanning Speed ADF mode
SP6-3: Scanning Start Position Platen and SP6-4: Scanning Start Position - ADF
C275
6-22
SM Appendix
Service Program Mode SP6-1: Main Scan Position Platen and SP6-2: Main Scan Position - ADF 1. 2. 3. 4. 5. Make a copy in platen mode at speed 2. Measure the difference between the center of the main-scan on the original and on the print. Access SP6-01, input the gap value and press the Enter key. (If you input a positive value, the image moves towards the operation side.) Repeat the procedure to make sure that there is no difference. Make a copy in ADF mode and repeat the process using SP6-02.
SP6-20: Registration Buckle Adjusts the paper skew and the paper registration slippage.
The occurrence of paper skew will be reduced, but the paper is more likely to slip and the registration position may be incorrect. [B]: Decrease the value The paper registration position will be correct. SP6-32 to 37: MTF filter Sharpens the image, but moir can become more apparent. Refer to the following table for the relationship between this SP mode value and filter strength (the relationship is not linear).
SM Appendix
6-23
C275
Value 7 6 0 5 4 3 2 1
SP6-40: Ink detection adjustment Ensures that the CPU detects a no ink condition. Before attempting this procedure, wipe off the ink around the ink roller. To do this, set SP2-10 (ink detection) to OFF, and feed paper until ink ends. After finishing the procedure, do not forget to return SP2-10 to the default (ink detection on).
Access SP6-40, and open the door cover. Then turn the VR1 [A] on the MPU board until the display becomes "4.0 0.2 " (4 s).
C275
6-24
SM Appendix
When the drum has ink inside, the machine displays "----". SP6-100 to 104: Paper registration - each speed The following procedure allows the image position to be adjusted for each speed (30, 60, 80, 100 and 130 rpm) If you want to adjust the image position for all the speed at the same time, use SP6-21 (Paper registration position). 1. 2. Set SP8-10 (Test patterns) to a value of "6", then press the Start key. Make 3 copies at speed 3 (finishing with 130 rpm). Perform the adjustment below for all 3 copies. Trial print: 30 rpm 1st print: 60 rpm 2nd print: 80 rpm 3rd print: 100 rpm 4th print: 130 rpm 3. The distance between the leading edge and first line should be 8mm, as shown below.
4.
If this distance is not 8mm, access SP6-101 to 104 and then input a value to adjust the distance (range: -40 to 40, step: 1) for each of 3 copies samples (i.e. 30, 60, 80, 100 and 130 rpm samples). The higher the value, the narrower the distance between the leading edge and 1st line becomes (and vice-versa). Also, each step corresponds to approximately 0.5mm. Input the value that will bring the distance to 8mm.
5.
Perform the adjustment again for any of the samples that are still outside the 8mm standard.
SM Appendix
6-25
C275
No. 1 3 4 11
Menu Items Factory settings clear Total counter clear Jam/Error data clear Protect Code clear
SP7-1: Factory settings clear This resets all SP and User tool settings except for the following SP and User tool numbers. User tool 1: Counter Display (Masters and Prints) User tool 2-4: mm/inch User tool 2-5: Language on LCD User tool 2-6: Date/Time SP2-4: Destination code SP2-20: Destination setting SP2-80: Auto off at unusual voltage SP3-3: Input serial number SP6-All: Adjustments SP7-3: Total counter clear This resets the following SP numbers SP1-1 Total master counter SP1-20 Total print counter The counters for "User tool 1: Counter Display" are unresettable counters SP7-11: Protect Code clear This clears the settings of the "User Tools Protect (Administrator Setting)". User Tools Protect: Off User Tools Protect PW (Password): null
C275
6-26
SM Appendix
No. 1 2 3 4 5 9
Menu Items Download main firmware Upload main firmware Data printout Basic/SC/Jam Data printout Adjustment Data printout Input/Output Data printout Power failure
Default -
10 19
6 100%
20 21 22
Free run - scanner Paper feed at 30rpm Free run - Paper feed
30 31 100
All indicators on panel LCD data download (Do not use) Drum size/type check
Off
SM Appendix
6-27
Updates the main firmware using a flash memory card [A]. 1. 2. 3. 4. 5. 6. 7. 8. 9. Before downloading new firmware, check the current version with SP1-70 Prepare a flash memory card with the latest firmware. Turn off the main switch and disconnect the power cord. Remove the rear card cover [B]. Plug the flash memory card into the connector on the MPU. Connect the power cord, then turn on the main switch. Access SP8-1 and press the OK key. Press the "Enter(#)" key. Press the Enter key. (It takes about 2.0 minutes to complete.) Check that the "Completed" is displayed.
10. Turn off the main switch, and remove the flash memory card. SP8-2: Upload main firmware Writes firmware to a flash memory card (P/N' #A2309352 or N8036701) from the machine. 1. 2. 3. Refer to steps 3 to 5 of section (download main firmware). Connect the power cord, then turn on the main switch while holding the Clear Modes key. Access SP8-2 and press the OK key. Press the "Enter(#)" key. (download main firmware).
C275
6-28
SM Appendix
[A]: Momentary Voltage Drop [B]: Over voltage [C]: Low voltage [D]: High voltage The machine collects information about unusual voltages from the power outlet and you can check this data with SP 8-9 Data printout Power failure
SM Appendix
6-29
C275
Service Program Mode SP8-10: Test patterns Makes prints without using the scanner. Access SP8-10 and select the number "6", then press the "Enter(#)" Other numbers are as shown below 1: Grid, 2: Vertical, 3: Horizontal gray, 4: Vertical gray, 5: 16 grays, 6: Cross, 7: Diagonal grid, 8: 256 grays, 9: 64 grays SP8-21: Paper feed test (30 rpm) Feeds paper at the lowest speed (30 rpm), and applies printing pressure. 1. 2. 3. 4. 5. Set a stack of paper on the paper feed table. Access SP8-21 and press the OK key. Exit the SP mode and enter the number of sheets that you want to feed. Press the Print key. To exit this mode, turn off the main switch. key.
SP8-22: Free run paper feed (30 rpm) Drives the paper feed mechanism at the lowest speed (30 rpm) without paper. 1. 2. 3. 4. Access SP8-22 and press the OK key. Exit the SP mode and enter the number of times that you want to repeat the paper feed cycle. Press the Print key. To exit this mode, turn off the main switch.
C275
6-30
SM Appendix
Menu Items Output Data Print Service Summary Print NIB Summary Print Firmware Part Number Firmware Version
Default 0 -
9-30 9-31
9-40
SP9-1: Output Data Print In normal operation, an image that is sent from the computer is printed out. But with this SP mode, the image is changed to hex data and then output on paper or to an SD card. There are three settings: 0: Normal (Default setting) 1: Hex Dump 2: SD card
SM Appendix
6-31
C275
Service Program Mode Hex Dump: The image is changed to hex data, and the hex data is printed out on paper. This mode continues until main power is shut off. In some cases, there will be a large quantity of data, and many masters will be consumed to print out the hex dump. Be careful when you use this mode. SD Card: The image is changed to hex data, and the hex data is transferred to an SD card. Procedure: 1. 2. 3. 4. 5. 6. 7. 8. 9. Turn off the main switch. Put the SD card in the SD card slot. Turn on the main switch. Set SP 9-1 to "1: SD card" and get out from the SP mode. Send the data from the computer The "data in" LED on the machine blinks during the data transfer, and the LED turns off when the data transfer is finished (the transfer takes a few seconds). Set SP 9-1 to "0: Normal". Turn off the main switch. Remove the SD card from the machine. Do not take out the SD card before you turn off the main switch and set the SP Mode to "Normal".
C275
6-32
SM Appendix
1. OVERALL INFORMATION
1.1 MECHANICAL COMPONENT LAYOUT
2 1 9 8 7 6 3 4 5
ADF C642
C642V900.WMF
1. 2. 3. 4. 5.
Separation roller Original feed belt Pick-up roller Original entrance guide Original table
6. 7. 8. 9.
Original exit roller 2nd transport roller Original exposure guide 1st transport roller
SM
C642
C642V901.WMF
1. DF feed clutch 2. Feed cover open sensor 3. DF pick-up solenoid 4. DF transport motor 5. DF drive board 6. DF position sensor 7. Original set sensor 8. Registration sensor
C642
SM
DRIVE LAYOUT
7 1
3
C642V903.WMF
1. 2. 3. 4.
5. 6. 7. 8.
Separation roller 1st transport roller Original feed belt Pick-up roller
SM
C642
[A] [I]
[B]
C642V904.WMF
[H]
[G] [J]
C642V905.WMF
An FRR (feed and reverse roller) system is used. When you put an original on the feed table, this lifts the original set sensor feeler [A], then the original set sensor [B] tells the main CPU that the DF is ready to start feeding. When the Start key is pressed, the DF pick-up solenoid [C] turns on. This causes the transport guide [D] and pick-up roller [E] to lower onto the original, and at the same time it causes the original stoppers [F] to drop down to clear the feed path for the original. After 200 ms, the DF transport motor [G] and DF feed clutch [H] turn
C642
SM
on, feeding the top original page to the paper feed belt [I], where it is separated by the separation roller [J].
When the leading edge of the original reaches the registration sensor at [A], the DF transport motor turns off. After a short time, the DF transport motor turns on again. The original is fed past the DF exposure glass [B], where it is scanned. It is then fed through to the 2nd transport roller [C] and fed out by the exit roller [D]. The DF transport motor uses a constant speed to feed the original up to the registration sensor. When the motor turns on again to feed the original to the DF exposure glass, however, the speed depends on the selected reproduction ratio. At 100%, the speed is 200 mm/s.
SM
C642
ADF C642
Original Registration Sn Original Feed Motor Original feed Clutch Feeding in Feeding out
C642V907.WMF
Feeding out
When the scanner has fed out the correct length and feeds 150mm more, but the original registration sensor still detects the original, the P jam indicator lights.
C642
SM
Main Frame
Interface
Driver
DF Transport Motor
Registration Sensor Original Set Sensor DF Position Sensor Feed Cover Open Sensor ADF Control Board
SM
C642
EXTERIOR COVERS
[A]
C642V908.WMF
[C]
[D] [E]
C642V909.WMF
1. Lift the DF. 2. Unhook the three latches [A] in the order marked on the DF body. 3. Close the DF. 4. Open the DF feed cover [B]. 5. Rear cover [C] ( x 1)
C642
SM
EXTERIOR COVERS
[A]
[B]
C642V910.WMF
SM
C642
FEED UNIT
[F] [G]
[C]
[D]
[E]
[A]
C642V911.WMF
1. Open the DF feed cover [A] and detach the strap [B] ( x 1). 2. Raise the front guide flap [C] to about a 45-degree angle, and push the feed unit [D] into the spring so that it comes free. NOTE: 1) The feed unit comes off very easily if you first lift flap [E] to about a 45degree angle. 2) When reinstalling, be sure that the lever [F] is above the pin [G].
C642
10
SM
SEPARATION ROLLER
1. Feed unit (
3.2)
[A]
[C]
C642V913.WMF
1. Feed unit (
3.2)
2. Remove 2 clip rings and 1 bushing [A] 3. Pull the shaft [B] part way out at the gear end, so that the pick-up roller [C] can be taken off.
SM
11
C642
FEED BELT
C642V914.WMF
[C]
[D]
[B]
[B]
C642V915.WMF
1. Feed unit (
3.2)
2. Pick-up roller housing [A] 3. Push down on the lower wings [B] of the tensioning piece [C], so that the tensioning piece comes free of the shaft. 4. Take the tensioning piece out, and then remove the belt [D].
C642
12
SM
3.1.4)
[B]
[C] [A]
C642V917.WMF
1. Rear cover (
3.1.1)
2. Open the wire clamp [A] at the top of the motor bracket [B]. 3. Motor bracket [B] ( x 2, spring) NOTE: Unhook the spring at the board side. 4. Transport motor [C] ( x 2, x 1)
SM 13 C642
[C]
C642V918.WMF
Exterior
1. Rear cover ( 3.1.1)
Feed Clutch
1. Feed unit ( 3.2) 2. Feed clutch [C] ( x 1, 1 bushing, x 1). NOTE: Pull the shaft inward until the clutch can be removed.
DF Drive Board
1. DF drive board [D] ( x 3, all connectors)
C642
14
SM
REGISTRATION SENSOR
[C] [B]
[A]
C642V919.WMF
1. DF feed cover (
3.1.5) 3.1.4)
4. Take out the inner turn guide [B], and remove the registration sensor [C] ( x 1)
C642V920.WMF
1. Rear cover (
3.1.1)
SM
15
C642