770 - BZZ - Product Support Information

Product Support Information 770/772 Off Highway Truck
Serial Numbers and Arrangement Numbers Machine / Component

Machine / Component General Arrangement Extended Life Rear Wheel (Brake Gp) Engine Torque Converter Transmission 769D 169-3769 250-4055 5XD 69T 4EY 771D 169-3771 250-4055 5XD 69T 4EY 770 268-7805 276-9965 LHX T2C MRR 772 268-7810 276-9967 RHX T2C MRR
Weight and Dimensions

Empty Weight Standard * Gross Machine Weight* Length* Height* Width* Max Ground Speed Standard * * All figures are approximate 769D 76,506 lbs (34,670 kg) 157,000 lbs (71,400 kg) 26.5 ft (8.08 m) 12.2 ft (3.72 m) 14.6 ft (4.5 m) 48.3 mph (77.7 km/h) 771D 77,906 lbs (35,420 kg) 166,500 lbs (75,700 kg) 26.5 ft (8.08 m) 12.2 ft (3.72 m) 14.6 ft (4.5 m) 35.6 mph (57.3 km/h) 770 78,444 lbs (35,582 kg) 158,500 lbs (71,894 kg) 29.3 ft (8.96 m) 13.8 ft (4.21 m) 13.1 ft (3.99 m) 46.5 mph (74.8 km/h) 772 81,248 lbs (36,853 kg) 181,000 lbs (82,100 kg) 29.3 ft (8.96 m) 13.8 ft (4.21 m) 13.1 ft (3.99 m) 49.5 mph (79.7 km/h)
Performance Leader
C15 and C18 Engines ACERT Technology
Improved Information & Monitoring Systems

TPMS Messenger
Ease of Operation
Heated Mirrors All Hydraulic Brakes ARC Standard TCS Attachment
Optimal system and pass match
Proven Durability
Proven Frame Design Proven Transmission /Differential
Cat Distinctive Machine Styling Unmatched Ingress/Egress
Superior Operator Comfort

World Class Cab Ergonomics Spaciousness Standard A/C ECPC Transmission Control
Physical Comparison
769D/771D 770/772
Engine
3408 (HEUI)- 8 Cylinder Engine Gross Power 487 HP (363 kW)
C15/C18 Cat Engines with ACERT Technology 6 Cylinder Engine 770 - Net Power 476 HP (355 kW) 772 - Net Power 535 HP (399 kW)
Transmission
Individual Clutch Modulation (ICM) Transmission
Individual Clutch Modulation (ICM) Transmission
Cooling System
Conventional Core
Next Generation Modular Radiator (NGMR) with ATAAC
Hydraulic System
Air Brakes (air-over-oil)
All Hydraulic Brakes
Current Hoist Pump Location
New Hoist/Brake Pump Location
Current Steering Tank Location New Steering Tank Location
Steering System
N/A
Steering Disable Valve
Current Steering Pump Location
New Steering Pump Location
Hoist System
Current Hoist Control Location
New Hoist Control Location
Messenger Display
N/A
Messenger
Ingress/Egress
Ladder Access to Operator Station and RH Platform
Stairway Access to Operator Station and RH Platform
Flash file Part Numbers

295-4646 SFWR Gp -ELEK 295-4647 SFWR Gp -ELEK 254-5725 SFWR Gp-A4010 254-5725 SFWR Gp-A4010 (Messenger) TPMS -770 157-2141 SFWR GpA4007 (TPMS) 254-5725 SFWR Gp-A4010 (Messenger) TPMS -772 247-4956 SFWR GpA4007 (TPMS) Chassis/Transmission/ 297-6905 SFWR Gp-A3001 Brake Engine 770 Engine 772 Messenger
Dealer Support Contact List

Dealer Solutions Network (DSN) Derrick Norfleet Quarry & Construction 770/772 Service Engineer Jeff Zircher NACD Product Support Terry Miller 770/772 Product Support Supervisor Eric Ammann Supportability Consultant
770 & 772 OFF-HIGHWAY TRUCKS VOLUME I (Engine, Power Train) BZZ1-UP and RLB1-UP
RENR8251 Contents for Service Manual RENR8250
Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Title Form No. SENR2300 RENR8253 SENR7733 RENR8251 SENR3130 SENR2870 SENR9831 SENR9832 RENR5012 RENR8261 RENR8255 SENR2871 RENR8256 RENR8257 RENR8258 SENR2986 RENR7871 RENR8259 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 7.20 10.90 17.10 IC
C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT
Traction Control System (TCS)
10.90
Note:
01/11/07
770 & 772 OFF-HIGHWAY TRUCKS VOLUME II (Systems, Electrical & Operators Station, Maintenance) BZZ1-UP, RLB1-UP
RENR8252 Contents for Service Manual RENR8250
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they become available. Section Title Form No. SENR2300 RENR8254 SENR7733 RENR8252 SENR3130 SENR2872 RENR8264 RENR8265 RENR8260 RENR8271 RENR8272 RENR8267 RENR8268 RENR8269 RENR8270 RENR8266 RENR8391 REG00914 RENR8273 SENR2996 RENR8262 SENR5664 SENR6717 SENR2874 SEBU7837 SEBP4095 SEBP4096 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC
Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Schematic Hydraulic System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications, Systems Operation, Testing Oil Evacuation System & Adjusting Service Manual Contour Three Point Series Seat Service Manual Tu-Flo Air Compressor Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Air Conditioning & Heating Systems With R-134a Refrigerant Service Manual Caterpillar Monitoring System Maintenance Index Tab Operation & Maintenance Parts Book 770 772
10.90
17.10 17.10 19.60
Note: Form REHS1835, Truck Assembly Procedure Special Instruction is available for insertion into this manual. The form is not a standard part of the manual.
01/11/07
Global Service Learning & Performance Division The overall goal of service training is to provide the skills and knowledge that will enable dealer service training instructors and technicians to perform their jobs better. One of the best ways to stay up to date on the latest information on the 770 & 772 Off-Highway Trucks is to go to the Global Service Learning & Performance Divisions website at: https://psmktg.cat.com/srvtrng/index.htm or their website through NACD InfoCast at: https://nacd.cat.com/infocast/frames/training/srvtrng/ The following is a brief summary of the main menu items located on this site: Materials Downloads: This menu provides a link to all downloadable "NPI Materials", additional "Resources", material "Revisions," Performance Analysis Reports (PAR) material and information related to the Global Service Learning & Performance Divisions "Update Conference." e-Learning Activities: This menu provides a link to the Caterpillar Learning Management System. The Global Service Learning & Performance Division offers a number of self-study, self-paced courses through CLMS. Additional web based courses for Applied Failure Analysis and on-line information for Service Technician Workbench can also be found here. Also, WebEx recordings are available on a number of topics. Material Catalogs: This menu provides a link to the Global Service Learning & Performance Divisions on-line catalog. Literature ordering and subscription plan information is located here. The available subscription plans are: LERV5196: Engine Service Training SERV7800: Machine Service Training If there are any questions related to the subscription plans please contact Audrey Cammack on 309-494-5984 or cammack_audrey_a@cat.com. Training Courses: This menu provides links to the training schedule for Machines, Engines, Paving Products, Applied Failure Analysis, Undercarriage Reconditioning, and Hose and Coupling Assembly. Registration information along with course descriptions are also found under this menu option. Staff Contacts: This menu provides links to the Global Service Learning & Performance Divisions staff responsible for different products. Staff information is provided as to phone numbers and e-mail addresses. Also included is an organization chart and location maps.
Instruc To tions view this presentation :

Within Microsoft PowerPoint Slide Show, a left mouse click or Page Down key advances the presentation. The appears when the animation on the current
slide is complete and may also be clicked to advance the presentation. A left mouse click on displays the previous page
Speaker notes are available for some pages
Service Technician Workbench

The August 2005 to current date Flash File search DVDS contain all SIS and STW training information. Refer to the Training folder.
Basics
2006A
Table of Contents
Introduction Software Licensing Startup Flash File Search Service Report SIMS DBS Upload Utility Bookmarks Feedback Summary
What is STW?
The Service Technician Workbench is an integrated package of software tools, designed to assist the Caterpillar Service Technician during the machine repair process.
SIS, Cat ET, Data View, CBT, TA1 & TA2 Flash Files
Workbench Features
Consolidated Package Distribution & Installation Common Look & Feel Single Sign-on Single Support Source Integrated Applications Generate Service Report Increase Productivity Send Feedback to Cat Invoiced Only for Applications Subscribed (SIS and/or ET) Service Technician Workbench Electronic Electronic Technician Technician Component Based Component Based Troubleshooting Troubleshooting DataView DataView Service Service Report Report DataTechnician DataTechnician Service Service Information Information System System Technical Technical Analysis Analysis II& II & II Flash Flash File File Search Search
Caterpillar SIS
Parts & Technical Service Information
All SIS access methods are available to STW Apps SIS Web SIS DVD Data Library Network SIS All SIS access methods are internet browser based. Parts Manuals Service Manuals Schematics Tooling Periodicals Service Magazines Engine News Additional Information Types and various ways of searching information
Search and view service information Create parts lists and integrate with DBS
Caterpillar ET
Programs and Reads Information from Datalink
Support for all Caterpillar Electronic Control Modules (ECM) Diagnostic Codes Electronic Warranty Reports for ADEM II, ADEM III & ADEM IV ECMS Event Codes Real-time Status Parameters Calibrations ECM Configuration
Monitor and program ECMs
Flash File Search

Locates Latest ECM Flash Files
Locates by Serial Number or Locates by Flash File Number Links to WinFlash
Remote access to ECM flash files
Caterpillar DataView
Diagnostic tool to measure and record sensor data
Use with a Personal Computer Supports Individual Sensor Inputs including remote Supports all Cat Electronic Sensors Records and Displays RealTime Sensor Inputs 9 Input Channels Read Temperature Pressure Blowby Frequency Pulse Width Modulated Inputs
Use on Cat Electronic and Non-Electronic Products
Component Based Troubleshooting

Service Support Tool to Troubleshoot Cat Equipment
Troubleshoot Engine and Machine symptoms Technician identifies the symptom. Service information relevant to the the symptom is provided. Links to Diagnostic Code Technician uses information available to identify problem. Available in SIS Web and through STW.
Troubleshoot systems and diagnostic codes
Technical Analysis I & II

Caterpillar Inspection Software
Designed to increase machine and engine productivity Identify potential problems before they occur. Schedule repair when it is most effective for owner. Quick visual inspection (TA I). Detailed in depth inspection (Ta II) Technical Tips Reports HTML type file can be shared Search tool for previous reports Can be added to STW service report
Perform Visual and in depth machine inspections
Service Report
Support Tool to Document Equipment Service
Open Saved Service Reports in STW Track SIS Parts Processed Capture Cat ET Code Reads Share Report Files Upload Labor to DBS Attach Digital Photos Automates service reporting Typing Is Minimized Spell Checker Upload Data To SIMS/DBS Multiple Segments Dealer & Customer Copies
M300 & Challenger

Service Support Tool for M300s & Challengers
Specific software for the unique needs of this equipment Diagnostic Codes Event Codes Real-time Status Parameters Calibrations ECM Configuration
Developed for Caterpillar Products
SOFTWARE LICENSING
Table of Contents
STW Licensing
Licensing is not required to use DataView Flash File Search STW Service Report and Bookmarks Technical Analysis Licensing is required to use Service Information System (SIS subscription required) Component Based Troubleshooting Electronic Technician (ET subscription required) Feedback ET license automatically transfers when STW is installed on a computer with an existing licensed copy of ET License on the Web at https://on-linelicensing.cat.com
License Prompt
If STW has not been licensed, it will display this message during start-up.
Clicking OK will open the licensing window.
License Window
The License window displays information that will be needed in addition to the computers serial number. A license key will be given to be entered into the License Key text box to activate all features of STW.
Use the web at anytime!
STARTUP
Table of Contents
User Admin
Once the Caterpillar Service Technician Workbench has been installed, locate the Workbench User Administration icon on the PCs desktop and double click on it.
Complete the Dealer Information section; this information is automatically included with Service Reports and also with Feedback.
Adding a User
To add users, enter User ID and employee information, then click Add; a User Password prompt will need to be set.
Start STW
To start the Caterpillar Service Technician Workbench, locate the program icon on the desktop and double click on it.
STW Login - Login The Service Technician Workbench

window displays. This is the window used to provide a single sign-on for all Workbench applications.
Serial number, arrangement, and work order number may be entered into the Product Identification window. The Prefix/Serial Number determines which applications are displayed on the Launch Pad. This window populates Current Session information, Service Report header and Feedback information.
Product ID
A serial number prefix, or full serial number, must be entered to use CBT, TA I & II, Challenger Technician, M300 Technician or to troubleshoot diagnostic codes using Electronic Technician.
Product ID is unavailable, click on Models If the serial number information

the Models button to view a list of available models.
The Model Selection window displays. This window is used to locate model and S/N. Select a Family, then select a Models serial number. Click OK to populate the S/N prefix or Cancel to close.
Models Selection
Enter a 9TZ S/N Prefix and a Work Order number into the fields provided and then click OK.
Enter S/N
The Launch Pad displays only the application icons that are installed, licensed and are valid for the serial number entered. The STW Home icon returns to this Home page from any STW application.
Home Page (1)
The Current Session information block reflects the information entered in the Product Identification window.
The Status Bar displays the serial number, model and status of the current application.
Home Page (2)

The Tool Bar contains buttons that allow quick access to some menu functions. Icons are added to the basic STW Tool Bar when an application or report is activated.
A navigation panel is displayed on the STW Home page.
Home Page (3)
The first item Common Tasks is displayed expanded by default; the two subtopics are links to bring up the Product Identification window to restart a STW session or start a WinFlash session within ET.
Home Page (4)

Expand the Presentations topic to choose to view Whats New in STW for this release or STW Basics (this presentation).
The Support topic has two sub-topics: Help Desk displays contact information if assistance is needed on any STW application. License Information displays the window for entering the License Key.
FLASH FILE SEARCH
Table of Contents
Open FFS
Click on the Flash File Search icon on the launchpad. Not available if the Web version of SIS is selected. Use Service Software search to find flash files if the web version of SIS is used.
To find the latest flash file part numbers for a given serial number, type in the full serial number and click on Find Latest button.
S/N FFS
Save Flash File

The first file listed under a component is the latest flash file for the indicated component. Click to highlight the desired file and then click Save to save the file. Files may not need to be saved before flashing.
To check if a flash file number is the latest, type in the flash file part number and click on Find Latest button.
P/N FFS
Click on the latest flash file number to highlight it and then access WinFlash from within Electronic Technician by clicking Launch WinFlash.
SERVICE REPORT
Table of Contents
Open Service Report
The STW Service Report provides the means to record the activities performed within STW applications. To view a Workbench report select the Service Report icon on the Launch Pad.
Edit Report Sections

Segment 01 is default segment.
The service report can be a multi segment report. Add, Rename or Delete the segments to be included in this report.
Section Tabs
The Active Segment is highlighted in blue. Any information entered into the service report will be entered into the active segment. Click the segment number to make the segment active. The Collapse All Sections (Blue) icon on the toolbar will make all sections a gray bar with the title of the section included. The Expand All Sections (Green) will expand all sections. Data is typed or entered into the expanded sections.
Section Tabs
Select the gray bar to Expand a section. Select the gray bar again to Collapse the section. Data is entered into the expanded section.
Add Cat ET Information to the Service Report
Active Diagnostic Codes
The service report icon with the yellow plus sign is the Add to Service Report Icon. Select the icon to add Active Diagnostic Codes to the service report. Other information within Cat ET may be added to the service report when the icon is available. This information can not be deleted.
Add Cat ET Information to the Service Report added to the service Active Diagnostic Codes are
report successfully. This information cannot be deleted
Application Data - Attach
Add information from other STW applications to the service report.
The service report icon with the yellow plus sign is the Add to Service Report Icon. Select the icon to add the entire TA1 and TA2 Inspection Analysis information to the Application Data section of the service report.
Application Data Attach

TA1 and TA2 Inspection Analysis is added to the service report. This information can not be deleted.
Adding Digital Files
A digital image may be inserted into a service report in order to share information with a customer or supervision. Select Browse for New Image within the Digital Images section. Select the file to be inserted in the service report. Enter a title for the image and enter comments if desired. Select Save.
Save As XML From the File drop

down menu, select Save As to save the report in .PDF or .XML file format for sharing with administrative personnel or uploading .XML file data to DBS. Starting with 2005A, Saved Service Reports (XML) Files can be opened in the STW Service Report.
Open Saved Service Report within STW
A Saved Service Report can be opened within STW. Save the service report as an XML type file. Select File and Session from within STW and then select From Report.
Open Saved Service Reports within STW
Select the saved service report and select open. The saved report will open within the STW Service Report application. Parts and ET information may be added to the report the same as if it was opened with a bookmark or New Session. Saving the report as a bookmark or XML file is the users preference.
Service Report Utility

A Service Report Utility is installed to edit existing service reports or to create new reports in .XML file format. Technicians may edit service reports with this utility outside of STW. The service report may be installed on administrative PCs without STW. The Prefix and serial number in the service report utility is editable while retaining all other service information within the report. A duplicate or similar service report with only a different prefix and/or serial number/work order can be created and saved with a different file name very quickly without having to re-enter all service data. The service report is installed when the SIMS DBS Upload Utility is installed or the service report may be installed as stand-alone.
Click the Print Report icon in the Tool Bar, or Print from the File drop down menu, allows printing the report. A Print Preview icon is provided to enable a preview of the service report before printing.
Printing
Switch Reports
Click Edit and the click Switch To Customer Report to view the Customer Report.
In this example, the Part Causing Failure section is not included in the Customer Report; a signature block is available to be signed on a printed version. The fields to display and print are selectable for both report variations. The Signature Block Appears when Print Preview is selected from within the STW service report or the customer service report is printed.
Custom Report
Select Preferences under the View menu to display the View Properties window.
Preferences
Service Report fields are selectable for displaying and printing two service report variations a more complete report for the dealership and a simpler one for customers
Job Code/Desc and Component Code and Description Drop Down Box
Labor Codes and Charge Codes can be pre-set for selecting from drop down boxes when editing the fields in the service report.
Select SIS Access
Select the SIS access method to be used with STW. Network SIS will require additional information from the IS department.
Select International Settings
Select the Language preferences. The computer control panel settings may be accessed from this window. The time may be changed in the control panel time/time format box, Capital H = 24 Hr clock, Small h = 12 Hr clock.
Spell Check the Service Report
Select the Spell Checker Icon on the tool bar to spell check the editable sections of the service report.
Spell Check Service Report
The word not in the dictionary is displayed and highlighted.
Service Technician Workbench SIMS DBS UPLOAD UTILITY
Table of Contents
Upload Utility Icon

A SIMS DBS Upload Utility can be optionally installed to automate the transferring of data from .XML format Service Reports into DBS. The utility is a separate install located on the STW 2005A CD and places an icon on the computers desktop. Technicians would install this utility separately after the STW install.
Double-Click the SIMS DBS Upload Utility icon to open and then transfer data entered in the service report to DBS.
File Selection
Use the Shift-click method to select a range of reports. Use the Ctrl-click method to select individual reports or click the service report file to upload one service report.
Data from .XML file format Service Reports can be uploaded to DBS databases easily; locate and select the files to be processed and then click the Process Report(s) button. The latest version of the SIMS DBS upload utility with 2004B is 3.5. The utility is located in the Program File > Caterpillar Inc. > SIMS DBS Upload Utility folder.
SIMS Required Fields

For upload and creation of SIMS ticket:
Work Order Segment Employee ID SMU Hours/Miles/Kilometers Service Date Part Number Work Order Number Part Name Quantity Secondary Description Code Group Number Containing Part Product Inoperable Part Failure Comments (20 character limit)
Files are validated for the correct information. If an error is found, this screen presents the options of editing the report to correct the indicated error and resubmitting, ignoring the report in error or canceling the entire update.
Verification
Once the upload is completed, a confirmation window displays the results.
Results
Repair Background notes, SMU values, Part Causing Failure and Labor & Travel Times are optional uploads to DBS from .XML format service reports.
Upload Selection
Additional information about uploading labor to DBS is available in the getting started guide. Access Help from menu bar at the STW Home Page and select the guide.
Bookmarks
BOOKMARKS Refer to the Service Report Section and Opening the Service Report from a Saved Service Report file for more information. Saving and Opening the Service Report using Session from Report is more versatile than using Bookmarks.
Table of Contents
Toolbar Icon
Bookmarks allow re-opening SIS and other applications to the pages that were open when a bookmark was created. Bookmarks can be created at any location within STW. Select File, Bookmarks from the dropdown menu or click on the Bookmarks icon in the Toolbar. With the addition of Session From Saved Report, Bookmarks are less necessary.
The Bookmarks window displays. This window displays a list of folders and any existing bookmarks. If multiple technician share a computer, folders could be created for each technician.
Bookmark
To create a new folder, choose File, New, New Folder from the drop-down menu.
The New Folder window displays. Type in the folders name and press the OK button.
New Folder
To store a bookmark in the new folder, click on the new folder to highlight it, then click in the text box to the right of Name and type a bookmark file name. Then click the Create button.
Create Bookmark
To retrieve a bookmark, click on the Bookmarks icon on the toolbar to display the Bookmarks window. Click on the + sign next to the desired folder to expand the folder and display its contents.
Locate Bookmark
Retrieve Bookmark
Locate the desired bookmark and double click to reopen it.
The Bookmarks window would close and the bookmarked location opened within STW; then, continue working with the screens, data and service report.
Importing / Exporting Bookmarks

If necessary, create the folder to receive the exported bookmarks. The new folder can be created on a shared network drive if the bookmarks are being backed up or stored.
Create the folder to receive the bookmarks before beginning the export bookmark process.
Toolbar Icon
Open STW and Then Open the Bookmark Window
Export Bookmarks
Select the file or folder to be exported with the left mouse button. Hold the keyboard CTRL key and left click to select multiple files and folders. Hold the keyboard SHFT key and left click to select a range of files and folders. When a folder is selected, all files within the folder will be selected.
Select Edit from the menu and then choose SELECT ALL to export all bookmarks. All bookmarks will go to one folder.
De-select folders and select individual bookmarks or select one folder at a time to export. Will select all files in the folder.
Select File and Export
Select File and then select Export. Within the Export Window Select each file to be exported with the left mouse button and select browse to choose the folder to Export the files to. You can choose any folder on the PC or you can select a folder on a different drive, 3 floppy drive , network drive, etc. Select Export and the required files will be created in the selected folder. All bookmarks will be stored in the folder selected.
Import Bookmarks
Select an existing folder with the left mouse button to import the bookmarks to that folder or create a new folder by selecting File and then selecting New and New Folder. Type the name of the new folder and click Create. Left mouse click (select) the folder to receive the bookmarks. Select File and select Import.
Select the folder/files to be imported.

Select File and Import
Browse for the folder that contains the bookmarks to be imported. Select the folder and Select OK. Select the files to be imported from within the Import window and select Import. Close the import window. Double-click a bookmark to open it.
WORKBENCH FEEDBACK
Table of Contents
To provide feedback to Caterpillar concerning any of the Workbench applications, click on the Feedback button on the Tool Bar.
Toolbar Icon
Feedback Form
Within the Feedback Form please provide detailed information about the issue or recommendation. Then click on the Save button.
The Thank you for using Feedback window appears and displays the amount of feedback storage space available and used on the computer. The feedback is stored on your computers hard drive and can be sent or exported later.
Storage Space
When STW starts, it may display a reminder to send saved Feedback. Feedback may be sent at anytime without waiting to be prompted.
Send Feedback
Click the Feedback button again to access the feedback window.
There are two ways to send feedback. If connected to the internet, Send the feedback directly; otherwise, Export the feedback to a floppy disc and have the feedback sent from a connected computer.
Send or Export
SUMMARY
Table of Contents
Why Use STW?

Consolidated Distribution, Installation and Updates Common Look & Feel Integrated Software Applications Technical Analysis Inspection I & II Component Based Troubleshooting Flash File Search Service Report Reduced Data Entry / Handwriting Share Service Reports in .PDF or .XML file formats Upload Service Report Data into DBS The Workbench is at no additional cost ET Registration Automatically Transfers within STW
Installation & Training

Getting Started Guide is available on the root folder of the STW installation CD. Latest presentations (.pdf or .ppt file format) available at https://psmktg.cat.com/srvtrng/elearn/stw/ if this link does not work, copy and paste this URL: https://psmktg.cat.com/srvtrng/elearn/stw/ Network access & Corporate Web Security password needed Microsoft PowerPoint based presentations allow customization Additional Information at the STW Knowledge Network https://kn.cat.com/cat.cfm?id=5079 if this link does not work, copy and paste this URL: https://kn.cat.com/cat.cfm?id=5079 Think Big at Vo-Tech Schools instructs using STW Contact (309) 675-1123 for virtual meetings over the internet, or for training sessions in Peoria or at your location.
Workbench Support
Single Source of Support
End
Table of Contents
Hydraulic Bench Test Procedures

(Hydraulic Components)
Production and delivery methods have changed for hydraulic component bench test procedures. Test procedures produced prior to 1/1/2002 were announced in Preview and available in printed form. Repair Process Engineering has implemented the same authoring and delivery methods that are used by the Parts and Service Information Division. This process will allow the dealer to access bench test procedures created or revised after 1/1/2002, to be delivered via the Service Information System (SIS). Bench test procedures will be produced as Special Instructions. The Special Instructions can be accessed through SIS web and SIS DVD. A subscription is also available to dealers who have needs for printed media. The subscription will allow dealers to receive new or revised test procedures automatically. Individual test procedures may still be ordered.
Bench Test Procedure Delivery Methods

Service Information System (SIS)
New or Revised Procedures after 1/1/2002 SIS Web o Information can be accessed with product ID by using: Product Structure, Document Structure, SMCS Code, and Basic Search. o Information can be accessed without product ID by using: Advanced Full Text Search or Media Search. SIS DVD o Information can be accessed with product ID by using: Product Structure, Document Structure, SMCS Code, and Basic Search. Procedures Developed Prior to 1/1/2002 NEHT5000 series bench test procedures will remain current in this document. Caterpillar Intranet Site http://productsupport.cat.com/dcd/cstg
Printed Media
New Procedures or Revised Procedures after 1/1/2002 New Pump, Motor, and Cylinder Testing Manual (Available 1/1/2003) SEBF8810, Reference Manual, Hydraulic Pump, Motor, and Cylinder Bench Test Procedures. This reference manual provides hydraulic pump, motor, and cylinder testing procedures. By ordering the SEBF8810, the recipient is automatically placed on a subscription list for future testing guidelines and updates. Individual media numbers can also be ordered. Procedures Developed Prior to 1/1/2002 NEHT5000 Reference Manual The NEHT5000 Bench Testing Hydraulic Components manual contains bench test procedures for both hydraulic and driveline components. This document should be referenced for all bench test procedures developed prior to 1/1/2002. The contents of this manual should be maintained to reference older procedures. When these bench test documents are included or updated into the new SEBF8810 authoring and delivery method, you will be notified to purge the procedure from NEHT5000.
770 BZZ
Repair Processes - Engines
Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.
Form # SEBF8029 SEBF8148 SEBF8187 SEBF8442 SEBF8451 SEBF8804 C15 Engine Description Reference Index of Publications on Reusability or Salvage of Used Parts General Salvage and Reconditioning Techniques Standardized Parts Marking Procedures Contamination Control of Rebuilt Engines by Using a Particle Counting Process Engine Specialization Shop Standards Cleaning Components with Carbon Dioxide Engine Block Cylinder Block Salvage Procedure for Using Belzona Ceramic R Metal Using 1P-3537 Dial Bore Gauge Group To Check Cylinder Bore Size Use of 1P-4000 Line Boring Tool Group Using LOCK-N-STITCH Procedures for Casting Salvage Salvage Weld Procedure for Iron Cylinder Blocks Specifications to Salvage Cylinder Block Contact Surfaces Spacer Plate for 3400, C15, and C18 Engines Procedure to Install Top Deck Insert in 3406 Remanufactured Engines or Short Blocks 3400 Series Engines Lifter Bores Installation of 2W-3815 or 5N-0093 Procedure to Repair Cylinder Block Pump Mounting Pad on 3406B, 3406C, 3406E, C15 and C18 Engines Salvage of Cylinder Block Liner Bores for 3400, C15, and C18 Engines Main Bearing Bolt Hole Repair in 3400 Series Engines Top Deck Threaded Hole Repair in 3400 and 3500 Series Engines Cylinder Head Specifications to Measure and Salvage Cylinder Head Assemblies and Related Components Specifications for Cylinder Head Assembly 3400, 3406E, C15, & C18 Engines Use of the 5P-7333 Tool Group for Bridge Dowel Repair Using the 9U-5383 Vacuum Tester Piston/Connecting Rods Visual Inspection of Connecting Rods Visual Inspection of the Piston Piston Pins and Retaining Rings Salvage of Non-Serrated Connecting Rods Verification of Connecting Rod Eye Bushing Retention Using the 5P-8639 Connecting Rod Bushing Press Groups Procedure to Inspect Piston Pins Visual Inspection of Two-Piece Pistons Fuel System Diesel Fuels and Your Engine Use of 5P-4150 Nozzle Testing Group Test Sequence For Pencil Type Nozzles Test Sequence For Capsule Type Nozzles
REHS2133 GMG00981 SMHS7606 SEBF8882 SEHS8919 SEBF8076 SEBF8131 SEBF8198 SEBF8069 SMHS8222 SEBF8330 SEBF8371 SEBF8387 SEBF8291
SEBF8162 SEBF8270 SMHS7072 SEHS9498
SEBF8063 SEBF8049 SEBF8051 SEBF8064 SEBF8242 SEBF8303 SEBF8290
SEBD0717 SEHS7292 SEHS7390 SEHS7350
SEHS9083 SEBU6250 SEBU6251 SEBU6385 SEBF8340
Test Sequence For Caterpillar 7000 Series Fuel Nozzles Caterpillar Machine Fluids Recommendations Caterpillar Commercial Diesel Engine Fluids Recommendations Caterpillar On-Highway Truck Engine Fluids Recommendations Fuel Systems Troubleshooting Guide for 3204, 3300, and 3400 Engines with New Scroll Fuel Systems (NSFS) Lubrication/Cooling System Oil and Your Engine Test Procedure for Brazed and Rubber End Sheet Oil Coolers Coolant and Your Engine Crankshaft Crankshaft Measurement Procedure to Measure and Straighten Bent Crankshafts Procedure to Grind Crankshafts Main and Connecting Rod Bearings Visual Inspection of Crankshafts Inspection of Crankshafts for Cracks Procedure to Polish Crankshafts Turbocharger Turbochargers Specifications for Reusable Turbocharger Components Procedure to Salvage Turbocharger Components Valve Mechanism Camshaft Measurement Visual Inspection of Camshafts Slipper Followers and Camshaft Roller Followers Valve and Valve Spring Specifications Valves, Valve Springs, Valve Rotators, and Locks Visual Inspection of 6N-6872 Lifter Guide Springs in 3400 Series Engines Visual Inspection of Camshafts and Rocker Arm Rollers Used in 3406E Engines Gear Train Timing Gears For All Engines Miscellaneous Cast Iron and Steel Pulleys Storage Procedure for Caterpillar Products Inspection and Reuse of Critical Fasteners Used in All Engines Kidney Loop Filtration Process for Rebuilt Engines Specifications for Flywheels C15/C18
SEBD0640 REHS1758 SEBD0970
SEBF8018 SEBF8019 SEBF8071
SEBF8045
SEBF8046 SEHS9031 SEBF8301 SEBF8405 SEBF8888
Contacts:
Simon Bishop, Engine Guidelines, (309) 494-5974 Jim McClintock, Hydraulic Systems, (309) 675-8970 Jon Feucht, Power Train, (309) 675-6304 Jon Wier, Undercarriage, (309) 494-5308
772 RLB
Repair Processes - Engines
Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.
Form # SEBF8029 SEBF8148 SEBF8187 SEBF8442 SEBF8451 SEBF8804
C18 Engine Description Reference Index of Publications on Reusability or Salvage of Used Parts General Salvage and Reconditioning Techniques Standardized Parts Marking Procedures Contamination Control of Rebuilt Engines by Using a Particle Counting Process Engine Specialization Shop Standards Cleaning Components with Carbon Dioxide Engine Block Cylinder Block Salvage Procedure for Using Belzona Ceramic R Metal Using 1P-3537 Dial Bore Gauge Group To Check Cylinder Bore Size Use of 1P-4000 Line Boring Tool Group Using LOCK-N-STITCH Procedures for Casting Salvage Salvage Weld Procedure for Iron Cylinder Blocks Specifications to Salvage Cylinder Block Contact Surfaces Spacer Plate for 3400, C15, and C18 Engines Procedure to Install Top Deck Insert in 3406 Remanufactured Engines or Short Blocks 3400 Series Engines Lifter Bores Installation of 2W-3815 or 5N-0093 Procedure to Repair Cylinder Block Pump Mounting Pad on 3406B, 3406C, 3406E, C15 and C18 Engines Salvage of Cylinder Block Liner Bores for 3400, C15, and C18 Engines Main Bearing Bolt Hole Repair in 3400 Series Engines Top Deck Threaded Hole Repair in 3400 and 3500 Series Engines Cylinder Head Specifications to Measure and Salvage Cylinder Head Assemblies and Related Components Specifications for Cylinder Head Assembly 3400, 3406E, C15, & C18 Engines Use of the 5P-7333 Tool Group for Bridge Dowel Repair Using the 9U-5383 Vacuum Tester Piston/Connecting Rods Visual Inspection of Connecting Rods Visual Inspection of the Piston Piston Pins and Retaining Rings Salvage of Non-Serrated Connecting Rods Verification of Connecting Rod Eye Bushing Retention Using the 5P-8639 Connecting Rod Bushing Press Groups Procedure to Inspect Piston Pins Visual Inspection of Two-Piece Pistons Fuel System Diesel Fuels and Your Engine Use of 5P-4150 Nozzle Testing Group Test Sequence For Pencil Type Nozzles
REHS2133 GMG00981 SMHS7606 SEBF8882 SEHS8919 SEBF8076 SEBF8131 SEBF8198 SEBF8069 SMHS8222 SEBF8330 SEBF8371 SEBF8387 SEBF8291
SEBF8162 SEBF8270 SMHS7072 SEHS9498
SEBD0717 SEHS7292 SEHS7390
SEHS7350 SEHS9083 SEBU6250 SEBU6251 SEBU6385 SEBF8340
Test Sequence For Capsule Type Nozzles Test Sequence For Caterpillar 7000 Series Fuel Nozzles Caterpillar Machine Fluids Recommendations Caterpillar Commercial Diesel Engine Fluids Recommendations Caterpillar On-Highway Truck Engine Fluids Recommendations Fuel Systems Troubleshooting Guide for 3204, 3300, and 3400 Engines with New Scroll Fuel Systems (NSFS) Lubrication/Cooling System Oil and Your Engine Test Procedure for Brazed and Rubber End Sheet Oil Coolers Coolant and Your Engine Crankshaft Crankshaft Measurement Procedure to Measure and Straighten Bent Crankshafts Procedure to Grind Crankshafts Main and Connecting Rod Bearings Visual Inspection of Crankshafts Inspection of Crankshafts for Cracks Procedure to Polish Crankshafts Turbocharger Turbochargers Specifications for Reusable Turbocharger Components Procedure to Salvage Turbocharger Components Valve Mechanism Camshaft Measurement Visual Inspection of Camshafts Slipper Followers and Camshaft Roller Followers Valve and Valve Spring Specifications Valves, Valve Springs, Valve Rotators, and Locks Visual Inspection of 6N-6872 Lifter Guide Springs in 3400 Series Engines Visual Inspection of Camshafts and Rocker Arm Rollers Used in 3406E Engines Gear Train Timing Gears For All Engines Miscellaneous Cast Iron and Steel Pulleys Storage Procedure for Caterpillar Products Inspection and Reuse of Critical Fasteners Used in All Engines Kidney Loop Filtration Process for Rebuilt Engines Specifications for Flywheels C15/C18
SEBD0640 REHS1758 SEBD0970
SEBF8018 SEBF8019 SEBF8071
SEBF8045
SEBF8046 SEHS9031 SEBF8301 SEBF8405 SEBF8888
Contacts:
Simon Bishop, Engine Guidelines, (309) 494-5974 Jim McClintock, Hydraulic Systems, (309) 675-8970 Jon Feucht, Power Train, (309) 675-6304 Jon Wier, Undercarriage, (309) 494-5308
770 Off-Highway Truck

Repair Process - Contamination Control Guidelines
Contamination is anything that doesn't belong in machine fluid systems; paint flakes, rag fibers, metals, greases, weld spatter, sealing materials, and more. When systems are contaminated, efficiency drops, cycle times increase and component and fluid life is shortened. Eventually, contamination can lead to catastrophic failure, unplanned downtime, and costly repairs for customers. Customer demand for increased productivity has produced industry trends toward electrohydraulics, higher system pressures and tighter internal clearances. As a result of these trends, today's fluid systems (hydraulics, transmissions, steering, power train, engines, and fuel) will not tolerate dirt and other contaminants like their predecessors. Fluid contamination threatens reliability throughout the life cycle of today's machines and engines. Therefore, Caterpillar's goal is to create a Cultural Change by educating Caterpillar Plants, Caterpillar Dealers and Caterpillar Customers to become Leaders in Contamination Control. Servicing an older Caterpillar machine population in the past was quite different than servicing today's machines. The time to invest in product reliability via Contamination Control is NOW! By addressing this very important aspect of machine operation and life cycle, you will: Improve component life and machine productivity Lower customer costs and increase customer satisfaction Extend product and component life Increase rental fleet value Reduce Hazardous waste generation Reduce service/repair redo
A partial list of the available contamination control information for this vehicle is listed below. For a broad list of vehicle contamination control guidelines, visit your Caterpillar Subsidiarys Contamination Control Web Site. For NACD, the link is: https://nacd.cat.com/infocast/frames/prodsupp/cc/ Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.
Contamination Control Information - Machine Specific

Form # SEBF8446 SEBF8454 Form # PEGP8029 SEHS9043 PEVN4638 SEBF8482 SEBF8485 Description Kidney Loop Procedure for Filtering Off-Highway Truck Hydraulic Oil Kidney Loop Procedure for Off-Highway Truck Rear Axle Oil Description An Introduction to Contamination Control Installing S.O.S Sampling Valves How to Take a Proper Oil Sample Proper S.O.S Sample Collection Cleaning Fluid Carrying Hose and Tube As. In Shop and Field Applications
Contamination Control Information - Machine Non-Specific
SEBF8279 PERV4632 PERV4632 PEVN4831 NEXG5038 SEBF8797 SEBF8840 Contacts:
Procedure for Using Kidney Looping Filtration Carts Fluid Contamination Control-The Silent Thief (Video) Fluid Contamination Control-The Silent Thief (CD) Count on Caterpillar Particle Analyzers (Video) Count on Caterpillar Particle Analyzers (CD) Filtering Final Drives, Rear Axles and Differentials on Caterpillar Machines Basic Principles of Kidney Looping
Jim McClintock, Contamination Control, (309) 675-8970
772 Off-Highway Truck

Repair Process - Contamination Control Guidelines
Contamination is anything that doesn't belong in machine fluid systems; paint flakes, rag fibers, metals, greases, weld spatter, sealing materials, and more. When systems are contaminated, efficiency drops, cycle times increase and component and fluid life is shortened. Eventually, contamination can lead to catastrophic failure, unplanned downtime, and costly repairs for customers. Customer demand for increased productivity has produced industry trends toward electrohydraulics, higher system pressures and tighter internal clearances. As a result of these trends, today's fluid systems (hydraulics, transmissions, steering, power train, engines, and fuel) will not tolerate dirt and other contaminants like their predecessors. Fluid contamination threatens reliability throughout the life cycle of today's machines and engines. Therefore, Caterpillar's goal is to create a Cultural Change by educating Caterpillar Plants, Caterpillar Dealers and Caterpillar Customers to become Leaders in Contamination Control. Servicing an older Caterpillar machine population in the past was quite different than servicing today's machines. The time to invest in product reliability via Contamination Control is NOW! By addressing this very important aspect of machine operation and life cycle, you will: Improve component life and machine productivity Lower customer costs and increase customer satisfaction Extend product and component life Increase rental fleet value Reduce Hazardous waste generation Reduce service/repair redo
A partial list of the available contamination control information for this vehicle is listed below. For a broad list of vehicle contamination control guidelines, visit your Caterpillar Subsidiarys Contamination Control Web Site. For NACD, the link is: https://nacd.cat.com/infocast/frames/prodsupp/cc/ Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select, Guidelines for Reusable Parts and Salvage Operations.
Contamination Control Information - Machine Specific

Form # SEBF8446 SEBF8454 Form # PEGP8029 SEHS9043 PEVN4638 SEBF8482 SEBF8485 Description Kidney Loop Procedure for Filtering Off-Highway Truck Hydraulic Oil Kidney Loop Procedure for Off-Highway Truck Rear Axle Oil Description An Introduction to Contamination Control Installing S.O.S Sampling Valves How to Take a Proper Oil Sample Proper S.O.S Sample Collection Cleaning Fluid Carrying Hose and Tube As. In Shop and Field Applications
Contamination Control Information - Machine Non-Specific
SEBF8279 PERV4632 PERV4632 PEVN4831 NEXG5038 SEBF8797 SEBF8840 Contacts:
Procedure for Using Kidney Looping Filtration Carts Fluid Contamination Control-The Silent Thief (Video) Fluid Contamination Control-The Silent Thief (CD) Count on Caterpillar Particle Analyzers (Video) Count on Caterpillar Particle Analyzers (CD) Filtering Final Drives, Rear Axles and Differentials on Caterpillar Machines Basic Principles of Kidney Looping
Jim McClintock, Contamination Control, (309) 675-8970
Off-Highway Construction Truck BZZ

Repair Processes - Hydraulic Systems
Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select Guidelines for Reusable Parts and Salvage Operations.
Hydraulic Systems
Form # REHS1447 Contacts:
Mark Wagle, Engine Guidelines, (309) 636-5372 Jim McClintock, Hydraulic Systems, (309) 675-8970 Dan Englund, Power Train, (309) 494-5348 Jon Wier, Undercarriage, (309) 494-5308
Description Bench Test Procedure for Bosch Rexroth A10VO DRG Pumps
Off-Highway Construction Truck RLB

Repair Processes - Hydraulic Systems
Reuse and Salvage Guidelines can be accessed through SIS Web. In SIS Web, select Advanced Full Text Search. Then select Guidelines for Reusable Parts and Salvage Operations.
Hydraulic Systems
Form # REHS1447 Contacts:
Mark Wagle, Engine Guidelines, (309) 636-5372 Jim McClintock, Hydraulic Systems, (309) 675-8970 Dan Englund, Power Train, (309) 494-5348 Jon Wier, Undercarriage, (309) 494-5308
Description Bench Test Procedure for Bosch Rexroth A10VO DRG Pumps
770 Suggested Parts Stocking List

The proceeding list of parts should be stocked by a dealer to support the 770 OffHighway Truck. These are the parts that are new to this machine. Parts that are common to the precedning machine are not included.
770
Quantity Used Per Truck Part Name Part Number
Traction Control 1 1 1 1 1 1 1 1 Chassis 2 2 2 Hydraulics 1 1 1 2 2 1 1 1 1 1 1 1 1
Control Ar-TCS Switch As-Cab Switch As-Rocker Lines Gp-Atch Control Gp-Hyd Adjuster Gp Tube Tube Tube Tube Tube Chassis Ar. Mtg Gp-Body Ejector Suspension Gp Susp Gp-Front Suspension Gp Susp Gp-Rear Hydraulics Ar. Lines Gp-A/C Hose As. Hose As. Hose As. Lines Gp-Accumulator Accumulator Film-Hyd Accum Tube As Tube As Tube As Tube As Tube As Tube As Line Gp-Brake-M Tube Tube
277-7540 259-8902 232-0314 270-1756 222-4744 252-2148 268-2973 268-2974 268-2975 268-2976 280-4116 268-7806 270-1618 285-6126 270-6887 251-7237 270-6889 266-0341 269-9189 269-9190 272-8348 276-2760 276-2761 269-9191 248-0307 241-0037 276-7569 276-7570 280-4109 280-4110 280-4111 280-4112 269-9194 274-6837 274-6839
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Tube Tube Tube Valve Gp-Press Valve Gp-Press Tube Tube Tube Tube Tube Line Gp-Hoist Tube Tube Tube Tube Tube Tube Tube Lines Gp-Oil cooler Adapter Tube As Lines Gp-PT Oil cooler Valve-Gp-Luc&Sol Tube Tube Tube Guage-XMSN Oil Tube Tube Lines Gp-Steering Tube Tube Tube Tube Tube Tube Tube Valve Gp-Mtg Tank Gp-Hyd Filter Gp-Hyd Gage-Liq-Level Filter Gp-Hyd Tube As Tube As Tube As Lines Gp-Hyd Fan Elbow As-90 Deg
274-6841 274-6843 274-7887 228-7838 228-7839 246-4521 246-4523 246-4524 297-6164 280-4117 269-9196 274-7881 274-7882 274-7883 274-7884 275-0105 288-4658 275-7879 269-9198 258-7627 274-7879 269-9199 254-9238 276-2753 276-2754 280-4114 284-4139 284-4253 284-4254 269-9201 274-6421 274-6422 274-6423 274-6424 274-6425 274-7878 276-7567 277-8869 269-9203 249-2334 225-9448 249-2334 287-5843 257-5844 293-4884 270-1752 5I-1455
2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Mirrors 2 Brakes 2 2 2 2 2
Valve-check Valve Gp-Sol Valve Gp-Relief Valve Gp-Relief Valve Gp-Diverter Valve Gp-Relief Valve Gp Tube As Tube As Tube As Tube As Seal Kit Cyl Gp-Mounting Bearing Kit Seal Ring-Backup Ring-Backup Seal-Wiper Seal-Wiper Cyl Gp Mounting & Ste Cyl Gp Lines Gp-Oil cooler Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Pump Gp-Hyd Pump Gp Mirror Ar-Heated Mirror Gp-Elec Mirror As Brakes Ar-Standard Wheel Gp-FDR Wheel-Rear Retainer Drive Gp-Final Brake Gp-Service Spindle
239-3420 277-6343 279-5771 286-3577 286-3598 286-3599 286-3600 276-7568 293-7853 297-4885 297-4886 285-7613 270-1754 237-4156 294-9582 289-2940 289-2943 289-2930 289-2931 270-1755 276-5246 280-1619 276-7560 276-7562 279-6535 281-0396 281-0397 281-0398 2310399 293-5541 296-0578 296-0580 296-0581 282-3372 280-7490 276-3800 277-0641 279-0467 276-9964 270-5385 237-3810 237-3811 237-3813 238-6841 271-3759
2 2 2 2 2 Cooling 5 10 1 1 1 4 1 1 1 1 Cab 1 1 1 1 1 Electrical 1 1 1 2 2 Powertrain 2 1 1 1
Brakes Ar-Long Life Wheel Gp-FDR Wheel-Rear Retainer Drive Gp-Final Brake Gp-Service Spindle Cooling Ar Radiator Gp Core As-Rad Seal Aftercooler Gp Core As Fan Gp. Spider As-Fan Support As Guard As Adapter-Fan Motor Gp-Fan Moto Gp-Fan Kit-Seal Lines Gp-Hyd Fan Valve Gp-Sol Cab Ar Window Gp Windshield Window-Rear Window-Door Glass Window Gp Electrical Ar Wiring Gp-Ltg Lamp Gp-Head Lamp Gp-Head Switch As-Toggle Lamp Gp Lamp Gp-Flood Powertrain Ar. Support Gp-Axle Ring Pin As Support Nut
276-9965 279-7454 237-3810 237-3811 237-3813 279-7455 271-3759 270-4238 270-7239 223-5089 272-5438 270-4240 231-9394 270-4241 244-5929 275-5840 276-6039 278-3387 270-4246 273-3802 283-2530 270-4247 279-6530 269-8820 281-7041 158-0988 162-7588 163-3272 201-9807 183-9626 270-1500 270-1504 238-2797 238-2798 276-2332 246-9871 219-6485 270-5367 238-1332 243-3071 244-1711 288-0843 288-2747
1 2 1 1 1 1 1 1 1 1 1 2 Engine
Mounting Gp-Axle Tube-Breather Rim Gp-Mount Extension Gp Axle Gp-Mtg Shaft-Axle Shaft-Axle Shaft Ar Joint Gp-Univ Joint Gp-Slip Gear Gp-Diff Gear Gp-Diff Gear Set-Bevel Shim Pack Shim Pack Link Gp-Axle Rod Bearing-Self ENGINE AR-COMPL FASTENER GP DRIVE GP-PUMP GEAR ADAPTER PUMP GP-F TFR&-C PUMP GP-F TFR DISPOSAL GP-FUME HOSE AS. HOSE -FUMES DISP PUMP GP-EO 1 GR SHAFT AS-PUMP DR SHAFT AS-IDLER COVER AS-PUMP BODY AS-OIL PUMP PUMP GP-WATER SEAL-O RING SEAL-O-RING SEAL-O-RING PUMP GP-WATER -B BEARING AS SEAL GP-BASIC RING-SEAL FILTER SEAL-LIP TYPE MTG GP-ALT& SUPPORT
244-6627 272-6682 246-7599 272-5922 270-5381 279-9659 279-9660 270-5382 230-4114 282-8211 270-5383 267-1645 271-0434 237-2894 275-8878 271-0436 271-0437 274-6941 272-3084 .4P-6846 .6I-3638 ...6I-4575 ...133-9906 .150-4279 ..295-9260 .159-9362 ..207-8128 ...207-8127 .161-4113 ..1W-7238 ..1W-7239 ..127-6356 ..235-1587 .174-5986 ..9M-3786 ..109-0077 ..156-5198 ..161-5719 ...108-7930 ...128-0317 ....149-0011 ...136-3742 ...153-1256 .188-1754 ..188-1755
1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 2 2 1
1 4 6 2 8 4 6 4 1 4 2 6 2 4 1 2 2 2 4 1 1 4 4 12 12 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2
FLYWHEEL GP FLYWHEEL AS LINES GP-WATER GASKET SEAL-O-RING SEAL-O-RING SEAL-O-RING SEAL-LIP TYPE SEAL-O RING SEAL-O RING CORE GP-O CLR SEAL-O-RING GASKET SEAL-O-RING SEAL-INTEGRAL SEAL-INTEGRAL CORE AS-O CLR SEAL-O-RING SEAL-O-RING SEAL-O-RING SEAL-O-RING HOUSING-RGLT BRACKET AS. REGULATOR-TEMP MANIFOLD GP-EXH STUD-TAPERLOCK STUD-TAPERLOCK SPACER MANIFOLD-EXHAUST MANIFOLD-EXHAUST GEAR GP-REAR GEAR AS-CSHFT GEAR AS-IDLER GEAR AS-PUMP DR GEAR AS-PUMP DR ADAPTER AS-PUMP ADAPTER AS-PUMP LINES GP-WATER TUBE AS TUBE AS BRACKET AS DAMPER GP DAMPER AS ADAPTER-DAMPER LINES GP-TURBO GASKET SEAL-O-RING
.219-4438 ..236-4417 .219-4441 ..2S-0795 ..3J-1907 ..3J-7354 ..3K-0360 ..3S-9643 ..6V-5063 ..6V-6609 ..7W-0205 ...6V-5049 ..9Y-6089 ..109-0077 ..125-0434 ..126-4935 ..133-0125 ...3J-1907 ...3D-2824 ..167-4407 ..171-4358 ..236-1687 ..237-2521 ..248-5513 .220-6372 ..6V-1525 ..106-1792 ..108-3612 ..133-3359 ..221-1426 .224-9695 ..206-4198 ..207-8211 ..229-1472 ..230-4069 ..246-1112 ..281-3436 .225-4127 ..217-1546 ..217-1547 ..237-2789 .227-3705 ..167-8130 ..227-3704 .235-1054 ..4P-4460 ..6V-8397
2 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 12 12 12 12 12 2 14 4 6 6 6 6 6 6 6 6 2 2
CONNECTOR-SEAL GASKET SEAL-O-RING SEAL-O-RING HOSE AS. TUBE AS.-DRAIN TUBE AS-DRAIN SUPPORT GP-BRACE BRACKET-SUPPORT PAN GP-OIL TUBE AS SEAL-O-RING SEAL-O-RING TUBE AS BRACKET-SUCTION UNDERFRAME AS. SEAL-ISOLATION PAN-OIL GEAR GP-FRONT GEAR AS GEAR AS. GEAR AS-CLUSTER GEAR-OIL PUMP DR STUBSHAFT AS GEAR GP-CAM BLOCK GP-CYL BAND-FILLER SEAL-LINER-MID SEAL-O-RING SEAL-LINER-COOL LINER-CYLINDER CRANKSHAFT GP SEAL GP-CSHFT -A BEARING - MAIN PLATE-THRUST PISTON GP-ROD & BOLT-OIL JET RING-PSTN-INTMED ROD AS.-CONN BEARING-ROD RING-PISTON-OIL BODY AS-STL PSTN RING-PISTON-TOP TUBE AS.-OIL JET ACTUATOR GP VALVE AS-CHECK SEAL-O RING
..6V-8634 ..7N-7559 ..8L-2786 ..210-9246 ..242-3375 ..254-6999 ..254-7000 .235-5805 ..6I-3968 .239-5527 ..4P-7373 ..109-0072 ..109-0078 ..115-2359 ..115-2365 ..118-2019 ..168-5248 ..227-3004 ..208-9490 ...6I-3625 ...130-4701 ...149-9107 ...149-9110 ...151-5966 ...204-9316 ..223-9252 ....9L-5854 ....110-2220 ....142-6217 ....142-7072 ....197-9322 ..223-9731 ...142-5867 ...211-0592 ...253-1752 ..229-2863 ...151-5925 ...164-4187 ...224-3245 ...224-3246 ...238-0294 ...247-6123 ...247-6130 ...276-4637 ..233-7245 ....230-9425 .....033-5879
1 2 1 1 12 24 12 12 24 24 24 24 2 6 4 24 6 2 2 4 6 6 2 2 2 2 2 2 2 2 2 1 1 1 2 1 1 2
VALVE AS-BRAKE BASE GP RECEPTACLE AS-CO SEAL BASE-VALVE COVER PUMP GP-FUEL INJ INJECTOR GP-FUEL HEAD GP SEAL-WATER VALVE-INLET VALVE-EXHAUST SEAL-VALVE STEM ROTOCOIL AS SPRING-VALVE SPRING-VALVE GASKET SLEEVE AS.-EXH GASKET MECHANISM GP-V-D BRIDGE-VALVE ARM GP-V ROCKER SHAFT AS-RKR ARM SHAFT-ROCKER ARM ARM AS-UI RKR WIRING GP HARNESS AS RECEPTACLE AS RECEPTACLE AS SENSOR GP-ENGINE SENSOR GP-TEMP THERMISTOR AS RECEPTACLE AS SENSOR GP-TEMP SENSOR GP-SPD -A SENSOR GP-PRESS SENSOR GP-PRESS SENSOR GP-SPD -A HOUSING GP-FRONT SEAL-INTEGRAL GASKET HOUSING AS-FRONT FILTER GP-OIL FILTER AS.-LUBE BASE GP-O FILTER BASE AS.-O FLTR FILTER GP-FUEL FILTER AS-FUEL
....250-9378 ..234-5005 ....262-6073 ...272-0390 ...289-8215 ..235-1401 ...253-0615 ..235-2974 ...3E-6772 ....153-7023 ....153-7024 ....163-2478 ....186-2001 ....211-3122 ....211-3123 ...224-5122 ...281-8261 ....283-9938 ..266-3699 ...6I-1458 ...278-1938 ....6I-0901 .....6I-0898 ....278-1363 .243-1561 ..239-5929 ...3E-3364 ...3E-3370 .243-1563 ..197-8391 .....130-9816 .....136-6920 ..197-8392 ..214-2484 ..239-2396 ..239-5674 ..239-5928 .244-2509 ..155-9524 ..166-9144 ..241-0478 .244-6815 ..1R-1808 ...200-0655 ....176-1363 .246-1053 ..1R-0762
2 2 1 2 1 2 2 1 1 1 1 1 2 2 1 2 2 1 1
PUMP GP-F PRM&-A FILTER AS-SEP BASE AS-PUMP HSG SENSOR GP-TEMP BASE AS. SENSOR GP-PRESS HARNESS AS BRACKET AS. LINES GP-FUEL HOSE AS HOSE AS HOSE AS HOSE AS VALVE GP-CHECK-A TURBO GP GASKET-TURBO TURBO GP-BASIC HOUSING GP-FLY. SEAL GP-CSHFT -A GASKET-FLYWHEEL HOUSING AS.-FLY. GAGE GP-OIL TUBE AS.
..190-8977 ....1R-0770 ...190-8970 ..234-5013 ..237-9308 ..239-2396 ..276-3106 ..282-4399 .246-1175 ..7W-2286 ..153-9086 ..160-9447 ..160-9448 ..233-6742 .266-9823 ..1S-4295 ..255-8148 .275-4185 ..142-5868 ..155-5619 ..275-4162 .282-2409 ..282-2406
772 Suggested Parts Stocking List

The proceeding list of parts should be stocked by a dealer to support the 772 OffHighway Truck. These are the parts that are new to this machine. Parts that are common to the precedning machine are not included.
772
Quantity Used Per Truck Part Name Part Number
Traction Control 1 1 1 1 1 1 1 1 Chassis 2 2 2 Hydraulics 1 1 1 2 2 1 1 1 1 1 1 1 1
Control Ar-TCS Switch As-Cab Switch As-Rocker Lines Gp-Atch Control Gp-Hyd Adjuster Gp Tube Tube Tube Tube Tube Chassis Ar. Mtg Gp-Body Ejector Suspension Gp Susp Gp-Front Suspension Gp Susp Gp-Rear Hydraulics Ar. Lines Gp-A/C Hose As. Hose As. Hose As. Lines Gp-Accumulator Accumulator Film-Hyd Accum Tube As Tube As Tube As Tube As Tube As Tube As Line Gp-Brake-M Tube Tube
277-7540 259-8902 232-0314 270-1756 222-4744 252-2148 268-2973 268-2974 268-2975 268-2976 280-4116 268-7808 270-1618 285-6126 262-5891 261-6775 270-6889 266-0341 269-9189 269-9190 272-8348 276-2760 276-2761 269-9191 248-0307 241-0037 276-7569 276-7570 280-4109 280-4110 280-4111 280-4112 269-9194 274-6837 274-6839
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Tube Tube Tube Valve Gp-Press Valve Gp-Press Tube Tube Tube Tube Tube Line Gp-Hoist Tube Tube Tube Tube Tube Tube Tube Lines Gp-Oil cooler Adapter Tube As Lines Gp-PT Oil cooler Valve-Gp-Luc&Sol Tube Tube Tube Guage-XMSN Oil Tube Tube Lines Gp-Steering Tube Tube Tube Tube Tube Tube Tube Valve Gp-Mtg Tank Gp-Hyd Filter Gp-Hyd Gage-Liq-Level Filter Gp-Hyd Tube As Tube As Tube As Lines Gp-Hyd Fan Elbow As-90 Deg
274-6841 274-6843 274-7887 228-7838 228-7839 246-4521 246-4523 246-4524 297-6164 280-4117 279-2236 274-7881 274-7882 274-7883 274-7884 274-7885 288-4658 274-7886 269-9198 258-7627 274-7879 269-9199 254-9238 276-2753 276-2754 280-4114 284-4139 284-4253 284-4254 269-9201 274-6421 274-6422 274-6423 274-6424 274-6425 274-7878 276-7567 277-8869 269-9203 249-2334 225-9448 249-2334 287-5843 257-5844 293-4884 279-2244 250-1455
2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 Mirrors 2 Brakes 2 2 2 2 2
Valve-check Valve Gp-Sol Valve Gp-Relief Valve Gp-Relief Valve Gp-Diverter Valve Gp-Relief Valve Gp Tube As Tube As Tube As Tube As Seal Kit Cyl Gp-Mounting Bearing Kit Seal Ring-Backup Ring-Backup Seal-Wiper Seal-Wiper Cyl Gp Mounting & Steerin Cyl Gp Lines Gp-Oil cooler Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Tube As Pump Gp-Hyd Pump Gp Mirror Ar-Heated Mirror Gp-Elec Mirror As Brakes Ar-Standard Wheel Gp-FDR Wheel-Rear Retainer Drive Gp-Final Brake Gp-Service Spindle
239-3420 277-6343 279-5771 286-3577 286-3598 286-3599 286-3600 293-7852 297-4884 297-4885 297-4886 285-7613 270-1754 237-4156 294-9582 289-2940 289-2943 289-2930 289-2931 269-9205 276-5249 280-1619 276-7560 276-7562 279-6535 281-0396 281-0397 281-0398 2310399 293-5541 296-0578 296-0580 296-0581 270-8672 281-0106 276-3800 277-0641 279-0467 276-9966 271-3763 238-9911 237-3811 238-9912 239-1266 271-3760
2 2 2 2 2 Cooling 5 10 1 1 1 4 1 1 1 1 Cab 1 1 1 1 1 Electrical 1 1 1 2 2 Powertrain 2 1 1 1
Brakes Ar-Long Life Wheel Gp-FDR Wheel-Rear Retainer Drive Gp-Final Brake Gp-Service Spindle Cooling Ar Radiator Gp Core As-Rad Seal Aftercooler Gp Core As Fan Gp. Spider As-Fan Support As Guard As Adapter-Fan Motor Gp-Fan Moto Gp-Fan Kit-Seal Lines Gp-Hyd Fan Valve Gp-Sol Cab Ar Window Gp Windshield Window-Rear Window-Door Glass Window Gp Electrical Ar Wiring Gp-Ltg Lamp Gp-Head Lamp Gp-Head Switch As-Toggle Lamp Gp Lamp Gp-Flood Powertrain Ar. Support Gp-Axle Ring Pin As Support Nut
276-9967 279-7457 238-9911 237-3811 238-9912 279-7456 271-3760 276-8860 270-7239 223-5089 272-5438 270-4240 231-9394 270-4241 244-5929 275-5840 276-6039 278-3387 276-8911 273-3803 283-2530 270-4247 279-6530 269-8820 281-7041 158-0988 162-7588 163-3272 201-9807 183-9626 270-1500 270-1504 238-2797 238-2798 276-2332 246-9871 219-6485 270-5370 238-1332 243-3071 244-1711 288-0843 288-2747
1 2 1 1 1 1 1 1 1 1 1 2 Engine
Mounting Gp-Axle Tube-Breather Rim Gp-Mount Extension Gp Axle Gp-Mtg Shaft-Axle Shaft-Axle Shaft Ar Joint Gp-Univ Joint Gp-Slip Gear Gp-Diff Gear Gp-Diff Gear Set-Bevel Shim Pack Shim Pack Link Gp-Axle Rod Bearing-Self ENGINE AR-COMPL DRIVE GP-PUMP ADAPTER GP-BSC PUMP GP-F TFR&-C PUMP GP-F TFR DISPOSAL GP-FUME HOSE AS. HOSE -FUMES DISP PUMP GP-EO 1 GR SHAFT AS-PUMP DR SHAFT AS-IDLER PLUNGER-RELIEF BODY AS-OIL PUMP PUMP GP-WATER SEAL-O RING SEAL-O-RING SEAL-O-RING PUMP GP-WATER -B BEARING AS SEAL GP-BASIC RING-SEAL FILTER SEAL-LIP TYPE MTG GP-ALT& SUPPORT FLYWHEEL GP FLYWHEEL AS
244-6627 272-6682 266-1681 272-7940 243-0023 237-3812 237-3816 270-5382 230-4114 282-8211 270-5383 267-1645 271-0434 237-2894 275-8878 271-0436 271-0437 274-6941 272-3087 .6I-3638 ..133-9907 .150-4279 ..295-9260 .159-9362 ..207-8128 ...207-8127 .161-4113 ..1W-7238 ..1W-7239 ..6N-1931 ..235-1587 .174-5986 ..9M-3786 ..109-0077 ..156-5198 ..161-5719 ...108-7930 ...128-0317 ....149-0011 ...136-3742 ...153-1256 .188-1754 ..188-1755 .219-4438 ..236-4417
1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 2 1 1
4 6 2 8 4 6 4 1 4 2 6 2 4 1 2 2 2 4 1 1 4 4 12 12 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2
LINES GP-WATER GASKET SEAL-O-RING SEAL-O-RING SEAL-O-RING SEAL-LIP TYPE SEAL-O RING SEAL-O RING CORE GP-O CLR SEAL-O-RING GASKET SEAL-O-RING SEAL-INTEGRAL SEAL-INTEGRAL CORE AS-O CLR SEAL-O-RING SEAL-O-RING SEAL-O-RING SEAL-O-RING MANIFOLD-HOUSING HOUSING-RGLT REGULATOR-TEMP MANIFOLD GP-EXH STUD-TAPERLOCK STUD-TAPERLOCK SPACER MANIFOLD-EXHAUST MANIFOLD-EXHAUST GEAR GP-REAR GEAR AS-CSHFT GEAR AS-IDLER GEAR AS-PUMP DR GEAR AS-PUMP DR ADAPTER AS-PUMP ADAPTER AS-PUMP LINES GP-WATER TUBE AS TUBE AS BRACKET AS DAMPER GP DAMPER AS LINES GP-TURBO GASKET SEAL-O-RING CONNECTOR-SEAL GASKET SEAL-O-RING
.219-4441 ..2S-0795 ..3J-1907 ..3J-7354 ..3K-0360 ..3S-9643 ..6V-5063 ..6V-6609 ..7W-0205 ...6V-5049 ..9Y-6089 ..109-0077 ..125-0434 ..126-4935 ..133-0125 ...3J-1907 ...3D-2824 ..167-4407 ..171-4358 ..227-8851 ..236-1687 ..248-5513 .220-6372 ..6V-1525 ..106-1792 ..108-3612 ..133-3359 ..221-1426 .224-9695 ..206-4198 ..207-8211 ..229-1472 ..230-4069 ..246-1112 ..281-3436 .225-4127 ..217-1546 ..217-1547 ..237-2789 .227-3705 ..167-8130 .235-1054 ..4P-4460 ..6V-8397 ..6V-8634 ..7N-7559 ..8L-2786
2 1 1 1 1 1 1 1 1 24 6 2 2 4 1 1 1 1 1 1 1 1 1 1 2 14 4 6 6 6 6 6 6 6 12 24 12 12 24 24
SEAL-O-RING HOSE AS. HOSE TUBE AS.-DRAIN TUBE AS-DRAIN COVER GP-VALVE SEAL SLEEVE COVER GP-MECH-B SEAL MECHANISM GP-V-D BRIDGE-VALVE ARM GP-V ROCKER SHAFT AS-RKR ARM SHAFT-ROCKER ARM ARM AS. GEAR GP-FRONT GEAR AS GEAR AS. GEAR-OIL PUMP DR STUBSHAFT AS STUBSHAFT ADAPTER AS. GEAR AS GEAR -LG CLUSTER STUBSHAFT GEAR GP-CAM CRANKSHAFT GP SEAL GP-CSHFT -A BEARING - MAIN PLATE-THRUST PISTON GP-ROD& BOLT-OIL JET RING-PISTON-TOP ROD AS.-CONN BEARING-ROD RING-PSTN-INT RING-PISTON-OIL BODY AS. PUMP GP-FUEL INJ INJECTOR GP-FUEL HEAD GP SEAL-WATER VALVE-INLET VALVE-EXHAUST SEAL-VALVE STEM ROTOCOIL AS
..210-9246 ..242-3375 ..246-6036 ..254-6999 ..254-7000 .239-4113 ...242-9537 ....282-7922 ..239-4111 ...242-9537 ..190-0009 ...6I-1458 ...278-1929 ....6I-0901 .....6I-0898 ....278-1365 ..207-0449 ...6I-3625 ...130-4701 ...149-9110 ...151-5966 ...158-3416 ...159-8524 ...187-8979 ....187-8980 ...197-4971 ...204-9316 ..223-9732 ...142-5867 ...211-0592 ...253-1752 ..234-6136 ...151-5925 ...223-9159 ...224-3245 ...224-3246 ...238-2707 ...246-5659 ...247-7745 ..235-1403 ...253-0618 ..235-2974 ...3E-6772 ....153-7023 ....153-7024 ....163-2478 ....186-2001
24 24 2 6 12 12 12 12 12 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
SPRING-VALVE SPRING-VALVE GASKET SLEEVE AS.-EXH BLOCK GP-CYL BAND-FILLER SEAL-LINER SEAL-LINER SEAL-LINER LINER-CYLINDER BASE GP HARNESS AS. SENSOR GP-ENGINE SENSOR GP-TEMP SENSOR GP-TEMP SENSOR GP-TEMP SENSOR GP-TEMP SENSOR GP-SPD -A SENSOR GP-PRESS SENSOR GP-PRESS SENSOR GP-PRESS SENSOR GP-PRESS SENSOR GP-SPD -A HARNESS AS HOUSING GP-FRONT GASKET FILTER GP-OIL FILTER AS.-LUBE BASE GP-O FILTER FILTER GP-FUEL FILTER AS-FUEL PUMP GP-F PRM&-A FILTER GP-FUEL-D FILTER AS-SEP PUMP AS-PRM ELEC SENSOR GP-TEMP SENSOR GP-PRESS SWITCH AS-PRESS HARNESS AS LINES GP-FUEL HOSE AS HOSE AS HOSE AS HOSE AS VALVE GP-CHECK-A TURBO GP TURBO GP-BASIC
....211-3122 ....211-3123 ...224-5122 ...281-8261 ..261-0191 ....9L-5854 ....155-0809 ....155-0810 ....155-2793 ....253-8766 ..278-5662 ...278-5657 .243-1563 ..197-8391 ...130-9811 ..197-8392 ...130-9811 ..214-2484 ..239-2395 ..239-2396 ..239-5674 ...239-3478 ..239-5928 ....189-0852 .244-2509 ..166-9144 .244-6815 ..1R-1808 ...200-0655 .246-1053 ..1R-0762 ..190-8977 ...174-9570 ....1R-0770 ....162-2211 ..234-5013 ..239-2396 ..275-1253 ..276-3106 .246-1175 ..7W-2286 ..153-9086 ..160-9447 ..160-9448 ..233-6742 .262-1080 ..266-0196
1 2 2 2 4 1 1 1
HOUSING AS-TURB HOUSING GP-FLY. GASKET SEAL GP-CSHFT -A GASKET-FLYWHEEL PAN GP-OIL GASKET-OIL PAN TUBE AS TUBE AS. GAGE GP-OIL TUBE AS.
...267-8656 .275-4185 ..4N-0933 ..142-5868 ..155-5619 .277-8461 ..4N-3661 ..4P-7373 ..281-0570 .282-2409 ..282-2406
BZZ1-UP (Machine) NDG1-UP (Transmission)
LHX4175-UP (Engine) MRR1-UP (Transmission) T2C1-UP (Torque Converter)
RLB1-UP (Machine) RHX1-UP (Engine) T2C1-UP (Torque Converter)
NDG1-UP (Transmission)
RLB1-Up (Machine) BZZ1-Up (Machine) Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Every 500 Service Hours
Every Year
RLB1-Up (Machine) BZZ1-Up (Machine)
RLB1-Up (Machine) BZZ1-Up (Machine)
770 and 772 Off-Highway Truck / Quarry Truck

Tool List
Part Number Part Name Tool Function Qty
Front Wheel, Bearing and Duo-Cone Seal

*1U-7484 1U-5197 *9U-6600 6V-6178 6V-6179 *1D-4635 1U-6436 *6V-2012 Mobile Lifting Crane Tool Cylinder Hand Hydraulic Pump Puller Plate Bar Bolt Duo-Cone Seal Installer Micrometer Depth Gauge Used to R&I the front wheel assembly. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to install the Duo-Cone seal into the seal retainer and the front wheel. Use in the bearing preload procedure to determine shim thickness, and to determine the amount of shims for the bottom of the front strut. 1 1 1 2 3 8 1 1
Tire and Rim (Front)

*9U-7540 *4C-5809 *4C-5749 *8S-9906 Lift Stand (25 ton) Hydraulic Pump Dolly Ratchet Puller Used to lift the machine. Used to operate the lift stands. Used to support the hydraulic pump. Used to secure tire and rim to the lift truck. 2 1 1 1
Steering Tank and Filter

*138-7575 Link Bracket Used to R&I the steering tank. 2
Metering Pump (Steering)

1U-7585 *1P-1855 Hex Wrench Pliers Used to compress the centering spring in the D&A process. Used to R&I the retaining ring located on the sleeve assembly. 1 1
Steering Cylinder Mounting

*8T-5255 *4C-4089 5P-2145 *6V-3160 1A-1935 5P-8250 5P-4776 6D-7726 3S-6224 *265-9215 *265-9213 *231-4902 Hydraulic Jack Hydraulic Platform Jack (Transmission) Puller Adapter Tool Cylinder Full Nut Hard Washer Stud Hose Assembly Electric Hydraulic Pump Gage Group-Plug (Ballstud) Ballstud-Lapping Tool Wedge-Ballstud (Remove) Used to apply pressure on the ball stud during the R&I of the center arm. Used to support the center arm during the R&I process. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to inspect steering joint bores. Used to recondition steering joint bores. Used to separate the steering joint during the removal process. 1 1 1 1 1 1 1 2 1 1 1 1
-1Caterpillar: Confidential Green Last Modified: 1/4/07
Tie Rod (Steering)

*8T-5255 *265-9215 *265-9213 *231-4902 Hydraulic Jack Gage Group-Plug (Ballstud) Ballstud-Lapping Tool Wedge-Ballstud (Remove) Used to apply pressure on the ball stud during the removal process. Used to inspect steering joint bores. Used to recondition steering joint bores. Used to separate the steering joint during the removal process. 1 1 1 1
Steering Cylinder
*8T-5255 *4C-4089 *231-4902 *265-9213 *265-9215 *127-4904 Or *152-4252 (1) Hydraulic Jack Jack Wedge-Ballstud (Remove) Ballstud-Lapping Tool Gage Group-Plug (Ballstud) Hydraulic Cylinder Repair Stand Used to apply pressure on the ball stud during the removal process. Used to support the steering cylinder during the R&I process. Used to separate the steering joint during the removal process. Used to recondition steering joint bores. Used to inspect steering joint bores. Used to D&A the hydraulic cylinder 1 1 1 1 1 1
Piston Pump (Steering)

*1P-1857 1P-1858 *1P-0510 Retaining Ring Pliers Retaining Ring Pliers Driver Group Used to R&I the retaining ring from the pump housing during the D&A process. Used to R&I the retaining ring from the barrel assembly during the D&A process. Multiple usages during the D&A process. 1 1 1
Steering Column
6V-3010 Puller Group Used to remove the steering wheel from the steering column. 1
Hydraulic Caliper Service Brake

*138-7573 *1U-7484 *1P-0520 1U-9003 5P-3569 Link Bracket Mobile Lifting Crane Driver Group Puller Brake System Piston Press Used to R&I the brake caliper. Used to R&I the brake caliper. Used to R&I the pistons in the caliper during the D&A process. Used to remove the pistons from the caliper. Used to install the pistons into the caliper. 2 1 1 1 1
Service and Parking Brake (Rear)

164-4622 1P-7405 *8S-1378 FT-1416 8F-8804 292-3211 Clamp Assembly Eyebolts Remover, Stud and Resetting Hub Retainer Bolt Brake Alignment Tool Used to compress piston springs during the D&A process. Used in the D&A process. Used to R&I the taper lock studs during the D&A process. Used to hold brake hub in position during the install process. Used to hold brake hub in position during the install process. Used to align friction disc in chassis and out of chassis 1 2 1 2 4 1
Slack Adjuster (Rear Brakes)

5P-3540 *1P-1861 Locknut Wrench Internal Retaining Ring Pliers Used to R&I the housings from the base during the D&A process. Used to R&I the retaining ring from the piston during the D&A process. 1 1
Hydraulic Pump and Motor (Pre-lube, High Speed Oil Changing)

*138-7575 Link Bracket Used to R&I the plated (guard) from around the electric drive pump. 1
-2Caterpillar: Confidential Green 01/11/07
Oil Filter (Parking Brake Release)

*185-3630 Strap Wrench Assembly Used to R&I the filters. 1
Front Suspension (Cylinder)

*175-5507 148-0357 1D-4709 *1D-4635 1U-5750 1U-5749 1P-7406 *9U-6600 *1P-0820 5F-7369 8B-7549 *8B-7550 3H-0465 6B-6682 5P-4768 4C-9633 8B-7559 0S-1621 5P-8245 FT-1891 3S-1546 1P-7407 1H-3111 6V-3142 3K-5234 2J-3507 *8B-7548 5P-4168 *9U-5617 Nitrogen Charging Group Handling Group Bolt Bolt Engine Repair Stand Adapter Plate Lifting Eyebolts Hand Hydraulic Pump Hydraulic Puller Group Leg Leg Leg Plate Nut Adapter Stud Adapter Bolt Washer Plate Nut Lifting Eyebolts Adapter Puller Plate Hard Washer Full Nut Nut Step Plate Oil Refill Pump Used to purge and charge the nitrogen in the cylinder. Used to R&I the front strut/wheel/brake as a unit. Used to R&I the front strut/wheel/brake as a unit. Used to R&I the front strut/wheel/brake as a unit. Used to hold the front suspension cylinder during the D&A process. Used to D&A the cylinder. Used to R&I the piston during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to fill the cylinder with oil. 1 1 8 4 1 1 2 1 1 2 4 4 4 2 1 2 2 2 2 1 6 2 1 1 2 2 2 1 1
Rear Suspension (Cylinder)

*175-5507 9U-7536 *4C-5809 *4C-5749 *6V-3160 8M-4856 2J-3505 *180-3034 *127-4904 Or *152-4252 (1) *9U-5617 Nitrogen Charging Group Lift Stand Hydraulic Pump Dolly Puller Sleeve Nut Stand Hydraulic Cylinder Repair Stand Oil Refill Pump Used to purge and charge the nitrogen in the cylinder. Used to lift the machine. Used to operate the lift stand. Used to support the hydraulic pump. Used to remove upper and lower cylinder pins. Used to remove upper and lower cylinder pins. Used to remove upper and lower cylinder pins. Used to support the cylinder while removing the lower pin. Used to D&A the hydraulic cylinder Used to fill the cylinder with oil. 1 2 1 1 1 1 2 1 1 1
Control Valve (Hoist)

*138-7575 1P-1853 1P-1862 Link Bracket Retaining Ring Pliers Retaining Ring Pliers Used to R&I the valve. Used to R&I the retaining ring during the D&A process. Used to R&I the retaining ring during the D&A process. 2 1 1
Hoist Cylinder
*127-4904 Or *152-4252 (1) *1P-1861 Hydraulic Cylinder Repair Stand Retaining Ring Pliers Used to D&A the hydraulic cylinder Used to R&I the retaining rings that hold the split bearings. 1 1
Gear Pump (Hoist, Brake Hydraulic Fan)

*1P-0510 *1P-1861 *8S-1378 Driver Group Retaining Ring Pliers Stud Remover and Resetter Tool Multiple usages during the D&A process. Used to R&I the retaining ring during the D&A process. Used to R&I the studs during the D&A process. 1 1 1
Gear Motor (Hydraulic Fan)

*1P-0510 *8S-1378 Driver Group Stud Remover and Resetter Tool Multiple usages during the D&A process. Used to R&I the studs during the D&A process. 1 1
Hydraulic Tank (Hoist and Brake)

*138-7573 *1P-1861 Link Bracket Retaining Ring Pliers Used to R&I the tank. Used to R&I the retaining ring during the D&A process. 2 1
Transmission Control
*1P-0510 Driver Group Used to R&I the sleeve during the D&A process. 1
Electronic Control Module (Payload)

*6V-0006 Governor Pliers Used to disconnect and connect the wire harness onto the module. 1
Body and Canopy

*8S-9906 Ratchet Puller Used to secure the hoist cylinder. 2
Rear Wheel Bearings and Duo-Cone Seals

1U-5934 140-7642 Installer Assembly Installer Assembly Used to install the inner Duo-Cone seal into the seal retainer of the rear service and parking brake. Used to install the outer Duo-Cone seal into the seal retainer of the rear service and parking brake. 1 1
Axle Shaft
5P-7373 *4C-4892 *7H-1680 8T-0447 *6V-2012 Axle Installer Fitting Kit Lubrication Pump Dial Caliper Micrometer Depth Gauge Used to R&I the axle. Used to manually release the parking brake. Used to manually release the parking brake. Used to measure shim pack for the bearing preload procedure. Used in the bearing preload procedure. 1 1 1 1 1
Gear Pump (Power Train)

1P-2322 Puller Used to remove the gear assembly during the D&A process. 1
Filter (Power Train)

*185-3630 Strap Wrench Assembly Used to R&I the filter. 1
Torque Converter
*138-7574 *138-7573 *2P-8312 *1P-0520 5F-7366 1H-3112 *8B-7551 *8B-7550 *8B-7548 *8H-0684 *1P-2321 *6V-2012 Link Bracket Link Bracket External Retaining Ring Pliers Driver Group Screw Puller Assembly Puller Leg Push-Puller Ratchet Wrench Combination Puller Micrometer Depth Gauge Use to R&I the torque converter. Used to position the torque converter case for the D&A process. Used to R&I the retaining ring during the D&A process. Used to remove the sleeve assembly during the D&A process. Used to remove the sleeve assembly during the D&A process. Used to remove the sleeve assembly during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the ring carrier from the impeller hub during the D&A process. Used in the assembly process. 2 3 1 1 1 1 1 2 1 1 1 1
Lockup Clutch and Solenoid Valve (Torque Converter)

*1U-5429 Snap Ring Pliers Used to R&I the retaining ring during the D&A process. 1
Speed Sensor (Transmission Output)

*6V-0006 FT-0995 9S-9155 5F-7345 1P-0070 Pliers Jaws Centering Spacer Screw Bar Used to disconnect and connect the wire harness connected to the speed sensor. Used to remove the bearing from the sensor rotor during the D&A process. Used to remove the bearing from the sensor rotor during the D&A process. Used to remove the bearing from the sensor rotor during the D&A process. Used to remove the bearing from the sensor rotor during the D&A process. 1 2 1 1 1
Transmission Hydraulic Control

*1P-0510 *1U-5429 *6V-0006 Driver Group Retaining Ring Pliers Pliers Used multiple times during the D&A process. Used to R&I the retaining rings located in the spool assemblies. Used to disconnect and connect the wire harness on the sensor. 1 1 1
Transmission Planetary and Transfer Gears

*6V-0006 *138-7575 Pliers Link Bracket Used to disconnect and connect the wire harness on the sensor. Used to R&I the transmission and transfer gears. 1 2
Transmission Planetary
*1P-2420 *138-7575 1P-1863 5P-0520 FT-0833 136-1452 *1P-1861 *1P-0510 *8B-7548 *8B-7554 1S-5188 FT-0834 Transmission Repair Stand Link Bracket External Retaining Ring Pliers Driver Group Clamp Internal Pliers Internal Retaining Ring Pliers Driver Group Push-Puller Tool Group Bearing Cup Puller Leg Clutch Testing Nozzle Use to support the transmission during the D&A process. Used multiple times during the D&A process. Used to R&I the retaining ring during the D&A process. Used multiple times during the D&A process. Used to hold piston in clutch housing during the D&A process. Used to R&I the retaining ring during the D&A process. Used to R&I the retaining ring during the D&A process. Used multiple times during the D&A process. Used to remove the bearing from the carrier assembly during the D&A process. Used to remove the bearing from the carrier assembly during the D&A process. Used to remove the bearing from the carrier assembly during the D&A process. Used to ensure clutch pistons move freely. 1 3 1 1 2 1 1 1 1 1 2 1
Transfer Gears
*1P-0510 *8B-7548 *8B-7550 5P-4170 *8B-7551 *8H-0684 *8T-5096 *6V-6042 Driver Group Push-Puller Tool Group Leg Step Plate Puller Ratchet Wrench Dial Indicator Group Point Group Used to R&I the bearing cups and cones during the D&A process. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to measure bearing endplay during the assembly process. Used to measure bearing endplay during the assembly process. 1 1 2 1 1 1 1 1
Differential and Bevel Gear

FT-1332 *180-3034 180-3033 *138-7575 *1P-2420 FT-1449 8B-7561 1H-3110 1H-3107 1B-4209 3H-0468 1H-3108 *1P-0820 *1P-0520 9U-6600 5P-1730 5S-6080 *138-7573 FT-0957 FT-0996 *8B-7554 9S-7354 7X-0359 *8T-5096 *6V-6042 Support Bracket Stand Stand Link Bracket Transmission Repair Stand Turning Tool Step Plate Puller Assembly Bearing Puller Nut Plate Leg Hydraulic Puller Driver Set Hydraulic Pump Holding Fixture Socket Link Bracket Adapter Group Positioning Group Puller Assembly Torque Wrench Bolt Dial Indicator Point Group Used to support the rear axle/differential/Y support assembly. Used to support the rear axle housing. Used to support the rear axle housing. Used to R&I the differential. Used to support the differential during the D&A process. Use to loosen and tighten differential adjustment rings during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to support the spider gears during the D&A process. Used to R&I the nuts on the spider assembly during the D&A process. Used to R&I the pinion and bearing cage. Used in addition to the transmission repair stand to support the differential carrier during the D&A process. Used in addition to the transmission repair stand to support the differential carrier during the D&A process. Used to rotate the differential. Used to rotate the differential. Used to rotate the differential. Used to measure bevel gear backlash during the assembly process. Used to measure bevel gear backlash during the assembly process. 1 2 1 3 1 1 1 1 1 2 2 2 1 1 1 1 1 3 1 1 1 1 1 1 1
Spindle
*138-7574 6V-3145 Link Bracket Load Leveler Used to R&I spindle. Used to R&I spindle. 2 1
Rear Differential Housing and Differential

*9U-7540 *4C-5809 *4C-5749 1U-9745 *4C-4892 *7H-1680 2J-3506 *6V-0006 294-2619 Lift Stand (25 ton) Hydraulic Pump Dolly Hydraulic Jack Fitting Kit Lubrication Pump Nuts Pliers Pin Assembly Used to lift the machine. Used to operate the lift stands. Used to support the hydraulic pump. Used to R&I the rear axle and differential. Used to manually release the parking brake. Used to manually release the parking brake. Used in the ball socket and bolster cap adjustment process. Used to disconnect and connect the wire harness on the sensor. Used to align the A-frame during the install process. 2 1 1 1 1 1 4 1 1
Final Drive
128-4775 143-4987 *2P-8312 170-5903 128-4776 *8S-1378 Lifting Bracket Assembly Adapter Lifting Bracket Assembly External Retaining Ring Pliers Gear-Stand Bracket Extension Assembly Stud Remover and Resetter Tool Used to attach the final drive/ adapter lifting bracket assembly and the ring gear bracket extension as a lifting device unit. Used to R&I the final drive. Used to R&I the retaining ring located on the axle in order to remove the sun gear. Also for the retaining rings located on the carrier pins. Used to hold the carrier gears and sun gears during inspection. Used to R&I the ring gears. Used to R&I the taper lock studs in the D&A process. 1 1 1 1 1 1
Tire and Rim (Rear)

*9U-7540 *4C-5809 *4C-5749 Lift Stand (25 ton) Hydraulic Pump Dolly Used to lift the machine. Used to operate the lift stands. Used to support the hydraulic pump. 2 1 1
Hood (Front)
*138-7575 Link Bracket Used to R&I the hood. 2
Guard (Engine Oil Pan)

1U-7505 Mobile Low Lift Transmission Jack Used to R&I the crankcase guards. 1
Fuel Filter (Primary) and Fuel Filter Base

*185-3630 Strap Wrench Used to R&I the fuel filter. 1
Oil Filter and Base (Engine)

*185-3630 Strap Wrench Used to R&I the oil filter. 1
Oil Cooler (Brake and Hoist)

FT-1114 Vacuum Cap Assembly Used to apply a vacuum on the hydraulic tank. 1
Exhaust Manifold
165-4638 Manifold Guide Used to position manifold in the installation process. 2
Water Temperature Regulator

*1P-0510 Driver Group Used to install lip seal. 1
Cowling (Radiator)
*138-7573 Link Bracket Used to R&I the cowling. 2
Radiator
*9U-7540 *4C-5809 *4C-5749 *138-7573 Lift Stand (25 ton) Hydraulic Pump Dolly Link Bracket Used to apply tension on the frame in order to R&I the tube assembly and shims. Used to operate the lift stands. Used to support the hydraulic pump. Used to R&I the radiator. 1 1 1 2
Radiator Core
178-3704 Bracket Assembly-Lifting Used to R&I the radiator cores. 1
Fan Drive
*1P-2321 9S-9153 *1P-0510 Combination Puller Puller Assembly Driver Group Used to remove the fan pulley hub from the fan drive pulley. Used to remove the fan pulley hub from the fan drive pulley. Multiple usages during the D&A process. 1 3 1
Oil Pan
*187-1458 *4C-4089 Oil Evacuation Kit Transmission Jack Used to R&I the engine oil from the block. Used to R&I the oil pan. 1 1
Engine Front Support

FT-1321 1D-4706 9U-7554 Support Beam Bolt (3/8 inch 16 NC X 6 inch long) Air/Hydraulic Jack Used to support the engine with the oil pan removed during the R&I of the front engine support. Used to support the engine with the oil pan removed during the R&I of the front engine support. Used to support the engine with the oil pan removed during the R&I of the front engine support. 1 1 1
Accessory Drive
8T-7008 4B-4278 4B-5271 126-7176 126-7183 Bolt Washer Washer Forcing Screw Cross block Used to remove the drive gear. Used to remove the drive gear. Used to remove the drive gear. Used to remove the drive gear. Used to remove the drive gear. 2 2 2 1 1
Refrigerant Condenser
*9U-7540 *4C-5809 *4C-5749 Lift Stand (25 ton) Hydraulic Pump Dolly Used to apply tension on the frame in order to R&I the tube assembly and shims. Used to operate the lift stands. Used to support the hydraulic pump. 1 1 1
-9C:\Documents and Settings\zumbeds\Desktop\NPI\770_772\770, 772_Tool_List.doc 01/11/07
Engine and Torque Converter

*187-1458 8S-7640 8S-7611 8S-7615 6V-6146 *138-7574 *8S-9906 *138-7575 162-8299 FT-2625 *8T-5096 Oil Evacuation Kit Stand Tube Pin Load Leveler Link Bracket Ratchet Puller Link Bracket Plate Rod Assembly Dial Indicator Used to R&I the engine oil from the block. Used to support the body during the R&I of the engine. Used to support the body during the R&I of the engine. Used to support the body during the R&I of the engine. Used to R&I the engine and torque converter. Used to R&I the engine and torque converter. Used to R&I the engine and torque converter. Used to separate and connect the torque converter from the engine. Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. 1 2 2 2 1 1 1 2 1 2 1
- 10 Caterpillar Confidential: Green Last Modified: 01/11/07
Reman Offerings for 770 with E/Model RM693 (Updated 12/08/06)

Name ARM AS-ROCKER ARM AS-ROCKER ARM AS-ROCKER ARM AS-ROCKER BRAKE GP-SERVICE BRAKE GP-SERVICE CAMSHAFT AS. CARRIER CARRIER CARRIER CARRIER-PLANET CORE AS-OIL CLR CRANKSHAFT AS CYLINDER AS-HYD (GENERAL) CYLINDER AS-HYD (GENERAL) CYLINDER AS-HYD (GENERAL) CYLINDER PACK DAMPER AS DRIVE GP-FINAL FLYWHEEL AS INJECTOR AS-FUEL (Reman) MOTOR GP-ELEC PLATE-CLUTCH PLATE-CLUTCH PLATE-CLUTCH PLATE-CLUTCH PUMP AS-WATER Part# 2038824 2781363 2781365 2764132 2386841 2797455 2347900 1764114 3T7002 7G0713 7T7771 2839746 2219360 2734990 2734992 2765244 2476123 1678130 2373813 2364417 2530615 2371962 8P2051 6T1996 7G0824 7G0825 1615719 Reman# 10R1365 10R3483 10R4704 10R4708 Unassigned Unassigned N/A Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned N/A Unassigned Unassigned 10R3264 10R1852 N/A Unassigned Unassigned Unassigned 10R0484 Notes
Under Review Under Review Under Review Under Review No Reman Offering Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review No Reman Offering Under Review Under Review
No Reman Offering Under Review Under Review Under Review
PUMP GP-ENG OIL PUMP GP-F TRF PUMP GP-HYD PUMP GP-HYD (GENERAL) RADIATOR ROD AS-CONN ROD AS-HYD (GENERAL) ROD AS-HYD (GENERAL) SPINDLE TORQUE CONV GP TRANSMISSION AR TURBO GP-BASIC VVA AS. (REMAN) (ACERT) WHEEL GP-FDR& WHEEL GP-FDR&
1614113 2959260 2461106 2191964 2235089 2243245 2765247 2903379 3032356 2271039 2281608 2954114 2399624 2611071 2833452
0R9449 Unassigned Unassigned Unassigned Unassigned 10R2117 Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 10R3743 Unassigned Unassigned
Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review
Machine Information E/Model: RM693 Version: SNP: BZZ Engine: 15.2L
Reman Offerings for 772 with E/Model RM694 (Updated 12/08/06)

Name ARM AS-ROCKER ARM AS-ROCKER ARM AS-ROCKER ARM AS-ROCKER BRAKE GP-SERVICE CAMSHAFT CARRIER CARRIER CARRIER CARRIER-PLANET CONTROL GP CORE AS-OIL CLR COUPLING AS CYLINDER AS-HYD (GENERAL) CYLINDER AS-HYD (GENERAL) CYLINDER AS-HYD (GENERAL) CYLINDER PACK DAMPER AS DRIVE GP-FINAL FLYWHEEL AS HEAD AS-CYL (UTN) INJECTOR GP-FUEL MOTOR GP-ELEC PLATE-CLUTCH PLATE-CLUTCH PLATE-CLUTCH PLATE-CLUTCH Part# 2038824 2781363 2781365 2764132 2391266 2396139 1764114 3T7002 7G0713 7T7771 2622879 2839746 6Y9850 2734990 2734992 2765244 2477745 1678130 2389912 2364417 2239250 2915911 2371962 8P2051 6T1996 7G0824 7G0825 Reman# 10R1365 10R3483 10R4704 10R4708 Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned 10R5648 Unassigned N/A Unassigned Unassigned Unassigned 10R3583 N/A Unassigned Unassigned 10R2108 Unassigned 10R1852 N/A Unassigned Unassigned Unassigned Notes
Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review Under Review No Reman Offering Under Review Under Review Under Review Under Review No Reman Offering Under Review Under Review Under Review No Reman Offering Under Review Under Review Under Review
PUMP AS-WATER PUMP GP-ENG OIL PUMP GP-F TRF PUMP GP-HYD PUMP GP-HYD (GENERAL) RADIATOR ROD AS-CONN ROD AS-HYD (GENERAL) ROD AS-HYD (GENERAL) ROD AS-HYD (GENERAL) SPINDLE TORQUE CONV GP TURBO GP-BASIC VVA AS. (REMAN) (ACERT) WHEEL GP-FDR& WHEEL GP-FDR&
1615719 1614113 2959260 2461106 2191964 2235089 2243245 1100537 2765250 2903379 3032357 2271039 2967642 2399624 2611072 2833548
10R0484 0R9449 Unassigned Unassigned Unassigned Unassigned 10R2117 10R3867 Unassigned Unassigned Unassigned Unassigned Unassigned 10R3743 Unassigned Unassigned
Under Review Under Review Under Review Under Review
Under Review Under Review Under Review Under Review Under Review Under Review Under Review
Machine Information E/Model: RM694 Version: SNP: RLB Engine: 18.1L
Cat Product Link
Improves machine use. Lowers operating cost.

When machines are operating at several different job sites, it becomes more difficult to keep current and accurate records. That can lead to missed maintenance, poor use of assets and wasted time. Product Link provides two-way information flow between machine on-board systems and your desktop computer through Dealer StoreFront and EquipmentManagers subscription options. Cat Product Link enables the use of EquipmentManager to keep you in touch with your machines. PL121SR and PL321SR are the new generation of Product Link products using satellite technology. These complement the PL102C cellular product that is available in North America only. Benefits: Provides machine location Eliminates trips for service meter hour readings Facilitates efficient maintenance scheduling Provides machine health information Monitors fuel level and consumption Identifies unauthorized machine use Is easily retrofitted
Caterpillar. The difference counts.

Cat Dealers define world-class product support. We offer you the right parts and service solutions, when and where you need them. The Cat Dealer network of highly trained experts keeps your entire fleet up and running to maximize your equipment investment.
Cat Product Link

PL121SRProvides Location and Operating Hours
Caterpillar Product Link offers multiple options: PL121SR (radio), PL321SR (radio and ECM), and PL102C (cellular). PL121SR provides machine operating hours and location through the on-board Global Positioning System and a satellite transmitter/receiver. Additionally, it will automatically send warnings when machines operate beyond owneridentified time or location limits.
Product Link adds value to your fleet

Helps coordinate maintenance Helps maintain repair and maintenance documentation to increase machine resale value Makes it easier to balance working hours and downtime within your fleet Quickly identifies under-used machines or unauthorized use of machines Eliminates trips and phone calls to determine machine location and hours
PL321SRProvides Machine Health Information

Beyond location and service meter hours, PL321SR has the ability to: Provide machine maintenance and health information to help identify repair problems before they become costly failures Indicate fuel level and total fuel consumption, if applicable Provide fault code reports and/or alerts Provide S.O.SSM oil sample evaluation and/or alerts
Upgrading from previous models

If you need to replace previous model PL151, PL121SR radio provides the same functionality. PL151 is still a functional model, but has been discontinued. To obtain the same functionality as the previous model PL201, you may purchase PL321SR. This includes the PL121SR radio, PL300 ECM, all mounting hardware, and the wiring harness for the ECM. PL201 is still a functional model, but has been discontinued. PL121SR radio can be upgraded by adding the PL300 ECM. By doing this, you will obtain the functionality previously offered by the PL201.
For more information on EquipmentManager, please refer to Datasheet PEHJ0027.
PL102CProvides Location and Operating Hours via a Nationwide Cellular Network

Currently this cellular product is available in North America only.
For more information, see us today or visit our web site at www.cat.com/pl
PEHP9548-03
www.cat.com/pl
Printed in USA
2004 Caterpillar
All Rights Reserved
PSeL
PSeL is the Caterpillar software program that assists dealers and customers with Cat parts stocking decisions. The program helps dealers establish dealer branch store and customer inventory levels and can be used as a sales tool to demonstrate parts support. PSeL replaces Parts Consumption Lists. PSeL Features: PSeL provides a parts list based on consumption rates from Repair Option Builder that reduces the effort to determine parts to inventory for NPI or machine relocations. PSeL displays demand minimum and maximum inventory settings for each store for easy comparison to product quantity requirements. PSeL provides software support for regional PC operating systems to integrate with local business system settings. Setup instructions are provided to assist in integrating PSeL with non-Cat dealer business systems to reduce IT configuration cost. Customized Microsoft Excel reporting enables configuration of the report format. A new updated installation guide is available in English, French and Spanish versions. PSeL reports NOW Parts for a single serial number prefix or for an entire fleet of Caterpillar products. NOW Parts are parts that a customer expects a dealer to have in stock and immediately available. NOW Parts include maintenance parts, wear and safety items, critical parts and highly competitive parts.
PSeL will replace Parts Consumption Lists (PCLs) effective April 1, 2006. Beginning on this date, PCLs will no longer be available. PSeL represents an improvement over PCLs in several ways: PSeL uses improved technology to retrieve and update product structure information in a more timely manner, improving serial number accuracy of parts lists. PSeL utilizes Repair Option Builder to predict the anticipated life of a part in specific applications more accurately than attrition formulas. PSel is available on demand. PCLs require intervention by Caterpillar staff and can take up to four days to produce. PSeL matches desired dealer files and provides output in Excel format. Files can be conveniently merged for customized analysis. PCLs are paper and require manual input of data into worksheets or other analytical software.
Availability: There is no charge to download or use PSeL software. To download PseL, please click on one of the links below or paste the URL into the location bar of your browser: Cat Americas Net https://lacd.cat.com/cda/layout?m=101940&x=7 Marketing & Product Support Division https://productsupportlive.cat.com/cda/layout?m=102002&x=7 NACD InfoCast https://nacd.cat.com/infocast/frames/prodsupp/psel/ CatMiner.com https://catminer.cat.com/cda/layout?m=102048&x=7 FlashNet https://eame.cat.com/cda/layout?m=102861&x=7
Installation: Administrative rights are required to install PSeL. The PSeL software must be interfaced with the dealer business system to obtain store specific parts attribute information. IBM Client Access Express is necessary to interface PSeL with the dealer business system. The PSeL User Manual provides installation, setup, and how to information in English, Spanish, and French and installs with the PSeL software. The default admin ID (PSeLAdmin) and password (psel) is established for those logging in for the first time after installation. The password can be customized after initial log-in. Hardware & Software Requirements:

Training:
25MB available hard drive space 700 MHz Pentium compatible processor 512 MB RAM 20 GB hard disk drive with at least 350 MB hard drive space available Microsoft Windows (2000 or XP) IBM AS/400 Client Access Express for Windows Family, Version 4 Release 4 through Version 5 Release 3 (for communication with the dealer business system) SIS Web Account Microsoft Office Professional 2000 (includes Word, Excel, PowerPoint and Access)
See the Training Information section of the websites listed above (under Availability) for pre-recorded WebEx recordings on program setup and report examples. PSeL Knowledge Network: Join the PSeL Knowledge Network community at https://kn.cat.com/cat.cfm?id=5451 to share in discussions about PSeL. A CWS ID is required. Support: The Cat PC Support Desk is available to answer questions about PSeL from 6 AM to 7 PM US Central Standard Time. Phone, North America only: 800-843-7237 Phone, outside of North America: 309-266-2751 Fax: 309-263-0127 Email: thepcdr@catsupport.com

770 - BZZ - Product Support Information

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Product Support Information 770/772 Off Highway Truck

Serial Numbers and Arrangement Numbers Machine / Component

Weight and Dimensions

Improved Information & Monitoring Systems

Optimal system and pass match

Cat Distinctive Machine Styling Unmatched Ingress/Egress

Superior Operator Comfort

3408 (HEUI)- 8 Cylinder Engine Gross Power 487 HP (363 kW)

Individual Clutch Modulation (ICM) Transmission

Individual Clutch Modulation (ICM) Transmission

Next Generation Modular Radiator (NGMR) with ATAAC

Air Brakes (air-over-oil)

All Hydraulic Brakes

Current Hoist Pump Location

New Hoist/Brake Pump Location

Current Steering Tank Location New Steering Tank Location

Steering Disable Valve

Current Steering Pump Location

New Steering Pump Location

Current Hoist Control Location

New Hoist Control Location

Ladder Access to Operator Station and RH Platform

Stairway Access to Operator Station and RH Platform

Flash file Part Numbers

Dealer Support Contact List

RENR8251 Contents for Service Manual RENR8250

Traction Control System (TCS)

RENR8252 Contents for Service Manual RENR8250

17.10 17.10 19.60

Instruc To tions view this presentation :

Speaker notes are available for some pages

Service Technician Workbench

Monitor and program ECMs

Flash File Search

Remote access to ECM flash files

Use on Cat Electronic and Non-Electronic Products

Component Based Troubleshooting

Troubleshoot systems and diagnostic codes

Technical Analysis I & II

Perform Visual and in depth machine inspections

M300 & Challenger

Developed for Caterpillar Products

Service Technician Workbench

Clicking OK will open the licensing window.

Use the web at anytime!

Service Technician Workbench

STW Login - Login The Service Technician Workbench

Product ID is unavailable, click on Models If the serial number information

Home Page (1)

Home Page (2)

A navigation panel is displayed on the STW Home page.

Home Page (3)

Home Page (4)

Service Technician Workbench

FLASH FILE SEARCH

Save Flash File

Service Technician Workbench

Open Service Report

Edit Report Sections

Add Cat ET Information to the Service Report

Active Diagnostic Codes

Application Data - Attach

Add information from other STW applications to the service report.

Application Data Attach