JF506E / 5F31J / 09A / JA5A-EL FORD, MAZDA, VOLKSWAGEN, ROVER, SEAT

MPV Van, Mondeo, Galaxy, X-type, Freelander, 75 / 45, Sharan, Jetta / Golf, Alhambra

94231

Gear Position

R
N

O/D OFF Switch OFF

Reverse First Second Third Fourth Fifth Fifth Fifth Fifth Fifth*

D O/D OFF Switch ON

Fourth* Fifth*

Third* Fourth* Fifth*

Yes Reverse Inhibition Control No No No No No Yes No No No Yes Yes No Yes Yes Yes Yes Yes Yes Yes

O O O O O

O O O O

O O O O O O

O O O

O O O O O O O O O O O O O O O O O O O O O O O O O O O

O O

O O

O : Operating
: Transmits the torque only when driving * : To prevent engine overspeed, inhibits downshift until the engine speed is reduced to the preset speed

Component description Component

Low clutch 2-4 brake High clutch Reverse clutch Reduction brake Low and reverse brake Direct clutch Low one-way clutch Reduction one-way clutch

Note: All rotation are viewed from the side cover.

Function
Transmits rotation of low clutch drum to rear internal gear Operates in 1GR, 2GR, and 3GR position Prevents rotation of front sun gear Operates in 2GR, 4GR, and 5GR position Transmits rotation of high clutch drum to front planetary carrier Operates in 3GR, 4GR, and 5Gr position Transmits rotation of reverse clutch drum to front sun gear Operates when vehicle is reversing Prevents rotation of direct clutch drum and prevents rottion of reduction sun gear Prevents rotation of low clutch drum and front planetary carrier Transmits rotation of reduction planetary carrier to reduction sun gear Operates in 5GR position Locks clockwise rotation of front planetary carrier Locks counterclockwise rotation of reduction sun gear

Reduction one-way clutch

Low and reverse brake

Engine braking effect

Low one-way clutch

O. D. Switch

Reduction brake

Reverse clutch

Direct clutch

High clutch

Low clutch

2-4 brake

FORD / VW

The On/Off Solenoid Valves Are: Shift Solenoid Valve A Shift Solenoid Valve B Shift Solenoid Valve C Low Clutch Timing Solenoid Valve Reduction Timing Solenoid Valve 2-4 Brake Timing Solenoid Valve

1. 2. 3. 4. 5. 6. 7. 8. 9.

Shift Solenoid Valve A Reduction Timing Solenoid Valve Shift Solenoid Valve B Shift Solenoid Valve C 2-4 Brake Duty Solenoid Valve 2-4 Brake Timing Solenoid Valve Low Clutch Timing Solenoid Valve Lock-up Solenoid Valve Line Pressure Duty Solenoid Valve

MAZDA

1 2 3 4 5

Manual valve 2-4 Brake Solenoid Valve Neutral Shift Solenoid Valve TCC Solenoid Valve Shift Solenoid C

6 7 8 9 10

Shift Solenoid B Reduction Timing Solenoid Valve Shift Solenoid A Pressure Control Solenoid High Clutch Solenoid Valve

FORD/VW Shift Solenoid Valve

A B C

Shift Solenoid Sequence

1st 2nd 3rd X O X O O O O X X X = Solenoid Valve Off; O - Solenoid Valve On 4th X X O 5th O X O

The reduction timing solenoid valve, low clutch timing solenoid valve and 2-4 timing solenoid valve are utilised by the EAT ECU to control the timing of the gear shift changes. These solenoid valves carry out four main functions: Shift timing control: For some shifts these three solenoid valves are used to assist line pressure control or 2-4 brake pressure control. Line pressure cut back: When the gearbox takes up the drive, there should be a high line pressure present. The EAT ECU controls the low clutch timing solenoid valve which is related to the vehicle speed in order to switch the fluid circuit of the line pressure to on or off therefore controlling cut back. Reverse inhibition: If the vehicle exceeds 6 mph (10 km/h) and Reverse (R) is selected, the EAT ECU switches the low clutch timing solenoid valve on. This drains the gearbox fluid from the reverse clutch, therefore the clutch will be unable to engage. Idle neutral: The EAT ECU uses the low clutch timing and reduction timing solenoid valves to engage idle neutral.

Solenoid Valve Mode Gear Position

Reduction Timing Solenoid

MAZDA

Neutral Shift Solenoid

Shift Solenoid C

Shift Solenoid B

Shift Solenoid A

O. D. Switch

O O Reverse R Reverse inhibition control O N O First O O/D Second O OFF Third Switch Fourth OFF Fifth O D Fifth O O/D Fifth O OFF Fifth Switch ON Fifth* O -

O O O O O O O

O O O O O

ATF Temperature: 20 OC (68 OF) Resistance Solenoid Valve (ohm)

2-4 Brake Solenoid Valve TCC Solenoid Valve High Clutch Solenoid Valve Pressure Control Solenoid Reduction Timing Solenoid Valve Shift Solenoid C Shift Solenoid B Neutral Shift Solenoid Valve Shift Solenoid A 2.6-3.2 12.0-13.2 2.6-3.2 2.6-3.2 14-18 14-18 14-18 14-18 14-18

O O O O O O O O O O O O

O O O O O O

Fourth* Fifth* Third* Fourth* Fifth*

O O O O O O O O O O O O O

O
5

Vehicle Speed (Output) Sensor Intermediate Shaft Sensor Input Speed Sensor

VSS OSS ISS

Resistance (ATF temperature: 20 oC (68 oF) 513-627 ohms

Fluid Temperature Sensor Resistance Values Temperature, oC (oF)

-40 (-40) -20 (-4) 0 (32) 20 (68) 40 (104) 60 (140) 80 (176) 100 (212) 120 (248) 140 (284)

Resistance, k
54.90 16.70 6.02 2.50 1.16 0.59 0.33 0.19 0.12 0.08

Fluid Temperature Sensor

Intermediate Shaft Speed Sensor

Selector Lever Lock Solenoid

Output Shaft Speed (OSS) Sensor

D, 3, 2 Ranges Position/ Line Pressure (kPa(psi) Range Idle

D, 3 2, R 290-490 (42-71) 550-750 (80-109)

Evaluation of Line Pressure Test Condition Possible Cause

Worn oil pump Poor operation of each solenoid Fluid leaking from oil strainer, oil pump, pressure regulator valve, torque converter relief valve, and/or pressure relief valve Pressure regulator valve or pilot valve sticking Damaged pressure regulator valve spring or pilot valve spring Fluid leaking from hydraulic circuit of low clutch Fluid leaking from hydraulic circuit of low clutch and 2-4 brake Fluid leaking from hydraulic circuit of reverse clutch Fluid leaking from hydraulic circuit of low and reverse brake clutch Throttle position sensor out of adjustment TFT sensor malfunction Poor operation of shift solenoid Pilot valve sticking Pressure reducing valve or plug sticking Throttle position sensor out of adjustment Pressure control solenoid malfunction Poor operation of shift solenoid Pilot valve sticking Pressure reducing valve or plug sticking

Low pressure in all ranges Below Idle Specification Low pressure in D range only Low pressure in 3 and 2 ranges only Low pressure in R position only

Fluid Level Check

- Once the temperature has reached 35oC/95oF remove the fluid level check plug. #2 - If transmission fluid flows out from the opening, wait until the flow stops. - If no transmission fluid flows out, top up with transmission fluid through the filler neck #1 until fluid starts to escape from the level check plug opening. - Install the fluid level check plug. 1 2 Oil Filler Neck Fluid Level Check Plug

SOME OF THE INFORMATION IN THIS BOOKLET MAY HAVE BEEN PROVIDED OR APPROVED BY THE AUTOMATIC TRANSMISSION SERVICE GROUP AND/OR THE AUTOMATIC TRANSMISSION REBUILDERS ASSOCIATION. THE INFORMATION CONTAINED HEREIN IS ACCURATE TO THE BEST OF OUR KNOWLEDGE. WE ARE NOT RESPONSIBLE FOR ANY INACCURACIES OR WARRANTY CLAIMS WHICH MAY RESULT FROM THE USE OF THIS INFORMATION.