JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 1. Activity Sitepreparation

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard
Poorcommunicationbetween workparties. Inexperiencepersons/lackof safetyawareness Heatstress Noise VehiclesMovement

JSATitle: Activity: Uncontrolled Risk H M L

M

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures
DESCONemployeesshallhavemandatorytraining. Workpermitfromtheclient,withallconcurringpartiessignatures approvalmustbeobtainedpriortostartofworkanddisplayatsite Safetyrequirementsstatedontheworkpermitmustbeavailableonsite andstrictlyfollowed Toolboxtalkshallbeconductedtoallpersonnelonsite&documented beforestartofwork. AppropriatePPEshallbewornbyallpersonnelatsite. AssignedtraineddedicatedBanksmanforjobwithreflectivejacket. Nowaternoworkpolicyshallbefollowed. WorkScheduleaccordingtoheatIndex Earprotectionshallbewornwhererequired. Noisemeterwillbemadeavailableatsite. Maintenanceofequipmentonregularbasis. UseofApproved/Trainedlicensedrivers. Vehiclemovementsonsiteshallbecontrolledbybanksman Appropriatesignagetobeprovided.

ResidualRisk H M L L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription

DESPRLK.KJSA004
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

Uncontrolled ResidualRisk Risk Step Activity Hazard H M L ControlMeasures H M L Transportationof Failureofequipment L M ConducttoolboxtalkandLMRApriortostartofworkatthe 2. materialtoWork /crane/Trailer/Pickup/ specificlocation. locationincluding Trucketc Ensuretheconditionofequipment,inspected,stickerPlaced removalofsludge Roadtrafficaccidentduring andforappropriatecolorcode. drumsetc transportationofTanks Allrigginggearshallbecertified. ByUsingCrane shellplates,pipespools/ Syntheticbeltornylonslingshallbeusedinsteadofsteel ,Trailer,BoomTruck supportsandother wireropeforholdingofmaterial. Pickupetc material. Ensurecraneoperatorsandriggersfullyunderstandallwork tasksandhazards. Loadshallbesecuredonthetrailerbedtoprevent Bodypartinjuryduring accidentalfall. loadingandunloading Craneoperatorshallhavethethirdparty,certifiedand operation applicablelicense. Usepropertaglineduringloading/offloadingmaterial. AccessrouteshallbesurveyedbeforetransportingtheShell Plates,pipes&supportmaterialetc. Barricadewithappropriatesignboardontheeffectivearea. Riggersshallbeexperiencedandthirdpartycertified.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Pinchpoint. Vehiclehittoexisting facility .

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures Useleatherglovesforhandprotection. Keepawaybodyparts(hand,feet,head,e.t.c)fromtheline offire(LOF). Suitablelengthoftrailershallbearrangedaccordingto lengthofShellPlates,pipespools,supportsetc. Redflagatthebackendoflongpipespoolshallbe provided. Sitespecifictrafficrulesshallbefollowed. Allvehiclemovementswillbecontrolledbyacertifiedbanks man. Banksmanshallbeprovidedforreversingvehicle.

ResidualRisk H M L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 3. Activity Confinedspace entry.

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard LakeofCommunication Ventilation. Damagematerial

JSATitle: Activity: Uncontrolled Risk H M L H

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ResidualRisk L L

Oxygendeficiency accumulationoftoxic gases

Physicalhazards

ControlMeasures H M Allpersonnelworkinginconfinedspacemusthave confinedspacetraining. PRLconfinedspaceprocedureshallbefollowed. Holewatcherisattentiveallthetimeduringconfined spaceactivity.LightingprovidedinCSEtobe24V. Easycommunicationbetweenholewatcherandsupervisor isestablishedallthetime. Ensurethatpassageandtransportroutisclearduring confinedspaceactivities.Properaccess/agreesshouldbe maintained. GastesttobedonebyAGTpriortoenteringintothe confinedspace. Atrainedandqualifiedindividualshouldoutsidethetank withtheresponsibilityofensuringthesafetyofauthorized entrants(Fabricator,Fitter,Weldere.tc)throughthe performancepreentrybriefing,checkingandinspecting PPE,equipmentandtoolsandperformingregular monitoringinensuringpersonworkinginsidepiperemains safeforentryandoccupation.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Lackofoxygen /oxygen/air deficiency Unauthorizedentrant Improperstackingof material

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures Awrittenrescueplanthathasprovisionforconductinga timelyrescueofindividualsworkinginsidethepipe (ConfinedSpace)shouldbekeptonsite.Raisingthealarm intheeventofanemergencyusingtheradio/mobile phonesprovidedtothem. Ensureeffectivecommunicationsystemsfortheentryare tested. Properlightshouldbeprovidedlessthan25v. Allmaterialstackproperandcategorywise. Rescuearrangementshallbemadewhileworkingmore thanfivemeterinsidelargeboresize. PRLSHE&SProcedureshallbefollowed. Closesupervisionrequiredwhileworkinginside. Executetheworkunderclosesupervisionandpresenceof holewatcher. Properairsupplytobeprovidedorairmoverwillbe provided. Properventilationshallbethere. Workingcrewshellbetrainedforconfinedspaceworking.

ResidualRisk H M L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Activity Hazard Damageoforiginalflange ofpipeline Propertydamage Machinery,equipmentor portabletoolsinpoor condition/substandard Damageofstudthreads

JSATitle: Activity: Uncontrolled Risk H M L M

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures ProperandvalidPTWtobeobtainedwhereapplicable SupervisortoconductToolboxTalksandfillSAPSheet beforestartofactivity. Engineer/Supervisortoplanthejobbeforestartingactivity. SupervisortoensuretheavailabilityofMethod Statement, SafeWorkMethodStatement&RiskAssessmentatjob location Supervisorhavinggoodcommunicationskills Communicationtomanpowerinthelanguagethey understand Propercommunicationmeans(e.g.radio)tobeprovided Deploymentofskilledmanpower Followsafetyprecautionsforriggingjob. Usetoolsasperjobrequirement Physicalinspectionoftoolsbeforeeachuseforwear&tear Supervisortoensureavailabilityofproperandsufficient quantityofPPES

ResidualRisk H M L

Preparationof waterjetting Tightening(manual andbymachine)

Useofuncertified/un calibratedequipments Personalinjury

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Damageofthreadsofstuds Leakingduringhydro testing Defectiveequipment Uncelebratedgauges Unauthorizedentry

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures UseallPPESasperjobrequirement Keepawayhandsandbodypartsawayfromthetrappoint. Pre/postinspectionofequipment/machinerywillbe conducted. Tighteningofstudswillbeinsequencetomake leakproof joints. Gasketswillbeplacedbetweenflanges. Adequatesupervisionwillbeatallworkplaces. Calibratedequipmentwithcertificateswillbeused Useofproperanddefectfreetools/equipment Safetydeviceofequipmentinfunctioningcondition(e.g. reliefvalve) Pressurereliefsafetyvalve(PRSV)Gaugestestedand calibrated.Manifesttestedandcertified. Atappropriatedistance&properhardbarricadeforabove andundergroundjobpoints. Useappropriatesafetysignboardsforairflushing/cleaning job

ResidualRisk H M L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Slipping/tripping Personalinjury Leaking Propertydamage Personalinjury Environmentalproblem

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures Barricadetheaffectedareaswithsignboard. Fulltimesupervisionofthejob. Inspectaffectedareastoensureitdoesnotconflictwith otheractivities. Allconnectiontobecheckedfortightnessandsecuredwith correcthoseclampssafelyandwhipdevice. Engineer/Supervisortoplanthejobbeforestartingactivity. Informationtoworkinggroupsinsurroundingareaabout thisactivity. Supervisortorecheckisolationandlockout/tagoutbefore startingjob Useofpropertoolsforthejob&nomisuseoftools Crewwillbeavailabletotighttheflangesduringwaterfilling ifneeded. Waterfillingwillbedonesmoothlytoensureleakproofing. Securingfromtrippinghazardwillbeensuredbyproper housekeeping ApplyLockout/Tagoutproceduretoeachvalveisolating

ResidualRisk H M L

Fillingofwaterin line/tankswith pump/manual

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures fromconnectedsystem. Useappropriateblindvalve. Teamwillbealerttoattendanyleakage. Engineer/SupervisortomakesurevalidPTWmadeavailable onsite. Engineer/Supervisortoplanthejobbeforestartingactivity. SupervisortoconductTSTIandstepback5x5& communicatehazardsassociatedwiththejobtoworking group Informationtoworkinggroupsinsurroundingareaabout thisactivity. Areawillbeproperlybarricaded Patrollingofthebarricadedareawillbedonefromoutside thebarrier Supervisortohavesufficientcommunicationmeanse.g. radioorcellphone Supervisortorecheckisolationandlockout/tagoutbefore startingjob

ResidualRisk H M L

Buildinguprequired WorkingwithoutPTW testpressureready forwaterjetting Improperplanning Unauthorizedpersonnel entry Uncelebratedgauges

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Poorlightingduring evening/night UseofImpropertools Personalinjury PropertyDamage Damageofflange Environmentalproblems

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures Adequatelightingarrangementshouldbemadeavailable (100~150LuxMinimum). Useofpropertoolsforthejob&nomisuseoftools AppropriatePPESwillbewornasperjobrequirementand jobatmosphere/environment Workersattendingequipmentwillnotleavetheequipment unattendedandwearapplicablePPES Supervisortocommunicate&ensurethatnotighteningof flangeswillbedonewhilstthelineisunderpressure.Place warningtagDonotOperate&UnderPressure. Onlycalibratedgaugestobeused Periodicchecksforleakagetobedone Maintainworkingareacleanandtidy. Pressurewillbebuiltsmoothly. Pressurewillberecordedduringbuildinguppressure. Teamwillbealertduringthephase. Signboardsofhydrotestingwillbeplaced.

ResidualRisk H M L

Improperaccessand egress.

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Heatstress Impropercommunication Pooremergencyresponse

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures Authorizedentrywillbeensuredtoavoidpersonalinjuryin caseofleaking. Properaccesswillbeprovidedforemergency. Onlysuitablyqualifiedandexperiencedpersonnelwillbe deployedatallworkfaces. Adequateventingwilltakeplaceatallhighpointstorelease entrappedgas/air Ensureavailabilityofcoldwateratjobsiteinsummer Drinkwaterfrequentlytoavoiddehydrationin summer Ensureavailabilityofheatstressshelteratjobsitein summer Actasperinstructionsagainsteachflagcolortoprevent yourselffromheatstressinsummer Ensureavailabilityof1staider,1staidkitandlistof1st aidersatjobsite ListofemergencynumberstobemadeavailableSup.To haveDesconEmergencyNumbersCard Vehicletobethereatjobsitetobeusedincaseofmedical

ResidualRisk H M L

11

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 5 Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Damageequipment/ poormaintenance Inexperienceperson Fallingover/sliptripand fall NonProtectionofbody part HazardousAtmosphere Cuttingoflimbs/hitto bodypart.

JSATitle: Activity: Uncontrolled Risk H M L H

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures emergency/personalinjury Equipmentshouldbeinspectedbeforeused. Properequipmentmaintenanceshouldbedone. Operatorshouldbeexperienceandqualified Housekeepingandjobareatobereviewedandcleanupif necessarypriortocommencingjob. Extremecaretobetakeninsideconfinedspace EnsurestandardPPEiswornasaminimumandwearother itemidentified Carefullyreadandfollowtheconfinedspaceentrypermit requirementsiebreathingapparatusLELetc Hoserestrainerstobeinstalledonhosesbefore commencingwork. Handgunfittedwithcontroltrigger,cleaningtobe controlbebyhandgun. Safetywatchshouldbeprovided, Areashouldbebarricaded.

ResidualRisk H M L L

Waterjetting /cleaningremoval ofsludgefromtank

L L

M M

L L L

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ResidualRisk M L

Noise

Whippingaround Injurytooperators Overridingsafetyswitch

M M M M

ControlMeasures H Gunbarreltobeminimumof1.2meters Gunhoseorlanceoperatortoensurehisstanceisbraced andfirm. Toavoiddirectpressureofjetatlimbsworkfacingaway fromthebody. Earmuff/plugmustbewornbyallpeopleinthe immediatevicinityoftheworkbeingcarriedoutandatthe jet. Allhoseconnectionsmustbefittedwithclipsorsome methodofrestrainingdeviceatalltime. Pressureratingstobechecked,alhosesandfittingstobe checkedfromdamagepriortouse. Nolivegunningwillbepermittedatanytime. Supervisorwillberesponsibletocompletesafeactivitypre UseappropriatePPESasperjobrequirement. Maintaingoodhousekeepingtoavoidinjuries. Planbeforemanuallifting Usemanualhandling/liftingAidsliketrolleyetc.

L L L L

Manualhandling/ Pinchpoints. Shiftingofsludge Handinjury

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Dropofmaterial. Keepingloadawayfrom body Muscularskeletaldisease, Backpain Liftingbybendingback Liftingunmanageableload

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures Ensurenoobstructionatjobpoint,access/egress Whenlongperiodofmanualhandlingisrequired,give appropriatebreaks. Keeptheloadasclosetobodyaspossible. Movefeetratherthantwistingbackduringmanual handling. Avoidwearingtightclothingwhichmayrestrictbody movement Ensurestronggrippingduringmanualhandling Bendyourkneesandnotbackduringmanualhandling/ lifting Uselegsathepivotpointtoraiseorlowerbodywiththe backstraightenedwhenliftingorloweringload Shouldersshouldbekeptlevel. Lookahead,notdownattheload,onceithasbeenheld securely. Materialhandlingtoolsorequipment,suchasbarrowsand trolleys,shouldhavehandleheightsthatarebetweenthe

ResidualRisk H M L

14

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard Exhaustion

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures shoulderandwaist. Suchtoolsorequipmentshouldbewellmaintained,with wheelsthatrunsmoothly. Assistanceshouldbeprovidedtohandlersnegotiatinga slopeorramp. Loadsshouldtraveloverasmooth&evensurface. AdequatelightingatworkareaandAccess/Egressarea. Emergencyroutetomusterpointtobeclearlyilluminated. Propercablemanagement Useclearsafetyglassfornightworkforgoodvisibility. WarningLightsandsignboards. TrainedFlagmanforequipmentmovementprovidedwith signaltorch. Closesupervisionrequiredwhileworkinginnightshift. EducatetheworkforceaboutEmergencyProcedure. Allsafetysignboardshallbedisplayedproperlyatsite. IncaseofanyEmergencyallworkwillbestopped,Shut

ResidualRisk H M L

Extended hour/nightWorks (Actualworkswill bethesameasday work)

Inadequatelightinginand aroundworkareas, causingshadowsorpoorly litworkareasthatcould resultinunsafeactsand injuriestakingplace

Emergency Procedure/ Response

PoorCommunication

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA004
KorangiandKeamariPRLTanks Hazard

JSATitle: Activity: Uncontrolled Risk H M L

TANKMODIFICATIONANDREPAIRWORK
Hydrojetting,removalandcleaningofsludgeetc Date 09/11/2012

Hydrojetting,removalandcleaningofsludgeetc

ControlMeasures downallrunningequipment&Machineriesandreportedto MusterPoint ProperAccess&Egressshallbeavailable. AllWorkforcesshallknowtheMusterPointlocation. PRLEmergencyProceduretobefollowed. Emergency#00000000 PRLMedical#00000000 Allwastegeneratedshallbecontainedanddisposedoffin designatedwasteskips. Donotstorematerials/equipmentsinsidetheplantarea. UseProperPersonalprotectiveequipmentforhandlingof waste. Allmaterialsshallberemovedfromthesitetoasafe storagelocationimmediatelyafterthework.

ResidualRisk H M L

ImproperAccess/Egress

Housekeeping

Tripsandfall

SharpObjects

Equipmentdamage

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

Approved_____________________________________________________________ SignaturePrintDate PerformingParty____________________________________________________________ SignaturePrintDate

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

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