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Brush Erosion-Dissolution Mechanical Machining

By Andrew Winston S. Tan

What is BEDMM?
Machining by ECD, EDE and friction

interaction, in a water-glass solution o ECD Electrochemical dissolution o EDE Electrodischarge erosion o Water-glass solution sodium silicate plus water

ECM

Electrochemical machining EDM Electrodischarge machining MA Mechanical abrasion

How BEDMM works


Electrical arcs melt the workpiece and

particles are removed by friction

Advantages of BEDMM
Brush electrodes make the process cost-effective

Electrode electrical conductor used to make contact with a nonmetallic parts Brush electrode an electrode that looks like a bottle brush.

Advantages of BEDMM
Finishing components of complex shapes which

are hard for conventional machining

Other facts of BEDMM


Proper parameter setting, hot electrode material,

and type of power supply generator control the intensity of phases occurring in the machining zone. Allows for both the removal of burrs and flushes and the blunting of sharp edges without damaging or undercutting the machining surface. Selection of electrode material produces a uniform layer, which firmly adheres to the core and has a high content of alloying components.

References
El-Hofy, H. (2005). Advanced Machining Processes: Nontraditional and Hybrid Machining Processes. United States of America: McGraw-Hill. Spaldo, S. (2002). Computer Studies of Brush Electrodischarge Machining with Electrode of Alloy Steel and Tungsten, 16th Int. Conf. on Advanced Manufacturing Systems and Technology Proceedings (AMST03), Udine, Italy, pp. 515524. Logan, B;Cheng, S;Watson, V;Estadt, G. (2007). Graphite fiber brush anodes for increased power production in air-cathode microbial fuel cells. Environ Sci Technol. Vol 41, Issue 9.

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