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InspectionandTestPlanforWaterTubeBoiler
No. 1 INSPECTIONANDTESTPLAN PREINSPECTIONMEETING REFERENCE DOCUMENT SPEC. ACCEPTANCE CRITERIA SPEC. BeforeManufacturing 2 3 4 5 6 7 8 9 DWG,DESIGN, CALCULATIONDOCUMENT WPS&PQR WELDERQUALIFICATION CERTIFICATES NDTPROCEDURE NDEPERSONALCERTIFICATES PWHTPROCEDURE HYDROSTATICTESTING PROCEDURE PAINTINGPROCEDURE ASME,SPEC. ASME ASME ASME ASME ASME ASME ASME ASME,SPEC ASMEIX ASMEIX ASMEV,I,IX ASMEV ASMEI ASMEI SPEC. Materials 10 11 12 MATERIALCERTIFICATES STORAGEOFRAWMATERIALS VISUAL,DIMENTIONAND MARKINGCONTROL ASME ASME ASMEI ASMEII ASME ASMEI OriginalMaterial Certificates REPORT H H H H SW SW DWG, CALCULATIONBOOK WELDINGBOOK CERTIFICATES PROCEDURES CERTIFICATES PROCEDURES PROCEDURES PROCEDURES H H H H H H H H R R R R R R R R A A A A A A VERIFING DOCUMENT MOM ACTIVITYBY MANUF. H TPI H CLIENT H REMARK

DuringManufacturingHPDRUM,C.B.DANDI.B.DTANK

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13 14 15 16 17 18 MATERIALRECEIVING INSPECTION MARKING,CUTTING&ROLLING OFSHELL VERIFYDIMENSIONOFHEAD FITUP(HEADTOSHELL) WELDINGINSPECTION NOZZLEMARKINGINSPECTION BEFOREHOLEOPENING NONDESTRUCTIVE EXAMINATION (INCL.RTFILMS) DIMENSION&VISUAL INSPECTION POSTWELDHEATTREATMENT FULLR/T(ONLYSTEAMDRUM) DIMENSIONANDVISUAL INSPECTIONOFINTERNAL HYDROSTATICTEST(ATSHOP) PAINTWGINSPECTION FINALDIMENSIONAL/ VISUALINSPECTION ASME, DRAWING DRAWING DRAWING DRAWING DRAWING, WPS/PQR DRAWING NDE PROCEDURE DRAWING PWHT PROCEDURE NDE PROCEDURE DRAWING HYDRO.TEST PROCEDURE PAINTINGSPEC. INTERNATIONAL STD. WITHINTOLERANCE MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT H H H H H H H SW W SW W SW

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ASMESECI

REPORT

SW

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WITHINTOLERANCE

REPORT

SW

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ASMESECI WITHINTOLERANCE NOLEAK&DEFORM

REPORT REPORT REPORT REPORT REPORT REPORT

H H H H H H

SW/R SW/R H H W H

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27 PRESHIPMENTINSPECTION (PACKING, MARKING,QUANTITY,VISUAL CHECK,FINALDOCUMENT, REVIEW,LOADING) PACKING PROCEDURE PackingList H H

FINNEDTUBES 28 29 30 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION FINNINGINSPECTION ASME,DRAWING INTERNATIONAL STD. DRAWINGS HEADERS 31 32 33 34 35 36 37 38 MATERIALRECEIVING INSPECTION DIMENSIONAL/VISUAL INSPECTION HEADERDRILLING MARKING&CUTTING FITUP(HEADERTOTUBE) WELDINGINSPECTION ASME,DRAWING DRAWING DRAWING DRAWING DRAWING DRAWING, WPS/PQR MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT REPORT REPORT H H H H H H H H H SW SW SW SW W SW H H H H H SW SW

NONDESTRUCTIVE NDEPROCEDURE EXAMINATION FINALDIMENSIONAL/VISUAL INTERNATIONAL INSPECTION STD.

TUBEBUNDLEASSEMBLYWITHCASING

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39 40 41 42 43 44 45 46 47 48 49 50 51 52 VERIFYPROPERSPECIFIED PARTSFORASS'Y MATERIALRECEIVING INSPECTION VERIFYLENGTHOFHARPS FITUPINSPECTION(TUBETO HEADER) WELDINGINSPECTlON NONDESTRUCTIVE EXAMINATION(MT/PT,RT) DIMENSIONAL/VISUAL INSPECTION POSTWELDHEATTREATMENT HYDROSTATICTEST(ATSHOP) CASINGFITUPINSPECTION CASINGWELDINGINSPECTION INSULATION PAINTING(MODULEBOX) FINALDIMENSIONAL& VISUALINSEPCTION (MODULEBOX) PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENT,REVIEW, LOADING) ASME,DRAWING DRAWING DRAWING DRAWING WPS/PQR, DRAWING NDEPROCEDURE DRAWING PWHT PROCEDURE HYDRO.TEST PROCEDURE DRAWING WPS/PQR, DRAWING DRAWING PAINTINGSPEC. DRAWING ASMESEC.I WITHINTOLERANCE NOLEAK&DEFORM WITHINTOLERANCE REPORT MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT H H H H H H H H H H H H H H R H SW SW W SW W R H SW SW SW W H

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PACKING PROCEDURE

PACKINGLIST

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54 55 56 57 58 59 60 61 62 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION INTERFACEOPENING DIMENSIONINSPECTION FITUPINSPECTION WELDINGINSPECTION NONDESTRUCTIVE EXAMINATION(IFANY) INSULATION PAINTINGINSPECTION FINALDIMENSIONAL& VISUALINSEPCTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEW ANDLOADING) DRAWING DRAWING DRAWING DRAWING WPS/PQR, DRAWING NDEPROCEDURE DRAWING PAINTINGSPEC. DRAWING WITHINTOLERANCE WITHINTOLERANCE MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT REPORT REPORT REPORT H H H H H H H H H H SW SW SW W SW SW W H

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PACKING PROCEDURE

PACKINGLIST

DIVERTERDAMPER,BLANKINGPLATE&SEALAIRFAN 64 65 66 67 DOCUMENTSTATUS WITHAPPROVALSTATUS MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPETION FUNCTIONALTEST DOCUMENTS DOCUMENTS/ DRAWING DRAWING TESTPROCEDURE WITHINTOLERANCE REPORT MATERIAL CERTIFICATES REPORT REPORT H H H H R H SW H

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68 69 PAINTINGINSPECTION FINALDIMENSIONAL& VISUALINSEPCTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING) PAINTINGSPEC. DRAWING WITHINTOLERANCE REPORT REPORT H H W H

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PACKING PROCEDURE

PACKINGLIST

STEAMVENTSILENCER 71 72 73 74 75 76 77 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION WELDINGINSPECTION(IFANY) NONDESTRUCTIVE EXAMINATION(IFANY) NOISEABSORPTIONTEST PAINTINGINSPECTION FINALDIMENSIONAL& VISUALINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING) DOCUMENTS/ DRAWING DRAWING WPS/PQR, DRAWING NDEPROCEDURE PROCEDURE PAINTINGSPEC. DRAWING MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT REPORT H H H H H H H H SW W SW H W H

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PACKING PROCEDURE

PACKINGLIST

GASSILENCER 79 MATERIALRECEIVING INSPECTION DOCUMENTS/ DRAWING MATERIAL CERTIFICATES H H

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80 81 82 83 84 DIMENSIONAL/ VISUALINSPECTION WELDINGINSPECTION(IFANY) NONDESTRUCTIVE EXAMINATION(IFANY) PAINTINGINSPECTION FINALDIMENSIONAL& VISUALINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING) DRAWING WPS/PQR, DRAWING NDEPROCEDURE PAINTINGSPEC. DRAWING REPORT REPORT REPORT REPORT REPORT H H H H H SW W SW W H

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PACKING PROCEDURE

PACKINGLIST

DEAERATOR&STORAGETANK 86 87 88 89 90 91 MATERIALRECEIVING INSPECTION MARKING,CUTTING& BENDINGOFSHELL VERIFYDIMENSIONOFHEAD FITUP(HEADTOSHELL) WELDINGINSPECTION NOZZLEMARKINGINSPECTION BEFOREHOLEOPENING NONDESTRUCTIVE EXAMINATION(IFREQUIRED) DOCUMENTS/ DRAWING DRAWING DRAWING DRAWING DRAWING, WPS/PQR DRAWING& ASMESEC.I NDEPROCEDURE WITHINTOLERANCE MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT H H H H H H H SW W SW W W

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ASMESECVIII

REPORT

SW

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93 94 95 96 97 98 DIMENSION& VISUALINSPECTION POSTWELDHEAT TREATMENT(IFREQUIRED) DIMENSIONANDVISUAL INSPECTIONOFINTERNAL HYDROSTATICTEST(ATSHOP) PAINTINGINSPECTION FINALDIMENSIONAL& VISUALINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND DRAWING PWHT PROCEDURE DRAWING HYDRO.TEST PROCEDURE PAINTINGSPEC. DRAWING PACKING PROCEDURE WITHINTOLERANCE WITHINTOLERANCE NOLEAK&DEFORM WITHINTOLERANCE REPORT REPORT REPORT REPORT REPORT REPORT H H H H H H SW SW/R SW H W H

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PACKINGLIST

CHEMICALDOSINGANDSAMPLINGSYSTEM 100 101 102 103 104 105 106 107 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION WELDINGINSPECTION NONDESTRUCTIVE EXAMINATION(IFREQUIRED) DIMENSION& VISUALINSPECTION HYDROSTATICTEST FUNCTIONALTEST PAINTINGINSPECTION DOCUMENTS/ DRAWING DRAWING DRAWING, WPS/PQR NDEPROCEDURE DRAWING HYDRO.TEST PROCEDURE TESTPROCEDURE PAINTINGSPEC. ASMESECVIII WITHINTOLERANCE NOLEAKAGE 8 MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT REPORT REPORT H H H H H H H H H SW W SW SW H H W

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108 FINALDIMENSIONAL& VISUALINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING DRAWING REPORT H H

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PACKING PROCEDURE

PACKINGLIST

EXPANSIONJOINT 110 111 112 113 114 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION WELDINGINSPECTION PAINTINGINSPECTION FINALDIMENSIONAL& VISUALINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING DOCUMENTS/ DRAWING DRAWING DRAWING, WPS/PQR PAINTINGSPEC. DRAWING MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT H H H H H H SW W W H

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PACKING PROCEDURE

PACKINGLIST

PIPING 116 117 118 119 MATERIALRECEIVING INSPECTION FITUP&WELDING ASTM,DRAWING WPS/PQR, DRAWING MATERIAL CERTIFICATES REPORT REPORT REPORT H H H H SW SW SW

NDE(MT/PT,RT)(ONLYSPOOL) NDEPROCEDURE DIMENSIONAL/ VISUALINSPECTION DRAWING

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120 PAINTINGINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING PAINTINGSPEC. REPORT H W

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PACKING PROCEDURE

PACKINGLIST

MANUALVALVES 122 123 124 125 126 MATERIALRECEIVING INSPECTION NDE(IFREQUIRED) PRESSURETEST(HYDRO:SHELL &SEAT,AIR:SEAT) DIMENSIONAL/ VISUALINSPECTION PAINTINGINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING ASTM,DRAWING NDEPROCEDURE ASMEB31.1 DRAWING PAINTINGSPEC. NOLEAKAGE MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT H H H H H H SW H SW W

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PACKING PROCEDURE

PACKINGLIST

SIBPIPING&PIPINGSUPPORT,SPRINGSUPPORT,HANGERANDSPECIALFmING 128 129 MATERIALRECEIVING INSPECTION QCDOSSIER DOCUMENTS/ DRAWING MATERIAL CERTIFICATES REPORT H H H R

INSULATION(INCLUDEDACC'Y)&LAGGINGSHEET 130 MATERIALRECEIVING INSPECTION ASME,DRAWING MATERIAL CERTIFICATES H H

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131 QCDOSSIER MAKER's STANDARD DRAWING, DOCUMENTS DRAWING, DOCUMENTS IEC DRAWING, DOCUMENTS PAINTINGSPEC. ELECTRICALPANEL 132 133 134 135 136 WIRINGINSPECTION DIMENSIONAL/ VISUALINSPECTION INSULATIONRESISTANCETEST FUNCTIONTEST PAINTINGINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION QUANTITYTEST PAINTINGINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING REPORT REPORT REPORT REPORT REPORT H H H H H SW SW W H W REPORT H R

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PACKING PROCEDURE

PACKINGLIST

ELECTRICALBULKMATERIAL 138 139 140 141 DRAWING, DOCUMENTS DRAWING, DOCUMENTS DRAWING, DOCUMENTS PAINTINGSPEC. WITHINTOLERANCE MATERIAL CERTIFICATES REPORT REPORT REPORT H H H H H SW SW W

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PACKING PROCEDURE

PACKINGLIST

FIELDINSTRUMENTSANDVALVE

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143 144 145 146 147 148 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION FUNCTIONTEST LEAKTEST CALIBRATION PAINTINGINSPECTION PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING DRAWING, DOCUMENTS DRAWING, DOCUMENTS DRAWING, DOCUMENTS DRAWING, DOCUMENTS SPECIFICATION PAINTINGSPEC. WITHINTOLERANCE MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT REPORT H H H H H H H SW H W W W

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PACKING PROCEDURE

PACKINGLIST

STRUCTURALSTEEL 150 151 152 153 154 MATERIALRECEIVING INSPECTION DIMENSIONAL/ VISUALINSPECTION VERIFYBOLTHOLESIZE& LOCATION WELDINGINSPECTION PAINTING DRAWING DRAWING DRAWING DRAWING PAINTINGSPEC. WITHINTOLERANCE MATERIAL CERTIFICATES REPORT REPORT REPORT REPORT H H H H H H SW SW W W

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155 PRESHIPMENTINSPECTION (PACKING,MARKING, QUANTITY,VISUALCHECK, FINALDOCUMENTREVIEWAND LOADING PACKING PROCEDURE PACKINGLIST H H

FINALDOCUMENTREVIEW 156 157 DOCUMENTREVIEW RELEASEFORSHIPMENT Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder REPORT REPORTNOTE H H R R R R

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