The values are not linked with anywhere..

2
4
R= 40 m
3
7
6

5
10 m

CONVEYOR PROFILE

500 m

20 m

CONVEYOR DESIGN by IS - 11592 : 2000

:

Material
Lump Type
Lump Size Type

Bottom Ash

Flowability / Material Characteristic

Maximum Lump Size
Capacity
Bulk Density of Material

:
C

:
:

300 mm
960 TPH
3
0.800 t/m

B
KL

:
:

1200 mm
4

Air Bone Factor

KAB

Abrasiveness Factor

KAS

Speed Factor
Where, KV = ( KL + KAB + KAS )
Belt Speed
Angle of Inclination
Angle of Surcharge

KV

:
:
:

Input Data & Calculation:

Width of Belt
Lump Size Factor

Angle of Repose
Slope Factor
Maximum Capacity of a Belt
(for =1.0 t/m3, V=1.0 m/s, K=1.00)
Corresponding Values:
Maximum Belt Capacity
Trough Angle
Belt Width
Cross Sectional Area

K
C

:
:

B
A

:
:
:
:

Selected Belt Width

Actual Belt Speeds
Belt Type

B
V

:
:
:

3 m/s
14
25
Over 35

and up to
40
0.91
439.56 t/h

464
20
1200
0.129

t/h

mm
m2

1.2 meter
2.84 m/s

As per IS 11592, Table 3

As per IS 11592, Table 6

As per IS 8730, Table 3
As per IS 8730, Table1

As per IS 11592, Table 9

As per IS 11592, Table 10

As per IS 11592, Table 7

CONVEYOR DESIGN by IS - 11592 : 2000

Peripheral Force on the Drive Pulley
TE = (R + RS + RSP1 + RSP2 + RSL)
Main Resistance
R = f . L . g. [ mc + mr + (2 mB + mG). Cos]
Artificial friction coefficient
Conveyor length (distance between centers)
Mass of revolving idler parts along the carrying
side of the conveyor per meter
Mass of revolving idler parts along the return

TE

17822 N

2717 N

f
L
mc

:
:
:

0.02
100 m
15 kg/m

mr

15 kg/m

mB
mG

:
:

7.729 kg/m
93.91 kg/m

14

RS

2164 N

Ra

757.2 N

0.333 m /s

side of the conveyor per meter

Mass of belt per meter

Mass of handled material on conveyor
per meter
mG = 1000..Q / V
Slope angle of conveyor from horizontal line in
the moving direction

Secondary Resistance
RS = Ra + Rska + Rw + Rb
Inertial and frictional resistance at the loading
point and in the acceleration area between the
Handled material and the belt
Ra = Q . 1000 . . ( V - V0 )

Volumetric Capacity
Q
Q=
A.V.K
V0
Handled material conveying speed
component in the direction of belt motion
Frictional resistance between handled material Rska
and the skirt plates in the acceleration area

0 m/s

258.4 N

2
Rska = 2.Q .1000.g.l a
(V+V0) 2
.b12
2
Interskirt Plate Width

b1

0.8 m

Acceleration length in loading area

la

0.765 m

0.6

0.5

Rw

610.5 N

la=

V - V0

2.g.1

Coefficient of friction between material

and belt
Coefficient of friction between material
and skirt plate
Wrap Resistance between belt and pulley

Rw = 9B 140+0.01.

Rw = 12B 200+0.01.

Tav

Tav

t
D

Average Belt Tension in the Pulley

Belt thickness

not to be calculated for drive pulley

for fabric carcass belt

for steel cord belt

Tav

17115 N

0.1 m

3E-05

Pulley Bearing Resistance

Rb

d
Rb=0.005
Rv
D
Shaft diameter inside diameter
d
:
Pulley diameter
D
:
Rv
:
Vectorial sum of the two belt tensions
acting on the pulley and of the forces
due to the mass of the revolving parts of the pulley
Special Resitance
Rsp
:
Rsp = (Rsp1+Rsp2) = (Ri + Rsk + Rbc + Rp )
Resistance due to idler tilting
Ri = g.Ci.0.Li (mB+mG) cos . sin i
A constant
coefficient of friction between carrying
idlers and belts
Angle of tilt of the idler axis with respect
to a plane perpendicular to the
longitudinal axis of the belt
Length of installation equipped with
tilted idler
Resistance due to friction between Handled
material and skirt plates

537.5 N

0.15 m
0.5 m
35835 N

Ri

1.51 N

Ci

0.5

0.35

Li

0.5 m

Rsk

84.49 N

l sk

1 m

Rbc

0.048 N

Al

2
0.1 m

0.6

Rp

1800 N

Ka
RSL

:
:

1500 N/m
11055 N

In case of carrying idlers equipped with three equal length ro

2.Q .1000.g.l sk
V2 b12

Length of installation equipped with

skirt plates excluding
Frictional resistance due to belt cleaners
Rbc = Al . . 3
Area of contact between belt and belt
cleaner
Coefficient of friction between belt and
belt cleaner
Resistance due to friction at the discharge plough

Rp = B . Ka
Scraping factor
Slope Resistance
RSL = mG.H.g
Lift of conveyor between loading end and
dicharge end

1E-10

1886 N

Rsk =

not to be calculated for driving pulley

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

12 m

CONVEYOR DESIGN by IS - 11592 : 2000

T1

T2

30
TE

Peripheral Force on the Drive Pulley

Minimum Slack Side Tensile

TE

17822 N

T2min

8204.12 N

TE max

21386.4 N

:
:
:

Tmin

T2 min TE max

e - 1
Maximum Peripheral Force
TE max= . TE
Drive Coefficient
Coefficient of friction between drive pulley and belt
Angle of Wrap
Minimum Tensile force to limit the Belt Sag(Carrying Side)

1.2
0.35
3.67 radian
5191.08 N

Pc (mB+mG) g
Tmin
8S
Pc
:
1
Pitch of carrier idler or idler spacing on carrying
side of the conveyor
Tmin
Minimum Tensile force to limit the Belt Sag(Return Side)
:
592.076
Pr.mB.g
Tmin
8S
Pr
:
1.5
Pitch of return idler or idler spacing on return
side of conveyor
Maximum Allowable Belt Sag
S
:
0.024
h
S=
a
adm
Minimum Force required in slack side
T2
:
8204.12
Tension of Tight Side
T1
: 26026.11
Average Belt Tension at the pulley
Tavg
:
17115.1
Vectorial sum of the two belt tensions acting on the
Rv
:
35835
pulley and of the force due to the mass of the
revolving parts of the pulley
={ (T1 * cos() + T2 * Cos () )2 +(T1 * sin() + T2 * sin () + W p )2 }1/2

Weight of Pulley

Maximum Operating Belt Tension

Tmax = T1 = TE

e - 1

-1

m
N

N
N
N
N

Wp

:
:
:

14
30
5000 N

Tmax

-9617.87 N

See IS-11592, Table 15

See IS-11592, Table 16
210

Table 3: Maximum Lumps Sizes in relation

to Belt Width

Belt Width
300
400
450
500
600
650
750
800
900
1000
1050
1200
1350
1400
1500
1600
1800
2000

Maximum Lump Size

Uniform Size
75
75
75
100
125
125
180
180
200
260
280
360
380
380
410
410
460
500

Unsized
100
100
125
150
200
230
300
330
380
430
460
530
660
680
750
800
900
1020

Table 4: Lump Size Factor

6
4
Material
Fine Grain
to dust
Granular
Sized and
Unsized

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Lump Size

Lump Size
Factor

Air Bone
Factor

<10 mm

<25mm
<20 percent
of maximum
permissible
lump size

Quantity of
Sized,
largest Lump
<60% in is <60 percent
permissible of maximum
Range
permissible
lump size

1
2

Largest lump
does not
exceed
Unsized
maximum
permissible
lump size
Largest lump
does not
Sized, in
exceed
permissible
maximum
Range
permissible
lump size

0
5

0
6

Table 5: Abrasiveness Factor

16
2
Abrassiven
ess

Type of
Abrasivenes
Material
s Factor
Cereal
Grains
Wood
Chips
Wood Pulp
Fullers Earth
Non Abrasive Flue Dust
1
Soda Lime
Char
Loam
Sand
Ground
Gravel
Run of bank
sand and
gravel
Mildly
2
Slate
Abrasive
Coal
Salt
Sand stone
Slag
Spar
Abrasive
3
Limestone
Concentrates
Pellet
Iron Ores
Tacontie
Jaspar
Heavey
Mineral
Very
Flint Rock
4
Abrasive
Glass cullet
Granite
Traprock
Pyrites
Sinter

1
2
3
4
5
6
7
8
9
10
11
12
13

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Abrasive

33

Coke

IS 8730 : 1997
Table 1: Class based on Flowability, Angle of Sucharge and angle of repose
22
4
25
Over 35 and up to 40

Class

Surchage
Angle

Angle of
Repose
(degree)

Flowability

Over 0 and
up to 20

Very free
flowing

10

Over 20 and
up to 30

Free
Flowing

20

Over 30 and
up to 35

Average
Flowing

25

Over 35 and
up to 40

Average
Flowing

30

Over 40

Sluggish

Material Characteristic
Very Free Flowing
-uniform size
-Very small round particle
-very wet
-or very dry
-like silica sand
-cement
-wet concrete, etc.
Free Flowing
-rounded
-dry polished
-medium wight
-like whole grain
-beans
Average Flowing
-irregular
-granular or lumpy
-medium weight
-anthracite coal
-cotton-seed meal
-clay, etc.
Average Flowing
-bituminous coal
-stone
-most ores, etc
Sluggish
-irregular
-stringy
-fibrous
-interlocking
-like, wood chips
-bagasse
-tempered foundry sand, etc.

Table 6: Maximum Recommended Belt Speed (m/s)

Speed
Factor
1
2
3
4
5
6
7
8

Belt Width in mm
up to 500 600 to 650 750 to 800 950 to 1050 1200 to 2000
2.5
3
3.5
4
4.5
2.3
2.75
3.2
3.65
4.12
2
2.38
2.75
3.15
3.55
2
2.38
2.75
3.15
3.55
1.65
2
2.35
2.65
3
1.65
2
2.35
2.65
3
1.45
1.75
2.05
2.35
2.62
1.45
1.75
2.05
2.35
2.62
Lump Size
300
11
1
300
7

Lump Type
Uniform Size
Unsized
Belt Width
Speed Factor:
Velocity

Belt Type
Fabric Carcass Belt
Steel Cord Belt

1200
6
3

280
1050
300
750

0.93
1200
1.0
800

For belt size above 2000mm 2.5m/s

velocity has been considered.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Table 7: Maximum Section of the Handled Maaterial in M2 for Triple Roller Troughed Belt
1200
25
20
0.129
Trough Angle in Degree

Belt Width
(in mm)

Surcharge
Angle

500

0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0

20
0.009
0.014
0.018
0.023
0.018
0.026
0.034
0.042
0.027
0.04
0.053
0.067
0.047
0.067
0.087
0.109
0.07
0.098
0.129
0.16
0.098
0.138
0.179
0.221
0.13

25
0.012
0.016
0.02
0.025
0.022
0.029
0.037
0.045
0.034
0.046
0.059
0.072
0.058
0.077
0.096
0.117
0.085
0.113
0.142
0.172
0.12
0.158
0.197
0.238
0.159

30
0.013
0.18
0.022
0.026
0.026
0.033
0.04
0.048
0.04
0.051
0.063
0.076
0.067
0.085
0.104
0.134
0.099
0.126
0.153
0.182
0.139
0.175
0.213
0.253
0.185

35
0.015
0.019
0.023
0.027
0.029
0.036
0.043
0.05
0.045
0.056
0.067
0.079
0.076
0.093
0.111
0.129
0.112
0.137
0.163
0.19
0.157
0.191
0.22
0.264
0.208

40
0.017
0.021
0.024
0.028
0.032
0.038
0.045
0.052
0.05
0.06
0.071
0.082
0.083
0.099
0.116
0.134
0.123
0.146
0.171
0.196
0.171
0.204
0.237
0.272
0.228

45
0.018
0.022
0.025
0.029
0.034
0.04
0.046
0.053
0.054
0.063
0.073
0.084
0.089
0.105
0.12
0.136
0.132
0.154
0.176
0.2
0.184
0.214
0.245
0.277
0.244

10
20

0.182
0.236

0.209
0.261

0.233
0.282

0.253
0.3

0.27
0.314

0.283
0.324

30

0.293

0.315

0.334

0.349

0.36

0.366

0.167

0.203

0.237

0.266

0.292

0.313

650

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

10

0.233

0.268

0.298

0.324

0.346

0.363

20
30
0
10
20
30

0.302
0.374
0.207
0.29
0.376
0.465

0.334
0.403
0.253
0.332
0.415
0.501

0.361
0.427
0.294
0.37
0.448
0.53

0.384
0.446
0.331
0.403
0.476
0.554

0.401
0.46
0.362
0.429
0.49
0.571

0.414
0.468
0.388
0.45
0.514
0.581

0
10
20
30
0
10
20
30
0
10
20
30
0
10

0.257
0.357
0.461
0.569
0.303
0.423
0.547
0.677
0.36
0.502
0.648
0.801
0.413
0.578

0.311
0.408
0.508
0.613
0.368
0.484
0.604
0.729
0.439
0.575
0.716
0.863
0.505
0.663

0.363
0.455
0.549
0.649
0.428
0.539
0.653
0.772
0.51
0.64
0.774
0.914
0.585
0.727

0.408
0.494
0.584
0.677
0.482
0.586
0.694
0.806
0.573
0.695
0.822
0.953
0.66
0.803

0.446
0.527
0.61
0.697
0.528
0.625
0.725
0.83
0.628
0.741
0.859
0.982
0.721
0.885

0.478
0.552
0.629
0.71
0.566
0.656
0.748
0.845
0.672
0.777
0.885
0.999
0.774
0.897

20
30

0.749
0.928

0.827
0.998

0.894
1.063

0.95
1.104

0.993
1.137

1.025
1.158

500
650

0.018
0.034

800
1000
1200
1400
1600

0.053
0.087
0.129
0.179
0.236

1800
2000
2200
2400
2600
2800

0.302
0.376
0.461
0.547
0.648
0.749

Table 8: Maximum Section B of the Handled Material in m2 fro Two Equal

Idler Troughed Belts and for the Flat Belts
..
Belt Width Surchage
(mm)
Angle
300

400

500

650

800

1000

1200

1400

Two Idler Troughed Belts Trough Angle

15

20

Flat Belt

25

0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0

0.005
0.008
0.01
0.014
0.01
0.014
0.018
0.023
0.017
0.025
0.033
0.042
0.027
0.039
0.052
0.065
0.044
0.064
0.084
0.106
0.066

0.007
0.01
0.012
0.015
0.012
0.017
0.021
0.025
0.023
0.03
0.038
0.045
0.036
0.047
0.059
0.071
0.057
0.076
0.095
0.116
0.085

0.009
0.011
0.013
0.016
0.015
0.019
0.023
0.027
0.027
0.037
0.041
0.048
0.042
0.053
0.064
0.076
0.069
0.86
0.104
0.123
0.102

10

0.095

0.112

0.127

0.03

20

0.125

0.14

0.153

0.062

30

0.156

0.17

0.181

0.095

0.001
0.002
0.004
0.002
0.005
0.008
0.004
0.009
0.014
0.008
0.016
0.025
0.013
0.026
0.04
0.021
0.042
0.065

1600

10

0.042

20

0.086

30
0
10
20
30

0.132
0.56
0.114
0.175

Table 9: Slope Factor K

14
0.91
Conveyor
Inclination
2
4
6
8
10
12
14
16
18
20
21
22
23
24
25
26
27
28
29
30

Slope
Factor K
1
0.99
0.98
0.97
0.95
0.93
0.91
0.89
0.85
0.81
0.78
0.76
0.73
0.71
0.68
0.66
0.64
0.61
0.59
0.56

Table 10: Maximum Capacity of a Belt Conveyor in tonnes/hour

1200
25
439.56
Belt Width Surcharge
(in mm)
Angle
500

650

800

1000

1200

1400

1600

Trough Angle in Degree

0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0

20
35
51
67
84
56
94
123
153
100
145
192
241
172
242
315
392
252
355
464
576
352
497
644
795
468

25
43
58
74
90
80
107
135
165
123
168
212
260
209
277
348
421
307
407
511
619
432
569
709
857
572

10
20

655
849

752
939

30

1054

1134

601

731

1800

839

965

1087

1202

1346
745
1044
1359
1674

1451
911
1195
1494
1803

67
123
192
315
464
644
849
1087
1359

74
135
212
348
511
709
939
1202
1494

10

2000

500
650
800
1000
1200
1400
1600
1800
2000

20
30
0
10
20
30

0
0
0
0
1
1
1
1
1

Belt Conveyor in tonnes/hour

1
20

Table 11: Mximum Capacity of a Belt Conveyor in to

464

Trough Angle in Degree

30
50
65
80
96
93
119
146
174
144
186
229
274
243
308
374
446
357
453
551
655
500
630
767
911
666

35
56
70
85
100
106
130
156
182
163
203
244
287
274
336
339
464
403
493
587
684
565
687
792
950
749

40
62
75
89
103
116
139
163
188
180
217
255
296
301
359
417
482
443
525
615
705
615
734
853
979
820

45
67
79
92
105
125
146
169
192
194
229
265
302
323
378
432
489
475
554
633
720
662
770
882
997
878

839
1015

911
1080

972
1130

1019
1166

1202

1256

1296

1317

853

957

1051

1127

Two Idler Troughed Bel

Trough Angle
15

Belt Width
(mm)

Surchage
Angle

300

0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0
10
20
30
0

21
30
40
50
36
53
67
84
64
96
121
151
99
143
188
236
161
232
304
381
238

10

342

20

450

30

561

400

500

650

800

1000

1200

1400

1073

1166

1245

1307

10

1299

1382

1443

1490

20

1537
1058
1332
1613
1908

1605
1191
1451
1713
1994

1656
1303
1544
1793
2055

1685
1397
1620
1850
2091

80
146
229
374
551
767
1015
1299
1613

85
156
244
339
587
792
1080
1382
1713

89
163
255
417
615
853
1130
1443
1793

92
169
265
432
633
882
1166
1490
1850

1600

30
0
10
20
30

city of a Belt Conveyor in tonnes/hours

Two Idler Troughed Belts

Trough Angle
20
25

Flat Belt

5
10.5
15.8
27
36
45
55
46
61
76
92
83
109
137
165
129
171
214
258
208
275
344
417
306

33
41
49
58
55
69
83
98
98
123
148
175
154
193
233
274
248
310
374
443
367

403

457

111

504

551

225

612

651

345

10
20.5
31
17
34
52
30
60
93
47
95
146
75
154
235

153

311

475
201
410
630

CONVEYOR DESIGN by IS - 11592 : 2000

Peripheral Force

TE

17822 N

Operating Power Requirement on Drive Pulley

TE . V
PDP =
1000
Absorbed Power
T .V
( Rwd + Rbd )V
PA = E
+
1000
1000

PDP

50.606 kW

PA

53.866 kW

Wrap resistance between belt and pulley for drive pulley

Rwd

610.5 N

Pulley bearing resistance for drive pulley

Rbd

537.5 N

Motor Output Power (shaft)

PA
PM =
1
Efficiency of various trasmission element

PM

56.7 kW

0.95

Additional power required due to tripper

T .V
( Rwd + Rbd )V
Pa = E
(1+nt)
+
1000
1000

Pa

Number of trippers
Factor for extra power for each tripper

nt

:
:

See IS-11592 table 12

79.17 kW

5
0.1

See IS-11592 table 13or14

CONVEYOR DESIGN by IS - 11592 : 2000

Idler Spacing (Normal Circumstances)
For Carrying Side
Belt Sag for Considered Idler Spacing
Pc (mB+mG) g
S=
8.Tmin
For Return Side
Belt Sag for Considered Idler Spacing
Pr . mB .g
S=
8.Tmin
Minimum Tensile force on Belt between Spacing

Transition Distance
x = 0.707y

E
T

1200 mm

Tmin

See IS:11592, Table 17

N
Selected Idler Spacing is Safe

1/2

Vertical Distance Between Belt Rise or

y
lowers during transition
B sin
When pulley is in line with
y=
3
top centre idler roller
B sin
y=
3
When pulley is elevated
Belt Modulus
E
T
Induced Belt Edge Stress in the Transition

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

500 N/mm
N/mm See IS:11592, Table 18

CONVEYOR DESIGN by IS - 11592 : 2000

Selection Of Belt
Factor of Safety
Full Thickness Tensile Strength of Belt
*Select the Belt Type

Factor of Safety:

Selectecd Belt
Belt Thickness

Grade of Cover Thickness

Conveyor Carrying Side Thickness
Belting Pulley Side Thickness
Elevator Carrying Side Thickness
Belting Pulley Side Thickness
Diameter of Pulley
Driving Pulley and Pulley Exposed to high tension
Snub Pulley in the return run under lower tension
Bend Pulley for a change of Direction of the belt
of less then 30

:
:

10
-96178.663 N

:
:

Belt Type
m

:
:
:
:
:
:
:
:
:
:

N17
2.5
1.0
1.5
2.5

:
:
:
:
:
:
:
:
:
:

mm
mm
mm
mm

mm
mm
mm

See IS-1891 (Part1) Annex A

See IS-1891(Part-1)
Table 8 and IS
3181 for PVC Belt

Factor of Safety:
Textile Belt
Steel Cord Belt

Textile Belt: 9 to 12.5, Generally 10

Steel Cord Belt: 7 to 10, Generally 7

Belt Type
Textile Rubber Belt
PVC Belt
Steel Cord Belt

Textile Rubber: 1.0 to 3.0 mm

PVC belt: 0.8 to 1.2 mm
Steel cord Belts: Min. 4.0mm

M24
N17
N17 Synthetic

DETERMINATION OF CONVEYOR SECTIONAL AREA AS PER C.E.M.A

l1
F

B G

b
c
m
f

r
j

D
TYPICAL CONVEYOR CROSS-SECTION
a = angle of surcharge , degrees
= angle which the surface of the material
assumes with the horizontal while the
material is at rest on a moving conveyor belt
O

= 25 for bituminous coal or lignite

b = angle of the idler roll , degrees
b = width of belt , inches
Standard edge distance , c =0.055b + 0.9 , inches
b = l + 2m + 2c
m = 0.2595 x b -1.025
l = 0.371 x b + 0.25
Cross-sectional area of material on conveyor , sq. in
A = [ 0.371b + 0.25 + (0.2595b - 1.025) cos b ] x
[ ( 0.2595
[ ( 0.2595b
b -1.025
- 1.025)
) sin bsin
] b]
+ ( a/180 - sin 2a / 2 ) X [ { 0.1855 b + 0.125 + (0.2595 b - 1.025 ) cos b}/ sin a ]
BELT WIDTH

mm
800
450
500
600
750
900
1000
1050
1200
1350
1500
1800
2100
2400

in
32
18
20
24
30
36
40
42
48
54
60
72
84
96

deg.
25
25
25
25
25
25
25
25
25
25
25
25
25
25

deg.
20
20
20
20
20
20
20
20
20
20
20
20
20
20

sq. ft
0.673
0.188
0.239
0.359
0.585
0.866
1.084
1.202
1.592
2.037
2.537
3.702
5.085
6.688

Belt

sq.m Speed m/s

0.063
0.84
0.017
2
0.022
1.2
0.033
2
0.054
2
0.08
2
0.101
1.83
0.112
2
0.148
1.25
0.189
2
0.236
2
0.344
2
0.472
2
0.621
2

NB : Results are verified against CEMA's Publication

Bulk. Dnst.
3

Kg/m
800
800
800
800
800
800
800
800
800
800
800
800
800
800

Capacity

Te/Hr.
151.2151
100.6383
76.7525
192.2602
313.2048
463.4721
530.6457
643.0621
532.4842
1090.21
1357.768
1980.852
2721.226
3578.892

in
12.12
6.93
7.67
9.15
11.38
13.61
15.09
15.83
18.06
20.28
22.51
26.96
31.41
35.87

mm
307.90
175.97
194.82
232.51
289.05
345.59
383.29
402.13
458.67
515.21
571.75
684.83
797.92
911.00

Detail Proof
As = area of surcharge , sq. in ( area ABC )
Ab = base trapezoidal area , sq. in (area AFGC)
l = length , smaller edge of trapezoidal area , inch
l 1 = length , larger edge of trapezoidal area , inch
j = height of trapezoidal area , inch
m = slant length of trapezoidal area , inch
r = radius of surcharge angle, inch
f = horizontal projection of slant side of trapezoid , inch
c = edge distance , edge of material to edge of belt ,inch
b = width of belt , inch
Standard edge distance c = 0.055 b + 0.9 inch
Ab = 0.5 (l + l 1 ) x j
b =l +2xm +2Xc
l1 = l + 2 x f
f = m x cos b
l = 0.371 x b +0.25
c = 0.055 x b + 0.9
Solving , m = 0.2595 x b -1.025
j = m x sin b
2

Area of whole sector (ABCD) = x r x 2 x a /360

2

Area of triangle (AECD) = r x 0.5 x sin ( 2 a)

2

Surcharge area , As = r x { x a / 180 - 0.5 x sin ( 2 a) }

r = 0.5 x l 1 / sin a
Total area in sq. ft. , At = ( Ab + As ) / 144