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HIRE CATALOGUE

2013

LIFTING SOLUTIONS LOWERING RISK

1. ACCESSORIES

LIFTING SOLUTIONS, LOWERING RISK.

THE EQUIPMENT PROVIDED BY JACKS WINCHES REQUIRES COMPETENT OPERATORS TO ENSURE SAFE AND COMPLIANT OPERATION. IF YOU ARE UNSURE OR HAVE QUESTIONS PLEASE ASK. OUR EXPERIENCED AND KNOWLEDGEABLE STAFF ARE AVAILABLE TO HELP YOU.

1. ACCESSORIES

UNRIVALLED SERVICE AND RELIABILITY. OFFSHORE, ONSHORE, UNDERGROUND, SUBSEA - WE HAVE YOUR SOLUTION.
JACKS WINCHES IS THE TEAM TO CONTACT FOR YOUR LIFTING AND WINCHING PROJECTS. We have the largest rental fleet of quality lifting, jacking & winching equipment in the region. Our hands on professionals have the experience and knowledge necessary to deliver outstanding service and reliable, safe equipment. We have what you need - when you need it. We offer turn key solutions as well as individual rental equipment items to suit most lifing and shifting application. Use our equipment and services for your next project.

1. ACCESSORIES

JACKS WINCHES; EQUIPMENT RANGE INCLUDES:

01 ACCESSORIES 02 AIR COMPRESSOR EQUIPMENT


COMPRESSORS DRYERS, RECEIVERS AFTER COOLERS

05 CHAIN HOISTS
AIR ELECTRIC MANUAL

10 TORQUE TOOLS
AIR HYDRAULIC

06 HYDRAULIC POWER UNITS (HPU)


DIESEL ELECTRIC

11 WINCHES
LIFTING PULLING MAN RIDING LINEAR

03 CABLE HAUL EQUIPMENT


DRUM / REEL STANDS (SEE ALSO SPOOLERS) ROLLERS

07 JACKING EQUIPMENT
CYLINDER RAMS PUMPS

12 CRANES & FRAMES


LOADER CRANES LARS UNITS

04 CAPSTANS
HYDRAULIC ELECTRIC

08 LOAD MONITORING 13 GENERAL EQUIPMENT TECHNICAL INFORMATION COMPRESSION LOAD CELLS


DYNALINES (ROBWAY) TENSION LOAD CELLS SHACKLES

WWW.JACKSWINCHES.COM

09 SPOOLERS (REELERS)
AIR HYDRAULIC MANUAL (SEE CABLE HAUL EQUIPMENT)

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01. ACCESSORIES

JACKS WINCHES COMMITMENT TO PROVIDE END TO END SOLUTIONS EXTENDS TO SUPPLY OF ACCESSORY EQUIPMENT INCLUDING:
ANCHORS
DELTA FLIPPER ANCHORS, READY FOR QUICK DEPLOYMENT TO YOUR JOB.

FAIRLEADS & DECK SHEAVES


QUALITY UNIVERSAL AND GOOSENECK FAIRLEADS UP TO 50 TONNE W.L.L. TO MEET YOUR NEEDS AVAILABLE AS STANDALONE UNITS OR AS PART OF YOUR WORKING SOLUTION PACKAGE DELIVERED BY JACKS WINCHES.

SHACKLES
CERTIFIED SHACKLES UP TO 300 TONNES W.L.L.

SHEAVE & SNATCH BLOCKS


CERTIFIED SHEAVE AND SNATCH BLOCKS FROM 3/4 TONNE W.L.L. TO 300 TONNE W.L.L. IN SINGLE AND MULTIPLE SHEAVE CONFIGURATIONS. YOU CAN BE CONFIDENT THAT JACKS WINCHES SUPPLY QUALITY, WELL MAINTAINED SHEAVE BLOCKS THAT WILL SEE YOUR JOB THROUGH.

SKATES - HEAVY DUTY INDUSTRIAL


VARIOUS SIZES AVAILABLE FROM 5 TONNE TO 100 TONNE. OUR RANGE OF SKATES WILL GET YOU OUT OF A TIGHT SPOT. COMBINE WITH OUR JACKING GEAR AND WINCHES TO GET A COMPLETE SOLUTION FOR YOUR NEXT JOB.

SLINGS
COMPREHENSIVE RANGE OF CERTIFIED SLINGS BOTH SYNTHETIC (SOFT) AND WIRE ROPE TO SUIT MOST REQUIREMENTS UP TO APPROXIMATELY 100 TONNE W.L.L. WE WILL PRODUCE PURPOSE SPECIFIC SLINGS AS REQUIRED.

LOAD CELLS
TELEMETRY SHACKLES TO 400T, TENSION AND COMPRESSION CELLS, RUNNING LINE MONITORS. CALIBRATED, CERTIFIED TO NATA STANDARD.

02. AIR COMPRESSOR EQUIPMENT

02

AIR COMPRESSORS APPLICATIONS


AIR COMPRESSOR PACKAGES FROM 90CFM TO 1600CFM AND 100PSI TO 500PSI PER UNIT.

FEATURES
SILENCED CANOPY 76DBA 7M DIESEL ENGINE DRIVE FULL INSTRUMENTATION FULL ENGINE AND COMPRESSOR SAFETY SHUT DOWN SYSTEM CENTRAL LIFTING POINT OR STACKABLE OFFSHORE LIFT FRAME TO EN12079

MODELS

AIRMAN PDS90S

AIRMAN PDS125S

AIRMAN PDS175S

AIRMAN PDS390S

AIRMAN PDS655S (OFFSHORE FRAME)

JW390 ATEX ZONE II JWDAC390Z2

AIRMAN PDS900S

ENGINE MODEL COMPRESSOR FREE AIR DELIVERY RATED OPERATED PRES SURE AIR DISCHARGE OUTLETS DIMENSIONS MM SHIPPING WEIGHT FUEL TANK CAPACITY L W H

ISUZU 3LD1 90CFM 100PSI 2 X 1480 750 865 505KGS 70lts

ISUZU 3LD2 125CFM 100PSI 3 X 1580 890 1060 505KGS 70lts

NISSAN TD27B-08 175CFM 100PSI 3 X 2070 950, 1060 900KG 90lts

ISUZU DD4BG1-T 390CFM 100PSI 3 X 1 X 2 2900 1420 1700 710KGS 182lts 3650 1685 2070

HINO J08C-V 655CFM 100PSI 3 X 1 X 2 (4000) (2000) (2185)

POWER TORQUE PP1254 390CFM 100PSI 3 X 1 X 2 2750 1980 2210 3200KGS 230lts

MITSUBISH 6D24-TE1 883CFM 125PSI 1 X 2 1 X 4000 1900 2130 4300KGS 400lts

3225KGS 270lts

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

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02. AIR COMPRESSOR EQUIPMENT

DESSICANT DRYERS & RECEIVERS

HANKISON HHS370 HEATLESS DESSICANT DRYER

MODEL

MAX INLET FLOW

MAX INLET AIR TEMP

MAX INLET PRESSURE

PRESSURE DEW POINT

POWER SUPPLY 115VAC

SULLAIR SDR-1450

2363 SCFM @175 PSIG

40 DEG C

175 PSIG

-40 DEG C

SULLAIR SDR-1710

2787 SCFM @ 175 PSIG

40 DEG C

175 PSIG

-40 DEG C

115VAC

HANKISON HHS370

370 SCFM @ 150 PSIG

55 DEG C

150 PSIG

-40 DEG C

240VAC

REGENERATION FLOW RATE


THE AMOUNT OF AIR USED DURING THE REGENERATION PHASE CONSISTS OF THE AMOUNT USED WHILE THE PURGE/REPRESSURIZATION VALVE IS OPEN (PURGE AIR) PLUS THE VOLUME OF AIR USED TO REPRESSURIZE THE TOWER AFTER PURGE/REPRESSURIZATION VALVE CLOSES. ASSUMING A 10 MINUTE CYCLE AT 100 PSIG AVERAGE AIR USE IS AROUND 14.4% OF THE INLET FLOW CAPACITY.

03. CABLE HAUL EQUIPMENT

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JACKS WINCHES PROVIDES EQUIPMENT TO ASSIST INSTALLATION OF UMBILICALS, ELECTRICAL AND COMMUNICATION CABLE INCLUDING:
CABLE HAUL ROLLERS, ROPES, CAPSTAN WINCHES, OPTICAL FIBRE WINCHES, HYDRAULIC AND AIR WINCHES, CABLE DRUM STANDS AND SPOOLERS, CABLE GUIDESOPTICAL FIBRE WINCHES, HYDRAULIC AND AIR WINCHES, CABLE DRUM STANDS AND SPOOLERS, CABLE GUIDES

RAISED TRENCH ROLLER GUIDE 140

SINGLE ROLLER GUIDE 140

FLAT TRENCH ROLLER GUIDE 140

PIVOTING CABLE BEND ROLLER

SPLIT LOCK ROLLER GUIDE

CABLE REEL STAND

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04. CAPSTANS

FIBRE OPTIC CABLE PULLING

SPECIFICATIONS
DEPTH WEIGHT DRUM RATING CAPSTAN DIAMETER POWER PACK LENGTH 1500MM WIDTH 950MM HEIGHT 920MM 680 KGS RATED AT 5KN, BUT HAS BEEN RE CALIBRATED TO 2KN LINE PULL AND CERTIFIED TO TELSTRA REQUIREMENTS. 1300MM KUBOTA DIESEL ENGINE

The capstan can be tilted through full 90 degree angle. The pull rate and display of speed and distance can be observed on a digital display. Comes with pendant and pedal controls.

04. CAPSTANS

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PACIFIC CAPSTAN GREENLEE


SPECIFICATIONS:
RATED PULLING LOAD POWER SOURCE POWER REQUIREMENT DIMENSIONS WEIGHT 3200KGS AT 2.13M/MIN 240 VOLTS ,50HZ 9.5 AMPS LENGTH 900MM WIDTH 680MM HEIGHT 250MM 60KG APPROX.

PACIFIC CAPSTAN WINCH


SPECIFICATIONS:
RATED PULLING LOAD POWER SOURCE POWER REQUIREMENT DIMENSIONS WEIGHT 2500KGS AT 2.5M/MIN 1500KGS AT 4M/MIN 240VOLTS, 50HZ 600WATT LENGTH 720MM WIDTH 500MM HEIGHT 340MM 60KGS APPROX.

DUNSTAN ELECTRIC / HYDRAULIC WINCH


SPECIFICATIONS:
RATED PULLING LOAD POWER SOURCE POWER REQUIREMENT DIMENSIONS WEIGHT 1500KGS BARE DRUM 415VOLTS THREE PHASE 3.9AMPS LENGTH 1480MM WIDTH 750MM HEIGHT 1000MM 80KGS APPROX.

CHANCE PORTABLE CAPSTAN


SPECIFICATIONS:
RATED PULLING LOAD POWER SOURCE POWER REQUIREMENT DIMENSIONS WEIGHT 450KGS BARE DRUM 240V SINGLE PHASE 3.9AMPS LENGTH 1000MM WIDTH 500MM HEIGHT 500MM 45KG APPROX.

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05. CHAIN HOISTS

AIR HOISTS. PENDANT WITH EMERGENCY-STOP NOW AVAILABLE.


CAPACITY (KG) CONTROL TYPE DIMENSIONS (CM) HOOK TO HOOK MASS (KG)

1000 1000 1000 2000 3000 6000 10000 15000 30000

PULL CHAIN PULL CHAIN PULL CHAIN OR PENDANT PULL CHAIN OR PENDANT PENDANT PENDANT PENDANT PENDANT PENDANT

55 48 48 57 57 60 68 82 126

22 26 28 35 37 76 98 140 740

At 90psi (6.2 bar) with maximum rated load. This equipment is not to be used for man riding or suspending loads over people.

ELECTRIC HOISTS
HOIST MODEL VOLTAGE PHASE LIFTIING CAPACITY (KGS) LIFT SPEED (M/MIN) HEIGHT HOOK TO HOOK (MM) WEIGHT (KGS)

PACIFIC PACIFIC PWB PWB ELEPHANT PWB

240 240 415 415 415 415

SINGLE SINGLE THREE THREE THREE THREE

230 500 1000 2000 5000 7500

14 3.6 3.9 3.6 2.7 1.8

700 450 415 560 1060 1200

15 33 56 64 163 200

MANUAL CHAIN BLOCKS


Available in 500kgs, 1,000kgs, 5,000kgs, 10,000kgs, 10,000kgs and 20,000kgs with chain lengths available up to 40m drop. The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

06. HYDRAULIC POWER UNITS

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HYDRAULIC POWER UNITS (HPU)


APPLICATIONS
JACKS WINCHES HYDRAULIC POWER UNITS CAN BE USED TO OPERATE HYDRAULIC SUBMERSIBLE PUMPS, HYDRAULIC PISTON PUMPS AND HYDRAULIC WINCHES ATEX ZONE II UNITS AVAILABLE

FEATURES
CERTIFIED (MO32) LIFT POINTS / OFFSHORE LIFT FRAMES FULL ENGINE SAFETY SHUTDOWN SYSTEM ALL HYDRAULIC PUMPS ARE VARIABLE DISPLACEMENT WITH LOAD SENSE ALL EQUIPMENT CAN BE SUPPLIED WITH REMOTE FULLY BUNDED BULK FUEL TANKS SUITABLE FOR CONSTANT TENSION WINCH APPLICATIONS ELECTRIC AND DIESEL DRIVEN UNITS

MODEL

POWER TYPE

CAPACITY (KW)

RATED FLOW (LITRES/MINUTE 60 66 200 330 200 200 240 250 300 410

"RATED PRESSURE (BAR) @RATED FLOW 200 280 350 205 220 280 220 300 300 350

DIMENSION (CM) MASS L 210 148 320 240 275 300 4000 370 400 450 W 140 75 140 170 198 100 2000 160 161 150 H 165 87 174 2000 221 190 2180 200 226 180 1500 505 2235 3000 2200 3000 4500 4500 6000 6000

H30E H37D H80DS H90ECT H90DZ2 H110D H120DS H140DS H205DF H410D

415V DIESEL DIESEL 415V DIESEL ATEX ZONE II DIESEL DIESEL DIESEL DIESEL DIESEL

30 36.5 80 90 90 110 120 140 205 410

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

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07. JACKING EQUIPMENT

SINGLE ACTING CYLINDERS


TYPE CG51 RC53 CG55 CG101 RC104 RC106 RC1010 RC1012 RC1014 C152C C1510C C1514C RSS202 RC251 RC252 RC256 OSAKA25T RC258 RC2510 RC2514 RSS302 RSS502 RC504 RC506 CG5010 RC5013 C556C RA5508A CA1006 RC10010 CLL1004 CLL1006 CLS1004 CLS1006 CLL3002 CLS40010 CAPACITY (TONNES) 5 5 5 10 10 10 10 10 10 15 15 15 20 25 25 25 25 25 25 25 30 50 50 50 50 50 55 55 100 100 100 100 100 100 300 400 COLLAPSED HEIGHT (MM) 110 165 215 89 171 247 374 425 450 149 373 475 95 139 165 273 300 323 374 476 118 127 227 282 384 460 283 375 281 449 237 287 193 282 295 465 STROKE (MM) 25 76 127 26 105 156 261 311 356 54 257 359 45 26 50 158 150 210 261 362 62 61 101 159 261 337 158.8 200 158 260 100 150 100 150 50 250 DIAMETER (MM) 38 38 38 57 57 57 57 57 57 70 70 70 90 85 85 85 85 85 85 85 102 125 127 127 127 127 127 130 165 178 165 165 165 165 310 355 CENTRE HOLE (MM) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

SINGLE ACTING, LOW HEIGHT CYLINDERS


TYPE RCS101 RCS201 RCS302 RCS502 RCS1002 RSM50 RSM100 RSM200 RSM500 RLS750 RSM1000 RLS1500 CAPACITY (TONNES) 10 20 30 50 100 5 10 20 50 75 100 150 COLLAPSED HEIGHT (MM) 88 98 117 122 141 32 43 52 67 79 85 100 STROKE (MM) 38 45 62 60 57 6 11 11 16 16 16 16 DIAMETER (MM) 69 92 101 124 165 58 X 41 82 X 55 101 X 76 140 X 114 165 X 139 178 X 153 215 X 190 CENTRE HOLE (MM) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

07. JACKING EQUIPMENT

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SINGLE ACTING HOLLOW PLUNGER CYLINDERS


TYPE RCH1211 RCH302 CMH307 RCH306 RCH603 RCH606 RCH1003 CAPACITY (TONNES) 12 30 30 30 60 60 100 COLLAPSED HEIGHT (MM) 120 178 330 330 248 323 254 STROKE (MM) 42 64 178 156 76 153 76 DIAMETER (MM) 69 114 152 114 159 159 213 CENTRE HOLE (MM) 19.6 33 52 33 54 54 79

DOUBLE ACTING CYLINDERS


TYPE RR3014 CDL1006 OSAKA100ST CDL10012 RR1502 RD15013 RR20048 CLRG2506 CLRG3006 JW5004 CAPACITY (TONNES) 30 100 100 100 150 150 200 250 300 500 COLLAPSED HEIGHT (MM) 549 272 360 422 183 543 1527 335 422 300 STROKE (MM) 368 150 230 300 57 334 1219 150 150 380 DIAMETER (MM) 102 177 220 165 203 210 247 275 310 100 CENTRE HOLE (MM) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

DOUBLE ACTING HOLLOW PLUNGER CYLINDERS


TYPE CMH307 CMH1001 CMH1003 CMH1006 CMH10010 RRH1508 CAPACITY (TONNES) 30 100 100 100 100 150 COLLAPSED HEIGHT (MM) 330 165 254 342 460 349 STROKE (MM) 178 38 76 153 257 203 DIAMETER (MM) 114 210 190 210 210 248 CENTRE HOLE (MM) 32 78 50 78 78 79

HYDRAULIC PUMPS
MAKE ENERPAC ENERPAC ENERPAC ENERPAC POWER TEAM POWER TEAM POWER TEAM ENERPAC ENERPAC MODEL P-39 P-80 P-84 P-462 PE172M PE553 PQ604 GPEN201 PAM-1022 TYPE HAND HAND HAND HAND ELECTRIC ELECTRIC ELECTRIC ELECTRIC AIR CONTROL VALVE SINGLE SINGLE DOUBLE DOUBLE DOUBLE DOUBLE 3 WAY DOUBLE 3 WAY MAX PRESSURE (PSI) 10000 10000 10000 10000 10000 10000 10000 10000 10000 MAX FLOW AT MAX PRESSURE 2.6CM3/STROKE 2.46CM3/STROKE 2.46CM3/STROKE 4.75CM3/STROKE 0.28L/MIN 0.9L/MIN 0.8/MIN 0.6L/MIN 0.15L/MIN RESERVOIR CAPACITY (LITRES) 0.7 2.2 2.2 7.4 6 9.5 20 10 7.6

HYDRAULIC ACCESSORIES
HYDRAULIC WEDGE HYDRAULIC CUTTER HEAD ANALOG GAUGES LOAD HOLDING VALVES WR-5 WR-15 WHC-750 DIGITAL GAUGES NEEDLE VALVES 1 TONNES CAPACITY 75 TONNES CAPACITY 4 TONNES CAPACITY 4 WAY MANIFOLD 3 METRE HOSES JAWS OPENING FROM 9MM TO 94MM JAWS OPENING FROM 32MM TO 292MM MAX. CUTTING CAPACITY 19MM WIRE ROPE 2 WAY MANIFOLD 6 METRE HOSES

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08. LOAD MONITORING EQUIPMENT

ROBWAY LOAD SENSORS HOIST ROPE TENSION AND LOAD MOMENT BASED
MODEL HRT3 HRT4 HRT4-4MD HRT5 HRT6 MAX LINE PULL (T) 14 24 50 100 250 MAX ROPE DIAMETER (MM) 29 47 50 76 ON APPLICATION DIMENSIONS (L X W X H) (MM) 567 X 83 X 265 700 X 96 X 310 680 X 100 X 330 1090 X 138 X 57 1663 X 200 X 921 WEIGHT (KG) 27 38 52 250 500

PORTABLE INLINE TENSION INDICATORS


LOAD CAPACITY 2000KGS 5000KGS 10000KGS 12000KGS 25000KGS 50000KGS 50000KGS LCT120 LCT150 LENGTH 248MM 300MM 310MM 292MM 350MM 450MM 450MM TENSION TENSION WIDTH 92MM 90MM 107MM 100MM 124MM 150MM 150MM 120 150 PLATE THICKNESS 37MM 32MM 50MM 40MM 70MM 77MM 77MM 64 75 HOLE CENTRES 180MM 245MM 200MM 176MM 230MM 292MM 292MM 11.5 13 HOLE SIZE 27MM 25MM 37MM 37MM 53MM 75MM 75MM 22 25 NOMINAL WEIGHT 4KGS 3KGS 6KGS 6.5KGS 8KGS 15KGS 15KGS 40 60

COMPRESSION LOAD CELLS


LOAD CAPACITY 28000KGS DIAMETER PLATE THICKNESS 46MM LOAD AREA 36MM POWER SOURCE 4 X AA BATTERY WEIGHT

120MM

2.7KGS

LOAD INDICATING SHACKLES


WORKING LOAD LIMIT (TONNES) 25 55 200 400 DIAMETER BOW (MM) 57 61 120 170 DIAMETER PIN (MM) 51 57 130 175 LENGTH (MM) 313 348 854 1137 WIDTH (MM) 106 122 530 665 WEIGHT (KG) 18 25 235 560

LOAD SHACKLES WITH TELEMETRY OUTPUT

09. SPOOLERS (REELERS)

12
4 TONNES
SPECIFICATIONS:
SPOOLER DIMENSIONS WEIGHT DRUM DIMENSIONS CARRY CAPACITY DRIVE LENGTH 2450MM WIDTH 2030MM HEIGHT 2450MM 800KGS WIDTH 1100MM FLANGE 1720MM 4 TONNES AIR MOTOR WITH MANUAL BRAKE. MAX TORQUE 3000KGS

10 TONNES
SPECIFICATIONS:
SPOOLER DIMENSIONS WEIGHT DRUM DIMENSIONS CARRY CAPACITY DRIVE LENGTH 2450MM WIDTH 2080MM HEIGHT 1800MM 1500KGS WIDTH 3430MM FLANGE 1720MM 10 TONNES HYDRAULIC MOTOR. MAX TORQUE BARE DRUM 1500KGS

12T HYD SPOOLER


SPECIFICATIONS:
SPOOLER DIMENSIONS WEIGHT DRUM DIMENSIONS CARRY CAPACITY DRIVE LENGTH 4000MM WIDTH 2200MM HEIGHT 1800MM 3000KG 3100MM DIA 2250MM WIDTH 12 TONNES HYDRAULIC MOTOR (STD) / AIR MOTOR (OPT) MAX TORQUE 2T@1M

13
35 TONNES
SPECIFICATIONS:
SPOOLER DIMENSIONS WEIGHT DRUM DIMENSIONS CARRY CAPACITY DRIVE

09. SPOOLERS (REELERS)

LENGTH 5220MM WIDTH 2400MM HEIGHT 2600MM 5,000KGS WIDTH 2815MM FLANGE 3400MM 35 TONNES HYDRAULIC MOTOR. MAX TORQUE BARE DRUM 10000KGS

55 TONNES
SPECIFICATIONS:
SPOOLER DIMENSIONS WEIGHT DRUM DIMENSIONS CARRY CAPACITY DRIVE LENGTH 6034MM WIDTH 2400MM HEIGHT 2550MM 5,500KGS 4100MM DIA 4400MM WIDTH 55 TONNES HYDRAULIC MOTOR MAX TORQUE 2T @ 1000MM RADIUS

100 TONNES
SPECIFICATIONS:
SPOOLER DIMENSIONS WEIGHT DRUM DIMENSIONS CARRY CAPACITY DRIVE LENGTH 9906MM WIDTH 2548MM HEIGHT 4324 12,000KGS WIDTH 5250MM FLANGE 6600MM 100 TONNES HYDRAULIC DRIVE. MAX TORQUE BARE DRUM 28000KGS

10. TORQUE TOOLS

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POWER TENSIONING TOOLS


MANUAL TORQUE WRENCH
MAKE/MODEL SWEENY 493 TANGE IP12TKS NORBAR 9502 TORQUE RATIO 18.5:1 3.4:1 25:1 DRIVE IN DRIVE OUT 1 1 MAX INPUT (FT-LBS) 173 78 100 MAX OUTPUT (FT-LBS) 3200 269 2500

HYDRAULIC TORQUE WRENCH


MAKE/MODEL WREN 1MXTA POWER SOURCE HYDRAULIC DRIVE SHAFT TORQUE ANGE (FT-LBS) 141-1324 INPUT PRESSURE PERATING RANGE (PSI) 100-10000 WEIGHT (KGS) 2

NUT RUNNERS
MAKE/MODEL RAD2000 RAD34GX RAD50 TORQUE RATIO AIR AIR AIR DRIVE SHAFT 1 1 1 TORQUE RANGE (FT-LBS) 591-2000 1000-3400 1500-5000 INPUT PRESSURE OPERATING RANGE (PSI) 20-90 20-90 20-90 WEIGHT (KGS) 5.6 9 12.7

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

RAD 34GX

WREN 1MXTA

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11. WINCHES

LIFTING AIR
LINE PULL (TONNES) 1ST LAYER 1.35 1.5 2.15 2.8 4 4.5 11.8 11.86 12 13.5 13.5 17.8 17.8 17.8 17.8 18 MODEL SAMIIA LIFTAIR 1200 IR LS1500RGC-L SAMIIA SUPER 15 IR FA2B-24 IR FA2I-24 IR FA2.5I-24 IR FA5-24 IR FA5I-24 IR FA7T-36 IR 25UWB1142 IR 35UWC592 IR FA10-24 IR FA10I-24 IR FA10-40 IR FA10I-40 IR 35UWD962 POWER TYPE AIR AIR AIR AIR AIR AIR AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR AIR AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC BRAKE TYPE AUTO DISC AUTO DISC AUTO DISC AUTO DISC, SPRAG CLUTCH AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO BAND BRAKE AUTO BAND BRAKE AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO BAND BRAKE

DRUM DIMENSIONS (MM) D 180 180 360 235 273 273 381 381 406 324 324 508 508 508 508 406 F 290 290 700 432 483 483 686 686 765 762 762 965 965 965 965 914 L 180 360 320 610 610 610 610 610 914 762 609 610 610 1016 1016 914

SHIPPING DIMENSIONS (MM) L 493 668 1100 1500 1400 1400 1703 1141 1881 1876 1941 1703 1703 2109 2109 2337 W 305 305 700 600 610 610 889 860 965 966 864 1168 1168 1168 1168 1054 H 400 400 938 830 860 740 787 950 965 978 943 1016 1016 1016 1016 1162 MASS (KG)

70 66 650 300 386 459 873 950 1100 974 1021 1460 1460 1670 1670 1650

MAN RIDING
LINE PULL (TONNES) 1ST LAYER MODEL POWER TYPE BRAKE TYPE

DRUM DIMENSIONS (MM) D F L

SHIPPING DIMENSIONS (MM) L W H MASS (KG)

0.15 0.15 1.445 1.445 3.123 3.118

IR LS150RLP MONITOR 75/150LR IR FA2MR16 IR FA2.5MR24 IR FA5MR24 IR FA5IMR24

AIR ELECTRIC/ HYDRAULIC AIR AIR AIR AIR

INTERNAL AUTO DISC + EXT AUTO BAND DBL INTERNAL DISC INTERNAL AUTO DISC + EXT AUTO BAND INTERNAL AUTO DISC + EXT AUTO BAND INTERNAL AUTO DISC + EXT AUTO BAND INTERNAL AUTO DISC + EXT AUTO BAND

244

442 TBA

300 TBA 406 610 610 610

689 TBA 1027 1429 1703 1703

593 TBA 610 610 889 889

650 TBA 597 833 732 732

210 TBA 406 534 910 910

273 273 381 381

483 483 686 686

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

11. WINCHES

16
DRUM DIMENSIONS (MM) POWER TYPE HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC HYDRAULIC HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC AIR OR HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC BRAKE TYPE AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO BAND BRAKE AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO DISC AUTO BAND BRAKE DUAL AUTO BAND BRAKE AUTO BAND BRAKE AUTO BAND BRAKE AUTO DISC AUTO DISC AUTO DISC "AUTO DISC + AUTO BAND BRAKE AUTO BAND BRAKE AUTO BAND BRAKE DUAL AUTO BAND BRAKE AUTO DISC AUTO BAND BRAKE DUAL AUTOBAND BRAKE AUTO DISC AUTO DISC D 240 355 750 324 324 381 400 381 381 406 460 750 508 508 508 508 406 510 430 500 508 508 508 508 640 645 720 1064 TBA 700 845 660 660 F 640 590 1250 750 750 686 1000 686 686 765 1100 1250 965 965 965 965 914 1070 1300 1000 965 965 965 965 1700 1100 1720 1595 TBA 1790 1600 2286 2286 L 600 200 525 600 600 406 1090 610 610 914 1000 525 610 610 1016 1016 914 680 1240 800 610 1016 1016 1016 610 870 1200 1575 TBA 1000 2000 2083 2083 SHIPPING DIMENSIONS (MM) L 1550 907 1240 1880 1880 1141 1500 1703 1141 1881 2810 1280 1703 1703 2109 2109 2337 2000 3000 1450 1518 1925 2750 2750 2100 1880 3000 2490 TBA 3000 450 3330 3330 W 1400 710 1410 1630 1630 860 1200 889 860 965 1650 1410 1168 1168 1168 1168 1054 1570 1800 1120 1168 1168 1490 1490 2050 2300 2600 3800 TBA 2600 300 4664 4664 H 1740 720 1425 1750 1750 950 1100 787 950 965 1650 1425 1016 1016 1016 1016 1162 1450 1530 1400 1016 1016 1400 1400 2000 1600 2544 2050 TBA 2500 250 3210 3210 MASS (KG) 900 350 2300 1300 1300 950 2500 873 950 1100 6000 2650 1460 1460 1670 1670 1650 5600 4500 6000 1451 1650 2634 2634 7500 6000 10000 15000 TBA 12000 12000 27000 27000

LIFTING HYDRAULIC
LINE PULL (TONNES) 1ST LAYER 4 5 7 7 7 7.75 10 11.8 11.86 12 13 14 17.8 17.8 17.8 17.8 18 20 25 25 25 25 30 35 37 38 50 50 130 85 100 120 120 MODEL DHW02 LEBUS 5C LEBUS 5 DHW04 DHW05 FH5-16 HAGGLUND 10 IR FA5-24 IR FA5I-24 IR FA7T-36 DHW06 LEBUS 10 IR FA10-24 IR FA10I-24 IR FA10-40 IR FA10I-40 IR 35UWD962 RENEAU RSH20-1 STAFFA 25 HAGGLUND 25 JW WA15-24 JW WA15-40 JW WA30-40 LAKESHORE 35 HAGGLUND 37 HAGGLUND 38 HAGGLUND 50 UGLAND 50 REMACUT 65 BRATTVAAG SL85 JW100 TIMBERLAND A132012H TIMBERLAND A132012H

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

17
PULLING AIR
LINE PULL TONNES 1ST LAYER 2.25 0.907 2.25 2.25 2.5 2.4 2.4 3 3.5 4 4 4 5 6.8 6.8 6.8 11.86 MODEL IR HUL IR BU7A IR EUL IR HUL IR HU IR PS2400R-L IR PS2400RGC-L SANEI SEIKI AH36BL IR H5U IR HUL-40 IR K4U IR K4UL IR K5UL IR K6U IR K6UL IR K6UL36 IR FA5T-30 POWER TYPE AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR AIR BRAKE TYPE AUTO BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE "AUTO DISC FREEWHEEL CLUTCH "AUTO DISC FREEWHEEL CLUTCH MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE MANUAL EXT. BAND BRAKE DRUM DIMENSIONS (MM) D 178 114 152 178 178 180 180 300 178 178 219 219 219 330 330 330 381 F 406 216 313 387 387 290 290 600 406 387 483 483 483 597 597 597 686 L 386 114 327 386 181 180 360 525 181 406 254 508 508 305 610 914 762

11. WINCHES

SHIPPING DIMENSIONS (MM) L 1033 503 918 1033 829 493 668 1630 835 1033 991 1245 1245 1181 1486 1797 1853 W 406 254 350 406 420 305 305 600 406 406 553 553 553 610 610 610 889 H 606 400 550 606 606 400 400 850 606 606 724 724 724 850 850 850 1039 MASS (KG) 265 40 220 255 222 77 77 575 258 300 386 426 445 596 703 930 3000

PULLING HYDRAULIC
LINE PULL TONNES 1ST LAYER 3 8 15 318 350 MODEL JAKE3 TRAILER MOUNTED JW8M POWER TYPE HYDRAULIC HYDRAULIC BRAKE TYPE NA MANUAL EXT. BAND BRAKE FREEWHEEL DOG CLUTCH AUTO BAND BRAKE HYDRAULIC HYDRAULIC

DRUM DIMENSIONS (MM) D NA 355 440 NA NA F NA 1000 850 NA NA L NA 570 860 NA NA

SHIPPING DIMENSIONS (MM) L 3300 2300 2500 12900 12700 W 2030 1530 1700 1700 2170 H 1600 1800 1700 1000 1450 MASS (KG) 1800 4000 5000 26500 34000

ZICOM DHW15 DBL HYDRAULIC DRUM AMCLYDE 318T LINEAR HYDRAULIC WINCH HERCULES 350T HYDRAULIC LINEAR WINCH

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

11. WINCHES

18

DIESEL PULLING
LINE PULL TONNES 1ST LAYER MODEL POWER TYPE BRAKE TYPE

DRUM DIMENSIONS (MM) D F L

SHIPPING DIMENSIONS (MM) L W H MASS (KG)

10 15 80

SYKES TR2 SKAGIT BU126 TRIPLE DRUM DB80

DIESEL DIESEL DIESEL

AUTO BAND BRAKE "AUTO BAND BRAKE TWIN DISC

300

1220

960

2882 5100

2400 2500 3400

1362 3000 2200

10000 10000 23000

1225

1970

1450

3455

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

DB80T

19

11. WINCHES

LINEAR WINCHES & PIPE ROLLERS


LINE PULL TONNES 1ST LAYER 318 400 MODEL AMCLYDE 318T LINEAR WINCH HERCULES 350T LINEAR WINCH POWER TYPE HYDRAULIC HYDRAULIC BRAKE TYPE HYDRAULIC HYDRAULIC

SHIPPING DIMENSIONS (MM) L 11900 12700 W 1700 2170 H 1000 1450 MASS (KG) 26500 34000

The above features and/or data are supplied for informational purposes only and Jacks Winches makes no guarantee or warranty, either expressed or implied, with respect to their accuracy or use. All product warranties and guarantees shall be governed by the standard contract at the time of sale or delivery of service. Actual product information or availability depends on the timing and location of the job, the type of job and the particular characteristics of each job.

12. CRANES AND FRAMES

20

LOADER CRANES
Available up to 22 tonnes close in and 3t at 23m reach, Jacks Winches deck mounted loader cranes and power packs are an economical solution to on-board mechanical handling needs.
SHIPPING DIMS LX W X H (MM) (EXCL BASE) 2520X1615X2435 2500X1400X2600

HOIST MODEL PALFINGER PK72002C EFFER 48N3S

MAIN JIB (+FLY) LENGTH 25M 16M (23M)

MAXIMUM LIFTING CAPACITY 22000KG 18600KG

WEIGHT (EXCL BASE)

6325KG 4850KG

LARS UNIT
TRANSPORT DIMENSIONS WEIGHT LARS UNIT HUR40ML MAN-RIDER HUR40 WINCH 2950KG LXWXH (MM) 4500 X 2440 X 2200 1.8T (MATL ONLY) 1.8T (MATL ONLY) 35M/MIN 35M/MIN 400M X 12MM 400M X 12MM LINE PULL WINCH CAPACITY LINE SPEED MID DRUM ROPE CAPACITY

21

13. GENERAL TECHNICAL INFORMATION

CALCULATING FLEET ANGLE

Drum Length

Fleet Angle

18

15

12

Smooth Drum 1.5 degrees

Grooved Drum 3 degrees

10

15 Drum Length Inches

20

25

30

13. GENERAL TECHNICAL INFORMATION

22

SHEAVE BLOCKS
GENERAL INFORMATION
Working Load Limit (WLL) is the maximum load, which may be applied to the head tting in normal conditions of use as dened in Australian Standard 1418. This shall be not greater than the value determined by means of the appropriate formula.

WORKING LOAD LIMIT


TYPE OF SHEAVE BLOCK WITH BECKET W.L.L OF SHEAVE BLOCK

WITHOUT BECKET

Where; N = number of sheaves PR = minimum breaking load of rope in kilonewtons KS = safety factor of rope

LOADS ON SNATCH BLOCKS


The stress on a snatch block varies with the degree of angle between the lead and load lines. When the two lines are parallel, 1000kg on the lead line results in a load of 2000kg on the hook. As the angle between the lines increases, the stress on the hook is reduced as illustrated below.

90

To determine the stress on a hook, multiply the pull on the lead line by a suitable factor frthe following table adding 10% for friction.
ANGLE 5 10 15 20 25 30 35 40 45 50 55 60 FACTOR 1.998 1.99 1.98 1.97 1.95 1.93 1.9 1.87 1.84 1.81 1.77 1.73 ANGLE 65 70 75 80 85 90 95 100 105 110 115 120 FACTOR 1.69 1.64 1.58 1.53 1.47 1.41 1.35 1.29 1.22 1.15 1.07 1.00

23

13. GENERAL TECHNICAL INFORMATION

WIRE ROPE SLINGS

MINIMUM BREAKING FORCE OF G1770 WIRE ROPE


NOMINAL DIAMETER WIRE ROPE (MM) 8 9 10 11 12 13 14 16 18 20 22 MINIMUM BREAKING FORCE (KN) 40.2 51.1 63.1 76.3 90.8 107 124 161 204 252 305 NOMINAL DIAMETER WIRE ROPE (MM) (IWRC CONSTRUCTION) 24 26 28 32 36 40 44 48 52 56 60 MINIMUM BREAKING FORCE (KN) 636 426 494 646 817 1010 1220 1450 1710 1980 2270

APPLICATION FOR RUNNING ROPES HOISTING, LUFFING ROPES ON MOBILE, CRAWLER, AND TOWER CRANES FOR STANDING ROPES FIXED GUYS AND UNREEVED BRIDLES ON JIB CRANES FOR ERECTION PURPOSES CONSTRUCTION WINCHES EARTHMOVING EXCAVATORS ROPE SLINGS

SAFETY FACTOR 4.0 3.5 3.0 6.0 5.0 5.0

Correct method of tting wire rope gripsIncorrect method of tting wire rope grips

Soft eye Thimble eye Wedge socket

Wire assembly with open swage socket one end and closed swage socket other end

Ferrule emish eye

13. GENERAL TECHNICAL INFORMATION

24
D E

K I

SHACKLES
SAFETY PIN BOW SHACKLES GRADE S
WORKING LOAD LIMIT (T) 2 3.25 4.75 6.5 8.5 9.5 12 13.5 17 25 35 42.5 55 85 120 150 200 250 300 400 DIA BOW A(MM) 13.5 16 19 22 25 28 32 35 38 45 50 57 65 75 95 105 120 130 140 170 DIA PIN B(MM) 16 19 22 25 28 32 35 38 42 50 57 65 70 83 95 108 130 140 150 175 DIA EYE C(MM) 34 40 47 53 60 67 74 80 89 104 119 134 145 163 215 245 288 308 335 387 WIDTH EYE D(MM) 13.5 16 19 22 25 28 32 35 38 45 50 57 65 75 89 100 110 115 120 160 WIDTH INSIDE E(MM) 22 27 31 36 43 47 51 57 60 74 83 95 105 127 144 165 175 200 3200 225 LENGTH INSIDE F(MM) 51 64 76 83 95 108 115 133 146 178 197 222 260 329 381 400 500 540 600 650 WIDTH BOW G(MM) 32 43 51 58 68 75 83 92 99 126 138 160 180 190 238 275 290 305 305 325 LENGTH H(MM) 91 114 136 157 176 197 218 240 262 314 358 414 463 556 667 702 854 921 1018 1137 LENGTH BOLT I(MM) 83 99 115 131 151 167 179 198 203 244 270 302 330 376 440 490 520 560 575 690 WIDTH J(MM) 63 79 94 107 124 137 154 170 183 226 250 287 329 355 416 485 530 565 585 665 THICKNESS NUT K(MM) 13 17 20 23 25 28 31 34 19 24 27 30 33 40 50 60 60 65 70 70 WEIGHT KGS 0.42 0.74 1.08 1.77 2.58 3.66 4.91 6.54 8.19 14.22 19.85 28.33 39.59 62 110 160 235 285 340 560

25

13. GENERAL TECHNICAL INFORMATION

WIRE ROPE SLINGS


1770 GRADE IWRC SINGLE LEG.
1 2 DIRECT LOADED 3 CHOKE HITCH ROUND LOAD RECTANGULAR LOAD ROUND LOAD 4 5 6 7 8 9 10 11 12 BASKET HITCH OTHER THAN ROUND LOAD

METHOD OF LOADING

INCLUDING ANGLE LOADING FACTORS ROPE NOMINAL DIAMETER (MM) 8 9 10 11 12 13 14 16 18 20 22 24 26 28 32 36 40 44 48 52 56 58 64 MINIMUM BREAKING FORCE (KN) 40.2 51.1 63.1 76.3 90.8 107 124 161 204 252 305 363 426 494 646 817 1010 1220 1450 1710 1980 2190 2690 0.78 0.99 1.22 1.48 1.76 2.1 2.4 3.1 4 4.9 5.9 7 8.3 9.6 12.5 15.8 19.6 24 28 33 38 42 52 0.58 0.74 0.92 1.11 1.32 1.55 1.8 2.3 3 3.7 4.4 5.3 6.2 7.2 9.4 11.9 14.7 17.7 21 25 29 0.39 0.49 0.61 0.74 0.88 1.04 1.2 1.56 1.98 2.4 3 3.5 4.1 4.8 6.3 7.9 9.8 11.8 14 16.6 19.2 1X 0.95 0.75 X 0.75 0.5 X 0.95

0 2 X 0.95

60 1.73 X 0.95

90 1.41 X 0.95

120 1 X 0.95

0 1 X 0.95

60 0.87 X 0.95

90 0.71 X 0.95

120 0.5 X 0.95

WORKING LOAD LIMIT T

1.56 1.98 2.4 3 3.5 4.1 4.8 6.2 7.9 9.8 11.8 14.1 16.5 19.1 25 32 39 47 56 66 77 85 104

1.35 1.71 2.1 2.6 3 3.6 4.2 5.4 6.8 8.4 10.2 12.2 14.3 16.6 22 27 34 41 49 57 66 73 90

1.1 1.4 1.72 2.1 2.5 2.9 3.4 4.4 5.6 6.9 8.3 9.9 11.6 13.5 17.6 22 28 33 40 47 54

0.78 0.99 1.22 1.48 1.76 2.1 2.4 3.1 4 4.9 5.9 7 8.3 9.6 12.5 15.8 19.6 24 28 33 38

0.78 0.99 1.22 1.48 1.76 2.1 2.4 3.1 4 4.9 5.9 7 8.3 9.6 12.5 15.8 19.6 24 28 33 38

0.68 0.86 1.06 1.29 1.53 1.8 2.1 2.7 3.4 4.2 5.1 6.1 7.2 8.3 10.9 13.8 17 21 24 29 33

0.55 0.7 0.87 1.05 1.25 1.47 1.71 2.2 2.8 3.5 4.2 5 5.9 6.8 8.9 11.2 13.9 16.8 19.9 24 27

0.39 0.49 0.61 0.74 0.88 1.04 1.2 1.56 1.98 2.4 3 3.5 4.1 4.8 6.3 7.9 9.8 11.8 14 16.6 19.2

13. GENERAL TECHNICAL INFORMATION

26

WIRE ROPE
WORKING LOAD LIMIT TONNES AS1666 1770 GRADE IWRC TWO, THREE & FOUR LEG.
1 2 3 4 5 6 CHOKE HITCH DIRECT LOADED ROUND LOAD SINGLE WRAP DOUBLE WRAP OTHER THAN ROUND LOAD SINGLE WRAP DOUBLE WRAP 7 8

METHOD OF LOADING

INCLUDING ANGLE LOADING FACTORS ROPE NOMINAL DIAMETER (MM) 8 9 10 11 12 13 14 16 18 20 22 24 26 28 32 36 40 44 48 52 56 58 64 MINIMUM BREAKING FORCE (KN) 40.2 51.1 63.1 76.3 90.8 107 124 161 204 252 305 363 426 494 646 817 1010 1220 1450 1710 1980 2190 2690

0 TO 60 1.73 X 0.95

90 1.41 X 0.95

120 1 X 0.95

0 TO 45 1.30 X 0.95

0 TO 60

0 TO 45 0.87 X 0.95

0 TO 60

WORKING LOAD LIMIT T 1.35 1.71 2.1 2.6 3 3.6 4.2 5.4 6.8 8.4 10.2 12.2 14.3 16.6 22 27 34 41 49 57 66 14 90 1.1 1.4 1.72 2.1 2.5 2.9 3.4 4.4 5.6 6.9 8.3 9.9 11.6 13.5 17.6 22 28 33 40 47 54 60 73 0.78 0.99 1.22 1.48 1.76 2.1 2.4 3.1 4 4.9 5.9 7 8.3 9.6 12.5 15.8 19.6 24 28 33 38 42 52 1.01 1.29 1.59 1.92 2.3 2.7 3.1 4.1 5.1 6.3 7.7 9.1 10.7 12.4 16.3 21 25 31 37 43 50 1.01 1.29 1.59 1.92 2.3 2.7 3.1 4.1 5.1 6.3 7.7 9.1 10.7 12.4 16.3 21 25 31 37 43 50 0.68 0.86 1.06 1.29 1.53 1.8 2.1 2.7 3.4 4.2 5.1 6.1 7.2 8.3 10.9 13.8 17 21 24 29 33 0.68 0.86 1.06 1.29 1.53 1.8 2.1 2.7 3.4 4.2 5.1 6.1 7.2 8.3 10.9 13.8 17 21 24 29 33

27

13. GENERAL TECHNICAL INFORMATION

GENERATOR OUTPUT VS. MOTOR SIZE


ELETRIC MOTOR SIZE HP 1 1.5 2 3 4 5 6 7.5 10 12.5 15 20 25 30 40 50 60 75 100 125 150 175 200 250 300 400 KW 0.75 1.1 1.5 2.2 3 3.7 4.5 5.5 7.5 9.3 11 15 19.6 22 30 37 45 55 75 90 110 130 150 185 225 300 MINIMUM GENERATOR REQD IN KVA BY STARTING METHOD D.O.L TO KVA SIZE (NOTE 1) 2.5 3.75 5 7.5 10 12.5 15 18.75 25 31.25 37.5 50 62.5 75 100 125 150 187.5 250 312.5 375 437.5 500 625 750 1000 S.D. TO KVA SIZE (NOTE 2) 2 3 4 6 8 10 12 15 20 25 30 40 50 60 80 100 120 150 200 250 300 350 400 500 600 800 RUN POWER KVA USED WHEN RUNNING (NOTE 3) 1 1.5 2 3 4 5 6 7.5 10 12.5 15 20 25 30 40 50 60 75 100 125 150 175 200 250 300 400

Guide only in the absence of exact gures for a specied motor.

SOME NOTES FOR SIZING GENERATORS


Too small a generator will cause voltage uctuations and damage to the generator or equipment windings. Too large a generator will cause engine to glaze and carbon up, due to engine loading. Rules of Thumb Note 1 D.O.L. Direct On line starting (high current starting). Note 2 S.D. Star Delta (smooth starting med-high current). Note 3 A dummy load or extra load will need to be applied to avoid glazing once running. 1. One horse power equals 0.75 kilowatt i.e. 20hp x 0.75 = 15kw 2. Warm generator up before applying load 3. Always start load from largest to smallest 4. Have an electrician balance the load across all phases for single phase loads 5. When motor is operating, after start requirement will be 1 kva for 1 hp i.e. 20hp 20kva used when running. 6. Size the generator to run between 60-80% full load rating of generator 7. Amps available on a generator per phase = kva x 1.39. i.e. 20kva = 28amps/phase over 3 phases.

13. GENERAL TECHNICAL INFORMATION

28

PRESSURE LOSS DUE TO FRICTION


(PER 30 METRES OF PIPE, 100 PSI INITIAL PRESSURE)
FREE AIR CAPACITY IN CFM (AT 14.7PSI) 10 20 30 40 50 60 70 80 90 100 125 150 175 200 250 300 350 400 450 500 600 700 800 900 1000 ANGLE OF BEND 45 90 0.73 1.60 0.92 2.00 1 1.18 2.50 EQUIVALENT CAPACITY IN CFM (AT 100 +14.7PSI) 1.28 2.56 3.84 5.13 6.14 7.69 8.97 10.25 11.53 12.82 16.02 19.22 22.43 25.63 32.04 38.45 44.86 51.26 57.67 64.08 76.90 89.71 102.50 115.30 128.20 LOSS OF PRESSURE IN PSI PER PIPE ID 1.38 1.42 3.13 5.55 8.65 0.09 0.34 0.74 1.28 2.00 2.84 3.85 5.01 6.40 7.80 12.40 18.10 1 0.03 0.10 0.23 0.38 0.60 0.84 1.12 1.44 1.85 2.21 3.41 4.91 6.80 8.79 1 0.007 0.026 0.056 0.096 0.146 0.210 0.280 0.360 0.450 0.550 0.850 1.200 1.640 2.120 3.300 4.700 6.450 8.300 1 0.012 0.026 0.044 0.067 0.095 0.130 0.160 0.200 0.250 0.380 0.540 0.730 0.950 1.480 2.100 2.860 3.700 4.650 5.790 8.450 2

0.013 0.020 0.027 0.036 0.046 0.058 0.069 0.107 0.0150 0.200 0.260 0.400 0.570 0.770 0.990 1.270 1.560 2.230 3.000 4.000 5.050 6.200

LOSS OF PRESSURE IN PSI PER PIPE ID 1 1.55 3.40 1 1.85 4.00 2 2.35 5.10

DISCHARGE OF AIR THROUGH AN ORIFICE


In cubic feet of free air per minute at standard atmospheric pressure of 14.7 lb. per sq. in. absolute and 70F. The following table is based on 100% coefcient of ow.
GAUGE PRESSURE BEFORE ORIFICE 1/64 IN POUNDS PER SQ. IN. 90 100 110 120 125 150 200 250 300 400 500 750 1000 .370 .406 .441 .476 .494 .582 .761 .935 .995 1.220 1.519 2.240 2.985 DIAMETER OF ORIFICE 1/32 1/16 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1

DISCHARGE IN CUBIC FEET OF FREE AIR PER MINUTE 1.48 1.62 1.76 1.91 1.98 2.37 3.10 3.80 4.88 5.98 7.41 10.98 14.60 5.92 6.49 7.05 7.62 7.90 9.45 12.35 15.18 18.08 23.81 29.55 43.85 58.21 23.70 26.00 28.20 30.50 37.60 37.50 49.00 60.30 71.80 94.50 117.30 174.00 58.21 94.80 104.00 113.00 122.00 126.00 150.00 196.00 241.00 287.00 378.00 469.00 696.00 231.00 213.00 294.00 254.00 274.00 284.00 338.00 441.00 542.00 646.00 851.00 379.00 415.00 452.00 488.00 506.00 600.00 784.00 964.00 1148.00 1512.00 592.00 853.00 1162.00 649.00 934.00 1272.00 705.00 1016.00 1383.00 762.00 1097.00 1494.00 790.00 1138.00 1549.00 910.00 1225.00 1508.00 1795.00 2360.00 1315.00 1764.00 2169.00 2583.00 3402.00 1789.00 2401.00 2952.00 3515.00 4630.00 1516.00 1661.00 1806.00 1951.00 2023.00 2338.00 3136.00 3856.00 4592.00 6048.00 7504.00 11136.00 14784.00

1055.00 1876.00 2930.00 4221.00 5745.00 1566.00 2784.00 4350.00 6264.00 8525.00 924.00 2079.00 5790.00 8316.00 11318.00

29

13. GENERAL TECHNICAL INFORMATION

MEASUREMENT UNITS CONVERSION


LENGTH
1 INCH 1 FOOT 1 YARD 1 MILE = 25.4 MILLIMETRES = 30.5 CENTIMETRES = 0.914 METRES = 1.61 KILOMETRES 1 MM 1 CM 1 METRE 1 KM = 0.039 INCH = 0.033 FEET = 1.094 YARD = 0.62 MILE

AREA
1 SQ IN 1 SQ INCH 1 SQ FOOT 1 SQ YARD 1 ACRE 1 SQ MILE = 645 SQ MILLIMETRES = 6.45 SQ CENTIMETRES = 929 SQ CENTIMETRES = 0.836 SQ METRES = 0.405 HECTARES = 2.59 SQ KILOMETRES 1 SQ MM 1 SQ CM 1 SQ CM 1 SQ M 1 HECTARE 1 SQ KM = 0.002 SQ IN = 0.155 SQ IN = 0.00107 SQ FT = 1.2 SQ YD = 2.47 ACRES = 0.387 SQ MILE

PRESSURE
1 PSI 1 INCH OF WATER 1 FOOT OF WATER 1 FOOT OF WATER 1 KG F/SQ CM 1 BAR 1 BAR = 6.9 KPA = 249 KPA = 0.433 PSI = 0.305 M OF WATER = 98 KPA = 100 KPA = 10 M HEAD 1 KPA 1 PA 1 PSI 1 M OF WATER 1 KPA 1 KPA = 0.145 PSI = 0.004 IN WATER = 2.31 FT OF WATER = 3.28 FT OF WATER = 0.01 KG F/SQ CM = 0.01 BAR

VELOCITY
1 FOOT/SEC 1 M/SEC 1 MILE/H = 0.305 M/SEC = 3.6 KM/H = 1.6093 KM/H 1 M/SEC 1 KM/H 1 KM/H = 3.281 FOOT/SEC = 0.278 M/SEC = 0.6214 MILE/H

LIQUID MEASURE
1 IMP GALLON 1 US GALLON 1 IMP GALLON 1 US BARREL = 0.00455 M3 = 0.00378 M
3

1 M3 1 M3 1 US GALLON

= 220 IMP GALLONS = 264.2 US GALLONS = 0.8327 IMP GALLONS

= 1.201 US GALLONS = 34.97 IMP GALLONS / 42 US GALLONS / 0.159 M3

VOLUME
1 CUBIC INCH 1 CUBIC FOOT 1 CUBIC YARD 1 CUBIC METRE OF WATER 1 KILOLITRE 1 TONNES OF WATER = 16.38 CUBIC CENTIMETRES = 0.028 CUBIC METRE = 0.7646 CUBIC METRE = 1 KILOLITRE OF WATER = 1000 LITRES = 1 CUBIC METRE WATER 1 CUBIC CENTIMETRE 1 CUBIC METRE 1 CUBIC METRE = 0.061 CUBIC INCH = 35.31 CUBIC FOOT = 1.307 CUBIC YARD

13. GENERAL TECHNICAL INFORMATION

30

MEASUREMENT UNITS CONVERSION


FORCE
1 POUNDS FORCE 1 FOOT POUNDS = 4.4448 NEWTON = 1.3557 NEWTON METRES 1 NEWTON 1 NEWTON METRE = 0.2249 POUNDS FORCE = 0.737 FT POUNDS

FLOW RATE
1 CUBIC FEET/MIN 1 CUBIC FEET/MIN 1 IMP GALLON/MIN 1 US GAL/MIN 1 IMP GAL/MIN 1 US GAL/MIN 1 LITRE/SEC = 0.472 LITRES/SEC = 0.0283 CUBIC METRE/MIN = 0.076 LITRES/SEC = 0.063 LITRES/SEC = 0.2728 CUBIC METRE/HR = 0.2271 CUBIC METRE/HR = 543.439 BARRELS/DAY 1 LITRE/SEC 1 CUBIC METRE/MIN 1 LITRE/SEC 1 LITRE/SEC 1 CUBIC METRE/HR 1 CUBIC METRE/HR 1 BARREL / DAY = 2.1189 CUBIC FT/MIN = 35.31 CUBIC FT/MIN = 13.2 IMP GAL / MIN = 15.85 US GAL / MIN = 3.666 IMP GAL / MIN = 4.403 US GAL / MIN = 0.002 LITRES / SEC

TEMPERATURE
DEGREES CELCIUS DEGREES FAHRENHEIT DEGREES KELVIN = DEGREES FAHRENHEIT MINUS 32 DIVIDE BY 1.8 = DEGREES CELCIUS MULTIPLY BY 1.8 AND ADD 32 = DEGREES CELCIUS + 273.15

POWER
1 HORSEPOWER 1 HORSEPOWER = 550 FT LBS/SEC = 0.7457 KILOWATTS 1 KILOWATT = 1.341 HORSEPOWER

EQUIVALENTS TO 1 ATMOSPHERE
76 CENTIMETRES (760MM) OF MERCURY 29.921 INCHES OF MERCURY 10.3322 METRES OF WATER 406.782 INCHES OF WATER 33.899 FEET OF WATER 14.696 PSI 101.325 KILOPASCAL POLES 2 4 6 8 10 12

ELECTRIC MOTOR POLE SPEEDS


50 HERTZ 3000 1500 1000 750 600 500 60 HERTZ 3600 1800 1200 900 720 600

HORSEPOWER TO TORQUE
HORSEPOWER TORQUE (FT / LB) TORQUE ( IN / LB) = TORQUE FT / LB X RPM DIVIDE BY 5252 = HORSEPOWER X 5252 DIVIDE BY RPM = HORSEPOWER X 63,025 DIVIDE BY RPM

NOTES

2013

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