Time

Defects
LCL
0.98
0.98
1.02
0.99
1.02
1.01
1.02
1.01
1.02
0.95
0.98
1.05

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 Production Days
16
1
17
2
18
3
19
4
20
5
21
6
22
7
23
8
24
9
25
10

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Center
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818
3.046818

UCL
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359
8.283359

C Bar Chart
Intermediate Calculations
Sum of Nonconformities
67.03
Number of Units Sampled
22
Cbar
3.046818
Preliminary Lower Control Limit
-2.1897
c Chart Control Limits
Lower Control Limit
Center
Upper Control Limit

0.0000
3.0468
8.2834

P Bar Chart
0.16

0.14

0.12
UCL

Proportion

0.1

0.08

LCL
Center

0.06

UCL

pBar

0.04

0.02
LCL
0
0

10

15
X

20

25

30

Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

No.Of Defectives
p
10
0.05
5
0.025
10
0.05
12
0.06
11
0.055
9
0.045
19
0.095
4
0.02
12
0.06
27
0.135
25
0.125
9
0.045
12
0.06
15
0.075
8
0.04
14
0.07
10
0.05
4
0.02
11
0.055
11
0.055
26
0.13
3
0.015
10
0.05
11
0.055

LCL
Center
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06
0.009621
0.06

UCL
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379
0.110379

P Bar Chart
Intermediate Calculations
Sum of Subgroup4800
Sizes
Number of Subgroups
24 Taken
Average Sample/Subgroup
200
Size
Average Proportion
0.06
of Nonconforming Items
Three Standard
0.050379
Deviations
Preliminary Lower
0.009621
Control Limit
p Chart Control Limits
Lower Control
0.009621
Limit
Center
0.06
Upper Control
0.110379
Limit

X Bar Chart
1.05

1.04
UCL
1.03

Sample Mean

1.02

1.01
XBar

LCL-X
XBar

Center-X
UCL-X

0.99

0.98

0.97
LCL
0.96
0

10

12

14

X Bar Chart
0.16

0.14
UCL
0.12

Sample Range

0.1

Range

0.08

LCL-R
Center-R
RBar

0.06

UCL-R

0.04

0.02

LCL
0

10

12

14

Number
1
2
3
4
5
6
7
8
9
10
11
12

XBar
Range
LCL-R
1.004
0.06
0.996
0.05
1.014
0.06
0.978
0.06
1.014
0.04
0.996
0.06
1.004
0.04
0.988
0.06
1.004
0.06
0.994
0.08
0.996
0.11
1.016
0.08

0
0
0
0
0
0
0
0
0
0
0
0

Center-R
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333
0.063333

UCL-R
LCL-X
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379
0.133887 0.96379

Center-X
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333
1.000333

UCL-X
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877
1.036877

X Bar Chart
Data
Sample/Subgroup Size

Subgroup size
5

R Chart Intermediate Calculations

RBar
0.063333333
D3 Factor
0
D4 Factor
2.114
R Chart Control Limits
Lower Control Limit
0
Center
0.063333333
Upper Control Limit
0.133886667
XBar Chart Intemediate Calculations
Average of Subgroup Averages
1.000333333
A2 Factor
0.577
A2 Factor * RBar
0.036543333
XBar Chart Control Limits
Lower Control Limit
0.96379
Center
1.000333333
Upper Control Limit
1.036876667

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Control Chart Factors Table

D3
0
0
0
0
0
0.076
0.136
0.184
0.223
0.256
0.283
0.307
0.328
0.347
0.363
0.378
0.391
0.404
0.415
0.425
0.435
0.443
0.452
0.459
Factor value not available. Possible error in s

Factor value not available. Possible error in sample/subgroup siz

Control Chart Factors Table

D4
A2
3.267
1.880
2.575
1.023
2.282
0.729
2.114
0.577
2.004
0.483
1.924
0.419
1.864
0.373
1.816
0.337
1.777
0.308
1.744
0.285
1.717
0.266
1.693
0.249
1.672
0.235
1.653
0.223
1.637
0.212
1.622
0.203
1.609
0.194
1.596
0.187
1.585
0.180
1.575
0.173
1.565
0.167
1.557
0.162
1.548
0.157
1.541
0.153
Factor value not available.
Factor
Possible
value not
error
available.
in sample/subgroup
Possible errorsize.
in sample/subgroup size.
Possible error in sample/subgroup size.

Dimensions (in cms) of Items

Sample 1
1.04
0.98
0.99
1
1.01
MEAN
RANGE

Sample 2 Sample 3 Sample 4

Sample 5
Sample 6
0.98
1.01
0.97
1.04
1.03
0.98
1.02
0.99
1.02
1.01
0.98
1.02
1.01
1.01
0.97
1.03
0.98
0.95
1
0.98
1.01
1.04
0.97
1
0.99

1.004
0.06

0.996
0.05

1.014
0.06

0.978
0.06

1.014
0.04

0.996
0.06

Production Days
No.Of Defectives
Production Days
No.Of Defectives

1
10
13
12

2
5
14
15

3
10
15
8

4
12
16
14

5
11
17
10

Tube No.
Defects
Tube No.
Defects

1
2
14
7

2
1
15
4

3
2
16
5

4
6
17
2

5
8
18
4

Sample 7

Sample 8

Sample 9
Sample 10 Sample 11
Sample 12
0.99
0.96
0.93
1.05
1.02
0.95
0.98
1.05
1.03
1.02
0.99
0.97
1.01
1.03
1.04
1.02
0.97
1.01
1.04
0.99

1
1.02
0.98
1.01
1.01

1
1.01
0.99
0.99
0.95

1.004
0.04

0.988
0.06

1.004
0.06

0.994
0.08

0.996
0.11

1.016
0.08

12.004
0.76

6
9
18
4

7
19
19
11

8
4
20
11

9
12
21
26

10
27
22
3

11
25
23
10

12
9
24
11

6
2
19
3

7
4
20
7

8
9
21
2

9
3
22
4

10
4
23
5

11
5
24
3

12
3
25
2

X Bar Charts
A2
UCL
LCL

R Bar Charts
0.577 D3
1.036877 D4
0.96379 UCL
LCL

1.000333
0.063333

153
135

288

13
3

52
48

100

Production Days No.Of Defectives Proportion Defective

1
10
0.05
2
5
0.025
3
10
0.05
4
12
0.06
5
11
0.055
6
9
0.045
7
19
0.095
8
4
0.02
9
12
0.06
10
27
0.135
11
25
0.125
12
9
0.045
13
12
0.06
14
15
0.075
15
8
0.04
16
14
0.07
17
10
0.05
18
4
0.02
19
11
0.055
20
11
0.055
21
26
0.13
22
3
0.015
23
10
0.05
24
11
0.055
288

P Bar Chart
Sample Size
Noof samples
Total Samples
Total Defective
Proportion or Fraction Defective
CL
UCL
LCL

NP Bar Chart
n
K

P Bar
0.06
0.110379
0.009621

200
24
4800
288
0.06

CL
UCL
LCL

12
22.07571
1.924287

Its also n times P Bar Chart

UCL
LCL

12
22.07571
1.924287

Tube No. Defects

1
2
2
1
3
2
4
6
5
8
6
2
7
4
8
9
9
3
10
4
11
5
12
3
13
3
14
7
15
4
16
5
17
2
18
4
19
3
20
7
21
2
22
4
23
5
24
3
25
2
Total

100

Sample Size
No of Samples
Total Defects
Average Defects

n
k

C Bar Chart Control Limit

CL
UCL
LCL

1
25
100
4
4
10
-2

Sample 1
Sample 2
Sample 3
Sample 4
Sample 5
Sample 6
Sample 7
Sample 8
Sample 9
Sample 10
Sample 11
Sample 12

1.04
0.98
1.01
0.97
1.04
1.03
1
1
0.99
0.96
0.93
1.05

0.98
0.98
1.02
0.99
1.02
1.01
1.02
1.01
1.02
0.95
0.98
1.05

0.99
0.98
1.02
1.01
1.01
0.97
0.98
0.99
1.03
1.02
0.99
0.97

Production Days No.Of Defectives Production Days No.Of Defectives

1
10
13
12
2
5
14
15
3
10
15
8
4
12
16
14
5
11
17
10
6
9
18
4
7
19
19
11
8
4
20
11
9
12
21
26
10
27
22
3
11
25
23
10
12
9
24
11

Tube No.

Defects
1
2
3
4
5
6
7
8
9
10
11
12
13

Tube No.
2
1
2
6
8
2
4
9
3
4
5
3
3

Defects
14
15
16
17
18
19
20
21
22
23
24
25

7
4
5
2
4
3
7
2
4
5
3
2

1
1.03
0.98
0.95
1
0.98
1.01
99
1.01
1.03
1.04
1.02

1.01
1.01
1.04
0.97
1
0.99
1.01
0.95
0.97
1.01
1.04
0.99

sample1
sample2
sample3
sample4
sample5
sample6
sample7
sample8
sample9
sample10
sample11
sample12

samples1

1.04
0.98
0.99
1
1.01
0.98
0.98
0.98
1.03
1.01
1.01
1.02
1.02
0.98
1.04
0.97
0.99
1.01
0.95
0.97
1.04
1.02
1.01
1
1
1.03
1.01

1.04
0.98
1.01
0.97
1.04
1.03
1
1
0.99
0.96
0.93
1.05

0.98
0.98
1.02
0.99
1.02
1.01
1.02
1.01
1.02
0.95
0.98
1.05

0.99
0.98
1.02
1.01
1.01
0.97
0.98
0.99
1.03
1.02
0.99
0.97

Production Days
No.Of Defectives
1
10
2
5
3
10
4
12
5
11
6
9
7
19
8
4
9
12
10
27
11
25
12
9
13
12
14
15
15
8
16
14
17
10
18
4
19
11
20
11
21
26
22
3
23
10
24
11

1
1.03
0.98
0.95
1
0.98
1.01
0.99
1.01
1.03
1.04
1.02

1.01
1.01
1.04
0.97
1
0.99
1.01
0.95
0.97
1.01
1.04
0.99
Tube
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

Tube
Defects No.
2
1
2
6
8
2
4
9
3
4
5
3
3
7
4
5
2
4
3
7
2
4
5
3
2

0.97
0.98
0.99
1
1.02
0.98
1.01
1.01
1
1.01
0.99
0.99
0.95
0.99
1.02
1.03
1.01
0.97
0.96
0.95
1.02
1.03
1.01
0.93
0.98
0.99
1.04
1.04
1.05
1.05
0.97
1.02
0.99

Defects

Day Produced Nonconforming

1
690
21
2
580
22
3
685
20
4
595
21
5
665
23
6
596
19
7
600
18
8
620
24
9
610
20
10
595
22
11
645
19
12
675
23
13
670
22
14
590
26
15
585
17
16
560
16
17
575
20
18
610
16
19
596
15
20
630
24
21
625
25
22
615
21
23
575
23
24
572
20
25
645
24
26
651
39
27
660
21
28
685
19
29
671
17
30
660
22
31
595
24
32
600
16

Waiting Time
7.2
8.4
7.9
4.9
5.6
8.7
3.3
4.2
5.5
7.3
3.2
6
4.4
8
5.4
7.4
9.7
4.6
4.8
5.8
8.3
8.9
9.1
6.2
4.7
6.6
5.3
5.8
8.8
5.5
8.4
6.9
5.7
4.7
4.1
4.6
1.7
4
3
5.2
2.6
3.9
5.2
4.8
4.6
2.7
6.3
3.4
4.9
6.2
7.8
8.7
7.1
6.3

Day

day
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
11
11
11
11
12
12
12
12
13
13
13
13
14
14

1
7.2
8.4
7.9
4.9

2
5.6
8.7
3.3
4.2

3
5.5
7.3
3.2
6

4
4.4
8
5.4
7.4

5
9.7
4.6
4.8
5.8

6
8.3
8.9
9.1
6.2

mean
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

7.2
5.6
5.5
4.4
9.7
8.3
4.7
8.8
5.7
1.7
2.6
4.6
4.9
7.1
7.1
6.7
5.5
4.9
7.2
6.1

8.4
8.7
7.3
8
4.6
8.9
6.6
5.5
4.7
4
3.9
2.7
6.2
6.3
5.8
6.9
6.3
5.1
8
3.4

7.9
3.3
3.2
5.4
4.8
9.1
5.3
8.4
4.1
3
5.2
6.3
7.8
8.2
6.9
7
3.2
3.2
4.1
7.2

4.9
4.2
6
7.4
5.8
6.2
5.8
6.9
4.6
5.2
4.8
3.4
8.7
5.5
7
9.4
4.9
7.6
5.9
5.9

8.2
5.5
7.1
5.8
6.9
7
6.7
6.9
7
9.4
5.5
6.3
3.2
4.9
4.9
5.1
3.2
7.6
7.2
8
4.1
5.9
6.1
3.4
7.2
5.9

14
14
15
15
15
15
16
16
16
16
17
17
17
17
18
18
18
18
19
19
19
19
20
20
20
20

7
4.7
6.6
5.3
5.8

range

8
8.8
5.5
8.4
6.9

9
5.7
4.7
4.1
4.6

10
1.7
4
3
5.2

11
2.6
3.9
5.2
4.8

12
4.6
2.7
6.3
3.4

13
4.9
6.2
7.8
8.7

14
7.1
6.3
8.2
5.5

15
7.1
5.8
6.9
7

16
6.7
6.9
7
9.4

17
5.5
6.3
3.2
4.9

18
4.9
5.1
3.2
7.6

19
7.2
8
4.1
5.9

20
6.1
3.4
7.2
5.9

x bar =
UTL =
LTL =
x bar new =
SIGMA =

1.25
1.255
1.245
1.251
0.00083

Z(LTL) =

-7.22892

defects
2.43433E-13

2.43433E-13

Z(UTL) =

4.819277

0.99999928

7.20397E-07

total =

7.20397E-07

ppm
ppb
0.720397 720.3968

x bar =
UTL =
LTL =
x bar new =
SIGMA =

1.25
1.255
1.245
1.251
0.00083

Z(LTL) =

-7.22892

defects
2.43433E-13

2.43433E-13

Z(UTL) =

4.819277

0.99999928

7.20397E-07

total =

7.20397E-07

ppm
ppb
0.720397 720.3968

x bar =
UTL =
LTL =
x bar new =
SIGMA =

1.25
1.255
1.245
1.251
0.00083

Z(LTL) =

-7.22892

defects
2.43433E-13

2.43433E-13

Z(UTL) =

4.819277

0.99999928

7.20397E-07

total =

7.20397E-07

ppm
ppb
0.720397 720.3968

x bar =
1.25
UTL =
1.255
LTL =
1.245
x bar new =
1.251
SIGMA =
0.00083
Z(LTL)
Z(UTL)