Application manual

PROFINET master/slave
Robot Controller
RobotWare 5.13

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Application manual
PROFINET master/slave
RobotWare 5.13
Document ID: 3HAC031975-001
Revision: C

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The information in this manual is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's written
permission, and contents thereof must not be imparted to a third party nor be used for
any unauthorized purpose. Contravention will be prosecuted.
Additional copies of this manual may be obtained from ABB at its then current charge.
Copyright 2008-2010 ABB All rights reserved.
ABB AB
Robotics Products
SE-721 68 Vsters
Sweden
Table of Contents
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Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product documentation, M2004. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1 Introduction to PROFINET 11
1.1 PROFINET, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 PROFINET, IRC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Definition of I/O units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Hardware description 17
2.1 PROFINET master/slave, DSQC 678 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 LAN connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Connections, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4 PROFINET-IO Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 PROFINET Master/Slave configuration 25
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.1 Software overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Configuration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.1 PROFINET master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.2 IRC5 internal PROFINET slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.3 Step 7 Configuration files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.4 Automatic firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3 Workflows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.1 Configuring PROFINET master. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.2 Configuring IRC5 internal PROFINET slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.3 Configuring PROFINET-IO Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.4 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4.2 Configuring digital I/O, example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.3 Configuring IRC5 internal PROFINET slave, example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.4.4 Configuring PROFINET-IO Routing, example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4 System parameters 57
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.2 Type Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.2.1 Path to Bus Configuration File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.2.2 Automatic Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.3 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.3.1 Profinet Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.4 Unit Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.4.1 Input Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.4.2 Output Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5 Trouble shooting 65
5.1 Scenarios. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Index 67
Table of Contents
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Manual overview
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Manual overview
About this manual
This manual describes the PROFINET master/slave option and contains instructions how to
configure the PROFINET master/slave in an IRC5 system.
Usage
This manual should be used during installation and configuration of the PROFINET fieldbus.
Who should read this manual?
This manual is intended for:
Personnel that are responsible for installations and configurations of fieldbus
hardware/software.
Personnel that make the configurations of the I/O system.
System integrators.
Prerequisites
The reader should have the required knowledge of
the PROFINET system
I/O system configuration
IRC5 Controller
Robot Studio
References
Other references
Reference Document ID
Technical reference manual - System parameters 3HAC17076-1
Product manual - IRC5 3HAC021313-001
Operating manual - IRC5 with FlexPendant 3HAC16590-1
Operating manual - RobotStudio 3HAC032104-001
Reference Description
International standard IEC 61158 Type 3
International standard IEC 61784
The PROFINET fieldbus standard is
described in the international standards.
PROFINET Cabling and Interconnection
Technology
Installation Guideline for PROFINET (Version
2.00, September 1998)
Commissioning PC Stations - Manual and
Quick Start
Release 12/2006 C79000-G8976-C156-08
ET200S Distributed I/O System Manual from Siemens
www.profinet.com The web site of PROFINET International
Operating instructions CP1616 Manual from Siemens
Continues on next page

Manual overview
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Revisions
Revision Description
- First edition. RobotWare 5.11
A Released with RobotWare 5.12.
PROFINET version changed to 2.2. Updated examples of PROFINET
Master/Slave configuration.
B Added two new scenarios in the Trouble Shooting chapter.
Information about the PROFINET Version V2.2 is added in the Specifica-
tion Overview section.
Added a NOTE in the Prerequisites section about the Robotware version
and firmware version in the Hardware Description chapter.
C Updated the section Specification overview, Slave on page 14.
Added the RobotWare version compatability information in the NOTE that
is available in the section Prerequisites on page 17.
Added information about Step 7 configuration files in the Configuration
sub-section in the section PROFINET master on page 26.
Updated the Input and output size sub-section in the section IRC5
internal PROFINET slave on page 27.
Updated the Communication status sub-section in the section
Configuring IRC5 internal PROFINET slave on page 32.
Added the new Type Bus system parameters Path to Bus Configuration
File on page 58 and Automatic Firmware Upgrade on page 59.
Updated the Addition information section for the Type Unit Type system
parameters Input Size on page 61 and Output Size on page 63.
Added the new sections Step 7 Configuration files on page 29 and
Automatic firmware upgrade on page 30 in the PROFINET Master/Slave
Configuration chapter.
Continued
Product documentation, M2004
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Product documentation, M2004
Categories for manipulator documentation
The manipulator documentation is divided into a number of categories. This listing is based
on the type of information in the documents, regardless of whether the products are standard
or optional.
All documents listed can be ordered from ABB on a DVD. The documents listed are valid for
M2004 manipulator systems.
Product manuals
All hardware, manipulators and controllers will be delivered with a Product manual that
contains:
Safety information.
Installation and commissioning (descriptions of mechanical installation, electrical
connections).
Maintenance (descriptions of all required preventive maintenance procedures
including intervals).
Repair (descriptions of all recommended repair procedures including spare parts).
Additional procedures, if any (calibration, decommissioning).
Reference information (article numbers for documentation referred to in Product
manual, procedures, lists of tools, safety standards).
Parts list.
Foldouts or exploded views.
Circuit diagrams.
Technical reference manuals
The technical reference manuals describe the manipulator software in general and contain
relevant reference information.
RAPID Overview: An overview of the RAPID programming language.
RAPID Instructions, Functions and Data types: Description and syntax for all
RAPID instructions, functions, and data types.
RAPID Kernel: A formal description of the RAPID programming language.
System parameters: Description of system parameters and configuration workflows.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several applications.
An application manual generally contains information about:
The purpose of the application (what it does and when it is useful).
What is included (for example cables, I/O boards, RAPID instructions, system
parameters, CD with PC software).
How to use the application.
Examples of how to use the application.
Continues on next page

Product documentation, M2004
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Operating manuals
The operating manuals describe hands-on handling of the products. The manuals are aimed
at those having first-hand operational contact with the product, that is production cell
operators, programmers, and trouble shooters.
The group of manuals includes:
Emergency safety information
General safety information
Getting started, IRC5 and RobotStudio
IRC5 with FlexPendant
RobotStudio
Introduction to RAPID
Trouble shooting, for the controller and manipulator.
Continued
Safety
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Safety
Safety of personnel
When working inside the robot controller it is necessary to be aware of voltage-related risks.
A danger of high voltage is associated with the following parts:
Units inside the controller, for example I/O units can be supplied with power from an
external source.
The mains supply/mains switch.
The power unit.
The power supply unit for the computer system (230 VAC).
The rectifier unit (400-480 VAC and 700 VDC). Capacitors!
The drive unit (700 VDC).
The service outlets (115/230 VAC).
The power supply unit for tools, or special power supply units for the machining
process.
The external voltage connected to the controller remains live even when the robot is
disconnected from the mains.
Additional connections.
Therefore, it is important that all safety regulations are followed when doing mechanical and
electrical installation work.
Safety regulations
Before beginning mechanical and/or electrical installations, make sure you are familiar with
the safety regulations described in Product manual - IRC5.

Safety
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1 Introduction to PROFINET
1.1. PROFINET, general
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1 Introduction to PROFINET
1.1. PROFINET, general
What is PROFINET?
PROFINET is an open standard for Industrial Ethernet. PROFINET satisfies requirements for
automation technology. PROFINET solutions can be implemented for factory and process
automation, for safety applications, and for the entire range of drive technology right up to
clock-synchronized motion control.
PROFINET standardization
The use of open standards, simple operation, and the integration of existing system segments
have driven the definition of PROFINET from the beginning. PROFINET is standardized in
IEC 61158 and IEC 61784. The continual further development of PROFINET offers users a
long term perspective for the implementation of their automation tasks.
PROFINET versions
PROFINET has a modular design and different PROFINET versions are all combinations of
modular elements from the groups transmission technology, communication protocol, and
application profiles.
Here are some examples of PROFINET versions:
PROFINET-IO - Distributed I/O (Remote I/O). Here, the familiar I/O view of
PROFIBUS is retained, in which the user data from the field devices are periodically
transmitted into the process model of the control system.
PROFINET-CBA - Based on the object-oriented modelling of technological modules.
Based on the object model, machines and installations are structured in PROFINET in
the form of technological modules.
PROFIsafe - Defines how safety-oriented devices (emergency shutoff switches, light
grids, overfill protection systems, etc.) can communicate safety control information
over a network securely enough that they can be used in safety-oriented automation
tasks up to EN954's KAT4, AK6, or SIL3 (Safety Integrity Level).
PROFIdrive - The PROFIdrive profile covers application scenarios from simple
frequency converters to highly dynamic servo drivers.
1 Introduction to PROFINET
1.2. PROFINET, IRC5
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1.2. PROFINET, IRC5
Hardware overview
The hardware of the PROFINET fieldbus consists of a master/slave board, DSQC 678, and
distributed I/O units.
DSQC 678
The DSQC 678 is connected to the PCI bus of the IRC5 robot controller. The I/O units are
attached to the fieldbus network. The slave part of the master/slave unit is normally controlled
by an external master on the same physical PROFINET network. The DSQC 678 can act as
a master and a slave simultaneously.
The DSQC 678 has a built-in switch with four ports. The built-in switch can be powered by
external power supply. This allows the switch to be used even if the IRC5 controller is
powered down, see Operating instructions CP1616 for details.
I/O units
The I/O units can have digital and/or analog signals. They are all controlled via the master
part of the DSQC 678.
Main computer
The DSQC 678 requires the main computer DSQC 639.
NOTE!
If the IRC5 controller is powered down, the DSQC 678 built-in switch will not work without
external power supply.
PROFINET version compatibility
DSQC 678 supports the PROFINET version PROFINET-IO (see PROFINET versions on
page 11).
Continues on next page
1 Introduction to PROFINET
1.2. PROFINET, IRC5
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PROFINET network
The following illustration is an example of a PROFINET network.
xx0800000131
Configuration program
An external PROFINET configuration tool such as Step 7 or NMPC from Siemens, together
with RobotStudio is needed for the configuration of DSQC 678. The external PROFINET
configuration tool should be used according to the manual for the program.
A Line PLC, PROFINET-master
B IRC5 controller
C I/O unit
D DSQC 678
E Ethernet switch
Continued
Continues on next page
1 Introduction to PROFINET
1.2. PROFINET, IRC5
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Specification overview, Master
Specification overview, Slave
Expressions
Item Specification
GSDML ID 6GK1 161-6AA00
Number of I/O units connected to master Maximum 30 I/O units
Number of I/O signals Maximum 8192 I/O signals
Item Specification
GSDML ID 6GK1 161-6AA00
PROFINET Version V2.2 or V 2.4 Migration
Slot configuration Slot 1-4: Digital input or output modules of variable size
PROFINET-IO Routing Supported
Number of I/O signals 512 digital in
512 digital out
Expressions Specification
DSQC 678 Siemens CP1616 PCI-card
Master PROFINET controller
Slave, I/O unit PROFINET device
External PROFINET configuration tool Siemens Step7, V5.4, Service pack 5 and above
Continued
1 Introduction to PROFINET
1.3. Definition of I/O units
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1.3. Definition of I/O units
General
It is possible to connect any type of PROFINET-IO compliant I/O unit on the PROFINET
master bus. All I/O units should comply with the PROFINET standard and be conformance
tested by PROFINET international. I/O units may be mounted inside the controller. There are
no PROFINET compliant I/O units installed in a standard version controller.
Further information
The table gives references to additional information:
Information See
Allowed configurations of I/O units and how
to setup the configurations.
Technical reference manual - System
parameters.
1 Introduction to PROFINET
1.3. Definition of I/O units
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2 Hardware description
2.1. PROFINET master/slave, DSQC 678
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2 Hardware description
2.1. PROFINET master/slave, DSQC 678
Description
The DSQC 678 is a PCI card mounted in the computer module. The card has both master and
slave functionality. The master functionality is used to communicate with I/O units and the
slave functionality is used to communicate with the IRC5 controller from a master, e.g PLC.
Prerequisites
RobotWare 5.11 or later version and the PROFINET option are required to run the
PROFINET master/slave board.
NOTE!
Robotware 5.11 is compatible only with DSQC 678 firmware version 2.1. Robotware 5.12 is
compatible only with DSQC 678 firmware version 2.2. RobotWare 5.13 is compatible with
DSQC 678 firmware version 2.2 or 2.4.
Installation of DSQC 678
For installation instructions for PROFINET, see the PROFINET specification, IEC 61158
Type 3. See also the Commissioning PC Stations - Manual and Quick Start, chapter 6 from
SIEMENS. For hardware installation refer to Product manual -IRC5, section Replacement of
PCI cards in the computer unit slots.
xx0700000432
A,B,C, and D Possible slot for DSQC 678
Continues on next page
2 Hardware description
2.1. PROFINET master/slave, DSQC 678
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Illustration
The following figure shows the DSQC 678 PCI card.
xx0800000132
Technical data
A LED, SF (collective error), red
B LED, BF (bus error), red
C External power connections
D Link LED, green
E Activity LED, yellow
F Port 1-4, RJ -45 connectors
LED Meaning State Remarks
B (red) Bus error (BF) Off Communications connection established.
On Link status error occurred.
Flashing
slowly
I/O device cannot be addressed or duplicate
IP address on the network.
A (red) Collective error
(SF)
Off No error occurred or loading is in progress.
On Diagnostic information is available.
Continued
Continues on next page
2 Hardware description
2.1. PROFINET master/slave, DSQC 678
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Article number and firmware version
Connections, RJ-45 connectors
The DSQC 678 board has four standard Ethernet RJ -45 connectors. Each connector is a port
to a built in switch on the DSQC 678 board.
Cables and connectors
Cables used to connect the PROFINET network must comply with Cat 5 balanced LAN
requirements or better according to ISO/IEC 11801. For details see PROFINET Cabling and
Interconnection Technology available from www.profinet.com.
A and B Bus error (BF)
Collective error
(SF)
Flashing
slowly.
Flash test for visual identifying of boards.
Flashing
quickly
Exception error occurred.
E (yellow) Activity LED On Send and Receive.
D (green) Link LED On Connection exists.
LED Meaning State Remarks
Article number Firmware version Description
3HAC030327-001 2.1.4 PROFINET master/slave, DSQC 678
3HAC033556-001 2.2.1 PROFINET master/slave, DSQC 678
Continued
2 Hardware description
2.2. LAN connection
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2.2. LAN connection
Ethernet cable between DSQC 678 and LAN port
DSQC 678 is connected with an ethernet cable to the LAN port of the main computer. The
other three ethernet ports on DSQC 678 can be used for network connections such as factory
LAN and PROFINET fieldbus.
xx0900000141
PROFINET in combination with option 707-1
Option 707-1 offers an ethernet port on the connection plate of the controller cabinet. A cable
normally connects this ethernet port on the connection plate with the LAN port on the main
computer.
If both option 707-1 and 888-1 (PROFINET) are used, the ethernet cable from the connection
plate is instead connected to a port on DSQC 678.
xx0900000145
A Main computer
B LAN port
C DSQC 678 (option 888-1)
D Connection plate
E Ethernet connection on connection plate (option 707-1)
2 Hardware description
2.3. Connections, general
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2.3. Connections, general
General
All I/O units are connected to Industrial Ethernet switches in a tree structure. Some I/O units
have built-in ehernet switches allowing I/O units to be connected in a cascade structure.
xx0800000133
A Switch
B I/O unit
2 Hardware description
2.4. PROFINET-IO Routing
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2.4. PROFINET-IO Routing
General
The DSQC 678 has a built in functionality called PROFINET-IO Routing. This functionality
makes it possible for a PLC that is connected to the internal slave of the DSQC 678 to read
and write I/O signals on I/O units that operates as slaves under the DSQC 678 master.
NOTE!
In the IRC5 I/O configuration it is possible to configure digital output signals on signal bits
controlled by the PLC. These output signals will not affect the digital outputs on the I/O unit,
but can still be used to monitor the actual value of the digital outputs on that I/O unit. It is
recommended to name these kind of output signals to reflect the fact that they are controlled
by the PLC, or configure a proper access level on the signals to prevent the RAPID program
to write to these kind of signals. For more information see Technical reference manual -
System parameters.
Example
The figure below shows a setup where the IRC5 Controller is connected to a PLC as a slave
and an I/O unit as a master.
xx0800000137
A PLC
B DSQC 678
C IRC5 controller
D I/O units
Continues on next page
2 Hardware description
2.4. PROFINET-IO Routing
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With the PROFINET-IO Routing functionality it is possible to configure:
Some of the I/O signals on the I/O unit to be controlled by the IRC5 controller and
some by the PLC.
Some I/O signals to be read both by the PLC and the IRC5 controller.
Continued
2 Hardware description
2.4. PROFINET-IO Routing
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3 PROFINET Master/Slave configuration
3.1.1. Software overview
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3 PROFINET Master/Slave configuration
3.1 Introduction
3.1.1. Software overview
Controller software
The IRC5 controller must be installed with software that supports the PROFINET master/
slave option (that is, RobotWare 5.11 or later).
NOTE!
The option for PROFINET must be installed on the IRC5 controller.
PC software
The PROFINET communication is configured manually using RobotStudio or FlexPendant.
For more information on:
RobotStudio, refer to Operating manual - RobotStudio
FlexPendant, refer to Operating manual - IRC5 with FlexPendant
An external PROFINET configuration tool, such as Step7 or NMPC from Siemens, is needed
to configure the DSQC 678. Refer to the respective manual for the external PROFINET
configuration tools.
3 PROFINET Master/Slave configuration
3.2.1. PROFINET master
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3.2 Configuration overview
3.2.1. PROFINET master
Configuration
To configure the PROFINET network in the IRC5 controller, a configuration file needs to be
downloaded to DSQC 678 using an external PROFINET configuration tool.
It is also possible to create a configuration file (an .XDB file) in Step 7, that holds all the
configuration data. This file can be downloaded directly to DSQC 678 from the IRC5
controller at the system startup. For more information see, Step 7 Configuration files on page
29.
The maximum number of I/O units that can be defined in an IRC5 controller with
PROFINET option is described in the section PROFINET, IRC5 on page 12.
The following are counted I/O units:
All PROFINET I/O units connected to the IRC5 PROFINET master.
The IRC5 internal PROFINET slave.
Simulated I/O units and other I/O units connected to other IRC5 fieldbuses.
Predefined I/O bus
When the system is installed with the PROFINET option, a predefined I/O bus Profinet1 is
created.
Predefined I/O unit type
When the system is installed with the PROFINET option, a predefined unit type
PN_GENERIC is created. This I/O unit type is used for all I/O units except the IRC5 internal
PROFINET slave.
GSDML files
In order to configure a PROFINET network with an external PROFINET configuration tool,
GSDML files need to be imported into the tool. These files contains vital information about
the PROFINET I/O units and they shall be supplied by the vendor/manufacturer of the
specific PROFINET module.
3 PROFINET Master/Slave configuration
3.2.2. IRC5 internal PROFINET slave
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3.2.2. IRC5 internal PROFINET slave
Configuration
The DSQC 678 unit has an internal slave with 512 digital input signals and 512 digital output
signals. This can, for example, be used:
To connect the IRC5 controller to a PLC.
To connect the IRC5 controller to another IRC5 controller which act as a master.
Predefined I/O unit type
When the system is installed with the PROFINET option, a predefined unit type
PN_INTERNAL_SLAVE is available. This unit type is used to define the internal slave in the
IRC5 controller, which will enable a PLC to connect to the IRC5 controller. There can only
be one I/O unit with this unit type defined in the IRC5 controller.
GSDML files
The GSDML file for DSQC 678 (alias CP1616), that is included in the Step 7 software
package, is needed to operate the DSQC 678 PCI board.
Input and output size
The unit type PN_INTERNAL_SLAVE has two unit type parameters, Input Size and Output
Size. Input Size is used to configure the input size of the IRC5 internal PROFINET slave and
Output Size configures the output size. A connecting PLC needs to have a slot configuration
created in the external PROFINET configuration tool that matches the configuration of the
IRC5 internal PROFINET slave.
The available module sizes of DSQC 678 are dependent on the firmware version of DSQC
678.
If firmware V2.2 is used the supported module sizes are: 4 byte, 16 byte, 20 byte and 64 byte.
If firmware V2.4 is used the supported module sizes are: 4 byte, 8 byte, 16 byte, 20 byte, 32
byte and 64 byte.
The IRC5 internal PROFINET slave uses a maximum of 2 input and 2 output slots to
configure the input and output size of the IRC5 internal PROFINET slave.
Input Size and Output Size can be set to the values 4, 8, 16, 20, 32, and 64 (other values will
be rounded up to one of these values).
If firmware V2.2 is used, the value 8 results in two slots with 4 bytes each. The value 32 will
result in two slots with 16 bytes each. Other values will result in one slot with 4, 16, 20, or 64
bytes.
If firmware V2.4 is used, all values results in one slot with 4, 8,16, 20, 32, or 64 bytes.
-
NOTE!
The Input Size sets the size on digital outputs and Output size sets the size on digital inputs,
seen from the PLCs point of view.
Continues on next page
3 PROFINET Master/Slave configuration
3.2.2. IRC5 internal PROFINET slave
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The following table shows a few examples of how the Input Size and Output Size unit type
parameters can be used to create different slot configurations of a connecting PLC when
firmware V2.2 is used:
If firmware V2.4 is used the above table will differ in the following cases:
If a configuration mismatch between the connecting PLC and the IRC5 internal PROFINET
slave occurs, the event message 71437 is generated on the FlexPendant. This event message
informs the user of the present slot configuration of the IRC5 internal PROFINET slave.
NOTE!
The System Info menu in FlexPendant or RobotStudio can be used to view the current slot
configuration of the IRC5 internal PROFINET slave. The System Info path is: "system Info/
Hardware devices/Controller/Computer System/PCI bus/PROFINET board".
Input Size Output Size Step 7 Configuration
4 bytes 4 bytes Slot 1: DI 4 bytes
Slot 2: DO 4 bytes
4 bytes 8 bytes Slot 1: DI 4 bytes
Slot 2: DI 4 bytes
Slot 3: DO 4 bytes
16 bytes 4 bytes Slot 1: DI 4 bytes
Slot 2: DO 16 bytes
1 byte 20 bytes Slot 1: DI 20 bytes
Slot 2: DO 4 bytes
13 bytes 4 bytes Slot 1: DI 4 bytes
Slot 2: DO 16 bytes
32 bytes 64 bytes Slot 1: DI 64 bytes
Slot 2: DO 16 bytes
Slot 3: DO 16 bytes
32 bytes 32 bytes Slot 1: DI 16 bytes
Slot 2: DI 16 bytes
Slot 3: DO 16 bytes
Slot 4: DO 16 bytes
64 bytes 64 bytes Slot 1: DI 64 bytes
Slot 2: DO 64 bytes
Input Size Output Size Step 7 Configuration
4 bytes 8 bytes Slot 1: DI 8 bytes
Slot 2: DO 4 bytes
32 bytes 64 bytes Slot 1: DI 64 bytes
Slot 2: DO 32bytes
32 bytes 32 bytes Slot 1: DI 32 bytes
Slot 2: DO 32 bytes
Continued
3 PROFINET Master/Slave configuration
3.2.3. Step 7 Configuration files
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3.2.3. Step 7 Configuration files
Configuration
There are two ways to download the Step 7 configuration to DSQC 678. The most common
way is to download the configuration directly from within Step 7 to DSQC 678. An alternate
way is to create an .xdb configuration file in Step 7 and place this file in the HOME directory
of the IRC5 controller.
By specifying the configuration file name using the bus type parameter Path to Bus
Configuration File (see Path to Bus Configuration File on page 58), the IRC5 controller will
open and read the file at startup and send the configuration to the DSQC 678 board. This
means that the current configuration in DSQC 678 is replaced by the one specified in the
configuration file.
Configuration File Type
The configuration file of type .xdb is created by default every time a Step 7 project is
compiled. The .xdb file is placed in the current project folder under the directory XDBs. By
default, this file is named as pcst_1.xdb.
It is recommended to place the configuration file in the HOME directory of the current
system. If the configuration file is placed in the HOME directory it is only necessary to
specify the name of the file in the Path to Bus Configuration File parameter and not the
complete file path. All files in the HOME directory are included in a backup of the system.
en0900001024
3 PROFINET Master/Slave configuration
3.2.4. Automatic firmware upgrade
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3.2.4. Automatic firmware upgrade
Overview
It is possible to upgrade the firmware directly from within the IRC5 controller, if the current
version of RobotWare is compatible with more than one firmware versions of DSQC 678.
Configuration
The Automatic Firmware Upgrade bus type parameter activates the upgrade function. After
activation, the IRC5 controller upgrades the firmware during the next system startup.
-
NOTE!
On some systems the automatic firmware upgrade can take several minutes to complete.
Since this is performed at system startup, it might appear as if the IRC5 controller has stopped
responding.
Firmware version
The firmware version is important in the Step 7 projects. A PLC configured to communicate
with a V2.2 firmware might not accept that the communication partner suddenly appears as
a V2.4 device.
To view the current firmware version available for upgrade in the current RobotWare release,
refer System Info/Hardware devices/Controller/Computer system/PCI bus/Profinet board.
-
NOTE!
The current configuration data in DSQC 678 is not destroyed when performing a firmware
upgrade operation. If the current configuration is not compatible with the new firmware,
DSQC 678 might perform illegal address operations against the IRC5 controller. This might
cause a system failure. It is therefore recommended to clear the DSQC 678 configuration data
before upgrading the firmware.
3 PROFINET Master/Slave configuration
3.3.1. Configuring PROFINET master
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3.3 Workflows
3.3.1. Configuring PROFINET master
Description
The PROFINET master configuration is set according to the I/O units and I/O signals
definitions.
Configuration
Action Note
1. Create a new system using RobotStudio. Make sure the
PROFINET option is installed.
See Operating manual -
RobotStudio.
2. Download the system to the IRC5 controller and restart.
3. Use the external PROFINET configuration tool to create a
project that contains the configuration of the PROFINET
network. If the I/O units are not available in the configuration
tool, import the GSDML files.
NOTE!
This step is always unique depending on the type of I/O unit
to configure.
Described in section
Configuring digital I/O,
example on page 36.
4. Download the configuration to the DSQC 678.
5. Restart the IRC5 controller to start up with the new system.
6. Configure the I/O units connected to the Profinet1 bus using
RobotStudio or FlexPendant.
7. Configure the I/O signals. See Technical reference
manual - System
parameters.
8. Restart the IRC5 controller.
3 PROFINET Master/Slave configuration
3.3.2. Configuring IRC5 internal PROFINET slave
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3.3.2. Configuring IRC5 internal PROFINET slave
Description
When the IRC5 controller is connected, for example, to an external PLC, the IRC5 controller
acts as an ordinary slave unit on the PROFINET network. The PLC connects to the IRC5
internal PROFINET slave to exchange data.
Configuration
Communication status
To control the communication status between the master (for example a PLC) and the IRC 5
internal PROFINET slave, the following scheme is used:
1. Configure the master to set a signal during the startup or within the controller loop.
2. Configure the internal PROFINET slave to attach the signal to a RAPID trap function
in the robot controller. The signal then functions as a communication supervision
signal.
If the communication between the master and the internal PROFINET slave is interrupted, all
the inputs of the internal slave will go to the fail safe state (that is, input value will be zero).
This means that the user defined communication supervision signal will also have the value
zero.
Action Note
1. Use the external PROFINET configuration tool to
create a project for the master, for example a PLC,
that contains the configuration of the PROFINET
network.
Described in section Configuring
IRC5 internal PROFINET slave,
example on page 46.
2. In the tool, configure the master to connect to the
DSQC 678 internal slave that represents the IRC5
controller.
Described in section Configuring
IRC5 internal PROFINET slave,
example on page 46.
3. Configure the IRC5 internal PROFINET slave unit in
the IRC5 controller using RobotStudio or FlexPen-
dant.
See Configuring IRC5 internal
PROFINET slave, example on
page 46 and Operating manual -
RobotStudio.
4. Configure the I/O signals. See Technical reference manual -
System parameters.
5. Restart the IRC5 controller. See Operating manual - IRC5 with
FlexPendant.
6. Download the configuration in the external
PROFINET configuration tool to the master.
Described in section Configuring
IRC5 internal PROFINET slave,
example on page 46.
3 PROFINET Master/Slave configuration
3.3.3. Configuring PROFINET-IO Routing
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3.3.3. Configuring PROFINET-IO Routing
General
The PROFINET-IO Routing functionality is configured entirely using an external
PROFINET configuration tool. It is important to remember that the PROFINET-IO Routing
functionality also connects different projects in the configuration tools with each other. A
configuration change in one of the projects might also change the configuration in the
connected project. In order to execute changes regarding PROFINET-IO Routing, all affected
projects must be downloaded to respective hardware, even if a change in configuration only
was made in one of the connected projects.
Prerequisites
The PROFINET master and the PROFINET internal slave has to be configured, see section
Configuring PROFINET master on page 31, and section Configuring IRC5 internal
PROFINET slave on page 32.
Master configuration
Use this procedure to configure the master.
Slave configuration
Use this procedure to configure the slave.
Action
1. Configure the master functionality as described in Configuring PROFINET master on
page 31.
2. Use an external PROFINET configuration tool to create a project and add a Simatic PC
station with a CP1616 device and a network with the devices that shall be slaves to the
IRC5 controller.
3. Configure the IRC5 controller I/O system and define the slave devices as I/O units.
4. Configure the IRC5 controller I/O system and define the I/O signals that shall be
accessible from the IRC5 controller.
Action
1. Configure the IRC5 internal PROFINET slave functionality as described in Configuring
IRC5 internal PROFINET slave on page 32
2. Add a PLC station to the project created in Configuring PROFINET master on page 31
step 1 using an external PROFINET configuration tool.
3. Add a Simatic PC Station as a slave to the PLC, make sure the name and IP address is
the same as in the master configuration.
4. Configure the IRC5 controller I/O system and define a unit of type
PN_INTERNAL_SLAVE to activate the IRC5 internal PROFINET slave functionality.
Continues on next page
3 PROFINET Master/Slave configuration
3.3.3. Configuring PROFINET-IO Routing
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PROFINET-IO Routing configuration
Configure PROFINET-IO Routing in the external PROFINET configuration tool.
NOTE!
In the IRC5 I/O configuration it is still possible to configure digital output signals on signal
bits controlled by the PLC. These output signals will not affect the digital outputs on the I/O
unit, but can still be used to monitor the actual value of the digital outputs on that I/O unit. It
is recommended to name these kind of output signals to reflect the fact that they are controlled
by the PLC, or configure a proper access level on the signals to prevent RAPID programs to
write to these kind of signals. For more information, see Technical reference manual - System
parameters.
Action
1. In the PLC configuration select the CP1616 device and add transfer modules to slot 3
and above, as described in Configuring PROFINET-IO Routing, example on page 52.
Continued
3 PROFINET Master/Slave configuration
3.4.1. Overview
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3.4 Examples
3.4.1. Overview
About the examples
All the examples in this section are based on the Robotware 5.11 or 5.12 systems with DSQC
678 firmware version V2.1 or V2.2. If you are using Robotware 5.12 or above, you need to
use the corresponding DSQC 678 (alias CP1616) module type that corresponds to the current
firmware version of your DSQC 678 board. Robotware 5.12 uses CP1616 V2.2 module type.
Robotware 5.13 or above uses CP1616 V2.2 or V2.4 module type.
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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3.4.2. Configuring digital I/O, example
Description
This is an example of how to configure an I/O unit with four input signals and four output
signals.
The I/O unit used in this example is an ET200S I/O unit with five submodules attached to it:
One power module.
Two modules with two DO in each module.
Two modules with two DI in each module.
The network is configured using Siemens Step7.
PROFINET configuration setup
Use this procedure to set the configuration in Siemens Step7.
Action
1. Create a new empty project.
2. On the Insert menu, point to Station, and then click SIMATIC PC Station.
3. In SIMATIC Manager, expand the project tree and select the created station. Right -click
the station and select Open Object to open the HW Config window.
xx0800000138
4. Expand the SIMATIC PC Station on the right-hand side catalog tree. Expand further in
the tree, find SIMATIC PC Station\CP Industrial Ethernet\CP 1616\V2.2.
5. Double-click or drag the V2.2 device from the catalog tree to slot 1 of the PC rack.
Continues on next page
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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6. Enter the IP address used for the DSQC 678, and then click New to create a PROFINET
network.
xx0800000139
7. Click OK on the Industrial Ethernet dialog and OK in the Properties-Ethernet
interface PN-IO dialog.
xx0800000140
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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8. Double-click the X1 slot in PC rack to open the PN-IO dialog.
xx0800000141
9. Enter Robot1 in the Device Name text box and click OK.
xx0800000142
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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10. Expand the catalog tree view and locate the correct ET200S device,
PROFINET IO\I/O\ET 200S\IMI151-3 PN ST V6.0.
xx0800000143
11. Drag the device from the catalog and drop it on the Ethernet PROFINET-IO-System.
12. Continue expanding the catalog tree to locate the modules that are connected in the
hardware device.
xx0800000144
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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13. For each module double-click or drag it to the appropriate slots of the ET200S device.
NOTE!
Make sure the catalog number matches the catalog number printed on the hardware.
14. If the feature prioritized startup is desired for the ET200S, double-click on slot X1 and
select Prioritized startup. This will shorten the time it takes for the device to start data
exchange with the controller after losing and regaining power or after disconnection and
reconnection on the bus.
en0900000001
15. On the File menu, click Save and compile.
xx0800000145
16. Make sure that you have an ethernet connection between the PC and the DSQC 678.
Action
Continued
Continues on next page
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3.4.2. Configuring digital I/O, example
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17. On the PLC menu, click Download and then click OK.
xx0800000146
18. Click View to search the network for the DSQC 678.
xx0800000147
Action
Continued
Continues on next page
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3.4.2. Configuring digital I/O, example
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19. Select the appropriate DSQC 678 card and click OK.
xx0800000148
20. Click OK to stop the card. This finishes the setup in the Siemens tool.
Continue with configuring the IRC5 controller I/O system.
xx0800000149
Action
Continued
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3.4.2. Configuring digital I/O, example
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IRC5 controller I/O configuration setup
Use this procedure to setup the configuration in the IRC5 controller, using RobotStudio.
Action
1. Start RobotStudio and connect to the IRC5 controller. Request write access.
2. Click Configuration Editor and select I/O.
3. In the type list, click Unit and then right-click in the workspace and select Add Unit.
4. Enter the parameter values for the unit and click OK.
Name.
Type of Unit should be PN_GENERIC.
Profinet Address should be 1, same as the device number in the Step7 project.
xx0800000152
xx0800000155
NOTE!
Device number 1 in the Siemens project.
5. In the type list, click Signal and then right-click in the workspace and select Add Signal.
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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6. Enter the parameter values for the signal and click OK.
Name
Type of signal
Assign to unit
Unit mapping
xx0800000156
The lower panel in Step7 can be a guide when specifying the parameter Unit Mapping.
Select the device in the project and use the lower panel. See settings explanation in
Signal mapping example on page 45.
xx0800000158
7. Restart the IRC5 controller.
8. After the restart, start RobotStudio and make sure the configured I/O signals are
accessible.
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.2. Configuring digital I/O, example
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Signal mapping example
xx0800000158
The panel shows that the signals are mapped to:
The I/O signals in the IRC5 controller should be mapped as:
This example shows that even if a 2 bit module type is used, every slot occupies atleast 1 byte.
If an 8 bit module type is used, all signal bits (unit map 0-7) would have valid data.
Slot Module type Module mapping in Step7
Unit mapping in IRC5
controller
2 2DO Out 0.0..0.1 Out 0,1
3 2DO Out 1.0..1.1 Out 8,9
4 2DI In 0.0..0.1 In 0,1
5 2DI In 1.0..1.1 In 8,9
Name Type of signal Assigned to Unit Unit mapping
DI1 Digital Input IM151 0
DI2 Digital Input IM151 1
DI3 Digital Input IM151 8
DI4 Digital Input IM151 9
DO1 Digital Output IM151 0
DO2 Digital Output IM151 1
DO3 Digital Output IM151 8
DO4 Digital Output IM151 9
Continued
3 PROFINET Master/Slave configuration
3.4.3. Configuring IRC5 internal PROFINET slave, example
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3.4.3. Configuring IRC5 internal PROFINET slave, example
Description
This is a configuration example for an IRC5 internal PROFINET slave with 64 byte input and
64 byte output size. The example also shows how to configure a PLC that connects against
the IRC5 internal PROFINET slave.
This example comes from the Step7 project in section Configuring digital I/O, example on
page 36
Configuring IRC5 internal PROFINET slave
Use this procedure to configure the configuring IRC5 internal PROFINET slave using
Siemens Step 7.
Action
1. Start Simatic Manager and open the project containing the Simatic PC Station that
represents the IRC5 controller with DSQC 678.
This project was created in section Configuring digital I/O, example on page 36
2. Expand the project tree and select the Simatic PC station that represents the IRC5
controller with the DSQC 678. Right-click the station and select Open Object to open
the HW Config window.
3. Double-click slot 1 in the PC Station rack to open the object properties and then select
the PROFINET tab.
Make sure the Enable IO device mode is selected, if not select Enable IO device
mode and download the updated configuration to the DSQC 678.
Click OK.
xx0800000159
Continues on next page
3 PROFINET Master/Slave configuration
3.4.3. Configuring IRC5 internal PROFINET slave, example
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4. Click OK and add a PLC station to the project.
NOTE!
If using the PROFINET-IO Routing functionality, make sure that the PLC station and the
Simatic PC station are located in the same project.
5. Open the HW Config window for the PLC hardware configuration.
xx0800000160
6. Make sure the PROFINET network connected to the PLC is the same as the network
connected to the Simatic PC station representing the IRC5 controller with DSQC 678.
7. Expand PROFINET IO\I/O\SIMATIC PC-CP\CP1616\6GK1 161-6AA00 (Migration) in
the catalog view to the right, to find the V2.2 device.
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.3. Configuring IRC5 internal PROFINET slave, example
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8. Drag the V2.2 device to the PROFINET network workspace.
xx0800000161
9. Double-click the added CP1616 icon.
xx0800000162
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.3. Configuring IRC5 internal PROFINET slave, example
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10. Make sure the device name is the same as the name selected for slot X1 in the config-
uration of the Simatic PC Station configuration and that Assign IP address via IO
controller is cleared.
Click OK.
xx0800000163
NOTE!
Before clearing the Assign IP address via IO controller box, make sure the IP address
is set to the IP address of the CP1616 card in the Simatic PC Station configuration.
11. Click OK in the Properties-CP-1616 dialog and then click Yes to confirm the warning
xx0800000164
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.3. Configuring IRC5 internal PROFINET slave, example
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12. Make sure the CP1616 icon is selected, expand the catalog view further to find the input
modules, PROFINET IO\I/O\SIMATIC PC-CP\CD1616\6GK1 161-6AA00 (Migration)\
V2.2\DI. Double-click the 64 bytes module to insert it into slot 1 of the CP1616 card.
13. Expand the output modules in the catalog tree and double-click or drag the 64 bytes
module to slot 2 of the CP1616 card.
xx0800000165
14. On the Station menu, click Save and Compile.
15. Make sure that you have an Ethernet connection between the PC and the PLC.
16. On the PLC menu, click Download.
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.3. Configuring IRC5 internal PROFINET slave, example
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IRC5 controller I/O configuration setup
Use this procedure to configure the slave in the IRC5 controller, using Robot Studio.
Action
1. Start RobotStudio and connect to the IRC5 controller. Request write access.
2. Click Configuration Editor and select I/O.
3. In the type list, click Unit and then right-click in the workspace and select Add Unit.
4. Enter the parameter values for the unit and click OK.
Name.
Type of Unit should be PN_INTERNAL_SLAVE.
Connected to Bus should be PROFINET 1.
PROFINET Address must be 0. (Not needed in Robotware 5.12 or above).
xx0800000166
5. Restart the IRC5 controller.
Continued
3 PROFINET Master/Slave configuration
3.4.4. Configuring PROFINET-IO Routing, example
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3.4.4. Configuring PROFINET-IO Routing, example
Description
This is an example of how to configure the DSQC 678, PROFINET-IO Routing functionality.
NOTE!
This example requires both configurations described in example Configuring digital I/O,
example on page 36, and Configuring IRC5 internal PROFINET slave, example on page 46.
PROFINET configuration setup
Use this procedure to setup the configuration in Step7 (Siemens PROFINET configuration
tool).
Action
1. Use Siemens Simatic Manager and open the PLC configuration made in example
PROFINET configuration setup on page 36.
2. Select the CP1616 icon representing the IRC5 internal PROFINET slave.
3. In SIMATIC Manager, expand the catalog tree to the right of the window. Right-click the
window and find PROFINET IO\I/O\SIMATIC PC-CP\CP1616\6GK1 161-6AA00
(Migration)\V2.2\Transfer Module.
4. Drag one DI 1 byte transfer module to slot 3 of the CP1616 device.
5. Drag one DO 1 byte transfer module to slot 4 of the CP1616 device.
xx0800000167
Continues on next page
3 PROFINET Master/Slave configuration
3.4.4. Configuring PROFINET-IO Routing, example
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6. Double-click DI 1 byte transfer module in slot 3 to open the Properties dialog.
xx0800000168
7. In the column Device name click the first cell named Empty to open a list of devices
that are controlled by the PROFINET master in the IRC5 controller.
8. Click to select the IM151 device.
9. Click the Module (slot) cell with white background to open a list of available slot
modules. This will show a list of all slot modules that the PLC can read.
Then select the input module in slot 4.
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.4. Configuring PROFINET-IO Routing, example
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10. Click the next cell labeled Empty and select the IM151 module, then select the output
module in slot 2. As seen in this example, it is possible to also choose to read outputs.
This is generally not needed by the PLC, but shown here to illustrate that it's possible.
With this configuration, the PLC can read the input signals 0 and 1, and read back the
output signals 0 and 1.
xx0800000170
11. Click OK to close the Properties dialog.
12. Double-click the DO 1 byte transfer module in slot 4 of the CP1616device.
Action
Continued
Continues on next page
3 PROFINET Master/Slave configuration
3.4.4. Configuring PROFINET-IO Routing, example
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NOTE!
In the IRC5 I/O configuration it is still possible to configure digital output signals on signal
bits controlled by the PLC. These output signals will not affect the digital outputs on the I/O
unit, but can still be used to monitor the actual value of the digital outputs on that I/O unit. It
is recommended to name these kind of output signals to reflect the fact that they are controlled
by the PLC, or configure a proper access level on the signals to prevent RAPID programs to
write to these kind of signals. For more information, see Technical reference manual - System
parameters.
13. Configure the transfer module so that the PLC will be able to control the output signals
0 and 1 of the output module in slot 3 of the IM151 device.
xx0800000171
14. Click OK to close the Properties dialog.
15. On the Station menu, click Save and compile.
16. Open the SIMATIC PC Station configuration.
17. On the Station menu, click Save and compile.
18. Download the PLC configuration to the PLC.
19. Download the Simatic PC Station configuration to the DSQC 678.
Action
Continued
3 PROFINET Master/Slave configuration
3.4.4. Configuring PROFINET-IO Routing, example
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4 System parameters
4.1. Introduction
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4 System parameters
4.1. Introduction
PROFINET specific system parameters
There are both PROFINET specific parameters and more general parameters. This chapter
describes all PROFINET specific system parameters. The parameters are divided into the
type they belong to. For information about other parameters refer to Technical reference
manual - System parameters.
4 System parameters
4.2.1. Path to Bus Configuration File
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4.2 Type Bus
4.2.1. Path to Bus Configuration File
Parent
Path to Bus Configuration File belongs to the type Bus, in the topic I/O.
Cfg name
CfgPath
Description
Path to Bus Configuration File specifies the path to a Step 7 configuration file of type .XDB
that is located on the IRC5 system.
Usage
The Path to Bus Configuration File system parameter is used to download a Step 7
configuration to DSQC 678 without using Step 7. If the configuration file is placed in the
HOME directory of the system, it will also be included in backups. For more information see,
Step 7 Configuration files on page 29.
Prerequisites
PROFINET option must be installed.
Default value
The default value is an empty string.
Allowed values
A-Z, a-z, _, .
4 System parameters
4.2.2. Automatic Firmware Upgrade
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4.2.2. Automatic Firmware Upgrade
Parent
Automatic Firmware Upgrade belongs to the type Bus, in the topic I/O.
Cfg name
PN_AutoFirmwareUpgrade
Description
Automatic Firmware Upgrade activates the firmware upgrade function of DSQC 678.
Usage
The Automatic Firmware Upgrade parameter specifies if the system should perform a
firmware upgrade of DSQC 678 to the firmware version specified in the System Info/
Hardware devices/Controller/Computer system/PCI bus/Profinet board menu. For more
information, see Automatic firmware upgrade on page 30.
Prerequisites
PROFINET option must be installed.
Limitations
Not possible to upgrade to firmware version other than that included in RobotWare.
Default value
Deactivated.
Allowed values
Activated or Deactivated.
4 System parameters
4.3.1. Profinet Address
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4.3 Unit
4.3.1. Profinet Address
Cfg name
PN_Address
Description
The parameter Profinet Address corresponds to the device number in the external PROFINET
configuration tool.
Usage
Profinet Address specifies the address that the I/O unit uses on the network.
Prerequisites
PROFINET option must be installed.
Default values
The default value is 0.
Allowed values
An integer value between 0 and 65535.
The value must be zero (0) when configuring the internal slave.
4 System parameters
4.4.1. Input Size
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4.4 Unit Type
4.4.1. Input Size
Parent
Input Size belongs to the type Unit Type, in the topic I/O.
Cfg name
PN_InputSize
Description
Input Size is used to configure the input slot configuration of the IRC5 internal PROFINET
slave.
Input Size sets the size of the digital inputs for PN_INTERNAL_SLAVE.
Prerequisites
Profinet Master/Slave option must be installed.
Limitations
Input Size is only available for the unit type PN_INTERNAL_SLAVE.
Allowed values
Allowed values are the integers 0-64.
The default value is 64.
Additional information
The values other than 4, 8, 16, 20, 32, and 64 results in digital input size rounded up to the
closest of these values.
If DSQC 678 firmware version 2.2 is used:
The Input Size set to 8 results in two slots with 4 bytes each. The Input Size set to 32 results
in two slots with 16 bytes each. For other values there will be one slot with 4, 16, 20, or 64
bytes.
If DSQC 678 firmware version 2.4 is used:
Input Size Slot size
1-4 4 bytes
5-8 2 slots with 4 bytes each
9-16 16 bytes
17-20 20 bytes
21-32 2 slots with 16 bytes each
33-64 64 bytes
Input Size Slot size
1-4 4 bytes
5-8 8 bytes
Continues on next page
4 System parameters
4.4.1. Input Size
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9-16 16 bytes
17-20 20 bytes
21-32 32 bytes
33-64 64 bytes
Input Size Slot size
Continued
4 System parameters
4.4.2. Output Size
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4.4.2. Output Size
Parent
Output Size belongs to the type Unit Type, in the topic I/O.
Cfg name
PN_OutputSize
Description
Output Size is used to configure the output slot configuration of the IRC5 internal PROFINET
slave.
Output Size sets the size of the digital outputs for PN_INTERNAL_SLAVE.
Prerequisites
Profinet Master/Slave option must be installed.
Limitations
Output Size is only available for the unit type PN_INTERNAL_SLAVE.
Allowed values
Allowed values are the integers 0-64.
The default value is 64.
Additional information
Any other values than 4, 8, 16, 20, 32, and 64 results in digital output size rounded up to the
closest of these values.
If DSQC 678 firmware version 2.2 is used:
The Output Size set to 8 results in two slots with 4 bytes each. The Output Size set to 32 results
in two slots with 16 bytes each. For other values there will be one slot with 4, 16, 20, or 64
bytes.
If DSQC 678 firmware version 2.4 is used:
Output Size Slot size
1-4 4 bytes
5-8 2 slots with 4 bytes each
9-16 16 bytes
17-20 20 bytes
21-32 2 slots with 16 bytes each
33-64 64 bytes
Output Size Slot size
1-4 4 bytes
5-8 4 bytes
9-16 16 bytes
Continues on next page
4 System parameters
4.4.2. Output Size
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17-20 20 bytes
21-32 32 bytes
33-64 64 bytes
Output Size Slot size
Continued
5 Trouble shooting
5.1. Scenarios
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5 Trouble shooting
5.1. Scenarios
How can I assign DSQC 678 a device name or IP address using Step 7
Sometimes the DSQC 678 hardware will not accept configuration changes when the
PROFINET option software driver is running. If this situation occurs, an X-start of the IRC5
controller is needed. The IRC5 controller will then restart in a mode where the PROFINET
option software driver is not running.
How can I download configuration to DSQC 678 using Step 7
See the preceding scenario, How can I assign DSQC 678 a device name or IP address using
Step 7 on page 65.
The Ethernet switch on the DSQC 678 can be operated using an external power supply unit. Why is
it not working?
The DSQC 678 board must first be initialized by the PROFINET software option driver
before the Ethernet switch can be used. When this is done, the external power supply unit can
be connected to the DSQC 678 board.
In Step 7 the DSQC 678 board can be " Reset to factory settings" . After that the IRC5 controller
cannot detect that the PCI-board is inserted.
When this command is issued from Step 7, the DSQC 678 board will perform additional
operations next time it reboots. This will increase the startup time of the board so much that
the IRC5 controller will fail to detect it. The solution is to restart the IRC5 controller again.
My digital group/analogue signal seem to be data inconsistent.
With the DSQC 678 board data consistency is only guaranteed on a submodule basis.
For example, an I/O unit with the following configuration:
will not have data consistency on a 16 bit digital I/O group signal in the IRC5 controller that
stretches over both slot 1 and 2.
Action
1. Perform an X-start of the IRC5 controller.
2. Download the configuration changes using Step 7.
3. When the configuration changes are downloaded, tap the Select System button on the
FlexPendant.
4. Select the system that was used before the X-start.
5. Restart the IRC5 controller with the selected system by tapping the Restart Controller
button on the FlexPendant.
Slot 1 8 bits (1 byte)
Slot 2 8 bits (1 byte)
Continues on next page
5 Trouble shooting
5.1. Scenarios
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PROFINET-IO Routing is not working
Make sure that the Enable PROFINET IO device operation check box is selected in the
configuration that is downloaded to the DSQC 678 used as an IRC5 internal PROFINET
slave. See Configuring IRC5 internal PROFINET slave on page 46.
How do I upgrade/downgrade the firmware on DSQC 678?
For information about upgrading/downgrading the firmware on DSQC 678, refer the
technote: technote_090225_IRC5 PROFINET or refer the section Automatic firmware
upgrade on page 30.
What should I do when the communication between my PLC and the DSQC 678 Slave is slow?
When configuring the communication against the DSQC 678 in your PLC project, ensure that
the I/O Cycle parameter of the DSQC 678 is set correctly. In some versions of Step 7, by
default, this parameter is set to 128 ms. Set this parameter to automatic or fixed update time
with a more useful value.
Continued
Index
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A
automatic firmware upgrade 30
B
bus error 18
C
collective error 18
controller software 25
D
DSQC 639 12
DSQC 678 12, 20, 42
installation 17
PROFINET-IO routing 22
E
ethernet
RJ -45 connector 19
external PROFINET configuration tool 13, 25, 34
F
fail safe state 32
G
GSDML file 27
GSDML ID 14
I
I/O units 12, 15
configuration 36
ET200S 36, 39
industrial ethernet 11, 21, 37
internal PROFINET slave 27, 32, 46
configuration 32
L
LED
activity LED 18
bus error 18
collective error 18
link LED 18
M
module mapping 45
P
prioritized startup 40
PROFINET 11
cables 19
configuration 36
configuration tool 14, 25, 34
hardware 12
master 26, 31, 33
network 13, 19
option 701-1 20
option 888-1 20
predefined I/O bus 26
predefined I/O unit type 26, 27
slave 27, 32, 33, 46
standardization 11
versions 11
PROFINET master 14, 26
configuration 31, 33
PROFINET network 13, 37
PROFINET slave 14
configuration 33
PROFINET versions 11
compatibility 12
PROFIdrive 11
PROFINET-CBA 11
PROFINET-IO 11, 12
PROFIsafe 11
PROFINET-IO routing 14, 22, 23, 33
configuration 34, 52
trouble shooting 66
R
RJ -45 connector 18, 19
S
signal mapping 45
Step 7 13, 25, 36, 65
module mapping 45
Step 7 configuration file 29
system parameters 57
Input Size 27, 61
Output Size 27, 63
Profinet Address 43, 60
T
topic I/O type
Unit 60
trouble shooting 65
U
unit mapping 45
Index
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ABB AB
Robotics Products
S-721 68 VSTERS
SWEDEN
Telephone:+46 (0) 21 344000
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