Ave Maria Specs 1

AVE MARIA UNIVERSITY UNDERGRADUATE HOUSING 41470201
05511 METAL STAIRS

SECTION 05511 - METAL STAIRS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Preassembled steel stairs with concrete-filled treads.

2. Steel tube railings attached to metal stairs.

3. Steel tube handrails attached to walls adjacent to metal stairs and miscellaneous railings.

B. Related Sections include the following:

1. Division 3 Section "Cast-in-Place Concrete" for concrete fill for stair treads and platforms.

2. Division 5 Section "Ornamental Railings" for railings not associated with metal stairs.

3. Division 6 Section "Rough Carpentry" for wood blocking for anchoring railings.

4. Division 9 Section "Non-Load-Bearing Steel Framing" for metal backing for anchoring railings.

1.3 PERFORMANCE REQUIREMENTS

A. Structural Performance of Stairs: Provide metal stairs capable of withstanding the effects of gravity dead loads and the following loads and stresses within limits and under conditions indicated:

1. Uniform Live Load: 100 Ibf/sq. ft. (4.79 kN/sq. m).

2. Concentrated Live Load: 300 Ibf (1.33 kN) applied on an area of 4 sq. in. (2580 sq. mm).

3. Uniform and concentrated loads need not be assumed to act concurrently.

4. Stair Framing: Capable of withstanding stresses resulting from railing loads in addition to loads specified above.

5. Limit deflection of treads, platforms, and framing members to Ll240 or 1/4 inch (6.4 mm), whichever is less.

B. Structural Performance of Railings: Provide railings capable of withstanding the effects of gravity loads and the following loads and stresses within limits and under conditions indicated:

1. Handrails:

a. b. c. d.

Uniform load of 50 Ibfl ft. (0.73 kN/m). Concentrated load of 200 Ibf (0.89 kN).

Uniform and concentrated loads need not be assumed to act concurrently.

Loads are applied in any direction at the top and transmitted through the supports to the structure.

HASKELL CONTRACT ISSUE

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2. Top Rails of Guards:

a. Uniform load of 50 Ibfl ft. (0.73 kN/m) applied in any direction.

b. Concentrated load of 200 Ibf (0.89 kN) applied in any direction.

c. Uniform and concentrated loads need not be assumed to act concurrently.

3. Infill of Guards:

a. Concentrated load of 50 Ibf (0.22 kN) applied horizontally on an area of 1 sq. ft. (0.093 sq. rn).

b. Uniform load of 25 Ibf/sq. ft. (1.2 kN/sq. m) applied horizontally.

c. Infiliload and other loads need not be assumed to act concurrently.

1.4 SUBMITTALS

A. Product Data: For metal stairs.

B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.

1. Provide templates for anchors and bolts specified for installation under other Sections.

2. For installed products indicated to comply with design loads, include structural analysis data signed and sealed by the qualified professional engineer responsible for their preparation.

C. Welding certificates.

D. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for stairs and railings.

1. Test railings according ASTM E 894 and ASTM E 935.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: Fabricator of products.

B. NAAMM Stair Standard: Comply with "Recommended Voluntary Minimum Standards for Fixed Metal Stairs" in NAAMM AMP 510, "Metal Stairs Manual," for class of stair desiqnated, unless more stringent requirements are indicated.

1. Preassembled Stairs: Commercial class.

C. Welding: Qualify procedures and personnel according to the following:

1. AWS D1.1, "Structural Welding Code--Steel."

2. AWS D1.3, "Structural Welding Code--Sheet Steel."

1.6 COORDINATION

A. Coordinate installation of anchorages for metal stairs. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.


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B. Coordinate locations of hanger rods and struts with other work so that they will not encroach on required stair width and will be within the fire-resistance-rated stair enclosure.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection:

1. Products: Subject to compliance with requirements, provide one of the products specified.

2. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers specified.

2.2 METALS, GENERAL

A. Metal Surfaces, General: Provide materials with smooth, flat surfaces, unless otherwise indicated. For components exposed to view in the completed Work, provide materials without seam marks, roller marks, rolled trade names, or blemishes.

2.3 FERROUS METALS

A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.

B. Steel Tubing: ASTM A 500 (cold formed), Grade B.

C. Uncoated, Cold-Rolled Steel Sheet ASTM A 1008/A 1008M, either commercial steel, Type B, or structural steel, Grade 25 (Grade 170), unless another grade is required by design loads; exposed.

2.4 FASTENERS

A. General: Provide zinc-plated fasteners with coating complying with ASTM B 633, Class Fe/Zn 25 for exterior use, and Class Fe/Zn 5 where built into exterior walls. Select fasteners for type, grade, and class required.

2.5 MISCELLANEOUS MATERIALS

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.

B. Shop Primers: Provide primers that comply with Division 9 painting Sections.

C. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.

D. Concrete Materials and Properties: Comply with requirements in Division 3 Section "Cast-inPlace Concrete" for normal-weight, air-entrained, ready-mix concrete with a minimum 28-day compressive strength of 3000 psi (20 MPa), unless otherwise indicated.


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E. Nonslip-Aggregate Concrete Finish: Factory-packaged abrasive aggregate made from fused, aluminum-oxide grits or crushed emery; rustproof and nonglazing; unaffected by freezing, moisture, or cleaning materials.

F. Welded Wire Fabric: ASTM A 185, 6 by 6 inches (152 by 152 mm)--W1.4 by W1.4, unless otherwise indicated.

2.6 FABRICATION, GENERAL

A. Provide complete stair assemblies, including metal framing, hangers, struts, railings, clips, brackets, bearing plates, and other components necessary to support and anchor stairs and platforms on supporting structure.

1. Join components by welding, unless otherwise indicated.

2. Fabricate treads and platforms of exterior stairs so finished walking surfaces slope to drain.

B. Preassembled Stairs: Assemble stairs in shop to greatest extent possible. Disassemble units only as necessary for shipping and handling limitations. Clearly mark units for reassembly and coordinated installation.

C. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of approximately 1/32 inch (1 mm), unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.

D. Form bent-metal corners to smallest radius possible without causing grain separation or otherwise impairing work.

E. Form exposed work true to line and level with accurate angles and surfaces and straight edges.

F. Weld connections to comply with the following:

1. Use materials and methods that minimize distortion and develop strength and corrosion

resistance of base metals.

2. Obtain fusion without undercut or overlap.

3. Remove welding flux immediately.

4. At exposed connections, finish exposed welds and surfaces smooth and blended so no roughness shows after finishing and contour of welded surface matches that of adjacent surface.

G. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners where possible. Where exposed fasteners are required, use Phillips flat-head (countersunk) screws or bolts unless otherwise indicated. Locate joints where least conspicuous.

H. Fabricate joints that will be exposed to weather in a manner to exclude water. Provide weep holes where water may accumulate.

2.7 STEEL-FRAMED STAIRS

A. Stair Framing:

1. Fabricate stringers of steel channels.


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a. Provide closures for exposed ends of channel stringers.

2. Construct platforms of steel plate or channel headers and miscellaneous framing members as needed to comply with performance requirements.

3. Weld stringers to headers; weld framing members to stringers and headers.

4. Where stairs are enclosed by gypsum board or gypsum board shaft-wall assemblies, provide hanger rods or struts to support landings from floor construction above or below. Locate hanger rods and struts where they will not encroach on required stair width and will be within the fire-resistance-rated stair enclosure.

5. Where masonry walls support metal stairs, provide temporary supporting struts designed for erecting steel stair components before installing masonry.

B. Metal-Pan Stairs: Form risers, subtread pans, and subplatforms to configurations shown from steel sheet of thickness needed to comply with performance requirements but not less than 0.0677 inch (1.7 mm).

1. Steel Sheet: Uncoated cold-rolled steel sheet.

2. Directly weld metal pans to stringers; locate welds on top of subtreads where they will be concealed by concrete fill. Do not weld risers to stringers.

3. Shape metal pans to include nosing integral with riser.

2.B STEEL TUBE RAILINGS

A. General: Fabricate railings to comply with requirements indicated for design, dimensions, details, finish, and member sizes, including wall thickness of tube, post spacings, and anchorage, but not less than that needed to withstand indicated loads.

1. Configuration: As indicated on Drawings.

B. Welded Connections: Fabricate railings with welded connections. Cope components at connections to provide close fit, or use fittings designed for this purpose. Weld all around at connections, including at fittlngs.


C. Form changes in direction of railings as follows:

1. As detailed.

2. By bending, if not otherwise detailed.

D. Form simple and compound curves by bending members in jigs to produce uniform curvature for each repetitive configuration required; maintain cross section of member throughout entire bend without buckling, twisting, cracking, or otherwise deforming exposed surfaces of components.

E. Close exposed ends of railing members with prefabricated end fittings.

F. Provide wall returns at ends of wall-mounted handrails, unless otherwise indicated. Close ends of returns unless clearance between end of rail and wall is 1/4 inch (6 mm) or less.


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G. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, end closures, flanges, miscellaneous fittings, and anchors for interconnecting components and for attaching to other work. Furnish inserts and other anchorage devices for connecting to concrete or masonry work.

1. Connect posts to stair framing by direct welding, unless otherwise indicated.

2. Provide ferrous-metal fittings, brackets, fasteners, and sleeves, except galvanize anchors embedded in exterior masonry and concrete construction.

H. Fillers: Provide fillers made from steel plate, or other suitably crush-resistant material, where needed to transfer wall bracket loads through wall finishes to structural supports. Size fillers to suit wall finish thicknesses and to produce adequate bearing area to prevent bracket rotation and overstressing of substrate.

2.9 FINISHES

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

B. Finish metal stairs after assembly.

C. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with minimum requirements indicated below for SSPC surface preparation specifications and environmental exposure conditions of installed products:

1. Exterior Stairs (SSPC Zone 1 B): SSPC-SP 6/NACE No.3, "Commercial Blast Cleaning."

2. Interior Stairs (SSPC Zone 1A): SSPC-SP 3, "Power Tool Cleaning."

D. Apply shop primer to uncoated surfaces of metal stair components, except those with galvanized finishes and those to be embedded in concrete or masonry unless otherwise indicated. Comply with SSPC-PA 1, "Paint Application Specification No.1: Shop, Field, and Maintenance Painting of Steel," for shop painting.

1. Stripe paint corners, crevices, bolts, welds, and sharp edges.

PART 3 - EXECUTION

3.1 INSTALLATION, GENERAL

A. Fastening to In-Place Construction: Provide anchorage devices and fasteners where necessary for securing metal stairs to in-place construction. Include threaded fasteners for concrete and masonry inserts, through-bolts, lag bolts, and other connectors.

B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal stairs. Set units accurately in location, alignment, and elevation, measured from established lines and levels and free of rack.

C. Install metal stairs by welding stair framing to steel structure or to weld plates cast into concrete, unless otherwise indicated.

D. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or similar construction.


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E. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be left as exposed joints but cannot be shop welded because of shipping size limitations. Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted or screwed field connections.

F. Field Welding: Comply with the following requirements:

1. Use materials and methods that minimize distortion and develop strength and corrosion

resistance of base metals.

2. Obtain fusion without undercut or overlap.

3. Remove welding flux immediately.


G. Place and finish concrete fill for treads and platforms to comply with Division 3 Section "Cast-inPlace Concrete."

3.2 INSTALLING STEEL TUBE RAILINGS

A. Adjust railing systems before anchoring to ensure matching alignment at abutting joints. Space posts at spacing indicated or, if not indicated, as required by design loads. Plumb posts in each direction. Secure posts and rail ends to building construction as follows:

1. Anchor posts to steel by welding directly to steel supporting members.

2. Anchor handrail ends to concrete and masonry with steel round flanges welded to rail ends and anchored with postinstalled anchors and bolts.

B. Attach handrails to wall with wall brackets. Provide bracket with 1-1/2-inch (38-mm) clearance from inside face of handrail and finished wall surface. Locate brackets as indicated or, if not indicated, at spacing required to support structural loads. Secure wall brackets to building construction as follows:

1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or lag bolts.

2. For hollow masonry anchorage, use toggle bolts.

3. For steel-framed gypsum board assemblies, fasten brackets directly to steel framing or concealed steel reinforcements using self-tapping screws of size and type required to support structural loads.

3.3 ADJUSTING AND CLEANING

A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas of shop paint, and paint exposed areas with the same material as used for shop painting to comply with SSPC-PA 1 for touching up shop-painted surfaces.

1. Apply by brush or spray to provide a minimum 2.0-mil (0.05-mm) dry film thickness.

END OF SECTION 05511


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05700 ORNAMENTAL METAL

SECTION 05700 - ORNAMENTAL METAL

PART 1 - GENERAL



1.2 SUMMARY

A. Section includes decorative aluminum grillage where indicated on the Drawings.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated, including finishing materials.

B. Shop Drawings: Show fabrication and installation details for decorative metal.

1. Include plans, elevations, component details, and attachments to other work.

2. Indicate materials and profiles of each decorative metal member, fittings, joinery, finishes, fasteners, anchorages, and accessory items.

C. Samples for Initial Selection: For products involving selection of color, texture, or design.


A. Fabricator Qualifications: A firm experienced in producing decorative metal similar to that indicated for this Project and with a record of successful in-service performance, as well as sufficient production capacity to produce required units.

B. Installer Qualifications: Fabricator of products.

C. Welding Qualifications: Qualify procedures and personnel according to the following:

1. AWS D1.2/D1.2M, "Structural Welding Code - Aluminum."

D. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for fabrication and installation.

1. Approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion.

E. Preinstallation Conference: Conduct conference at Project site.


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1.5 DELIVERY, STORAGE, AND HANDLING

A. Store decorative metal in a well-ventilated area, away from uncured concrete and masonry, and protected from weather, moisture, soiling, abrasion, extreme temperatures, and humidity.

B. Deliver and store cast-metal products in wooden crates surrounded by sufficient packing material to ensure that products will not be cracked or otherwise damaged.

1.6 PROJECT CONDITIONS

A. Field Measurements: Verify actual locations of walls and other construction contiguous with decorative metal by field measurements before fabrication and indicate measurements on Shop Drawings.

1.7 COORDINATION

A. Coordinate installation of anchorages for decorative metal items. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.

PART 2 - PRODUCTS

2.1 METALS, GENERAL

A. Metal Surfaces, General: Provide materials with smooth, flat surfaces unless otherwise indicated. Provide materials without seam marks, roller marks, rolled trade names, stains, discolorations, or blemishes.

2.2 ALUMINUM

A. Aluminum, General: Provide alloy and temper recommended by aluminum producer and finisher for type of use and finish indicated, and with strength and durability properties for each aluminum form required not less than that of alloy and temper designated below.

B. Extruded Bars and Shapes: ASTM B 221 (ASTM B 221 M), Alloy 6063-T5rr52.

C. Extruded Structural Pipe and Round Tubing: ASTM B 429/B 429M, Alloy 6063-T6.

D. Drawn Seamless Tubing: ASTM B 210 (ASTM B 210M) or ASTM B 483/B 483M, Alloy 6063- T832.

E. Plate and Sheet: ASTM B 209 (ASTM B 209M), Alloy 3003-H14.

F. Die and Hand Forgings: ASTM B 247 (ASTM B 247M), Alloy 6061-T6.

G. Castings: ASTM B 26/B 26M, Alloy A356.0-T6.


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2.3 FASTENERS

A. Fastener Materials: Unless otherwise indicated, provide the following:

1. Aluminum Items: Aluminum fasteners.

2. Dissimilar Metals: Type 304 Type 316 stainless-steel fasteners.

B. Fasteners for Anchoring to Other Construction: Unless otherwise indicated, select fasteners of type, grade, and class required to produce connections suitable for anchoring indicated items to other types of construction indicated.

C. Provide concealed fasteners for interconnecting components and for attaching decorative metal items to other work unless otherwise indicated.

D. Anchors, General: Anchors capable of sustaining, without failure, a load equal to six times the load imposed when installed in unit masonry and four times the load imposed when installed in concrete, as determined by testing according to ASTM E 488, conducted by a qualified independent testing agency.

E. Post-Installed Anchors: Torque-controlled expansion type or chemical type.

1. Material for Interior Locations: Carbon-steel components zinc plated to comply with ASTM B 633 or ASTM F 1941 (ASTM F 1941 M), Class Fe/Zn 5 unless otherwise indicated.

2. Material for Exterior Locations and Where Stainless Steel Is Indicated: Alloy Group 1 (A 1) stainless-steel bolts, ASTM F 593 (ASTM F 738M), and nuts, ASTM F 594 (ASTM F 836M).


A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.

1. For aluminum, provide type and alloy as recommended by producer of metal to be welded and as required for color match, strength, and compatibility in fabricated items.

B. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.


A. Assemble items in the shop to greatest extent possible to minimize field splicing and assembly.

Disassemble units only as necessary for shipping and handling limitations. Clearly mark units for reassembly and coordinated installation. Use connections that maintain structural value of joined pieces.

B. Form decorative metal to required shapes and sizes, true to line and level with true curves and accurate angles and surfaces. Finish exposed surfaces to smooth, sharp, well-defined lines and arris.

C. Form bent-metal corners to smallest radius possible without causing grain separation or otherwise impairing the Work.


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D. Form simple and compound curves in bars, pipe, tubing, and extruded shapes by bending members in jigs to produce uniform curvature for each configuration required; maintain cross section of member throughout entire bend without buckling, twisting, cracking, or otherwise deforming exposed surfaces.

E. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of approximately 1/32 inch (1 mm) unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.

F. Mill joints to a tight, hairline fit. Cope or miter corner joints. Fabricate connections that will be exposed to weather in a manner to exclude water.

G. Provide weep holes where water may accumulate. Locate weep holes in inconspicuous locations.

H. Provide necessary rebates, lugs, and brackets to assemble units and to attach to other work.

Cut, reinforce, drill, and tap as needed to receive finish hardware, screws, and similar items unless otherwise indicated.

I. Comply with AWS for recommended practices in shop welding. Weld behind finished surfaces without distorting or discoloring exposed side. Clean exposed welded joints of flux, and dress exposed and contact surfaces.

J. Provide castings that are sound and free of warp, cracks, blowholes, or other defects that impair strength or appearance. Grind, wire brush, sandblast, and buff castings to remove seams, gate marks, casting flash, and other casting marks.

2.6 FINISHES, GENERAL


B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.

2.7 ALUMINUM FINISHES

A. Finish designations prefixed by AA comply with the system established by the Aluminum Association for designating aluminum finishes.

B. High-Performance Organic Finish: Two-coat fluoropolymer finish complying with AAMA 2604 and containing not less than 50 percent PVDF resin by weight in color coat. Prepare, pretreat, and apply coating to exposed metal surfaces to comply with coating and resin manufacturers' written instructions.

1. Color and Gloss: As selected by Architect from manufacturer's full range.


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PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of decorative metal.

B. Proceed with installation only after unsatisfactory conditions have been corrected.


A. Provide anchorage devices and fasteners where needed to secure decorative metal to in-place construction.

B. Perform cutting, drilling, and fitting required to install decorative metal. Set products accurately in location, alignment, and elevation, measured from established lines and levels. Provide temporary bracing or anchors in formwork for items to be built into concrete, masonry, or similar construction.

C. Fit exposed connections accurately together to form tight, hairline joints or, where indicated, uniform reveals and spaces for sealants and joint fillers. Where cutting, welding, and grinding are required for proper shop fitting and jointing of decorative metal, restore finishes to eliminate evidence of such corrective work.

D. Do not cut or abrade finishes that cannot be completely restored in the field. Return items with such finishes to the shop for required alterations, followed by complete refinishing, or provide new units as required.

E. Install concealed gaskets, joint fillers, insulation, and flashings as work progresses.

F. Restore protective coverings that have been damaged during shipment or installation. Remove protective coverings only when there is no possibility of damage from other work yet to be performed at same location.

1. Retain protective coverings intact; remove coverings simultaneously from similarly finished items to preclude nonuniform oxidation and discoloration.

G. Field Welding: Comply with applicable AWS specification for procedures of manual shielded metal arc welding and requirements for welding and for finishing welded connections in "Fabrication, General" Article. Weld connections that are not to be left as exposed joints but cannot be shop welded because of shipping size limitations.

H. Corrosion Protection: Coat concealed surfaces of aluminum that will be in contact with grout, concrete, masonry, wood, or dissimilar metals, with a heavy coat of bituminous paint.

3.3 CLEANING AND PROTECTION

A. Unless otherwise indicated, clean metals by washing thoroughly with clean water and soap, rinsing with clean water, and drying with soft cloths.


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B. Protect finishes of decorative metal from damage during construction period with temporary protective coverings approved by decorative metal fabricator. Remove protective covering at time of Substantial Completion.

C. Restore finishes damaged during installation and construction period so no evidence remains of correction work. Return items that cannot be refinished in the field to the shop; make required alterations and refinish entire unit, or provide new units.



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05811 ARCHITECTURAL JOINT SYSTEMS

SECTION 05811 - ARCHITECTURAL JOINT SYSTEMS

PART 1 - GENERAL

1 .1 RELATED DOCUM ENTS


1.2 SUMMARY

A. This Section includes architectural joint systems for building interiors.

1.3 SUBMITTALS

A. Shop Drawings: Provide the following for each joint system specified:

1. Placement Drawings: Include line diagrams showing plans, elevations, sections, details, splices, blockout requirements, entire route of each joint system, and attachments to other work. Where joint systems change planes, provide isometric or clearly detailed drawing depicting how components interconnect.

B. Samples for Initial Selection: For each type of joint system indicated.

1. Include manufacturer's color charts showing the full range of colors and finishes available for each exposed metal and elastomeric seal material.

C. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for current products.

1 A QUALITY ASSURANCE

A. Installer Qualifications: An employer of workers trained and approved by manufacturer.

B. Source Limitations: Obtain architectural joint systems through one source from a single manufacturer.

C. Product Options: Drawings indicate size, profiles, and dimensional requirements of architectural joint systems and are based on the specific systems indicated.

1. Do not rnodify intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

D. Accessibility Requirements: Comply with applicable provisions in the U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disabilities Act (ADA), Accessibility Guidelines {ADAAG)".


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PART 2 - PRODUCTS

2.1 MATERIALS

A. Aluminum: ASTM B 221 (ASTM B 221 M), Alloy 6063-T5 for extrusions; ASTM B 209 (ASTM B 209M), Alloy 6061-T6 for sheet and plate.

1. Mill Finish: AA-M 10 (Mechanical Finish: as fabricated, unspecified).

B. Elastomeric Seals: Preformed elastomeric membranes or extrusions to be installed in metal frames.

C. Accessories: Manufacturer's standard anchors, clips, fasteners, set screws, spacers, and other accessories compatible with material in contact, as indicated or required for complete installations.

2.2 ARCHITECTURAL JOINT SYSTEMS, GENERAL

A. General: Provide architectural joint systems of design, basic profile, materials, and operation indicated. Provide units with capability to accommodate variations in adjacent surfaces.

1. Furnish units in longest practicable lengths to minimize field splicing. Install with hairline mitered corners where joint changes direction or abuts other materials.

2. Include factory-fabricated closure materials and transition pieces, tee-joints, corners, curbs, cross-connections, and other accessories as required to provide continuous joint systems.

2.3 ARCHITECTURAL JOINT SYSTEMS FOR BUILDING INTERIORS

A. Basis-of-Design Product: Subject to compliance with requirements, provide the products specified in individual subparagraphs below as basis-of-design products or a comparable product by one of the following:

1. Architectural Art Mfg., Inc.

2. Balco, Inc.

3. Construction Specialties, Inc.

4. Nystrom, Inc.

5. Watson Bowman Acme Corp.

B. Hoor-to-Floor Joint Systems:

1. Basis-of-Design Product: MM Systems Corp. "Flushline Model #FS-100'"

2. Type: Elastomeric seal.

a. Exposed Metal: Aluminum.

1) Finish: Mill.

b. Seal Material: Manufacturer's standard.

1)

Color: As selected by Architect from manufacturer's full range.


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3. Attachment Method: Mechanical anchors.

4. Load Capacity: Standard duty.

C. Floor-to-Wall Joint Systems:

1. Basis-ot-Design Product: MM Systems Corp. "Flushline Model #FSE-1 00."

2. Type: Elastomeric seal.

a. Exposed Metal: Aluminum.

1) Finish: Mill.

b. Seal Material: Manufacturer's standard.

1) Color: As selected by Architect from manufacturer's full range.

3. Attachment Method: Mechanical anchors.

2.4 FINISHES


B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.

C. Appearance of Finished Work: Noticeable variations in same piece are not acceptable.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine surfaces and blockouts where architectural joint systems will be installed for installation tolerances and other conditions affecting performance of work.

1. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Prepare substrates according to architectural joint system manufacturer's written instructions.

B. Repair concrete slabs and blockouts using manufacturer's recommended repair grout of compressive strength adequate for anticipated structural loadings.

C. Coordinate and furnish anchorages, setting drawings, and instructions for installing joint systems. Provide fasteners of metal, type, and size to suit type of construction indicated and to provide for secure attachment of joint systems.


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3.3 INSTALLATION

A. Comply with manufacturer's written instructions for storing, handling, and installing architectural joint assemblies and materials unless more stringent requirements are indicated.

B. Metal Frames: Perform cutting, drilling, and fitting required to install joint systems.

1. Install in true alignment and proper relationship to joints and adjoining finished surfaces measured from established lines and levels.

2. Adjust for differences between actual structural gap and nominal design gap due to ambient temperature at time of installation. Notify Architect where discrepancies occur that will affect proper joint installation and performance.

3. Cut and fit ends to accommodate thermal expansion and contraction of metal without buckling of frames.

4. Locate in continuous contact with adjacent surfaces.

5. Standard-Duty Systems: Shim to level where required. Support underside of frames continuously to prevent vertical deflection when in service.

6. Locate anchors at interval recommended by manufacturer, but not less than 3 inches (75 mm) from each end and not more than 24 inches (600 mm) o.c.

C. Seals in Metal Frames: Install elastomeric seals and membranes in frames to comply with manufacturer's written instructions. Install with minimum number of end joints.

1. Provide in continuous lengths for straight sections.

2. Seal transitions according to manufacturer's written instructions. Vulcanize or heat-weld field-spliced joints as recommended by manufacturer.

3. Installation: Mechanically lock seals into frames or adhere to frames with adhesive or pressure-sensitive tape as recommended by manufacturer.

D. Terminate exposed ends of joint assemblies with field- or factory-fabricated termination devices.

3.4 PROTECTION

A. Do not remove protective covering until finish work in adjacent areas is complete. When protective covering is removed, clean exposed metal surfaces to comply with manufacturer's written instructions.

B. Protect the installation from damage by work of other Sections. Where necessary due to heavy construction traffic, remove and properly store cover plates or seals and install temporary protection over joints. Reinstall cover plates or seals prior to Substantial Completion of the Work.



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06100 ROUGH CARPENTRY

SECTION 06100 - ROUGH CARPENTRY

PART 1 - GENERAL



1.2 SUMMARY


1. Wood blocking, cants, grounds and nailers.

2. Plywood backing panels.


1. Division 6 Section "Sheathing."

1.3 DEFINITIONS

A. Dimension Lumber: Lumber of 2 inches nominal (38 mm actual) or greater but less than 5 inches nominal (114 mm actual) in least dimension.

B. Lumber grading agencies, and the abbreviations used to reference them, include the following:

1. NeLMA: Northeastern Lumber Manufacturers' Association.

2. NLGA: National Lumber Grades Authority.

3. RIS: Redwood Inspection Service.

4. SPIB: The Southern Pine Inspection Bureau.

5. WCLlB: West Coast Lumber Inspection Bureau.

6. WWPA: Western Wood Products Association.

1.4 SUBMITTALS

A. Product Data: For each type of process and factory-fabricated product. Indicate component materials and dimensions and include construction and application details.

1. Include data for wood-preservative treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements. Indicate type of preservative used and net amount of preservative retained.

2. Include data for fire-retardant treatment from chemical treatment manufacturer and certification by treating plant that treated materials comply with requirements. Include physical properties of treated materials based on testing by a qualified independent testing agency.

3. For products receiving a waterborne treatment, include statement that moisture content of treated materials was reduced to levels specified before shipment to Project site.


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4. Include copies of warranties from chemical treatment manufacturers for each type of treatment.


A. Stack lumber flat with spacers between each bundle to provide air circulation. Provide for air circulation around stacks and under coverings.

PART 2 - PRODUCTS

2.1 WOOD PRODUCTS, GENERAL

A. Lumber: DOC PS 20 and applicable rules of grading agencies indicated. If no grading agency is indicated, provide lumber that complies with the applicable rules of any rules-writing agency certified by the ALSC Board of Review. Provide lumber graded by an agency certified by the ALSC Board of Review to inspect and grade lumber under the rules indicated.

1. Factory mark each piece of lumber with grade stamp of grading agency.

2. Where nominal sizes are indicated, provide actual sizes required by DOC PS 20 for moisture content specified. Where actual sizes are indicated, they are minimum dressed sizes for dry lumber.

3. Provide dressed lumber, S4S, unless otherwise indicated.

2.2 WOOD-PRESERVATIVE-TREATED LUMBER

A. Preservative Treatment by Pressure Process: AWPA C2, except that lumber that is not in contact with the ground and is continuously protected from liquid water may be treated according to AWPA C31 with inorganic boron (SBX).

1. Preservative Chemicals: Acceptable to authorities having jurisdiction.

B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use material that is warped or does not comply with requirements for untreated material.

C. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board of Review.

D. Application: Treat all rough carpentry, unless otherwise indicated, except for those items indicated to be fire-retardant treated.

2.3 FIRE-RETARDANT-TREATED MATERIALS

A. General: Comply with performance requirements in AWPA C20 (lumber) and AWPA C27 (plywood).

1. Use Exterior type for exterior locations and where indicated.

2. Use Interior Type A, unless otherwise indicated.

B. Identify fire-retard ant-treated wood with appropriate classification marking of testing and inspecting agency acceptable to authorities having jurisdiction.


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C. Application: Treat items indicated on Drawings, and the following:

1. Concealed blocking.

2. Roof construction.

3. Plywood backing panels.

2.4 MISCELLANEOUS LUMBER

A General: Provide miscellaneous lumber indicated and lumber for support or attachment of other construction, including the following:

1. Blocking.

2. Nailers.

3. Cants.

4. Grounds.

B. For items of dimension lumber size, provide Standard, Stud, or No.3 grade lumber with 19 percent maximum moisture content of any species.

C. For blocking not used for attachment of other construction, Utility, Stud, or No.3 grade lumber of any species may be used provided that it is cut and selected to eliminate defects that will interfere with its attachment and purpose.

D. For blocking and nailers used for attachment of other construction, select and cut lumber to eliminate knots and other defects that will interfere with attachment of other work.

2.5 PLYWOOD BACKING PANELS

A Telephone and Electrical Equipment Backing Panels: DOC PS 1, Exposure 1, CoD Plugged, fire-retardant paint coated or fire-retardant treated, in thickness indicated or, if not indicated, not less than 1/2-inch (13-mm) nominal thickness.

1. If using a fire-retardant paint, coat both sides and all edges.

2.6 FASTENERS

A General: Provide fasteners of size and type indicated that comply with requirements specified in this Article for material and manufacture.

1. Where rough carpentry is exposed to weather, in ground contact, pressure-preservative treated, or in area of high relative humidity, provide fasteners with hot-dip zinc coating complying with ASTM A 153/A 153M.

8. Nails, Brads, and Staples: ASTM F 1667.

C. Power-Driven Fasteners: NES NER-272.

D. Wood Screws: ASME B18.6.1.

E. Lag Bolts: ASME 818.2.1 (ASME B18.2.3.8M).


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F. Bolts: Steel bolts complying with ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6); with ASTM A 563 (ASTM A 563M) hex nuts and, where indicated, flat washers.

G. Expansion Anchors: Anchor bolt and sleeve assembly of material indicated below with capability to sustain, without failure, a load equal to 6 times the load imposed when installed in unit masonry assemblies and equal to 4 times the load imposed when installed in concrete as determined by testing per ASTM E 488 conducted by a qualified independent testing and inspecting agency.

1. Material: Carbon-steel components, zinc plated to comply with ASTM B 633, Class Fe/Zn 5.

PART 3 - EXECUTION


A. Set rough carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit rough carpentry to other construction: scribe and cope as needed for accurate fit. Locate nailers, blocking, grounds, and similar supports to comply with requirements for attaching other construction.

B. Do not splice structural members between supports, unless otherwise indicated.

C. Provide blocking and framing as indicated and as required to support facing materials, fixtures, specialty items, and trim.

1. Provide metal clips for fastening gypsum board or lath at corners and intersections where framing or blocking does not provide a surface for fastening edges of panels. Space clips not more than 16 inches (406 mm) o.c.

D. Sort and select lumber so that natural characteristics will not interfere with installation or with fastening other materials to lumber. Do not use materials with defects that interfere with function of member or pieces that are too small to use with minimum number of joints or optimum joint arrangement.

E. Comply with AWPA M4 for applying field treatment to cut surfaces of preservative-treated lumber.

1. Use inorganic boron for items that are continuously protected from liquid water.

2. Use copper naphthenate for items not continuously protected from liquid water.

F. Securely attach rough carpentry work to substrate by anchoring and fastening as indicated, complying with the following:

1. NES NER-272 for power-driven fasteners.

2. Table 2304.9.1, "Fastening Schedule," in the Florida Building Code.

G. Use common wire nails, unless otherwise indicated. Select fasteners of size that will not fully penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections between members. Install fasteners without splitting wood; do not countersink nail heads, unless otherwise indicated.


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3.2 WOOD GROUND, BLOCKING, AND NAILER INSTALLATION

A. Install where indicated and where required for attaching other work. Form to shapes indicated and cut as required for true line and level of attached work. Coordinate locations with other work involved.

B. Attach items to substrates to support applied loading. Recess bolts and nuts flush with surfaces, unless otherwise indicated.



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06160 SHEATHING

SECTION 06160 - SHEATHING

PART 1 - GENERAL



1.2 SUMMARY

A. This Section includes soffit sheathing where indicated on the Drawings.


1. Division 5 sections for sheathing associated with roof construction.

2. Division 6 Section "Rough Carpentry" for plywood backing panels.

1.3 SUBMITTALS

A. Product Data: For each type of process and factory-fabricated product. Indicate component materials and dimensions and include construction and application details.


A. Stack panels flat with spacers between each bundle to provide air circulation. Provide for air circulation around stacks and under coverings.

PART 2 - PRODUCTS

2.1 SOFFIT SHEATHING

A. Glass-Mat Gypsum Wall Sheathing: ASTM C 1177/1177M.

1. Product: Subject to compliance with requirements, provide "Dens-Glass Gold" by G-P Gypsum Corporation.

2. Type and Thickness: Type X, 5/8 inch (15.9 mm) thick.

3. Size: 48 by 96 inches {121 9 by 2438 mm} for vertical installation.

2.2 FASTENERS

A. General: Provide fasteners of size and type indicated that comply with requirements specified in this Article for material and manufacture.

1. Provide fasteners with hot-dip zinc coating complying with ASTM A 153/A 153M.


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06160 SHEATHING

B. Nails, Brads, and Staples: ASTM F 1667.

C. Power-Driven Fasteners: NES NER-272.

D. Screws for Fastening Gypsum Sheathing to Cold-Formed Metal Framing: Steel drill screws, in length recommended by sheathing manufacturer for thickness of sheathing board to be attached, with organic-polymer or other corrosion-protective coating having a salt-spray resistance of more than BOO hours according to ASTM B 117.

1. For steel framing less than 0.0329 inch (0.B35 mm) thick, attach sheathing to comply with ASTM C 1002.

2. For steel framing from 0.033 to 0.112 inch (0.B4 to 2.B4 mm) thick, attach sheathing to comply with ASTM C 954.

PART 3 - EXECUTION


A. Do not use materials with defects that impair quality of sheathing or pieces that are too small to use with minimum number of joints or optimum joint arrangement.

B. Cut panels at penetrations, edges, and other obstructions of work; fit tightly against abutting construction, unless otherwise indicated.

C. Securely attach to substrate by fastening as indicated, complying with the following:

1. NES NER-272 for power-driven fasteners.

2. Table 2304.9.1, "Fastening Schedule," in the Florida Building Code.

D. Coordinate sheathing installation with flashing and joint-sealant installation so these materials are installed in sequence and manner that prevent exterior moisture from passing through completed assembly.

E. Do not bridge building expansion joints; cut and space edges of panels to match spacing of structural support elements.

F. Coordinate sheathing installation with installation of materials installed over sheathing so sheathing is not exposed to precipitation or left exposed at end of the workday when rain is forecast.

3.2 GYPSUM SHEATHING INSTALLATION

A. Comply with GA-253 and with manufacturer's written instructions.

1. Fasten gypsum sheathing to cold-formed metal framing with screws.

2. Install boards with a 3IB-inch (9.5-mm) gap where non-load-bearing construction abuts structural elements.

3. Install boards with a 1/4-inch (6.4-mm) gap where they abut masonry or similar materials that might retain moisture, to prevent wicking.

B. Apply fasteners so heads bear tightly against face of sheathing boards but do not cut into facing.


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06160 SHEATHING

C. Horizontal Installation: Install sheathing with V-grooved edge down and tongue edge up.

Interlock tongue with groove to bring long edges in contact with edges of adjacent boards without forcing. Abut ends of boards over centers of studs, and stagger end joints of adjacent boards not less than one stud spacing. Attach boards at perimeter and within field of board to each steel stud.

1. Space fasteners approximately 8 inches (200 mm) o.c. and set back a minimum of 3/8 inch (9.5 mm) from edges and ends of boards.

2. For sheathing under stucco cladding, boards may be initially tacked in place with screws if overlying self-furring metal lath is screw-attached through sheathing to studs immediately after sheathing is installed.



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41470201 INTERIOR ARCHITECTURAL WOODWORK

SECTION 06402 - INTERIOR ARCHITECTURAL WOODWORK

PART 1 - GENERAL



1.2 SUMMARY


1. Flush wood paneling.

2. Wood cabinets.

3. Solid-surfacing-material countertops.

4. Cultured marble countertops and window sills.

5. Shop finishing of interior woodwork.


1. Division 6 Section "Rough Carpentry" for wood furring, blocking, shims, and hanging strips required for installing woodwork and concealed within other construction before woodwork installation.

1.3 DEFINITIONS

A. Interior architectural woodwork includes wood furring, blocking, shims, and hanging strips for installing woodwork items unless concealed within other construction before woodwork installation.

1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Shop Drawings: Show location of each item, dimensioned plans and elevations, large-scale details, attachment devices, and other components.

1 . Show details full size.

2. Show locations and sizes of furring, blocking, and hanging strips, including concealed blocking and reinforcement specified in other Sections.

3. Show locations and sizes of cutouts and holes for plumbing fixtures, faucets, soap dispensers and other items installed in architectural woodwork.

C. Samples for Initial Selection:

1. Shop-applied transparent finishes.

2. Cultured marble materials.

3. Solid-surfacing materials.


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A. Fabricator Qualifications: Shop that employs skilled workers who custom-fabricate products similar to those required for this Project and whose products have a record of successful inservice performance.

B. Source Limitations: Engage a qualified woodworking firm to assume undivided responsibility for production of interior architectural woodwork with sequence-matched wood veneers.

C. Quality Standard: Unless otherwise indicated, comply with AWl's "Architectural Woodwork Quality Standards" for grades of interior architectural woodwork indicated for construction, finishes, installation, and other requirements.

D. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution.


E. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination."


A. Do not deliver woodwork until painting and similar operations that could damage woodwork have been completed in installation areas. If woodwork must be stored in other than installation areas, store only in areas where environmental conditions comply with requirements specified in "Project Conditions" Article.


A. Environmental Limitations: Do not deliver or install woodwork until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period.

B. Field Measurements: Where woodwork is indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication, and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work.

1. Locate concealed framing, blocking, and reinforcements that support woodwork by field measurements before being enclosed, and indicate measurements on Shop Drawings.

1.8 COORDINATION

A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other related units of Work specified in other Sections to ensure that interior architectural woodwork can be supported and installed as indicated.


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PART 2 - PRODUCTS

2.1 MATERIALS

A. General: Provide materials that comply with requirements of AWl's quality standard for each type of woodwork and quality grade specified, unless otherwise indicated.

B. Wood Products: Comply with the following:

1. Hardboard: AHA A 135.4.

2. Medium-Density Fiberboard: ANSI A208.2, Grade MD, made with binder containing no

urea formaldehyde.

3. Particleboard: ANSI A208.1 , Grade M-2-Exterior Glue.

4. Softwood Plywood: DOC PS 1, Medium Density Overlay.

5. Veneer-Faced Panel Products (Hardwood Plywood): HPVA HP-1, made with adhesive containing no urea formaldehyde.

C. Solid-Surfacing Material: Homogeneous solid sheets of filled plastic resin complying with ISSFA-2.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. ABA Industries.

b. Avonite, Inc.

c. E. I. du Pont de Nemours and Company.

d. Formica Corporation.

e. Meganite Inc.; a division of the Pyrochem Group.

f. Nevamar Company, LLC; Decorative Products Div.

g. Swan Corporation (The).

h. Wilsonart International; Div. of Premark International, Inc.

2. Type: Standard type.

3. Colors and Patterns: As selected by Architect from manufacturer's full range.

D. Cultured Marble Material: Homogeneous solid sheets of filled polymer complying with material and performance requirements in ANSI Z124.1,2.3.4/ANSI A112.19.7 & 8.


a. Custom Marble, Inc.

b. Classic Cultured Marble, Inc.

c. MPL Corporation; Division of Margrabe Enterprises.

d. Riverto Gustavo & Son, Inc.

2.2 CABINET HARDWARE AND ACCESSORIES

A. General: Provide cabinet hardware and accessory materials associated with architectural cabinets.

B. Butt Hinges: 2-3/4-inch (70-mm), 5-knuckle steel hinges made from 0.095-inch- (2.4-mm-) thick metal, and as follows:


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1. Semiconcealed Hinges for Overlay Doors: BHMA A 156.9, B01521.

C. Back-Mounted Pulls: BHMA A 156.9, B02011.

D. Wire Pulls: Back mounted, solid metal, 4 inches (100 mm) long, 5/16 inch (8 mm) in diameter.

E. Catches: Magnetic catches, BHMA A 156.9, B03141.

F. Adjustable Shelf Standards and Supports: BHMA A156.9, B04071; with shelf rests, B04081.

G. Drawer Slides: BHMA A156.9, B05091.

1. Heavy Duty (Grade 1 HD-1 00 and Grade 1 HD-200): Side mounted; full-extension type; zinc-plated steel ball-bearing slides.

2. Box Drawer Slides: Grade 1HD-100; for drawers not more than 6 inches (150 mm) high and 24 inches (600 mm) wide.

3. File Drawer Slides: Grade 1 HO-200; for drawers more than 6 inches (150 mm) high or 24 inches (600 mm) wide.

H. Door Locks: BHMA A 156.11, E07121.

I. Drawer Locks: BHMAA156.11, E07041.

J. Grommets for Cable Passage through Countertops: 2-inch (51-mm) 00, black, molded-plastic grommets and matching plastic caps with slot for wire passage.

K. Exposed Hardware Finishes: For exposed hardware, provide finish that complies with BHMA A 156.18 for BHMA finish number indicated.

1. Satin Chromium Plated: BHMA 626 for brass or bronze base; BHMA 652 for steel base.

L. For concealed hardware, provide manufacturer's standard finish that complies with product class requirements in BHMA A156.9.


A. Furring, Blocking, Shims, and Hanging Strips: Softwood or hardwood lumber, kiln dried to less than 15 percent moisture content.

B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage. Provide nonferrous-metal or hot-dip galvanized anchors and inserts on inside face of exterior walls and elsewhere as required for corrosion resistance. Provide toothed-steel or lead expansion sleeves for drilled-in-place anchors.

C. Adhesives, General: Do not use adhesives that contain urea formaldehyde.

D. vac Limits for Installation Adhesives and Glues: Use installation adhesives that comply with the following limits for vac content when calculated according to 40 CFR 59, Subpart 0 (EPA Method 24):

1. Wood Glues: 30 gIL.

2. Contact Adhesive: 250 giL.

E. Adhesive for Bonding Plastic Laminate: Unpigmented contact cement.


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1. Adhesive for Bonding Edges: Hot-melt adhesive.


A. Interior Woodwork Grade: Unless otherwise indicated, provide Custom-grade interior woodwork complying with referenced quality standard.

B. Wood Moisture Content: Comply with requirements of referenced quality standard for wood moisture content in relation to ambient relative humidity during fabrication and in installation areas.

C. Fabricate woodwork to dimensions, profiles, and details indicated. Ease edges to radius indicated for the following:

1. Corners of Cabinets and Edges of Solid-Wood (Lumber) Members 3/4 Inch (19 mm) Thick or Less: 1/16 inch (1.5 mm).

2. Edges of Rails and Similar Members More Than 3/4 Inch (19 mm) Thick: 1/8 inch (3 mm).

D. Complete fabrication, including assembly, finishing, and hardware application, to maximum extent possible before shipment to Project site. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting.

E. Shop-cut openings to maximum extent possible to receive hardware, appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs.

1. Seal edges of openings in countertops with a coat of varnish.

2.5 FLUSH WOOD PANELING

A. Wood Species: White birch.

1. Lumber Trim and Edges: At fabricator's option, trim and edges indicated as solid wood (except moldings) may be either lumber or veneered construction compatible with grain and color of veneered panels.

B. Matching of Adjacent Veneer Leaves: Book match.

C. Veneer Matching within Panel Face: Running match.

D. Panel-Matching Method: Match panels within each separate area by the following method:

1. Premanufactured sets selectively reduced in width as indicated.

2.6 WOOD CABINETS FOR TRANSPARENT FINISH

A. AWl Type of Cabinet Construction: Flush overlay.

B. Wood Species and Cut for Exposed Surfaces: White birch, plain sawn or sliced.


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i. Matching of Veneer Leaves: Book match.

2. Vertical Matching of Veneer Leaves: End match.

3. Veneer Matching within Panel Face: Running match.

C. Semiexposed Surfaces: Provide surface materials indicated below:

1. Surfaces Other Than Drawer Bodies: Same species and cut indicated for exposed surfaces.

2. Drawer Sides and Backs: Solid-hardwood lumber, same species indicated for exposed surfaces.

3. Drawer Bottoms: Hardwood plywood.

2.7 SOLID-SURFACING-MATERIAL COUNTERTOPS

A. Solid-Surfacing-Material Thickness: 3/4 inch (19 mm).

B. Colors, Patterns, and Finishes: Provide materials and products that result in colors of solidsurfacing material complying with the following requirements:

1. As selected by Architect from manufacturer's full range.

C. Fabricate tops in one piece, unless otherwise indicated. Comply with solid-surfacing-material manufacturer's written recommendations for adhesives, sealers, fabrication, and finishing.

1. Fabricate tops with shop-applied edges of materials and configuration indicated.

2. Fabricate tops with loose backsplashes for field application.

D. Install integral sink bowls in countertops in shop.

E. Drill holes in countertops for plumbing fittings and soap dispensers in shop.

2.8 CULTURED MARBLE COUNTERTOPS AND WINDOW STOOLS

A. Thickness: 3/4 inch (19 mm), minimum.

B. Colors, Patterns, and Finishes: Provide materials and products that result in colors complying with the following requirements:

1. As selected by Architect from manufacturer's full range.

C. Countertops: Fabricate tops in one piece, with shop-applied backsplash, edges and fascia,

unless otherwise indicated. Comply with manufacturer's written recommendations for

adhesives, sealers, fabrication, and finishing.

1. If assembly joints are required, joints shall be tight and aligned through use of metal splines and adhesive matching counter color.

2. Install integral sink bowls in countertops in shop.

3. Drill holes in countertops for plumbing fittings and soap dispensers in shop.

D. Window Stools: Fabricate stools in one piece and with square edges, to sizes and configurations required for close-fit within window sill openings. If butt joints are required, joints shall be tight-fitted, with concealed metal splines and epoxy adhesive. Comply with manufacturer's written recommendations for adhesives, sealers, fabrication, and finishing.


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2,9 SHOP FINISHING

A. Grade: Provide finishes of same grades as items to be finished.

B, General: Finish architectural woodwork at fabrication shop as specified in this Section. Defer only final touchup, cleaning, and polishing until after installation.

C, Preparation for Finishing: Comply with referenced quality standard for sanding, filling countersunk fasteners, sealing concealed surfaces, and similar preparations for finishing architectural woodwork, as applicable to each unit of work.

1, Backpriming: Apply one coat of sealer or primer, compatible with finish coats, to concealed surfaces of woodwork. Apply two coats to back of paneling and to end-grain surfaces, Concealed surfaces of plastic-laminate-clad woodwork do not require backpriming when surfaced with plastic laminate, backing paper, or thermoset decorative panels.

D, Transparent Finish:

1, Grade: Custom.

2, AWl Finish System: Catalyzed polyurethane.

3, Staining: Match approved sample for color.

PART 3 - EXECUTION

3,1 PREPARATION

A. Before installation, condition woodwork to average prevailing humidity conditions in installation areas.

B. Before installing architectural woodwork, examine shop-fabricated work for completion and complete work as required, including removal of packing and backpriming.

3.2 INSTALLATION

A, Grade: Install woodwork to comply with requirements for the same grade specified in Part 2 for fabrication of type of woodwork involved.

B, Assemble woodwork and complete fabrication at Project site to comply with requirements for fabrication in Part 2, to extent that it was not completed in the shop.

C. Install woodwork level, plumb, true, and straight. Shim as required with concealed shims, Install level and plumb (including tops) to a tolerance of 1/8 inch in 96 inches (3 mm in 2400 rnrn).

D. Scribe and cut woodwork to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts.

E. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure with countersunk, concealed fasteners and blind nailing as required for complete installation. Use fine finishing nails for exposed fastening, countersunk and filled flush with woodwork and matching final finish if transparent finish is indicated.


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F. Paneling: Anchor paneling to supporting substrate with concealed panel-hanger clips. Do not use face fastening, unless otherwise indicated.

1. Install flush paneling with no more than 1/16 inch in 96-inch (1.5 mm in 2400-mm) vertical cup or bow and 1/8 inch in 96-inch (3 mm in 2400-mm) horizontal variation from a true plane.

G. Cabinets: Install without distortion so doors and drawers fit openings properly and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation. Complete installation of hardware and accessory items as indicated.

1. Install cabinets with no more than 1/8 inch in 96-inch (3 mm in 2400-mm) sag, bow, or other variation from a straight line.

2. Maintain veneer sequence matching of cabinets with transparent finish.

3. Fasten wall cabinets through back, near top and bottom, at ends and not more than 16 inches (400 mm) o.c. with No. 10 wafer-head screws sized for 1-inch (25-mm) penetration into wood framing, blocking, or hanging strips; or No.1 0 wafer-head sheet metal screws through metal backing or metal framing behind wall finish.

H. Countertops: Anchor securely by screwing through corner blocks of base cabinets or other supports into underside of countertop.

1. Align adjacent solid-surfacing-material countertops and form seams to comply with manufacturer's written recommendations using adhesive in color to match countertop. Carefully dress joints smooth, remove surface scratches. and clean entire surface.

2. Install countertops with no more than 1/8 inch in 96-inch (3 mm in 2400-mm) sag, bow, or other variation from a straight line.

3. Secure separate backsplashes to walls with adhesive.

4. Calk space between backsplash and wall with sealant specified in Division 7 Section "Joint Sealants."

I. Window Stools: Set window stools with recommended epoxy adhesive.

J. Touch up finishing work specified in this Section after installation of woodwork. Fill nail holes with matching filler where exposed.

3.3 ADJUSTING AND CLEANING

A. Repair damaged and defective woodwork, where possible, to eliminate functional and visual defects; where not possible to repair, replace woodwork. Adjust joinery for uniform appearance.

B. Clean, lubricate, and adjust hardware.

C. Clean woodwork on exposed and semiexposed surfaces. Touch up shop-applied finishes to restore damaged or soiled areas.



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07115 BITUMINOUS DAMPPROOFING

SECTION 07115 - BITUMINOUS DAMPPROOFING

PART 1 - GENERAL


A Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes cold-applied, emulsified-asphalt dampproofing where indicated on the Drawings.

1.3 SUBMlTT ALS

A Product Data: For each type of product indicated. Include recommendations for method of application, primer, number of coats, coverage or thickness, and protection course.

B. Material Certificates: For each product, signed by manufacturers.


A. Source Limitations: Obtain primary dampproofing materials and primers through one source from a single manufacturer. Provide secondary materials recommended by manufacturer of primary materials.


A Weather Limitations: Proceed with installation only when existing and forecasted weather conditions permit dampproofing to be performed according to manufacturers' written instructions.

PART 2 - PRODUCTS

2.1 COLD-APPLIED, EMULSIFIED-ASPHALT DAMPPROOFING

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. ChemMasters Corp.

2. Degussa Building Systems; Sonneborn Brand Products.

3. Henry Company.

4. Karnak Corporation.

S. Koppers Inc.

6. Meadows, W. R., Inc.


07115 Pg 1 07/14/08


B.
C.
2.2
A.
B.
C. 07115 BITUMINOUS DAMPPROOFING

7. Tamms Industries, Inc.

Brush and Spray Coats: ASTM D 1227, Type III, Class 1.

VOC Content: 0.25 Iblgal. (30 gIL) or less.

MISCELLANEOUS MATERIALS

Emulsified-Asphalt Primer: ASTM D 1227, Type III, Class 1, except diluted with water as recommended by manufacturer.

Asphalt-Coated Glass Fabric: ASTM D 1668, Type I.

Patching Compound: Manufacturer's fibered mastic of type recommended by dampproofing manufacturer.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, with Installer present, for compliance with requirements for surface smoothness and other conditions affecting performance of work.

1. Proceed with dampproofing application only after substrate construction and penetrating work have been completed and unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Protection of Other Work: Mask or otherwise protect adjoining exposed surfaces from being stained, spotted, or coated with dampproofing. Prevent dampproofing malerials from entering and clogging weep holes and drains.

B. Clean substrates of projections and substances detrimental to work; fill voids, seal joints, and apply bond breakers if any, as recommended by prime material manufacturer.

C. Apply patching compound for filling and patching tie holes, honeycombs, reveals, and other imperfections; cover with asphalt-coated glass fabric if recommended by manufacturer.

3.3 APPLICATION, GENERAL

A. Comply with manufacturer's written recommendations unless more stringent requirements are indicated or required by Project conditions to ensure satisfactory performance of dampproofing.

1. Apply additional coats if recommended by manufacturer or if required to achieve coverages indicated.

2. Allow each coat of dampproofing to cure for a period of time in accordance with manufacturer's recommendations before applying subsequent coats.

B. Apply dampproofing to provide continuous plane of protection on walls.


07115 Pg 2 07/14/08


07115 BITUMINOUS DAMPPROOFING

1. Lap dam pproofing at least 1/4 inch (6 mm) onto flashing, masonry reinforcement, veneer ties, and other items that penetrate wall.

2. Install flashings and corner protection stripping at internal and external corners, changes in plane, construction joints, cracks, and where shown as "reinforced," by embedding an 8-inch- (200-mm-) wide strip of asphalt-coated glass fabric in a heavy coat of dampproofing. Dampproofing coat for embedding fabric is in addition to other coats required.

3.4 COLD-APPLIED, EMULSIFIED-ASPHALT DAMPPROOFING

A. Apply primer and one brush or spray coat at not less than 1 gal/100 sq ft (0.4 Llsq. m).

3.5 CLEANING

A. Remove dampproofing materials from surfaces not intended to receive dampproofing.



07115Pg3 07/14/08


07170 BENTONITE WATERPROOFING

SECTION 07170 - BENTONITE WATERPROOFING

PART 1 - GENERAL



1.2 SUMMARY

1.3
A.
B.
C.
1.4
A. A. This Section includes bentonite panel waterproofing.

B. Related Sections:

1. Division 2 Sections and Sitework Drawings for excavating and backfilling.

2. Division 3 Section "Cast-in-Place Concrete" for forms, waterstops, and concrete placement.

SUBMITTALS

Product Data: For each type of product indicated. Include product specifications and

manufacturer's written installation instructions.

Material Certificates: For each type of bentonite waterproofing, from manufacturer.

Warranty: Sample of special warranty.

QUALITY ASSURANCE

Source Limitations: Obtain bentonite waterproofing system from single source from single manufacturer. Obtain accessory products used with bentonite waterproofing from sources acceptable to bentonite waterproofing manufacturer.

B. Preinstallation Conference: Conduct conference at Project site.


A. Deliver materials to Project site in manufacturer's original unopened and undamaged containers.

B. Store materials in a dry, well-ventilated space.

C. Remove and replace bentonite materials that have been prematurely exposed to moisture.


07170 Pg 1 07/14/08




A. Weather limitations: Proceed with installation only when existing and forecasted weather conditions permit bentonite waterproofing to be installed according to manufacturers' written instructions and warranty requirements.

1. Do not apply waterproofing materials to surfaces where ice or frost is visible. Do not apply bentonite waterproofing materials in areas with standing water.

2. Placing bentonite clay products in panel or composite form on damp surfaces is allowed if approved in writing by manufacturer.

1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer and Installer agree to repair or replace components of bentonite waterproofing system that fail in materials or workmanship within specified warranty period.

1. Warranty Period: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 BENTONITE PANELS

A. Standard Panels: 3/16-inch- (5-mm-) thick, corrugated kraft-paper panels with a minimum of 1.0 Ib/sq. It. (5 kg/sq. m) of bentonite confined in corrugations of boards.

1. Products: Subject to compliance with requirements, provide the following:

8. CETCO; Volclay Type 1.

2.2 INSTALLATION ACCESSORIES

A. Granular Bentonite: Sodium bentonite clay containing 8 minimum of 90 percent montmorillonite (hydrated aluminum Silicate), with a minimum of 90 percent passing a No. 20 (0.85-mm) sieve.

B. Bentonite Mastic: Trowelable consistency, bentonite compound, specifically formulated for application at joints and penetrations.

C. Granular Bentonite Tubes: Manufacturer's standard 2-inch- (50-mm-) diameter, water-soluble tube containing approximately 1.5 Ib/ft. (2.2 kg/m) of bentonite; hermetically sealed; designed specifically for placing on wall footings at line of joint with exterior base of wall.

D. Termination Bar: Extruded-aluminum or formed-stainless-steel bars with upper flange to receive sealant.

E. Plastic Protection Sheet: Polyethylene sheeting complying with ASTM 0 4397; thickness recommended by waterproofing manufacturer to suit application but at least 6 mils (0.15 mm) thick.

F. Cement Grout Patching Material: Manufacturer's recommended grout mix compatible with substrate being patched.


07170 Pg 2 07/14/08



G. Masonry Fasteners: Case-hardened nails or hardened-steel, powder-actuated fasteners.

Depending on manufacturer's written requirements, provide 1/2- or 1-inch- (13- or 2S-mm-) diameter washers under fastener heads.

H. Sealants: As recommended in writing by waterproofing manufacturer. Comply with requirements specified in Division 7 Section "Joint Sealants."

I. Tapes: Waterproofing manufacturer's recommended tape for joints between sheets, membranes, or panels.

J. Adhesive: Water-based adhesive used to secure waterproofing to both vertical and horizontal surfaces.

K. Protection Course: ASTM D 6506, semirigid sheets of fiberglass or mineral-reinforced-asphaltic core, pressure laminated between two asphalt-saturated fibrous liners. and as follows:

1. Thickness: 1/8 inch (3 mm), nominal, for vertical applications; 1/4 inch (6 mm), nominal, elsewhere.

PART 3 - EXECUTION

3.1
A.
B.
C.
3.2
A.
B. EXAMINATION

Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for substrate preparations affecting performance of bentonite waterproofing.

Verify that substrate is complete and that work that will penetrate waterproofing is complete and rigidly installed.

Proceed with installation only after unsatisfactory conditions have been corrected.

PREPARATION

Coordinate work in the vicinity of waterproofing to ensure proper conditions for installing the waterproofing system and to prevent damage to waterproofing after installation.

Formed Concrete Surfaces: Remove fins and projections. Fill voids, rock pockets, form-tie holes, and other defects with bentonite mastic or cement grout patching material according to manufacturer's written instructions.

C. Horizontal Concrete Surfaces: Remove debris, standing water, oily substances, mud, and similar substances that could impair the bonding ability of concrete or the effectiveness of waterproofing. Fill voids, cracks greater than 1/8 inch (3 mm), honeycomb areas, and other defects with bentonite mastic or cement grout patching material according to manufacturer's written instructions.

O. Excavation Support and Protection System: If water is seeping, use plastic protection sheets or other suitable means to prevent wetting the bentonite waterproofing. Fill minor gaps and spaces 1/8 inch (3 mm) wide or wider with wood, metal, concrete, or other appropriate filling material. Cover or fill large voids and crevices with cement mortar according to manufacturer's written instructions.


07170 Pg 3 07/14/08




A Install waterproofing and accessories according to manufacturer's written instructions.

1. Apply granular bentonite around penetrations in horizontal surfaces and changes in plane according to manufacturer's details in preparation for granular bentonite tubes and mastic.

2. Apply granular bentonite tubes, bentonite mastic, or both at changes of plane, construction joints in substrate, projections, and penetrations.

B. Apply granular bentonite tubes continuously on footing against base of wall to be waterproofed according to manufacturer's written instructions.

C. Protect waterproofing from damage and wetting before and during subsequent construction operations. Repair punctures, tears, and cuts according to manufacturer'S written instructions.

D. Install protection course before backfilling or placing overburden when recommended by waterproofing manufacturer.

3.4 BENTONITE PANEL INSTALLATION

A. General: Install a continuous layer of bentonite waterproofing panels with ends and edges lapped a minimum of 1-1/2 inches (38 mm) unless otherwise indicated. Stagger joints in adjoining panel rows.

B. Concrete Walls: Starting at bottom of wall, apply waterproofing panels with ends and edges lapped and with vertical joints staggered. Secure with fasteners or adhesive recommended in writing by manufacturer. Extend to bottom of footing, grade beam, or wall.

1. Horizontal-to-Vertical Transitions: Install granular bentonite tubes immediately before backfilling and compact backfill over the joint.

2. Termination at Grade: Fasten top edge of waterproofing panels to wall and protect top edge with sheet metal counterflashing.

3. Cover waterproofing panels with a lapped course of plastic protection sheets; remove plastic sheets before backfilling.

3.5 FIELD QUALITY CONTROL

A Inspection: Arrange for manufacturer's representative to inspect completed waterproofing installation before covering with other construction and provide written report that installation complies with manufacturer's written instructions.

1. Remove and replace applications of bentonite waterproofing where inspection indicates that it does not comply with specified requirements.

8. Perform additional testing and inspecting, at Contractor's expense, to determine compliance of replaced or additional work with specified requirements.



07170 Pg 4 07/14/08


07180 TRAFFIC COATINGS

SECTION 07180 - TRAFFIC COATINGS

PART 1 - GENERAL



1.2 SUMMARY

A. This Section includes traffic coatings for the following applications:

1. Exterior breezeways.

2. Interior mechanical room floors and where elsewhere indicated on Finish Schedules.

1.3 SUBMITTALS

A. Product Data: For each product indicated.

B. Shop Drawings: Show extent of each traffic coating. Include details for treating substrate joints and cracks, flashings, deck penetrations, and other termination conditions.

C. Samples for Initial Selection: For each type of finish indicated.

D. Maintenance Data: For traffic coatings to include in maintenance manuals. Identify substrates

and types of traffic coatings applied. Include recommendations for periodic inspections,

cleaning, care, maintenance, and repair of traffic coatings.

E. Warranty: Special warranty specified in this Section.


A. Installer (Applicator) Qualifications: Manufacturer's authorized representative who is trained and approved for installation of trafflc coatings requ ired for this Project.

B. Source LImitations:

1. Obtain traffic coatings from a single manufacturer.

C. Mockups: Apply mockups to set quality standards for materials and execution.

1. Architect will select one representative surface for each traffic coating and each substrate to receive traffic coatings. Apply each coating to at least 100 sq. ft. (9.2 sq. m) of each substrate to demonstrate surface preparation, joint and crack treatment, thickness, texture, color, and standard of workmanship.

2. Remove and reapply mockups until they are approved by Architect.



07180 Pg 1 07/14/08



D. Preinslallation Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination."


A. Deliver materials in original packages and containers with seals unbroken and bearing manufacturer's labels showing the following information:

1. Manufacturer's brand name.

2. Type of material.

3. Directions for storage.

4. Date of manufacture and shelf life.

5. Lot or batch number.

6. Mixing and application instructions.

7. Color.

B. Store materials in a clean, dry location protected from exposure to direct sunlight. In storage areas, maintain environmental conditions within range recommended in writing by manufacturer.


A. Environmental Limitations: Apply traffic coatings within the range of ambient and substrate temperatures recommended in writing by manufacturer. Do not apply traffic coatings to damp or wet substrates, when temperatures are below 40 deg F (5 deg C), when relative humidity exceeds 85 percent, or when temperatures are less than 5 deg F (3 deg C) above dew point.

1. Do not apply traffic coatings in snow, rain, fog, or mist, or when such weather conditions are imminent during the application and curing period. Apply only when frost-free conditions occur throughout the depth of substrate.

B. Do not install traffic coating until items that will penetrate membrane have been installed.

1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which traffic coating manufacturer agrees to repair or replace traffic coatings that deteriorate during the specified warranty period. Warranty does not include deterioration or failure of traffic coating due to unusual weather phenomena, failure of prepared and treated substrate, formation of new substrate cracks exceeding 1/16 inch (1.6 mm) in width, fire, vandalism, or abuse by snowplow, maintenance equipment, and truck traffic.

1. Deterioration of traffic coatings includes the following:

a. Adhesive or cohesive failures.

b. Abrasion or tearing failures.

c. Surface crazing or spalling.

d. Intrusion of water, oils, gasoline, grease, salt, deicer chemicals, or acids into deck substrate.

2. Warranty Period: Five years from date of Substantial Completion.


07180 Pg 2 07/14/08



PART 2 - PRODUCTS

2.1 MATERIALS

A. Traffic Coatings: Complying with ASTM C 957.

B. Material Compatibility: Provide primers; base, intermediate, and topcoats; and miscellaneous materials that are compatible with one another and with substrate under conditions of service and application, as demonstrated by manufacturer based on testing and field experience.

2.2 TRAFFIC COATING

A. Products: Subject to compliance with requirements, provide one of the following:

1. Tremco Incorporated, Sealant/Waterproofing Division; Vulkem 350/351.

2. Carlisle Coatings & Waterproofing, Inc.; CCW-5013.

3. Degussa Building Systems, Sonneborn Brand Products; Sonoguard.

4. Neogard, Division of Jones-Blair; Peda-Guard.

5. Pecora Corporation; Pecora-Deck BOO-P.

6. 3M Specified Construction Products Division; Scotch-Clad P.

B. Primer: Manufacturer's standard factory-formulated primer recommended for substrate and conditions indicated.

C. Color: As selected by Architect from manufacturer's standard range.

D. Component Coat Thicknesses: As recommended by manufacturer for substrate and service conditions Indicated.

E. Aggregate: Uniformly graded, washed silica sand of particle sizes, shape, and minimum hardness recommended in writing by traffic coating manufacturer.

1. Spreading Rate: As recommended by manufacturer for substrate and service conditions indicated.


A. Joint Sealants: As specified in Division 7 Section "Joint Sealants."

B. Adhesive: Contact adhesive recommended in writing by traffic coating manufacturer.

C. Reinforcing Strip: Fiberglass mesh recommended in writing by traffic coating manufacturer.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Exam ine substrates, with Installer present, for compliance with requirements and for other conditions affecting performance of traffic coatings.


07180 Pg 3 07/14/08



1. Verify compatibility with and suitability of substrates.

2. Begin coating application only after minimum concrete curing and drying period recommended by traffic coating manufacturer has passed, after unsatisfactory conditions have been corrected, and after surfaces are dry.

3. Verify that substrates are visibly dry and free of moisture.

a. Test for moisture vapor transmission by plastic sheet method according to ASTM D 4263.

b. Test for moisture content by method recommended in writing by manufacturer.

4. Application of coating indicates acceptance of surfaces and conditions.

3.2 PREPARATION

A. Clean and prepare substrates according to ASTM C 1127 and manufacturer's written recommendations to produce clean, dust-free, dry substrate for traffic coating application.

B. Mask adjoining surfaces not receiving traffic coatings, deck drains, and other deck substrate penetrations to prevent spillage, leaking, and migration of coatings.

C. Concrete Substrates: Mechanically abrade concrete surfaces to a uniform profile according to ASTM D 4259. Do not acid etch.

1. Remove grease, oil, paints, and other penetrating contaminants from concrete.

2. Remove concrete fins, ridges, and other projections.

3. Remove laitance, glaze, efflorescence, curing compounds, concrete hardeners, formrelease agents, and other incompatible materials that might affect coating adhesion.

4. Remove remaining loose material to provide a sound surface, and clean surfaces according to ASTM 0 4258.

3.3 TERMINATIONS AND PENETRATIONS

A. Prepare vertical and horizontal surfaces at terminations and penetrations through traffic coatings and at expansion joints, drains, and sleeves according to ASTM C 1127 and manufacturer's written recommendations.

B. Provide sealant cants at penetrations and at reinforced and nonreinforced, deck-to-wall butt joints.

C. Terminate edges of deck-to-deck expansion joints with preparatory base-coat strip.

3.4 JOINT AND CRACK TREATMENT

A. Prepare, treat, rout, and fill joints and cracks in substrates according to ASTM C 1127 and manufacturer's written recommendations. Before coating surfaces, remove dust and dirt from joints and cracks according to ASTM 04258.

1. Comply with recommendations in ASTM C 1193 for joint-sealant installation.


07180 Pg 4 07/14108



3.5 TRAFFIC COATING APPLICATION

A. Apply traffic coating material according to ASTM C 1127 and manufacturer's written recommendations.

1. Start traffic coating application in presence of manufacturer's technical representative.

2. Verify that wet film thickness of each component coat complies with requirements every 100 sq. ft. (9 sq. m).

B. Apply traffic coatings to prepared wall terminations and vertical surfaces to height indicated, and omit aggregate on vertical surfaces.

C.

Cure traffic coatings according to manufacturer's written recommendations. contamination and damage during application and curing stages.

Prevent


A. Final Traffic Coating Inspection: Arrange for traffic coating manufacturer's technical personnel to inspect membrane installation on completion.

1. Notify Architect or Owner 48 hours in advance of date and time of inspection.

B. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

3.7 PROTECTING AND CLEANING

A. Protect traffic coatings from damage and wear during remainder of construction period.

B. Clean spillage from adjacent construction using cleaning agents and procedures recommended by manufacturer of affected construction.



07180Pg5 07/14/08


07210 BUILDING INSULATION

SECTION 07210 - BUILDING INSULATION

PART 1 - GENERAL



1.2 SUMMARY


1. Concealed building insulation.


1. Division 7 Sections "Metal Roof Panels" and "SBS-Modified Bituminous Membrane Roofing" for insulation specified as part of roofing construction.

2. Division 15 Section "Mechanical lnsulation."

1.3 DEFINITIONS

A. Mineral-Fiber Insulation: Insulation composed of rock-wool fibers, slag-wool fibers, or glass fibers; produced in boards and blanket with latter formed into baits (flat-cut lengths) or rolls.

1.4 SUBMITTALS



A. Source Limitations: Obtain each type of building insulation through one source from a single manufacturer.

B. Fire-Test-Response Characteristics: Provide insulation and related materials with the fire-teslresponse characteristics indicated, as determined by testing identical products per test method indicated below by UL or another testing and inspecting agency acceptable to authorities having jurisdiction. Identify materials with appropriate markings of applicable testing and inspecting agency.

1. Surface-Burning Characteristics: ASTM E 84.

2. Fire-Resistance Ratings: ASTM E 119.


07210 Pg 1 07/14/08




A. Protect insulation materials from physical damage and from deterioration by moisture, soiling, and other sources. Store inside and in a dry location. Comply with manufacturer's written instructions for handling, storing, and protecting during installation.

B. Protect plastic insulation as follows:

1. Do not expose to sunlight, except to extent necessary for period of installation and concealment.

2. Protect against ignition at all times. Do not deliver plastic insulating materials to Project site before installation time.

3. Complete installation and concealment of plastic materials as rapidly as possible in each area of construction.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection:

1. Products: Subject to compliance with requirements, provide one of the products specified.

2. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers specified.

2.2 GLASS-FIBER BOARD INSULATION

A. Manufacturers:

1. CertainTeed Corporation.

2. Johns Manville.

3. Knauf Fiber Glass.

4. Owens Corning.

B. Unfaced, Glass-Fiber Board Insulation: ASTM C 612, Type IA or Types IA and IB; with maximum flame-spread and smoke-developed indexes of 25 and 50, respectively; and with a nominal r-value of 4.3 per inch thickness.

2.3 GLASS-FIBER BLANKET INSULATION

A. Manufacturers:

1. CertainTeed Corporation.

2. Guardian Fiberglass, Inc.

3. Johns Manville.

4. Knauf Fiber Glass.

5. Owens Corning.


07210 Pg 2 07/14/08



B. Unfaced, Glass-Fiber Blanket Insulation: ASTM C 665, Type I (blankets without membrane facing); consisting of fibers; with maximum flame-spread and smoke-developed indexes of 25 and 50, respectively; passing ASTM E 136 for com bustion characteristics.

c. Where glass-fiber blanket insulation is indicated by the following thicknesses, provide blankets in batt or roll form with thermal resistances indicated:

1. 3-5/8 inches (92 mm) thick with a nominal R-value of 11.



4. 10 inches (254 mm) thick with a nominal R-value of 30.

2.4 AUXILIARY INSULATING MATERIALS

A. Adhesive for Bonding Insulation: Product with demonstrated capability to bond insulation securely to substrates indicated without damaging insulation and substrates.

2.5 INSULATION FASTENERS

A. Adhesively Attached, Spindle-Type Anchors: Plate welded to projecting spindle; capable of holding insulation of thickness indicated securely in position indicated with self-locking washer in place; and complying with the following requirements:

1. Plate: Perforated galvanized carbon-steel sheet, 0.030 inch (0.762 mm) thick by 2 inches (50 mm) square.

2. Spindle: Copper-coated, low carbon steel; fully annealed; 0.105 inch (2.67 mm) in diameter; length to suit depth of insulation indicated.

B. Insulation-Retaining Washers: Self-locking washers formed from 0.016-inch- (0.41-mm-) thick galvanized steel sheet, with beveled edge for increased stiffness, sized as required to hold insulation securely in place, but not less than 1-1/2 inches (38 mm) square or in diameter.

1. Protect ends with capped self-locking washers incorporating a spring steel insert to ensure permanent retention of cap in locations where spindle ends are exposed to human contact.

C. Insulation Standoff: Spacer fabricated from galvanized mild-steel sheet for fitting over spindle of insulation anchor to maintain air space of between face of insulation and substrate to which anchor is attached.

D. Anchor Adhesive: Product with demonstrated capability to bond insulation anchors securely to substrates indicated without damaging insulation, fasteners, and substrates.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance with requirements of Sections in which substrates and related work are specified and for other conditions affecting performance.


07210 Pg 3 07/14/08




3.2 PREPARATION

A. Clean substrates of substances harmful to insulation or vapor retarders, including removing projections capable of puncturing vapor retarders or of interfering with insulation attachment.


A. Comply with insulation manufacturer's written instructions applicable to products and application indicated.

B. Install insulation that is undamaged, dry, and unsoiled and that has not been left exposed at any time to ice, rain, and snow.

C. Extend insulation in thickness indicated to envelop entire area to be insulated. Cut and fit tightly around obstructions and fill voids with insulation. Remove projections that interfere with placement.

D. Water-Piping Coordination: If water piping is located within insulated exterior walls, coordinate location of piping to ensure that it is placed on warm side of insulation and insulation encapsulates piping.

E. For preformed insulating units, provide sizes to fit applications indicated and selected from manufacturer's standard thicknesses, widths, and lengths. Apply single layer of insulation units to produce thickness indicated unless multiple layers are otherwise shown or required to make up total thickness.

3.4 INSTALLATION OF GENERAL BUILDING INSULATION

A. Apply insulation units to substrates by method indicated, complying with manufacturer's written instructions. If no specific method is indicated, bond units to substrate with adhesive or use mechanical anchorage to provide permanent placement and support of units.

B. Install mineral-fiber insulation in cavities formed by framing members according to the following requirements:

1. Use insulation widths and lengths that fill the cavities formed by framing members. If more than one length is required to fill cavity, provide lengths that will produce a snug fit between ends.

2. Place insulation in cavities formed by framing members to produce a friction fit between edges of insulation and adjoining framing members.

3. Maintain 3-inch (76-mm) clearance of insulation around recessed lighting fixtures.

4. For metal-framed wall cavities where cavity heights exceed 96 inches (2438 mm), support unfaced blankets mechanically and support faced blankets by taping stapling flanges to flanges of metal studs.

C. Install board insulation on concrete substrates by adhesively attached, spindle-type insulation anchors as follows:

1. Fasten insulation anchors to concrete substrates with insulation anchor adhesive according to anchor manufacturer's written instructions. Space anchors according to


07210 Pg 4 07/14/08



insulation manufacturer's written instructions for insulation type, thickness, and application indicated.

2. Apply insulation standoffs to each spindle to create cavity width indicated between concrete substrate and insulation.

3. After adhesive has dried, install board insulation by pressing insulation into position over spindles and securing it tightly in place with insulation-retaining washers, taking care not to compress insulation below indicated thickness.

4. Where insulation will not be covered by other building materials, apply capped washers to tips of spindles.

3.5 INSTALLATION OF INSULATION IN CEILINGS FOR SOUND ATTENUATION

A. Where indicated on Drawings, install 3-inch- (76-mm-) thick, unfaced glass-fiber blanket insulation over suspended ceilings at partitions in a width that extends insulation 48 inches (1219 mm) on either side of partition.

3.6 PROTECTION

A Protect installed insulation from damage due to harmful weather exposures, physical abuse, and other causes. Provide temporary coverings or enclosures where insulation is subject to abuse and cannot be concealed and protected by permanent construction immediately after installation.



07210 Pg 5 07/14/08


07411 METAL ROOF PANELS

SECTION 07411 - METAL ROOF PANELS

PART 1 - GENERAL



1.2 SUMMARY

A. Section includes copper standing-seam metal roof panels.

1. Copper coil has been pre-purchased by the Owner (16 oz.lsq. ft., 24-inch wide coil panels) and will be made available to the metal roof panel fabricator. Material for exposed flashing and trim will have a pre-patina treatment to achieve the desired appearance.

B. This Section shall be worked in conjunction with Division 5 Sections "Steel Deck" and "ColdFormed Metal Framing" to provide a complete, fully warrantable, standing seam metal roof system.

C. Related Sections:

1. Division 5 Section "Steel Deck" for steel roof deck supporting metal roof panels.

2. Division 5 Section "Cold-Formed Metal Framing" for cold-formed metal framing supporting metal wall panels.

3. Division 7 Section "Sheet Metal Flashing and Trim" for field-formed fasciae, copings, flashings, roof drainage systems, and other sheet metal work not part of metal roof panel assemblies.

4. Division 7 Section "Joint Sealants" for field-applied sealants not otherwise specified in this Section.

1.3 SYSTEM DESCRIPTION

A. Integral Roof Assembly: The integrally engineered and tested structural roof assembly shall consist of steel trusses as specified in Division 5 Section "Cold-Formed Metal Framing", steel deck as specified in Division 5 Section "Steel Deck", and as specified herein glass-mat gypsum substrate board, rigid thermal insulation panels, glass-mat gypsum cover board, waterproofing membrane, copper standing-seam roof panels and all required fasteners and accessories to provide a complete and weathertight roof system, capable of meeting specified performance requirements.


A. General Performance: Metal roof panels shall comply with performance requirements without failure due to defective manufacture, fabrication, installation, or other defects in construction.


07411Pg1 07/14/08



B. Roofing System Design: Provide a roofing system that is identical to systems that have been successfully tested by a qualified testing and inspecting agency to resist uplift pressure calculated according to ASCE 7, ASTM E1592, the Florida Building Code, and as noted on the Structural Drawings.

1. Wind Loads and Uplift Pressures: As indicated on Drawings.

C. Delegated Design: Design metal roof panel assembly, including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated.

D. Air Infiltration: Air leakage through assembly of not more than 0.06 cfm/sq. ft. (0.3 LIs per sq. m) of roof area when tested according to ASTM E 1680 at the following test-pressure difference:

1. Test-Pressure Difference: Negative 1.57 Ibf/sq. ft. (75 Pa).

E. Water Penetration: No water penetration when tested according to ASTM E 1646 at the following test-pressure difference:

1. Test-Pressure Difference: 2.86 Ibf/sq. ft. (137 Pa).

F. Thermal Movements: Allow for thermal movements resulting from ambient and surface temperature changes. Base calculations on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C), material surfaces.

1.5 SUBMITTALS

A. Product Data: For each type of product indicated. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes for each type of roof panel and accessory.

B. Shop Drawings: Show fabrication and installation layouts of metal roof panels; details of edge conditions, side-seam and endlap joints, panel profiles, corners, anchorages, trim, flashings, closures, and accessories; and special details. Distinguish between factory- and fieldassembled work.

1. Accessories: Include details of the following items, at a scale of not less than 1-1/2 inches per 12 inches (1:10):

C. Delegated-Design Submittal: For metal roof panel assembly indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation.

D. Qualification Data: For qualified Installer and professional engineer.

E. Material Certificates: For thermal insulation, from manufacturer.

F. Field quality-control reports.

G. Maintenance Data: For metal roof panels to include in maintenance manuals.


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H. Warranties: Samples of special warranties.


A. Installer Qualifications: An employer of workers trained and approved by manufacturer.

B. Testing Agency Qualifications: Qualified according to ASTM E 329 for testing indicated.

C. Source Limitations: Obtain each type of metal roof panels from single source from single manufacturer.

D. Fire-Resistance Ratings: Where indicated, provide metal roof panels identical to those of assemblies tested for fire resistance per ASTM E 119 by a qualified testing agency. Identify products with appropriate markings of applicable testing agency.

1. Indicate design designations from UL's "Fire Resistance Directory" or from the listings of another qualified testing agency.

E. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for fabrication and installation.

1. Build mockup of typical roof eave, including fascia, as shown on Drawings; approximately four panels wide by full eave width, including insulation, underlayment, attachments, and accessories.

2. Approval of mockups does not constitute approval of deviations from the Contract Documents contained in mockups unless Architect specifically approves such deviations in writing.


F. Preinstallation Conference: Conduct conference at Project site.

1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting agency representative, metal roof panel Installer, metal roof panel manufacturer's representative, deck Installer, truss installer, and installers whose work interfaces with or affects metal roof panels including installers of roof accessories and roof-mounted equipment.

2. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.

3. Review methods and procedures related to metal roof panel installation, including manufacturer's written instructions.

4. Examine substrate conditions for compliance with requirements, including flatness and attachment to structural members.

5. Review structural loading limitations of deck during and after roofing.

6. Review flashings, special roof details, roof drainage, roof penetrations, equipment curbs, and condition of other construction that will affect metal roof panels.

7. Review governing regulations and requirements for insurance, certificates, and testing and inspecting if applicable.

B. Review temporary protection requirements for metal roof panel assembly during and after installation.

9. Review roof observation and repair procedures after metal roof panel installation.

10. Document proceedings, including corrective measures and actions required, and furnish copy of record to each participant.


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A. Deliver components, sheets, metal roof panels, and other manufactured items so as not to be damaged or deformed. Package metal roof panels for protection during transportation and handling.

8. Unload, store, and erect metal roof panels in a manner to prevent bending, warping, twisting, and surface damage.

C. Stack metal roof panels on platforms or pallets, covered with suitable weathertight and ventilated covering. Store metal roof panels to ensure dryness. Do not store metal roof panels in contact with other materials that might cause staining, denting, or other surface damage.

D. Protect strippable protective covering on metal roof panels from exposure to sunlight and high humidity, except to extent necessary for period of metal roof panel installation.


A. Weather Limitations: Proceed with installation only when existing and forecasted weather conditions permit metal roof panel work to be performed according to manufacturer's written instructions and warranty requirements.

B. Field Measurements: Verify actual dimensions of construction contiguous with metal roof panels by field measurements before fabrication.

1.9 COORDINATION

A. Coordinate sizes and locations of roof curbs, equipment supports, and roof penetrations with actual equipment provided.

B. Coordinate metal roof panels with rain drainage work, flashing, trim, and construction of decks, parapets, walls, and other adjoining work to provide a leakproof, secure, and noncorrosive installation.

1.10 WARRANTY

A. Upon completion of the work described in this section, as well as in Division 5 Sections "Steel Deck" and "Cold-Formed Metal Framing", the integral roof assembly manufacturer, fabricator and installer shall provide in one document a Ten-Year performance warranty, agreeing to repair or replace any and all roof assembly components that fail in materials, workmanship, weathertightness or performance within the specified warranty period.

PART 2 - PRODUCTS

2.1 PANEL MATERIALS

A Copper Sheet: ASTM B 370, cold-rolled copper sheet, HOD temper.

1. Copper coil has been pre-purchased by the Owner (16 oz.!sq. ft., 24-inch wide coil panels) and will be made available to the metal roof panel fabricator. Material for


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exposed flashing and trim will have a pre-patina treatment to achieve the desired appearance.

B. Panel Sealants:

1. Sealant Tape: Pressure-sensitive, 100 percent solids, gray polyisobutylene compound sealant tape with release-paper backing. Provide permanently elastic, nonsag, nontoxic, nonstaining tape 1/2 inch (13 mm) wide and 1/8 inch (3 mm) thick.

2. Joint Sealant: ASTM C 920; elastomeric polyurethane, polysulfide, or silicone sealant; of type, grade, class, and use classifications required to seal joints in metal roof panels and remain weathertight; and as recommended in writing by metal roof panel manufacturer.

3. Butyl-Rubber-Based, Solvent-Release Sealant: ASTM C 1311.

2.2 SUBSTRATE BOARDS

A. Glass-Mat Gypsum Sheathing Board: ASTM C 1177/C 1177M.

1. Type and Thickness: Type X, 5/8 inch (16 mm).

2. Product: Subject to compliance with requirements, provide Dens-Dek by Georgia-Pacific Corporation.

B. Substrate-Board Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosion-resistance provisions in FMG 4470, designed for fastening substrate board to substrate.

2.3 FIELD-INSTALLED THERMAL INSULATION

A. Unfaced, Polyisocyanurate Board Insulation: ASTM C 591, Type II, compressive strength of 35 psi (240 kPa), with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, based on tests performed.

2.4 COVER BOARDS

A. Glass-Mat Gypsum Sheathing Board: ASTM C 1177/C 1177M.

1. Type and Thickness: Type X, 5/8 inch (16 mm).

2. Product: Subject to compliance with requirements, provide Dens-Dek by Georgia-Pacific Corporation.

B. Cover-Board Fasteners: Factory-coated steel fasteners and metal or plastic plates complying with corrosion-resistance provisions in FMG 4470, designed for fastening board to substrate.

2.5 UNDERLAYMENT MATERIALS

A. Self-Adhering, High-Temperature Sheet: 30 to 40 mils (0.76 to 1.0 mm) thick rmrumum, consisting of slip-resisting, polyethylene-film top surface laminated to layer of butyl or SBSmodified asphalt adhesive, with release-paper backing; cold applied. Provide primer when recommended by underlayment manufacturer.

1. Thermal Stability: Stable after testing at 240 deg F (116 deg C); ASTM D 1970.


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2. Low-Temperature Flexibility: Passes after testing at minus 20 deg F (29 deg C); ASTM D 1970.

3. Products: Subject to compliance with requirements, provide one of the following:

a. Carlisle Coatings & Waterproofing Inc., Div. of Carlisle Companies Inc.;

CCW WIP 300HT.

b. Grace Construction Products; a unit of Grace, W. R. & Co.; Ultra.

c. Henry Company; Blueskin PE200 HT.

d. Metal-Feb Manufacturing, LLC; MetShield.

e. Owens Corning; WeatherLock Metal High Temperature Underlayment.

B. Slip Sheet: Manufacturer's recommended slip sheet, of type required for application.

2.6 MISCELLANEOUS METAL FRAMING

A. Miscellaneous Metal Framing, General: ASTM C 645, cold-formed metallic-coated steel sheet, ASTM A 653/A 653M, G60 (21BO) hot-dip galvanized or coating with equivalent corrosion resistance unless otherwise indicated.

B. Fasteners for Miscellaneous Metal Framing: Of type, material, size, corrosion resistance, holding power, and other properties required to fasten miscellaneous metal framing members to substrates.


A. Panel Fasteners: Self-tapping screws, bolts, nuts, self-locking rivets and bolts, end-welded studs, and other suitable fasteners designed to withstand design loads. Provide exposed fasteners with heads matching color of metal roof panels by means of plastic caps or factoryapplied coating. Provide EPDM, PVC, or neoprene sealing washers.

B. Bitum inous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil (0.4- mm) dry film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers, sulfur components, and other deleterious impurities.

C. Solder for Copper: ASTM B32, Grade Sn50, 50 percent tin and 50 percent lead.

2.B STANDING-SEAM METAL ROOF PANELS

A. General: Provide factory-formed metal roof panels designed to be installed by lapping and interconnecting raised side edges of adjacent panels with joint type indicated and mechanically attaching panels to supports using concealed clips in side laps. Include clips, cleats, pressure plates, and accessories required for weathertight installation.

B. Vertical-Rib, Double-Lock Seamed-Joint, Standing-Seam Metal Roof Panels: Formed with vertical ribs at panel edges and intermediate stiffening ribs symmetrically spaced between ribs; designed for sequential installation by mechanically attaching panels to supports using concealed clips located under one side of panels and engaging opposite edge of adjacent panels, and mechanically seaming panels together.

1. Panel Coverage: 15 inches.

2. Panel Height: 1.5 inches.


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2.9 ACCESSORIES

A. Roof Panel Accessories: Provide components approved by roof panel manufacturer and as required for a complete metal roof panel assembly including trim, copings, fasciae, corner units, ridge closures, clips, flashings, sealants, gaskets, fillers, closure strips, and similar items. Match material and finish of metal roof panels unless otherwise indicated.

1. Closures: Provide closures at eaves and ridges, fabricated of same metal as metal roof panels.

2. Closure Strips: Closed-cell, expanded, cellular, rubber or crosslinked, polyolefin-foam or closed-cell laminated polyethylene; minimum t-inch- (2S-mm-) thick, flexible closure strips; cut or premolded to match metal roof panel profile. Provide closure strips where indicated or necessary to ensure weathertight construction.

3. Backing Plates: Provide metal backing plates at panel end splices, fabricated from material recommended by manufacturer.

B. Flashing and Trim: Formed from same material as roof panels. Provide flashing and trim as required to seal against weather and to provide finished appearance. Locations include, but are not limited to, eaves, rakes, corners, bases, framed openings, ridges, fasciae, and fillers. Finish flashing and trim with same finish system as adjacent metal roof panels.

1. Refer to Division 7 Section "Sheet Metal Flashing and Trim."

2.10 FABRICATION

A. Fabricate and finish metal roof panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated performance requirements. Comply with indicated profiles and with dimensional and structural requirements.

B. Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel.

C. Fabricate metal roof panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weathertight and minimize noise from movements within panel assembly.

D. Sheet Metal Accessories: Fabricate flashing and trim to comply with recommendations in SMACNA's "Architectural Sheet Metal Manual" that apply to the design, dimensions, metal, and other characteristics of item indicated.

1. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.

2. End Seams for Aluminum: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.

3. End Seams for Other Than Aluminum: Fabricate nonmoving seams with flat-lock seams.

Tin edges to be seamed, form seams, and solder.

4. Sealed Joints: Form nonexpansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.

5. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.


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6. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA's "Architectural Sheet Metal Manual" or by metal roof panel manufacturer for application, but not less than thickness of metal being secured.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, metal roof panel supports, and other conditions affecting performance of the Work.

B. Examine roughing-in for components and systems penetrating metal roof panels to verify actual locations of penetrations relative to seam locations of metal roof panels before metal roof panel installation.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Clean substrates of substances harmful to insulation, including removing projections capable of interfering with insulation attachment.

B. Substrate Board: Install substrate boards over roof deck on entire roof surface. Attach with substrate-board fasteners.

1. Install substrate board with long joints in continuous straight lines, perpendicular to roof slopes with end joints staggered between rows. Tightly butt substrate boards together.

C. Board Insulation: Extend insulation in thickness indicated to cover entire roof. Comply with installation requirements in Division 7 Section "Building Insulation."

1. Erect insulation and hold in place with Z-shaped furring members spaced 24 inches (610 mm) o.c. Securely attach narrow flanges of furring members to roof deck with screws spaced 24 inches (600 mm) o.c.

D. Cover Board: Install cover boards over roof deck on entire roof surface. Attach with coverboard fasteners.

1. Install board with long joints in continuous straight lines, perpendicular to roof slopes with end joints staggered between rows. Tightly butt boards together.

3.3 UNDERLAYMENT INSTALLATION

A. Self-Adhering Sheet Underlayment: Apply primer if required by manufacturer. Comply with temperature restrictions of underlayment manufacturer for installation. Apply over entire roof deck, wrinkle free, in shingle fashion to shed water, and with end laps of not less than 6 inches (150 mm) staggered 24 inches (600 mm) between courses. Overlap side edges not less than 3-1/2 inches (90 mm). Roll laps with roller. Cover underlayment within 14 days.

B. Apply slip sheet over underlayment before installing metal roof panels.


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C. Install flashings to cover underlayment to comply with requirements specified in Division 7 Section "Sheet Metal Flashing and Trim."

3.4 METAL ROOF PANEL INSTALLATION, GENERAL

A. Provide metal roof panels of full length from eave to ridge unless otherwise indicated or restricted by shipping limitations.

B. Thermal Movement. Rigidly fasten metal roof panels to structure at one and only one location for each panel. Allow remainder of panel to move freely for thermal expansion and contraction. Predrill panels for fasteners.

1. Avoid attaching accessories through roof panels in a manner that will inhibit thermal movement.

C. Install metal roof panels as follows:

1. Commence metal roof panel installation and install minimum of 300 sq. ft. (27.8 sq. m.) in

presence of factory-authorized representative.

2. Field cutting of metal panels by torch is not permitted.

3. Locate and space fastenings in uniform vertical and horizontal alignment.

4. Provide metal closures at rake edges, rake walls and each side of ridge and hip caps.

5. Flash and seal metal roof panels with weather closures at eaves, rakes, and perimeter of all openings.

6. Install ridge and hip caps as metal roof panel work proceeds.

7. End Splices: Locate panel end splices over, but not attached to, structural supports.

Stagger panel end splices 10 avoid a four-panel splice condition.

8. Install metal flashing to allow moisture to run over and off metal roof panels.

D. Fasteners: Use copper, stainless-steel, or hardware-bronze fasteners.

E. Anchor Clips: Anchor metal roof panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturers' written instructions.

F. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating, by applying rubberized-asphalt underlayment to each contact surface, or by other permanent separation as recommended by metal roof panel manufacturer.

1. Coat back side of roof panels with bituminous coating where roof panels will contact wood, ferrous metal, or cementitious construction.

G. Joint Sealers: Install gaskets, joint fillers, and sealants where indicated and where required for weatherproof performance of metal roof panel assemblies. Provide types of gaskets, fillers, and sealants indicated or, if not indicated, types recommended by metal roof panel manufacturer.

1. Seal melal roof panel end laps with double beads of tape or sealant, full width of panel.

Seal side joints where recommended by metal roof panel manufacturer.

2. Prepare joints and apply sealants to comply with requirements in Division 7 Section "Joint Sealants."


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3.5 METAL ROOF PANEL INSTALLATION

A. Standing-Seam Metal Roof Panels: Fasten metal roof panels to supports with concealed clips at each standing-seam joint at location, spacing, and with fasteners recommended by manufacturer.

1. Install clips to supports with self-tapping fasteners.

2. Install pressure plates at locations indicated in manufacturer's written installation instructions.

3. Seamed Joint: Crimp standing seams with manufacturer-approved, motorized seamer tool so clip, metal roof panel, and factory-applied sealant are completely engaged.

3.6 ACCESSORY INSTALLATION

A. General: Install accessories with positive anchorage to building and weathertight mounting and provide for thermal expansion. Coordinate installation with flashings and other components.

1. Install components required for a complete metal roof panel assembly including trim, copings, ridge closures, seam covers, flashings, sealants, gaskets, fillers, closure strips, and similar items.

B. Flashing and Trim: Comply with performance requirements, manufacturer's written installation instructions, and SMACNA's "Architectural Sheet Metal Manual." Provide concealed fasteners where possible, and set units true to line and level as indicated. Install work with laps, joints, and seams that will be permanently watertight and weather resistant.

1. Install exposed flashing and trim that is without excessive oil canning, buckling, and tool marks and that is true to line and levels indicated, with exposed edges folded back to form hems. Install sheet metal flashing and trim to fit substrates and to result in waterproof and weather-resistant performance.

2. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim.

Space movement joints at a maximum of 10 feet (3 m) with no joints allowed within 24 inches (600 mm) of corner or intersection. Where lapped expansion provisions cannot be used or would not be sufficiently weather resistant and waterproof, form expansion joints of intermeshing hooked flanges, not less than 1 inch (25 mm) deep, filled with mastic sealant (concealed within joints).

3.7 ERECTION TOLERANCES

A. Installation Tolerances: Shim and align metal roof panel units within installed tolerance of 1/4 inch in 20 feet (6 mm in 6 m) on slope and location lines as indicated and within 118-inch (3-mm) offset of adjoining faces and of alignment of matching profiles.


A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect metal roof panel installation, including accessories. Report results in writing.

B. Remove and replace applications of metal roof panels where inspections indicate that they do not comply with specified requirements.


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C. Additional inspections, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

3.9 CLEANING

A Remove temporary protective coverings and strippable films, if any, as metal roof panels are installed unless otherwise indicated in manufacturer's written installation instructions. On completion of metal roof panel installation, clean finished surfaces as recommended by metal roof panel manufacturer. Maintain in a clean condition during construction.

B. Replace metal roof panels that have been damaged or have deteriorated beyond successful repair by finish touchup or similar minor repair procedures.



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41470201 SBS-MODIFIED BITUMINOUS MEMBRANE ROOFING

SECTION 07552 - SBS-MODIFIED BITUMINOUS MEMBRANE ROOFING

PART 1 - GENERAL

1.1 RELATED DOCUM ENTS


1.2 SUMMARY


1. SBS-modified bituminous membrane roofing.


1. Division 3 Section "Lightweight Insulating Concrte" for roof insulation.

2. Division 5 Section "Roof Deck Assembly" for work associated with steep-slope roof.

3. Division 7 Section "Metal Roof Panels" for standing-seam metal roof.

4. Division 7 Section "Sheet Metal Flashing and Trim" for metal roof penetration flashings, flashings, and counterflashings.

1.3 DEFINITIONS

A. Roofing Terminology: Refer to ASTM D 1079 and glossary of NRCA's "The NRCA Roofing and Waterproofing Manual" for definition of terms related to roofing work in this Section.


A. General: Provide installed roofing membrane and base flashings that remain watertight; do not permit the passage of water; and resist specified uplift pressures, thermally induced movement, and exposure to weather without failure.

B. Material Compatibility: Provide roofing materials that are compatible with one another under conditions of service and application required, as demonstrated by roofing manufacturer based on testing and field experience.

C. Roofing System Design: Provide a roofing system that is identical to systems that have been successfully tested by a qualified testing and inspecting agency to resist uplift pressure calculated according to ASCE 7, the Florida Building Code, and as noted on the Structural Drawings.

1. Wind Loads and Uplift Pressures: As indicated on Drawings.

1.5 SUBMITTALS



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B. Shop Drawings: For roofing system. Include plans, elevations, sections, details, and attachments to other Work.

1. Base flashings, cants, and membrane terminations.

2. Crickets, saddles, and tapered edge strips, including slopes.

C. Installer Certificates: Signed by roofing system manufacturer certifying that Installer is approved, authorized, or licensed by manufacturer to install roofing system.

D. Manufacturer Certificates: Signed by roofing manufacturer certifying that roofing system complies with requirements specified in "Performance Requirements" Article.

1. Submit evidence of meeting performance requirements.

2. Submit Florida Product Approval documentation.

E. Installation Instructions: Roofing system manufacturer's written installation instructions and applicable recommendations of ARMAlNRCA's "Quality Control Guidelines for the Application of Polymer Modified Bitumen Roofing."

F. Maintenance Data: For roofing system to include in maintenance manuals.

G. Warranties: Special warranties specified in this Section.

H. Inspection Report: Copy of roofing system manufacturer's inspection report of completed roofing installation.


A. Installer Qualifications: A qualified firm that is approved, authorized, or licensed by roofing system manufacturer to install manufacturer's product and that is eligible to receive manufacturer's warranty.

B. Manufacturer Qualifications: A qualified manufacturer that has UL listing for roofing system identical to that used for this Project.

C. Testing Agency Qualifications: An independent testing agency with the experience and capability to conduct the testing indicated, as documented according to ASTM E 548.

D. Source Limitations: Obtain components for roofing system from or approved by roofing system m a nufactu rer.

E. Fire-Test-Response Characteristics: Provide roofing materials with the fire-test-response characteristics indicated as determined by testing identical products per test method below by UL, FMG, or another testing and inspecting agency acceptable to authorities having jurisdiction. Materials shall be identified with appropriate markings of applicable testing and inspecting agency.

1. Exterior Fire-Test Exposure: Class A; ASTM E 108, for application and roof slopes indicated.

2. Fire-Resistance Ratings: ASTM E 119, for fire-resistance-rated roof assemblies of which roofing system is a part.


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F. Preinstallation Conference: Conduct conference at Project site. Comply with requirements in Division 1 Section "Project Management and Coordination." Review methods and procedures related to roofing system including, but not limited to, the following:

1. Meet with Owner, Architect, Owner's insurer if applicable, testing and inspecting agency representative, roofing Installer, roofinq system manufacturer's representative, deck Installer, and installers whose work interfaces with or affects roofing including installers of roof accessories and roof-mounted equipment.

2. Review methods and procedures related to roofing installation, including manufacturer's written instructions.

3. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.

4. Examine deck substrate conditions and finishes for compliance with requirements, including flatness and fastening.

5. Review structural loading limitations of roof deck during and after roofing.

6. Review base flashings, special roofing details, roof drainage, roof penetrations, equipment curbs, and condition of other construction that will affect roofing system.

7. Review governing regulations and requirements for insurance and certificates if applicable.

B. Review temporary protection requirements for roofing system during and after installation.

9. Review roof observation and repair procedures after roofing installation.


A. Deliver roofing materials to Project site in original containers with seals unbroken and labeled with manufacturer's name, product brand name and type, date of manufacture, and directions for storage.

B. Store liquid materials in their original undamaged containers in a clean, dry, protected location and within the temperature range required by roofing system manufacturer. Protect stored liquid material from direct sunlight.

1. Discard and legally dispose of liquid material that cannot be applied within its stated shelf life.

C. Handle and store roofing materials and place equipment in a manner to avoid permanent deflection of deck.


A. Weather Limitations: Proceed with installation only when existing and forecasted weather conditions permit roofing system to be installed according to manufacturer's written instructions and warranty requirements.

1.9 WARRANTY

A. Special Warranty: Manufacturer's standard form, without monetary limitation, in which manufacturer agrees to repair or replace components of roofing system that fail in materials or workmanship within specified warranty period. Failure includes roof leaks.


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1. Special warranty includes roofing membrane, base flashings, roofing membrane accessories, roof insulation system, fasteners, walkway products and other components of roofing system.

2. Warranty Period: 20 years from date of Substantial Completion.

3. Roof insulation system covered under the warranty includes the lightweight insulating concrete consisting of aggregate fill, polystyrene panels and base sheet fasteners. Refer to Division 3 Section "Lightweight Insulating Concrete." All repair or replacement costs covered under the warranty shall be borne by the roofing membrane manufacturer.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. SBS-Modified Bituminous Membrane Roofing:

a. Siplast, Inc. (Basis of Design).

b. Firestone Building Products Company.

c. GAF Materials Corporation.

d. Johns Manville International, Inc.

e. Soprema Roofing and Waterproofing Inc.

B. In other Part 2 articles where titles below introduce lists, the following requirements apply for product selection:

1. Products: Subject to com pliance with requirements, provide one of the products specified.

2. Manufacturers: Subject to compliance with requirements, provide products by the manufacturers specified.

2.2 SBS-MODIFIED ASPHALT-SHEET MATERIALS

A. Roofing Membrane Sheet: ASTM D 6163, Grade S, Type I or II, glass-fiber-reinforced, SBSmodified asphalt sheet; smooth surfaced; suitable for application method specified.

B. Roofing Membrane Cap Sheet: ASTM D 6163, Grade G, Type I or II, glass-fiber-reinforced, SBS-modified asphalt sheet; granular surfaced; suitable for application method specified, and as follows:

1. Granule Color: Gray.

2.3 BASE FLASHING SHEET MATERIALS

A. Backer Sheet: ASTM D 6163, Grade S, Type I or II, glass-fiber-reinforced, SBS-modified asphalt sheet; smooth surfaced; suitable for application method specified.

B. Flashing Cap Sheet: ASTM D 6298, glass-fiber-reinforced, SBS-modified asphalt sheet; metalfoil surfaced; suitable for application method specified, and as follows:


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1. Foil Surfacing: Aluminum.

2.4 AUXILIARY ROOFING MEMBRANE MATERIALS

A. General: Auxiliary materials recommended by roofing system manufacturer for intended use and compatible with roofing membrane.

B. Cold-Applied Adhesive: Roofing system manufacturer's standard asphalt-based, one- or twopart, asbestos-free, cold-applied adhesive specially formulated for compatibility and use with insulation, roofing membrane and base flashings.

C. Mastic Sealant: Polyisobutylene, plain or modified bitumen, non hardening, nonmigrating, nonskinning, and nondrying.

D. Fasteners: Factory-coated steel fasteners and metal or plastic plates meeting corrosionresistance provisions in FMG 4470, designed for fastening roofing membrane components to substrate, tested by manufacturer for required pullout strength, and acceptable to roofing system manufacturer.

E. Metal Flashing Sheet: Metal flashing sheet is specified in Division 7 Section "Sheet Metal Flashing and Trim."

F. Miscellaneous Accessories: Provide miscellaneous accessories recommended by roofing system manufacturer.

2.5 ROOF INSULATION

A. Refer to Division 3 Section "Lightweight Insulating Concrete."

2.6 WALKWAYS

A. Walkway Pads: Mineral-granule-surfaced, reinforced asphaltic composition, slip-resisting pads, manufactured as a traffic pad for foot traffic and acceptable to roofing system manufacturer, 1/2 inch (13 mm) thick, minimum.

1. Pad Size: As shown on Drawings.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with the following requirements and other conditions affecting performance of roofing system:

1. Verify that roof openings and penetrations are in place and set and braced and that roof drains are securely clamped in place.

2. Verify that cants, blocking, curbs, and nailers are securely anchored to roof deck at penetrations and terminations and that nailers match thicknesses of insulation.

3. Verify that surface plane flatness and fastening of steel roof deck complies with requirements in Division 5.


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3.2 PREPARATION

A. Clean substrate of dust, debris, moisture, and other substances detrimental to roofing installation according to roofing system manufacturer's written instructions. Remove sharp projections.

B. Prevent materials from entering and clogging roof drains and conductors and from spilling or migrating onto surfaces of other construction. Remove roof-drain plugs when no work is taking place or when rain is forecast.

3.3 INSULATION INSTALLATION

A Refer to Division 3 Section "Lightweight Insulating Concrete."

3.4 ROOFING MEMBRANE INSTALLATION, GENERAL

A. Install roofing membrane system according to roofing system manufacturer's written instructions and applicable recommendations of ARMA/NRCA's "Quality Control Guidelines for the Application of Polymer Modified Bitumen Roofing."

B. Start installation of roofing membrane in presence of roofing system manufacturer's technical personnel.

C. Cooperate with testing and inspecting agencies engaged or required to perform services for installing roofing system.

D. Coordinate installing roofing system so insulation and other components of the roofing membrane system not permanently exposed are not subjected to precipitation or left uncovered at the end of the workday or when rain is forecast.

1. Provide tie-efts at end of each day's work to cover exposed roofing membrane sheets and insulation with a course of coated felt set in roofing cement or hot roofing asphalt with joints and edges sealed.

2. Complete terminations and base flashings and provide temporary seals to prevent water from entering completed sections of roofing system.

3. Remove and discard temporary seals before beginning work on adjoining roofing.

3.5 SBS-MODIFIED BITUMINOUS MEMBRANE INSTALLATION

A. Install modified bituminous roofing membrane sheet and cap sheet according to roofing manufacturer's written instructions, starting at low point of roofing system. Extend roofing membrane sheets over and terminate beyond cants, installing as follows:

1. Adhere to substrate in cold-applied adhesive.

2. Unroll roofing membrane sheets and allow them to relax for minimum time period required by manufacturer.

B. Laps: Accurately align roofing membrane sheets, without stretching, and maintain uniform side and end laps. Stagger end laps. Completely bond and seal laps, leaving no voids.


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1. Repair tears and voids in laps and lapped seams not completely sealed.

2. Apply roofing granules to cover exuded bead at laps while bead is hot.

C. Install roofing membrane sheets so side and end laps shed water.

3.6 FLASHING AND STRIPPING INSTALLATION

A. Install base flashing over cant strips and other sloping and vertical surfaces, at roof edges, and at penetrations through roof, and secure to substrates according to roofing system manufacturer's written instructions and as follows:

1. Prime substrates with asphalt primer if required by roofing system manufacturer.

2. Backer Sheet Application: Mechanically fasten backer sheet to walls or parapets.

Adhere backer sheet over roofing membrane at cants in cold-applied adhesive.

3. Flashing Sheet Application: Adhere flashing sheet to substrate in cold-applied adhesive at rate required by roofing system manufacturer.

B. Extend base flashing up walls or parapets a minimum of 8 inches (200 mm) above roofing membrane and 4 inches (100 mm) onto field of roofing membrane.

C. Mechanically fasten top of base flashing securely at terminations and perimeter of roofing.

D. Install roofing membrane cap-sheet stripping where metal flanges and edgings are set on membrane roofing according to roofing system manufacturer's written instructions.

E. Roof Drains: Set metal flashing in bed of asphalt roofing cement on completed roofing membrane. Cover metal flashing with roofing membrane cap-sheet stripping and extend a minimum of 6 inches (150 mm) beyond edge of metal flashing onto field of roofing membrane. Clamp roofing membrane, metal flashing, and stripping into roof-drain clamping ring.

1. Install stripping according to roofing system manufacturer's written instructions.

3.7 WALKWAY INSTALLATION

A. Walkway Pads: Install walkway pads using units of size indicated or, if not indicated, of manufacturer's standard size according to walkway pad manufacturer's written instructions.

1. Set walkway pads in cold-applied adhesive.


A. Test Cuts: Test specimens will be removed to evaluate problems observed during qualityassurance inspections of roofing membrane as follows:

1. Approximate quantities of components within roofing membrane will be determined according to ASTM D 3617.

2. Test specimens will be examined for interply voids according to ASTM D 3617 and to comply with criteria established in Appendix 3 of ARMAlNRCA's "Quality Control Guidelines for the Application of Polymer Modified Bitumen Roofing."

3. Repair areas where test cuts were made according to roofing system manufacturer's written instructions.


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B. Final Roof Inspection: Arrange for roofing system manufacturer's technical personnel to inspect roofing installation on completion and submit report to Architect.

1. Notify Architect or Owner 48 hours in advance of date and time of inspection.

C. Repair or remove and replace components of roofing system where test results or inspections indicate that they do not comply with specified requirements.

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

E. Roofing system will be considered defective if it does not pass tests and inspections.

3.9 PROTECTING AND CLEANING

A. Protect roofing system from damage and wear during remainder of construction period. When remaining construction will not affect or endanger roofing, inspect roofing for deterioration and damage, describing its nature and extent in a written report, with copies to Architect and Owner.

B. Correct deficiencies in or remove roofing system that does not comply with requirements, repair substrates. and repair or reinstall roofing system to a condition free of damage and deterioration at time of Substantial Completion and according to warranty requirements.



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07620 SHEET METAL FLASHING AND TRIM

SECTION 07620 - SHEET METAL FLASHING AND TRIM

PART 1 - GENERAL



1.2 SUMMARY

A. This Section sheet metal flashing and trim as shown on the Drawings and specified herein.

1. Copper coil has been pre-purchased by the Owner (16 oz.lsq. ft., 24-inch wide coil panels) and will be made available to the sheet metal flashing and trim fabricator. Material for exposed flashing and trim will have a pre-patina treatment to achieve the desired appearance. Refer to Division 7 Section "Metal Roof Panels" for additional information.


1. Division 6 Section "Rough Carpentry" for wood nailers, curbs, and blocking.

2. Division 7 Section "Metal Roof Panels" for factory-formed metal roof panels and flashing and trim not part of sheet metal flashing and trim.

3. Division 7 Section "SBS-Modified Bituminous Membrane Roofing" for installing sheet metal flashing and trim integral with roofing membrane.

4. Division 7 Section "Roof Accessories" for roof hatches.

5. Division 7 Section "Joint Sealants" for field-applied sheet metal flashing and trim sealants.


A. General: Install sheet metal flashing and trim to withstand wind loads, structural movement, thermally induced movement, and exposure to weather without falling, rattling, leaking, and fastener disengagement.

B. Thermal Movements: Provide sheet metal flashing and trim that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, hole elongation, overstressing of components, failure of joint sealants, failure of connections, and other detrimental effects. Provide clips that resist rotation and avoid shear stress as a result of sheet metal and trim thermal movements. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C), material surfaces.

c. Water Infiltration: Provide sheet metal flashing and trim that do not allow water infiltration to building interior.


07620 Pg 1 07/14/08



1.4 SUBMITTALS

A. Product Data: For reglets. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes.

B. Shop Drawings: Show layouts of sheet metal flashing and trim, including plans and elevations.

Distinguish between shop- and field-assembled work. Include the following:

1. Identify material, thickness, weight, and finish for each item and location in Project.

2. Details for forming sheet metal flashing and trim, including profiles, shapes, seams, and dimensions.

3. Details for fastening, joining, supporting, and anchoring sheet metal flashing and trim, including fasteners, clips, cleats, and attachments to adjoining work.

1.5 QUALlTY ASSURANCE

A. Sheet Metal Flashing and Trim Standard: Comply with SMACNA's "Architectural Sheet Metal Manual" unless more stringent requirements are specified or shown on Drawings.

B. Copper Sheet Metal Standard: Comply with CDA's "Copper in Architecture Handbook."

Conform to dimensions and profiles shown unless more stringent requirements are indicated.

C. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination."

1. Meet with Owner, Architect, Owner's insurer if applicable, Installer, and installers whose work interfaces with or affects sheet metal flashing and trim including installers of roofing materials, roof accessories, unit skylights, and roof-mounted equipment.

2. Review methods and procedures related to sheet metal flashing and trim.

3. Examine substrate conditions for compliance with requirements, including flatness and attachment to structural members.

4. Document proceedings, including corrective measures and actions required, and furnish copy of record to each participant.

1.6 DELIVERY, STORAGE, AND HANDLlNG

A. Deliver sheet metal flashing materials and fabrications undamaged. Protect sheet metal flashing and trim materials and fabrications during transportation and handling.

B. Unload, store, and install sheet metal flashing materials and fabrications in a manner to prevent bending, warping, twisting, and surface damage.

C. Slack materials on platforms or pallets, covered with suitable weathertight and ventilated covering. Do not store sheet metal flashing and trim materials in contact with other materials that might cause staining, denting, or other surface damage.

1.7 COORDINATION

A. Coordinate installation of sheet metal flashing and trim with interfacing and adjoining construction to provide a leakproof, secure, and noncorrosive installation.


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PART 2 - PRODUCTS

2.1 SHEET METALS

B.
2.2
A.
B.
C.
2.3
A. A. Copper Sheet: ASTM B 370, cold-rolled copper sheet, HOO or H01 temper.

1. Copper coil has been pre-purchased by the Owner (16 oz.lsq. ft., 24-inch wide coil panels) and will be made available to the sheet metal flashing and trim fabricator. Material for exposed flashing and trim will have a pre-patina treatment to achieve the desired appearance. Refer to Division 7 Section "Metal Roof Panels" for additional information.

Lead Sheet: ASTM B 749, Type L51121, copper-bearing lead sheet.

UNDERLAYMENT MATERIALS

Polyethylene Sheet 6-mil- (O.15-mm-) thick polyethylene sheet complying with ASTM 04397.

Felts: ASTM D 226, Type II (No. 30), asphalt-saturated organic felt, non perforated.

Slip Sheet: Rosin-sized paper, minimum 31b/100 sq. ft. (0.16 kg/sq. m).

MISCELLANEOUS MATERIALS

General: Provide materials and types of fasteners, solder, welding rods, protective coatings, separators, sealants, and other miscellaneous items as required for complete sheet metal flashing and trim installation.

B. Fasteners: Wood screws, annular threaded nails, self-tapping screws, self-locking rivets and bolts, and other suitable fasteners designed to withstand design loads.

1. Fasteners for Copper Sheet: Copper, hardware bronze or Series 300 stainless steel.

2. Exposed Fasteners: Heads matching color of sheet metal by means of plastic caps or factory-applied coating.

3. Fasteners for Flashing and Trim: Blind fasteners or self-drilling screws, gasketed, with hex washer head.

4. Blind Fasteners: High-strength aluminum or stainless-steel rivets.

5. Spikes and Ferrules: Same material as gutter; with spike with ferrule matching internal gutter width.

C. Solder for Copper: ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead.

D. Solder for Lead: ASTM B 32, Grade Sn50, 50 percent tin and 50 percent lead.

E. Burning Rod for Lead: Same composition as lead sheet.

F. Sealing Tape: Pressure-sensitive, 100 percent solids, polyisobutylene compound sealing tape with release-paper backing. Provide permanently elastic, nonsag, nontoxic, nonstaining tape.

G. Elastomeric Sealant: ASTM C 920, elastomeric polymer sealant; of type, grade, class, and use classifications required to seal joints in sheet metal flashing and trim and remain watertight.


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H. Butyl Sealant: ASTM C 1311, single-component, solvent-release butyl rubber sealant, polyisobutylene plasticized, heavy bodied for hooked-type expansion joints with limited movement.

I. Bitum inous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, com pounded for 15-mil (0.4- mm) dry film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers, sulfur components, and other deleterious impurities.

J. Asphalt Roofing Cement: ASTM D 4586, asbestos free, of consistency required for application.

2.4 MANUFACTURED SHEET METAL FLASHING AND TRIM

A. Reglets: Units of type, material, and profile indicated, formed to provide secure interlocking of separate reglet and counterflashing pieces, and compatible with flashing indicated.


a. Cheney Flashing Company, Inc.

b. Fry Reglet Corporation.

c. Heckmann Building Products Inc.

d. Hickman, W. P. Company.

e. Keystone Flashing Company, Inc.

f. Sandell Manufacturing Company, Inc.

2. Material: Copper, 16 oz./sq. ft. (0.55 mm thick).

3. Surface-Mounted Type: Provide with slotted holes for fastening to substrate, with neoprene or other suitable weatherproofing washers, and with channel for sealant at top edge.

4. Stucco Type: Provide with upturned fastening flange and extension leg of length to match thickness of applied finish materials.

5. Concrete Type: Provide temporary closure tape to keep reg let free of concrete materials, special fasteners for attaching reglet to concrete forms, and guides to ensure alignment of reglet section ends.

6. Masonry Type: Provide with offset top flange for embedment in masonry mortar joint.

7. Flexible Flashing Retainer: Provide resilient plastic or rubber accessory to secure flexible flashing in reglet where clearance does not permit use of standard metal counterflashing or where Drawings show reglet without metal counterflashing.

8. Counterflashing Wind-Restraint Clips: Provide clips to be installed before counterflashing to prevent wind uplift of counterflashing lower edge.


A. General: Custom fabricate sheet metal flashing and trim to comply with recommendations in SMACNA's "Architectural Sheet Metal Manual" that apply to design, dimensions, metal, and other characteristics of item indicated. Shop fabricate items where practicable. Obtain field measurements for accurate fit before shop fabrication.

B. Fabricate sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.

1. Seams: Fabricate nonmoving seams in accessories with flat-lock seams. Tin edges to be seamed, form seams, and solder.


07620 Pg 4 07/14/08



C. Sealed Joints: Form nonexpansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA recommendations.

D. Expansion Provisions: Where lapped or bayonet-type expansion provisions in the Work cannot be used, form expansion joints of intermeshing hooked flanges, not less than 1 inch (25 mm) deep, filled with sealant concealed within joints.

E. Conceal fasteners and expansion provisions where possible on exposed-to-view sheet metal flashing and trim, unless otherwise indicated.

F. Fabricate cleats and attachment devices from same material as accessory being anchored or from compatible, noncorrosive metal.

1. Thickness: As recommended by SMACNA's "Architectural Sheet Metal Manual" for application but not less than thickness of metal being secured.

2.6 ROOF DRAINAGE SHEET METAL FABRICATIONS

A. Downspouts: Fabricate downspouts complete with mitered elbows. Furnish with metal hangers, from same material as downspouts, and anchors.

B. Parapet Scuppers: Fabricate scuppers of dimensions required with closure flange trim to exterior, 4-inch- (100-mm-) wide wall flanges to interior, and base extending 4 inches (100 mm) beyond cant or tapered strip into field of roof. Fasten gravel guard angles to base of scupper.

C. Conductor Heads: Fabricate conductor heads with flanged back and stiffened top edge and of dimensions and shape indicated complete with outlet tubes, exterior flange trim, and built-in overflows.

2.7 LOW-SLOPE ROOF SHEET METAL FABRICATIONS

A. Roof Edge Flashing (Gravel Stop) and Fascia Caps: Fabricate in minimum 96-inch- (2400-mm) long, but not exceeding 10-foot- (3-m-) long, sections. Furnish with 6-inch- (150-mm-) wide joint cover plates.

1. Joint Style: Butt, with 12-inch- (300-mm-) wide concealed backup plate.

B. Copings: Fabricate in minimum 96-inch- (2400-mm-) long, but not exceeding 10-foot- (3-m-) long, sections. Fabricate joint plates of same thickness as copings. Furnish with continuous cleats to support edge of external leg and interior leg. Miter corners, seal, and solder or weld watertight.

1. Joint Style: Butt, with 12-inch- (300-mm-) wide concealed backup plate.

2.8 WALL SHEET METAL FABRICATIONS

A. Through-Wall Flashing: Fabricate continuous flashings in minimum 96-inch- (2400-mm-) long, but not exceeding 12 foot (3.6 m) long, sections, under copings, at shelf angles, and where indicated. Fabricate discontinuous lintel, sill, and similar flashings to extend 6 inches (150 mm) beyond each side of wall openings. Form with 2-inch- (50-mm-) high end dams.


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PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, to verify actual locations, dimensions and other conditions affecting performance of work.

1. Verify that substrate is sound, dry, smooth, clean, sloped for drainage, and securely anchored.



A. General: Anchor sheet metal flashing and trim and other components of the Work securely in place, with provisions for thermal and structural movement. Use fasteners, solder, welding rods, protective coatings, separators, sealants, and other miscellaneous items as required to complete sheet metal flashing and trim system.

1. Torch cutting of sheet metal flashing and trim is not permitted.

B. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating or by other permanent separation as recommended by fabricator or manufacturers of dissimilar metals.

1. Coat side of copper and lead sheet metal flashing and trim with bitum inous coating where flashing and trim will contact wood, ferrous metal, or cementitious construction.

2. Underlayment: Where installing metal flashing directly on cementitious or wood substrates, install a course of felt underlayment and cover with a slip sheet or install a course of polyethylene underlayment.

3. Bed flanges in thick coat of asphalt roofing cement where required for waterproof performance.

C. Install exposed sheet metal flashing and trim without excessive oil canning, buckling, and tool marks.

D. Install sheet metal flashing and trim true to line and levels indicated. Provide uniform, neat seams with minimum exposure of solder, welds, and sealant.

E. Install sheet metal flashing and trim to fit substrates and to result in watertight performance.

Verify shapes and dimensions of surfaces to be covered before fabricating sheet metal.

1. Space cleats not more than 12 inches (300 mm) apart. Anchor each cleat with two fasteners. Bend tabs over fasteners.

F. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim. Space movement joints at a maximum of 10 feet (3 m) with no joints allowed within 24 inches (600 mm) of corner or intersection. Where lapped or bayonet-type expansion provisions cannot be used or would not be sufficiently watertight, form expansion joints of intermeshing hooked flanges, not less than 1 inch (25 mm) deep, filled with sealant concealed within joints.

G. Fasteners: Use fasteners of sizes that will penetrate substrate not less than 1-1/4 inches (32 mm) for nails and not less than 3/4 inch (19 mm) for wood screws.


07620 Pg 6 07/14/08



1. Copper: Use copper or stainless-steel fasteners.

H. Seal joints with sealant as required for watertight construction.

1. Where sealant-filled joints are used, embed hooked flanges of joint members not less than 1 inch (25 mm) into sealant. Form joints to completely conceal sealant. When ambient temperature at time of installation is moderate, between 40 and 70 deg F (4 and 21 deg C), set joint members for 50 percent movement either way. Adjust setting proportionately for installation at higher ambient temperatures. Do not install sealant-type joints at temperatures below 40 deg F (4 deg C).

2. Prepare joints and apply sealants to comply with requirements in Division 7 Section "Joint Sealants."

I. Soldered Joints: Clean surfaces to be soldered, removing oils and foreign matter. Pretin edges of sheets to be soldered to a width of 1-1/2 inches (38 mm) except where pretinned surface would show in finished Work.

1. Pretinning is not required for lead.

2. Copper Soldering: Tin uncoated copper surfaces at edges of sheets using solder recommended for copper work.

3. Where surfaces to be soldered are lead coated, do not tin edges, but wire brush lead coating before soldering.

4. Do not use open-flame torches for soldering. Heat surfaces to receive solder and flow solder into joints. Fill joints completely. Completely remove flux and spatter from exposed surfaces.

3.3 ROOF DRAINAGE SYSTEM INSTALLATION

A. General: Install sheet metal roof drainage items to produce complete roof drainage system according to SMACNA recommendations and as indicated. Coordinate installation of roof perimeter flashing with installation of roof drainage system.

B. Downspouts: Join sections with 1-1/2-inch (38-mm) telescoping joints. Provide fasteners designed to hold downspouts securely 1 inch (25 mm) away from walls; locate fasteners at top and bottom and at approximately 60 inches (1500 mm) o.c. in between.

1. Provide elbows at base of downspout to direct water away from building.

C. Parapet Scuppers: Install scuppers where indicated through parapet. Continuously support scupper, set to correct elevation, and seal flanges to interior wall face, over cants or tapered edge strips, and under roofing membrane.

1. Anchor scupper closure trim flange to exterior wall and seal or solder to scupper.

2. Loosely lock front edge of scupper with conductor head.

3. Seal or solder exterior wall scupper flanges into back of conductor head.

D. Conductor Heads: Anchor securely to wall with elevation of conductor head rim 1 inch (25 mm) below scupper discharge.

E. Splash Pans: Install where downspouts discharge on low-sloped roofs. Set in sealant compatible with roofing membrane.


07620 Pg 7 07/14/08



3.4 ROOF FLASHING INSTALLATION

A. General: Install sheet metal roof flashing and trim to comply with performance requirements, sheet metal manufacturer's written installation instructions, and SMACNA's "Architectural Sheet Metal ManuaL" Provide concealed fasteners where possible, set units true to line, and level as indicated. Install work with laps, joints, and seams that will be permanently watertight.

B. Roof Edge Flashing: Anchor to resist uplift and outward forces according to recommendations in FMG Loss Prevention Data Sheet 1-49 for specified wind zone and as indicated.

1. Interlock bottom edge of roof edge flashing with continuous cleats anchored to substrate at nominal 16-inch (400-mm) centers.

C. Copings: Anchor to resist uplift and outward forces according to recommendations in FMG Loss Prevention Data Sheet 1-49 for specified wind zone and as indicated.

1. Interlock exterior bottom edge of coping with continuous cleats anchored to substrate at nominal 16-inch (400-mm) centers.

2. Anchor interior leg of coping with screw fasteners and washers at nominal 20-inch (500- mm) centers.

D. Pipe or Post Counterflashing: Install counterflashing umbrella with close-fitting collar with top edge flared for sealant, extending a minimum of 4 inches (100 mm) over base flashing. Install stainless-steel draw band and tighten.

E. Counterflashing: Coordinate installation of counterflashing with installation of base flashing.

Insert counterflashing in reglets or receivers and fit tightly to base flashing. Extend counterflashing 4 inches (100 mm) over base flashing. Lap counterflashing joints a minimum of 4 inches (100 mm) and bed with sealant.

1. Secure in a waterproof manner by means of snap-in installation and sealant or lead wedges and sealant.

F. Roof-Penetration Flashing: Coordinate installation of roof-penetration flashing with installation of roofing and other items penetrating roof. Install flashing as follows:

1. Turn lead flashing down inside vent piping, being careful not to block vent piping with flashing.

2. Seal with sealant and clamp flashing to pipes penetrating roof except for lead flashing on vent piping.

3.5 CLEANING AND PROTECTION

A. Clean and neutralize flux materials. Clean off excess solder and sealants.

B. Remove temporary protective coverings and strippable films as sheet metal flashing and trim are installed. On completion of installation, clean finished surfaces, including removing unused fasteners, metal filings, pop rivet stems, and pieces of flashing. Maintain in a clean condition during construction.

C. Replace sheet metal flashing and trim that have been damaged or that have deteriorated beyond successful repair by finish touchup or similar minor repair procedures.


07620 Pg 8 07/14/08





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07720 ROOF ACCESSORIES

SECTION 07720 - ROOF ACCESSORIES

PART 1 - GENERAL



1.2 SUMMARY


1. Roof hatches.


1. Division 5 sections for metal vertical ladders for access to roof hatches.

1.3 SUBMITTALS

A. Product Data: For each type of roof accessory indicated. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes.

B. Samples: For each type of exposed factory-applied color finish required and for each type of roof accessory indicated, prepared on Samples of size to adequately show color.


A. Sheet Metal Standard: Comply with SMACNA's "Architectural Sheet Metal Manual" details for fabrication of units, including flanges and cap flashing to coordinate with type of roofing indicated.


A. Pack, handle, and ship roof accessories properly labeled in heavy-duty packaging to prevent damage.


A. Field Measurements: Verify required openings for each type of roof accessory by field measurements before fabrication and indicate measurements on Shop Drawings.


07720 Pg 1 07/14108



1.7 COORDINATION

A. Coordinate layout and installation of roof accessories with roofing membrane and base flashing and interfacing and adjoining construction to provide a leakproof, weathertight, secure, and noncorrosive installation.

1. With Architect's approval, adjust location of roof accessories that would interrupt roof drainage routes and similar items.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the manufacturers listed in other Part 2 articles.

2.2 METAL MATERIALS

A. Galvanized Steel Sheet: ASTM A 653/A 653M, G90 (Z275) coated.

B. Aluminum-Zinc Alloy-Coated Steel Sheet: ASTM A 792/A 792M, AZSO (AZM1S0) coated.

C. Aluminum Sheet: ASTM B 209 (ASTM B 209M), alloy and temper recommended by manufacturer for type of use and finish.

D. Baked-Enamel Finish: AA-C12C42R1x (Chemical Finish: Cleaned with inhibited chemicals; Chemical Finish: Acid-chromate-fluoride-phosphate conversion coating; Organic Coating: As specified below). Apply baked enamel complying with paint manufacturer's written instructions for cleaning, conversion coating, and painting.

1. Organic Coating: Thermosetting, modified-acrylic enamel primer/topcoat system complying with AAMA 2603 except with a minimum dry film thickness of 1.5 mils (0.04 mm), medium gloss.


E. Powder-Coat Finish: Immediately after cleaning and pretreating, electrostatically apply

manufacturer's standard baked-polymer thermosetting powder finish. Comply with resin

manufacturer's written instructions for application, baking, and minimum dry film thickness.



A. Cellulosic-Fiber Board Insulation: ASTM C 208, Type II, Grade 1, 1 inch (25 mm) thick.

B. Glass-Fiber Board Insulation: ASTM C 726, 1 inch (25 mm) thick.

C. Polyisocyanurate Board Insulation: ASTM C 1289, 1 inch (25 mm) thick.

D. Wood Nailers: Softwood lumber, pressure treated with waterborne preservatives for aboveground use, complying with AWPA C2; not less than 1-1/2 inches (38 mm) thick.


07720 Pg 2 07/14/08


2.4


E.

Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil (0.4- mm) dry film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers, sulfur components, and other deleterious impurities.

F.

Fasteners: Same metal as metals being fastened, or nonmagnetic stainless steel or other noncorrosive metal as recommended by roof accessory manufacturer. Match finish of exposed fasteners with finish of material being fastened. Provide nonremovable fastener heads to exterior exposed fasteners.

G.

Gaskets: Manufacturer's standard tubular or fingered design of neoprene, EPDM, or PVC; or flat design of foam rubber, sponge neoprene, or cork.

H.

Elastomeric Sealant: ASTM C 920, as recommended by unit manufacturer; of type, grade, class, and use classifications required to seal joints in sheet metal flashing and trim and remain watertight.

I.

Butyl Sealant: ASTM C 1311, single-component, solvent-release butyl rubber sealant, polyisobutylene plasticized, and heavy bodied for hooked-type expansion joints with limited movement.

J.

Roofing Cement: ASTM D 4586, nonasbestos, fibrated asphalt cement designed for trowel application or other adhesive compatible with roofing system.

ROOF HATCHES

A.

Roof Hatches: Fabricate roof hatches with insulated double-wall lids and insulated double-wall curb frame with integral deck mounting flange and lid frame counterflashing. Fabricate with welded or mechanically fastened and sealed corner joints. Provide continuous weathertight perimeter gasketing and equip with corrosion-resistant or hot-dip galvanized hardware.

1. Manufacturers:

a. Babcock-Davis; a Cierra Products Inc. Company.

b. Bilco Company (The).

c. J. L. Industries, Inc.

d. Milcor Inc.; a Gibraltar Company.

e. Nystrom, Inc.

f. O'Keeffe's Inc.

g. Wasco Products, Inc.

2. Loads: Fabricate roof hatches to withstand 40-lbf/sq. ft. (1.9-kPa) external and 20-lbf/sq. ft. (0.95-kPa) internal loads.

3. Type and Size: Single-leaf lid, 30 by 36 inches (750 by 900 mm).

4. Integral Curb, Framing, and Lid Material: Galvanized or aluminum-zinc alloy-coaled steel sheet, 0.079 inch (2.0 mm) thick, or aluminum sheet, 0.090 inch (2.28 mm) thick.

a. Finish: Manufacturer's standard baked enamel or powder coat.

5. Insulation: Manufacturer's standard.

6. Interior Lid Liner: Manufacturer's standard metal liner of same material and finish as outer metal lid.

7. Exterior Curb Liner: Manufacturer's standard metal liner of same material and finish as metal curb.

8. On ribbed or fluted metal roofs, form flange at perimeter bottom to conform to roof profile.


07720 Pg 3 07/14/08



9. Fabricate units to minimum height of 12 inches (300 mm), unless otherwise indicated.

10. Hardware: Galvanized steel spring latch with turn handles, butt- or pintle-type hinge system, and padlock hasps inside and outside.

11. Ladder Safety Post: Manufacturer's standard ladder safety post. Post to lock in place on full extension. Provide release mechanism to return post to closed position.

a. Height: 42 inches (1060 mm) above finished roof deck.

b. Material and Finish: Steel or aluminum tube, as standard with manufacturer, with finish to match roof hatch.

c. Diameter: Pipe with 1-5/8-inch (41-mm) 00 tube.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, to verify actual locations, dimensions, and other conditions affecting performance of work.

1. Verify that substrate is sound, dry, smooth, clean, sloped for drainage, and securely anchored and is ready to receive roof accessories.

2. Verify dimensions of roof openings for roof accessories.


3.2 INSTALLATION

A. General: Install roof accessories according to manufacturer's written instructions. Anchor roof accessories securely in place and capable of resisting forces specified. Use fasteners, separators, sealants, and other miscellaneous items as required for completing roof accessory installation. Install roof accessories to resist exposure to weather without failing, rattling, leaking, and fastener disengagement.

B. Install roof accessories to fit substrates and to result in watertight performance.

C. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating or by other permanent separation as recommended by manufacturer.

1. Coat concealed side of uncoated aluminum roof accessories with bituminous coating where in contact with wood, ferrous metal, or cementitious construction.

2. Bed flanges in thick coat of asphalt roofing cement where required by roof accessory manufacturers for waterproof performance.

D. Install roof accessories level, plumb, true to line and elevation, and without warping, jogs in alignment, excessive oil canning, buckling, or tool marks.

E. Roof Hatch Installation:

1. Check roof hatch for proper operation. Adjust operating mechanism as required. Clean and lubricate joints and hardware.

2. Attach ladder safety post according to manufacturer's written instructions.

F. Seal joints with sealant as required by manufacturer of roof accessories.


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3.3 TOUCH UP

A. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to comply with ASTM A 780.

3.4 CLEANING

A. Clean exposed surfaces according to manufacturer's written instructions.



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AVE MARIA UNIVERSITY UNDERGRADUATE HOUSING 07841 41470201 THROUGH-PENETRATION FIRESTOP SYSTEMS

SECTION 07841 - THROUGH-PENETRATION FIRESTOP SYSTEMS

PART 1 - GENERAL



1.2 SUMMARY

A. This Section includes through-penetration fires top systems for penetrations through fireresistance-rated constructions, including both em ply openings and openings containing penetrating items.


A. General: For penetrations through fire-resistance-rated constructions, including both empty openings and openings containing penetrating items, provide through-penetration firestop systems that are produced and installed to resist spread of fire according to requirements indicated, resist passage of smoke and other gases, and maintain original fire-resistance rating of construction penetrated.

1. Fire-resistance-rated walls.

2. Fire-resistance-rated horizontal assemblies.

B. Rated Systems: Provide through-penetration firestop systems with the following ratings determined per ASTM E 814:

1. F-Rated Systems: Provide through-penetration firestop systems with F-ratings indicated, but not less than that equaling or exceeding fire-resistance rating of constructions penetrated.

2. T-Rated Systems: For the following conditions, provide through-penetration firestop systems with T-ratings indicated, as well as F-ratings, where systems protect penetrating items exposed to potential contact with adjacent materials in occupiable floor areas:

a. Penetrations located outside wall cavities.

b. Penetrations located outside fire-resistance-rated shaft enclosures.

C. For through-penetration firestop systems exposed to view, traffic, moisture, and physical damage, provide products that, after curing, do not deteriorate when exposed to these conditions both during and after construction.

1. For piping penetrations for plumbing and wet-pipe sprinkler systems, provide moistureresistant through-penetration fires top systems.

2. For floor penetrations with annular spaces exceeding 4 inches (100 mm) in width and exposed to possible loading and traffic, provide firestop systems capable of supporting floor loads involved, either by installing floor plates or by other means.

3. For penetrations involving insulated piping, provide through-penetration firestop systems not requiring removal of insulation.


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D, For through-penetration firestop systems exposed to view, provide products with flame-spread and smoke-developed indexes of less than 25 and 450, respectively, as determined per ASTM E 84,

1.4 SUBMITTALS

A. Product Data: For each type of product indicated,

B. Shop Drawings: For each through-penetration firestop system, show each type of construction condition penetrated, relationships to adjoining construction, and type of penetrating item, Include firestop design designation of qualified testing and inspecting agency that evidences compliance with requirements for each condition indicated,

1, Submit documentation, including illustrations, from a qualified testing and inspecting agency that is applicable to each through-penetration firestop system configuration for construction and penetrating items.

2. Where Project conditions require modification to a qualified testing and inspecting agency's illustration for a particular through-penetration firestop condition, submit illustration, with modifications marked, approved by through-penetration firestop system manufacturer's fire-protection engineer as an engineering judgment or equivalent fireresistance-rated assembly,

C. Through-Penetration Firestop System Schedule: Indicate locations of each through-penetration firestop system, in a matrix format acceptable to Architect, with the following information:

1. Types of penetrating items,

2. Types of constructions penetrated, including fire-resistance ratings and, where applicable, thicknesses of construction penetrated.

3, Through-penetration firestop systems for each location identified by firestop design designation of qualified testing and inspecting agency.

D. Product Certificates: For through-penetration firestop system products, Signed by product manufacturer.


A Installer Qualifications: A firm experienced in installing through-penetration firestop systems similar in material, design, and extent to that indicated for this Project, whose work has resulted in construction with a record of successful performance. Qualifications include having the necessary experience, staff, and training to install manufacturer's products per specified requirements. Manufacturer's willingness to sell its through-penetration firestop system products to Contractor or to Installer engaged by Contractor does not in itself confer qualification on buyer.

B, Installation Responsibility: Assign installation of through-penetration fires top systems in Project to a single qualified installer.

C. Source Limitations: Obtain through-penetration firestop systems, for each kind of penetration and construction condition indicated, through one source from a single manufacturer.

D, Fire-Test-Response Characteristics: Provide through-penetration firestop systems that comply with the following requirements and those specified in Part 1 "Performance Requirements" Article:


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1. Firestopping tests are performed by a qualified testing and inspecting agency. A qualified testing and inspecting agency is UL, or another agency performing testing and follow-up inspection services for firestop systems acceptable to authorities having jurisdiction.

2. Through-penetration firestop systems are identical to those tested per testing standard

referenced in "Part 1 Performance Requirements" Article. Provide rated systems

complying with the following requirements:

a. Through-penetration firestop system products bear classification marking of qualified testing and inspecting agency.

b. Through-penetration firestop systems correspond to those indicated by reference to through-penetration firestop system designations listed by UL in its "Fire Resistance Directory."

E. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 1.


A. Deliver through-penetration firestop system products to Project site in original, unopened containers or packages with intact and legible manufacturers' labels identifying product and manufacturer, date of manufacture, lot number, shelf life if applicable, qualified testing and inspecting agency's classification marking applicable to Project, curing time, and mixing instructions for multicomponent materials.

B. Store and handle materials for through-penetration firestop systems to prevent their deterioration or damage due to moisture, temperature changes, contaminants, or other causes.


A. Environmental Limitations: Do not install through-penetration fires top systems when ambient or substrate temperatures are outside limits permitted by through-penetration firestop system manufacturers or when substrates are wet due to rain, frost, condensation, or other causes.

B. Ventilate through-penetration firestop systems per manufacturer's written instructions by natural means or, where this is inadequate, forced-air circulation.

1.8 COORDINATION

A. Coordinate construction of openings and penetrating items to ensure that through-penetration firestop systems are installed according to specified requirements.

B. Coordinate sizing of sleeves, openings, core-drilled holes, or cut openings to accommodate through-penetration firestop systems.

C. Do not cover up through-penetration fires top system installations that will become concealed behind other construction until each installation has been examined by building inspector, if required by authorities having jurisdiction.


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PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide through-penetration firestop systems that are produced by one of the following:

1. AID Fire Protection Systems Inc.

2. Grace, W. R. & Co. - Conn.

3. Hilti, Inc.

4. Specified Technologies Inc.

5. 3M; Fire Protection Products Division.

6. USG Corporation.

2.2 FIRESTOPPING, GENERAL

A. Compatibility: Provide through-penetration firestop systems that are compatible with one another; with the substrates forming openings; and with the items, if any, penetrating throughpenetration firestop systems, under conditions of service and application, as demonstrated by through-penetration firestop system manufacturer based on testing and field experience.

B. Accessories: Provide components for each through-penetration firestop system that are needed to install fill materials and to comply with Part 1 "Performance Requirements" Article. Use only components specified by through-penetration firestop system manufacturer and approved by qualified testing and inspecting agency for firestop systems indicated. Accessories include, but are not limited to, the following items:

1. Permanent forming/damming/backing materials, including the following:

a. Siag-/rock-wool-fiber insulation.

b. Sealants used in combination with other forming/damming/backing materials to prevent leakage of fill materials in liquid state.

c. Fire-rated form board.

d. Fillers for sealants.

2. Temporary forming materials.

3. Substrate primers.

4. Collars.

5. Steel sleeves.

2.3 FILL MATERIALS

A. General: Provide through-penetration firestop systems containing the types of fill materials by referencing the types of materials described in this Article. Fill materials are those referred to in directories of referenced testing and inspecting agencies as "fill," "void," or "cavity" materials.

B. Cast-in-Place Firestop Devices: Factory-assembled devices for use in cast-in-place concrete floors and consisting of an outer metallic sleeve lined with an intumescent strip, a radial extended flange attached to one end of the sleeve for fastening to concrete form work , and a neoprene gasket.


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c. Latex Sealants: Single-component latex formulations that after cure do not re-emulsify during exposure to moisture.

D. Firestop Devices: Factory-assembled collars formed from galvanized steel and lined with intumescent material sized to fit specific diameter of penetrant.

E. Intumescent Composite Sheets: Rigid panels consisting of aluminum-foil-faced elastomeric sheet bonded to galvanized steel sheet.

F. Intumescent Putties: Nonhardening dielectric, water-resistant putties containing no solvents, inorganic fibers, or silicone compounds.

G. Intumescent Wrap Strips: Single-component intumescent elastomeric sheets with aluminum foil on one side.

H. Mortars: Prepackaged dry mixes consisting of a blend of inorganic binders, hydraulic cement, fillers, and lightweight aggregate formulated for mixing with water at Project site to form a nonshrinking, homogeneous mortar.

I. Pillows/Bags: Reusable heat-expanding pillows/bags consisting of glass-fiber cloth cases filled with a combination of mineral-fiber, water-insoluble expansion agents, and fire-retardant additives.

J. Silicone Foams: Multicomponent, silicone-based liquid elastomers that, when mixed, expand and cure in place to produce a flexible, nonshrinking foam.

K. Silicone Sealants: Single-component, silicone-based, neutral-curing elastomeric sealants of grade indicated below:

1. Grade: Pourable (self-leveling) formulation for openings in floors and other horizontal surfaces, and non sag formulation for openings in vertical and other surfaces requiring a nonslumping, gunnable sealant, unless indicated firestop system limits use to nonsag grade for both opening conditions.

2.4 MIXING

A. For those products requiring mixing before application, comply with through-penetration firestop system manufacturer's written instructions for accurate proportioning of materials, water (if required), type of mixing equipment, selection of mixer speeds, mixing containers, mixing lime, and other items or procedures needed to produce products of uniform quality with optimum performance characteristics for application indicated.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance with requirements for opening configurations, penetrating items, substrates, and other conditions affecting performance of work.



07841 Pg 5 07/14/08


3.2 PREPARATION

A. Surface Cleaning: Clean out openings immediately before installing through-penetration firestop systems to comply with firestop system manufacturer's written instructions and with the following requirements:

1. Remove from surfaces of opening substrates and from penetrating items foreign materials that could interfere with adhesion of through-penetration firestop systems.

2. Clean opening substrates and penetrating items to produce clean, sound surfaces capable of developing optimum bond with through-penetration firestop systems. Remove loose particles remaining from cleaning operation.

3. Remove laitance and form-release agents from concrete.

B. Priming: Prime substrates where recommended in writing by through-penetration firestop system manufacturer using that manufacturer's recommended products and methods. Confine primers to areas of bond; do not allow spillage and migration onto exposed surfaces.

C. Masking Tape: Use masking tape to prevent through-penetration firestop systems from contacting adjoining surfaces that will remain exposed on completion of Work and that would otherwise be permanently stained or damaged by such contact or by cleaning methods used to remove smears from fires top system materials. Remove tape as soon as possible without disturbing fires top system's seal with substrates.

3.3 THROUGH-PENETRATION FIRESTOP SYSTEM INSTALLATION

A. General: Install through-penetration firestop systems to comply with Part 1 "Performance Requirements" Article and with firestop system manufacturer's written installation instructions and published drawings for products and applications indicated.

B. Install forming/damming/backing materials and other accessories of types required to support fill materials during their application and in the position needed to produce cross-sectional shapes and depths required to achieve fire ratings indicated.

1. After installing fill materials and allowing them to fully cure, remove combustible forming materials and other accessories not indicated as permanent components of firestop systems.

C. Install fill materials for firestop systems by proven techniques to produce the following results:

1. Fill voids and cavities formed by openings, forming materials, accessories, and penetrating items as required to achieve fire-resistance ratings indicated.

2. Apply materials so they contact and adhere to substrates formed by openings and penetrating items.

3. For fill materials that will remain exposed after completing Work, finish to produce smooth, uniform surfaces that are flush with adjoining finishes.

3.4 IDENTIFICATION

A. Identify through-penetration firestop systems with preprinted metal or plastic labels. Attach labels permanently to surfaces adjacent to and within 6 inches (150 mm) of edge of the firestop systems so that labels will be visible to anyone seeking to remove penetrating items or firestop systems. Use mechanical fasteners for metal labels. For plastic labels, use self-adhering type with adhesives capable of permanently bonding labels to surfaces on which labels are placed


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and, in combination with label material, will result in partial destruction of label if removal is attempted. Include the following information on labels:

1. The words "Warning - Through-Penetration Firestop System - Do Not Disturb. Notify Building Management of Any Damage."

2. Contractor's name, address, and phone number.

3. Through-penetration firestop system designation of applicable testing and inspecting

agency.

4. Date of installation.

5. Through-penetration firestop system manufacturer's name.

6. Installer's name.

3.5 CLEANING AND PROTECTING

A Clean off excess fill materials adjacent to openings as Work progresses by methods and with cleaning materials that are approved in writing by through-penetration firestop system manufacturers and that do not damage materials in which openings occur.

B. Provide final protection and maintain conditions during and after installation that ensure that through-penetration firestop systems are without damage or deterioration at time of Substantial Completion. If, despite such protection, damage or deterioration occurs, cut out and remove damaged or deteriorated through-penetration firestop systems immediately and install new materials to produce systems complying with specified requirements.



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