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WR250FP (5PH5) U49

WR250F (5PH6) EUROPE


WR250FP (5PH8) OCEANIA,CANADA,SOUTH AFRICA
2A5PH100E1

A2

WR250FP/WR250F
PARTS CATALOGUE
2001 by Yamaha Motor Co., Ltd.
1st Edition, October 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.

A3

A4

FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and
part names correctly.

WR250FP(5PH5/5PH8),WR250F(5PH6)
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.

5. Applicable colors of graphics are represented in the REMARKS as shown


below.
PART NO.

DESCRIPTION

QTY

REMARKS

2N42411000X5 .FUEL TANK COMP.

MXR

3J12424010

for MXR

.GRAPHIC, FUEL TANK

6. Applicable Serial No.


Engine Serial No.

Frame Serial No.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
UR Use specified parts number.
UN Use as many as needed.
AP Alternate Parts
LM Local Made (Parts need to be ordered locally)
F# Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
manual.

CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN

8. The asterisk (*) before a reference number indicates modification items


after the first edition.

4. Number of component for assembly


The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO.

DESCRIPTION

2F58331060

FRONT FLASHER LIGHT ASSY

1158331160

.BULB (6V18W)

1M18330960 .REFLECTOR

QTY REMARKS
2
1
1

A5

MODEL LABEL
(1) A label called Model Label is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to crossrefer the model code
production code No. in the catalogue to the model code production code No.
indicated on the Model Label affixed onto the product concemed.

(4) Model Code Production Code Number of Model Listed in This Parts Catalog

(2) Model LabelIndication

a
b
xxxx xxx
x c

Model
Code

Production
Code No.

5PH5

010

U49

010

FRANCE

a: Model Type Code

Country
(destination)

b: Production Code No.

4TW1010

020

BELGIUM

c: Colouring Type

030

GERMANY

040

SPAIN

(3) Model Label Affixing Location


5PH6

5PH8

Model
Code

Production
Code No.

Country
(destination)

5PH8

040

SOUTH AFRICA

FINLAND

050

IRELAND

060

ENGLAND

070

GREECE

080

ITALY

090

PORTUGAL

100

SWEDEN

010

AUSTRALIA

020

CANADA

030

NEWZEALAND

(5) Colouring Information


Model
Code

Colouring type
code

Colour
code

Colour Name

Abbreviation

0538

DEEP PURPLISH BLUE


SOLID E

DPBSE

5PH5
5PH6
5PH8

A6

FIG.

B2

5PH5

5PH6

5PH8

REF.
NO.

1 CYLINDER

1 5NL1110210

CYLINDER HEAD ASSY

2 5NL1113310

.GUIDE, INTAKE VALVE

3 5NL1113410

.GUIDE, EXHAUST VALVE

4 9344010153

.CIRCLIP

5 9344007149

.CIRCLIP

6 9180816023

.PIN, DOWEL

7 9180816023

.PIN, DOWEL

8 9010506027

.BOLT, FLANGE

9 9034012112

.PLUG, STRAIGHT SCREW

10 9502706012

BOLT, FLANGE

11 9043006014

GASKET

12 9011606541

BOLT, STUD

13 9561708620

BOLT, STUD

14 9570708500

NUT, FLANGE

15 9470100330

PLUG, SPARK (NGK CR8E)

UR STD

9470100329

PLUG, SPARK (U24ESRN)

UR STD

9470100318

PLUG, SPARK (NGK R CR9E)

AP

9470100319

PLUG, SPARK (ND U27ESRN)

AP

16 5NL1118100

GASKET, CYLINDER HEAD 1

17 9010509555

BOLT, FLANGE

18 9010509002

BOLT, FLANGE

19 90201096J9

WASHER, PLATE

20 5NL1119100

COVER, CYLINDER HEAD 1

21 5BE1116700

PIPE, BREATHER 2

22 3711116701

PIPE, BREATHER 2

23 5BE1116600

PIPE, BREATHER 1

24 9046714015

CLIP

PART NO.

DESCRIPTION

REMARKS

10 10 10

FIG.

B3

5PH5

5PH6

5PH8

REF.
NO.

1 CYLINDER

25 90445112K0

HOSE (L285)

26 9046711106

CLIP

27 90109066F0

BOLT

28 4KG1111G00

RUBBER, MOUNT 1

29 5NL1119300

GASKET, HEAD COVER 1

30 5NL1131100

CYLINDER 1

31 5NL1135100

GASKET, CYLINDER

32 9570406500

NUT, FLANGE

33 9361216254

PIN, DOWEL

34 9502706035

BOLT, FLANGE

35 5JG1138700

CLAMP, HOSE 1

PART NO.

DESCRIPTION

REMARKS

FIG.

B4

5PH5

5PH6

5PH8

REF.
NO.

2 CRANKSHAFT. PISTON

1 5NL1140010

CRANKSHAFT ASSY

2 5NL1141200

.CRANK 1

3 5NL1142200

.CRANK 2

4 5NL1168100

.PIN, CRANK 1

5 9331063003

.BEARING

6 5NL1165110

.ROD, CONNECTING

7 9330620648

BEARING

8 5NL1153600

GEAR, DRIVE

9 5NL1145500

SHAFT 1

10 9330620335

BEARING

11 9028003001

KEY, WOODRUFF

12 5NL1153100

GEAR, BALANCE WT

13 5NL1145400

WEIGHT 1

14 9014906250

SCREW

15 9021514204

WASHER, LOCK

16 9017014171

NUT

17 9331132261

BEARING

18 5NL1163100

PISTON (STD)

19 5NL1160300

PISTON RING SET (STD)

20 5NL1163300

PIN, PISTON

21 9342016086

CIRCLIP

PART NO.

DESCRIPTION

REMARKS

B5

PART NO.

5PH8

REF.
NO.

5PH6

3 VALVE
5PH5

FIG.

1 5NL1211100

VALVE, INTAKE

2 5NL1211200

VALVE, INTAKE 2

3 5NL1212100

VALVE, EXHAUST

4 5NL1211600

SEAT, VALVE SPRING

5 3GM1212600

SEAT, VALVE SPRING 2

6 4TV1211900

SEAL, VALVE STEM

7 4SV1211900

SEAL, VALVE STEM

8 5NL1211300

SPRING, VALVE INNER

9 5NL1211400

SPRING, VALVE OUTER

10 1HX1211700

RETAINER, VALVE SPRING

11 1HX1211800

COTTER, VALVE

12 1WG1211700

RETAINER, VALVE SPRING

13 1WG1211800

COTTER, VALVE

14 1HX1216800

PAD, ADJUSTING 2 (1.20)

UR

1HX1216820

PAD, ADJUSTING 2 (1.25)

UR

1HX1216840

PAD, ADJUSTING 2 (1.30)

UR

1HX1216860

PAD, ADJUSTING 2 (1.35)

UR

1HX1216880

PAD, ADJUSTING 2 (1.40)

UR

1HX12168A0

PAD, ADJUSTING 2 (1.45)

UR

1HX12168F0

PAD, ADJUSTING 2 (1.50)

UR

1HX12168H1

PAD, ADJUSTING 2 (1.55)

UR

1HX12168K1

PAD, ADJUSTING 2 (1.60)

UR

1HX12168M1

PAD, ADJUSTING 2 (1.65)

UR

1HX12168R1

PAD, ADJUSTING 2 (1.70)

UR

1HX12168U1

PAD, ADJUSTING 2 (1.75)

UR

1HX12168W1

PAD, ADJUSTING 2 (1.80)

UR

1HX12168Y1

PAD, ADJUSTING 2 (1.85)

UR

DESCRIPTION

REMARKS

B6

PART NO.

5PH8

REF.
NO.

5PH6

3 VALVE
5PH5

FIG.

14 1HX1216911

PAD, ADJUSTING 2 (1.90)

UR

1HX1216931

PAD, ADJUSTING 2 (1.95)

UR

1HX1216950

PAD, ADJUSTING 2 (2.00)

UR

1HX1216970

PAD, ADJUSTING 2 (2.05)

UR

1HX1216990

PAD, ADJUSTING 2 (2.10)

UR

1HX12169E0

PAD, ADJUSTING 2 (2.15)

UR

1HX12169G0

PAD, ADJUSTING 2 (2.20)

UR

1HX12169J0

PAD, ADJUSTING 2 (2.25)

UR

1HX12169L0

PAD, ADJUSTING 2 (2.30)

UR

1HX12169N0

PAD, ADJUSTING 2 (2.35)

UR

1HX12169T0

PAD, ADJUSTING 2 (2.40)

UR

15 3LN1215300

LIFTER, VALVE

UR BLACK

3LN1215310

LIFTER, VALVE

UR YELLOW

3LN1215320

LIFTER, VALVE

UR BLUE

3LN1215330

LIFTER, VALVE

UR RED

16 3FV1215300

LIFTER, VALVE

UR BLACK

3FV1215310

LIFTER, VALVE

UR YELLOW

3FV1215320

LIFTER, VALVE

UR BLUE

3FV1215330

LIFTER, VALVE

UR RED

DESCRIPTION

REMARKS

FIG.

B7

5PH5

5PH6

5PH8

REF.
NO.

4 CAMSHAFT. CHAIN

1 5PH1217000

CAMSHAFT ASSY 1

2 5PH1218000

CAMSHAFT ASSY 2

3 9344041178

CIRCLIP

4 9459153114

CHAIN

5 5NL1225100

DAMPER, CHAIN 1

6 5NL1225200

DAMPER, CHAIN 2

7 9702706016

BOLT

8 9290706600

WASHER, PLATE

9 4FM1221300

GASKET, TENSIONER CASE

10 5BE1221000

TENSIONER ASSY, CAM CHAIN

11 9502706025

BOLT, FLANGE

12 5BE1224100

GUIDE, STOPPER 2

13 9310212224

OIL SEAL

14 5BE1228010

DECOMPRESSION ASSY

15 90508162B2

SPRING, TORSION

16 9043006014

GASKET

17 9010906418

BOLT

18 5NL1228300

BRACKET, DECOMPRESSION

19 9582706014

BOLT, FLANGE

20 5BE1229210

CABLE, DECOMPRESSION

PART NO.

DESCRIPTION

REMARKS

FIG.

B8

5PH5

5PH6

5PH8

REF.
NO.

5 WATER PUMP

1 5NL1245900

GEAR, IMPELLER SHAFT

2 9020108512

WASHER, PLATE

3 9344007182

CIRCLIP

4 5DH1245100

IMPELLER, WATER PUMP

5 9020108512

WASHER, PLATE

6 9310911073

OIL SEAL

7 9310212106

OIL SEAL (SD 12225 HS)

8 9330600105

BEARING (B6001)

9 5NL1242200

COVER, HOUSING

10 5NL1243900

ORING

11 9360410011

PIN, DOWEL

12 9043006014

GASKET

13 9502706025

BOLT, FLANGE

14 9502706065

BOLT, FLANGE

15 9502706012

BOLT, FLANGE

PART NO.

DESCRIPTION

REMARKS

FIG.

5PH5

5PH6

5PH8

REF.
NO.

6 RADIATOR. HOSE

1 5PH1240A00

RADIATOR ASSY

2 5PH1246100

RADIATOR ASSY

3 5HD1246200

CAP, RADIATOR

4 9046709006

CLIP

5 9048015528

GROMMET

6 9038706004

COLLAR

PART NO.

903870614M

B9

DESCRIPTION

COLLAR

7 9502706030

BOLT, FLANGE

9502706025

BOLT, FLANGE

REMARKS

UR FOR CAN

UR FOR OCE,ZAF

UR FOR CAN

UR FOR OCE,ZAF

6
6

8 9020106071

WASHER, PLATE

9 5NL1248100

PIPE 1

10 9321015414

ORING

11 9502706012

BOLT, FLANGE

12 5SG1257600

HOSE 1

13 5SG1257700

HOSE 2

14 5SG1257800

HOSE 3

15 5SG1257900

HOSE 4

16 9045025037

HOSE CLAMP ASSY

17 9045022017

HOSE CLAMP ASSY

18 9045032015

HOSE CLAMP ASSY

19 9582706010

BOLT, FLANGE

FIG.

B10

5PH5

5PH6

5PH8

REF.
NO.

7 OIL PUMP

1 5SG1330000

OIL PUMP ASSY

2 9360316219

PIN, DOWEL

3 5NL1332000

ROTOR ASSY 2

4 9344010153

CIRCLIP

5 9953008012

PIN, DOWEL

6 9131706025

BOLT

7 9131406030

BOLT

8 9321010197

ORING

9 9953010114

PIN, DOWEL

10 5BE1334200

SHAFT, IDLE GEAR

11 5NL1334100

GEAR, OIL PUMP IDLE

12 9900108600

CIRCLIP

13 9020112166

WASHER, PLATE

14 9900912400

CIRCLIP

15 5NL1341200

HOUSING, STRAINER

16 5NL1341100

STRAINER, OIL

17 9502706025

BOLT, FLANGE

18 5NL1346400

HOSE, OIL 1

19 9321010197

ORING

20 9953010114

PIN, DOWEL

21 9502706025

BOLT, FLANGE

22 9045022017

HOSE CLAMP ASSY

23 5NL1341600

PIPE, OIL 1

24 9502406020

BOLT, FLANGE

25 9321010197

ORING

26 9953010114

PIN, DOWEL

27 5NL1346500

HOSE, OIL 2

PART NO.

DESCRIPTION

REMARKS

28 9502706025

B11

DESCRIPTION
BOLT, FLANGE

5PH8

PART NO.

5PH6

REF.
NO.

7 OIL PUMP
5PH5

FIG.

REMARKS

FIG.

B12

5PH5

5PH6

5PH8

REF.
NO.

8 OIL CLEANER

1 1UY1344002

ELEMENT ASSY, OIL CLEANER

2 5BE1344700

COVER, OIL ELEMENT

3 9321047675

ORING

4 9321007135

ORING

5 90109065G2

BOLT

6 9502706065

BOLT, FLANGE

7 9502706025

BOLT, FLANGE

8 5NL1316100

PIPE, DELIVERY 1

9 9040110159

BOLT, UNION

10 9043010188

GASKET

11 9040108038

BOLT, UNION

12 9043008119

GASKET

13 5NL1317100

PIPE, DELIVERY 2

14 9321007003

ORING

15 9321009008

ORING

16 9321012759

ORING

17 9502706012

BOLT, FLANGE

18 90501043E0

SPRING, COMPRESSION

19 9350308007

BALL

20 5831311300

SEAT, CHECK BALL

PART NO.

DESCRIPTION

REMARKS

B13

PART NO.

5PH8

REF.
NO.

5PH6

9 INTAKE
5PH5

FIG.

1 5NL1359710

JOINT, CARBURETOR 3

2 9045057092

HOSE CLAMP ASSY

3 9045054002

HOSE CLAMP ASSY

4 5JG1440F01

JOINT, AIR FILTER 1

5 9131705014

BOLT

6 4FN1456100

ORING

7 9045061001

HOSE CLAMP ASSY

8 5JG1429301

COVER 1

9 5JG1442800

BOLT

10 5JG1440100

AIR CLEANER CASE ASSY

11 5JG1445300

JOINT, AIR CLEANER 1

12 3JD1445901

HOLDER, GUIDE

13 5MV1447700

PLATE

14 9560705100

NUT, U

15 5BF1443700

DUCT

16 5BF1441A10

COVER, CLEANER CASE 1

17 5BF1445200

SEAL

18 9770750012

SCREW, TAPPING

19 4XM1445100

ELEMENT, AIR CLEANER

20 9020906096

WASHER

21 9012206035

BOLT, WING

22 5BE1445800

GUIDE

23 9014606014

SCREW, OVAL FILLISTER

24 5BF1449300

STAY 1

25 9026732070

RIVET, BLIND

26 5BF1445700

SEAL

27 5BE1441A10

COVER, CLEANER CASE 1

DESCRIPTION

REMARKS

B14

PART NO.

DESCRIPTION

5PH8

REF.
NO.

5PH6

9 INTAKE
5PH5

FIG.

28 5BE1441E10

COVER, CLEANER CASE 2

29 5BF1443E00

PIPE, DRAIN

30 9046717089

CLIP

31 9020103313

WASHER, PLATE

32 9018306023

NUT, SPRING

33 9502706012

BOLT, FLANGE

34 5JG1441700

COVER 1

REMARKS

AP

B15

DESCRIPTION

1 5PH1410150

CARBURETOR ASSY 1

5PH1410160

CARBURETOR ASSY 1

5PH1410180

CARBURETOR ASSY 1

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 10 CARBURETOR
REMARKS

1
1
1

2 5JG1495900

.GASKET

3 9131604012

.BOLT

4 9131604012

.BOLT

5 9131604008

.BOLT

6 9020208045

.WASHER, PLATE

7 5JG1495100

.WASHER

8 5JG1452200

.SCREW, ADJUST

9 5JG1438800

.VALVE, VACUUM CONTROL

10 3TJ1426740

.ROLLER

11 5JG1454601

.VALVE, NEEDLE

12 4FN1499700

.SEAL

13 5NL14916E1

.NEEDLE (#OBELQ)

5NL14916EN

.NEEDLE (#OBELN)

5NL14916EP

.NEEDLE (#OBELP)

5NL14916ET

.NEEDLE (#OBELT)

5NL14916EM

.NEEDLE (#OBELM)

5NL14916EN

.NEEDLE (#OBELN)

5NL14916EP

.NEEDLE (#OBELP)

5NL14916ER

.NEEDLE (#OBELR)

AP

5NL14916ES

.NEEDLE (#OBELS)

AP

5NL14916EL

.NEEDLE (#OBELL)

AP

5NL14916E1

.NEEDLE (#OBELQ)

AP

STD
1

STD
1

STD
AP

AP

AP
AP

14 3TJ1415940

.CLIP

15 5JG1452100

.SCREW, ADJUST

FIG. 10 CARBURETOR
5PH5

5PH6

5PH8

REF.
NO.

16 5JG1427500

.SPRING

17 5JG1426400

.COLLAR

18 5JG1494700

.NOZZLE, MAIN

19 4MX1494342

.JET, MAIN (#175)

4MX1494392

.JET, MAIN (#172)

4MX1494341

.JET, MAIN (#170)

4MX1494343

.JET, MAIN (#180)

4MX1494394

.JET, MAIN (#182)

4MX1494344

PART NO.

REMARKS

STD
1

STD
1

STD

AP

AP

.JET, MAIN (#185)

AP

4MX1494395

.JET, MAIN (#188)

AP

4MX1494345

.JET, MAIN (#190)

4MX1494340

.JET, MAIN (#165)

AP

4MX1494391

.JET, MAIN (#168)

AP

4MX1494341

.JET, MAIN (#170)

4MX1494392

.JET, MAIN (#172)

4MX1494393

.JET, MAIN (#178)

4MX1494390
4MX1494342

AP

AP
1

AP

AP

.JET, MAIN (#162)

AP

.JET, MAIN (#175)

AP

20 3TJ1494347

.JET (#200)

21 4MX1494803

.JET, SLOW (#40)

STD

4MX1494802

.JET, SLOW (#38)

AP

4MX1494804

.JET, SLOW (#42)

AP

4MX1494805

.JET, SLOW (#45)

AP

4MX1494806

.JET, SLOW (#48)

AP

4MX1494807

.JET, SLOW (#50)

AP

4MX1494801

.JET, SLOW (#35)

AP

.JET (#72)

STD

22 3TJ1494F16

C2

DESCRIPTION

FIG. 10 CARBURETOR

C3

5PH5

5PH6

5PH8

REF.
NO.

22 3TJ1494F12

.JET (#62)

AP

3TJ1494F13

.JET (#65)

AP

3TJ1494F14

.JET (#68)

AP

3TJ1494F15

.JET (#70)

AP

3TJ1494F17

.JET (#75)

AP

3TJ1494F18

.JET (#78)

AP

3TJ1494F19

.JET (#80)

AP

3TJ1494F20

.JET (#82)

AP

23 7A91494317

.JET (#75)

24 5NL1410500

.PILOT SCREW SET

25 5BE1410700

.NEEDLE VALVE SET

26 5BE1421600

.SCREW

27 4SR1498500

.FLOAT

28 6761454800

.PIN, FLOAT ARM

29 5JG1498400

.GASKET, FLOAT CHAMBER

30 3TJ1429340

.COVER 1

31 5JG1494076

.DIAPHRAGM ASSY

STD

5JG1494016

.DIAPHRAGM ASSY

AP

5JG1494017

.DIAPHRAGM ASSY

AP

5JG1494018

.DIAPHRAGM ASSY

AP

32 3TJ1453640

.GASKET

33 3TJ1493340

.SPRING, DIAPHRAGM

34 6H41456100

.ORING

35 5JG1417100

.PLUNGER, STARTER

36 5JG1437100

.PLUNGER, STARTER

37 5JG1437900

.ROD, STARTER

38 3TJ1432540

.SCREW, PAN HEAD

PART NO.

DESCRIPTION

REMARKS

FIG. 10 CARBURETOR

C4

5PH5

5PH6

5PH8

REF.
NO.

39 5JG1492200

.SCREW, THROTTLE

40 9020108410

.WASHER, PLATE

41 4FN1493400

.SPRING, THROTTLE STOP

42 5JG8588500

.THROTTLE SENSOR ASSY

43 5BE1444900

.COLLAR

44 5BE1456200

.ORING

45 4YR1455700

.WASHER

46 4YR1421600

.SCREW

47 4MX1456100

.ORING

48 4MX1411500

.PLUG, SCREW

49 3TJ1413740

.CLIP

50 5BE1414600

.PLATE

51 5NL1419600

.PIPE COMP.

52 5JG1419700

.PIPE

53 5JG1498700

.HOSE

54 5JG1434600

.PLATE

55 5JG1456500

.SCREW

56 5JG1453100

.SPRING, ADJUST SCREW

57 5GS1459100

.SCREW

5NL1459100

.SCREW

PART NO.

DESCRIPTION

REMARKS

58 4JT1494F11

.JET (#60)

STD

4JT1494F23

.JET (#90)

4JT1494F28

.JET (#105)

4JT1494F01

.JET (#35)

AP

4JT1494F03

.JET (#40)

AP

4JT1494F07

.JET (#50)

AP

4JT1494F15

.JET (#70)

STD
1

STD

AP

C5

5PH5

5PH6

REF.
NO.

58 4JT1494F19

.JET (#80)

4JT1494F23

.JET (#90)

4JT1494F17

.JET (#75)

4JT1494F11

.JET (#60)

AP

4JT1494F29

.JET(#110)

AP

4JT1494F31

.JET(#120)

AP

4JT1494F21

.JET (#85)

AP

4JT1494F25

.JET (#95)

AP

4JT1494F30

.JET (#115)

AP

4JT1494F32

.JET (#125)

AP

4JT1494F34

.JET (#135)

AP

PART NO.

DESCRIPTION

5PH8

FIG. 10 CARBURETOR
REMARKS
AP
AP
1

59 5GS1494000

.DIAPHRAGM ASSY

60 5GS1495800

.COVER, DIAPHRAGM

61 5GS1493300

.SPRING, DIAPHRAGM

62 3TJ1419140

.PLUG, DRAIN

AP

FIG. 11 EXHAUST
5PH5

5PH6

5PH8

REF.
NO.

1 5NL1461100

PIPE, EXHAUST 1

2 5NL1462800

PROTECTOR, EXHAUST PIPE

3 4BD1476600

WASHER, PROTECTOR

4 9898006008

SCREW, BIND

5 9020606090

WASHER, WAVE

6 5NL1461300

GASKET, EXHAUST PIPE

7 9131708020

BOLT

8 5PH1471000

MUFFLER ASSY 1

5PH1471010

MUFFLER ASSY 1

PART NO.

9 9580406010

C6

DESCRIPTION

.BOLT, FLANGE

10 5PH1471400

.GASKET, MUFFLER

11 22W2418100

.DAMPER, LOCATING 1

12 9580406016

.BOLT, FLANGE

13 5BE1478800

BAND, SILENCER

14 9581708014

BOLT, FLANGE

REMARKS

FIG. 12 CRANKCASE

C7

5PH5

5PH6

5PH8

REF.
NO.

1 5SG1515000

CRANKCASE ASSY

2 9361216254

PIN, DOWEL

3 9131706045

BOLT

4 9131706055

BOLT

5 9131706070

BOLT

6 9502710016

BOLT, FLANGE

7 9043010188

GASKET

8 5NL1544101

HOLDER, CLUTCH CABLE

9 5BE1542100

COVER, CRANKCASE 2

10 9850706025

SCREW, PAN HEAD

11 5NL1746600

GUIDE, CHAIN

12 5BE1538301

PLATE, BEARING COVER

13 9014906126

SCREW

14 5NL1538800

PLATE, BEARING COVER

15 9010506553

BOLT, FLANGE

16 4JT1538101

PLATE, BEARING COVER

17 9014906326

SCREW

18 5DH1856200

PLATE, STOPPER 2

19 9010506553

BOLT, FLANGE

20 9321010197

ORING

21 9953010114

PIN, DOWEL

22 9038718007

COLLAR

23 9953010116

PIN, DOWEL

24 9046510013

CLAMP

PART NO.

DESCRIPTION

REMARKS

FIG. 13 CRANKCASE COVER 1

C8

5PH5

5PH6

5PH8

REF.
NO.

1 5NL1541100

COVER, CRANKCASE 1

2 9034032123

PLUG, STRAIGHT SCREW

3 9321032172

ORING

4 9034014128

PLUG, STRAIGHT SCREW

5 9321014369

ORING

6 5NL1545100

GASKET, CRANKCASE COVER 1

7 9953008016

PIN, DOWEL

8 9502706035

BOLT, FLANGE

9 9502706025

BOLT, FLANGE

10 5NL1543100

COVER, CRANKCASE 3

11 9310114164

OIL SEAL

12 9020115701

WASHER, PLATE (1.0T)

13 9900922500

CIRCLIP

14 5NL1546200

GASKET, CRANKCASE COVER 3

15 9181216001

PIN, DOWEL

16 9502706035

BOLT, FLANGE

17 5NL1256400

PIPE, WATER

18 9321016716

ORING

19 5NL1541500

COVER 1

20 9502706025

BOLT, FLANGE

21 9502706035

BOLT, FLANGE

22 90105065A1

BOLT, FLANGE

23 9953008016

PIN, DOWEL

24 5NL1545300

GASKET 1

25 9046508029

CLAMP

PART NO.

DESCRIPTION

REMARKS

FIG. 14 STARTER

C9

5PH5

5PH6

5PH8

REF.
NO.

1 5NL1560100

KICK SHAFT ASSY

2 5NL1564100

.GEAR, KICK

3 9020120685

.WASHER, PLATE (0.5T)

4 9341020038

.CIRCLIP

5 4GY1567100

.WHEEL, RATCHET

6 9050116016

.SPRING, COMPRESSION

7 90201167P7

.WASHER, PLATE

8 9900916400

.CIRCLIP

9 9050830743

.SPRING, TORSION

10 5NL1566400

.GUIDE, SPRING

11 90201162H4

WASHER, PLATE

12 5SG1566800

STOPPER

13 2141568600

WASHER, LOCK

14 9010106001

BOLT

15 9310218278

OIL SEAL

16 5NL1565100

GEAR, KICK IDLE

17 90201177G4

WASHER, PLATE

18 9900917400

CIRCLIP

19 5NL1562000

KICK CRANK ASSY

20 5NL1562100

.BOSS, KICK CRANK

21 9050112081

.SPRING, COMPRESSION

22 9350732009

.BALL

23 9015206010

.SCREW, COUNTERSUNK

24 9321017570

.ORING

25 9020108326

WASHER, PLATE

26 90109082G0

BOLT

PART NO.

DESCRIPTION

REMARKS

FIG. 15 CLUTCH

C10

5PH5

5PH6

5PH8

REF.
NO.

1 5NL1611100

GEAR, PRIMARY DRIVE

2 9021520003

WASHER, LOCK

3 9017918001

NUT

4 5NL1615010

PRIMARY DRIVEN GEAR COMP.

5 5NL1615400

PLATE, THRUST 1

6 5NL1637100

BOSS, CLUTCH

7 5DH1632100

PLATE, FRICTION

8 5NL1632500

PLATE, CLUTCH 2

9 5HD1635100

PLATE, PRESSURE 1

10 90501220A0

SPRING, COMPRESSION

11 9015906092

SCREW, WITH WASHER

12 3XJ1632100

PLATE, FRICTION

13 5NL1638400

PLATE, SEAT

14 5NL1638310

SPRING, CLUTCH BOSS

15 5NL1632510

PLATE, CLUTCH 2

16 9021516289

WASHER, LOCK

17 9017016326

NUT

18 5NL1635600

ROD, PUSH 1

19 9334021008

BEARING

20 90201080H1

WASHER, PLATE

21 9344007182

CIRCLIP

22 9351132027

BALL

23 5NL1635700

ROD, PUSH 2

24 5JG1638100

PUSH LEVER COMP.

25 9331711287

BEARING

26 9310212224

OIL SEAL

27 4JT1638400

PLATE, SEAT

PART NO.

DESCRIPTION

REMARKS

FIG. 15 CLUTCH

C11

5PH5

5PH6

5PH8

REF.
NO.

28 9502706010

BOLT, FLANGE

29 90508142B5

SPRING, TORSION

PART NO.

DESCRIPTION

REMARKS

FIG. 16 TRANSMISSION

C12

5PH5

5PH6

5PH8

REF.
NO.

1 5PH1741110

AXLE, MAIN

2 9330620447

BEARING

3 5PH1715100

GEAR,5TH PINION (27T)

4 9020920008

WASHER

5 9341022039

CIRCLIP

6 5PH1713100

GEAR,3RD PINION (21T)

7 5PH1714100

GEAR,4TH PINION (24T)

8 9038720006

COLLAR

9 5NL1712100

GEAR, 2ND PINION (16T)

10 9330600320

BEARING

11 9330627208

BEARING

12 5NL1742110

AXLE, DRIVE

13 5NL1722100

GEAR, 2ND WHEEL (28T)

14 9020923012

WASHER

15 9341026067

CIRCLIP

16 5PH1724100

GEAR,4TH WHEEL (25T)

17 5PH1723100

GEAR,3RD WHEEL (28T)

18 9020920008

WASHER

19 9341022039

CIRCLIP

20 5PH1725100

GEAR,5TH WHEEL (22T)

21 5PH1721100

GEAR,1ST WHEEL (31T)

22 9330600317

BEARING

23 93210196A4

ORING

24 9038722001

COLLAR

25 9310228008

OIL SEAL

26 9383B13218

SPROCKET, DRIVE (13T)

STD

9383B14222

SPROCKET, DRIVE (14T)

AP FOR OCEANIA

PART NO.

DESCRIPTION

REMARKS

FIG. 16 TRANSMISSION

C13

5PH5

5PH6

5PH8

REF.
NO.

27 9021520003

WASHER, LOCK

28 9017918001

NUT

29 5NL1747100

PLATE, COVER

30 9010506553

BOLT, FLANGE

PART NO.

DESCRIPTION

REMARKS

FIG. 17 SHIFT CAM. FORK


5PH5

5PH6

5PH8

REF.
NO.

1 5NL1854100

CAM, SHIFT

2 9330690501

BEARING

3 9050106022

SPRING, COMPRESSION

4 4BA1854200

POINT, NEUTRAL

5 5NL1850110

FORK, SHIFT 1

6 5NL1850210

FORK, SHIFT 2

7 5NL1850310

FORK, SHIFT 3

8 3XK1814000

STOPPER LEVER ASSY

9 9050826561

SPRING, TORSION

BOLT

PART NO.

10 90109063F8

C14

DESCRIPTION

REMARKS

FIG. 18 SHIFT SHAFT

C15

5PH5

5PH6

5PH8

REF.
NO.

1 4EW1818500

SEGMENT

2 3XJ1817300

PIN, SHIFT

3 5BE1817200

GUIDE, SHIFT

4 9010106664

BOLT

5 5LP1812200

LEVER, SHIFT 2

6 90501052G5

SPRING, COMPRESSION

7 3XJ1818400

PIN, PAWL

8 3XJ1818200

PAWL, SHIFTER

9 3XJ1817800

ROLLER, SHIFT LEVER

10 5NL1810100

SHIFT SHAFT ASSY

11 90387124F4

COLLAR

12 90508291A8

SPRING, TORSION

13 9360833002

PIN, DOWEL

14 9310212224

OIL SEAL

15 5NL1811000

SHIFT PEDAL ASSY

16 9502706020

BOLT, FLANGE

PART NO.

DESCRIPTION

REMARKS

FIG. 19 FRAME

D2

5PH5

5PH6

5PH8

REF.
NO.

1 5PH2110150P0

FRONT FRAME COMP.

2 5BE2175600

.NET, FILTER

3 9043018130

.GASKET

4 9582708012

.BOLT, FLANGE

5 9043008119

.GASKET

6 5NG2119000P0

REAR FRAME COMP.

7 9011008096

BOLT, HEXAGON SOCKET HEAD

8 9010508099

BOLT, FLANGE

9 9581710130

BOLT, FLANGE

10 9018510002

NUT, SELFLOCKING

11 5NL2142500

BRACKET, REAR UPPER 1

12 5NL2142510

BRACKET, REAR UPPER 1

13 9201708055

BOLT, BUTTON HEAD

14 90201086P8

WASHER, PLATE

15 9018508169

NUT, SELFLOCKING

16 9581710050

BOLT, FLANGE

17 9010510733

BOLT, FLANGE

18 9018510002

NUT, SELFLOCKING

19 9502708040

BOLT, FLANGE

20 3JD2217810

TENSIONER

21 4EW2217800

TENSIONER

22 9330060804

BEARING

23 90387086N4

COLLAR

24 9502708065

BOLT, FLANGE

25 9570708500

NUT, FLANGE

26 90201086P8

WASHER, PLATE

27 9033818176

PLUG

PART NO.

DESCRIPTION

REMARKS
DPBMC

DPBMC

FIG. 19 FRAME

D3

5PH5

5PH6

5PH8

REF.
NO.

28 5NL2147100

PROTECTOR, ENGINE

29 5NL1536200

PLUG, OIL LEVEL

30 9321019123

ORING

31 5NL2147A00

GUARD, ENGINE 1

32 9502708012

BOLT, FLANGE

33 5NG2147A10

GUARD, ENGINE 1

34 5NG2133800

CLAMP

35 9502706012

BOLT, FLANGE

36 9011906001

BOLT, WITH WASHER

37 9581708016

BOLT, FLANGE

38 5PH2148100

BOLT, ENGINE MOUNTING 1

39 5NL2141700

BRACKET, FRONT LOWER 1

40 5NL2141710

BRACKET, FRONT LOWER 1

41 5ET2816600

WRENCH, HEXAGON

42 5BE2814F00

BOX, SPARK PLUG

PART NO.

DESCRIPTION

REMARKS

FIG. 20 FENDER

D4

5PH5

5PH6

5PH8

REF.
NO.

1 5HD2151100

FENDER, FRONT

2 3JD2174800

COLLAR

3 9011906096

BOLT, WITH WASHER

4 4ES2153E01

EMBLEM, YAMAHA

5 5BF2161100

FENDER, REAR

6 9010506154

BOLT, FLANGE

7 9011906038

BOLT, WITH WASHER

8 9048014323

GROMMET

9 9018306023

NUT, SPRING

10 903870701A

COLLAR

11 5BE2164200

GUARD, FLAP

12 9010506690

BOLT, FLANGE

13 9038706009

COLLAR

14 9770760016

SCREW, TAPPING

15 9020106557

WASHER, PLATE

16 5PH2163G50

EMBLEM 1

17 4ES2153E01

EMBLEM, YAMAHA

PART NO.

DESCRIPTION

REMARKS

FIG. 21 SIDE COVER

D5

5PH5

5PH6

5PH8

REF.
NO.

1 5BF2171100

COVER, SIDE 1

2 9582706016

BOLT, FLANGE

3 9011908238

BOLT, WITH WASHER

4 5JG2178150

EMBLEM 1

5 5BF2172100

COVER, SIDE 2

6 5NG2174A50

INSULATOR, SIDE COVER

7 3FY2157501

SEAL 1

8 9582706016

BOLT, FLANGE

9 9011908238

BOLT, WITH WASHER

10 5JG2178150

EMBLEM 1

11 5NL2173100

COVER, SIDE 3

5JG2173101

COVER, SIDE 3

PART NO.

DESCRIPTION

REMARKS

UR FOR CAN

UR FOR OCE,ZAF

12 5SF2173E01

GRAPHIC 1

13 9015906182

SCREW, WITH WASHER

14 9015906078

SCREW, WITH WASHER

15 5PH2172A10

PANEL 1

16 5NL2174100

COVER, SIDE 4

5JG2174101

COVER, SIDE 4

UR FOR CAN

UR FOR OCE,ZAF

17 5SF2173F01

GRAPHIC 2

18 9015906182

SCREW, WITH WASHER

19 9015906078

SCREW, WITH WASHER

20 5PH2172A10

PANEL 1

21 5MV2175C00

TUNING FORK MARK

22 5MV2175C00

TUNING FORK MARK

23 5GS2187100

TANK, RECOVERY

24 26H2187500

CAP

25 26H2187400

GASKET

FIG. 21 SIDE COVER

D6

5PH5

5PH6

5PH8

REF.
NO.

26 9011906060

BOLT, WITH WASHER

27 5BF2182300

CLAMP, HOSE

28 91A2005130

TUBE, FLEXIBLE VINYL

29 91A2105125

TUBE, FLEXIBLE

30 9046709006

CLIP

31 9046413077

CLAMP

32 9046413073

CLAMP

33 9046416039

CLAMP

PART NO.

DESCRIPTION

REMARKS

FIG. 22 REAR ARM

D7

5PH5

5PH6

5PH8

REF.
NO.

1 5NY2211000

REAR ARM COMP.

2 9015104048

SCREW, COUNTERSUNK

3 5NY2235500

PATCH

4 9331722262

BEARING

5 9310622019

OIL SEAL (DC 22288)

6 9334222217

BEARING

7 9310928043

OIL SEAL

8 9038718005

COLLAR

9 9038718004

COLLAR

10 5MV2215100

SEAL, GUARD

11 9131705008

BOLT

12 5JG2215600

WASHER, PLATE

13 4XM2219900

SUPPORT, CHAIN

14 4XM2212800

COVER, THRUST 1

15 9502706050

BOLT, FLANGE

16 9017906568

NUT

17 9502706010

BOLT, FLANGE

18 5NY2214100

SHAFT, PIVOT

19 9018516127

NUT, SELFLOCKING

20 90201160F6

WASHER, PLATE

21 5NY2217A00

ARM, RELAY

22 9331532056

BEARING

23 9310920076

OIL SEAL

24 9038716005

COLLAR

25 9038716007

COLLAR

26 90387167Y9

COLLAR

27 5NY2212100

SHAFT 1

PART NO.

DESCRIPTION

REMARKS

FIG. 22 REAR ARM

D8

5PH5

5PH6

5PH8

REF.
NO.

28 5NY2212200

SHAFT 2

29 9020114740

WASHER, PLATE

30 9018514007

NUT, SELFLOCKING

31 5NY2217F00

ROD, CONNECTING 1

32 9331532053

BEARING

33 9310920076

OIL SEAL

34 5NY2135F00

COVER

35 5HD2135F00

COVER

36 9924400200

EMBLEM, YAMAHA

PART NO.

DESCRIPTION

REMARKS

D9

DESCRIPTION

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 23 REAR SUSPENSION


REMARKS

1 5PH2221050

SHOCK ABSORBER ASSY, REAR

5PH2221060

SHOCK ABSORBER ASSY, REAR

5PH2221070

SHOCK ABSORBER ASSY, REAR

UR FOR CAN

5PH2221080

SHOCK ABSORBER ASSY, REAR

UR FOR OCE,ZAF

2 5PH2220150

.DAMPER SUB ASSY

5PH2220160

.DAMPER SUB ASSY

5PH2220170

.DAMPER SUB ASSY

UR FOR CAN

5PH2220180

.DAMPER SUB ASSY

UR FOR OCE,ZAF

3 3SP2223400

..GUIDE, SPRING 3

4 3SP2221300

..SEAT, SPRING UPPER

5 50923184L0

..CAP, AIR VALVE

6 4JX2222600

..BUSH, SHOCK ABSORBER LOWER

7 5DH2318300

..CIRCLIP

8 5NG2221260

.SPRING (K=5.0)

5DH2221220

.SPRING (K=4.8)

UR FOR CAN

UR FOR OCE,ZAF

9 5DH2221400

.GUIDE, SPRING 1

10 5MV2222400

.GUIDE, SPRING 2

11 5DH2225300

.COLLAR, DISTANCE

12 3JE2247500

.SEAL, DUST

13 4EW2247400

.SEAL, RING

14 5MV2217600

.BEARING

15 5MV2218400

.BUSH

16 5MV2225300

.COLLAR, DISTANCE

17 5NY2247500

.SEAL, DUST

18 9010510323

BOLT, FLANGE

19 9560710200

NUT, SELFLOCKING

20 5NY2224100

BOLT 1

21 9018510060

D10

DESCRIPTION
NUT, SELFLOCKING

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 23 REAR SUSPENSION

REMARKS

FIG. 24 STEERING

D11

5PH5

5PH6

5PH8

REF.
NO.

1 9333200081

BEARING

2 9333200068

BEARING

3 4EW2341600

COVER, BALL RACE 2

4 9017928650

NUT

5 5PH2343500

CROWN, HANDLE

6 9017024373

NUT

7 90201247L2

WASHER, PLATE

8 3SP2344100

HOLDER, HANDLE UPPER

9 9502708035

BOLT, FLANGE

10 9502708040

BOLT, FLANGE

11 5NG2831V00

STAY, HEAD LIGHT 1

12 4GY2832V00

STAY, HEAD LIGHT 2

13 4GY2338900

GUIDE, CABLE

14 9010505361

BOLT, FLANGE

15 90201286K9

WASHER, PLATE

16 4DA2338900

GUIDE, CABLE

17 9011905071

BOLT, WITH WASHER

PART NO.

DESCRIPTION

REMARKS

D12

DESCRIPTION

1 5PH2310250

FRONT FORK ASSY (L.H)

5PH2310260

FRONT FORK ASSY (L.H)

5PH2310280

FRONT FORK ASSY (L.H)

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 25 FRONT FORK


REMARKS

UR FOR CAN

UR FOR OCE,ZAF

2 5HD23136L0

.TUBE, OUTER (RIGHT)

3 5DH23120L0

.INNER TUBE COMP.2

4 5ET23171L0

.PISTON, FRONT FORK

5 5ET23125L0

.METAL, SLIDE 1

6 4SS23146L0

.WASHER, OIL SEAL

7 5ET23145L0

.OIL SEAL

8 4SS23153L0

.RING, SNAP

9 5HD23144L0

.SEAL, DUST

10 5NG2317060

.CYLINDER COMP., FRONT FORK

11 5PH2316A50

.VALVE COMP.

UR FOR CAN

5PH2316A80

.VALVE COMP.

UR FOR OCE,ZAF

12 5NY23111L0

.BOLT, CAP

13 9321042263

..ORING

14 5DH23142L0

.SEAT, SPRING UPPER

15 5HD23393L0

.NUT, SPECIAL

16 5MV23195L0

.RUBBER

17 5DH23149L0

.WASHER, SPRING UPPER

18 5DH23118L0

.SPACER

19 4SS23158L0

.GASKET

20 5NL2314100

.SPRING,FRONT FORK (K=0.44)

4SR23141L0

.SPRING, FRONT FORK (K=0.42)

4XM23141L0

.SPRING, FRONT FORK (K=0.41)

UR FOR CAN

UR FOR OCE,ZAF

21 3JD2312GL0

.PLUG

22 5PH2310350

FRONT FORK ASSY (R.H)

1
1

UR FOR CAN

D13

DESCRIPTION

22 5PH2310360

FRONT FORK ASSY (R.H)

5PH2310380

FRONT FORK ASSY (R.H)

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 25 FRONT FORK


REMARKS

1
1

UR FOR OCE,ZAF

23 5HD23136L0

.TUBE, OUTER (RIGHT)

24 5BF23110L0

.INNER TUBE COMP.1

25 5ET23171L0

.PISTON, FRONT FORK

26 5ET23125L0

.METAL, SLIDE 1

27 4SS23146L0

.WASHER, OIL SEAL

28 5ET23145L0

.OIL SEAL

29 4SS23153L0

.RING, SNAP

30 5HD23144L0

.SEAL, DUST

31 5NG2317060

.CYLINDER COMP., FRONT FORK

32 5PH2316A50

.VALVE COMP.

UR FOR CAN

5PH2316A80

.VALVE COMP.

UR FOR OCE,ZAF

33 5NY23111L0

.BOLT, CAP

34 9321042263

..ORING

35 5DH23142L0

.SEAT, SPRING UPPER

36 5HD23393L0

.NUT, SPECIAL

37 5MV23195L0

.RUBBER

38 5DH23149L0

.WASHER, SPRING UPPER

39 5DH23118L0

.SPACER

40 4SS23158L0

.GASKET

41 5NL2314100

.SPRING,FRONT FORK (K=0.44)

4SR23141L0

.SPRING, FRONT FORK (K=0.42)

4XM23141L0

.SPRING, FRONT FORK (K=0.41)

UR FOR CAN

UR FOR OCE,ZAF

42 3JD2312GL0

.PLUG

43 5SG2334000

UNDER BRACKET COMP.

44 5NY23346L0

BOLT 1

FIG. 25 FRONT FORK

D14

5PH5

5PH6

5PH8

REF.
NO.

45 4SS2314GL0

PROTECTER GUIDE COMP., 2

46 5DH2314FL0

PROTECTER GUIDE COMP., 1

47 4SS23346L0

BOLT 1

48 5BF2314J00

PROTECTER COMP., 2

49 5DH2314H00

PROTECTER COMP., 1

50 3SP23356L0

BOLT 2

51 5HC2331E00

GUIDE, CABLE

52 4XL2153A10

EMBLEM, YAMAHA

53 4XL2153A10

EMBLEM, YAMAHA

PART NO.

DESCRIPTION

REMARKS

D15

DESCRIPTION

1 5GS2411000

FUEL TANK COMP.

5JG2411050

FUEL TANK COMP.

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 26 FUEL TANK


REMARKS

UR FOR CAN

UR FOR OCE,ZAF

2 5MV2461000

CAP ASSY

3 9044509220

HOSE

4 3XJ2438000

PIPE JOINT ASSY

5 9044509109

HOSE

6 24X2414400

HOLDER, DAMPER

7 9048018549

GROMMET

8 9502706016

BOLT, FLANGE

9 9011906214

BOLT, WITH WASHER

10 3JD2418600

WASHER, SPECIAL

11 9890706020

SCREW, BIND

12 5SF2417300

BAND, TANK FITTING 1

13 4EW2412F00

BRACKET, SEAT

14 9870706025

SCREW, FLAT HEAD

15 4SS2418100

DAMPER, LOCATING 1

16 2GU2450001

FUEL COCK ASSY 1

17 3AJ2453400

.SEAL, COCK

18 9780103008

.SCREW, PAN HEAD

19 4X82451200

.ORING

20 3AJ2452300

.VALVE PACKING

21 90445114K9

HOSE (L185)

9044511002

HOSE (L195)

UR FOR CAN

UR FOR OCE,ZAF

22 9046710008

CLIP

23 9020205193

WASHER, PLATE

24 9014906011

SCREW

25 5BE2418200

DAMPER, LOCATING 2

FIG. 26 FUEL TANK

E2

5PH5

5PH6

5PH8

REF.
NO.

26 3V62235800

SEAL 1

27 5NG2424051

GRAPHIC SET

5SF2424001

GRAPHIC SET

PART NO.

DESCRIPTION

REMARKS

UR FOR CAN

UR FOR OCE,ZAF

E3

DESCRIPTION

1 5NG2471050

SINGLE SEAT ASSY

5SF2471000

SINGLE SEAT ASSY

2 5NG2473150

.COVER, SEAT

5SF2473100

.COVER, SEAT

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 27 SEAT
REMARKS

UR FOR CAN

UR FOR OCE,ZAF

UR FOR CAN

UR FOR OCE,ZAF

1
1

3 5BE2472800

.BRACKET, SEAT

4 9700706012

.BOLT

5 9290706100

.WASHER, SPRING

FIG. 28 FRONT WHEEL


5PH5

5PH6

5PH8

REF.
NO.

1 5NG2511150

HUB, FRONT

2 9330690403

BEARING

3 5NY2511700

SPACER, BEARING

4 9310226468

OIL SEAL

5 9441621005

RIM (1.6021)

6 5NY2510400

SPOKE SET, FRONT

7 9410821008

TIRE (80/10021 51M D739FA)

PART NO.

*
8 9422721101
*
9 9430921161
*

E4

DESCRIPTION

TIRE (90/9021 M/C 54R ENDURO)


TUBE (80/10021 TR4)

1
1

TUBE (90/9021)
BAND, RIM (7080/10021)

1
1

BAND, RIM (2.7521)

1
1

10 5SF2539400

SPACER, BEAD

11 5BE2518100

AXLE, WHEEL

12 5NY2518300

COLLAR, WHEEL

13 5NG2519050

GEAR UNIT ASSY

14 9017916672

NUT

REMARKS

UR DUNLOP FOR
CAN,ZAF
UR LM MICHELIN
FOR AUS,NZL
UR DUNLOP FOR
CAN,ZAF
UR LM MICHELIN
FOR AUS,NZL
UR DUNLOP FOR
CAN,ZAF
UR LM MICHELIN
FOR AUS,NZL

FIG. 29 FRONT BRAKE CALIPER

E5

5PH5

5PH6

5PH8

REF.
NO.

1 5MV2581T00

DISC BRAKE ASSY

2 9014906327

SCREW

3 5MV2580T10

CALIPER ASSY (LEFT)

4 4EWW005700

.PISTON ASSY, CALIPER

5 3JDW004700

..CALIPER SEAL KIT

6 5DH2591900

.SUPPORT, PAD

7 1UYW004850

.BLEED SCREW KIT

8 5MVW004500

.BRAKE PAD KIT

9 5DH2593300

.PIN, PAD

10 5DH2591600

.PLUG

11 3SP2592651

.BOLT

12 3SP2591451

.PIN, SLIDE

13 9010508659

BOLT, FLANGE

14 5DH2314E00

COVER, HOSE

15 9582706012

BOLT, FLANGE

16 9502708020

BOLT, FLANGE

17 5DH2587500

HOLDER, BRAKE HOSE 1

18 9290708200

WASHER

PART NO.

DESCRIPTION

REMARKS

FIG. 30 REAR WHEEL


5PH5

5PH6

5PH8

REF.
NO.

1 5ET2531100

HUB, REAR

2 5ET2531700

SPACER, BEARING

3 9330627205

BEARING

4 9330607202

BEARING

5 9310630044

OIL SEAL

6 9310630045

OIL SEAL

7 9900945500

CIRCLIP

8 9441818006

RIM (1.8518)

9442118005

RIM (2.1518)

PART NO.

9 5GS2530400
10 9411018008
*
11 9421118176
*
12 9430918146
*
13 4XM2539400
3JE2539400

E6

DESCRIPTION

SPOKE SET, REAR

TIRE (100/10018 59M D739)

TIRE (130/9018 M/C 69R ENDURO)


TUBE (100/10018)

BAND, RIM (110/10018)

UR FOR CAN,ZAF

UR FOR AUS,NZL

1
1

UR DUNLOP FOR
CAN,ZAF
UR LM MICHELIN
FOR AUS,NZL
UR DUNLOP FOR
CAN,ZAF
UR LM MICHELIN
FOR AUS,NZL
UR DUNLOP FOR
CAN,ZAF
UR LM MICHELIN
FOR AUS,NZL
UR FOR CAN,ZAF

UR FOR AUS,NZL

1
1

1
2

SPACER, BEAD

1
1

BAND, RIM (2.1518)


SPACER, BEAD

BAND, RIM (130/9018)

REMARKS

14 4XM2536400

DAMPER

15 5GS2545250

SPROCKET, DRIVEN (52T)

STD

5GS2544850

SPROCKET, DRIVEN (48T)

AP

5GS2545050

SPROCKET, DRIVEN (50T)

AP

5PH2545450

SPROCKET, DRIVEN (54T)

AP

16 90109081G1

BOLT

17 9018508169

NUT, SELFLOCKING

18 9020108326

WASHER, PLATE

19 5NY2538300

COLLAR, WHEEL

FIG. 30 REAR WHEEL

E7

5PH5

5PH6

5PH8

REF.
NO.

20 5NY2538800

PULLER, CHAIN 1

21 5NY2538900

PULLER, CHAIN 2

22 9010108777

BOLT

23 9017908299

NUT

24 5ET2538100

AXLE, WHEEL

25 9018520168

NUT, SELFLOCKING

26 90201203U1

WASHER, PLATE

27 9Y58A76113

CHAIN

28 9468176021

.JOINT, CHAIN

29 5ET2536700

COVER, HUB DUST

PART NO.

DESCRIPTION

REMARKS

FIG. 31 REAR BRAKE CALIPER

E8

5PH5

5PH6

5PH8

REF.
NO.

1 5NY2582W00

DISC, REAR BRAKE 2

2 90109065G4

BOLT

3 5NY2580W00

CALIPER ASSY, REAR 2

4 5ETW005750

.PISTON ASSY, CALIPER

5 5ETW004750

..CALIPER SEAL KIT

6 5DH2591950

.SUPPORT, PAD

7 1UYW004850

.BLEED SCREW KIT

8 5GRW004600

.BRAKE PAD KIT 2

9 5DH2582850

..SHIM, CALIPER

10 5DH2582750

..SHIM, CALIPER

11 5GR2289850

..INSULATOR, HEAT

12 8CR2592400

.PIN, PAD

13 5DH2591600

.PLUG

14 5DH2571801

PROTECTOR, DISK BRAKE

15 9502706012

BOLT, FLANGE

16 4GY2749100

PROTECTOR

17 9502706016

BOLT, FLANGE

PART NO.

DESCRIPTION

REMARKS

FIG. 32 STEERING HANDLE. CABLE

E9

5PH5

5PH6

5PH8

REF.
NO.

1 4XM2611100

HANDLEBAR

2 4GY2624100

GRIP

3 5BE2624000

GRIP ASSY

4 4GY2624200

.GRIP (RIGHT)

5 3Y12624900

.RING, LEAF

6 5BE2628100

CAP, GRIP UPPER

7 5BE2628200

CAP, GRIP LOWER

8 9850705020

SCREW, PAN HEAD

9 5SF2628700

COVER, CAP GRIP

10 5SF2630200

THROTTLE CABLE ASSY

11 5SF2633500

CABLE, CLUTCH

12 90387225N2

COLLAR

13 5HD2634200

BOOT, CABLE

PART NO.

DESCRIPTION

REMARKS

FIG. 33 FRONT MASTER CYLINDER

E10

5PH5

5PH6

5PH8

REF.
NO.

1 5PH2587200

HOSE, BRAKE 1

2 9020110118

WASHER, PLATE

3 9040110172

BOLT, UNION

4 5NYW258701

MASTER CYLINDER SUB ASSY

5 5NYW004100

.CYLINDER KIT, MASTER

6 9870604012

.SCREW, FLAT HEAD

7 5MV2585201

.CAP, RESERVOIR

8 56A2585400

.DIAPHRAGM, RESERVOIR

9 8CR2571500

.SEPARATOR ASSY

10 5NY2586800

.BOOT, MASTER CYLINDER

11 5MV8392200

LEVER 2

12 5MV2589F00

BOLT, LEVER

13 9570106500

NUT, FLANGE

14 5MV2586700

BRACKET, MASTER CYLINDER

15 5MV2583300

BOLT, FITTING

16 5NY2637200

COVER, HANDLE LEVER 1

17 9046516258

CLAMP

18 9131706014

BOLT

PART NO.

DESCRIPTION

REMARKS

FIG. 34 STAND. FOOTREST

E11

5PH5

5PH6

5PH8

REF.
NO.

1 4XM2720000

PEDAL, BRAKE

2 5JG2721700

BOLT

3 9321011073

ORING

4 9140120012

PIN, COTTER

5 9050616500

SPRING, TENSION

6 9024008120

PIN, CLEVIS

7 9020108089

WASHER, PLATE

8 9046816191

CLIP

9 5ET2741100

FOOTREST 1

10 5ET2742100

FOOTREST 2

11 9024010142

PIN, CLEVIS

12 9140125015

PIN, COTTER

13 90508282B8

SPRING, TORSION

14 90508282B9

SPRING, TORSION

15 9020110119

WASHER, PLATE

16 5BF2731100

STAND, SIDE

17 9050635473

SPRING, TENSION

18 5GS2731550

LINK, SIDE STAND

19 9010110738

BOLT

20 90201112U6

WASHER, PLATE

21 903871003G

COLLAR

22 9299010200

WASHER, PLAIN

23 9561710100

NUT, U

24 5GS2145850

BRACKET, SIDE STAND

25 9502710020

BOLT, FLANGE

PART NO.

DESCRIPTION

REMARKS

FIG. 35 REAR MASTER CYLINDER

E12

5PH5

5PH6

5PH8

REF.
NO.

1 5JG2583V00

RR. MASTER CYLINDER ASSY.

2 4SSW004250

.CYLINDER KIT, MASTER

3 9321015620

.ORING

4 2VN2586600

.CIRCLIP

5 4ML2582A50

.JOINT

6 3SP2722200

.JOINT

7 9530108700

.NUT

8 5BE2589400

.TANK, RESERVOIR

9 5BE2585200

.CAP, RESERVOIR

10 9870604040

.SCREW, FLAT HEAD

11 56A2585400

.DIAPHRAGM, RESERVOIR

12 9046712085

.CLIP

13 5BE2589500

.HOSE, RESERVOIR

14 3FV2589A00

.COVER, DUST

15 5BE2117M01

COVER 2

16 9201406016

BOLT, BUTTON HEAD

17 9010506553

BOLT, FLANGE

18 5MV2587300

HOSE, BRAKE 2

19 9040110172

BOLT, UNION

20 9020110118

WASHER, PLATE

21 2VM2587600

HOLDER, BRAKE HOSE 2

22 9015705095

SCREW, PAN HEAD

23 5BE2584401

WASHER, LOCK

PART NO.

DESCRIPTION

REMARKS

FIG. 36 GENERATOR

E13

5PH5

5PH6

5PH8

REF.
NO.

1 5NG8556050

BASE ASSY

2 5NG8555050

ROTOR ASSY

3 9014906324

SCREW

4 9017910247

NUT

5 90201101J1

WASHER, PLATE

PART NO.

DESCRIPTION

REMARKS

E14

DESCRIPTION

1 2HR83505G0

TRIP METER COMP.

2HR83505F0

TRIP METER COMP.

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 37 METER
REMARKS
MILE (FOR GBR)

2 4V58351300

DAMPER

3 5NG8351900

BRACKET, METER

4 1M18352600

DAMPER 2

5 9020105033

WASHER, PLATE

6 4378352500

CLIP

7 11H8357800

KNOB, TRIP METER

8 9015702031

SCREW, PAN HEAD

9 2HR8359200

DAMPER

10 9502706010

BOLT, FLANGE

11 5BF8355000

SPEEDOMETER CABLE ASSY

12 5BF2317M00

STAY 3

13 9201705008

BOLT, BUTTON HEAD

14 5NG8431950

STAY, HEADLIGHT 2

15 9502708012

BOLT, FLANGE

KM

FIG. 38 HEADLIGHT

E15

5PH5

5PH6

5PH8

REF.
NO.

1 5BF8431000

HEADLIGHT UNIT ASSY

2 8G98431400

.BULB (12V60/55W)

3 5BF8439700

.COVER, SOCKET

4 5BF8433000

BODY ASSY

5 55U8433700

BOLT, SPECIAL

6 5BF8433E00

SCREW, ADJUSTING

7 5BF8433500

SPRING

8 5BF8433400

NUT, ADJUSTING

9 9015906189

SCREW, WITH WASHER

10 9582706010

BOLT, FLANGE

11 5BF2339E00

GRAPHIC 1

PART NO.

DESCRIPTION

REMARKS

(H4)HALOGEN

FIG. 39 TAILLIGHT

F2

5PH5

5PH6

5PH8

REF.
NO.

1 5BF8471000

TAILLIGHT UNIT ASSY

2 36Y8471440

.BULB, TAILLIGHT (12V21/5W)

3 4GY8473300

.LENS, TAILLIGHT

4 9770640530

.SCREW, TAPPING

5 4GY8472300

.GASKET, TAIL LENS

6 90387065L5

COLLAR

7 9020106057

WASHER, PLATE

8 9570706500

NUT, FLANGE

9 9048014102

GROMMET

10 9046111099

CLAMP

11 9778040010

SCREW, TAPPING

12 5NG2167750

PLATE,FITTING 3

PART NO.

DESCRIPTION

REMARKS

FIG. 40 HANDLE SWITCH. LEVER

F3

5PH5

5PH6

5PH8

REF.
NO.

1 5HD8291100

HOLDER, LEVER 1

2 38V8291300

HOLDER, LEVER LOWER 1

3 5MV8391200

LEVER 1

4 9010906027

BOLT

5 9560706100

NUT, U

6 9700705016

BOLT

7 5HD2633700

BOLT, ADJUSTING

8 5HD8395100

BOLT, CABLE ADJUSTING

9 5HD2637200

COVER, HANDLE LEVER 1

10 5SF8397600

SWITCH, HANDLE 1

11 5NG8397650

SWITCH, HANDLE 1

12 9850704014

.SCREW, PAN HEAD

13 5838398100

LEVER, DECOMPRESSION

14 5BE8391300

COLLAR, LEVER 1

15 9890705020

SCREW, BIND

16 9560705100

NUT, U

17 5BE8291200

HOLDER, LEVER UPPER 1

18 38V8291300

HOLDER, LEVER LOWER 1

19 9700705016

BOLT

20 5832635200

COVER, DECOMPRESSION CABLE

21 9046429223

CLAMP

PART NO.

DESCRIPTION

REMARKS

F4

DESCRIPTION

1 5PH8554050

C.D.I. UNIT ASSY

5PH8554060

C.D.I. UNIT ASSY

5PH8554080

C.D.I. UNIT ASSY

5PH8

PART NO.

5PH6

REF.
NO.

5PH5

FIG. 41 ELECTRICAL 1

1
1
1

2 5NL8554600

BAND

3 4SR8231000

IGNITION COIL ASSY

4 9131706016

BOLT

5 5BE8237000

PLUG CAP ASSY

6 5SF8254000

NEUTRAL SWITCH ASSY

7 9321021276

ORING

8 9015405073

SCREW, BINDING

9 9046416061

CLAMP

10 9046413073

CLAMP

11 9046413077

CLAMP

12 9046415152

CLAMP

13 9046413073

CLAMP

14 9046513275

CLAMP

15 5PH8250950

WIRE, SUB LEAD

16 5GS8191050

VOLTAGE REGULATOR ASSY

17 9011906039

BOLT, WITH WASHER

REMARKS

FIG. 42 ALTERNATE (CHASSIS)

F5

5PH5

5PH6

5PH8

REF.
NO.

1 5DH2221270

SPRING (K=4.4)

AP

5DH2221210

SPRING (K=4.6)

AP

5DH2221220

SPRING (K=4.8)

AP

5NG2221260

SPRING (K=5.0)

AP

5DH2221240

SPRING (K=5.2)

AP

5SF2221200

SPRING (K=5.4)

AP

5DH2221260

SPRING (K=5.6)

AP

5NG2221220

SPRING (K=APPROX.4.6)

AP

5ET2221200

SPRING (K=APPROX.4.8)

AP

5ET2221210

SPRING (K=APPROX.5.0)

AP

5ET2221230

SPRING (K=APPROX.5.2)

AP

5ET2221240

SPRING (K=APPROX.5.4)

AP

5NG2221250

SPRING (K=APPROX.5.6)

AP

2 4SS2314110

SPRING, FRONT FORK (K=0.38)

AP

4SS2314120

SPRING, FRONT FORK (K=0.39)

AP

4SS2314130

SPRING, FRONT FORK (K=0.40)

AP

4SS2314140

SPRING, FRONT FORK (K=0.41)

AP

4SS2314150

SPRING, FRONT FORK (K=0.42)

AP

4SS2314160

SPRING, FRONT FORK (K=0.43)

AP

4SS2314170

SPRING, FRONT FORK (K=0.44)

AP

5BE23141L0

SPRING, FRONT FORK (K=0.45)

AP

5BE2314100

SPRING, FRONT FORK (K=0.46)

AP

5GR2314100

SPRING, FRONT FORK (K=0.47)

AP

5ET2314120

SPRING (K=APPROX.0.40)

AP

5ET2314100

SPRING (K=APPROX.0.41)

AP

5ET2314130

SPRING (K=APPROX.0.42)

AP

5ET2314110

SPRING (K=APPROX.0.43)

AP

PART NO.

DESCRIPTION

REMARKS

FIG. 42 ALTERNATE (CHASSIS)

F6

DESCRIPTION

5PH5

5PH6

5PH8

REF.
NO.

2 5ET2314140

SPRING (K=APPROX.0.44)

AP

3 4SS23364L0

COLLAR 2

AP

PART NO.

REMARKS

NUMERICAL INDEX
PART NO.
5NYW004100
4SSW004250
5MVW004500
5GRW004600
3JDW004700
5ETW004750
1UYW004850
4EWW005700
5ETW005750
5NYW258701
5NL1110210
4KG1111G00
5NL1113310
5NL1113410
5BE1116600
3711116701
5BE1116700
5NL1118100
5NL1119100
5NL1119300
5NL1131100
5NL1135100
5JG1138700
5NL1140010
5NL1141200
5NL1142200
5NL1145400
5NL1145500
5NL1153100
5NL1153600
5NL1160300
5NL1163100
5NL1163300
5NL1165110
5NL1168100
5NL1211100
5NL1211200
5NL1211300
5NL1211400
5NL1211600
1HX1211700
1WG1211700
1HX1211800
1WG1211800
4SV1211900
4TV1211900
5NL1212100

GRID
NO.
E
E
E
E
E
E
E
E
E
E
E
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B

10
12
5
8
5
8
5
8
5
8
10
2
3
2
2
2
2
2
2
2
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5

PART NO.
3GM1212600
3FV1215300
3FV1215310
3FV1215320
3FV1215330
3LN1215300
3LN1215310
3LN1215320
3LN1215330
1HX12168A0
1HX12168F0
1HX12168H1
1HX12168K1
1HX12168M1
1HX12168R1
1HX12168U1
1HX12168W1
1HX12168Y1
1HX1216800
1HX1216820
1HX1216840
1HX1216860
1HX1216880
1HX12169E0
1HX12169G0
1HX12169J0
1HX12169L0
1HX12169N0
1HX12169T0
1HX1216911
1HX1216931
1HX1216950
1HX1216970
1HX1216990
5PH1217000
5PH1218000
5BE1221000
4FM1221300
5BE1224100
5NL1225100
5NL1225200
5BE1228010
5NL1228300
5BE1229210
5PH1240A00
5NL1242200
5NL1243900
5DH1245100

GRID
NO.
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B

5
6
6
6
6
6
6
6
6
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
7
7
9
8
8
8

PART NO.
5NL1245900
5PH1246100
5HD1246200
5NL1248100
5NL1256400
5SG1257600
5SG1257700
5SG1257800
5SG1257900
5831311300
5NL1316100
5NL1317100
5SG1330000
5NL1332000
5NL1334100
5BE1334200
5NL1341100
5NL1341200
5NL1341600
1UY1344002
5BE1344700
5NL1346400
5NL1346500
5NL1359710
5PH1410150
5PH1410160
5PH1410180
5NL1410500
5BE1410700
4MX1411500
3TJ1413740
5BE1414600
3TJ1415940
5JG1417100
3TJ1419140
5NL1419600
5JG1419700
4YR1421600
5BE1421600
5JG1426400
3TJ1426740
5JG1427500
3TJ1429340
5JG1429301
3TJ1432540
5JG1434600
5JG1437100
5JG1437900

GRID
NO.
B
B
B
B
C
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
C
C
C
C
C
B
C
C
C
C
C
C
C
B
C
C
B
C
C
C
C

8
9
9
9
8
9
9
9
9
12
12
12
10
10
10
10
10
10
10
12
12
10
10
13
15
15
15
3
3
4
4
4
15
3
5
4
4
4
3
2
15
2
3
13
3
4
3
3

PART NO.
5JG1438800
5JG1440F01
5JG1440100
5BE1441A10
5BF1441A10
5BE1441E10
5JG1441700
5JG1442800
5BF1443E00
5BF1443700
5BE1444900
4XM1445100
5BF1445200
5JG1445300
5BF1445700
5BE1445800
3JD1445901
5MV1447700
5BF1449300
5JG1452100
5JG1452200
5JG1453100
3TJ1453640
5JG1454601
6761454800
4YR1455700
4FN1456100
4MX1456100
6H41456100
5BE1456200
5JG1456500
5GS1459100
5NL1459100
5NL1461100
5NL1461300
5NL1462800
5PH1471000
5PH1471010
5PH1471400
4BD1476600
5BE1478800
5NL14916EL
5NL14916EM
5NL14916EN
5NL14916EP
5NL14916ER
5NL14916ES
5NL14916ET

M1

GRID
NO.
B
B
B
B
B
B
B
B
B
B
C
B
B
B
B
B
B
B
B
B
B
C
C
B
C
C
B
C
C
C
C
C
C
C
C
C
C
C
C
C
C
B
B
B
B
B
B
B

15
13
13
13
13
14
14
13
14
13
4
13
13
13
13
13
13
13
13
15
15
4
3
15
3
4
13
4
3
4
4
4
4
6
6
6
6
6
6
6
6
15
15
15
15
15
15
15

PART NO.
5NL14916E1
5JG1492200
3TJ1493340
5GS1493300
4FN1493400
3TJ1494F12
3TJ1494F13
3TJ1494F14
3TJ1494F15
3TJ1494F16
3TJ1494F17
3TJ1494F18
3TJ1494F19
3TJ1494F20
4JT1494F01
4JT1494F03
4JT1494F07
4JT1494F11
4JT1494F15
4JT1494F17
4JT1494F19
4JT1494F21
4JT1494F23
4JT1494F25
4JT1494F28
4JT1494F29
4JT1494F30
4JT1494F31
4JT1494F32
4JT1494F34
5GS1494000
5JG1494016
5JG1494017
5JG1494018
5JG1494076
3TJ1494347
4MX1494340
4MX1494341
4MX1494342
4MX1494343
4MX1494344
4MX1494345
4MX1494390
4MX1494391
4MX1494392
4MX1494393

GRID
NO.
B
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

15
4
3
5
4
3
3
3
3
2
3
3
3
3
4
4
4
4
5
4
5
5
5
4
5
5
4
5
5
5
5
5
5
3
3
3
3
2
2
2
2
2
2
2
2
2
2
2

PART NO.
4MX1494394
4MX1494395
7A91494317
5JG1494700
4MX1494801
4MX1494802
4MX1494803
4MX1494804
4MX1494805
4MX1494806
4MX1494807
5JG1495100
5GS1495800
5JG1495900
5JG1498400
4SR1498500
5JG1498700
4FN1499700
5SG1515000
5NL1536200
4JT1538101
5BE1538301
5NL1538800
5NL1541100
5NL1541500
5BE1542100
5NL1543100
5NL1544101
5NL1545100
5NL1545300
5NL1546200
5NL1560100
5NL1562000
5NL1562100
5NL1564100
5NL1565100
5NL1566400
5SG1566800
4GY1567100
2141568600
5NL1611100
5NL1615010
5NL1615400
3XJ1632100
5DH1632100
5NL1632500
5NL1632510
5HD1635100

GRID
NO.
C
C
C
C
C
C
C
C
C
C
C
B
C
B
C
C
C
B
C
D
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

2
2
3
2
2
2
2
2
2
2
2
15
5
15
3
3
4
15
7
3
7
7
7
8
8
7
8
7
8
8
8
9
9
9
9
9
9
9
9
9
10
10
10
10
10
10
10
10

NUMERICAL INDEX
PART NO.
5NL1635600
5NL1635700
5NL1637100
5JG1638100
5NL1638310
4JT1638400
5NL1638400
5NL1712100
5PH1713100
5PH1714100
5PH1715100
5PH1721100
5NL1722100
5PH1723100
5PH1724100
5PH1725100
5PH1741110
5NL1742110
5NL1746600
5NL1747100
5NL1810100
5NL1811000
5LP1812200
3XK1814000
5BE1817200
3XJ1817300
3XJ1817800
3XJ1818200
3XJ1818400
4EW1818500
5NL1850110
5NL1850210
5NL1850310
5NL1854100
4BA1854200
5DH1856200
5PH2110150P0
5BE2117M01
5NG2119000P0
5NG2133800
5HD2135F00
5NY2135F00
5NL2141700
5NL2141710
5NL2142500
5NL2142510
5GS2145850
5NG2147A10

GRID
NO.
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
D
E
D
D
D
D
D
D
D
D
E
D

10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
7
13
15
15
15
14
15
15
15
15
15
15
14
14
14
14
14
7
2
12
2
3
8
8
3
3
2
2
11
3

PART NO.
5NL2147A00
5NL2147100
5PH2148100
5HD2151100
4XL2153A10
4ES2153E01
3FY2157501
5BF2161100
5PH2163G50
5BE2164200
5NG2167750
5BF2171100
5PH2172A10
5BF2172100
5SF2173E01
5SF2173F01
5JG2173101
5NL2173100
5NG2174A50
5JG2174101
5NL2174100
3JD2174800
5MV2175C00
5BE2175600
5JG2178150
5BF2182300
5GS2187100
26H2187400
26H2187500
5NY2211000
5NY2212100
5NY2212200
4XM2212800
5NY2214100
5MV2215100
5JG2215600
5NY2217A00
5NY2217F00
5MV2217600
3JD2217810
4EW2217800
5MV2218400
4XM2219900
5PH2220150
5PH2220160
5PH2220170
5PH2220180
5PH2221050

GRID
NO.
D
D
D
D
D
D
D
D
D
D
F
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D

3
3
3
4
14
4
5
4
4
4
2
5
5
5
5
5
5
5
5
5
5
4
5
2
5
6
5
5
5
7
7
8
7
7
7
7
7
8
9
2
2
9
7
9
9
9
9
9

PART NO.
5PH2221060
5PH2221070
5PH2221080
5DH2221210
5DH2221220
5DH2221240
5DH2221260
5DH2221270
5ET2221200
5ET2221210
5ET2221230
5ET2221240
5NG2221220
5NG2221250
5NG2221260
5SF2221200
3SP2221300
5DH2221400
5MV2222400
4JX2222600
3SP2223400
5NY2224100
5DH2225300
5MV2225300
5NY2235500
3V62235800
4EW2247400
3JE2247500
5NY2247500
5GR2289850
5PH2310250
5PH2310260
5PH2310280
5PH2310350
5PH2310360
5PH2310380
5BF23110L0
5NY23111L0
5DH23118L0
3JD2312GL0
5DH23120L0
5ET23125L0

GRID
NO.
D
D
D
F
D
F
F
F
F
F
F
F
F
F
F
D
F
F
D
D
D
D
D
D
D
D
D
E
D
D
D
E
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D

9
9
9
5
9
5
5
5
5
5
5
5
5
5
5
9
5
5
9
9
9
9
9
9
9
9
7
2
9
9
9
8
12
12
12
12
13
13
13
12
13
12
13
12
13
12
12
13

PART NO.
5HD23136L0
5DH2314E00
5DH2314FL0
4SS2314GL0
5DH2314H00
5BF2314J00
4SR23141L0
4SS2314110
4SS2314120
4SS2314130
4SS2314140
4SS2314150
4SS2314160
4SS2314170
4XM23141L0
5BE23141L0
5BE2314100
5ET2314100
5ET2314110
5ET2314120
5ET2314130
5ET2314140
5GR2314100
5NL2314100
5DH23142L0
5HD23144L0
5ET23145L0
4SS23146L0
5DH23149L0
4SS23153L0
4SS23158L0
5PH2316A50
5PH2316A80
5BF2317M00
5NG2317060

M2

GRID
NO.
D
D
E
D
D
D
D
D
D
F
F
F
F
F
F
F
D
D
F
F
F
F
F
F
F
F
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
E
D

12
13
5
14
14
14
14
12
13
5
5
5
5
5
5
5
12
13
5
5
5
5
5
5
6
5
12
13
12
13
12
13
12
13
12
13
12
13
12
13
12
13
12
13
12
13
14
12

PART NO.
5NG2317060
5ET23171L0
5DH2318300
50923184L0
5MV23195L0
5HC2331E00
5SG2334000
4SS23346L0
5NY23346L0
3SP23356L0
4SS23364L0
4DA2338900
4GY2338900
5BF2339E00
5HD23393L0
4EW2341600
5PH2343500
3SP2344100
5GS2411000
5JG2411050
4EW2412F00
24X2414400
5SF2417300
22W2418100
4SS2418100
5BE2418200
3JD2418600
5NG2424051
5SF2424001
3XJ2438000
2GU2450001
4X82451200
3AJ2452300
3AJ2453400
5MV2461000
5NG2471050
5SF2471000
5BE2472800
5NG2473150
5SF2473100
5NY2510400
5NG2511150
5NY2511700
5BE2518100
5NY2518300

GRID
NO.
D
D
D
D
D
D
D
D
D
D
D
D
F
D
D
E
D
D
D
D
D
D
D
D
D
D
C
D
D
D
E
E
D
D
D
D
D
D
E
E
E
E
E
E
E
E
E
E

13
12
13
9
9
12
13
14
13
14
13
14
6
11
11
15
12
13
11
11
11
15
15
15
15
15
6
15
15
15
2
2
15
15
15
15
15
15
3
3
3
3
3
4
4
4
4
4

PART NO.
5NG2519050
5GS2530400
5ET2531100
5ET2531700
4XM2536400
5ET2536700
5ET2538100
5NY2538300
5NY2538800
5NY2538900
3JE2539400
4XM2539400
5SF2539400
5GS2544850
5GS2545050
5GS2545250
5PH2545450
8CR2571500
5DH2571801
5MV2580T10
5NY2580W00
5MV2581T00
4ML2582A50
5NY2582W00
5DH2582750
5DH2582850
5JG2583V00
5MV2583300
5BE2584401
5BE2585200
5MV2585201
56A2585400
2VN2586600
5MV2586700
5NY2586800
5PH2587200
5MV2587300
5DH2587500
2VM2587600
3FV2589A00
5MV2589F00
5BE2589400
5BE2589500
3SP2591451
5DH2591600
5DH2591900

GRID
NO.
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E
E

4
6
6
6
6
7
7
6
7
7
6
6
4
6
6
6
6
10
8
5
8
5
12
8
8
8
12
10
12
12
10
10
12
12
10
10
10
12
5
12
12
10
12
12
5
5
8
5

NUMERICAL INDEX
PART NO.
5DH2591950
8CR2592400
3SP2592651
5DH2593300
4XM2611100
5BE2624000
4GY2624100
4GY2624200
3Y12624900
5BE2628100
5BE2628200
5SF2628700
5SF2630200
5SF2633500
5HD2633700
5HD2634200
5832635200
5HD2637200
5NY2637200
4XM2720000
5JG2721700
3SP2722200
5BF2731100
5GS2731550
5ET2741100
5ET2742100
4GY2749100
5BE2814F00
5ET2816600
5NG2831V00
4GY2832V00
5GS8191050
4SR8231000
5BE8237000
5PH8250950
5SF8254000
5HD8291100
5BE8291200
38V8291300
2HR83505F0
2HR83505G0
4V58351300
5NG8351900
4378352500
1M18352600
5BF8355000
11H8357800
2HR8359200

GRID
NO.
E
E
E
E
E
E
E
E
E
E
E
E
E
E
F
E
F
F
E
E
E
E
E
E
E
E
E
D
D
D
D
F
F
F
F
F
F
F
F
E
E
E
E
E
E
E
E
E

8
8
5
5
9
9
9
9
9
9
9
9
9
9
3
9
3
3
10
11
11
12
11
11
11
11
8
3
3
11
11
4
4
4
4
4
3
3
3
14
14
14
14
14
14
14
14
14

PART NO.
5MV8391200
5BE8391300
5MV8392200
5HD8395100
5NG8397650
5SF8397600
5838398100
5BF8431000
8G98431400
5NG8431950
5BF8433E00
5BF8433000
5BF8433400
5BF8433500
55U8433700
5BF8439700
5BF8471000
36Y8471440
4GY8472300
4GY8473300
5PH8554050
5PH8554060
5PH8554080
5NL8554600
5NG8555050
5NG8556050
5JG8588500
9Y58A76113
9010106001
9010106664
9010108777
9010110738
9010505361
9010506027
9010506154
90105065A1
9010506553
9010506690
9010508099
9010508659
9010509002
9010509555
9010510323
9010510733
9010906027
90109063F8

GRID
NO.
F
F
E
F
F
F
F
E
E
E
E
E
E
E
E
E
F
F
F
F
F
F
F
F
E
E
C
E
C
C
E
E
D
B
D
C
C
C
E
D
D
E
B
B
D
D
F
C

3
3
10
3
3
3
3
15
15
14
15
15
15
15
15
15
2
2
2
2
4
4
4
4
13
13
4
7
9
15
7
11
11
2
4
8
13
7
12
4
2
5
2
2
9
2
3
14

PART NO.
9010906418
90109065G2
90109065G4
90109066F0
90109081G1
90109082G0
9011008096
9011606541
9011905071
9011906001
9011906038
9011906039
9011906060
9011906096
9011906214
9011908238
9012206035
9014606014
9014906011
9014906126
9014906250
9014906324
9014906326
9014906327
9015104048
9015206010
9015405073
9015702031
9015705095
9015906078
9015906092
9015906182
9015906189
9017014171
9017016326
9017024373
9017906568
9017908299
9017910247
9017916672
9017918001
9017928650
9018306023
9018508169
9018510002

GRID
NO.
B
B
E
B
E
C
D
B
D
D
D
F
D
D
D
D
B
B
D
C
B
E
C
E
D
C
F
E
E
D
C
D
E
B
C
D
D
E
E
E
C
C
D
B
D
D
E
D

7
12
8
3
6
9
2
2
11
3
4
4
6
4
15
5
13
13
15
7
4
13
7
5
7
9
4
14
12
5
10
5
15
4
10
11
7
7
13
4
10
13
11
14
4
2
6
2

PART NO.
9018510060
9018514007
9018516127
9018520168
9020103313
9020105033
9020106057
9020106071
9020106557
90201080H1
9020108089
9020108326
9020108410
9020108512
90201086P8
90201096J9
90201101J1
9020110118
9020110119
90201112U6
9020112166
9020114740
9020115701
90201160F6
90201162H4
90201167P7
90201177G4
90201203U1
9020120685
90201247L2
90201286K9
9020205193
9020208045
9020606090
9020906096
9020920008
9020923012
9021514204
9021516289
9021520003
9024008120
9024010142
9026732070
9028003001
9033818176

M3

GRID
NO.
D
D
D
E
B
E
F
B
D
C
E
C
E
C
B
D
B
E
E
E
E
E
B
D
C
D
C
C
C
E
C
D
D
D
B
C
B
C
C
B
C
C
C
E
E
B
B
D

10
8
7
7
14
14
2
9
4
10
11
9
6
4
8
2
2
13
10
12
11
11
10
8
8
7
9
9
9
7
9
11
11
15
15
6
13
12
12
4
10
10
13
11
11
13
4
2

PART NO.
9034012112
9034014128
9034032123
9038706004
9038706009
903870614M
90387065L5
903870701A
90387086N4
903871003G
90387124F4
9038716005
9038716007
90387167Y9
9038718004
9038718005
9038718007
9038720006
9038722001
90387225N2
9040108038
9040110159
9040110172
9043006014
9043008119
9043010188
9043018130
9044509109
9044509220
9044511002
90445112K0
90445114K9
9045022017
9045025037
9045032015
9045054002
9045057092
9045061001
9046111099
9046413073
9046413077

GRID
NO.
B
C
C
B
D
B
F
D
D
E
C
D
D
D
D
D
C
C
C
E
B
B
E
E
B
B
B
B
D
B
C
D
D
D
D
B
D
B
B
B
B
B
B
B
F
D
F
D

2
8
8
9
4
9
2
4
2
11
15
7
7
7
7
7
7
12
12
9
12
12
10
12
2
7
8
12
2
12
7
2
15
15
15
3
15
10
9
9
9
13
13
13
2
6
4
6

PART NO.
9046413077
9046415152
9046416039
9046416061
9046429223
9046508029
9046510013
9046513275
9046516258
9046709006
9046710008
9046711106
9046712085
9046714015
9046717089
9046816191
9048014102
9048014323
9048015528
9048018549
90501043E0
90501052G5
9050106022
9050112081
9050116016
90501220A0
9050616500
9050635473
90508142B5
90508162B2
9050826561
90508282B8
90508282B9
90508291A8
9050830743
91A2005130
91A2105125
9131406030
9131604008
9131604012
9131705008
9131705014
9131706014
9131706016
9131706025
9131706045
9131706055

GRID
NO.
F
F
D
F
F
C
C
F
E
B
D
D
B
E
B
B
E
F
D
B
D
B
C
C
C
C
C
E
E
C
B
C
E
E
C
C
D
D
B
B
B
D
B
E
F
B
C
C

4
4
6
4
3
8
7
4
10
9
6
15
3
12
2
14
11
2
4
9
15
12
15
14
9
9
10
11
11
11
7
14
11
11
15
9
6
6
10
15
15
7
13
10
4
10
7
7

NUMERICAL INDEX
PART NO.
9131706070
9131708020
9140120012
9140125015
9180816023
9181216001
9201406016
9201705008
9201708055
9290706100
9290706600
9290708200
9299010200
9310114164
9310212106
9310212224
9310218278
9310226468
9310228008
9310622019
9310630044
9310630045
9310911073
9310920076
9310928043
9321007003
9321007135
9321009008
9321010197
9321011073
9321012759
9321014369
9321015414
9321015620
9321016716
9321017570
9321019123
93210196A4
9321021276
9321032172
9321042263
9321047675
9330060804

GRID
NO.
C
C
E
E
B
C
E
E
D
E
B
E
E
C
B
B
C
C
C
E
C
D
E
E
B
D
D
D
B
B
B
B
C
E
B
C
B
E
C
C
D
C
F
C
D
D
B
D

7
6
11
11
2
8
12
14
2
3
7
5
11
8
8
7
10
15
9
4
12
7
6
6
8
7
8
7
12
12
12
10
7
11
12
8
9
12
8
9
3
12
4
8
12
13
12
2

PART NO.
9330600105
9330600317
9330600320
9330607202
9330620335
9330620447
9330620648
9330627205
9330627208
9330690403
9330690501
9331063003
9331132261
9331532053
9331532056
9331711287
9331722262
9333200068
9333200081
9334021008
9334222217
9341020038
9341022039
9341026067
9342016086
9344007149
9344007182
9344010153
9344041178
9350308007
9350732009
9351132027
9360316219
9360410011
9360833002
9361216254
9383B13218
9383B14222
9410821008
9411018008
9421118176
9422721101
9430918146
9430921161
9441621005

GRID
NO.
B
C
C
E
B
C
B
E
C
E
C
B
B
D
D
C
D
D
D
C
D
C
C
C
B
B
B
C
B
B
B
B
C
C
B
B
C
B
C
C
C
E
E
E
E
E
E
E

8
12
12
6
4
12
4
6
12
4
14
4
4
8
7
10
7
11
11
10
7
9
12
12
4
2
8
10
10
2
7
12
9
10
10
8
15
3
7
12
12
4
6
6
4
6
4
4

PART NO.
9441818006
9442118005
9459153114
9468176021
9470100318
9470100319
9470100329
9470100330
9502406020
9502706010
9502706012

9502706016
9502706020
9502706025

9502706030
9502706035
9502706050
9502706065
9502708012
9502708020
9502708035
9502708040
9502708065
9502710016
9502710020
9530108700
9560705100
9560706100

GRID
NO.
E
E
B
E
B
B
B
B
B
C
D
E
B
B
B
B
B
D
E
D
E
C
B
B
B
B
B
B
C
B
B
C
D
B
B
D
E
E
D
D
D
D
C
E
E
B
F
F

6
6
7
7
2
2
2
2
10
11
7
14
12
14
2
8
9
3
8
15
8
15
10
11
12
7
8
9
8
9
3
8
7
12
8
3
14
5
11
11
2
2
7
11
12
13
3
3

PART NO.
9560710200
9561708620
9561710100
9570106500
9570406500
9570706500
9570708500
9580406010
9580406016
9581708014
9581708016
9581710050
9581710130
9582706010
9582706012
9582706014
9582706016
9582708012
9700705016
9700706012
9702706016
9770640530
9770750012
9770760016
9778040010
9780103008
9850704014
9850705020
9850706025
9870604012
9870604040
9870706025
9890705020
9890706020
9898006008
9900108600
9900912400
9900916400
9900917400
9900922500
9900945500
9924400200
9953008012
9953008016
9953010114

M4

GRID
NO.
D
B
E
E
B
F
B
D
C
C
C
D
D
D
B
E
E
B
D
D
F
E
B
F
B
D
F
D
F
E
C
E
E
D
F
D
C
B
B
C
C
C
E
D
B
C
B
C

9
2
11
10
3
2
2
2
6
6
6
3
2
2
9
15
5
7
5
2
3
3
7
2
13
4
2
15
3
9
7
10
12
15
3
15
6
10
10
9
9
8
6
8
10
8
10
7

PART NO.
9953010116

GRID
NO.
C

PART NO.

GRID
NO.

CONTENTS
ENGINE
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10
OIL CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15

CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
REAR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D11
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6

REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E8


STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E9
FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E10
STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E11
REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E12
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E13
METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E15
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
ALTERNATE (CHASSIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5

INDEX
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1

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