Manual Partes Compresor Bendix Tu-Flo 500

BENDIX
PARTS CATALOG
CATALOG
01-O-1
AIR COMPRESSORS
TU-FLO 550
BW9052 AlliedSignal 4/1997, Printed in U.S.A.
CATALOG
01-O-2
PIECE NO.
065197
065200
065201
065202
065204
065205
065216
065264
065273
065278
065288
065387
065409
065424
065457
065465
065475
065537
065542
065606
065664
065672
065684
065713
107000
107003
107005
107007
107008
107042
107095
107098
107099
107506
107509
PAGE NO.
01-O....................... 18
....................... 12
....................... 16
....................... 16
....................... 20
........................ 6
....................... 22
........................ 6
........................ 8
........................ 6
........................ 6
....................... 16
....................... 28
....................... 14
........................ 8
....................... 14
....................... 10
....................... 26
........................ 8
....................... 14
....................... 14
....................... 22
....................... 14
....................... 24
....................... 18
....................... 12
....................... 16
....................... 20
........................ 6
....................... 22
....................... 22
........................ 6
....................... 20
....................... 18
....................... 12
TU-FLO 550
COMPRESSOR
PIECE NO.
PAGE NO.
01-O107511 ........................ 16
107513 ....................... 20
107514 ........................ 6
107518 ........................ 6
107519 ........................ 6
107622 ....................... 22
107866 ........................ 6
107914 ....................... 12
107974 ....................... 18
107975 ....................... 18
107979 ........................ 8
107980 ........................ 8
107981 ........................ 8
108018 ....................... 16
108065 ........................ 6
108066 ........................ 6
108108 ........................ 6
108109 ........................ 6
108110 ......................... 6
108111 ......................... 6
108112 ......................... 6
108193 ........................ 8
108194 ........................ 8
108236 ........................ 8
108237 ........................ 8
108456 ........................ 6
108457 ........................ 6
108467 ........................ 6
108468 ........................ 6
108583 ....................... 18
108588 ........................ 6
108589 ........................ 6
108730 ........................ 8
108864 ....................... 16
108865 ....................... 16
INDEX
PIECE NO.
108866
108924
108936
108937
108969
108982
108986
108987
108990
109087
109088
109136
109138
109139
109197
109250
109251
109253
109279
109319
109321
109335
109367
109425
109429
109450
109451
109522
109542
109543
109544
109603
109777
109809
109816
PAGE NO.
01-O....................... 16
........................ 6
....................... 28
....................... 28
....................... 12
....................... 14
....................... 12
........................ 8
....................... 14
........................ 8
........................ 8
........................ 8
....................... 14
....................... 14
....................... 18
....................... 10
....................... 10
........................ 8
....................... 10
....................... 14
....................... 14
....................... 10
........................ 8
....................... 26
....................... 26
........................ 8
........................ 8
........................ 8
....................... 14
....................... 14
....................... 14
....................... 14
....................... 14
....................... 14
....................... 14
PIECE NO.
PAGE NO.
01-O109860 ....................... 14
109861 ....................... 14
109867 ....................... 22
109882 ........................ 8
109893 ....................... 24
131075 ....................... 24
800018 ....................... 22
800060 ....................... 24
800074 ........................ 8
800178 ....................... 26
800183 ........................ 8
5000130 ...................... 6
5000190 ..................... 22
5000192 ..................... 22
5000291 ...................... 8
5000292 ...................... 8
5000559 ...................... 8
5000594 ...................... 6
5000600 ..................... 24
5000602 ..................... 24
5000832 ...................... 8
5000859 ...................... 8
5001522 ..................... 14
5001523 ..................... 14
5001614 ..................... 26
5001615 ..................... 26
5001710 ..................... 18
5001773 ..................... 14
5001774 ..................... 14
5001869 ..................... 26
5001904 ...................... 8
5001911 ...................... 26
5001938 ..................... 14
5001940 ...................... 8
5002002 ...................... 6
Inlet Pressure (PSIG)
COMMON SERVICE PARTS
40
35
30
25
20
15
10
5
0
600 900
1200 1500 1800 2100 2400 2700 3000
Compressor Speed (RPM)
TURBOCHARGE LIMITS
CATALOG
PERFORMANCE INFORMATION
TU-FLO 550
The Tu-Flo 550 compressor is an engine driven, two

cylinder, reciprocating compressor with a displacement
of 13.2 cu. ft. per min. at 1250 RPM.
It is an engine lubricated compressor with a water
cooled head and air cooled block. It is available in belt
drive, direct drive single flange and direct drive double
flange configurations.
01-O-3
Exchange and Changeover Information

The Tu-Flo 550 Compressor is available as an
original equipment Piece Number, Service New
Number or Remanufactured Exchange Piece Number. Detail Parts and dimensions are illustrated in
the compressor line drawings on each catalog page.
Changeover information is featured prominently in
the same position on each page.
EXCHANGE
For installation and maintenance information, see

SD-01-333.
TECHNICAL INFORMATION
VMRS No.
Average Weight
Bore Size
Stroke
Maximum RPM
Approximate HP at
1250 RPM and
120 PSIG
(Naturally aspirated)
Max. Air Discharge
Temperature
Min. Air Inlet Line Size
Min. Air Discharge Line Size
Min. Coolant Line Size
Min. Oil Supply Line Size
Min. Oil Return Line Size
Min. Unloader Line Size
13-009-001
53 Lbs.
2.78 In.
1.5 In.
3000 RPM
2.5 HP
400F
5/8" I.D.
1/2" I.D.
3/8" I.D.
3/16" I.D.
1/2" I.D.
3/16" I.D.
TU-FLO 550 COMPRESSOR
MAINTENANCE KITS & SERVICE PARTS

Description
Cylinder Head Maint. Kit
Piston & Rod Kit (Std)
Crankshaft Bearing Kit (Std)
Piston Ring Kit

Front Main Ball Bearing
Rear Main Ball Bearing
Cylinder Head Gasket
Inlet Gasket
Discharge Gasket
Governor Gasket
Base Gasket
Unloader Kit
Piece No.
107516
108843
107969
107639
236120
235440
298715
243430
204820
236577
110447
107515
Journal or Bore Size

2.781" Bore
2.166" Front Main Jour.
1.3781"Rear Main Jour.
1.1246" Conn. Rod Jour.
2.166" DDC Series 60 Rear
Main Journal
CATALOG
01-O-4
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
QTY
PC.NO.
1
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
4
4
6
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
2
2
4
2
8
4
6
1
1
F
A
A
A
A
A
F
A
A
A
F
A,G
A,G
A,G
A,G
F
F
F
F
A
A
A
A
F
F
F
B,D
D
D
E
F
F
D
D
E
D
F
B
B
D
B
B
B
B
B,C
B,C
B,C
D
F
TU-FLO 550
DESCRIPTION
Cylinder Head
Inlet Valve Seat Gasket
Inlet Valve Seat
Inlet Valve
Inlet Valve Spring
Inlet Valve Stop
Discharge Valve Stop
Discharge Valve Spring
Discharge Valve
Discharge Valve Seat
Unloader Bushing
Unloader Spring
Unloader Piston
Unloader O-Ring
Unloader Cover Gasket
Unloader Cover Plate
5/16 Lockwasher
5/16 Cap Screw
3/8 Cap Screw
Governor Gasket
Strainer Gasket
Discharge Fitting Gasket
Crankcase
5/16 Cap Screw
Crankcase Cover
Base Gasket
Front Bearing
Thrust Washer
Crankshaft Nut
Crankshaft Key
Crankshaft
Thrust Washer
Rear BearingSleeve
Rear BearingBall
End Cover O-Ring
Rear End Cover
Connecting Rod & Cap
Connecting Rod Bolt
Bearing Insert
Wrist Pin Bushing
Wrist Pin
Wrist Pin Button
Piston
Oil Ring
Expander Ring
Piston Ring
Front End Cover Oil Seal
Retaining Ring
A - Furnished in Cylinder Head Maintenance Kit 107516

B - Furnished in Piston & Rod Kit 108843
C - Furnished in Piston Ring Kit 107639
D - Furnished in Crankshaft Bearing Kit (Std.) 107969
E - Listed in Parts List General Information Sections
F - Item is not available as a Service Part
G- Furnished in Unloader Kit 107515

CYLINDER HEAD MAINTENANCE KIT 107516
CONSISTS OF:
KEY
NO.
2
3
4
5
6
8
9
10
12
13
14
15
20
21
22
23
QTY.
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
DESCRIPTION
Inlet Valve Seat Gasket
Inlet Valve Seat
Inlet Valve
Inlet Valve Spring
Inlet Valve Stop
Discharge Valve spring
Discharge Valve
Discharge Valve Seat
Unloader Spring
Unloader Piston
Unloader O-Ring
Governor Gasket
Strainer Gasket
Discharge Fitting Gasket
PISTON & ROD KIT 108843 CONSISTS OF:

KEY
NO.
37
38
40
41
42
43
44
45
46
QTY.
2
4
2
2
4
2
8
4
6
DESCRIPTION
Connecting Rod & Cap (w/o Inserts)
Connecting Rod Bolt
Wrist Pin Bushing
Wrist Pin
Wrist Pin Button
Piston (Std.)
Oil Ring
Expander Ring
Piston Ring
Important: The appropriate crankshaft bearing kit must be

used with piston & rod kit.
CRANKSHAFT BEARING KIT (STD.) 107969

CONSISTS OF:
KEY
NO.
28
29
39
33
34
35
23
27
QTY.
1
2
2
2
2
1
1
2
1
1
DESCRIPTION
Front End Cover Oil Seal
Front Main Sleeve Bearing (Std.)
Thrust Washer
Bearing Insert (Std.)
Slotted Bearing Insert (Std.)
Thrust Washer
Rear Main Sleeve Bearing
O-Ring
Base Gasket
PISTON RING KIT 107639 CONSISTS OF:

KEY
NO.
44
45
46
QTY.
8
4
6
DESCRIPTION
Oil Ring
Expander Ring
Piston Ring
PISTON RING KIT 107515 CONSISTS OF:

KEY
NO.
12
13
14
15
QTY.
2
2
2
1
CATALOG
TU-FLO 550
01-O-5
13
12
15
14 16
11
DESCRIPTION
Unloader Spring
Unloader Piston
Unloader O-Ring
18 17
19
2
3
9
10
44
45
4
5
6
43
42
41
24
25
46
40
37
39
29
36
33
34
35
31
32
35
27
28
26
18
38
17
19
25
46
16
15
14
13
44
45
43
12
20
42
11
41
7
8
9
46
42
22 21
44
25
45
2
3
4
5
10
23
29
24
37
35 34
40
36
34
32
31
33
28
39
37
30
24
38
27
48
26
25
30
28
47
CATALOG
TU-FLO 550
01-O-6
4-HOLE BASE MOUNT
1/2" P.T.
AIR DISCHARGE
1/2" P.T.
WATER INLET
5.3
7.8
GOVERNOR
PAD
1/2" P.T.
WATER OUTLET
AIR INLET
8.9
OIL INLET
3.0
REAR END
COVER
CRANKSHAFT
BASE GASKET
(211376)
10.6
LEFT
RIGHT
FRONT
REAR
UNLESS OTHERWISE NOTED BASE GASKET PIECE NUMBER

211376 SUPPLIED WITH REMANUFACTURED COMPRESSOR.
MUST BE PURCHASED SEPARATELY WITH NEW COMPRESSOR.
ORIGINAL EQUIPMENT
O.E.
Pc .No.
107008
107098
107518
107519
108065
108108
108109
108111
108112
108456
108457
108467
108468
108588
108589
108924
5000130
5002002
Service
New Pc.No.
065205
065205
065264
065264
065278
065288
065288
065205
065205
065288
065288
065288
065288
065205
065205
065288
065205
065278
5000594
Reman.
Customer
Exch. Pc. No.
Pc. No.
107514
Ford F1HT-2875-BA
107514
107866
F1HT-2875-AA
107866
108066
GMC 15674783
108110
1657974C91
108110
107514
Nav. 1689954C91
107514
Thom. Built 61130309
108110
1688704C91
108110
108110
1686542C91
108110
107514
Ford F1HT-2875-BB
107514
108110
DDAD 23511735
107514
CAT 122-8966
108066
GMC 15742181
107514
CAT 126-6110
Air
Inlet
Left
Left
Right
Right
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Air
Discharge
Left
Left
Right
Right
Top
Top
Top
Top
Top
Top
Top
Top
Top
Left
Left
Top
Left
Top
Left
Inlet
Fitting
241340
241340
241340
241340
241340
241340
241340
241340
241340
241340
241340
241340
Figure
Ref.
1
1
2
2
3
4
4
1
1
4
4
4
4
1
1
4
1
3
1
SERVICE NEW
REMANUFACTURED EXCHANGE
4 HOLE
BASE MOUNT
CATALOG
01-O-7
GASKET
292518
ADAPTER
110932
FIGURE 2
065264 & 107866
FIGURE 1
065205, 107514 & 5000594
STUDS
STUDS
FIGURE 3
065278 & 108066
FIGURE 4
065288 & 108110
RX CHANGEOVER
Reman.
Exchange
Pc.No.
107514
107866
108066
108110
Changeover From
Tu-Flo 400
227404
289688
-
Tu-Flo 500
227320,228140
-
Tu-Flo 501
286526,286528
286591,286595
286582
286617
Tu-Flo 600
280540,280613
-
Tu-Flo 700
289350
-
Tu-Flo 750
-
Compressor
Application
Ford
Ford (Gasoline Engine)
GM 530
Navistar
Important Changeover Notes
1. Check for compressor to engine and/or accessory interference. In some installations, a changeover may not
be possible.
2. Line lengths and routing may be affected.
3. Thread and line sizes may require fitting changes.
The changeovers listed above are for changing from other compressor models to the Bendix Tu-Flo 550. Compressor and engine damage may result if changing over from a Tu-Flo 550 compressor to another model.
CATALOG
CATERPILLAR &
NAVISTAR
TU-FLO 550
01-O-8
1/2" P.T.
AIR DISCHARGE
GOVERNOR
PAD
5.3
1/2" P.T.
WATER INLET
1/2" P.T.
WATER OUTLET
7.8
AIR INLET
8.9
REAR END
COVER
OIL INLET
11 TOOTH
SPLINE
3.4
OIL
RETURN
RIGHT
REAR FLANGE VIEW

WITH END COVER
REMOVED
CRANKSHAFT
1.8
LEFT
9.8
FRONT
REAR
ORIGINAL EQUIPMENT
O.E.
Pc .No.
107979
107980
108193
108194
108236
108237
109087
109136
109253
109367
109450
109522
109882
5000559
5000832
5001904
Service
New Pc.No.
065273
065273
065273
065273
065273
065273
065457
065273
065273
065273
065542
065273
065273
065273
800074
800183
108987
5000291
Reman.
Exch. Pc. No.
107981
107981
107981
107981
107981
107981
109088
107981
107981
107981
109451
107981
107981
107981
5000859
5001940
108730
5000292
Customer
Pc. No.
CAT 4P-0596
GMC 15977688
CAT 4P-3956
Volvo 8166665
CAT 4P-2419
Air
Inlet
Left
Left
Left
Left
Left
Left
Nav. 2003252C94 Left
CAT 104-3823
Left
GMC 15978946
Left
CAT 106-9089
Left
GMC 15987055
Top
CAT 6I-1670
Left
CAT 109-2996
Left
CAT 125-9562
Left
CAT 126-8214
Top
Top
0R-3391
Left
CAT 126-8214
Top
Air
Discharge
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Top
Left & Top
Left & Top
Left & Top
Top
Top
Left & Top
Top
A
31.5
31.5
31.5
31.5
31.5
31.5
7
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
Inlet
Fitting
110429
110429
Engine
Make
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Navistar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
Caterpillar
SERVICE NEW
CATERPILLAR
065273, 065457, 107981,

108730 (CAT IDENT.), 108987 (CAT IDENT.) &
109088
CATALOG
01-O-9
065542, 109451, 800074, 800183,

5000291 (CAT IDENT.), 5000292 (CAT IDENT.),
5000859 & 5001940
Note: Remanufactured exchange compressors are supplied

with pipe plugs and inlet, discharge, and governor gaskets.
Must be purchased seperately with service new compressor.
RX CHANGEOVER
Reman.
Exchange
Pc.No.
107981
109088
109451
5000859
5001940
Changeover From
Tu-Flo 400
-
Tu-Flo 500
-
Tu-Flo 501
-
Tu-Flo 600
-
Tu-Flo 700
-
Tu-Flo 750
109552
109111
-
Compressor
Application
CAT 3126/ 3114/ 3116
N.G.D.
CAT 3126
CAT 3126/ 3114/3116
CAT 3126
be possible.
CATALOG
TU-FLO 550
01-O-10
CATERPILLAR
AIR DISCHARGE
1/2" P.T.
WATER OUTLET
GOVERNOR
PAD
GOVERNOR PAD
5.3
7.8
1/2" P.T.
WATER INLET
AIR INLET
8.9
SLEEVE
BEARING
CRANKSHAFT
22 TOOTH
SPLINE
OIL INLET
2.9
OIL
RETURN
FLANGE
GASKET
(291954)
8.3
RIGHT
LEFT
9.8
FRONT
FLANGE GASKET PIECE NUMBER 291954 SUPPLIED WITH

REMANUFACTURED COMPRESSOR. MUST BE PURCHASED
SEPARATELY WITH NEW COMPRESSOR.
O.E.
Pc .No.
109250
Service
New Pc. No.
065475
109279
Reman.
Exch. Pc. No.
109251
109335
Customer
Pc. No.
CAT 109-1317
CAT 110-5764
REAR
ORIGINAL EQUIPMENT
Air
Inlet
Left
Left
Air
Discharge
Left & Top
Left & Top
Inlet Fitting
110429
110429
CATALOG
SERVICE NEW
CATERPILLAR
01-O-11
065475,109251,
109279(CAT) & 109335(CAT)

RX CHANGEOVER
Reman.
Exchange
Pc.No.
109251
Changeover From
Tu-Flo 400
102674
Tu-Flo 500
Tu-Flo 501
286594
Tu-Flo 600
Tu-Flo 700
289336
Tu-Flo 750
109287
Compressor
Application
Cat-3300
be possible.
CATALOG
CATERPILLAR (MACK STYLE)

2.5TILT
TU-FLO 550
01-O-12
1/2" P.T.
AIR DISCHARGE
5.3
7.8
1/2" P.T.
WATER OUTLET
1/2" P.T.
WATER INLET
GOVERNOR
PAD
8.9
AIR INLET
SLEEVE
BEARING
CRANKSHAFT
1/8"
OIL INLET
3.0
FLANGE GASKET
296627
2.5
TILT
RIGHT
OIL
RETURN
LEFT
1.9
9.6
FRONT
REAR

ORIGINAL EQUIPMENT
O.E.
Pc .No.
107003
107914
Service
New Pc.No.
065200
065200
108986
Reman.
Exch. Pc. No.
107509
107509
108969
Customer
Ident.
CAT 4P-0676
CAT 0R-3659
Air
Inlet
Left
Left
Left
Air
Discharge
Left & Top
Left & Top
Left & Top
SERVICE NEW
CATERPILLAR
(MACK STYLE)
CATALOG
01-O-13
065200, 107509,
108969(CAT) & 108986(CAT)

RX CHANGEOVER
Reman.
Exchange
Compressor
Pc.No.
Tu-Flo 400
107509
Changeover From
Tu-Flo 500
277731
Tu-Flo 501
103274
Tu-Flo 600
Tu-Flo 700
103278
Tu-Flo 750
107508
Application
CAT 3406B
be possible.
CATALOG
01-O-14
TU-FLO 550
CATERPILLAR
(MACK STYLE)
1/2" P.T.
AIR DISCHARGE
5.3
1/2" P.T.
WATER INLET
7.8
GOVERNOR
PAD
1/2" P.T.
WATER OUTLET
8.9
AIR INLET
SLEEVE
BEARING
CRANKSHAFT
STUDS
3.0
FLANGE GASKET
(296627)
OIL
RETURN
'L'
RIGHT
LEFT
OIL INLET
9.6
FRONT
REAR

ORIGINAL EQUIPMENT
O.E.
Pc .No.
108982
109138
109542
109777
109816
5001522
5001773
Service
New Pc.No.
065424
065465
065606
065664
065684
065684
065684
109321
109543
109860
5001523
5001774
Reman.
Exch. Pc. No.
108990
109139
109603
109809
109861
109861
109861
109319
109544
109861
109861
109861
5001938
Customer
Pc. No.
4P-6041
102-9551
113-7665
117-0070
118-2798
131-6679
132-9813
0R-3845
0R-4382
131-6679
131-6679
0R-8328
Air
Inlet
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Left
Air
Discharge
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Crankshaft
Tapered 3/4 Thd.

Straight M-20 Thd.
22 ToothSpline
22 ToothSpline
Straight M-20 Thd.
Straight M-20 Thd.
Straight M-20 Thd.
Straight M-20 Thd.
22 ToothSpline
Straight M-20 Thd.
Straight M-20 Thd.
Straight M-20 Thd.
22 ToothSpline
1.1
0.4
1.3
1.3
0.4
0.4
0.4
0.4
1.3
0.4
0.4
0.4
1.3
Figure
Reference
1
1
3
4
2
2
2
1
3
2
2
2
4
SERVICE NEW
CATERPILLAR
(MACK STYLE)
CATALOG
01-O-15
SAFETY VALVE
STUDS
FIGURE 1
065424, 065465, 108990, 109139,
109321 & 109319(CAT)
FIGURE 2
065684, 109860 (CAT), 109861,
5001522(CAT) & 5001773(CAT)
SPLINED
SHAFT
OIL DRAIN
STUDS
FIGURE 3
065606, 109603,
109543(CAT) & 109544 (CAT)
FIGURE 4
065664, 109809 & 5001938(CAT)

RX CHANGEOVER
Reman.
Exchange
Pc.No.
108990
109139
109544
109809
109861
Changeover From
Tu-Flo 400
Tu-Flo 500
Tu-Flo 501
Tu-Flo 600
Tu-Flo 700
108731
102742
Tu-Flo 750
108992
109142
109604
109659
109863
Compressor
Application
CAT 3406E
CAT 3176
CAT 3500
CAT 3176J
be possible.
CATALOG
TU-FLO 550
01-O-16
1/2" P.T.
AIR DISCHARGE
MACK EXTENDED FLANGE
5.3
7.8
GOVERNOR
PAD
1/2" P.T.
WATER INLET
AIR
INLET
8.9
CRANKSHAFT
1/2" P.T.
WATER
OUTLET
BALL
BEARING
(235540)
OIL INLET
CRANKSHAFT
NUT (203395)
3.0
REAR VIEW
(END COVER
REMOVED)
OIL
RETURN
FLANGE
GASKET
(248510)
RIGHT
9.6
LEFT
11.2
FRONT
REAR
FLANGE GASKET PIECE NUMBER 248510 & CRANKSHAFT NUT

ORIGINAL EQUIPMENT
O.E.
Pc .No.
107005
108018
108864
108865
Service
New Pc.No.
065202
065202
065387
065387
Reman.
Exch. Pc. No.
107511
107511
108866
108866
Customer
Pc. No.
303-GB-5105
303-GB-5114
-
Air
Inlet
Right
Right
Right
Right
Air
Discharge
Right & Top
Right & Top
Right & Top
Right & Top
Figure
Reference
1
1
2
2
MACK EXTENDED
FLANGE
SERVICE NEW
FIGURE 1
065202 & 107511
CATALOG
01-O-17
FIGURE 2
065387 & 108866

RX CHANGEOVER
Reman.
Exchange
Pc.No.
107511
108866
Changeover From
Tu-Flo 400
-
Tu-Flo 500
284662
-
Tu-Flo 501
286544
-
Tu-Flo 600
285108
-
Tu-Flo 700
289340
-
Tu-Flo 750
107510
108869
Compressor
Application
Mack E6/E7
V-Mack
Important: When changing over from a Tu-Flo 501 to a Tu-Flo 550, power steering pump drive housing (Mack part no. 756-GB-217) and
power steering pump coupling hub (Mack part no. 792-GB-17) must be obtained thru Mack parts outlets.
be possible.
CATALOG
01-O-18
CUMMINS
8.54" OVER FLANGES
TU-FLO 550
1/2" P.T.
AIR DISCHARGE
5.3
1/2" P.T.
WATER INLET
GOVERNOR
PAD
7.8
AIR
INLET
1/2" P.T.
WATER
OUTLET
8.9
REAR
FLANGE
GASKET
(249243)
CRANKSHAFT
OIL INLET
2.7
OIL
RETURN
5.2
RIGHT
FRONT
FLANGE
GASKET
(290848)
LEFT
BALL BEARING
(235440)
8.54
FRONT
REAR
GASKET PIECE NUMBERS 290848 & 249243 SUPPLIED WITH

O.E.
Pc .No.
107000
107974
107975
108583
109197
5001710
Service
New Pc.No.
065197
065197
065197
065197
065197
065197
Reman.
Exch. Pc. No.
107506
107506
107506
107506
107506
107506
Customer
Pc. No.
Volvo 70001-8001
Nav. 1672563C92
Cummins 3074470
Cummins 3069211
-
REAR
FLANGE
ORIGINAL EQUIPMENT
Air
Inlet
Left
Left
Left
Left
Left
Left
Air
Discharge
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
Spline
Coupling
110291
110291
CUMMINS
SERVICE NEW
CATALOG
01-O-19
065197 & 107506

RX CHANGEOVER
Reman.
Exchange
Pc.No.
107506
Changeover From
Tu-Flo 400
Tu-Flo 500
284699
Tu-Flo 501
286554
Tu-Flo 600
284714
Tu-Flo 700
289339
Tu-Flo 750
107507
Compressor
Application
In-Line
be possible.
CATALOG
DETROIT DIESEL
TU-FLO 550
01-O-20
GOVERNOR
PAD
1/2" P.T.
AIR DISCHARGE
1/2" P.T.
WATER INLET
5.3
7.8
1/2" P.T.
WATER OUTLET
8.9
FLANGE
GASKET
(242026)
AIR
INLET
SLEEVE
BEARING
CRANKSHAFT
OIL INLET
3.0
CRANKSHAFT
NUT (298125)
DRIVE HUB
(298204)
6.8
OIL
RETURN
RIGHT
LEFT
9.9
FRONT
REAR
GASKET PIECE NUMBER 242026 SUPPLIED WITH

DRIVE HUB 298204 AND CRANKSHAFT NUT 298125 SUPPLIED
WITH NEW, SERVICE AND REMANUFACTURED COMPRESSORS.
O.E.
Pc .No.
107007
107099
Service
New Pc.No.
065204
065204
Reman.
Exch. Pc. No.
107513
107513
Customer
Pc. No.
23514502
1516307C91
ORIGINAL EQUIPMENT
Air
Inlet
Right
Right
Air
Discharge
Right & Top
Right & Top
Figure
1
1
CATALOG
SERVICE NEW
DETROIT DIESEL
01-O-21
FIGURE 1
065204 & 107513

RX CHANGEOVER
Reman.
Exchange
Pc.No.
107513*
107513
Changeover From
Tu-Flo 400
101143*
-
Tu-Flo 500
276962*
-
Tu-Flo 501
286539*
286623
Tu-Flo 600
280891*
-
Tu-Flo 700
289941*
106780
Tu-Flo 750
107512*
107512
Compressor
Application
V-Series
Series 60
(Non-thru Drive)
Compressors denoted by * must not be used on series 60 applications. All other compressors may be used on nonthru drive series 60 or V-series applications.
be possible.
CATALOG
DETROIT DIESEL
TU-FLO 550
01-O-22
(SERIES 60)
0 TILT
1/2" P.T.
AIR DISCHARGE
1/2" P.T.
WATER INLET
GOVERNOR
PAD
5.3
7.8
1/2" P.T.
WATER OUTLET
8.9
OIL INLET
AIR INLET
SLEEVE
BEARING
CRANKSHAFT
NUT
298125
3.0
DRIVE HUB
298204
3.0
REAR VIEW
OIL
RETURN
RIGHT
LEFT
9.9
FRONT
REAR
GASKET PIECE NUMBER 242026 SUPPLIED WITH

DRIVE HUB 298204 AND CRANKSHAFT NUT 298125 SUPPLIED
WITH NEW, SERVICE AND REMANUFACTURED COMPRESSORS.
O.E.
Pc .No.
107095
107042
5000190
Service
New Pc.No.
065216
065216
800018
065672
065216
Reman.
Exch. Pc. No.
107622
107622
5000192
109867
107622
Customer
Pc. No.
DDC 23505234
Volvo 70001-3205
DDC
DDC 23505234
DDC
ORIGINAL EQUIPMENT
Air
Inlet
Left
Left
Left
Left
Left
Air
Discharge
Left & Top
Left & Top
Left & Top
Left & Top
Left & Top
DETROIT DIESEL
(SERIES 60)
0 TILT
SERVICE NEW
CATALOG
01-O-23
065216, 065672,
107622, 109867(DDC),
800018(DDC)& 5000192(DDC)

RX CHANGEOVER
Reman.
Exchange
Pc.No.
107622
Changeover From
Tu-Flo 400
Tu-Flo 500
Tu-Flo 501
Tu-Flo 600
Tu-Flo 700
Tu-Flo 750
107623
Compressor
Application
Series 60 (Thru Drive)
be possible.
CATALOG
TU-FLO 550
01-O-24
DETROIT DIESEL
1/2" P.T.
AIR DISCHARGE
SAFETY
VALVE
5.3
GOVERNOR
PAD
7.8
1/2" P.T.
WATER OUTLET
SAFETY
VALVE
1/2" P.T.
AIR INLET
1/2" P.T.
WATER INLET
8.9
29 TOOTH
DRIVE GEAR
11 TOOTH
SPLINE
3.1
OIL
RETURN
REAR VIEW
2.3
RIGHT
LEFT
9.8
FRONT
REAR
ORIGINAL EQUIPMENT
O.E.
Pc .No.
109893
Service
New Pc.No.
065713
Reman.
Exch. Pc. No.
131075
5000600
800060
5000602
Customer
Pc. No.
23550476 or
23550709
23550463 or
23550716
Air
Inlet
Top
Air
Discharge
Top
Safety
Valve
Top
Figure
Reference
2
Right
Right
Right
SERVICE NEW
CATALOG
DETROIT DIESEL
01-O-25
SAFETY
VALVE
FIGURE 1
800060 & 5000602
FIGURE 2
065713 & 131075
Note: Remanufactured exchange compressors are

supplied with pipe plugs and inlet, discharge, and governor
gaskets. Must be purchased seperately with service new
compressor.
RX CHANGEOVER
Reman.
Exchange
Pc.No.
131075
5000602
Changeover From
Tu-Flo 400
Tu-Flo 500
Tu-Flo 501
Tu-Flo 600
Tu-Flo 700
Tu-Flo 750
131076
5000603
Compressor
Application
Detroit Diesel
Detroit Diesel
be possible.
CATALOG
TU-FLO 550
01-O-26
DDC-SERIES 60
1/2" P.T.
AIR DISCHARGE
SAFETY
VALVE
GOVERNOR
PAD
5.3
7.8
1/2" P.T.
WATER OUTLET
AIR INLET
1/2" P.T.
WATER INLET
DRIVE GEAR
8.9
3.8
21 TOOTH
SPLINE
OIL
RETURN
RIGHT
2.8
LEFT
9.8
FRONT
REAR VIEW
REAR
ORIGINAL EQUIPMENT
O.E.
Pc .No.
109425
5001869
Service
New Pc.No.
065537
800178
5001615
Reman.
Exch. Pc. No.
109429
5001911
5001614
Customer
Pc. No.
DDC 23516840
DDC 531SK1182
DDC R3516840
Air
Inlet
Right
Left
Right
Air
Discharge
Top
Top
Top
Safety
Valve
109914
109914
109914
Drive
Gear
69 Tooth
48 Tooth
69 Tooth
Figure
1
2
1
CATALOG
SERVICE NEW
CATERPILLAR
FIGURE 1
065537,109429,
5001615 (DDC) & 5001614(DDC)
01-O-27
FIGURE 2
800178 & 5001911

RX CHANGEOVER
Reman.
Exchange
Pc.No.
109429
5001614
5001911
Changeover From
Tu-Flo 400
Tu-Flo 500
Tu-Flo 501
Tu-Flo 600
Tu-Flo 700
Tu-Flo 750
109430
5001616
Compressor
Application
be possible.
CATALOG
01-O-28
TU-FLO 550
VOLVO-GM
1/2" P.T.
AIR DISCHARGE
GOVERNOR
PAD
5.3
7.8
1/2" P.T.
WATER OUTLET
AIR INLET
1/2" P.T.
WATER INLET
8.9
O-RING
(VOLVO - 948983)
3.8
OIL INLET
CRANKSHAFT
NUT (110630)
OIL
RETURN
9.8
1.9
RIGHT
LEFT
FRONT
REAR
VOLVO O-RING PIECE NUMBER 948983 & CRANKSHAFT NUT

ORIGINAL EQUIPMENT
O.E.
Pc. No.
108936
Service
New Pc. No.
065409
Reman.
Exch. Pc. No.
108937
Customer
Pc. No.
Volvo 8022814
Air
Inlet
Right
Air
Discharge
Top
SERVICE NEW
VOLVO-GM
CATALOG
01-O-29
065409 & 108937

RX CHANGEOVER
Reman.
Exchange
Pc.No.
108937
Changeover From
Tu-Flo 400
-
Tu-Flo 500
-
Tu-Flo 501
-
Tu-Flo 600
-
Tu-Flo 700
-
Tu-Flo 750
108935
Compressor
Application
Volvo-GM
be possible.

Manual Partes Compresor Bendix Tu-Flo 500

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BENDIX

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Inlet Pressure (PSIG)

COMMON SERVICE PARTS

1200 1500 1800 2100 2400 2700 3000

Compressor Speed (RPM)

The Tu-Flo 550 compressor is an engine driven, two

Exchange and Changeover Information

For installation and maintenance information, see

TU-FLO 550 COMPRESSOR

MAINTENANCE KITS & SERVICE PARTS

Piston Ring Kit

Journal or Bore Size

A - Furnished in Cylinder Head Maintenance Kit 107516

COMMON SERVICE PARTS

PISTON & ROD KIT 108843 CONSISTS OF:

Important: The appropriate crankshaft bearing kit must be

CRANKSHAFT BEARING KIT (STD.) 107969

PISTON RING KIT 107639 CONSISTS OF:

PISTON RING KIT 107515 CONSISTS OF:

COMMON SERVICE PARTS

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

4-HOLE BASE MOUNT

UNLESS OTHERWISE NOTED BASE GASKET PIECE NUMBER

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Important Changeover Notes

REAR FLANGE VIEW

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

065273, 065457, 107981,

065542, 109451, 800074, 800183,

Note: Remanufactured exchange compressors are supplied

Important Changeover Notes

FLANGE GASKET PIECE NUMBER 291954 SUPPLIED WITH

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Note: Remanufactured exchange compressors are supplied

Important Changeover Notes

CATERPILLAR (MACK STYLE)

FLANGE GASKET PIECE NUMBER 296627 SUPPLIED WITH

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Note: Remanufactured exchange compressors are supplied

Important Changeover Notes

FLANGE GASKET PIECE NUMBER 296627 SUPPLIED WITH

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Tapered 3/4 Thd.

Note: Remanufactured exchange compressors are supplied

Important Changeover Notes

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

MACK EXTENDED FLANGE

FLANGE GASKET PIECE NUMBER 248510 & CRANKSHAFT NUT

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Note: Remanufactured exchange compressors are supplied

Important Changeover Notes

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

GASKET PIECE NUMBERS 290848 & 249243 SUPPLIED WITH

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

065197 & 107506

Note: Remanufactured exchange compressors are supplied

Important Changeover Notes

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

GASKET PIECE NUMBER 242026 SUPPLIED WITH

BW9052 AlliedSignal 4/1997, Printed in U.S.A.

Note: Remanufactured exchange compressors are supplied

BW9052 AlliedSignal 4/1997, Printed in U.S.A.