Design of Experiment (DOE) Planning Sheet

I. Administrative Information

Date:
Black Belt:
Start Date:

11/30/2014

Project:
Champion:
Budget:

Module yield
40 Hours

II. Problem Statements

Practical Problem
Statistical Problem
Scope:

Epoxy coverage between the component and the substrate must be at least 80% to
prevent thermal run away and be able to withstand at least 800 volts.
Note: Current coverage is ~60%.
Develop a mathematical model that will provide > 80% epoxy coverage and > 800 volts
breakdown voltage between the component and the substrate.
Starts with clean components and substrates ends when the epoxy is cured.

III. Output Variable(s)

Unit of Measure
Specification

Response 1
Coverage %
80% Minimum

Response 2
Breakdown Voltage
800 Volts Minimum

IV. Input Variables - Factors

Factors

# of

Settings
Le
vel
s

1
2
3
4
5

B Stage
Preform thickness
Pressure

2
2
2

Yes or No
.008 or .010
4 lbs or 8 lbs

V. Noise

1
2
3
4
5

Factors
Relative humidity
Ambient temperature

Measure
%
Fahrenheit

VI. Type of Design

Type Experimental Design

Three factor, two level, two replicate, full factorial.
VII. Approvals

Champion:
Subject matter
expert:

Process owner:
Analytical expert:

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DOE_PLAN.DOC