1996 Mazda MX-5 Miata L4-1.

8L DOHC

Copyright 2011, ALLDATA

10.40

Page 1

Engine: Overhaul
Cylinder Head
CYLINDER HEAD

1. Carry out coloring flaw detection on the cylinder head surface. Replace the cylinder head if necessary.
2. Measure the cylinder head for distortion in the six directions as shown.
Distortion:
0.15 mm (0.006 in) max. (B6)
0.10 mm (0.004 in) max. (BP)
3. Inspect for the following and repair or replace as necessary.
1) Sunken valve seats
2) Damaged intake and exhaust manifold contact surfaces
3) Excessive camshaft oil clearance and end play
4. If the cylinder head distortion exceeds the maximum, repair by grinding or replace the cylinder head. If the cylinder head height is not within the
specification, replace it.
Grinding:
0.20 mm (0.008 in) max. (B6)
0.10 mm (0.004 in) max. (BP)
Height: 133.8-140.0 mm (5.268-5.511 in)

5. Measure the intake manifold and exhaust manifold contact surfaces for distortion in the six directions as shown.
Distortion: 0.15 mm (0.006 in) max.
6. If the distortion exceeds the specification, grind the surface or replace the cylinder head.
Grinding: 0.20 mm (0.008 in) max.