Instruction

Guide

Process
Fundamentals-I
Tank, Pumps and a
Heat Exchanger

EnVision
Copyright 2014 by GSE EnVision LLC. All rights reserved.
This manual and the software described in this manual are furnished to the user under
license by GSE EnVision LLC. and use thereof is subject to applicable U.S. and international
law. Neither this manual nor the software described in this manual may be reproduced,
transmitted or disclosed to third parties, in whole or in part, in any form or by any manner,
electronic or mechanical, without the express written consent of GSE EnVision LLC, except
to the extent provided for by applicable license. GSE EnVision LLC reserves the right to
make improvements in this manual and the software it describes at any time, without notice
or obligation. This manual may contain names used to illustrate features and capabilities of
the EnVision software. Any similarities to the names of actual individuals or companies are
purely coincidental.
GSE Systems, the GSE Systems logo, and EnVision are trademarks of GSE Systems, Inc.
All other brand and product names are trademarks or registered trademarks of their
respective owners.
EnVision Instruction Guide
Version 1.6, November 2014

EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

Table of Contents
Chapter 1: Introduction ............................................................................ 2
Guide to This Manual .................................................................................................. 2

Chapter 2: Overview ................................................................................. 3

Tank, Pumps and a Heat Exchanger Overview ........................................................... 3

Chapter 3: Fundamental Exercises ......................................................... 4

Chapter 4: Troubleshooting Exercises ................................................... 8
Chapter 5: User Changeable Battery Limit Exercises .......................... 14
Appendix ................................................................................................. 16
A: Design Operating Condition .................................................................................. 16
B: Plant Alerts ............................................................................................................ 17

EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

Chapter 1: Introduction
Guide to This Manual
, GSE-EnVision's Process Fundamental-I.
.
.
,
Process Fundamentals-I .

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

Chapter 2: Overview
Tank, Pumps and a Heat Exchanger Overview
, Process Fundamentals-I Single Phase
Heat Exchanger ,
, .
, :

,
, .
.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

Chapter 3: Fundamental Exercises

1. :

. , " ",
. ' '
' ',
.
T400 LC430,
T400. LC430
'FC425',
- T400.
:
a.
b.
c.
d.
e.
f.

", ".
(PV) LC430 FC425.
(SP) LC430 50,0% 60,0%.
FC430 FC425.
.
(PV) LC430 FC425.

:
a.
b.
c.
d.
e.

(OP) (LC430) T400

.
(SP) (FC425) T400
(OP) LC430.
(OP) FC425 (SP)
FC425.
(LC430) T400 60%,
(FI425) T400 , .
(T400) 60% (OP)
LC430 FC425 . ,
(FC425) , ,
(LC430) T400 .

", ".
LC430 50% 40%.
.
2. :
E400
T400. (TC430) T400
,
E400. (SP) ,
, , ,
(FI400) E400. E400 ,
(TI425)
T400. (TC430) .

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

(SP), (OP)
, , , .
, .
, .
:
a.
b.
c.

", ".
TC430 60,0 C 65,0 C.
.

:
a.
b.
c.
d.
e.

(SP) (OP)
(TC430) T400 .
(FI400) E400
(OP) TC430.
(FI400) T400
(. E400).
(TI425) T400
(. E400).
(FI400) E400
(TI410) E400.

", ".
TC430 60,0 C 58,0 C.
.
3. / :
(FC460)
. (SP) FC460 (OP)
FC460 . ,
(SP) FC460 (OP) FC460
. (SP) FC460 ,
(FC440) FV440
.
:
a.
b.

", ".
FC460 60,0 / 70,0 /.

:
a.
b.
c.
d.
e.

(FC460) ,
(SP) FC460.
(TI440) P440 (XI440) P440
(FC460).
(PI440) P440
(FC460).
(LC430) T400
(FC460).
(OP) LC430 (PV)
LC430 (SP) LC430.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

f.
g.

(SP) (FC425) T400

(OP) LC430.
(FI420) E400
(FC425) T400 ,
(FC460).
.

", ".
FC460 60,0 / 20,0 /.
.
4. :

. ,
. .
,
- .
:
a.
b.
c.
d.

e.

", ".
P450.
P450.
(XI440) P440 ,
. (FC460)
, P440.
P440.

5. :
:
a.
b.
c.

, .
E400,
.
P440 P450
T400 ,
, .

:
a.
b.

c.
d.

e.

", ".
(TC430) T400 5,0%,

E400.
E400,
E400 FC425.
(FC425) T400
10% .
(LI431) T400.
20%, .

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

:
P440.
P440 FC440 40%.
. (XI440) P440.
h. FC440 25,0 /.
i.
FC460 FC460
12,0 /.
:
f.
g.

j.

k.
l.
m.
n.

50,0%
(
FC425 T400).
FC425 LC430
50,0%.
(SP) FC460,
60,0 /.
(TC430) T400. TC430
60,0 C, TC430 60,0 C.
, .
.

6. :
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.

", ".
(SP)
(FC460), 25,0 /.
LC430 . FC425
.
FC460 25,0 /. FC460
25,0 /, , FC440.
10,0%, FC460.
FC460.
P440 P440.
FC440 .
E400,
E400 FC425.
T400 .
T400.
, .
, ,
(OP) 0%.
.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

Chapter 4: Troubleshooting Exercises

1. BL: :
:
a.
b.

", ".
MF "BL: ".

:
a.
b.
c.

d.
e.
f.
g.

(FI400) E400 (PI400)

E400 .
,
.
(TI400) E400
(TI410) E400
.
(TI425) T400 ,
.
(TC430) T400
(TI425) T400.
(TI440) P440 (TI450)
P450 (TC430) T400.
(XI440) P440
,
.

2. BL: :
:
a.
b.

", ".
MF "BL: ".

:
a.

b.
c.
d.

e.
f.

g.

(FI420) E400, (PI420) E400

(PI425) E400
.
,
.
(TI410) E400 ,
.
(TI420) E400
(TI425) T400
.
(LC430) T400
, .
NPSH (P440) (. P440)
(LC430) T400. NPSH
NPSH, .
(P450) . ,
, .

h.
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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

3. E400, : ( 50%)
(E400) ,
.
:
a.
b.

", ".
MF "E400, ".

:
a.
b.
c.

d.
e.

f.

g.
h.

(PI425) E400
.
(TI410) E400
.
(FC425) T400 ,
PI425. ,

FC425.
(FI420) E400
.
(FC400) E400 ,
,
.
(TI425) T400

.
(TC430) T400
.
(TC430) T400
(FI400) E400.

4. E400, : ( 50%)
:
a.
b.

", ".
MF "E400,
".

:
a.

b.

c.
d.

e.

E400
,
(PI425) E400 .
(FI420) E400
. ,
FI420
(FC425) T400.
- .
(TI425) T400 ,
(TI410) E400
.
(TC430) T400
.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

f.

10

(TC430) T400

(FI400)
E400 . ,
E400
.

5. FV425, T400:
:
a.
b.
c.

", ".
MF "FV425,
T400".
,
"BL: ".

6. FV440, :
:
a.
b.

", ".
MF "FV440,
".

:
a.
b.
c.
d.

e.
f.

g.

(FC440) .
(PI440) P440
.
(TI440) P440
.
(FC460)
,
FC460.
(XI440) P440
.
(LC430) T400
. ,
LC430.
(P450) . , P450
P440, FV440
.

7. FV460, :
:
a.
b.

", ".
MF "FV460,
".

:
a.

(FC460)
.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

b.
c.
d.

e.

f.
g.
h.

11

(XI440)
P440.
(PI440) P440
.
(OP) (FC440) P440
, FC440
FV440.
E400 (FI420) (FC425)
T400 , , -
.
(TI430) T400
.
(FI400) E400
, TC430.
(P450) . , P450
P440, FV460
.

8. LT430, T400:
:
a.
b.
c.

d.

", ".
MF "LT430, T400".
,
"LT210, T210" "
".
.

9. P440, : ( 60,0%)
:
a.
b.

", ".
MF "P440, ".

:
a.
b.
c.

d.

e.
f.

g.

(PI440) P440
.
(FC460)
.
(FC460)
(OP) FC460. ,
, (PV) FC460
.
(FC440)

(FV440).
(XI440) P440
.
E400 (FI420) (FC425)
T400 , , -
.
(TI430) T400
.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

h.

i.

12

(TI440) P440
. ,
(TC430) T400.
(FI400) E400
TC430. ,
(TC430) T400, (FC425) T400 .

,
a.
b.
c.
d.
e.

P450.
P450.
P440.
P440.
, .

10. P440, :
:
a.
b.

", ".
MF "P440, ".

:
a.
b.
c.

d.

e.

f.

(XI440) P440
.
(PI440) P440
(FC460) (P440).
(FC460)
60% 100% (
FC460 ).
(OP) (FC440) P440
100% (
FC440 ).
(OP) (LC430) T400
0,0% , (PV) LC430, 50%
(SP) .
E400 (FI420) (FC425)
T400 , , -
.

,
a.
b.
c.
d.
e.

P450.
P450.
P440.
P440.
, .

11. P450, : ( 60,0%)

:
a.
b.
c.

", ".
P440 P450.
MF "P450, ".

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

d.
e.

13

,
"P440, ".
P440.

12. P450, :
:
a.
b.
c.
d.
e.

", ".
P440 P450.
MF "P450, ".
,
"P440, ".
P440.

13. T400, :
:
a.
b.

", ".
MF "T400, ".

:
a.

b.

c.
d.
e.
f.
g.
h.

(LC430) T400 .
, FC425
.
(OP) (LC430) T400
100%, (PV) LC430, 50%
(SP) .
(SP) (FC425) T400
(OP) LC430.
(OP) FC425 100%
(SP) FC425.
(FI420) E400
(FC425) T400.
, ,
(FI420) 400 .
, ,
.
NPSH (P440) (. P440)
(LC430) T400. NPSH
NPSH, .

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

14

Chapter 5: User Changeable Battery Limit Exercises

1. :
:
a.
b.
c.
d.
e.
f.

", ".
(. E400).
BL " " 25,0 C 20,0 C.
(. E400).
.
(. E400).

:
a.

b.

c.

d.

,

.
(TC430) T400
E400. ,

TC430.
(FI400) E400
TC430 (.
E400) .
(TI410) E400 ,

.

", ".
BL " " 25,0 C 30,0 C.
.
2. :
:
a.
b.
c.
d.
e.
f.

", ".
(. E400).
BL " " 80,0 C 75,0 C.
(. E400).
.
(. E400).

:
a.

b.

c.

,

.
(TC430) T400

TC430.
(FI400) E400
TC430.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

d.

15

(TI410) E400 .

", ".
BL " " 80,0 C 85,0 C.
.

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

Appendix
A: Design Operating Condition
, :
:
PID-:
-

1
2
3
4
5

FC425
FC440
FC460
LC430
TC430

T400


T400
T400

60,00
25,00
60,00
50,00
60,00

T/H
T/H
T/H
%
C

:
-

1
2
3
4
5

FI400
FI420
LI431
PI400
PI410

6 PI420
7 PI425
8
9
10
11
12

PI430
PI440
PI450
PI460
TI400

13 TI410
14 TI420
15 TI425
16
17
18
19

TI440
TI450
XI440
XI450

GSE SYSTEMS

E400
E400
T400
E400

E400
E400

E400
T400
P440
P450
FC460

E400

E400

E400

T400
P440
P450
P440
P450

122,00 T/H
60,00 T/H
50,00 %
4,00 BAR
1,00 BAR
5,00 BAR
4,00 BAR
0,00
10,00
10,00
5,00
25,00

BAR
BAR
BAR
BAR
C

35,00 C
80,00 C
60,00 C
60,50 C
60,50 C
50,00 AMPS
50,00 AMPS

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EnVision PF-I Tank, Pumps and a Heat Exchanger - Instruction Guide

B: Plant Alerts
:
, :
1. T400 P440
- T400 P440 .
2. T400 P450
- T400 P450 .
3. P440
- P440 22,0 / P440.
4. P450
- P450 22,0 / P450.
5. T400
- T400

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17