Tcnicas de Ingeniera Inversa para diseo Producto

3D Scanning is a Powerful Engineering and Quality Control tool.

Javier Yasno Gutirrez
Noviembre del 2011

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Agenda

Quienes somos?
Quin usa estas tecnologas?
Que es la Ingeniera Inversa ?
Usos de la Ingeniera Inversa
Diseo tradicional vs Ingeniera Inversa
Aplicaciones basicas de un escaner 3D
Evolucion de los escaner 3D
Tipos de escaner 3D
Beneficios de un escaneo 3D

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Quienes somos ?

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Quin usa estas tecnologias?

Que es la Ingeniera Inversa?

Reverse Engineering (RE)

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En la actualidad, la ingeniera inversa es un mtodo vlido para la creacin o recreacin

de nuevos productos a partir de productos existentes y a veces obsoletos, la copia de
modelos sin necesidad de planos y hasta para la evaluacin de conformidad de
modelos CAD 3D con modelos originales o pruebas de manufactura.

Aunque los nuevos sistemas de CAD facilitan el

diseo del producto, hay que desarrollar nuevas
aplicaciones que permitan obtener un diseo
confiable y funcional disminuyendo los tiempos
de diseo con objeto de minimizar el incremento
de coste de fabricacin.

Usos de la Ingeniera Inversa

La ingeniera inversa es un proceso un mtodo valido para la:

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Creacin o recreacin de nuevos productos (modelo/obsoleto)

Produccin en serie producto (Ausencia de datos del modelo)
Evaluacin conformidad modelo real vs CAD (control de calidad)
Reconstruccin y/o modelado superficies complejas (tipo A)
Modelado CAD 3D (parametrico/no parametrico)
Estudios de estilos (forma, dimensin, funcionalidad, etc)
Comparaciones con el mercado (Benchmarking)
Reproduccin dispositivos/herramental (desgaste moldes/troqueles)
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Diseo tradicional vs Ingeniera Inversa

Toma las partes reales y las transforma en
conceptos y modelos para anlisis,
modificaciones o evaluacin

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Transforma conceptos
y modelos en partes reales

Para que se usa un escner 3D?

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Aplicaciones bsicas de un escner 3D

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Hay muchas aplicaciones para los escaner 3D, basicamente las podemos
agrupar en dos grandes grupos:

Ingenieria Inversa

Inspeccin dimensional
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The Power of 3D Scanning

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Evolucin de los escner 3D

Application Development
Sofware Capabilites
Computer Power

3D Scanner Specifications
1990

1995

2000

2005

Research Tool

2010

Production Tool

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Tipos de escner 3D

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Otros tipos de tecnologas

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Que se puede escanear?

Facilities Planning

Aerospace

Building Design

Reconstruction

Defense

Heritage

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Automotive & Shipbuilding

Survey As-Builts

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Cmo funciona un escner 3D?

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Beneficios de un escaneo en 3D

1 Dimension /
Minute

1 Point /
Second

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1 Shape /
Second

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Beneficios de un escaneo en 3D

VS.

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Beneficios de un escaneo en 3D

VS.

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Beneficios de un escaneo en 3D

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Fases de un escaneo

1
2
3
4

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 Paramtrico o NO Paramtrico ?

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NO PARAMETRICO (NURBS)

PARAMETRICO

Modificable en
el futuro?

Requiere el modelo
con todos sus detalles?
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Intencin de
diseo

Pos-procesamiento de datos escaneados

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Analisis FEA, CFD, duplicacin, inspeccin y diseo de forma libre

Datos
escaneados

Creacin de
superficies

Conversin a
poligonos

NO PARAMETRICO (NURBS)
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Intencin de
diseo final

Pos-procesamiento de datos escaneados

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Modelo CAD parametrico 3D

Datos
escaneados

Conversin a
poligonos

Clasificacin
regiones

PARAMETRICO

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Creacin de
superficies

Conversin a
modelo CAD
parametrico

Applications
Facilities Planning
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Iron Foundry Plant

Engineering Analysis & Simulation
Asset Management & Dimension Control
Facilities Renovation
Assessing Upgrade and Retrofit Benefits
Visualization

Applications
Building Design
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Building
Renovation and Structural Rehabilitation
Intelligent Transportation Systems
Visualization
Real Estate Applications

Applications
Building Design
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Old Buildings
Structural Testing & Validation
Renovation and Structural Rehabilitation
Visualization & Graphic Animations
GIS(Geographic Information System) Applications

Applications
Reconstruction
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Architecture
Structural Testing & Validation
Facility & Land Management
Land Information Systems
Visualization & Graphic Animations
GIS(Geographic Information System) Applications

Applications
Reconstruction
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Architecture
Structural Testing & Validation
Facility & Land Management
Land Information Systems
Visualization & Graphic Animations
GIS(Geographic Information System) Applications

Applications
Automotive
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

Extracting Freeform Shape by

NURBS surface fitting method
As-Built 3D Feature Modeling
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Truck
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations
Making Miniatures

Applications
Automotive
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

Extracting Freeform Shape by

NURBS surface fitting method
As-Built 3D Feature Modeling
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Truck
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations
Making Miniatures

Applications
Automotive
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

Extracting Freeform Shape by

NURBS surface fitting method
As-Built 3D Feature Modeling
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Truck
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations
Making Miniatures

Applications
Shipbuilding
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

Extracting Freeform Shape by

NURBS surface fitting method
As-Built 3D Feature Modeling
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Boat
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations
Making Miniatures

Applications
Aerospace
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

Extracting Freeform Shape by

NURBS surface fitting method
As-Built 3D Feature Modeling
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Airplane
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations
Making Miniatures

Applications
Aerospace
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh by using the
Mesh Buildup Wizard
Intelligently Recognizing Feature Regions

As-Built 3D Feature Modeling

Intelligent Pipe Modeling Wizard
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream
Repairing & Supplementing Design

Gas Turbine
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations

Applications
Defense
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream
Repairing & Supplementing Design

Old Tank
Design Validation & Modification
Digital Mock-Ups
Engineering Analysis & Simulation
Repairing & Manufacturing Parts
Visualization & Graphic Animations

Applications
Heritage
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes
Cleaning & Editing
Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh

Sculpture
Mock-Up Design
Rapid Prototyping (3D Printing)
Shape Restoration
Visualization & Graphic Animations
History Archival

Mesh Optimization
Intelligent Mesh Healing Wizard
Easy to fill Holes
Powerful Mesh Optimization Tools
Accuracy Confirmation
Exporting Section Curves in
AutoCAD DXF File Format

Applications
Heritage
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools
Aligning Scans & Constructing Mesh
Intelligently Recognizing Feature Regions

As-Built 3D Feature Modeling

Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Tower
Structural Testing & Validation
Maintaining Sculpture & Dimension Controls
Shape Restoration
Visualization & Graphic Animations
History Archival

Applications
Survey As-Builts
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and 3D Feature Modeling

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools

Surveying As-Built
As-Built 3D Feature Modeling
Various Feature Modeling Wizards
Accuracy Confirmation
Exporting to Downstream

Bridge
Structural Testing & Validation
Engineering Analysis & Simulation
Renovation and Structural Rehabilitation
Repairing & Manufacturing Parts
Visualization & Graphic Animation

Applications
Survey As-Builts
Scanning by Long-Range
3D Scanner

Using Massive Numbers of

Point Clouds or Meshes

Extracting Feature Information

and Surveying As-Built

Cleaning & Editing

Analyzing Shapes using Various Viewing Tools

Measuring Distance & Height

Extracting Feature Profiles
Exporting to Downstream

Station
Structural Testing & Validation
Engineering Analysis & Simulation
Renovation and Structural Rehabilitation
Repairing & Manufacturing Parts
Visualization & Graphic Animations

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Como se involucra la RE en un proceso de diseo

Tristan Adam
Accidente a los 5 aos
Sindrome de Compartimento
A los 9 aos perdida funcionalidad mano izquierda
Movimiento limitado de la mano y dedos
Mueca cerrada y doblada a un solo lado
Mal crecimiento del brazo izquierdo
Brazo izquierdo mas corto que brazo derecho

Antes

Despus
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El antes.

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Lamina metalica recubierto con protector termoplastico

Sujetadores y ajustes de velcro
NO funcional, solo esta adaptado a la forma de la mano
y el brazo con poca proteccin

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Como mejorar esto?

La Inspiracin
IronMan

La Experiencia
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17 aos como diseador industrial (David Adam)

Herramientas
Equipos disponibles y software de diseo
o Observacin
o Brainstorming (Lluvia de ideas)
o Conceptualizacin/Bocetos
o Escaneo 3D
o Molde
o Software de diseo

Meta
Disear y construir un dispositivo novedoso, adaptable,
liviano, funcional, seguro y ajustable para el brazo de Tristan
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Proceso de diseo
Fases

Que usar?

Idea

Geometra existente

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Brazo izquierdo

Concepto

Que hacer?

Que modelar en 3D?

Molde

Modelo solido

Fundicin

Vistas de
dibujo

Escaneo
Plantillas

Procesado
Dibujos impresos

Croquis

Modelacin

Croquizar Bocetos

Alineacin
Croquis basados en
modelo escaneado

Superficies

Solidos

Prototipado

Impresora 3D

Ensamble
Pruebas reales del
prototipo

Modificacin
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Creando la idea: Donde empezar?

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Geometria de referencia existente

Creacin del molde
Fundicion (yeso)

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Creando la idea: Escaneo

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Formatos de salida
.txt

.pdf

Nube de puntos

Inspeccin

Poligonos

Ingenieria

Prototipado

Animacin

.sldprt

.stl

.obj

.x_t / .x_b

.3ds

.stp

.wrl

.igs

+ muchos otros formatos para guardar!

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Creando la idea: Pos-procesamiento

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Creando la idea: Modelo final en SolidWorks

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Pre-croquizado de conceptos

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Observacin de resultados preliminares

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1.Soporte superior mano

2. Soporte ante-brazo
3. Base de la mano (palma)
4. Parte posterior ante-brazo
5. Conectores

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Croquizado de conceptos

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Mas intenciones de diseo.

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Boceto final preliminar

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Teora de modelacin

CAD Model with History Tree

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Croquis de imagen: Primer referencia

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Planos de referencia, croquis 2D y 3D

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Modelacin de superficies

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Modelacin de piezas individuales

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Ensamble de partes

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Primer prototipo

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Modificaciones al modelo

Fork attachment
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Splint hand bottom

Splint bottom forearm

Splint top of forearm

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Renderizado al diseo final

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Diseo final: Listo para el segundo prototipo

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Listo para fabricacin.

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Cada vez mas cerca.

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