WPS - D1.1 - Prequalified Procedures QSSL

PROCEDURE NUMBER:
REVISION NUMBER:
REFERENCE DOCUMENT
PQR:
DATE:
QUINTANA SALES & SERVICES LTD
Q.S.S.L. - D1.1 - 001

0
AWS D1.1-2010 CLAUSE 3
AWS D1.1-PREQUALIFIED BU2
29/7/2015
AUTHORIZED BY:
POSITION
JOINT DESIGN (D1.1 FIGURE BU2)

TYPE:
SINGLE V-GROOVE BUTT
GROOVE:
BACKING:
NONE
VERTICAL PROGRESSION:
ROOT OPENING
1/8 IN
ROOT FACE DIMEN

1/16 IN.
GROOVE ANGLE:
60
RADIUS (J-U): N/A

BASE METALS
THICKNESS:
ELECTRICAL CHARACTERISTICS
CURRENT:
DCEP
TUNGSTEN ELECTRODE: N/A. TYPE:
A36
NONE
TECHNIQUE
GROOVE - UNLIMITED
BEAD TYPE: STRINGER OR WEAVE
DIAMETER IF PIPE: 1 IN. MINIMUM
PASSES PER SIDE:
FILLER METALS
MULTIPLE
CONTACT TUBE TO WORK DISTANCE : N/A
ROOT AWS SPECIFICATION/CLASSIFICATION: A5.1/E6010
PEENING:
WELDOUT AWS SPECIFICATION/CLASSIFICATION: A5.1/E7018
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
TRANSFER MODE (GMAW/FCAW): N/A
BACKGOUGHING: ARC GOUGE OR GRIND TO SOUND METAL

MATERIAL SPEC/GRADE:
ALL
NONE
BRUSHING , CHIPPING, GRINDING
PREHEAT/MAINTENANCE/IPT
ELECTRODE-FLUX (CLASS): N/A
THICKNESS RANGE/MINIMUM TEMPERATURE:
GAS COMPOSITION/ FLOW RATE: NONE
OVER 0.125 IN. THRU 0.75 IN./32F Min.
CUP SIZES:
OVER 0.75 IN.THRU 1.50 IN./50F Min.
N/A
POST WELD HEAT TREATMENT
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./225F Min.
MAXIMUM INTERPASS TEMPERATURE: 450F

WELDING PROCEDURE
WELD LAYER
1
2
FILLER METAL
CURRENT
WELD
PROCESS CLASSIFICATION DIAMETER TYPE AMPS
1/8 IN
SMAW
E6010
DCEP
80-145
3/32 IN. DCEP
SMAW
E7018
80-145
3- WELDOUT
SMAW
E7018
BACKWELD
SMAW
E7018
3/32 -5/32 DCEP

3/32 IN. DCEP
VOLTS
WIRE FEED
INCHES/MINUTES
TRAVEL
IN./MIN.
20-24
N/A
3-10
20-24
N/A
3-10
80-145
20-24
N/A
3-10
80-145
20-24
N/A
3-10
JOINT DETAIL BU2
T1 = UNLIMITED
R = 1/8, 1/16, -1/8 INCH.
f = 1/16 INCH 1/16 INCH.
= 60 , + 10, - 5
NOTE: When the base metal temperature is below 32F (0C), the metal shall be preheated to a minimum of
70F (20C) and the minimum interpass temperature shall be maintained during welding.
PREPARED BY
CLIENT REPRESENTATIVE
STORK ELECON LIMITED

DSM Warehouse Complex, Pacific Avenue Extension, Point Lisas.
868 636 0909
WELDING PROCEDURE SPECIFICATION (WPS) AWS D1.1
TO BE QUALIFIED
QUALIFIED BY TESTING
X
PREQUALIFIED
Company Name:
Welding Process(es):
Supporting WPS No.(s):
Stork Elacon Limited

SMAW
SEL 01 / 2011
JOINT DESIGN USED

Type:
Single Vee
Single:
Double:
X
Backing
With
Without
Backing Material: N/A
Root Opening
Groove Angle
Back Gouging
Back Welding
BASE METALS
Material Spec:
Type or Grade:
Thickness: Groove
Diameter (Pipe):
3/32" - 1/8"
60
Yes
Yes
POSITION
Position of Groove:
Vertical Progression:
Fillet
PREHEAT
Preheat Temperature (Min)
Interpass Temperature (Min)
1/16"
Transfer Mode (GMAW)

Short Circuiting
Pulsed
Globular
Current:
AC
DCEP X
Other
Tungsten Electrode (GTAW)
Size: N/A
Type: N/A
All
TECHNIQUE
Stringer or Weave Bead:
Multi-pass or Single pass (per side)
Number of Electrodes:
Electrode Spacing
Longitudinal:
Lateral
Angle
N/A
N/A
N/A
N/A
Contact Tube to Work Distance:

Peening
Interpass Cleaning:
1st
2nd
Process
SMAW
SMAW
Filler Metals
Diam.
Class
E 6010
E 7018
3/32" - 5/32"
3/32" - 5/32"
String & Weave

Multiple
Single
N/A
N/A
N/A
N/A
Not allowed
Powerbrush or Grind
POSTWELD HEAT TREATMENT

Temperature
N/A
AMBIENT
150F - 350F
Time
Pass or Weld
Layer(s)
Fillet:
Down
SFA 5.1 & SFA 5.5

E 6010 & E 7018
SHIELDING
Flux: __N/A_______________Gas:
Composition:
Electrode-Flux (Clas N/A
Flow Rate:
Gas Cup Size:
F, H & V.
Up
X
Root Face Dimension

Radius: (J-U)
N/A
No
Method
X
No
X
ASTM A 36
GRADE 50
1/8" - UNLIMITED
N/A
FILLER METALS
AWS Specification
AWS Classification
Identification:
Mr. VISHNU SIEWCHAN
Revision:
0
Date: -------------Authorized By: Trinidad Inspection Services
Type:
Manual
X Automatic
Machine
Semi-Automatic
Min:
N/A
WELDING PROCEDURE
Current
Type &
Polarity
Amps
Volts
Travel Speed
DC-EP
50 - 170
10-12
2-4 IPM
DC-EP
70 - 220
12-15
2-4 IPM
Joint De
30
+7.5
-0
3rd
4rd
5th
6th
SMAW
SMAW
SMAW
SMAW
E 7018
E 7018
E 7018
E 7018
3/32" - 5/32"
3/32" - 5/32"
DC-EP
70 - 220
20-25
2-4 IPM
DC-EP
70- 220
25-35
2-4 IPM
3/32" - 5/32"
DC-EP
70- 220
30-35
2-4 IPM
3/32" - 5/32"
DC-EP
70 - 220
20-25
2-4 IPM
1/16" +1/32"-1/32"
We certify that all statements in this record are correct and in accordance with the required spec
STORK ELECON LIMITED
arehouse Complex, Pacific Avenue Extension, Point Lisas.

868 636 0909
RE SPECIFICATION (WPS) AWS D1.1

Mr. VISHNU SIEWCHAN
By:
--------------Date:
4-Apr-11
N/A
Short Circuiting
Spray
DCEN
String & Weave
Powerbrush or Grinding
DING PROCEDURE
Joint Details
1/16"
+1/32"
1/8" +1/32"-1/32"
-1/32"
correct and in accordance with the required specifications.
WELDING PROCEDURE SPECIFICATION (WPS) AWS D1.1

TO BE QUALIFIED
PREQUALIFIED
Identification:
Revision:
Authorized By:
Type:
Manual
Machine
Company Name:
Welding Process(es):
Supporting WPS No.(s):
JOINT DESIGN USED
Type:
Single:
X
Backing
With
Backing Material:
3/32" - 1/8"
Root Opening
Groove Angle
60 0
Back Gouging
Yes
Back Welding
Yes
X
BASE METALS
Material Spec:
Type or Grade:
Thickness: Groove
Diameter (Pipe):
Double:
Without
N/A
Up
X
Fore hand
Fillet
1/16"
Transfer Mode (GMAW)

Short Circuiting
Pulsed
Globular
Current:
AC
DCEP X
Other
Tungsten Electrode (GTAW)
Size: N/A
Type: N/A
N/A
N/A
N/A
N/A
Contact Tube to Work Distance:

Peening
Interpass Cleaning:
POSTWELD HEAT TREATMENT
Temperature
N/A
Time
Pass or Weld
Layer(s)
Process
Fillet:
Down
X
TECHNIQUE
Stringer or Weave Bead:
Multi-pass or Single pass (per side)
Number of Electrodes:
Electrode Spacing
Longitudinal:
Lateral
Angle
FILLER METALS
AWS Specification
AWS Classification
PREHEAT
Preheat Temperature (Min)
Interpass Temperature (Min)
Automatic
Semi-Automatic
POSITION
Position of Groove:
Vertical Progression:
Root Face Dimension

Radius: (J-U)
N/A
No
Method
X
No
SHIELDING
Flux: __N/A_______________Gas:
Composition:
Electrode-Flux (Clas N/A
Flow Rate:
Gas Cup Size:
Date:
Filler Metals
Diam.
Class
WELDING PROCEDURE
Current
Type &
Polarity
Amps
Min:
N/A
Joint De
Volts
Travel Speed
We certify that all statements in this record are correct and in accordance with the required spec
RE SPECIFICATION (WPS) AWS D1.1

By:
Date:
N/A
Short Circuiting
Spray
DCEN
DING PROCEDURE
Joint Details
correct and in accordance with the required specifications.
THIRD PARTY
INSPECTION
POSITION
TYPE:
SINGLE BEVEL GROOVE BUTT
GROOVE:
BACKING:
NONE
ROOT OPENING
1/8 IN
ROOT FACE DIMEN

1/16 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
ALL
TRANSFER MODE (GMAW/FCAW): GLOBULAR/SPRAY
BASE METALS
CURRENT:
DCEN
TUNGSTEN ELECTRODE: SIZE IN. TYPE:
A36, A516 GRS 55, 60
PASSES PER SIDE:
FILLER METALS
MULTIPLE
CONTACT TUBE TO WORK DISTANCE : 3/4 INCHES APPROX
ROOT AWS SPECIFICATION/CLASSIFICATION: A5.20/E71T-8
PEENING:
WELDOUT AWS SPECIFICATION/CLASSIFICATION: A5.20/E71T-8
INTERPASS CLEANING:
SHIELDING
NONE
CUP SIZES:
OVER 0.75 IN.THRU 1.50 IN./50F Min.
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
TECHNIQUE
GROOVE - UNLIMITED
FLUX: NONE
UPHILL
THICKNESS:
Vishnu Siewchan
AUTHORIZED BY:
JOINT DESIGN (D1.1 FIGURE B-U4b-GF)
B-U4b-GF-1
0
7/5/2015
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:
AWS D1.1:2010 PREQUALIIED

WELDING PROCEDURE
SPECIFICATION
NONE
OVER 2.50 IN./225F Min.

WELDING PROCEDURE
WELD LAYER
1&2
3&4
FILLER METAL
CURRENT
WELD
5/64 IN. DCEN 190-250
FCAW
E71T-8
5/64 IN. DCEN 160-220
FCAW
E71T-8
FCAW
BACK WELD
FCAW
VOLTS
WIRE FEED
INCHES/MINUTES
TRAVEL
IN./MIN.
17-20
70-110
3-8
19-19
55-85
2-6
E71T-8
5/64 IN.
DCEN 160-220
16-19
55-85
2-6
E71T-8
5/64 IN.
DCEN 160-220
16-19
55-85
2-6
JOINT DETAIL B-U4b-GF
T1 = UNLIMITED
R = 1/8, 1/16, -1/8 INCH.
f = 1/16, 1/16 INCH.
= 45, + 10, -5
NOTE: When the base metal temperature is below 32F (0C), the metal shall be preheated to a minimum of
70F (20C) and the minimum interpass temperature shall be maintained during welding.
AWS D1.1 PREQUALIIED

WELDING PROCEDURE
SPECIFICATION
AUTHORIZED BY:
POSITION
JOINT DESIGN (D1.1 FIGURE B-U4b-GF)

TYPE:
GROOVE:
BACKING:
CS STRIP OR RING OR DESIGNED IN.
ROOT OPENING
1/4 IN
ROOT FACE DIMEN

0 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
CURRENT:
DCEN
A36,A283 GR C, A516 GRS 55, 60
GROOVE - UNLIMITED
TECHNIQUE
PASSES PER SIDE:
FILLER METALS
MULTIPLE
CONTACT TUBE TO WORK DISTANCE : 3/4 INCHES APPROX
ROOT AWS SPECIFICATION/CLASSIFICATION: A5.20/E71T-8
PEENING:
WELDOUT AWS SPECIFICATION/CLASSIFICATION: A5.20/E71T-8
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
TRANSFER MODE (GMAW/FCAW): GLOBULAR/SPRAY
BASE METALS
THICKNESS:
ALL
BACKGOUGHING: NONE
BU4a-2
2
28-04-2015
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:
NONE
OVER 0 IN. THRU 0.75 IN./70F
CUP SIZES:
OVER 0.75 IN.THRU 1.50 IN./150F
N/A
TEMPERATURE RANGE:
HOLDING TIME :
OVER 1.50 IN. THRU 2.50 IN./225F
NONE
OVER 2.50 IN./300F

WELDING PROCEDURE
WELD LAYER
1&2
3&5
FILLER METAL
CURRENT
WELD
5/64 IN. DCEN 190-250
FCAW
E71T-8
5/64 IN. DCEN 160-220
FCAW
E71T-8
VOLTS
WIRE FEED
INCHES/MINUTES
17-20
70-110
16-19
55-85
JOINT DETAIL B-U4a-GF
T1 = UNLIMITED
R = 1/4 INCH, + 1/4, -1/16 INCH.
= 45, + 10, -5
NOTES:
BU4a-2
2
28-04-2015
ACTERISTICS
LOBULAR/SPRAY
NONE
UE
E : 3/4 INCHES APPROX
HING , CHIPPING, GRINDING
NANCE/IPT
TRAVEL
IN./MIN.
3-8
2-6
NCH, + 1/4, -1/16 INCH.
POSITION
JOINT DESIGN (D1.1 FIGURE BU3b)

DOUBLE V-GROOVE BUTT
GROOVE:
BACKING:
NONE
ROOT OPENING
0-1/8 IN
ROOT FACE DIMEN

0-1/8 IN.
GROOVE ANGLE:
60
RADIUS (J-U): N/A
ALL
CURRENT:
BASE METALS
DCEP
A307 GRB W/S1 (NOTE 1) & GRC
GROOVE - 3.00 INCHES.
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
NONE
TECHNIQUE
BEAD TYPE: STRINGER
DIAMETER IF PIPE: IN. MINIMUM
FLUX: NONE
UPHILL
TRANSFER MODE (GMAW/FCAW): NOT APPLICABLE
BACKGOUGHING: REQUIRED, USING A GRINDER.
THICKNESS:
VISHNU SIEWCHAN
AUTHORIZED BY:
TYPE:
BOLT 1
1
28-11-98
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION

OVER 2.50 IN./300F
WELDING PROCEDURE
WELD LAYER
1
2
FILLER METAL
CURRENT
WELD
3/32 IN. DCEP
SMAW
E7018
70-100
3/32
IN.
SMAW
E7018
DCEP
70-100
VOLTS
WIRE FEED
INCHES/MINUTES
TRAVEL
IN./MIN.
20-24
1-6
NOTE 2
20-24
1-6
NOTE 2
JOINT DETAIL BU3b (NOTE 2)
T1 = 3.00 INCHES MAXIMUM

R = 1/16 INCH 1/16 INCH.
AND = 50 - 10
S1 = S2 = 1/2 BOLT DIAMETER
f = 1/16 INCH 1/16 INCH.
NOTES: 1. A307 GR B A307 GR B WITH SUPPLEMENTAL REQUIREMENT S1 IS WELDABLE. DO NOT WELD REPAIR GR B WHICH
DOES NOT HAVE S1. DO NOT WELD GR A.
2. ALTERNATE WELDING FROM SIDE TO SIDE TO MAINTAIN BOLT ALIGNMENT
POSITION
TYPE:
GROOVE:
BACKING:
NONE
ROOT OPENING
1/8 IN
ROOT FACE DIMEN

1/16 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
ALL
BASE METALS
CURRENT:
DCEP
A36,A283 GR C, A516 GRS 55, 60
GROOVE - UNLIMITED
TECHNIQUE
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
THICKNESS:
VISHNU SIEWCHAN
AUTHORIZED BY:
JOINT DESIGN (D1.1 FIGURE B-U4b)
B-U4b-2
2
28-11-98
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./300F

WELDING PROCEDURE
WELD LAYER
1
OR
FILLER METAL
CURRENT
WELD
1/8 IN. DCEP 110-165
SMAW
E7018
5/32 IN. DCEP 125-225
SMAW
E7018
OR
SMAW
OR
SMAW
VOLTS
WIRE FEED
INCHES/MINUTES
20-24
N/A
22-28
N/A
E7018
3/32 IN.
DCEP 70-100
20-24
N/A
E7018
3/16 IN.
DCEP 200-300
23-28
N/A
JOINT DETAIL B-U4b-GF
T1 = UNLIMITED
R = 1/8, +1/16, -1/8 INCH.
f = 1/16, 1/16 INCH.
= 45, + 10, -5
NOTES:
B-U4b-2
2
28-11-98
VISHNU SIEWCHAN
ACTERISTICS
NONE
UE
NANCE/IPT
TRAVEL
IN./MIN.
1/2 - 6
1-8
1/2 - 5
2 - 10
+1/16, -1/8 INCH.

1/16 INCH.
POSITION
TYPE:
DOUBLE BEVEL GROOVE BUTT
GROOVE:
BACKING:
NONE
ROOT OPENING
1/8 IN
ROOT FACE DIMEN

1/16 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
ALL
BASE METALS
CURRENT:
DCEP
A36,A283 GR C, A516 GRS 55, 60
GROOVE - UNLIMITED
TECHNIQUE
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
THICKNESS:
VISHNU SIEWCHAN
AUTHORIZED BY:
JOINT DESIGN (D1.1 FIGURE B-U4b)
BU5a-2
1
28-11-98
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./300F

WELDING PROCEDURE
WELD LAYER
1
OR
FILLER METAL
CURRENT
WELD
1/8 IN. DCEP 110-165
SMAW
E7018
5/32 IN. DCEP 125-225
SMAW
E7018
OR
SMAW
OR
SMAW
VOLTS
WIRE FEED
INCHES/MINUTES
20-24
N/A
22-28
N/A
E7018
3/32 IN.
DCEP 70-100
20-24
N/A
E7018
3/16 IN.
DCEP 200-300
23-28
N/A
JOINT DETAIL B-U5a
T1 = UNLIMITED
R = 1/8, +1/16, -1/8 INCH.
f = 1/16, 1/16 INCH.
= 45, + 10, -5
= 0, + 15, -0
+ = 45, + 10, -5
NEITHER BEVELLED SIDE SHALL BE LESS THAN T1/4
NOTES:
BU5a-2
1
28-11-98
VISHNU SIEWCHAN
ACTERISTICS
NONE
UE
NANCE/IPT
TRAVEL
IN./MIN.
1/2 - 6
1-8
1/2 - 5
2 - 10
+1/16, -1/8 INCH.

1/16 INCH.
POSITION
TYPE:
DOUBLE BEVEL GROOVE TEE AND CORNER
GROOVE:
BACKING:
NONE
ROOT OPENING
1/8 IN
ROOT FACE DIMEN

1/16 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
ALL
BASE METALS
CURRENT:
DCEP
A36,A283 GR C, A516 GRS 55, 60
GROOVE - UNLIMITED
TECHNIQUE
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
THICKNESS:
VISHNU SIEWCHAN
AUTHORIZED BY:
JOINT DESIGN (D1.1 FIGURE TC-U5b)
TC-U5b-2
1
28-11-98
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./300F

WELDING PROCEDURE
WELD LAYER
1
OR
FILLER METAL
CURRENT
WELD
1/8 IN. DCEP 110-165
SMAW
E7018
5/32 IN. DCEP 125-225
SMAW
E7018
OR
SMAW
OR
SMAW
VOLTS
WIRE FEED
INCHES/MINUTES
20-24
N/A
22-28
N/A
E7018
3/32 IN.
DCEP 70-100
20-24
N/A
E7018
3/16 IN.
DCEP 200-300
23-28
N/A
JOINT DETAIL TC-U5b

T1 = UNLIMITED
T2 = UNLIMITED
R = 1/8, +1/16, -1/8 INCH.
f = 1/16, 1/16 INCH.
= 45, + 10, -5
NEITHER BEVELLED SIDE SHALL BE LESS THAN T1/4
NOTES:
TC-U5b-2
1
28-11-98
VISHNU SIEWCHAN
ACTERISTICS
NONE
UE
NANCE/IPT
TRAVEL
IN./MIN.
1/2 - 6
1-8
1/2 - 5
2 - 10
+1/16, -1/8 INCH.

1/16 INCH.
POSITION
TYPE:
SINGLE BEVEL GROOVE TEE AND CORNER
GROOVE:
BACKING:
NONE
ROOT OPENING
1/8 IN
ROOT FACE DIMEN

1/16 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
ALL
BASE METALS
CURRENT:
DCEP
A36,A283 GR C, A516 GRS 55, 60
GROOVE - UNLIMITED
TECHNIQUE
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
THICKNESS:
VISHNU SIEWCHAN
AUTHORIZED BY:
JOINT DESIGN (D1.1 FIGURE TC-U5b)
TC-U4b
1
28-11-98
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./300F

WELDING PROCEDURE
WELD LAYER
1
OR
FILLER METAL
CURRENT
WELD
1/8 IN.
SMAW
E7018
DCEP
110-165
5/32 IN. DCEP
SMAW
E7018
125-225
OR
SMAW
OR
SMAW
VOLTS
WIRE FEED
INCHES/MINUTES
20-24
N/A
22-28
N/A
E7018
3/32 IN.
DCEP
70-100
20-24
N/A
E7018
3/16 IN.
DCEP
200-300
23-28
N/A
JOINT DETAIL TC-U4b

T1 = UNLIMITED
T2 = UNLIMITED
R = 1/8, +1/16, -1/8 INCH.
f = 1/16, 1/16 INCH.
= 45, + 10, -5
NOTES:
TC-U4b
1
28-11-98
VISHNU SIEWCHAN
ACTERISTICS
NONE
UE
NANCE/IPT
TRAVEL
IN./MIN.
1/2 - 6
1-8
1/2 - 5
2 - 10
+1/16, -1/8 INCH.

1/16 INCH.
AUTHORIZED BY:
POSITION
JOINT DESIGN (D1.1 FIGURE B-U4A)

TYPE:
GROOVE:
BACKING:
CS STRIP OR RING OR DESIGNED 1/8 IN Max.
ROOT OPENING
1/4 IN
ROOT FACE DIMEN

0 IN.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
CURRENT:
DCEP
A 572 Grade 50
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
TECHNIQUE
GROOVE - UNLIMITED
FLUX: NONE
UPHILL
BASE METALS
THICKNESS:
ALL
BACKGOUGHING: NONE
BU4a
0
8/5/2015
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
T.N RAMNATH
& CO. LTD
NONE
OVER 2.50 IN./225F

WELDING PROCEDURE
WELD LAYER
ROOT(1)
2
3- WELD-OUT
FILLER METAL
CURRENT
WELD
5/64 IN. DCEP
SMAW
E7018
80-110
5/64
IN.
SMAW
E7018
DCEP
110-150
SMAW
E7018
5/64 IN.
DCEP
110-200
VOLTS
WIRE FEED
INCHES/MINUTES
TRAVEL
IN./MIN.
20-26
2-6
24-30
4-8
24-30
6-10
JOINT DETAIL B-U4a
T1 = UNLIMITED
R = 1/4 INCH, + 1/4, -1/16 INCH.
= 45, + 10, -5
NOTES:
AUTHORIZED BY:
POSITION
JOINT DESIGN (D1.1 FIGURE B-U2a)

TYPE:
GROOVE:
BACKING:
ROOT OPENING
6 MM
ROOT FACE DIMEN

0 MM.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
CURRENT:
DCEP
A 572 Grade 50
TECHNIQUE
GROOVE - UNLIMITED
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
BASE METALS
THICKNESS:
ALL
BACKGOUGHING: NONE
BU4a
0
8/5/2015
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
T.N RAMNATH
& CO. LTD
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./225F

WELDING PROCEDURE
WELD LAYER
ROOT(1)
2
3- WELD-OUT
FILLER METAL
CURRENT
WELD
5/64 IN. DCEP
SMAW
E7018
80-110
5/64
IN.
SMAW
E7018
DCEP
110-150
SMAW
E7018
5/64 IN.
DCEP
110-200
VOLTS
WIRE FEED
INCHES/MINUTES
20-26
24-30
24-30
JOINT DETAIL B-U2a
T1 = UNLIMITED
R = 6 MM, + 2, -0 MM.
= 45, + 10, -5
NOTES:
BU4a
0
8/5/2015
ACTERISTICS
NONE
UE
NANCE/IPT
M, + 2, -0 MM.
TRAVEL
IN./MIN.
2-6
4-8
6-10
AUTHORIZED BY:
POSITION
JOINT DESIGN (D1.1 FIGURE C-U2a)

TYPE:
GROOVE:
BACKING:
ROOT OPENING
6 MM
ROOT FACE DIMEN

0 MM.
GROOVE ANGLE:
45
RADIUS (J-U): N/A
CURRENT:
DCEP
A 572 Grade 50
TECHNIQUE
GROOVE - UNLIMITED
PASSES PER SIDE:
FILLER METALS
MULTIPLE
PEENING:
INTERPASS CLEANING:
SHIELDING
FLUX: NONE
UPHILL
BASE METALS
THICKNESS:
ALL
BACKGOUGHING: NONE
C-U2a
0
8/5/2015
PROCEDURE NUMBER:
REVISION NUMBER:
DATE:

WELDING PROCEDURE
SPECIFICATION
T.N RAMNATH
& CO. LTD
NONE
CUP SIZES:
N/A
TEMPERATURE RANGE:
HOLDING TIME :
NONE
OVER 2.50 IN./225F

WELDING PROCEDURE
WELD LAYER
ROOT(1)
2
3- WELD-OUT
FILLER METAL
CURRENT
WELD
5/64 IN. DCEP
SMAW
E7018
80-110
5/64
IN.
SMAW
E7018
DCEP
110-150
SMAW
E7018
5/64 IN.
DCEP
110-200
VOLTS
WIRE FEED
INCHES/MINUTES
20-26
24-30
24-30
JOINT DETAIL B-U2a
T1 = UNLIMITED
R = 6 MM, + 2, -0 MM.
= 45, + 10, -5
NOTES:
C-U2a
0
8/5/2015
ACTERISTICS
NONE
UE
NANCE/IPT
M, + 2, -0 MM.
TRAVEL
IN./MIN.
2-6
4-8
6-10

WPS - D1.1 - Prequalified Procedures QSSL

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

WPS - D1.1 - Prequalified Procedures QSSL

Uploaded by

Copyright:

Available Formats

PROCEDURE NUMBER:

QUINTANA SALES & SERVICES LTD

Q.S.S.L. - D1.1 - 001

JOINT DESIGN (D1.1 FIGURE BU2)

SINGLE V-GROOVE BUTT

ROOT FACE DIMEN

RADIUS (J-U): N/A

TUNGSTEN ELECTRODE: N/A. TYPE:

BEAD TYPE: STRINGER OR WEAVE

DIAMETER IF PIPE: 1 IN. MINIMUM

PASSES PER SIDE:

CONTACT TUBE TO WORK DISTANCE : N/A

ROOT AWS SPECIFICATION/CLASSIFICATION: A5.1/E6010

WELDOUT AWS SPECIFICATION/CLASSIFICATION: A5.1/E7018

TRANSFER MODE (GMAW/FCAW): N/A

BACKGOUGHING: ARC GOUGE OR GRIND TO SOUND METAL

ELECTRODE-FLUX (CLASS): N/A

THICKNESS RANGE/MINIMUM TEMPERATURE:

GAS COMPOSITION/ FLOW RATE: NONE

OVER 0.125 IN. THRU 0.75 IN./32F Min.

OVER 0.75 IN.THRU 1.50 IN./50F Min.

OVER 1.50 IN. THRU 2.50 IN./150F Min.

OVER 2.50 IN./225F Min.

MAXIMUM INTERPASS TEMPERATURE: 450F

3/32 -5/32 DCEP

JOINT DETAIL BU2

STORK ELECON LIMITED

Stork Elacon Limited

JOINT DESIGN USED

Transfer Mode (GMAW)

Contact Tube to Work Distance:

String & Weave

POSTWELD HEAT TREATMENT

SFA 5.1 & SFA 5.5

Root Face Dimension

STORK ELECON LIMITED

arehouse Complex, Pacific Avenue Extension, Point Lisas.

RE SPECIFICATION (WPS) AWS D1.1

String & Weave

correct and in accordance with the required specifications.

WELDING PROCEDURE SPECIFICATION (WPS) AWS D1.1

Transfer Mode (GMAW)

Contact Tube to Work Distance:

Root Face Dimension

RE SPECIFICATION (WPS) AWS D1.1

correct and in accordance with the required specifications.

SINGLE BEVEL GROOVE BUTT

ROOT FACE DIMEN

RADIUS (J-U): N/A

TRANSFER MODE (GMAW/FCAW): GLOBULAR/SPRAY

TUNGSTEN ELECTRODE: SIZE IN. TYPE:

A36, A516 GRS 55, 60

BEAD TYPE: STRINGER OR WEAVE

DIAMETER IF PIPE: 6 IN. MINIMUM

PASSES PER SIDE:

CONTACT TUBE TO WORK DISTANCE : 3/4 INCHES APPROX

ROOT AWS SPECIFICATION/CLASSIFICATION: A5.20/E71T-8

WELDOUT AWS SPECIFICATION/CLASSIFICATION: A5.20/E71T-8

ELECTRODE-FLUX (CLASS): N/A

THICKNESS RANGE/MINIMUM TEMPERATURE:

GAS COMPOSITION/ FLOW RATE: NONE

OVER 0.12 IN. THRU 0.75 IN./32F Min.