PROCEDURE QUALIFICATION RECORD (PQR)

ASME SECTION IX 2013

COMPANY NAME:
PROCEDURE QUALIFICATION RECORD #
WPS#:
WELDING PROCESS:

SMAW

BASE METALS
MATERIAL SPEC.:
TYPE OR GRADE:
THICKNESS:
DIAMETER (PIPE):
OTHER:

ASTM A 106
GRADE B
0.432
6
N/A
FILLER METAL
AWS SPEC
A 5.1
E 6010 &
AWS CLASS
E 7018
OTHERS
NONE
MAKE
LINCOLN

PREHEAT
POSITION
PREHEAT TEMP.
91F
POSITION
OF GROOVE
6G- 276F
INTER PASS
TEMP.
134F
SHIELDING UPHILL
WELD PROGRESSION
FLUX
N/A
POST
WELD
OTHERS HEAT TREATMENT
N/A
GAS HEAT
N/A
POST WELD
N/A
ELECTRICAL
CHARACTERISTICS
COMPOSITION
N/A
HOLD
TIME
N/A
TECHNIQUE
CURRENTFLOW
DC
RATE
N/A
RATE
N/A
STRINGER
OR
WEAVE
STRING & WEAVE
POLARITY
EP
GAS CUP SIZE
N/A
MULTIPLE
OR SINGLE
MULTIPLE
AMPERAGE
72.5
118.6
N/A
VOLTAGE
22.6 BACKWELDING
27.9
TRAVEL SPEED
3.9IPM
OTHERS
N/A
PEENING
NONE
POWERBRUSH/
INTERPASS CLEANING
GRINDING

WELDER:

Welding Parameters
Weld
Layer
1
1
1
1
1
1
1
1
2
2
2

Weld
Pass
1
1
1
1
1
1
1
1
1
1
1

Size
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8

Electrode
Class
E 6010
E 6010
E 6010
E 6010
E 6010
E 6010
E 6010
E 6010
E 7018
E 7018
E 7018

Heat
Number
307W28EV
307W28EV
307W28EV
307W28EV
307W28EV
307W28EV
307W28EV
307W28EV
102E25JW
102E25JW
102E25JW

We Radiate Service

Amps

Volts

72.5
72.9
81.7
81.3
85.6
84.0
80.3
79.5
106.4
90.3
91.8

27.2
24.4
27.4
27.7
27.9
25.9
26.7
26.3
26.8
24.9
24.3

Sec
.
65
43
58
26
48
60
61
54
48
74
68

Inch
4
3
4
1
4
3.5
2.5
1.5
2.5
5
4

Pre Heat
Temp.(F)
91.2
-

Inter Pass
Temp.(F)
134
-

2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2

1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8

E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018
E 7018

102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW
102E25JW

We Radiate Service

91.8
93.7
87.8
118.6
115.1
108.7
105.5
106.8
103.1
102.1
100.5
106.1
102.2
103.8
93.3
96.6
98.7
90.4
101.1
96.0
96.6

25.4
25.2
23.3
24.6
24.3
25.1
24.0
24.6
26.0
25.8
23.5
26.2
24.3
24.7
24.0
23.9
25.2
23.6
23.6
22.6
23.9

46
70
28
61
61
62
67
47
64
70
77
43
67
38
54
61
33
78
70
19
30

3
5
2
2
2
3
3
2
3
3.5
4
4.5
7
5
7
2.5
3
4
4
4
4

142
149
276
-