SPLIT TYPE

ROOM AIR CONDITIONER

WALL MOUNTED TYPE

Indoor unit

Outdoor unit

ASTA18LCC AOTR18LCC
ASTA18LCC AOTR18LCL

CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . 3
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . 4
INDOOR PCB CIRCUIT DIAGRAM . . . . . 5
OUTDOOR PCB CIRCUIT DIAGRAM . . . 6
ERROR CONTENTS . . . . . . . . . . . . . . . . . . 8
DISASSEMBLY ILLUSTRATION . . . . . . . . 9
PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . .13
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 15

SPECIFICATIONS
ELECTRICAL DATA
TYPE

COOL & HEAT INVERTER

INDOOR UNIT

ASTA18LCC

OUTDOOR UNIT

AOTR18LC_

COOLING CAPACITY

5.20 kW

HEATING CAPACITY

6.25 kW

POWER SOURCE

240 V

FREQUENCY

50 Hz
COOLING

RUNNING CURRENT
INPUT WATTS

7.3 A

HEATING

7.4 A

COOLING

1.72 kW

HEATING

1.73 kW

E.E.R.

COOLING

3.02 kW/kW

COP

HEATING

3.61 kW/kW
2.8 L/hr

MOISTURE REMOVAL
AIR CIRCULATION-High

COOLING

700 m3/hr

HEATING

700 m3/hr

COMPRESSOR
Hermetic type, 4 pole, 3 phase,
DC inverter motor, Rotary

TYPE

DA130A1F-25F

DISCRIMINATION
REFRIGERANT

1,150 g

R410A

FAN MOTOR

240 V

POWER SOURCE

INDOOR UNIT
( cool / heat )

HIGH-SPEED

1,480 r.p.m. / 1,480 r.p.m.

MED-SPEED

1,260 r.p.m. / 1,300 r.p.m.

LOW-SPEED

1,040 r.p.m. / 1,110 r.p.m.

850 r.p.m. / 950 r.p.m.

QUIET

860 / 820 r.p.m.

OUTDOOR UNIT ( cool / heat )

DIMENSIONS
INDOOR UNIT

HxWxD

275 x 790 x 215 mm

OUTDOOR UNIT

HxWxD

578 x 790 x 300 mm

WEIGHT
INDOOR UNIT

GROSS / NET

12 / 9 kg

OUTDOOR UNIT

GROSS / NET

44 / 40 kg

NOISE LEVEL
INDOOR UNIT
( cool / heat )

HIGH-SPEED

44 dB / 42 dB

MED-SPEED

38 dB / 37 dB

LOW-SPEED

32 dB / 32 dB

QUIET

25 dB / 27 dB
50 dB / 50 dB

OUTDOOR UNIT ( cool / heat )

REFRIGERANT (R410A)
Pipe Length

FULL CHARGE AMOUNT

15 m
20 m

1,250 g
20 g / m

ADDITIONAL REFRIGERANT

15 m

MAXIMUM PIPE HEIGHT

2009.02.20

1,150 g

DIMENSIONS
(unit : mm)

215

2,000

275

790

48

508

320

347

20

540

10

578

790

2006.02.28

125
60

300

REFRIGERANT
SYSTEM DIAGRAM
3-Way
valve

Heat exchanger
( INDOOR )

Compressor

Muffler

Sub-heat
exchanger
( INDOOR )

4-Way valve

Sub-accumulator

Strainer

Expansion valve

Heat exchanger
( OUTDOOR )

Cooling
Heating

Refrigerant pipe diameter

Liquid : 1/4" (6.35 mm)
Gas : 1/2" (12.7 mm)

2006.02.28

2-Way
valve

Strainer

BLUE
YELLOW

F. M.

WHITE
BLACK
RED

FAN MOTOR

1
2
3
4
5
6

1
2
3
4
5
6

CN6
CN7

WHITE
WHITE

1
2
3 TEST
4
5

CN5

WHITE
WHITE
WHITE

1
2
3
4
5

RED
ORANGE

1
2
3
4
5

1
2

YELLOW

PINK
BLUE

STEP MOTOR

BLACK or GRAY
BLACK or GRAY

PIPE TEMPERATURE THERMISTOR

CN4

WHITE

CN3

INDICATOR PCB

INDOOR UNIT

RED

1
2
3
4
5
6
7

CONTROLLER PCB

CN201

1
2
3
4
1 5
2 6
3 7
4 8
5 9
6 10
7 11

CN2

CIRCUIT DIAGRAM

1
2

BLACK
BLACK

ROOM TEMPERATURE THERMISTOR

POWER RELAY

3
WHITE

4
W3

GREEN

RED

TM2

TERMINAL

THERMAL
FUSE 102

OUTDOOR UNIT

POWER SOURCE

L
GREEN / YELLOW

BLACK

BROWN

TM1

N
BLUE

TO OUTDOOR UNIT

REACTOR
YELLOW

2 1
2 1

RED

WHITE
RED

W10
W11

PIPE TEMP. THERMISTOR

BLACK
BLACK
BROWN
BROWN

1
2
3
4

1
2 CN71
3
4

DISCHARGE TEMP. THERMISTOR

OUTDOOR TEMP. THERMISTOR
BLACK

1 1
2 2 CN70
BLACK 3
3

BLACK

RED

W4

WHITE

W2

BLACK

TERMINAL
N L 3
2006.02.28

GREEN

FUSE
250V-20A

RED
WHITE
BLACK

W7
W8
W9

CONTROLLER PCB ASSY

YELLOW

1
2
3
CN800 4
5
6
7

1
2
3
4
5
6
7

RED

1
2
3
CN40 4
5
6

1
2
3
4
5
6

RED
BROWN
BLUE
ORANGE
YELLOW
WHITE

BLACK
WHITE
YELLOW
BLUE

1 1
2 2
3 3

R(R)

WHITE
S(S)
BLACK

C M COMPRESSOR
C(T)

F M FAN MOTOR

PMV

EXPANSION VALVE

4WV

4-WAY VALVE

W1
1 1 BLACK
CN30 2 2 BLACK
3 3

W3

INDOOR PCB CIRCUIT DIAGRAM

TERMINAL BOARD
POWER SOURCE
230V
50HZ

BLUE

N
GREEN /
YELLOW

CONTROLLER PCB ASSEMBLY

K02DR-0505HSE-C1

RED

WHITE

BROWN

BLACK

TM1

TM2

VA1
470V

D1
GS I B460L
-E3/45
F2

F1
3.15A250V

R60 330K
<1/2W>

C4
+
100/
420V

C1 0.34
UL1015
AWG22
GREEN

W3

GREEN

C3
0.01
<F>
L1
1.3A
9.0mH

5V

K1
DW12D1
VM

R3
100K
<2W>

JM6
1NH42

C2
0.01
<F>

C5
0.01

5
D

EN/UV 4

I C2
TNY264P

BP 1

A
R12
1.0K
<1/2W>

C9
330/
25V

I C4
78M15
3 O

I C3
PS2561-1
<L>

SSSS
2378

T2
0.6A-10mH

15V

10

G
2

C10
0.1
<F>

I 1

20V D3 4
D1FL20U

JP7

C7
+
100/
35V

R4
18K
<1/8W>

C14
0.01
<B>

C 3

5V

C18
C19
+
10/
0.1
25V
<F>
+ C17
330/
25V

C16
0.1
<F>

C12
330/
25V

I C5
TL431 I LP

C6
0.1
<F>

C15 +
330/
25V
+

I C6
7805

D5
D1F60

D4
D2FL20U

R5
2M
<1/4W>

D2
47
<1/4W>

12V

13.5V

T1
ETS19AB1P8AG

R53 - R54
10K <1/8W> x 2

A 2

R8
47K
<1/8W>

P10
AN I 0

17 P23
18 P24
10
20
26
27

VDD0
VDD1
AVREF
AVDD

9 GND0
21 AGND
34 GND1

R9
34K
<1/8W>
1%

1
REF

14

P11
AN I 1

C31
0.1
<F>

31

IC

R41
49.9K
<1/8W>
1%

R40
1.0K
<1/8W>
5V

JP1

C35
0.1
<F>

R13
10K
Q1
DTC124EUA <1/8W>

VDD
OUT

P35 12

C22

C20
0.01
<B>

Q2
DTC124EUA

46 P41

18

R15 1.0K <1/8W>

12V

10

C21
0.01
<B>

R43 10K
<1/8W>

BZ1
PKM13EPY-4000-TF01

I C3-7

BZ

10

45 P40

R45
10K
<1/8W>

P75
44 BUZ

R49 - R52, R47 - R48

10K <1/8W> x 6

14 P20

CN7-1

TIMER SHORT

CN7-2

CLOCK

38 P03

CN7-3

DATA-OUT

15 P21

CN7-4

DATA-IN

16 P22

TEST

CN7-5

CN2
53426-9920
RED

CN2-6

BLACK

CN2-4

15V
WHITE

CN2-3

YELLOW

CN2-2

BLUE

CN2-1

JM1

REMOTE CONTROL UNIT CUSTOM CODE

JM2

AUTO RASTART

P12
23 AN I 2
P13
22
AN I 3

I C10
R26
R25
VM
15V PS2561-1 5V
R24
820
1.0K
<L>
330
<1/4W> <1/4W>
4
1
<1/8W>
1%
1%
2
3
C24 +
5V
15V
100/
I C9
R21
16V A
A
PS2561-1
10K
R22
<L>
<1/8W>
1
4.7K
4
<1/8W>
2
3
R20
R23
6.8K
<1/4W>

1.0K
<1/8W>

39 P70
37 P02
I NTP2

P57

P56

P55

P54

P53

P52

P51

P50

P00
I NTP0

I C13-6

11

X1
33

CN5-2

GRAY

INDICATOR PCB ASSEMBLY

K02CB-0300HSD-D0

51

P45

50

P44

49

P43

48

R30
R29
R28
R27

330
330
330
330

C26 +
100/
16V

C25
1000P
<R>

12V
2
3

R37
47
<1/8W>
15

14
4

13
12

I C13-2
I C13-3
I C13-4
I C13-5
5V

43
42
41
40

X2

R56
10K
<1/8W>

I C13-1
5V
R44
10K
<1/8W>

16

I C12
S-93C46BD0 I
-J8T1G
CS
SK
DI
NC

VCC
DO
TEST
GND

<ORANGE>

D205 SLR-325
D204 SLR-325

<GREEN>

CN201-4

RED

CN201-5

WHITE

CN201-6

WHITE

CN201-7

WHITE

CN201-8

WHITE

CN201-9

WHITE

CN201-10

WHITE

CN201-11

D201 SLR-325
C201
0.1 <F>

CN6
53325-0510

12V

R55
1.0K
<1/8W>

5V

C27
0.01
<B>

D208 SLR-325

CN201-3

CN3
S07B-ZR-3.4

JP3

R36
10K
<1/8W>

XT1 30
XT2 29

32 X1

5V

CN201-1

<1/8W>
<1/8W>
<1/8W>
<1/8W>

P36 13

5V

CN201
JB20-11HG
CN201-2

8.38MHz

GRAY

K1

JM19

35

P46

P74
P73
P72
P71

C23
1000P
<R>

PIPE TEMPERATURE THERMISTOR

CN5-1

5V

P34 11

Q4
DTC124EUA

BLACK

12V

SW1

5V

5V

CN7
BS5P-SHF-1AA

F. M.

P01
36 I NTP1

CN4-2

NC
GND

19 P25

R14
1.0K
<1/8W>

BLACK

5V

R46
1.0K
<1/8W>

47

ROOM TEMPERATURE THERMISTOR

CN4-1

I C11
S-80842CNNB
-1383T2G

R42
100K
<1/8W>

28

CN4 2P-SAN

CN5 2P-SCN

I C 7 GK-LV3011E
5V

2006.02.28

R39
10K
<1/8W>
1%

R38
1.0K
<1/8W>

24

P42

5V

FAN MOTOR

C28
0.1
<F>

RESET

52 P47

5V

25

R10
8.25K
<1/8W>
1%

R7
1.0K
<1/8W>

C11 0.01 <F>

IC1
uPD780024ASGB-X70
-8ET-A

5V

C36
0.1
<F>

CN6-1

RED

CN6-2

ORANGE

CN6-3

YELLOW

CN6-4

PINK

CN6-5

BLUE

LOUVER

<GREEN>

5V
R201 47
<1/4W>

<RED>

I C201
GP1UM261RK
VCC

+ C202
47/10V

OUT
GND

OUTDOOR PCB CIRCUIT DIAGRAM

UL1015 AWG14

BLACK

BLACK

F201
20A-250V

UL1015 AWG14

WHITE

UL1015 AWG20

TERMINAL

RED

UL1015 AWG16
GREEN

W1 B
( A-1 )
W2 B
( B-1 )
W4 B
( D-1 )
W3 B
( C-1 )

RED

SERIAL

UL1015 AWG14

EMI FILTER

REACTOR

EMI FILTER

UL3271 AWG14

EMI FILTER

WHITE

UL3271 AWG14

AC230V
50Hz

INVERTER ASSEMBLY
EZ-005WHUE

U
B W7

UL3271 AWG16

V
B W8

UL3271 AWG16

W
B W9

UL3271 AWG16

RED

WHITE

BLACK

BLACK

RED

C. M.

WHITE

COMPRESSOR

BLACK

BLACK

CN30
B2P3-VH-B-C 2
BLACK

RED

4-WAY VALVE

W10 W11
B
B

CN800
BH5 ( 7-2.3 ) B-XASK-1-A

WHITE

CONTROLLER PCB ASSEMBLY

K05CM-0502HUE-C1

DISCHARGE TEMPERATURE THERMISTOR

PIPE TEMPERATURE THERMISTOR

BLACK

BLACK

BROWN

BROWN

3
4

BLACK

WHITE

YELLOW

BROWN

BLACK

2
BLACK

2006.02.28

1
3

DC FAN MOTOR

YELLOW

CN71
B04B-PASK-1
WHITE

OUTDOOR TEMPERATURE THERMISTOR

F. M.

CN40
B6B-XARK-1-A

RED

CN70
B03B-PASK-1
WHITE

RED

BROWN

BLUE

ORANGE

YELLOW

WHITE

EXPANTION VALVE

2
2

1
1

CR30
RE1201

-12V
R155
C137 100K
0.1 1%
<F>

PFC / 58P

R157 +
4.7K
R21
C138
10K
2.2/50V
<1/10W>
R20 1.0K
<1/10W>

R156
100K
1%

12V

S I / 48P

C20
0.1
<F>

3
4

FAN MOTOR

C802
0.1
<F>

15V

L800
BL02Rn1

R802 5V
560
<1/4W> R803

10K
<1/10W>

POW_GND

C123
R145
2200P 22K 1%
<B>

FANPWM / 2P

R804
1.0K

R149
4.7K
1%

FAN IN / 17P

C801
0.01
<F>

R143
39K
1%
9
10 +

3
+
2 -

CN40
B6B-XARK-1-A

RED

2
7
9
16
4
5
12
13

EXPANSION VALVE

4
5
6

5V
CN71
PIPE TEMP.
THERMISTOR

CN70
OUTDOOR TEMP.
THERMISTOR

1
2
3

R71
4.75K
1%
R72
6.65K
1%
C75
0.1
<F>
R73
38.3K 1%

2006.02.28

3
6
11
14
1
8
10
15

C40
0.1
<F>

D109
RB751V

R140
10K
1%

6
5 +

I C104-3
BA2902F

<RED>

R76
10K
R77
10K

C71
0.1
<F>
C72
0.1
<F>
C73
0.1
<F>

TE / 5P

TD / 4P

TA / 6P

SO / I C80-2
V4-AC / I C80-3
V4-DC / I C80-4
PR / I C80-5
ACFAN / I C80-6

12V

I C80
uLN2003
1C
2C
3C
4C
5C
6C
7C
COM

1B
2B
3B
4B
5B
6B
7B
E

1
2
3
4
5
6
7
8

I C104-2 D108
BA2902F RB751V

R139
10K
1%

R504 10K
<1/10W>
I C500
MB90460
17
16
2
35
3
59
58
60
21
34
47
27
28
29
30
31
32
33
57
41
42
43
44
10
9
8
7
5
6
4
22
23
3

CP-POS / 47P
V4-AC / 27P
ACFAN / 28P
V4-DC / 29P
LED / 30P
PR / 31P
SO / 32P
I PM-TRIP / 33P

D80
SLR-332

16
15
14
13
12
11
10
9

R135
10K
1%

LED / 30P
SO / 32P
V4-AC / 27P
V4-DC / 29P
PR / 31P
ACFAN / 28P

E2CS / 41P
EPV2 / 42P
EPV4 / 43P
EPV3 / 44P
I PM-CR / 9P
DCV / 8P
ACV / 7P
TE / 5P
TA / 6P
TD / 4P

C500
0.1
<F>

C125
0.1
<F>

5V
R502
1.0K

I C102-1
BA2901F

C135
1000P <B>

C126
2.2/
50V

5V
D106
DAN217U

C106 5V-2
0.1 <F>

R113 4.7K
1%
+

R1
15K
1%

R205

W / 54P

R206

X / 51P

R207

Y / 53P

R208

Z / 55P

R209

R170
68K

C115
0.1
<F>

14

C116
0.1
<F>
-12V

+ C132
2.2/
50V

JM500

R582 R583 R584

10K 1.0K 22K

C580
0.1
<F>

R339
10K
R334
10K
1%

5V

3
4

T RXD / 61P

T MODE / 18P

T AUX3 / 21P

T CK / 62P

E2CS / 41P
E2SK / 40P
E2D I / 39P

1 CS
2 SK
3 DI
6 NC

C572
0.01 <F>

T MODE / 18P

VCC
DO
NC
GND

R570
10K

8
4
7
5

10K x 4
R93 R92 R91 R90

R560 5V
100K
2

MD0 / 1P
MD1 / 64P
MD2 / 63P
TEST / 59P

VDD
1 OUT

NC 3
GND 4

I C560
S80842

CP-POS / 47P

MTZJ T-77 24B

47 / 35V
C220

0.1 <F>

0.1 <F>

1.0 <B>

D203

C222

C211

C212

0.1 <F>

0.1 <F>

0.1 <F>

C210

C209

C221
+ 5
- 6

T MODE
T AUX3

D50
1SS355

T CK
/ T RES
/ T ICS

5V

D51
UDZS8.2B

L50
BLm21AG610
x2
C570
0.1
L51
<F>

+ 3

C300
100P
<CH>

AOYR18LCC
JM101
JM102 TEST
JM103
JM100

C52
2200P
<E>

R53
510K
<1/8W>
x3

R57
0R0

R54

D53
UF4005

R55

D52
1SS355

AOYR14LCC
JM101
JM102
JM103 TEST
JM100

C50 +
47/
35V

I C50
TOP243P

POW_GND

C51
1.0
<B>

1
2
3
4

M
S
S
C

S 8
S 7
D 5

3
4
5

C86
470P
<B>

10
9
8
7
6

R308 195K
<RN-1/2W>

C87
330P <B>

R309
5.76K
1%
R310
143
1%

C64
+
330/
25V

12V

I C60
BA7805
D63
C65
+
1SS355
470/
25V

1 I

G
2

C66 +
100/
25V

D64
1SS355

R311
8.66K
1%

15V

D60
D1FL20U

D62
D1FL20U

R307 195K
<RN-1/2W>

D61
D1FL20U

POW_GND

D304
D303
DAN217U DAN217U

I C302-2
BA2903F

T60
RPZ-1F
1
2

I PM-G

-12V

C85
+
10/
25V
7

R83 27K
<1/10W>

R217
<1W>
1%
x7

C305
0.1
<F>

R338 C330
1000P
1%
<B>

C218
0.1
<HCP>

R215

C306
0.1
<F>

C84
0.1 <F>

R52
R56
470K
150K
<1/8W>
<2W>
1%

R51
47

R213
R214

R216

15V

I C300-2
BA4560
R335 R336 R333
10K 10K 10K
1% 1% 1%

DC V - F

15V

T TXD
T RXD

5V

MD1 / 64P
MD2 / 63P
TCK / 62P
TRXD / 61P
MD0 / 1P
/ T RES / 19P
S I / 48P

5V

5V

T AUX

I C570
BR93LC46

5V

I C302-1
C339
BA2903F
0.01
Q300
<F>
DTC114EUA

WHITE

10

R585
1.0K

CN580
B10B-PASK-1

/ T RES / 19P

R327
22K
R337
100K 1%

R81
1.0K
<1/16W>

R212

R332
4.7K
1%

R331
47K 1%

15V

COMP

R211

I PM-G

+ 3

R328
1.0K

C311
1000P
<B>

D113
DAN217U

T AUX / 25P

PFCEN / 14P

T TXD / 60P

EPV1 / 45P
PFC-R RIP / 46P
U / 50P
X / 51P
V / 52P
Y / 53P
W / 54P
Z / 55P

C501
10/25V

3
1

5V

SERVICE

C561
0.01
<F>

5V

COMP

R581
10K

R561
1.0K

ACV / 7P

C134
0.1
<F>

DAN217U
D302 RB751V

C320
0.15
<ECQB>

DC V

R329 47K 1% R330

4.7K
I C300-1
1%
BA4560
-2
1

1 D301

I PM-CR / 9P

C133
R169 2.2/
22K 50V

C200 47 / 35V

R201 330K
C201 0.1 <F>

R220
1.0K

D112
DAN217U

P 27

C213
0.022
<F>

C215-C217

C206-C208

5V

W 26

I PM-G

5V

DCV / 8P

VCC
VB
VS
IN
VCC
VB
VS

C214
2200P
<B>

2200P <B> x 6

C107
0.1
<F>

C108
+
2.2/
50V

VCC
NU 21
COM
IN
NV 22
IN
IN
VFO
CFOD NW 23
CSC
IN
VCC
U 24
VB
VS
IN
V 25

R210 1.0K

R219
1.0K

C219
1000P
<B>

+ C109
2.2/50V

I PM-G

I PM-TRIP / 33P

R110
6.8K

R111
10K

C202 47 / 35V

R202 330K
C203 0.1 <F>

V / 52P

1
3

9
8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

R218 4.7K
<1/10W>

CT / 3P

C128 5V
0.1
<F>

C127
+
2.2/
50V

E2D I / 39P

R167
10K

C112
0.1
<F>

C131
0.1
<F>

15V

E2SK / 40P
ZXH / 36P
ZXL / 37P

C502
0.1
<F>

I C102-3 BA2901F
C136
C110
0.01
0.1
<F>
<F>

R165
22K

T AUX / 25P

C503
0.1
<F>

POW_GND

10
9

I C200
FSBB20CH60

390 <1/10W> x 6
R204
U / 50P

PFCAW / 35P
PFCEN / 14P
PFC-TRIP / 46P

15V

R503
10K

R500
10K

R112 C141
10K 1000P
<B>
1%

R115
22K 1%

R168
22K

I C104-4
BA2902F
13
12 +

10

R107
3.83K
1%

5V

R106 195K
<RN-1/2W>
1%

3 +

R141
10K
1%

R105 195K
<RN-1/2W>
1%

C104
+10/
25V

R101
4.7K

5V-2

R117
22K
1%

I C104-1
BA2904F
2 1

P63
VCC 56
P62 AVCC 11
P46
P00 25
P01 26
P12
P50
P17 40
P13 36
P37
P14 37
P36
P40
P15 38
MD2
P16 39
AVR 12
P11
P24 45
P26
P25 46
P02
P03
P30 50
P31 51
P04
P32 52
P05
P06
P33 53
P07
P34 54
P10
P35 55
P60 14
C
P20
P61 15
P21
MD0 18
P22
MD1 20
P23
P44 64
P57
P43 63
P42 62
P56
P55
P41 61
P45 1
P54
P52 RSTX 19
P53
P27 48
P51 AGND 13
X0
GND 24
GND 49
X1

X500
8.00MHz
<CSTS>

5V-2

5
+
4 -

R134 R133
10K
10K
1%
1%

R138 10K 1%

FANPWM / 2P
PFCSW / 35P
CT / 3P
TEST / 59P
PFC / 58P
T TXD / 60P
T AUX3 / 21P

R80
2.2K

5V

DC V

L100 BL02Rn1
15V-2

1
VCC 2
GAT I N
5
SO 6
7 SI
D
I
3
GND 4
NC

55
6 6
7 7

C111
4700P
<B>
R164
22K

ZXH / 36P
6
5 +

R116
15K
1%

D119
10K
1%

R137 10K 1% R136 10K 1%

JM501

12V

D115 D114
DAN217U DAN217U

I C5-2
BA2903F

SERVICE

R40
EPV3 / 44P
R41
EPV4 / 43P
R42
EPV2 / 42P
R43
EPV1 / 45P
1.5K <1/10W> x 4

R75
10K

3
4

O1
I1
O2
I2
O3
I3
O4
I4
GND1
COM1
GND2
COM2
GND3
NC1
GND4
NC2

L70
BL02Rn1

DISCHARGE TEMP.
THERMISTOR

I C40
TD62064

POW_GND

C105
I C100
0.1
TA8316
<F>
R124
4.7K
11
+
13
I C101
10 5V
TC 74HC00AF
I C102-4
11
14 14
BA2901F 2 2
13 13
3 3
R171
12 12
44
11 11
4.7K

C113
2700P
<B> C142
0.1
<F>

R152
4.7K
1%

12V

7 +
6 -

R163
10K 1%

R121
100K
1%

R123
4.7K
1% x 2

5V

I C105-1
BA2903F

FAN IN / 17P

L40 12V
5mmJP

R122

R118
D107
RB751V 10K 1%
R162
68K
1%

R161
1.5K
1%

R146
C124 39K
2200P 1%
<B>

D600
DAN217U

5V
R160
68K
1%

D111 DAN217U

R144
22K 1%
Q800
DTC143EUA

C117
1.0
<B>

C140
0.1
<F>

I C102-2
BA2901F

C129
1000P
<B>

Q801
DTA143EUA
5V

3
2

R159
4.7K

-12V

R132
2.2K

Q103
DTC143EUA

C130
0.1
<F>

15V
D110
DAN217U

15V

R130
220
1%

R131
10
1%

C139
+
2.2/
50V
I C103-2
BA4560

15V

5V

2
3 +

R148 R151

WHITE

R154
120K

6
5 +

I C3-1
BA4560

R142
1.2K
1%

I C3-2
BA4560

ZXL / 37P

R129
100K 1%

L130
ELC0607RA

5V-2

C120
0.1
<F>
-12V

3 +

10K 1% x 2

195K <RN-1/2W>
1% x 4

C800
100/ R801 1.0K
<1/4W> 3
25V

6
5 +

I C103-1
BA4560
2
- 1

R127
R128

R153
120K 1%

R147 R150

JM30

0.2 <1W> 1% x 8

PFCEN / 14P

K30
FTR-F3
or
G5NB-1A

DCV-F POW_GND

15V
R108 47
<1/4W>

D105
DAN217U

R407

5V
R109 22
<1/4W>

15V
R126
C119
100K
0.1
1%
<F>

R406

15V
PR / I C80-5

R22 1.0K <1/10W>

C21
R23
0.047
27K
<B>
<1/10W>

V4-AC / I C80-3

JM31

R405

R301

5V

PFC5000-0702F
DCV-F

R302

5V

FH1

C103
0.1
<HCP>

R305

JM32

CN800
B5 ( 7-2.3 ) B
-1-A-XASK

R102
47K

F50
3A

W7 W8 W9

R303

2=3

R404

R104
220K
<2W>

C204 47 / 35V

R402

+
2

D202

D201

R306

10

K1
G4A-1A
or
DW12D1

SO / I C80-2

4-WAY VALVE

Q100
GT30J122

U1JU44 x 3
D200

U V W

L300
ELC0607RA

R304

14

R401

R200 39
<1/2W>

195K <RN-1/2W> 1% x 6

18

12V

RED

CN30
B2P3-VH-B-C

R400

R120 4.7K 1%

-0

C5
0.01/250V

HY I C1
HU2001 or GK30434

SERIAL

1
4

R125 4.7K

GREEN

W4

R158 3.9K

EARTH

R1
W5 W6
ZPR0RCH400

L1
RCH4716-070PF07

SA1
RA-302M
W3

R403
4

W2

WHITE

2
3

C1
0.1/
275V

VA2 470V
<TNR>

R103
100
<1/2W>

W11

VA1 470V
<TNR>

W10

15V

DC V

F4
BET 3.15A-250V
PFC5000
FH2
-0702F

D102
1NH42

R166 3.9K

BLACK

C6
3.3/275V

C4
0.01/250V

W1

REACTOR

Q102
DTC143EUA

AC230V
50Hz

F100
15A-250V

C100-C102
660/450V x 3

R203 330K
C205 0.1 <F>

OUTDOOR UNIT
CONTROLLER PCB ASSEMBLY
K05CM-0502HUE-C1

C69
100/
25V

-12V

R61 5V
1.0K

O 3

C67
0.1
<F>

C68
100/
25V

ERROR CONTENTS
INDOOR UNIT
Display
Error

Serial signal error

Indoor unit thermistor error

Outdoor unit thermistor error

Indoor unit control error

Outdoor unit control error

Error
Operation
Timer LED
LED

Normal

2 flash

3 flash

4 flash

5 flash

Indoor fan motor error

6 flash

Refrigerant cycle error

7 flash

2 flash

Serial signal (reverse) error, at operation start up

3 flash

Serial signal (reverse) error, during oeration

4 flash

Serial signal (forward) error, at operation start up

5 flash

Serial signal (forward) error, during operation

2 flash

Indoor temperature thermistor open / short

3 flash

Heat exchanger middle thermistor open / short

2 flash

Discharge thermistor open / short

3 flash

Heat exchanger thermistor open

4 flash

Outdoor temperature thermistor open / short

2 flash

Forced automatic SW welded

3 flash

Main relay welded

4 flash

Power interruption error

7 flash

VDD permanent stop protection

8 flash

reverse VDD permanent stop protection

2 flash

Current trip error

3 flash

CT abnormal

5 flash

Compressor location detection error

6 flash

Outdoor unit fan drive system abnormal

2 flash

Abnormal lock

3 flash

Abnormal rotation

2 flash

Discharge Temperature abnormal

3 flash

Cooling high pressure abnormal rise

Optional function error

8 flash

4 flash

PFC circuit error

Model error

Blinking

Blinking

Model error

2006.03.07

OUTDOOR UNIT
LED

ERROR

on

Discharge temperature abnormal

0.5 second on / 0.5 second off

IPM overcurrent protection

0.1 second on / 0.1 second off

Thermistor abnormal

2.0 second on / 2.0 second off

CT abnormal

0.1 second on / 2.0 second off

Compressor location abnormal

5.0 second on / 5.0 second off

Fan abnormal

DISASSEMBLY
ILLUSTRATION

51

INVERTER

INDOOR UNIT

2006.02.28

42

2006.02.28

33

38

36

10
21

61-1

37

23

40

39

27

61-2

29

24

31

30

20

46

52

188

32

28

48

26

236

INDOOr UNIT

17

2006.03.07

16

34

18

11
36

35

20

39

15
10

24

21

32

19

11

22

13

14

OUTDOOR UNIT

OUTDOOR UNIT

26

29

25

2006.02.28

12

PARTS LIST
INDOOR UNIT
Ref.

2005.02.28

Description

Part No.

1
2
3
4
5
6
7
20

Air Filter
Filter (Electric)
Filter (ION)
Holder (Filter)
Clamper (Grille)
Front Panel Total Assy
Intake Grille Assy
Gear-A

9309997011
9312153015
9311925033
9306602017
9306755010
9313130169
9313131128
9309994003

21
23
24
26
27
28
29
30

Casing Assy
Cover (Casing)-B
Crossflow Fan Assy
Clamp (Motor)
Shaft Holder-C Assy
Drain Hose Assy
Drain Cap Assy
Wire Clamper

9311354079
9314160011
9307836015
9310102008
9306628017
9314147012
9314493010
9311946014

31
32
33
36
37
38
39
40

Box (Switch)
Cover (Switch)
Evaporator Total Assy
Joint Pipe Assy
Insulation (Pipe)-E
Holder (Evaporator)-L
Holder (Evaporator)-R
Water Seal

9312908011
9312909018
9313099015
9313792015
9304607007
9309982017
9309983014
9312912018

42
46
48
51
52
61-1
61-2
188

Air Seal
Step Motor
Fan Motor Assy
Remote Control Unit
Bracket Panel
Flow Control Panel-U
Flow Control Panel-Z
Power Cord Assy

9310611005
9900139025
9601814016
9315027030
9310001004
9309991033
9309992030
9900358013

236

Controller PCB Assy

-----

Pipe Thermistor
Room Thermistor
Indicator PCB Assy
Evaporator B Assy

9705656123
(K02DR-0505HSE-C1)
9702039042
9700801108
9705039032
9311275022

13

OUTDOOR UNIT
Ref.

2012.07.24

Description

Part Number

Top Panel Assy

9309230057

Top Panel Seal

9309228016

Cabinet Assy

9314809040

Blow Down Grille

9308884015

Cabinet Right Assy

9309236011

Fan Ring

9308885012

Grip

9308880017

Switch Cover

9308882028

Protective Net

9315319012

10

4-Way Valve Assy

9315726018

11

Expansion Valve Assy

9311641018

13

Condenser Total Assy

9311381051

14

Thermistor Spring-A

313728262708

15

Thermistor Spring

9300089012

16

Propeller Fan

9309909014

17

Nut

9304902003

18

Motor Bracket

9308872012

19

Separator Assy

9312971015

20

Base Assy

9308869081

21

3-Way Valve Assy

9315159014

22

2-Way Valve Assy

9313064013

24

Cord Clamp

9307271014

25

Terminal

9306489038

26

Inverter PCB Assy

9707039030

29

Fuse

0600382018

32

Expansion Valve Coil

9900057039

34

Fan Motor

9601725015

35

Compressor Assy

9313764012

36

Emblem

9315210012

39

Solenoid Coil

9970033018

--

IPM

9705720015

--

Thermistor Assy

9900148027

--

Outdoor Thermistor

9900210045

14

ACCESSORIES
Name and Shape

Part No.

Wall hook bracket

9310001004

Remote control

INVERTER

9315027030

Remote control
unit holder

9305642045

Battery (penlight)

0600185527

Cloth tape

9310519004
Tapping screw (big)
(

4 x 25)

0700076046

Tapping screw (small)

( 3 x 12)

0700019036

Air cleaning filter

9312153015
9311925033
Air cleaning filter
frame

2006.02.06

9306602017

15

0601G2988