CCM Billet Defect

CCM
( )11) False wall )Doubleteem

(
()transversal interruption of the skin

.

.

.Submerged Nozzle

.
Submerged Nozzle
.

CCM
) (12) Plating
Solidified metal at the meniscus later entrapped into
the skin
.
Ibrahim.elwan@yahoo.com
Eng/ Waleed Hassanein

Eng/ Ibrahim 3lwany
CCM
13) False face

(Skin transversal interruption due to separation of skin from bar in the
forming stage)

.

Eng/ Ibrahim 3lwany
3
CCM
.

.

) (14) Surface Slag

.
Mn/Si
.2.5

.

.
.

.

.

Eng/ Ibrahim 3lwany
CCM
) ( 15) Heavy oscillation marks

.
.

.

.

.
.

.
5

Eng/ Ibrahim 3lwany
CCM
): ( 16) Healed breakouts

)(Solidified metal in the mold after a breakout

.

.

.

.
.
.

Eng/ Waleed
Hassanein
Eng/
Ibrahim 3lwany
CCM
17)
Foldings and cold weldings (
):
(Molten metal solidified on solid skin in the mold)
.

Eng/ Ibrahim 3lwany
7
8

Eng/ Ibrahim 3lwany
.
)(Normally longitudinally lined up
):
()Aluminum surface deposits (clots
)18
)18
)18

:

.
:
.

.

.
.
)18

.
.
.
.

.

.

.
)18
)18
)18
)18
)18
)18
CCM
CCM
) ( Internal Defects
): ( 1) Star cracks
Macrotching .
9

Eng/ Ibrahim 3lwany
CCM

.

.

.

.
.
.
10

.

.

Eng/ Ibrahim 3lwany
CCM
2) Internal cracks often associated to superficial

depression
( )
. Macrotching

Eng/ Ibrahim 3lwany
11
CCM

% 0.02

%0.15
%0.25

.

.

.

.
.

.
): ( 3) Central area cracks
. Macrotching
12

Eng/ Ibrahim 3lwany
CCM
.

.

.
.

.

.

.
.
13

Eng/ Ibrahim 3lwany
CCM
) ( 4) Macro inclusions: larger than 80 micron
. Macrotching
.

.

.

.

.

.

.

.
.
)5
Central unsoundness: cavity or porosity in the central

) ( area
. Macrotching
14

Eng/ Ibrahim 3lwany
CCM

.
.

.

.
.
.

.
15

Eng/ Ibrahim 3lwany
CCM
): ( 6) Blowholes
()subcutaneous flows made by escaping gases
Macrotching
.
Shape
): ( Defects
): (1) Rhomoidity
) -
-( .
.
()Inequality of diagonal in square or rectangular products
.
Rhomoidity :
R= (D-d/ D)*100
= D
= R
= d
.
.
16

Eng/ Ibrahim 3lwany
17

Eng/ Ibrahim 3lwany
.
.
()Concave distortion of one or more faces in squares or rectangular
): (2) Concavity

:

.
:

.

.

.
.

:

.
.

.
Foot
Roller

.

.
CCM
18

Eng/ Ibrahim 3lwany
.
(Convex distortion of one or more faces in square or rectangular
)products
): (3) Bulging
:

.

.

.

.

:

.
.

.
CCM
19

Eng/ Ibrahim 3lwany
{ : }
:

.

.
.

:

.
.

.

.
CCM
CCM

.......
.......
........
.......
........

)) ((

20

Eng/ Ibrahim 3lwany

CCM Billet Defect

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CCM Billet Defect

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Available Formats

CCM

( )11) False wall )Doubleteem

()transversal interruption of the skin

Eng/ Waleed Hassanein

13) False face

Eng/ Waleed Hassanein

) (14) Surface Slag

Eng/ Waleed Hassanein

) ( 15) Heavy oscillation marks

Eng/ Waleed Hassanein

): ( 16) Healed breakouts

Foldings and cold weldings (

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

2) Internal cracks often associated to superficial

Eng/ Waleed Hassanein

): ( 3) Central area cracks

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

) ( 4) Macro inclusions: larger than 80 micron

Central unsoundness: cavity or porosity in the central

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

()Inequality of diagonal in square or rectangular products

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

Eng/ Waleed Hassanein

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