QUALITY ASSURANCE PLAN (QAP)-PV CELL

S.
No

Item

Categor
y

Type /
Method
of Check

Exte
nt of
Chec
k

Referenc
e
Documen
t

Acceptanc
e Criteria

Format
of
records

Technical
specificati
on

Technical
specification

Incoming
Inspection
report

Technical
specificati
on

Technical
specification

Technical
specificati
on
Technical
specificati
on
Technical
specificati
on

Records to
be furnished

Agency

R
s

Manufactur
er

Greenk
o

Test report

Inspection
report

Test report

Technical
specification

Inspection
report

Test report

Technical
specification

Inspection
report

Test report

Technical
specification

Inspection
report

Test report

Material preparation:
1

Silicon dioxide

Minor

Dimension
al,
Chemical

Purifying of
silicone by
carbon arc
furnace
Making single
crystal silicon

Major

chemical

IS
2859AQL
=1
100%

Major

chemical

100%

Making silicon
wafers

Major

chemical

100%

Doping with
boron and
phosphorous

Major

chemical

100%

S.
No

Item

Categor
y

Type /
Method
of Check

Exten
t of
Check

Reference
Document

Accepta
nce
Criteria

Format
of
records

Records to
be furnished

Agency
Manufactu Green
rer
ko

In process inspection:
SUPPLIER

Manufacturer

IPP

Date
Name
Signature
Format Number:

Effective Date:

Rev No: 00

Page |1

Remark

QUALITY ASSURANCE PLAN (QAP)-PV CELL

1

Placement
of electrical
contacts

Major

Dimensio
nal,
Electrical

100%

Technical
specificatio
n

Technical
specificati
on

In process
Inspection
report

Test report

Placement
of Anti
reflecting
coating

Major

Visual,
Dimensio
nal

100%

Technical
specificatio
n

Technical
specificati
on

In process
Inspection
report

Test report

Encapsulatin
g the cell

Major

Visual,
Dimensio
nal

100%

Technical
specificatio
n

Technical
specificati
on

In process
Inspection
report

Test report

Mounting
into Metal
frame

Major

Visual,
Dimensio
nal

100%

WI for
mounting
plate

GA
Drawing,
Schemati
c Drawing

In process
Inspection
report

In process
Inspection
report

S. No
Item

Categor
y

Type /
Method
of Check

Extent
of Check

Referen
ce
Docume
nt

Accepta
nce
Criteria

Format
of
records

Records
to be
furnishe
d

Agency

Manufactu
rer

Remarks

Greenk
o

Final inspection:
SUPPLIER

Manufacturer

IPP

Date
Name
Signature
Format Number:

Effective Date:

Rev No: 00

Page |2

QUALITY ASSURANCE PLAN (QAP)-PV CELL

1

Impulse
voltage
or partial
discharg
e test
Insulatio
n Test

Major

Electrical

100%

Testing
instruction
s

IEC 61730

Major

Electrical

100%

Testing
instruction
s

IEC 61730

RW

Bypass
diode
test

Major

Electrical

100%

Testing
instruction
s

IEC

RW

Humidity
/
frost test

Major

Environment
al

Type
test

Testing
instruction
s

IEC

Humidity
/
heat test

Major

Environment
al

Type
test

Testing
instruction
s

IEC

Thermal
cycling
test

Major

Electrical

Type
test

Testing
instruction
s

IEC

S. No

Item

Category

Type /
Method
of Check

Extent of
Check

SUPPLIER

Final
inspecti
on
report

Test
report

Final
Test
p
inspecti
report
on
report
61215
Final
Test
p
inspecti
report
on
report
61215
Final
Test
p
inspecti
report
on
report
61215
Final
Test
p
inspecti
report
on
report
61215
Final
Test
p
inspecti
report
on
report
Referenc Acceptan
Format
e
ce
of
Documen
Criteria
records
t

RW

RW

RW

RW

Records
to be
furnishe
d

Manufacturer

IPP

Date
Name
Signature
Format Number:

Effective Date:

Rev No: 00

Page |3

Agency

Remarks

QUALITY ASSURANCE PLAN (QAP)-PV CELL

Manufactu
rer

Green
ko

Final inspection:
7

Mechanical
load test

Major

Electrical

Type
test

Testing
instructions

IEC 61215

Final
inspection
report

Test report

RW

Fatigue test
under field
conditions

Major

Electrical

Type
test

Testing
instructions

IEC 61215

Final
inspection
report

Test report

RW

UV pre
conditioning

Major

Electrical

Type
test

Testing
instructions

IEC 61215

Final
inspection
report

Test report

RW

10

Hot spot test

Major

Electrical

Type
test

Testing
instructions

IEC 61215

Final
inspection
report

Test report

RW

Note: Type test certificate as per IEC 61215 is mandatory.

GENDS:-

Performer who will satisfy himself prior to offering any inspection and any documents for review as per
extent of check mention
W Witness
P

SUPPLIER

Manufacturer

IPP

Date
Name
Signature
Format Number:

Effective Date:

Rev No: 00

Page |4

QUALITY ASSURANCE PLAN (QAP)-PV CELL

RM Random
R Review
A Approval

Witness

SUPPLIER

Manufacturer

IPP

Date
Name
Signature
Format Number:

Effective Date:

Rev No: 00

Page |5