Avenger 180

Brand ID: 001MC619
Foreword
We have pleasure in presenting the Spare Parts Catalogue for Bajaj Avenger DTSi
Motorcycle. This catalogue has been specially designed to assist you in selecting the
correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
All information contained in this manual is based on the

latest product information at the time of publication. Bajaj
Auto Limited accepts no liability for any inaccuracies or
omissions in this publication, although every possible care
has been taken to make it as complete and accurate as
possible. All procedures and specifications subject to change
without prior notice. The right is reserved to make such
changes at any time without prior notice and without
incurring an obligation to make such changes to product
In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Office
or write to us on the following address :
manufactured previously. Contact your authorized Bajaj

Dealer for the latest information on product improvements
incorporated after this manual was issued.
Bajaj Auto Limited

Service Department
Akurdi, Pune 411 035 India
DOC. NO.: 71110199
REV. 00, JAN. 06
Phone : 020-27472851
Fax : 020-27407385
E-mail : service@bajajauto.co.in
Brand ID: 001MC619

Plate No. 1 : COVER CYLINDER HEAD
8
2
4
3
10
3
9
9
1
10
No.
Part No.
1
2
3
4
5
DJ 1011
DS 1010
36 DS10
DS 1010
39 2647
95
26
01
96
15
6
7
8
9
10
DS 1010 84
39 2532 04
39 1075 04
DH 1012 72
DG 1014 98
Description
Qty/Veh. Remarks
Head Cylinder with Cover

Cover Tappet
O Ring Kit for Cover Cyl. Head
Camshaft Cap
Dommed Cap Nut
1
2
1
1
4
Copper Washer
Hex. Bolt with Flange
Hex. Bolt / Flange
Plug
Gasket
4
2
4
2
2
With Guide, Bush & 'O' ring

Ref. Page No. 62
: Front Wheel Direction
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 2 : CYLINDER HEAD
Plate No. 3 : VALVE

7
9
2
10
1
11
1
3
12
2
2
6
5
9
8
3
7
8
No.
Part No.
1
2
3
4
5
DJ 1011 95
39 1660 05
DJ 1010 12
DH 1015 08
DV 1010 28
Head Cylinder with Cover

Stud (Exhaust)
Gasket Cylinder Head
Damper Cylinder Head
Intake Pipe
1
2
1
5
1
6
7
8
9
39 2539 21
DJ 1210 22
DH 1210 38
39 1674 04
O Ring (Intake Pipe)

Carburettor Insulator
Clamp for Insulator
Hex. Bolt / Flange
1
1
2
2
10
11
12
DH 1110 12
39 2608 01
36 DS10 01
Sleeve - Spark Plug

Grub Screw
O Ring Kit for Cover Cyl. Head
1
1
1
Description
Qty/Veh. Remarks
With Guide, Bush & 'O' ring
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DH 1014 69
DS 1010 32
DS 1011 91
DG 1010 29
39 2017 19
Rocker Arm Shaft - Intake

Rocker Arm Shaft - Exhaust
Rocker Arm with roller
Cotter valve
Seal valve stem
1
1
2
4
2
6
7
8
9
36 DS10 03
39 2440 11
36 DJ10 04
DH 1012 95
Valve Repair Kit

Plain washer
Valve Kit
Wave washer
1
4
1
2
Ref. Page No. 62

Ref. Page No.62
For Sleeve Spark Plug

Ref. Page No. 62
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 4 : CAMSHAFT / TENSIONER
Plate No. 5 : CYLINDER AND PISTON
4
3
11
2
2
1
4
1
5
5
13
10
12
No.
Part No.
1
2
3
4
5
39 2040 21
DH 1014 11
39 2542 20
39 1880 20
36 DH10 03
RingO
Camshaft assly.
Bearing cam RH side
Bearing cam LH side
Guide chain Kit
1
1
1
1
1
6
7
8
9
10
DS 1012 75
DH 1014 12
DH 1010 48
39 2198 04
DH 1010 50
Sprocket cam Driver

Collar cam Sprocket
Special camshaft washer
Hex. Soc. Head cap Bolt
Cam Chain
1
1
1
1
1
11
12
13
14
DJ 1011 37
DH 1010 11
DS 1012 77
39 1674 04
Decomp Assly.
Cam chain Tensioner pivot Bolt
Tensioner Assly
Hex Bolt / Flange
1
1
1
2
Description
14
Qty/Veh. Remarks
6302 - RS1/C3
6002 - C3
Ref. Page No.62
No.
Part No.
1
2
3
4
5
DJ
39
DJ
DJ
39
1010
2181
1011
1011
2132
04
06
58
06
17
DJ 1011 55
Description
Qty/Veh. Remarks
Gasket Cylinder
Pin dowel
Piston Assly. Std.
Ring Set Piston
Ring Snap
1
4
1
1
2
Cylinder Block / Piston Assly
With Damper
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 6 : CRANKSHAFT
Plate No. 7 : BALANCER & BALANCER IDLER GEAR

4
1
14
13
17
9
7
12
15
11
9
16
10
10
11
6
7
7
3
9
4
No.
Part No.
1
2
3
4
5
DJ 1012 03
DH 1011 95
39 2200 11
36 DV10 01
DS 1012 75
Crankshaft assly. comp.

Nut
Washer
Set primary driver/driven
Sprocket cam drive
1
1
1
1
1
6
7
8
9
10
DH 1010 64
DH 1010 65
DH 1012 34
39 2267 01
DH 1010 66
Body centrifugal oil filter

Cover centrifugal oil filter
Gasket centrifugal oil filter
Oval Screw
Joint Oil Delivery - B
11
12
13
14
15
DH 1010 67
39 2199 08
31 1011 73
DS 1011 54
39 2183 04
16
17
39 2165 11
39 2561 20
Description
No.
Part No.
1
2
3
4
5
DJ 1010 22
DH 1010 72
39 1672 04
DH 1014 32
39 2152 20
Body Balancer Assly.

Bearing stopper
Bolt
Assly. Balancer Idler Gear comp.
Needle roller bearing
1
1
1
1
2
1
1
1
3
1
6
7
8
9
10
DJ 1011 33
39 2557 17
39 1686 06
39 1620 11
52 DH01 77
Spring torsion Balancer Idler

Circlip ext.
Dowel Pin
Thrust washer
Balancer Idler Holder
2
2
2
2
1
Spring Oil Delivery- B

Pin Oil delivery joint - B
Key woodruff
Square Key
Bolt
1
1
1
1
1
11
39 1674 04
Bolt
Plain washer
Bearing Ball
1
1
Qty/Veh. Remarks
7mm. (Height)
Ref. Page No.62
Description
Qty/Veh. Remarks
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 8 : TRANSMISSION
Plate No. 8 : TRANSMISSION
5
4
12
5
5
11
11
10
17
17
21
21
19
11
19
18
11
20
5
23
18
20
22
23
No.
Part No.
1
2
3
4
5
DH 1015 19
39 2158 11
DH 1010 78
DH 1010 79
DH 1012 35
Shaft Input Transmission

Washer thrust
Gear 4th Drive
Washer Spline
External Circlip
1
1
1
3
4
16
17
18
19
20
DJ
DH
DH
DH
DH
1011
1011
1013
1013
1011
10
13
19
33
16
Gear 1st driven

Gear 5th Driven
Bush 2nd driven
Gear 2nd Driven
Collar Sprocket
1
1
1
1
1
6
7
8
9
10
DH 1010 80
DH 1010 82
DH 1010 84
39 2160 11
DH 1014 16
Gear 3rd Drive

Gear 5th drive
Gear 2nd drive
Thrust washer
Shaft output Transmission
1
1
1
1
1
21
22
23
24
30
DV
DV
39
1010
1010
1010
1062
61
48
47
04
O Ring Sprocket Coller

Sprocket Drive(14 T)
Plate Drive Sproket
Bolt Drive Sprocket
1
1
1
2
11
12
13
14
15
DH 1013 36
DH 1011 08
39 2159 11
DH 1011 10
DH 1011 11
Washer Thrust
Gear 3rd Driven
Thrust Washer
Gear 4th Driven
Bush 1st driven
2
1
1
1
1
22
24
24
Description
13
15
14
12
16
10
13
15
14
16
Qty/Veh. Remarks
No.
Part No.
Description
Qty/Veh. Remarks
With Plug & Collar
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 9 : GEAR CHANGE DRUM / SHIFT FORK
Plate No. 10 : GEAR CHANGE MECHANISM
13
14
8
6
12
4
11
10
13
5
15
16
No.
Part No.
1
2
3
4
5
DH
DH
DH
DH
DJ
6
7
8
9
39 0972 04
39 2606 07
DJ 1011 48
DH 1014 96
10
1011
1011
1011
1014
1011
30
32
46
93
47
Description
Qty/Veh. Remarks
No.
Part No.
17
Description
Qty/Veh. Remarks
Fork Gear Shift Input

Fork Gear Shift output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
Drum comp. Gear Shift
1
2
1
1
1
1
2
3
4
5
DV
DH
DV
DV
DG
1010
1011
1010
1010
1013
52
43
44
39
39
Lever comp. Gear Shifter

Spring Slider arm reset
Spring Gear Shifter return
Lever comp. change
Damper change pedal(Rear)
1
1
1
1
1
Bolt Socket
Parellel pin
Guide Gear Shifter
Spacer
1
1
1
1
6
7
8
9
10
DG
DH
DH
DV
DH
1011
1010
1015
1010
1012
87
13
03
45
25
Bolt
Bolt Gear Shift drum Stopper
Stopper gear shifter drum
Spring gear shifter drum stopper
Bolt shift change
1
1
1
1
1
11
12
13
14
15
39 2228 15
39 2400 11
39 1998 19
DG 1011 88
DV 1010 34
Domed cap Nut

Washer
Oil Seal
Damper Change Pedal(Front)
Rod assly. Tie
1
1
2
1
1
16
17
DV 1010 40
39 2354 04
Lever Assly. Change

Hex. Bolt / Flange
1
1
11
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 11 : ENGINE ASSEMBLY & CRANKCASE R.H.
Plate No. 12 : CRANKCASE L.H.

2
12
14
13
2
3
21
19
24
27
23
20
8
10
16
26
15
18
17
5
4
11
10
25
22
No.
Part No.
1
2
DV 1010 01
DH 1015 86
Engine Assly.
Crankcase RH
1
1
3
4
5
39 2531 05
39 1062 04
DH 1010 06
Stud
Bolt Flanged
Gasket Crankcase
2
1
1
6
7
8
9
39
39
39
39
1
1
2
1
10
DH 1014 87
Bearing Ball (For Input shaft)

Bearing Ball (For Output shaft)
Dowel Pin
Ball Bearing
(For Drum Comp.Gear Shift)
Plate Stopper
12
2583
2602
2180
2601
20
20
06
20
Description
Qty/Veh. Remarks
N.I.
Alongwith Plug, Bushing &
Breather Pipe
No.
Part No.
DH 1015 82
Crankcase LH
2
3
4
5
39 2531 05
DH 1012 26
39 2188 19
DH 1014 23
Stud
Guide starter Assly
Oil Seal
O Ring
2
1
1
1
6
7
8
9
10
39
39
39
39
39
C Sunk Head Screw

Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Balancer LH Bearing
Oil Seal (For Output shaft)
3
1
1
1
1
11
12
13
14
15
39 2190 19
DH 1012 03
DH 1210 46
28 1011 74
DH 1012 72
Oil Seal (For Shift lever)

Breather pipe
Rubber tube
Spring Clip
Plug (Drain Bolt)
1
1
1
1
1
0752
2603
2583
2185
2189
01
20
20
20
19
Description
Qty/Veh. Remarks
Alongwith Plug, Bushing &
Breather Pipe
13
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 12 : CRANKCASE L.H.
Plate No. 13 : COVER R.H.

2
12
14
12
13
19
24
21
23
20
9
27
23
17
18
19
22
20
2
3
11
13
8
10
16
26
10
15
1
18
3
17
21
11
16
15
25
14
22
No.
Part No.
16
17
18
19
20
DG 1014 98
31 2010 81
DH 1012 64
DH 1012 69
39 1414 02
Gasket (For Drain Bolt)

Switch comp.(Neutral)
Gasket Neutral Switch
Baffle
Self tapping Screw
1
1
1
1
1
21
22
23
24
25
39 1845 04
39 1677 04
39 2305 04
DH 1014 22
DH 1011 69
Flanged Bolt
Bolt
Bolt
Damper
Bush starter gear inner
1
8
1
1
1
26
27
DV 2010 06
39 2448 11
Cable assly. (Battery to Earth)

Plain Washer
1
1
14
Description
Qty/Veh. Remarks
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DH 1011 49
DH 1011 97
30 1011 42
39 1041 19
DH 1011 41
Cover comp RH
Grommet Breather
Seal kick Shaft
Seal clutch lever
Rack
1
1
1
1
1
6
7
8
9
10
DH 1011 42
39 2202 07
DH 1011 51
DH 1011 52
39 1074 04
Shaft clutch release

Parallel pin
Gauge Oil level
O ring Oil level Gauge
Bolt
1
1
1
1
10
11
12
13
14
15
39 0999 06
DH 1010 18
DH 1011 54
DH 1210 15
DH 1210 11
Pin Dowel
Bracket Clutch Cable
Gasket cover RH
Plunger Oil
Plate Plunger Oil
2
1
1
1
1
16
17
18
19
20
DH 1210 12
DH 1015 44
39 2443 11
36 DH10 04
39 2208 04
Spring Joint A
Spring torsion clutch lever
Washer
Set damper
Flanged Bolt
1
1
1
1
8
21
22
23
DS 1012 52
DS 1012 01
36 DH10 05
bajaj Decal
Bushing
Set of Plate
1
1
1
Ref. Page No. 62

Fitted on Cover comp. RH
Ref. Page No.62
15
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 14 : COVER MAGNETO
Plate No. 15 : CLUTCH

11
6
7
2
6
7
6
2
3
10
13
12
1
6
12
10
11
14
16
6
17
1
9
Part No.
1
2
3
4
5
DH 1011 55
DH 1011 58
39 2197 21
DV 1010 42
39 1074 04
Cover Magneto
Cap Timing Hole
O Ring
Gasket Magneto cover
Bolt
1
1
1
1
7
1
2
3
4
5
DH 1012
36 DV10
DJ 1011
DJ 1011
DH 1013
6
7
8
9
10
39 0999 06
DH 1011 57
39 2452 21
DV 1010 02
36 DH10 06
Pin Dowel
Cap Crank Center
O Ring
Cover LH RR
Set Damper
2
1
1
1
1
6
7
8
9
10
11
12
13
14
39 2208 04
DS 1012 53
36 DH10 07
39 2240 20
Flanged Bolt
bajaj Decal
Set of Plate
Bearing - Cover LH RR
4
1
1
1
11
15
No.
16
13
14
Description
Qty/Veh. Remarks
Ref. Page No. 62
Fitted on Cover magneto

Ref. Page No. 62
No.
Part No.
75
01
50
79
44
Description
Qty/Veh. Remarks
Special Nut
Set primary driver & driven
Clutch Plate Assly
Clutch Center
Plate Clutch pressure
1
1
1
1
1
DH 1015 54
DH 1015 57
DH 1014 83
39 1674 04
39 1553 04
Disc Clutch friction HTTS (E type)

Plate Clutch
Spring Clutch Capacity
Bolt
Bolt
5
5
6
1
6
11
12
13
14
15
39 1880 20
DH 1014 84
DH 1014 85
DH 1013 74
DH 1015 20
Bearing Clutch lifter thrust

Holder Clutch
Rod Clutch lifter
Guide Plate Clutch Pressure
Nut Primary drive lock
1
1
1
1
1
16
17
DH 1011 80
39 2200 11
Lever Assly. Clutch

Washer Primary Drive Gear
1
1
LH Thread
17
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 16 : KICK STARTER MECHANISM
Plate No. 17 : MUFFLER
10
17
4
16
7
16
14
15
13
15
18
17
12
12
1
3
18 17
11
9
11
13
10
No.
Part No.
1
2
3
4
5
DV 1010
DD 1010
36 DV10
DH 1015
DH 1015
6
7
8
9
10
18
12
Qty/Veh. Remarks
12
Description
No.
Part No.
Qty/Veh. Remarks
1
2
3
4
5
DV 1010 03
DG 1012 45
DG 1014 17
DG 1012 85
39 2228 15
Silencer Assly.(with CAT & Resonator)

Holder Exhaust pipe
Gasket Exhaust pipe holder
Bolt
Domed cap Nut
1
1
1
1
2
Lever Kick Starter complete

Damper
Boss Kick Set
Ratchet Kick Starter
Gear Kick Idler
1
1
1
1
1
DH 1015 40
DH 1011 23
DH 1011 21
39 0993 11
39 2344 11
Spindle Kick Starter Assly

Pinion Kick Starter
Spring for Kick Starter Ratchet
Washer Thrust
Plain Washer
1
1
1
1
1
6
7
8
9
10
39 1225 15
DG 1012 49
DG 1012 50
DG 1012 51
DG 1014 10
Nut flanged
Washer
Collar
Bushing rubber, muffler
Collar
1
1
2
2
1
11
12
13
14
15
DH 1015 36
39 2035 04
DH 1011 25
DH 1013 21
DH 1015 38
Guide Kick
Bolt Flanged
Spring Kick Starter Return
Bolt flange
Stopper
1
3
1
1
1
11
12
13
14
15
DG 1012 53
39 2209 04
DG 2210 38
DG 1014 60
DV 1010 35
Damper
Bolt Flanged
Gaurd Muffler
Cover Muffler
Shield Exhaust tube
1
1
1
1
1
16
17
18
39 1672 04
39 2276 11
39 0738 17
Bolt Flanged
Washer
Circlip
1
2
2
16
17
18
DH 1016 07
DG 1013 27
DG 1012 37
Truss Screw
Gasket, Liquid, Tube
Cover Muffler
2
1
1
18
32
97
02
37
31
Description
14
Ref. Page No. 63
Alt. DG 1014 19
DV 1010 57 (NEW PART)
DV 1010 56 (NEW PART)

19
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 18 : CARBURETTOR
Plate No. 19 : AIR CLEANER

19
17
14
23
7
14
18
15
12
23
3
23
4
1
12
22
18
13
8
5
13
20
22
2
19
17
11
22
6
6
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DV 1210
36 DH12
36 DH12
DJ 1210
DH 1211
09
02
05
25
27
Carburettor Assly. BS 29 with TPS

Vaccum Piston Kit
Idling Screw Kit
Jet needle(JN)
O ring
1
1
1
1
1
6
7
8
9
10
DH 1210
DH 1210
36 DH12
DH 1210
DV 1110
58
59
04
02
07
Screw
Float assly.
Jet Holder Kit
Magnet Assly.
Reed Switch Assly.
2
1
1
1
1
11
12
13
14
39 1780 01
DH 1210 93
DH 1210 96
DH 1210 95
Pan Head Screw

Needle Assly.
Set Adjuster(PS)
Set Plunger assly.
2
1
1
1
20
10
10
Make : Ucal Mikuni

Ref. Page No. 62
Ref. Page No. 62
Ref. Page No. 62

TPS Assly.
Parts
11
16
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DV
DG
DG
DG
DG
1210
1210
1211
1210
1210
02
10
20
12
28
Filter Assly Air

Element Air filter
Case Air Filter
Gasket Air filter
Tube
1
1
1
1
1
6
7
8
9
10
DG
DV
DG
DV
DG
1210
1210
1210
1210
1211
14
07
16
08
39
Plate Element
Tube Breather
Duct Carburettor
Duct Intake
Cover Intake duct
1
1
1
1
1
11
12
13
14
15
DV
DV
DG
DV
DG
1210
1210
1210
1210
1611
04
05
23
06
66
Cover, Air filter element

Tube Rubber
Flame Arrester
Fitting
Screw
1
1
1
1
3
21
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 19 : AIR CLEANER
Plate No. 20 : MAGNETO / CDI / SPARK PLUG / H.T. COIL

19
17
14
23
7
18
15
11
12
12
20
23
8
23
16
19
15
21
1
14
8
22
13
18
20
22
2
6
15
13
19
18
17
22
17
4
10
11
16
10
No.
Part No.
16
17
18
19
20
39 2044 01
39 2046 01
DG 1210 29
DG 1211 38
DG 1210 31
Screw
Screw
Collar
Clamp
Clamp Breather tube
21
22
23
DG 1210 32
DG 1210 25
DG 1210 26
Clamp
Clamp
Clamp
22
Description
Qty/Veh. Remarks
No.
Part No.
Description
Qty/Veh. Remarks
5
5
3
1
1
1
2
3
4
5
DV 1110 04
DV 1110 05
39 1674 04
39 0761 01
DH 1011 99
Magneto Assly.
Stator Assly. comp
Hex. Bolt with Flange
Pan Head Screw
Stopper plate (wiring harness)
1
1
2
2
1
1
3
3
6
7
8
9
10
39 0746 01
DG 1110 08
DV 1110 01
DD 1110 11
DJ 2011 02
Screw Pan head

Spark plug
C.D.I Assly. / Damper
Grommet Spark Plug cap LH
AC/DC Regulator
1
2
1
1
1
8 Pole 77W AC
With Aluminium bracket
23
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 20 : MAGNETO / CDI / SPARK PLUG / H.T. COIL
Plate No. 21 : STARTER MOTOR
11
12
20
7
16
19
15
21
14
8
15
13
18
9
17
4
7
10
No.
Part No.
11
12
13
14
15
16
17
18
19
20
DV 1110 08
DH 1110 16
DD 1110 48
DH 1110 15
DD 1110 12
DH 1110 13
DV 2010 09
39 1950 04
39 1902 04
DJ 1610 67
H.T. Coil Kit

Grommet Sleeve Spark Plug
Cap Spark Plug LH
Cap Spark Plug RH
Grommet H.T. Cable
Grommet Spark Plug cap RH
Regulator Voltage
Flange Bolt small
Flange Bolt
Bracket H.T.Coil
1
1
1
1
2
1
1
2
2
1
21
39 1680 04
Flange Bolt
24
Description
Qty/Veh. Remarks
No.
Part No.
1
2
3
4
5
DH
DH
DH
DH
DH
6
7
8
9
10
1015
1015
1011
1014
1011
78
33
86
01
70
Description
Qty/Veh. Remarks
Body comp.starter clutch

Bush Spring Starter Clutch
Plate roller clutch
Gear starter clutch
Plate starter clutch gear return
1
5
1
1
1
39 1672 04
DH 1011 71
DH 1011 72
DH 1014 72
39 2152 20
Bolt
Shaft starter counter
Collar starter counter
Gear comp.starter counter assly.
Needle roller bearing
1
1
1
1
1
11
12
13
14
39 2437 04
DV 1110 09
39 1074 04
DH 1013 72
Bolt socket
Starter Motor
Bolt
Cover starter motor
3
1
2
1
15
16
17
18
39 2285 01
DH 1011 64
DJ 1011 09
DH 1011 63
Slotted csunk screw

Spring
Bush For Spring Starter
Roller
1
5
5
5
Stopper plate
For stopper plate
25
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 22 : FRAME
Plate No. 23 : FRAME FITTING

3
16
11
11
16
19
15
20
2
22
22
1
14
21
10
17
3
11
4
5
9
12
14
1
6
No.
Part No.
1
2
3
4
5
DV 1610
DG 1810
DG 1810
36 DV18
DG 1810
30 1012 36
26
01
42
44
01
48
Description
Qty/Veh. Remarks
Frame comp.
Cap Steering Stem
Bolt flanged
Steering Cone Kit
Nut
1
1
1
1
1
Ball Steel
39
Ref. Page No. 63
No.
Part No.
Description
1
2
3
4
5
DG
DG
DG
DG
DG
1611
1611
1611
1611
1611
54
63
64
65
75
Cap, Pivot
Bracket, Igniter
Bracket Electric
Cap, Tool case
Stopper Kick
6
7
8
9
10
DV
DV
DV
DV
DV
1610
1610
1610
1610
1610
14
42
43
15
16
Bracket,
Bracket,
Bracket,
Bracket,
Bracket,
11
12
13
14
15
39 2658 04
39 1966 04
39 2157 04
39 2414 04
DG 1611 66
Engine
Engine
Engine
Engine
Engine
Bolt
Bolt, Flanged
Bolt
Bolt, Allen
Screw
Qty/Veh. Remarks
2
1
1
1
1
Rear (Silent)
Mtg. Front LH
Mtg. Front RH
Top LH
Top RH
1
1
1
1
1
4
1
3
1
2
27
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 23 : FRAME FITTING
16
Plate No. 24 : SWING ARM

11
16
11
19
10
10
15
20
10
22
22
14
21
10
17
3
11
4
5
9
2
10
12
14
12
No.
Part No.
Description
16
17
18
19
20
39 1970 15
DG 1611 67
DG 1612 24
39 1912 04
39 1944 04
Nut Flanged
Band
Damper
Bolt Flanged
Bolt Flanged
11
1
1
2
2
1
2
3
4
5
DG
DG
DG
DG
DG
1710
1710
1710
1710
1710
20
30
15
21
16
Cap chain Adjuster

Arm Comp. Swing
Shaft Swing Arm
Adjuster Chain
Sleeve
2
1
1
2
2
21
22
39 1964 04
39 2455 04
Bolt Flanged
Bolt
2
3
6
7
8
9
10
DG
DG
DG
DG
DG
1710
1710
1710
1710
1710
34
17
22
18
19
Guard, Chain
Nut
Nut
Bearing Needle
Seal Oil
1
1
2
2
4
11
12
39 1997 15
39 1224 11
Nut Hex small

Washer Plain small
2
2
28
Qty/Veh. Remarks
No.
Part No.
Description
11
8
Qty/Veh. Remarks
29
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 25 : REAR SHOCK ABSORBER
Plate No. 26 : FOOT REST

5
21
1
21
6 7
15
11
4
11
16
24
23
18
21
20
14
7 6
16
23
24
18
1
12
22
8
9
19
12
17
Part No.
1
2
3
4
5
DV
DG
DG
DG
DG
6
7
8
DG 1710 25
39 1829 12
DG 1710 38
30
1710
1710
1710
1710
1710
01
35
37
36
39
Description
10
No.
Qty/Veh. Remarks
13
10
No.
Part No.
13
Description
25
Qty/Veh. Remarks
Rear Shock Absorber

Collar, shock Absorber
Damper, Lower
Damper, Upper
Nut cap
2
2
2
2
2
1
2
3
4
5
DV
DV
DG
DV
DV
1610
1610
1611
1610
1610
35
26
88
46
47
Cover cable
Holder Step Front RH
Holder Step Rear
Holder Step Front LH
Rubber Main Step
1
1
2
1
2
Washer
Spring Washer
Bolt Flanged
2
2
2
6
7
8
9
10
DG
DG
DG
DV
DG
1612
1611
1611
1610
1611
64
86
87
45
50
Step Rear
Step Front LH
Step Front RH
Guard Step LH
Washer
2
1
1
1
2
11
12
13
14
15
DG
DG
DG
DG
DG
1611
1611
1611
1611
1611
45
89
52
46
47
Pin
Pin
Step Rubber Rear
Spring, Step Return LH
Spring, Step Return RH
2
2
2
1
1
31
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 26 : FOOT REST
Plate No. 27 : MUDGUARD FRONT & REAR

5
21
21
15
8
11
4
11
16
24
23
18
21
20
14
7
16
23
24
18
1
12
22
13
10
9
19
12
17
8
10
13
No.
Part No.
16
17
18
19
20
DG 1611 44
DG 1611 53
39 1982 04
39 2204 04
39 1954 04
Bolt, Bank Sensor

Bolt socket
Bolt Socket
Bolt Flanged small
Bolt Flanged small
21
22
23
24
25
DG 1612 22
DG 1612 23
39 1506 11
39 1937 17
39 0146 08
26
DV 1610 50
32
Description
7
5
25
No.
Part No.
2
2
4
1
1
1
2
3
4
5
DG 1611 09
DG 1612 06
DG 1611 10
DP 1611 45
39176511
Flap
Stay rear fender
Bolt
Number Plate
Plain Washer
1
1
2
1
4
Bolt Flanged small

Bolt Flanged small
Plain washer
Circlip
Split Pin
3
1
2
2
2
6
7
8
9
39
39
39
DF
Hex. head Bolt

Spring Washer
Hex. Nut
Bkt. Rear Number Plate
2
2
2
1
Rubber Stopper Step
Qty/Veh. Remarks
2308
0790
0291
1612
04
12
15
48
Description
Qty/Veh. Remarks
N.I.
N.I.
33
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 28 : STAND
Plate No. 29 : TYRE, TUBE & WHEEL RIM

11
8
11
7
1
1
3
5
4
6
2
6
8
11
10
5
No.
Part No.
Qty/Veh. Remarks
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DV
DG
DG
DD
DV
17
19
29
71
33
Side Stand
Spring
Bolt
Lock Nut
Stand Centre
1
1
1
1
1
1
2
3
4
5
DG
DG
DG
DG
DG
1510
1510
1510
1510
1510
20
70
21
71
94
Tyre Front
Tyre Rear
Tube for Tyre Front
Tube for Tyre Rear
Rim Rear
1
1
1
1
1
6
7
8
9
10
DG 1612 30
39 0797 08
DG 1611 24
DV 1610 60
39 2423 11
Shaft Stand
Pin Cotter
Damper
Spring
Plain washer
1
1
1
1
1
6
7
8
9
10
DG
DG
DG
DG
DG
1510
1510
1510
1510
1510
93
25
75
26
76
Rim Front
Spoke Inner Front
Spoke Inner Rear
Spoke Outer Front
Spoke Outer Rear
1
18
18
18
18
11
30 1511 13
Nipple Spoke
72
34
1610
1612
1611
1610
1610
Description
11
Proprietory Items
Not to Service
35
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 30 : FRONT HUB
Plate No. 31 : REAR HUB

2
19
21
17
23
2
5 22
16
4
15
13
25
18
14
12
24
6
21
No.
Part No.
1
2
3
4
5
DG 1510 03
DG 1510 06
DG 1510 09
39 0800 15
DG 1510 04
Drum Front Brake

Axle, Front
Case Assly Meter Gear
Nut Castle
Collar
1
1
1
1
1
1
2
3
4
5
DG
DG
DG
DG
DG
6
7
8
39 2241 20
DG 1510 05
DG 1510 07
Ball Bearing
Seal oil
Collar Front Axle
2
1
1
6
7
8
9
10
11
12
13
14
15
36
Description
Qty/Veh. Remarks
No.
Part No.
1510
1510
1510
1510
1510
84
81
96
59
92
20
10
11
Description
Qty/Veh. Remarks
Drum Rear Brake

Panel Assly Brake Rear
Shoe Brake Rear (Pair)
Cam Brake
Lever Brake Cam
1
1
1
1
1
DG 1510 61
30 1510 09
30 1510 76
DG 1510 63
Axle Rear
Indicator Brake Shoe
Damper Rear Hub Shock
Coupling Assly Rear Hub
1
1
1
1
36 DV15 01
DG 1510 66
30 1510 82
39 2242 20
DG 1510 95
DG 1510 58
Chain - Sprocket - Kit

Nut Flanged lock
Seal Oil
Bearing Ball
Joint Chain
Spring Brake Shoe
1
6
1
1
1
1
37
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 31 : REAR HUB
19
21
Plate No. 32 : BRAKE PEDAL
17
23
2
5 22
1
3
16
6
3
15
13
25
10
18
9
14
12
4
8
24
2
6
8
21
20
Part No.
Description
16
17
18
19
20
30 1510 69
39 1915 15
DG 1510 53
DG 1510 62
DG 1510 67
Spring Brake Shoe

Nut Castle
Collar Rear Brake Drum
Collar Rear Axle
Collar Rear Hub Coupling
21
22
23
24
25
DG 1510 08
39 1916 04
39 0148 08
39 2240 20
39 2241 20
Washer
Bolt Upset
Split Pin
Bearing Ball
Bearing Ball
10
11
No.
38
Qty/Veh. Remarks
No.
Part No.
Description
Qty/Veh. Remarks
1
1
1
1
1
1
2
3
4
5
DG 1910 43
DG 1910 47
39 0292 15
39 1225 15
DG 1910 46
Lever Brake Pedal

Rod Torque
Nut
Nut Flanged
Spring Brake Pedal Return
1
1
1
2
1
2
1
1
1
1
6
7
8
9
10
39 2307 04
39 1994 04
39 0807 08
DG 2010 61
DG 2010 25
Hex. Head Bolt

Bolt Upset WS
Pin Snap
Switch Brake Lamp
Spring Rear Brake Switch
1
1
2
1
1
39
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 33 : FRONT MASTER CYLINDER
Plate No. 33 : FRONT MASTER CYLINDER
8
3
11A
10
11B
12
11B
14
18
12
13
14
5
9
13
11
17
18
15
15
16
11
17
15
11B
2
11A
10
11B
11A
15
16
11A
19
7
19
7
20
6
5
4
No.
Part No.
Description
Qty/Veh. Remarks
No.
Part No.
1
2
3
4
5
DE
DE
DG
DE
DE
1910
1910
1911
1910
1910
43
44
00
11
10
Major Kit - Master Cylinder

Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
1
1
1
2
4
11
12
13
14
15
DE
DE
DE
DE
DE
6
7
8
9
10
DE
DE
DE
DE
DE
1910
1910
1910
1910
1910
33
34
31
32
30
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
1
1
1
1
2
16
17
18
19
20
40
20
1910
1910
1910
2010
1910
29
28
27
16
23
Description
Qty/Veh. Remarks
Reservoir Cover
Diaphragm
Cover Seal Master Cylinder (Boot)
Front brake switch
Return spring
1
1
1
1
1
DE 1910 36
DE 1910 37
DE 1910 38
Winow
'O' ring
Clip
1
1
1
DE 1910 25
DE 1910 26
Push rod
Conical spring
1
1
41
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 34 : FRONT BRAKE

6
Plate No. 35 : HANDLE BAR

19
16
17
9
15
22
11A
10
11B
26
11A
14
18
12A
11B
9
11
25
9
Clutch Switch
Not
Serviceable
23
10
5
4
11
3
12
28
12A
21
27
20
12
Part No.
Description
10
No.
24
13
Qty/Veh. Remarks
17
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DG
DG
DG
DG
DE
1510
1510
1510
1510
1510
28
89
49
88
48
Disc, Front
Caliper Assly. Front
Bolt, Disc Plate
Bolt Flanged
Spring Pad
1
1
6
2
1
1
2
3
4
5
DV
DV
DG
DG
DG
1810
1810
1910
1810
1810
02
03
80
69
81
Handle
Weight, Handle
Holder Clutch Lever
Plate
Bracket speedometer
1
2
1
1
1
6
7
8
9
10
DE
DE
DE
DE
DE
1510
1510
1510
1510
1510
46
47
37
43
45
Bleeder Screw
Bleeder Cap
Disc Pad Set
Insulator
Dust cover
1
1
1
1
1
6
7
8
9
10
DG
DG
DG
DG
DG
1810
1810
1810
1910
1910
67
70
71
16
15
Holder Handle Upper

Holder Handle Lower LH
Holder Handle Lower RH
Grip Assly, Throttle
Grip LH
1
1
1
1
1
11
12
DE 1510 51
DE 1510 52
Minor Kit - Caliper

Major Kit - Caliper
1
1
11
12
13
14
15
DG
DV
DG
DG
DG
1910
2010
2210
2210
1910
10
04
35
36
13
Lever Assly. Grip Clutch LH

Housing Assly. Control RH
Mirror Assly LH
Mirror Assly RH
Bolt Clutch Lever
1
1
1
1
1
42
43
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 35 : HANDLE BAR

19
Plate No. 36 : FRONT FORK
16
17
17
10
22
11
29
26
20
23
18
27
27
12
14
18
25
31
15
Clutch Switch
Not
Serviceable
23
26
27
24
13
11
12
28
30
30
24
22
21
19
14
28
24
22
21
7
6
14
11
19
25
10
21
27
20
12
16
17
No.
Part No.
16
17
18
19
20
30 1910 24
DG 1810 52
DG 1910 14
30 1910 17
DG 1810 87
Screw cable Adjust

Screw
Nut Lock
Nut Cable Adjust Lock
Nut Cap
21
22
23
24
25
DG 1810 54
39 1993 04
39 1953 04
39 1952 04
39 1995 01
26
27
28
39 1506 11
39 0789 12
DV 2010 03
44
Description
13
Part No.
1
2
1
1
2
1
2
3
4
5
39 1950 04
DG 1810 34
DG 1810 12
DG 1810 89
DV 1810 13
Bolt Flanged small

Grommet, Hose Clamp
Pipe - Left Fork Outer
Pipe - Right Fork Outer
Pipe, Fork Inner
2
2
1
1
2
Damper
Bolt Upset
Bolt Flanged small
Bolt Flanged small
Screw CSK Cross
4
1
2
4
2
6
7
8
9
10
DG
DG
DG
DG
DG
Spring Front Fork

Seat Fork Spring
Cover Fork
Holder Fork Under
Holder Fork Upper
2
2
1
1
1
Washer Plain small

Washer spring
Housing Assly.Control LH
1
2
1
11
12
13
14
15
DG 1810 22
39 1943 04
DG 1810 11
DG 1810 13
DV 1810 01
Ring, Oil Seal Stopper

Bolt Flange
Bushing - Front Fork, Inner Pipe
Bushing - Front Fork, Outer Tube
Fork Front
2
3
2
2
1
1810
1810
1810
1810
1810
14
15
93
95
91
Description
27
16
No.
Qty/Veh. Remarks
13
Qty/Veh. Remarks
Includes Sr.No. 10, 11, 38 & 39.
45
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 36 : FRONT FORK
Plate No. 37 : FUEL TANK

17
10
25
8
4
12
15
19
21
31
29
20
23
18
27
27
12
9
11
22
26
27
11
24
22
21
19
14
23
30
30
28
24
22
21
7
6
16
14
17
11
19
25
17
9
18
3
13 26
10
27
20
14
12
16
No.
Part No.
13
Description
24
13
16
Qty/Veh. Remarks
27
No.
Part No.
16
17
18
19
20
DG
DG
DG
DG
DG
1810
1810
1810
1810
1810
27
85
03
24
05
Bolt, Fork Cylinder

Nut, Cap
Washer
Spacer
Race, Steering Stem Bearing
2
2
1
2
1
1
2
3
4
5
DG 1410
52 DV00
DK 1410
DG 1410
DG 1410
21
22
23
24
25
DG
DG
DG
DG
DG
1810
1810
1810
1810
1810
23
26
04
21
88
Seal Oil, Fork Outer Tube

Ring 'O' Fork Top
Seal Oil, Steering Stem
Seal, Fork Outer Tube
Damper Assly. RH
2
2
1
2
1
6
7
8
9
10
26
27
28
29
30
DG
DG
DG
DG
DG
1810
1810
1810
1810
1810
09
36
06
08
44
Damper Assly. LH
Bolt
Bolt Socket
Bolt
Bolt Fork Top
1
4
2
2
2
11
12
13
14
15
31
52 DG02 89
Plate Number Front
46
20
11
01
52
59
Description
Qty/Veh. Remarks
Bracket Fuel Tank Cover

Cover Assly. Fuel Tank
Fuel Cock Assly.
Cap Tank Fuel
Trim
1
1
1
1
1
DD 1410 22
39 0740 11
39 2179 24
30 2110 05
DG 1410 28
Bolt
Washer (Non Metallic)
Washer
Collar
Clamp
2
2
2
2
1
DG 1410 43
30 1410 31
30 1410 39
DG 1410 48
DG 1410 24
Clamp, Tube
Ring 'O'
Ring 'O' Fuel Tap Packing
Ring 'O' Tap Lever
Plug
1
2
1
1
2
47
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 37 : FUEL TANK
Plate No. 38 : SEAT/GRIP FRAME RR./COVER GRIP FRAME

18
25
8
4
12
15
19
21
18
11
22
17
11
13
16
23
17
17
14
18
1
16
10
13 26
10
27
18
20
14
9
16
12
19
24
7
18
No.
Part No.
16
17
18
19
20
DG 1410 25
30 1410 26
DG 1410 19
DG 1410 26
DG 1410 29
Damper
Damper Fuel Tank
Damper
Bolt
Tube
2
2
2
2
1
21
22
23
24
25
DG 1410 27
39 1912 04
39 1913 04
39 2370 01
39 0761 01
Washer
Bolt Flanged
Bolt Flanged
Screw Pan Cross
Screw Pan Cross
2
2
2
2
2
26
27
39 2371 01
39 2372 21
Screw CSK Cross

'O' Ring
5
1
48
Description
15
17
15
5
Qty/Veh. Remarks
No.
Part No.
1
2
3
4
5
DG 2110 07
DG 2110 01
39 1942 04
39 1949 04
DG 2210 26
Plate Seat
Seat Assly. Duel
Bolt Flanged
Bolt Flanged Small
Bracket, Seat
1
1
2
1
1
6
7
8
9
10
DG
DG
DG
DG
DG
Cover, Pad
Cover, Rear Fender LH
Cover RH
Grip frame rear
Cover Grip frame LH
1
1
1
1
1
11
12
13
14
15
DG 2210 32
DG 2210 16
DG 2210 19
DG 2210 27
39 2206 04
Cover Grip frame RH

Grip frame LH
Grip frame RH
Pad seat
Bolt Upset
1
1
1
1
2
16
17
18
19
39
39
39
DV
Bolt flanged
Bolt Flanged Small
Bolt flanged Small
Emblem Back Rest
2
4
4
1
2210
1611
1611
2210
2210
1912
1951
1952
2210
28
82
83
22
31
04
04
04
01
Description
Qty/Veh. Remarks
49
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 39 : SPEEDOMETER
Plate No. 40 : CABLES
11
2
10
6
11
2
4
10
12
3
8
9
9
1
8
No.
Part No.
1
2
3
4
5
DG
DG
DG
DV
DG
6
7
8
9
10
11
50
1910
1910
1910
1910
2010
69
03
05
08
40
Description
Qty/Veh. Remarks
Lamp Assly
Lens - TPI & Neutral
Lens - Hi Beam
Meter Assly.
Lamp 12V - 3.4 W
1
2
1
1
4
39 1953 04
DG 1910 93
DG 1910 95
DG 1910 96
DG 1910 97
Bolt Flanged Small

Assly. lamp holder
Washer
Screw pan head
Trip meter knob
2
1
2
2
1
DG 1910 98
Screw (Knob reset trip meter)
For Meter Assly.

For Machine mtg.
For Machine mtg.
No.
Part No.
Description
1
2
3
4
5
30 1910 35
DV 1910 05
DG 1910 84
DV 1910 02
DV 1910 04
Spring, Brake Rod

Cable- Speedometer
Cable Brake
Cable Clutch
Cable Throttle
1
1
1
1
1
6
7
8
9
10
11
12
DV 1910 03
30 1910 36
DG 1910 66
DG 1910 50
DG 1910 51
DV 1910 06
39 0146 08
Choke cable
Nut Brake Rod
Washer
Pin Brake Rod
Pin
Clamp Clutch cable
Pin Cotter
1
1
1
1
1
1
1
Qty/Veh. Remarks
51
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 41 : SIDE COVERS / CHAIN COVER
Plate No. 42 : GUARDS
1
2
5
7
5
5
10
3
9
8
6
4
4
6
5
1
No.
Part No.
1
2
3
4
5
DG 1612 21
DG 1611 20
DG 1611 21
39 1076 01
DG 1611 17
Cover Side RH Rear

Case Chain
Screw Tapping
Screw
Screw
1
1
3
2
3
6
7
8
9
31 1610 78
DG 1611 18
DD 1610 22
DG 1611 19
DG 1612 25
DV 1610 54
Washer
Grommet
Damper
Damper
Damper
Label "Avenger"
2
2
2
1
1
1
10
52
Description
Qty/Veh. Remarks
No.
Part No.
1
2
3
4
5
DG 2210 33
DG 2210 34
39 1940 04
39 1814 04
39 1941 04
Description
Guard Sari
Guard- Front Bumper
Bolt Flanged
Bolt Flanged
Bolt Flanged
Qty/Veh. Remarks
1
2
4
1
2
53
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 43 : HEAD LIGHT
Plate No. 44 : TAIL LIGHT / REFLECTOR REFLEX

6
7
15
7
9
13
12
19
1
18
8
3
14
16
17
10
4
3
10
11
5
Part No.
1
2
3
4
5
39 2029 04
DG 2010 66
39 0790 12
DG 2010 10
30 2010 33
Bolt Flanged
Screw Pan Cross
Spring Washer
Body Comp. Head Lamp
Washer
2
1
2
1
2
6
7
8
9
10
11
12
13
14
15
DG
DG
DG
DG
DG
DG
DG
DG
DG
DG
Cap for Head lamp

Screw Focus Adjust
Screw
Nut
Nut Flanged
Collar
Lamp 12V - 60/55W
Spring Focus Adjust
Clamp Harness
Tube
1
2
2
1
1
2
1
2
1
2
16
17
18
19
DV 2010 10
DG 2010 58
DG 2010 74
30 2011 28
Head Lamp Assly.

Head light/body comp.
Wire assly. parking
Lamp 12V - 4W
1
1
1
1
54
68
69
43
70
64
57
71
72
12
73
Description
10
No.
2010
2010
2010
2010
1910
2010
2010
2010
2010
2010
11
Qty/Veh. Remarks
For holding head light
For mtg. Head light on body
For mtg. Head light on body

For holding head light
For Head Light Mtg.
No.
Part No.
1
2
3
4
5
DG
DV
DG
DG
DG
6
7
8
9
10
11
2010
2010
2010
2010
2010
75
11
49
50
76
Description
Qty/Veh. Remarks
Gasket Tail Lamp Lens

Tail Lamp Assly.
Lens Tail Lamp- Red
Lens Tail Lamp- Clear
Screw Tapping
1
1
1
1
2
DG 1910 64
31 2010 01
20 2010 29
DG 2010 15
DD 2010 02
Nut Flanged
Collar
Lamp 12V - 21/5W
Damper
Reflector Reflex
3
3
1
3
1
39 1972 15
Nut Flanged
Imported bulb 'E' mark
55
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 45 : INDICATOR LIGHT
Plate No. 46 : ELECTRICAL EQUIPMENT

13
12
1
6
16
14
11
15
10
3
5
12
1
17
13
16
5
No.
Part No.
12
13
14
15
15
Lamp Assly Signal FR. LH

Lamp Assly Signal FR. RH
Lamp Assly Signal Rear. LH
Nut Cap
Nut Flanged
1
1
1
2
2
6
7
8
9
10
31 2010 01
39 1950 04
DV 2010 15
DG 2010 51
DG 2010 52
Collar
Bolt Flanged Small
Lamp Assly. Signal Rear RH
Housing Signal Light
Lens Signal Light
2
2
1
4
4
11
12
13
14
15
DG
DG
DG
DG
DG
Reflector Signal Light

Stay Signal Light Fr. LH
Stay Signal Light Fr. RH
Stay Signal Light Rear
Screw Signal Light
4
1
1
2
8
16
17
DG 2010 78
20 2010 51
Washer Signal Light Light

Lamp 12V-21W
8
4
2010
2010
2010
2010
2010
53
54
55
56
77
11
Qty/Veh. Remarks
DV
DV
DV
39
39
18
14
15
1
2
3
4
5
56
2010
2010
2010
1971
1225
Description
17
Description
10
No.
Part No.
Qty/Veh. Remarks
1
2
3
4
5
DG 2010 20
39 1912 04
30 1910 48
DG 1611 69
31 2010 21
Horn
Bolt Flanged
Band
Cover Head Gusset
Clamp wiring harness
1
2
2
1
1
6
7
8
9
10
DG 2010 44
DV 2010 01
DV 2010 16
30 2010 57
DV 1610 36
Battery 12 V 9 Ah CHRG
Wiring Harness
Starter Relay Assly.
Relay Turn Signal
Band Battery Bracket
1
1
1
1
1
11
12
13
14
15
DG 2010 27
30 1611 69
DG 1611 18
DJ 2010 28
DG 2010 32
Mat Battery
Grommet
Grommet
Relay for Interlock
Fuse assly.
1
1
1
1
1
16
17
18
06 2012 84
DV 2010 05
DV 2010 06
Fuse 10 Amp.
Cable Assly. (Batt. to Starter Rly.)
Cable Assly.(Battery to Earth)
1
1
1
57
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 47 : IGNITION SWITCH
Plate No. 48 : TOOL KIT
1
2
10
13
8
11
12
1
No.
Part No.
Description
Qty/Veh. Remarks
No.
Part No.
Description
Qty/Veh. Remarks
1
2
3
4
5
DG
DG
DV
DG
DG
1810
1410
2010
1810
2210
55
17
02
56
09
Cap, Steering Lock

Rotor, Lock, Tank Cap
Switch Assly. Ignition
Lock Assly Steering
Lock Assly Helmet
1
1
1
1
1
1
*
*
*
*
DG 2210 39
DG 2210 02
30 2210 03
DG 2210 03
DG 2210 40
Tool Kit
Bag Tool
Tool Driver
Tool Driver
Tool Wrench Box
1
1
1
1
1
6
7
8
9
10
DG
DG
DG
DG
DG
1611
1811
1810
2210
2010
68
03
57
10
23
Lock Assly Side Cover

Lock Set (5 in 1)
Screw
Screw
Plug
1
1
1
1
1
*
*
*
*
*
31 2210 04
30 2210 08
30 2210 11
DG 2210 05
30 2210 21
Tool
Tool
Tool
Tool
Tool
1
1
1
1
1
11
12
13
DG 1810 58
DG 1810 59
39 1975 04
Washer Wave
Spring Steering Lock
Bolt Socket
1
1
1
30 2210 10
Tool Pliers
58
Wrench Open Eng.

Wrench Open Eng.(10 x 12)
Wrench Box End (14 x 17)
Wrench Allen
Bar Box End Wrench
For Reference only

Not to Service
59
Brand ID: 001MC619
Brand ID: 001MC619
Plate No. 49 : PAINTED PARTS & DECALS
Plate No. 49 : PAINTED PARTS & DECALS
No.
1
60
Part No.
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
7101
7101
7101
7101
7101
7101
7101
7101
7301
7301
7301
7301
7301
7301
7301
7301
7302
7302
7302
7302
7302
7302
7302
7302
2P
2Q
2T
2U
2V
X3
X6
3A
2P
2Q
2T
2U
2V
X3
X6
3A
2P
2Q
2T
2U
2V
X3
X6
3A
Description
Tank fuel with decal
Cover side left with decal
Cover side right with decal
Qty/Veh. Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Bronze Gold
Orange Copper
Tittanium Silver
Navarria Violet
Cocktail wine Red
Ebony Black
Mett Blue
Beatch Blue
Bronze Gold
Orange Copper
Tittanium Silver
Navarria Violet
Cocktail wine Red
Ebony Black
Mett Blue
Beatch Blue
Bronze Gold
Orange Copper
Tittanium Silver
Navarria Violet
Cocktail wine Red
Ebony Black
Mett Blue
Beatch Blue
No.
Part No.
Description
DV
DV
DV
DV
DV
DV
DV
DV
7303
7303
7303
7303
7303
7303
7303
7303
2P
2Q
2T
2U
2V
X3
X6
3A
Fender
Fender
Fender
Fender
Fender
Fender
Fender
Fender
assly.
assly.
assly.
assly.
assly.
assly.
assly.
assly.
DV
DV
DV
DV
DV
DV
DV
DV
7304
7304
7304
7304
7304
7304
7304
7304
2P
2Q
2T
2U
2V
X3
X6
3A
Fender
Fender
Fender
Fender
Fender
Fender
Fender
Fender
rear
rear
rear
rear
rear
rear
rear
rear
Qty/Veh. Remarks
front
front
front
front
front
front
front
front
1
1
1
1
1
1
1
1
Bronze Gold
Orange Copper
Tittanium Silver
Navarria Violet
Cocktail wine Red
Ebony Black
Mett Blue
Beatch Blue
1
1
1
1
1
1
1
1
Bronze Gold
Orange Copper
Tittanium Silver
Navarria Violet
Cocktail wine Red
Ebony Black
Mett Blue
Beatch Blue
61

Avenger 180

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Avenger 180

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Available Formats

Brand ID: 001MC619

All information contained in this manual is based on the

In a continual effort to improve Performance and Efficiency of the vehicles,

manufactured previously. Contact your authorized Bajaj

Bajaj Auto Limited

DOC. NO.: 71110199

REV. 00, JAN. 06

Brand ID: 001MC619

Head Cylinder with Cover

With Guide, Bush & 'O' ring

: Front Wheel Direction

Brand ID: 001MC619

Brand ID: 001MC619

Plate No. 2 : CYLINDER HEAD

Plate No. 3 : VALVE

Head Cylinder with Cover

O Ring (Intake Pipe)

Sleeve - Spark Plug

: Front Wheel Direction

Rocker Arm Shaft - Intake

Valve Repair Kit

Ref. Page No. 62

For Sleeve Spark Plug

: Front Wheel Direction

Brand ID: 001MC619

Brand ID: 001MC619

Plate No. 4 : CAMSHAFT / TENSIONER

Plate No. 5 : CYLINDER AND PISTON

Sprocket cam Driver

: Front Wheel Direction

Cylinder Block / Piston Assly

: Front Wheel Direction

Brand ID: 001MC619

Brand ID: 001MC619

Plate No. 6 : CRANKSHAFT

Plate No. 7 : BALANCER & BALANCER IDLER GEAR

Crankshaft assly. comp.

Body centrifugal oil filter

Body Balancer Assly.

Spring torsion Balancer Idler

Spring Oil Delivery- B

: Front Wheel Direction

: Front Wheel Direction

Brand ID: 001MC619

Brand ID: 001MC619

Plate No. 8 : TRANSMISSION

Plate No. 8 : TRANSMISSION

Shaft Input Transmission

Gear 1st driven

Gear 3rd Drive

O Ring Sprocket Coller

: Front Wheel Direction

With Plug & Collar

: Front Wheel Direction

Brand ID: 001MC619

Brand ID: 001MC619

Plate No. 9 : GEAR CHANGE DRUM / SHIFT FORK

Plate No. 10 : GEAR CHANGE MECHANISM

Fork Gear Shift Input

Lever comp. Gear Shifter

Domed cap Nut

Lever Assly. Change

: Front Wheel Direction

: Front Wheel Direction