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Table of Contents

F&D Head #2..............................................................................................................................................................1/12


Straight Flange on F&D Head #2..............................................................................................................................4/12
Cylinder #1.................................................................................................................................................................6/12
Straight Flange on F&D Head #1..............................................................................................................................8/12
F&D Head #1............................................................................................................................................................10/12

F&D Head #2
ASME Section VIII Division 1, 2015 Edition Metric
Component

F&D Head

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Attached To

Cylinder #1

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

300

Design
MDMT (C)

150

-28.89

Static Liquid Head


Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

13.44

1,372

Dimensions
Inner Diameter

1,372 mm

Crown Radius L

1,372 mm

Knuckle Radius r

137.2 mm

Minimum Thickness

10 mm

Inner

0 mm

Outer

0 mm

Corrosion

Length Lsf

38 mm

Nominal Thickness tsf

10 mm
Weight and Capacity
Weight (kg)1

Capacity (liters)1

New

161.72

311.78

Corroded

161.72

311.78

Radiography

Category A joints

None UW-11(c) Type 1

Head to shell seam

None UW-11(c) Type 1

includes straight flange

1/12

Results Summary
Governing condition

internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

3.28 mm

Maximum allowable working pressure (MAWP)

913.19 kPa

Maximum allowable pressure (MAP)

913.19 kPa

Rated MDMT

-48C

UCS-66 Material Toughness Requirements


Governing thickness, tg =

10 mm

Exemption temperature from Fig UCS-66M Curve B =

-27.75C

tr = 913.19*1,372*1 / (2*138,000*0.7 - 0.2*913.19) =

6.49 mm

Stress ratio = tr*E* / (tn - c) = 6.49*0.8 / (10 - 0) =

0.5193

Reduction in MDMT, TR from Fig UCS-66.1M =

29.7C

MDMT = max[ MDMT - TR, -48] = max[ -27.75 - 29.7 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.


Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (1,372 / 137.2)1/2]

1.5406

M = 1/4*[3 + (1,372 / 137.2)1/2]

1.5406

New

Design thickness for internal pressure, (Corroded at 150 C) Appendix 1-4(d)


t

=
=
=

P*L*M / (2*S*E - 0.2*P) + Corrosion


300*1,372*1.5406 / (2*138,000*0.7 - 0.2*300) + 0
3.28 mm

Maximum allowable working pressure, (Corroded at 150 C) Appendix 1-4(d)


P

=
=
=

2*S*E*t / (L*M + 0.2*t) - Ps


2*138,000*0.7*10 / (1,372*1.5406 + 0.2*10) - 0
913.19 kPa

Maximum allowable pressure, (New at 30 C) Appendix 1-4(d)


P

=
2*S*E*t / (L*M + 0.2*t) - Ps
=
2*138,000*0.7*10 / (1,372*1.5406 + 0.2*10) - 0
=
913.19 kPa
% Extreme fiber elongation - UCS-79(d)
EFE =
=

(75*t / Rf)*(1 - Rf / Ro)


(75*10 / 142.2)*(1 - 142.2 / )

2/12

5.2743%

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).

3/12

Straight Flange on F&D Head #2


ASME Section VIII Division 1, 2015 Edition Metric
Component

Cylinder

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

300

Design
MDMT (C)

150

-28.89

Static Liquid Head


Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

13.44

1,372

Dimensions
Inner Diameter

1,372 mm

Length

38 mm

Nominal Thickness

10 mm

Corrosion

Inner

0 mm

Outer

0 mm
Weight and Capacity
Weight (kg)

Capacity (liters)

New

12.92

56.18

Corroded

12.92

56.18

Radiography
Longitudinal seam

None UW-11(c) Type 1

Bottom Circumferential
seam

None UW-11(c) Type 1

4/12

Results Summary
Governing condition

Internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

2.14 mm

Maximum allowable working pressure (MAWP)

1,395.95 kPa

Maximum allowable pressure (MAP)

1,395.95 kPa

Rated MDMT

-48 C
UCS-66 Material Toughness Requirements

Governing thickness, tg =

10 mm

Exemption temperature from Fig UCS-66M Curve B =

-27.75C

tr = 913.19*686 / (138,000*0.7 - 0.6*913.19) =

6.52 mm

Stress ratio = tr*E* / (tn - c) = 6.52*0.8 / (10 - 0) =

0.5218

Reduction in MDMT, TR from Fig UCS-66.1M =

29.5C

MDMT = max[ MDMT - TR, -48] = max[ -27.75 - 29.5 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.


Design thickness, (at 150 C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion


= 300*686 / (138,000*0.70 - 0.60*300) + 0
= 2.14 mm

Maximum allowable working pressure, (at 150 C) UG-27(c)(1)


P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*0.70*10 / (686 + 0.60*10) - 0
= 1,395.95 kPa

Maximum allowable pressure, (at 30 C) UG-27(c)(1)


P

= S*E*t / (R + 0.60*t)
= 138,000*0.70*10 / (686 + 0.60*10)
= 1,395.95 kPa

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*10 / 691)*(1 - 691 / )
0.7236%

The extreme fiber elongation does not exceed 5%.

5/12

Cylinder #1
ASME Section VIII Division 1, 2015 Edition Metric
Component

Cylinder

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

300

Design
MDMT (C)

150

-28.89

Static Liquid Head


Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

13.44

1,372

Dimensions
Inner Diameter

1,372 mm

Length

2,600 mm

Nominal Thickness

10 mm

Corrosion

Inner

0 mm

Outer

0 mm
Weight and Capacity
Weight (kg)

Capacity (liters)

New

884.22

3,843.89

Corroded

884.22

3,843.89

Radiography
Longitudinal seam

None UW-11(c) Type 1

Top Circumferential
seam

None UW-11(c) Type 1

Bottom Circumferential
seam

None UW-11(c) Type 1

6/12

Results Summary
Governing condition

Internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

2.14 mm

Maximum allowable working pressure (MAWP)

1,395.95 kPa

Maximum allowable pressure (MAP)

1,395.95 kPa

Rated MDMT

-48 C
UCS-66 Material Toughness Requirements

Governing thickness, tg =

10 mm

Exemption temperature from Fig UCS-66M Curve B =

-27.75C

tr = 913.19*686 / (138,000*0.7 - 0.6*913.19) =

6.52 mm

Stress ratio = tr*E* / (tn - c) = 6.52*0.8 / (10 - 0) =

0.5218

Reduction in MDMT, TR from Fig UCS-66.1M =

29.5C

MDMT = max[ MDMT - TR, -48] = max[ -27.75 - 29.5 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.


Design thickness, (at 150 C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion


= 300*686 / (138,000*0.70 - 0.60*300) + 0
= 2.14 mm

Maximum allowable working pressure, (at 150 C) UG-27(c)(1)


P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*0.70*10 / (686 + 0.60*10) - 0
= 1,395.95 kPa

Maximum allowable pressure, (at 30 C) UG-27(c)(1)


P

= S*E*t / (R + 0.60*t)
= 138,000*0.70*10 / (686 + 0.60*10)
= 1,395.95 kPa

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*10 / 691)*(1 - 691 / )
0.7236%

The extreme fiber elongation does not exceed 5%.

7/12

Straight Flange on F&D Head #1


ASME Section VIII Division 1, 2015 Edition Metric
Component

Cylinder

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

300

Design
MDMT (C)

150

-28.89

Static Liquid Head


Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

13.44

1,372

Dimensions
Inner Diameter

1,372 mm

Length

38 mm

Nominal Thickness

10 mm

Corrosion

Inner

0 mm

Outer

0 mm
Weight and Capacity
Weight (kg)

Capacity (liters)

New

12.92

56.18

Corroded

12.92

56.18

Radiography
Longitudinal seam

None UW-11(c) Type 1

Top Circumferential
seam

None UW-11(c) Type 1

8/12

Results Summary
Governing condition

Internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

2.14 mm

Maximum allowable working pressure (MAWP)

1,395.95 kPa

Maximum allowable pressure (MAP)

1,395.95 kPa

Rated MDMT

-48 C
UCS-66 Material Toughness Requirements

Governing thickness, tg =

10 mm

Exemption temperature from Fig UCS-66M Curve B =

-27.75C

tr = 913.19*686 / (138,000*0.7 - 0.6*913.19) =

6.52 mm

Stress ratio = tr*E* / (tn - c) = 6.52*0.8 / (10 - 0) =

0.5218

Reduction in MDMT, TR from Fig UCS-66.1M =

29.5C

MDMT = max[ MDMT - TR, -48] = max[ -27.75 - 29.5 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.


Design thickness, (at 150 C) UG-27(c)(1)
t

= P*R / (S*E - 0.60*P) + Corrosion


= 300*686 / (138,000*0.70 - 0.60*300) + 0
= 2.14 mm

Maximum allowable working pressure, (at 150 C) UG-27(c)(1)


P

= S*E*t / (R + 0.60*t) - Ps
= 138,000*0.70*10 / (686 + 0.60*10) - 0
= 1,395.95 kPa

Maximum allowable pressure, (at 30 C) UG-27(c)(1)


P

= S*E*t / (R + 0.60*t)
= 138,000*0.70*10 / (686 + 0.60*10)
= 1,395.95 kPa

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*10 / 691)*(1 - 691 / )
0.7236%

The extreme fiber elongation does not exceed 5%.

9/12

F&D Head #1
ASME Section VIII Division 1, 2015 Edition Metric
Component

F&D Head

Material

SA-516 70 (II-D Metric p. 18, ln. 37)

Attached To

Cylinder #1

Impact
Tested

Normalized

Fine Grain
Practice

PWHT

Optimize MDMT/
Find MAWP

No

No

No

No

No

Design
Design
Pressure (kPa) Temperature (C)
Internal

300

Design
MDMT (C)

150

-28.89

Static Liquid Head


Condition

Ps (kPa)

Hs (mm)

SG

Test horizontal

13.44

1,372

Dimensions
Inner Diameter

1,372 mm

Crown Radius L

1,372 mm

Knuckle Radius r

137.2 mm

Minimum Thickness

10 mm

Inner

0 mm

Outer

0 mm

Corrosion

Length Lsf

38 mm

Nominal Thickness tsf

10 mm
Weight and Capacity
Weight (kg)1

Capacity (liters)1

New

161.72

311.78

Corroded

161.72

311.78

Radiography

Category A joints

None UW-11(c) Type 1

Head to shell seam

None UW-11(c) Type 1

includes straight flange

10/12

Results Summary
Governing condition

internal pressure

Minimum thickness per UG-16

1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t)

3.28 mm

Maximum allowable working pressure (MAWP)

913.19 kPa

Maximum allowable pressure (MAP)

913.19 kPa

Rated MDMT

-48C

UCS-66 Material Toughness Requirements


Governing thickness, tg =

10 mm

Exemption temperature from Fig UCS-66M Curve B =

-27.75C

tr = 913.19*1,372*1 / (2*138,000*0.7 - 0.2*913.19) =

6.49 mm

Stress ratio = tr*E* / (tn - c) = 6.49*0.8 / (10 - 0) =

0.5193

Reduction in MDMT, TR from Fig UCS-66.1M =

29.7C

MDMT = max[ MDMT - TR, -48] = max[ -27.75 - 29.7 , -48] =

-48C

Material is exempt from impact testing at the Design MDMT of -28.89C.


Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (1,372 / 137.2)1/2]

1.5406

M = 1/4*[3 + (1,372 / 137.2)1/2]

1.5406

New

Design thickness for internal pressure, (Corroded at 150 C) Appendix 1-4(d)


t

=
=
=

P*L*M / (2*S*E - 0.2*P) + Corrosion


300*1,372*1.5406 / (2*138,000*0.7 - 0.2*300) + 0
3.28 mm

Maximum allowable working pressure, (Corroded at 150 C) Appendix 1-4(d)


P

=
=
=

2*S*E*t / (L*M + 0.2*t) - Ps


2*138,000*0.7*10 / (1,372*1.5406 + 0.2*10) - 0
913.19 kPa

Maximum allowable pressure, (New at 30 C) Appendix 1-4(d)


P

=
2*S*E*t / (L*M + 0.2*t) - Ps
=
2*138,000*0.7*10 / (1,372*1.5406 + 0.2*10) - 0
=
913.19 kPa
% Extreme fiber elongation - UCS-79(d)
EFE =
=

(75*t / Rf)*(1 - Rf / Ro)


(75*10 / 142.2)*(1 - 142.2 / )

11/12

5.2743%

The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or
(5).

12/12

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