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LINE MAINTENANCE COURSE


A330
Volume 2
Student WorkBook

CF6-80E1

1. ENGINE CONPONENT IDENTIFICATION EXCERCISE

1
2

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Spinner cover
Spinner
Fan Blade
Forward acoustical panel

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides the majority of the thrust produced by the
engine.
Provides noise suppression and a smooth aerodynamic
secondary airflow path.
Provides a smooth, inner aerodynamic flowpath for air
entering the engine.
Provides access to thirty-four internal bolts that attach
the spinner to the fan disk.

6
5

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Kevlar Blanket
Bore Cooling Valve
Thrust Reverser Hold Open Bracket

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Hold open the thrust reverser for engine inspection and/
or maintenance.
Reduces the cooling airflow to the bore of the high
pressure compressor during cruise conditions.
Provides containment of the fan blades in the event of a
failure.

8
10

GE Aircraft Engines

TYPE CERTIFICATE

PROD CERTIFICATE

E 13NE

PC 108

MODEL NO.

SERIAL NO.

CF6-80C2

XXX-XXX

RATED TO MODEL CONFIGURATION


IDENTIFIED BELOW
CONFIG

TO THRUST

MAX CONT

SERV BUL

B1F

57,160

49,810

72-389

DATE OF MFG

04/94
CINCINNATI, OHIO

COMPLY
MADE IN USA

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Engine Data Plate
Electronic Control Unit
Identification/Rating Plug

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Controls engine systems, provides engine indicating
parameters, and displays fault messages.
Provides thrust and engine configuration information to
the ECU for proper engine valve and actuator control.
Accurately identifies each individual engines' model
designation/configuration

11

12

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Thrust Reverser Door Hydraulic Opening QD

Provides a hand pump for door opening.

Upper and Lower Ignition Exciters

Produces high energy power to the igniter plugs.

16

13

15

17

20

19
18

14

21

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
N2 Accelerometer
Forward Engine Mount

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Pushes or pulls on an adjustable link to rotate a
bellcrank.
Provides a signal to the ECU as an indication of duct
leakage.

Aft Inner Acoustical Panel

Cooling air supply control for the core compartment.

B/C Sump Pressurization Duct

Pressurization air supply to the B/C sump.

7th Stage Delta Pressure Switch

Core vibration signal to the aircraft vibration computer.

11th Stage Cooling Duct

Cooling air supply to the 2nd stage HPT nozzle.

Core Compartment Cooling Valve

Provides noise abatement and smooth airflow.

B/C Sump Vent Duct

Transfers thrust loads from the engine to the aircraft.

VBV Actuator

Vents air from the B/C sump to A sump.

22

23

24

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
N1 Accelerometer
Alternate N1 Accelerometer
P/T2.5 Sensor

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides a N1 vibration signal to the vibration computer
should the primary accelerometer fail.
N1 vibration signal to the aircraft vibration computer.
Core compressor inlet temperature and pressure to the
ECU.

26

27

25

28

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

TGB Scavenge Oil line

Provides an oil return from the TGB and "A" sump to the
lube and scavenge pump.
Delivers oil under pressure to the engine bearings and
gears, and then recovers the oil for reuse.
Provides an electrical signal equivalent to the pressure
conditions within the bearing sumps.

Transfer Gearbox (TGB)

Transfers output power from the IGB to the AGB.

Oil Pressure Transmitter


Lube and Scavenge Pump

31
29

33

30

32

34

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Accessory Gearbox (AGB) Scavenge Oil Line
Temperature Engine Oil (TEO) Sensor
Low Oil Pressure Switch

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides engine scavenge oil temperature indication to
the flight deck.
Provides a signal to the aircraft indicating and warning
systems when oil pressure is low.
Provides an oil return from the AGB to the lube and
scavenge pump.

Permanent Magnet Alternator (PMA)

Provides oil filtration at a 74 micron nominal rating.

Lube Supply Filter (GE SB 79-0008 eliminates supply filter)

Trap magnetic particles suspended in the scavenge oil.

Scavenge Pump Magnetic Chip Detector

Power supply for the ECU.

39

38

36

37
40

35

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Fuel/Oil Heat Exchanger

Trap magnetic particles suspended in the scavenge oil.

Master Chip Detector

Interface for the Integrated Drive Generator to the AGB.

Pneumatic Starter
IDG Mounting Pad
Accessory Gearbox (AGB)
Starter Control Valve

Provides cooling of the engine oil and heating of the


engine fuel.
Applies torque through spur gears to drive attached
accessories.
Initiates and terminates the supplied airflow to the
pneumatic starter turbine.
Drive the engine core from stationary to idle speed and
provide rotation for engine motoring.

45

42

44
43

41

46

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
11th Stage Cooling Duct
Upper EGT Harness

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides T4.9 signal from 4 thermocouples to junction
box.
Provides sensing lead protection against extreme engine
heat.

HPTACC Cooling Manifold

Delivers air to stage 1 LPT nozzle trailing edge.

T3 Sensor Hard Lead

Provides an interface for upper and lower EGT


harnesses that provide a signal to the ECU.

HP Recoup Tube

Distributes the air to the HPT case.

EGT to ECU Interface Connection

Cooling air supply to the 2nd stage HPT nozzle.

48

49

51

52

47

50

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Borecope Inspection Port B4-4

Regulates cooling air flow to the exterior of the LPT


case.

LP Recoup Vent Tubes

Provides inspection views of stage 5 trailing edge.

LPTACC Control Valve

Vents air from the CRF into the primary exhaust.

Turbine Rear Frame

Support interface to the shipping stand.

LPTACC Cooling Manifold

Distributes the air to the LPT case.

Ground Handling Mount

Provides the aft connection of the engine to the pylon


and is the structure supporting the D sump.

54

53

55

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

No. 6 Bearing Oil Supply Line

Returns oil from the No. 6 bearing.

"D" Sump Scavenge Line

Heat protection for the "D" sump cover.

"D" sump Cover Heat Blanket

Delivers oil to the No. 6 bearing

58
56

57

IMG0014.JPG

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Core Cowl Hold Open Bracket

Provides security for nut securing bracket to LPT case.

Engine LPT "CU" Measurement Identification Tag

Measurement data for LPT module installation.

LPTACC Manifold Mount Bracket Anti-tamper Pin

Secures core cowl open during inspection or


maintenance.

59

60

62

61

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
No. 6 Bearing Oil Supply Line Spray Shield
Borescope Inspection Port B4-2
Borescope Inspection Port B4-3
Borescope Inspection Port B4-1 or Optional P4.9 Probe

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides inspection views of stage 3 (LPT) leading edge
and stage 2 (LPT) trailing edge.
Provides inspection views of stage 2 (LPT) leading edge
and stage 1 (LPT) trailing edge.
Provides inspection views of stage 1 (LPT) leading edge
and stage 2 (HPT) trailing edge.
Prevents oil spray onto hot engine in case of a leak.

65

64

63

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Lower Ignition Lead
Ignition Cooling Shroud
Engine Accessory Heat Shield

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Protects engine accessories from extreme engine heat.
Delivers DC power from the upper exciter to the lower
igniter.
Provides a cooling chamber for the ignition lead to igniter
connection.

69

67

68

66

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Fuel Nozzle Supply Manifold

Distributes metered fuel to each nozzle.

Altitude Relight Fuel Nozzle (Blue Band)

Collects fuel leakage from fuel nozzle drain shrouds.

Fuel Drain Shroud

Delivers a richer fuel flow for altitude relights.

Fuel Nozzle Drain Manifold

Collects leakage from the fuel supply line to fuel nozzle


connection.

71

72
70

73

74

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

7th Stage Cooling Supply Manifold

Delivers cooling air to the stage 2 HPT nozzle.

11th Stage Cooling Supply Manifold

Measures air temperature exiting the HPT.

EGT Probe

Delivers cooling air to the stage 1 LPT nozzle leading


edge.
Delivers DC power from the lower exciter to the upper
igniter.
Delivers cooling air to the stage 1 LPT nozzle trailing
edge.

HP Recoup Tube (right side)


Upper Ignition Lead

75

79

76
77
78

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Ps3 Sensor Line

Collects air for use by aircraft systems.

8th Stage Bleed Air Manifold

Collects cooling air for the stage 1 LPT nozzle leading


edge.
Collects cooling air for the stage 1 LPT nozzle trailing
edge.
Regulates cooling air flow to the exterior of the HPT
case to minimize the clearances.
Transfers the pressure of compressor discharge air to
the ECU to be used in several of its calculations

7th Stage Bleed Air Manifold


HPTACC Control Valve
11th Stage Bleed Air Manifold

80
82

83

81
84

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Fuel Filter Delta Pressure Switch

Returns fuel to the main fuel pump.

Fuel Supply Pressure Line to HMU

Removes contaminants from the engine fuel.

HMU Fuel Bypass Line

Provides additional heating for the fuel that will be used


in the servo section of the Hydromechanical Unit.

Servo Fuel Heater

Provides flight deck indication of fuel filter clogging.

Fuel Filter Assembly

Delivers high pressure fuel to the HMU.

86

85
87

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Fuel/Oil Heat Exchanger
Fuel Flow Transmitter
IDG Fuel/Oil Cooler

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Measures the total mass flow of fuel supplied to the
engine combustor and sends a signal to the ECU.
Provides cooling of the engine oil and heating of the
engine fuel.
Provides cooling of the IDG oil by means of fuel system
flow.

89
88

91
90

92

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

VBV Actuator

Delivers cooling air to the shrouded igniter.

Ignition Lead Cooling Supply Air Tube

Provides cooling of the IDG lubrication oil.

Stage 5 VSV Unison Ring Clevis Link

Controls the fan airflow to the IDG air/oil cooler.

IDG Air/Oil Cooler Control Valve

Push or pull on an adjustable link which rotates the


bellcrank.

IDG Air/Oil Cooler

Attaches unison ring to master arm

95

94

93
96

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
VBV Door (12 total)
IDG Air/Oil Cooler Control Valve Manual Lockout
VSV Actuator
N1 Speed Sensor

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Holds the normally spring loaded open valve to the
closed position for removal and installation.
Allows bypass of booster discharge into the secondary
airflow.
Repositions the master arm attached to the unison rings.
Provides fan speed signals for the flight deck display,
and for several of the ECU's control calculations.

99

98

97

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Servo Fuel Inlet to HMU

Meters and distributes fuel needed for combustion


positioning of actuators and valves.

HMU Metered Fuel Discharge

Supplies fuel from the HMU to the fuel manifold.

Hydromechanical Unit (HMU)

Supplies fuel from the servo fuel heater to the HMU.

100

101

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

VSV HEAD fuel pressure line.

Delivers fuel to the VBV valves for actuation.

VBV OPEN fuel pressure Line

Delivers fuel to the VSV valves for actuation.

102

103

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

BSI Motoring Pad Cover Plate

Encloses the BSI motoring access port when not in use.

N2 Speed Sensor

Provides core engine speed signals for flight deck


display and several ECU's control calculations.

106

104

105

107

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Scavenge Oil Return Line

Delivers engine oil form the oil tank to the oil pump.

Oil Supply Line

Provides smooth aerodynamic airflow around the fan


strut and reverser halves.

Drain Mast

Returns oil to the tank from the scavenge oil filter.

Fan Frame Strut Fairing

Discharges fluids directly overboard.

108
109
110

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Bore Cooling Valve (BCV) Inspection Hole

Holds thrust reverser halves closed.

Thrust Reverser Door Latch Bracket

Provides visual inspection of valve.

Bore Cooling Valve (BCV)

Regulate the booster discharge air is extracted from


leading edge scoops.

111
112

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Fan Frame Strut No. 4 (3 o'clock)

Pickup and delivery of booster discharge to the bore


cooling valve.

Outlet Guide Vane (OGV)

Straightens fan discharge air.

114

113

115

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Oil Scavenge Line

Supplies booster air for seal pressurization.

Inflatable Seal Air Supply Line

Vents oil tank to the "A" sump.

Oil Tank Vent Line

Returns oil to the tank.

118

120

116
117

119

121

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Oil Tank

Catches oil servicing overflow.

Scupper Drain

Provides visual oil level indication.

Oil Tank Manual Fill Cap

Provides non-pressurized oil servicing port.

Oil Tank Sight Gage

Provides pressurized oil servicing port.

Oil Tank Pressure Fill Connection

Provides relief of excessive tank vent pressure.

Oil Tank Pressure Relief Valve

Provides oil storage.

123

122

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Scavenge Oil Filter
Scavenge Oil Filter Delta Pressure Switch

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides flight deck indication of scavenge oil filter
clogging.
Screens contaminants from oil returning from the engine
bearings and gears.

126

124

125

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

T12 Temperature Sensor

Recovers oil from the vent air leaving A-sump by


centrifugal action.

Number One Bearing MAnifold

Provides the temperature of the fan inlet air to the ECU.

Fuel Temperature Sensor

Senses the temperature of metered fuel discharged


from the HMU.

130

128
127

129

131

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Core Module
Accessory Drive Module
Low Pressure Tubine Module
Fan Module
High Pressure Turbine Module

ITEM
NO.

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Drives the fan rotor thru the fan mid shaft.
Supplies 80 percent of the total engine thrust and boosts
airflow to the HPC.
Compresses and accelerates 20 percent of the total
engine thrust and provides drive to the AGB.
Extracts energy from the combustion gases leaving the
combustor to drive the HPC.
Applies torque through spur gears to move attached
accessories.

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

PLACE PICTURE HERE


3
1

RIGHT HAND SIDE


IMG0002.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL
ENGINE COMPONENT
IDENTIFICATION EXERCISE

Page 12-4
Mar 02

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Nacelle Temperature Probe
Pressure Relief Panel
Latch Housing and Anchor Bolt (Typical)

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Opens if the differential air pressure between the nacelle
air and ambient air exceeds 3.5 psid.
Provides flight deck temperature monitoring in the event
of a pneumatic leak.
Provide attach point for the left thrust reverser half
mounted tension latches.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-5
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

LIFT HAND SIDE

RIGHT HAND SIDE

6
5

IMG0004.JPG

IMG0003.JPG

PLACE PICTURE HERE


4

LEFT HAND SIDE


IMG0006.JPG

LEFT HAND SIDE


IMG0007.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL
ENGINE COMPONENT
IDENTIFICATION EXERCISE

Page 12-6
Mar 02

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Access Panel

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Secure both thrust reverser halves together.

Guide Tube
Tension Latch (Typical)
Thrust Reverser Cowl Opening Actuator

Opens the thrust reverser halves to provide access to


systems and components installed on the engine.
Provides access for manual operation of the starter air
valve.
Provides access to the IDG and the Master Chip
Detector for servicing.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-7
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

PLACE PICTURE HERE

LEFT HAND SIDE AFT LOOKING FWD


IMG0008.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL
ENGINE COMPONENT
IDENTIFICATION EXERCISE

Page 12-8
Mar 02

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Handpump

Provides hydraulic pressure to the opening actuator.

Left Hand Thrust Reverser Half.

Provides one half of the fan discharge duct and core


cowling.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-9
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

11

10

PLACE PICTURE HERE

13
12
14

LEFT HAND SIDE FWD LOOKING AFT


IMG0009.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-10
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Core Cowl
Hold Open Rod (Retracted)
Flexible Shaft

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Provides a safe 33o open position of the thrust reverser
half. (extracted position is 45o open.)
Transmit mechanical force form the CDU to the upper
and lower Angle gearboxes.
Opens the blocker door when the translating cowl is
deployed.

Blocker Door Link Arm

Creates the inner wall of the fan discharge duct.

Upper Ballscrew Actuator Ball Nut

Transfers the rotational movement of the ballscrew to


the linear movement of the rod end during stow/deploy.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-11
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

LEFT HAND SIDE

19

16

PLACE PICTURE HERE

16
18
15

17
RIGHT HAND SIDE
IMG0010.JPG

RED
WARNING
PLATE AND
LOCKOUT
BOLTS
IMG0023

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Top Latch Handle

GENERAL

Page 12-12
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Red Warning Plate and Lockout Bolts

Provides remote access to the upper latch clamp.

Top Latch Handle

Used to hold the reverser half in the open position.

Lower Angle Gearbox

Assist the Center Drive Unit in driving the transcowl.

Angle Gearbox Actuator Pin

Provides a visible and mechanical lockout of the


reverser in the stowed position.

Hold Open Rod (stowed)

Secures the angle gearbox to the T/R fixed structure.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-13
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

20
22

PLACE PICTURE HERE

21

LEFT HAND SIDE


IMG0011.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-14
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
450 Cascade Vane
Straight Cascade Vane
Translating Cowl

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
When deployed moves the blocker doors into position
and exposes the cascade vanes.
1 of 14 that provides reverse airflow and does not
interfere with aircraft control or cause debris ingestion.
1 of 16 that provides reverse airflow and does not
interfere with aircraft control or cause debris ingestion.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-15
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

23

24

25 HERE
PLACE PICTURE

IMG0012.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-16
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Cover Plate

Transfers the linear movement of the actuator to the


translating cowl.

Ballscrew Actuator Rod End

Provides access to the ballscrew actuator rod end.

Ballscrew Actuator Pin Cover Plate

Provides access to the rod end attach pin.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-17
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

28

29

PLACE PICTURE HERE

26
27

IMG0015.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

LEFT HAND SIDE

GENERAL

Page 12-18
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

CF6-80E1

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Center Drive Unit

Provides electronic feedback to the ECU of transcowl


position.

Center Drive Unit Stow Rig Pin

A visual indicator used for rigging of the transcowl.

Thrust Reverser Rotary Differential Transducer (RVDT)


Center Drive Unit Manual Brake Release Handle

Transfers pneumatic power the transcowl and through


flex shafts to two angle gearboxes.
Manually locks the air motor from rotating in the deploy
direction.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-19
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

31

32

33

PLACE PICTURE HERE

30

IMG0018.JPG

LEFT HAND SIDE


FORWARD LOOKING AFT

PG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-20
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Center Drive Unit Shims (stowed)

Provides end of travel information to the ECU.

Center Drive Unit Lockout Plate (unlocked position)

Used to adjust transcowl gap during rigging.

Stow/Deploy Switch Module

Provides physical locking of the CDU gearbox during


deactivation.

CDU Directional Valve Override Linkage

Mechanical shutoff for the DPV at end of travel.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-21
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

36

TRAINING MANUAL

37

PLACE PICTURE HERE


35

34

LEFT HAND SIDE


IMG00019.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-22
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Stow/Deploy Switch Electrical Connector

Provides a cushion for the transcowl when in the stowed


position.
Provides a mounting attach point for the thrust reverser
transcowl during lockout.
Provides an attach point on the transcowl for the
deactivation lockout bolts.

Transcowl Bumper

Provides a control and indication signal to the ECU.

Transcowl Locking Bolt Holes


Transcowl Lockout Plate

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-23
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

38

PLACE PICTURE HERE

40

39

IMG0021.JPG

IMG0032.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-24
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Power Door Opening Interlock Valve
Power Door Opening Power Pack
Power Door Opening Switch

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Self contained power source for opening the thrust
reverser halves without the need for ground support.
A control device that initiates the operation of the Power
door opening system.
Prevents hydraulic fluid from entering or exiting actuator
to prevent damage to core cowling.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-25
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

44
41

PLACE PICTURE HERE


43

42

RIGHT HAND SIDE FWD LOOKING AFT


IMG0025.JPG

IMG0024.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-26
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Center Drive Unit Signal Air Line

Used to adjust transcowl gap during CDU rigging.

Center Drive Unit Air Supply Line

Used to unlock the CDU air motor during maintenance.

Center Drive Unit shims (installed)

Provides ECS air to the Center Drive Unit.

Center Drive Unit Hand Brake (off)

Provides an air signal to the DPV to disengage the


brake assembly.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-27
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

45

PLACE PICTURE HERE

45

46
LEFT HAND SIDE AFT LOOKING FORWARD

IMG0028.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-28
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Ballscrew Actuator Pin Access (alternate)

Provides alternate access to the ballscrew actuator rod


end pin if normal access is not possible.

Blocker Doors (2 of 6 deployed)

Deflects fan airflow through the cascade vanes.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-29
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

PLACE PICTURE HERE

TRAINING MANUAL

48

47

LEFT HAND SIDE


FORWARD LOOKING AFT

IMG0030.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-30
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Thrust Reverser Electromechanical Brake

Provides manual release for maintenance purposes.

Thrust Reverser Brake Handle

Locks thrust reverser in stowed position.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-31
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

50

49

IMG0031.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

PLACE PICTURE HERE

LEFT HAND SIDE


FORWARD LOOKING AFT

GENERAL

Page 12-32
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Upper Latch "U" Bolt

Adjustable to control latch closing tension.

Upper Latch

Secures the thrust reverser half to the aft fan case.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-33
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

51

IMG0035.JPG

FWD LOOKING AFT

PLACE PICTURE HERE

52
IMG0012.JPG
IMG0036.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-34
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT

Actuator Ballnut Service Fitting

Provides a grease fitting for ballscrew servicing.

CDU Actuator Ballnut Service Fitting

Provides a grease fitting for ballscrew servicing.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-35
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

CF6-80E1

TRAINING MANUAL

55
56

PLACE PICTURE HERE


54

57

58

53

LEFT HAND SIDE


FORWARD LOOKING AFT

IMG0039.JPG

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

GENERAL

Page 12-36
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

GE AIRCRAFT ENGINES

ITEM
NO.

IDENTIFY THE
LINE, ACCESSORY, OR COMPONENT
Upper Angle Gearbox
Dust Cap
Directional Pilot Valve Inhibit Electrical Connector
Directional Pilot Valve

CF6-80E1

ITEM
NO.

TRAINING MANUAL

SELECT THE PURPOSE THAT MATCHES THE


LINE, ACCESSORY, OR COMPONENT
Covers electrical connector during thrust reverser
deactivation.
When removed the ECU will send a signal to the aircraft
indicating that the thrust reverser is inhibited.
Provides an air signal to the CDU mechanically
releasing the CDU.
Monitors air pressure in the thrust reverser system and
provides a feedback to the ECU.

Pressure Switch

Transfers air from the ECS system to the CDU.

CDU Air Supply Line

Assist the CDU in driving the transcowl.

GENERAL

EFFECTIVITY
A330/ALL
GE PROPRIETARY INFORMATION

Page 12-37
Mar 02

ENGINE COMPONENT
IDENTIFICATION EXERCISE

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