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Circuits
(How Electricity
Actually Works)
Switch
Wiring
Fuse
Load Device
12V
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What Is Electricity?
What is electricity, really? It doesnt matter. Its as
relevant as asking what water is when youre simply
thirsty. For our purposes, were going to be pragmatic
and say that electricity is charge. You can have charge
stored up in a battery, but it is really the flow of charge
that is useful. We are going to use whats known as
conventional flow notation that assumes charge is
flowing from the positive battery terminal, through the
circuit, and returning to the negative battery terminal.
You can read other books and learn that the actual
exchange of electrons valences and so forth begins at
the negative battery terminal and flows toward the
positive (this is called electron flow notation and is used
mainly by scientists), but from a practical standpoint,
that doesnt matter either. Well concentrate on whats
practical and useful, and describe things in a way that is
informal but still correct.
Water analogies are often employed to describe
electricity, with voltage as the height of a waterfall,
current as the amount of water flowing, and resistance
as the diameter of a water pipe. Voltage is also often
defined as electrical pressure, where volts push amps
through ohms. If these are helpful, use them. But
understanding electricity really hinges on understanding
the nature of resistance, so well talk a lot about that.
Simple descriptions of the key terms needed to
understand electrical circuits are contained in the Key
Terms in Understanding Electrical Circuits Table.
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RANGE AND PRECISION OF UNITS
33
Units
Symbols and
Abbreviations
Voltage
Volts
Current
Amperes (Amps)
Resistance
Ohms
Load
none
none
Resistance
Voltage
Amperage (Current)
Unlike voltage which, other than the ignition, is nearly
constant in most of a cars electrical circuits, amperage
varies widely. To throw out some sample numbers, big
electric motors like the starter motor draw a lot of
current hundreds of amps for short bursts. Fan motors
may draw 20 amps. Small electrical loads like dome
lights draw a fraction of an amp.
The prefix milli is frequently used to denote
thousandths. Numbers less than 1 amp are often
expressed in milliamps, or thousandths of an amp. For
example, 0.130 amps = 130 milliamps, which is usually
written as 130 mA. So-called parasitic drains (users of
current that run the battery down when the car is at rest)
should total less than 50 mA, but even that much current
can run a weak battery down. Total resting current
below 10 milliamps is considered low.
Because of the wide range of amperage values, one cant
make blanket statements about precision in the same way
we did with voltage. A reasonable expression of useful
precision in amperage may be closer to 10%. That is, if a
fan motor is specd at 20 amps, and instead its drawing 22
amps, the fact that its 10% high may not be significant.
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CIRCUIT DIAGRAMS,
WIRING DIAGRAMS,
AND CONCEPTUAL ILLUSTRATIONS
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CIRCUITS
12
12V
Simple Circuits
Lets draw our first diagram, and just this once, well
draw it two different ways. In Figure 3 we show a circuit
diagram of just about the simplest possible circuit of a
12V source powering a light bulb with a resistance of 12
ohms, using the standard electrical symbols. (In fact,
light bulbs change their resistance as they warm up, but
lets not worry about that right now.)
12
Load Device
12
12V
12 V
Figure 3 The simplest possible circuit, drawn as the kind
of circuit diagram we usually wont show.
In Figure 4 we draw the same thing as a conceptual
illustration, using an automotive-style battery, and a
light bulb instead of a symbol of a light bulb.
Now, just to get you used to what youll be seeing
throughout this chapter, instead of a 12-ohm light bulb,
in Figure 5 we show a generic 12-ohm load device.
However, note that very few circuits on a car actually
have wires going to the negative battery terminal. The
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and LAW
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AND WHY RESISTANCE IS CRUCIAL
Were going to learn Ohms law for the very reason that
we need it to answer this question of why a short circuit
is not a valid circuit. Answer it, and youll develop a deep
understanding of electricity and how to work with it
safely in an automotive environment.
Ohms law relates voltage, current, and resistance in a
simple equation. It is usually written as V = I*R (voltage
= current * resistance). What Ohms law says is that, in
most automotive circuits, since battery voltage is nearly
a constant 12V, if the resistance is low, then the current
must be high, and vice versa. Put another way, current
and resistance are inversely proportional.
12V
Wire With
Very Low
12V
Load Device
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Resistance = 12 ohms
Resistance = 12 ohms
Current = 1 amp
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STATIC VERSUS DYNAMIC RESISTANCE
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Load Device
Switch
Wiring/Corrosion
Fuse
12V
Energy in a Circuit
If electricity is the flow of this vague thing called
charge, then voltage is the amount of energy per
charge. The battery is what gives the charge this
energy. When the charge leaves one battery terminal,
passes around the circuit, and returns to the other
terminal, the charges energy is used up. All of it. No
energy is left over. Thats what it means for a charge to
complete a circuit between two battery posts that
have a voltage difference. The energy in each charge
must all be used up in the charges trip around the
circuit.
That other form of energy might be light to illuminate a
road, electromagnet to turn a fan, acoustic to play music,
or heat to defrost the rear window.
Regarding heat, all electrical circuits generate a certain
amount of heat as they perform work and convert
electrical energy into some other useful form, but its
only when the load device is, in fact, literally a resistor
(or unintended resistance such as with a corroded
connector) that all of the energy is going into heat.
You may read, perhaps misleadingly, that voltage is
used up by a load device. Its not that voltage gets used
up, strictly speaking. As weve explained, its the energy
in the flowing charge that gets used up. The charge is
given energy by the battery, and when the charge
completes the circuit, with the positive terminal at 12V
and the negative terminal at 0 V, by the time the flowing
charge is at the negative terminal, its voltage has to be at
0 V. For this reason, as weve said, youll sometimes read
that the load device drops the voltage across it.
As current flows through the circuit, each component
that offers resistance lowers the voltage by an amount
proportional to that resistance, in accordance with
Ohms law (V=I*R), in order to do the work the
Kirchhoffs Laws
The good Dr. Kirchhoff actually handed down two laws
to us a voltage law and a current law. Were going to
state them and then apply them to the different basic
kinds of electrical circuits.
Kirchhoffs Laws
Kirchhoffs voltage law states that if you add up all of
the voltages across the individual components in a
circuit, they must equal the total voltage driving the
circuit. As we just described, this is ultimately a
conservation of energy principle.
Kirchhoffs current law states that the currents
entering and leaving an electrical intersection must
add up to the same amount. Like the Voltage Law, this
is also ultimately rooted in a conservation of energy
principal. This is applied slightly differently to series
and parallel circuits.
In the literature, there is no such thing as Kirchhoffs
resistance law. However, as a shorthand, were going
to call it that, because the Ohms law consequence of
Kirchhoffs Voltage law as applied to series and
parallel circuits is too much of a mouthful.
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THREE KINDS OF ELECTRICAL CIRCUITS
Dont get hung up over the equations were about to
show. As we did with Ohms law, we need to show you
Kirchhoffs laws in order to help show why current flows
the way it does.
R1 100
311
R2 50
1) Series Circuits
In a series circuit, there is only a single path for current
to flow. If there are multiple devices along the path, they
are daisy-chained end-to-end, one after the other, and
the current flows through them in series. Like oldschool Christmas lights, if one of the devices fails, it
creates an open circuit, which interrupts the flow of
current and causes all of the devices to fail.
Figure 9 shows the classic series circuit diagram youll
see in every electronics textbook showing two resistors
(here, 100 ohm and 50 ohm). In Figure 10 we show an
equivalent illustration showing load devices of the same
resistances.
R1 100
R2 50
12V
Figure 9 The classic series circuit diagram, completely
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R1 100
R2 50
So, using Ohms law in form V=I*R for each of the two
resistors:
V1 = I*R1 = (0.08 amps)*(100 ohms) = 8 volts
V2 = I*R2 = (0.08 amps)*(50 ohms) = 4 volts
12V
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OPEN CIRCUIT
313
R1 100
R3 25
Kirchhoffs Current Law for Parallel Circuits
In a parallel circuit, the currents in the different paths
can draw different amounts of amperes. The law that
the currents entering and leaving an intersection must
add up to the same amounts is applied literally. We use
that fact to calculate the total resistance.
12V
Open Circuit
An open circuit is technically not a circuit. Theres a
break somewhere preventing current from flowing all
the way around the circuit. Thus, the device in the circuit
doesnt turn on. A circuit with a switch that isnt closed
(Figure 13) is an open circuit. However, when we speak
of circuit malfunctions, its usually because the circuit is
unintentionally open. The break can be between the
device and the positive terminal, between the device and
ground, or somewhere within the device itself. Often the
root cause is a wire separated from a connector or a
solder terminal.
Short to Ground
A short to ground (Figure 14) is almost always what we
mean when we refer to a short circuit. Because the
body of the car is used as the ground path, it is easy for
a wire on the positive side of the circuit (between the
batterys positive terminal and the load device) to fray its
insulation, touch itself to the body of the car, and,
without the resistance of the load device to limit the
current and drop the voltage, draw a lot of amps. If the
R2 50
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CIRCUITS
Load Device
Open
Switch
12V
Open
Switch
Load Device
Open
Switch
Fuse
12V
Short to Power
A short to power (Figure 15), sometimes called short to
alternate feed, occurs when something unintended is
completing the circuit. It is typified by a device that
12V
Component Failure
Part of the distinction between the electrical engineering
view of circuit diagrams versus the practical automotive
view is that most circuits in a car are physically spread
out in the car. That is, the wiring for something like the
tail lights literally runs the length of the car. Thus, in a
car, theres the tendency to think of the circuit as the
wiring. In truth, as weve learned, the circuit
encompasses the components (the load devices) and the
wiring as well as the source of power.
But thinking in terms of components and wiring is
helpful in the following way. There really are only four
fundamental kinds of circuit failures (open circuit,
shorts to ground, shorts to power, and high-resistance
failures, which well get to below). However, a
component can also fail. From a troubleshooting
standpoint, you often want to diagnose the problem as a
wiring problem or a component problem. While it is true
that a component failure is in and of itself ultimately one
of these four (for example, a burned-out light bulb is
literally an open circuit, with the burned filament
preventing the circuit from being completed), the action
that you take is different: You replace the bad
component. Well discuss this more in the
Troubleshooting chapter.
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HIGH-RESISTANCE FAILURE
Load Device
Switch
Wiring
Fuse
12V
0.05
High-Resistance Failure
315
I=V/ R
240 amps
I current
V voltage
R resistance
12V
240 amps.
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R1=0.05
V1=10V
Corrosion
R 2=0.01
V2=2V
I=V/R
=12/(0.05+0.01)
=200 amps
12V
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HOW DOES and
A CIRCUIT
KNOW TO DROP THE VOLTAGE?
10V
317
12V
2V
0V
R1=?
Corrosion
R2=?
Infinitely low
resistance
wires
12V
Infinitely high
resistance wooden log
Effectively zero current
12V
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12V
6V
R 1=0.0102
I=1176 amps
HOT!!
12V
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HOW DOES and
A CIRCUIT
KNOW TO DROP THE VOLTAGE?
8.4V
12V
Load Device
R 1=0.7
I=V/R
=12/(0.7)
=17.14 amps
3.6V
12V
Load Device
R 1=0.7
Wiring
R 2=0.3
I=V/R
=12/(0.07+0.3)
=12 amps
12V
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Voltage Sag
We have one final topic in our electrical primer. Distinct
from voltage drop is another phenomenon sometimes
called voltage sag. Voltage sag can be demonstrated by
measuring the resting voltage of 12.6V across a fully
charged battery, and then, with the engine off, turning
on a high-demand accessory like the headlights,
measuring the voltage again, and seeing that the voltage
is now substantially less, like 11.8V.
The voltage sags because the battery is not an infinite
source of power. If the battery is large (has a high reserve
capacity rating) and the electrical load is small (e.g., a
2W light bulb), then the voltage sag will be minimal. But
the more current the load draws as a fraction of the
rating of the battery, the bigger the sag will be. If you like
thinking of voltage as electrical pressure, voltage sag can
be thought of as the pressure drop that occurs when the
circuit is uncorked and current begins to flow.
In the Battery chapter, we explained how, when the
engine is running, the alternator puts out charging
voltage, but we didnt really explain why. The purpose
is to compensate for this kind of voltage sag. In the
Charging System chapter, youll learn that the
alternator and voltage regulator act together to keep the
voltage high enough so that the sag doesnt preclude the
electrical devices from doing their jobs.
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Probable Effect
Perception level. Slight tingling
sensation. Still dangerous under
certain conditions, especially wet
conditions.
5 mA
6mA 30mA
50mA
150mA
1A 4.3A
> above 10
amps
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VOLTAGE SAG
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Description
Danger at
12V DC?
Electrical
Burns
No
Arc Burns
No
Thermal
Burns
YES!!