Isuzu TF Series Electrical Body and Chasys

WORKSHOP MANUAL
TF SERIES
ELECTRICAL-BODY AND CHASSIS
SECTION 8
International Service & Parts

Tokyo, Japan
NOTICE
Before using this Workshop Manual to assist you in performing
vehicle service and maintenance operations, it is recommended
that you carefully read and thoroughly understand the information
contained in Section - 0 GENERAL INFORMATION.
All material contained in this Manual is based on the latest product

information available at the time of publication.
All rights are reserved to make changes at any time without prior
notice.
INDEX
SECTION 8
TABLE OF CONTENTS
PAGE
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Notes for Working on Electrical Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Symbols and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts for Electrical Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 12
Fusible Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 12
Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 13
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 13
Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 14
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 15
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 16
Reading the Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 19
Main Data and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 21
Bulb Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 21
Relay and Fuse Box, Fuse Box Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 23
Fuse and Fusible Link Location-1 (Relay and Fuse Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 27
Fuse and Fusible Link Location-2 (Relay and Fuse Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 28
Fuse and Circuit Breaker Location (Fuse Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 29
Relay Location-1 (Relay and Fuse Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 31
Relay Location-2 (Relay and Fuse Box 6VD1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 32
Relay Location-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 33
Diode Location-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 34
Diode Location-2 (6VD1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 35
Fuse Block Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 36
Reference Table of Fuse, Fusible Link and Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . 8 40
Grounding Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 48
Reference Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 48
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 52
Main Cable Harness Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 55
System Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 63
Start and Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 63
Engine Control Module (ECM) and Fuel Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 80
Emission Control System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 96
QOS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8102
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8108
Hazard Warning Flasher, Turn Signal Light, Back Up Light,
Horn and Stop Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8138
Dome Light, Spot Light and Warning Buzzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8165
Windshield Wiper and Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8178
Overdrive Off (A/T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8194
Transmission Control Module (TCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8197
Meter, Warning Light and Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8200
Heater and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8257
Power Door Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8267
Power Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8278
Audio, Clock and Cigarette Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8298
Power Door Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8306
Rear Defogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8318
Radiator Level Control Warning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8327
Connector List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8330
ELECTRICAL-BODY AND CHASSIS 81
GENERAL INFORMATION
The body and chassis electrical system operates on a twelve volt power supply with negative ground
polarity.
The main harness consists of the engine harness, the instrument harness, the body harness, and the
chassis harness.
The harnesses use a split corrugated tube to protect the wires from the elements.
Wire size is determined by current flow, circuit length, and voltage drop.
All wires have color-coded insulation.
Wire color-codes are shown in the circuit diagrams. This makes it easier to trace circuits and to make the
proper connections.
Each circuit consists of the following:
1.
2.
3.
4.
Power source - The battery and the alternator

Wires - To carry electrical current through the circuit
Fuses - To protect the circuit against current overload
Relays - To protect voltage drop between the battery and the circuit parts and to protect the switch
points against burning
5. Switches - To open and close the circuit
6. Load - Any device, such as a light or a motor, which converts the electrical current into useful work
7. Ground - To allow the current to flow back to the power source
82 ELECTRICAL-BODY AND CHASSIS
NOTES FOR WORKING ON ELECTRICAL ITEMS
Positive cable
Ground cable
D08RV758
BATTERY CABLE
Disconnecting the Battery Cable
1. All switches should be OFF position.
2. Disconnect the battery ground cable.
3. Disconnect the battery positive cable.
CAUTION:
It is important that the battery ground cable be
disconnected first.
Disconnecting the battery positive cable first can result in
a short circuit.
Connecting the Battery Cable

Follow the disconnecting procedure in the reverse order
to connect the battery cables.
CAUTION:
Clean the battery terminal and apply light coat of grease
to prevent terminal corrosion.
CONNECTOR HANDLING
Disconnecting the Connectors
1
Some connectors have a tang lock to hold the connectors

together during vehicle operation.
Some tang locks are released by pulling them towards
you 1.
Other tang locks are released by pressing them forward
2.
Determine which type of tang lock is on the connector
being handled.
D08RV879
Firmly grasp both sides (male and female) of the

connector.
Release the tang lock and carefully pull the two halves of
the connector apart.
Never pull on the wires to separate the connectors. This
will result in wire breakage.
OK
NO
D08RV839

Connecting the Connectors
Firmly grasp both sides (male and female) of the
connector.
Be sure that the connector pins and pin holes match.
Be sure that both sides of the connector are aligned with
each other.
Firmly but carefully push the two sides of the connector
together until a distinct click is heard.
BAD
GOOD
D08RV672
Connector Inspection
Use a circuit tester to check the connector for continuity.
Insert the test probes from the connector wire side.
D08RV673
CAUTION
Never insert the circuit tester test probes into the
connector open side to test the continuity.
Broken or open connector terminals will result.
D08RV674
Waterproof Connector Inspection
It is not possible to insert the test probes into the

connector wire side of a waterproof connector.
Use one side of a connector 1 with its wires cut to make
the test.
Connect the test connector to the connector 2 to be
tested.
Connect the test probes to the cut wires to check the
connector continuity.
D08RV841
Connector Pin Removal

Connector Housing Tang Lock Type
1. Insert a slender shaft 3 into the connector housing
open end 4.
2. Push the tang lock 5 up (in the direction of the arrow
in the illustration).
Pull the wire 6 with pin 7 free from the wire side of
the connector.

,

,
D08RV844

Pin Tang Lock Type
8
1. Insert a slender shaft 3 into the connector housing

open end 4.
2. Push the tang lock 8 flat (toward the wire side of the
connector).
Pull the wire 6 with pin 7 free from the wire side of
the connector.
3
7
D08RV843
Connector Pin Insertion

8
1. Check that the tang lock 8 is fully up.

2. Insert the pin 7 from the connector wire side 9.
Push the pin in until the tang lock closes firmly.
3. Gently pull on the wires 6 to make sure that
connector pin is firmly set in place.
9
7
D08RV842
Fuse Replacement
The replacement fuse must have the same amperage
specification as the original fuse.
Never replace a burn out fuse with a fuse of a different
amperage specification.
Doing so can result in an
electrical fire or other serious circuit damage.
,

Parts Handling
Be careful for parts handling and any part should not be
dropped or thrown, otherwise short circuit or disorder
may result.
D08RV704
Wiring Harness
1. When assembling the parts, be careful not to bite or
wedge the wiring harness.
2. All electrical connections must be kept clean and
tight.
D08RV705

3. Use a grommet or guard tube to protect the wiring
harness from contacting a sharp edge or surface.
NO
,

OK
D08RV836
NO
4. Position the wiring harness with enough clearance

from the other parts and guard the wiring harness
with a vinyl tube to avoid direct contact.
Vinyl tube
OK
Clip
D08RV837
5. The wiring harness between engine and chassis

should be long enough to prevent chafing or damage
due to various vibrations.
NO
OK
D08RV838
SPLICING WIRE
Open the Harness
If the harness is taped, remove the tape. To avoid wire
insulation damage, use a sewing seam ripper (available
from sewing supply stores) to cut open the harness.
If the harness has a black plastic conduit, simply pull out
the desired wire.
Cut the wire
Begin by cutting as little wire off the harness as possible.
You may need the extra length of wire later if you decide
to cut more wire off to change the location of a splice.
You may have to adjust splice locations to make certain
that each splice is at least 1-1/2 (40 mm) away from
other splices, harness branches, or connectors.
Strip the insulation
When replacing a wire, use a wire of the same size as the
original wire. Check the stripped wire for nicks or cut
strands. If the wire is damaged, repeat the procedure on
a new section of wire. The two stripped wire ends should
be equal in length.
Crimp the Wires

Select the proper clip to secure the splice. To determine
the proper clip size for the wire being spliced, follow the
directions included with your clips. Select the correct
anvil on the crimper. (On most crimpers your choice is
limited to either a small or large anvil.) Overlap the two
stripped wire ends and hold them between your thumb
and forefinger.
Then, enter the splice clip under the stripped wires and
hold it in place.
Over lap bare wires
Splice clip
D08RV676
wing of clip
touching former
Open the crimping tool to its full width and rest one
handle on a firm flat surface.
Center the back of the splice clip on the proper anvil
and close the crimping tool to the point where the
back of the splice clip touches the wings of the clip.
Make sure that the clip and wires are still in the
correct position. Then, apply steady pressure until
the crimping tool closes.
Back of clip
centered on anvil
D08RV678
Before crimping the ends of the clip, be sure that:

The wires extend beyond the clip in each direction.
No strands of wire are cut loose, and
No insulation is caught under the clip.
Crimp the splice again, once on each end. Do not let the
crimping tool extend beyond the edge of the clip or you
may damage or nick the wires.
Splice clip
Align tool with

edge of clip to
crimp ends of
splice
D08RV677

Solder
Apply 60/40 rosin core solder to the opening in the back
of the clip. Follow the manufacturers instructions for the
solder equipment you are using.
D08RV679
Good (Rolled)
Bad (Flagged)
Tape the Splice

Center and roll the splicing tape. The tape should cover
the entire splice. Roll on enough tape to duplicate the
thickness of the insulation on the existing wires. Do not
flag the tape. Flagged tape may not provide enough
insulation, and the flagged ends will tangle with the other
wires in the harness.
D08RV680
If the wire does not belong in a conduit or other harness

covering, tape the wire again. Use a winding motion to
cover the first piece of tape.
D08RV681
SYMBOLS AND ABBREVIATIONS

SYMBOLS
Symbol
Meaning of Symbol
Symbol
Meaning of Symbol
Fuse
Bulb
Fusible link
Double filament bulb
Fusible link wire
Motor
Switch
Variable resistor
Rheostat
Switch
Coil (inductor), solenoid,

magnetic valve
Switch
(Normal close type)
Contact wiring
Relay
Battery
Diode
Connector
Electronic Parts
Light emitting diode
Resistor
Reed switch
Speaker
Condenser
Buzzer
Horn
Circuit breaker
Vacuum switching valve
ABBREVIATIONS
Abbreviation
A
Meaning of Abbreviation
Ampere (S)
Abbreviation
LH
Meaning of Abbreviation
Left hand
ABS
Anti-lock brake system
LWB
Long wheel base
ASM
Assembly
MPI
Multiport fuel injection
AC
Alternating current
M/T
Manual transmission
A/C
Air conditioner
OD
Over drive
ACC
Accessories
OPT
Option
A/T
Automatic transmission
QOS
Quick on start
CARB
Carburetor
RH
Right hand
C/B
Circuit breaker
RR
Rear
CSD
Cold start device
DIS
Direct ignition system
RWAL
SRS
Supplemental restraint system
EBCM
Electronic brake control module
ECGI
Electronic control gasoline injection
STD
Standard
ECM
Engine control module
SW
Switch
ECU
Electronic control unit
SWB
Short wheel base
EFE
Early fuel evaporation
TCM
Transmission control module
4A/T
4-speed automatic transmission
3A/T
3-speed automatic transmission
4X4
Four-wheel drive
FL
Fusible link
FRT
Front
H/L
Headlight
IC
Integrated circuit
IG
Ignition
kW
kilowatt
ST
Rear wheel anti-lock brake system
V
VSV
W
WOT
W/
W/O
Start
Volt
Vacuum switching valve
Watt (S)
Wide open throttle
With
Without
PARTS FOR ELECTRICAL CIRCUIT
WIRING
Wire Color
All wires have color-coded insulation.
Wires belonging to systems main harness will have a
single color. Wires belonging to a systems sub-circuits
will have a colored stripe. Striped wires use the following
code to show wire size and colors.
Single color
Example: 0.5 G / R
Colored stripe
Red (Stripe color)

D08RV840
Green (Base color)

Wire size (0.5 mm2)
Abbreviations are used to indicate wire color within a
circuit diagram.
Refer to the following table.
Wire Color-Coding
Color-Coding
Meaning
Color-Coding
Meaning
Black
BR
Brown
White
LG
Light green
Red
GR
Grey
Green
Pink
Yellow
LB
Light blue
Blue
Violet
Orange

Distinction of Circuit by Wire Base Color
Base color
Circuits
Base color
Starter circuit and grounding circuit
Charging circuit
Lighting circuit
Signal circuit
Circuits
Instrument circuit
L,O, BR,
LG, GR,
P, LB, V
Other circuits
Wire Size
Outside diameter
Wire size is specified with the metric gauge system.

The metric gauge system gives the wire size in cross
sectional area measured in square millimeters.
Cross sectional area

D08RV683
Wire Size Specifications

Normal size
Cross sectional area

(mm2)
Outside diameter
(mm)
Allowable current
(A)
0.3
0.372
1.8
0.5
0.563
2.0
12
0.85
0.885
2.2
16
1.25
1.287
2.5
21
2.091
2.9
28
3.296
3.6
37.5
5.227
4.4
53
7.952
5.5
67
15
13.36
7.0
75
20
20.61
8.2
97

Normal
FUSE
Blown
D08RV684
Normal
Fuses are the most common form of circuit protection

used in vehicle wiring. A fuse is a thin piece of wire or
strip of metal encased in a glass or plastic housing. It is
wired in series with the circuit it protects. When there is
an overload of current in a circuit, such as a short of a
ground, the wire or metal strip is designed to burn out
and interrupt the flow of current. This prevents a surge of
high current from reaching and damaging other
components in the circuit.
Determine the cause of the overloaded before replacing
the fuse.
Never replace a blown fuse with a fuse of a different
amperage specification.
Doing so can result in an electrical fire or other serious
circuit damage. A blown fuse is easily identified.
FUSIBLE LINK
Blown
The fusible link is primarily used to protect circuits where

high amounts of current flow and where is would not be
practical to use a fuse. For example, the starter circuit.
When a current overload occurs, the fusible link melts
open and interrupts the flow of current so as to prevent
the rest of the wiring harness from burning.
Determine the cause of the overload before replacing the
fusible link. The replacement fusible link must have the
same amperage specification as the original fusible link.
Never replace a blown fusible link with fusible link of a
different amperage specification. Doing so can result in
an electrical fire or other serious circuit damage.
A blown fusible link is easily identified.
Fusible Link Specifications

Type
Rating
Case Color
Maximum Circuit Current (A)
Connector
30A
Pink
15
Connector
40A
Green
20
Bolted
50A
Red
25
Bolted
60A
Yellow
30
Bolted
80A
Black
40
CIRCUIT BREAKER
The circuit breaker is a protective device designed to
open the circuit when a current load is in excess of rated
breaker capacity. If there is a short or other type of
overload condition in the circuit, the excessive current
will open the circuit between the circuit breaker terminals.
The reset knob pops out when the circuit is open. Push
the reset knob in place to restore the circuit after repairing
it.
Push
RELAY
LOAD
Battery and load location may require that a switch be

placed some distance from either component. This
means a longer wire and a higher voltage drop 1. The
installation of a relay between the battery and the load
reduces the voltage drop 2.
Because the switch controls the relay, amperage through
the switch can be reduced.
LOAD
RELAY
1
D08RV709
Relay Specifications and Configurations

Name/
Color
Rated
voltage/
Coil
resistance
1T
(MR5C)/
Black
12V
Approx. 90
Minimum
operating
voltage: 7V
at 25C(77F)
1T
(MR5C)/
Brown
12V
Approx. 90
Minimum
operating
voltage: 10.5V
at 25C(77F)
Internal circuit
2
5
060RV005
* Relay contact shown in the wiring diagram indicates condition before actuation.
DIODE
Diode Specifications and Configurations
SHAPE
MARK/
COLOR
THERE SHOULD BE CONTINUITY IN

CHECKING EITHER A OR B WHEN A CIRCUIT
TESTER IS CONNECTED WITH
DIODE TERMINAL
CONSTRUCTION
TERMINAL NO.
CONNECTION
PATTERN
BLACK
A
B
TERMINAL NO.
CONNECTION
PATTERN
A
B
2
+
+
BLACK
TERMINAL NO.
CONNECTION
PATTERN
A
B
BLACK
TERMINAL NO.
2
+
+
2
1
CONNECTION
PATTERN
B
+
BLACK
2
+
+
+
Maximum Rating (Temp.=25C)

Items
Rating
Peak reverse voltage
400V
Transient peak reverse voltage
500V
Average output current
1.5A
Working ambient temperature
30C~80C
Storage temperature
40C~100C
Remarks
Temp.=40C
CONNECTOR
The connector pin shape determines whether the connector is male or female.
The connector housing configuration does not determine
whether a connector is male or female.
Female
connector
Connector
pin shape
Male
connector
D08RV685
The symbol illustrated in the figure is used as connector

in the circuit of this section.
Female side connector
Male side connector

D08RV710
Connector is identified with a number.
W-38
W-38
0.5R/L
W-38
SHIFT LOCK
6
0.85W/L
W-38
Connector number
W-38
D08RV711
The applicable terminal number is shown for each

connector.
W-38
W-38
0.5R/L
W-38
SHIFT LOCK
6
0.85W/L
W-38
Terminal number
W-38
D08RV712
Female side connector
1
5
2
6
3
7
4
8
Male side connector
Terminal number
D08RV713
Connector terminal numbers are clearly shown.

Male side connector terminal numbers are in sequence
from upper right to lower left.
Female side connector terminal numbers are in sequence
from upper left to lower right.
NOTE:
For those connectors on which specific terminal numbers
on symbols are shown, the terminal numbers or symbols
are used in the circuit diagram, irrespective of the above
rule.
BATTERY
1 2
Inspection
3
D08RV944
1. Check the battery terminals 1 for corrosion.

2. Check the battery cables 2 for looseness.
3. Check the battery case 3 for cracks and other
damage.
4. Check the battery electrolyte level.
If the electrolyte level is excessively low, the battery
must be replaced.
5. If the battery has a built-in hydrometer, perform the
following steps:
1) Carefully clean the battery upper surface.
2) Check the hydrometer.
The hydrometer design will vary with the battery
manufacturer.
Refer to the illustration shown on the battery.
Battery Replacement
1. Disconnect the battery ground cable 1.

2. Disconnect the battery positive cable 2.
3. Remove the battery clamp 3.
3
D08RV945
4. Remove the battery

Caution:
It is important that the battery ground cable be removed
first.
Removing the battery positive cable first can result in a
short circuit.
Jump Starting the Engine with a Booster Battery

The following description assumes that you are using a
booster battery mounted on a second vehicle.
The listed steps (with some minor modifications) are also
applicable if you are using a naked booster battery or
special battery charging equipment.

Caution:
Never push or tow the vehicle in an attempt to start it.
Extensive damage to the emission system and other
vehicle parts will result. (only catalytic converter vehicle)
Treat both the discharged battery and the booster
battery with great care when using jumper cables.
Carefully follow the procedure outlined below.
Always be aware of the dangers of sparking.
Failure to follow the following procedure can result in:
a. Serious personal injury, especially to your eyes.
b. Extensive property damage from a battery
explosion, battery acid discharge, or electrical fire.
c. Extensive damage to the electronic components of
both vehicles.
Do not use a 24 volt booster battery. Serious damage to
the vehicles electrical system and electronic components
will result.
Jump Starting Procedure
1. Set the parking brake on both vehicles.
2. If one or both vehicles is equipped with an automatic
transmission, place the selector lever in the PARK
position.
If one or both vehicles is equipped with a manual
transmission, place the gear shift in the NEUTRAL
position.
3. Turn off the ignition on both vehicles.
4. Turn off all vehicle lights and accessories.
5. Check the built-in hydrometer on the discharged
battery (If so equipped).
If there is no hydrometer indication abandon the
jump start procedure.
6. Be sure that the two vehicles are not touching.
Attach the end of one jumper cable to the booster
battery positive terminal.
7. Attach the other end of the same cable to the
discharged battery positive terminal.
8. Once again, check that the booster battery has a 12volt rating.
9. Attach one end of the remaining booster cable to the
booster battery negative terminal.
10. Attach the other end of the booster cable to a solid
ground (such as the air conditioner compressor
mounting bracket or the alternator mounting bracket)
in the engine room of the vehicle with the discharged
battery.
Be sure that the ground connection is at least 500
mm (20 in) from the discharged battery.

Caution:
Do not attach the booster cable to the discharged battery
negative terminal.
11. Start the engine of the vehicle with the booster
battery.
Check that all unnecessary electrical accessories are
off.
12. Start the engine of the vehicle with the discharged
battery.
13. Remove the jumper cables in the reverse order to
which they were attached.
Caution:
Be absolutely sure to remove the negative jumper cable
from the vehicle with the discharged battery first.
READING THE CIRCUIT DIAGRAM

In this manual, each system has its own parts location illustration and circuit diagram. And connector
configurations used in the circuit diagram are shown at the end of this manual.
PARTS LOCATION: The parts location shows the location of the connectors 1 and the harnesses 2 used in
the each system.
CIRCUIT DIAGRAM: The circuit diagram shows the power supply 3, the load or loads 4 and the grounding
point(s) 5.
CONNECTOR LIST: The connector configuration shows each connectors number 6, configuration 7 and
the pin numbers 8.
PARTS LOCATION
B-23
B-24
B-32
H-6
H-7
C-10
C-11
H-4
H-5
C-39
C-2
F-1
E-44
C-38 C-41
C-51
C-37
H-8
C-36
R-4
C-28
E-45
E-46
E-19
E-36
E-1
E-2
C-52
C-53
C-54
H-15
H-9
1
D08RV910
CIRCUIT DIAGRAM
MAIN
80A
15BR
P-2
3B
P-1
P-5
3R
_
EB-12
15A TAIL, ILLUMI.
X-1
X-1
X-1
X-1
RELAY;
LIGHTING
X-2
X-2
X-2
X-2
1
3R/W
RELAY;
TAIL
EB-8
10A
H/LAMP-LH
H-8
0.5R/W
0.5G/Y
1
C-42
0.85R/Y
4(M/T)
H-8
0.85R/B
C-57
C-57
C-58
A/T SELECT SW
OFF
0.5R/B
0.85G/R
C-19
0.5R/B
11(A/T)
0.85R/B
0.85R/Y
LIGHTING SW
(COMBINATION SW)
C-19
C-42
7
(W/O TACHOMETER)
A/T SELECT LEVER
B-23
0.3R/L
C-26
C-19
0.85R/B
C-26
8
C-42
B-23
HEADLIGHT-RH
4
HIGH BEAM
INDICATOR LIGHT
HEADLIGHT-LH
3
C-26
0.85G/R
0.85R/W
0.85G/R
0.5R/L
1(M/T)
0.85R/G
5(A/T)
EB-9
10A
H/LAMP-RH
0.5R/W
0.85G/R
P-10
ENG.
0.85R/B
P-7
FRAME
0.85R/B
3R
30B/Y
5B/Y
C-58
1
C-57
0.85R/B
11
0.85R/Y
B-24
B-24
13
15
14
C-42
C-42
0.5B
C-42
DIMMERPASSING SW
(COMBINATION SW)
LOW
HIGH
0.5B
12
0.85B
HIGH BEAM
INDICATOR LIGHT
PASS
C-42
2B
16
FENDER-RH
C-2
FENDER-LH
C-36
2B
1.25B
D08RV823
CONNECTOR LIST
CONNECTOR LIST
No.
B-1
Connector face
1
4
2
5
No.
3
6
B-11
Connector face
NOT USED
6
7
8
B-12
B-2
1 2 3
B-3
2 3
B-13
1
4
B-4
NOT USED
B-14
B-5
NOT USED
B-15
2
5
3
6
1 2 3 4
5 6 7
8 9 10 11 12 13 14 15 16
NOT USED
MAIN DATA AND SPECIFICATIONS

BULB SPECIFICATIONS
This illustration is based on LHD
DOME LIGHT
SIDE TURN SIGNAL LIGHT
SPOT LIGHT
REAR TURN SIGNAL

LIGHT
HEADLIGHT
BACK UP LIGHT
CLEARANCE LIGHT
FRONT TURN SIGNAL LIGHT
TAIL&STOP LIGHT
REAR COMBINATION LIGHT
LICENSE PLATE
LIGHT
D08RV911
Bulb No.
Rated Power
V-W
Number
of Bulbs
Lens
Color
H4
1260/55
White
R2
1245/40
White
Front turn signal light
1223
Amber
Side turn signal light
W5W
125
Amber
Rear turn signal light
P21W
12-21
Amber
P21/5W
1221/5
Red
Back up light
P21W
1221
White
License plate light
W5W
125
1 or 2
White
Clearance light
W5W
125
White
A/C-Heater control light
120.7
Dome light
1210
White
Spot light
125
White
Inspection light
125
White
Light Name
Headlight
Tail and stop light
Remarks
Halogen
Light Name
Rated Power
V-W
Number
of Bulbs
Lens
Color
Remarks
Gasoline
Charging engine
system
Diesel engine
143.0
74
141.4
Check engine
74
141.4
W/O Tachometer
158
143.4
W/Tachometer
74
141.4
High
beam
W/O Tachometer
158
143.4
W/Tachometer
74
141.4
Low
fuel
W/O Tachometer
143.0
W/Tachometer
74
141.4
Oil pressure
74
141.4
Red
Brake system
74
141.4
Red
W/O Tachometer
158
143.4
W/Tachometer
74
141.4
Overdrive off
74
141.4
Amber
A/T
Glow
74
141.4
Amber
Diesel engine
Sedimenter
74
141.4
Red
Diesel engine
Seat belt
142.0
Red
Saudi Arabia
Oil temperature
74
141.4
Red
Gasoline engine
(Saudi Arabia)
Timing belt
74
141.4
Red
4JA1-T engine
(RHD models)
Diff. lock
74
141.4
Green
Turn
signal
Indicator/
Warning
light
Bulb No.
4WD
Red
Red
Gasoline (MPI)
engine
Green
Blue
Amber
Green
South Africa
RELAY AND FUSE BOX, FUSE BOX LOCATION

LHD-1
RELAY & FUSE BOX
FUSE BOX
4556
E3110-8
'96/
'96/

D08RV924
RELAY AND FUSE BOX, FUSE BOX LOCATION

LHD-2 (6VD1)
FUSE BOX
D08RW613
D08RW522
Relay and fuse box
Fuse box
D08RW555
RHD-1
RELAY & FUSE BOX

FUSE BOX
4556
E3110 8
'9
'9
D08RV925
RHD-2 (6VD1)
FUSE BOX
D08RW614
D08RW522
Fuse box
Relay and fuse box
D08RW554
FUSE AND FUSIBLE LINK LOCATION-1 (RELAY AND FUSE BOX)

RELAY & FUSE BOX
EB-17
EB-18 EB-16 EB-15
EB-19
EB-1
EB-2
EB-3
EB-4
EB-5
EB-6
EB-7
EB-8
EB-9
EB-10
EB-11
EB-12
EB-13
EB-14
FUSE
D08RV811
Engine
model
4Z Series
NO.
4ZD1 (MPI)
4ZE1 (MPI)
4J Series
4JA1
(South Africa)
EB-1
15A HAZARD
15A HAZARD
15A HAZARD
15A HAZARD
15A HAZARD
EB-2
10A HORN
10A HORN
10A HORN
10A HORN
10A HORN
EB-3
EB-4
20A BLOWER
20A BLOWER
20A BLOWER
20A BLOWER
20A BLOWER
EB-5
10A AIR CON.
10A AIR CON.
10A AIR CON.
10A AIR CON.
10A AIR CON.
EB-6
10A (RR FOG)
EB-7
10A O2 SENSOR 10A (O2 SENSOR) 10A (CHARGE)
EB-8
10A H/LAMP-LH
10A H/LAMP-LH 10A H/LAMP-LH
10A H/LAMP-LH
10A H/LAMP-LH
EB-9
10A H/LAMP-RH
10A H/LAMP-RH 10A H/LAMP-RH
10A H/LAMP-RH
10A H/LAMP-RH
EB-10
EB-11
10A STOP
10A STOP
10A STOP
10A STOP
10A STOP
EB-12
15A TAIL
15A TAIL
15A TAIL
15A TAIL
15A TAIL
15A ECM
15A ECM
20A FUEL PUMP
EB-13
EB-14
10A AUTO CHOKE 20A FUEL PUMP
FUSIBLE LINK
Engine
model
NO.
4Z Series
4ZD1 (MPI)
4ZE1 (MPI)
4J Series
4JA1
(South Africa)
EB-15
40A IGN. B1
40A IGN. B1
40A IGN. B1
40A IGN. B1
40A IGN. B1
EB-16
80A MAIN
80A MAIN
100A MAIN
100A MAIN
80A MAIN
50A GLOW
50A GLOW
EB-17
EB-18
30A (EFE)
30A(H/LAMP WASHER)
EB-19
40A IGN. B2, POWER 40A IGN. B2, POWER 40A IGN. B2, POWER 40A IGN. B2, POWER 40A IGN. B2, POWER
FUSE AND FUSIBLE LINK LOCATION-2 (RELAY AND FUSE BOX)
EB-17 EB-18 EB-19 EB-20
EB-16
EB-1
EB-2
EB-3
EB-4
EB-5
EB-6
EB-7
EB-8
EB-9
EB-10
EB-11
EB-12
EB-13
EB-14
EB-15
RELAY & FUSE BOX
FUSE
D08RW523
Engine
model
6VD1
NO.
EB-1
15A HAZARD
EB-2
10A HORN
EB-3
20A BLOWER
EB-4
10A A/C
EB-5
EB-6
15A FUEL PUMP
EB-7
10A O2 SENSOR
EB-8
10A H/LAMP-LH
EB-9
10A H/LAMP-RH
EB-10
10A STOP LAMP
EB-11
10A TAIL
EB-12
10A TCM
EB-13
10A ECM
EB-14
20A ECM
FUSIBLE LINK
Engine
model
NO.
6VD1
EB-15
40A IGN. B1
EB-16
100A MAIN
EB-17
40A IGN. B2
EB-18
30A RR DEF
EB-19
30A COND FAN
FUSE AND CIRCUIT BREAKER LOCATION (FUSE BOX)

LHD
FUSE BOX
B-31
CB-1
CB-5
CB-9
CB-13
CB-17
CB-21
CB-2
CB-6
CB-10
CB-14
CB-18
CB-22
CB-3
CB-7
CB-11
CB-15
CB-19
CB-23
CB-4
CB-8
CB-12
CB-16
CB-20
CB-24
D08RV926
FUSE
No.
Capacity
Indication on label
CB-1
10A
STARTER
CB-13
15A
(RR DEFOG.)
CB-2
CB-14
10A
DOME LIGHT
CB-3
15A
ENGINE-1
CB-15
20A
(DOOR LOCK)
CB-4
10A
ENGINE-2
CB-16
CB-5
CB-17
CB-6
CB-18
CB-7
15A
METER
CB-19
15A
AUDIO
CB-8
20A
FRONT WIPER
CB-20
15A
CIGAR
CB-9
CB-21
CB-10
CB-22
CB-11
15A
BACK UP, TURN
CB-23
CB-12
10A
(SEAT HEATER)
CB-24
CIRCUIT BREAKER
No.
Capacity
Indication on label
B-31
30A
(POWER WINDOW)
No.
Capacity
Indication on label
RHD
FUSE BOX
CB-21
CB-17
CB-13
CB-9
CB-5
CB-1
CB-22
CB-18
CB-14
CB-10
CB-6
CB-2
CB-23
CB-19
CB-15
CB-11
CB-7
CB-3
CB-24
CB-20
CB-16
CB-12
CB-8
CB-4
B-31
D08RV927
FUSE
No.
Capacity
Indication on label
CB-1
10A
STARTER
CB-13
15A
(RR DEFOG.)
CB-2
CB-14
10A
DOME LIGHT
CB-3
15A
ENGINE-1
CB-15
20A
(DOOR LOCK)
CB-4
10A
ENGINE-2
CB-16
CB-5
15A
METER
CB-17
CB-6
20A
FRONT WIPER
CB-18
CB-7
CB-19
15A
AUDIO
CB-8
CB-20
15A
CIGAR
CB-9
CB-21
CB-10
CB-22
CB-11
15A
CB-23
CB-12
CB-24
BACK UP, TURN
CIRCUIT BREAKER
No.
Capacity
Indication on label
B-31
30A
(POWER WINDOW)
No.
Capacity
Indication on label
RELAY LOCATION-1 (RELAY AND FUSE BOX)

RELAY & FUSE BOX
X-1
X-2
X-3
X-5
X-7
X-9
X-4
X-6
X-8
X-10
D08RV807
RELAY
Engine
model
NO.
4Z Series
4ZD1 (MPI)
4ZE1 (MPI)
4J Series
4JA1
(South Africa)
X-1
RELAY; LIGHTING RELAY; LIGHTING RELAY; LIGHTING
RELAY; LIGHTING RELAY; LIGHTING
X-2
RELAY; TAIL
RELAY; TAIL
RELAY; TAIL
RELAY; TAIL
RELAY; TAIL
X-3
RELAY; HEATER
RELAY; HEATER
RELAY; HEATER
RELAY; HEATER
RELAY; HEATER
X-4
RELAY; HORN
RELAY; HORN
RELAY; HORN
RELAY; HORN
RELAY; HORN
X-5
RELAY; CHARGE
RELAY; CHARGE
(RELAY; OD OFF)
RELAY; CHARGE
X-6
RELAY; STARTER RELAY; STARTER RELAY; STARTER
X-7
(RELAY; THERMO) (RELAY; THERMO) (RELAY; THERMO) (RELAY; THERMO) (RELAY; THERMO)
X-8
X-9
X-10
(RELAY; EFE
HEATER)
RELAY; ST. CUT
RELAY; FUEL PUMP RELAY; FUEL PUMP (RELAY; CSD)

RELAY; ECM MAIN RELAY; ECM MAIN
RELAY; STARTER
RELAY; ST. CUT
(RELAY; CSD)
RELAY LOCATION-2 (RELAY AND FUSE BOX - 6VD1)

RELAY & FUSE BOX
X-26
X-27
X-23
X-24
X-25
X-20
X-21
X-22
X-17
X-18
X-19
X-15
X-16
D08RW524
RELAY
Engine
model
NO.
6VD1
X-15
RELAY; HEATER
X-16
RELAY; A/C COMP
X-17
RELAY; HORN
X-18
RELAY; ECM MAIN
X-19
X-20
X-21
RELAY; TAIL
X-22
RELAY; THERMO
X-23
RELAY; HEAD LAMP
X-24
RELAY; STARTER
X-25
RELAY; COND FAN
X-26
RELAY; FUEL PUMP
X-27
RELAY LOCATION-3
(LHD)
C-3
Relay;Intermittent
C-10
C-11
Relay;Starter
C-5
C-6
C-7
Relay;Glow
B-8
Relay;Power window
B-7
Relay;Rear defogger
B-5
Key,light and seat belt

remind buzzer
C-45
Flasher unit
B-8
Relay:Power window
(6VD1)
B-7
Relay:Rear defogger
(6VD1)
D08RW552
(RHD)
C-45
Flasher unit
Relay;Intermittent
C-3
B-8
Relay;Power window
(6VD1)
B-7
Relay;Rear defogger
(6VD1)
B-8
Relay;Power window
B-7
Relay;Rear defogger
B-5
Key,light and seat belt

remind buzzer
C-5
C-6
C-7
Relay;Glow
C-10
C-11
Relay;Starter
D08RW553
RELAY
Connector No.
C-3
C-5 C-6 C-7
WINDSHIELD
INTERMITTENT
GLOW
4Z Series
4J Series
6VD1
Relay
Engine model
C-10
C-11
B-7
B-8
STARTER
RR DEFOGGER
POWER WINDOW
DIODE LOCATION-1
X-14
X-13
X-12 X-11
RELAY & FUSE BOX
D08RV812
FUSE BOX (LHD)
B-29
FUSE BOX (RHD)
B-30
B-30
D08RV928
D08RV929
DIODE
Connector No.
Usage
Engine model
X-11
X-12
RELAY; RELAY; A/C

ECM MAIN THERMO
B-29
X-13
X-14
B-29
B-30
FUEL
PUMP
DOME
LIGHT
4Z Series
4J Series
DIODE LOCATION-2 (6VD1)
X-28
X-29
RELAY & FUSE BOX
D08RW525
FUSE BOX (LHD)
B-29
FUSE BOX (RHD)
B-30
B-30
D08RV928
DIODE
Connector No.
X-28
X-29
6VD1
4J Series
Usage
Engine model
B-29
D08RV929
FUSE BLOCK CIRCUIT

GASOLINE ENGINE EXCEPT 4ZE1 (MPI) ENGINE
AC GENERATOR
B
L
CHARGE WARNING LIGHT
MAIN
80A
15A
HAZARD
10A
HORN
RELAY;TAIL
IGN B1
40A
TAIL LIGHT
15A
10A
STOP LIGHT
RELAY;HEATER
20A
BLOWER
10A
AIR CON.
10A
AUTO CHOKE
RELAY;CHARGE
STARTER SW
B2
15A
CIGAR
OFF
ACC
15A
IG2
15A
AUDIO
BACK UP,TURN
ST
B1
10A
IG1
ENGINE-2
15A
ENGINE-1
15A
METER
20A
FRONT WIPER
RELAY;STARTER
C
10A
STARTER
30A
POWER WINDOW
15A
IGN B2
40A
RR DEFOG
10A
DOME LIGHT
20A
DOOR LOCK
RELAY;EFE HEATER
EFE
30A
EFE HEATER
FUSE;
ENGINE-2
10A
15A
ECM
RELAY;
FUEL PUMP
O2SENSOR
20A
FUEL PUMP
RELAY;
LIGHTING
10A
10A
HEAD
LIGHT
D08RVA12
4ZE1 (MPI) ENGINE

AC GENERATOR
IG
B
L
15A
HAZARD
10A
MAIN
100A
HORN
RELAY;TAIL
TAIL LIGHT
15A
10A
STOP LIGHT
IGN B1
40A
RELAY;HEATER
20A
BLOWER
10A
AIR CON.
RELAY;ST CUT
STARTER SW
B2
15A
CIGAR
OFF
ACC
15A
IG2
15A
AUDIO
BACK UP,TURN
ST
B1
10A
IG1
ENGINE-2
15A
ENGINE-1
15A
METER
20A
FRONT WIPER
RELAY;STARTER
C
10A
STARTER
(AT)
30A
POWER WINDOW
15A
IGN B2
40A
RR DEFOG
10A
DOME LIGHT
20A
DOOR LOCK
15A
ECM
RELAY;
FUEL PUMP
20A
FUEL PUMP
RELAY;
LIGHTING
10A
10A
HEAD
LIGHT
D08RVA13
6VD1 (ECM) ENGINE

A/C GENERATOR
IG
B
L
CHARGE WARNING
TAIL LAMP
10A
MAIN
100A
10A
RELAY;HEATER
STOP LAMP
20A
BLOWER MOTOR
10A
A/C
IGN.
40A
15A
STARTER SW
B2
B1
OFF
ACC
IG2
ST
IG1
CIGAR LIGHTER
15A
AUDIO,MIRROR
15A
BACK UP,TURN
10A
ENGINE
15A
(IG.COIL)
15A
METER,WARNING
FT WIPER&WASHER
20A
10A
STARTER
RELAY STARTER
COND
FAN
30A
RELAY;COND.FAN
CONDENSOR FAN
TRIPLE PRESSURE SW
20A
RELAY;P/WINDOW
P/WINDOW RR
20A
P/WINDOW FT
15A
ILGN.B
40A
RR DEFOG
10A
ROOM LAMP
AUDIO(B)
20A
RR DEF
30A
DOOR LOCK
10A
RR DEF
RELAY;FUEL
RELAY;RR DEF
O2 SENSOR
15A
FUEL PUMP
ECM
20A
ECM
ECM
10A
TCM
10A
RELAY;ECM
TCM
10A
10A
HEAD
LIGHT
RELAY;LIGHT
15A
HAZARD
10A
HORN
D08RW526
DIESEL ENGINE
4JA1
AC GENERATOR
S
B
4JB1
10A
S
B
L
IG
MAIN
100A
15A
HAZARD
10A
HORN
IGN B1
40A
RELAY;TAIL
TAIL LIGHT
15A
10A
STOP LIGHT
RELAY;HEATER
20A
BLOWER
10A
AIR CON.
RELAY;CHARGE
STARTER SW
B2
15A
CIGAR
OFF
ACC
15A
IG2
15A
AUDIO
BACK UP,TURN
ST
B1
10A
IG1
ENGINE-2
15A
ENGINE-1
15A
METER
20A
FRONT WIPER
RELAY;STARTER
C
10A
STARTER
30A
POWER WINDOW
15A
IGN B2
40A
RR DEFOG
10A
DOME LIGHT
20A
DOOR LOCK
RELAY;GLOW
GLOW
50A
GLOW PLUG
FUSE;
ENGINE-2
RELAY;
LIGHTING
10A
10A
HEAD
LIGHT
4556
'96/ 10
D08RVA14
REFERENCE TABLE OF FUSE, FUSIBLE LINK AND CIRCUIT BREAKER

GASOLINE ENGINE
FUSE
(Relay and fuse box)
Fuse No.
Capacity
Indication on lable
EB-1
15A
HAZARD
EB-2
10A
HORN
EB-3
20A
BLOWER (6VD1)
20A
BLOWER
10A
AIR CON (6VD1)
A/C thermo relay, A/C comp relay, Condenser fan relay

Pressure SW, Electronic thermo, Magnet clutch
A/C SW, Triple pressure SW, Fan SW
EB-5
10A
AIR CON
Pressure SW, A/C SW, Electronic thermostat, Fan SW,

Magnetic clutch, FICD, A/C thermo relay
EB-6
15A
FUEL PUMP (6VD1)
EB-7
10A
O2 SENSOR
Oxygen sensor (4ZD1 (MPI))
EB-8
10A
H/LAMP-LH
Headlight-LH, High beam indicator light ,

Dimmer passing SW
EB-9
10A
H/LAMP-RH
Headlight-RH, Dimmer passing SW
EB-10
10A
STOP (6VD1)
Stop light SW, Stop light, High mounted stop light
10A
STOP
10A
TAIL (6VD1)
Tail relay, Clearance light, Tail light, License plate light,

Illumination controller, Illumination light, Lighting SW
15A
TAIL

Illumination controller, Illumination lights, Lighting SW
10A
TCM (6VD1)
15A
ECM
10A
ECM (6VD1)
10A
AUTO CHOKE
20A
FUEL PUMP
Fuel pump relay (4ZD1 (MPI), 4ZE1 (MPI)),

Fuel pump (4ZD1 (MPI), 4ZE1 (MPI)),
Air regulator (4ZD1 (MPI), 4ZE1 (MPI))
20A
ECM (6VD1)
ECM main relay, Fuel pump relay, ECM, Fuel injector,

Idle air control valve
EB-4
EB-11
EB-12
EB-13
EB-14
Parts (Load)
Hazard SW, Flasher unit
Horn relay, Horn SW, Horn
Blower motor, Blower resistor
Blower motor, A/C thermo relay, Blower resistor
Fuel pump
TCM
ECM main relay, ECM, Crank angle sensor,
Throttle valve SW, VSV; canister (4ZD1 (MPI)),
Fuel injector, VSV; pressure regulator
ECM Back Up
Auto choke (4ZD1 (CARB)),
Vent SW valve (4ZD1 (CARB))

FUSE
(Fuse box)
Fuse No.
Capacity
Indication on lable
Parts (Load)
CB-1
10A
STARTER
CB-2
CB-3
15A
ENGINE-1
Ignition coil, Power SW, Distributor, Engine speed sensor
CB-4
10A
ENGINE-2
ECM main relay, Engine speed sensor,

Slow cut solenoid (4ZD1 (CRAB), 4ZE1 (CARB)),
Neutral SW (4ZC1 (CARB), 4ZD1 (CARB)),
Coasting richer (4ZC1 (CARB), 4ZD1 (CARB)),
2ND SW (4ZD1 (CARB)), TOP-3RD SW (4ZD1 (CARB)),
VSV; Air (4ZD1 (CARB)), Clutch SW (4ZD1 (CARB)),
Accel SW (4ZD1 (CARB))
Canister duty solenoid valve (6VD1)
CB-5
15A RHD
METER
CB-6
20A RHD
FRONT WIPER
Windshield wiper & washer SW,

Windshield wiper motor, Windshield washer motor,
Windshield intermittent relay
CB-7
15A LHD
METER
Vehicle speed sensor, Meter gauges,

Indicator and warning lights,
Engine speed sensor (4ZD1 (CARB)),
RR defogger relay, RR defogger SW,
Key, light & seat belt remind buzzer (SAUDI ARABIA),
Seat belt SW (SAUDI ARABIA)
CB-8
20A LHD
FRONT WIPER

CB-9
CB-10
CB-11
15A
BACK UP, TURN
CB-12
10A LHD
(SEAT HEATER)
Starter relay, ST. cut relay (4ZE1 (MPI)), ECM

Indicator and warning lights, Overdrive off relay (A/T),
Overdrive solenoid (A/T), Overdrive off SW (A/T),
Key, light & seat belt remind buzzer (SOUTH AFRICA),
RR defogger relay, RR defogger SW, AC generator,
Seat belt SW (SOUTH AFRICA)
Indicator and warning lights, Power drive and check trans
(6VD1 A/T)
Power window relay,

FRT power window & door lock SW-driver side,
RR power window SW,
Radiator level warning buzzer (4ZD1, LHD),
Radiator level control unit (4ZD1, LHD),
Hazard SW, Flasher unit, Turn signal SW,
Back up light SW (M/T), Back up light, Mode SW (A/T)

Fuse No.
Capacity
Indication on lable
Parts (Load)
CB-13
15A
(RR DEFOG.)
RR defogger relay, RR defogger SW, RR defogger
CB-14
10A
DOME LIGHT
Dome light, Spot light, Door SW, Audio, Clock
CB-15
20A
(DOOR LOCK)

Door lock SW-driver side, Door lock actuator
CB-16
CB-17
CB-18
CB-19
15A
AUDIO
Door mirror control SW, Mirror, Audio
CB-20
15A
CIGAR
Cigarette lighter, Clock
CB-21
CB-22
CB-23
CB-24

FUSIBLE LINK
Fusible link No.
Capacity
EB-15
40A
IGN. B1
EB-16
80A
MAIN
Except 4ZE1 (MPI)
100A
MAIN
4ZE1 (MPI), 6VD1 (ECM)
EB-17
40A
IGN. B2
6VD1 (ECM)
EB-18
30A
(EFE)
30A
RR DEF
40A
IGN. B2, POWER
30A
CONDENSER FAN
EB-19
Indication on label
Remarks
6VD1
6VD1
CIRCUIT BREAKER
(Fuse box)
Circuit breaker No.
Capacity
Indication on label
B-31
30A
(POWER WINDOW)
Parts (Load)
Power window & door lock SW, Power
window motor, Power window relay
DIESEL ENGINE
FUSE
Fuse No.
Capacity
Indication on lable
Parts (Load)
EB-1
15A
HAZARD
EB-2
10A
HORN
EB-3
EB-4
20A
BLOWER
Blower motor, A/C thermo relay, Blower resistor
EB-5
10A
AIR CON.
Pressure SW, A/C SW, Electronic thermostat, Fan SW,

Magnetic clutch, VSV; FICD, A/C thermo relay
EB-6
EB-7
10A
(CHARGE)
EB-8
10A
H/LAMP-LH
Headlight-LH, High beam indicator light ,

Dimmer passing SW
EB-9
10A
H/LAMP-RH
Headlight-RH, Dimmer passing SW
EB-10
EB-11
10A
STOP
EB-12
15A
TAIL

Illumination lights, Lighting SW, Illumination controller
EB-13
EB-14
Hazard SW, Flasher unit

Horn relay, Horn SW, Horn
AC generator, Charge relay

FUSE
(Fuse box)
Fuse No.
Capacity
Indication on lable
Parts (Load)
CB-1
10A
STARTER
CB-2
CB-3
15A
ENGINE-1
CSD relay, Fuel cut solenoid, Thermo SW,

CSD solenoid, AC generator, Charge relay
CB-4
10A
ENGINE-2
QOS-II control unit, Glow relay
CB-5
15A RHD
METER
CB-6
20A RHD
FRONT WIPER
CB-7
15A LHD
METER
CB-8
20A LHD
FRONT WIPER
CB-9
CB-10
CB-11
15A
BACK UP, TURN
CB-12
10A LHD
(SEAT HEATER)
CB-13
15A
(RR DEFOG.)
RR defogger relay, RR defogger SW, RR defogger
CB-14
10A
DOME LIGHT
Dome light, Spot light, Door SW, Audio, Clock
CB-15
20A
(DOOR LOCK)

Door lock SW-driver side, Door lock actuator
CB-16
CB-17
CB-18
CB-19
15A
AUDIO
QOS-II control unit, Starter relay,

ST. cut relay (4JA1 -SOUTH AFRICA)

Indicator and warning lights, QOS-II control unit,
RR defogger relay, RR defogger SW,
Key, light & seat belt remind buzzer (SOUTH AFRICA),
Seat belt SW (SOUTH AFRICA)
Indicator and warning lights,
QOS-II control unit, RR defogger relay,
RR defogger SW, Key, light & seat belt remind buzzer
(SAUDI ARABIA), Seat belt SW (SAUDI ARABIA)
Power window relay,

RR power window SW, Hazard SW,
Flasher unit, Turn signal SW,
Back up light SW, Back up light
Door mirror control SW, Mirror, Audio

Fuse No.
Capacity
Indication on lable
Parts (Load)
CB-20
15A
CIGAR
CB-21
CB-22
CB-23
CB-24
Cigarette lighter, Clock

FUSIBLE LINK
Fusible link No.
Capacity
Indication on label
Remarks
EB-15
40A
IGN. B1
EB-16
80A
MAIN
4JA1 (SOUTH AFRICA)
100A
MAIN
Except 4JA1 (SOUTH AFRICA)
EB-17
50A
GLOW
EB-18
EB-19
40A
IGN. B2, POWER
CIRCUIT BREAKER
(Fuse box)
Circuit breaker No.
Capacity
Indication on label
B-31
30A
(POWER WINDOW)
Parts (Load)
Power window & door lock SW, Power
window motor, Power window relay
GROUNDING POINT
REFERENCE TABLE
(GASOLINE ENGINE LHD)
Connector No.
Cable harness
Location
Parts (Load)
Body-RH
Fan SW, FRT power window & door lock SWpassenger side, Key, light & seat belt remind
buzzer (SAUDI ARABIA)
B-28
Body-LH
Turn signal indicator light, Illumination light

(Meter, Heater & A/C control panel, Cigarette
lighter, RR defogger SW, Audio, Hazard SW),
RR power window SW, Power window relay,
Door mirror control SW, RR defogger,
RR defogger SW, Door lock SW-driver side,
Audio, Clock, Cigarette lighter,
High mounted stop light,
Seat belt SW (SAUDI ARABIA)
B-37
Body-RR
Fuel pump
B-9
Body harness
Fender-RH
Heater relay, Dimmerpassing SW, Lighting SW,

Charge relay, Idle SW (4ZE1),
Accel SW (4ZC1, 4ZD1), Engine speed sensor,
EFE heater, Starter relay, Radiator level sensor,
Radiator level control unit,
Windshield intermittent relay,
Windshield wiper motor, Side turn signal light-RH
C-36
Fender-LH
Vehicle speed sensor, Speed warning buzzer

(SAUDI ARABIA), Speedometer, Fuel tank unit,
4WD SW, Brake fluid level SW,
Tachometer (W/Tachometer), Fuel gauge,
Clearance light, Seat belt SW (SAUDI ARABIA),
Windshield washer motor, Flasher unit,
Side turn signal light-LH, FRT turn signal light,
Engine coolant temperature gauge (W/Tachometer)
C-81
Engine-RH
Crank angle sensor, Data link connector, ECM,

ECM main relay, Oxygen sensor (4ZD1 (MPI))
E-5
Engine
E-72
Common
chamber-RH
C-2
Engine room
harness
E-73
Engine harness
Common
chamber-LH
E-74
F-3
Chassis harness
Frame
Air regulator, FICD (4ZD1 (MPI))

Data link connector, ECM, Crank angle sensor
Ignition coil, ECM
Ignition coil, ECM, MAF sensor shield,
Cam angle sensor shield,
Throttle position sensor shield
Tail light, License plate light, Back up light,
RR turn signal light, Stop light, Fuel pump

(GASOLINE ENGINE RHD)
Connector No.
Cable harness
Location
Parts (Load)
Body-LH
Fan SW, FRT power window & door lock SWpassenger side, RR power window SW,
Key, light & seat belt remind buzzer (SOUTH
AFRICA)
B-28
Body-RH
Illumination light (Meter, Heater & A/C control

panel, Cigarette lighter, Ashtray, RR defogger SW,
Audio, Hazard SW),
Illumination controller, Turn signal indicator light,
Power window relay, Door mirror control SW,
RR defogger, RR defogger SW,
Door lock SW-driver side, Audio, Clock,
Cigarette lighter
B-37
Body-RR
Fuel pump
B-9
Body harness
Fender-RH
Vehicle speed sensor, 4WD SW,

Brake fluid level SW, Heater relay,
Dimmerpassing SW, Lighter SW,
Overdriver off SW (4ZE1, A/T), Charge relay,
Idle SW (4ZE1), Accel SW (4ZC1, 4ZD1),
Engine speed sensor, Starter relay,
ST. cut relay (4ZE1, A/T),
Windshield wiper motor, Flasher unit,
Side turn signal light-RH, Mode SW (4ZE1, A/T)
C-36
Fender-LH
Speedometer, Fuel tank unit,

Tachometer (W/Tachometer),
Engine coolant temperature gauge (W/Tachometer),
Fuel gauge, Clearance light,
Seat belt SW (SOUTH AFRICA),
Windshield washer motor,
Side turn signal light-LH, FRT turn signal light
C-81
Engine-RH
Crank angle sensor, Data link connector, ECM,

Fuel pump relay, ECM main relay
E-5
Engine
E-72
Common
chamber-RH
C-2
Engine room
harness
E-73
Engine harness
E-74
F-3
Chassis harness
FICD (4ZD1 (MPI)), Air regulator

Data link connector, ECM, Crank angle sensor shield
Ignition coil, ECM
Common
chamber-LH
Ignition coil, ECM, TCM, Mode SW,

MAF sensor shield, Cam angle sensor shield
Throttle position sensor shield
Frame
Tail light, License plate light, Fuel pump,

Stop light, RR turn signal light, Back up light

(DIESEL ENGINE LHD)
Connector No.
Cable harness
B-9
Location
Parts (Load)
Body-RH
Fan SW, FRT power window & door lock SWpassenger side,
Key, light & seat belt remind buzzer (SAUDI
ARABIA)
Body-LH
Turn signal indicator light,

panel, Cigarette lighter, RR defogger SW, Audio,
Hazard SW),
RR power window SW, Door mirror control SW,
FRT door lock SW-driver side, Audio, Clock,
Cigarette lighter, High mounted stop light,
Power window relay, Seat belt SW (SAUDI
ARABIA)
Fender-RH

Tacho sensor, Heater relay, VSV; FICD,
Dimmerpassing SW, Lighting SW,
QOS-II control unit, Starter relay, Charge relay,
Windshield wiper motor,
Side turn signal light-RH
Fender-LH
Speedometer, Fuel tank unit, Fuel filter SW,

Brake fluid level SW, Tachometer (W/Tachometer),
Fuel gauge, Clearance light, Seat belt SW (SAUDI
ARABIA), Windshield washer motor,
Side turn signal light-LH,
FRT turn signal light, Flasher unit
Body harness
B-28
C-2
Engine room
harness
C-36
F-3
Chassis harness
Frame
Tail light, License plate light, Stop light,

RR turn signal light, Back up light

(DIESEL ENGINE RHD)
Connector No.
Cable harness
B-9
Location
Parts (Load)
Body-LH
Fan SW, FRT power window & door lock SWpassenger side, RR power window SW,
Key, light & seat belt remind buzzer (SOUTH
AFRICA)
Body-RH
Turn signal indicator light,

panel, Cigarette lighter, Ashtray, RR defogger SW,
Audio, Hazard SW),
Illumination controller,
Power window relay, Door mirror control SW,
FRT door lock SW-driver side, Audio, Clock,
Cigarette lighter
Body harness
B-28
C-2
Fender-RH

Brake fluid level SW, Tacho sensor,
Heater relay, VSV; FICD, Dimmerpassing SW,
Lighting SW, QOS-II control unit, Starter relay,
Charge relay, Windshield intermittent relay,
Windshield wiper motor,
ST. cut relay (4JA1, SOUTH AFRICA),
Side turn signal light-RH, Flasher unit
Fender-LH
Speedometer, Fuel tank unit, Fuel filter SW,

Tachometer (W/Tachometer),
Fuel gauge, Timing belt warning light,
Fuel filter SW, Clearance light,
Seat belt SW (SOUTH AFRICA),
Windshield washer motor,
Side turn signal light-LH,
FRT turn signal light
Engine room
harness
C-36
F-3
Chassis harness
Frame
Tail light, License plate light, Stop light,

RR turn signal light, Back up light
LOCATION
F-3
B-28 (RHD)
B-9
(LHD)
D08RV762
D08RVA15
QOS-II
control unit
C-36
B-9
(RHD)
B-28 (LHD)
D08RV761
D08RVA16
C-2
P-6
Battery
D08RV765
D08RV763
P-10
P-9
D08RV759
D08RW537
E-72
E-73
P-8
D08RW538
D08RW535
E-74
P-7
D08RW536
D08RW533
B-37
D08RW534
MAIN CABLE HARNESS ROUTING

(LHD)
DOME LIGHT HARNESS

BODY HARNESS
H-8
P-2
C-2
P-1
C-36
H-13
P-5
B-9
P-10
H-1
(DIESEL)
B-28
H-6
H-7
H-11
H-12
H-10
H-9
P-7
ENGINE ROOM
HARNESS
BATTERY NEGATIVE
CABLE
BATTERY POSITIVE
CABLE
D08RVA55

(LHD)
COMBINATION LIGHT
HARNESS
REAR DOOR
HARNESS-RH
FRONT DOOR
HARNESS-RH
CHASSIS
HARNESS
H-4(DIESEL)
H-5(GASOLINE)
H-1(GASOLINE)
H-2
H-8
H-16
F-3
H-17
H-14
H-13
H-15
REAR
DOOR
HARNESS
-LH
B-28
H-19
H-20
H-10
H-9
H-6
H-7
H-11
H-12
FRONT
DOOR
HARNESS
-LH
REAR BODY
HARNESS
ENGINE ECGI
HARNESS
ENGINE & TRANSMISSION HARNESS(DIESEL)

TRANSMISSION HARNESS(GASOLINE)
D08RVA56

(LHD-6VD1)
DOME LIGHT HARNESS

BODY HARNESS
ENGINE HARNESS
H-8
C-2
P-1
H-6
H-11
H-12
H-28
C-36
H-13
P-5
B-9
B-28
H-22
H-20
H-24
H-25
H-10
H-34
ENGINE ROOM
HARNESS
BATTERY NEGATIVE
CABLE
BATTERY POSITIVE
CABLE
TRANS MISSION
HARNESS
D08RW561

(LHD-6VD1)
COMBINATION LIGHT
HARNESS
REAR DOOR
HARNESS-RH
FRONT DOOR
HARNESS-RH
H-8
H-16
CHASSIS
HARNESS
F-3
H-17
H-14
H-13
H-15
REAR
DOOR
HARNESS
-LH
B-28
H-32
H-10
H-34
H-6
H-11
H-12
H-28
FRONT
DOOR
HARNESS
-LH
REAR BODY
HARNESS
D08RW562

(RHD)
DOME LIGHT HARNESS

BODY HARNESS
H-6
H-7
H-11
H-12
P-2
C-2
P-1
C-36
H-8
H-10
P-5
B-28
H-13
P-10
H-1
(DIESEL)
B-9
H-9
P-7
ENGINE ROOM
HARNESS
BATTERY NEGATIVE
CABLE
BATTERY POSITIVE
CABLE
D08RVA57

(RHD)
REAR DOOR
HARNESS-RH
CHASSIS
HARNESS
FRONT DOOR
HARNESS-RH
H-1(GASOLINE)
H-2
H-6
H-7
H-11
H-12
COMBINATION LIGHT
HARNESS
H-16
F-3
H-17
H-14
H-8
H-10
H-15
REAR
DOOR
HARNESS
-LH
B-9
H-19
H-20
H-13
H-9
FRONT DOOR
HARNESS-LH
REAR BODY
HARNESS
ENGINE ECGI
HARNESS
ENGINE & TRANSMISSION HARNESS(DIESEL)

TRANSMISSION HARNESS(GASOLINE)
D08RVA58

(RHD-6VD1)
DOME LIGHT HARNESS

BODY HARNESS
ENGINE HARNESS
H-6
H-7
H-11
H-12
P-2
P-1
C-2
B-28
C-36
H-26
H-27
H-10
P-5
H-13
B-9
H-20
H-24
H-25
H-34
ENGINE ROOM
HARNESS
BATTERY NEGATIVE
CABLE
H-22
H-23
H-38
BATTERY POSITIVE
CABLE
TRANSMISSION
HARNESS
D08RW559

(RHD-6VD1)
REAR DOOR
HARNESS-RH
CHASSIS
HARNESS
FRONT DOOR
HARNESS-RH
H-6
H-7
H-11
H-12
COMBINATION LIGHT
HARNESS
H-16
F-3
H-17
H-14
H-26
H-27
H-10
H-15
REAR
DOOR
HARNESS
-LH
B-9
H-32
H-13
H-34
FRONT DOOR
HARNESS-LH
REAR BODY
HARNESS
D08RW560
SYSTEM REPAIR
START AND CHARGING
PARTS LOCATION (GASOLINE ENGINE LHD)
RELAY & FUSE BOX

(X-3,X-5,X-6)
H-8
P-2
C-2
P-1
H-7
P-5
C-47
P-3
C-48
H-1
C-41
P-4
P-10
P-7
D08RVA17
PARTS LOCATION (6VD1 GASOLINE ENGINE-LHD)
RELAY & FUSE BOX

(X-15,X-24)
H-8
P-12 H-36
P-11
P-6
P-8
H-6
P-9
C-41 H-28
H-37
P-3
P-4
P-5
P-1
P-10
P-7
D08RW546
PARTS LOCATION (6VD1 GASOLINE ENGINE-RHD)
H-6
H-7
RELAY & FUSE BOX

(X-15,X-24,X-28)
H-36
P-12
P-11
C-41
P-6
P-8
H-25
P-9 E-74
H-37
P-5 P-1
P-10
M-25
P-3
H-23
P-4
P-7
D08RW547
PARTS LOCATION (GASOLINE ENGINE RHD)
RELAY & FUSE BOX

(X-3,X-5,X-6,X-8) H-6
H-7
P-2
C-2
P-1
P-5
H-1
C-80 P-3
C-48
C-47
P-4
P-10
P-7
D08RVA19
PARTS LOCATION (DIESEL ENGINE LHD)
RELAY & FUSE BOX

(X-3,X-5)
H-8
P-2
C-2
P-1
C-10
C-11
P-5
H-7
C-41
C-47
C-48
P-4
P-10
P-3
H-1
P-7
D08RVA18
PARTS LOCATION (DIESEL ENGINE RHD)
RELAY & FUSE BOX

(X-3,X-5,X-6,X-8) H-6
H-7
P-2
C-2
P-1
C-10
C-11
P-5
C-41
C-47
C-48
P-3
P-4
P-10
H-1
P-7
D08RVA20
CIRCUIT DIAGRAM (GASOLINE ENGINE EXCEPT 4ZE1 (MPI) ENGINE)
8W
STARTER SW
15B/R
OFF
ACC
IGN.B2
40A
3W
P-2
C-41
IGN.B1
40A
P-1
3W/B
3
C-41
B2
IG2
B1
IG1
ST
P-5
C-41
2
2W/L
(RHD)
20B/Y
3B
8W
MAIN
80A
4
H-7
3
H-7
2W/L
5B/Y
P-10
ENG.
CB-1
10A STARTER
0.5B/W
C-47
B
(RHD)
AC GENERATOR
L
3W/B
20B
C-48
1
4
13
H-6
3B
0.5B/W
0.85W/L
H-8
5
X-6
X-5
X-6
X-5
4
3B/W
X-3
RELAY;
HEATER
2
X-3
H-1
STARTER
X-3
X-3
0.5B
PRESSURE SW
BLOWER MOTOR
0.5BR
EB-5
10A A/C
2L/W
EB-4 20A
BLOWER
0.5B
3B/W
0.5B
3L/R
C-2
X-5
5
P-4
P-3
2
X-5
3B
0.85W/L
3B
X-6
RELAY;
CHARGE
X-6
RELAY;
STARTER
FENDER-RH
CHARGE WARNING
LIGHT (METER)
P-7
FRAME
1.25B
D08RV935
CIRCUIT DIAGRAM (4ZE1 (MPI) GASOLINE ENGINE)
STARTER SW
15B/R
MAIN
100A
OFF
ACC
IGN.B2
40A
3W
P-2
C-41
IGN.B1
40A
P-1
3W/B
C-41
B2
IG2
B1
IG1
ST
P-5
4
3B/R
C-41
3B/R
H-7
CB-5 15A
METER
C-41
2
8W
0.85Y
20B/Y
2W/L
3
H-7
5B/Y
2W/L
10
0.85Y
CB-1
10A STARTER
3
0.5B/W
P-10
ENG.
3B
P-7
FRAME
H-6
C-48
C-47
IG
B
AC GENERATOR
13
H-6
20B
L
C-48
0.85W/L
2
3B
3B
0.5B/W
0.85W/L
5
5
X-6
X-3
RELAY;
HEATER
2
X-3
X-6
CHARGE WARNING
LIGHT(METER)
RELAY;
STARTER
X-3
X-3
X-6
X-6
0.5B/W
3L/R
3B/W
EB-4 20A
BLOWER
EB-5
10A A/C
P-3
3B/W
MODE
SW
0.5W/O
PRESSURE SW
1
C-80
0.5B (M/T)
0.5BR/R (A/T)
2L/W
H-1
STARTER
BLOWER MOTOR
P-4
B
0.5BR
X-8
5
X-8
C-80
4
M
X-8
RELAY;ST CUT
X-8
FENDER-RH
C-2
0.5B
0.5B
0.5B
1.25B
D08RV934
CIRCUIT DIAGRAM (6VD1 GASOLINE ENGINE-LHD)
STARTER SW
OFF
ACC
EB-17
40A
IGN B-2
3W
P-11
C-41
P-1
3W/B
C-41
EB-15
40A
IGN B-1
B1
IG1
6
3B/Y
C-41
ST
3B/Y
H-28
CB-11 15A
BUCK TURN
4
3B/R
C-41
3B/R
H-28
CB-4 10A
ENGINE
C-41
2
2W/L
5B
4
H-28
18
14
H-8
2W/L
0.85L/Y
H-8
30B/Y
5B
IG2
0.85L/Y
P-5
8
B2
8W
P-6
0.85W
15B/R
EB-16
100A
MAIN
P-10
0.85L/Y
P-8
CB-1
10A STARTER
0.85W
0.5B/W
ENG.
H-37
P-9
IG
B
AC GENERATOR
13
H-8
20B
L
H-37
1
0.85W/L
3B
3B
0.5B/W
0.85W/L
H-36
5
2
X-24
X-15
RELAY;
HEATER
15
X-15
H-8
X-15
CHARGE WARNING
LIGHT(METER)
X-24
RELAY;
STARTER
X-15
X-24
3B/W
3L/R
X-24
EB-3 20A
BLOWER
EB-4
10A A/C
P-3
3B/W
0.5W/O
1
C
PRESSURE SW
2L/W
P-12
STARTER
BLOWER MOTOR
P-4
B
0.5BR
0.5B (M/T)
P-7
FRAME BODY
3B
H-36
FENDER-RH
C-2
1.25B
D08RW544
CIRCUIT DIAGRAM (6VD1 GASOLINE ENGINE-RHD)
STARTER SW
3W
P-11
C-41
P-1
IG2
C-41
B1
IG1
EB-15
40A
IGN B-1
3B/Y
H-7
CB-11 15A
BUCK TURN
4
3B/R
C-41
3B/R
H-7
CB-4 10A
ENGINE
C-41
2
2W/L
0.85L/Y
P-5
6
3B/Y
C-41
ST
3W/B
B2
0.85W
15B/R
OFF
ACC
EB-17
40A
IGN B-2
3
5B
19
H-6
2W/L
0.85L/Y
H-6
30B/Y
5B
H-7
8W
P-6
EB-16
100A
MAIN
P-10
0.85L/Y
P-8
CB-1
10A STARTER
0.85W
0.5B/W
ENG.
H-37
P-9
IG
B
AC GENERATOR
13
H-6
20B/R
0.85W/L
H-37
3B
3B
0.5B/W
0.85W/L
H-36
5
5
X-15
RELAY;
HEATER
2
X-15
H-6
X-24
X-24
RELAY;
STARTER
X-15
X-24
X-28
2
15
H-23
1
P-3
3B/W
5
0.5W/O
ECM
CHARGE WARNING
LIGHT(METER)
(B-23 13)
EB-4
10A A/C
2L/W
P-12
STARTER
EB-3 20A
BLOWER
PRESSURE SW
P-4
B
BLOWER MOTOR
3B/W
X-28 X-28
3L/R
X-15
0.5BR
X-24
0.5B (M/T)
P-7
FRAME BODY
3B
H-36
M-25
MODE
SW
M-25
8
7
H-23
7
H-25
COMMON
CHAMBER:LH
E-74
FENDER-RH
C-2
1.25B
D08RW545
CIRCUIT DIAGRAM (DIESEL ENGINE LHD)
3W
8W
STARTER SW
15B/R
MAIN
100A
OFF
ACC
IGN.B2
40A
3W
P-2
B2
C-41
IGN.B1
40A
P-1
3W/B
3
C-41
EB-7 10A
CHARGE
IG2
ST
B1
IG1
C-41
2
3B/R
3B/R
H-7
30B/Y
0.85W/G
H-7
2W/L
5B/Y
P-10
ENG.
0.85W/G
CB-1
10A STARTER
1
3
0.5B/W
P-7
FRAME
H-7
8W
2W/L
0.85W/G
C-41
2
3W (4JA1)
P-5
1.25B/W (4JB1)
CB-3 15A
ENGINE-1
C-48
C-48
IG
C-47
B
AC GENERATOR
4
H-8
30BR
L
C-48
1
CHARGE WARNING
LIGHT(METER)
0.85W/L
1
C-10
1
C-11
3B
C-10
2
X-5
RELAY;
CHARGE
C-11
X-5
X-5
X-5
1
5B/W
X-5
RELAY;
STARTER
0.85W/L
3B
0.5B/W
0.85W/R
3B
5
1
P-4
X-3
RELAY;
HEATER
2
X-3
H-1
STARTER
X-3
X-3
BLOWER MOTOR
FENDER-RH
C-2
0.5B
0.5B
0.5BR
EB-5
10A A/C
2L/W
EB-4 20A
BLOWER
0.5B
3B/W
PRESSURE SW
P-3
0.5B
3L/R
1.25B
D08RV931
CIRCUIT DIAGRAM (DIESEL ENGINE RHD)
3W
8W
STARTER SW
OFF
ACC
1
P-2
B2
C-41
IGN.B1
40A
P-1
3W/B
3
C-41
EB-7 10A
CHARGE
IG2
ST
B1
IG1
C-41
4
3B/R
3B/R
H-7
CB-3 15A
ENGINE-1
P-5
30B/Y
2W/L
0.85W/G
C-41
2
0.85W/G
H-7
2W/L
P-10
ENG.
0.85W/G
CB-1
10A STARTER
1
3
0.5B/W
P-7
H-6
5B/Y
FRAME
8W
3W
3W (4JA1)
IGN.B2
40A
1.25B/W (4JB1)
15B/R
MAIN
100A
C-48
C-48
IG
C-47
B
AC GENERATOR
13
H-6
30BR
L
C-48
1
CHARGE WARNING
LIGHT(METER)
1
C-11
2
X-5
3B
RELAY;
CHARGE
C-11
X-5
X-5
X-5
1
5B/W
X-5
RELAY;
STARTER
C-10
0.85W/R
0.85W/L
1
C-10
0.85W/L
3B
0.5B/W
3B
1
P-4
X-3
H-1
RELAY;
HEATER
2
X-3
STARTER
X-3
X-3
EB-4 20A
BLOWER
FENDER-RH
C-2
0.5BR
PRESSURE SW
2L/W
EB-5
10A A/C
BLOWER MOTOR
0.5B
0.5B
3B/W
0.5B
P-3
0.5B
3L/R
1.25B
D08RV932
CIRCUIT DIAGRAM (4JA1 DIESEL ENGINE SOUTH AFRICA)
STARTER SW
15B/R
OFF
ACC
IGN.B2
40A
3W
P-2
C-41
IGN.B1
40A
P-1
3W/B
3
C-41
B2
IG2
B1
IG1
ST
P-5
4
3B/R
C-41
3B/R
H-7
CB-3 15A
ENGINE-1
C-41
2
0.85W/G
30B/Y
2W/L
3
H-7
8W
MAIN
80A
5B/Y
2W/L
1
3W
0.85W/G
P-10
ENG.
CB-1
10A STARTER
2
0.5B/W
P-7
FRAME
H-6
C-48
C-47
C-48
IG
AC GENERATOR
13
H-6
30BR
L
C-48
3B
0.85W/L
3
3B
3B
0.5B/W
0.85W/L
5
5
X-6
X-3
RELAY;
HEATER
2
X-3
X-6
CHARGE WARNING
LIGHT(METER)
RELAY;
STARTER
X-3
X-3
X-6
4
0.5B/W
3B/W
3L/R
X-6
EB-4 20A
BLOWER
EB-5
10A A/C
3B/W
PRESSURE SW
P-3
0.5B
1
C
0.5W/O
2L/W
H-1
STARTER
BLOWER MOTOR
P-4
B
0.5BR
X-8
X-8
M
X-8
RELAY;ST CUT
0.5B
FENDER-RH
C-2
X-8
3
0.5B
1.25B
D08RV933
REMOVAL AND INSTALLATION
STARTER SWITCH
Removal
1. Steering Lock Assembly
Refer to Section 3B STEERING COLUMN for
steering lock assembly removal steps.
2. Starter Switch
Steering lock
assembly
Starter switch
730RS005
Installation
Follow the removal procedure in the reverse order to
install the starter switch.
INSPECTION AND REPAIR
STARTER SWITCH
1
5
2
6
3
7
4
8
Switch Connections
C-41
Starter
switch key
position
LOCK
Terminal No.
Removed
OFF
ACC
730RV001
ON
START
Inserted
1
(B2)
4
(ACC)
8
(IG2)
2
(ST)
3
(B1)
6
(IG1)

Charge relay (Diesel engine)
X-5
Check continuity between the relay terminals.

1
35 ..............
15 ..............
Continuity
No continuity
2
5
(When battery voltage is applied between 2 and 4)

35 ..............
15 ..............
No continuity
Continuity
5
060RV005
Charge relay (Gasoline engine except 4ZE1 (MPI))

X-5

1
15 ..............
No continuity
15 ..............
4
2
Continuity
5
060RV005
Starter relay (Gasoline engine), Heater relay

X-3
X-6
1

15 ..............
No continuity
15 ..............
4
2
Continuity
5
060RV005
St. cut relay

X-8

1
35 ..............
Continuity
35 ..............
4
2
No continuity
5
060RV005
Starter relay (Diesel engine)

C-10
C-11

a b . . . . . . . . . . . . . . No continuity
b
a
c
a
c
(When battery voltage is applied between c and d)

a b . . . . . . . . . . . . . . Continuity
d
d
060RV006

Starter relay (Gasoline engine 6VD1)
X-24
1
12 ..............
2
3
D08RW599
Continuity

12 ..............
No continuity
ENGINE CONTROL MODULE (ECM) AND FUEL PUMP

PARTS LOCATION (LHD)
RELAY & FUSE BOX

(X-9,X-10,X-11)
F-3
H-8
F-2
E-11
E-14
E-16
C-82
C-81
E-10
H-19
H-20
C-41
H-15
E-8 E-9
C-84
E-13
C-91
E-5 E-6 E-7

E-12
H-6
H-7
C-86
C-87
C-83
H-9
D08RVA21
PARTS LOCATION (6VD1-LHD)
RELAY & FUSE BOX

(X-18,X-24,X-26)
H-8
F-2
C-2
C-90
P-12
P-11
B-23
B-37
B-24
C-36
H-6
H-15
C-41
H-28
C-102
B-9
H-20
H-24
H-25
H-22
E-61 E-72
E-73
E-57 E-51
E-74
E-55
E-53
M-7
E-60
E-52
E-62
E-8
E-7
E-6
E-69
E-59
E-70
E-68
E-67
E-66
E-65
E-64
E-9
E-58
E-56
E-54
E-63
E-2
H-20
H-24
H-25
ENGINE HARNESS
D08RW550
PARTS LOCATION (RHD)
RELAY & FUSE BOX

(X-6,X-9,X-10,X-11,X-14)
H-6
H-7
C-82
F-3
C-84
H-19
H-20
C-85
C-41
H-2
C-81
P-11
P-12
C-86
C-87 E-10
F-2
E-14
E-11
E-16
H-8
H-15
E-8 E-9
E-13
C-83
E-5 E-6 E-7

E-12
H-9
D08RVA22
PARTS LOCATION (6VD1-RHD)
H-6
H-7
RELAY & FUSE BOX
(X-18,X-24,X-26,X-28)
C-2
F-2
B-23 B-24
C-90
P-12
P-11
C-36
C-41
B-37
H-26
C-102
H-15
M-25
B-28
H-20
H-25
H-22
H-23
M-17
E-61 E-72
E-73
E-57 E-51
E-74
E-55
E-53
E-60
E-52
E-62
E-8
E-7
E-6
E-69
E-59
E-70
E-68
E-67
E-66
E-65
E-64
E-9
E-58
E-56
E-54
E-63
H-20
H-25
E-2
ENGINE HARNESS
D08RW551
CIRCUIT DIAGRAM (4ZD1 (MPI) GASOLINE ENGINE)
15B/R
NAIN
80A
IGM. B2
40A
P-2
IGN.B1
40A
P-1
OFF
ACC
B2
C-41
ST
B1
C-41
0.5 B/W
IG2
3
3W/B
CB-1
10A STATER
2W/L
H-7
2
C-41
1
3W
2W/L
STARTER SW
IG1
3B/R
C-41
3B/R
CB-3
15A ENGINE-1
0.85 W/G
CB-4
10A ENGINE-2
0.5L/Y
H-7
P-5
0.5
L/Y
20B/Y
14
H-8
5B/Y
EB-13
15A ECM
3W
0.85W/L
X-11
P-10
P-7
ENG.
FRAME
DIODE
0.5V
X-11
2
2
X-10
X-10
X-10
X-10
RELAY;
ECM MAIN
0.5R
0.85R
9
H-19
0.5O
4
20
B-86
C-86
C-87
A7
B7
C4
11
H-19
21
15
0.85R
0.85R
0.3G/R
0.5G
7
E-16
0.5L/Y
1.25B/Y
H-20
E-16
0.5L/W
0.5B/W
H-20
E-11
THROTTLE
VALVE SW
0.5W
6
H-20
0.85G/Y
0.5B
E-11
E-16
10
H-19
0.3L/Y
FUSE EB-14
CRANK ANGLE
SENSOR
RELAY;
FUEL PUMP (4)
E-11
E-11
0.5R
1 .25L/R
0.5G/B
H-20
14
C-86
C-87
C-86
C-86
C-86
B8
D4
A4
B1
A1
B5
A3
C11
D11
C2
D2
A2
B13
C-86
C-86
C-87
C-87
C-87
C-87
C-86
C-86
26
1.25B/G
13
1.25B/G
2
1.25B/R
1.25B
1.25B
0.5B/Y
0.5G/B
0.5B
22
1
DATA LINK
CONNECTOR
11
1.25B/R
18
0.5B
ENGINE CONTROL MODULE
C-84
C-84
1.25B/G
1.25B/R
0.5B
1.25B
C-84
ENGINE
C-81
D08RV938
4
0.5B/W
H-8
5
0.85W/G
0.85W/G
H-7
16
0.5Y/L
H-20
IGNITION
COIL
E-14
0.85R
0.5L
H-19
H-19
H-19
H-19
0.5W/L
0.5W/R
0.5W/B
0.5W
13
12
25
C-82
C-82
C-86
C-86
C-86
C-86
A13
A12
B12
B11
A8
H-19
C-86
2
4
24
E-10
E-5
23
ENGINE
0.5G
E-9
C-82
0.5BR/Y
E-8
H-6
0.5B/O
E-7
C-82
E-10
0.5Y
E-6
0.5Y
No.4
1
1
VSV;CANISTER
No.3
0.5W/L
No.2
0.5W/R
No.1
0.5W/B
E-9
0.5W
E-8
0.5LG/R
E-7
0.85R
0.85R
E-6
0.5G/W
3
E-10
POWER SW
VSV;PRESSURE REGULATOR
1
FUEL
INJECTOR
0.5R/L
0.5R/Y
0.5R/W
0.5R
0.5R
H-19
DISTRIBUTOR
RELAY;THERMO (1)
0.5B/W
MALFUNCTION INDICATOR LIGHT

(METER)
1
E-14
16
22
C-86
C-87
C-87
C-86
C-86
B10
C1
D5
B9
A5

D9
C6
D3
D10
D8
D6
C8
C7
C5
C-87
C-87
C-87
C-87
C-87
C-87
C-87
C-87
C-87
17
OXYGEN
SENSOR
7
2
C-83
3
C-83
LO
2
E-12
HI
H-6
E-12
LO
4
0.85B
C-83
HI
AIR FLOW SENSOR
ECT SENSOR
VEHICLE SPEED SENSOR

(METER)
C-81
C-91
1.25B/G
FUSE EB-7
0.85L/B
C-91
ENGINE
H-19
0.5B
16
H-19
0.5G/Y
C-91
0.5B/W
0.5W
19
0.3B
0.5G
21
0.5BR/W
14
0.3W
6
0.3R
20
D08RV939
15B/R
NAIN
100A
IGM. B2
40A
P-2
IGN.B1
40A
P-1
OFF
ACC
B2
C-41
ST
B1
C-41
0.5 B/W
IG2
3
3W/B
CB-1
10A STATER
2W/L
H-7
2
C-41
1
3W
2W/L
STARTER SW
IG1
3B/R
C-41
3B/R
CB-3
15A ENGINE-1
0.85 W/G
CB-4
10A ENGINE-2
0.5L/Y
H-7
P-5
0.5
L/Y
20B/Y
19
H-6
5B/Y
EB-13
15A ECM
3W
0.85W/L
X-11
P-10
P-7
ENG.
FRAME
DIODE
0.5V
X-11
2
2
X-10
X-10
X-10
X-10
RELAY;
ECM MAIN
0.5R
0.85R
9
H-19
0.5R
1 .25L/R
0.5G/B
H-20
E-11
0.5G
7
11
B-86
B-86
C-87
A7
B7
C4
0.5L/Y
0.85R
H-19
20
E-16
0.3G/R
H-20
E-16
0.5L/W
1.25B/Y
H-20
0.5W
6
H-20
E-11
0.5B/W
0.85G/Y
E-11
1
0.5B
E-11
THROTTLE
VALVE SW
10
H-19
15
0.3L/Y
CRANK ANGLE
SENSOR
0.85R
FUSE EB-14
E-16
14
C-87
C-86
C-86
C-86
D4
A4
B1
A1
D11
C2
D2
A2
B13
C-87
C-87
C-87
C-86
C-86
26
1.25B/G
13
1.25B/G
2
1.25B/R
22
1.25B
1.25B
11
1.25B/R
22
0.5B/Y
C-84
C-84
DATA LINK
CONNECTOR
1.25B/G
0.5B
1.25B/R
C-84
1.25B
0.5BR/Y
C11
C-87
1
MALFUNCTION
INDICATOR LIGHT
(METER)
0.5B
H-8
A3
C-86
0.5BR/Y
0.5BR/Y
8
B9
C-86
0.5B
ENGINE
C-81
D08RV936
13
0.5B/W
0.5B/W
H-6
0.85W/G
0.85W/G
H-6
X-6
RELAY;
STARTER
X-6
0.5BR/R
16
0.5BR/R
MODE SW (1)
0.5Y/L
H-20
1
E-14
IGNITION
COIL
E-14
0.85R
H-19
H-19
13
12
25
0.5Y
MALFUNCTION
INDICATOR LIGHT
(METER)
2
E-5
24
ENGINE
0.5G
16
17
22
C-86
C-86
C-86
C-86
C-86
C-87
C-87
C-86
C-86
A13
A12
B12
B11
A8
C1
D5
B4
B9
C-86
A5

C8
C7
D9
C3
D3
D10
D8
C-87
C-87
C-87
C-87
C-87
C-87
C-87
21
0.3R
19
17
0.5W
0.5R
0.5B
0.5G
H-19
0.5G/Y
16
H-19
0.5B/W
14
C5
C-87
0.3B
20
0.3W
7
0.5B/W
0.5BR/W
D6
C-87
11
2
E-12
HI
1
E-12
LO
ECT SENSOR
4
C-85
3
C-85
2
C-85
CO ADJUSTER
2
C-83
HI
4
C-83
H-6
C-83
LO
AIR FLOW SENSOR
VEHICLE SPEED SENSOR

(METER)
H-19
H-8
H-19
C-82
E-10
0.5BR/Y
H-19
0.5W/L
0.5W/R
E-9
2
E-10
C-82
0.5B/O
E-8
2
No.4
1
1
0.5Y
No.3
0.5W/B
0.5W/B
E-7
2
E-9
0.5W
0.5W
E-6
E-8
No.2
POWER SW
1
VSV;PRESSURE REGULATOR
No.1
0.5R/L
0.5R/Y
E-7
E-10
0.5W/L
E-6
0.5W/R
0.5R
0.5R/W
0.5B/W
0.5R
FUEL
INJECTOR
DISTRIBUTOR
0.5L
1
H-19
RELAY; THERMO (1)
D08RV937
CIRCUIT DIAGRAM (4ZD1 (MPI) GASOLINE ENGINE)

15B/R
3W
P-2
P-1
5B/Y
P-10
P-7
1.25B/Y
20B/Y
EB-13
15A ECM
STARTER SW (IG1)
EB-14
20A FUEL PUMP
P-5
0.5V
ENG. FRAME
X-10
X-10
RELAY;
ECM MAIN
1.25B/Y
X-10
0.85R
1.25B / Y
ECM (C4)
X-10
5
X-9
2
X-9
X-9
ECM (B8)
17
H-8
1.25B/R
EB-7
10A
OXYGEN
SENSOR
4
0.5O
1.25B/R
1.25B/R
1.25B/R
1.25B/R
X-9
0.5B/G
RELAY;
FUEL PUMP
5
H-19
E-13
H-15
1.25B/R
AIR
REGULATOR
E-13
F-2
0.5G
1.25B/G
1.25B/R
OXYGEN
SENSOR (1)
1.25Y/G
H-9
FUEL
PUMP
M
F-2
1
ENGINE
E-5
FRAME
F-3
ENGINE
C-81
1.25B
1.25B
D08RV940

15B / R
P-2
P-1
P-5
5B/Y
P-7
0.85W/L
0.5B/W
STARTER SW (ST)
AC GENERATOR (L)
ENG. FRAME
CHARGE WARNING
LIGHT (METER)
P-10
3W
20B/Y
13
EB-14
20A
FUEL PUMP
3
H-6
0.85W/L
1.25B / Y
0.5W / B
H-6
0.85W/L
X-14
X-14
DIODE
X-14
X-14
0.5W
ECM(C4)
1.25B / Y
1.25B / Y
2
X-9
RELAY;
FUEL PUMP
1.25B / R
1.25B/R
1.25B/R
X-9
X-9
2
1
H-2
H-2
0.5Y
2
H-15
P-12
P-11
OIL PRESSURE
SW
1.25B/R
AIR
REGULATOR
0.5B/G
1.25B/R
1.25Y / G
H-9
E-13
0.5LB
1.25B/R
H-8
H-19
E-13
F-2
2
FUEL
PUMP
0.5G
OIL PRESSURE
WARNING LIGHT
0.5Y
X-9
M
F-2
1
ENGINE
E-5
FRAME
F-3
ENGINE
C-81
1.25B
1.25B/G
4556
E-3110-8
D08RV930
CIRCUIT DIAGRAM (6VD1 GASOLINE ENGINE-LHD)

2
STARTER SW
B2
C-41
P-1
ST
B1
C-41
IG1
3B/R
C-41
CB-3
15A IGN. COIL
3B/R
P-10
P-8
P-7
ENG
BODY
FRAME
0.85Y
5
0.85W/G
H-28
CB-4
10A ENGINE
H-28
0.85W/G
0.85L/Y
14
2W
EB-14
20A
ECM
2W
EB-13
10A ECM
H-8
3R/G
0.85L/Y
5B
0.5B/W
0.85 B/Y
2
0.85 R/W
X-18
X-18
H-20
RELAY; ECM MAIN
X-18
X-18
3R/L
0.8L/Y
5B
EB-15
40A
IGN B1
30B
CB-7
15A METER GAUGE
IG2
3W/B
0.5B/W
H-8
3W
P-11
P-5
CB-1
10A STARTER
2W/L
H-28
OFF
ACC
EB-17
40A
IGN B2
EB-16
100A MAIN
8B/R
2W/L
C-41
12
INJ1 INJ2 INJ3 INJ4 INJ5 INJ6
SOF
CP
IGS
E C M
CASE
E-60
E-60
POWG
PSPS
VSS
VCC1
TPS
SE1
E-60
E-61
E-61
E-61
E-61
E-61
37
33
0.5L
0.5P
O 2 SENSOR
39
0.5G
0.5L
0.8GR
0.8G
H-6
5
H-25
3
8
H-25
B-23
0.8GR
B-23
H-6
1
E-68
2
E-68
3
E-68
TCM(C6)
11
H-22
TCM(C5)
0.5B
1.25B
26
M-17
0.75B/G
0.5B
27
H-20
H-22
0.8B/R
0.8B/R
0.5L
2
M-17
32
0.3W
POWER STEERING
PRESSURE SW
1.25B/L
0.75R/L
4
10
B-37
30
M-17
H-15
0.8R/L
E-61
E-64
M-17
33
E-61
H-22
F-2
15
28
E-60
22
H-20
(T.P.S)
0.8BR/L
0.5P
21
34
0.5G
E-61
E-61 E-60 E-61
0.5L
E-61
35
E-60
0.8GR
OX1
OX1
GND
H-20
0.5L/R
0.5G/Y
0.5G/B
0.5G/R
0.5G
3
0.8L
BB
H-22
E-66
(METER)
F-2
0.8G
H-20
0.5W
FP
36
E-60 E-61
0.85 R/L
2B/L
0.5W
E-61
2
FUEL PUMP
34
E-61
H-15
1.25B
37
E-61
H-8
E-72
E-52
CAR SPEED SENSOR
2B/L
36
E-61
17
COMMON
CHAMBER
E-51
2
0.5G/Y
19
BODY - RR
E-9
2
2
E-66
0.8R/L
H-20
EB-7 10A
OXYGEN
SENSOR
1
E-52
3B/R
EB-6 15A
FUEL
PUMP
1
E-51
1.0B/R
0.5G/W
1
E-9
E-8
0.5G/O
E-7
2
0.5G/W
1
E-8
0.8B/R
X-26
1
E-7
E-6
0.5L
X-26
0.8R/L
0.8LY
No.1 No.2 No.3 No.4 No.5 No.6

FUEL
INJECTOR
0.8R/W
2
X-26
0.8RL
3B/R
RELAY; FUEL PUMP
E-6
1.25 R/L
VSV; CANISTER
H-20
X-26
H-20
1 R/G
0.5L/R
0.8R/L
0.8R/L
3W
13
E-73
COMMON
CHAMBER
E-74
FENDER - LH
C-36
0.8BR/L
1.25B
D08RW532
0.5B/W
5
3B
2
X-24
X-24
X-24
X-24
0.85Y
0.5B
3
3B/W
STARTER:C
P-12
RELAY;
STARTER
C-2
11
C-102
C-102
C-102
C-102
C-102
C-102
0.5B/L
0.5B/L
0.85W/G
FUSE MAIN
16
C-102
16
H-20
1.0W/G
0.5G
TCM(C8)
TCM(D16)
CHECK
ENGINE
1.0W/G
1.0W/G
FUSE STOP
B-24
0.5B/G
1.0W/G
B-24
1.0W/G
1.0W/G
0.8R/L
I.A.C.V
(Idle Air Control Valve)
0.8R/L
2
E-53
E-54
E-55
E-56
E-57
E-58
COIL 1
COIL 2
COIL 3
COIL 4
COIL 5
COIL 6
0.3BR/Y
POWG
IGN1
IGN2
IGN3
IGN4
IGN5
IGN6
18
E-60
16
13
E-61
E-61
E-61
MIL
IAC1
IAC3
IAC4
ECUG
E C M
CAM
CAG
VCC2
CA
PM
SE2
CLT
E-61
E-61
E-60
E-60
E-60
E-60
E-60
E-60
E-61
3
E-63
I.A.T
1
E-63
2
E-63
MAF SENSOR
1
E-62
3
E-62
2
E-62
CAM ANGLE
SENSOR
E-74
E-72
E-73
C-36
1
E-59
3
E-59
CRANK ANGLE
SENSOR
6
COMMON
CHAMBER
2
E-59
0.8BR/L
TMO TW70 TACHO
E-61
E-61
11
E-61
35
31
0.5G/B
H-20
E-61
10
12
3
C-90
H-20
11
H-25
H-25
2
C-90
H-20
0.5B/R
H-8
1
C-90
2
E-69
1
E-69
MAP SENSOR
COOLANT
TEMP.
SENSOR
RELAY:A/C COMPRESSOR(2)
1
E-67
ACR
0.85Y/B
0.85G
0.85R/L
0.8GR
H-24
0.8G/R
2
25
E-61
0.8Y/B
0.8R/L
H-24
0.8BR/L
0.8L/R
0.8Y
H-24
0.8R/L
21
22
0.5BR/B
20
0.8Y/B
23
0.8G
24
0.8R/L
0.8Y/B
25
0.8L
0.8B/Y
0.8Y/B
28
0.5B/G
J1850
MAF
0.8G
FENDER:LH
IAC2
TA
20
38
E-61
E-60
0.8GR
COMMON
CHAMBER
14
E-61
AC
RELAY
19
E-67
17
E-61
0.5G
0.5BR/Y
8
E-60
1.25B
E-61
0.8BR/L
E-60
0.8B/Y
E-61
1
H-24
TACHO:METER CONN B(3)
E-60
3
H-20
0.5B/R
E-61
E-70
0.5BR
30
E-60
E-70
TCM CONN(30)
0.8B/Y
0.5R/G
H-20
E-61
E-70
0.5Y
31
3
14
E-70
0.8L/W
E-70
0.8L/B
E-70
0.8L/R
E-58
TCM CONN(8)
E-58
0.8R/L
E-57
0.8L
E-57
0.8B/Y
0.5R/L
32
E-56
RELAY:A/C THERMO(1)
1.0B/Y
0.5R/B
1.0B/Y
0.5R
0.8BR/L
E-56
1.0BR/L
E-55
0.5R/Y
E-55
1.0B/Y
E-54
1.0BR/L
E-54
0.5R/W
E-53
1.0BR/L
E-53
0.5BR/Y
H-6
0.8B/R
0.8B/Y
1.25B
D08RW531
CIRCUIT DIAGRAM (6VD1 GASOLINE ENGINE-RHD)

2
STARTER SW
B2
C-41
P-1
ST
B1
C-41
IG1
3B/R
C-41
CB-3
15A IGN. COIL
3B/R
P-10
P-8
P-7
ENG
BODY
FRAME
0.85Y
1
0.85W/G
H-7
CB-4
10A ENGINE
H-6
0.85W/G
0.85L/Y
19
2W
EB-14
20A
ECM
2W
EB-13
10A ECM
H-6
3R/G
0.85L/Y
5B
0.5B/W
0.85 B/Y
2
0.85 R/W
X-18
X-18
H-20
RELAY; ECM MAIN
X-18
X-18
3R/L
0.8L/Y
5B
EB-15
40A
IGN B1
30B
CB-5
15A METER GAUGE
IG2
3W/B
13
0.5B/W
H-6
3W
P-11
P-5
CB-1
10A STARTER
2W/L
H-7
OFF
ACC
EB-17
40A
IGN B2
EB-16
100A MAIN
8B/R
2W/L
C-41
12
INJ1 INJ2 INJ3 INJ4 INJ5 INJ6
SOF
CP
IGS
E C M
CASE
E-60
E-60
POWG
PSPS
VSS
VCC1
TPS
SE1
E-60
E-61
E-61
E-61
E-61
E-61
37
33
0.5L
0.5P
O 2 SENSOR
39
0.5G
0.5L
0.8GR
0.8G
20
H-26
5
H-25
3
H-25
B-23
0.8GR
B-23
H-26
1
E-68
2
E-68
3
E-68
TCM(C6)
H-22
TCM(C5)
0.5B
1.25B
26
M-17
0.75B/G
0.5B
27
H-20
H-22
0.8B/R
0.8B/R
0.5L
2
M-17
32
0.3W
POWER STEERING
PRESSURE SW
1.25B/L
0.75R/L
4
10
B-37
30
M-17
H-15
0.8R/L
E-61
E-64
M-17
33
E-61
H-22
F-2
15
28
E-60
22
H-20
(T.P.S)
0.8BR/L
0.5P
21
34
0.5G
E-61
E-61 E-60 E-61
0.5L
E-61
35
E-60
0.8GR
OX1
OX1
GND
H-20
0.5L/R
0.5G/Y
0.5G/B
0.5G/R
0.5G
3
0.8L
BB
H-22
E-66
(METER)
F-2
0.8G
H-20
0.5W
FP
36
E-60 E-61
0.85 R/L
2B/L
0.5W
E-61
2
FUEL PUMP
34
E-61
H-15
1.25B
37
E-61
H-6
E-72
E-52
CAR SPEED SENSOR
2B/L
36
E-61
11
COMMON
CHAMBER
E-51
2
0.5G/Y
19
BODY - RR
E-9
2
2
E-66
0.8R/L
H-20
EB-7 10A
OXYGEN
SENSOR
1
E-52
3B/R
EB-6 15A
FUEL
PUMP
1
E-51
1.0B/R
0.5G/W
1
E-9
E-8
0.5G/O
E-7
2
0.5G/W
1
E-8
0.8B/R
X-26
E-7
E-6
0.5L
X-26
0.8R/L
0.8LY
No.1 No.2 No.3 No.4 No.5 No.6

FUEL
INJECTOR
0.8R/W
2
X-26
0.8RL
3B/R
RELAY; FUEL PUMP
E-6
1.25 R/L
VSV; CANISTER
H-20
X-26
H-20
1 R/G
0.5L/R
0.8R/L
0.8R/L
3W
13
E-73
COMMON
CHAMBER
E-74
FENDER - LH
C-36
0.8BR/L
1.25B
d08RW529
5
3B
2
X-24
X-24
X-24
X-24
0.85Y
0.5B/W
X-28
3
3B/W
STARTER:C
P-12
RELAY;
STARTER
0.5BR/Y
X-28
X-28
H-23
1.25BR/Y
M-25
15
M-25
MODE SW
X-28
1.25B
0.5B/W
FUSE MAIN
C-102
C-102
C-102
C-102
C-102
0.85B
0.5B/Y
0.85W/G
11
C-102
16
C-102
7
16
1.0W/G
0.5G
0.5B/L
TCM(C8)
B-24
1.0W/G
0.8R/L
I.A.C.V
(Idle Air Control Valve)
E-61
E-60
E-61
E-60
E-61
POWG
IGN1
IGN2
IGN3
IGN4
IGN5
IGN6
18
E-60
29
16
13
E-61
E-61
E-61
E-61
MIL
INH
IAC1
IAC3
IAC4
ECUG
E C M
J1850
MAF
CAM
CAG
VCC2
CA
PM
SE2
CLT
E-61
E-61
E-60
E-60
E-60
E-60
E-60
E-60
E-61
3
E-63
I.A.T
1
E-63
2
E-63
MAF SENSOR
1
E-62
3
E-62
2
E-62
CAM ANGLE
SENSOR
E-74
E-72
E-73
C-36
1
E-59
3
E-59
CRANK ANGLE
SENSOR
6
COMMON
CHAMBER
2
E-59
0.8BR/L
TMO TW70 TACHO
E-61
E-61
11
E-61
35
31
0.5G/B
H-20
E-61
10
12
3
C-90
H-20
11
H-25
H-25
2
C-90
H-20
0.5B/R
11
H-6
1
C-90
2
E-69
1
E-69
MAP SENSOR
COOLANT
TEMP.
SENSOR
1
E-67
ACR
0.85Y/B
0.85G
0.85R/L
0.8BR/L
H-25
10
0.8G/R
2
25
E-61
0.8Y/B
0.8R/L
H-25
0.8GR
0.8L/R
0.8Y
H-25
0.8R/L
21
22
0.5BR/B
20
0.8Y/B
23
0.8G
24
0.8R/L
0.8Y/B
25
0.8L
0.8B/Y
0.8Y/B
28
0.8G
FENDER:LH
IAC2
TA
20
38
E-61
E-60
0.8GR
E-67
14
E-61
AC
RELAY
19
2
H-25
17
E-61
3
H-20
0.5B/G
0.8L/R
0.5BR/Y
8
E-60
E-70
1.25B
E-60
E-70
0.8BR/L
30
E-61
E-70
0.8B/Y
0.8B/Y
0.5R/G
H-20
0.5R/Y
31
14
E-70
0.5B/R
E-70
16
TACHO:METER CONN B(3)
E-70
0.8L
E-58
0.5BR
0.5R/W
0.5R/L
32
E-58
0.8B/Y
E-57
H-25
TCM CONN(30)
1.0B/Y
0.5R
0.5R/B
1.0B/Y
E-57
1.0BR/L
E-56
1.0B/Y
E-56
1.0BR/L
3
1.0BR/L
E-55
13
H-26
0.5G
E-58
COIL 6
TCM CONN(8)
E-57
COIL 5
RELAY:A/C THERMO(1)
E-56
COIL 4
E-55
0.8L/W
E-55
COIL 3
E-54
0.8R/L
E-54
COIL 2
E-54
0.5B/Y
E-53
COIL 1
E-53
0.3BR/Y
0.5BR/Y
0.5Y
0.8R/L
0.8L/B
1.0W/G
0.8BR/L
TCM(D16)
CHECK
ENGINE
1.0W/G
1.0W/G
FUSE STOP
B-24
0.5B/G
1.0W/G
COMMON
CHAMBER
0.5B/L
H - 25
H-20
E-53
H-23
0.8B/R
0.8B/Y
1.25B
D08RW530
FUEL PUMP
Removal
1. Remove the fuel tank.
Refer to the ENGINE Section of this Manual.
2. Loosen the screws 1.
1
042RV002
3. Raise the fuel pump assembly 2 from the fuel tank.
042RV001
Installation
install the fuel pump.
Pay close attention to the important points mentioned in
the following paragraphs.
Rubber Seal
Be absolutely sure that the fuel pump rubber seal is
correctly seated.
Connector
Be absolutely sure that the fuel pump connector is
securely connected.
This will prevent a poor contact and an open circuit.
Fuel pump relay

X-9

1
15 ..............
No continuity
15 ..............
4
2
Continuity
5
060RV005
ECM main relay

X-10

1
15 ..............
No continuity
15 ..............
4
2
Continuity
5
060RV005
ECM main relay

X-18
1
12 ..............
2
3
D08RW599
No continuity

12 ..............
Continuity
EMISSION CONTROL SYSTEM

RELAY & FUSE BOX

(X-5,X-10)
H-8
B-23
C-2
H-5
C-61
C-70
C-66
C-68
C-40
C-77
C-41
M-13
C-72
M-14
C-62 M-1
M-2 M-3
M-4 C-74
C-60
H-6
H-7
C-78
D08RVA23
RELAY & FUSE BOX

(X-5)
H-6
H-7
C-2
H-5
C-61
C-60
C-78
C-40 C-77
C-66 C-41
C-68
M-13
M-14
D08RVA24
CIRCUIT DIAGRAM (GASOLINE ENGINE W/O EFE HEATER)

STARTER SW
OFF
ACC
3W/B
C-41
B1
IG1
ST
6
C-41
3B/R
H-7
3B/R
CB-4
10A ENGINE-2
0.5L/Y
P-1
P-5
(RHD)
14
1
X-5
H-5
0.5L/Y
M-13
NEUTRAL
SW
X-5
0.5W/G
3
X-5
1
H-6
(4ZC1,4ZD1)
0.5L/Y
ENG.
(RHD)
5
H-7
H-6
0.5L/Y
FRAME
AC GENERATOR(L)
P-10
19
0.85W/L
P-7
3W/B
20B/Y
H-8
5B/Y
CB-3
15A ENGINE-1
0.85W/G
IG2
0.85W/G
P-2
B2
0.85L/Y
15B/R
IGN.B1
40A
RELAY;
CHARGE
M-14
SLOW CUT
SOLENOID
(4ZE1)
(CARBURETOR)
3B
0.5B
IGNITION
COIL
H-5
C-66
C-60
C-60
4
C-66
0.5B/R
COASTING
RICHER
(CARBURETOR)
0.5R/G
EB-14
10A AUTO CHOKE
C-60
0.5B/R
X-5
C-60
0.5L/P
X-5
DISTRIBUTOR
0.85L/P
0.5B
1
C-66
C-66
3
0.5L
0.5R/G
C-78
0.5B
C-78
C-78
ENGINE SPEED SENSOR
C-66
C-78
AUTO CHOKE
(CARBURETOR)
C-78
4
0.5L/W
0.5L/W
(4ZC1,4ZD1)
2
C-77
CLUTCH
SW
0.5B
1
C-61
IDLE SW
(4ZE1)
C-77
0.5L
1
C-61
1
2
C-40
0.5B
ACCEL.
SW
C-40
0.5B
FENDER-RH
C-2
1.25B
4556
D08RV941
CIRCUIT DIAGRAM (GASOLINE ENGINE W/ EFE HEATER)

STARTER SW
15B/R
OFF
ACC
EFE
30A
MAIN
80A
P-2
IGN B1
40A
P-1
B2
IG2
B1
IG1
ST
3
3W/B
C-41
P-5
3B/R
3B/R
CB-3
15A ENGINE-1
0.85W/G
CB-4
10A ENGINE-2
0.5L/Y
P-10
ENG.
H-7
AC GENERATOR(L)
P-7
FRAME
3W/B
20B/Y
5B/Y
C-41
0.85W/L
14
2
0.5L/Y
X-5
RELAY;
CHARGE
M-13
NEUTRAL
SW
0.5W/G
3B
0.5B
0.85L/Y
X-5
0.5L/Y
0.5L/Y
0.5B
X-5
H-5
0.85W/G
X-5
H-7
2R
3
X-5
H-8
M-14
C-66
SLOW CUT
SOLENOID
(CARBURETOR)
2
H-5
C-66
C-40
ACCEL.
SW
0.5B
1
0.5LG
0.5Y
0.5L
X-10
0.5L/R
X-10
1
C-77
2R/B
CLUTCH
SW
C-77
2
0.5L/W
2
EFE HEATER
EFE THERMO SW
1
C-62
C-40
C-66
C-60
RELAY;
EFE
HEATER
2
AUTO CHOKE
(CARBURETOR)
C-66
C-60
X-10
0.5L
0.5L
VENT SW VALVE
(CARBURETOR)
C-60
0.5B/R
3
0.5L/Y
0.5L
X-10
IGNITION
COIL
0.5L/P
C-74
0.5L
C-60
0.5B/R
VSV;
AIR
EB-14
10A AUTO CHOKE
DISTRIBUTOR
1
0.85L/P
1
C-74
C-72
3
C-78
2
C-78
C-78
C-78
1
C-78
C-72
1
ENGINE SPEED SENSOR

C-78
0.5B
2B
FENDER-RH
C-2
1.25B
4556
E3110-8
D08RV943
CIRCUIT DIAGRAM (4ZD1 GASOLINE ENGINE SAUDI ARABIA)

STARTER SW
OFF
ACC
IG2
3W/B
C-41
B1
IG1
ST
6
C-41
3B/R
3B/R
H-7
CB-4
10A ENGINE-2
P-5
CB-3
15A ENGINE-1
0.5L/Y
3B/R
P-1
14
H-7
0.85Y
0.5L/Y
0.5L/Y
0.85L/Y
M-2
X-5
C-60
0.85L/P
4
H-5
C-60
0.5L/P
0.3BR/Y
0.5B
3B
M-4
1
C-68
C-68
1
0.5B/R
0.5B
OIL TEMPERATURE
WARNING LIGHT
(METER)
0.5W/G
7
B-23
B-24
5
1
M-3
TOP-3RD SW
2
X-5
RELAY;
CHARGE
X-5
2ND SW
1
X-5
0.85L/Y
M-1
0.85L/P
3
X-5
H-5
0.85W/G
AC GENERATOR(L)
P-10
ENG.
H-8
0.85W/L
P-7
FRAME
3W/B
20B/Y
5B/Y
CB-7
15A METER
DISTRIBUTOR
P-2
B2
0.85W/G
15B/R
IGN.B1
40A
4
C-66
COASTING
RICHER
(CARBURETOR)
3
H-6
0.5B/R
EB-14
10A AUTO CHOKE
C-66
0.5L
0.3BR/Y
C-78
C-78
0.5R/G
0.5B
C-78
ENGINE SPEED SENSOR
ENGINE SPEED SENSOR
C-66
C-78
AUTO CHOKE
(CARBURETOR)
C-78
6
0.5Y/G
2
C-77
CLUTCH
SW
0.5B
1
C-70
OIL TEMPERATURE
SENSOR
C-77
0.5L
1
1
C-40
ACCEL.
SW
C-40
0.5B
FENDER-RH
C-2
1.25B
4556
D08RV942
Charge relay
X-5

1
35 ..............
15 ..............
Continuity
No continuity
2
5

35 ..............
15 ..............
No continuity
Continuity
5
060RV005
EFE heater relay

X-10

1
15 ..............
No continuity
15 ..............
4
2
5
060RV005
Continuity
QOS SYSTEM
RELAY & FUSE BOX

(X-9)
B-24
H-8
C-2
H-4
C-5,C-6
C-7
H-6
H-7
C-41
E-41
E-49
E-50
C-46
E-37
D08RVA25
RELAY & FUSE BOX

(X-9)
C-5 H-6
C-6 H-7
C-7
B-24
C-2
H-4
C-41
E-41
E-49
E-50
E-37
D08RVA26
CIRCUIT DIAGRAM (LHD)

MAIN
100A
15B/R
IGN B2
40A
3W
IGN B1
40A
3W/B
P-2
P-1
P-5
P-10
C-41
6
C-41
2
FRAME
ENG.
3B/R
2W/L
2
3B/R
CB-3
15A
ENGINE-1
B-24
0.85W/G
0.5L/Y
GLOW
INDICATOR
LIGHT
(METER)
0.85W/G
6
C-7
H-6
0.5B/L
E-37
H-4
QOS-II CONTROL UNIT
C-46
X -9
C-46
C-46
QOS-II
CONTROL UNIT
0.85W/G
C-46
0.85W/G
0.3O/L
FUEL CUT
SOLENOID
C-46
0.5B/W
H-8
0.3O/L
0.85W/G
0.85B/Y
C-7
1
5B/R
C-6
16
B-24
H-4
RELAY;
GLOW
5B/R
0.5B/W
5
H-7
CB-1
10A
STARTER
0.85Y
0.5L/Y
14
H-8
C-5
CB-7
15A
METER
0.85W/G
CB-4
10A
ENGINE-2
0.5L/Y
2W/L
H-7
3B/R
5R/W
H-7
ACC
ST
IG1
P-7
IG2
OFF
B1
STARTER SW
30B/Y
5B/Y
1
C-41
B2
3
C-41
GLOW
50A
C-46
X-9
RELAY;
CSD
E-49
GLOW
PLUG
H-4
0.85W/B
0.5V
H-4
0.5B
0.5V
0.5V
X-9
0.85W/B
X-9
E-50
CSD
SOLENOID
1
E-41
THERMO
SW
FENDER-RH
C-2
D08RV959
CIRCUIT DIAGRAM (RHD)

MAIN
100A
15B/R
IGN B2
40A
3W
IGN B1
40A
3W/B
P-2
P-1
3
P-5
C-41
P-7
P-10
C-41
6
C-41
2
FRAME
ENG.
3B/R
2W/L
4
3B/R
CB-5
15A
METER
B-24
0.85W/G
0.5L/Y
GLOW
INDICATOR
LIGHT
(METER)
0.85W/G
6
C-7
H-6
0.5B/L
E-37
H-4
QOS-II CONTROL UNIT
C-46
X -9
C-46
C-46
QOS-II
CONTROL UNIT
0.85W/G
C-46
0.85W/G
0.3O/L
FUEL CUT
SOLENOID
C-46
0.5B/W
14
H-6
0.3O/L
0.85W/G
0.85B/Y
C-7
1
5B/R
13
C-6
16
B-24
H-4
RELAY;
GLOW
5B/R
0.5B/W
1
H-6
CB-1
10A
STARTER
0.85Y
0.5L/Y
0.85W/G
CB-3
15A
ENGINE-1
19
H-6
C-5
2W/L
3B/R
5R/W
H-7
CB-4
10A
ENGINE-2
0.5L/Y
ACC
H-7
IG2
ST
IG1
30B/Y
OFF
B1
STARTER SW
B2
5B/Y
C-41
GLOW
50A
C-46
X-9
RELAY;
CSD
E-49
GLOW
PLUG
H-4
0.85W/B
0.5V
H-4
0.5B
0.5V
0.5V
X-9
0.85W/B
X-9
E-50
CSD
SOLENOID
1
E-41
THERMO
SW
FENDER-RH
C-2
D08RV960
Glow relay
C-5
C-6
C-7

a b . . . . . . . . . . . . . . No continuity
c
a
(When battery voltage is applied between c and d)

a b . . . . . . . . . . . . . . Continuity
060RV007
CSD relay
X-9

1
35 ..............
Continuity
3 5 . . . . . . . . . . . . . . No continuity
4
2
5
060RV005
MEMO
LIGHTING
T-6
T-3
RELAY & FUSE BOX
(X-1,X-2)
T-1
F-3
B-23
B-24
B-19 B-15
C-2
H-17
B-16
C-36
C-42
H-6
B-14
C-18
C-19
B-20
C-26
B-28
H-15
C-27
H-9
D08RVA28
PARTS LOCATION (6VD1-LHD)
T-6
T-3
RELAY & FUSE BOX
(X-20,X-23)
B-23
B-24
B-19 B-15
C-2
H-17
B-16
C-36
C-42
B-14
B-37
C-18
C-19
T-1
B-20
C-26
H-15
H-6
B-28
C-27
H-34
D08RW566
T-6
T-3
RELAY & FUSE BOX
(X-1,X-2)
B-23
F-3
B-24
B-16
B-15
B-14
B-33
C-2
C-42
B-28
C-18
C-19
T-1
B-20
C-36
B-19
B-11
H-17
H-8
H-15
C-26
C-27
H-9
D08RVA27
PARTS LOCATION (6VD1-RHD)
T-6
T-3
RELAY & FUSE BOX
(X-20,X-23)
B-23
B-24
B-16
B-15
B-14
B-33
C-2
B-28
C-18
C-19
C-42
T-1
C-36
B-19
B-11
B-20
H-15
C-26
H-17
H-26
B-37
C-27
H-34
D05RW565

MAIN
80A OR 100A
15B/R
P-2
3B
P-1
P-5
3R
_
EB-12
15A TAIL, ILLUMI.
P-10
FRAME
ENG.
2
X-1
X-1
RELAY;
LIGHTING
X-1
0.85R/B
5
P-7
0.85R/B
3R
30B/Y
5B/Y
X-1
X-2
5
X-2
RELAY;
TAIL
3R/W
X-2
EB-8
10A
H/LAMP-LH
X-2
4
EB-9
10A
H/LAMP-RH
0.5R/L
C-19
0.85R/Y
0.5R/B
12
H-6
0.5R/B
OFF
0.85R/B
C-42
7
0.85G/R
0.85G/R
1
C-27
C-27
2
CLEARANCE LIGHT-RH
C-19
0.85R/B
0.85R/Y
LIGHTING SW
(COMBINATION SW)
CLEARANCE LIGHT-LH
B-23
3
C-19
0.3R/L
C-26
3
B-23
0.85R/B
C-26
1
8
C-42 C-42
HEADLIGHT-RH
HIGH BEAM
INDICATOR LIGHT
HEADLIGHT-LH
0.85G/R
0.85R/G
0.5R/W
0.85R/W
H-6
C-26
0.5G/Y
0.5R/W
1
C-18
C-18
2
0.85R/B
11
B-24
0.85R/Y
13
C-42
15
C-42
B-24
0.5B
14
C-42
0.5B
12
0.85B
HIGH BEAM
INDICATOR LIGHT
(W/O TACHOMETER)
DIMMERPASSING SW
(COMBINATION SW)
LOW
HIGH
PASS
C-42
2B
16
FENDER-RH
C-2
FENDER-LH
C-36
2B
1.25B
D08RV964
0.85B
FRAME
BODY-LH
F-3
T-1
TAIL LIGHT-RH
3
3
T-1
T-6
4
T-6
4
14
B-23
15
T-3
B-19
1
CIGARETTE LIGHTER
B-19
2
B-20
1
RR DEFOGGER SW
B-20
B-15
AUDIO
B-15
6
11
2
B-14
HAZARD SW
B-14
0.5B
B-24
14
0.5B
B-23
0.5B
13
0.5B
B-24
HEATER AND A/C CONTROL PANEL
0.5B
H-17
0.5B
METER
0.5G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
H-6
0.5B
LICENSE PLATE LIGHT
0.85G/R
0.85G/R
0.85G/R
0.5B
0.5B
TAIL LIGHT-LH
METER
(W/O TACHOMETER)
B-24
13
B-24
14
5
0.85G/R
H-9
19
H-15
3
B-16
B-16
1
T-3
1
H-17
0.85B
B-28
D08RV965
CIRCUIT DIAGRAM (6VD1-LHD)

EB-16
100A
MAIN
15B/R
P-11
3B
P-1
P-5
3R
_
EB-11
10A TAIL, ILLUMI.
P-10
FRAME
ENG.
5
X-23
X-23
RELAY;
LIGHTING
X-23
X-23
X-20
2
X-20
RELAY;
TAIL
3R/W
0.85R/B
2
P-7
0.85R/B
2R
30B/Y
5B/Y
X-20
EB-8
10A
H/LAMP-LH
EB-9
10A
H/LAMP-RH
X-20
1
0.5R/L
C-19
0.85R/Y
0.5R/B
12
H-6
0.5R/B
OFF
0.85R/B
C-42
7
2G/R
0.85G/R
1
C-27
C-27
2
CLEARANCE LIGHT-RH
C-19
12
0.85R/B
0.85R/Y
LIGHTING SW
(COMBINATION SW)
CLEARANCE LIGHT-LH
B-24
3
C-19
0.3R/L
C-26
11
B-24
0.85R/B
C-26
1
8
C-42 C-42
HEADLIGHT-RH
HIGH BEAM
INDICATOR LIGHT
HEADLIGHT-LH
2G/R
0.85R/G
0.5R/W
0.85R/W
H-6
C-26
0.5G/Y
0.5R/W
1
C-18
C-18
2
0.85R/B
11
B-24
0.85R/Y
13
C-42
15
C-42
B-24
0.5B
14
C-42
0.5B
12
0.85B
HIGH BEAM
INDICATOR LIGHT
(W/O TACHOMETER)
DIMMERPASSING SW
(COMBINATION SW)
LOW
HIGH
PASS
C-42
2B
16
FENDER-RH
C-2
FENDER-LH
C-36
2B
1.25B
D08RW577
0.85B
0.85B
CHASSIS
B-37
BODY-LH
B-28
T-1
TAIL LIGHT-RH
3
3
T-1
T-6
4
T-6
4
14
15
T-3
B-23
2
B-19
1
CIGARETTE LIGHTER
B-19
2
B-20
1
RR DEFOGGER SW
B-20
B-15
AUDIO
B-15
6
11
2
B-14
HAZARD SW
B-14
0.5B
B-24
14
0.5B
B-23
0.5B
13
0.5B
B-24
0.5B
3
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
H-17
0.5B
METER
0.5G/R
0.85G/R
0.85G/R
H-6
0.5B
LICENSE PLATE LIGHT
0.85G/R
0.85G/R
0.85G/R
0.5B
0.5B
TAIL LIGHT-LH
METER
(W/O TACHOMETER)
B-24
13
B-24
14
5
0.85G/R
H-15
3
B-16
B-16
1
T-3
1
H-17
H-15
1.25B
D08RW578

MAIN
80A OR 100A
15B/R
P-2
3B
P-1
P-5
3R
_
EB-12
15A TAIL, ILLUMI.
P-10
FRAME
ENG.
2
X-1
X-1
RELAY;
LIGHTING
X-1
0.85R/B
5
P-7
0.85R/B
3R
30B/Y
5B/Y
X-1
X-2
5
X-2
RELAY;
TAIL
3R/W
X-2
EB-8
10A
H/LAMP-LH
X-2
4
EB-9
10A
H/LAMP-RH
0.5R/L
0.5R/W
C-19
0.85R/Y
0.5R/B
3
H-8
0.5R/B
OFF
0.85R/B
C-42
7
0.85G/R
0.85G/R
1
C-27
C-27
2
CLEARANCE LIGHT-RH
C-19
0.85R/B
0.85R/Y
LIGHTING SW
(COMBINATION SW)
CLEARANCE LIGHT-LH
B-23
3
C-19
0.3R/L
C-26
3
B-23
HEADLIGHT-RH
HIGH BEAM
INDICATOR LIGHT
C-26
1
8
C-42 C-42
0.85R/B
0.85R/W
HEADLIGHT-LH
0.85G/R
0.85R/G
9
H-8
C-26
0.5G/Y
0.5R/W
1
C-18
C-18
2
0.85R/B
11
B-24
0.85R/Y
13
C-42
15
C-42
B-24
0.5B
14
C-42
0.5B
12
0.85B
HIGH BEAM
INDICATOR LIGHT
(W/O TACHOMETER)
DIMMERPASSING SW
(COMBINATION SW)
LOW
HIGH
PASS
C-42
2B
16
FENDER-RH
C-2
FENDER-LH
C-36
2B
1.25B
D08RV962
FRAME
BODY-RH
F-3
B-28
3
T-1
T-6
3
T-6
4
LICENSE PLATE LIGHT
0.85G/R
H-17
4
1
0.5R/G
0.5G/R
0.85G/R
0.85G/R
3
B-33
1
H-17
B-24
13
B-24
14
B-33
2
B-23
14
H-15
B-23
15
B-33
ILLUMINATION
CONTROLLER
B-19
B-19
CIGARETTE LIGHTER
B-20
B-20
1
ASH TRAY
2
B-11
B-11
1
RR DEFOGGER SW
B-15
B-15
2
AUDIO
6
B-14
11
B-14
3
HAZARD SW
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
19
H-9
METER
0.85G/R
H-8
0.5B
0.5B
T-1
TAIL LIGHT-RH
0.85G/R
0.85G/R
(W/O ILLUMINATION CONTROLLER)
0.5B
0.85B
TAIL LIGHT-LH
METER
(W/O TACHOMETER)
B-24
13
B-24
14
0.85G/R
B-16
B-16
1
T-3
2
T-3
0.5B
0.85B
1.25B
D08RV963
CIRCUIT DIAGRAM (6VD1-RHD)

EB-16
100A
MAIN
15B/R
P-11
3B
P-1
P-5
EB-11
10A
TAIL
P-10
FRAME
ENG.
5
X-23
X-23
RELAY;
LIGHTING
X-23
X-23
X-20
2
X-20
RELAY;
TAIL
3R/W
0.85R/B
2
P-7
0.85R/B
5B/Y
2R
30B/Y
3R
X-20
EB-8
10A
H/LAMP-LH
EB-9
10A
H/LAMP-RH
X-20
1
0.5R/L
0.5R/W
C-19
0.85R/Y
0.5R/B
15
H-26
0.5R/B
OFF
0.85R/B
C-42
7
2G/R
0.85G/R
1
C-27
C-27
2
CLEARANCE LIGHT-RH
C-19
12
0.85R/B
0.85R/Y
LIGHTING SW
(COMBINATION SW)
CLEARANCE LIGHT-LH
B-24
3
C-19
0.3R/L
C-26
11
B-24
HEADLIGHT-RH
HIGH BEAM
INDICATOR LIGHT
C-26
1
8
C-42 C-42
0.85R/B
0.85R/W
HEADLIGHT-LH
2G/R
0.85R/G
4
H-26
C-26
0.5G/Y
0.5R/W
1
C-18
C-18
2
0.85R/B
11
B-24
0.85R/Y
13
C-42
15
C-42
B-24
0.5B
14
C-42
0.5B
12
0.85B
HIGH BEAM
INDICATOR LIGHT
(W/O TACHOMETER)
DIMMERPASSING SW
(COMBINATION SW)
LOW
HIGH
PASS
C-42
2B
16
FENDER-RH
C-2
FENDER-LH
C-36
2B
1.25B
D08RW579
(W/O TACHOMETER)
13
METER
B-24
B-24
14
14
14
15
T-6
B-14
3
HAZARD SW
0.85G/R
0.85G/R
0.85G/R
0.85G/R
0.85G/R
2
B-16
1
0.5B
1
0.5B
0.5B
B-33
3
B-33
0.85B
B-33
0.5B
0.85B
B-15
T-3
H-17
H-15
B-28
ILLUMINATION
CONTROLLER
BODY-RH
B-11
3
B-16
T-3
B-37
11
B-14
(W/O ILLUMINATION CONTROLLER)
T-6
CHASSIS
B-20
6
B-15
0.5R/G
TAIL LIGHT-RH
TAIL LIGHT-LH
T-1
LICENSE PLATE LIGHT
3
T-1
B-23
B-11
0.5G/R
0.85G/R
0.85G/R
0.5G/R
B-24
B-19
2
B-20
AUDIO
3
H-17
2
B-19
RR DEFOGGER SW
METER
0.85G/R
14
B-23
ASH TRAY
13
B-24
CIGARETTE LIGHTER
0.85G/R
H-15
0.85G/R
0.85G/R
0.85G/R
H-26
0.85G/R
0.85G/R
1.25B
1.25B
D08RW580
TROUBLE SHOOTING
HEADLIGHT
1.
Both the headlights (high and low beam) do not light

Checkpoint
Ground point contact (C-2)
Trouble Cause
NG
Countermeasure
Poor ground point contact
Repair the wiring
NG
Poor switch contact or sw

faulty
Repair or replace the

combination switch
NG
Poor relay contact or relay

faulty
Reinstall or replace the

lighting relay
NG
Open circuit between

battery positive terminal
and lighting relay
Repair open circuit
NG

lighting relay and lighting
switch
Repair open circuit or

connector contact
Open circuit
Repair open circuit
OK
Combination switch
continuity
OK
Lighting relay
OK
Voltage between
5 X-1 - ground and
2 X-1 - ground
OK
Voltage between 1 C-42 ground
OK
Wiring continuity between
7 C-42 - C-2 and
16 C-42 - C-2
NG

2.
High or low beam does not light on both headlights

Checkpoint
Dimmer passing switch

continuity
Trouble Cause
Countermeasure
NG
Poor switch contact or

switch faulty

combination switch
NG

headlight and dimmer
passing switch

connector contact
OK
Voltage between
13 C-42 - ground and
15 C-42 - ground
3.
RH (or LH) high and low beam does not light

Fuse No. EB-8 (10A) or
No. EB-9 (10A) (Relay and
fuse box)
(No. EB-9 RH, No. EB-8: LH)
NG
Poor installation or blown

fuse
Reinstall or replace fuse

No. EB-8 or No. EB-9
NG
Blown filament or air

leakage
Replace the headlight bulb
NG
Open circuit and/or poor

connector contact
Repair or replace the wire

and/or connector
OK
Headlight connector
continuity
OK
connector 3 C-19 -fuse No.
EB-9 or 3 C-26 -fuse No.
EB-8
4.
High or low beam does not light on one headlight (RH or LH)
Headlight connector
continuity
NG
Blown filament
Replace the headlight

assembly

passing switch

connector contact
OK
passing switch
NG

5.
Headlight does not go out

Checkpoint
Lighting relay continuity
between connector 1 X-1
- 5 X-1 (Should be no
continuity)
Trouble Cause
NG
Countermeasure
Relay point fused
Replace the lighting relay
Switch point fused or faulty
Replay the combination

switch
Switch point fused or faulty

combination switch
Short circuit
Repair short circuit

between 4 X-1 - 1 C-42
and 4 X-1 - 14 C-42
Lens dirty
Clean the light lens
Bulb filament faulty
Replace the headlight bulb
Poor ground point contact
Repair the wiring
OK
Lighting switch continuity
between connector 1 C-42
- 7 C-42 when switch is OFF
(Should be no continuity)
NG
OK
Dimmer passing switch continuity between connector
14 C-42 - 16 C-42 when
switch is not operating
NG
OK
Check if headlight goes out
when connector C-42 is
disconnected
6.
NG
Insufficient headlight brightness
Headlight lens
NG
OK
Headlight bulb
NG
OK
Dimmer passing switch
wire continuity between connector 16 C-42 - C-2
NG

7.
Passing light does not function when dimmer switch is operated

Checkpoint
Dimmer switch
Trouble Cause
NG
Countermeasure
Poor switch point contact

dimmer switch
Open circuit
Repair open circuit between

4 X-1 - 14 C-42
OK
Voltage between
14 C-42 - ground (Should
be battery voltage present)
8.
NG
Headlight beam does not change when dimmer switch is operated
Dimmer switch
NG
Loose beam lever or

foreign material in switch

dimmer switch
TAIL LIGHT, LICENSE PLATE LIGHT, CLEARANCE LIGHT AND ILLUMINATION

CONTROLLER
1.
All lights do not light

Checkpoint
Fuse No. EB-12 (15A, Relay

and fuse box)
Trouble Cause
Countermeasure
Poor fuse contact or blown
Reinstall or replace the fuse

No. EB-12
NG
Poor switch point or

connector contact

combination switch
NG
Poor relay contact or relay

faulty
Reinstall or replace the tail

relay
NG
Bulb burned out or poor

connector contact
Replace the bulb or repair

connector contact
NG
Open circuit or poor

connector contact

connector contact
NG
OK
Lighting switch continuity
between connector
8 C-42 - 7 C-42
OK
Tail relay
2.
Tail light does not light
Tail light bulb continuity
OK
Continuity between connector 3 T-6 - 4 T-6 (RH)
or 3 T-1 - 4 T-1 (LH)

3.
License plate light does not light

Checkpoint
License plate light bulb

continuity
Trouble Cause
Countermeasure
NG

connector contact

connector contact
NG

connector contact

connector contact
NG

connector contact

connector contact
OK
Continuity between
connector 1 T-3 - 2 T-3
4.
Clearance light does not light
Clearance light bulb

continuity
5.
Illumination controller does not operate

Disconnect the illumination
controller connector (Light
should be dim)
NG
Short circuit
Repair short circuit or

replace the wire
Loose knob or faulty

controller
Repair knob installation or

replace the controller
OK
Turn the illumination
controller knob (Brightness
should change)
NG
HEADLIGHT
Removal
1. Remove the radiator grille center bolt.
D08RV753
2. Use a screwdriver to raise the clip and release the

lock.
Place a clean rag beneath the screwdriver tip to
protect the body painted surfaces.
3. Remove the radiator grille.
D08RV754
4. Remove the headlight rim.
D08RV855
5. Disconnect the headlight connector.

6. Remove the headlight.
D08RV856
HEADLIGHT (RECTANGULAR TYPE)

Removal
1. Remove the radiator grille center bolt.
D08RV753
2. Use a screwdriver to raise the clip and release the

lock.
Place a clean rag beneath the screwdriver tip to
protect the body painted surfaces.
D08RV754
4. Remove the side screws.
D08RV859
5. Remove the top screw.
D08RV860

6. Remove the clearance light.
D08RW563
7. Remove the headlight screws.
D08RW557
8. Disconnect the headlight connector.

9. Remove the headlight.
D08RW564

Installation
install the headlight.
Connector
Be absolutely sure that the headlight connector is
securely connected.
This will prevent a contact and an open circuit.
LIGHTING SWITCH
Removal
1. Remove the steering wheel 1.
Refer to the STEERING Section of this manual.
2. Remove the Instrument panel lower cover 2.
3. Remove the steering column cover 3.
3
2
D08RV888
4. Disconnect the connector.

5. Remove the lighting switch from the steering shaft.
D08RV747
Installation
install the lighting switch.

Connector
Be absolutely sure that the lighting switch connector is
securely connected.
Wire Harness
Do not pinch the wire harnesses between the cluster and
the meter hood during the cluster installation procedure.
Wire damage will result.
CLEARANCE LIGHT
Removal
removal procedure.)
(Refer to headlight
2. Remove the side screws.
D08RV859
3. Remove the top screw.
D08RV860
4. Turn the socket counterclockwise to disconnect it

from the clearance light housing.
5. Pull the bulb from the socket.
D08RV861

Installation
install the clearance light.
Connector
Be absolutely sure that the clearance light connector is
securely connected.
LICENSE PLATE LIGHT
Removal

2. Remove the lens cover 2 and the lens 3.
3. Pull the bulb to remove it.
3
D08RV834
Installation
install the license plate light.
Bulb
Be absolutely sure that the license plate light bulb is
correctly installed.
HEADLIGHT BEAM SWITCH

Removal
Refer to the STEERING Section of this manual.
2. Remove the Instrument panel lower cover 2.
3
2
D08RV888

5. Remove the headlight beam switch (lever) from the
steering shaft.
D08RV747
Installation
install the headlight beam switch (lever).
Connector
Be absolutely sure that the headlight beam switch
connector is securely connected.
Wire Harness
Do not pinch the wire harnesses between the cluster and
the meter hood during the cluster installation procedure.
ILLUMINATION CONTROLLER
Turning the illumination controller knob upward increases
the brightness of each illumination light, turning it
downward decreases its brightness.
825RS032
1. Instrument panel
cluster assembly
Removal
1. Instrument Panel Cluster Assembly
Refer to Section 10 BODY for instrument panel
cluster assembly removal steps.
2. Illumination Controller
Disconnect the switch connector.
To remove the switch, push the lock from the back
side of the cluster assembly.
2. Illumination
controller
825RV104
Installation
To install, follow the removal procedure in the reverse
order.
Connector
Be absolutely sure that the illumination controller
AIMING OF HEADLIGHT
Check and adjust the inflation pressures, clean the
headlight lenses, park the vehicle on a level surface and
insure that vehicle is at curb weight.
VERTICAL ADJUSTMENT
Use a screwdriver for vertical adjustment.
D08RV869
HORIZONTAL ADJUSTMENT
Use a screwdriver horizontal adjustment.
D08RV868
VERTICAL ADJUSTMENT
Use a screwdriver for vertical adjustment.
D08RW433
HORIZONTAL ADJUSTMENT
Use a screwdriver horizontal adjustment.
D08RW434
LIGHTING SWITCH
Lighting Switch Connections
C-42
15
4 5 6
1 2 3
7 8 9 10
Terminal
SW
No.
position
16
11 12 13 14
OFF
Tail
Switch side
Headlight
PULL
MIST
OFF
LO
HI
OFF
825RV068
HEADLIGHT BEAM SWITCH

Headlight Beam and Passing Switch Connections
C-42
Terminal No.
15
1 2 3
7 8 9 10
4 5 6
SW position
16
11 12 13 14
At Dimmer position
Switch side
At Passing position
825RV067
HI
LO
16
13
15
14

LIGHTING RELAY, TAIL RELAY
X-1
1
X-2

1 5 . . . . . . . . . . . . . . No continuity
1 5 . . . . . . . . . . . . . . Continuity
060RV005
X-20
1
LIGHTING RELAY, TAIL RELAY (6VD1)
X-23
1 2 . . . . . . . . . . . . . . No continuity
2

1 2 . . . . . . . . . . . . . . Continuity
3
D08RW599
ILLUMINATION CONTROLLER
Controller Inspection
Check the illumination controller function.
B-33
Illumination
controller
3 2 1
825RV107
MEMO
HAZARD WARNING FLASHER, TURN SIGNAL LIGHT,

BACK UP LIGHT, HORN AND STOP LIGHT
T-1
T-6
RELAY & FUSE BOX
(X-4)
F-3
H-8
C-1
B-16
C-2
H-17
C-44
C-36
C-41
C-42
H-4(H-5)
C-21
E-42(M-8)
E-43(M-9)
H-6
H-7
H-12
B-28
H-15
C-35
C-45
C-20
C-22
H-9
C-25
D08RW00005
T-6
T-1
RELAY & FUSE BOX
H-6
(X-4)
H-7
F-3
C-1
C-41
C-42
C-2
E-42(M-8)
E-43(M-9)
B-16
H-17
C-80
C-36
C-44
C-45
H-15
H-4
(H-5)
C-21
B-28
C-20
C-22
H-8
C-35
H-9
C-25
D08RVA29

EB-2 10A HORN
3B
0.5G/R
EB-1 15A HAZARD
0.85G
EB-11 10A STOP
3B
STARTER SW
15B/R
OFF
ACC
IGN B2
40A
3W
P-2
B2
C-41
C-41
CB-11
15A BACK UP, TURN
6
3B/Y
3B/Y
H-7
0.85W
ST
MAIN
80A OR 100A
P-1
IG2
B1
IG1
P-5
RH
C-42
C-42
RELAY;TAIL(1)
0.5B
0.85G/R
0.85G
LH
B-16
HAZARD SW
TURN SIGNAL SW
(COMBINATION SW)
0.85BR
7
B-16
B-16
B-16
B-16
B-16
B-16
0.85G/B
0.5R
0.5R
0.85G/W
0.85G/B
0.85G/W
2
8
H-8
TURN SIGNAL
INDICATOR
(METER)
B-28
12
H-8
BODY-LH
5
0.85G/W
18
H-9
H-9
H-6
0.5R
0.5R
5
H-8
C-44
0.5R
STOP LIGHT SW
0.85BR
0.85
BR/W
5
B-16
21
H-6
C-42
C-44
H-6
0.85
BR/W
P-10
ENG.
0.85BR/W
0.5G
P-7
FRAME
C-45
0.85W
C-45
0.85
BR/W
30B/Y
13
0.85G/B
H-9
9
2
0.5R
H-12
0.85G/B
H-15
T-6
4
0.85B
0.85G/B
0.85G/B
C-35
2
2
C-25
C-25
1
2
C-22
C-22
1
C-1
C-1
2
0.5B
0.5B
0.5B
0.5B
0.5B
3
H-12
1
C-35
FRT TURN SIGNAL LIGHT-RH
T-1
T-6
FRT TURN SIGNAL LIGHT-LH
2
STOP LIGHT-RH
STOP LIGHT-LH
2
T-1
SIDE TURN SIGNAL LIGHT-LH
0.5R
0.5R
0.5R
L-6
1.25B
HIGH MOUNTED STOPLIGHT
1
L-5
SIDE TURN SIGNAL LIGHT-RH

0.85G/W
0.85G/W
2
H-17
0.5B
5B/Y
FLASHER UNIT
C-45
1.25B
H-17
BODY-LH
FRAME
B-28
0.85B
F-3
FENDER-LH
C-36
FENDER-RH
C-2
1.25B
1.25B
D08RV968
FRAME
F-3
FRAME
F-3
4
H-17
0.85B
0.85B
0.85B
1
T-1
T-1
0.85G/B
0.85R/Y
0.85R/Y
0.85G/W
0.5B
5
T-6
4
T-1
T-1
BACK UP LIGHT-RH
H-17
0.85R/Y
0.85R/Y
0.85G/W
0.85R/Y
H-15
0.85G/B
6
H-15
BACK UP LIGHT-LH
H-17
0.85G/W
RR TURN SIGNAL LIGHT-RH
0.85G/B
RR TURN SIGNAL LIGHT-LH
0.85R/Y
E-43
14
1
4
H-17
0.5G/R
18
X-4
H-4
X-4
4
H-5
M-8
1
M-9
8(MSG)
1
H-9
14
5
0.85G/O
4(MSG)
0.85G/O
0.85W
0.85W
H-8
C-20
HORN-LOW
H-4
0.85G/O
0.85W
0.85W
13
HORN-HIGH
0.5O/B
BACK UP LIGHT SW
(GASOLINE W/M/T)
E-42
0.85R/Y
BACK UP LIGHT SW
(DIESEL)
0.5G/R
0.85W
X-4
5
RELAY;HORN
X-4
1
3(MUA)
1
C-21
0.85R/Y
H-5
6(MUA)
H-8
19
C-42
12
4
HORN SW
H-15
H-17
1
0.85R/Y
T-6
T-6
5
T-6
0.5B
0.85B
D08RV969
CIRCUIT DIAGRAM (6VD1-LHD)

EB-2 10A HORN
3B
0.5G/R
EB-1 15A HAZARD
0.85G
EB-11 10A STOP
3B
STARTER SW
IGN B2
40A
15B/R
1
B2
C-41
P-11
IG2
C-41
B1
IG1
C-35
C-25
C-1
0.85W
RELAY;TAIL(1)
0.5B
0.85G/R
0.85BR
0.85G
HAZARD SW
B-16
B-16
B-16
B-16
TURN SIGNAL
INDICATOR
(METER)
B-28
12
H-8
BODY-LH
5
0.85G/W
18
H-9
H-9
(6VD1)
0.5R
0.5R
H-6
13
0.85G/B
H-9
(6VD1)
2
H-15
0.5R
H-12
T-6
4
0.85B
0.85G/B
0.85G/B
C-35
2
2
C-25
C-25
1
T-1
2
C-22
C-22
1
C-1
C-1
2
0.5B
0.5B
0.5B
0.5B
1
C-35
0.5B
STOP LIGHT-LH
L-6
2
T-6
2
T-1
0.5R
0.5R
HIGH MOUNTED STOPLIGHT
1
L-5

0.85G/W
0.85G/W
2
H-17
0.5B
5
H-15
1.25B
0.5R
FT AND SIDE TURN

SIGNAL LIGHT RH/LH
H-15
2
8
H-8
B-16
0.85G/W
B-16
0.5R
0.85G/W
2
C-22
C-42
0.85G/B
B-16
0.5R
H-8
C-42
0.85G/B
12
RH
B-16
H-12
H-17
1.25B
0.85BR
0.85
BR/W
7
B-16
5
H-8
C-44
0.5R
0.85G/W
HAZARD SW
21
0.85G/B
0.85G/B
C-44
LH
0.85G/W
0.85G/W
STOP LIGHT-RH
0.85G/B
C-42
STOP LIGHT SW
TURN SIGNAL SW
(COMBINATION SW)
RH
C-45
H-6
B-16
3
C-42
0.85G/B
H-6
3
C-42
TURN SIGNAL SW
(COMBINATION SW)
C-45
0.85
BR/W
ENG.
0.85BR/W
0.5G
FRAME
H-6
C-45
0.85
BR/W
30B/Y
P-10
C-42
0.85W
FLASHER UNIT
P-7
LH
3B/Y
H-7
(6VD1)
5B/Y
CB-11
15A BACK UP, TURN
6
3B/Y
ST
MAIN
80A OR 100A
P-1
P-5
3W
P-2
(6VD1)
H-28
OFF
ACC
BODY-LH
FRAME
B-28
0.85B
F-3
FENDER-LH
C-36
FENDER-RH
C-2
1.25B
1.25B
1
CHASSIS
B-37
H-15
(6VD1)
D08RW581
0.5G/R
0.5G/R
0.85W
18
H-8
2(6VD1)
5
(6VD1)5
X-4
X-4
0.85W
RELAY;HORN
13
X-4
(6VD1)3
4(MSG)
H-4
H-5
X-4
1
0.85G/O
0.85W
0.85W
X-17(6VD1)
8
H-22
0.85R/Y
H-4
0.85G/W
H-5
6(MUA)
0.85R/Y
19
0.85R/Y
H-8
0.85G/B
0.85G/O
12
C-42
F-3
FRAME
F-3
0.5B
0.85R/Y
0.85G/W
0.85R/Y
T-6
5
T-6
4
5
BACK UP LIGHT-RH
T-1
HORN SW
H-17
BACK UP LIGHT-LH
T-1
T-1
T-1
4
H-17
0.85B
0.85B
0.85B
FRAME
H-17
0.85G/B
H-17
0.85R/Y
4
H-15
0.85R/Y
1
C-21
H-8
14
0.85R/Y
0.85G/W
5
H-15
0.85G/B
C-20
HORN-LOW
12
H-22
H-9
H-15
1
HORN-HIGH
1
8(MSG)
0.5O/B
M-9
BACK UP LIGHT SW
(6VD1)
M-9
0.85R/Y
1
14
1
M-8
0.85R/Y
BACK UP LIGHT SW
(GASOLINE W/M/T)
1
M-8
0.85R/Y
E-43
0.85R/Y
BACK UP LIGHT SW
(DIESEL)
1
E-42
0.85G/O
0.85W
0.85W
0.85W
3(MUA)
4
H-17
T-6
T-6
4
0.5B
0.85B
1
CHASSIS
B-37
H-15
(6VD1)
D08RW582

EB-2 10A HORN
3B
0.5G/R
EB-1 15A HAZARD
0.85G
EB-11 10A STOP
3B
STARTER SW
15B/R
OFF
ACC
IGN B2
40A
3W
P-2
B2
C-41
C-41
CB-11
15A BACK UP, TURN
6
3B/Y
3B/Y
H-7
0.85W
ST
MAIN
80A OR 100A
P-1
IG2
B1
IG1
P-5
7
B-16
RH
C-42
C-42
0.85W
RELAY;TAIL(1)
0.5B
3
B-16
0.85G
LH
0.85G/R
0.85BR
5
6
H-6
HAZARD SW
TURN SIGNAL SW
(COMBINATION SW)
B-16
B-16
B-16
B-16
B-16
C-44
0.5R
0.85G/B
18
H-6
0.85G/B
0.5R
0.85G/W
0.85G/W
STOP LIGHT SW
21
H-6
B-16
C-44
H-6
C-42
C-45
0.85BR
0.85
BR/W
ENG.
0.85
BR/W
FRAME
0.85BR/W
P-10
0.5G
P-7
C-45
0.85
BR/W
30B/Y
TURN SIGNAL
INDICATOR
(METER)
B-28
9
BODY-RH
H-6
5
0.85G/W
18
H-9
H-9
0.5R
H-8
13
0.85G/B
H-9
0.5R
0.85G/B
H-15
T-6
4
0.85G/B
0.85G/B
C-35
2
2
C-25
C-25
1
T-1
1
C-35
2
T-6
0.5R
0.5R
2
C-22
C-22
1
C-1
C-1
2
0.5B
0.5B
0.5B
0.85B
0.5B
0.5B
STOP LIGHT-LH
2
T-1

0.85G/W
0.85G/W
2
H-17
STOP LIGHT-RH
5B/Y
FLASHER UNIT
C-45
4
H-17
FRAME
0.85B
F-3
FENDER-LH
C-36
FENDER-RH
C-2
1.25B
1.25B
D08RV966
FRAME
F-3
FRAME
F-3
4
H-17
0.85B
0.85B
0.85B
1
T-1
T-1
0.85G/B
0.85R/Y
0.85R/Y
0.85G/W
0.5B
5
T-6
4
T-1
T-1
BACK UP LIGHT-RH
H-17
0.85R/Y
0.85R/Y
0.85G/W
0.85R/Y
H-15
0.85G/B
6
H-15
BACK UP LIGHT-LH
H-17
0.85G/W
0.85G/B
0.85R/Y
E-43
14
4
H-17
0.5G/R
X-4
H-4
X-4
4
H-5
M-8
1
C-80
5
2
M-9
C-80
1
5
8(MSG)
H-9
14
0.85G/O
4(MSG)
0.85G/O
0.85W
0.85W
H-6
C-20
HORN-LOW
0.85G/O
13
HORN-HIGH
0.85W
0.85W
H-4
0.5O/B
MODE SW(A/T)
BACK UP LIGHT SW
(GASOLINE W/M/T)
E-42
0.85R/Y
BACK UP LIGHT SW
(DIESEL)
0.5G/R
0.85W
X-4
5
RELAY;HORN
X-4
1
3(MUA)
1
C-21
H-5
6(MUA)
12
0.85R/Y
H-6
C-42
12
4
HORN SW
H-15
H-17
1
0.85R/Y
T-6
T-6
5
T-6
0.5B
0.85B
D08RV967
CIRCUIT DIAGRAM (6VD1-RHD)

EB-2 10A HORN
3B
0.5G/R
EB-1 15A HAZARD
0.85G
EB-11 10A STOP
3B
STARTER SW
15B/R
OFF
ACC
IGN B2
40A
3W
P-2
B2
C-41
C-41
B1
(6VD1)
FLASHER UNIT
C-45
H-26
H-6
C-42
B-16
4
B-16
C-35
2
C-25
2
C-22
RELAY;TAIL(1)
0.5B
B-16
B-16
B-16
B-16
B-16
C-1
0.85G/W
0.85G/B
0.85G/W
0.85G/B
18
H-6
0.85G
C-42
B-16
HAZARD SW
STOP LIGHT SW
6
0.85BR
7
B-16
6
H-6
C-44
0.5R
RH
2
0.85G/W
0.85G/B
HAZARD SW
0.85G/W
2
LH
0.5R
0.85G/B
C-42
TURN SIGNAL
INDICATOR
(METER)
B-28
9
BODY-RH
H-6
5
0.85G/W
18
H-9
(6VD1)
H-9
H-8
H-9
0.85G/B
H-15
0.5R
H-15
T-6
4
0.85G/B
0.85G/B
1
C-35
C-35
2
2
C-25
C-25
1
T-1
T-6
2
STOP LIGHT-RH
2
C-22
C-22
1
C-1
C-1
2
0.5B
0.5B
0.5B
0.5B
STOP LIGHT-LH
2
T-1
0.5R
0.5R
H-17

0.85G/W
0.85G/W
(6VD1)
0.85B
H-15
13
0.85G/B
0.5B
0.5R
FT AND SIDE TURN

SIGNAL LIGHT RH/LH
0.85G/W
0.85G/B
TURN SIGNAL SW
(COMBINATION SW)
C-42
C-44
TURN SIGNAL SW
(COMBINATION SW)
0.85BR
0.85
BR/W
5
B-16
21
H-6
C-42
C-42
H-6
0.85
BR/W
ENG.
0.85BR/W
FRAME
0.5G
P-10
C-45
0.85W
C-45
0.85
BR/W
30B/Y
P-7
RH
0.85W
IG1
0.85G/R
LH
3B/Y
H-7
P-11
P-5
5B/Y
CB-11
15A BACK UP, TURN
6
3B/Y
ST
MAIN
80A OR 100A
P-1
IG2
4
H-17
FRAME
0.85B
F-3
FENDER-LH
C-36
FENDER-RH
C-2
1.25B
1.25B
1
CHASSIS
B-37
(6VD1)
H-15
D08RW583
0.5G/R
0.5G/R
0.85W
2
H-6
2(6VD1)
5
(6VD1)5
X-4
X-4
0.85W
RELAY;HORN
13
X-4
(6VD1)3
8
4(MSG)
H-4
H-5
X-4
1
0.85G/O
0.85W
0.85W
X-17(6VD1)
H-22
0.85R/Y
0.85G/W
0.85R/Y
12
H-6
0.85G/O
(6VD1)
M-25
2
12
C-20
1
HORN-LOW
8(MSG)
H-5
6(MUA)
1
HORN-HIGH
0.5O/B
MODE SW(A/T)
MODE SW(A/T)
C-80
1
M-25
0.75RY
14
H-4
C-80
M-9
0.85R/Y
M-8
C-21
H-22
0.85RY
1
BACK UP LIGHT SW
(GASOLINE W/M/T)
E-43
0.85R/Y
BACK UP LIGHT SW
(DIESEL)
1
E-42
0.85G/O
0.75W
0.85W
0.85W
3(MUA)
12
0.85R/Y
H-6
0.85G/B
12
14
C-42
H-15
0.85G/W
H-15
0.85G/B
4
F-3
FRAME
F-3
0.5B
0.85R/Y
0.85G/W
H-17
0.85R/Y
T-6
5
T-6
4
BACK UP LIGHT-LH
T-1
0.85G/B
T-1
T-1
T-1
4
H-17
0.85B
0.85B
0.85B
FRAME
H-17
HORN SW
4
BACK UP LIGHT-RH
6
H-17
0.85R/Y
H-15
0.85R/Y
0.85R/Y
H-9
4
H-17
T-6
T-6
4
0.5B
0.85B
1
CHASSIS
B-37
H-15
(6VD1)
D08RW584
TROUBLE SHOOTING
STOPLIGHT AND HIGH MOUNTED STOPLIGHT
1.
One side of stoplight does not light

Checkpoint
Stoplight bulb continuity
Trouble Cause
Countermeasure
NG
Burned out bulb or poor

connector contact

connector contact
NG

connector contact

connector contact
NG

connector contact

connector contact

No. EB-11 (10A)
Incorrect the switch

installation or adjustment
Adjust the switch

installation position

connector contact between
stoplight switch (or brake
switch) and stoplight

connector contact
OK
LHD:
Continuity between
8 H-8 - 2 T-1 (LH) (or
2 T-6 (RH))
RHD:
Continuity between
18 H-6 - 2 T-1 (LH) (or
2 T-6 (RH))
OK
Continuity between
F-3 - 4 T-1 (LH) (or
4 T-6 (RH))
2.
Both sides of stoplight do not light
Fuse No. EB-11 (10A, Fuse

and Relay box)
NG
OK
Stop light switch (or brake
switch) function
NG
OK
Voltage between 2 T-1 ground or 2 T-6 - ground
with brake pedal depressed
(Should be battery voltage
present)
NG

3.
High mounted stoplight does not light

Checkpoint
Grounding point ( B-28 )
Trouble Cause
Countermeasure
NG
Poor grounding point

contact
Repair grounding point

( B-28 ) contact
NG
High mounted stoplight

malfunction
Repair or replace the high

mounted stoplight
NG

connector contact
Repair an open circuit or

1 L-5 - 8 H-8
OK
Continuity between 1 L-5 1 L-6
OK
Voltage between 1 L-5 ground with brake pedal
depressed
present)
TURN SIGNAL LIGHT AND HAZARD WARNING LIGHT

1.
Turn signal light does not light on both sides (RH and LH)
Checkpoint
Fuse No. CB-11 (15A, Fuse

box)
Trouble Cause
NG
Countermeasure

fuse

No. CB-11 (15A)
Flasher unit malfunction
Replace the flasher unit
NG

connector contact

connector contact
NG

or faulty switch

combination switch
OK
Short circuit between
connector 1 C-45 - 2 C-45
when turn signal switch
operates with starter switch
in ON position (Turn
signal light should be ON)
NG
OK
Continuity between
connector 3 C-45 -ground
(Should be continuity)
OK
Turn signal switch continuity
between connector
3 C-42 - 4 C-42 and
3 C-42 - 5 C-42 when
turn signal switch operates
2.
Turn signal light does not light on one side (RH or LH)
Turn signal switch

continuity
NG

or faulty switch

combination switch
NG

connector contact

connector contact
NG

connector contact

connector contact
OK
(RH)
Continuity between
2 C-22 - 5 C-42 (FRT),
1 C-1 - 5 C-42 (SIDE)
1 T-6 - 5 C-42 (RR)
OK
(LH)
Continuity between
2 C-25 - 4 C-42 (FRT),
1 C-35 - 4 C-42 (SIDE)
1 T-1 - 4 C-42 (RR)

3.
Hazard warning light does not light

Checkpoint
Fuse No. EB-1 (15A, Relay

and fuse box)
NG
Trouble Cause
Countermeasure

fuse

No. EB-1 (15A)
Hazard SW. malfunction

hazard SW.

fuse No. EB-1 (15A)
2 B-16

connector contact
Burned out bulb

open circuit
OK
Hazard SW. continuity
NG
OK
Voltage between 2 B-16 ground (Should be battery
voltage present)
4.
NG
Flashing rate too fast (One side)
Inspect bulb
NG
BACKUP LIGHT
1.
Backup light does not light on one side (RH or LH)

Checkpoint
Backup light bulb continuity
Trouble Cause
NG
Countermeasure
Burned out bulb or poor

connector contact

connector contact
Poor ground contact

contact
OK
Grounding point
2.
NG
Backup light does not light on both sides

box)
NG

fuse

No. CB-11 (15A)
NG

or faulty switch
Repair or replace the switch
NG

connector contact

connector contact
OK
Back up light switch (mode
switch) continuity
OK
Voltage between 5 T-1
(5 T-6 ) - ground with
starter switch ON and shift
lever into reverse position
present)
HORN
1.
Both sides of horn do not sound

Checkpoint
Fuse No EB-2 (10A, Relay

and fuse box)
Trouble Cause
NG
Countermeasure

fuse

No. EB-2 (10A)
Poor ground contact
Repair the grounding point
Poor relay contact or faulty

horn relay
Reinstall or replace the

horn relay

fuse No. EB-2 (10A) and
horn relay

reconnect the connector
NG

or faulty switch
Repair or replace the horn

switch
NG

connector contact

connector contact
OK
Grounding point
NG
OK
Horn relay
NG
OK
Voltage between connector
2 X-4 - ground or 5 X-4
- ground (Should be battery
voltage present)
NG
OK
Remove steering pad and
steering wheel
Horn switch continuity
OK
Continuity between
4 X-4 - 12 C-42
1 X-4 - 1 C-20 (1 C-21 )

2.
One side of horn does not blow

Checkpoint
Horn continuity between

connectors
Trouble Cause
NG
Countermeasure
Faulty horn assembly
Replace the horn assembly

connector contact

reconnect the connector
Discharged battery
Recharge or replace the

battery
Stain or foreign material in

the horn
Clean and/or remove the

foreign material
OK
Voltage between 1 C-20
(1 C-21 )- ground with
horn switch depressed
present)
3.
NG
Insufficient horn volume
Battery condition
NG
OK
Horn
NG

Stoplight
Removal
1. Open the rear gate.
2. Remove the screws of rear combination light.
3. Remove the rear combination light assembly.
D08RV751
4. Turn the bulb 2 counterclockwise to remove it.
D08RV887
Installation
install the rear combination light.
Bulb
Be absolutely sure that each bulb is correctly installed.
FRONT TURN LIGHT

Removal
1. Remove the front turn light lens.
2. Pull the light housing free.
D08RV862
3. Push the bulb in and turn it counterclockwise to

remove it from the light housing.
D08RV863
Installation
install the front turn light.
Bulb
Be absolutely sure that the front turn light bulb is
SIDE TURN LIGHT

2
Removal
1. Remove the lens 1.
Pull the light/bulb toward you while pushing the
light housing in the rear direction of the vehicle to
release its lock.
Remove the socket by turning it counterclockwise.
2. Pull the bulb 2 to remove it.

D08RV750
Installation
install the side turn light.
Bulb
Be absolutely sure that the side turn light bulb is correctly
installed.

Turn Signal Light
Removal
2. Remove the screws.
D08RV751

1
D08RV752
Installation
Bulb
Be absolutely sure that the rear combination light bulb is
TURN SIGNAL SWITCH

Removal
Refer to the STEERING Section of this Manual.
2. Remove the instruments panel lower cover 2.
3
2
D08RV888

5. Remove the turn signal switch from the steering
shaft.
D08RV747
Installation
install the turn signal switch (lever).
Connector
Be absolutely sure that the turn signal switch connector is
securely connected.
This will prevent a poor contact and at an open circuit.

Back Up Light
Removal
2. Remove the screws.
D08RV751

3
D08RV886
Installation
Bulbs
Be absolutely sure that each bulb is correctly installed.
HAZARD WARNING FLASHER SWITCH

Removal
2. Hazard Warning Switch
D08RV893
Installation
To install, follow the removal procedure in the reverse
order.
Connector
Be absolutely sure that the hazard warning flasher switch
BACK UP LIGHT SWITCH

Removal
1. Disconnect the connector 1.
2. Remove the back
transmission 2.
up
light
switch
from
the
1
2
D08RV867
Installation
install the back up light switch.

Back up Light Switch Threads
Apply liquid gasket to the threaded portion and install the
back up light switch.
Connector
Be absolutely sure that the back up light connector is
securely connected.
HORN
Removal
Refer to the HEADLIGHT removal procedure.
2. Loosen the horn bolt.
3. Disconnect the horn connector.
D08RV878
Installation
install the horn.
Connector
Be absolutely sure that the horn connector is securely
connected.
HORN SWITCH
Removal
1. Remove the horn pad 1.
D08RV870
2. Remove the steering wheel nut 2.

2

4. Remove the horn switch.
3
D08RV871
Installation
install the horn switch.
Steering Wheel Nut (2)
Tighten the nut to the specified torque.
Steering Wheel Nut Torque
kgm (lbft/Nm)
3.5 0.5 (25.3 3.6/34.3 4.9)
TURN SIGNAL SWITCH

Lighting Switch Connections
C-42
Terminal No.
4 5 6
7 8 9 10
16
SW position
11 12 13 14
Switch side
Turning
direction
Left
X
Neutral
15
1 2 3
Right
HAZARD WARNING FLASHER SWITCH

B-16
3
2 1
8 7 6 5 4
Hazard Warning Flasher Switch Connections

Terminal
SW
No.
position
ON
Switch side
OFF
DOME LIGHT, SPOT LIGHT AND WARNING BUZZER

L-1
L-2
L-9
L-8
H-8
B-24
R-6
L-3
C-36
B-9
B-5
H-6
H-7
H-11
C-41
R-1
R-3
B-28
H-9
H-21
D08RVA31
L-1
L-2
L-9
H-6
H-7
H-11
L-8
R-6
L-3
C-36
C-41
H-8
R-1
B-5
R-3
B-9
H-9
H-21
D08RVA32
CIRCUIT DIAGRAM (LHD & RHD)
15B/R
MAIN
80A OR 100A
IGN.B2
40A
P-2
P-1
P-5
3W
(RHD)
0.5R/W
CB-14
10A ROOM LAMP
0.85 R/W
H - 11
0.85 R/W
ON
L-9
SPOT LIGHT
L-1
OFF
DOOR
L-2
0.85 R/G
1
0.85 R/G
0.5 R/G
H-11
15
R-1
R-6
FRT DOOR SW-LH
RR DOOR SW-RH
L- 8
L- 3
FRT DOOR SW-RH
0.85 R/G
0.85 R/G
0.85 R/G
H-9
0.85 R/G
ENG.
DOME LIGHT
P - 10
5
H-7
RR DOOR SW-LH
P-7
FRAME
3
H-7
3W
5B/Y
30B/Y
D08RV970
CIRCUIT DIAGRAM (LHD SAUDI ARABIA)

STARTER SW
15B/R
MAIN
80A OR 100A
OFF
ACC
IGN.B2
40A
3W
P-2
C - 41
P-1
3 W/B
IG2
B1
IG1
ST
C - 41
P-5
B2
2
3 B/R
C - 41
3 B/R
H-7
CB-7
15A METER
IGN.B1
40A
0.85 Y
0.5R/W
CB-14
10A ROOM LAMP
0.5G
2
H - 11
L-9
5
SPOT LIGHT
17
DOOR
0.5R/B
OFF
10
H-8
0.85 G/R
DOME LIGHT
H-6
B-24
3
L-2
B-5
B-5
0.5G/Y
L-1
2
B-24
0.5G/Y
C-41
7
0.5R/B
C-41
KEY REMIND SW
(STARTER SW)
RELAY;TAIL(1)
0.85 R/W
0.85 Y
0.85 R/W
ON
SEAT BELT WARNING LIGHT

(METER)
ENG.
0.5G/Y
P - 10
FUSE EB-11
P-7
FRAME
3
H-7
3W
5B/Y
30B/Y
3W
4
B-5
B-5
B-5
H-21
B-5
2
0.5 B/W
0.3G/Y
2
B - 30
0.5B/W
0.85 B/W
H-9
2
1
2B
R-1
R-6
4
H-9
2B
FRT DOOR SW-LH
RR DOOR SW-RH
L- 8
FRT DOOR SW-RH
L- 3
RR DOOR SW-LH
R-3
0.5B
0.85 R/G
0.85 R/G
SEAT BELT SW
0.5 R/G
15
H-9
0.85 R/G
1
R-3
0.5B
DIODE
0.5B/W
B - 30
BODY-RH
B-9
11
H-9
0.85B
1
0.5 R/G
H - 11
0.5B
1
0.85 R/G
2B
0.85 R/G
1
KEY,LIGHT AND SEAT BELT
REMIND BUZZER
11
H-6
BODY-LH
B-28
FENDER-LH
C-36
0.85 B
(W/O POWER WINDOW)
D08RV971
CIRCUIT DIAGRAM (RHD SOUTH AFRICA)

STARTER SW
15B/R
MAIN
80A OR 100A
OFF
ACC
IGN.B2
40A
3W
P-2
C - 41
P-1
3 W/B
IG2
B1
IG1
ST
C - 41
P-5
B2
4
3 B/R
C - 41
3 B/R
H-7
CB-5
15A METER
IGN.B1
40A
P - 10
ENG.
FUSE EB-11
P-7
FRAME
5
H-7
3W
5B/Y
30B/Y
3W
0.5R/W
CB-14
10A ROOM LAMP
0.5G
2
H - 11
L-1
C-41
7
0.5R/B
0.85 R/W
KEY REMIND SW
(STARTER SW)
RELAY;TAIL(1)
0.85 R/W
0.85 Y
5
C-41
L-9
DOOR
0.5R/B
OFF
11
H-6
0.85 G/R
ON
SPOT LIGHT
DOME LIGHT
4
H-8
3
L-2
B-5
B-5
4
B-5
0.85 R/G
1
KEY,LIGHT AND SEAT BELT
REMIND BUZZER
B-5
B-5
B-5
5
0.5 B/W
0.3G/Y
0.5 R/G
0.85 B/W
H-9
B-9
FENDER-LH
C-36
R-3
R-3
2
0.5B
FRT DOOR SW-LH
2B
R-1
R-6
FRT DOOR SW-RH
L- 8
RR DOOR SW-RH
RR DOOR SW-LH
L- 3
BODY-LH
SEAT BELT SW
H-9
0.85 R/G
0.85 R/G
1
15
1
0.85 R/G
0.3G/Y
0.5B/W
11
H-9
0.5B
B - 30
0.5B/W
B - 30
0.85B
1
0.5 R/G
H - 11
1
H-21
0.5B
1
0.85 R/G
DIODE
H-8
0.85 B
D08RV972
TROUBLE SHOOTING
1.
Dome light does not light

Checkpoint
Dome light bulb continuity
Trouble Cause
NG
Countermeasure
Burned out the bulb
Replace the dome light

bulb
Switch malfunction
Repair or replace the dome

light assembly
NG

connector contact

connector contact
NG
Switch malfunction or
foreign material in switch
Repair or replace the door

switch
Short circuit
Repair short circuit or

connector contact
OK
Dome light switch function
NG
OK
Continuity between
connector 2 H-11 - 1 L-1
2.
Dome light does not go out
Door switch function

(Both side)
OK
Continuity between
connector 1 L-2 -ground
when shutting the door
NG
DOME LIGHT
Removal
1. Remove the dome light cover free.
D08RV872
2. Pull the bulb to remove it.
D08RV873
Installation
install the dome light.
Bulb
Be absolutely sure that the dome light bulb is correctly
installed.
DOOR SWITCH
1
2
Removal
1. Push the door switch sliding portion 1 in the
direction of the arrow in the illustration.
2. Loosen the screw 2.
3. Pull the switch free to remove it.
4. Disconnect the door switch connector.
D08RV874
Installation
install the spot light.
Connector
Be absolutely sure that the door switch connector is
securely connected.
SPOT LIGHT
Removal
1. Grasp the spot light housing 1 with both hands.

Pull the housing straight down.
This will release the clip.
D08RV875

3. Push the bulb in and turn it counterclockwise to
remove it.
D08RV876

Installation
install the spot light.
Connector
Be absolutely sure that the spot light connector is
securely connected.
Bulb
Be absolutely sure that the spot light bulb is correctly
installed.
WARNING BUZZER
Removal
1. Dash Side Panel
2. Warning Buzzer
Disconnect the connector.
Remove the screw.
2. Warning buzzer
1. Dash side panel
This illustration is based on LHD
825RV105
Installation
install the warning buzzer.
Connector
Be absolutely sure that the warning buzzer connector is
securely connected.
L-3
L-8
R-1
R-6
DOOR SWITCH
Door Switch Connections
Connector
No.
SW
position
Terminal No.
L-3
L-8
R-1
R-6
Body Ground
PUSHED
RELEASED
825RV106
R-3
SEAT BELT SWITCH (SAUDI ARABIA, SOUTH

AFRICA)
Seat Belt Switch Connections
Connector No.
21
Switch side
SW
position
Terminal No.
ON (Belt tongue removed)

OFF (Belt tongue inserted)
R-3
1
WARNING BUZZER (SAUDI ARABIA)

Tail
Starter Key
remind relay
SW
SW
+
Seat belt
warning
light
1. Warning Buzzer Circuit
6
4
3
Warning buzzer
2
1
Seat belt
SW
Door SW
(Driver
side)
D08RV991
Warning function
Operational conditions
The warning light in the meter assembly turned on about 6 seconds
from the moment the starter switch is turned on.
Fasten the seat belt
The buzzer sounds for about 6 seconds when the starter switch is
turned on with the seat belt switch on (when the seat belt is not
used).
Key left in starter switch
The buzzer sounds when both the key remind switch and the FRT
door switch-LH are turned on.
To stop the sound of the buzzer, turn on the starter switch.
Taillights left on
The buzzer sounds when the starter switch is turned from the on
to off position while the taillights are on.
2. Warning Buzzer Harness Side Connector Circuit
Disconnect the warning buzzer connector and check
continuity and voltage between the warning buzzer
harness side connector terminals.
B-5
3 4 5 6
Harness side

Terminal
No.
Wire
color
Check item
Connecting
terminal
G/Y
Seat belt SW
Continuity
5-Ground
Seat
belt
G/R
Tail relay
3-Ground
Lighting SW ON
R/B
Key remind SW
(Starter SW)
4-Ground
Key
Fuse CB-7
6-Ground
Starter SW ON
B/W
Door SW
(FRT-LH)
1-Ground
FRT door-LH
Connecting to
Voltage
Continuity
Ground
2-Ground
Check condition
Standard
Unfasten
Continuity
Fasten
No continuity
Approx. 12V
Insert
Approx. 12V
Remove
0V
Approx. 12V
Open
Continuity
Close
No continuity
Continuity
WARNING BUZZER (SOUTH AFRICA)
Starter SW
6
1. Warning Buzzer Circuit
Key remind SW
4
Warning buzzer
Tail relay
3
2
Seat
belt
SW
Door
SW
(FRT
-LH)
D08RV990
Warning function
Operational conditions
Fasten the seat belt
The buzzer sounds when the starter switch is turned on with the seat
belt switch on (when the seat belt is not used).
Key left in starter switch
The buzzer sounds when both the key remind switch and the FRT
door switch-LH are turned on.
To stop the sound of the buzzer, turn on the starter switch.
Taillights left on
The buzzer sounds when the starter switch is turned from the on
to off position while the taillights are on.

2. Warning Buzzer Harness Side Connector Circuit
Disconnect the warning buzzer connector and check
continuity and voltage between the warning buzzer
harness side connector terminals.
B-5
3 4 5 6
Harness side
Terminal
No.
Wire
color
Check item
Connecting
terminal
G/Y
Seat belt SW
Continuity
5-Ground
Seat
belt
G/R
Tail relay
3-Ground
Lighting SW ON
R/B
Key remind SW
(Starter SW)
4-Ground
Key
Fuse CB-5
6-Ground
Starter SW ON
B/W
Door SW
(FRT-LH)
1-Ground
FRT door-LH
Connecting to
Voltage
Continuity
Ground
Check condition
2-Ground
Standard
Unfasten
Continuity
Fasten
No continuity
Approx. 12V
Insert
Approx. 12V
Remove
0V
Approx. 12V
Open
Continuity
Close
No continuity
Continuity
KEY REMIND SWITCH (STARTER SWITCH)

1
5
2
6
3
7
4
8
Switch Connections
C-41
Connector No.
Starter
switch key position
LOCK
Terminal
No.
Removed
OFF
730RV001
ACC
ON
START
Inserted
C-41
5
WINDSHIELD WIPER AND WASHER

H-8
C-2
C-3
C-36
C-17
C-4
H-7
C-41
C-43
D08RVA36
H-6
H-7
C-2
C-3
C-36
C-17
C-4
C-41
C-43
D08RVA35
STARTER SW
15B/R
MAIN
80A OR 100A
ACC
IGN B2
40A
3W
C -41
P-2
IGN B1
40A
P-1
B2
IG2
B1
IG1
ST
3
3W/B
C -41
P-5
6
3B/R
C-41
3B/R
H-7
0.85LG/W
P-7
CB-8
20A FRONT WIPER
30B/Y
5B/Y
P - 10
FRAME ENG.
20
H-8
WINDSHIELD WIPER & WASHER SW

(COMBINATION SW)
0.85LG/W
C-43
7
WASHER
0.85L/B
C-43
3
0.85LG/W
C-43
4
HI
C-43
LOW
C-43
0.85L
0.85L/Y
0.85L/B
C-43
OFF
0.85L/B
0.85LG/W
INT
C-43
6
1
WINDSHIELD
WIPER MOTOR
C-4
LO
C-4
6
HI
C-4
0.85LG/W
0.85LG/W
C-4
0.85L/R
3
C-3
4
C-3
WINDSHIELD WASHER MOTOR
0.85L/O
0.85LG/R
2
C-4
6
C-3
C-3
1
C-17
M
C-17
2
C-3
RELAY;INTERMITTENT - WINDSHIELD
1.25B
0.3B
1.25B
C-3
FENDER-RH
C-2
FENDER-LH
C-36
1.25B
D08RW576

STARTER SW
15B/R
MAIN
80A OR 100A
ACC
IGN B2
40A
3W
C -41
P-2
IGN B1
40A
P-1
B2
IG2
B1
IG1
ST
3
3W/B
C -41
P-5
6
3B/R
C-41
3B/R
H-7
0.85LG/W
P-7
CB-6
20A FRONT WIPER
30B/Y
5B/Y
P - 10
FRAME ENG.
H-6
WINDSHIELD WIPER & WASHER SW

(COMBINATION SW)
0.85LG/W
C-43
7
WASHER
0.85L/B
C-43
3
0.85LG/W
C-43
4
HI
C-43
LOW
C-43
0.85L
0.85L/Y
0.85L/B
C-43
OFF
0.85L/B
0.85LG/W
INT
C-43
6
1
WINDSHIELD
WIPER MOTOR
C-4
LO
C-4
6
HI
C-4
0.85LG/W
0.85LG/W
C-4
0.85L/R
3
C-3
4
C-3
WINDSHIELD WASHER MOTOR
0.85L/O
0.85LG/R
2
C-4
6
C-3
C-3
1
C-17
M
C-17
2
C-3
RELAY;INTERMITTENT - WINDSHIELD
1.25B
0.3B
1.25B
C-3
FENDER-RH
C-2
FENDER-LH
C-36
1.25B
4556
E3110-8
'96/
180 X 240
'96/
D08RV976
TROUBLE SHOOTING
WINDSHIELD WIPER
1.
Wiper does not operate at any switch position

Checkpoint
LHD:
Fuse No. CB-8 (20A)
RHD:
Fuse No. CB-6 (20A)
NG
Trouble Cause
Countermeasure

No. CB-8 (20A) (RHD: CB-6
(20A))

connector contact

connector contact
SW. malfunction
Replace the wiper & washer

SW.

contact

( C-2 ) contact
Wiper motor malfunction
Replace the wiper motor

connector contact

connector contact
OK
Voltage between 3 C-43
and the ground
present)
NG
OK
Continuity in the wiper &
washer SW.
NG
OK
Grounding point ( C-2 )
NG
OK
1. Wiper motor function
when connecting the
motor connector 2 C-4
to the battery (+)
terminal, and 3 C-4 to
the () terminal
(Should the wiper motor
rotate at a low speed)
2. Wiper motor function
when connecting the
motor connector 1 C-4
to the battery (+)
terminal, and 3 C-4 to
the () terminal
rotate at a high speed)
NG
OK
Continuity between 3 C-4
and C-2
NG

2.
Wiper does not operate at INT position

Checkpoint
Continuity between the
wiper & washer SW.
connector terminals 3 C-43
and 2 C-43 at the INT
position
Trouble Cause
NG
Countermeasure
SW. malfunction

SW.
NG

contact

contact
NG

connector contact

connector contact
Relay malfunction
Replace the intermittent

relay
OK
Grounding point C-2
OK
Voltage between the
intermittent relay harness
side connector terminal
4 C-3 and the ground at
the INT position
present)
OK
Intermittent relay function
3.
NG
Wiper does not operate at LO position

Wiper motor function
1.Disconnect the wiper &
washer SW. connector
2.Turn the starter SW. on
3.Short-circuit between the
wiper & washer SW.
harness side connector
terminals
3 C-43 and 5 C-43
4.Check to see if the wiper
motor rotates at a low
speed
NG
SW. malfunction

SW.
OK
Wiper & washer SW.
function
NG

4.
Wiper does not operate at HI position

Checkpoint
wiper & washer SW.
connector terminals
3 C-43 and 4 C-43 at the
HI position
Trouble Cause
NG
Countermeasure

connector contact

connector contact

connector contact

connector contact
OK
Wiper motor function when
connecting the motor
connector 1 C-4 to the
battery (+) terminal, and
3 C-4 to the () terminal
rotate at a high speed)
NG
OK
and 1 C-4
5.
NG
Rotation of the wiper motor does not stop
Continuity in the wiper &

washer SW.
NG
SW. malfunction

SW.
OK
NG

6.
Auto-stop function of the wiper motor does not operate

Checkpoint
wiper & washer SW.
connector terminals
5 C-43 and 6 C-43 at the
OFF position
Trouble Cause
NG
Countermeasure

connector contact

connector contact
NG

connector contact
Repair an open circuit or a

poor connection of the
connectors between the
fuse No. CB-8 (20A) (RHD:
CB-6 (20A)) and 6 C-4
NG

connector contact

connector contact
Relay malfunction
Replace the intermittent

relay
OK
1. Disconnect the wiper
motor connector
2. Connect the motor
connector 2 C-4 to the
battery (+) terminal and
3 C-4 to the () terminal,
and then change the
connection of the battery
(+) terminal to the
connector 6 C-4 while
the motor rotating at a
low speed
3. Check to see if the wiper
motor stops at the auto
stop position when
connecting the connector
terminals 2 C-4 and
5 C-4 in this condition
NG
OK
Voltage between the wiper
motor harness side
connector terminal 6 C-4
and the ground
present)
OK
intermittent relay harness
side connector 6 C-3 and
the wiper motor harness
side connector 5 C-4
OK
Intermittent relay function
NG
WASHER
1.
Washer motor does not operate

Checkpoint
LHD:
Fuse No. CB-8 (20A)
RHD:
Fuse No. CB-6 (20A)
Trouble Cause
Countermeasure

No. CB-8 (20A) (RHD: CB-6
(20A))
SW. malfunction

SW.
NG

connector contact
Repair or an open circuit or

a poor connection of the
CB-6 (20A)) and 1 C-43
NG

connector contact
Repair or an open circuit or

a poor connection of the
connectors between
1 C-17 and 7 C-43
NG

contact

( C-36 ) contact
Motor malfunction
Replace the washer motor

connector contact

connector contact
NG
OK
wiper & washer SW. side
connector terminals 1 C-43
and 7 C-43 when the
washer button is depressed
NG
OK
Voltage between the wiper
& washer SW. harness
1 C-43 and the ground
present)
OK
Voltage between the
washer motor harness side
connector terminal 1 C-17
and the ground when the
washer button is depressed
present)
OK
Grounding point ( C-36 )
OK
Washer motor function
when connecting the motor
side connector 1 C-17 to
the battery (+) terminal, and
the connector 2 C-17 to
the () terminal
(Should the washer motor
rotate)
NG
OK
and C-36
NG
WIPER AND WASHER SWITCH

Removal
Refer to the removal steps of the LIGHTING SWITCH
(COMBINATION SWITCH) in LIGHTING of this section.
PULL
MIST
OFF
LO
HI
OFF
825RV068
Installation
install the wiper and washer switch.
Connector
Be absolutely sure that the wiper and washer switch
Control Switch Connections

Terminal
No.
SW position
C-43
1 2 3
Mist
4 5 6
7 8 9 10
11 12 13 14
Off
Switch side
INT
Lo
Hi
Wash
Wiper Motor Inspection

Connector
3
6
2
5
1
4
825RV084
Low Speed Inspection

1. Clamp the wiper motor in a vise.
The moving parts must be clear of the vise.
3
6
2
5
2. Connect the connector terminals to the battery.

Refer to the illustration.
1
4
3. Check the wiper motor low speed operation.
825RV081

High Speed Inspection
3
6
2
5
1
4

3. Check the wiper motor high speed operation.
825RV082
Auto-Stop Inspection
3
6
2
5

1
4
3. Check the wiper motor low speed operation.
4. Disconnect the positive battery terminal.

This will stop the motor.
825RV081
5. Connect the connector terminals No. 2 and No. 5

with a lead wire.
3
6
2
5
6. Reconnect the positive battery terminal to connector

terminal No. 6.
This will restart the motor.
1
4
7. Check the auto-stop operation.
825RV080
Washer Motor Inspection

1. Fill the washer tank with washing solution.
2. Disconnect the motor connector.
3. Apply battery
connector.
voltage
to
the
4. Check the washer motor operation.
825RV079
washer
motor
WIPER MOTOR AND LINKAGE

Removal
2
1. Disconnect the wiper motor connector 1.

2. Remove the wiper motor bracket screws 2.
1
825RV069
3. Disconnect the wiper motor from the wiper linkage at

the crank arm 3.
3
825RV070
4. Disconnect the wiper arm nut cap 4.

4
825RV071
5. Remove the wiper arm nut 5.

6. Remove the wiper arm with blade.
825RV072
7. Remove the vent cowl cover 6.
825RV073

8. Remove the wiper linkage 7 from the access hole.
7
825RV074
Installation
install the wiper motor and linkage.
Wiper Linkage
Take care not to scratch the painted surfaces of the body
when installing the wiper linkage to the body.
In case crank arm of wiper motor is removed, confirm the
position of auto stop prior to reinstall the crank arm to the
wiper motor.
Crank Arm Nut Torque
kgm (lbft/Nm)
1.4 0.2 (10 1.4/13.7 2.0)
Wiper Blade Position

2
Confirm the auto stop position of wiper motor prior to the

installation of the wiper blade and arm.
The distance between the vent cowl cover rubber seal 1

and the wiper blade edge 2 is about 45 mm (1.8 in).
825RV075
Wiper Arm Nut

Tighten the wiper arm nut to the specified torque.
Wiper Arm Nut Torque
kgm (lbft/Nm)
1.4 0.2 (10 1.4/13.7 2.0)

Windshield Washer Spray
Be sure that the engine hood 1 is completely closed
before checking the windshield washer spray adjustment.
Windshield Washer Spray Position
A
mm (in)
Approximately 300 (11.8)
825RV076
Connector
Be absolutely sure that the wiper motor connector is
securely connected.
Note:
Windshield wiper arm and blade assembly configurations
are different for the right-hand and left-hand side of the
vehicle.
Be careful not to confuse the right-hand and left-hand
side assemblies.
WASHER TANK MOTOR

1
Removal
1. Remove the washer tank bolts.

3. Disconnect the water hose 2.
825RV077
4. Remove the washer tank motor 3.
825RV078

Installation
install the washer tank motor.
Connector
Be absolutely sure that the washer tank motor connector
is securely connected.
OVERDRIVE OFF (A/T)

PARTS LOCATION
RELAY & FUSE BOX

(X-5)
H-6
H-7
B-24
C-58
C-2
C-79
C-41
D08RVA37
CIRCUIT DIAGRAM
STARTER SW
15B/R
MAIN
100A
IGN.B2
40A
P-2
OFF
ACC
1
3W
C - 41
P-1
3 W/B
C - 41
P-5
B2
IG2
B1
IG1
ST
IGN.B1
40A
C - 41
20B/Y
5B/Y
3B/R
0.85Y
CB-5
15A METER
0.85Y
10
2
H-6
0.85Y
B-24
OVER DRIVE OFF
INDICATOR LIGHT
0.85Y
B-24
0.3O/L
X -5
8
4
X-5
RELAY;
OVERDRIVE OFF
4
H-6
X-5
X-5
0.5O/L
0.3O/L
C-79
0.85G/R
RELAY;TAIL(1)
OVERDRIVE
SOLENOID
2
C-58
3
C-58
OVER DRIVE
OFF SW
FENDER-RH
C-2
C-58
1
0.5B
C-58
0.5B
ENG.
0.85Y
P - 10
0.85G/W
P-7
FRAME
3B/R
H-7
2B
D08RV961
OVERDRIVE OFF SWITCH

C-58
Overdrive Off Switch Connections

Terminal
No.
SW position
ON
OFF
Switch side
OVERDRIVE OFF RELAY

X-5
1

3 5 . . . . . . . . . . . . . . Continuity
3
3
3 5 . . . . . . . . . . . . . . No continuity
4
2
5
060RV005
TRANSMISSION CONTROL MODULE (TCM)

H-6
H-7
RELAY & FUSE BOX
(X-18)
H-17
B-23
B-24
C-2
E-60
C-95 C-41
C-96
P-11
E-61
C-36
C-98
C-102
C-94
E-68
E-72
E-74
H-15
H-22
H-23
H-38
H-26
M-15
M-25
H-20
H-25
M-17
M-7
M-6
D08RW543
CIRCUIT DIAGRAM (6VD1-W/TCM)

STARTER SW
8B/R
P-11
OFF
1
3W
C-41
3
3W/B
P-5
C-41
EB-10
10A STOP LIGHT
EB-15
40A
IGN B-1
5B
3B/Y
3B/Y
H-7
ST
P-1
30B
IG2
B2
C-41
ACC
IG1
B1
C-41
2W
3B/R
3B/R
H-7
0.85W
CB-5
15A METER GAUGE
0.5G
EB-14
20A ECM
5B
CB-11
15A BUCK TURN
0.85R/G
3R/G
EB-12
10A TCM
P-7
BODY FRAME
CHECK
TRANS
EOM(A28)
0.5R/L
0.5R/L
C5
C-96
C-96
A8
A7
C-95
0.8GR
0.8L
0.5G
0.5L
0.5Y
C6
C-95
C-95
32
0.5Y
H-25
0.8G
35
16
C8
11
E-61
39
E-61
26
E-61
27
H-25
E-61
3
H-25
ECM
0.5B
E-61
1
6
E-68
HI
0.5B
E-60
2
E-68
3
E-68
LO
0.5L
C-102
OUT
C-102
0.5GR
C-102 C-102 C-102
1.25B
0.85B
DATA LINK CONNECTOR
10
C-95
C10
H-25
H-25
0.5O/L
0.5R/W
C
0.5Y
0.85B
0.5BR
C-95
17
H-20
C-95
1
0.5B
30
T
D16
0.5Y/B
C-95
28
D9
FUSE STOP
C-95
0.5B/R 0.5B/R
C-95
21
C-96
B9
D1
ECM (B10)
TACHOMETER
C1
ECM(B12)
0.5B/R
16
H-6
D14
0.3O/L
7
H-26
0.5R
8
H-26
25
C-95
A4
D12
0.3R/W
0.5R
B-24
B-23
C-96
X-18
ECM (B-19)
C-44
X-18
H-20
POWER
B-44
3
X-18
B-24
STOP LIGHT SW
0.5G
STOP LAMP
2
X-18
3R/L
DATA LINK
CONNECTOR(16)
ENG
P-8
RELAY; ECM MAIN
P-10
0.5L/R
EB-17
EB-16
40A
100A MAIN IGN B-2
THROTTLE POSITION
SENSOR
0.8B/R
COMMON
CHAMBER
E-72
COMMON
CHAMBER
E-74
FENDER-RH
C-36
0.8BR/L
D08RW541
2
0.85W
8
0.85W
H-6
0.75W
H-22
RELAY
STARTER
M-25
0.85R/Y
0.5L/B
0.5L/R
23
0.5L/B
0.5L/W
12
B11
A12
B12
C-96
C-96
C-96
23
12
12
16
13
14
H-38
H-38
H-23
H-23
H-23
H-23
H-23
H-23
0.5B
0.5Y/G
0.5BR/W
0.5BR/B
2
M-7
3
M-7
4
M-7
MAIN CASE
(T/MISSION)
0.5BR/L
11
H-23
0.5L
10
H-23
0.5P
H-23
1
M-7
2-3 SOLENOID
(-)
ADAPTOR CASE
(T/MISSION)
0.5Y/B
2
M-6
1-2, 3-4
SOLENOID
1
M-6
BAND APPLY
3
M-6
(+)
TEMP
SENSOR
C-98
TCC SOLENOID
C-98
5
M-6
FORCE
MOTOR
0.5R/B
0.5L
0.5R/Y
4
C-98
24
0.5L
A3
C-96
C-95
D4
0.5BR/B
C12
C-95
20
C-95
D5
0.5P
A2
C-96
21
C-95
D6
0.5BR/W
15
0.5R/B
0.85R/G
16
A9
C-96
0.5Y/G
C15
C-95
0.5Y/B
C16
C-95
15
22
C-95
D7
0.75R/G
0.5L
0.5R/Y
0.5L/R
0.85R/Y
0.5L
7
H-25
H-23
M-6
0.5B
C-2
0.85B
BACK LAMP
1.25BR/L
0.5BR/L
H-17
0.5GR
0.5G/Y
2
C-98
7
H-23
0.5B
C-94
2
BODY-RH
14
H-15
C-94
POWER & WINTER SW
KICK DOWN SW
B3
C-96
0.5GR
7
RELAY;TAIL(4)
20
0.5L
17
C14
C-95
12
1
2
3
4
H-6
H-23 H-23 H-23 H-23
D8
C7
C-95
B6
0.85R/Y
0.5L
12
H-22
24
B8
C-96
1.25B
0.75R/L
0.5L/W
M-25 M-25 M-25 M-25 M-25 M-25
C-95
B5
C-96
M-25
MODE SW
M-15 M-15
+
MAGNETIC
SENSOR
1.25B
0.8BR/L
E-74
D08RW542
METER, WARNING LIGHT AND INDICATOR LIGHT

PARTS LOCATION (GASOLINE ENGINE LHD)
B-24
C-39
M-10
H-20
F-1
B-23
H-8
H-5
C-38
H-2
C-37
M-11
M-12
P-11
E-3
H-6
H-7
C-36
C-41
H-15
R-4
R-3
B-28
H-9
H-21
D08RVA43
PARTS LOCATION (6VD1 GASOLINE ENGINE LHD)
B-23 B-24
H-8
F-1
C-42 C-41
H-36
C-92
C-37
E-61
C-36
B-37
H-15
H-22
H-37
H-6
H-7
R-4
H-20
M-11
M-12
M-10
H-34
M-16
E-65
D08RW575
PARTS LOCATION (GASOLINE ENGINE RHD)
H-6
H-7
B-23 B-24
C-38
F-1
C-37
H-5 C-2
(H-18)
C-39
H-20
C-41
H-2
M-10
M-11
M-12
B-28
P-11
E-3
H-15
C-36
H-8
R-4
H-9
D08RVA53
PARTS LOCATION (6VD1 GASOLINE ENGINE RHD)
H-6
H-7
B-23 B-24
F-1
C-92
C-2
C-41
H-36
C-95.96
C-36
B-37
E-61
C-42
H-26
H-20
H-15
R-4
H-22
M-10
H-37
H-34
M-16
E-65
D08RW574
PARTS LOCATION (DIESEL ENGINE LHD)
B-23
H-8
F-1
B-24
C-39
C-38
C-2
C-37
C-44
H-6
H-7
C-41
H-4
H-15
E-45
E-46
E-19
E-36
E-1
C-51
C-52
C-36
R-4
R-3
B-28
H-9
H-21
D08RVA42
PARTS LOCATION (DIESEL ENGINE RHD)
H-6
H-7
B-23 B-24
C-38
F-1
C-37
C-2
C-39
C-41
E-44
B-28
E-19
E-36
E-45
E-46
E-1
H-15
C-51
C-52
C-36
H-8
R-4
H-9
D08RVA50
CIRCUIT DIAGRAM (W/O TACHOMETER GASOLINE ENGINE (LHD))

STARTER SW
OFF
ACC
IG2
B2
ST
3
3 B/R
H-7
3 B/R
0.85Y
C-41
4556
E-3110-8
'96/10/2
180 240
'96/10/2
CB-7
15A METER
IG1
B1
C-41
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
D 0 8 R V 9 9 6
'97 TFR/S EXP.-LHD
METER(GAS.W/O TACH
IGN B1
40A
0.85Y
0.85Y
0.85Y
ECM(C5)
0.3W
H-6
P-10
ENG.
3(MSG)
OIL TEMPERATURE
(SAUDI ARABIA)
OIL
FUEL
FUEL GAUGE
0.85Y
20 B/Y
P-7
FRAME
METER
B-24
V/R
SPEEDOMETER
P-5
_
B-23
SPEED WARNING BUZZER (SAUDI ARABIA)
15 B/R
P-1
B-23
5B/Y
H-8
ENGINE COOLANT
TEMPERATURE GAUGE
P-2
H-5
H-6
1
P-11
ENGINE SPEED
SENSOR(3)
H-2
2
F-1
F-1
0.3 BR/Y
0.3 L
0.5 P
F-1
7
H-15
H-8
H-15
1
C-71
10
0.5 Y/R
0.5 Y/B
1
FUEL TANK UNIT
THERMO UNIT
(4ZD1 MPI)
M-10
E-4
THERMO UNIT
0.5 Y/B
0.5 L/B
M-10
VEHICLE SPEED
SENSOR
0.5 Y/R
0.5 Y/B
0.5 L/B
0.85 Y
B-24
10
H-9
H-20
5(MUA)
M-10
17
H-9
12
7(MSG)
B-23
16
0.3 P
0.5 Y/R
2
H-8
H-5
B-23
11
0.5 Y/B
0.5 L/B
9
H-8
B-23
0.5 L
0.5 LB
B-23
OIL PRESSURE SW
B-24
0.3 P
B-23
2(MUA)
0.85 B
0.5 B
0.5 B
1
H-5
11
H-9
0.85 B
0.85 B
H-15
0.85 B
11
FENDER-LH
C-36
1.25B
0.85 B
H-6
D08RV996
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
'97 TFR/S EXP.-LHD

METER(DIE.W/O TACHO)-2
12
H-6
0.85G/W
0.85G/W
16
RELAY;CHARGE(5)
0.5G/Y
H-6
2
0.5 P/B
B-28
TURN-RH
11
H-9
H-6
2B
0.5 P/G
SEAT BELT SW
0.5B
1
R-4
R-3
11
4
H-9
2B
BODY-LH
1.25B
0.85B
C-36
1.25B
C-2
FENDER-LH
DIMMERPASSING SW
0.85B
H-4
FENDER-RH
12
0.85B
C-37
1
C-39
0.5P/G
C-37
C-37
C-38
16
H-9
PARKING BRAKE SW(44)
12
2
VACUUM SW
0.5B
BRAKE FLUID LEVEL SW
E-46
0.85B
OIL PRESSURE SW
E-1
14
H-6
R-3
0.5B
4WD SW
1
3
E-45
1
B-24
12
1
0.5 P/G
0.5L
0.5 P/G
0.5L/R
H-4
TURN-LH
0.5 P/G
6
1.25B
0.5L/R
0.5L
18
H-6
B-24
B-24
1
H-21
H-8
1
H-4
B-24
10
13
13
B-24
0. 5R/B
0.85 W/L
0.3 P/B
0.3L/R
0.3L
16
H-8
B-24
B-23
12
11
B-23
0.85B
B-23
15
5
H-6
TIMER
0.5G/Y
B-24
10
SEAT BELT
(SAUDI ARABIA)
CHARGE
BRAKE
4WD
OIL PRESSURE
B-24
B-23
2
H-6
H-8
ILLUMINATION
D 0 8 R V A 0 5
0.5B
RELAY;TAIL(1)
0.85 G/R
1.25B
W O Y T S
FUSE EB-8
(Pub.No.)
0.5R/W
L D C
COMBINATION SW
HAZARD WARNING SW
T F A
HIGH BEAM
COMBINATION SW
HAZARD WARNING SW
(W/O POWER WINDOW)
D08RV998
CIRCUIT DIAGRAM (W/O TACHOMETER GASOLINE ENGINE (RHD))

STARTER SW
OFF
ACC
IG2
B2
ST
3
3 B/R
H-7
3 B/R
0.85Y
C-41
4556
E-3110-8
'96/10/29
180 240
'96/10/22
CB-5
15A METER
IG1
B1
C-41
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
D 0 8 R V 9 9 7
'97 TFR/S EXP.-RHD
METER(GAS.W/O TACHO)-1
IGN B1
40A
0.85Y
0.85Y
0.85Y
ECM(C5)
11
0.3W
H-6
P-2
10
15 B/R
H-6
B-23
B-23
METER
B-24
V/R
+
P-7
P-10
FRAME
ENG.
FUEL GAUGE
SPEEDOMETER
0.85Y
20 B/Y
5B/Y
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
OIL
FUEL
P-1
3(MSG)
H-5
M-10
0.3 L
H-15
0.5 P
F-1
F-1
H-2
1
F-1
H-15
1
C-71
H-6
0.5 Y/R
0.5 Y/B
1
FUEL TANK UNIT
M-10
VEHICLE SPEED
SENSOR
E-4
THERMO UNIT
THERMO UNIT
(4ZE1 MPI)
M-10
0.5 Y/R
0.5 Y/B
0.5 L/B
0.5 Y/B
5(MUA)
10
H-9
H-20
10
0.3 P
0.5 Y/R
0.5 Y/B
0.5 L/B
0.5 L/B
0.85 Y
12
7(MSG)
B-23
16
17
H-9
H-6
H-5
B-23
11
17
22
H-6
B-23
0.5 L
0.5 LB
B-23
OIL PRESSURE SW
B-24
0.3 P
B-23
2(MUA)
P-11
0.85 B
0.5 B
3
1
0.5 B
H-15
1
H-5
11
0.85 B
0.85 B
H-9
0.85 B
5
H-8
FENDER-RH
C-2
FENDER-LH
C-36
0.85 B
D08RV997
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V 9 9 9
'97 TFR/S EXP.-RHD
METER(GAS.W/O TACHO)-2
ECM(B9)
0.5L/R
20
HIGH BEAM
TURN-RH
13
B-24
B-24
13
AC GENERATOR(L)
0.5 P/G
H-6
11
B-24
B-24
14
12
0.85B
15
0.5R/W
1
B-23
0.5B
0.85 W/L
0.5L/R
0.5 P/B
0.3BR/Y
H-6
B-24
B-23
12
H-8
0. 5R/B
B-23
15
8
H-8
TURN-LH
CHARGE
BRAKE
4WD
CHECK ENGINE
B-24
H-8
0.85G/W
0.85G/W
16
B-24
B-24
H-6
H-8
3
H-8
H-6
FENDER-RH
C-2
BODY-RH
B-28
0.5 P/G
DIMMERPASSING SW
16
H-9
1
ILLUMINATION
CONTROLLER(3)
0.5P/G
C-39
1
R-4
1.25B
0.5B
C-38
C-37
2
C-37
C-37
1.25B
H-5
VACUUM SW
4WD SW
0.85B
0.5B
M-12
1
1
1
M-11
0.5 P/G
0.5L/R
4(MUA)
0.5 P/G
0.5 P/B
5(MSG)
H-5
0.5R/G(W/ILLUMINATION CONTROLLER)
1.25B
RELAY;TAIL(1)
W O Y T S
(Pub.No.)
0.85 G/R
ILLUMINATION
L D C
FUSE EB-8
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
1.25 B
D08RV999
CIRCUIT DIAGRAM (W/O TACHOMETER DIESEL ENGINE (LHD))

STARTER SW
OFF
ACC
B2
IG2
B1
IG1
ST
3
C-41
3 B/R
H-7
3 B/R
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
0.85Y
C-41
CB-7
15A METER
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
0.85Y
0.85Y
IGN B1
40A
P-2
15B/R
H-8
D 0 8 R V A 0 3
'97 TFR/S EXP.-LHD
0.85Y
METER
B-24
B-23
V/R
P-10
ENG.
FUEL
FUEL GAUGE
SPEEDOMETER
0.85Y
30B/Y
P-7
FRAME
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
5B/Y
GLOW
P-1
SEDIMENTER
5
H-4
H-8
B-23
11
0.5 Y/B
0.5 L/B
B-23
17
H-9
B-24
B-24
16
10
H-9
0.5 BR/Y
0.3 O/L
B-23
0.3 P
B-24
0.5 Y/R
B-23
H-6
0.3 P
0.5 Y/R
H-15
H-15
E-44
2
THERMO UNIT
VEHICLE SPEED
SENSOR
E-44
E-19
F-1
F-1
F-1
QOS-II
CONTROL UNIT(7)
1
FUEL FILTER SW
E-44
FUEL TANK UNIT
0.5 Y/B
0.5 L/B
H-4
0.5 BR/Y
8
4
0.5P
11
H-4
3
H-6
0.5 Y/R
0.5 Y/B
0.85 Y
0.5 L/B
H-8
C - 51
C - 52
1
0.5 B
12
C-2
FENDER-LH
C-36
11
0.85 B
H-9
11
H-6
1.25 B
0.85 B
0.85 B
1.25
0.85 B
H-4
FENDER-RH
H-15
0.5 B
0.85 B
0.5 B
D08RVA03
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V A 0 5
'97 TFR/S EXP.-LHD
12
H-6
0.85G/W
0.85G/W
16
RELAY;CHARGE(5)
0.5G/Y
H-6
2
0.5 P/B
B-28
TURN-RH
11
H-9
H-6
2B
0.5 P/G
SEAT BELT SW
0.5B
1
R-4
R-3
11
4
H-9
2B
BODY-LH
1.25B
0.85B
FENDER-LH
1.25B
C-2
C-36
DIMMERPASSING SW
0.85B
H-4
FENDER-RH
12
0.85B
C-37
1
C-39
0.5P/G
C-37
C-37
C-38
16
H-9
12
2
VACUUM SW
0.5B
E-46
0.85B
OIL PRESSURE SW
E-1
14
H-6
R-3
0.5B
4WD SW
1
3
E-45
1
B-24
12
1
0.5 P/G
0.5L
0.5 P/G
0.5L/R
H-4
TURN-LH
0.5 P/G
6
1.25B
0.5L/R
0.5L
18
H-6
B-24
B-24
1
H-21
H-8
1
H-4
B-24
10
13
13
B-24
0. 5R/B
0.85 W/L
0.3 P/B
0.3L/R
0.3L
16
H-8
B-24
B-23
12
11
B-23
0.85B
B-23
15
5
H-6
TIMER
0.5G/Y
B-24
10
SEAT BELT
(SAUDI ARABIA)
CHARGE
BRAKE
4WD
OIL PRESSURE
B-24
B-23
2
H-6
H-8
ILLUMINATION
0.5B
RELAY;TAIL(1)
0.85 G/R
1.25B
W O Y T S
(Pub.No.)
FUSE EB-8
0.5R/W
L D C
HIGH BEAM
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
(W/O POWER WINDOW)
D08RVA05
CIRCUIT DIAGRAM (W/O TACHOMETER DIESEL ENGINE (RHD))

STARTER SW
OFF
ACC
IG2
B2
ST
3
IG1
B1
C-41
3 B/R
H-7
3 B/R
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
0.85Y
C-41
CB-5
15A METER
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
IGN B1
40A
P-2
10
15B/R
H-6
D 0 8 R V A 0 6
'97 TFR/S EXP.-RHD
METER(DIE.W/O TACHO)-
0.85Y
0.85Y
0.85Y
B-23
METER
B-24
V/R
P-7
P-10
FRAME
ENG.
FUEL GAUGE
SPEEDOMETER
0.85Y
30B/Y
5B/Y
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
SEDIMENTER
FUEL
P-1
GLOW
TIMING BELT
5
H-4
22
17
H-6
B-23
11
0.5 Y/B
0.5 L/B
B-23
17
H-9
B-24
B-24
16
10
H-9
0.5 BR/Y
0.3 O/L
B-23
0.3 P
B-24
0.5 Y/R
B-23
14
H-6
8
0.3 P
0.5 Y/R
H-15
H-15
E-44
2
THERMO UNIT
VEHICLE SPEED
SENSOR
E-44
E-19
F-1
F-1
F-1
QOS-II
CONTROL UNIT(7)
1
FUEL FILTER SW
E-44
FUEL TANK UNIT
0.5 Y/B
0.5 L/B
H-4
0.5 BR/Y
8
4
0.5P
11
H-4
H-8
0.5 Y/R
0.5 Y/B
0.85 Y
0.5 L/B
H-6
C - 51
C - 52
1
0.5 B
12
C-2
FENDER-LH
C-36
11
0.85 B
H-9
5
H-8
1.25 B
0.85 B
0.85 B
1.25
0.85 B
H-4
FENDER-RH
H-15
0.5 B
0.85 B
0.5 B
D08RVA06
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V A 0 7
'97 TFR/S EXP.-RHD
HIGH BEAM
TURN-RH
13
B-24
B-24
B-24
14
12
0.5B
20
11
B-24
13
RELAY;CHARGE(5) OR
AC GENERATOR(L)
0.5 P/G
H-6
1
H-4
0.5R/W
1
B-23
0.85B
0.5L
0.5L/R
H-6
0.85 W/L
0.3 P/B
0.3L/R
0.3L
15
H-6
B-24
B-23
12
H-8
0. 5R/B
B-23
15
TURN-LH
CHARGE
BRAKE
4WD
OIL PRESSURE
B-24
H-8
0.85G/W
0.85G/W
16
B-24
10
H-6
H-8
B-23
RELAY;TAIL(1)
W O Y T S
(Pub.No.)
0.85 G/R
ILLUMINATION
L D C
FUSE EB-8
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
3
H-8
H-6
C-2
BODY-RH
B-28
1.25B
0.85B
1.25B
FENDER-RH
0.5 P/G
1
0.5P/G
C-39
1
R-4
1.25B
C-38
1.25B
C-37
DIMMERPASSING SW
16
H-9
12
C-37
C-37
H-4
2
VACUUM SW
0.5B
E-46
0.85B
OIL PRESSURE SW
E-1
0.5B
4WD SW
1
1
E-45
0.5 P/G
0.5L
0.5 P/G
0.5 P/B
0.5L/R
H-4
D08RVA07
CIRCUIT DIAGRAM (W/ TACHOMETER GASOLINE ENGINE (LHD))

STARTER SW
OFF
ACC
IG2
B2
ST
3
IG1
B1
C-41
3 B/R
3 B/R
H-7
0.85Y
C-41
4556
E-3110-8
'96/10/29
180 240
'96/10/22
CB-7
15A METER
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
D 0 8 R V 9 9 3
'97 TFR/S EXP.-LHD
METER(GAS.W/TACHO)-1
0.85Y
0.85Y
ECM(C5)
IGN B1
40A
0.3W
H-6
P-7
P-10
FRAME
ENG.
3(MSG)
OIL
FUEL
FUEL GAUGE
0.85Y
20 B/Y
5B/Y
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
SPEEDOMETER
P-1
METER
B-24
15 B/R
+
8
B-23
OIL TEMPERATURE
(SAUDI ARABIA)
1
H-8
TACHOMETER
P-2
H-5
FUEL TANK UNIT
0.3 L
0.3 P
0.3 P
0.3 BR/Y
ENGINE SPEED
SENSOR(3)
0.5 Y/B
0.5 B/R
0.5 Y/B
1
P-11
3
1
0.5 B
H-15
1
H-5
11
H-9
0.85 B
0.85 B
F-1
F-1
H-6
H-2
1
F-1
7
H-15
1
C-71
H-8
H-15
0.5 B
0.85 B
IGNITION
COIL(2)
(4ZD1 MPI)
M-10
E-4
10
THERMO UNIT
M-10
VEHICLE SPEED
SENSOR
THERMO UNIT
(4ZD1 MPI)
M-10
15
H-20
0.5 L
ENGINE SPEED
SENSOR(1)
0.5 L/B
5(MUA)
0.5 Y/R
0.5 Y/B
12
H-20
B-24
10
H-9
0.5 P
7(MSG)
H-5
B-23
16
17
H-9
H-8
0.5 B/R
0.5 L/B
0.85 Y
7
H-8
B-23
11
0.5 Y/B
0.5 B/R
0.5 L/B
9
H-8
B-23
0.5 L
0.5 LB
B-23
OIL PRESSURE SW
B-24
0.5 Y/R
B-24
0.5 Y/R
B-23
2(MUA)
0.85 B
11
FENDER-LH
C-36
1.25B
0.85 B
H-6
D08RV993
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V 9 9 4
'97 TFR/S EXP.-LHD
0.85G/W
12
H-8
0.85G/W
9
H-6
16
H-6
0.5 P/B
5(MSG)
H-5
FENDER-LH
C-36
BODY-LH
B-28
1.25 B
TURN-RH
B-23
14
15
12
H-6
(W/O POWER WINDOW)
SEAT BELT SW
0.5P/G
0.5B
11
H-6
11
1.25B
H-9
0.85B
R-4
R-3
2B
0.5 P/G
0.5B
1
C-39
H-9
0.85B
C-37
16
H-9
C-37
C-37
C-38
0.5 P/G
2
DIMMERPASSING SW
R-3
1.25B
H-5
VACUUM SW
4WD SW
0.85B
0.5B
M-12
1
1
1
M-11
B-24
1
0.5 P/G
0.5L/R
4(MUA)
TURN-LH
0.5 P/G
6
B-23
1
H-21
0.5G/Y
ECM(B9)
0.5L/R
18
H-6
B-23
0. 5R/B
AC GENERATOR(L)
14
B-24
2B
16
H-8
B-24
10
13
0.85 G/R
13
B-23
0.85B
0.85 W/L
0.5 P/B
0.5L/R
0.3BR/Y
3
B-24
B-23
12
B-23
TIMER
0.5G/Y
B-23
15
H-6
SEAT BELT
(SAUDI ARABIA)
CHARGE
BRAKE
4WD
CHECK ENGINE
B-24
5
H-6
B-24
B-24
2
H-6
ILLUMINATION
0.5B
0.5B
RELAY;TAIL(1)
0.85 G/R
1.25B
W O Y T S
(Pub.No.)
FUSE EB-8
0.5R/W
L D C
HIGH BEAM
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
D08RV994
CIRCUIT DIAGRAM (W/ TACHOMETER GASOLINE ENGINE 6VD1 LHD)

STARTER SW
OFF
ACC
B2
IG2
B1
IG1
ST
3
C-41
CB-7
15A METER
6
3 B/R
H-7
3 B/R
3 W/B
ECM
0.85Y
C-41
32
H-20
0.5W
IGN B1
40A
0.85Y
0.85Y
0.5W
E-61
P-10
ENG.
7
METER
FUEL
FUEL GAUGE
0.85Y
20 B/Y
P-7
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
TACHOMETER
P-1
FRAME
2
B-24
SPEEDOMETER
B-23
15 B/R
H-8
OIL
P-11
5B/Y
0.3W
H-6
H-22
B-23
0.3 P
0.5 Y/R
10
3
H-8
7
8
H-15
H-15
15
2
H-22
F-1
F-1
1
F-1
0.5 LB
0.5 P
0.5 Y/R
1
E-65
OIL PRESSURE SW
THERMO UNIT
ECM
0.5 Y/B
0.5 L/B
12
M-10
B-23
16
H-20
E-61
VEHICLE SPEED
SENSOR
M-10
0.5 Y/B
0.5 B/R
0.85 Y
0.5 L/B
H-20
M-10
H-6
11
H-22
22
H-8
B-23
11
0.5 Y/B
0.5 L/B
0.5 B/R
7
9
H-8
B-23
0.3 L
B-24
0.5 L
B-24
FUEL TANK UNIT
B-23
M-16
0.85 B
0.5 B
3
1
0.5 B
H-15
6
H-22
11
0.85 B
0.85 B
B-37
11
FENDER-LH
C-36
1.25B
0.85 B
H-6
D08RW572-1
E7102
'98/ 1/ 12
180 X 240
L D C
W O Y T S
(Pub.No.)
5
C-42
C-42
14
0.5 P/B
H-22
H-6
TURN-RH
B-23
B-24
B-23
14
15
12
H-6
H-20
14
B-24
0.85B
0.5L/R
0.5BR/Y
15
H-8
H-6
B-23
0.85 W/L
18
16
H-8
B-24
13
0.5 P/B
0.5L/R
0.3BR/Y
3
H-6
B-23
12
13
3
B-23
0.5B
B-23
15
0.5 G/R
1
B-23
0.5 G/R
0. 5R/B
B-24
TURN-LH
CHARGE
BRAKE
4WD
CHECK ENGINE
B-24
H-6
ILLUMINATION
16
B-24
2
H-6
0.5R/W
0.85G/W
12
H-8
0.85G/B
9
H-6
HIGH BEAM
'98.5 TF(6VD1-M/T)-LHD-2
METER(W/TACHO METER
GASOLINE ENGINE)
FUSE EB-8
D 0 8 R W 5 7 1
H-36
DIMMERPASSING SW
0.5L/R
C-36
BODY-RH
B-9
BODY-LH
B-28
ACG
C-92
C-92
0.5B
1
R-4
H-22
FENDER-LH
H-37
1.25B
0.85B
0.5B
M-12
1
H-34
PARKING BRAKE SW
4WD SW
M-11
E-61
13
1
1.25B
18
1.25B
0.5BR/Y
ECM
RELAY;TAIL(1)
0.5B
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
1.25 B
D08RW571
CIRCUIT DIAGRAM (W/ TACHOMETER GASOLINE ENGINE (RHD))

STARTER SW
OFF
ACC
IG2
B2
ST
3
3 B/R
3 B/R
H-7
0.85Y
C-41
4556
E-3110-8
'96/10/29
180 240
'96/10/22
CB-5
15A METER
IG1
B1
C-41
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
D 0 8 R V 9 9 2
'97 TFR/S EXP.-RHD
0.85Y
0.85Y
ECM(C5)
IGN B1
40A
11
0.3W
H-6
P-2
10
15 B/R
H-6
B-23
METER
B-24
FUEL GAUGE
P-10
ENG.
TACHOMETER
P-7
FRAME
SPEEDOMETER
0.85Y
20 B/Y
5B/Y
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
OIL
FUEL
P-1
3(MSG)
H-5
0.85 B
FUEL TANK UNIT
0.3 L
0.3 P
0.3 P
F-1
F-1
1
P-11
3
1
H-15
1.25B
F-1
1
H-2
H-5
11
H-9
0.85 B
0.85 B
C-2
FENDER-RH
0.5 P
0.5 Y/B
1
C-71
H-6
H-15
0.5 B
0.85B
C-18
10
H-15
0.5 B
0.5 Y/B
0.5 B/R
M-10
E-4
THERMO UNIT
M-10
VEHICLE SPEED
SENSOR
M-10
0.85 B
M-10
15
H-20
THERMO UNIT
(4ZE1 MPI)
M-10
VEHICLE SPEED
SENSOR
10
H-9
IGNITION
COIL(2)
(4ZE1 MPI)
M-10
0.5 L
0.5 L/B
0.5 L/B
0.5 Y
12
H-20
5(MUA)
H-9
0.5 Y/B
0.5 L/B
7(MSG)
H-5
B-23
16
17
17
H-6
0.5 B/R
3
H-18
16
H-6
ENGINE SPEED
SENSOR(1)
2
H-18
0.85 Y
0.85 Y
0.5 L/B
H-6
0.5 Y/R
22
H-6
B-23
11
0.5 Y/B
0.5 B/R
0.5 L/B
22
10
H-6
B-23
0.5 L
0.5 LB
B-23
OIL PRESSURE SW
B-24
0.5 Y/R
B-24
0.5 Y/R
B-23
2(MUA)
(A/T)
0.85 B
5
H-8
FENDER-RH
C-2
FENDER-LH
C-36
0.85 B
D08RV992
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V 9 9 5
'97 TFR/S EXP.-RHD
16
15
B-23
0.85 G/R
14
13
B-23
HIGH BEAM
TURN-RH
TURN-LH
AC GENERATOR(L)
B-24
B-23
B-24
B-23
14
15
0.5L/R
0.85B
H-6
20
ECM(B9)
B-24
13
B-23
0. 5R/B
0.85 W/L
0.5L/R
0.5 P/B
0.3BR/Y
H-6
B-24
B-23
12
0.3O/L
B-23
15
8
H-8
OVERDRIVE OFF
(AUSTRALIA)
CHARGE
BRAKE
4WD
CHECK ENGINE
B-24
4
H-8
B-24
B-24
9
H-8
0.5R/W
0.85G/W
9
H-6
0.85G/W
2
H-8
0.5 P/G
H-6
3
H-8
FENDER-RH
C-2
BODY-RH
B-28
1.25 B
0.5 P/G
DIMMERPASSING SW
0. 5R/G
0.5B
1
1.25B
R-4
(W/ILLUMINATION
CONTROLLER)
C-39
0.5P/G
0.5 P/G
16
H-9
0.5B
C-38
C-37
2
C-37
C-37
1.25B
H-5
VACUUM SW
4WD SW
0.85B
0.5B
M-12
1
1
1
M-11
0.5 P/G
0.5 P/B
0.5L/R
4(MUA)
OVERDRIVE
OFF SW(2)
H-6
5(MSG)
H-5
ILLUMINATION
CONTROLLER(3)
1.25B
0.5B
RELAY;TAIL(1)
0.85 G/R
W O Y T S
(Pub.No.)
ILLUMINATION
0.5B
L D C
FUSE EB-8
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
D08RV995
CIRCUIT DIAGRAM (W/ TACHOMETER GASOLINE ENGINE 6VD1 RHD)

STARTER SW
OFF
ACC
B2
IG2
B1
IG1
ST
3
C-41
CB-5
15A METER
6
3 B/R
H-7
3 B/R
3 W/B
0.85Y
C-41
0.85Y
0.85Y
ECM(C5)
IGN B1
40A
11
0.3W
H-6
P-11
10
15 B/R
H-6
B-23
METER
B-24
FUEL GAUGE
P-10
ENG.
TACHOMETER
P-7
FRAME
SPEEDOMETER
0.85Y
20 B/Y
5B/Y
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
CHECK TRANS
FUEL
P-1
OIL
POWER DRIVE
7
H-22
B-23
0.3 P
0.5 L
10
C-95
0.5 L
0.5 P
H-22
F-1
F-1
OIL PRESSURE SW
F-1
7
H-26
C-96
TCM(6VD1 A/T)
M-10
E-65
7
H-6
H-15
0.5 Y/R
0.5 Y/B
THERMO UNIT
M-10
VEHICLE SPEED
SENSOR
21
H-20
ECM
0.5 L/B
H-15
B-24
10
H-26
15
H-20
B-23
0.5 Y/B
6
M-10
0.5 Y/R
17
B-23
16
H-6
FUEL TANK UNIT
H-22
0.5 B/R
0.5 L/B
0.85 Y
11
16
H-6
B-23
11
0.5 Y/B
0.5 B/R
0.5 L/B
22
H-6
B-23
M-16
TCM(6VD1 A/T)
B-24
0.5 L
B-24
0.85 B
B-23
0.85 B
0.5 B
1
6
H-15
0.5 B
0.85 B
H-22
H-26
FENDER-LH
C-36
CHASSIS
B-37
0.85 B
D08RW558
E7102
'98/ 1/ 13
180 X 240
W O Y T S
D 0 8 R W 5 7 3
C-42
0.85G/W
C-42
0.85G/B
0.5R/W
0.85 G/R
B-23
B-24
B-23
HIGH BEAM
0. 5R/B
H-37
14
15
15
H-26
DIMMERPASSING SW
R-4
1.25B
1.25B
1
0.5B
0.85B
0.85 W/L
13
H-34
AC GENERATOR(L)
C-92
1
H-36
0.5 P/G
B-23
0.85 W/L
0.5 P/G
0.5 P/B
E-61
5
H-6
C-92
B-23
0.5 P/G
0.5BR/Y
8
14
B-24
3
H-6
14
13
B-23
0.85 W/L
20
H-6
H-20
B-24
13
0.5 P/B
0.3BR/Y
12
13
H-26
TURN-RH
TURN-LH
CHARGE
BRAKE
CHECK ENGINE
B-23
B-23
0.5 G/R
ILLUMINATION
16
14
H-26
B-24
B-24
4
H-26
0.85G/W
9
H-6
0.85G/B
2
H-26
0.5B
'98.5 TF(6VD1-A/T)-RHD-2
METER(W/TACHO METER
GASOLINE ENGINE)
0.5BR/Y
ECM
FUSE EB-11
0.5B
(Pub.No.)
RELAY;TAIL(1)
L D C
ILLUMI CONT
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
FENDER-RH
C-2
BODY-LH
B-9
D08RW573
CIRCUIT DIAGRAM (W/ TACHOMETER DIESEL ENGINE (LHD))

STARTER SW
OFF
ACC
B2
IG2
B1
IG1
ST
3
C-41
CB-7
15A METER
6
3 B/R
H-7
3 B/R
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
0.85Y
C-41
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
0.85Y
IGN B1
40A
P-2
H-8
15B/R
D 0 8 R V A 0 0
'97 TFR/S EXP.-LHD
METER(DIE.W/ TACHO)-1
0.85Y
METER
B-24
P-10
ENG.
FUEL
FUEL GAUGE
TACHOMETER
SPEEDOMETER
0.85Y
30B/Y
P-7
FRAME
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
5B/Y
GLOW
P-1
SEDIMENTER
5
H-4
0.3 P
0.5 Y/R
H-6
H-15
F-1
F-1
0.5 Y/B
1
FUEL FILTER SW
F-1
QOS-II
CONTROL UNIT(7)
E-19
0.5 BR/Y
H-15
0.5P
0.5 B/R
E-36
8
4
1
THERMO UNIT
E-44
H-6
H-4
TACHO SENSOR
VEHICLE SPEED
SENSOR
10
H-9
0.5 Y/R
0.5 L/B
3
E-44
E-36
17
H-9
B-24
8
0.5 BR/Y
B-24
16
H-8
0.5 Y/B
0.5 B/R
0.5 L/B
11
B-23
11
0.3 O/L
H-4
H-4
B-23
0.3 P
5
0.5 Y/R
B-23
H-8
H-8
0.85 Y
B-24
FUEL TANK UNIT
0.5 L/B
9
E-44
B-24
0.5 B/R
0.5 Y/B
B-23
C - 51
C - 52
1
0.5 B
0.5 B
12
C-2
FENDER-LH
C-36
11
0.85 B
H-9
0.85 B
11
H-6
0.85 B
1.25B
0.85B
H-4
FENDER-RH
H-15
0.5 B
0.5 B
1.25 B
0.85 B
D08RVA00
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V A 0 1
'97 TFR/S EXP.-LHD
METER(DIE.W/TACHO)-2
0.85G/W
12
H-8
0.85G/W
9
H-6
16
0.5 P/G
0.5G/Y
H-6
2
0.5 P/B
B-28
12
TURN-RH
DIMMERPASSING SW
11
H-9
H-6
2B
0.5 P/G
SEAT BELT SW
0.5B
1
R-4
R-3
11
4
H-9
2B
BODY-LH
1.25B
0.85B
FENDER-LH
1.25B
C-2
C-36
15
0.85B
H-4
FENDER-RH
B-23
14
0.85B
C-37
1
C-39
0.5P/G
C-37
C-37
C-38
16
H-9
12
2
VACUUM SW
0.5B
E-46
0.85B
OIL PRESSURE SW
E-1
B-24
H-6
R-3
0.5B
4WD SW
1
3
E-45
1
B-23
1
0.5 P/G
0.5L
0.5 P/G
0.5L/R
H-4
TURN-LH
1
H-21
B-23
1.25B
0.5L/R
0.5L
18
H-6
14
B-24
0. 5R/B
RELAY;CHARGE(5)
H-8
1
H-4
B-24
10
13
0.85 G/R
13
B-23
0.85B
0.85 W/L
0.3 P/B
0.3L/R
0.3L
16
H-8
B-24
B-23
12
B-23
TIMER
0.5G/Y
B-23
15
SEAT BELT
(SAUDI ARABIA)
CHARGE
BRAKE
4WD
OIL PRESSURE
B-24
10
5
H-6
B-24
B-23
2
H-6
ILLUMINATION
0.5B
0.5B
RELAY;TAIL(1)
0.85 G/R
1.25B
W O Y T S
(Pub.No.)
FUSE EB-8
0.5R/W
L D C
HIGH BEAM
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
(W/O POWER WINDOW)
D08RVA01
CIRCUIT DIAGRAM (W/ TACHOMETER DIESEL ENGINE (RHD))

STARTER SW
OFF
ACC
B2
IG2
B1
IG1
ST
3
C-41
CB-5
15A METER
6
3 B/R
H-7
3 B/R
4556
E-3110-8
'96/ 10/ 2
180 240
'96/ 10/ 2
0.85Y
C-41
T F A
L D C
W O Y T S
(Pub.No.)
3 W/B
0.85Y
IGN B1
40A
P-2
10
H-6
15B/R
D 0 8 R V A 0 2
'97 TFR/S EXP.-RHD
METER(DIE.W/ TACHO)-1
0.85Y
METER
B-24
P-7
P-10
FRAME
ENG.
FUEL GAUGE
TACHOMETER
SPEEDOMETER
0.85Y
30B/Y
5B/Y
ENGINE COOLANT
TEMPERATURE GAUGE
P-5
_
SEDIMENTER
FUEL
P-1
GLOW
TIMING BELT
5
H-4
0.5 BR/Y
0.3 O/L
0.5 Y/B
14
H-6
0.3 P
H-8
0.5P
F-1
F-1
F-1
0.5 Y/B
QOS-II
CONTROL UNIT(7)
E-19
0.5 BR/Y
H-15
0.5 Y/R
H-15
1
FUEL FILTER SW
E-36
8
4
1
THERMO UNIT
E-44
10
H-9
H-4
TACHO SENSOR
VEHICLE SPEED
SENSOR
FUEL TANK UNIT
0.5 L/B
3
E-44
B-24
H-6
7
E-36
B-24
16
17
H-9
0.5 Y/R
0.5 B/R
0.5 B/R
11
B-23
11
17
0.5 Y/B
0.5 L/B
16
H-4
H-4
B-23
0.3 P
5
0.5 Y/R
B-23
H-6
0.5 L/B
0.85 Y
B-24
22
H-6
E-44
B-24
0.5 B/R
B-23
C - 51
C - 52
1
0.5 B
0.5 B
12
C-2
FENDER-LH
C-36
11
0.85 B
H-9
0.85 B
5
H-8
0.85 B
1.25
0.85 B
H-4
FENDER-RH
H-15
0.5 B
0.5 B
1.25 B
0.85 B
D08RVA02
4556
E-3110-8
'96/ 10/ 29
180 240
'96/ 10/ 22
D 0 8 R V A 0 4
'97 TFR/S EXP.-RHD

METER(DIE.W/TACHO)-2
16
B-24
B-23
B-24
B-23
14
0.5B
20
HIGH BEAM
TURN-RH
RELAY;CHARGE(5) OR
AC GENERATOR(L)
0.5 P/G
H-6
1
H-4
B-23
13
14
13
B-23
0.85B
0.5L
0.5L/R
H-6
0.85 W/L
0.3 P/B
0.3L/R
0.3L
15
H-6
B-24
B-23
12
B-23
0.85 G/R
15
0. 5R/B
B-23
15
TURN-LH
CHARGE
BRAKE
4WD
OIL PRESSURE
B-24
10
4
H-8
B-24
B-23
9
H-8
0.5R/W
0.85G/W
9
H-6
0.85G/W
2
H-8
0.5B
RELAY;TAIL(1)
W O Y T S
(Pub.No.)
0.85 G/R
ILLUMINATION
L D C
FUSE EB-8
T F A
COMBINATION SW
HAZARD WARNING SW
COMBINATION SW
HAZARD WARNING SW
3
H-8
H-6
C-2
BODY-RH
B-28
1.25B
0.85B
1.25B
FENDER-RH
0.5 P/G
1
0.5P/G
C-39
1
R-4
1.25B
C-38
1.25B
C-37
DIMMERPASSING SW
16
H-9
12
C-37
C-37
H-4
2
VACUUM SW
0.5B
E-46
0.85B
OIL PRESSURE SW
E-1
0.5B
4WD SW
1
1
E-45
0.5 P/G
0.5L
0.5 P/G
0.5 P/B
0.5L/R
H-4
D08RVA04
TROUBLE SHOOTING
SPEEDOMETER
1.
Speedometer and odometer do not function

Checkpoint
Trouble Cause
Check the vehicle speed

sensor output
(4 pulses/1 rotation)
Countermeasure
NG
Vehicle speed sensor

malfunction
Replace the vehicle speed

sensor
NG

connector contact
Repair an open circuit in

the circuit or a poor
connection at the
connectors
Speedometer malfunction
Replace the speedometer
OK
vehicle speed sensor and
the meter, or the fuse (LHD:
CB-7 (15A)/RHD: CB-5 (15A))
and the ground
OK
Use a meter tester to check
the speedometer function
2.
NG
Speedometer needle fluctuates

(May be wide fluctuation)
Check the speed sensor
output by using the
oscilloscope
NG

malfunction, or open circuit
or poor connector contact

sensor, or repair an open
circuit in the circuit or a
poor connection at the
connectors
OK
NG

3.
Speedometer needle jumps erratically

Checkpoint
Trouble Cause
Check the vehicle speed

sensor output by using the
oscilloscope
Countermeasure
NG

malfunction, or open circuit
or poor connector contact

sensor, or repair an open
circuit in the circuit or a
poor connection at the
connectors
NG
OK
Inspection of a waveform by oscilloscope

1. Connect a resistance of 1.3 to 5k ohm (1.4W or more) between the harness side connectors 2 B-24
and 9 B-23 of the meter.
B-24
1 2 3 4 5 6 7 8 9
B-23
1 2 3 4 5 6 7
10 11 12 13 14 15 16
8 9 10 11 12 13 14 15 16
2. Install a speedometer tester.

2. Turn on the starter SW.
3. Check the waveform at the time when the vehicle speed is at 60km/h.
Normal waveform
Approximate battery voltage - 2V
0V
23.6m sec.
2V or less
825RV108
4.
Trip odometer does not reset

Check at other mileage
figures given by meter
tester (Reset should be
made to zero kilometer)
NG
Faulty reset mechanism or

worn gear
TACHOMETER
1.
Tachometer does not function when engine is running

Checkpoint
Pulse between connector
3 B-24 and the ground
when engine is running
(Should be pulse present)
Trouble Cause
NG
Countermeasure
Tacho sensor malfunction,

or open circuit or poor
connector contact
Replace the tacho sensor,

or repair open circuit or
connector contact
Tachometer malfunction
Replace the tachometer
Tachometer malfunction
Replace the tachometer
OK
Tachometer function
2.
NG
Meter needle fluctuates

(May be wide fluctuation)

the tachometer function
NG
TEMPERATURE GAUGE AND THERMO UNIT

1.
No temperature indicates at all

Checkpoint
Thermo unit continuity

between connector 1 E-4
(or 1 C-71 ) and the
ground (Diesel engine:
1 E-19 and the ground)
Trouble Cause
NG
Countermeasure
Thermo unit malfunction
Replace the thermo unit
Gauge malfunction
Replace the temperature

gauge

connector contact

connector contact
OK
Gauge function
1. Disconnect the unit connector then connect 3.4W
bulb to wire harness side
with ground
2. Check indicating point
when starter SW. is ON
position (Temperature
should indicate)
NG
OK
Continuity between 1 E-4
(or 1 C-71 ) and 6 B-24
(Diesel engine: 1 E-19 and
6 B-24
2.
NG
Temperature gauge incorrect readings in all ranges

Thermo unit resistance
between connector 1 E-4
(or 1 C-71 ) and the
ground (Diesel engine:
1 E-19 and the ground)
when disconnecting the
connector (Specified
resistance should indicate)
NG
Thermo unit malfunction
Replace the thermo unit
FUEL GAUGE AND FUEL TANK UNIT

1.
No fuel level indicates at all

Checkpoint
Tank unit continuity

between connector 1 F-1
and ground
Trouble Cause
NG
Countermeasure
Open circuit inside the tank

unit
Replace the tank unit
Gauge malfunction
Replace the fuel gauge

connector contact

connector contact
OK
Fuel gauge function
1. Disconnect the tank unit
connector then connect
3.4W bulb to wire
harness side
2. Check indicating point
when starter SW. is ON
position (Fuel level
should indicate)
NG
OK
Continuity between
connectors 11 B-23 and
1 F-1
2.
NG
Fuel gauge gives incorrect readings in all ranges

Tank unit resistance
position with the float at
checking points (Specified
resistance should indicate)
NG
Tank unit malfunction
Replace the tank unit
WARNING AND INCIDATOR LIGHT

1.
When the parking brake lever is pulled, the indicator light does not light up
Checkpoint
Brake indicator light bulb

continuity
Trouble Cause
Countermeasure
NG
Bulb burned out or loose

contact
Replace or reinstall the bulb
NG
Incorrect SW. adjustment

or poor SW. point contact
Adjust or replace the

parking brake SW.
NG

connector contact

connector contact
NG
Parking brake SW.

malfunction
Replace the parking brake

SW.
OK
Parking brake SW.
installation position and
function
OK
parking brake SW.
connector 1 C-39 (4x4:
1 R-4 ) and 12 B-23
OK
parking brake SW.
1 R-4 ) and the ground
when the parking brake is
operated

2.
Even when the parking brake lever is pulled, the indicator light does not go off
Checkpoint
Parking brake SW.

installation position and
function
Trouble Cause
NG
Incorrect the parking brake

SW. adjustment or brake
SW. faulty
NG
Brake fluid level SW. or

vacuum SW. faulty or short
circuit
Countermeasure
Adjust the SW. installation

position or replace the
parking brake SW.
OK
Check to see if the indicator
light goes off when the
parking brake SW.
1 R-4 ) is disconnected
3.
Replace the brake fluid

level SW., or vacuum SW.,
or repair a short circuit
between the parking brake
SW. connector 1 C-39
(4x4: 1 R-4 ) and 12 B-23
or the brake fluid level SW.
connector 3 C-37 and
12 B-23 , or the vacuum
SW. connector 1 C-38 and
12 B-23
Oil pressure warning light does not go off while engine is running
Engine oil pressure
NG
Refer to ENGINE Section
Refer to ENGINE Section
Short circuit
Repair a short circuit

between 1 P-11 and
10 B-23 (Diesel engine:
1 E-1 and 10 B-23 )
Oil pressure unit (or oil

pressure SW) faulty
Replace the oil pressure

unit (or the oil pressure
SW.)
OK
Check to see if the warning
light goes off when the oil
pressure SW. connector
1 P-11 (Diesel engine:
1 E- 1 ) is disconnected
NG
OK
Continuity between the oil
pressure SW. connector
1 P-11 (Diesel engine:
1 E-1 ) and the body
ground when the engine is
operating
NG

4.
Even when the fuel filter is filled with water, the warning light does not light up
Checkpoint
Sedimenter warning light

bulb continuity
Trouble Cause
NG
Countermeasure
Bulb burned out or loose

contact
Replace or reinstall the bulb
SW. malfunction
Replace the fuel filter SW.

connector contact

connector contact
OK
Fuel filter SW. function
NG
OK
Continuity between the fuel
filter SW. harness side
connector 1 C-51 and
9 B-24 or 1 C-52 and
C-36
5.
NG
Even when the fuel filter is empty, the warning light does not go off
Check to see if the warning
light goes off when the fuel
filter SW. connectors C-51
and C-52 are
disconnected
NG
Short circuit
Repair a short circuit

between 1 C-51 and
9 B-24
SW. malfunction
Replace the fuel filter SW.
OK
Fuel filter SW. function
NG
METER ASSEMBLY
Removal
1. Instrument Panel Driver Lower Cover
Refer to the removal steps of INSTRUMENT
PANEL in Section 10 CAB.
2. Lower Cluster Assembly
PANEL in Section 10 CAB.
826RV017

PANEL in Section 10 CAB
4. Meter Assembly
Remove four screws of the meter assembly.
Disconnect the meter connectors.
Installation
install the meter.
Connector
Be absolutely sure that the meter connectors are securely
connected.

Wire Harness
Do not pinch the wire harness between the cluster and
the meter hood during the meter assembly installation
procedure.
METERS AND GAUGES

Removal
1. Meter Assembly
Refer to METER ASSEMBLY removal steps in
this system.
2. Meter Glass
3. Meter Needless
Pull out the
tachometer
825RV062
needles
of
speedometer
and
4. Meter Board
Loosen four fixing screws.
5. Meters and Gauges
Installation
To Install, follow the removal steps in the reverse order.
WARNING LIGHT BULB, INDICATOR LIGHT

BULB AND ILLUMINATION LIGHT BULB
Removal
Turn the bulb socket counterclockwise and pull the bulb
out.
3.Bulb
2.Socket & bulb 1.Meter assembly
825RV063

Installation
To Install, follow the removal steps in the reverse order.
FUEL TANK UNIT

Removal
1. Disconnect the fuel tank unit connector.

140RV008
3. Remove the fuel tank unit 2 from the fuel tank 3.
140RV009
Installation
install the fuel tank unit.
Rubber Seal
Be absolutely sure that the fuel tank unit rubber seal is
correctly seated.
Connector
Be absolutely sure that the fuel tank unit connector is
securely connected.
VEHICLE SPEED SENSOR (INSTALLED ON THE

TRANSMISSION)
This illustration is based on MUA T/M
Removal
2. Remove the vehicle speed sensor body by rotating it.
Speed sensor
826RV043
Installation
To Install, follow the removal steps in the reverse order,
noting the following point.
Tighten the vehicle speed sensor to the specified torque.
Vehicle Speed Sensor Tightening Torque kgm (lbft/Nm)
2.5 0.5 (18 3.6 / 25 4.9)

Warning, indicator and illumination light position
W/O Tachometer (Gasoline engine)
(This illustration is based on the Km/h meter)
Engine coolant
temperature gauge
Speedometer
Fuel gauge
- +
Warning light lens
Reset knob
Warning light lens
Illumination light
826RV035

W/O Tachometer (Diesel engine)
Engine coolant
temperature gauge
Speedometer
Fuel gauge
- +
Warning light lens
Reset knob
Warning light lens
Illumination light
826RV036

W/ Tachometer (Gasoline engine)
Engine coolant
temperature gauge
Tachometer
Warning light lens
Speedometer
Fuel gauge
- +
Warning light lens
Reset knob
(Tachometer,6VD1)
Illumination light
D08RW556

W/ Tachometer (Diesel engine)
Engine coolant
temperature gauge
Tachometer
T BELT
Warning light lens
Speedometer
Fuel gauge
- +
Warning light lens
Reset knob
Illumination light
826RV032

Meter connector pin arrangement
W/O Tachometer (Gasoline engine)
B-24
B-23
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7
10 11 12 13 14 15 16
BLACK
8 9 10 11 12 13 14 15 16
WHITE
826RV038
Connector
No.
Terminal No.
B-24
Ground
Ignition
Connector
No.
Terminal No.
1
B-23
Turn signal indicator light (right)
Engine coolant temperature gauge
Ground
Ignition
Speedometer
Speedometer
10
Oil pressure warning light
11
Fuel gauge
12
Brake warning light
13
Charge warning light
10
11
Oil temp. warning light (Saudi Arabia

only)
Check engine warning light
Seat belt warning light (Saudi Arabia
only)
Diff. lock indicator light (South Africa
only)
High-beam indicator light (+)
12
High-beam indicator light ()
13
Illumination light (+)
14
Illumination light ()
15
4WD indicator light
16
Turn signal indicator light (left)
14
15
16
Fuel warning light

W/O Tachometer (Diesel engine)
B-24
B-23
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7
10 11 12 13 14 15 16
BLACK
8 9 10 11 12 13 14 15 16
WHITE
826RV037
Connector
No.
Terminal No.
B-24
Ground
Ignition
Connector
No.
Terminal No.
1
B-23
6
7
Ground
Ignition
Glow indicator light
Speedometer
Speedometer
10

only)
only)
10
11
Fuel gauge
12
Brake warning light
11
13
12
14
13
15
14
16
15
4WD indicator light
16
Fuel warning light

W/ Tachometer (Gasoline engine)
B-24
B-23
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7
10 11 12 13 14 15 16
BLACK
8 9 10 11 12 13 14 15 16
WHITE
826RV033
Connector
No.
Terminal No.
B-24
Connector
No.
Terminal No.
B-23
Ground
Ignition
Tachometer
Ground
Power drive indicator (6VD1 A/T)
6
7
8
9
10
11
12
O/D off indicator light (Australia: A/T)

Check trans warning light (6VD1 A/T)
Speedometer
Speedometer
Oil temp. warning light (Saudi Arabia

only)
Check engine warning light
10
11
Fuel gauge

only)
only)
12
Brake warning light
13
14
15
16
Fuel warning light
13
14
15
4WD indicator light
16

W/ Tachometer (Diesel engine)
B-24
B-23
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7
10 11 12 13 14 15 16
BLACK
8 9 10 11 12 13 14 15 16
WHITE
826RV034
Connector
No.
Terminal No.
B-24
Connector
No.
Terminal No.
B-23
Ground
Ignition
Tachometer
Ground
6
7
Glow indicator light
Speedometer
Speedometer
10

only)
only)
10
11
Fuel gauge
12
Brake warning light
13
11
14
13
15
14
16
Fuel warning light
15
4WD indicator light
16
12
SPEEDOMETER AND TACHOMETER

Speedometer On-Vehicle Inspection
Check the speedometer accuracy with a speedometer
tester.
Carefully follow the tester manufacturers instructions.
km/h meter (Except Saudi Arabia, South Africa)
W/O Tachometer
Indication
20
40
60
80
100
120
140
160
km/h
Permissible Range
17.222.8
37.242.8
57.262.8
77.282.8
97.3103.7
117.3123.7
137.3143.7
156.9164.1
826RV027
km/h meter (Saudi Arabia, South Africa)

Indication
20
40
60
80
100
120
140
160
Permissible Range
2025.6
4045.6
6065.6
8085.6
99.5105.9
119.5125.9
139.5145.9
159.1166.3
MPH meter
W/O Tachometer
Indication
20
40
60
80
100
km/h
MPH
Permissible Range
18.221.8
38.241.8
58.261.8
78.882.8
98.5103.1
826RV039
km/h meter (Except Saudi Arabia, South Africa)

W/Tachometer
Indication
20
40
60
80
100
120
140
160
826RV026
Permissible Range
17.522.5
37.542.5
57.562.5
77.582.5
97.6103.4
117.6123.4
137.6143.4
157.2163.8
km/h

km/h meter (Saudi Arabia, South Africa)
Indication
km/h
Permissible Range
20
40
60
80
100
120
140
160
2025
4045
6065
8085
99.8105.6
119.8125.6
139.8145.6
159.4166
MPH meter
W/O Tachometer
MPH
Indication
Permissible Range
20
40
60
80
100
18.521.5
38.541.5
58.561.5
79.182.5
98.9102.7
826RV040
Speedometer Off-Vehicle Inspection

IGN
GND
Remove the speedometer from the meter assembly and

measure the resistance and the current consumption
between each terminal.
Speedometer Resistance
Tester
terminal
Red (+)
Black () Black ()
Red (+)
Terminal
symbol
SEN
4P
IGN GND
825RV064
SEN GND
4P GND
IGN
GND
SEN
GND
28.8 35.2k
4P
GND
13.5 16.5k
IGN
GND
30.6 37.4k
SEN
GND
4P
GND
Note: Use the analog type circuit tester (range: x 1k).

Speedometer Current Consumption
Terminal
symbol
Current
consumption
IGN GND
,
.
85 15 mA
(when 12 1V
applied)
Remarks
No signal input
Note: 1. Use the analog type circuit tester.

2. Since the current consumption fluctuates when
the source voltage varies, check to be sure that
the voltage applied is 12V 1V.

Tachometer On-Vehicle Inspection
1. Attach a tune-up tester to the engine.
2. Start the engine.
3. Compare the tachometer reading and the tester
reading.
If the tachometer indication is outside the permissible range, the tachometer must be replaced.
4.
Gradually increase and decrease the engine speed.

Note the movement of the tachometer needle.
If the needle movement is sluggish, the tachometer
must be replaced.
Gasoline engine (6VD1)
Gasoline engine (6VD1)
Indication
1,000
2,000
3,000
4,000
5,000
6,000
7,000
rpm
Permissible Range
9001060
18202070
28203120
38204180
48205180
58206180
68207180
825RW256
Gasoline engine
Gasoline engine
Indication
1,000
2,000
3,000
4,000
5,000
6,000
rpm
Permissible Range
9401060
18752125
28503150
38204180
48205180
58206180
821RV121
Diesel engine
Diesel engine
Indication
750
2,000
3,000
4,000
5,000
821RV118
rpm
Permissible Range
690810
18752125
28503150
38204180
48205180

Tachometer Off-Vehicle Inspection
Remove the tachometer from the meter assembly and

measure the resistance value and the current
consumption between each terminal.
IGN
GND
821RV117
Tachometer Resistance
Tester
terminal
Red (+)
Black () Black ()
Red (+)
Terminal
symbol
IGN GND
P GND
IGN
P
GND
GND
IGN
GND
23 31k
P
GND
24.7 33.4k
Note: Use the analog type circuit tester (range: x 1k).

Tachometer Current Consumption
Terminal
symbol
IGN GND
,
.
Current
consumption
90 15 mA
(12 1V when
voltage applied)
Remarks
No signal input
Note: 1. Use the analog type circuit tester.

2. Since the current consumption fluctuates as
the source voltage varies, check to be sure that
the voltage applied is 12V 1V.

W/O Tachometer
TEMPERATURE GAUGE AND THERMO UNIT
W/Tachometer
826RV041
Temperature Gauge On-Vehicle Inspection

W/Tachometer
1
IGN
Unit
1.
Disconnect the temperature gauge wire connector.
2.
Connect a 3.4 Watt test bulb 1 to the ground.

The gauge needle should move the middle part of
the gauge
Ground
140RV006
W/O Tachometer
Voltage
regulator
1
Unit
140RV005
Temperature Gauge Off-Vehicle Inspection

Use a circuit tester to measure the temperature gauge
resistance.
Temperature Gauge Resistance

Standard
Measuring Point
With
Tachometer
Without
Tachometer
IGN (+) Ground

IGN (+) UNIT
UNIT Ground
VOLTAGE
REGULATOR UNIT
130
82
212
25

Thermo Unit Inspection
55 or 25 (Including
resistance of ammeter)
DC
7.0V
The thermo unit is thermistor type and must be inspected

under the conditions as shown in the left chart.
Ammeter
A
Galvano
meter GA
Switch
1. Put the deviation of the galvanometer to 0 by using

the variable resistor, switch the thermo unit off and
then measure the resistance of the resistor through
the bridge.
Variable resistor
Confirm that the resistance is continuously variable

in any other points than those shown in the
following table.
Bridge
825RV112
2. Dip the thermo unit into 80 90C (176 194F) water

and confirm that there is no bubble continuously
coming out of inside of the unit.
Replace the unit when the result of inspection is
found abnormal.
Temperature
Check
condition
7V 55
Gauge
7V 25
Gauge
W/O Tachometer
Resistance
value
()
50C
(122F)
115C
(239F)
226.0+33.6
226.036.6
26.4+1.71
26.42.21
26.4+2.68
24.33.68
FUEL GAUGE AND TANK UNIT
W/Tachometer
826RV042
Fuel Gauge On-Vehicle Inspection
W/Tachometer
1. Disconnect the fuel gauge wire connector.

2. Connect a 3.4 Watt test bulb 1 to the ground.
1
IGN
Unit
Ground
140RV006
The gauge needle should more the middle part of the

gauge.
W/O Tachometer
1
IGN
Unit
140RV007
Fuel Gauge Off-Vehicle Inspection

Use a circuit tester to measure the fuel gauge resistance.
Fuel Gauge Resistance

Standard
Measuring Point
With
Tachometer
Without
Tachometer
223
110
(0)
25
110
135
25
IGN (+) Ground

IGN (+) 7V
IGN (+) UNIT
Ground 7V
Ground UNIT
7V UNIT
140
Fuel Tank Unit Inspection
Measure the fuel tank unit resistance between the

connector terminals 1 F-1 and 3 F-1 while shifting the
float from E to F point.
B
Base
line
A
83
1/2
Fuel Tank Resistance

C
Level
E
140RV003
F (B)
1/2 (A)
E (C)
Float position
mm
51.7
49.4
166.9
Standard resistance
17 2.1
45 4.5
120 6.5

Low Fuel Indicator Light Inspection
1. Disconnect the fuel tank unit wire connector.
2
YL
YR
2. Connect between terminal (YL) and (B).

3. Turn the key switch on. Check that the bulb lights.
If operation is not correct, remove and check the bulb or

circuit.
140RV004
Check level sensor operation

YL
1. Remove the fuel tank unit.

3.4 watt.
2. Apply battery voltage between terminal (YL) and (B)

through a 3.4 watt bulb. Check that the bulb lights.
Note:
It will take a short time for the bulb light.
3. Submerge the sensor in fuel. Check that the bulb
goes out.
Sensor
If operation is not correct, replace the fuel tank unit.

140RV010
BRAKE SYSTEM WARNING LIGHT

The brake system warning light comes on while the
parking brake is set and the starter key is ON position.
Note:
The parking brake indicator light circuit is designed to
prevent driving of the vehicle with the parking brake on.
It does not indicate the condition of the parking brake
system.
This illustration is based on the floor type

parking brake lever
The parking brake switch is in parallel with the brake fluid

switch.
Parking brake lever
Parking brake switch

825RV066
The brake system warning light also comes on when

reservoir brake fluid level falls below the specified limit
with the parking brake released and the starter switch is
ON position.
Level mark
Max
Max
Min
Min
330RV001
VEHICLE SPEED SENSOR (INCORPORATED IN

THE SPEEDOMETER)
IGN
SEN
Vehicle Speed Sensor Inspection
GND
Remove the speedometer from the meter assembly and

measure the resistance value between the terminals.
4P
825RV064
Speed Sensor Resistance

Tester
terminal
Red (+)
Black () Black ()
Red (+)
Terminal
symbol
4P GND
4P
GND
13.5 16.5k
4P
GND
Note: Use the analog type circuit tester.
MSG T/M
(44)
VEHICLE SPEED SENSOR (INSTALLED ON THE

TRANSMISSION)
MSG T/M
(42)
The speed sensor is installed on the rear portion of the

transmission.
The number of pulses generated is four pulses per one
rotation of the pinion shaft.
Speed sensor
Speed sensor
826RV018
MUA T/M
Speed sensor
826RV044

Vehicle Speed Sensor Inspection
3
1. Connect the vehicle speed sensor connector 1 M-100

(Diesel engine: 1 E-44 ) to the battery (+) terminal
and 2 M-100 (Diesel engine: 2 E-44 ) to the ()
terminal.
2. Connect a resistance of 1.3K ohm to 5K ohm (1/4 W

or more) between connectors 1 M-10 (Diesel engine:
1 E-44 0) and 3 M-10 (Diesel engine: 3 E-44 )
Battery
820RV001
CAUTION:
Be extremely careful not to connect the battery (+)
terminal to the connector 3 M-10 (Diesel engine:
3 E-44 ).
This may damage the vehicle speed sensor.
3. Rotate the shaft of the vehicle speed sensor slowly

and measure the voltage at the both ends with a
digital tester.
The voltage, with one rotation of shaft fluctuates four
times in the following range: 10 to 14V 2V or less.

Timing Belt Indicator Light Reset Procedure (4JA1-T Diesel Engine - RHD)
W/Tachometer
B
Masking tape
821RV120
Timing belt must be replaced after 100,000 km of vehicle operation.

When the odometer reading reaches 100,000 km, the timing belt indicator light will turn on to remind the
driver to change the timing belt.
After replacing the timing belt, the timing belt indicator light must be reset to remind the driver to replace
the timing belt after the next 100,000 km.
Timing Belt Indicator Light Reset Procedure

1. Remove the masking tape from the hole B.
2. Remove the screw from the hole A and install it to
the hole B.
3. Apply new masking tape to the hole A.
Note:
The above procedure assumes that the timing belt is
being replaced for the first time (after 100,000 km).
For subsequent reset procedure (at next 100,000 km),
hole positions will be the opposite of the above
procedure.
HEATER AND AIR CONDITIONING

RELAY & FUSE BOX

(X-3,X-7,X-12)
H-8
C-2
H-20
B-9
C-15
E-1
B-2
B-1
B-3
C-65
E-2
C-49
B-13
B-12
E-5
C-24
D08RVA45
PARTS LOCATION (6VD1 LHD)
RELAY & FUSE BOX

(X-15,X-16,X-22,X-25)
B-12
B-1
H-8
B-13
B-2
C-2
P-11
B-9
B-3
H-6
C-41 C-28
H-20
C-101
C-93
E-2
C-24
D08RW549
RELAY & FUSE BOX

(X-3,X-7,X-12)
H-7
C-2
H-20
B-13
C-65
B-12
E-1
B-1
H-8
E-2
C-15
B-2
C-49
E-5
B-3
B-9
C-24
D08RVA48
PARTS LOCATION (6VE1 RHD)
RELAY & FUSE BOX

(X-15,X-16,X-22,X-25)
H-6
H-7
C-2
C-41
P-11
B-12
B-13
H-20
H-26
B-1
B-2
C-101
C-93
B-3
B-9
E-2
C-24
D08RW548
CIRCUIT DIAGRAM (GASOLINE ENGINE LHD)

15B/R
MAIN
80A
P-2
20B/Y
5B/Y
RELAY;
CHARGE(5)
T F A
W O Y T S
X-3
X-3
RELAY;
HEATER
P-10
FRAME
P-7
(Pub.No.)
3B
P-5
3B
P-1
180 240
D 0 8 R V A
'97 TFR/S EXP.-LHD
A/C (GAS.)
ENG.
X-3
X-3
1
3L/R
EB-5
10A AIR CON
2L/W
0.5BR
EB-4
20A BLOWER
0.5BR
1
C-24
10
H-8
0.5BR
0.5L/W
0.5B
PRESSURE
SW
C-24
0.5G/W
H-8
2
2L/W
RELAY;
A/C THERMOSTAT
X-7
0.5G/R
B-3
BLOWER
MOTOR
B-12
A/C SW
X-7
X-7
1
X-7
4
B-12
1
0.5LG/B
0.5G
0.5G/R
B-2
ELECTRONIC
THERMOSTAT
0.5W
B-3
2
13
H-8
B-12
3
B-2
B-2
6
B -1
4
B -1
1
B -1
C-2
BODY-RH
B-9
ENGINE
E-5
1.25L / O
0.85LG / B
0.85L / W
1
C-49
MAGNETIC
CLUTCH
(4ZD1 MPI)
MAGNETIC
CLUTCH
B-13
6
B-13
5
B-13
0.5GR
E-2
1
C-65
E-1
FICD
2L / R
2
B-13
2B
3
B -1
B-13
FICD(4ZD1 MPI)
1
FAN SW
0.5G/B
BLOWER
RESISTOR
14
H-20
0.5G
H-20
0.5G
11
2
B-1
FENDER-RH
0.5G
0.5G
1.25B
0.5W
2L/B
E-1
2
4
B-13
0.3B
D08RVA08
CIRCUIT DIAGRAM (GASOLINE ENGINE 6VD1 - LHD)

STARTER SW
P - 11
P-1
EB-17
40A
IGN-B2
EB-15
40A
IGN-B1
OFF
ACC
8
C-41
1
3W
C-41
B2
IG2
B1
IG1
C-41
3B/Y
H-28
CB-11
15A
BACK TURN
18
0.85W
H-8
ST
3
3 W/B
6
3B/Y
0.85W
EB-16
100A
MAIN
P-5
_
3B
5B
30B
5
5B
X-15
2
X-15
RELAY;
HEATER
P-8
P-7
ENG
BODY
FLAM
X-15
EB-4 10A
A/C
X-15
1
3L/R
P - 10
EB-3 10A
BLOWER MOTOR
X-16
RELAY;
THERMO
B-12
0.5W/B
11
H-20
C-24
H-20
PRESSURE
SW
0.5BR/L
0.5BR/R
C-101
X-25
ECM(B11)
BLOWER
MOTOR
13
MAGNET
CLUTCH
C-2
B-3
0.5G/R
0.5W/B
E-2
H-8
B-3
0.5G/R
0.5R/Y
H-8
C-24
1
C-101
10
1
10
3
TRIPLE
PRESSURE
SW
X-22
3
1.25BR/L
0.5GR/R
19
H-6
X-22
1
2G/B
0.5W/B
X-16
2
2L/W
X-16
ECM(31)
X-22
0.5G/W
3L/R
RELAY;
A/C COMP.
B-12
X-22
0.5B
X-16
2L/W
SW;A/C
1.25BR
B-12
0.5BR
0.5BR
0.5BR
1.25BR
1.25BR
0.5BR
H-8
2
1
X-25
B-2
3
0.5W/B
X-25
X-25
B-2
5
2L
ELECTRONIC
THERMO
B-2
2L/B
RELAY;
CONDENSER
FAN
0.5W
0.5W
1
0.5W
2B
B-9
B-1
M
B-13
1
B-13
3
C-93
2L/R
B-13
1.25L
B-13
0.85L/Y
B-13
B-1
1
4
B-13
B-1
4
5
C-2
B-1
6
1.25B
CONDENSER
FAN MOTOR
0.5B
C-93
0.85L/W
B-1
RESISTER
SW;FAN
D08RW528
CIRCUIT DIAGRAM (GASOLINE ENGINE RHD)

15B/R
MAIN
80A OR 100A
P-2
P-1
(4ZE1 MPI)
FRAME
T F A
W O Y T S
X-3
X-3
X-3
RELAY;
HEATER
RELAY;
HEATER
P-10
P-7
0.85W/L
2
X-3
D 0 8 R V A
'97 TFR/S EXP.-RH
A/C (GAS.)
ENG.
X-3
(Pub.No.)
3B
20B/Y
5B/Y
AC GENERATOR(L)
3B
RELAY;
CHARGE(5)
P-5
180 240
X-3
X-3
1
3L/R
X-3
0.5BR
EB-5
10A AIR CON
2L/W
0.5W/O(4ZE1 MPI)
EB-4
20A BLOWER
0.5BR
1
C-24
H-8
0.5BR
0.5L/W
0.5B
C-24
0.5G/W
H-7
2
2L/W
RELAY;
A/C THERMOSTAT
X-7
BLOWER
MOTOR
B-12
A/C SW
X-7
4
0.5G/R
B-3
X-7
X-7
2
B-12
1
0.5G
0.5G/R
B-2
ELECTRONIC
THERMOSTAT
0.5W
B-3
1
H-8
B-12
0.5LG/B
RELAY;
ST CUT(5)
PRESSURE
SW
3
B-2
B-2
6
B -1
4
B -1
1
B -1
C-2
BODY-LH
B-9
ENGINE
E-5
1.25L / O
0.85LG / B
0.85L / W
1
C-49
MAGNETIC
CLUTCH
(4ZD1 MPI)
MAGNETIC
CLUTCH
B-13
6
B-13
5
B-13
0.5GR
E-2
1
C-65
E-1
FICD
2L / R
2
B-13
2B
3
B -1
B-13
FICD(4ZD1 MPI)
1
FAN SW
0.5G/B
BLOWER
RESISTOR
14
H-20
0.5G
H-20
0.5G
11
2
B-1
FENDER-RH
0.5G
0.5G
1.25B
0.5W
2L/B
E-1
2
4
B-13
0.3B
D08RVA09
CIRCUIT DIAGRAM (GASOLINE ENGINE 6VD1 RHD)

STARTER SW
P - 11
P-1
EB-17
40A
IGN-B2
EB-15
40A
IGN-B1
OFF
ACC
8
C-41
1
3W
C-41
B2
IG2
B1
IG1
C-41
3B/Y
H-7
CB-11
15A
BACK TURN
2
0.85W
H-6
ST
3
3 W/B
6
3B/Y
0.85W
EB-16
100A
MAIN
P-5
_
3B
5B
30B
5
5B
X-15
2
X-15
RELAY;
HEATER
P-8
P-7
ENG
BODY
FLAM
X-15
3L/R
P - 10
EB-4 10A
A/C
X-15
1
EB-3 10A
BLOWER MOTOR
17
X-16
RELAY;
THERMO
B-12
0.5W/B
11
H-20
C-24
H-20
PRESSURE
SW
0.5BR/L
0.5BR/R
C-101
X-25
ECM(B11)
BLOWER
MOTOR
18
MAGNET
CLUTCH
C-2
B-3
0.5G/R
0.5W/B
E-2
H-26
B-3
0.5G/R
0.5R/Y
H-7
C-24
1
C-101
2
1
10
3
TRIPLE
PRESSURE
SW
X-22
3
1.25BR/L
0.5GR/R
12
H-26
X-22
1
2G/B
0.5W/B
X-16
2
2L/W
X-16
ECM(31)
X-22
0.5G/W
3L/R
RELAY;
A/C COMP.
B-12
X-22
0.5B
X-16
2L/W
SW;A/C
1.25BR
B-12
0.5BR
0.5BR
0.5BR
1.25BR
1.25BR
0.5BR
H-26
1
1
X-25
B-2
3
0.5W/B
X-25
X-25
B-2
5
2L
ELECTRONIC
THERMO
B-2
2L/B
RELAY;
CONDENSER
FAN
0.5W
0.5W
1
0.5W
2B
B-9
B-1
M
B-13
1
B-13
3
C-93
2L/R
B-13
1.25L
B-13
0.85L/Y
B-13
B-1
1
4
B-13
B-1
4
5
C-2
B-1
6
1.25B
CONDENSER
FAN MOTOR
0.5B
C-93
0.85L/W
B-1
RESISTER
SW;FAN
D08RW527
CIRCUIT DIAGRAM (DIESEL ENGINE LHD)

15B/R
MAIN
100A
30B/Y
5B/Y
RELAY;
CHARGE(5)
0.85W/L
P-5
3B
P-1
T F A
W O Y T S
(Pub.No.)
X-3
RELAY;
HEATER
P-10
FRAME
X-3
P-7
180 240
P-2
D 0 8 R V A
'97 TFR/S EXP.-LH
A/C (DIE.)
ENG.
X-3
X-3
1
3L/R
EB-5
10A AIR CON
2L/W
0.5BR
EB-4
20A BLOWER
0.5BR
1
C-24
10
H-8
0.5BR
0.5L/W
0.5B
PRESSURE
SW
C-24
0.5G/W
H-8
2
2L/W
RELAY;
A/C THERMOSTAT
X-7
0.5G/R
B-3
BLOWER
MOTOR
B-12
A/C SW
X-7
X-7
1
X-7
B-12
0.5LG/B
0.5G
0.5G/R
B-2
ELECTRONIC
THERMOSTAT
0.5W
B-3
2
13
H-8
B-12
3
B-2
B-2
1.25B
0.5W
2L/B
0.5G
2
B-1
3
BLOWER
RESISTOR
1
FAN SW
3
B -1
2L / R
B-13
X-12
DIODE
B-13
1
C-49
B-13
X-12
4
B -1
1
B -1
FENDER-RH
C-2
BODY-RH
B-9
FENDER-RH
C-2
0.85LG / B
0.85L / W
6
B-13
0.5G/O
B -1
1.25L / O
2B
B-13
MAGNETIC
CLUTCH
C-15
VSV;
FICD
B-13
C-15
2
1.25B
0.5B
D08RVA10
CIRCUIT DIAGRAM (DIESEL ENGINE RHD)

15B/R
MAIN
80A OR 100A
P-2
P-1
(4JA1 FOR SOUTH AFRICA)
X-3
5
X-3
FRAME
T F A
W O Y T S
X-3
RELAY;
HEATER
RELAY;
HEATER
X-3
X-3
1
X-3
4
EB-5
10A AIR CON
2L/W
0.5BR
EB-4
20A BLOWER
0.5BR
1
C-24
H-8
0.5BR
C-24
0.5G/W
H-7
2
2L/W
RELAY;
A/C THERMOSTAT
X-7
BLOWER
MOTOR
B-12
A/C SW
X-7
B-12
0.5G/R
B-3
X-7
X-7
2
0.5G
0.5G/R
B-2
ELECTRONIC
THERMOSTAT
0.5W
B-3
1
H-8
B-12
0.5LG/B
RELAY;
ST CUT(5)
PRESSURE
SW
0.5L/W
0.5B
0.5W/O(4JA1 FOR SOUTH AFRICA)
3L/R
D 0 8 R V A
'97 TFR/S EXP.-RH
A/C (DIE.)
ENG.
X-3
X-3
P-10
P-7
(Pub.No.)
0.85W/L
0.85W/L
30B/Y
5B/Y
AC GENERATOR(L)
3B
RELAY;
CHARGE(5)
P-5
180 240
3
B-2
B-2
1.25B
0.5W
2L/B
0.5G
2
B-1
3
BLOWER
RESISTOR
1
FAN SW
3
B -1
2L / R
B-13
X-12
DIODE
B-13
1
C-49
B-13
X-12
1
B -1
FENDER-RH
C-2
BODY-LH
B-9
FENDER-RH
C-2
0.85LG / B
0.85L / W
6
B-13
0.5G/O
4
B -1
1.25L / O
2B
6
B -1
B-13
MAGNETIC
CLUTCH
C-15
VSV;
FICD
B-13
C-15
2
1.25B
0.5B
D08RVA11
POWER DOOR LOCK

H-16
D-9
D-18
H-14
H-7
H-13
D-5
D-14
B-28
D-4
H-10
H-9
D08RVA38
H-16
D-18
D-4
D-5
H-7
H-14
H-10
B-28
D-14
D-9
H-13
H-9
D08RVA39
CIRCUIT DIAGRAM
MAIN
80A OR 100A
IGN B2
40A
P-2
(RHD)
3W
15B/R
+
P-1
3
P-5
H-7
30B/Y
5B/Y
H-7
3W
P-7
P - 10
FRAME
ENG.
1.25LG/W
CB-15
20A DOOR LOCK
1.25LG/W
H-10
D-5
6
D-5
UNLOCK
D-5
POWER WINDOW AND DOOR LOCK SW-DRIVER
10
1.25Y/G
H-10
D-5
3
1.25L/Y
D-5
5
1.25L/Y
H-10
1.25Y/G
D-5
11
1.25L/Y
1.25Y/G
LOCK
20
12
H-9
1.25R/W
1.25LG/R
H-9
1.25L/Y
1.25Y/G
1
D-4
6
H-16
1.25Y/G
2B
3
D-4
1.25L/Y
1.25Y/G
H-13
1.25L/Y
H-13
7
H-16
H-14
7
H-14
2
D-9
D-4
4
D-9
3
D-18
1.25Y/G
1.25L/Y
1
D-18
3
D-14
1
D-14
0.5B
2B
1.25Y/G
1.25L/Y
LOCK
UNLOCK
DOOR LOCK SW
2B
H-10
BODY-LH
B-28
BODY-RH
B-28
FRT DOOR LOCK

ACTUATOR
-PASSENGER
RR DOOR LOCK
ACTUATOR-RH
RR DOOR LOCK
ACTUATOR-LH
(RHD)
D08RV734
TROUBLE SHOOTING
QUICK CHART FOR CHECK POINTS
Check Points
Fuse
CB-15
(20A)
Trouble Mode
1. All the doors do not lock
and unlock
2. All the doors do not get
locked (or unlocked)
3. Drivers side door does
not get locked (or
unlocked)
Power Window
& Door Lock
Switch
Door Lock
Switch
Drivers
side
Drivers
side
Cable
Harness
Passengers
RR-RH
side
RR-LH
4. FRT passengers side door

does not get locked (or
unlocked)
5. RR door-RH does not get

6. RR door-LH does not get

7. Door lock does not
operate when operating
from the drivers seat side
Door Lock Actuator

1.
All the doors do not lock and unlock

Checkpoint

box)
Trouble Cause
Countermeasure

No. CB-15 (20A)
NG

contact

( B-28 ) contact
NG

connector contact

connector contact
NG

connector contact

connector contact
SW. malfunction
Replace the drivers side

power window & door lock
SW.
NG
OK
OK
Voltage between the
drivers side power window
& door lock SW harness
9 D-5 and the ground
present)
OK
Continuity between 5 D-5
and B-28
OK
Drivers side power window
& door lock SW. function
2.
NG
All the doors do not get locked (or unlocked)

drivers side power window
& door lock SW harness
side connector terminals
6 D-5 and 8 D-5
NG

connector contact

connector contact
SW. malfunction
Replace the drivers side

SW.
OK
Drivers side power window
& door lock SW. function
NG

3.
Drivers side door does not get locked (or unlocked)

Checkpoint
Door lock SW. function
4.
Replace the door lock SW.
NG
Actuator malfunction
Replace the FRT

passengers side door lock
actuator
NG
Replace the RR door lock

actuator-RH
RR door-LH does not get locked (or unlocked)
RR door lock actuator-LH

function
7.
SW. malfunction
RR door-RH does not get locked (or unlocked)
RR door lock actuator-RH

function
6.
NG
Countermeasure
FRT passengers side door does not get locked (or unlocked)
FRT passengers side door

lock actuator function
5.
Trouble Cause
NG
Replace the RR door lock

actuator-LH
Door lock does not operate when operated from the drivers seat side
NG

contact
NG
SW. malfunction

( B-28 ) contact
OK
door lock SW. side
connector terminals 1 D-4
and 2 D-4 when the SW
is locked and between
3 D-4 and 2 D-4 when
the SW. is unlocked
Replace the door lock SW.
DRIVER SEAT SIDE POWER WINDOW & DOOR

LOCK SWITCH
Switch
Removal
1. Remove the switch by pushing the spring with the tip
of a screwdriver.
This illustration is based on 2 doors model

825RV089
Installation
To install, follow the removal steps in the reverse order.
DRIVERS SIDE DOOR LOCK SWITCH

Removal
1. Door Lock ASM
Refer to the removal steps of the DOORS in
Section 10 BODY.
Door lock
switch
2. Door Lock Switch

Connector
825RV056
Installation
FRT PASSENGERS SIDE DOOR LOCK

ACTUATOR
Removal
1. Door Lock ASM
Section 10 BODY.
Door lock
actuator
825RV057
2. Door Lock Actuator

Remove the actuator fixing bolts.
Disconnect the door lock link rod.
Disconnect the actuator connector.
Installation
RR DOOR LOCK ACTUATOR-LH & RH

Removal
1. Door Lock ASM
Section 10 BODY.
2. Door Lock Actuator
Remove the actuator fixing bolts.
Disconnect the door lock link rod.
Disconnect the actuator connector.
Door lock
actuator
825RV097
Installation
Driver Seat Side Power Window & Door Lock Switch

1. Harness Side Connector Circuit
D-5
1 2
Check voltage and continuity between the switch

harness side connector terminals as shown in the
following table.
3 4
5 6 7 8 9 10
Harness side
Terminal
No.
Wire
color
Connecting to
R/W
Door lock SW
(Lock)
3-Ground
Driver seat
side door
Lock
Continuity
Unlock
No continuity
LG/R
Door lock SW
(Unlock)
4-Ground
Driver seat
side door
Lock
No continuity
Unlock
Continuity
Ground
L/Y
Door lock
actuator
(Lock)
Y/G
Door lock
actuator
(Unlock)
LG/W
Fuse
CB-15 (20A)
Check
item
Continuity
(Resistance)
Connecting
terminal
5-Ground
Standard
Continuity
Continuity
There is
some
resistance
86
Continuity
There is
some
resistance
9- Ground
68
Voltage
Check condition
(
(
)
)
Battery voltage
(Approx. 12V)

2. Switch Side Connector Circuit
D-5
Remove the switch connector, and check continuity

and voltage between the switch connector terminals.
4 3
(Connect the (+) terminal of the battery to 9 D-5 and

the () terminal to 5 D-5 .)
2 1
10 9 8 7 6 5
5 D-5 - 6 D-5 . . . . Continuity

5 D-5 - 8 D-5 . . . . Continuity
Switch side
(Then, ground 3 D-5 .)

632RV002
6 D-5 . . . . Current flow for approx. 1 second

(Disconnect the ground of 3 D-5 , and ground
4 D-5 .)
8 D-5 . . . . Current flow for approx. 1 second
3. Door Lock Operation Test

After confirming that there is continuity between the
switch harness side connector terminals 6 D-5 and
8 D-5 , apply the battery voltage to each of the
terminals to conduct the operation test.
D-5
1 2
3 4
When the door lock will not operate, check the door
lock actuator for any trouble.
5 6 7 8 9 10
Harness side
Connecting terminals
060RS009
Operation
8 (Y/G)
6 (L/Y)
Unlock
Lock

Drivers Side Door Lock Switch
D-4
Check continuity between the switch connector

terminals
Terminal No.
SW
position
Switch side
Lock
Unlock
Front Passengers Side Door Lock Actuator
D-9
1. Actuator Side Connector Circuit

Apply the battery voltage to the actuator connector
terminals to check the operation.
2
4
1
3
Actuator side
When the door lock actuator is checked on the

vehicle and there is no continuity, and when the door
lock actuator itself is checked and no trouble is
found, check the circuit between the door lock
actuator and the driver seat side power window &
door lock switch for any failure.
Operation
Lock
Unlock
Rear Door Lock Actuator -LH & RH

D-14
D-18
1. Actuator Side Connector Circuit

Apply the battery voltage to the actuator connector
terminals to check the operation.
2
4
1
3
Actuator side
When the door lock actuator is checked on the

vehicle and there is no continuity, and when the door
lock actuator itself is checked and no trouble is
found, check the circuit between the door lock
actuator and the driver seat side power window &
door lock switch for any failure.
Operation
Lock
Unlock
POWER WINDOW
D-16
H-16
D-15
D-10
H-14
B-8
D-6
B-9
H-13
D-1
D-12
C-41
D-11
B-28
D-5
H-10
H-9
D08RVA40
D-16
H-16
D-15
H-7
D-1
H-14
D-5
D-10
B-28
H-10
D-12
C-41
D-11
B-9
D-6
H-13
H-9
D08RVA41

STARTER SW
MAIN
80A OR 100A
15B/R
3W
P-2
C - 41
3W
P - 11
P-5
B1
(6VD1)
ENG.
H-28 (6VD1)
CB-11
15A BACK UP, TURN
2G/W
0.85W
3W
0.5W
P - 10
6
H-7
IG1
CIRCUIT BREAKER 30A
30B/Y
P-7
3B/Y
C - 41
3
H-28 (6VD1)
H-7
FRAME
IG2
ST
P-1
5B/Y
B2
3B/Y
OFF
ACC
IGN.B2
40A
B-8
B-8
RELAY;
POWER WINDOW
B-8
B-8
2G/R
2G/R
2G/R
0.5R/Y
0.5R/Y
2
H - 34
10
H-9
H - 34
1
H - 34 (6VD1)
0.5R/Y
2G/R
0.5R/Y
H-9
(6VD1)
H - 10
H - 13
H - 13
0.5R/Y
2G/R
2
H - 10
D - 12
D - 12
D - 16
D - 16
D - 16
D - 16
10
2B
D-6
D - 11
D - 11
H - 14
H - 14
D - 15
D - 15
H - 16
H - 16
FRT POWER WINDOW

MOTOR-PASSENGER
DOWN
2B
FRT POWER WINDOW

MOTOR-DRIVER
UP
H - 13
D-6
M
2B
D - 12
0.5B
D-1
DOWN
D - 12
2B
D-1
6
2L/W
2B
2L/R
2
5
2L/R
10
2L/W
UP
D - 10
0.5B
D - 10
2B
DOWN
D - 10
2BR/W
UP
D-5
2L/R
LOCK
D-5
D - 16
RR POWER WINDOW
SW-RH
0.5B
DOWN
D - 16
RR POWER WINDOW
SW-LH
2BR/W
UP
D - 12
FRT POWER WINDOW

AND DOOR LOCK SW-PASSENGER
D-5
D - 12
2L/R
FRT POWER WINDOW

AND DOOR LOCK SW-DRIVER
D - 10
2B
9
D -10
RR POWER WINDOW
MOTOR-LH
M
2B
7
D-5
8
H -16
0.5R/Y
2G/R
0.5R/Y
2G/R
2
D-5
3
H - 16
0.5R/Y
8
H - 14
2G/R
3
H - 14
0.5B
2G/R
2G/R
H - 10
0.5R/Y
0.5R/Y
(6VD1)
RR POWER WINDOW
MOTOR-RH
1
BODY - LH
B - 28
BODY - RH
B-9
2B
H-34
D08RW569
TROUBLE SHOOTING
STARTER SW
MAIN
80A OR 100A
15B/R
3W
P-2
C - 41
3W
P - 11
P-5
B1
ENG.
CB-11
15A BACK UP, TURN
CIRCUIT BREAKER 30A
2G/W
0.85W
3W
0.5W
P - 10
6
H-7
IG1
H-7
30B/Y
P-7
3B/Y
C - 41
(6VD1)
FRAME
IG2
ST
P-1
5B/Y
B2
3B/Y
OFF
ACC
IGN.B2
40A
B-8
B-8
RELAY;
POWER WINDOW
B-8
B-8
2G/R
2G/R
2G/R
0.5R/Y
0.5R/Y
H - 34
H-9
10
H - 34
1
H - 34 (6VD1)
0.5R/Y
2G/R
0.5R/Y
H-9
(6VD1)
H - 10
H - 13
H - 13
2G/R
2G/R
H - 10
0.5R/Y
0.5R/Y
(6VD1)
0.5B
0.5R/Y
2G/R
2
B - 28
BODY - LH
B-9
D - 16
D - 16
D - 16
D - 16
2B
2B
FRT POWER WINDOW

MOTOR-PASSENGER
UP
DOWN
H - 13
D - 11
D - 11
H - 14
H - 14
D - 15
D - 15
H - 16
H - 16
1
D-6
FRT POWER WINDOW

MOTOR-DRIVER
BODY - RH
2L/W
2
D-6
D - 12
0.5B
H - 10
D - 12
10
2L/R
3
D-1
D - 12
2B
D-1
DOWN
D - 12
M
2B
2B
2L/R
2L/W
10
UP
D - 10
0.5B
D - 10
2B
DOWN
D - 10
2BR/W
UP
D-5
2L/R
LOCK
D-5
D - 16
RR POWER WINDOW
SW-RH
0.5B
DOWN
D - 16
RR POWER WINDOW
SW-LH
2BR/W
UP
D - 12
FRT POWER WINDOW

AND DOOR LOCK SW-PASSENGER
D-5
1
D - 12
2L/R
FRT POWER WINDOW

AND DOOR LOCK SW-DRIVER
D - 10
2B
9
D -10
RR POWER WINDOW
MOTOR-LH
M
2B
7
D-5
8
H -16
0.5R/Y
2G/R
0.5R/Y
2G/R
2
D-5
3
H - 16
0.5R/Y
8
H - 14
2G/R
3
H - 14
RR POWER WINDOW
MOTOR-RH
2B
1
2B
H - 34
D08RW570
TROUBLE SHOOTING
Trouble Mode
All windows will not

operate
Check Points
Power Window & Power Window
Door Lock Switch Switch
Power Window Motor

Fuse Circuit Relay;
Cable
CB-11 Breaker Power
Drivers Passengers
Drivers Passengers
Harness
(15A) (30A) Window
RR-LH RR-RH
RR-LH RR-RH
Side
Side
Side
Side
Lock SW does not function

Drivers Window:
Window does not operate
One-touch operation for

DOWN movement will
not operate
Window operates in only

one direction
Front window on
passenger seat side:

when operating the
drivers SW

when operating the
passengers SW
Window does operate in

only one direction when
operating the drivers SW

operating the passengers
seat side SW
Rear window on left (or

right) side:
Window on left (or right)
side does not operate

when operating the
drivers SW

operating the drivers SW

operating the RR-LH (or
RH) side SW

1.
All windows do not operate

Checkpoint
Fuse CB-11 (15A, Fuse box)
Trouble Cause
Countermeasure

No. CB-11(15A)
Circuit breaker malfunction
Replace the circuit breaker

(30A)
NG

contact
Repair grounding points

( B-9 and B-28 ) contact
NG
Power window relay

malfunction
Replace the power window

relay
NG

connector contact

connectors between 3 H-7
(RHD: 5 H-7 ) and 5 B-8
NG

connector contact

connectors between
1 B-8 and 2 D-5
NG

connector contact
NG
OK
Circuit breaker (30A, Fuse
box) function
NG
OK
Grounding points ( B-9

and B-28 )
OK
Power window relay
function
OK
Voltage between the power
window relay harness side
connector terminal 5 B-8
and the ground (Should be
battery voltage present)
OK
Voltage between 2 D-5
and the ground (Should be
battery voltage present)
OK
Voltage between B-28
and the ground
Continued on the next page

connectors between 5 D-5
and B-28 , or 4 B-8 and
B-28

Checkpoint
Trouble Cause
Countermeasure
Continued from the previous page

OK
Driver seat side power
window & door lock SW.
function
2.
SW. malfunction
Replace the driver seat side

SW.
SW. malfunction

SW.
Lock switch does not function

function
3.
NG
NG
Window on the drivers side does not operate

function
NG
SW. malfunction

SW.
Motor malfunction

power window motor

connector contact

connector contact
OK
1. Driver seat side power
window motor function
when connecting the
motor connector 2 D-1
to the battery (+)
terminal, and 1 D-1 to
the () terminal
(Should the motor rotate
in the UP direction of
the window)
2. Driver seat side power
when connecting the
to the battery (+)
the () terminal
in the DOWN direction
of the window)
NG
OK
and 2 D-1 , or 10 D-5
and 1 D-1
NG

4.
Window on the front passengers side does not operate

Checkpoint
Front passengers power

function
Trouble Cause
NG
Countermeasure
SW. malfunction
Replace the front

passengers power window
& door lock SW.
SW. malfunction

SW.
Motor malfunction
Replace the front

passengers power window
motor

connector contact

connector contact
OK
function
NG
OK
1. Front passengers power
when connecting the
to the battery (+)
the () terminal (Should
the motor rotate in the
UP direction of the
window)
2. Front passengers power
when connecting the
to the battery (+)
the () terminal.
in the DOWN direction
of the window)
NG
OK
and 2 D-6 , or 10 D-10
and 1 D-6
NG

5.
Rear window on the left (right) side does not operate

Checkpoint
Rear power window SW.LH (RH) function
Trouble Cause
NG
Countermeasure
SW. malfunction
Replace the rear power

window SW.-LH (RH)
SW. malfunction

SW.
Motor malfunction
Replace the rear power

window motor

connector contact

connector contact
OK
function
NG
OK
1. Rear power window
motor-LH (RH) function
when connecting the
(2 D-15 ) to the battery
(+) terminal, and 1 D-11
(1 D-15 ) to the ()
terminal (Should the
motor rotate in the UP
direction of the window)
2. Rear power window
motor-LH (RH) function
when connecting the
(1 D-15 ) to the battery
(+) terminal, and 2 D-11
(2 D-15 ) to the ()
terminal (Should the
motor rotate in the
DOWN direction of the
window)
NG
OK
and 2 D-11 (5 D-16 and
2 D-15 ), or 6 D-12 and
1 D-11 (6 D-16 and
1 D-15 )
NG

LOCK SWITCH
(2 DOORS MODEL)
Switch
Removal
of a screwdriver.
This illustration is based on RHD
825RV089
Installation
FRONT PASSENGERS POWER WINDOW &

DOOR LOCK SWITCH
(2 DOORS MODEL)
Switch
Removal
of a screwdriver.
825RV086
Installation

LOCK SWITCH
(4 DOORS MODEL)
Switch
Removal
of a screwdriver.
825RV098
Installation
FRONT PASSENGERS POWER WINDOW &

DOOR LOCK SWITCH
(4 DOORS MODEL)
Switch
Removal
of a screwdriver.
825RV086
Installation
REAR POWER WINDOW & DOOR LOCK

SWITCH-LH & RH
Switch
Removal
of a screwdriver.
Spring
825RV096

Installation
DRIVER SEAT SIDE POWER WINDOW MOTOR
2.Power window motor
Removal
1.Window
regulator
ASM
1. Window Regulator ASM

Refer to the removal steps of the WINDOW
REGULATOR/POWER WINDOW MOTOR in Section
10 BODY.
2. Power Window Motor
Loosen the fixing bolts to remove the power
window motor from the regulator.
825RV091
Installation
FRONT PASSENGERS POWER WINDOW

MOTOR
Removal
1.Window
regulator
ASM
2.Power window
motor
825RV090
1. Window Regulator ASM

Refer to the removal steps of the WINDOW
REGULATOR/POWER WINDOW MOTOR in Section
10 BODY.
2. Power Window Motor
Loosen the fixing bolts to remove the power
window motor from the regulator.
Installation
REAR POWER WINDOW MOTOR-LH & RH

Removal and Installation
Refer to the DRIVER SEAT SIDE POWER WINDOW
MOTOR removal and installation steps in this section.
Power Window Relay

B-8
1
1 - 5 . . . . . . . . . . . . . . . . . . . . No continuity
2
5
1 - 5 . . . . . . . . . . . . . . . . . . . . Continuity
5
060RV005
Driver Seat Side Power Window & Door Lock Switch

D-5
1 2
Disconnect the switch connector, and check voltage

and continuity between the harness side connector
terminals as shown in the following table.
3 4
5 6 7 8 9 10
Harness side
Terminal
No.
Wire
color
G/R
L/R
10
L/W
Check item
Connecting
terminal
Check condition
Standard
Power window
relay
Voltage
2-Ground
Starter SW ON
Approx.
12V
Power window
motor
Continuity
1 10
Continuity
Ground
Continuity
5-Ground
Continuity
Connecting to
Front Passengers Power Window & Door Lock Switch

D-10
1 2
3 4
5 6 7 8 9 10
Harness side

terminals as shown in the following table.

Terminal
No.
Wire
color
G/R
L/R
10
L/W
Check item
Connecting
terminal
Check condition
Standard
Power window
relay
Voltage
9-Ground
Starter SW ON
Approx.
12V
Power window
motor
Continuity
6 10
Continuity
Ground
Continuity
5-Ground
Continuity
Connecting to
Rear Power Window Switch-LH & RH

D-12
D-16

terminals as shown in the following tables.
3 4 5 6
Harness side
D-12 (RRLH)
Terminal
No.
Wire
color
G/R
L/R
BR/W
Check item
Connecting
terminal
Check condition
Standard
Power window
relay
Voltage
4-Ground
Starter SW ON
Approx.
12V
Power window
motor
Continuity
56
Continuity
Ground
Continuity
3-Ground
Continuity
Connecting to
D-16 (RRRH)
Terminal
No.
Wire
color
G/R
L/R
BR/W
Check item
Connecting
terminal
Check condition
Standard
Power window
relay
Voltage
4-Ground
Starter SW ON
Approx.
12V
Power window
motor
Continuity
56
Continuity
Ground
Continuity
31
Continuity
Connecting to

Driver Seat Side Power Window Motor
1. Driver Seat Side Power Window & Door Lock Switch
Connector Circuit
D-5
1 2
Disconnect the switch connector, apply the battery

voltage (12V) to the harness side connector terminals
and check operation.
3 4
5 6 7 8 9 10
Harness side
Operation direction
1 (L/R)
10 (L/W)
DOWN
UP
2. Driver Seat Side Power Window Motor Connector

Circuit
DOWN

voltage (12V) to the motor side connector terminals
M
UP
1
D-1
Motor side
825RV092
Operation direction
DOWN
UP

Front Passengers Power Window Motor
1. Front Passengers Power Window Switch & Door
Lock Switch Connector Circuit
D-10
1 2
Disconnect the motor connector, apply the battery

3 4
5 6 7 8 9 10
Harness side
Operation direction
6 (L/R)
10 (L/W)
DOWN
UP
2. Front Passengers Power Window Motor Connector

Circuit
DOWN

M
UP
1
D-6
Motor side
825RV092
Operation direction
DOWN
UP

Rear Passengers Power Window Motor-LH
1. Rear Power Window Switch-LH Connector Circuit
D-12

3 4 5 6
Harness side
Operation direction
5 (L/R)
6 (BR/W)
DOWN
UP
2. Rear Power Window Motor-LH Connector Circuit

DOWN
M
UP
1
D-11
Motor side
825RV092
Operation direction
DOWN
UP

Rear Power Window Motor-RH
1. Rear Power Window Switch-RH Connector Circuit
D-16
1

3 4 5 6
Harness side
Operation direction
5 (L/R)
6 (BR/W)
DOWN
UP
2. Rear Power Window Motor-RH Connector Circuit

DOWN
M
UP
1
D-15
Motor side
825RV092
Operation direction
DOWN
UP
MEMO
AUDIO, CLOCK AND CIGARETTE LIGHTER

D-17
H-16
B-14
D-8
H-14
B-20
H-7
D-3
C-41
D-13
B-10
H-13
B-21
B-22
B-28
H-10
H-9
D08RVA54
D-17
H-16
H-7
B-14
C-41 D-3
H-14
B-10
B-28
B-20
D-8
D-13
B-22
B-21
H-10
H-13
H-9
D08RVA52
STARTER SW
MAIN
80A OR 100A
15B/R
OFF
ACC
3W
C-41
P-1
P-11
4
C-41
CB-20
15A CIGAR
1
3L
3L
H-7
B2
IG2
ST
H-28
B1
IG1
(6VD1)
(6VD1)
30B/Y
0.85R/L
CB-14
10A ROOM LAMP
P-10
P-7
ENG.
0.5 R/W
FRAME
1.25BR/W
CB-19
15A AUDIO
H-28
3W
5B/Y
H-7
(6VD1)
P-5
P-2
3W
IGN B2
40A
0.5R/W
0.85G/R
RELAY;TAIL(1)
(W/POWER WINDOW AND DOOR LOCK)
14
B-14
B-14
B-14
0.5 GR
1
H-13
2
H-13
0.5 GR
D-3
D-8
+
0.5 L
0.5 L/W
5
H-16
1
D-8
0.5 W
0.5W
FRT - RH
D -13
+
0.5 R
2
D-3
+
6
H-9
H-16
H-14
0.5B
H-9
9
0.5 L/W
0.5 G
2
H-10
1
D-8
FRT - RH
FRT - LH
D -13
D-17
+
RR - LH
1
D-17
RR - RH
SPEAKER
1.25B
FRT - LH
2
D-8
+
1
H-10
0.5 G
0.5 R
1
D-3
B-14
0.5 W
0.5 R
0.5 GR
0.5 G
2
16
H-9
H-14
D-3
+
B-14
0.5 Y
0.5 GR
0.5 L
9
H-9
15
0.5 GR
8
H-13
B-14
0.5 L
7
H-13
B-14
0.5 G
0.5 GR
12
13
H-10
H-10
B-14
B-14
0.5 W
16
B-14
0.5 R
7
0.5 G
B-14
15
0.5 Y
B-14
AUDIO
B-14
0.5 G
B-14
0.5 L
AUDIO
B-14
11
B-14
BODY-LH
B - 28
D08RW567
0.85 G/R
RELAY;TAIL(1)
0.5BR/W
1.25 BR/W
0.5 G/R
0.85 G/R
0.5 R/W
B-10
4
B-10
CLOCK
B-10
2
3
B-10
B-20
CIGARETTE LIGHTER
B-21
B-22
1
B-20
BODY-LH
B - 28
1.25B
0.5B
0.5B
1.25B
D08RV979
STARTER SW
MAIN
80A OR 100A
15B/R
3W
C-41
P-11
(6VD1)
B2
IG2
B1
IG1
4
C-41
CB-20
15A CIGAR
1
3L
H-7
3L
ST
3W
30B/Y
0.85R/L
CB-14
10A ROOM LAMP
P-10
P-7
ENG.
0.5 R/W
FRAME
0.85BR/W
CB-19
15A AUDIO
H-7
5B/Y
P-2
P-1
P-5
OFF
ACC
3W
IGN B2
40A
0.5R/W
0.85G/R
RELAY;TAIL(1)
(W/POWER WINDOW AND DOOR LOCK)
14
B-14
B-14
2
D-3
+
0.5 L
0.5 L/W
5
H-16
1
D-3
0.5 W
0.5W
FRT - RH
1
D-8
0.5 R
D -13
+
4
H-16
H-14
D-8
+
0.5 R/G
6
H-9
ILLUMINATION
CONTROLLER(3)
3
0.5B(W/O ILLUMINATION CONTROLLER)
2
H-10
1
D-3
0.5 L/W
0.5 GR
1
H-10
FRT - RH
FRT - LH
D -13
D-17
+
RR - LH
1
D-17
RR - RH
SPEAKER
1.25B
FRT - LH
2
D-3
+
2
H-13
H-9
0.5 W
0.5 R
0.5 GR
0.5 R
1
D-8
1
H-13
0.5 GR
0.5 G
B-14
8
H-9
H-14
D-8
+
0.5 G
0.5 GR
9
H-9
B-14
16
0.5 G
0.5 G
12
13
H-10
H-10
B-14
0.5 Y
0.5 Y
8
H-13
15
0.5 GR
0.5 L
7
H-13
B-14
0.5 L
B-14
0.5 G
16
B-14
B-14
0.5 W
B-14
0.5 R
15
B-14
0.5 G
B-14
AUDIO
B-14
0.5 GR
B-14
0.5 L
AUDIO
B-14
11
B-14
BODY-RH
B - 28
D08RW568
BODY-RH
B - 28
B-10
3
B-10
CLOCK
B-10
1.25B
B-10
4
CIGARETTE LIGHTER
0.85 G/R
0.5 G/R
0.85 G/R
0.5 BR/W
RELAY;TAIL(1)
0.5 R/W
0.5B(W/O ILLUMINATION CONTROLLER)
0.5 R/G
ILLUMINATION
CONTROLLER(3)
0.5B
0.85 BR/W
B-20
2
B-21
1
B-20
B-22
1
1
1.25B
D08RV981
TROUBLE SHOOTING
CIGARETTE LIGHTER
1.
Lighter does not pop out after being pushed in. It does not become hot.
Checkpoint
Trouble Cause
Audio system (System

should receive power)
Countermeasure
NG
Poor Fuse No. CB-20 (15A,

Fuse box) contact or blown

No. CB-20 (15A)
NG

connector contact
Replace the lighter
NG

connector contact

connector contact
NG

connector contact

connector contact
OK
Lighter continuity between
center part and outer area
OK
Voltage between connector
1 B-21 and the ground at
starter SW. is ACC position
present)
OK
Continuity between
connector 1 B-22 and the
ground
2.
Lighter pops out prematurely before becoming hot
Lighter and casing
3.
NG
Deformed lighter or casing
Repair or replace the lighter

and/or casing
Deformed lighter and

casing
Repair or replace the lighter

and/or casing
Lighter becomes too hot
Lighter and casing
NG
AUDIO
Refer to Section 9 ACCESSORIES for details.
CIGARETTE LIGHTER
Removal
1. Remove the lighter 1.
3. Loosen the lighter holder 3 nut at the back side.
4. Remove the holder from the bezel.
2
3
D08RV882
Installation
install the lighter.
Connector
Be absolutely sure that the lighter connector is securely
connected.
POWER DOOR MIRROR

D-7
B-26
H-7
C-41
D-2
H-13
B-28
H-10
D08RVA51
D-2
B-26
H-7
H-10
B-28
C-41
D-7
H-13
D08RVA49
15B/R
MAIN
80A OR 100A
IGN.B2
40A
4556
E3110-8
180 240
P-2
3W
+
P-1
P-5
T F
W O
(Pub.No.)
C-41
30B/Y
5B/Y
B1
B2
STARTER SW
P-7
P-10
FRAME
ENG.
D 0
'97 T
POW
IG1 ST IG2 ACC
C-41
3L
4
1
3L
H-7
0.5R/L
0.85R/L
CB-19
15A AUDIO
B-26
CONTROL SW
RH
RV
LV
RH
B-26
B-26
B-26
LH
B-26
LH
C
B-26
7
8
5
10
1
B-26
0.5 W/B
0.5 B/W
D-2
D-2
H-13
2
D-7
H-13
D-7
D-7
BODY-LH
B-28
MIRROR-LH
UP
LEFT
DOWN
MUD
RIGHT
MLR
DOWN
MUD
RIGHT
MLR
UP
LEFT
1.25B
D-2
0.5 W/B
0.5 V
H-13
0.5 W/B
0.5 W/G
0.5 B/W
10
4
H-10
0.5 V
5
H-10
0.5 B/W
6
H-10
0.5 V
0.5B
0.5 B/R
0.5 B/W
MIRROR-RH
D08RV777
15B/R
MAIN
80A OR 100A
IGN.B2
40A
E3110-8
180 240
P-2
3W
+
P-1
P-5
T F
W O
(Pub.No.)
C-41
30B/Y
5B/Y
B1
B2
STARTER SW
P-7
P-10
FRAME
ENG.
D 0
'97 TF
POW
IG1 ST IG2 ACC
C-41
3L
4
1
3L
H-7
0.5R/L
0.85R/L
CB-19
15A AUDIO
B-26
CONTROL SW
RH
RV
LV
RH
B-26
B-26
B-26
LH
B-26
LH
C
B-26
7
8
5
10
1
B-26
D-7
D-7
2
D-2
4
H-10
0.5 W/B
5
H-10
D-2
D-2
BODY-RH
B-28
MIRROR-LH
UP
LEFT
DOWN
MUD
RIGHT
MLR
DOWN
MUD
RIGHT
MLR
UP
LEFT
1.25B
D-7
0.5 W/B
0.5 V
0.5 B/W
0.5 W/G
0.5 B/R
0.5 B/W
6
H-10
0.5 W/B
3
H-13
0.5 V
9
H-13
0.5 B/W
10
H-13
0.5 V
0.5B
0.5 B/W
MIRROR-RH
D08RV778
TROUBLE SHOOTING
Check Points
Trouble Mode
1. Mirrors on the both sides do not
operate
Fuse
CB-19
(15A)
Door Mirror
Control
Switch
2. Mirror on the left (or right) side does

not operate
3. Mirrors on the both sides operate

only in the vertical (or horizontal)
direction
4. Mirror on the left side operates only

in the vertical (or horizontal)
direction
5. Mirror on the right side operates

only in the vertical (or horizontal)
direction
Door Mirror
LH
RH
Cable
Harness
TROUBLE SHOOTING
DOOR MIRROR CONTROL SWITCH
1.
Mirrors on the both sides do not operate

Trouble Cause
Countermeasure

No. CB-19 (15A)
NG

contact

( B-28 ) contact
NG

connector contact
NG

connector contact

connector contact
SW. malfunction
Replace the door mirror

control SW.

connector contact

connector contact
Checkpoint

box)
NG
OK
OK
Voltage between the door
mirror control SW. harness
4 B-26 and the ground
present)

fuse No. CB-19 (15A) and
4 B-26
OK
door mirror control SW.
harness side connector
terminal 9 B-26 and B-28
OK
Door mirror control SW.
function
NG
OK
Continuity between 1 B-26
and 10 H-13 (or 6 H-10 )
NG

2.
Mirror on the left (or right) side does not operate

Checkpoint

function
Trouble Cause
NG
Countermeasure
SW. malfunction

control SW.
NG
Mirror malfunction on the

left (or right) side

mirror
NG

connector contact

connector contact
OK
Mirror function on the left
(or right) side
OK
Continuity between
[LHD]
1 B-26 and 2 D-2 (1 B-26
and 2 D-7 )
[RHD]
1 B-26 and 2 D-7 (1 B-26
and 2 D-2 )
3.
Mirrors on the both sides operate only in the vertical (or horizontal) direction

function
4.
NG
SW. malfunction

control SW.
Mirror on th left side operates only in the vertical (or horizontal) direction

function
NG
SW. malfunction

control SW.
Door mirror malfunction

mirror

connector contact

connector contact
OK
Door mirror function
NG
OK
Continuity between
[LHD]
8 B-26 and 3 D-2 (10 B-26
and 1 D-2 )
[RHD]
8 B-26 and 3 D-7 (10 B-26
and 1 D-7 )
NG

5.
Mirror on the right side operates only in the vertical (or horizontal) direction
Checkpoint

function
Trouble Cause
NG
Countermeasure
Door mirror control

malfunction

control SW.
Door mirror malfunction

mirror

connector contact

connector contact
OK
Door mirror function
NG
OK
Continuity between
[LHD]
7 B-26 and 3 D-7 (5 B-26
and 1 D-7 )
[RHD]
7 B-26 and 3 D-2 (5 B-26
and 1 D-2 )
NG
DOOR MIRROR CONTROL SWITCH
2. Door mirror control

switch
Removal
Refer to section 10 BODY for instrument panel
2. Door Mirror Control Switch
1. Instrument panel
cluster assembly
825RV094
Installation
DOOR MIRROR
Removal and Installation
Refer to the DOOR MIRROR in section 10 BODY.
Door Mirror Control Switch

B-26
4 3
Check continuity between the switch connector

terminals while operating the door mirror control
switch as shown in the following table.
2 1
10 9 8 7 6 5
Switch side
Connector No.
4
10
Switch position
(Left)
(Right)
(Up)
(Down)
(Down)
(Left)
Door mirror (LH)
(Up)
Door mirror (RH)
(Right)

B-26
1 2
3 4
5 6 7 8 9 10
Harness side
Remove the connector No. B-26 of the mirror

control switch and check voltage and continuity of
the harness side connector.
When there is no continuity at the terminal No. 5,
7, 8 and 10, it is considered that the circuit with
terminal No. 1 (B/W) is defective.

When there is no continuity at either one of the
circuit No. 5, 7, 8, or 10, the motor in the mirror of
the circuit or the circuit itself is defective.
Terminal
No.
Wire
color
Check item
Connecting
terminal
B/W
LH mirror &
RH mirror
Continuity
R/L
Fuse CB-19 (15A)
Voltage
RH mirror-LH/RH
51
W/B
RH mirror-Up/Down
71
W/G
LH mirror-Up/Down
81
Ground
9-Ground
10
B/R
LH mirror-LH/RH
10 1
Connecting to
Continuity
Check condition
Standard
1-Ground
No continuity
4-Ground
Starter SW ACC
position
Approx.
12V
Continuity
Door Mirror
B-26
1 2
3 4
1. Door Mirror Control Switch Connector Circuit

Disconnect the switch connector ( B-26 ), apply the
battery voltage to the harness side connector
terminals and check its function.
5 6 7 8 9 10
Connector
No.
Terminal
No.
Harness side
Mirror
B-26
10
Right
Left
Operating
direction
Left
Right
Up
Down
Left
Right
Up
Down

2. Door Mirror Connector Circuit
D-2
Disconnect the door mirror connector, apply the

battery voltage to the door mirror side connector
( D-2 and D-7 ) terminals and check its function.
D-7
Door mirror side
Connector No.
3
1
UP
LH
M
M
RH
825RV093
D-7
2
Up
Down
Operation
Down
Terminal
No.
D-2
Left
Right
REAR DEFOGGER
L-7
L-4
B-15
H-7
H-12
C-41
B-28
D08RVA46
L-4
H-7
H-12
L-7
B-15
C-41
B-28
D08RVA47
STARTER SW
15B/R
MAIN
80A OR 100A
IGN.B2
40A
P-2
IGN.B1
40A
P-1
OFF
ACC
3W
IG2
B1
IG1
ST
3
3W/B
C-41
6
3B/R
C-41
P-5
H-7
P-10
ENG.
3B/R
CB-13 15A
RR DEF
CB-7 15A
METER
0.85Y
P-7
FRAME
H-7
3W
30B/Y
5B/Y
B2
0.5Y
1.25G/Y
B-7
B-7
RELAY; RR DEFOGGER
B-7
RELAY; TAIL (1)
1.25B/R
0.5Y/G
1.25B/R
B-15
B-15
0.85G/R
B-7
B-15
RR DEFOGGER SW
B-15
B-15
4556
E3110-8
'96/ 10/ 18
180 X 240
H-12
'96/ 10/ 12
T F A
L D C
W O Y T S
1.25B/R
(Pub.No.)
L-4
D 0 8 R V 9 7 5
'97 TFR/S-EXP.-LHD
RR DEFOGGER
L-7
1
1.25B
RR DEFOGGER
0.3B
0.5B
1.25B
H-12
BODY-LH
B-28
1.25B
D08RV975
STARTER SW
15B/R
MAIN
80A OR 100A
IGN.B2
40A
P-2
IGN.B1
40A
P-1
OFF
ACC
3W
IG2
B1
IG1
ST
3
3W/B
C-41
6
3B/R
C-41
P-5
H-7
P-10
ENG.
3B/R
CB-13 15A
RR DEF
CB-5 15A
METER
0.85Y
P-7
FRAME
H-7
3W
30B/Y
5B/Y
B2
0.5Y
1.25G/Y
B-7
B-7
RELAY; RR DEFOGGER
B-7
RELAY; TAIL (1)
1.25B/R
0.5Y/G
1.25B/R
B-15
B-15
0.85G/R
B-7
B-15
RR DEFOGGER SW
B-15
B-15
4556
E3110-8
'96/ 10/ 18
180 X 240
H-12
'96/ 10/ 12
T F A
L D C
W O Y T S
1.25B/R
(Pub.No.)
L-4
D 0 8 R V 9 7 4
'97 TFR/S-EXP.-RHD
RR DEFOGGER
L-7
1
1.25B
RR DEFOGGER
0.3B
0.5B
1.25B
H-12
BODY-RH
B-28
1.25B
D08RV974
TROUBLE SHOOTING
Rear defogger inoperative
Checkpoint
LHD:
box)
RHD:
box)
Trouble Cause
Countermeasure

No. CB-7 (15A) (RHD: fuse
No. CB-5 (15A))

No. CB-13 (15A)
Switch malfunction
Replace the rear defogger

switch
Relay malfunction
Replace the rear defogger

relay
NG

contact

( B-28 ) contact
NG

connector contact
NG
OK
box)
NG
OK
Rear defogger switch
function
NG
OK
Rear defogger relay
function
NG
OK
OK
Voltage between 1 L-4 ground when the starter
switch and the rear
defogger switch are at on
position (should be battery
voltage present)
Continued on the next page
Repair open circuit or poor

fuse No. CB-5 (15A)) and
2 B-7 , fuse No. CB-13
(15A) and 5 B-7 , 1 B-7
and 1 L-4 , 4 B-7 and
4 B-15 or 5 B-15 and
B-28

Checkpoint
Trouble Cause
Countermeasure
Continued from the previous page

OK
Continuity between 1 L-7
and B-28
NG

connector contact

1 L-7 and B-28
NG
Broken heat wire of rear

defogger
Repair heat wire
OK
Continuity between rear
defogger terminals
REAR DEFOGGER SWITCH
Instrument panel
cluster assembly
Removal
Rear defogger
switch
2. Rear Defogger Switch

825RV095
Installation
install the rear defogger switch.
REAR DEFOGGER SWITCH

B-15
Rear Defogger Switch Connections

Terminal No.
SW position
6 5 4 3
ON
OFF
Switch side
825RV095
REAR DEFOGGER RELAY

B-7
1
1 - 5 . . . . . . . . . . . . . . . . . . . . No continuity
3
3
1 - 5 . . . . . . . . . . . . . . . . . . . . Continuity
4
2
5
060RV005
INSPECTION OF REAR DEFOGGER HEAT WIRE

Heat wire
Test probe
Heat wires are printed on the inner side of glass.

To clean, use a soft cloth and wipe horizontally along
the wires.
Never use glass cleaner or equivalent.
When measuring voltage, wind a piece of tin foil

around the tip of the negative probe and press the
foil against the wire with your finger as shown.
Tin foil
825RV102
(1)
Turn the ignition switch on.
(2)
Turn the defogger switch on.
(3)
Measure the voltage between the three points on the

heat wire and the () terminal with a voltmeter.
(4)
Check that the voltage becomes smaller from A to B

to C.
Grounding side
A
825RV103

(5)
If there is a place where the voltage suddenly

changes to 0V, there is a broken wire between there
and the power side.
(6)
Move the tester probe from the position where the

voltage changes to 0V toward the power side and
find where the voltage suddenly increases.
OV
Power
side
Ground
side
Broken
point
825RV101
REPAIR OF BROKEN HEAT WIRE

Repair agent
(1)
Clean broken wire tips with white gasoline.
(2)
Place masking tape along both sides of wire to be

repaired.
(3)
Thoroughly mix the repair agent (Dupont paste No.

4817 or equivalent).
(4)
Using a fine tip brush, apply a small amount to the

wire.
(5)
After a couple of minutes, remove the masking tape.
(6)
Allow to stand at least 24 hours.
Broken wire
Masking tape
825RV099
,
,
825RV100
RADIATOR LEVEL CONTROL WARNING SYSTEM

PARTS LOCATION (LHD ONLY)
H-8
C-2
H-7
C-76
C-41
C-75
C-73
D08RVA44
CIRCUIT DIAGRAM
STARTER SW
15B/R
MAIN
80A
P-2
IGN.B2
40A
OFF
ACC
3W
1
C - 41
B2
8
IG2
C - 41
3 B/Y
ST
P-1
B1
IG1
P-5
H-7
20B/Y
5B/Y
3 B/Y
P-7
P - 10
FRAME
ENG.
0.85W
CB-11
15A BACK UP, TURN
18
0.85W
H-8
1
C-76
0.85W
RADIATOR LEVEL
WARNING BUZZER
C-76
0.5R
C-75
C-75
RADIATOR LEVEL WARNING CONTROL UNIT

C-75
C-75
6
0.5Y
RADIATOR
LEVEL
SENSOR
0.5B
C-73
C-73
0.5B
FENDER-RH
C-2
1.25B
D08RV973
MEMO
CONNECTOR LIST
No.
Connector face
No.
Connector face
B-11
B-1
1
4
2
5
3
6
B-12
B-2
1
1 2 3
2 3
B-13
B-3
1
1
4
2
5
3
6
B-14
B-4
1 2 3 4
5 6 7
8 9 10 11 12 13 14 15 16
NOT USED
B-15
B-5
1
3 4 5 6
3 4 5 6
B-16
B-6
1 2
NOT USED
4 5 6 7 8
B-17
B-7
1
2
NOT USED
B-18
B-8
1
2
NOT USED
B-19
B-9
1
2
B-20
B-10
No.
Connector face
No.
Connector face
B-31
B-21
B-32
B-22
NOT USED
B-33
B-23
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16
1 2 3
B-34
B-24
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16
B-35
B-25
NOT USED
2
3
B-36
B-26
1 2
3 4
5 6 7 8 9 10
4 3
2 1
10 9 8 7 6 5
B-37
B-27
NOT USED
B-28
B-29
1 2 3 4
B-30
1 2 3 4
No.
Connector face
No.
Connector face
C-11
C-1
1
2
C-12
C-2
NOT USED
C-13
C-3
1
5
2
6
3
7
NOT USED
4
8
C-14
C-4
1
4
2
5
NOT USED
3
6
C-15
C-5
1 2
C-16
C-6
NOT USED
C-17
C-7
1
C-18
C-8
NOT USED
C-19
C-9
NOT USED
C-20
C-10
1
2
No.
Connector face
No.
Connector face
C-37
C-21
1
1
2 3
C-38
C-22
C-39
(LHD)
C-23
NOT USED
C-39
(RHD)
C-24
1 2
C-40
C-25
1 2
C-41
C-26
1
2
2
6
3
7
4
8
C-42
C-27
6 5 4
3 2 1
16
1
15
14 13 12 11
10 9 8 7
15
1 2 3
7 8 9 10
4 5 6
11 12 13 14
C-43
C-28
C-34
6 5 4
NOT USED
3 2 1
1413 12 11
10 9 8 7
C-44
C-35
C-36
1
5
C-45
3
2
1 2 3
7 8 9 10
4 5 6
11 12 13 14
16
No.
Connector face
No.
Connector face
C-52
C-46
1
3
6
C-53
C-57
C-47
NOT USED
(GASOLINE)
C-58
C-47
(DIESEL)
C-59
C-48
NOT USED
(GASOLINE)
C-60
C-48
1
2
1
(4JA1)
C-60
C-48
1
2
1
2
(4JA1 FOR SOUTH AFRICA)
(CHINA)
C-61
C-48
(4JB1)
C-62
C-49
C-63
C-50
NOT USED
NOT USED
C-51
C-64
NOT USED
No.
Connector face
No.
Connector face
C-74
C-65
1 2
C-75
C-66
1
C-76
C-66
1 2
2 1
3 4
4 3
(CHINA)
C-77
C-67
NOT USED
1 2
C-78
C-68
1 2
1
4 5
C-78
C-69
NOT USED
3
6
(4ZD1 WITH CATALYSIS CONTROL)

C-79
C-70
C-80
C-71
3 2
6 5
C-81
C-72
1
2
C-82
C-73
1 2
2 1
4 3
3 4
No.
Connector face
No.
Connector face
C-93
C-83
C-94
C-84
1
2 3
C-95
C-85
1 2
2 1
3 4
4 3
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16

D1 D2 D3 D4 D5 D6 D7 D8 D9 D10D11D12D13D14D15D16
C-96
C-86
A1
A2
A3
A4
A5
A6
A7
A8
A9 A10 A11 A12 A13
B1
B2
B3
B4
B5
B6
B7
B8
B9 B10 B11 B12 B13
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
C-97
C-87
1 2 3
4 5 6
7 8 9 10
11 12 13 14
C-98
C-88
NOT USED
2
4
C-99
C-89
NOT USED
3 4 5 6
C-100
C-90
1 2
C-101
C-91
1 2
3 4
2 1
4 3
4
2
C-102
C-92
1
2
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
No.
Connector face
C-103
1
3
4
2
No.
Connector face
No.
Connector face
No.
Connector face
D-11
D-1
D-12
D-2
1
1
3 4 5 6
D-13
D-3
1
D-14
D-4
1
3
2
4
D-15
D-5
1 2
3 4
5 6 7 8 9 10
D-16
D-6
3 4 5 6
D-17
D-7
1
1
D-18
D-8
1
1
3
D-9
1
3
2
4
D-10
1 2
3 4
5 6 7 8 9 10
2
4
No.
Connector face
No.
Connector face
E-10
E-1
(DIESEL)
E-11
E-1
(GASOLINE WITH MPI)

E-12
E-2
1 2
E-13
E-3
1 2
E-14
E-4
E-5
E-15
E-6
E-16
1 2
E-17
E-7
NOT USED
1 2
E-18
E-8
NOT USED
1 2
E-19
E-9
1 2
No.
Connector face
No.
Connector face
E-47
E-20
E-35
NOT USED
NOT USED
E-48
E-36
1
NOT USED
E-49
E-37
E-50
E-38
E-40
NOT USED
E-51
E-41
1 2
E-52
E-42
1 2
E-53
E-43
E-54
E-44
E-55
E-45
E-56
E-46
No.
Connector face
No.
Connector face
E-67
E-57
1 2
E-68
E-58
E-69
E-59
1 2
E-70
E-60
1 2 3
4 5 6
39 3735 33 3129 27 25 23 21 19 17 15 13 11 9 7 5 3 1
40 38 36 34 3230 2826 2422 2018 161412 10 8 6 4 2
E-71
E-61
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
1 3 5 7 9 11 13 15 1719 21 23 25 27 29 3133 35 37 39
E-72
E-62
1 2 3
E-73
E-63
E-74
E-64
E-65
E-66
No.
Connector face
No.
F-1
1 2 3
3 2 1
F-2
F-3
Connector face
No.
Connector face
No.
Connector face
H-8
(LHD)
H-1
1 2 3
1
4 5 6
10
7 8 8
11 12 13
17 18 19 20
14 15 16
6 5 4
3 2 1
10
13 12 11
9 8 7
20 19 18 17
16 15 14
H-8
(RHD)
H-2
1
1 2
5 6 7 8 9 10
3 4
4 3
2 1
10 9 8 7 6 5
H-9
H-3
1 2
NOT USED
3 4
4 3
2 1
5 6 7 8 9 10 11 12
12 11 10 9 8 7 6 5
13 14 15 16 17 18 19 20
20 19 18 17 16 15 14 13
H-10
H-4
1
5
2
6
3
7
4
8
9 8 7 6 5
14 13 12 11 10
10 11 12 13 14
15
16
16
2 1
1 2
15
(WITHOUT POWER WINDOW AND POWER DOOR LOCK)

H-10
H-5
1
1 2
3
4 5 6 7 8
9 10111213
(4ZC1 AND 4ZD1)
3
2 1
8 7 6 5 4
13121110 9
(WITH POWER WINDOW AND POWER DOOR LOCK)

H-11
H-5
1
5
2 3 4
6 7 8
4 3 2
8 7 6
(4ZD1 FOR SAUDI ARABIA)

H-12
H-5
1
3 2
6 5
2 1
(4ZE1)
H-13
H-6
1 2 3 4 5
6 7 8 9 10
111213141516
17 1819202122
10 9 8 7 6
5 4 3 2 1
2221201918 17
2 1
1 2
16 1514131211
(WITHOUT POWER WINDOW AND POWER DOOR LOCK)

H-13
H-7
(LHD)
1 2
1
4
2
5
3
6
3
6
2
5
1
4
3 4
5 6 7 8 9 10
4 3
2 1
10 9 8 7 6 5
(WITH POWER WINDOW AND POWER DOOR LOCK)

H-14
H-7
(RHD)
1
3 4 5 6
6 5 4 3
1 2
4 5 6 7 8
3
8
No.
Connector face
No.
Connector face
H-25
H-15
2
1
2
8 7 6 5 4 3
3 4 5 6 7 8
9 10 1112 1314
14 13121110 9
10 11 12
12 11 10
H-26
H-16
1 2
4 5 6 7 8
3
8
10 9
14 13
12 11
1 2
3 4
5 6
7 8 9 10
11 12
13 14
15 16 17 18 19 20
20 19 18 17 16 15
H-27
H-17
1
2
5
3 2
6 5
1 2
4 5 6 7 8
2 1
8 7 6 5 4
H-28
H-18
2
5
1
4
3
6
3
6
2
5
1
4
H-29
H-19
1
10 11 12
13 14 15 16
12 11 10
NOT USED
16 15 14 13
H-30
H-20
1
10 11 12
13 14 15 16
12 11 10
16 15 14 13
H-31
H-21
2 1
1 2
H-32
H-23
10 11 12
12 11 10
3 4 5 6
6 5 4 3
2 1
1 2
H-33
H-23
1
10 11 12
13 14 15 16
1
5
12 11 10
16 15 14 13
H-34
H-24
2 1
4 3
15
14
13
12
11
10
10
11
12
13
14
15
No.
Connector face
No.
H-35
NOT USED
H-36
H-37
1
H-38
Connector face
No.
Connector face
L-1
L-2
L-3
L-4
L-5
L-6
L-7
L-8
L-9
No.
Connector face
No.
Connector face
No.
Connector face
M-11
M-1
M-12
M-2
M-3
M-13
M-4
M-14
M-5
M-15
NOT USED
1 2
M-16
M-6
1
3
2
5
4
M-17
M-7
M-18
M-24
M-8
2 3
NOT USED
M-25
M-9
4
5
M-10
No.
Connector face
No.
P-1
P-9
P-2
P-10
P-3
P-11
Connector face
(DIESEL)
P-12
P-3
1
(GASOLINE)
P-4
(DIESEL)
P-4
(GASOLINE)
P-5
P-6
P-7
P-8
No.
Connector face
No.
R-1
R-2
NOT USED
R-3
1 2
R-4
R-5
NOT USED
R-6
21
Connector face
No.
Connector face
No.
T-1
1 2 3
4 5 6
3 2 1
6 5 4
T-2
NOT USED
T-3
T-4
NOT USED
T-5
NOT USED
T-6
1 2 3
4 5 6
3 2 1
6 5 4
Connector face
No.
Connector face
No.
Connector face
X-11
X-1
1
2
1 2 3 4
X-12
X-2
1
2
1 2 3 4
X-13
X-3
1
2
NOT USED
X-14
X-4
1
2
1 2 3 4
X-15
X-5
1
2
1
4
X-16
X-6
1
2
1
4
X-17
X-7
1
1
2
3 4 5
X-18
X-8
1
1
2
3 4 5
X-19
X-9
1
1
2
3 4 5
X-20
X-10
1
1
2
3 4 5
No.
Connector face
X-21
1
2
3 4 5
X-22
1
2
3 4 5
X-23
1
2
3 4 5
X-24
1
2
3 4 5
X-25
1
2
3 4 5
X-26
1
2
X-27
NOT USED
X-28
1 2 3 4
X-29
1 2 3 4
No.
Connector face

Isuzu TF Series Electrical Body and Chasys

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WORKSHOP MANUAL

ELECTRICAL-BODY AND CHASSIS

International Service & Parts

All material contained in this Manual is based on the latest product

ELECTRICAL-BODY AND CHASSIS

Notes for Working on Electrical Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Symbols and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts for Electrical Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10

ELECTRICAL-BODY AND CHASSIS

ELECTRICAL-BODY AND CHASSIS 81

Power source - The battery and the alternator

82 ELECTRICAL-BODY AND CHASSIS

NOTES FOR WORKING ON ELECTRICAL ITEMS

Connecting the Battery Cable

Some connectors have a tang lock to hold the connectors

Firmly grasp both sides (male and female) of the

ELECTRICAL-BODY AND CHASSIS 83

Waterproof Connector Inspection

It is not possible to insert the test probes into the

Connector Pin Removal

84 ELECTRICAL-BODY AND CHASSIS

1. Insert a slender shaft 3 into the connector housing

Connector Pin Insertion

1. Check that the tang lock 8 is fully up.

ELECTRICAL-BODY AND CHASSIS 85

4. Position the wiring harness with enough clearance

5. The wiring harness between engine and chassis

86 ELECTRICAL-BODY AND CHASSIS

Crimp the Wires

Over lap bare wires

Before crimping the ends of the clip, be sure that:

Align tool with

ELECTRICAL-BODY AND CHASSIS 87

Tape the Splice

If the wire does not belong in a conduit or other harness

88 ELECTRICAL-BODY AND CHASSIS

SYMBOLS AND ABBREVIATIONS

Double filament bulb

Fusible link wire

Coil (inductor), solenoid,

Light emitting diode

Vacuum switching valve

ELECTRICAL-BODY AND CHASSIS 89

Anti-lock brake system

Long wheel base

Multiport fuel injection

Cold start device

Direct ignition system

Supplemental restraint system

Electronic brake control module

Electronic control gasoline injection

Engine control module

Electronic control unit

Short wheel base

Early fuel evaporation

Transmission control module

4-speed automatic transmission

3-speed automatic transmission

Rear wheel anti-lock brake system

810 ELECTRICAL-BODY AND CHASSIS

PARTS FOR ELECTRICAL CIRCUIT

Red (Stripe color)

Green (Base color)