Avoiding Electric Shock During PQ Analysis

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Electrical Construction and Maintenance

Ken Michaels, PQ Consultant

Tue, 2000-02-01 12:00

Most companies assume their electrical personnel are safety conscious. Yet, an informal poll of electrical
maintenance personnel involved with power quality troubleshooting and other forms of electrical testing found
almost all of them had violated safety rules on more than one occasion. Some of the respondents even
experienced electrical shock incidents in the field as a result of their actions; without informing company
personnel or seeking medical attention.

Contributing factors
One of the most common complaints of electrical testing personnel is the pressure to complete the job as quickly
as possible. This "hurried pace" usually leads to shortcuts, such as the omission of safety gloves and glasses, the
improper use of test equipment, and the overriding of interlock switches.
A lack of technical expertise during a power quality investigation can also lead to trouble. In this age of "boardswapping" and software analysis, there's less emphasis on basic principles such as Ohm's and Kirchoff's laws.
Another dangerous mindset is the continued adherence to the myth that current flows through the path of least
resistance. Early last year, a test equipment manufacturer delivered a bogus statement in a product bulletin
claiming it was acceptable to touch live, bare 480V terminations, provided it wasn't with both hands. It claimed
AC current would only flow between the fingers and not the rest of the body.

Systematic test procedure

Another factor that leads to unsafe solutions is the lack of an effective troubleshooting procedure. An excellent
source for establishing power quality investigation procedures is the IEEE Emerald Book (Std. 1100; Powering
and Grounding Electronic Equipment). Chapter 6 (Site Surveys and Site Power Analyses) provides an effective
troubleshooting procedure for most power quality problems. Additionally, some test equipment manufacturers
have practical information in their applications manuals.
When performing a power quality investigation, remember these four levels of inspection:
Contemplative. Before any investigation starts, know what the problem is, where it's located, what type of
equipment is involved, and what type of test measurements are necessary.
Visual. All good power quality investigators make a visual inspection of the equipment's integrity prior to
making any measurement.
Mechanical. If possible, a qualified electrical maintenance person should inspect and tighten all
connections prior to making any metering measurements. There are two reasons for this. First, you
should identify and correct any unsafe wiring conditions prior to metering. Second, the meters will not
falsely identify a voltage quality problem that may actually be a loose connection on the circuit conductors
or ground.
Metering. To make this a safe and meaningful task, take your measurements after applying the first three

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Avoiding Electric Shock During PQ Analysis

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levels of inspection.

Other considerations
Here's a list of common-sense rules for performing electrical measurements.
Don't work alone. If you're working in pairs, make sure each of you knows what the other is doing at all
times.
Be sure to inspect all meter leads for damage. Also, check to make sure the meter is in good operating
condition.
Select the proper range and function for the test instrument.
Make sure all equipment is properly grounded.
Do not override interlock switches. These devices are in circuits for your protection.
Remove all jewelry and loose-fitting clothing, including ties.
Do not rush or cut corners when doing a survey.

Summary
To prevent accidents and obtain reliability during a power quality investigation, approach each site survey
step-by-step, as if you were doing one for the first time. Remember, all the experience in the world means
nothing if you don't perform the job safely.
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