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19-Dec-2014
Rev.
Date
Description
KEN
MLY
SGN
By
Chkd
Appd
PT SAE
1. GENERAL
This procedure covers minimum requirements for handling and
installation of pump.
2. APPLICABLE ITEMS
This Procedure is applied for item below:
Circular Water Pump PU-U301 A/B/C
Closed Cooling Water Pump PU-U302 A/B/C
3. BASIC INFORMATION
DESCRIPTION
DIMENSION (mm)
L
4708
2100
2100
H
228
0
228
0
WEIG
HT
(Kg)
12516
12516
4. PREPARATION
4.1 Equipment and tool List
Prior to installation, equipment and tools shall be prepared :
a. 45 TON CRANE
b. 25 TON CRANE
c. TRUCK
d. THEODOLIT / WATER PASS
e. SLING / WEBBING SLING 6 TON
f. SHACKLE
g. TORQUE
h. BODY HARDNESS
4.2 Safety Requirement
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f. All the shims are in contact with the concrete base shall be
seated and leveled in the grout area to ensure the solid
positioning of shims prior to setting the equipment in place.
g. All the shim materials set in grout shall be AISI 316
stainless steel or approved equal.
h. Check the elevation of padding the plate by surveyor and
correct if needed before installation of equipment.
i. Remove all protective coatings, crating and packing of
equipment at the time of assembly. Remove protective
coating by using approved solvents to protect the surface
of equipment.
j. The coverings of the equipment nozzles shall remain kept
closed until the time of piping connections to be made.
5.2. Lifting Preparation
a. Check the Equipment which to installed. Check the Lifting and
or tailing Lugs position. Make sure all lifting and or tailing lugs
provided.
b. Check the manual or instruction from Equipment Vendor. Make
sure that any critical part removed if required. The supervision
by Vendor Equipment shall be needed if required.
c. Check & Mark the orientation in foundation. Make sure the
dimension is correct dan fitted to the equipment. Refference
drawing shall be needed.
d. Check and make sure that all part such as bolt & nut, gasket,
etc that part of equipment are ready before installed.
e. Install barricade and safety sign before installation
f. Make sure the webbing capacity.
g. Shackle and sling must be center of material
h. Make sure that no activities in area of swing crane
i. Apply sling and shackle at lifting lug in both side
j. Hook of crane must be center gravity of equipment and
balanced in particular
k. Rigger and safety man checked tightening of tackle and sling
l. Only rigger can give instruction to the operator crane
m. Install barricade in loading crane activities
5.5.
Pre Alignment
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Instrument
Service
Alignment
Fine measurement
(Coupling gap &
shims)
Items
Vernier Caliper
5.6.
Attachment to equipment
a. Install the suction pipe discharge pipe and other
connections. The pipe support of suction and discharge
must be completed before final alignment.
b. Make sure no strain is placed on the equipment during
connection. If so, the equipment must be re aligned.
5.7.
Final Alignment
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6. REFERENCE (ATTACHED)
For reference, attached the data sheet or drawing or manual
instruction or installation procedure from the vendor of :
a. Circular Water Pump PU-U301 A/B/C
b. Closed Cooling Water Pump PU-U302 A/B/C
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