FLUID POWER SYMBOLS

Component Locations (Volume 1)

Item
Number

Description

Part
Number

Schematic
Location

Pump Gp - Steering / Cooling

139-4151

F-4

Motor Gp - Steering

159-7162

F-7

Pump Gp - Implement

9T-8346

D-3

Valve Gp - Dozer & Ripper Imp

Dozer Only

160-5951
160-5952

D-5

Manifold Gp - Inlet & Relief

163-0829

D-5

Valve Gp - Dozer Lift Section

160-5953

D-5

Valve Gp - Tilt Section

160-5954

C-5

Valve Gp - Ripper Lift & Tilt Sections

169-3323

B-5

10

Cover - End

169-9119

A-5

11

Valve Gp - Dozer Pilot Control

200-0189

A-3

12

Valve Gp - Ripper Pilot Control

184-5321

A-8

14

Valve Gp - Implement Lockout

130-4531

B-8

15

Accumulator - Pilot Circuit

200-0750

C-8

16

Valve Gp - Pressure Reg Manifold

162-0162

C-8

17

Valve Gp - Cooler Bypass

126-0747

E-3

18

Cooler - Hydraulic Oil

153-1271

D-2

19

Filter Gp - Steering Charge

177-6979

F-3

20

Valve Gp - Steering Pilot

9T-8693

E-3

21

Valve Gp - Pressure Control

163-0057

E-7

22

Valve Gp - Quick Drop

109-6942

D-2

23

Cylinder Gp - Lift

6E-1102

D-1

24

Cylinder Gp - Dual Tilt

6E-0397

C-1

25

Cylinder Gp - Single Tilt

6E-1175

B-1

26

Cylinder Gp - Ripper Tip (LH)

155-3652

D-8

27

Cylinder Gp - Ripper Tip (RH)

165-0102

D-8

28

Cylinder Gp - Ripper Lift

155-3653

D-7

29

Cylinder Gp - Pin Puller

6E-3113

D-7

30

Tank Gp - Hydraulic Oil

164-3700

C-3

32

Valve Gp - Dual Tilt

106-9648

C-1

20

Description
Implement Pump Signal Pressure

D-4

Charge Pump Discharge Pressure

E-7

Case Return

E-7

Filter Outlet Pressure

F-3

HA

Implement Pump Discharge At Pump

E-7

HC

Left Steering Loop

F-7

HD

Right Steering Loop

F-7

Hydraulic Oil Cooler Inlet Pressure

D-2

Filter Inlet Pressure (SOS)

F-3

X1

Right Steer Actuator Signal Pressure

F-4

X2

Left Steer Actuator Signal Pressure

F-4

Y1

Left Steer Pilot Signal

E-3

Y2

Right Steer Pilot Signal

E-3

CP

Pilot Oil Supply Pressure

Non Tap Location Points Of Reference

B-8

Implement Pump Discharge Pressure

D-4

Charge Pump Relief Pressure

E-5

Right Steer Loop At Pump

F-5

E
MA
MB

Left Steer Loop At Pump

E-5

PS

Steer Pump Control Supply

E-5

BASIC COMPONENT SYMBOLS

PUMP or MOTOR

21

32

CONTROL VALVES

SPRING

FLUID CONDITIONER

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES

18

VALVE PORTS

TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

22

12 14

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

15 16

INFINITE POSITION

PRESSURE

30

PILOT
CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

D8R Track-Type Tractor

Hydraulic System

7 8 10
19 30

12 14

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

4 5 6

FOUR-WAY

THREE-WAY

CONTROL VALVES

Schematic
Location

17

11
20

15 16

HB

MAIN AUX.

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

19

RENR3680-01
August 2005

VENTED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

AKA1-UP
6YZ1-UP

22

RETURN ABOVE FLUID LEVEL

PRESSURIZED

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

4 5 6

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

7 8 10

RELEASED PRESSURE

32

21

EXTERNAL RETURN

18

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

1 3

17

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

INFINITE
POSITIONING

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Volume 1 - with Ripper

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

26
28

27

X1

HC

HB

Transducer
(Fluid)

RIPPER

Pressure Switch
(Adjustable)

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

HA

21

K
CP

24 25

FW
D

Transducer
(Gas / Air)

Pressure Switch

23
23

Hydraulic Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

19

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire Color

325-AG135 PK-14

IMPLEMENT SYSTEM

Y1

Wire
Circuit Number
Identification

18
Y2

Flow
Symbol

Level
Symbol

325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard

24

21

Wire Color

Wire

325-PK-14
B

DOZER BLADE

STEERING SYSTEM

Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

16 Page

HD

RENR3680-01 VOL 1

X2

28

29

Electrical Symbols Table

HD

MA

X2

19

X1

LINES GROUP COLOR DESCRIPTIONS

STEER PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
IMPLEMENT PUMP SIGNAL
RIPPER TIP CYLINDER CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE

STEERING LOOP CIRCUIT

WINCH FREE SPOOL CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT

29

RIPPER LIFT CYLINDER CONTROL CIRCUIT

WINCH CONTROL CIRCUIT

20

CONTROL PRESSURE
SUPPLIED BY
TRANSMISSION

STEERING PILOT CONTROL CIRCUIT

F
Y1
PS

HC

MB

Y2

17

21

HA

28

HB

RIPER TIP

MARGIN

26

CUT-OFF

18
D

27

23
6

RIPPER LIFT

28

22

LIFT

16

32 24

30
TILT

15

DUAL TILT OPTION

25

SINGLE TILT OPTION

16 Page, Color 2

RENR3680-01 VOL 1

PILOT
SUPPLY

14

LOWER

RAISE
LOWER

RAISE

RIPER LIFT

Pressure Line

TILT LEFT

CP

Pilot / Load Sensing Pressure

TILT RIGHT

8
RAISE
1

RAISE

Drain / Return Lines

Component Group

TILT
2

TIP

LINE PATTERNS

11

Attachment
Air Line

ELEC. DET.

CALLOUTS

TIP/IN

12

TIP/OUT
1

RIPER TIP

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

10

A
FLOAT PILOT BOOST SIGNAL

THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR

PILOT SUPPLY

PILOT DRAIN

Part #: 163-5975 CHG 06 (RIPPER VERSION) VOLUME 1 OF 2

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

20

Component Locations (Volume 2)

Item
Number

Description

Part
Number

Schematic
Location
F-4

Pump Gp - Steering / Cooling

139-4151

Motor Gp - Steering

159-7162

F-6

Pump Gp - Implement

9T-8346

D-3

Valve Gp - Dozer & Winch Imp

Dozer Only

160-8612
160-5952

D-6

Manifold Gp - Inlet & Relief

163-0829

D-6

Valve Gp - Dozer Lift Section

160-5953

D-6

Valve Gp - Tilt Section

160-5954

C-6
B-6

Valve Gp - Winch Section

124-2906

10

Cover - End

169-9119

A-6

11

Valve Gp - Dozer Pilot Control

200-0189

A-3

13

Valve Gp - Winch Pilot Control

160-0766

A-8

14

Valve Gp - Implement Lockout

130-4531

B-8

15

Accumulator - Pilot Circuit

200-0750

B-8

16

Valve Gp - Pressure Reg Manifold

162-0162

C-8

17

Valve Gp - Cooler Bypass

126-0747

E-3

18

Cooler - Hydraulic Oil

153-1271

D-2

19

Filter Gp - Steering Charge

177-6979

F-3

20

Valve Gp - Steering Pilot

9T-8693

F-3

21

Valve Gp - Pressure Control

163-0057

E-6

22

Valve Gp - Quick Drop

109-6942

D-2

23

Cylinder Gp - Lift

6E-1102

D-1

24

Cylinder Gp - Dual Tilt

6E-0397

C-1

25

Cylinder Gp - Single Tilt

6E-1175

B-1

30

Tank Gp - Hydraulic Oil

164-3700

C-3

31

Winch Unit

160-5555

E-8

32

Valve Gp - Dual Tilt

106-9648

C-1

19

FLUID POWER SYMBOLS

17

RENR3680-01
August 2005

MAIN AUX.

21

PUMP or MOTOR

Description

Schematic
Location

HB

Implement Pump Signal Pressure

D-4

Charge Pump Discharge Pressure

E-6

Case Return

E-6

Filter Outlet Pressure

F-3

HA

Implement Pump Discharge At Pump

E-6

HC

Left Steering Loop

E-6

HD

Right Steering Loop

F-6

Hydraulic Oil Cooler Inlet Pressure

D-2

J
K

Filter Inlet Pressure (SOS)

F-3

X1

Right Steer Actuator Signal Pressure

F-4

X2

Left Steer Actuator Signal Pressure

F-4

Y1

Left Steer Pilot Signal

E-3

Y2

Right Steer Pilot Signal

E-3

CP

Pilot Oil Supply Pressure

Non Tap Location Points Of Reference

B-8

Implement Pump Discharge Pressure

D-4

Charge Pump Relief Pressure

E-5

Right Steer Loop At Pump

F-5

MA
MB

Left Steer Loop At Pump

E-5

PS

Steer Pump Control Supply

E-5

LINE RESTRICTION
(FIXED)

RESTRICTION

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

VALVE PORTS

TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

15 16

INFINITE POSITION

PRESSURE

PILOT
CONTROLLED

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

7 9 10
19 30

D8R Track-Type Tractor

Hydraulic System

11
20

VENTED

SOLENOID
or MANUAL

SOLENOID

DETENT

THERMAL

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

32

RELEASED PRESSURE

EXTERNAL RETURN

18

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

1 3

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

MANUAL SHUTOFF

PUSH-PULL LEVER

21

RETURN BELOW FLUID LEVEL

MANUAL CONTROL SYMBOLS

4 5 6
7 9 10

RETURN ABOVE FLUID LEVEL

PRESSURIZED

COMBINATION CONTROLS

AKA1-UP
6YZ1-UP

22

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

30

FOUR-WAY

THREE-WAY

CONTROL VALVES

22

4 5 6

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES

18
13 14

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

15 16
Tap
Number

CONTROL VALVES

SPRING

FLUID CONDITIONER

32

13 14
Tap Locations
Pressure, Sampling, and Sensor

BASIC COMPONENT SYMBOLS

17

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

INFINITE
POSITIONING

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Volume 2 - with Winch

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

X1

HC

HB

Transducer
(Fluid)

WINCH

Pressure Switch
(Adjustable)

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

24 25

FW
D

Transducer
(Gas / Air)

Pressure Switch

23
23

Hydraulic Symbols (Electrical)

HA

21

K
CP

Pressure
Symbol

Temperature
Symbol

19

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire Color

325-AG135 PK-14

IMPLEMENT SYSTEM

Y1

Wire
Circuit Number
Identification

18
Y2

Flow
Symbol

Level
Symbol

325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard

24

21

Wire Color

Wire

325-PK-14
B

DOZER BLADE

STEERING SYSTEM

Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

16 Page

HD

RENR3680-01 VOL 2

X2

31

Electrical Symbols Table

HD

MA

19

X1

X2

31
F

20

LINES GROUP COLOR DESCRIPTIONS

STEER PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT

G
X

IMPLEMENT PUMP SIGNAL

RIPPER TIP CYLINDER CONTROL CIRCUIT

HC

STEERING LOOP CIRCUIT

WINCH FREE SPOOL CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
WINCH CONTROL CIRCUIT

SUPPLY LINE
DRAIN / RETURN LINE

Y1

MB

PS

STEERING PILOT CONTROL CIRCUIT

Y2

17

21

HA

HB

MARGIN

3
J

CUT-OFF

18
D

23
22
6

LIFT

30

32 24

16

PILOT
SUPPLY

DUAL TILT OPTION

TILT

16 Page, Color 2

RENR3680-01 VOL 2

15

25

SINGLE TILT OPTION

LOWER
RAISE

14
WINCH

CP

13

FREE SPOOL
1

TILT LEFT
TILT RIGHT

10

HAUL IN/PAY OUT

2

LINE PATTERNS
RAISE

TILT
2

Pressure Line

Pilot / Load Sensing Pressure

ELEC. DET.

ELEC. DET.

FLOAT PILOT BOOST SIGNAL

Drain / Return Lines

11

Component Group
Attachment
Air Line

CALLOUTS

PILOT SUPPLY

A
1

PILOT DRAIN

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR

Part #: 163-5975 CHG 06 (WINCH VERSION) VOLUME 2 OF 2
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.