Saipem Urea Ammonia

AMMONIA-UREA
AND
SYNGAS-BASED
PRODUCTS
ONSHORE ENGINEERING
AND CONSTRUCTION PROJECT REFERENCES
AMMONIA-UREA
AND
SYNGAS-BASED
PRODUCTS
INDEX
SAIPEM TODAY 4
SAIPEM ONSHORE 6
AMMONIA-UREA
AND SYNGAS-BASED PRODUCTS 8
SYNGAS PRODUCTION CAPACITY 12
SNAMPROGETTITM UREA TECHNOLOGY

IN THE WORLD 14
AMMONIA-UREA AND SYNGAS-BASED

PROJECT REFERENCES 16
SNAMPROGETTITM UREA
TECHNOLOGY REVAMP REFERENCES 44
UREA PLANTS BASED ON CONVENTIONAL

AND I.D.R. PROCESSES 50
OTHER FERTILIZERS, RELATED UNITS

AND GAS-BASED PRODUCTS 56
3
SAIPEM
TODAY
SAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLY OF
ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT AND
CONSTRUCTION SERVICES WITH DISTINCTIVE CAPABILITIES IN THE
DESIGN AND EXECUTION OF LARGE-SCALE OFFSHORE AND ONSHORE
PROJECTS.
4
Saipem has a strong bias towards oil Saipem, 43% owned by Eni, is
& gas frontiers, namely activities in organized in three Business Units:
harsh and remote areas, in deep Offshore, Onshore and Drilling.
waters as well as in extremely cold
and hot environments, applying
significant technological competences
in many diverse fields such as gas
monetization and heavy oil
exploitation.
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SAIPEM
ONSHORE
FOLLOWING THE ACQUISITION OF SEVERAL ENGINEERING
COMPANIES OVER THE LAST YEARS, MOST PROMINENTLY OF
SNAMPROGETTI, BOUYGUES OFFSHORE AND SOFRESID, SAIPEM HAS
BECOME ONE OF THE WORLD’S LARGEST AND MOST COMPLETE
ENGINEERING AND CONSTRUCTION COMPANIES IN THE GLOBAL OIL
& GAS MARKETS ONSHORE.
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Saipem Onshore offers a complete size and smaller engineering centres,
range of project definition and employing altogether over 7,000
execution services, particularly for the engineers, Saipem balances high
“mega-projects” required by the project execution quality with a
market today: from feasibility and competitive cost and – most
conceptual studies to complex importantly – with a major emphasis
integrated solutions combining on local know-how and content.
design, engineering, procurement and
field construction. Saipem today operates in virtually
every world market, often in remote
The integration of our engineering locations with harsh environmental
and project management centres in conditions and challenging logistics,
several continents has been leveraging on its proven experience
completed recently, providing a across the most significant product
consistent design and robust lines in the oil & gas upstream,
execution philosophy on all our midstream, refining, chemicals, power
projects worldwide. generation, environmental industries
and infrastructure.
Through the involvement of our four
global engineering centres for This new series, therefore, outlines
onshore projects in Milan and Fano Saipem integrated references in
(Italy), Paris (France) and Chennai onshore markets, according to
(India), which operate in connection individual business and technology
with a growing number of medium lines.
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AMMONIA-UREA
AND SYNGAS-BASED PRODUCTS
THE INDUSTRIAL APPLICATION OF
SYNGAS-BASED CHEMICAL
PROCESSES HAS BEEN ONE OF THE
STALWARTS OF SNAMPROGETTI,
RECENTLY INTEGRATED INTO SAIPEM,
ALMOST SINCE ITS EARLIEST DAYS
MANY DECADES AGO.
We have designed and built hundreds Blanca Fertilizer Complex in Continuous Urea Technology
of plants, including more than twenty Argentina), which achieved an improvements and upgrading.
fully integrated complexes, in every average yearly production of 3,558 To name just a few most recent
remote corner of the world, mostly Tons per Day (T/D) in 2006 and has achievements:
based on the world leading and become the reference for the - the new OmegabondTM Advanced
proprietary licensed SnamprogettiTM subsequent design and Tubing Technology (Ti/Zr
Urea Technology as well as on third construction of today’s biggest metallurgically coextruded) for
party syngas generation, ammonia single train urea plants, like the improved stripper performance
and methanol synthesis technologies. Daharki Ammonia-Urea Complex developed in collaboration with
for Engro in Pakistan and the Qafco ATI WahChang;
In the Ammonia-Urea process 5 Fertilizer Complex in Qatar with - focus on plant reliability and
sequence, Saipem is a recognized the capacity of 3,835 T/D and availability concepts applied on
world leader: 3,850 T/D respectively. the 5,000+ T/D single train;
Design and construction in 2002- - the adoption of continuously
Over 110 Urea Technology licensed 2005 of the largest ammonia-urea improved environmental impact
plants in operation. single project, namely Omifco in reduction and energy saving
In the quest for the economies of Oman, with the total urea design schemes.
scale, design and construction of capacity of 5,060 T/D; in 2008 the
the largest single train urea unit in plant achieved the capacity peak of
operation today (Profertil, Bahia 6,000 T/D. Moron Fertilizer Complex - Venezuela 1972
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In addition to a large number of Among other technological novelties,
integrated ammonia-urea complexes this project will see one of the first
based on natural gas and light applications on a very large scale of
naphthas as feedstocks, in 2002 Haldor Topsøe’s ATR – Auto Thermal
Saipem has placed on stream in Reformer – process technology. With
Nanjing, P.R. China, a complex a capacity of 560,000 Nm3/h of each
utilizing coal-like Eureka pitch as of the two ATRs, this will be one of
feedstock. This feedstock is gasified the largest syngas production units in
by means of a GE (former Texaco) the world.
gasification technology to produce
syngas, subsequently converted into Saipem has been traditionally a
1,000 T/D of ammonia and 1,700 T/D leading player in the design and
of urea. execution of Methanol Synthesis
plants, based on different process
Our project reference list has been technologies, with the more recent
enriched with the award a few focus on Haldor Topsøe’s – e.g.
years ago of the multibillion the 3,000 T/D Bandar Imam plant in
Gas-to-Liquids project in Escravos, Iran – a world class plant at the time
Nigeria from Chevron Nigeria Ltd. of its start-up in 2004 and, more
recently, the Front End Design of the
The goal of this new investment is the 10,000 T/D VIVA Methanol Project in
conversion of natural gas into 33,000 Nigeria. This last one could become
BPSD of top quality middle distillates the largest methanol synthesis and
for transportation fuels via the new syngas generation plant ever built.
process technology licensed by Sasol.
The first steps in the process
sequence, namely the syngas
production, are based on a
technology which is very similar to the
one applied in large scale ammonia
and methanol synthesis.
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SYNGAS PRODUCTION
CAPACITY
SYNGAS PRODUCTION CAPACITY
IN RECENT SAIPEM DESIGNS.
Project Syngas Production Capacity per Train (dry basis), kNm3/h Syngas Generation
Technology
N. Type
VIVA METHANOL,(b) 1 ATR

NIGERIA
ESCRAVOS GTL,(c) 2 ATR

NIGERIA
QAFCO 5,(a) 1 Primary and secondary

QATAR Air Blown Reformer
ENGRO,(a) 2 Primary and secondary

PAKISTAN Air Blown Reformer
OMIFCO,(a) 1 Primary and secondary

OMAN Air Blown Reformer
FERTINITRO,(a) 2 Primary and secondary

VENEZUELA Air Blown Reformer
PROFERTIL,(a) 1 Primary and secondary

ARGENTINA Air Blown Reformer
BANDAR IMAM,(b) 1 One step reformer

IRAN
NANJING,(a) 2 Gasifier
CHINA
0 100 200 300 400 500 600 700 800 900 1000 1100
(a) Ammonia Synthesis including Nitrogen

(b) Methanol Synthesis
(c) Gas-to-Liquids
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SNAMPROGETTI TM
UREA TECHNOLOGY
IN THE WORLD
CANADA
U.S.A. SPAIN
ALGERIA
MEXICO TRINIDAD
& TOBAGO
VENEZUELA
SAIPEM TODAY IS A MARKET LEADER IN THE

AMMONIA-UREA PROCESS CHAIN, WITH OVER
110 SNAMPROGETTITM UREA TECHNOLOGY ARGENTINA
LICENSES WORLDWIDE, WITH MORE THAN 20
INTEGRATED AMMONIA-UREA COMPLEXES
AND NUMEROUS INDIVIDUAL PROCESS UNITS
DESIGNED AND BUILT IN EVERY CONTINENT.
SAIPEM HOLDS A LEADING SHARE OF THE
TOTAL INSTALLED CAPACITY WORLDWIDE.
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RUSSIA
GERMANY
AUSTRIA
ITALY
BULGARIA
PAKISTAN
IRAQ IRAN P.R. CHINA
BAHRAIN
BANGLADESH
SAUDI ARABIA QATAR
OMAN INDIA VIETNAM
SOMALIA INDONESIA
MALAYSIA
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PROJECT REFERENCES
SAIPEM IS THE OWNER OF THE
SNAMPROGETTITM UREA TECHNOLOGY.
Technologies
LOCATION CLIENT AMMONIA UREA
Country, License SnamprogettiTM
Location Capacity T/D Technology Capacity T/D
Algeria, Arzew ALGERIA OMAN FERTILIZER COMPANY 2x 3500
China, Fugu, Shaanxi SHAANXI POPULAR JURASSIC (GROUP) Co., Ltd. 1760
China, Jungar, Inner Mongolia INNER MONGOLIA TALENT CHEMICAL FERTILIZER Co., Ltd. 1760
China, Korla, Xinjiang Uyugur PETROCHINA TARIM PETROCHEMICAL COMPANY 2640
Nigeria, Escravos CHEVRON NIGERIA Ltd. (CNL)
ESCRAVOS GAS-TO-LIQUIDS PROJECT - NIGERIA

In addition to being one of the first applications of the Gas-to-Liquids technology on a world-class scale
(process technologies by Sasol, Chevron, Haldor Topsøe and others), the design and construction of this
complex had several elements of originality, such as the harsh and remote site environment.
In order to simplify local construction on the site in Escravos, Nigeria, many plant sections were designed
and built in an U.A.E. fabrication yard as modules, then shipped to the site.
• Modularization design: the biggest Saipem modularized plant of all times (pipe rack modules of over
1,000 tons each, process modules of over 2,000 tons each)
• Erection - Reactors Size: World Class Record 2008
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GRANULATION OTHERS SCOPE OF WORK ON STREAM
License Plant (License)
Capacity T/D Capacity T/D
License / PDP / Tech. Assistance Under Exec.
Gas-to-Liquids
(Sasol, Chevron,
Haldor Topsøe A/S)
2x 17000 BPSD Engineering / Procurement / Construction Under Exec.
17
PROJECT REFERENCES
Technologies
Iran, Assaluyeh HENGAM PETROCHEMICAL COMPANY 3250
Pakistan, Daharki ENGRO CHEMICAL PAKISTAN LIMITED (ECPL) Haldor Topsøe A/S 2194 3835
DAHARKI AMMONIA-UREA COMPLEX - PAKISTAN

The Daharki Ammonia-Urea Complex, with an ammonia capacity of 2,194 T/D and
an urea capacity of 3,835 T/D, will be one of the two largest single train urea plants
in the world. The complex is characterized by the world tallest urea prilling tower.
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UFT 3250 License / PDP / Tech. Assistance Under Exec.
License / Engineering / Procurement / Supervision Under Exec.
19
PROJECT REFERENCES
Technologies
Qatar, Mesaieed QATAR FERTILIZER COMPANY QAFCO-5 Project Haldor Topsøe A/S
2x 2300 3850
Vietnam, Ca Mau PETROVIETNAM 2385
Vietnam, Ninh Binh VIETNAM NATIONAL CHEMICAL CORP. (VINACHEM) 1760
Nigeria, VIVA METHANOL

Lekki Peninsula (Lagos)
QAFCO 5 FERTILIZER COMPLEX - QATAR

The Qafco 5 Fertilizer Complex, with a total capacity of 4,600 T/D of ammonia
partially converted into 3,850 T/D of granular urea, will be the largest single train
urea project inside the largest fertilizer complex in the world.
The project is also characterized by a common utilities and offsites complex to feed
subsequent development of Qafco as fertilizer producer as well as by an excess of
ammonia production capacity for other applications.
20
UFT 3850 License / Engineering / Procurement / Supervision Under Exec.
Methanol
(Haldor Topsøe A/S) 10000 Front End Engineering -
21
PROJECT REFERENCES
Technologies
Oman, Sohar Sohar International Urea & Chemical Industries SAOC (SIUCI) 2x 1750
Oman, Sur OMIFCO Haldor Topsøe A/S,

Giammarco
Vetrocoke 2x 1750 2x 2530
Iran, Bandar Imam (Razi) PETROCHEMICAL INDUSTRIES DEVELOPMENT MANAGEMENT Co.
OMAN INDIA FERTILIZER COMPLEX - OMAN

At the time of the start-up in 2005, the Omifco Fertilizer Complex was the largest ammonia-urea project in
the world, supplying granular urea. The plant was implemented under limited recourse of project financing,
including the involvement of Italian and French ECA.
The project was built quickly and started up smoothly:

• First gas into the ammonia plant 32 months after project financial closure,
35 months after EPC contract signature
• First production in 18 days and 1 day for ammonia-urea train one; 12 days and 1 day for train two
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License / PDP / Tech. Assistance 2009
UFT 2x 2530 Utilities & Offsites License / Engineering / Procurement / Construction 2005
HydroAgri 1800 Engineering / Procurement / Construction 2004
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PROJECT REFERENCES
Technologies
Iran, Bandar Imam FANAVARAN PETROCHEMICAL Co.
Vietnam, Phu-My PETROVIETNAM 2200
China, Nanjing, Jiangsu SINOPEC NANJING CHEMICAL INDUSTRIAL Co., Ltd. Haldor Topsøe A/S,
Texaco, Linde, Ici 1000 1750
Indonesia, Bontang-Utara P.T. PUPUK KALIMANTAN TIMUR 1725
BANDAR IMAM THIRD METHANOL PLANT - IRAN

At the time of the design in 2001, the Bandar Imam Third Methanol was the largest
methanol project in the world, supplying methanol high quality grade (AA).
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Methanol
(Haldor Topsøe A/S) 3030 License / Engineering / Procurement 2004
License / Basic / Tech. Assistance 2004
License / Engineering / Procurement 2002
25
PROJECT REFERENCES
Technologies
Bahia Blanca, Argentina PROFERTIL S.A. Haldor Topsøe A/S,
Basf 2050 3250
China, Hefei, Anhui HEFEI SIFANG GROUP 400
China, Qingzhen, Guizhou GUIZHOU FERTILIZER Co., Ltd. 400
BAHIA BLANCA FERTILIZER COMPLEX - ARGENTINA

At the time of completion in 2001, the Bahia Blanca Fertilizer Complex included the
largest single train urea plant in the world, with the design granular urea production
capacity of 3,250 T/D.
It was the first plant to break the 3,000 T/D production target in single stream urea.
In 2006 it produced 1,280,718 tons in a full year of operation, achieving in 360 days of
operation an average daily production of 3,558 T/D, with a maximum peak of 3,700 T/D.
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HydroAgri 2x 1850 Utilities & Offsites License / Engineering / Procurement / Construction 2001
27
PROJECT REFERENCES
Technologies
Venezuela, Jose FERTINITRO C.E.C. Haldor Topsøe A/S,
Giammarco
Vetrocoke 2x 1800 2x 2200
China, Huainan, Anhui ANHUI HUAINAN CHEMICAL GROUP Co., Ltd. 900
China, Anyang, Henan ANYANG CHEMICAL INDUSTRIAL GROUP Co., Ltd. 600
China, Hechi, Guangxi GUANGXI HECHI CHEMICAL Co., Ltd. 400
China, Huaxian, Shaanxi SHAANHUA FERTILIZER Co., Ltd. 400
China, Pingdingshan, Henan PINGDINGSHAN FEIXING CHEMICAL GROUP Co., Ltd. 400
JOSE FERTILIZER COMPLEX - VENEZUELA

With the design production of 4,400 T/D of urea in two lines, the Jose Fertilizer
Complex is still today the largest ammonia-urea complex in Latin America.
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HydroAgri 2x 2200 Utilities & Offsites License / Engineering / Procurement / Construction 2001
29
PROJECT REFERENCES
Technologies
Malaysia, Gurun, Kedah PETRONAS FERTILIZER Sdn Bhd 1800
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. 1700

(941 uninterrupted
production days
between turnarounds)
China, Zhanyi, Yunnan YUNNAN ZHANYI CHEMICAL Co., Ltd. 400
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICAL CORP. Haldor Topsøe A/S,
Giammarco
Vetrocoke 900 1500
Venezuela, Jose SUPERMETANOL CA
China, Lanzhou, Gansu PETROCHINA LANZHOU PETROCHEMICAL Co. 1760
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100
China, Chishui, Guizhou GUIZHOU CHITIANHUA GROUP Co., Ltd. 500
China, Dongfang, Hainan CNOOC CHEMICAL Ltd. 1765
China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. 1765
30
License / Engineering / Supervision 1998
Methanol (Kvaerner)
from 2000 to 2250 Engineering / Procurement / Constr. Mngmt 1998
31
PROJECT REFERENCES
Technologies
China, Hohhot, Inner Mongolia INNER MONGOLIA TIANYE CHEMICAL GROUP Co., Ltd. 1760
China, Jining, Shandong JINING CHEMICAL FERTILIZER PLANT 400
China, Jiujiang, Jiang-Xi SINOPEC JIUJIANG PETROCHEMICAL COMPANY (JPC) 1760
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100
China, Baoji, Shaanxi SHAANXI BAOJI NITROGEN FERTILIZER PLANT 400
India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. Haldor Topsøe A/S,
Giammarco
Vetrocoke 1350 2x 1125
India, Shahjahanpur, U.P. KRIBHCO SHYAM FERTILIZERS Ltd. (KSFL) 2x 1100
India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S,
Giammarco
Venezuela, Jose SUPERMETANOL CA
China, Fuling, Sichuan CHONGQING JIANFENG CHEMICAL COMPLEX 1750
China, Jinxi, Liaoning JINXI NATURAL GAS & CHEMICAL Co., Ltd. 1760
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S,
Basf 1100 1925
32
Methanol (Ici) 2000 Engineering / Procurement / Constr. Mngmt 1994
Utilities & Offsites License / Engineering / Procurement / Construction 1993
33
PROJECT REFERENCES
Technologies
Bangladesh, Tarakandi JAMUNA FERT. COMPANY Ltd. 1700
China, Luoyang, Henan LUOYANG ZHONGHAO CHEMICAL INDUSTRIAL Co., Ltd. 400
China, Yuanping, Shanxi SHANXI YUANPING CHEMICAL INDUSTRY Co., Ltd. 400
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S,
Giammarco
Vetrocoke 900 1500
Italy, Ferrara ENICHEM AGRICOLTURA S.p.A.
China, Beijing BEIJING CHEMICAL EXPERIMENTAL PLANT 400
China, Xuanhua, Hebei HEBEI XUANHUA FERTILIZER GROUP Co., Ltd. 400
China, Puyang, Henan HENAN ZHONGYUAN DAHUA GROUP Co., Ltd. 1760
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A.
Saudi Arabia, Al Jubail NATIONAL CHEMICAL FERTILIZER Co. (IBN AL-BAYTAR) 1500
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde

from 1000 to 1200
34
Deep Hydrolysis
(SnamprogettiTM) 1700 Engineering / Procurement / Construction 1992
Kaltenbach
Thuring S.A. 400 Engineering / Procurement / Construction 1990
Methanol (Ici)
from 1000 to 1200 License / Engineering / Procurement 1989
35
PROJECT REFERENCES
Technologies
Venezuela, Zulia PEQUIVEN
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. Haldor Topsøe A/S,
Benfield (UC) 1350 2x 1100
India, Jagdishpur, U.P. INDO GULF Co., Ltd. Haldor Topsøe A/S,
Giammarco
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100
United Kingdom, Immingham NORSK HYDRO FERTILIZERS Ltd.
Pakistan, Multan PAKARAB FERTILIZERS Ltd. 300
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde 1000
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. 4x 1100
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. 3x 1500
Somalia, Mogadishu MINISTRY OF NATIONAL PLANNING 150
Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500
36
Deep Hydrolysis
(SnamprogettiTM) 2x 1200 1989
Ammonium Nitrate
(HydroAgri) 1800
Calcium Ammonium
Nitrate Granulation
(HydroAgri) 3000 Engineering Services 1988
Methanol (Ici) 1000 Engineering / Procurement / Construction 1985
37
PROJECT REFERENCES
Technologies
Bulgaria, Vratza CHIMCO 600
Canada, Red Water, Alberta AGRIUM U.S. Inc. 1500
Spain, Castellon de la Plana PROQUIMED
Trinidad and Tobago, Point Lisas PCS NITROGEN 1620
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. 1800
India, Trombay, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. Haldor Topsøe A/S,
Benfield (UC) 900 1000
Libya, Marsa El Brega NATIONAL PETROCHEMICAL Co. (NAPETCO) Haldor Topsøe A/S,
Benfield (UC) 1000
Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S,
CIS, Togliattigrad TOGLIATTI AZOT 2x 1500
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 1550
Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S,
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Ammonium Sulphate
(Struthers Wells) 366 Engineering / Procurement / Construction 1983
Licence / Engineering / Procurement 1982
Engineering / Procurement / Construction 1982
39
PROJECT REFERENCES
Technologies
USA, Borger, Texas AGRIUM U.S. Inc. 250
CIS, Novomoskovsk NOVOMOSKOVSK AZOT 1500
Germany, Bösterreichische YARA BÖSTERREICHISCHE GmbH 1000
Iraq, Khor Al-Zubair MINISTRY OF INDUSTRY AND MINERALS 2x 1600
Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. 1000
Austria, Linz AGROLINZ MELAMIN GmbH 1000
Iraq, Basrah MINISTRY OF INDUSTRY AND MINERALS 1300
USA, Memphis, Tennessee PCS NITROGEN 1000
USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL 600
Italy, Ravenna ANIC S.p.A.
Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. Haldor Topsøe A/S,

Giammarco Vetrocoke 1200 1000
Venezuela, Moron SERVIFERTIL 750
40
Ammonium
Sulphate (Ici) 1400
Calcium Nitrate
(Pintsch Bamag) 200 License / Basic / Tech. Assistance 1973
NPK (Dorr Oliver)

920 Engineering / Procurement / Construction 1972
41
PROJECT REFERENCES
Technologies
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. 300
Mexico, Minatitlan FERTIMINA S.A. 750
Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. 300
Syria, Homs GENERAL ORGANIZATION FOR EXECUTING Ici

INDUSTRIAL PROJECTS (GOEIP) 150 MT/D
Italy, Gela ENICHEM AGRICOLTURA S.p.A. 70
Russia, Tula V/O TECHMASHIMPORT Air Liquide,

Ammonia Casale 430
Italy, Pisticci ANIC S.p.A.
Romania, Victoria INDUSTRIAL IMPORT
42
Engineering / Procurement / Construction 1971
Methanol (Ammonia Casale)

from 720 MT/D Engineering / Procurement 1966

170 Engineering / Supervision 1964

90 Engineering / Procurement 1963
43
SNAMPROGETTI TM
UREA TECHNOLOGY
REVAMP REFERENCES
WITH THE OBJECTIVE OF IMPROVING THE ECONOMICS AND
ENVIRONMENTAL IMPACT OF PLANTS BUILT EARLIER MOSTLY ON
SNAMPROGETTITM UREA TECHNOLOGY, SAIPEM HAS INTRODUCED
SEVERAL NEW SOLUTIONS IN ORDER TO EXPAND THEIR PRODUCTION
CAPACITY, MODERNIZE THEIR HARDWARE AND ENHANCE THEIR
OPERABILITY AND RELIABILITY.
Main revamp undertakings: Development of a process design

package and supply of the relevant
Updated process scheme services (licensor technical
Energy optimization assistance during detailed
Improvement of product quality engineering, commissioning and
Reduction of emissions start-up) to allow an effective
Improved metallurgy implementation.
Based on this approach, almost
Saipem has developed a successful twenty revamps have been
revamp methodology to meet client’s implemented during the last few
expectations: years, mainly in India, Pakistan and
P.R. China, resulting in a typical
Continuous assistance during the capacity increase between 30 and
development of the project and the 70%, as well as in a significant
lifetime of the plant. reduction in energy consumption.
Identification of client’s needs
through feasibility studies.
Definition of the appropriate and
economically viable revamp process
scheme.
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45
SNAMPROGETTITM
UREA TECHNOLOGY
REVAMP REFERENCES
LOCATION CLIENT ORIGINAL PROCESS

Country,
Location
China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. SnamprogettiTM
India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. SnamprogettiTM
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM
India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. SnamprogettiTM
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM
Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM
India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison
India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. SnamprogettiTM
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM
India, Jagdishpur, U.P. INDO GULF Co., Ltd. SnamprogettiTM
46
ORIGINAL NOMINAL CAPACITY CAPACITY AFTER REVAMPING ON STREAM
(MT/D) (MT/D) Year

1765 2300 Under Exec.
2x 1125 2x 1900 Under Exec.
4x 1300 4x 1660 Under Exec.
4x 1100 4x 1515 2008
2350 2350 energy efficiency improvement 2008
2x 1125 2x 1750 2008
1550 2115 2008
2x 1100 2x 1515 2008
1740 2175 2008
2x 500 2x 500 2005
1167 1167 2002
3x 1500 3x 1900 2002
4x 1100 4x 1300 2001
2x 1100 2x 1500 2001
47
SNAMPROGETTITM
UREA TECHNOLOGY
REVAMP REFERENCES
LOCATION CLIENT ORIGINAL PROCESS

Country,
Location
Canada, Red Water, Alberta AGRIUM U.S. Inc. SnamprogettiTM
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM
Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. SnamprogettiTM
Germany, Brunsbüttel YARA BRUNSBUTTEL GmbH SnamprogettiTM
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM
Pakistan, Multan PAKARAB FERTILIZERS Ltd. Inventa
USA, Memphis, Tennessee PCS NITROGEN SnamprogettiTM
USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL SnamprogettiTM
Austria, Linz AGROLINZ MELAMIN GmbH SnamprogettiTM
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. SnamprogettiTM
48
ORIGINAL NOMINAL CAPACITY CAPACITY AFTER REVAMPING ON STREAM
(MT/D) (MT/D) Year

1500 2100 1996
1725 2105 1992
300 400 1991
1000 1400 1990
1800 2350 1990
150 300 1986
1000 1250 1983
600 720 1982
1000 1300 1980
300 360 1980
49
UREA PLANTS BASED ON
CONVENTIONAL AND I.D.R. PROCESSES
SAIPEM IS THE OWNER OF THE FORMER
MONTEDISON UREA TECHNOLOGY.
COMPANY LOCATION CAPACITY T/D UREA START-UP
ZAKLADY AZOTOWE PULAWY Poland, Pulawy 1700 1994
AGRIMONT Italy, Ferrara 1700 1989
C.N.C.C.C. China, Luzhou 750 1988
TECHMASHIMPORT Russia, Berezniki 1500 1982
QUIMIGAL Portugal, Lavradio Rev. to 270 1982
FERTIMONT. Italy, San Giuseppe di Cairo 300 1981
TECHMASHIMPORT Russia, Kemerovo 1500 1981
THE FERTILIZER CORP. OF INDIA Ltd. India, Ramagundam 1500 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Talcher 1500 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Sindri 1000 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Haldia 500 1979
TECHMASHIMPORT Ukraine, Gorlovka 1500 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Nangal 1000 1978
MONTEDISON Italy, Ferrara 1500 1977
50
THE FERTILIZER CORP. OF INDIA Ltd. India, Nampur 1000 1976
THE FERTILIZER CORP. OF INDIA Ltd. India, Rarauni 1000 1976
KIROVAKAN CHIM Russia, Kirovakan Chim 54 1973
THE FERTILIZER CORP. OF INDIA Ltd. India, Durgapur 1000 1973
THE FERT. & CHEM. TRAVANCORE India, Cochin 1000 1973
C.N.A. (Compagnie
Neerlandaise de l’Azote) The Netherlands, Sluiskil 1100 1970
MONTEDISON Italy, Castellanza 450 1968
C.N.A. (Compagnie
MONTEDISON Italy, San Giuseppe di Cairo 450 1967
VETROCOKE Italy, Porto Marghera 250 1967
NEYVELI LIGNITE India, Neyveli 500 1965
C.N.A. (Compagnie
Neerlandaise de l’Azote) The Netherlands 330 1965
51
NISSAN CHEM. Japan, Toyama 60 1965
IND. COLOMBIANA DE FERTILIZANTES Colombia, Barranca 30 1964
OESTERREISCHICHE STICKSTOFFWERKE Austria, Linz 80 1963
MINISTRY OF MINES FERT. CORP. Iran, Shiraz 120 1963
MONTEDISON Italy, Novara 70 1963
UNIAO FABRIL AZOTO Portugal, Lisboa 150 1963
IST. VENEZOLANO DE PETROQUIMICA Venezuela, Moron 50 1963
OFFICE NATIONAL IND. DE L’AZOTE France, Toulouse 200 1962
PIERREFITTE STE’ GENERALE

D’ENGRAIS ET PRODUITS CHIMIQUES France, Pierrefitte 120 1962
AZOLACQ France, Pardies 120 1962
VETROCOKE Italy, Porto Marghera 125 1962
C.N.A. (Compagnie
C.N.A. (Compagnie
52
ARMOUR U.S.A., Cherokee 45 1962
SUN OLIN CHEM. U.S.A., North Claymont 200 1960
SPENCER CHEM. U.S.A., Henderson 100 1959
FINALENS France, La Bassé 70 1959
BEFU CHEM. Japan, Befu 100 1959
OESTERREISCHICHE
STICKSTOFFWERKE Austria, Linz 40 1958
SINDRI FERTILIZERS India, Sindri 70 1958
MITSUBISHI CHEM. Japan, Kurosaki 60 1958
TOKAI AMM. SULPH. Japan, Yekkaichi 200 1958
MITSUBISHI CHEM. Japan, Kurosaki 60 1957
UBE IND. Japan, Ube 100 1957
SPENCER CHEM. U.S.A., Vicksburg 30 1957
OFFICE NATIONAL IND. DE L’AZOTE France, Toulouse 100 1956
53
MITSUBISHI CHEM. Japan, Korodaki 60 1956
KIOWA HAKKO Japan, Ube 80 1956
SHELL CHEM. U.S.A., Ventura 100 1956
STAATSMIJINEN The Netherlands, Lutterada 2 1945
HOLZVERZUCHERRUNGS Switzerland, Ems 10 1945
MONTEDISON Italy, San Giuseppe di Cairo 30 1939
STOCK, SUPERFOSFAT Sweden, Ljiungavark 2 1938
54
55
OTHER FERTILIZERS,
RELATED UNITS
AND GAS-BASED PRODUCTS
SAIPEM HAS FURTHER REFERENCES
IN DESIGNING AND BUILDING PLANTS
TO PRODUCE OTHER FERTILIZERS
AND ASSOCIATED PRODUCTS.
AMMONIUM NITRATE
AMMONIUM SULPHATE
GRANULATED CALCIUM AMMONIUM NITRATE
CO PRODUCTION
DIAMMONIUM PHOSPHATE (DAP)
HYDROGEN PRODUCTION
NITRIC ACID
NPK
PHOSPHATE GRANULATION
PHOSPHATE ROCK GRINDING
PHOSPHORIC ACID
SULPHURIC ACID
TRIPLE SUPER PHOSPHATE
56
07.2009
People, ideas, energy.
Saipem S.p.A.
Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy
Tel. +39.02.520.1 - Fax +39.02.520.44415
www.saipem.eni.it - A subsidiary of Eni S.p.A.

Saipem Urea Ammonia

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AMMONIA-UREA

SYNGAS PRODUCTION CAPACITY 12

SNAMPROGETTITM UREA TECHNOLOGY

AMMONIA-UREA AND SYNGAS-BASED

UREA PLANTS BASED ON CONVENTIONAL

OTHER FERTILIZERS, RELATED UNITS

VIVA METHANOL,(b) 1 ATR

ESCRAVOS GTL,(c) 2 ATR

QAFCO 5,(a) 1 Primary and secondary

ENGRO,(a) 2 Primary and secondary

OMIFCO,(a) 1 Primary and secondary

FERTINITRO,(a) 2 Primary and secondary

PROFERTIL,(a) 1 Primary and secondary

BANDAR IMAM,(b) 1 One step reformer

(a) Ammonia Synthesis including Nitrogen

SAIPEM TODAY IS A MARKET LEADER IN THE

OMAN INDIA VIETNAM

China, Korla, Xinjiang Uyugur PETROCHINA TARIM PETROCHEMICAL COMPANY 2640

Nigeria, Escravos CHEVRON NIGERIA Ltd. (CNL)

ESCRAVOS GAS-TO-LIQUIDS PROJECT - NIGERIA

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

DAHARKI AMMONIA-UREA COMPLEX - PAKISTAN

License / Engineering / Procurement / Supervision Under Exec.

Vietnam, Ca Mau PETROVIETNAM 2385

Vietnam, Ninh Binh VIETNAM NATIONAL CHEMICAL CORP. (VINACHEM) 1760

Nigeria, VIVA METHANOL

QAFCO 5 FERTILIZER COMPLEX - QATAR

UFT 3850 License / Engineering / Procurement / Supervision Under Exec.

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

Oman, Sur OMIFCO Haldor Topsøe A/S,

Iran, Bandar Imam (Razi) PETROCHEMICAL INDUSTRIES DEVELOPMENT MANAGEMENT Co.

OMAN INDIA FERTILIZER COMPLEX - OMAN

The project was built quickly and started up smoothly:

HydroAgri 1800 Engineering / Procurement / Construction 2004

Vietnam, Phu-My PETROVIETNAM 2200

Indonesia, Bontang-Utara P.T. PUPUK KALIMANTAN TIMUR 1725

BANDAR IMAM THIRD METHANOL PLANT - IRAN

License / Basic / Tech. Assistance 2004

License / Engineering / Procurement 2002

License / Basic / Tech. Assistance 2002

China, Hefei, Anhui HEFEI SIFANG GROUP 400

China, Qingzhen, Guizhou GUIZHOU FERTILIZER Co., Ltd. 400

BAHIA BLANCA FERTILIZER COMPLEX - ARGENTINA

License / Basic / Tech. Assistance 2001

License / Engineering / Procurement 2001

China, Hechi, Guangxi GUANGXI HECHI CHEMICAL Co., Ltd. 400

China, Huaxian, Shaanxi SHAANHUA FERTILIZER Co., Ltd. 400

JOSE FERTILIZER COMPLEX - VENEZUELA

License / Engineering / Procurement 2000

License / Engineering / Procurement 1999

License / Engineering / Procurement 1999

License / Engineering / Procurement 1999

License / Basic / Tech. Assistance 1999

Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. 1700

China, Zhanyi, Yunnan YUNNAN ZHANYI CHEMICAL Co., Ltd. 400

Venezuela, Jose SUPERMETANOL CA

China, Lanzhou, Gansu PETROCHINA LANZHOU PETROCHEMICAL Co. 1760

India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100

India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100

China, Chishui, Guizhou GUIZHOU CHITIANHUA GROUP Co., Ltd. 500