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TESTS ON TRANSFORMERS
1. IR Values
This is measured to measure the Insulation Resistance of the whole
transformer.
a) For 33/11 KV Power Transformer 2500 V megger is to be need.
b) Power Transformer neutral Earthing is to be disconnected.
c) Line terminal of the megger is to be connected to one of the HV Bushings of
Power transformer and Earth terminal of megger is to be connected to Power
transformer Body Earth Point.
The maximum value shall be 60MΩ at 600C temperature for transformer which
are in service. For new transformer the value obtained shall be tallied with
manufactures test results.
Example: - HV – E ---- 5000 Mega Ohm OR INFINITE
LV – E ---- 5000 Mega Ohm OR INFINITE
HV – LV ---- 5000 Mega Ohm OR INFINITE
2. Continuity test :-
Checking of continuity of HV windings and LV windings with megger or
multimeter. To know the continuity of windings of the transformer.
Example: - On HV side – RY-YB-BR- Zero Megaohm or continuity
On LV side – ry-yb-br- Zero Megaohm or continuity
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The values shall be compared with original test results which varies with the
transformer ratings.
5.196 + {5.196 x (no. of steps above normal) x (% rise per each tap)}
100
Similarly for lower taps than normal the ratio is equal to
5.196 - {5.196 x (no. of steps above normal) x (% rise per each tap)}
100
This test is done to check both the transformer voltage ratio and tap changer.
LV side neutral current shall be zero or less than 1.0 amp. For example in a 1.6 MVA
trf. the results are:-
VRY VYB VBR IR IY IB Ir Iy Ib In
417 406 412 5.83 5.75 5.50 17.61 17.05 17.50 0.45
RY YB BR Result
a) V (415 V) V1 V2 V= V1+ V2
b V1 V (415 V) V2 V= V1+ V2
)
c) V1 V2 V (415 V) V= V1+ V2
Example :- For any 33/11 KV power trf.
Given VRY VYB VBR Vry Vyb Vbr Vrn Vyn Vbn
(RY) 407 311 99 138 41 94 76 59 17
(YB) 189 390 198 111 112 02 35 74 37
(BR) 106 302 404 39 134 96 19 56 76
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9. Vector Group Test
Connect HV side ‘R’ Phase terminal to LV side ‘r Phase terminal of Power
transformer. Apply 3Phase 415 V supply to HV side of Power transformer.
Measure Voltages between various terminals as follows.
R,r
n y
B Y
Magnetising current
IR = 0.0033 A or 3.39 A
IY = 0.0033 A or 3.39 A
IB = 0.0033 A or 3.39 A
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TESTS ON TRANSFORMERS AT FACTORY
In transformer factory some more tests are conducted to know the healthy
condition of a transformer they are as follows:-
21)Before charging the “PTR” air is to be released from air releasing points of main
tank cover of PTR, OLTC top cover, Bucholtz relays, radiators, bushings, (All
releasing bolts, screws, valves shall be kept in position fully tightened after releasing
air from respective points).
Tests on Breakers
A) I) Status of Breaker “Open”
Measure IR values between “IN” & “Out” terminals Each limb of breaker
shall be more than 3000 MΩ
B) Opening time & closing time tests to be done on all limbs. The values shall tally
with test results of the Manufacturer.
C) Test mechanical ON and OFF of VCB and indication of VCB and breaker.
D) Similarly electrical ON and OFF of VCB and indication of VCB and breaker on
both remote and local.
E) As follows:
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a) IR value are to be checked.
b) Jumper connection to be checked
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