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` PVC or polyvinyl chloride is one of plastic materials
that is commonly used in daily life, such as pipes,
electronic components, etc.
` PVC formed from addition polymerization reaction
from its monomer that is etil chloride (Vinyl Cloride
Monomer). PVC is a thermoplastic polymer.
` PVC͛s resin is often given in powder form and it is
possible in long term storage because of its resistant of
oxidation and degradation.
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` Etylene
` Industrial salt is best to electrolyze because of its
high purity
Chemical Reaction :
NaCl + H2O ^ NaOh + ½ H2 + ½ Cl2
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` Ol2 reacted with ethylene to produce EDC
(Ethyle Dichloride)
` EDC cracked to produce VCM and HCl
` ëhrough Oxy Clorination process, HCl is re-
react to produce EDC
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` O industries use 3 plants to produce
O but the process is almost the same
` One of the technology is Ohisso rocess
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` Ôs a license process from Japan
` Volume of production is 160.000 ton/year
` Produce K grade PVC
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` High quality product
` Low cost production
` Safer and non-pollute process
Antifouling technology
De-VCM system
Fluidisation dry method
Automatic control system
ëHE ApliCAëÔON OF PVC
` Building material, such as pipe
` Health material, such as blood container
tube, cateter, hearth-liver bypass set,
hemodialysis set tube, etc
` Automotive product, such as : car
dashboard, steering wheel cover, door trim,
etc
` Packaging, such as tray, toiletery,
toothpaste tube, bottle, handphone
accessories, container, etc
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º olymerization rocess
2 O tripping rocess
3 rying rocess
4 ecovery rocess of O
torage and Bagging rocess
Poly
Pol ymeriz
merization process
` mater emin income
` O income
` Heating and reaction
` lurry ekstraction
` econdary ecovery O
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Drying
consist of 2 process
` rying º : drying O with 2 phase of
fluidization
` rying 2 : continue with pneumatic drying and
then with fluidization
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Storage and bagging
` O product is being kept temporarily in silo product
and then packed in bag or container
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Polyymeriz
Pol merization degree
is an important factor because of its influence
to the characteristic of product he highest the
polymerization temperature the lower the
polymerization degree
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Foreign matter
he amount of foreign matter in product must
less than 30 pcs/º00 g O
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VCM residue
ust less than º0 ppm hings that influence the
existing of residue are :
` e-monomer capacity
` tripping column condition