ELECTRICAL DIAGRAMS INDEX

This electrical diagram index for the FC 4000 Four Wheel Sitdown, lists the diagrams with portion of truck covered by
each diagram.
Title

Page Number

Revision

Electrical Schematic, Contactor Pump Control, Standard Display

Electrical Schematic, Contactor Pump Control, Enhanced Display
Electrical Schematic, SCR Pump Control, Enhanced Display

DIA2040058
DIA2040059
DIA2040060

01 - 2/05
01 - 2/05
01 - 2/05

Distribution Panel

DIA2040061

Traction Control - SCR

Pump Control - Contactor
Pump Control - SCR

DIA2040062
DIA2040063
DIA2040064

Operator Compartment - Steering Column, Seat, Horn,

Park Brake Switches

DIA2040065

Steering Column, FODC

DIA2040066

Brake Cutout

DIA2040067

Accelerator, Brake, ALM1, ALM2, FAN2, FAN4

DIA2040068

01 - 2/05

Hydraulic Harness - Hydraulic Control Levers, Lift/Tilt Interlock

Hydraulic Harness - Hydraulic Control Levers, Lift/Tilt Interlock,
Tilt Assist

DIA2040069

01 - 2/05

DIA2040070

01 - 2/05

BRES, Worklight Switches, FAN3

DIA2040071

01 - 2/05

Lights

DIA2040072

01 - 2/05

Standard Display
Enhanced Display - Contactor Pump Control
Enhanced Display - SCR Pump Control

DIA2040073
DIA2040074
DIA2040075

01 - 2/05
01 - 2/05
01 - 2/05

Freezer Condition

DIA2040076

01 - 2/05

Power Cables - Contactor Pump Control

Power Cables - SCR Pump Control

DIA2040077
DIA2040078

01 - 2/056
01 - 2/05

Electrical Schematic - EE, SCR Pump Control, Enhanced Display

Electrical Schematic - EE, SCR Pump Control, Enhanced Display
with Field Weakening

DIA2040079

01 - 2/05

DIA2040080

01 - 2/05

Pump Control - EE
Traction Control - EE
Traction Control - EE with Field Weakening

DIA2040081
DIA2040082
DIA2040083

01 - 2/05
01 - 2/05
01 - 2/05

Power Cables - EE
Power Cables - EE with Field Weakening

DIA2040084
DIA2040085

01 - 2/05
01 - 2/05

Wire Harnesses

DIA2040086
DIA2040087

01 - 2/05
01 - 2/05

01 - 2/05

Indicates diagrams used for E and EE rated trucks.

050103

9972

Crown 2004 PF13916-1 Rev. 2/05

Printed in U.S.A.

01 REV. 2/05

DIA2040057

DIA2040057

ELECTRICAL SCHEMATIC
B

CONTACTOR PUMP CONTROL, STANDARD DISPLAY

OPTIONAL
TILT ASSIST
SWITCHES

SV3

NOTE 1
P1
5

4 3

2
1 TILT
INTERLOCK
6
7
10
8
11
12
9

RAS
TLT
TBS

SV1

1
HGTS1
HGTS1
TLMS

HYDRAULIC
P1

FU2

M2

M2

250A

SES2

TP10

K2

SES1

HN1
HNS

SV2
ALM1
SEAT
CR6

1
3

K2A
CR5

TP6
PS1

CR4

TP8

RS
TP3

STANDARD
DISPLAY

TB6
FS
TP2
TB5
K2B

TP5
TB3

PRK-A

PRK-B

TP7

TRACTION
MODULE
(MRC1)

TB2
ACS

PB4

PB5

4
3
1
2
5

PY1
PY2
PY3
PY4
PY5

TP1
PA3
TB4

HGTS1

BRES
K3

PB3

RB

PB2

FW

PB1

TB1

1A

PB6 PA4
PA5

PZ6

K3

K1
TP12

YEL

GRN

ACC1

CR2

TP11

7REC
23 FIL

CR3

SENSOR 2

CR1
TP4

KYS
K1

D2

MRC1
IGN

FW
RES
FW

M1
1 REC

FU1

60A

+BV

1A

T2

PCZT

24 FIL
TRACTION

D1

250A
FU3

M1

F
STEERING

A1
M3

RB

2
3

BRN

ACC

OFF

GRN

FU4
15A

3REC

4REC

START

YEL

OPTION
FUSE
FU5
15A

A2 SENSOR 1

M3

BATT
NOTE:
1. OPTIONAL TILT ASSIST MODIFY WIRING TBS, TLT

050103

Crown 2004 PF13916-2 Rev. 2/05

9972 127027 G 1 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040058

DIA2040058

ELECTRICAL SCHEMATIC
B

SCR PUMP CONTROL, ENHANCED DISPLAY

DPS2

UP

DPS3

DOWN

ENHANCED
DISPLAY

TRAC
STEER

CA673-11 +5V
TX2
CA673-13 RX2
CA673-12
CA673-10

P_+5VL
P_REC
P_XMIT
P_COMM

PUMP
MODULE
(MRC2)

TMM 1

TMM TO
MRC1
T_+5VL
T_REC
T_XMIT
T_COMM

4
4

PUMP

MOTOR TEMP &

BRUSH WEAR
INPUTS

ENTER
CA673-16
CA673-4
CA673-6
CA673-5
CA673-3

CA673-17

CA673-18

CA673-19

DPS1

PY10

TMM 2

P1

AXS1

PY12

TB3

PB4

TB2

CA673-8

NOTE 4

HSS
TO
MRC2

P2

PB5

SV3

AXS2
4

SV1

2
TILT
INTERLOCK

TB5

TB4

TLT

DISP_PS1
DISP_PRK
DISP_BRES

CA673-7

OPTIONAL
TILT ASSIST
SWITCHES

PB3

TB6

DISP_SEAT

CA673-14
CA673-15

P_+5VL
P_REC
P_XMIT
P_COMM

PY11

TMM 3

TO
MRC1

TO
DISPLAY
PY5
PY13
PY14
PY4

10

7
8

RAS
TBS

HGTS1

11
12

HGTS1
TLMS

CA673-2
CA673-1

P1

M2

GRN

23FIL

P2

FU2
250A

M2

T2

+BV

A2

SES2 TP10
SES1

K2

PARK

SV2

FU6

CR5
DISP_PS1

FU7

LGS1

15A

LGS2

LGT2
FRONT WORKLIGHTS

LGT1
CR4

LGT3
REAR WORKLIGHT

12V POWER
SUPPLY

15A

ALM1
2 SEAT

CR6

TP6
PS1

SENSOR 1
HN1

HNS

K2A

2
4 3

PCZP
HYDRAULIC

BRN

3REC

1 REC

YEL

MRC2

LGT4
STROBE

GE PANEL

FAN1

MOTOR
COMPARTMENT

FAN2

LIFT
MOTOR

FAN4

LGT5
TAIL

FAN3
OPERATOR

FNS

LGT6

BRAKE BACK-UP

BRAKE BACK-UP

TAIL

BRS1
TP8
NOTE 1
NOTE 2

TRAVEL
ALM2

CR10
CR9

RS
TP3

PA2

TB6
FS
TP2
K2B

TB5

TP5
TB3

PY5
PY13
PY14
PY4

TB2
PRK-A

PRK-B

ACS

PB4

PB5

TP1
PA3
TB4
HGTS1

DISP_BRES
BRES
K1

K3

K3

PY8

TMM 3

PY9

TMM 2

PY10

TMM 1

RB

PB2

FW

PB1

TP12
ACC1

TP11

PZ6
PB6 PA4 PA5

CR2

7REC

4REC

K1

M1
1 REC

OFF

60A

R
24 FIL
TRACTION

D1
+BV

1A

T2

3REC
2
4 3

PCZT

FW

FU1

250A
FU3

FW
RES

M1
F

STEERING

A1
M3

BRN

ACC
IGN

15A

D2

MRC1

GRN

TP4

YEL

CR1

KYS

23 FIL

SENSOR 2

START

FU4

GRN

YEL

1A

FU5
15A

FROM
MRC2

PB3

TB1

CR3

TO
DISPLAY

TRACTION
MODULE
(MRC1)

TP7
DISP_PRK

T_+5VL
T_XMIT
T_REC
T_COMM

RB A2 SENSOR 1
M3

BATT
NOTES
1) JUMPER J2 PINS 1 AND 2 ON DISTRIBUTION PANEL
2) JUMPER J3 PINS 1 AND 2 ON DISTRIBUTION PANEL
3) TRUCK SHOWN IN HOME POSITION WITH OPERATOR
NOT PRESENT AND PARKING BRAKE APPIED
4) OPTIONAL TILT ASSIST MODIFY TLT AND TBS WIRING

050103

Crown 2004 PF13916-3 Rev. 2/05

9972 127027 G 2 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040059

DIA2040059

ELECTRICAL SCHEMATIC
B

SCR PUMP CONTROL, ENHANCED DISPLAY

DPS1

UP

DPS2

DOWN

AXS1

LIFT
INTERRUPT

P1
AXS2

DPS3 ENTER

RAS

2
TILT
INTERLOCK

TLT

6
7

SV1

CA673-17

CA673-18

CA673-19

1
CA673-16
CA673-4
CA673-6
CA673-5
CA673-3

T_+5VL
T_REC
T_XMIT
T_COMM
DISP_SEAT

CA673-14

ENHANCED
DISPLAY

CA673-15
CA673-7

TO
MRC1
NOTE 4

10

TBS

HGTS1

11
12

HGTS1

DISP_PS1

TLMS

DISP_PRK

CA673-8
CA673-2

DISP_BRES

OPTIONAL
TILT ASSIST
SWITCHES

CA673-1

SV3

P1

FU2

M2

HYDRAULIC
MOTOR

M2

250A
SES2

TP10
K2

SES1

HNS

HN1
SIGNAL_ELECTRONIC_2_LEADS
SV2
CR6

TP6

PS1

K2A
CR5
DISP_PS1
CR4

LGT1

15A

LGT3
LGS2

FU6

REAR WORKLIGHT

12V POWER
SUPPLY

15A

FAN1

LGT2
FRONT WORKLIGHTS

LGS1

FU7

ALM1
SEAT

LGT4
STROBE

GE PANEL
MOTOR
COMPARTMENT

FAN2

LGT5
TAIL

FAN4

LGT6
TAIL

BRAKE BACK-UP

BRAKE BACK-UP

LIFT MOTOR
FAN3
OPERATOR

FNS
BRS1

NOTE 1

CR10

NOTE 2

CR9

TRAVEL
ALARM

TP8

RS
PA2

TP3
TB6

FS
TP2

T_+5VL
T_XMIT
T_REC
T_COMM

PY5
PY13
PY14
PY4

TB5

TP5

TO
DISPLAY

TB3

K2B

TB2
PB4

PB5

ACS
TP1

PRK-B

TRACTION
MODULE
(MRC1)

PY9

PA3

DISP_BRES
K3

PY10

BRUSH
WEAR

OVER TEMP

TMM
7 MODULE

GE+5V

TB4

HGTS1
BRES

PY8

PB3

RB

PB2

FW

PB1

1A

PB6

K3

K1
TP12
TB1

GRN

YEL

CR2

TP11

PZ6

PA5

MOTOR TEMP &

BRUSH WEAR
INPUTS

ACC1
PA4

STEER

DISP_PRK

PUMP

TP7

TRAC

PRK-A

7REC
23 FIL

CR3
FU5
15A

SENSOR 2

CR1
TP4

ACC
IGN

15A
OFF

4REC

D2

MRC1

FW
RES

M1

K1
1 REC

60A

+BV

T2

1A

PCZT

TRACTION

D1

250A
FU3

24 FIL

FW

FU1

3REC

KYS
START

FU4

GRN

2
4 3

BRN

YEL

M1
F

A1
M3

RB

A2 SENSOR 1

M3

STEERING

BATT

NOTES
1) JUMPER J2 PINS 1 AND 2 ON DISTRIBUTION PANEL
2) JUMPER J3 PINS 1 AND 2 ON DISTRIBUTION PANEL
3) TRUCK SHOWN IN HOME POSITION WITH OPERATOR
NOT PRESENT
4) OPTIONAL TILT ASSIST MODIFY WIRING TO TBS, TLT

050103

Crown 2004 PF13916-4 Rev. 2/05

9972 127027 G 3 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040060

DIA2040060

DISTRIBUTION PANEL
B

TRUCK B - BUS BAR

(UNDER BATTERY)

TRUCK +BV BUS BAR

(UNDER BATTERY)

202
203

505
506
507

504 CA603-1 Shorting Plug

CA201
1 2 3 4 5 6 7
FU4
CR8
FU5

CA202

201 CA606-1 SHORT PLUG

2901 CA601-2 KYS START
2902 CA601-3 KYS IGN
2903 CA605-1 SHORT PLUG
2904 CA651-1 TAIL
2905 (CA625) BRS1
2906 (CA641) BRES COMM

2907 CA604-1 SHORT PLUG

2908 CA626-B ALM1 SEAT
2909 CA626-A ALM1 SEAT
2910 CA625-C PS1 NO
2911 CA672-11 PS1 DISP
2958 CA672-9 PRK DISP

L1

1
2
3
4
5
6
7

CR3

K1

TP3

TP2

CR1

K1

TP5

K2B

CA203

TP8

TP4

8
9
10
11
12
13

CR9

R2
CR10
CR4

2917 CA611-C ACS NO

2918 CA601-6 FS NO
2919 CA601-5 RS NO
225 CA672-8 +BV DISPLAY
555 CA671-8 DISPLAY B206 CA641-6 OPTION +

1
2
3
4
5
6

CR7

K2 A

CR6
CR5

1
J2

TP6

2
J3

TP7

2912 CA602-4 PRK-A NC

2913 (CA625) SV2 +
2914 CA627-1 ALM2 +BV
501 CA627-2 ALM2 B302 CA641-2 LGS1
303 CA641-3 LGS2
502 CA651-6 NEG LIGHT
503 CA651-7 NEG LIGHT

TP1

CR2

K3
R2
+
K3

7
8
9
10
11
12
13

701 CA612-A ACC1 +5V

101 CA612-B ACC1 CMD
508 CA612-C ACC1 T-COMM
509 CA631-4 TILT 2983 CA402-8 SPEED INPUT
5940 CA635 HGTS1 N.O.

TP1 = ACS SWITCH

CA204
1
2
3
4
5
6
7
8

VR1
24V
CR11

TP10
+

TP2 = FORWARD SWITCH

TP3 = REVERSE SWITCH
TP4 = +BV AFTER K1

K2

TP5 = +BV AFTER K2

TP6 = PRESSURE SWITCH
CR13

TP7 = PARK SWITCH

TP8 = BATTERY NEGATIVE
TP9 = NOT PRESENT

TP10 = SEAT SWITCH

TP11 = TRACTION ACCEL NEG
TP12 = TRACTION ACCEL CMD

J4
2
4

CA205
1
2
3
4
5
6
7

TP11 TP12

1 2 3 4 5
CA207

1 2 3 4 5
CA206

2920 CA410-4 SEAT

2921 CA401-2 ACS
2937 CA401-3 FS
2938 CA401-5 RS
702 CA401-7 ACC1 +5V
103 CA401-6 ACC1 CMD
511 CA401-8 ACC1 T-COMM

901 CA403-4 SPARE

531 CA405-2 FAN1 512 CA403-12 HYD NEG

NOTES
1 J2 FOR REVERSE TRAVEL ALARM
FU6

4
POWER SUPPLY
(Optional)

NEG IN

NEG OUT

Crown 2004 PF13916-5

DIA2040061

514

FU7
+12V

050103

2 J3 FOR FORWARD TRAVEL ALARM

3 J4 PINS 1 AND 2 FOR REAR WORKLIGHT FROM LGS2
4 J4 PINS 2 AND 3 FOR REAR WORKLIGHT
FROM EXTERNAL RELAY

209

+BV

301
515

9705 - EO14047 129834 C

Printed in U.S.A.

DIA2040061

TRACTION CONTROL - SCR

B

C
1
4
A Plug

Current YEL
Sensor 2
(Regen) GRN
RB
Contactor

3 1
6 4
B

3
6
T

(Not Used)

Lift Interrupt Signal

GE20

Speed Slowdown Input

(+BV No Reduction)

GE22

Sensor 2

GE21

Sensor 2

GE17

7 REC

GE50 (403)

3 1
6 4
A

1
8

7
14

1
8

Y Plug

7
14
Z Plug

GE Traction Card
GE 7 REC

MRC1
B Plug

CA401
2944 CA605-6 Traction

GE10

FW
RB

2921 CA205-2 ACS

GE10-2
GE10-1
GE15
GE10-3

S
F
GE15-1

GE37

GE31

GE60

GE27

1A

GE23

GE41

Field Weakening Coil

(+BV OFF)
Regenerative Braking Coil
(+BV OFF)
Steering Contactor Coil
(+BV OFF)
Forward Coil
(+BV OFF)
Reverse Coil
(+BV OFF)
1A Bypass Coil
(+BV OFF)

TB11T
1

GE29
GE10-4
GE15-2
2937 CA205-3 FS

GE6

2950 CA604-3 K2 Seat

GE7

2938 CA205-4 RS

GE8

103 CA205-6 ACC1 CMD

702 CA205-5 ACC1 +5V

511 CA205-7 ACC1 NEG

5
3
6

Traction B
SCR Heatsink
Contactor Panel

GE13

Y Plug

CA402
1

GE70

Handset/Standard Display (Clock)

002 CA671-2 GE

GE71

Handset/Standard Display (Data)

003 CA671-3 GE

GE72

Handset/Standard Display (Enable)

560 CA671-4 Display COMM

GE73

Handset/Standard Display (Negative)

703 CA671-5 Display +5V

GE74

Handset/Standard Display (+5V)

Handset (Store)

(Not Used)

Truck Managment Module (TMM)

Truck Managment Module (TMM)

10

Truck Managment Module (TMM)

11

(Not Used)

001 CA671-1 GE

GE87 (CA404)
GE88 (CA404)
GE89 (CA404)

4
2

Accelerator Pot Signal (ACC)

(2.6 - 4.0 Volts = Full Command)
Key Switch (KYS)
(+BV = Closed, 0V = Open)
Accelerator Switch (ACS)
(+BV = Closed, 0V = Open)
Forward Switch (FS)
(+BV = Closed, 0V = Open)
Seat Switch (SES)
(+BV = Closed, 0V = Open)
Reverse Switch (RS)
(+BV = Closed, 0V = Open)

Brushwear
OverTemp
TMM +5

12

(Not Used)

004 CA671-6 Display REC

GE75

13

RS232 (Transmit)

005 CA671-7 Display XMIT

GE76

14

RS232 (Receive)

2983 CA203-12 K3 +BV

Z Plug
GE28

050103

Crown 2004 PF13916-6

DIA2040062

GE28

+5V Supply
(4.5 - 5.5 Volts)

9705 - EO14047 129835 B 1 of 3

Printed in U.S.A.

DIA2040062

PUMP CONTROL - SCR

B

CA407
THS-P
M2

M3
BW-S

3
6

1
8

5933

GE93

TMM Input Pump Brushwear

5934

GE94

TMM Input Pump Brushwear

GE90

TMM Input Pump Temperature

GE95

TMM Input Steer Brushwear

5936

GE96

TMM Input Steer Brushwear

5937

GE91

TMM Input Steer Temperature

5938

TMM Option
5935

1
8

Y Plug

7
14

5932

BW-P
Steer TEMP
(Not Used)

A Plug

3 1
6 4

3 1
6 4

1
4

5931

7
14
Z Plug

GE Hydraulic Card
9

MRC2

10
THS-T
553

11

554

12

BW-T

Traction B
SCR Heatsink
Contactor Panel

GE97

TMM Input Traction Brushwear

GE98

TMM Input Traction Brushwear

3
GE36

GE38

Lift Interrupt Input Signal

(0 Volts = Lift Interrupt)
Pump Coil
(+BV = OFF)
Pump 1A Coil
(+BV = OFF)

GE92

TMM Input Traction Temperature

GE50 (402)
GE10-5

P1

GE10-6

P2

CA403

SCR Lift Option

B Plug

M1

2956 CA631-2 Pump +

5901 CA631-7 Pump

5902 CA631-8 BDI/B

901 CA207-5 Spare

2953 CA604-6 K2 (Seat)

2
GE13C

TB11P

6
GE13B

GE10-7

5906 CA633-3 AXS2 B

GE32

5905 CA633-2 RAS B

GE33

5907 CA633-4 AXS2 B

10

GE34

5904 CA633-1 HSS B

11

GE35

512 CA207-3 TILT B

12

(Not Used)

GE30

2
5
3
6

Seat Switch (SES)

(+BV = Closed, 0V = Open)
Speed Limit 1 (AXS2)
(0V = ON)
Speed Limit 3 (Raise, Tilt)
(0V = ON)
Speed Limit 2 (AXS1)
(+BV = Closed, 0V = Open)
Speed Limit 4 (HSS)
(0V = ON)

GE13D

Hydraulic
B SCR Bus Bar
Contactor Panel

CA404

Y Plug

GE80

007 CA672-1 GE COMM

GE81

Handset/Standard Display (Data)

008 CA672-1 GE COMM

GE82

Handset/Standard Display (Enable)

561 CA672-4 Display COMM

GE83

Handset/Standard Display (Negative)

704 CA672-5 Display +5V

GE84

Handset/Standard Display (+5V)

006 CA672-1 GE COMM

Handset/Standard Display (Clock)

6
7
8
9
TMM +5

GE89 (CA402)

OverTemp

GE88 (CA402)

Brushwear

GE87 (CA402)

10

Truck Managment Module (TMM)

11

Truck Managment Module (TMM)

12

Truck Managment Module (TMM)

009 CA672-6 Display REC

GE85

13

RS232 (Transmit)

010 CA672-7 Display XMIT

GE86

14

RS232 (Receive)

8
CA405
Z Plug
2943 CA605-5 +BV KYS

531 CA207-4 B

2985

FAN1
(Compartment Fan)

(Not Used)

533

050103

Crown 2004 PF13916-7

DIA2040063

9705 - EO14047 129835 B 2 of 3

Printed in U.S.A.

DIA2040063

PUMP CONTROL - CONTACTOR

B

CA403
2956 CA631-2 Pump +

5901 CA631-7 Pump

Hydraulic Coil

GE10-5

GE36

P1

JC5

GE50 (CA401)
GE13C
PC3
JC1

1
3

5902 CA631-8 BDI/B

901 CA207-5 Spare

2953 CA604-6 K2 (Seat)

105 CA207-2 ACC2 CMD

5906 CA633-3 AXS2 B

5905 CA633-2 RAS B

5907 CA633-4 AXS2 B

10

5904 CA633-1 HSS B

11

512 CA207-3 TILT B

12

Black
G/W

PC2

PC2

JC4

Green

Lift
Interrupt
Block

4
5
6
GE13C-1

534 CA207-1 ACC2 NEG

JC1

PC5

BDI Option:

Faston 1 And 3 Connect Together

Faston 2 And 4 Connect Together
Faston 5 And 5 Connect Together

9
10
11
GE13D

12

CA404
006 CA672-1 GE COMM

007 CA672-2 GE COMM

008 CA672-3 GE COMM

561 CA672-4 Display COMM

704 CA672-5 Display +5V

009 CA672-6 Display REC

010 CA672-7 Display XMIT

Hydraulic B
Bus Bar
Contactor Panel

GE89 (CA404) TMM +5V

GE88 (CA404) OverTemp
GE87 (CA404) Brushwear

3
5931

GE90

5932

GE92

3
4

5933

GE93

5934

GE94

5935

GE95

THS-P

TB429

CA407

M2
BW-P

7
M3

9
BW-S
Steer TEMP
(Not Used)

5936

GE96

10

5937

GE97

11

5938

GE98

GE91

12
13
14
15

TMM
Option

10
THS-T

M1

553

11

554

12

GE13A-1

GE13A

BW-T
Traction B
SCR Heatsink
Contactor Panel

050103

Crown 2004 PF13916-8

DIA2040064

9705 - EO14047 129835 B 3 of 3

Printed in U.S.A.

DIA2040064

OPERATOR COMPARTMENT
B

STEERING COLUMN, SEAT, HORN, PARK BRAKE SWITCHES

(SUSPENSION SEAT)
SES
WHT - UNUSED
BRW
GRN

062020-002
RED
CA410
219

RED

216

1
2920

SES2

215

2976

GRN
2977

CA205-1 K2+

SES1

214

CA606-4 +BV(FU4)

CA601
220
2901
2902

CA606-5 BV(FU4)
CA202-2 +BV K1 COIL+

2
3

CA202-3 IGN (K1)

204
2922

START

KYS
BATT

ACC

2923

IGN
OFF

2955
2919

2918

CA203-3 +BV RS

CA203-2 +BV FS

6
2928
FIL

2969

LEFT

2926
2927

10
11

LEFT

RIGHT

HNS
FS

2928

HN1

2925

RIGHT
RS

BRUSH/SLIP
RING
8

CA651-2 +BV BACKUP LIGHTS

205

2924

BRUSH/SLIP
RING

2930
5903
NOT USED

517
518

12
SWITCH SHOWN WITH BRAKES APPLIED

CA602
217

CA606-2 +BV (FU4)

2967

(CA641) +BV BRES NO

2970

CA611-A ACS

2912

CA204-1 +BV K2-B/SV1

208
2971

PRK-A
PRK-B

2972
2973

CA603
504

CA201-4 B- DIST PCB

1
520

521

(CA625) SV2 -

522

CA651-8 STROBE -

523

CA661-A FAN2 -

524

CA641-1 OPTION -

525

(CA605) FLOORBOARD FAN

526

CA626-C BRAKE ALARM

513

CA609-2 LIFT MOTOR FAN-

SHORTING PLUG
B
JC603

10
11
12
CA604

2907

CA202-8 AFT K2

2949

CA672-12 SES DISPLAY

2950

CA401-4 TRAC SEAT

2951

CA625-A PS1

2952

CA631-1 HYD

2953

CA403-5 HYD SCR

SHORTING PLUG
+BV AFTER K2
JC604

7
8

050103

Crown 2004 PF13916-9 Rev. 2/05

9972 129836 L 1 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040065

DIA2040065

STEERING COLUMN, FODC

B

PC601

JC601

220 CA606-5 BV (FU4)

274

204

2901 CA202-2 +BV K1 Coil +

29122

2922

Start
ACC

2902 CA202-3 IGN (K1)

29123

2923

KYS
BATT

IGN
Off
205

Left
2955 CA604-8 +BV (K2)

2919 CA203-3 +BV RS

2918 CA203-2 +BV FS

2914
FIL

29124
29126

2924

2926

29127

2927

29128

2928

2925
Left

Brush/Slip
Ring

HN1

Right
RS

HNS

FS

Right

Brush/Slip
Ring

520 CA603-2 B
2969 CA651-2 +BV Backup Lights

2930

2930

5973

5903

Not Used

10

577

10

517

Not Used

11

578

11

518

12

12

NOTE:

Foot Operated Direction Control

(FODC)

Disconnect CA601, Plug In FODC

Pedal With Other Pins As A Jumper.

RS
FS

050103

Crown 2004 PF13916-10

DIA2040066

9705 - EO14047 129841 A

Printed in U.S.A.

DIA2040066

BRAKE CUTOUT
B

Brake Cutout Option Without Brake Lights

Main Harness

PC602

1 Brake Cutout Harness

JC602

Park Brake Shown Applied

Park Switch Harness

217 CA606-2 +BV (FU4)

230

208

2967 (CA641) +BV BRES NO

29171

2971

2970 CA611-A ACS

29172

2972

2912 CA204-1 +BV K2-B/SV1

29173

2973

29174

PRK-A
PRK-B

BRS

Brake Cutout Option With Brake Lights

Main Harness

PC602

1 Brake Cutout Harness

JC602

Park Brake Shown Applied

Park Switch Harness

217 CA606-2 +BV (FU4)

230

208

2967 (CA641) +BV BRES NO

29171

2971

2970 CA611-A ACS

29172

2972

2912 CA204-1 +BV K2-B/SV1

29173

2973

29174

PRK-A
PRK-B

BRS

2975 CA651-5 +BV Brake Light

NOTES:
1 Disconnect CA602 Plug In Brake Cutout Harness With Other Pins As Jumpers.
2 2975 Is In Main Harness. 2905 (Not Shown) Is Tied Into Main Harness.

050103

Crown 2004 PF13916-11

DIA2040067

9705 - EO14047 130057 B

Printed in U.S.A.

DIA2040067

ACCELERATOR, BRAKE, FAN4

B

CA605
2903

CA202-4 KYS IGN (CR1)

2940

CA661-B OP FAN

1
2
2941

2942

CA631-3 TILT INTERLOCK

2943

CA405-1 COMPARTMENT FAN

2944

CA401-1 TRACTION KYS

SHORTING PLUG
+BV KYS IGN (CR1)

6
2945

2946 SPARE

MOTOR
COMPARTMENT
FAN

FAN2
CA609
2984

A
513

CA603-9 B- SHORTING PLUG

525

CA603-7 B- SHORTING PLUG

536

LIFT MOTOR
FAN

FAN4

CA609 ON SIDE MOUNTED PUMPS ONLY

CA606

201

CA202-1 FU4

217

CA602-1 PRK A

1
2
218

SPARE

219

CA410-1 SEAT

220

CA601-1 KYS COMM

5
221

SPARE

222

SPARE

223

SPARE

FU4 +BV

CA611
2970

CA602-3 +BV PRK-B

B
2917

CA203-1 +BV ACS INPUT

701

CA203-7 4.3V ACC POS

101

CA203-8 0-4.3V ACC WIPER

508

CA203-9 0V ACC NEG

2905

CA202-6 +BV (K1)

2975

CA651-5 +BV BRAKE LIGHT

2913

CA204-2 +BV PRK-A

521

CA603-3 B- SHORTING PLUG

2951

CA604-4 +BV (K2) SHORTING PLUG

ACS

2934
2935
2936

CA612
ACC1

POT
5K

BRS

SV2

PS1

CA625
A
B
C

2910

CA202-11 +BV ALARM

2909

CA202-10 +BV K2 NC

2908

CA202-9 PULSE

PARK BRAKE
SOLENOID

BLACK
BRAKE
PRESSURE

RED
GREEN

CA626

526

CA603-8 B-

2939
1

2941

ALM1

3
2

532

BRAKE
ALARM

CA627

2914

CA204-3 +BV DIST. PANEL

501

CA204-4 B- DIST. PANEL

C2 WHITE

Crown 2004 PF13916-12 Rev. 2/05

C2 BLACK
C2

050103

TRAVEL
ALARM
ALM2

3
SHOWN FROM BACK

9972 129836 L 2 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040068

DIA2040068

HYDRAULIC HARNESS
B

HYDRAULIC CONTROL LEVERS, LIFT/TILT INTERLOCK

CA632
548

SV1

2
3

HYDRAULIC SWITCH HARNESS

CONTACTOR LIFT

4
CA631
2952

CA604-5 +BV(K2) SHORTING PLUG

2956

CA403-1 +BV HYD SW PUMP+

2942

CA605-4 B(K1) TILT +BV

509

CA203-10 BATT NEG

4
529
TLMS

5913

5901

CA403-2 PUMP -

5902

CA403-3 BDI / BATT NEG

CA614
1

HGTS1

C3

530

C3-WHITE

2997

2989

2999

2993

2992

2994

549

2995

AXS1

2996

AXS2

TLT
2990

550

TBS
2991

2998

5922
5920
9
5909

CA635

547
5921

TERMINAL
062020-002

551

10
11
12

10
11

CA635

12

CA615
C5-BLACK

552

TILT
INTERLOCK
MODULE

AXS3

C5-WHITE

SVX

RAS

5914

5939

SB80

2988

CA613

C3-BLACK

CA203-13 K3 RELAY COIL

5940

2987

2
C5

5TH FUNCTION IS OPTIONAL

FOR CONTACTOR AND SCR LIFT

CA633

5904

CA403-11 SCR HSS INPUT (0V ACTIVE)

5905

CA403-9 SCR RAS INPUT (OV ACTIVE)

5906

CA403-8 SCR AXS2 INPUT (0V ACTIVE)

5907

CA403-10 SCR AXS1 INPUT (0V ACTIVE)

CA632
1
548

SV1

2987

Q3

2
3

HYDRAULIC SWITCH HARNESS

SCR LIFT

5925

CA631

2952

CA604-5 +BV(K2) SHORTING PLUG

2956

CA403-1 +BV HYD SW PUMP+

2942

CA605-4 B(K1) TILT +BV

509

CA203-10 BATT NEG

529
TLMS

5913

5901

CA403-2 PUMP -

5902

CA403-3 BDI / BATT NEG

CA614
HGTS1

1
2

C3-WHITE

2
C3

5940

2994

2992

2991

549

530
5939
CA635

CA203-13 K3 RELAY COIL

5914
10

TLT

TBS

AXS1

550

5926

AXS2

5927

HSS

Q4

5922

5909

10

062020-002
TERMINAL

551

+5V

P.S.

9
547

5915

11

11
12

RAS

TBS

CA635

TLT
2990

CA613
C3-BLACK

2989

2993

Q9

RAS

2986

LOGIC

Q3
Q4
Q9

12
RAS
TLT
TBS

552

TILT
INTERLOCK
MODULE
CA633

050103

5904

CA403-11 SCR HSS INPUT (0V ACTIVE)

5905

CA403-9 SCR RAS/TILT INPUT (OV ACTIVE)

5906

CA403-8 SCR AXS2 INPUT (0V ACTIVE)

5907

CA403-10 SCR AXS1 INPUT (0V ACTIVE)

5916
5917
5918
5919

Crown 2004 PF13916-13 Rev. 2/05

9972 129836 L 3 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040069

DIA2040069

HYDRAULIC HARNESS
B

HYDRAULIC CONTROL LEVERS, LIFT/TILT INTERLOCK, TILT ASSIST

562

SV3

561

CA632

548

2987

SV1

HYDRAULIC SWITCH HARNESS

CONTACTOR LIFT WITH TILT ASSIST

CA631
2952

CA604-5 +BV(K2) SHORTING PLUG

2956

CA403-1 +BV HYD SW PUMP+

2942

CA605-4 B(K1) TILT +BV

509

CA203-10 BATT NEG

4
529

TLMS

5902

CA403-3 BDI / BATT NEG

530

1
5939

29131

29136

29134

5922

12

2995

2991

29137

2996

AXS1
AXS2
2998

5920
VTS

29138

5909

29133
547
5921

551

10
11
12

552

AXS3

TILT
INTERLOCK
MODULE

CA615

5TH FUNCTION IS OPTIONAL

FOR CONTACTOR AND SCR LIFT

CA633

CA403-11 SCR HSS INPUT (0V ACTIVE)

5905

CA403-9 SCR RAS INPUT (OV ACTIVE)

5906

CA403-8 SCR AXS2 INPUT (0V ACTIVE)

SV3

562

CA632
1

561
5907

TBS

2994
550

6
2990

2
C5

5904

2993

TLT

C5-WHITE

29139
544

10

CA635
C5-BLACK

29135

549

2989
DS20

11

SVX

2992

5914

CA203-13 K3 RELAY COIL

29132
TPAS

2999

2988

RAS

CA613

C3-WHITE

2
5940

C3
C3-BLACK

CA403-2 PUMP

HGTS1

5913

5901

CA614

SB80

4
R50

2997

CA403-10 SCR AXS1 INPUT (0V ACTIVE)

548

SV1

2987

Q3

2
3

5925
HYDRAULIC SWITCH HARNESS
SCR LIFT WITH TILT ASSIST

CA604-5 +BV(K2) SHORTING PLUG

2956

CA403-1 +BV HYD SW PUMP+

2942

CA605-4 B(K1) TILT +BV

509

CA203-10 BATT NEG

4
529

TLMS

5901

5913

CA403-2 PUMP

HGTS1
2

C3-BLACK
C3-WHITE

2993
29139

TLT

29135

2989
2990

544

2991

29136
TBS

2994

549

530
5939
CA635

CA203-13 K3 RELAY COIL

5914
10

550

7
8

CA403-11 SCR HSS INPUT (0V ACTIVE)

5905

1
2
3
4

050103

TLT

VTS
5909

551
5915

TBS

Q4

5927
AHS2
29138
29133

+5V

9
P.S.
10

CA635

062020-002
TERMINAL

Q3
Q4
Q9

11
12
RAS
TLT
TBS

552

LOGIC

TILT
INTERLOCK
MODULE

CA633
5904

RAS

29137
5922

11
12

5926
AHS1

29134

547

C3
5940

DS20

RAS

29131

2992

CA613

CA614
1

29132
TPAS

CA403-3 BDI / BATT NEG

5902

R50
2986

2952

4
Q9

CA631

5916

5917
5918
5919

Crown 2004 PF13916-14 Rev. 2/05

9972 129836 L 4 of 5
Printed in U.S.A.

01 REV. 2/05

DIA2040070

DIA2040070

BRES, WORKLIGHT SWITCHES, FAN3

B

BRES
2906

CA202-7 +BV (K1)

2967

CA602-2 +BV PRK-B

2960

CA672-10 BV(K1) DISPLAY

CA642
SEE NOTE 2

CA641
CA603-6 B- SHORTING PLUG

524

302

CA204-5 +12V (FU5/POWER SUPPLY)

303

CA204-6 J4 +12V (FU5/POWER SUPPLY)

304

CA651-3 +12V FRONT LIGHTS

305

CA651-4 +12V REAR LIGHT

206

CA203-6 B+ (K1)

1
516

2
LGS1

306

SEE NOTE 1

LGS2

307
308
309
207

LOW SPEED
RED LEAD
OPERATOR
FAN
BLACK FAN3
LEAD
557

CA661
523

CA603-5 B- SHORTING PLUG

2940

CA605-2 +BV(K1)

519
2947

FNS

JC665 PC665
JC662 PC662

PC663 JC663

29141

HIGH SPEED
BLUE LEAD
DIODE
ASSEMBLY
129900

29140

2948

PC666 JC666
PC667 JC667

PC664 JC664

29142

29143

NOTES
1) LGS1 IS RIGHT SLOT ON DASH
LGS2 IS CENTER SLOT ON DASH
2) LEFT SLOT ON DASH IS FOR
FNS SWITCH

050103

Crown 2004 PF13916-15 Rev. 2/05

DIA2040071

B
(Previously page number DIA2040070)

01 REV. 2/05

9972 129836 L 5 of 5
Printed in U.S.A.

DIA2040071

LIGHTS
B

C
Left Side Of Truck

Overhead Guard With Tail Light Package

Strobe Light
(LGT4)

Red
Black

PC821

JC821

PC822

JC822

PC801

JC801

Red

PC802

JC802

Black

Strobe BV
Strobe NEG
+

2978

2969 CA601-8 +BV (RS)

2979

304 CA641-4 +BV (LGS1)

310

305 CA641-5 +BV (LGS2)

311

2975 (CA625) +BV (BRS)

2982

502 CA204-7 BATT NEG

538

503 CA204-8 BATT NEG

539

522 CA603-4 BATT NEG

540

905

PC803

JC803

PC804

JC804

PC805

JC805

PC806

JC806

29178
5140
29179
29182

Tail

Brake

LGT6
Back-Up

Tail

Back-Up

Brake

CA809
1
2
3
4
5
CA810
1
Black
2
Black
3
Red
4
White
5
Yellow
Black
Black
Red
White
Yellow

PC821

10
11
12
NOTE:
1

CA808
1
2
Red/White 3
Green
4
Red/White 5
Red/White 6
7

1
LGT5

Rear Worklight
(LGT3)

CA651 1
2904 CA202-5 +BV (K1)

Tail Light
CA807 Distribution Panel
1
2
3
4
5

For Mast Mounted Worklights, Wires 310 And

538 Are Removed From CA651 And A 2 Wire
Conductor Is Ran To CA817 And CA818
On Mast Worklights

Right Side Of Truck

PC817

JC817

Left Front Worklight

(LGT1)

Red
PC818

JC818

PC819

JC819

Black

312
Right Front Worklight
(LGT2)

Red
541 PC820

JC820

Black

3
Overhead Guard Without Tail Light Package
PC801

JC801

Red

PC802

JC802

Black

Rear Worklight
(LGT3)

CA651
1

2978

PC803

JC811

Red

2969 CA601-8 +BV (RS)

2979

PC802

JC812

Black

304 CA641-4 +BV (LGS1)

310

305 CA641-5 +12V (LGS2)

311

2975 (CA625) +BV (BRS)

2982

502 CA204-7 BATT NEG

538

503 CA204-8 BATT NEG

539

522 CA603-4 BATT NEG

540

905

2904 CA202-5 +BV (K1)

Strobe Light
(LGT4)

PC805
Not Used
Not Used
PC806

PC817

JC817
Red

10

PC821

PC818

JC818

PC819

JC819

11

Crown 2004 PF13916-16 Rev. 2/05

DIA2040072

Black

Red
541 PC820

312

12

050103

Left Front Worklight

(LGT1)

B
(Previously page number DIA2040071)

01 REV. 2/05

JC820

Right Front Worklight

(LGT2)

Black

9972 129837 B
Printed in U.S.A.

DIA2040072

ENHANCED DISPLAY
B

SCR PUMP CONTROL

DISPLAY
FILTER

224

130962

CA671

CA673

001

CA402-1 GE

002

CA402-2 GE

003

CA402-3 GE

560

CA402-4 T-COMM

703

CA402-5 +5V

004

CA402-6 TRACTION XMIT

005

CA402-7 TRACTION REC

555

CA203-5 B-NEG DIST PCB

006

CA404-1 GE

007

CA404-2 GE

008

CA404-3 GE

561

CA404-4 H-COMM

704

CA404-5 +5V

009

CA404-6 HYD XMIT

010

CA404-7 HYD REC

225

CA203-4 +BV (FU4)

2958

CA202-13 PRK

2960

(CA641) BRES NC

10

2911

CA202-12 PS1

11

2949

CA604-2 SEAT

12

1
528

562

705

014

015

537

CA672

563

10

706

11

019

ENHANCED
DISPLAY

12

020

13

226
2959

2961
2963
2965

14
15

527

16

5910

17

5911

18

5912

19

CA674

INDASH
DIAGNOSTIC

4
3
2

DPS1 UP
DPS2 DOWN
DPS3 ENTER

050103

Crown 2004 PF13916-17 Rev. 2/05

DIA2040073

B
(Previously page number DIA2040072)

01 REV. 2/05

9972 129838 C 1 of 3
Printed in U.S.A.

DIA2040073

ENHANCED DISPLAY
B

CONTACTOR PUMP CONTROL

DISPLAY
FILTER

224

130962

CA671

001

CA402-1 GE

002

CA402-2 GE

003

CA402-3 GE

560

CA402-4 T-COMM

CA673
1
528

543

562

707

705

703

CA402-5 +5V

004

CA402-6 TRACTION XMIT

005

CA402-7 TRACTION REC

555

CA203-5 B-NEG DIST PCB

006

CA404-1 GE

007

CA404-2 GE

008

CA404-3 GE

561

CA404-4 H-COMM

704

CA404-5 +5V

009

CA404-6 HYD XMIT

010

CA404-7 HYD REC

225

CA203-4 +BV (FU4)

014

4
5

015

537

CA672

2958

CA202-13 PRK

2960

(CA641) BRES NC

10

2911

CA202-12 PS1

11

2949

CA604-2 SEAT

12

9
563
706

10
11

ENHANCED
DISPLAY

12
13
226
2959
2961
2963
2965

14
15
527

16

5910

17

5911

18

5912

19

CA674

INDASH
DIAGNOSTIC

DPS1

UP

DPS2

DOWN

DPS3

ENTER

050103

Crown 2004 PF13916-18 Rev. 2/05

DIA2040074

B
(Previously page number DIA2040073)

01 REV. 2/05

9972 129838 C 2 of 3
Printed in U.S.A.

DIA2040074

STANDARD DISPLAY
B

CA675

CA671

001

CA402-1 GE

002

CA402-2 GE

003

CA402-3 GE

560

CA402-4 T-COMM

703

CA402-5 +5V

004

CA402-6 TRACTION XMIT

005

CA402-7 TRACTION REC

555

CA203-5 B-NEG DIST PCB

006

CA404-1 GE

007

CA404-2 GE

008

CA404-3 GE

561

CA404-4 H-COMM

704

CA404-5 +5V

009

CA404-6 HYD XMIT

010

CA404-7 HYD REC

225

CA203-4 +BV (FU4)

2958

CA202-13 PRK

2960

(CA641) BRES

10

2911

CA202-12 PS1

11

2949

CA604-2 SEAT

12

011

013

562

705

STANDARD
DISPLAY

CA672

012

CA676
016

017

018

563

2
5
NOTE 1

1 2 3 4 5
NOTE 2
NOTES
1) CA676 IS NOT USED FOR A CONTACTOR LIFT TRUCK.
2) PIN 5 ON CA675 AND CA676 IS MARKED WITH AN ARROW.

050103

Crown 2004 PF13916-19 Rev. 2/05

DIA2040075

B
(Previously page number DIA2040074)

01 REV. 2/05

9972 129838 C 3 of 3
Printed in U.S.A.

DIA2040075

FREEZER CONDITION
B

1
Freezer/Condition
Distribution Panel
CA811

ACS
RES1 3

FU11 K12B
1

29100

543

CA812
542 CA201-7 BATT NEG

210 CA201-2 +BV Before FU4

29103 CA202-6 +BV (K1)

2 9 6

FU12
1

544

CA813 4
29108

K12A
7 4

29104

545

F/R
RES2 3
1 2

5
6
7

29105 F/R
546
RES3 3
1 2

2
K11

29101

29109

10

29102

29110

11

29106

29111

12

29107

29112

R1
K11

Located On
Front Cowel

THS1
1

Located On
Steerin Column

THS2
2

NOTE:

K12

THS1 Shown At Ambient Temperature Of 21 C (70 F)

< 4 C (40 F) = Closed
> 15 C (60 F) = Open

THS2 Shown At Ambient Temperature Of 21 C (70 F)

< 48 C (120 F) = Closed
> 60 C (140 F) = Open

3 RES1, RES2 & RES3 Are 70 Ohms, 10W For 36V Trucks
RES1, RES2 & RES3 Are 120 Ohms, 10W For 48V Trucks
4

CA813 Located by Brake Pedal

FU11
1

3
FU1
1

KYS

RES1 3
1 2
RES2 3
1 2

K12 B

K1

RES3 3
1 2

+
K11

THS1
1

Freezer Condition Schematic

THS2
2

K11

K12

050103

Crown 2004 PF13916-20 Rev. 2/05

DIA2040076

B
(Previously page number DIA2040075)

01 REV. 2/05

9972 129839 B
Printed in U.S.A.

DIA2040076

POWER CABLES
B

CONTACTOR PUMP CONTROL

TRACTION
CONTROL CARD

TMM MODULE
(OPTIONAL)

BDI
(OPTIONAL)

MAIN SCR
1 REC

FU2

2 REC

REACTOR

4 REC

3 REC
SENSOR 1

RB

A1

5 REC

C
AP
AC
IT
O
R

FU1

250
AMP

250
AMP

FU3

SENSOR 2
7 REC

60
AMP

2
FW RESISTOR

ITEM 1

ITEM 2

ITEM 4

ITEM 3

ITEM 5

ITEM 7

ITEM 6

M2
LIFT
PUMP
MOTOR

D2
A2

ITEM 8
ITEM 11

BATTERY
CONNECTOR

FW

M1
TRAC
MOTOR

ITEM 9

D1
A1

ITEM 10
ITEM 12

ITEM 13
NEG

POS
ITEM 14

36V/48V
TRUCK
BATTERY

M3
STEER
PUMP
MOTOR

CABLE NO
ITEM
ABBREVIATION

PART NO.

PC #6

084566

PC #4

084569

PC #2

084570

PC #1

084571

PC 1/0

084572

PC 2/0

084573

PC 3/0

086479

STANDARD MOUNTED PUMP

27" FRAME
33/36" FRAME

1.

084573-209

084573-203

084573-213

084573-211

2.

084573-208

084573-202

084573-214

084573-212

3.

084572-232

084572-228

084572-259

084572-255

4.

084572-231

084572-227

084572-260

084572-256

5.

084572-234

084572-230

084572-261

084572-257

6.

084568-061

084568-060

084568-063

084568-062

7.

084573-207

084573-201

084573-207

084573-201

8.

084573-205

084573-199

084573-205

084573-199

9.

084573-206

084573-200

084573-206

084573-200

10.

084573-204

084573-198

084573-204

084573-198

11.

084572-233

084572-229

084572-262

084572-258

12.

084573-196(DOMESTIC) OR 084573-222(EUROPEAN)
084568-059

14.

Crown 2004 PF13916-21 Rev. 2/05

DIA2040077

084573-197(DOMESTIC) OR 084573-223(EUROPEAN)

13.

050103

SIDE MOUNTED PUMP

27" FRAME
33/36" FRAME

B
(Previously page number DIA2040076)

01 REV. 2/05

084568-059

9972 129850 G 1 of 4
Printed in U.S.A.

DIA2040077

POWER CABLES
B

SCR PUMP CONTROL

LIFT
CONTROL CARD

MAIN SCR
1 REC
2 REC

3 REC

MAIN SCR
1 REC

3 REC
4 REC

SENSOR 1

FU2

2 REC

REACTOR

REACTOR
SENSOR 1

A1

RB
S

P2

5 REC

C
AP
AC
IT
O
R

5 REC

C
AP
AC
IT
O
R

TRACTION
CONTROL CARD

FU1

250
AMP

250
AMP

FU3

SENSOR 2
7 REC

60
AMP

FW RESISTOR

P1

FW

ITEM 1

ITEM 2

LIFT
PUMP
MOTOR

ITEM 7
ITEM 3

M2
ITEM 5

ITEM 4

D2
A2

ITEM 8

ITEM 6

M1
TRAC
MOTOR

ITEM 9
ITEM 11

BATTERY
CONNECTOR

D1
A1

ITEM 10

ITEM 12

ITEM 13

ITEM 14
A

36V/48V
TRUCK
BATTERY

ABBREVIATION

050103

POS

NEG

M3
STEER
PUMP
MOTOR

CABLE NO.
ITEM

PART NO.

PC #6

084568

PC #4

084569

PC #2

084570

PC #1

084571

PC 1/0

084572

PC 2/0

084573

PC 3/0

086479

Crown 2004 PF13916-22 Rev. 2/05

DIA2040078

STANDARD MOUNTED PUMP

27" FRAME
33/36" FRAME

SIDE MOUNTED PUMP

33/36" FRAME
27" FRAME

1.

084573-209

084573-203

084573-213

084573-211

2.

084573-208

084573-202

084573-214

084573-212

3.

084572-232

084572-228

084572-259

084572-255

4.

084572-231

084572-227

084572-260

084572-256

5.

084572-234

084572-230

084572-261

084572-257

6.

084568-061

084568-060

084568-063

084568-062

7.

084573-207

084573-201

084573-207

084573-201

8.

084573-205

084573-199

084573-205

084573-199

9.

084573-206

084573-200

084573-206

084573-200

10.

084573-204

084573-198

084573-204

084573-198

11.

084572-233

084572-229

084572-262

084572-258

12.

084573-197(DOMESTIC) OR 084573-223(EUROPEAN)

13.
14.

084573-196(DOMESTIC) OR 084573-222(EUROPEAN)
084568-059

B
(Previously page number DIA2040077)

01 REV. 2/05

084568-059

9972 129850 G 2 of 4
Printed in U.S.A.

DIA2040078

ELECTRICAL SCHEMATIC - EE
B

SCR PUMP CONTROL, ENHANCED DISPLAY

DPS1

UP

DPS2

DOWN

DPS3

MOTOR TEMP &

BRUSH WEAR
INPUTS

PUMP
TRAC

STEER

ENTER
TMM 1

CA673-17

CA673-18

CA673-19

TMM TO MRC1

PUMP
MODULE
(MRC2)

CA673-16
CA673-4
CA673-6
CA673-5
CA673-3

ENHANCED
DISPLAY

+5V
CA673-11
CA673-13 TX2
CA673-12 RX2
CA673-10
CA673-14
CA673-15
CA673-7

TO
MRC1

P_+5VL
P_REC
P_XMIT
P_COMM

TO
MRC2

AXS1

PY10

TMM 2

TB3

PY11
PY12

TMM 3

T_+5VL
T_REC
T_XMIT
T_COMM

P_+5VL
P_REC
P_XMIT TO DISPLAY
P_COMM

PY5
PY13
PY14
PY4
PB3

P1

AXS2
TB2

P2

TB6

6
7

TLT
RAS

DISP_PRK

CA673-8

SV1

2
TILT
INTERLOCK

DISP_PS1

10

TBS

HGTS1

11
12

DISP_BRES

4 3

TB4

DISP_SEAT

NOTE 4

TB5

PB5

SV3

OPTIONAL
TILT ASSIST
SWITCHES

HSS

PB4

HGTS1
TLMS

CA673-2
CA673-1

3REC

MRC2

FU2

P1

T2

250A

1 REC

+BV

GRN

M2

HNS

HN1
PARK

SV2

PS1

ALM1
2 SEAT
3
LGT2
LGT1
FRONT WORKLIGHTS

CR6

TP6

CR5
DISP_PS1

SENSOR 1

K2

K2A

FU6

FU7

LGS1

SHORTING
BAR

LGS2

CR4

LGT3
REAR WORKLIGHT

12V POWER
SUPPLY

LGT4
STROBE

FAN1

GE PANEL

FAN2

MOTOR
COMPARTMENT
LIFT
MOTOR

FAN4

BRN
YEL

M2
A2

SES2 TP10
SES1

SHORTING
BAR

2
4 3

PCZP
HYDRAULIC

LGT5
TAIL

LGT6

BRAKE BACK-UP

BRAKE BACK-UP

TAIL

FAN3

FNS

OPERATOR

BRS1
TP8
NOTE 1
NOTE 2

RS

TRAVEL
ALM2

CR10
CR9

TP3

PA2

TB6

FS

PY8

TP2
TB5

TP5
TB3

TB2

PRK-A

PRK-B

ACS

PB4

PB5

TP1

TRACTION
MODULE
(MRC1)

PY8

DISP_BRES
HGTS1

BRES
K3

TMM 2

PY10

TMM 1

PB3

RB

PB2

TP12
TB1

ACC1

TP11

CR1
TP4

MRC1

OFF

FU1

20A

D2

GRN

23 FIL
3REC
PCZT

2
4 3

BRN

M1
1 REC

K1

TRACTION
GRN

D1

250A
FU3

7REC

24 FIL

ACC
IGN

15A

PA5

SENSOR 2
4REC

START

FU4

PA4
YEL

PB6

CR2

KYS

FROM MRC2

TB4

K3

1A

FU5
15A

TMM 3

PY9

PZ6

CR3

TO
DISPLAY

TP7
DISP_PRK

PA3

K1

T_+5VL
T_XMIT
T_REC
T_COMM

PY5
PY13
PY14
PY4

K2B

+BV

1A

T2

YEL

M1
F

STEERING

A1
M3

RB

A2 SENSOR 1

M3

BATT
NOTES
1) JUMPER J2 PINS 1 AND 2 ON DISTRIBUTION PANEL
2) JUMPER J3 PINS 1 AND 2 ON DISTRIBUTION PANEL
3) TRUCK SHOWN IN HOME POSITION WITH OPERATOR
NOT PRESENT AND PARKING BRAKE APPIED
4) OPTIONAL TILT ASSIST MODIFY TBS, TLT

050103

Crown 2004 PF13916-23 Rev. 2/05

DIA2040079

B
(Previously page number DIA2040078)

01 REV. 2/05

9972 127027 G 4 of 5
Printed in U.S.A.

DIA2040079

ELECTRICAL SCHEMATIC - EE
B

UP

DPS2

DOWN

DPS3

ENTER

CA673-17

DPS1

CA673-18

CA673-19

SCR PUMP CONTROL, FIELD WEAKENING, ENHANCED DISPLAY

CA673-16
CA673-4
CA673-6
CA673-5
CA673-3

ENHANCED
DISPLAY

MOTOR TEMP &

BRUSH WEAR
INPUTS

PUMP
TRAC
STEER

TMM TO
MRC1

TMM 1
TMM 2
TMM 3

T_+5VL
T_REC
T_XMIT
T_COMM

CA673-11 +5V
CA673-13 TX2
CA673-12 RX2
CA673-10
CA673-14

P_+5VL
P_REC
P_XMIT
P_COMM

CA673-15
CA673-7

TO MRC1

4
4
2

P_+5VL
P_REC
TO DISPLAY
P_XMIT
P_COMM

PY5
PY13
PY14
PY4
PB3
PY10
PY11
PY12

P1

AXS1
PUMP
MODULE
(MRC2)

PB4

TB3

AXS2
TB2

SV3
5

4 3

NOTE 4
P2

TO MRC2

PB5
TB4

DISP_SEAT

SV1

2
TILT
INTERLOCK
1

TB5

6
7

TLT

DISP_PS1

RAS

DISP_PRK

CA673-8

OPTIONAL
TILT ASSIST
SWITCHES

HSS

TB6

10

TBS

HGTS1

11
12

DISP_BRES

HGTS1
TLMS

CA673-2
CA673-1

3REC

P1

FU2
250A

+BV

1 REC

M2

T2
SES2 TP10

A2

HN1

ALM1
2 SEAT
3
LGT2
LGT1
FRONT WORKLIGHTS

CR6

TP6

CR5
DISP_PS1

FU6

SENSOR 1

PARK

SV2

FU7

LGS1

SHORTING
BAR

LGS2

CR4

LGT3
REAR WORKLIGHT

12V POWER
SUPPLY

LGT4
STROBE

FAN1

GE PANEL

FAN2

MOTOR
COMPARTMENT
LIFT
MOTOR

FAN4

BRN

M2

HNS

K2A

SHORTING
BAR

GRN

K2

SES1

PS1

2
4 3
YEL

PCZP
HYDRAULIC

MRC2

LGT6

LGT5

TAIL BRAKE BACK-UP

TAIL BRAKE BACK-UP

FAN3

FNS

OPERATOR

BRS1
TP8
NOTE 1
NOTE 2

RS

TRAVEL
ALM2

CR10
CR9

TP3

PA2

TB6

PY8

FS
TP2
TB5

TP5
TB3

PY5
PY13
PY14
PY4

K2B
TB2

PRK-A

TP7
DISP_PRK

ACS

PRK-B

TP1

PB4

PB5
PA3

HGTS1
K3

K1

K3

PB3

RB

PB2

FU4

PB6 PA4
YEL

OFF

CR1

20A

TP12
TP11

23 FIL
4REC

D3

24 FIL

D2

TRACTION

3REC
PCZT

2
4 3

BRN

M1
1 REC

K1

GRN

YEL

M1

250A
FU3

FROM MRC2

7REC

FW

MRC1

FU1

TMM 1

PA5
GRN

D4

TP4
ACC
IGN

15A

TMM 2

PY10

ACC1

SENSOR 2

KYS

TMM 3

PY9

PZ6

PB1

CR2

START

PY8

TB1

1A

FU5
15A

TB4

FW

CR3

TO DISPLAY

TRACTION
MODULE
(MRC1)

DISP_BRES
BRES

T_+5VL
T_XMIT
T_REC
T_COMM

+BV

1A

T2

D1
STEERING

A1
M3

RB

A2 SENSOR 1

M3

BATT
NOTES
1) JUMPER J2 PINS 1 AND 2 ON DISTRIBUTION PANEL
2) JUMPER J3 PINS 1 AND 2 ON DISTRIBUTION PANEL
3) TRUCK SHOWN IN HOME POSITION WITH OPERATOR
NOT PRESENT AND PARKING BRAKE APPIED
4) OPTIONAL TILT ASSIST MODIFY TBS,TLT

050103

Crown 2004 PF13916-24 Rev. 2/05

DIA2040080

B
(Previously page number DIA2040079)

01 REV. 2/05

9972 127027 G 5 of 5
Printed in U.S.A.

DIA2040080

PUMP CONTROL - EE
B

TMM OPTION

CA407
1
4

THS-P

12

M2
BW-P

GE94

STEER TEMP
NOT USED

GE90

M3

GE95

GE96

BW-S

GE91

3
6
A

A PLUG
GE93

C
1
4

3
6

1
4

3
6

1
8

7
14
Y-PLUG

TMM INPUT PUMP BRUSHWEAR

TMM INPUT PUMP BRUSHWEAR

TMM INPUT PUMP TEMPERATURE

TMM INPUT STEER BRUSHWEAR

TMM INPUT STEER BRUSHWEAR

TMM INPUT STEER TEMPERATURE

1
8

7
14
Z-PLUG

MRC2
GE_HYDRAULIC_CARD
SCR LIFT EE OPTION

9
10
THS-T
11
B PLUG

M1

12

BW-T

GE97
GE98

TRACTION B- SCR HEATSINK

CONTACTOR PANEL
GE10-5

GE36

P1

GE38

GE10-6
CA403
2956

CA631-2 PUMP +

5901

CA631-7 PUMP -

5902

CA631-8 BDI/B-

901

CA207-5 SPARE

2953

CA604-6 K2 (SEAT)

GE92

5906

CA633-3 AXS2 B-

5905

CA633-2 RAS B-

5907

CA633-4 AXS1 B-

10

5904

CA633-1 HSS B-

11

512

CA207-3 B- TILT

12

CA672-1 GE COMM

007

CA672-1 GE COMM

008

CA672-1 GE COMM

561

CA672-4 DISPLAY COMM

CA672-5 DISPLAY +5V

5
6

TMM INPUT TRACTION TEMPERATURE

TB11P
GE30

GE10-7

GE13B

GE32

GE34

2
5
3

GE35
GE13D

NOT USED
4

GE33

SEAT SWITCH (SES)

(+BV=CLOSED 0V OPEN)
SPEED LIMIT 1 (AXS2)
(0 VOLTS = ON)
SPEED LIMIT 3 (RAISE, TILT)
(0 VOLTS = ON)
SPEED LIMIT 2 (AXS1)
(+BV=CLOSED 0V OPEN)
SPEED LIMIT 4 (HSS)
(0 VOLTS = ON)

HYDRAULIC
B- BUS BAR
CONTACTOR PANEL

Y-PLUG

CA404
006

LIFT INTERRUPT INPUT SIGNAL

(0 VOLTS = LIFT INTERUPT)
PUMP COIL
(+BV OFF)
PUMP 1A COIL (NOT USED)
(+BV OFF)

GE13C

704

TMM INPUT TRACTION BRUSHWEAR

TMM INPUT TRACTION BRUSHWEAR

2
3

GE50 (402)

GE80
GE81
GE82
GE83
GE84

HANDSET / STANDARD DISPLAY (CLOCK)

HANDSET / STANDARD DISPLAY (DATA)

HANDSET / STANDARD DISPLAY (ENABLE)

HANDSET / STANDARD DISPLAY (NEGATIVE)

HANDSET / STANDARD DISPLAY (+5V)

6
7
8
9
GE89 (CA402)BRUSHWEAR
GE88 (CA402)OVERTEMP
GE87 (CA402) TMM +5

009

CA672-6 DISPLAY REC

010

CA672-7 DISPLAY XMIT

GE85
GE86

10

TRUCK MANAGEMENT MODULE (TMM)

11

TRUCK MANAGEMENT MODULE (TMM)

12

TRUCK MANAGEMENT MODULE (TMM)

13

RS232 (TRANSMIT)

14

RS232 (RECEIVE)

8
CA405
Z-PLUG

050103

2943

CA605-5 +BV KYS

531

CA207-4 B-

Crown 2004 PF13916-25 Rev. 2/05

DIA2040081

2985

533

FAN1
COMPARTMENT
FAN

(NOT USED)

B
(Previously page number DIA2040080)

01 REV. 2/05

9972 129840 C 1 of 3
Printed in U.S.A.

DIA2040081

TRACTION CONTROL - EE
B

C
1
4

3
6

1
4

3
6
T

NOT USED

LIFT INTERRUPT SIGNAL

SPEED SLOWDOWN INPUT

(+BV NO REDUCTION)

GE22

SENSOR 2

GE21

SENSOR 2

7 REC

GE50 (403)
GE20

CURRENT YEL
SENSOR 2
(REGEN) GRN

1
4

A PLUG

3
6

GE17

1
8

7
14

1
8

Y-PLUG

7
14
Z-PLUG

RB
CONTACTOR

MRC1
GE_TRACTION_CARD

GE 7 REC

B PLUG
CA401
2944

CA605-6 TRACTION

1
GE31

RB

2921

CA205-2 ACS

GE10-2
GE10-1
GE15

GE60

GE15-1

GE10-3

GE27

GE23

GE41

1A

2
3
4
5
6

FIELD WEAKENING COIL (NOT USED)

(+BV OFF)
REGENERATIVE BRAKING COIL
(+BV OFF)
STEERING CONTACTOR COIL
(+BV OFF)
FORWARD COIL
(+BV OFF)
REVERSE COIL
(+BV OFF)
1A BYPASS COIL
(+BV OFF)

TB11T
GE29

GE10-4
GE15-2
2937

CA205-3 FS

2950

CA604-3 K2 SEAT

2938

CA205-4 RS

103

CA205-6 ACC1 CMD

702

CA205-5 ACC1 +5V

511

CA205-7 ACC1 NEG

001

CA671-1 GE

002

CA671-2 GE

003

CA671-3 GE

560

CA671-4 DISPLAY COMM

703

CA671-5 DISPLAY +5V

GE7

GE13

GE71
GE72
GE73
GE74

GE89 (CA404) TMM +5

005

CA671-7 DISP XMIT

2983

CA203-12 K3 +BV

Y-PLUG
GE70

GE88 (CA404) OVERTEMP

ACCELERATOR POT SIGNAL (ACC)

(2.6-4.0 VOLTS = FULL COMMAND)
KEY SWITCH (KYS)
(+BV=CLOSED 0V OPEN)
ACCELERATOR SWITCH (ACS)
(+BV=CLOSED 0V OPEN)
FORWARD SWITCH (FS)
(+BV=CLOSED 0V OPEN)
SEAT SWITCH (SES)
(+BV=CLOSED 0V OPEN)
REVERSE SWITCH (RS)
(+BV=CLOSED 0V OPEN)

TRACTION BSCR HEATSINK

CONTACTOR PANEL

GE87 (CA404)BRUSHWEAR

5
3

GE8

CA671-6 DISPLAY REC

GE6

CA402

004

GE75
GE76

HANDSET / STANDARD DISPLAY (CLOCK)

HANDSET / STANDARD DISPLAY (DATA)

HANDSET / STANDARD DISPLAY (ENABLE)

HANDSET / STANDARD DISPLAY (NEGATIVE)

HANDSET / STANDARD DISPLAY (+5V)

HANDSET (STORE)

(NOT USED)

TRUCK MANAGEMENT MODULE (TMM)

TRUCK MANAGEMENT MODULE (TMM)

10

TRUCK MANAGEMENT MODULE (TMM)

11

(NOT USED)

12

(NOT USED)

13

RS232 (TRANSMIT)

14

RS232 (RECEIVE)

Z-PLUG
GE28

GE28

050103

Crown 2004 PF13916-26 Rev. 2/05

DIA2040082

+5V SUPPLY
(4.5 - 5.5 VOLTS)

B
(Previously page number DIA2040081)

01 REV. 2/05

9972 129840 C 2 of 3
Printed in U.S.A.

DIA2040082

TRACTION CONTROL - EE - FIELD WEAKENING

B

C
1
4
A

A PLUG

GE50 (403)

CURRENT YEL
SENSOR 2
(REGEN) GRN

CA205-2 ACS

NOT USED
LIFT INTERRUPT SIGNAL

SPEED SLOWDOWN INPUT

(+BV NO REDUCTION)

GE22

SENSOR 2

GE21

SENSOR 2

7 REC

GE31

GE10-2
GE10-1
GE15

GE60

GE27

F
GE15-1

GE23

GE41

1A

1
2
3
4
5
6

GE10-4
GE15-2
3

2950

CA604-3 K2 SEAT

2938

CA205-4 RS

103

CA205-6 ACC1 CMD

702

CA205-5 ACC1 +5V

511

CA205-7 ACC1 NEG

001

CA671-1 GE

002

CA671-2 GE

003

CA671-3 GE

560

CA671-4 DISPLAY COMM

703

CA671-5 DISPLAY +5V

GE7

GE13

005

CA671-7 DISP XMIT

2983

CA203-12 K3 +BV

GE71
GE72
GE73
GE74

GE75
GE76

Crown 2004 PF13916-27 Rev. 2/05

DIA2040083

Z-PLUG

ACCELERATOR POT SIGNAL (ACC)

(2.6-4.0 VOLTS = FULL COMMAND)
KEY SWITCH (KYS)
(+BV=CLOSED 0V OPEN)
ACCELERATOR SWITCH (ACS)
(+BV=CLOSED 0V OPEN)
FORWARD SWITCH (FS)
(+BV=CLOSED 0V OPEN)
SEAT SWITCH (SES)
(+BV=CLOSED 0V OPEN)
REVERSE SWITCH (RS)
(+BV=CLOSED 0V OPEN)

3
HANDSET / STANDARD DISPLAY (CLOCK)

HANDSET / STANDARD DISPLAY (DATA)

HANDSET / STANDARD DISPLAY (ENABLE)

HANDSET / STANDARD DISPLAY (NEGATIVE)

HANDSET / STANDARD DISPLAY (+5V)

HANDSET (STORE)

(NOT USED)

TRUCK MANAGEMENT MODULE (TMM)

TRUCK MANAGEMENT MODULE (TMM)

10

TRUCK MANAGEMENT MODULE (TMM)

11

(NOT USED)

12

(NOT USED)

13

RS232 (TRANSMIT)

14

RS232 (RECEIVE)

Z-PLUG
GE28
6

GE28

050103

Y-PLUG
GE70
1

GE89 (CA404) TMM +5

Y-PLUG

TRACTION BSCR HEATSINK

CONTACTOR PANEL

GE88 (CA404) OVERTEMP

5
3

GE8

GE87 (CA404)BRUSHWEAR

CA671-6 DISPLAY REC

4
2

GE6

CA402

004

7
14

1
8

FIELD WEAKENING COIL

(+BV OFF)
REGENERATIVE BRAKING COIL
(+BV OFF)
STEERING CONTACTOR COIL
(+BV OFF)
FORWARD COIL
(+BV OFF)
REVERSE COIL
(+BV OFF)
1A BYPASS COIL
(+BV OFF)

TB11T
GE29
1

CA205-3 FS

7
14

1
8

B PLUG

GE10-3

2937

GE37

MRC1
GE_TRACTION_CARD
With Field Weakening

RB

2921

1
4

GE 7 REC

CA401
CA605-6 TRACTION

3
6

RB
CONTACTOR

FW

2944

1
4

GE20

GE17
LOCATED UNDER FLOORBOARD

3
6

+5V SUPPLY
(4.5 - 5.5 VOLTS)

B
(Previously page number DIA2040082)

01 REV. 2/05

9972 129840 C 3 of 3
Printed in U.S.A.

DIA2040083

POWER CABLES - EE
B

TRACTION
CONTROL
CARD

MAIN SCR
1 REC

5 REC

5 REC

C
AP
AC
IT
O
R

C
AP
AC
IT
O
R

LIFT
CONTROL
CARD

2 REC

3 REC

MAIN SCR
1 REC

3 REC

2 REC

REACTOR

REACTOR

4 REC

SENSOR 1
SENSOR 1

P1
1A

RB

FUSE BOX
250
AMP

FU2

SENSOR 2

FU3

20
AMP
7 REC
250
AMP

FU1

ITEM 2

ITEM 1

ITEM 4

ITEM 3
ITEM 5

M2
LIFT
PUMP
MOTOR

ITEM 7

ITEM 6

ITEM 11

BATTERY
CONNECTOR

D2
A2

ITEM 8

M1
TRAC
MOTOR

ITEM 12

ITEM 9

ITEM 13

ITEM 10

D1
A1

POS

NEG

ITEM 14

36V/48V
TRUCK
BATTERY

M3
STEER
PUMP
MOTOR

CABLE NO.
ITEM

STANDARD MOUNTED PUMP

33/36" FRAME
27" FRAME

SIDE MOUNTED PUMP

27" FRAME
33/36" FRAME

1.

084573-209

084573-203

084573-213

084573-211

2.

084573-208

084573-202

084573-214

084573-212

3.

084572-228

084572-244

084572-244

084572-263

4.

084572-231

084572-227

084572-260

084572-256

5.

084572-234

084572-230

084572-261

084572-257

6.

084568-061

084568-060

084568-063

084568-062

PART NO.

7.

084573-207

084573-201

084573-207

084573-201

PC #6

084568

8.

084573-205

084573-199

084573-205

084573-199

PC #4

084569

9.

084573-206

084573-200

084573-206

084573-200

PC #2

084570

10.

084573-204

084573-198

084573-204

084573-198

PC #1

084571

11.

084572-233

084572-229

084572-262

084572-258

PC 1/0

084572

12.

PC 2/0

084573

13.

PC 3/0

086479

14.

ABBREVIATION

050103

Crown 2004 PF13916-28 Rev. 2/05

DIA2040084

084573-197(DOMESTIC) OR 084573-223(EUROPEAN)
084573-196(DOMESTIC) OR 084573-222(EUROPEAN)
084568-059

B
(Previously page number DIA2040083)

01 REV. 2/05

084568-059

9972 129850 G 3 of 4
Printed in U.S.A.

DIA2040084

POWER CABLES - EE - FIELD WEAKENING

B

TRACTION
CONTROL CARD

C
AP
AC
IT
O
R

C
AP
AC
IT
O
R

LIFT
CONTROL CARD

5 REC
MAIN SCR
2 REC
1 REC

5 REC

MAIN SCR
2 REC
1 REC

3 REC

3 REC
REACTOR

REACTOR

4 REC

SENSOR 1
SENSOR 1

P1
RB

1A

FUSE BOX
250
AMP

FU2

SENSOR 2

20
FU3 AMP
7 REC
250
AMP

FU1

FW
ITEM 1

ITEM 6

ITEM 2
ITEM 3

ITEM 5

M2
LIFT
PUMP
MOTOR

ITEM 4
ITEM 16
ITEM 7

ITEM 17
ITEM 11
ITEM 8

BATTERY
CONNECTOR

ITEM 12

ITEM 14
A

ITEM 13
NEG

050103

M3
STEER
PIMP
MOTOR

M1
TRAC
MOTOR

ITEM 9

ITEM 10

D1
A1

D2
ITEM 15

D3

POS

36V/48V
TRUCK
BATTERY

D4
A2

CABLE NUMBER
ITEM

STANDARD MOUNTED PUMP

27" FRAME
33/36" FRAME

SIDE MOUNTED PUMP

27" FRAME
33/36" FRAME

1.

084573-209

084573-203

084573-213

084573-211

2.

084573-208

084573-202

084573-214

084573-212

3.

084572-228

084572-244

084572-244

084572-263

4.

084572-231

084572-227

084572-260

084572-256

5.

084572-234

084572-230

084572-261

084572-257

6.

084568-061

084568-060

084568-063

084568-062

7.

084573-207

084573-201

084573-207

084573-201

8.

084573-205

084573-199

084573-205

084573-199

9.

084573-206

084573-200

084573-206

084573-200

ABBREVIATION

PART NO.

10.

084573-204

084573-198

084573-204

084573-198

PC #6

084568

11.

084572-233

084572-229

084572-262

084572-258

PC #4

084569

12.

084573-197(DOMESTIC) OR 084573-223(EUROPEAN)

PC #2

084570

13.

084573-196(DOMESTIC) OR 084573-222(EUROPEAN)

PC #1

084571

14.

084568-059

084568-059

PC 1/0

084572

15.

084573-215

084573-215

PC 2/0

084573

16.

084573-216

084573-216

PC 3/0

086479

17.

084573-216

084573-216

Crown 2004 PF13916-29 Rev. 2/05

DIA2040085

B
(Previously page number DIA2040084)

01 REV. 2/05

9972 129850 G 4 of 4
Printed in U.S.A.

DIA2040085

WIRE HARNESSES
Below are the wire harness numbers for the FC 4000 Series. The list also indicates the components connected by each wire
harness.
Harness No.

Components Connected By:

124540

Accelerator: CA611, ACS

124575

Seat: CA410, SES1, SES2

*127272-002
thru -009
127342
*127445-002
thru -009

Height Switch: JC613, PC614

Accessory: JC642, Accy
Mast Mounted Work Lights:

127464

Suspension Seat Switches SES1 and CA410

128339

(Main truck wire harness with standard pump motor) Contactor Panel Compartment
Components, Console Components, Steer Column Components, Floorboard
Components, Seat Components, Overhead Guard Components: JC671, JC672, PC601,
PC602, PC611, PC612, PC661, HN1, BRS, PC603, PC604, PC605, PC606, PC613
PC626, PC641, PC651, TLMS, PC625, PC631, PC633, BRES, SV2, PC201, PC202,
PC203, PC204, PC205, PC207, PC401, JC402, PC403, PC404, PC405, PC410, B-, B+,
CA627, ALM2

130851

(Main truck wire harness with side service pump motor) Contactor Panel Compartment
Components, Console Components, Steer Column Components, Floorboard
Components, Seat Components, Overhead Guard Components: JC671, JC672, PC601,
PC602, PC611, PC612, PC661, HN1, BRS, PC603, PC604, PC605, PC606, PC613,
PC626, PC641, PC651, TLMS, PC625, PC631, PC633, BRES, SV2, PC201, PC202,
PC203, PC204, PC205, PC207, PC401, JC402, PC403, PC404, PC405, PC410, B-, B+

128340

Overhead Guard and Lights: JC651, PC801, PC802, PC803, PC804, PC805, PC806
PC817, PC818, PC819, PC820

128341

Hyd. with SCR Lift: JC631, PC632, JC633, AXS1, AXS2, HSS, RAS, SV1, TBS, TLT

128342

Hyd. with Contactor Lift: JC631, PC632, AXS1, AXS2, RAS, SV1, TBS, TLT

128343

Park Brake: JC602, PRK-A, PRK-B

128344

Light Switch: JC641, PC642, LGS1, LGS2

128345

Brake Alarm: JC626, ALM1

130848

Contactor SCR Display: PC671, PC672, PC673, PC674

130937

SCR Enhanced Display: PC671, PC672, PC673, PC674

128347

Standard LX Guage Display: PC671, PC672, PC675, PC676

128718

Brush Wear and Motor Temperature with Standard Pump Motor: JC407, M1 (Traction
Motor) M2 (Lift Motor), M3 (Steer Motor)
Brush Wear and Motor Temperature with Side Service Pump Motor: JC407, M1 (Traction
Motor), M2 (Lift Motor), M3 (Steer Motor)

130884
128719

Contactor Panel Compartment Fan: JC605, FAN1

128720

Freezer Condition Front: JC813, THS1, THS2, RES2, RES3

128721

Freezer Condition Rear: PC811, PC812, PC813, Batt. Neg., +BV, +BV(K1), RES1

128722

12V Power Supply: PC206, NEG in, +BV, +12V, NEG out

128723

Tail Lights: PC808, +BV(K1), Batt. Neg., +BV(RS), +BV(BRS)

9972

Crown 2004 PF13916-30 Rev. 2/05

DIA2040086

(Previously page number DIA2040085)

01 REV. 2/05

Printed in U.S.A.

DIA2040086

WIRE HARNESSES
(Continued)
Harness No.

Components Connected By:

129475

Steering: JC601 HNS, FS, RS, KYS

129771

EE Panel: JC401, PC402, JC403, JC404, PC407, HYD B-, P1, Sensor 2, 7 REC, R, F, S,
PC426, PC427, PC428, TB11T (MRC1), TB11P (MRC2), PC421, PC422, PC423, 1A, RB

129782

Foot Operated Control: JC601, PC601

129901

Operator Fan: JC661, FNS, FAN3, Diode

130046

Optional Brake Applied Traction Cutout: CA602

130117-001

Freezer/Corrosion Wire Harness RES 36V Trucks

130117-002

Freezer/Corrosion Wire Harness RES 48V Trucks

130577

Drive Thru Overhead Guard Light Wire Harness: JC651, PC801, PC802, PC803, PC804,
PC805, PC806, PC807, PC808, PC809, PC810

130899

Lift Pump Motor Fan: FAN4, PC609

130940

Contactor Lift: Traction Card, "X" Plug, "A" Plug, "B" Plug, JC403, BDI, PC402, JC401, F,
FW, R, 1A, 7 REC, Shunt, RB, S, Batt. Neg.

130941

Contactor Lift: PC407, Batt. Neg., "Y" Plug, TMM

130942

SCR Lift: Traction Card, Pump Card, JC403, PC402, JC401, FW, F, R, 7 REC, Shunt, 1A,
RB, S, Batt. Neg., "A" Plug, "B" Plug, "Y" Plug, PC407, JC404, P1, P2

132789-001

Travel Alarm (ALM2) CA627

133529

TPAS to 133869 Harness

133869

133529 to VTS, SV3, TLT, & TBS

* Choice of dash number depends on collapsed or lift height. To determine dash number refer to chart below.
Collapsed Height
mm
in.
2110
2260
2415
2565
2718
2870
3025
3175

Crown 2004 PF13916-31 Rev. 2/05

DIA2040087

83
89
95
101
107
113
119
125

mm

Lift Height
in.

Dash
Number

4570 & 4775

5030 & 5230
5285 & 5485
5665 & 5865
6045 & 6250
6350 & 6555
6805 & 7010
7190 & 7390

180 & 188

198 & 206
208 & 216
223 & 231
238 & 246
250 & 258
268 & 276
283 & 291

-002
-003
-004
-005
-006
-007
-008
-009

(Previously page number DIA2040086)

01 REV. 2/05

Printed in U.S.A.

DIA2040087

WIRE HARNESSES
9229-01

MAIN WIRE HARNESS

Optional Foot Operated Directional Control
FS
KYS
ACC1
Accelerator Pot

RS

129782
HNS

ACS

CA601

129475

124540

CA601

FAN 3
Operator Fan

FS

Standard Directional Control

KYS

CA611
RS

HNS
129475

Standard Display

129901

CA675

128347

CA601
129900
Diode Asm.

CA676
Optional
128346
Enhanced Display

CA661

CA672

FNS
CA671

CA673

CA602
128343

CA674
RETURN

DOWN

FIL1

UP

Indash
Diagnostic

PRK-A
PRK-B

HN1
BRS
128339 Main Harness for Trucks
with Standard Pump Motor
130851 Main Harness for Trucks
with Side Service Pump Motor

To Point C
To Point A
Crown 2004 PF13916-32 Rev. 2/05

DIA2040086-SUP-1

To Point B

(Previously page number DIA2040085-SUP-1)

01 REV. 2/05

Printed in U.S.A.

DIA2040086-SUP-1

WIRE HARNESSES
9230-03

MAIN WIRE HARNESS

Overhead Guard With Tai Light Package
W/Mast Mounted
Work Lights Only
127445-002 thru -009

Frt. Worklgt. L.H. Frt. Worklgt. R.H.

LGT2
LGT1

HGTS1

Strobe
LGT4 CA821
CA822

Tail
Distribution
Panel

CA614
127272-002
thru
127272-009

CA808
CA803
CA804
CA805
CA806

CA810
LGT6

CA819
CA820

128723

CA807
LGT5

CA817
CA818

CA809

Rear Work Light

LGT3

FAN4
Lift Motor

CA613

130899
CA651
CA626

ALM1
Brake Alarm

Overhead Guard Without Tail Light Package

Frt. Worklgt. L.H. Frt. Worklgt. R.H.
LGT2
LGT1

128345

W/Mast Mounted
Work Lights Only
127445-002 thru -009
CA819
CA820

CA817
CA818

CA641
Accessory
CA642

CA651

128344

CA802
CA803
Strobe
LGT4

LGS2 Switch
Rear Worklgt.
CA801
CA802

128340
LGS1 Switch
Frt. Worklgts.

Rear Work Light

LGT3
CA603
B
Shorting Plug

127342

+BV after KYS

Shorting Plug

128339 Main Harness for Trucks

with Standard Pump Motor
130851 Main Harness for Trucks
with Side Service Pump Motor

CA605
TLMS

+BV after K2
Shorting Plug
CA604

Point A

Crown 2004 PF13916-33 Rev. 2/05

DIA2040086-SUP-2

133869

VTS

FU4 +BV
Shorting Plug
CA606
(Previously page number DIA2040085-SUP-2)

01 REV. 2/05

Printed in U.S.A.

DIA2040086-SUP-2

WIRE HARNESSES
9231-02

MAIN WIRE HARNESS

133529

Tilt Assist Option

DS20
Switches
AXS1
AXS2
HSS
RAS
TBS
TLT

TPAS

2
V

SV3

1
V

C1
CB

128339 Main Harness for Trucks

with Standard Pump Motor
130851 Main Harness for Trucks
with Side Service Pump Motor

V
SV

Tilt
Manifold

C3

CA631

SV1
133869

CA633
128341 SCR
or
128342 Contactor

CA632
Tilt
Interlock
Module

BRES
Battery
Restraint
Switch
CA625

PS1
Power to
Brake Alarm
(Low Pressure)
SV2
Parking
Brake

Point B

Crown 2004 PF13916-34 Rev. 2/05

DIA2040086-SUP-3

(Previously page number DIA2040085-SUP-3)

01 REV. 2/05

Printed in U.S.A.

DIA2040086-SUP-3

WIRE HARNESSES
11472

MAIN WIRE HARNESS

Traction BSCR Heatsink
CA401

FW RB

CA403

1A
128719

CA402
CA405
Traction Mtr. Hydraulic
B- Buss Bar
M1

P2

CA404

P1

SES1
B+
Bus
Bar

Traction

Lift Pump Mtr.

M2

FAN 1

BBus
Bar

Pump

CA407

124575 SES2

Traction BSCR Heatsink

CA410

Rec 7
Sensor 2

CA627

130942 SCR Lift Harness

130940 Contactor Lift Harness
130941 TMM Harness (Contactor Lift)

Steer Mtr.
M3

132789-001

128718 Harness for Trucks

with Standard Pump Motor
130884 Harness for Trucks
with Side Service Pump Motor

ALM2

Distribution
Panel CA201
CA202

CA204
CA203
128722
CA205
12 v. Power Supply

CA206
CA207
128339 Main Wire Harness
Point C

Crown 2004 PF13916-35 Rev. 2/05

DIA2040086-SUP-4

(Previously page number DIA2040085-SUP-4)

01 REV. 2/05

Printed in U.S.A.

DIA2040086-SUP-4

WIRE HARNESSES
9233

FREEZER CONDITION WIRE HARNESS

RES2
Directional
Switch

RES3
Directional
Switch

THS2

THS1

Freezer Condition Harness Front 128720

RES1
ACS

CA813

Batt. Neg.
Distribution Panel
+BV
K1

Freezer Condition Panel

+BV (K1)

Freezer Condition Harness Rear 128721

CA812

CA811

Crown 2004 PF13916-36 Rev. 2/05

DIA2040086-SUP-5

(Previously page number DIA2040085-SUP-5)

01 REV. 2/05

Printed in U.S.A.

DIA2040086-SUP-5

WIRE HARNESSES
9234

ELECTRICALLY ENCLOSED WIRE HARNESS

RB

1A
F&R
PC423

Sensor 2

TB11T
on
MRC1
S
PC422

Bon
MRC1

PC421

EE Harness 129771

PC428

P1

TB11P
on
MRC2

PC426

HYD B-

PC407

JC401
PC402

JC403

JC404

PC427

NOTE:
PC or JC Connectors Shown Plug Into Mating Connector on Main Wire Harness
Crown 2004 PF13916-37 Rev. 2/05

DIA2040086-SUP-6

(Previously page number DIA2040085-SUP-6)

01 REV. 2/05

Printed in U.S.A.

DIA2040086-SUP-6