Professional Documents
Culture Documents
2008 Edition
P R O F I S
Firestop Systems
When it comes to Life Safety and building code compliance, Hilti provides complete solutions with a wide range of products and unmatched technical support. Firestop Systems Guides - Through Penetrations - Joint Penetrations FACT Program FS 411 BASIC Training Engineering Judgements Firestop Design Center online at www.us.hilti.com or www.hilti.ca
Hilti Online
Technical Library Design Centers Interactive Product Advisors Full-line Product Catalog Online Ordering Maps to Hilti locations Contact Us program to answer your questions
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Introduction
1.0
Fastening Technology
2.0
3.0
16
Anchoring Systems
4.0
128
Construction Chemicals
5.0
390
Installation Systems
6.0
404
Reference
7.0
438
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1.2 Units
Technical data is provided in both fractional (Imperial) and metric units. Metric values are provided using the International System of units (SI) in observance the Metric Conversion Act of 1975 as amended by the Omnibus Trade and Competitiveness Act of 1988. Data for metric products, such as the HSL and HDA anchors, is provided in SI units with conversions to Imperial engineering units (inches, pounds, and so forth) given in parentheses. Data for fractional products (e.g. the Kwik Bolt 3) is provided in Imperial engineering units with the SI metric conversions shown in parentheses. Additional information may be found in Section 8.3.1 Metric Conversions and Equivalents, provided in this Product Technical Guide.
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Fastening Technology
The type and mechanical properties of concrete aggregate have a major influence on the behavior of drill bits used to drill anchor holes. The harder the aggregates cause higher bit wear and reduced drilling performance. The hardness of concrete aggregate can also affect the load capacity of power-actuated fasteners and anchors. Driven fasteners or studs can generally penetrate soft aggregates (shale or limestone), but hard aggregates (like granite) near the surface of the concrete can adversely affect the penetration of a fastener or stud and reduce its load capacity. The effect of aggregate mechanical properties on anchor performance is less well understood, although in general harder/denser aggregates such as granite tend to result in higher concrete cone breakout loads, whereas lightweight aggregates produce lower tension and shear capacities. Values for the ultimate strength of fasteners in concrete are traditionally given in relation to the 28-day uniaxial compressive strength of the concrete (actual, not specified). Concrete which has cured for less than 28 days is referred to as green concrete. Aggregate type, cement replacements such as fly ash, and admixtures could have an effect on the capacity of some fasteners, and this may not be reflected in the concrete strength as measured in a uniaxial compression test. Generally, Hilti data reflects testing with common aggregates and cement types in plain, unreinforced concrete. In questionable cases, consult with Hilti Technical Support. In view of the significantly lower strength of green concrete (less than 28-day cure), it is recommended that anchors and power-actuated fastenings not be made in cast-in-place concrete which has cured for less than 7 days, unless site testing is performed to verify the fastening capacity. If an anchor is installed in green concrete, but not loaded until the concrete has achieved full cure, the capacity of the anchor can be based on the strength of the concrete at the time of loading. Power-actuated fastening capacity should be based on the concrete strength at the time of installation. Cutting through concrete reinforcement when drilling holes for anchors should be avoided. If this is not possible, the responsible design engineer should be consulted first.
2.1.2 Concrete
Concrete is a mineral building material which is made from three basic ingredients; cement, aggregate and water. Special additives are also used to influence or change certain properties. Concrete has a relatively high compressive strength compared to its tensile strength. Thus, steel reinforcing bars are cast in concrete to carry the tensile forces, and this combination is referred to as reinforced concrete. Cement is the binding agent which combines with water and aggregate and hardens through the process of hydration to form concrete. Portland cement is the most common cement and is available in several different types, as outlined in ASTM C 150, to meet specific design requirements. The aggregates used in concrete consist of both fine aggregate (usually sand) and coarse aggregate graded by particle size. Different types of aggregates can be used to create concrete with specific characteristics. Normal weight concrete is generally made from crushed stone or gravel. Lightweight concrete is used when it is desirable to reduce the dead load on a structure or to achieve a superior fire rating for a floor structure. Lightweight aggregates are made from expanded clay, shale, slate or blast-furnace slag. Lightweight insulating concrete is used when thermal insulating properties are a prime consideration. Lightweight insulating aggregates are manufactured from perlite, vermiculite, blast-furnace slag, clay or shale. Sand lightweight concrete is made from lightweight aggregate and natural sand. All concrete with a unit weight between 85 and 115 pcf is considered to be structural lightweight concrete. The ASTM specification and unit weight for each of these concretes is summarized as follows:
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Fastening Technology
8"
7 5\8"
16"
15 5\8"
CMU sizes generally refer to the nominal width of the unit (6, 8, 10 etc.). Actual dimensions are nominal dimensions reduced by the thickness of the mortar joint. Concrete block construction can be reinforced, whereby reinforcing bars are placed vertically in the cells and those cells are filled with grout to create a composite section analogous to reinforced concrete. If all cells, both unreinforced and reinforced, are filled with grout, the construction is referred to as fully grouted. If only the reinforced cells are grouted, the construction is referred to as partially grouted. Horizontal reinforcing may be placed in the wall via a bond beam, which is always grouted. Ladder reinforcement may also be placed in the mortar bed between courses. Grout typically conforms to ASTM C476 and has a compressive strength of at least 2,000 psi. Concrete masonry units have a compressive strength which may range from 1,250 to over 4,800 psi, although the maximum specified compressive strength of the assembled masonry will generally not exceed 3,000 psi. In general, both chemical and mechanical anchors may be used in grouted CMU. If voids are present or suspected, mechanical anchors should not be used, and chemical anchors should only be installed in conjunction with a screen tube to prevent uncontrolled flow of the bonding material. In ungrouted CMU, anchor strength is generally assumed to be derived from the face shell thickness, which can be variable.
3/4 (19) 1 (25) 1-1/4 (32) 1-3/8 (35) 1-1/4 (32)B 1-1/2 (38) 1-1/4 (32)B
Adapted from ASTM C 90. A Average of measurements on three units taken at the thinnest point. B This face-shell thickness is applicable where the allowable design load is reduced in proportion to the reduction in thickness from the basic face-shell thickness shown.
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2.1.3.4 Mortar
Mortar is the product which is used in the construction of reinforced and non-reinforced unit masonry structures. The role of mortar when hardened in the finished structure is to transfer the compressive, tensile and shear stresses between the units. Mortar consists of a mixture of cementitious material, aggregate and water combined in accordance with ASTM C270. Either a cement/lime mortar or a masonry mortar, each in four types, can be used under this specification.
Mortar Type Average Compressive Strength at 28 Days, Min psi (MPa)
Cement-Lime
Masonry Cement
M S N O M S N O
Since mortar plays a significant role in the structural integrity of the masonry wall, it is important to understand how post installed anchors interact with the structure. Within a masonry structure there are designated joint locations. The proximity of a post-installed anchor or power-actuated fastener to one of these locations must be considered in the design of the anchorage. Product specific guidelines are provided within the guide.
2.1.3.5 Grout
ACI defines grout as a mixture of cementitious material and water, with or without aggregate, proportioned to produce a pourable consistency without segregation of the constituents. The terms grout and mortar are frequently used interchangeably but are, in actuality, not the same. Grout need not contain aggregate (mortar contains fine aggregate). Grout is supplied in a pourable consistency where mortar is not. Grout fills voids while mortar bonds elements together. Grout is used to fill space or cavities and provide continuity between building elements. In some applications, grout will act in a structural capacity, such as in unreinforced masonry construction. Grout, in regards to post-installed anchorages, is specified by the design official. When post-installed anchors are tested for the development of design values, the grout is specified according to applicable ASTM standards. Design engineers are encouraged to become familiar with the characteristics of the grout used in performance testing to better understand the applicability of the design loads published in this guide to the actual jobsite.
Clay tile as a base material is somewhat more difficult to anchor to due to the thin face shell and low compressive strength. Adhesive anchors such as the Hilti HIT HY 20 with a wire screen are usually recommended because they spread the load over a larger area and do not produce expansion forces.
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Fastening Technology
Due to the low compressive strength of AAC, anchors that spread the load over the entire embedded section are preferred (e.g., HUD, HRD, adhesives).
2.1.7 Steel
Structural steel is a critical building component which serves as the main structural support in many structures. Iron ore is processed and combined with other elements to produce different types of steel. Reference to a particular type of steel is usually made by ASTM standard. For example, ASTM A36 is the specification for what is usually referred to as A36 steel. Steel is hot-rolled into structural shapes that are available in different grades, with the grade corresponding to the yield strength. Common grades of structural steel include ASTM A36, which has a minimum yield strength of 36 ksi and ASTM A572, which is available in grades 42, 50, 55, 60 and 65. ASTM A992 is a high strength steel used extensively for wide flanged shapes. The grade of steel is very important when selecting a power actuated fastener. The grade and thickness determine the resistance that must be overcome when setting the fastener. The power required to drive a fastener must be greater than the resistance. If the power and resistance are too high, the fastener could be damaged during the setting process. This is referred to as exceeding the application range for the fastener. For a given fastener, the application range is determined by its length, diameter, material strength and hardness.
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2.1.10 Admixtures
Chemical admixtures are the ingredients in concrete other than Portland cement, water and aggregate that are added to the mix immediately before or during mixing. Chemical admixtures are used to enhance the properties of concrete and mortar in the plastic and hardened state. These properties may be modified to increase compressive and flexural strength at all ages, decrease permeability and improve durability, inhibit corrosion, reduce shrinkage, accelerate or retard initial set, increase slump and workability, improve pumpability and finishability, increase cement efficiency, and improve the economy of the mixture. An admixture or combination of admixtures may be the only feasible means of achieving the desired results. Testing of post-installed anchors and power-actuated fasteners is performed in concrete without admixtures. Designers should take into consideration the affects of admixtures to the concrete when determining the applicability of particular post-installed anchors or power-actuated fasteners.
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Fastening Technology
on the characteristic resistance. Unless stated otherwise, the following safety factors are applied to the characteristic resistance: v v = = 3 for concrete and bond failure modes 5 for shallow anchors (due to the greater variability associated with cover concrete) and plastic anchors
These safety factors are intended to cover the following conditions, within reasonably expected variations:
Ru,m F Versagenslast Ultimate Load
F ALL Frec
Rk Rk FALL R Rk Frec == k/ v
1. variability of anchor performance in the field with respect to laboratory performance 2. variability of actual loading with respect to calculated loads 3. typical variability of base material (e.g., concrete) condition with respect to specified or laboratory conditions 4. reasonable installation deviations Note that installation error, e.g., installation not in accordance with Hiltis installation instructions, is not covered by the safety factor. It is the responsibility of the user or design engineer to examine all factors that could influence an anchorage and to adjust the design resistance accordingly.
Fig. 2.2.1 Frequency distribution of fastener loads, demonstrating the significance of the 5% fractile and the allowable load As applied to the characteristic resistance, the global safety factor, v, is not required to account for the variability of the system. This allows for a tighter definition of the components to be covered by the safety factor, such as concrete variability and the variability of lab test data with respect to field performance. (Taken together with an ultimate strength design method, whereby loading variability is accommodated via load factors, the partial safety factors associated with these effects can be converted into a strength reduction factor, f, thus allowing for greater consistency in the safety factor). Fastening systems exhibiting tightly grouped test data are rewarded with a low standard deviation, s. Eq. 2.2.2 Where: Rk F k s cv v = = = = = = characteristic resistance of the tested anchor system mean ultimate resistance of the tested anchor system distribution value for test sample size n standard deviation of the test data coefficient of variation = s F safety factor Fall = Rk = F - k s = F (1 - k cv) v v v
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Corroded End (anodic, or least noble) Magnesium Magnesium alloys Zinc Aluminum 1100 Cadmium Aluminum 2024-T4 Steel or Iron Cast Iron Chromium-iron (active) Ni-Resist cast iron Type 304 Stainless (active) Type 316 Stainless (active) Lead tin solders Lead Tin Nickel (active) Inconel nickel-chromium alloy (active) Hastelloy Alloy C (active) Brasses Copper Bronzes Copper-nickel alloys Monel nickel-copper alloy Silver solder Nickel (passive) Inconel nickel-chromium alloy (passive) Chromium-iron (passive) Type 304 Stainless (passive) Type 316 Stainless (passive) Hastelloy Alloy C (passive) Silver Titanium Graphite Gold Platinum Protected End (cathodic, or most noble)
Source: IFI Fastener Standards, 6th Edition
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Fastening Technology
5.6 m/year 1.5 m/year 1.3 m/year 0.8 m/year Considerably less than 0.5 m/year
Typical Conditions of Use Interior applications without any particular influence of moisture
Zinc electro-plated 5 10 m Interior applications without any (ASTM B 633, SC 1, Type III) particular influence of moisture Organic Coatings If covered sufficiently by Kwik Cote 17.8 m noncorrosive concrete Mechanically deposited zinc coating 40 107 m Hot-Dip Galvanizing (HDG) > 50 m (ASTM A 153) Sherardizing Process > 50 m Stainless Steel (AISI 303 / 304) Interior applications where heavy condensation is present Exterior applications in corrosive environments Near saltwater Exterior corrosive environments Interior applications in damp environments and near saltwater (ASTM B 695) Exterior applications in only slightly corrosive atmospheres
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Fastening Technology
Conditions
Interior applications without condensation
Fastener Recommendations
Galvanic zinc plating
Interior applications with occasional condensation Structural steel components to concrete & masonry (exterior connections subjected to free weathering) 1,2 Zinc coated or painted metal decking to steel beam / joist connections with roof membrane or cover 3, 4, 5 Exposed deck applications subject to free weathering 3, 4, 5 Composite deck applications (steel connections with concrete overlayment) 1 Insulation fastenings / EIFS fastenings 6 Slightly corrosive environments Highly corrosive environments Interior applications without condensation
HDG or Sherardized HDG or Sherardized Stainless steel Galvanic zinc plating or Kwik-Cote
With sealing washers (SDK2) Without sealing washers (SDK2) Covered sufficiently by non-corrosive concrete Applications without condensation Applications with condensation
Galvanic zinc plating X-CR Galvanic zinc plating Galvanic zinc plating or Kwik-Cote X-CR Galvanic zinc plating HDG or Sherardized HDG, Sherardized or X-CR1 Stainless steel1 HDG or Sherardized Stainless steel
Temporary formwork, erection bracing and short-term scaffolding Parking garages / parking decks subject to periodic application of de-icers including chloride solutions 7 Road / bridge decks subject to periodic application of de-icers including chloride solutions 1 2 3 4 5 6 7 8
Interior applications Exterior applications Non-safety critical Safety critical Non-safety critical Safety critical
Refer to ACI 318 Chapter 4 Durability Refer to ACI 530.1 Section 2.4F Coatings for Corrosion Protection Refer to SDI A Rational Approach to Steel Deck Corrosion Protection Refer to Factory Mutual Approval Standard Class No. 4450 Section 5.4 Refer to Factory Mutual Approval Standard Class No. 4470 Section 5.6 Refer to ICC Evaluation Services Acceptance Criteria 24 Exterior Insulation and Finish Systems Refer to PCI Parking Structures: Recommended Practice for Design & Construction Chapters 3, 5 and Appendix General guidelines address environmental corrosion (direct chemical attack). Additional considerations should be taken into account when using hardened steel fasteners susceptible to HASCC.
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Fastening Technology
Exterior applications with condensation Water treatment Not submerged Submerged Waste water treatment Not submerged Submerged Marine (salt water environments, shipyards, docks, off-shore platforms) Non-safety critical or temporary connections High humidity with the presence of chlorides splash zone On the off-shore platform or rig Indoor swimming pools Non-safety critical Safety critical or subjected to high concentrations of soluble chlorides Pressure / chemically treated wood 3 Above grade Below grade Power plant stacks / chimneys Non-safety critical Safety critical or subjected to high concentrations of SO2 Tunnels (lighting fixtures, rails, guardposts) Non-safety critical Safety critical 1 2 3 4
Stainless steel, X-CR HDG, Sherardized or Stainless steel Stainless steel 2 HDG, Sherardized or Stainless steel Stainless steel 2 HDG, Sherardized or X-CR Stainless steel1 Stainless steel or X-CR HDG or Sherardized, X-CR Stainless steel1 HDG Stainless steel, X-CR HDG or Stainless steel Stainless steel, X-CR1
Steel selection depends on safety relevance Must electrically isolate fastener from contact with concrete reinforcement through use of adhesive or epoxy anchoring system, gasket or plastic washer with low electrical conductivity Refer to APA Technical Note No. D485D and AF & PA Technical Report No. 7 General guidelines address environmental corrosion (direct chemical attack). Additional considerations should be taken into account when using hardened steel fasteners susceptible to HASCC.
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Fastening Technology
Notes
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Notes
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3.1 3.1.1 3.1.2 3.1.3 3.2 3.2.1 3.2.1.1 3.2.1.2 3.2.1.3 3.2.2
Direct Fastening Terminology & Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Direct Fastening Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Benefits of Direct Fastening systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Common Direct Fastening Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 General Construction Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 General Construction Fastener Design & Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fastening to Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fastening to Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Fastener Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 General Application Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
X-U, DS, EDS, X-ZF, X-S13, X-DAK, X-DNI, X-EDNI, X-GN, X-EGN and X-GHP fastener series for general applications to concrete, steel or masonry
3.2.3 3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
3.2.11
3.2.12
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Grating & Checkerplate Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Grating & Checkerplate Fastener Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 X-FCM & X-FCP Grating & Checkerplate Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . 72
Removable and reusable grating (X-FCM) & checkerplate (X-FCP) fastening systems available in zinc plated, HDG, and stainless steel corrosion resistance and consisting of a disk that threads onto a powder-actuated threaded stud. Stainless steel version specifically designed for off-shore
3.3.3
3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.1.3 3.4.1.4 3.4.1.5 3.4.1.6 3.4.1.7 3.4.2
Steel Deck Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Steel Deck Fastener Design & Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Steel Deck Terminology & Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Steel Deck Diaphragm Design & Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Fastener, Tool & Cartridge Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Submittal Information for Roof Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Submittal Information for Floor Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Fastener Quantity Estimation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Common Steel Deck Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Deck Fasteners for Attachment to Bar Joist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
X-EDN19 and X-EDNK22 fasteners for attachment of many types of steel deck to bar joist up to 3/8-inch thick
3.4.3
3.4.4
Screw Fastening Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Self-Drilling Screw Fastener Selection and Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Drill Point Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Thread Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Head Style Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Sealing Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Length Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Kwik-Pro Self-Drilling Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Self-drilling screws available in a variety of head styles, thread lengths and drill-flute lengths for screw diameters #6 through 1/4 meeting ASTM C 1513 and SAE J78 or ASTM C954
3.5.3
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3.1 Direct Fastening Terminology & Applications 3.1.1 Direct Fastening Terminology
DX = Hilti Powder-Actuated Direct Fastening System GX = Gas-Actuated Fastening Systems Characteristics of Steel and Other Metals Fu = specified minimum ultimate tensile strength of metals, ksi (MPa) = specified minimum yield strength of metals, ksi (MPa) F G' q Qf Sf Steel Deck Fastening Systems1 tf = flange thickness of beam or bar joist for steel decking applications, in. (mm) = diaphragm flexibility factor, in./lb (mm x 10-6/N) = diaphragm shear stiffness lb/in. (N/mm x 10-6) = allowable diaphragm shear, plf (N/mm) = fastener strength, panel to frame, lb (kN) = fastener flexibility factor, panel to frame, in./kip (mm/kN)
Fy
Characteristics of Concrete and Masonry fc = concrete compressive strength as measured by testing of cylinder, psi (MPa) = specified concrete compressive strength, psi (MPa)
f'c
X-HVB Shear Connector hr Hs Nr q Qn Rg Rp wr = nominal rib height, in. (mm) = connector height, in. (mm) = number of connectors in one rib = allowable shear strength, lb (kN) = nominal shear strength, lb (kN) = coefficient to account for group effect = position effect factor shear connectors = average width of rib, in. (mm)
Fastening Details cmin = minimum edge distance, in. (mm) dnom = nominal fastener shank diameter, in. (mm) D = thread diameter for threaded studs, in. (mm)
hET = penetration of the fastener point below the surface of the base material, in. (mm) hNVS = nailhead stand-off above the surface fastened into. For nails, this is the surface of the fastened material. For threaded studs, the surface of the base material, in. (mm) Ls = length of fastener, in. (mm)
Ycon = distance from top of steel beam to top of concrete slab, in. (mm) Screw Fastening Systems 2 L = length of screw, in. (mm)
smin = minimum fastener spacing, in. (mm) tI tI tII = thickness of the fastened material, in. (mm) = total thickness of the fastened material, where more than one layer fastened, in. (mm) = thickness of the base material, in. (mm)
MT = maximum thickness of all attachments to be fastened, including the base material, in. (mm) Pss = nominal shear strength (resistance) of screw, lb (kN) Pts = nominal tension strength (resistance) of screw, lb (kN)
1 More detailed definitions for Steel Deck Fastening Systems can be found on page 82. 2 Terminology for screw fastener head styles (e.g. hex washer head (HWH)) can be found on page 114.
Fastener Nomenclature1
Fastener Series1
Washer Type2 and Diameter (mm) 1. The fastener name preceded by an E (e.g. X-EDNI 16 P8), indicates a knurled shank for improved holding Indicates in steel. (Note: X-U fasteners have Collated Fastener knurling.) (strips of 10)
Stud Nomenclature1
2. P = Plastic washer Thread Size S = Steel washer (mm) D = Double washer (1 plastic, 1 steel) L = Double washer (both steel) DP = Double washer (both plastic) FP = Ferrule and plastic guide washer 3. MX at the end of fastener name indicates fasteners collated in strips of 10 Thread Length (mm) Washer Type2 and Diameter (mm)
X-U 37 P8 MX
Shank Length (mm)
X-W6 20 22 FP8
Shank Length (mm)
Thread Length
Washer
Shank Diameter
Shank Diameter
Washer
Thread Size
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Direct Fastening Terminology & Applications 3.1 3.1.2 Benefits of Direct Fastening Systems
Power-actuated fastening systems are recognized as a safe, acceptable and cost effective method of making instantaneous fastenings into various construction base materials such as concrete, steel and masonry. Poweractuated fastening technology uses either powder cartridges (blank cartridges) or compressed gas cartridges. Without the need for external power sources, it is portable, fast and lightweight allowing for reliable fastenings in difficult access areas on todays construction sites. Screw fastening systems are commonly used for the attachment of cold-formed steel members. Self-drilling screws allow for direct attachment without the need for additional equipment such as a drill bit or welding machine making screw fastening portable, fast and lightweight. A key benefit to using direct fastening systems is increased productivity for the end user due to the speed of making fastenings vs. drilling and anchoring or welding. Fastenings are easily inspected and suitable for all trades in a variety of applications.
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3.2.1 General Construction Fastener Design & Selection 3.2.1.1 Fastening to Concrete 3.2.1.1.1 General Suitability
When a powder or gas-actuated fastener is driven into concrete, the concrete around the fastener shank is displaced. This displaced concrete compresses against the shank creating a friction hold. In addition, heat generated during the driving process causes a sintering of the concrete to the fastener. A fastener driven into concrete is influenced by the following factors: Depth of penetration Compressive strength of the concrete Fastener spacing and edge distance Fastener shank diameter Concrete aggregate
Fastener point magnified at sintering zone
Sintering Zone Compression Zone
1 For allowable load capacities at specific embedment depths refer to specific product sections.
3.2.1.1.4 Fastener Spacing, Edge Distance & Base Material Thickness Requirements for Concrete
Nail Shank Diameter
dnom in. (mm) Cmin in. (mm) Smin in. (mm) Smin Cmin
0.118 (3.0) 0.138 (3.5) 0.145 (3.7) 0.157 (4.0) (X-U) 0.177 (4.5) (X-AL-H) 0.177 (4.5) (DS) 0.205 (5.2) (W10)
2-3/8 (60) 2-3/4 (70) 2-3/4 (70) 2-3/4 (70) 2-3/4 (70) 3-1/8 (80) 4 (104)
2-3/8 (60) 2-3/4 (70) 2-3/4 (70) 2-3/4 (70) 3-1/8 (80) 4 (104)
Depth of Penetration
2-3/4 (70)
C min= Min. Edge Distance1 S min = Min. Fastener Spacing t II = Min. Concrete Thickness = 3 x Fastener Penetration Depth2
1 Unless otherwise noted in corresponding load tables (e.g. sill plate application). 2 Unless otherwise noted in corresponding load tables (e.g. lightweight concrete over metal deck applications) t II
Maximum Tightening Torque, Tmax, for Threaded Studs Driven into Concrete, ft-lb (Nm)
X-W6 3.0 (4.0) Stud Type X-CR W6 3.0 (4.0) W10 4.5 (6.0)
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3.2.1.1.6 Fastener Locations when Installing into Lightweight Concrete over Metal Deck
Hilti Powder-Driven Fastener 3,000 psi Lightweight Concrete 12"
min. 3-1/4" 3" Form Deck Lower Flute Location Upper Flute Location Direction of shear load on fastener 1-1/8" Min. Edge Distance Direction of tension load on fastener 4-1/2" min. 4-1/2" min. 7-1/4" min.
Figure 1 Hilti Fastener Location in 3 Deep Composite Floor Deck Normal Deck Profile Orientation
Hilti Power-Driven Fastener 3,000 psi Lightweight Concrete 6" min. 2-1/2"
1-3/4"
2-1/2" 3-1/2"
1-1/2"
Figure 2 Hilti Fastener Location in 1-1/2 Deep Composite Floor Deck Normal Deck Profile Orientation
Hilti Power-Driven Fastener 3,000 psi Lightweight Concrete 6" min. 2-1/2"
1-3/4" 3-1/2"
1-1/2"
Figure 3 Hilti Fastener Location in 1-1/2 Deep Composite Floor Deck Inverted Deck Profile Orientation
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3.2.1 General Construction Fastener Design & Selection 3.2.1.1.7 Bending Moments on Power-Actuated Fasteners in Concrete
As with concrete anchors, bending moments on poweractuated fasteners installed in concrete and masonry base materials can be minimized through proper design detailing and installation practice. Proper design should include redundancy with multiple fastening points instead of singlepoint fastenings, in order to distribute bending moment effects amongst multiple fasteners. Installation of threaded rod coupler hangers on powder-actuated threaded studs should be done with the coupler run down over the stud shank and in contact with the concrete or masonry base material as depicted in the figure below. Care should be taken not to
Arrangements to reduce or prevent moment on shank:
exceed the maximum torque discussed in Section 3.2.1.1.5. Although no design equations are provided for determining equivalent bending moment loads on power-actuated fasteners, recommended allowable bending moments are provided in the table below based on testing with a safety factor of 2:1 for static loading. Relatively small bending moments can contribute to a significant reduction in the overall fastening capacity and must be checked by the engineer.
Non-symmetric arrangement: Moment on fastened part Prying effect must be considered in determining loads acting on fastener
For information on concrete anchor bolt bending, reference Sections 4.1.8.4 and 4.1.9.8. Allowable Bending Moments For Threaded Stud Fasteners Installed in Minimum 2,000 psi Concrete1
Fastener Designation X-W6 X-CR W6 W10 Mrec ft-lb (Nm) 3.6 (4.9) 3.2 (4.3) 10.0 (13.6)
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General Construction Fastener Design & Selection 3.2.1 3.2.1.1.10 DX Kwik System 3.2.1.1.10.1 Product Description
DX-KWIK is a method of fastening into concrete that combines the speed and portability of powder-actuated fastenings with the performance and consistency of anchors. The DX-KWIK System requires a shallow, small diameter hole to be drilled into the concrete, then a powderactuated fastener is driven through the hole into the concrete. Product Features Two very important fastening principles are achieved by using the DX-KWIK System: The fastener obtains its holding power in the concrete deeper than standard powder-actuated fastenings without pre-drilling Concrete stresses are distributed deeper below the concrete surface DX-KWIK Fasteners
DX-KWIK System Advantages Higher allowable loads Ability to fasten into high-strength concrete Virtually eliminates concrete surface spalls More consistent fastening TE 7 A Rotary Hammer Drill
DX-Kwik
Anchor
Standard DX
23 mm
5 mm
1. Drill a hole into the concrete using a TX-C 5/18 or TX-C 5/23 special DX-KWIK Bit.
2. Insert the special high strength fastener into the DX tool leaving the fastener point protruding out. Note: Typically, DX-KWIK Fasteners are 47 mm minimum in length. As of publication date, only X-U and X-AL-H series fasteners have been tested. Reference Section 3.2.2.3 for allowable load capacity table.
3. Using the required cartridge power drive the fastener into the concrete.
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3.2.1 General Construction Fastener Design & Selection 3.2.1.2 Fastening to Steel 3.2.1.2.1 General Suitability
When a powder or gas-actuated fastener is driven into steel, the steel around the fastener shank is displaced. This displaced steel flows back around the shank and into the knurling creating a keying hold or in the case of smooth shank fasteners a friction hold. In addition, the heat generated during the driving process, at temperatures of approximately 1650F, causes partial fusion of the fastener to the steel. A fastener driven into steel is influenced by the following factors: Base steel thickness Tensile strength of base steel Fastener spacing and edge distance Fastener shank diameter
3.2.1.2.2 Fastener Spacing, Edge Distance & Base Material Thickness Requirements for Steel
Cmin = Min. Edge Distance = 1/2" (12 mm)1 Smin = Min. Fastener Spacing without reduction in performance = 1" (25 mm)1 t II = Min. Base Steel Thickness = 1/8" (3 mm)
1 Unless otherwise noted (e.g. X-BT fastener)
Smin
Cmin
t II
Holding Power
Steel Thickness
Optimal holding power is obtained when fastener point is driven to distance h ET.
As the tensile strength of the base steel increases, the thickness of the base steel suitable for DX fastenings decreases.
L S = hET + t I * The objective of this table is to ensure adequate through-penetration of the base steel. For load capacity of fasteners without through-penetration, refer to corresponding allowable load table and applicable footnotes for more details.
X-U X-EDNI X-EW6H-xx-9 EDS X-EGN X-EW10H-xx-14 X-DNI DS X-S13 P8THP X-S16 P8TH X-ZF X-CR X-AL-H
in. 0.394 - 0.551 0.394 - 0.551 0.315 - 0.433 0.472 - 0.669 0.315 - 0.433 0.512 - 0.630 0.591 - 1.063 0.669 - 1.063 0.394 - 0.472 > 0.433 0.591 - 1.063 > 0.394 0.591 - 1.063
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General Construction Fastener Design & Selection 3.2.1 3.2.1.2.4 Recommended Fastener Lengths for Attaching Wood to Steel Base Material
Wood Thickness (mm)
X-U
DNI
DS
X-AL-H
Up to 1/4" (6 mm)
5/16" (8 mm) 3/8" (10 mm) 7/16" (11 mm) 1/2" (12 mm)
1 Directly fastened material 1/8" thick usually deforms with the displaced base material. This allows a tight fit between the fastened steel and base material without the need for pre-drilling.
Tmax
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3.2.1 General Construction Fastener Design & Selection 3.2.1.2.7 Bending Moments on Power-Actuated Fasteners in Steel
As with weld studs, bending moments on power-actuated fasteners installed in steel can be minimized through proper design detailing and installation practice. Proper design should include redundancy with multiple fastening points instead of single-point fastenings, in order to distribute bending moment effects amongst multiple fasteners. Installation of threaded rod coupler hangers on powder-actuated threaded studs should be done with the coupler run down over the stud shank and in contact with the steel base material as depicted in the figure below. Care should be taken not to exceed the maximum torque discussed in Section 3.2.1.2.6. Although no design equations are provided for determining equivalent bending moment loads on power-actuated fasteners, recommended allowable bending moments are provided in the table below based on testing with a safety factor of 2:1 for static loading Relatively small bending moments can contribute to a significant reduction in the overall fastening capacity and must be checked by the engineer.
Non-symmetric arrangement: Moment on fastened part Prying effect must be considered in determining loads acting on fastener
Allowable Bending Moments For Threaded Stud Fasteners Installed in Minimum ASTM A 36 Steel1
Fastener Nomenclature X-EW6H X-EM8H X-EW10H X-CRM8 X-BT M8/W10 Mrec ft-lb (Nm) 2.2 (3.0) 4.5 (6.2) 6.5 (8.8) 4.0 (5.5) 6.0 (8.2)
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General Construction Fastener Design & Selection 3.2.1 3.2.1.3 Power-Actuated Fastener Selection Guide
Hilti Fastening Tool Fastener Notes: = Single M = Collated Fasteners (magazine required) P8 = 8 mm fastener guide required P10 = 10 mm fastener guide required Fastener Application DX 600N DX 351 DX E72 DX 460 DX 35 DX 36 DX 76
X-U Fastener
For universal, high quality fastenings to concrete and steel: perimeter wall applications, forming, underfloor, trunking, thin metal brackets, angles, etc. High-volume, repetitive fastenings to concrete and steel: perimeter wall applications, forming installation, etc.
M M
X-U MX Magazine
DS/EDS Fastener
For fastening to concrete (DS) and steel (EDS): perimeter wall applications, forming, underfloor, trunking, installation straps, thin metal, brackets, angles, etc. A standard quality fastener for fastenings to concrete and CMU block
P10
3.2.2 3.2.4
31-36 40-44
X-ZF Fastener
M M
3.2.2
31-36
High volume repetitive fastenings to concrete and CMU block 3.2.2 31-36
Corrosion resistance equivalent to SAE 316 stainless steel for exterior or corrosive environments
M M
3.2.2
31-36
X-DNI/X-EDNI Fastener
For fastening to concrete (X-DNI) and steel (X-EDNI), forming, underfloor, trunking, installation straps, thin metal, brackets, angles, etc. High-volume, repetitive fastenings to concrete, forming installation, etc.
3.2.2
31-36
3.2.2
31-36
For high performance fastening to high strength concrete and steel Note: Special drive piston is required
3.2.2
31-36
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Fastener
Application Fastenings to concrete and steel: forming, underfloor, trunking, installation straps, thin metal brackets, angles, etc.
X-NK Fastener*
3.2.2
31-36
3.2.2
31-36
3.2.2
31-36
P8
3.2.2 3.2.5
31-36 45-48
Fastening of light gauge steel to high strength steel. Available with or without collapsible metal top hat washer. Collated magazine version is also available. Fastening of drywall track to steel
3.2.2 3.2.5
31-36 45-48
X-S16 Fastener
3.2.5
45-48
X-DW Fastener
3.2.5
45-48
Gas-actuated fastener for attaching drywall track and light gauge steel to concrete, steel and CMU block Gas-actuated hardened fastener specifically designed for attaching drywall track and light gauge steel to hard concrete. An economical fastener made specifically for repetitive 2x4 fastenings to concrete
3.2.2 3.2.5
31-36 45-48
3.2.2 3.2.5
31-36 45-48
X-CF Fastener
3.2.6
49-50
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X-CP Fastener
Thick mechanical plated fastener made specifically for fastening treated sill plates to concrete
3.2.6
49-50
X-CR-L Fastener
Stainless steel fastener made specifically for fastening treated sill plates to concrete
3.2.6
49-50
Sheet metal ceiling clips with premounted fasteners with or without pre-tied wires.
3.2.7
51-52
Installation of electrical clips and clamps, lamps and lighting as well as switch boxes and control cabinets Available in stainless steel
P8
P8
P8
P8
P8
3.2.8
53-55
3.2.8
53-55
P8
P8
P8
P8
P8
3.2.9
56-58
Fastening of grating in with X-FCM grating disk (Section 3.3.2) P8 P8 P8 P8 P8 3.2.9 56-58
Fastening pipe hangers, cable trays, air ducts, brackets and channels to steel
P10
3.2.9
56-58
Fastening pipe hangers, cable trays, air ducts, brackets and channels to steel. Also used as electrical grounding stud.
BT Tool
3.2.9 3.2.10
56-58 59-63
3.2.11
64-68
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Fastener
Application For suspending ceilings, sprinkler pipes, mechanical (HVAC) and electrical components with 1/4" and 3/8" threaded rods
3.2.11
64-68
For suspending ceilings, sprinkler pipes, mechanical (HVAC) and electrical components with 1/4" and 3/8" threaded rods
3.2.11
64-68
Thin wall conduit and armored cable clips with pre-mounted fasteners
3.2.11
64-68
Thin wall conduit and armored cable clips for use with magazine tools
3.2.11
64-68
For suspending cable from concrete or steel Note: Requires ECH adapter.
3.2.11
64-68
For tie applications. To be used with magazine tools and non-Hilti supplied cable tie.
3.2.11
64-68
For attaching EPS insulating boards to concrete and steel Note: Requires X-IE Conversion Kit 3.2.12 69-70
3.2.12
69-70
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NEW
X-C
DS
X-CR
X-S13
EDS
X-U 15
X-DNI
X-EDNI
Listings/Approvals
ICC-ES (International Code Council) ESR-2269 (X-U and X-U 15) ESR-1663 (DS, X-C, EDS, X-CR, X-DNI & X-EDNI) COLA (City of Los Angeles) RR 25675 (X-U and X-U 15) RR 25646 (DS, X-C, EDS, X-CR, X-DNI, & X-EDNI)
* More details about the new innovative X-U fastener can be found in Section 3.2.3.
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Min. Embedment
in. (mm)
2000 psi
6000 psi
Tension lb ( kN ) Shear lb ( kN )
X-U*
0.157 (4.0)
X-U2
0.157 (4.0)
Standard Fastener
X-C
0.138 (3.5)
X-CF
0.145 (3.7)
DS
0.177 (4.5)
X-CR
X-GN X-GHP
Universal Fastener
X-DNI
0.145 (3.7)
X-AL-H
0.177 (4.5)
3/4 1 1-1/4 1-1/2 1-1/2 3/4 1 1-1/4 1-1/2 3/4 1 1-1/4 3/4 1 1-1/4 1-1/2 3/4 1 1-1/4 1-1/2 3/4 1 5/8 3/4 1 1-1/4 1-1/2 3/4 1 1-1/4 1-1/2 1-1/2 1 1 1
(19) (25) (32) (38) (38) (19) (25) (32) (38) (19) (25) (32) (19) (25) (32) (38) (19) (25) (32) (38) (19) (25) (16) (19) (25) (32) (38) (19) (25) (32) (38) (38) (25) (25) (25)
100 165 240 275 45 85 130 175 25 50 130 50 130 220 300 30 55 110 265 95 115 60 145 160 220 65 130 135 200 355 85 60 75
(0.44) (0.73) (1.07) (1.22) (0.20) (0.38) (0.58) (0.78) (0.11) (0.22) (0.58) (0.22) (0.58) (0.98) (1.33) (0.13) (0.24) (0.49) (1.18) (0.42) (0.51) (0.27) (0.64) (0.71) (0.98) (0.29) (0.58) (0.60) (0.89) (1.60) (0.38) (0.27) (0.33)
(0.57) (0.85) (1.38) (1.87) 75 (0.33) 150 (0.67) 210 (0.93) 260 (1.16) 35 (0.16) 160 (0.71) 210 (0.93) 120 (0.53) 195 (0.87) 385 (1.71) 405 (1.80) 40 (0.18) 185 (0.82) 290 (1.29) 405 (1.80) 120 (0.53) 220 (0.98) 105 (0.47) 185 (0.82) 290 (1.29) 330 (1.47) 70 (0.31) 190 (0.85) 265 (1.18) 340 (1.51) 470 (2.09) 165 (0.73) 65 (0.29) 75 (0.33)
125 155 270 355 65 120 125 350 95 115 50 110 160 230 320 90 165 240 240 475 145
(0.44) (0.76) (1.25) (1.45) (1.76) (0.27) (0.40) (0.58) (1.09) (0.56) (0.69) (1.20) (1.58) (0.29) (0.53) (0.56) (1.56) (0.42) (0.51) (0.22) (0.49) (0.71) (1.02) (1.42) (0.40) (0.73) (1.07) (1.07) (2.11) (0.64)
135 240 425 450 40 190 300 450 120 220 120 120 240 330 425 95 195 270 460 565 215
(0.57) (1.00) (1.38) (1.87) (1.80) (0.47) (0.89) (1.29) (1.60) (0.60) (1.07) (1.89) (2.00) (0.18) (0.85) (1.33) (2.00) (0.53) (0.98) (0.53) (0.53) (1.07) (1.47) (1.89) (0.42) (0.87) (1.20) (2.05) (2.51) (0.96)
105 (0.47) 110 (0.49) 180 (0.80) 360 (1.60) 100 (0.44) 120 (0.53) 50 (0.22) 100 (0.44) 200 (0.89) 120 (0.53) 180 (0.80) 240 (1.07)
205 (0.91) 280 (1.25) 425 (1.89) 570 (2.54) 170 (0.76) 440 (1.96) 90 (0.40) 125 (0.56) 250 (1.11) 125 (0.56) 280 (1.25) 440 (1.96)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 Fastener installed with DX-Kwik drilled pilot hole installation found in Section 3.2.1.1.10.
3 Multiple fasteners are recommended for any attachment. 4 Available in Canada or by special order. 5 For temporary fastening of formwork only.
* More details about the new innovative X-U fastener can be found in Section 3.2.3.
32 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
X-U*
0.157 (4.0)
0.138 (3.5) 0.145 (3.7) 0.177 (4.5) 0.145 (3.7) & 0.157 (4.0) 0.118 (3.0) 0.118 (3.0) 0.145 (3.7)
Stainless Steel Fastener Gas Fastener Premium Gas Fastener Universal Fastener
X-NK6
0.145 (3.7)
3/4 1 1-1/4 1-1/2 3/4 1 1-1/4 1-1/2 1 3/4 1 1-1/4 1-1/2 1 1-1/4 1-1/2 3/4 1 5/8 3/4 1 1-1/4 1-1/2 3/4 1 1-1/4 1-1/2 1 1-1/4 1-1/2
(19) (25) (32) (38) (19) (25) (32) (38) (25) (19) (25) (32) (38) (25) (32) (38) (19) (25) (16) (19) (25) (32) (38) (19) (25) (32) (38) (25) (32) (38)
125 205 315 425 110 135 220 285 130 100 180 300 450 230 320 405 115 170 60 120 175 240 300 115 225 330
(0.56) (0.91) (1.40) (1.89) (0.49) (0.60) (0.98) (1.27) (0.58) (0.44) (0.80) (1.33) (2.00) (1.02) (1.42) (1.80) (0.51) (0.76) ( 0.27) (0.53) (0.78) (1.07) (1.33) (0.51) (1.00) (1.47) 175 (0.78) 240 (1.07) 300 (1.33)
115 260 435 475 175 180 260 315 165 200 360 520 680 240 400 500 140 220 140 180 185 315 365 155 350 475 185 280 295
(0.51) (1.16) (1.93) (2.11) (0.78) (0.80) (1.16) (1.40) (0.73) (0.89) (1.60) (2.31) (3.02) (1.07) (1.78) (2.22) (0.62) (0.98) (0.62) (0.80) (0.82) (1.40) (1.62) (0.69) (1.56) (2.11) (0.82) (1.25) (1.31)
130 215 295 400 120 215 250 285 130 100 180 300 450 230 320 405 75 155 60 225 365 480 115 225 330 175 240 300
(0.58) (0.96) (1.31) (1.78) (0.53) (0.96) (1.11) (1.27) (0.58) (0.44) (0.80) (1.33) (2.00) (1.02) (1.42) (1.80) (0.33) (0.69) ( 0.27) (1.00) (1.62) (2.14) (0.51) (1.00) (1.47) (0.78) (1.07) (1.33)
95 120 120 260 145 200 210 180 250 325 85 160 60 115 205 280 120 195 285
245 330 375 430 265 315 405 415 165 200 405 515 625 240 400 500 175 255 175 320 420 450 155 340 385 585 185 280 295
(1.09) (1.47) (1.67) (191) (1.18) (1.40) (1.80) (1.85) (0.73) (0.89) (1.80) (2.29) (2.78) (1.07) (1.78) (2.22) (0.78) (1.13) (0.78) (1.42) (1.87) (2.00) (0.69) (1.51) (1.71) (2.60) (0.82) (1.25) (1.31)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 The steel deck profile is 3" deep composite floor deck with a thickness of 20 gauge (0.0358"). Figure 1 (Section 3.2.1.1.6) shows the nominal flute dimensions, fastener locations, & load orientations for the deck profile. 3 Structural lightweight concrete fill above top of metal deck shall be a minimum of 3-1/4" deep. 4 DS fasteners installed at 1-1/2" embedment through steel deck into the lower flute must be installed at a minimum distance of 6" from the edge of the floor deck. 5 Multiple fasteners are recommended for any attachment. 6 Available in Canada or by special order.
Allowable Loads Into Minimum fc = 3000 psi Structural Lightweight Concrete Over 1-1/2" Deep, B-Type Steel Deck 1,4
Fastener Description Shank Diameter in. (mm) Min. Embedment in. (mm) Fastener Location Installed Through Metal Deck into Concrete 2, 3 Tension lb (kN) Shear Upper Flute Lower Flute lb (kN)
Fastener
Universal Knurled Shank Fastener Standard Fastener Gas Fastener Premium Gas Fastener
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria 2 Steel deck profiles are 1-1/2" deep, B-type deck with a thickness of 20 gauge (0.0358" thick steel). Fasteners may be installed through the metal deck into lightweight concrete having both nominal & inverted deck profile orientations with a minimum lower flute width of 1-3/4" or 3-1/2", respectively. Fasteners shall be placed at centerline of deck flutes. Refer to Figures 2 & 3 (Section 3.2.1.1.6) for additional flute dimensions, fastener locations, and load orientations for both deck profiles. 3 Structural lightweight concrete fill above top of metal deck shall be a minimum 2-1/2" deep. 4 Multiple fasteners are recommended for any attachment. * More details about the new innovative X-U fastener can be found in Section 3.2.3.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 33
Grout-Filled CMU
Mortar Joint 6 Top of Grouted Cell 8
Shear lb (kN)
Universal Knurled Shank Fasteners Standard Fastener Limited Purpose Fastener Gas Fastener
X-GN
0.118 (3.0)
1 (25) 3/4 (19) 1 (25) 3/4 (25) 1 (25) 5/8 (16) 1 (25) 1 (25)
85 (0.38) 85 (0.38) 65 (0.29) 115 (0.58) 130 (0.58) 115 (0.51) 90 (0.40) 90 (0.40)
225 (1.00) 100 (0.44) 95 (0.58) 130 (0.58) 95 (0.42) 90 (0.40) 90 (0.40)
220 (0.98) 105 (0.47) 120 (0.62) 140 (0.62) 120 (0.53) 130 (0.58) 130 (0.58)
The tabulated allowable load values are for the low-velocity fastener only, using a safety factor of 5.0 or higher. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units conforming to ASTM C 90, Grade N, Type 1. 3 The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with mortar conforming to ASTM C 270, Type N or S. 4 The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with grout conforming to ASTM C 476, as coarse grout. 5 No more than one low-velocity fastener may be installed in an individual concrete masonry unit cell. 6 Fastener can be located anywhere on the face shell or mortar joint as shown in the figure to the right. 7 Shear direction can be horizontal or vertical (Bed Joint or T-Joint) along the CMU wall plane. 8 Fastener located in center of grouted cell installed vertically. 9 Shear can be in any direction. 10 Multiple fasteners are recommended for any attachment. 11 Available in Canada or by special order.
T-Joint
Bed Joint
1"
1"
Allowable Tensile Pullover and Shear Bearing Load Capacities for Light Steel Framing with Power Driven Fasteners1,2,3,4
Head Dia.
in. (mm)
Fastener Description
Fastener
16 ga.
Tension lb (kN) Shear lb (kN)
18 ga.
Tension lb (kN) Shear lb (kN)
20 ga.
Tension lb (kN) Shear lb (kN)
22 ga.
Tension lb (kN) Shear lb (kN)
24 ga.
Tension lb (kN) Shear lb (kN)
25/26 ga.
Tension lb (kN) Shear lb (kN)
0.157 shank with or w/o plastic X-U* washers or MX collation 0.145 shank with or w/o plastic X-C, X-DNI washers or MX collation X-EDNI, X-CR DS 0.177 shank without washer EDS 0.145 shank with plastic X-S13 THP Top Hat washers 0.118" shank with X-EGN, X-GN, MX collation X-GHP 0.177 shank without washer X-AL-H
0.322 (8.2) 0.322 (8.2) 0.390 (10.0) 0.322 (8.2) 0.276 (7.0) 0.322 (8.2)
1,085 (4.83) 985 (4.38) 1,085 (4.83) 985 (4.38) 1,085 (4.83)
685 (3.05) 685 (3.05) 810 (3.60) 685 (3.05) 685 (3.05)
720 (3.20) 720 (3.20) 815 (3.63) 720 (3.20) 750 (3.34)
490 (2.18) 490 (2.18) 625 (2.78) 490 (2.18) 325 (1.45) 490 (2.18)
525 (2.34) 515 (2.29) 535 (2.38) 515 (2.29) 390 (1.73) 535 (2.38)
360 (1.60) 360 (1.60) 460 (2.05) 360 (1.60) 265 (1.18) 360 (1.60)
445 (1.98) 440 (1.96) 465 (2.07) 440 (1.96) 335 (1.49) 465 (2.07)
300 (1.33) 300 (1.33) 360 (1.60) 300 (1.33) 250 (1.11) 300 (1.33)
330 (1.47) 310 (1.38) 350 (1.56) 310 (1.38) 235 (1.05) 350 (1.56)
205 (0.91) 205 (0.91) 300 (1.33) 205 (0.91) 170 (0.76) 205 (0.91)
255 (1.13) 235 (1.05) 260 (1.16) 235 (1.05) 185 (0.82) 260 (1.16)
120 (0.53) 120 (0.53) 240 (1.07) 120 (0.53) 100 (0.44) 120 (0.53)
145 (0.64) 145 (0.64) 180 (0.80) 145 (0.64) 125 (0.56) 180 (0.8)
1 Allowable load values are based on a safety factor of 3.0 in accordance with the AISI NASPEC, 2001 edition with 2004 Supplement. 2 Allowable pullover capacities of sheet steel should be compared to the allowable fastener tensile load capacities in concrete, steel, and masonry to determine controlling resistance load. 3 Allowable shear bearing capacities of sheet steel should be compared to allowable fastener shear capacities in concrete, steel and masonry to determine controlling resistance load. 4 Data is based on the following minimum sheet steel properties, Fy=33 ksi, Fu=45 ksi (ASTM A 653 material). * More details about the new innovative X-U fastener can be found in Section 3.2.3.
34 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
1/4
Tension lb (kN) Shear lb (kN)
3/8
Tension lb (kN) Shear lb (kN)
1/2
Tension lb (kN) Shear lb (kN)
3/4
0.157 (4.0) 0.145 (3.7) 0.177 (4.5) 0.177 (4.5) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.118 (3.0) 0.118 (3.0) 0.118 (3.0) 0.145 (3.7) 0.145 (3.7)
535 (2.38) 140 300 300 (0.62) (1.33) (1.33) 305 530 330 (1.36) (2.36) (1.47) 395 (1.76) 485 (2.16) 300 210 630 (1.33) (0.93) (2.80)
720 (3.20) 450 (2.00) 665 (2.96) 795 (3.54) 480 (2.14) 510 (2.27)
775 (3.45) 300 (1.33) 665 (2.96) 620 (2.76) 700 (3.11) 850 (3.78)
230 (1.02)
720 (3.20) 450 (2.00) 935 (4.16) 855 (3.80) 560 (2.49) 560 (2.49)
395 (1.76)
720 900 720 350 375 (3.20) (4.00) (3.20) (1.56) (1.67) 450 (2.00) 970 890 995 400 655 (4.31) (3.96) (4.43) (1.78) (2.91) 855 800 895 (3.80) (3.56) (3.98)
X-AL-H4,5
140 270 220 (0.62) (1.20) (0.98) 220 (0.98) 125 230 170 (0.56) (1.02) (0.76) 95 235 225 (0.42) (1.05) (1.00) 140 295 (0.62) (1.31) 240 (1.07)
375 (1.67) 400 (1.78) 255 (1.13) 660 635 605 260 385 (2.94) (2.82) (2.69) (1.16) (1.71)
685 480 715 645 745 (3.05) (2.14) (3.18) (2.87) (3.31)
X-ENK13
0.145 (3.7)
685 970 145 600 (3.05) (4.31) (0.64) (2.67) 225 555 535 620 620 660 590 605 (1.00) (2.47) (2.38) (2.76) (2.76) (2.94) (2.62) (2.69)
5 6 7 8 9
10 11 12 13
The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. Low-velocity fasteners shall be driven to where the point of the fastener penetrates the steel base material in accordance with Section 3.2.1.2.3, except as noted in this table. X-EDNI fasteners installed into greater than 1/2" thick steel require 7/16" minimum penetration. X-AL-H testing was performed with Fy = 50 ksi base material. X-AL-H fasteners with a shank length of 5/8" have a shank diameter of 0.145". X-AL-H fasteners with shank lengths of 3/4" & 7/8" have shank diameters of 0.157". X-AL-H fasteners with shank lengths greater than or equal to 1" have a shank diameter of 0.177". X-AL-H and EDS fasteners installed into greater than 1/2" thick steel require 1/2" minimum penetration. Except for the X-EDNI fasteners, testing in 1/8" thick steel was performed with Fy = 50 ksi base material. Multiple fasteners are recommended for increased reliability. Refer to guidelines for fastening to steel, Section 3.2.1.2, for application limits. Tabulated allowable load values provided for 3/4" steel are based upon minimum point penetration of 1/2". If 1/2" point penetration is not achieved, but a point penetration of at least 3/8" is obtained, the tabulated tension value should be reduced by 20 percent and the tabulated shear load should be reduced by 8 percent. X-U 15 fasteners installed into greater than 3/8" thick steel require 15/32" minimum penetration. Based on testing with Fy = 50 ksi base material. X-EGN fasteners installed into 3/8" or thicker base steel require 0.320" minimum penetration depth. Available in Canada or by special order.
* More details about the new innovative X-U fastener can be found in Section 3.2.3.
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Concrete and Steel X-U P8* X-U P8 TH* Concrete DS P10 X-C P8 X-C THP X-DNI P8 Steel X-S13 THP EDS P10 X-EDNI P8
Fastener Description
5/8 to 2-7/8 (16 to 72) 5/8, 3/4, 1 (16, 19, 27) 1 to 4-5/8 (27 to 117) 1 to 2-1/2 (19 to 62) 3/4 (20) 3/4 to 4-5/8 (19 to 117) 1/2 (13) 3/4, 7/8 (19, 22) 5/8, 3/4, 7/8 (16, 19, 22)
Fastener Lengths in. (mm)
0.157 (4.0) 0.157 (4.0) 0.177 (4.5) 0.138 (3.5) 0.138 (3.5) 0.145 (3.7) 0.145 (3.7) 0.177 (4.5) 0.145 (3.7)
Fastener Shank in. (mm)
8 mm plastic 8 mm plastic and metal tophat 8 mm plastic 8 mm plastic 8 mm plastic tophat 8 mm plastic 8 mm plastic tophat 10 mm plastic 8 mm plastic
Concrete and Steel X-U MX* Concrete X-C MX X-GN MX X-GHP MX X-DNI MX Steel X-S13 MX X-EGN MX X-EDNI MX
Fastener Description
5/8 to 2-7/8 (16 to 72) 1 to 2-1/2 (27 to 62) 3/4 to 1-5/8 (20 to 39) 11/16, 3/4 (18, 20) 3/4 to 2-7/8 (19 to 72) 1/2 (13) 1/2 (14) 5/8, 3/4, 7/8 (16, 19, 22)
Fastener Lengths in. (mm)
0.157 (4.0) 0.138 (3.5) 0.118 (3.0) 0.118 (3.0) 0.145 (3.7) 0.145 (3.7) 0.118 (3.0) 0.145 (3.7)
Fastener Shank in. (mm)
Concrete and Steel X-U P8 S15* X-U P8 S36* Concrete X-C P8 S23 X-C P8 S36 X-C P8 S36 X-DNI P8 S15 X-DNI P8 S36 X-CF P8 S23 X-NK S12** Steel X-ENK S12**
Fastener Description
1, 1-1/4 (27, 32) 1-1/4, 2-7/8 (32, 72) 1 to 1-7/8 (27 to 47) 1-1/2, 2, 2-1/2 (37, 52, 62) 2-7/8 (72) 1, 1-1/4 (27, 32) 1-1/4, 2-7/8 (32, 72) 2-7/8 (72) 7/8 to 2-7/8 (22 to 72) 5/8, 3/4 (16, 19)
Fastener Lengths in. (mm)
0.157 (4.0) 0.157 (4.0) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7)
Fastener Shank in. (mm)
8 mm plastic and 15 mm steel 8 mm plastic and 36 mm steel 8 mm plastic and 23 mm steel 8 mm plastic and 36 mm steel 8 mm plastic and 36 mm steel 8 mm plastic and 23 mm steel 8 mm plastic and 36 mm steel 8 mm plastic and 36 mm steel 12 mm steel 12 mm steel
SAE 316 Stainless Steel Non-Collated (with and without pre-mounted steel washer)
Washer
Concrete and Steel X-CR P8 X-CR P8 X-CR P8 S12 X-CR P8 S12 Steel X-CR P8 X-CR S12
Fastener Description
11/16 to 1-9/16 (18 to 39) 1-3/4, 2-1/8 (44, 54) 1-9/16 (39) 1-3/4 (44) 9/16, 5/8 (14, 16) 5/8 (16)
Fastener Lengths in. (mm)
0.145 (3.7) 0.157 (4.0) 0.145 (3.7) 0.157 (4.0) 0.145 (3.7) 0.145 (3.7)
Fastener Shank in. (mm)
8 mm plastic 8 mm plastic 8 mm plastic and 12 mm steel 8 mm plastic and 12 mm steel 8 mm plastic 12 mm steel
Forming Nail X-CT 47MX, X-CT 62 MX, X-CT 62 DP8 Rebar Basket Clip BC X-C P8T
1-7/8, 2-7/16 (47, 62) 7/8, 1-1/2, 1-7/8, 2-7/16 (22, 37, 47, 62)
* More details about the new innovative X-U fastener can be found in Section 3.2.3. ** Available in Canada or by special order.
36 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
NEW
Listings/Approvals
ICC-ES (International Code Council) ESR-2269 COLA (City of Los Angeles) RR 25675
Fastener
X-U
0.157 (4.0)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria.
Fastener
X-U 47 P8 w/DX-Kwik
1 X-U Fastener is installed using the DX-Kwik drilled pilot hole installation procedure shown in Section 3.2.1.1.10. 2 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria.
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Fastener
Installed into Concrete Shank Minimum Diameter Embedment Tension Shear in. (mm) in. (mm) lb (kN) lb (kN) 3/4 (19) 125 (0.56) 115 (0.51) 0.157 (4.0) 1 (25) 1-1/4 (32) 1-1/2 (38) 205 (0.91) 315 (1.40) 425 (1.89) 260 (1.16) 435 (1.93) 475 (2.11)
X-U
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 The steel deck profile for the 3" deep composite floor deck has a minimum thickness of 20 gauge (0.0358") and a minimum Fy of 33 ksi. Lower and upper flute width must be a minimum of 4-1/2". Figure 1 in Section 3.2.1.1.6 shows the nominal flute dimensions, fastener locations and load orientations for the deck profile. Structural lightweight concrete fill above top of steel deck must be minimum 3-1/4". 3 The steel deck profile for the 1-1/2" deep composite floor deck has a minimum thickness of 20 gauge (0.0358") and a minimum Fy of 33 ksi. Lower flute and upper flute widths must be a minimum of 1-3/4" and 3-1/2", respectively. This deck may also be inverted as shown in Figure 3 in Section 3.2.1.1.6. Figures 2 and 3 in Section 3.2.1.1.6 show the nominal flute dimensions, fastener locations and load orientations for the deck profile. Structural lightweight concrete fill above top of steel deck must be minimum 2-1/2". 4 Multiple fasteners are recommended for any attachment.
Diameter Embedment in. (mm) X-U 1 0.157 (4.0) in. (mm) 1 (25)
The tabulated allowable load values are for the low-velocity fastener into concrete masonry units only, using a safety factor equal to or greater than 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units conforming to ASTM C 90, Grade N, Type 1. The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with mortar conforming to ASTM C 270, Type S. The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with grout conforming to ASTM C 476. No more than one low-velocity fastener may be installed in an individual concrete masonry unit cell. Fastener can be located anywhere on the face shell or mortar joints as shown in the figure to the right. Shear load direction can be horizontal or vertical (Bed Joint or T-Joint) along the CMU wall plane. Fastener located in center of grouted cell installed vertically. Shear load can be in any direction in top of grouted cell application.
2 3 4 5 6 7 8 9
T-Joint
Bed Joint
1"
1"
Acceptance Locations (NON-SHADED AREAS) for X-U Universal Knurled Shank Fasteners in CMU Walls
Shear Tension Shear Tension Shear lb lb lb lb lb (kN) (kN) (kN) (kN) (kN)
X-U
0.322 (8.2)
825 (3.67)
1,085 (4.83)
685 (3.05)
720 (3.20)
490 (2.18)
525 (2.34)
360 (1.60)
445 (1.98)
300 (1.33)
330 (1.47)
205 (0.91)
255 (1.13)
120 (0.53)
145 (0.64)
1 Allowable load values are based on a safety factor of 3.0 in accordance with the AISI NASPEC, 2001 edition with 2004 supplement. 2 Allowable pullover capacities of sheet steel should be compared to allowable fastener tensile load capacities in concrete, steel, and masonry to determine controlling resistance load. 3 Allowable shear load bearing capacities of sheet steel should be compared to allowable fastener shear capacities in concrete, steel and masonry to determine controlling resistance load. 4 Data is based on the following minimum sheet steel properties, Fy = 33 ksi, Fu = 45 ksi (ASTM A 653 material).
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 39
X-U
DS
EDS
Listings/Approvals
ICC-ES (International Code Council) ESR-2269 (X-U) ESR-1663 (DS, EDS) COLA (City of Los Angeles) RR 25675 (X-U) RR 25646 (DS, EDS)
2-1/4" 3-5/8"
2-1/4" 3-5/8"
2-1/4" 3-5/8"
2-1/4" 4-1/2"
4-1/2" 6"
Allowable Loads for Attachment of Perimeter Track to 4000 psi Normal Weight Concrete 1,2,3,4,5,6
Fastener Decription Fastener Shank Diameter in. (mm) Fastener Length in. (mm) Track Width in.7 Number of Fasteners Shear lb (kN)
3-5/8 1 (27) Universal Knurled Shank Fasteners X-U 0.157 (4.0) 1-1/4 (32) 6 3-5/8 1 (27) Heavy Duty Fasteners DS 0.177 (4.5) 1-1/4 (32) 6 6 3-5/8 6 3-5/8
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
225 (1.00) 450 (2.00) 225 (1.00) 450 (2.00) 275 (1.22) 275 (1.22) 620 (2.76) 240 (1.07) 410 (1.82) 240 (1.07) 480 (2.14) 350 (1.56) 350 (1.56)
1 Allowable loads were developed from testing the low-velocity fasteners with 16 gauge 33 ksi minimum steel track. A safety factor greater than or equal to 5.0 was used in accordance with ICC-ES AC 70. Steel track members not meeting the specification noted must be investigated in accordance with accepted design criteria. 2 Allowable values are for fasteners installed in concrete having the designated compressive strength at the time of installation. 3 Spacing and edge distance constraints are as noted in Figure 1-4 at the top of this page. 4 Allowable shear load values are for loads applied perpendicular to the edge of the concrete. 5 Multiple fasteners are recommended for any attachment. 6 Minimum edge distance of 2-1/4" cannot be decreased. Closer edge distances can result in edge breakout failure of the base material during installation. As a result, fasteners are offset from the center line of the track. 7 SSMA track designation for 3-5/8" track is 362T 150-54 and for 6" track is 600T 150-54.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 41
3-5/8 1 (27) 6 Universal Knurled Shank Fasteners X-U 0.157 (4.0) 3-5/8 1-1/4 (32) 6 3-5/8 1-1/2 (37) 6 3-5/8 1 (27) 6 Heavy Duty Fasteners DS 0.177 (4.5) 3-5/8 1-1/4 (32) 6 3-5/8 1-1/2 (37) 6
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
260 (1.16) 490 (2.18) 260 (1.16) 520 (2.31) 350 (1.56) 465 (2.07) 350 (1.56) 720 (3.20) 295 (1.31) 465 (2.07) 295 (1.31) 755 (3.36) 205 (0.91) 395 (1.76) 205 (0.91) 720 (3.20) 225 (1.00) 370 (1.65) 225 (1.00) 595 (2.65) 215 (0.96) 370 (1.65) 215 (0.96) 590 (2.62)
1 Allowable loads were developed from testing the low-velocity fasteners with 16 gauge 33 ksi minimum steel track. A safety factor greater than or equal to 5.0 was used in accordance with ICC-ES AC 70. Steel members not meeting the specification noted must be investigated in accordance with accepted design criteria. 2 Allowable values are for fasteners installed in concrete having the designated compressive strength at the time of installation. 3 Spacing and edge distance constraints are as noted in Figures 1-4 at the top of the previous page. 4 Allowable shear load values are for loads applied perpendicular to the edge of the concrete. 5 Multiple fasteners are recommended for any attachment. 6 Minimum edge distance of 2-1/4" cannot be decreased. Closer edge distances can result in edge breakout failure of the base material during installation. As a result, fasteners are offset from the center line of the track. 7 SSMA track designation for 3-5/8" track is 362T 150-54 and for 6" track is 600T 150-54.
1/2"
1"
1/2" 1/2"
1"
1/2"
Allowable Shear Loads for Attachment of Perimeter Track to Minimum ASTM A 36 (Fy 36 ksi; FU 58 ksi) Steel, lb (kN)1,2,3,4
Fastener Description Fastener Shank Diameter in. (mm) Number of Fasteners Steel Thickness (in.) 3/16 1/4 3/8 1/2 3/45
X-U
0.157 (4.0)
1 2 1 2
EDS
0.177 (4.5)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 Low-velocity fasteners shall be driven to where the point of the fastener penetrates the steel base material, except as noted. 3 Multiple fasteners are recommended for increased reliability. 4 The minimum edge distance for fastening into steel is 1/2". Minimum spacing for fastening into steel without reduction in performance is 1". 5 Tabulated allowable load values provided for 3/4" steel are based upon minimum point penetration of 1/2". If 1/2" point penetration is not achieved, but a point penetration of at least 3/8" is obtained, the tabulated shear load should be reduced by 8 percent.
42 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Allowable Loads for Attachment of Cold-Formed Steel Deflection Slip Clips with X-U Universal Powder-Actuated Fasteners 3,4,5,6,7,8,9
Clip Type Fastener Number of Fasteners Normal Weight Concrete Allowable Load 1 lb (kN) Lightweight Concrete with Pour Stop Allowable Load 2 lb (kN) Location of Fasteners
2 Verticlip SLB600 (14 GA.) X-U 27 3 4 2 WSC 950 (16 GA.) X-U 27 3 4 2 X-U 27 3 2 X-U 27 3
160 (0.71) 245 (1.09) 330 (1.47) 125 (0.56) 145 (0.64) 220 (0.98) 90 (0.40) 185 (0.82) 140 0.62) 290 (1.29)
160 (0.71) 245 (1.09) 380 (1.69) 155 (069) 275 (1.22) 275 (1.22) 130 (0.58) 235 (1.05) 170 (0.76) 320 (1.42)
1 Allowable load based on a safety factor of 5.0 in direction shown in Figure 7 above for attachment of deflection slip clip to 4000 psi Normal Weight Concrete Slab. 2 Allowable load based on a safety factor of 5.0 in direction shown in Figure 8 above for attachment of deflection slip clip to 3000 psi Lightweight Concrete Slab with 12 GA. sheet steel pour stop with minimum yield strength (Fy) of 33 ksi. 3 Testing based on deflection slip clips obtained in February 2007. Subsequent changes by the manufacturer to the deflection slip clip design may affect load values. 4 Allowable values are for fasteners installed in concrete having the designated compressive strength at the time of installation. 5 Allowable values are based off of the fixtures tested. Steel members connected to the deflection slip clips must be investigated in accordance with accepted design criteria. 6 Spacing of fasteners are subsequent to the design of each deflection slip clip and the location of any pre-drilled holes. 7 For edge distance and base material thickness requirements, reference Section 3.2.1.1. 8 Allowable values are for loads applied perpendicular to the edge of the concrete. 9 Multiple fasteners are recommended for any attachment.
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Figure 9 - Steel Allowable Loads for Attachment of Cold-Formed Steel Deflection Slip Clips with X-U Universal Powder-Actuated Fasteners to Minimum ASTM A36 Steel 1,2,3,4,5,6,7,8
Clip Type Fastener Number of Fasteners Allowable Load lb (kN) Location of Fasteners
2 Verticlip SLB600 (14 GA.) X-U 16 3 4 2 WSC 950 (16 GA.) X-U 16 3 4 2 WSC 1500 (12 GA.) X-U 16 3 4 2 FCSC (14 GA.) X-U 16 3 4
740 (3.29) 1490 (6.63) 2115 (9.41) 510 (2.27) 610 (2.71) 870 (3.87) 970 (4.31) 1105 (4.92) 1300 (5.78) 715 (3.18) 940 (4.18) 1055 (4.69)
1 Allowable load based on a variable safety factor in accordance with Section F of AISI - North American Specification for the Design of Cold Formed Steel Structural Members, 2007 Edition. 2 Testing based on deflection slip clips developed in February 2007. Subsequent changes by the deflection slip clip manufacturer to the clip design may affect load values. 3 Allowable values are based off of the connections tested. Steel members connected to the deflection slip clips must be investigated in accordance with accepted design criteria. 4 Spacing of the fasteners depends on the specific deflection slip clip and location of pre-drilled holes in the deflection slip clip. 5 For edge distance and base material thickness requirements reference Section 3.2.1.2. 6 Allowable values are for loads applied perpendicular to the edge of the steel base member. 7 Multiple fasteners are recommended for any attachment. 8 Allowable load values are based off of testing into 1/4" ASTM A36 structural steel.
44 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Gas-actuated fasteners: Shank diameter of 0.118" provides ease of penetration in concrete and steel. Collated fastener offering for high productivity in high volume applications. Ideally suited for interior (drywall track), non-load bearing, nonstructural framing applications in concrete or steel.
Track Fastener with Metal "Top Hat" Washer Track Fastener with Plastic "Top Hat" Washer
Listings/Approvals
ICC-ES (International Code Council) ESR-1752 (X-GN & X-EGN) ESR-1663 (X-S16, X-DAK, X-DW, X-ZF 22 P8TH & X-ZF 20 THP) COLA (City of Los Angeles) RR 25662 (X-GN & X-EGN) RR 25646 (X-S16, X-DAK, X-DW, X-ZF 22 P8TH & X-ZF 20 THP)
Fastener Material Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel
Base Material Steel Steel Steel Concrete, Masonry or Steel Concrete or Masonry Concrete or Masonry High-Strength Concrete Steel
Powder-Actuated or Gas-Actuated Powder-Actuated Powder-Actuated Powder-Actuated Powder-Actuated Powder-Actuated Gas-Actuated Gas-Actuated Gas-Actuated
* X-U Universal Powder-Actuated fasteners with 0.157" shank diameter are also available for drywall track fastening and are discussed in more detail in Sections 3.2.3 and 3.2.4.
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2000 psi
6000 psi
Tension lb ( kN ) Shear lb ( kN )
Drywall Track Fastener Drywall Track Fastener Drywall Track Gas Fastener Drywall Track Gas Fastener
55 20 60 95 115
50 (0.22)
100 (0.44)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 Multiple fasteners are recommended for any attachment.
Drywall Track Fastener Drywall Track Fastener Drywall Track Fastener Drywall Track Gas Fastener
5/8 (16) 3/4 (19) 3/4 (19) 1 (25) 3/4 (19) 1 (25)
55 (0.24) 110 (0.49) 100 165 115 170 (0.44) (0.73) (0.51) (0.76)
110 (0.49) 220 (0.98) 180 210 140 220 (0.80) (0.93) (0.62) (0.98)
110 (0.49) 260 (1.16) 170 270 175 255 (0.76) (1.20) (0.78) (1.13)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 The steel deck profile is 3" deep composite floor deck with a thickness of 20 gauge (0.0358"). Figure 1 (Section 3.2.1.1.6) shows the nominal flute dimensions, fastener locations, & load orientations for the deck profile. 3 Structural lightweight concrete fill above top of metal deck shall be a minimum of 3-1/4" deep. 4 Multiple fasteners are recommended for any attachment.
Allowable Loads In Minimum fc = 3000 psi Structural Lightweight Concrete Over 1-1/2" Deep, B-Type Steel Deck1,4
Fastener Description Fastener Shank Diameter* in. (mm) Min. Embedment in. (mm) Fastener Location Installed Through Metal Deck into Concrete 2, 3 Tension lb (kN) Shear Upper Flute Lower Flute lb (kN)
Drywall Track Fastener Drywall Track Fastener Drywall Track Gas Fastener
315 (1.40) 350 (1.56) 295 (1.31) 175 (0.78) 255 (1.13)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 Steel deck profiles are 1-1/2" deep, B-type deck with a thickness of 20 gauge (0.0358"). Fasteners may be installed through the metal deck into lightweight concrete having both nominal & inverted deck profile orientations with a minimum lower flute width of 1-3/4" or 3-1/2", respectively. Fasteners shall be placed at centerline of deck flutes. Refer to Figures 2 & 3 (Section 3.2.1.1.6) for additional flute dimensions, fastener locations, and load orientations for both deck profiles. 3 Structural lightweight concrete fill above top of metal deck shall be a minimum 2-1/2" deep. 4 Multiple fasteners are recommended for any attachment.
* X-U Universal Powder-Actuated fasteners with 0.157" shank diameter are also available for drywall track fastening and are discussed in more detail in Sections 3.2.3 and 3.2.4.
46 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Grout-Filled CMU
Mortar Joint 6 Top of Grouted Cell 8
Tension Shear Tension Shear7 Tension Shear9 lb lb lb lb lb lb (kN) (kN) (kN) (kN) (kN) (kN)
X-DW
X-GN
The tabulated allowable load values are for the low-velocity fastener only, using a safety factor of 5.0 or higher. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units conforming to ASTM C 90, Grade N, Type 1. 3 The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with mortar conforming to ASTM C 270, Type N. 4 The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with grout conforming to ASTM C 476, as coarse grout. 5 No more than one low-velocity fastener may be installed in an individual concrete masonry unit cell. 6 Fastener can be located anywhere on the face shell as shown in the figure to the right. 7 Shear direction can be horizontal or vertical (Bed Joint or T-Joint) along the CMU wall plane. 8 Fastener located in center of grouted cell installed vertically. 9 Shear can be in any direction. 10 Multiple fasteners are recommended for any attachment.
T-Joint
Bed Joint
1"
1"
Acceptance Locations (NON-SHADED AREAS) for Drywall Track Fasteners in CMU Walls
3/16
Tension lb (kN) Shear lb (kN)
1/4
Tension lb (kN) Shear lb (kN)
3/8
Tension lb (kN) Shear lb (kN)
1/2
Tension lb (kN) Shear lb (kN)
Tension lb (kN)
3/4
Shear lb (kN)
X-S13
Stepped-Shank X-DAK4 Knurling-Lengthwise Drywall Track Smooth Shank X-S16 P8TH w/ Metal Top Hat Washer Drywall Track Smooth Shank X-DW X-EGN5 Drywall Track Smooth Shank X-EGN3,5
140 300 300 (0.62) (1.33) (1.33) 170 3 390 3 185 (0.76) (1.73) (0.82) 250 (1.11) 240 (1.07) 140 270 220 (0.62) (1.20) (0.98) 220 (0.98)
450 (2.00) 405 (1.80) 530 (2.36) 400 (1.78) 275 (1.22) 315 (1.40)
300 (1.33) 260 (1.16) 330 (1.47) 320 (1.42) 225 (1.00) 260 (1.16)
450 (2.00) 420 (1.87) 575 (2.56) 425 (1.89) 320 (1.42) 375 (1.67)
300 450 (1.33) (2.00) 495 555 400 570 400 3 570 3 (2.20) (2.47) (1.78) (2.54) (1.78) (2.54) 335 610 265 480 (1.49) (2.71) (1.18) (2.14)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be in investigated in accordance with accepted design criteria. 2 Low-velocity fasteners shall be driven to where the point of the fastener penetrates the steel base material in accordance with Section 3.2.1.2.3, except as noted in this table. 3 Based on testing with Fy = 50 ksi base material. 4 X-DAK fasteners installed into 1/2" or thicker steel require 3/8" minimum penetration. The allowable tension and shear values for 3/4" or thicker steel is based on testing with Fy = 50 ksi base material. 5 X-EGN fasteners installed into 3/8" or thicker base steel require 0.320" minimum penetration depth. 6 Multiple fasteners are recommended for increased reliability. 7 Refer to guidelines for fastening to steel, Section 3.2.1.2, for application limits.
* X-U Universal Powder-Actuated fasteners with 0.157" shank diameter are also available for drywall track fastening and are discussed in more detail in Sections 3.2.3 and 3.2.4.
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Fastener Description
Fastener
20 ga.
Tension lb (kN) Shear lb (kN)
22 ga.
Tension lb (kN) Shear lb (kN)
24 ga.
Tension Shear lb (kN) lb (kN)
25/26 ga.
Tension Shear lb (kN) lb (kN)
0.118" shank with Plastic Top Hat Washer 0.118" shank with MX collation 0.138" shank with Plastic Top Hat Washer 0.145" shank with Plastic Top Hat Washer 0.145" shank with Metal Top Hat Washer
X-DW THP X-DW X-EGN X-GN X-ZF 20 THP X-S13 THP X-S16 P8TH X-DAK16 P8TH
0.276 (7.0) 0.276 (7.0) 0.322 (8.2) 0.322 (8.2) 0.322 (8.2)
650 (2.89)
635 (2.82)
410 390 300 335 250 235 170 185 100 125 (1.82) (1.73) (1.33) (1.49) (1.11) (1.05) (0.76) (0.82) (0.44) (0.56) 325 390 265 335 250 235 170 185 100 125 (1.45) (1.73) (1.18) (1.49) (1.11) (1.05) (0.76) (0.82) (0.44) (0.56)
685 715 490 465 360 375 300 265 205 200 120 130 (3.05) (3.18) (2.18) (2.07) (1.60) (1.67) (1.33) (1.18) (0.91) (0.89) (0.53) (0.58) 685 720 490 515 360 440 300 310 205 235 120 145 (3.05) (3.20) (2.18) (2.29) (1.60) (1.96) (1.33) (1.38) (0.91) (1.05) (0.53) (0.64) 940 940 785 685 625 550 510 465 390 365 335 315 (4.18) (4.18) (3.49) (3.05) (2.78) (2.45) (2.27) (2.07) (1.73) (1.62) (1.49) (1.40)
1 Allowable load values are based on a safety factor of 3.0 in accordance with the AISI NASPEC, 2001 edition with 2004 Supplement. 2 Allowable pullover capacities of sheet steel should be compared to the allowable fastener tensile load capacities in concrete, steel, and masonry to determine controlling resistance load. 3 Allowable shear bearing capacities of sheet steel should be compared to allowable fastener shear capacities in concrete, steel and masonry to determine controlling resistance load. 4 Data is based on the following minimum sheet steel properties, Fy = 33 ksi, Fu = 45 ksi (ASTM A 653 material).
3/4 (20) 7/8 (22) 3/4 (20) 3/4 (20) 3/4 (20)
0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.118 (3.0) 0.118 (3.0)
1000 pcs/box 1000 pcs/box 1000 pcs/box 1000 pcs/box 1000 pcs/box
Powder-Actuated (Steel)
Description Length in. (mm) Shank * in. (mm) Washer Quantity
1/2 (13) 1/2 (13) 5/8 (16) 5/8 (16) 5/8 (16)
0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7)
100 or 1000 pcs/box 100 or 1000 pcs/box 1000 pcs/box 1000 pcs/box 1000 pcs/box
Gas-Actuated (Concrete)
Description Length in. (mm) Shank in. (mm) Washer Quantity
3/4 (20) 1 (27) 1-1/4 (32) 1-5/8 (39) 11/16 (18) 3/4 (20)
0.118 (3.0) 0.118 (3.0) 0.118 (3.0) 0.118 (3.0) 0.118 (3.0) 0.118 (3.0)
750 pcs/box 750 pcs/box 750 pcs/box 750 pcs/box 750 pcs/box 750 pcs/box
Gas-Actuated (Steel)
Description Length in. (mm) Shank in. (mm) Washer Quantity
X-EGN 14 MX (steel)
1/2 (14)
0.118 (3.0)
Collated
750 pcs/box
* X-U Universal Powder-Actuated fasteners with 0.157" shank diameter are also available for drywall track fastening and are discussed in more detail in Sections 3.2.3 and 3.2.4.
48 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Listings/Approvals
ICC-ES (International Code Council) ESR-2379
Fastener Material Carbon Steel Carbon Steel Carbon Steel Carbon Steel SAE 316 SS
Washer Material Carbon Steel Carbon Steel Carbon Steel Carbon Steel SAE 304 SS
Fastener Plating
Washer Plating
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Environment
Indoor & Exterior - Dry: Pressure Treated Lumber with no moisture exposure SBX/DOT, Zinc borated ACQ, CA-B,CBA-A treated or untreated Lumber Carbon Steel, Thick Mechanical Plated (Power Driven Fasteners > 86 microns)
Wood Type
Untreated lumber
Fastener
1 If the moisture content of Pressure Treated Lumber is high (> 18 %) or unknown, stainless steel fasteners are recommended. Select appropriate stainless steel grade for your application. 2 Guidelines based on fastener coating / material resistance to environmental corrosion (commonly called rusting). Evaluate site conditions which may affect these guidelines, such as: corrosive agents other then those listed; expected service life; other (non environmental) types of corrosion etc. 3 In highly corrosive environments (such as direct exposure to chlorides with average temperatures above 86 F (30 C)) it is generally recommended that a Highly Corrosive Resistant (HCR) Fastener be used such as Hilti HAS HCR Adhesive Anchor Rods. Contact Hilti Technical Support for more information.
X-CF 72 P8 S23 X-ZF 72 P8 S36 X-DNI 72 P8 S36 X-CP 72 P8 S23 X-CR-L 72 P8 S23 X-CF 72 P8 S23 X-ZF 72 P8 S36 X-DNI 72 P8 S36 X-CP 72 P8 S23 X-CR-L 72 P8 S23
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor greater than or equal to 5.0, calculated in accordance with ICC-ES AC70. Wood sill plates connected to the substrate must be investigated in accordance with accepted design criteria. 2 Multiple fasteners are recommended for any attachment. 3 Allowable load values are for attachment of nominal 2x lumber with the steel washer bearing on the top surface of the wood. 4 These load values based on testing performed at a minimum 2-3/4" edge distance (i.e. middle of slab). 5 These load values based on testing performed at 1-3/4" edge distance.
Carbon Steel - Thick Mechanical Plated min. 86 m Stainless Steel SAE 316 fastener / SAE 304 washer
X-CR-L 72 P8 S23
2-7/8 (72) 2-7/8 (72) 2-7/8 (72) 2-7/8 (72) 2-7/8 (72)
0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7)
0.905 (23) 1.417 (36) 1.417 (36) 0.905 (23) 0.905 (23)
100 pcs. / box 100 pcs. /box 500 pcs. / box 100 pcs. / box 100 pcs. / box
50 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Listings/Approvals
ICC-ES (International Code Council) ESR-2184 COLA (City of Los Angeles) RR 25651
1 The tabulated allowable load values apply to the powder-actuated ceiling clip assemblies only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Connected components, including wires*, must be investigated separately. 2 Allowable values are for fasteners installed in concrete having the designated compressive strength at the time of installation. 3 Concrete thickness at the point of penetration must be a minimum of the fastener embedment depth plus 1-1/2". 4 Multiple fasteners are recommended for any attachment. * Note: For Hilti supplied wire, the recommended allowable load capacities of 12, 10 and 8 gauge wire are 210, 340 and 500 lb, respectively.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 51
1 The tabulated allowable load values apply to the powder-actuated ceiling clip assemblies only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Connected components, including wires*, must be investigated separately. 2 Allowable values are for fasteners installed in concrete having the designated compressive strength at the time of installation. 3 Testing completed in 3" deep composite floor deck having a minimum thickness of 20 gauge (0.0358") and a minimum yield strength (Fy) of 38 ksi. Lower and upper flute width must be a minimum of 4-1/2". Figure 1 in Section 3.2.1.1.6 shows nominal flute dimensions, fastener locations and load orientations for the deck profile. Concrete thickness at the point of penetration must be a minimum of the fastener embedment plus 1-1/2". 4 Multiple fasteners are recommended for any attachment. * Note: For Hilti supplied wire, the recommended allowable load capacities of 12, 10 and 8 gauge wire are 210, 340 and 500 lb, respectively.
1 Ceiling clip and fastener combinations can be assembled with pre-tied wire 4', 6', 8', 10' & 12' lengths
52 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
5 m Zinc1 N/A
5 m Zinc1
Fastener Plating
X-W6
X-CR W6
W10
Listings/Approvals
ICC-ES (International Code Council) ESR-1663 COLA (City of Los Angeles) RR 25646 FM (Factory Mutual) W10-30-27P10, W10-30-32P10 & W1030-42P10 Fasteners for Sprinkler Pipe Hangers UL (Underwriters Laboratories) W10-30-32P10 & W10-30-42P10, Fasteners for Sprinkler Pipe Hangers
Thread Length
Shank Length
Min. Embedment
in. (mm)
Shear lb ( kN )
Tension lb ( kN )
Shear lb ( kN )
X-W6
W10
40 85 85 175 285
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 Multiple fasteners are recommended for any attachment.
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lb
X-W6
W10
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 The steel deck profile is 3" deep composite floor deck with a thickness of 20 gauge (0.0358"). Figure 1 (Section 3.2.1.1.6) shows the nominal flute dimensions, fastener locations, & load orientations for the deck profile. 3 Structural lightweight concrete fill above top of metal deck shall be a minimum of 3-1/4" deep. 4 Multiple fasteners are recommended for any attachment.
Grout-Filled CMU
Face Shell6 Mortar Joint6
X-W6
0.145 (3.7)
1 (25)
105 (0.47)
175 (0.78)
80 (0.36)
110 (0.49)
125 (0.56)
175 (0.78)
135 (0.60)
150 (0.67)
The tabulated allowable load values are for the low-velocity fastener only, using a safety factor of 5.0 or higher. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units conforming to ASTM C 90, Grade N, Type 1. The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with mortar conforming to ASTM C 270, Type N. The tabulated allowable load values are for low-velocity fasteners installed in concrete masonry units with grout conforming to ASTM C 476, as coarse grout. No more than one low-velocity fastener may be installed in an individual concrete masonry unit cell. Fastener can be located anywhere on the face shell or mortar joint as shown in the figure to the right. Shear direction can be horizontal or vertical (Bed Joint or T-Joint) along the CMU wall plane. Multiple fasteners are recommended for any attachment.
2 3 4 5 6 7 8
T-Joint
Bed Joint
1"
1"
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Tmax
Press tip of fastener to concrete base material. Drive fastener with Hilti powder-actuated tool.
Maximum Tightening Torque, Tmax, for Threaded Studs Driven into Concrete, ft-lb (Nm)
X-W6 3.0 (4.0) Stud Type X-CR W6 3.0 (4.0) W10 4.5 (6.0)
X-W6
X-CR W6
W10
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Listings/Approvals
ICC-ES (International Code Council) ESR-2347 COLA (City of Los Angeles) RR 25684 FM (Factory Mutual) X-EW10H and X-EW6H UL (Underwriters Laboratories) X-EW10H and X-EW6H ABS (American Bureau of Shipping) Lloyds Register
1 ASTM B 633, SC 1, Type III 2 Equivalent corrosion resistance to SAE 316 stainless steel
Thread Length
hNVS
Shank Length
* Innovative blunt-tip X-BT fasteners are discussed in more detail in Section 3.2.10
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1 The tabulated allowable load values are for the low-velocity threaded studs only, using a factor of safety that is greater than or equal to 5.0, calculated in accordance with AC 70. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criteria. 2 Tabulated allowable load values based upon embedment in steel such that threaded stud stand-off, hNVS, complies with the Threaded Steel Stud Specification Table. 3 To prevent through penetration or damage to coatings on the base steel, a minimum base steel thickness of 5/16" is required for X-BT threaded studs. Load values provided for 3/8" base steel thickness are also valid for 5/16" base steel thickness. For further information, reference Section 3.2.10.
Tmax hNVS
Press tip of fastener to steel material. Drive fastener with Hilti powderactuated tool.
Note: Installation instructions for innovative blunt-tip X-BT fasteners are provided in Section 3.2.10.4
Maximum Tightening Torque, Tmax, for Threaded Studs Driven into Steel, ft-lb (Nm)
Stud Type X-EW6H 3.0 (4.1) X-EM8H 8.0 (10.8) X-EW10H 11.0 (14.9) X-CRM8 6.0 (8.1) X-BT W10* & X-BT M8* 6.0 (8.1)
*Innovative blunt-tip X-BT fasteners are installed with a Hilti DX-351BT powder-actuated tool and discussed in more detail in Section 3.2.10.
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X-CRM8
* Innovative blunt-tip X-BT fasteners are discussed in more detail in Section 3.2.10
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Listings/Approvals
ICC-ES (International Code Council) ESR-2347 COLA (City of Los Angeles) RR 25684 UL (Underwriters Laboratories) X-BT W10 with sealing washers for use as Grounding Studs Note: UL listing does not include X-BT M8 or any X-BT studs without sealing washers ABS (American Bureau of Shipping) Lloyds Register
Guide Specification 05090 Metal Fastenings Blunt-tip (X-BT), powder-actuated, 3/8" [or M8] threaded stud, manufactured by Hilti for attaching items to coated / uncoated carbon steels having base material thickness greater than or equal to 5/16". Contact a manufacturers representative from Hilti to provide installation training to the operators at the project site.
1 SN12-R and sealing washer only found on X-BT M8-15-6 SN12-R and X-BT W10-24-6 SN12-R.
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UNC 3/8"
Chrome (%) Nickel (%) Molybdenum (%) Manganese (%) Tensile strength, fu (N/mm2) Yield stress, Fy (N/mm2)
X-BT W10-24-6-R
X-BT M8-15-6-R
1 The tabulated allowable load values are for the X-BT fastener only, using a safety factor of 5.0. Wood or steel members connected to the substrate must be investigated in accordance with accepted design criterion. 2 Minimum edge distance and minimum spacing are 1/4" and 5/8", respectively. 3 Multiple fasteners are recommended for any attachment.
Fastener
Maximum Voltage
600 V
212 (100)
5/16 (8)
1 Additional information for installation of X-BT when used as a grounding stud can be found on page 62. 2 Information based upon Underwriters Laboratories (UL) listing from testing conducted per Standard UL 467, Grounding and Bonding Equipment with a maximum of 6 AWG copper or aluminum wire
5/16"
1 If used on coated steel, rework of the coating is required, due to no sealing washer. 2 Maximum value allowable. May vary by -0.043" (-1.1 mm.) 3 LU corresponds to maximum hNVS. Reduces with decreasing hNVS.
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hNVS
hNVS
3. Drive fastener into drilled hole only with DX351-BT/ BTG tool and Hilti 6.8/11M High Precision brown cartridge. High precision cartridge is a cartridge with a specific energy level and a narrow energy band.
Installation Details
Pre-drill until shoulder grinds a shiny ring (to assure proper drilling depth).
Adjust power on the DX351-BT/BTG so that the fastener stand-off, hNVS, is:
Fastener X-BT W10 X-BT M8 hNVS 1.012"1.055" (25.726.8 mm) 0.618"0.661" (15.716.8 mm)
Tightening torque, Tmax = 6 ft-lb (8 Nm) Hilti Tool SF 121-A SF 150-A SF 180-A Torque Setting1 11 9 8
The drilled hole must be clear of liquids and debris. Area around drilled hole must be free from liquids and debris.
hNVS
hNVS
NO debris
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Typical parts list for grounding application 1. X-BT W10-24-6 SN12-R fastener. 2. Hex jam nut 3/8-16, alloy group 2 (316SS) according to ASTM F 594. 3. Regular helical spring lock washer according to B18.12.1, 316 stainless steel according to SAE J405. 4. Type A plain washer according to ANSI B18.22.1, material according to ASTM AZ4D type 316. Note: Additional grounding connector as described in Technical Data required.
1 2 3 4
X-BT
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M8 W10
100 100
Box includes: 100 studs, 1 power regulation guide, 1 coating protector, 1 TX-BT step drill bit * X-BT stainless steel threaded studs also available without sealing washer on request by special order
10 10
Cartridges
(in magazine strips of 10)
Color code Package contents Ordering designation
Brown
100
Tool Sets
For use code Package contents Ordering designation
W10 M8
1 1
Set includes: 1 DX 351 BT or BTG powder-actuated tool, 1 BT cleaning kit, 1 XBT 4000-A cordless drill, 1 charger, 2 batteries, 1 information sheet, 1 spray lube, 3 operating instructions, packed complete in a Hilti toolbox.
Individual Tools
For use code Package contents Ordering designation
W10
Supplied in an impact-resistant plastic toolbox with cleaning kit, ear protectors, safety goggles, Hilti spray lubricant and operating instructions, info sheet.
M8
Supplied in an impact-resistant plastic toolbox with cleaning kit, ear protectors, safety goggles, Hilti spray lubricant and operating instructions, info sheet.
X-BT
Supplied in a cardboard box with operating instructions. Battery and charger sold separately.
1 1 1 1
X-BT CD 18/24 centering device for grating applications C 7/24 Standard Charger SFB185 18 volt, 3 amp battery pack Belt adapter SFB 180/185 BAP
For use with: DX 351 BT DX 351 BTG Ordering designation
10 1 1 1 1
Package contents
X-351 BT Coating protector X-351 BT FG G fastener guide X-351 BT FG W1024 fastener guide X-351 BT P1024 piston X-351 BT PG piston
Ordering designation
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Listings/Approvals
FM (Factory Mutual) W10-30-27P10, W10-30-32P10, W10-30-42P10, EW10-30-15P10, X-EW10H & X-EW6H fasteners for sprinkler pipe hangers UL (Underwriters Laboratories) X-ECH, X-EKB and X-ECT hangers for wire positioning devices W10-30-32P10, W10-30-42P10 & X-EW10H & X-EW6H, EW10-30-15P10 fasteners for sprinkler pipe hangers Cable and Conduit Hardware Hangers X-HS W6, X-HS W10 & X-RH
X-EKB MX Cable Clamps For telecommunications and premise wiring applications. Cable clamp attached directly to base material designed to support multiple cables approximately 1/4" in diameter. X-ECT Cable Tie Fastener For telecommunications and premise wiring applications. Cable or conduit support using an adjustable cable tie to secure cable or pipe. X-BX/EMTC & X-BX/EMTC MX Thin Wall Conduit Clips Thin wall conduit clips available in thicker premium grade (BX/EMTC) or in thinner standard grade (X-BX/EMTC) with pre-mounted fasteners. Also available without pre-mounted fastener (X-BX/EMTC MX) for use with magazine tools. For fastening thin wall conduit. X-EMTSC MX Stand-Off Conduit Clips Similar to EMTC clips to hold conduits away from base material and align conduit to knockouts on junction boxes.
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5 m Zinc
5 m Zinc
Zinc1
5 m Zinc1 5 m Zinc1
5 m Zinc 5 m Zinc
1 Noted clips/hangers do not come with a pre-mounted powder-actuated fastener. Material and plating information provided for the powder-actuated fasteners commonly used with these clips.
Description
Fastener
3/8" threaded rod hanger with pre-mounted fastener 1/4" Rod Hanger
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Threaded or smooth rod must be investigated in accordance with accepted design criteria. 2 Multiple fasteners are recommended for any attachment.
1/4
Tension lb (kN) Shear lb (kN)
3/8
Tension lb (kN) Shear lb (kN)
1/2
Tension lb (kN) Shear lb (kN)
345 (1.53)
305 (1.36)
345 (1.53)
305 (1.36)
345 (1.53)
305 (1.36)
345 (1.53)
305 (1.36)
1 The tabulated allowable load values are for the low-velocity fasteners only, using a safety factor that is greater than or equal to 5.0, calculated in accordance with ICC-ES AC 70. Threaded rod must be investigated in accordance with accepted design criteria. 2 Low-velocity fasteners shall be driven to where the point of the fastener penetrates the steel base material in accordance with Section 3.2.1.2.3, except as noted in this table. 3 Multiple fasteners are recommended for any attachment. 4 Reference Section 3.2.11.4 for installation instructions.
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15 (0.07)
Nrec Fastening Accessories Allowable Load Nrec Tensile lb (kN) X-EKB 4 MX
Nrec
5 (0.02)
X-EKB 8 MX Nrec
10 (0.04)
X-EKB 16 MX
Nrec
Nrec
15 (0.07)
X-ECT MX
10 (0.04)
Nrec
X-BX/EMTC MX
10 (0.04)
Nrec Fastening Accessories Allowable Load Nrec Tensile lb (kN) X-EMTSC MX
15 (0.07)
Nrec
1 The allowable load capacities are based on a factor of safety of 5.0 or higher. 2 Load capacites are based on armored cable and EMT. 3 X-GHP 20 must be installed at a minimum penetration depth of 9/16" into concrete. X-GN 27 must be installed at a minimum penetration depth of 3/4" into CMU or mortar joint. X-EGN 14 must be installed at a minimum penetration depth of 0.320" through or into steel. Hanger assemblies must be firmly clamped to the base material. 4 Concrete base materials include 2000 to 6000 psi normal weight or lightweight types and also includes attachment through steel deck into concrete. 5 Steel base materials include 1/8" or thicker carbon steel base material with minimum yield strengths (Fy) of 36 ksi. 6 CMU base materials include hollow or grout-filled concrete masonry units conforming to ASTM C 90.
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Clips and Hangers for Mechanical/Electrical 3.2.11 3.2.11.4 X-HS Installation Instructions
X-HS Installation Instructions
2 Press tip of fastener to concrete/steel base material. Drive with Hilti powderactuated tool.
4 Bend fastener until threaded rod is in desired location, vertical or horizontal for ceiling or wall hanger applications, respectively.
Note: The X-HS Fastener is intended to be fastened to the base material and bent once from the installed position to vertical or horizontal for ceiling or wall hanger applications, respectively. Excessive bending of the X-HS Fastener through complete back and forth cycles should not exceed three (3) times.
Concrete X-HS W10 DNI 32 P8 S15 1-1/4 (32) X-HS W6 DNI 32 P8 S15 1-1/4 (32) X-HS W10 AL-H 27 P8 S15 1 (27) X-HS W6 AL-H 27 P8 S15 1 (27) Steel X-HS W10 EDNI 16 P8 S15 5/8 (16) X-HS W6 EDNI 16 P8 S15 5/8 (16) MX Version (without pre-mounted fastener) X-HS W6 MX N/A
0.145 (3.7) 0.145 (3.7) 0.177 (4.5) 0.177 (4.5) 0.145 (3.7) 0.145 (3.7) N/A
UNC 3/8-inch UNC 1/4-inch UNC 3/8-inch UNC 1/4-inch UNC 3/8-inch UNC 1/4-inch UNC 1/4-inch
Threaded Studs
Fastener Description Shank Length in. (mm) Fastener Shank in. (mm) Thread Length in. (mm) Thread
Concrete & Masonry X-W6-11-22 FP8/D12 X-W6-11-27 FP8 X-W6-20-22 FP8/D12 X-W6-20-27 FP8/D12 X-W6-38-27 FP8 W10-30-27 P10 W10-30-32 P10 W10-30-42 P10 Steel X-EW6H-11-9 FP8/P12 X-EW6H-20-9 FP8/P12 X-EW6H-28-9 FP8/P12 X-EW6H-38-9 FP8/P12 X-EW10H-30-14 P10
7/8 (22) 1 (27) 7/8 (22) 1 (27) 1 (27) 1 (27) 1-1/4 (32) 1-5/8 (42) 3/8 (9) 3/8 (9) 3/8 (9) 3/8 (9) 9/16 (14)
0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.205 (5.2) 0.205 (5.2) 0.205 (5.2) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.205 (5.2)
1/2 (11) 1/2 (11) 3/4 (20) 3/4 (20) 1-1/2 (38) 1-3/16 (30) 1-3/16 (30) 1-3/16 (30) 1/2 (11) 3/4 (20) 1-1/8 (28) 1-1/2 (38) 1-3/16 (30)
UNC 1/4-inch UNC 1/4-inch UNC 1/4-inch UNC 1/4-inch UNC 1/4-inch UNC 3/8-inch UNC 3/8-inch UNC 3/8-inch UNC 1/4-inch UNC 1/4-inch UNC 1/4-inch UNC 1/4-inch UNC 3/8-inch
Couplers
Fastener Description Overall Length in. (mm) Thread Stud Thread Rod
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1 (27)
0.145 (3.7)
1/4-inch
Without Pre-Mounted Fastener X-ECH-F/R-S X-ECH-F/R-M X-ECH-F/R-L With Pre-Mounted Fastener X-ECH-F/R-S DNI-H42 P8 X-ECH-F/R-M DNI-H42 P8 X-ECH-F/R-L DNI-H42 P8 Tool Accessories ECH Adapter
4 8 16
X-EKB MX
1/2 (12)
Premium Grade (with pre-mounted fastener) BX DNI 22 P8T 3/8" EMTC DNI 27 P8T 1/2" EMTC DNI 27 P8T 3/4" EMTC DNI 27 P8T 1" EMTC DNI 27 P8T 1" Standard Grade (with pre-mounted fastener) X-BX ZF 22 P8TH 3/8" X-EMTC ZF 22 P8TH 1/2" X-EMTC ZF 22 P8TH 3/4" X-EMTC ZF 22 P8TH 1" X-BX ZF 27 P8TH 3/8" X-EMTC ZF 27 P8TH 1/2" X-EMTC ZF 27 P8TH 3/4" X-EMTC ZF 27 P8TH 1" MX Version (without pre-mounted fastener) X-BX 3/8" MX X-EMTC 1/2" MX X-EMTC 3/4" MX X-EMTC 1" MX
7/8 (22) 1 (27) 1 (27) 1 (27) 1 (27) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 1 (27) 1 (27) 1 (27) 1 (27) N/A N/A N/A N/A
0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.145 (3.7) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) N/A N/A N/A N/A
3/8 (10) 1/2 (13) 3/4 (19) 1 (25) 1 (25) 3/8 (10) 1/2 (13) 3/4 (19) 1 (25) 3/8 (10) 1/2 (13) 3/4 (19) 1 (25) 3/8 (10) 1/2 (13) 3/4 (19) 1 (25)
X-BX/EMTC
X-BX/EMTC MX
MX Version (without pre-mounted fastener) X-EMTSC 1/2" MX X-EMTSC 3/4" MX X-EMTSC 1" MX
X-EMTSC MX
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X-IE
X-SW
1 Due to potential embrittlement degradation of fastener plastic, exposure to UV light should be limited to less than 90 days.
1-9/16 (40) 1-3/4 (45) 35 (0.15) 45 (0.20) 135 (0.60) 60 (0.27) 65 (0.30)
Polystyrene (15 kg/m3) 135 (0.60) Polystyrol (15 kg/m3) Polystyrene (15 kg/m3)
55 (0.25) 65 (0.30)
Insulation Thickness in. (mm) 2-3/8 (60) 2-3/4 (70) 3 (75) Shear lb (kN) 65 (0.30) 65 (0.30) 75 (0.33) 135 (0.60) 135 (0.60) 135 (0.60) Pullover lb (kN) 65 (0.30) 65 (0.30) 65 (0.30) 65 (0.30) 65 (0.30) 65 (0.30)
4-3/4 (120) 5-1/2 (140) 80 (0.35) 135 (0.60) 65 (0.30) 65 (0.30) 80 (0.35) 135 (0.60) 65 (0.30) 65 (0.30)
1 Multiple fasteners are recommended for any attachment. 2 When project site base material properties are questionable, site qualification is necessary. 3 Based on attachment to concrete (2000 psi - 5000 psi), CMU masonry walls, or 1/8" to 1/4" steel (Fy = 36 ksi to 50 ksi).
1 Minimum of five fastenings per fastened unit. 2 Loads valid for fastener strength. Fastened material must be considered separately.
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X-IE 6-25 PH47 X-IE 6-35 PH47 X-IE 6-40 PH52 X-IE 6-45 PH52 X-IE 6-50 PH52 X-IE 6-60 PH52 X-IE 6-70 PH52 X-IE 6-75 PH52 X-IE 6-80 PH52 X-IE 6-100 PH52 X-IE 6-120 PH72
1-7/8 (47) 1-7/8 (47) 2 (52) 2 (52) 2 (52) 2 (52) 2 (52) 2 (52) 2 (52) 2 (52) 2-7/8 (72)
0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5) 0.177 (4.5)
1 (25) 1-1/2 (38) 1-5/8 (42) 1-3/4 (44) 2 (51) 2-1/2 (64) 2-3/4 (70) 3 (76) 3-1/4 (83) 4 (102) 4-3/4 (120)
300 pcs 300 pcs 300 pcs 300 pcs 300 pcs 300 pcs 200 pcs 200 pcs 200 pcs 200 pcs 150 pcs
X-SW
Description Shank Length in. (mm) Shank in. (mm) Washer in. (mm) Washer Color Quantity
X-SW 30 ZF37 X-SW 30 ZF37 X-SW 30 ZF62 X-SW 60 ZF37 X-SW 60 ZF47 X-SW 60 ZF62
1-1/2 (37) 1-1/2 (37) 2-1/2 (62) 1-1/2 (37) 1-7/8 (47) 2-1/2 (62)
0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5) 0.138 (3.5)
1-3/16 (30) 1-3/16 (30) 1-3/16 (30) 2-3/8 (60) 2-3/8 (60) 2-3/8 (60)
150 pcs 100 pcs 100 pcs 100 pcs 100 pcs 100 pcs
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tool set which enables the installer to pre-drill a small pilot hole into the base steel. A blunt tip stud, the diameter of which is slightly larger than that of the pre-drilled hole is then fastened down with a Hilti powder-actuated tool directly into the pilot hole. Finally, the disk is installed with a screw fastening tool. For non-marine environments, Hilti offers the X-GR RU powder-actuated fasteners which feature stainless steel fasteners and duplex coated (similar to hot dip galvanized) pre-mounted saddle clip fasteners. These fasteners offer high productivity and corrosion resistance at a level which is typically needed in non-marine, semi-corrosive exposed environments. For those cases where powder-actuated solutions are not desired, Hilti also offers a mechanical clamp, the X-MGR. This fastener features a hot dip galvanized coating, and will fit most standard open bar grating panels.
Hilti System
X-FCM Grating Disk System X-FCP Checkerplate Disk System X-GR RU Grating Fastening System X-MGR Grating Fastening System
X-FCP-R
Powder-Actuated
Removable5
Powder-Actuated
Removable5
Mechanical
Removable
1. Reference entire section for specific details on allowable load values, selection and installation. More information on X-FCM Grating and X-FCP Checkerplate Disk Systems can be found in Section 3.3.2. More information on X-GR RU and X-MGR Grating Systems can be found in Section 3.3.3. 2. Duplex coating tested to 480 hours salt spray test per DIN 50021 and 10 cycles Kesternich test per DIN 50018/2.0 (Comparable to 45 microns HDG coating). 3. X-BT M8 threaded studs require a minimum steel thickness of 5/16" (8 mm) to ensure no through point penetration. X-CRM8 threaded studs have an application limit of 1/2" (12 mm). 4. Fastening X-GR RU fasteners into base material thicknesses greater than 1/2" (12 mm) is possible when pre-drilling is used. Reference X-GR RU section for more information. 5. Disk or saddle may be removed easily. Threaded stud or base will remain in base steel unless removed by overloading fastener.
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X-FCM
X-FCP
HILTI
HILTI
Grating or checkerplate are fastened in place Topside only access needed Removable* and reusable* Corrosion resistance of stainless disks and X-CRM8 Threaded Studs Non-trip profile Non-slip surfaces No electrical or pneumatic power required
HILTI
Listings/Approvals
ABS (American Bureau of Shipping) for X-FCM-R and X-FCP-R Lloyds Register for all X-FCM types and X-FCP-R DNV Certification forX-FCM-M and X-FCM-R
* Only disk part of fastener can be removed and reused. Threaded stud remains in place unless removed by overloading the fastener.
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X-FCM & X-FCP Grating & Checkerplate 3.3.2 3.3.2.2 Material Specifications
Component Disk Threaded Extension Threaded Stud X-FCM-M and X-FCP-M Material Carbon Steel Carbon Steel SAE 316 equivalent 65 m Zinc Duplex1 None Coating X-FCM-R and X-FCP-R Material SAE 316 SAE 316 SAE 316 equivalent Coating None None None
1. 480 hour salt spray test per DIN 500 21 and 10 cycles Kesternich test per DIN 50018/2.0 (Comparable to 45 microns HDG coating).
1. Allowable loads represent the capacity of the Hilti Grating System only. The capacity of the grid must be investigated in accordance with accepted design criteria. 2. Unless otherwise noted, load values are limited by plastic deformation of the X-FCM disk. 3. Allowable load value is limited by recommended load for threaded stud. 4. X-FCM-M and X-FCM-R Fastening Systems resist shear by friction and are not suitable for explicit shear load designs, e.g. diaphragms. Depending on surface characteristics, shear loads of up to 65 lb (0.3 kN) will not result in permanent deformation. Therefore, small unexpected shear loads can generally be accommodated without damage.
1. Allowable loads represent capacity of X-FCP disk or threaded stud. The capacity of checkerplate must be investigated in accordance with accepted design criteria. 2. Limited by the allowable load of the X-CRM8 threaded stud. 3. X-FCP-M and X-FCP-R are not intended for shear loading.
50[1.969"]
8.6[0.339"]
Duplex Coated1
X-FCM-M 25/30 X-FCM-M 1-1/4 X-FCM-M 35/40 X-FCM-M 45/50
Stainless Steel
X-FCM-R 25/30 X-FCM-R 1-1/4 X-FCM-R 35/40 X-FCM-R 45/50
19.6 [0.768"]
L in. (mm)
0.906 (23) 1.063 (27) 1.299 (33) 1.693 (43)
5[0.197"]
[0.406"]
10.3
16 [0.630"]
Grating Disk
Threaded Stud
1. 480 hour salt spray test per DIN 500 21 and 10 cycles Kesternich test per DIN 50018/2.0 (Comparable to 45 microns HDG coating).
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3.3.2 X-FCM & X-FCP Grating & Checkerplate 3.3.2.4 Installation Instructions
Threaded stud placing X-CRM8-15-12 hNVS = 5/8" to 25/32" (16.0 to 20.0 mm) t II 1/4" (6 mm) Tightening torque Tmax = 6.0 ft-lb (8.0 N-m) for X-CRM8 and studs. Tmax = 6.0 ft-lb (8.0 N-m) for X-BT M8 studs.1 Tightening tool: Hilti screwdriver SF 121-A SF 150-A or SF 180-A with 5 mm Torx Bit (Item no. 00087904) Set clutch to appropriate setting to obtain desired torque.
21.5 L 23 26.5 18 20
Fitting tolerances/height of grating (dimensions in mm) Min. grating height = L + 2 Max. grating height = L + 7
hhNVS NVS
th II
Governing requirement: Minimum 2 mm clearance between X-FCM and surface of base steel to allow for deflections Governing requirement: Minimum 5 mm thread engagement at the minimum allowable stand-off, hNVS. The maximum grating height for an X-FCM type can be extended if hNVS is tightly controlled, e.g. at 18 mm instead of 16 mm.
X-BT M8-15-6 SNR121 hNVS = 5/8" to 11/16" (15.7 to 16.8 mm) t II 5/16" (8 mm)
Example: X-FCM 25/30 Min. grating ht. = 23 + 2 = 25 mm Max. grating ht. = 23 + 7 = 30 mm Grating height of 32 can be accommodated if hNVS 18 mm
Note:
1. Reference Section 3.2.10 for more details on proper installaton of X-BT fasteners.
Installation procedure for bar grating 1. Place the grating sections following recognized safety precautions. 2. Widen opening at fastening 3. Place the threaded stud 4. Tighten the disk, without exceeding maximum tightening torque
t II
hNVS
11/16" 11/16"
hNVS NVS
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30
7
DX 750
1 2 3 4
R
16
DX 76 2 / DX 460 F10 Grating Stud X-CRM8-9-12P10 Stud Stand-off 31/64" 37/64" X-CRM8-15-12P10 Stud Stand-off 41/64" 25/32" Optional
DX 460-GR Stud X-CRM8-9-12P8 Stud Stand-off 31/64" 37/64" X-CRM8-15-12P8 Stud Stand-off 41/64" 25/32" Optional
1. Place and align the plate section following recognized safety precautions.
hNVS*
2. Place the 8 mm stainless threaded stud through the pre-drilled hole. 3. Start the X-FCP on the stud by hand.
4.Tighten the disk, without exceeding maximum tightening torque. *hNVS = Stud Stand-off Length
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3.3.2 X-FCM & X-FCP Grating & Checkerplate 3.3.2.5 Ordering Information
Grating Disks
Description Coating/Material Box Qty
X-FCM-M 25/30 X-FCM-M 35/40 X-FCM-M 1-1/4 X-FCM-M 45/50 X-FCM-R 25/30 X-FCM-R 35/40 X-FCM-R 1-1/4 X-FCM-R 45/50
Duplex Coated Duplex Coated Duplex Coated Duplex Coated Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Coating/Material
Threaded Studs
Description
Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Coating/Material
Checkerplate Disks
Description
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X-GR RU and X-MGR Grating Fastening Systems 3.3.3 3.3.3.1 Product Description
Hilti provides a wide range of solutions for the attachment of grating. These solutions allow attachment of different grating heights, have HDG* equivalent corrosion resistance and provide removable or permanent grating attachment. Product Features Grating or checkerplate fastened in place Topside only access needed Removable and reusable** Corrosion resistance of HDG* Non-trip profile No electrical or pneumatic power required
3.3.3.1 3.3.3.2 3.3.3.3 3.3.3.4 3.3.3.5 Product Description Material Specifications Technical Data Installation Instructions Ordering Information
* Refer to material specifications below for more details on coatings. ** Only saddle clip and screw parts of X-GR RU fasteners can be removed and reused.
1. Duplex coating tested to 480 hours salt spray test per DIN 50021 and 10 cycles Kesternich test per DIN 50018/2.0 (Comparable to 45 microns HDG coating). 2. Coating on X-GR RU powder-actuated fasteners for improved driving.
1. Allowable loads represent the static capacity of the Hilti Grating System only. The capacity of the grid must be investigated in accordance with accepted design criteria. 2. Allowable load values are limited by plastic deformation of the X-GR RU or X-MGR saddle clip. 3. X-GR RU and X-MGR Grating Fastening Systems resist shear by friction and are not suitable for explicit shear load designs, e.g. diaphragms. Depending on surface characteristics, shear loads of up to 65 lb (0.3 kN) will not result in permanent deformation. Therefore, small unexpected shear loads can generally be accommodated without damage. 4. Reference installation instructions for more details regarding bearing and cross bar dimensions. 5. Fastening X-GR RU fasteners into base material thicknesses greater than 1/2" (12 mm) is possible when pre-drilling is used. Reference X-GR RU installation instructions for more information.
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3.3.3 X-GR RU and X-MGR Grating Fastening Systems 3.3.3.4 Installation Instructions (including selection guides)
General Spacing Edge Distance & Base Steel Thickness Guidelines
X-GR RU
Edge Distance: c 1/2" (12 mm) Spacing: s 5/8" (15mm) Base Steel Thickness: tll = 1/4" to 1/2" (6 mm to 12 mm)* * Fastening X-GR RU fasteners into base steel thicknesses greater than 1/2" (12 mm) is possible when pre-drilling is used. Reference X-GR RU installation instructions for more information.
X-MGR
Edge Distance: No general restriction for end of beam condition (reference X-MGR Installation Procedures for more detail). Spacing: No general restriction. Base Steel (Flange) Thickness: 1/8" to 1" (3 mm to 25 mm)
Powder-Actuated Fastener 1
DX Tool
X-CR 20-4.5R Zn P8
1-3/16 (30)
X-GR RU Standard Installation Procedures for Grating (without pre-drilling) 1. Place the grating sections following recognized safety precautions. 2. Place X-GR RU Fastener 3. Tighten the screw Trec = 2.2 3.7 ft-lb (3 - 5 Nm) Tightening tool: Screw driver with torque release coupling (TRC) 6 mm Allen-type bit
Trec = 2.2 - 3.7 ft-lb (3 - 5 Nm) Note: position the flat side of the fastener guide to the saddle!
Bearing bar spacing (a): a = 1" to 1-1/4" (25 to 32 mm) Cross bar spacing (b): b 1-3/16" (30 mm)
Hilti Screw Driver SF 121-A SF 150-A Torque Setting TRC 5 7 TRC 3 5
Do not over tighten: The saddle of the fastener should not be bent. hNVS = 0.28" 0.41" (7.0 mm 10.5 mm) 4a. Check nail stand-off (hNVS). 4b. Check that screw has not been over tightened as shown in step 3.
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1. Pre-drilling should only be used when necessary. Thick (> in.) or very hard steel base materials may require the use of pre-drilling. 2. These instructions should be used in conjunction with the installation instructions without pre-drilling (e.g. placement of grating, bearing and cross bar spacing requirements, tool recommendations and checking of installed fastener).
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Fastener Description
Powder-Actuated Fastener
Fastening Tool
X-MGR-W60
None
1-3/16 (30)
1 (25)
3/16 (4.8)
1/8 to 1 (3 to 25)
SF 121-A, SF 150-A
1. Reference step 2 of the X-MGR Installation Procedures below for more details on bar spacing and thickness requirements.
X-MGR Installation Procedures for Grating 1. Place the grating sections following recognized safety precautions. 2. Place the X-MGR Fastener 3. Tighten the screw Trec = 3.7 - 6.0 ft-lb (5 - 8 Nm) Tightening tool: Screw driver with torque release coupling (TRC) 1/4" Allen-type bit
Trec = 3.7 - 6.0 ft-lb (5 - 8 Nm)
4. Check 4a. Check that the indentation line on the clip is positioned under the steel flange as shown below. indentation line X-MGR W60 a 1" (25 mm) b 1-3/16" (30 mm) c 3/16" (4.8 mm)
Hilti Screw Driver SF 121-A SF 150-A Torque Setting TRC 7 11 TRC 5 9
Do not over tighten: The saddle of the fastener should not be bent.
4b. Check that screw has not been over tightened as shown in step 3.
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X-GR RU and X-MGR Grating Fastening Systems 3.3.3 3.3.3.5 Ordering Information
DX 460-GR
Description
DX 460-GR Deluxe Grating Tool Includes tool, ramrod, cleaning brushes, cleaning cloth, spray lubricant and operating instructions in an impact-resistant plastic tool box
Replacement Parts
Description
Guide Sleeve
X-460-F8GR Fastener Guide Assembly X-460-TGR Fastener Guide Sleeve X-460-PGR Piston
Fastener Guide Assembly
X-GR RU Fastener
Fastener Only Packs Non-Combo Description Qty
X-GR RU 1" Grating Fastener Cartridge Combo X-GR RU 1-1/4" Grating Fastener Cartridge Combo X-GR RU 1-1/2" Grating Fastener Cartridge Combo X-GR RU 1" Grating Fastener Partial Pallet Combo X-GR RU 1-1/4" Grating Fastener Partial Pallet Combo X-GR RU 1-1/2" Grating Fastener Partial Pallet Combo
100 pcs 100 pcs 100 pcs 2400 pcs 2400 pcs 2400 pcs
X-MGR Fastener
Fastener Only Packs Description Qty
6.8/18 M Black Extra Heavy (Power Level 6) Pre-drilling Tools for X-GR RU Installation
Description
100 pcs
Qty
XBT 4000-A TX-GR-RU 3.4/10.5-110 Stepped Drill Bit TX-GR-RU 3.4/10.5-110 Stepped Drill Bit (10 pack) S-B HEX 6 Bit
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3.4.1 Steel Deck Fastener Design & Selection 3.4.1.1 Steel Deck Terminology & Definitions 3.4.1.1.1 Decking Fastener Terminology
DX = Hilti terminology for direct fastening powder-actuated technology = Hilti fastener type used for attaching steel deck to structural support steel with DX 76 PTR and DX 860-ENP powder-actuated tools (X-ENP19 L15) = diaphragm flexibility factor, in./lb (mm x 10-6/N) = diaphragm shear stiffness lb/in. (N/mm x 10-6)
ENP
F G' HSN
= Hilti High Shear Nail fastener type for attaching steel deck to bar joist support steel used with DX 860-HSN and DX 460-SM powder-actuated tools (X-EDN19 THQ12, X-EDNK22 THQ12) = allowable diaphragm shear, plf (N/mm) = structural connector strength, lb (kN) = fastener strength, panel to panel, lb (kN) = fastener flexibility factor, panel to frame, in./kip (mm/kN) = fastener flexibility factor, panel to panel, in./kip (mm/kN) = flange thickness of beam or bar joist for steel deck applications, in. (mm)
q Qf Qs Sf
Ss
t f ( t || )
ICC-ES = International Code Council - Evaluation Service SDI = Steel Deck Institute
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Nestable Sidelap - Steel deck type in which the side edge of a steel deck panel contains a partial valley profile and overlaps, or nests on top of the side edge of the adjacent steel deck panel, which contains a full valley profile. Often fastened together using self-drilling stitch screws. Non-Diaphragm Deck - A steel deck system which is designed to carry only gravity loads. Pneumatic Tool - A tool that uses compressed air to drive a fastener. Powder - Actuated Cartridge - A powder filled metal casing used as the source of driving energy in a powder-actuated tool. The ANSI A10.3 terminology is a cased powder load. Powder-Actuated Fastener (PAF) - A nail or threaded stud fastener capable of being driven into steel, concrete or masonry. Fasteners may be equipped with washers suitable for clamping the fastened material to the base or supporting material. Also referred to as Hilti DX, powder-actuated fasteners (PAF), power-driven fasteners (PDF), drive pins or shot pins. Powder-Actuated Tool - A tool that uses expanding gases from powder-actuated cartridges to drive a fastener. Powder-Actuated, Indirect-Acting Tool - A powder-actuated tool in which the expanding gas of the powder load acts on a captive piston, which in turn drives the fastener into the base material. If the test velocity of the lightest fastener when using the strongest powder load is less than 328 fps (100 m/s), the tool meets the ANSI A10.3 requirements and is classified as a low-velocity tool. All Hilti powder-actuated tools used in the construction industry are classified as low velocity.
Pullout - As related to fasteners, a failure mode that occurs when the fastener pulls out of the base steel support. Pullover - As related to fasteners, a failure mode that occurs when the steel deck panel pulls over the fastener head or washer(s). Punch Systems - A mechanical means of connecting two pieces of sheet metal together by punching through the steel to create a flap of metal which is then crimped. This is done with a proprietary pneumatic tool on interlocking deck panels. Purlin - A secondary horizontal structural member attached to the primary frame and supporting the roof covering. Sidelap - The side edge overlap of adjacent steel deck panels (side edges parallel to the steel deck panel fluting). Stitch Screws - Screws used to fasten the overlapping edges of two deck panels between joists or beams. Tack Weld - A weld of no structural significance. Used for temporary attachment of steel to the supporting frame. A weld made to hold the parts in proper alignment until the final welds are made. Uplift - Vertical load on the steel deck panels due to wind forces. Wind Tacking - Limited fastening of the steel deck panel at the edges to hold the panels in place until all specified fastenings have been made.
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3.4.1 Steel Deck Fastener Design & Selection 3.4.1.2 Steel Deck Diaphragm Design & Theory 3.4.1.2.1 General Discussion
A steel deck diaphragm is a horizontal assembly that resists wind, seismic and other lateral forces. A diaphragm can be modeled as a horizontal beam with interconnected floor and roof deck units that act as the beam web. Intermediate joists or beams act as web stiffeners and perimeter beams or reinforcement on the diaphragm perimeter act as the beam flanges. Figure 1, based on graphics from the Steel Deck Institute (SDI) Diaphragm Design Manual, depicts a roof deck diaphragm model. Design of steel deck diaphragms has traditionally been done using the Steel Deck Institute (SDI) Diaphragm Design Manual or Technical Manual (TM) 5-809-10 Seismic Design for Buildings, Departments of the Army, Navy and Air Force (TriServices Design Manual). Both methods provide equations for determining the strength and stiffness of the diaphragm considering the following parameters: 1. Steel Deck Profile Type and Thickness 2. Supporting Steel Frame Spacing or Deck Span 3. Frame Fastener Type and Spacing (connector for steel deck to steel frame) 4. Sidelap Fastener Type and Spacing (connector for steel deck panel edge to edge) 5. Safety Factors (ASD) or Resistance Factor (LRFD/LSD) based on load type (wind, seismic, combined) and fastening type (mechanical, weld) ICC Evaluation Services recognizes both design methods as acceptable in AC43, Acceptance Criteria for Steel Deck Roof and Floor Systems. An ICC Evaluation Service Report (ESR) based on ICC-ES AC43 provides recognition for use with the IBC. Hilti deck fasteners are currently listed in the SDI DDM03 and Appendix VI and were evaluated in ICC ESR-2197 and ESR-2199. Verco Manufacturing Company and ASC Profiles also provide Hilti deck fastener performance data with their proprietary sidelap clinching systems in ER-2078P and ESR1414. Additional industry research on quasi-static and seismic/cyclic loading of diaphragms is ongoing. Other system approvals are pending.
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Figure 2 Small Element Connection Tests 2. Full Scale Diaphragm Tests Full scale diaphragm tests are used to determine the strength and stiffness of a larger steel deck diaphragm assembly directly. The data is analyzed and fit in a predictive model to address varying configurations of base steel, steel deck, fastener types and span. These tests are conducted in accordance with the following standards and shown in Figures 3, 4 and 5 ICC-ES AC43 Acceptance Criteria for Steel Deck Roof and Floor Systems AISI TS 7-02 (S907) Cantilever Test Method for ColdFormed Steel Diaphragms ASTM E455 Standard Test Method for Static Load Testing of Framed Floor or Roof Diaphragm Constructions for Buildings
30 '-0 "
" 24'-0
Figure 4 AC43 Diaphragm Test Frame Fastening Systems Research Laboratory (FSRL), Schaan, Liechtenstein
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Load (kips)
Displacement [inch]
3.4.1.2.3 Proper Fastener Selection & Steel Deck Layout (Pre-Fastener Installation)
Selection of the proper Hilti deck fastener depends on the supporting base steel thickness as shown in Secton 3.3.1.3.1. The Hilti Deck Fastener Selection Gauge shown in Figure 6 should be used by the decking installer to confirm fastener selection. The cut-out slot on the gauge is fit against the bar joist top chord or steel beam flange. As the internal card slides in the gauge, the proper Hilti deck fastener is highlighted with a green box. A red box indicates that the corresponding Hilti deck fastener is outside the base material application limits and should not be used for steel deck fastening to the base material being gauged. Rolled beam or wide flange shape
t || 3/8" 3/8"
bx 8 t || Figure 7 Edge Distance Recommendations Extra care must be taken at the end lap and corner lap conditions where multiple layers of steel deck nest or interlock on adjacent panels. End lap and corner lap conditions of two and four deck layers must be snug and tight against one another and the supporting steel frame in order for the fastening to be made as shown in Figure 8. Tight end lap and corner lap requirements are independent of the fastening type and contribute directly to the performance of arc spot welds, screws, powder-actuated fasteners, punches and crimps/clinches. If the steel deck end laps and corner laps arent tight, a proper fastening cant be made.
Figure 6 Hilti Deck Fastener Selection Gauge Steel deck installers must layout deck properly and mark frame fastening lines in order to ensure that steel deck panels are connected to the supporting steel frame. Marking frame fastening lines is essential when attaching steel deck to thin base steels (tII < 1/4"), including open web steel joists. To avoid damage to thin base steels, the fasteners should be installed at least 3/8" (10 mm) from the edge or toe of the joist top chord or light steel beam flange. Additionally, when installing into a bar joist top chord (angle), the fasteners need to be installed at a distance from the angle, bx 8 x tII. Reference Figure 7 for edge distance and bx dimensions.
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Steel Deck Fastener Design & Selection 3.4.1 3.4.1.2.4 Fastener Inspection (Post-Fastener Installation)
Steel deck construction projects may present a challenge with respect to the quality control of connections between sheet steel and the supporting steel structure. Quality control measures for traditional fastening methods typically consist of visual checks and dimensional or size verifications, which may or may not confirm a proper fastening. Field verification of the adequacy of steel deck mechanical fastenings (powder-actuated or pneumatic driven) can be conducted as described in this section. The use of mechanical fasteners does not imply a need to inspect every fastening point unless specified by the structural engineer. No guideline standards are published by SDI, AWS, AISC or OSHA for percentages of steel deck connections that must be checked or that can be unsatisfactory. This determination must be made by the structural engineer and Authority Having Jurisdiction. Hilti has multiple systems in place that help ensure steel deck fastenings are done right the first time. Together with a commitment to field quality control by the steel deck installer, these systems may alleviate the need for post-fastener installation inspection. Hilti has over one thousand account managers and field engineers available for training steel deck installers. This hands-on training includes the use of the Hilti Powder-Actuated Tools in accordance with ANSI A10.3 Figure 9 safety requirements, use of the Hilti Power Deck Fastener Selector Gauge, Adjustment Guide proper steel deck layout and end/corner lap nesting as discussed in Section 3.4.1.2.3. Proper fastener, tool and cartridge selection as discussed in Section 3.4.1.3, as well as the use of the Hilti Power Adjustment Guide, shown in Figure 9 and discussed in more detail in Section 3.4.1.3.3 are also key elements of the installer training. Furthermore, the Hilti DX 860-HSN and DX 76-PTR tools come equipped with piston brakes, which virtually eliminate the possibility of overdriven fasteners. There are three main characteristics of proper fastenings that must be considered: 1. Fasteners installed in proper locations. The fasteners must be installed in the proper steel deck valleys or flutes in accordance with the structural roof deck plans and design. The fastener point must penetrate into, but not necessarily through, the supporting steel (top chord or flange), depending on the fastener/deck/base steel configuration. 2. Clamping of fastened part to base material. The fasteners must clamp the steel deck down to the base steel (top chord or flange). There should not be any visible gaps between the steel deck and the base steel or between the steel deck laps. 3. Washer placement and condition. In general, the fastener washer edges must be clamping the steel deck sheet to the base steel. The washers should not curl upwards away from the deck surface and must not be digging or cutting into the steel deck surface. For the X-EDN19 and X-EDNK22 fasteners, the top hat washer must be compressed. For the X-ENP-19 fastener, the piston mark (indentation) should be clearly visible on the fastener washer as shown in Figure 10.
Piston Mark
Figure 10 X-ENP-19 L15 Piston Mark (indentation) When the inspector is unclear about the compression of the top hat washer or the piston mark, the Hilti Power Adjustment Guide may be used to ensure proper fastener nailhead standoff, hNVS. Note that measuring nail head stand-off does not verify proper fastener embedment unless the steel deck and base material are tightly clamped, with the base steel not deformed or bent. The following Figures 11 and 12 provide visual examples of proper and improper steel deck fastenings for Hilti bar joist (X-EDN19/X-EDNK22) and structural steel (X-ENP-19 L15) fasteners, respectively.
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Excessive hNVS
Top Hat not collapsed, not snug against washer and not clamping deck sheet to base steel
Figure 11a. Under Driven X-EDN19/X-EDNK22 Fastener with Single Sheet to Base Steel
Top Hat properly collapsed, snug against washer and clamping deck sheet to base steel
Figure 11b. Properly Driven X-EDN19/X-EDNK22 Fastener with Single Sheet to Base Steel
Insufficient hNVS
Washers cutting into deck sheet, deforming base steel and deck sheet
Figure 11c. Over Driven X-EDN19/X-EDNK22 Fastener with Single Sheet to Base Steel
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Excessive hNVS
Piston Mark (indentation) not visible on fastener Gap visible between washers Washers not clamping deck sheet to base steel
Figure 12a. Under Driven X-ENP-19 Fastener with Single Sheet to Base Steel.
Washers snug against one another and clamping deck sheet to base steel
Figure 12b. Properly Driven X-ENP-19 Fastener with Single Sheet to Base Steel
Insufficient hNVS
Washers cutting into deck sheet, deforming base steel and deck sheet
Figure 12c. Over Driven X-ENP-19 Fastener with Single Sheet to Base Steel
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3.4.1 Steel Deck Fastener Design & Selection 3.4.1.3 Fastener, Tool & Cartridge Selection Guide
Solutions for Bar Joist (Open Web Joists) Applications (Reference Section 3.4.2)
DX 460 MX SM
Kwik-Pro S-MD 10-16 or 12-14 HWH Stitch Screws* R4X12-S DX 860-HSN X-EDNK22 THQ12 or X-EDN19 THQ12
SDT-25
DX 76 PTR
Kwik-Pro S-MD 10-16 or 12-14 HWH Stitch Screws* DX 860-ENP X-ENP-19 L15
SDT-25
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Steel Deck Fastener Design & Selection 3.4.1 3.4.1.3.1 Fastener Selection
Bar Joist (Reference Secton 3.4.2) Base Material 1
Bar Joist and Structural Steel 3/16" (5 mm) t f 3/8" (10 mm)
Installation Tools
DX 860-HSN DX 460-SM R4X12-S Pneumatic Tool
X-EDNK22 THQ12
Bar Joist 1/8" (3 mm) t f 1/4" (6 mm)
1 t f is the thickness of the steel support member base material. 2 X-EDN19 and X-EDNK22 fit in all deck types except A-deck. 3 This fastener can be used with structural steel within the thickness ranges shown. 4 For thinner top chords in the 1/8" to 5/32" range, the DX 860-HSN is the recommended tool for best results.
Structural Steel (Reference Secton 3.4.3) Base Material1 Fastener Type 2 X-ENP-19 L15
Structural Steel, hardened structural steel and Heavy Bar Joist t f 1/4" (6 mm) DX 860-ENP DX 76 PTR DX 76 FN-15
Installation Tools
Options
Sealing cap for exposed exterior applications Collated (MX R) fasteners for DX 76 PTR & DX 860-ENP Collated (MX) fasteners for DX 76 PTR Single fasteners for DX 76 FN-15
1 t f is the thickness of the steel support member base material. 2 X-ENP-19 L15 fasteners fit in all types of deck except A and F.
Sealing Caps
The SDK2 is an SAE 304 stainless steel sealing cap with a neoprene seal. This is installed over the head of the X-ENP-19 fastener using the SDK2 hand setting tool. The SDK2 sealing cap provides added corrosion protection for exposed exterior steel deck applications in SDK2 Setting Tool accordance with IBC requirements.
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3.4.1 Steel Deck Fastener Design & Selection 3.4.1.3.2 Tool Selection
DX 860-HSN The DX 860-HSN stand up decking tool is a fully automatic powderactuated tool designed for attaching steel deck to steel base materials. With a high fastening rate and 40-nail magazine, the DX 860-HSN can significantly help reduce the time it takes to attach deck. Fastenings can be made on very thin support structures without the need for weld washers. Suitable for base steels with a thickness of 1/8" to 3/8". Fastens X-EDN19 THQ12 and X-EDNK22 THQ12 collated fasteners. The DX 460-SM decking tool is a medium duty powder-actuated tool with adjustable power regulation used for attaching steel deck to steel base materials. This system is best suited for deck with a flute width of 1/2" or greater and for base steels with a thickness of 5/32 to 3/8". Fastens X-EDN19 THQ12 and X-EDNK22 THQ12 collated fasteners. The R4X12-S decking system is a medium duty pneumatic system designed for attaching steel deck to steel base materials. With a 20-fastener magazine and rapid cycling rate, this system offers high productivity in deck installation. This system is best suited for deck with a flute width of 1/2" or greater and for base steels (bar joist) with a thickness of 5/32 to 5/16". Fastens X-EDN19 THQ12 and X-EDNK22 THQ12 collated fasteners.
DX 460-SM
R4X12-S
DX 860-ENP
The DX 860-ENP is a fully automatic powder-actuated tool designed for attaching steel deck to structural steel beams. The tool has capacity of 1 strip of 40 cartridges and 4 flexible strips of 10 each X-ENP-19 fasteners in an MXR collated configuration. The DX 860-ENP is ergonomically designed to work in an upright position, and can be loaded without the operator bending over. The system is suitable for deck with a flute width of 3/4" or greater and base steels with a thickness of 1/4" or greater.
The DX 76 decking system is a heavy duty fastening system consisting of semi-automatic, low velocity powder-actuated tool, fasteners and cartridges for attaching steel deck to steel base materials. Special features include cartridge power regulation which allows for high productivity. This system is suitable for deck with a flute width of 3/4" or greater and base steels with a thickness of 1/4" or greater. Use with X-ENP-19 fasteners in single, MX or MXR collated configurations.
SDT-25
The SDT-25 Stand Up Decking Tool is a steel deck sidelap and frame fastening tool. Combined with the DX 860-HSN or DX 860-ENP, these tools deliver a high speed, high productivity system for mechanically fastening metal deck. The SDT-25 can consistently drive up to 50 screws in the sidelaps of 16-26 gauge nestable decks before reloading. Its comfortable, durable design features an 18 position torque clutch to provide consistent fastening quality. In a competitive market, the SDT-25 represents a major gain in productivity essential to staying on time and on budget.
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Steel Deck Fastener Design & Selection 3.4.1 3.4.1.3.3 Cartridge and Power Regulation Selection
When installing powder-actuated deck fasteners it is important for the installed fasteners to have a nailhead standoff, hNVS, within the specified range. The Hilti Power Adjustment Guide, shown in Figure 1, is a valuable quality assurance aid to the decking foreman. It is primarily intended for power adjustment of the powder actuated tool. This is done by installing test fastenings into representative base steel and then checking the nailhead stand-off, hNVS, at the beginning of the work to achieve the optimal cartridge and tool power level. This is a critical step in the work because of variations in the structural steel strengths (Fy, Fu ) and member thicknesses. By investing this time up front and properly correlating the fastening system to actual site materials, most fastening issues can be avoided. During installation, it is also advisable for the foreman to check the work periodically to spot deficiencies before large portions of the deck might be fastened incorrectly. Failure to properly set the tool, fastener and cartridge prior to starting work can decrease fastening quality consistency. Prior to starting work, the installer shall install a test fastening and check the hNVS using the Hilti Power Adjustment Guide. If necessary, the installer shall adjust the power or force that drives the piston into the fastener into the base steel. There are two ways to accomplish this power adjustment. One is by use of different cartridge colors and the other is by adjusting the power on the tool itself. Cartridge colors available for Hilti Decking Tools are (in order of increasing power): yellow, red and black. All Hilti Decking Tools come equipped with a power adjustment capability. The settings on the power regulation dials range from 1 to 4. Figures 2 and 3 provide the installer with a recommended cartridge color and power setting for Hilti bar joist and structural steel deck fasteners, respectively. These charts are guidelines that the installer can use to start the process of test fastenings discussed above. This also helps ensure the installer will have the proper color cartridges on the project site.
Figure 2 Cartridge and Power Regulation Guidelines for Bar Joist Fasteners installed with a DX 860-HSN1
Figure 3 Cartridge and Power Regulation Guidelines for Structural Steel Fastener1
1 Cartridge recommendations for the X-ENP-19 fastener are acceptable for all current Hilti Decking Tools for attachment to structural steel. Cartridge recommendations for the X-EDN-19 and X-EDNK-22 fasteners are for the DX 860-HSN. Cartridge and air pressure recommendations for the DX 460-SM and R4X12-S Decking Tools, respectively, can be found in the tool operator manuals.
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3.4.1 Steel Deck Fastener Design & Selection 1.1.4 Submittal Information for Roof Deck
Hilti Account Manager: Phone: Decking Installer: Contact Name (Last, First): Installer Trained by Hilti: l Yes l No, please schedule training Engineer of Record: Phone: Project Name: Total Area: Building Code: l 2006 IBC l 2003 IBC l 2000 IBC l Other Submittal Recipient: l Decking Installer Date: DDAATT: Hilti Regional Field Engineer: Phone: Fax/e-mail: Contact Name (Last, First): Fax/e-mail: Project Zip Code: Deck Manufacturer: Design Reference: l SDI l ICC-ES l CSSBI l Other l Account Manager
Bar Str. Joist Steel
l Other:
Zone _______
Subst. Frame: l X-ENP-19 Subst. Sidelap: l Hilti SLC l # 10 Screw l # 12 Screw l X-EDN19/X-EDNK22 l Button Punch l Proprietary Punch System Deck Type l B (1.5") l BI (1.5") l N (3") l Other Deck Gauge l 24 l 22 l 20 l 18 l 16 l __ Frame Type l 1/2" PW l 5/8" PW l 3/4" PW l #12 Screw l Other Frame Pattern l 36 / l 9 l 30 / l 7 l 24 / l 5 l __ / l 4 l3 l __
Support Steel
l Exposed to Weather Base Thickness l < 3/16" l 3/16" l 1/4" l 5/16" l 3/8" l > 3/8"
Sidelap Type Sidelap Pattern l #10 Screw l _____# Per Span l #12 Screw l _____(in.) On Center l Button Punch l _______(in.) Top Seam Weld Length l Proprietary Punch System l Other
Bar Str. Joist Steel
Zone _______
Subst. Frame: l X-ENP-19 Subst. Sidelap: l Hilti SLC l # 10 Screw l # 12 Screw l X-EDN19/X-EDNK22 l Button Punch l Proprietary Punch System Deck Type l B (1.5") l BI (1.5") l N (3") l Other Deck Gauge l 24 l 22 l 20 l 18 l 16 l __ Frame Type l 1/2" PW l 5/8" PW l 3/4" PW l #12 Screw l Other Frame Pattern l 36 / l 9 l 30 / l 7 l 24 / l 5 l __ / l 4 l3 l __
Support Steel
l Exposed to Weather Base Thickness l < 3/16" l 3/16" l 1/4" l 5/16" l 3/8" l > 3/8"
Sidelap Type Sidelap Pattern l #10 Screw l _____# Per Span l #12 Screw l _____(in.) On Center l Button Punch l _______(in.) Top Seam Weld Length l Proprietary Punch System l Other
Bar Str. Joist Steel
Zone _______
Subst. Frame: l X-ENP-19 Subst. Sidelap: l Hilti SLC l # 10 Screw l # 12 Screw l X-EDN19/X-EDNK22 l Button Punch l Proprietary Punch System Deck Type l B (1.5") l BI (1.5") l N (3") l Other Deck Gauge l 24 l 22 l 20 l 18 l 16 l __ Frame Type l 1/2" PW l 5/8" PW l 3/4" PW l #12 Screw l Other Frame Pattern l 36 / l 9 l 30 / l 7 l 24 / l 5 l __ / l 4 l3 l __
Support Steel
l Exposed to Weather Base Thickness l < 3/16" l 3/16" l 1/4" l 5/16" l 3/8" l > 3/8"
Sidelap Type Sidelap Pattern l #10 Screw l _____# Per Span l #12 Screw l _____(in.) On Center l Button Punch l _______(in.) Top Seam Weld Length l Proprietary Punch System l Other
Notes Fax or email completed forms to Hilti Technical Support at (918) 459-3004 or DECK@HILTI.com.
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Steel Deck Fastener Design & Selection 3.4.1 1.1.5 Submittal Information for Floor Deck
Hilti Account Manager: Phone: Decking Installer: Contact Name (Last, First): Installer Trained by Hilti: l Yes l No, please schedule training Engineer of Record: Phone: Project Name: Total Area: Building Code: l 2006 IBC l 2003 IBC l 2000 IBC l Other Submittal Recipient: l Decking Installer Date: DDAATT: Hilti Regional Field Engineer: Phone: Fax/e-mail: Contact Name (Last, First): Fax/e-mail: Project Zip Code: Deck Manufacturer: Design Reference: l SDI l ICC-ES l CSSBI l Other l Account Manager
Bar Str. Joist Steel
l Other:
Zone _______
Subst. Frame: l X-ENP-19 Subst. Sidelap: l Hilti SLC l # 10 Screw l # 12 Screw l X-EDN19/X-EDNK22 l Button Punch l Proprietary Punch System Deck Type l B (1.5") l B (1.5") l N (3") l 2" x 12" l 3" x 12" l 9/16" l Other Deck Gauge l 24 l 22 l 20 l 18 l 16 l __ Frame Type l 1/2" PW l 5/8" PW l 3/4" PW l #12 Screw l Other Weld Pattern l 36 / l 9 l 30 / l 7 l 24 / l 5 l __ / l 4 l3 l __
Support Steel
Sidelap Type Sidelap Pattern l #10 Screw l _____ # Per Span l #12 Screw l _____ (in.) on Center l Button Punch l ____ (in.) Top Seam Weld Length l Other
Base Thickness l < 3/16" l 3/16" l 1/4" l 5/16" l 3/8" l > 3/8"
l Normal Weight Concrete . . l 3000 psi l Lightweight Concrete . . . . l 3500 psi l 4000 psi l Insulating Concrete . . . . . . l 130 psi l
Perform Calculations based on Shear Studs Present in Design Deck fastened at a 36/4 pattern with standing seam sidelaps fastened by button punches @ 36" O.C. maximum. Refer to ICC-ES ESR-2197, Tables 16-20, for more details. Minimum Concrete Shear Reinforcement Minimum Average Spacing of Shear Studs Minimum Welded Wire Fabric for Tabulated Shear Values l 12" l 18" l .00075 bw s2 l 24" l 30" l 6 x 6 W 1.4 x W 1.4 l 6 x 6 W 2.0 x W 2.0 l 6 x 6 W 2.9 x W 2.9 l 6 x 6 W 4.0 x W 4.0 l 4 x 4 W 4.0 x W 4.0 l 6 x 6 W 7.5 x W 7.5 l 6 x 6 W 8.3 x W 8.3 l .00025 bw s2 l 36"
Notes
Fax or email completed forms to Hilti Technical Support at (918) 459-3004 or DECK@HILTI.com.
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3.4.1 Steel Deck Fastener Design & Selection 3.4.1.6 Fastener Quantity Estimation Table1,2,3
Frame Fasteners per Square of Roof
Fastener Pattern 36/11 36/9 36/7 36/5 36/4 36/3 30/6 30/4 30/3 24/5 24/3 24/4 Fastener Spacing 6" 6" 6" 6-12-12-6 12" 18" 6" 6-18-6 12-18 6" 6" 8" 4.0 78 61 53 37 29 21 53 34 24 53 29 41 4.5 69 56 48 33 26 19 48 30 22 48 26 37 Support Spacing, ft 5.0 5.5 6.0 6.5 63 59 53 50 50 45 43 39 43 39 37 34 30 28 26 24 22 22 21 19 17 16 15 14 43 39 37 34 28 26 24 22 20 19 17 16 43 39 37 34 22 22 21 19 34 31 29 27 7.0 46 36 32 23 18 13 32 21 15 32 18 25 8.0 40 33 28 20 16 12 28 19 14 28 16 22
1 Hilti Profis DF software also estimates fastener quantities 2 Estimated quantities are for one square of decking. A square of roof decking is an area of 100 ft 2. No provision is made for waste. Perimeter fastening spacing is based on 12" on-center assumption. 3 For interlocking sidelaps, add 15% to quantities in table.
16-24 GA
1.75" 36"
0.0598 (1.52) 0.0474 (1.21) 0.0358 (0.91) 0.0295 (0.76) 0.0239 (0.61) 0.0179 (0.45) 0.0149 (0.38)
6"
1.75"
2.5" 3.5"
BI
16-24 GA
36"
24 26 28
16-22 GA
0.75" 24" 6" 1.75"
18-22 GA
0.5" 36" 12"
1 Dimensions shown are typical. However, the structural engineer should always consult with the steel deck manufacturer on the dimensions for the specific product as they can vary depending on the manufacturer. 2 Deck gauge inch equivalents taken from SDI Diaphragm Design Manual. Millimeter equivalents taken from CSSBI Design of Steel Deck Diaphragms.
Composite Deck
16-22 GA
4.75"
1"
7.25"
Form Deck
24-28 GA
1.5" 1"
2.5"
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Deck Fasteners for Attachment to Bar Joist 3.4.2 3.4.2.1 Product Description
The Hilti bar joist deck fastening system consists of a variety of powder-actuated tools which are primarily used with the following fasteners: the X-EDN19 THQ12 and the X-EDNK22 THQ12, which are available in a collated version. For many bar joist decking jobs, the tool of choice will be the DX 860-HSN tool. This self-contained stand up decking tool is powered by 0.27 caliber short cartridges, which are loaded into the tool in strips of 40. The cartridges drive the X-EDN19 or X-EDNK22 MX fasteners into almost any type of steel deck profile and base steel thicknesses of 1/8" to 3/8". These fasteners are available in collated strips of 10. Four of these strips are loaded into the DX 860-HSN tool along with the strips of cartridges, and enable the operator to fasten at a rate of up to 1,000 quality fastenings per hour. Additionally, this tool offers punch through resistance in cases where the base material is inadvertently missed. Other tools include the hand held DX-460 MX SM, a semi-automatic magazine tool for use on smaller jobs.
3.4.2.1 3.4.2.2 3.4.2.3 3.4.2.4 Product Description Material Specifications Technical Data Ordering Information
X-EDN19 THQ12
X-EDNK22 THQ12
Listings/Approvals
Nominal Fastener Hardness 55 HRC 55 HRC
1 These values represent testing performed in ASTM A 36 plate steel. Performance values in a different grade, condition or shape of base material may provide different values. 2 The values must be compared with allowable tensile pullover values. 3 Allowable values based on safety factor of 5.0. 4 Outside of recommended base material thickness range for roof and floor diaphragm applications.
ICC-ES (International Code Council) ESR-2197, ESR-2199, ESR-1414, ER-2078P COLA (City of Los Angeles) RR 25296 FM (Factory Mutual) For attaching Class 1 Steel Roof Decks with 1-60 and 1-90 wind uplift ratings. Listed for higher wind uplift ratings with FM Approved Lightweight Insulating Concrete Roof Deck Assemblies. Refer to FM RoofNav for specific assembly listings. UL (Underwriters Laboratories) Fasteners for attaching steel roof deck (uplift and fire classification)
Allowable Pullover and Shear Loads for Attaching Steel Deck 3,4,5
16 (0.0598) Tension Shear lb (kN) lb (kN) 610 585 (2.71) (2.60) 18 (0.0474) Tension Shear lb (kN) lb (kN) 530 470 (2.36) (2.09) Steel Deck Gauge (in.) 20 (0.0358) 22 (0.0295) Tension Shear Tension Shear lb (kN) lb (kN) lb (kN) lb (kN) 415 360 240 300 (1.85) (1.60) (1.07) (1.33) 24 (0.0239) Tension Shear lb (kN) lb (kN) 195 245 (0.87) (1.09) 26 (0.0179) Tension Shear lb (kN) lb (kN) 140 185 (0.62) (0.82)
For base steel thickness 3/16" to 3/8". For base steel thickness 1/8" to 1/4". Allowable values are based on a safety factor of 5.0. For alternate pullover capacities and factors of safety for uplift, refer to SDI Diaphragm Design Manual. Loads based on ASTM A 1008, or minimum ASTM A 653 SQ33 steel deck.
Shear Strength (Qf) and Flexibility Factor (Sf) for Calculating Steel Deck Diaphragm Strength and Stiffness 1, 2, 3
Steel Deck Gauge (in.) attaching steel deck diaphragms based on SDI Diaphragm 16 (0.0598) 18 (0.0474) 20 (0.0358) 22 (0.0295) 24 (0.0239) Design Manual. Qf 2925 2350 1795 1500 1215 2 Values based on ASTM A 1008 or minimum ASTM A653 SQ33 X-EDN19 & lb (kN) (13.01) (10.45) (7.98) (6.67) (5.40) steel deck. X-EDNK22 Sf 0.0051 0.0057 0.0066 0.0073 0.0081 3 Profis DF software is available to generate diaphragm tables in in./kip (mm/kN) (0.0294) (0.0329) (0.0381) (0.0421) (0.0468) accordance with SDI equations. A free download is available at Fastener Term
www.us.hilti.com.
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Additional tables can be generated from the Hilti Profis DF software which is available for download at www.us.hilti.com. For detailed information contact Hilti Tech Support 1-877-749-6337.
36/7
t = design thickness = 0.0295" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 4.5 5.0 5.5 277 247 224 337 301 273 392 355 322 442 403 369 490 448 411 536 491 452 579 532 491
Dwr = 129 Dir = 226 Dnr = 356 K2 = 870 Substitute these values into the G' equation as appropriate. GAUGE: 20 Stitch Connectors per span 0 1 2 3 4 5 6 7 t = design thickness = 0.0358" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 5.5 6.0 6.5 271 247 227 331 302 277 390 356 328 446 411 378 497 460 427 547 506 471 594 551 514 640 595 555
Dwr = 97 Dir = 169 Dnr = 266 K2 = 1056 Substitute these values into the G' equation as appropriate. GAUGE: 18 Stitch Connectors per span 0 1 2 3 4 5 6 7 8 t = design thickness = 0.0474" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 6.5 7.0 7.5 300 277 257 366 339 315 433 401 373 500 463 430 562 524 488 620 579 544 676 633 595 731 685 644 784 735 693
5.0 395 482 564 639 711 780 846 909 969
5.5 358 436 515 586 654 719 782 842 899
6.0 326 398 471 541 604 666 725 783 838
8.0 240 294 348 402 456 511 560 608 654
8.5 225 276 327 378 428 479 530 575 619
9.0 211 259 307 355 404 452 500 546 588
Dwr = 63 Dir = 111 Dnr = 175 K2 = 1398 Substitute these values into the G' equation as appropriate. G' = K2 3.78 + 0.3 Dxx/span + 3 x K1 x span
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36/4
t = design thickness = 0.0295" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 4.5 5.0 5.5 193 172 155 247 226 204 292 268 247 331 306 284 366 340 317 396 371 348 423 398 375
DWR = 1072 DIR = 1216 DNR = 1282 K2 = 870 Substitute these values into the G' equation as appropriate. GAUGE: 20 Stitch Connectors per span 0 1 2 3 4 5 6 7 t = design thickness = 0.0358" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 5.5 6.0 6.5 189 172 157 248 226 208 299 277 258 343 320 299 384 359 337 420 395 372 453 427 404 482 457 433
DWR = 802 DIR = 909 DNR = 959 K2 = 1056 Substitute these values into the G' equation as appropriate. GAUGE: 18 Stitch Connectors per span 0 1 2 3 4 5 6 7 8 t = design thickness = 0.0474" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 6.5 7.0 7.5 209 192 178 275 254 236 340 316 294 393 369 347 443 417 394 489 462 437 531 503 478 570 542 515 605 577 550
5.0 277 357 425 486 540 589 632 670 703
5.5 250 329 392 451 504 552 595 634 668
6.0 228 300 364 420 472 519 562 601 636
8.0 166 220 274 328 373 415 454 491 526
8.5 155 206 257 308 354 394 433 469 503
9.0 145 193 242 290 336 375 413 448 481
DWR = 526 DIR = 597 DNR = 630 K2 = 1398 Substitute these values into the G' equation as appropriate. G' = K2 3.78 + 0.3 Dxx/span + 3 x K1 x span
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No. of Transverse Nails per 900 mm Wide Deck Units=7 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F #10 Screw at 600 mm O.C. 22 6.5 120 5.2 115 5.1 106 4.2 106 4.2 99 3.8 101 3.9 96 20 7.9 88 6.2 88 6.1 81 5.2 83 5.2 79 4.6 82 4.7 78 18 10.2 60 8.2 62 8.1 59 6.9 62 6.9 59 6.1 62 6.2 60 16 12.8 45 10.3 49 10.1 46 8.7 50 8.7 48 7.6 51 7.8 49 #10 Screw at 450 mm O.C. 22 6.5 120 6.1 108 5.8 99 4.9 99 4.8 94 4.8 90 4.3 91 20 7.9 88 7.4 81 7.1 76 6.0 77 5.9 73 5.9 71 5.3 73 18 10.2 60 9.6 56 9.3 54 8.0 56 7.9 54 7.8 53 6.9 55 16 12.8 45 12.1 43 11.6 42 10.0 45 9.9 44 9.8 43 8.7 45 #10 Screw at 300 mm O.C. 22 8.3 110 7.6 99 7.2 91 6.8 86 6.6 83 5.9 80 4.7 77 20 10.1 79 9.3 73 8.7 68 8.2 66 7.9 64 7.6 62 6.2 61 18 13.3 52 12.2 49 11.4 47 10.8 46 10.5 46 10.1 45 9.6 45 16 16.7 38 15.3 37 14.3 36 13.6 36 13.0 36 12.7 36 12.3 36 #10 Screw at 150 mm O.C. 22 11.6 101 11.0 89 10.7 81 9.6 75 7.4 71 5.9 68 4.7 65 20 14.0 71 13.4 64 12.9 59 12.6 56 9.8 53 7.8 51 6.2 50 18 18.4 45 17.6 42 17.0 39 16.6 38 15.0 37 11.9 36 9.6 35 16 23.1 32 22.0 30 21.3 29 20.7 28 20.3 28 16.6 27 13.5 27
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 38 mm deep steel nestable deck fastened with Hilti X-EDNK22/EDN19 with screwed sidelaps (Canada only)1, 2, 3
No. of Transverse Nails per 900 mm Wide Deck Units=4 (every other flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F #10 Screw at 600 mm O.C. 22 4.7 595 3.9 500 4.0 425 3.4 383 3.5 340 3.1 318 3.2 290 20 5.6 384 4.7 328 4.7 281 4.1 257 4.2 230 3.8 218 3.9 365 18 7.4 210 6.1 186 6.2 161 5.4 152 5.6 137 4.9 133 5.2 123 16 9.3 132 7.6 122 7.8 106 6.8 103 7.1 94 6.2 93 6.6 86 #10 Screw at 450 mm O.C. 22 4.7 595 4.6 487 4.6 415 4.0 372 4.0 332 4.0 301 3.6 283 20 5.6 384 5.5 317 5.5 272 4.8 247 4.8 222 4.9 203 4.5 193 18 7.4 210 7.3 176 7.2 154 6.3 143 6.3 130 6.5 120 5.9 117 16 9.3 132 9.2 113 9.2 100 7.9 96 8.0 88 8.1 82 7.4 81 #10 Screw at 300 mm O.C. 22 6.2 578 5.9 474 5.6 405 5.4 355 5.3 318 5.2 289 5.1 266 20 7.4 369 7.1 305 6.8 262 6.6 232 6.3 209 6.2 192 6.2 177 18 9.8 197 9.3 166 8.9 145 8.6 130 8.5 119 8.2 110 8.1 103 16 12.2 120 11.6 103 11.2 92 10.8 84 10.6 78 10.3 73 10.2 69 #10 Screw at 150 mm O.C. 22 8.1 567 7.9 462 7.8 392 7.6 342 7.6 304 7.5 275 7.5 252 20 9.8 359 9.5 294 9.4 251 9.3 220 9.2 197 9.2 179 9.0 165 18 12.8 188 12.6 156 12.3 135 12.2 120 12.1 108 12.0 99 12.0 92 16 16.0 113 15.7 95 15.5 83 15.3 75 15.2 68 15.0 63 14.9 59
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 38 mm deep steel deck fastened with Hilti X-EDNK22/EDN19 (Canada only)1, 2, 3
No. of Transverse Nails per 900 mm Wide Deck Units=7 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Button Punch 600 mm O.C. 22 5.8 129 4.6 126 4.0 126 3.4 130 3.2 133 2.7 139 2.6 143 20 7.1 96 5.6 97 4.9 100 4.2 105 4.0 109 3.5 115 3.3 120 18 9.5 67 7.5 71 6.9 75 5.9 81 5.6 85 4.9 92 4.8 96 16 12.1 51 9.8 56 9.2 61 7.8 66 7.5 71 6.6 77 6.6 81 Button Punch 450 mm O.C. 22 5.8 129 4.8 125 4.2 124 3.6 128 3.3 130 3.1 134 2.7 140 20 7.1 96 6.0 96 5.4 98 4.6 103 4.2 107 4.0 111 3.5 118 18 9.5 67 8.3 69 7.5 73 6.5 79 6.1 83 5.8 88 5.2 94 16 12.1 51 10.9 55 10.1 59 8.7 65 8.3 69 8.0 74 7.2 80 Button Punch 300 mm O.C. 22 6.5 126 5.5 122 4.8 121 4.2 122 3.9 125 3.6 128 3.4 131 20 8.1 94 6.9 94 6.1 95 5.5 98 5.1 102 4.7 106 4.5 110 18 11.2 65 9.9 67 8.8 71 8.1 75 7.5 79 7.2 83 6.8 87 16 14.8 50 13.2 53 12.1 57 11.3 61 10.7 66 10.1 70 9.8 73 Button Punch 150 mm O.C. 22 7.8 122 6.9 116 6.2 114 5.8 113 5.4 113 5.2 114 4.9 115 20 10.0 90 8.9 88 8.2 89 7.8 90 7.3 91 6.9 93 6.7 95 18 14.3 62 13.2 63 12.2 65 11.6 67 11.2 70 10.8 72 10.5 75 16 19.6 47 18.2 49 17.3 52 16.6 55 16.0 57 15.6 60 15.3 62
1 The ratio of span of deck unit to average length of sheet is taken to be 1/3. 2 Diaphragm loads are based on steel decks having an average ultimate tensile strength of 55 ksi. 3 Values shown calculated in accordance with SDI equations using a factor of 0.5 for LSD for all load conditions.
100 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
No. of Transverse Nails per 900 mm Wide Deck Units=4 (every other flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Button Punch 600 mm O.C. 22 4.1 612 3.3 521 2.9 462 2.5 426 2.4 398 2.0 382 2.0 367 20 4.3 399 4.0 348 3.6 315 3.2 297 2.9 282 2.6 276 2.6 393 18 5.7 224 5.5 203 5.2 190 4.5 186 4.3 182 3.8 184 3.8 183 16 7.4 144 7.2 137 6.9 132 6.0 134 6.0 134 5.3 139 5.3 140 Button Punch 450 mm O.C. 22 3.5 612 3.5 518 3.2 459 2.7 422 2.5 394 2.4 373 2.1 362 20 4.3 399 4.5 345 4.1 311 3.8 293 3.5 278 3.4 268 3.2 265 18 5.7 224 6.2 201 5.9 188 4.9 183 4.8 179 4.7 177 4.2 180 16 7.4 144 8.1 134 7.9 130 6.8 131 6.7 131 6.6 132 6.0 137 Button Punch 300 mm O.C. 22 4.0 607 4.1 513 3.6 452 3.3 412 3.1 383 2.9 361 2.7 346 20 5.0 395 5.2 340 4.7 306 4.5 283 4.1 268 3.9 257 3.6 250 18 7.0 220 7.4 196 6.9 183 6.5 175 6.2 170 6.0 168 5.8 166 16 9.3 141 10.0 130 9.4 125 8.9 124 8.6 123 8.3 124 8.1 125 Button Punch 150 mm O.C. 22 4.8 599 5.3 502 4.9 438 4.7 394 4.5 362 4.2 337 4.1 318 20 6.2 388 6.8 330 6.5 293 6.1 268 5.9 249 5.8 236 5.6 225 18 8.9 214 9.9 188 9.5 172 9.2 161 8.9 154 8.8 149 8.7 145 16 12.0 135 13.6 123 13.2 116 12.9 111 12.7 109 12.5 107 12.3 106
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 75 mm deep steel deck fastened with Hilti X-EDNK22/EDN19 (Canada only)1, 2, 3
No. of Transverse Nails per 600 mm Wide Deck Units=5 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 2400 2700 3000 3300 3600 3900 4200 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Button Punch 600 mm O.C. 22 2.0 281 1.7 290 1.6 295 1.4 307 1.4 312 1.2 325 1.2 331 20 2.6 227 2.2 238 2.1 244 1.9 257 1.9 263 1.7 276 1.6 282 18 3.7 173 3.3 185 3.2 192 2.9 205 2.9 211 2.6 224 2.6 230 16 5.2 143 4.5 154 4.5 161 4.1 173 4.1 180 3.8 191 3.8 197 Button Punch 450 mm O.C. 22 2.1 275 2 279 1.7 289 1.7 293 1.6 299 1.4 311 1.4 316 20 2.8 222 2.6 227 2.3 238 2.2 245 2.2 251 2 263 1.9 269 18 4.2 169 4 176 3.5 187 3.5 194 3.4 201 3.1 212 3.1 218 16 5.8 139 5.7 146 5.1 157 5 164 5 170 4.6 181 4.6 186 Button Punch 300 mm O.C. 22 2.6 262 2.4 264 2.3 268 2.1 272 2 277 1.9 282 1.9 287 20 3.5 209 3.3 214 3.1 220 2.9 225 2.8 231 2.7 237 2.6 242 18 5.4 158 5.1 165 4.9 171 4.7 177 4.5 183 4.4 189 4.3 195 16 7.8 130 7.5 136 7.2 143 7 149 6.8 155 6.6 160 6.5 166 Button Punch 150 mm O.C. 22 3.9 235 3.7 233 3.6 233 3.4 233 3.3 233 3.2 234 3.2 235 20 5.4 185 5.2 186 5 188 4.8 189 4.7 191 4.6 193 4.5 195 18 8.8 137 8.5 140 8.2 143 8 146 7.9 149 7.8 152 7.6 154 16 12.9 111 12.6 115 12.4 118 12.2 121 12 124 11.9 127 11.8 129
1 The ratio of span of deck unit to average length of sheet is taken to be 1/3. 2 Diaphragm loads are based on steel decks having an average ultimate tensile strength of 55 ksi. 3 Values shown calculated in accordance with SDI equations using a factor of 0.5 for LSD for all load conditions.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 101
3.4.2 Deck Fasteners for Attachment to Bar Joist 3.4.2.4 Ordering Information
DX 860-HSN Decking System
Tools
Description Notes Quantity
DX 860-HSN Stand Up Decking Tool DX 860-HSN Stand-Up Decking Tool One Month Use
1 pcs 1 pcs
Accessories
Description Quantity
Piston and brake for DX 860-HSN 3/16 tf 3/8 3/16 tf 3/8 1/8 tf 1/4 1/8 tf 1/4
Notes Base Steel Thickness
1 pcs
Quantity
0.27 Caliber Short Yellow Cartridges 0.27 Caliber Short Black Cartridges
1 pcs 1 pcs
Quantity
Accessories
Description
Stand Up Handle DX 460-SM DLX Magazine X-SM Piston X-AP PSM Buffer (reinforced) X-460-B
Description
Converts DX 460-SM Hand Held to Stand Up Replacement magazine for DX 460-SM Replacement piston for DX 460-SM Replacement buffer for DX-460-SM 3/16 tf 3/8 3/16 tf 3/8 1/8 tf 1/4 1/8 tf 1/4
Notes Base Steel Thickness
0.27 Caliber Short Red Cartridges 0.27 Caliber Short Black Cartridges
1 pcs
Notes Quantity
Accessories
Description
13 HP, 24.0 CFM at 175 psi Compressor 3/16 tf 3/8 3/16 tf 3/8 1/8 tf 1/4 1/8 tf 1/4 1/8 tf 1/4 1/8 tf 1/4
Base Steel Thickness
1 pcs
Quantity
Fasteners (Non-Combo)
Description
X-EDN19 Fastener (Bulk) X-EDN19 Fastener (Pallet) X-EDNK22 Fastener (Bulk) X-EDNK22 Fastener (Pallet) X-EDNK22 Bulk Fastener/Cartridge Combo X-EDNK22 Pallet Fastener/Cartridge Combo
2,000 pcs 32,000 pcs 2,000 pcs 32,000 pcs 2,000 pcs 32,000 pcs
102 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Deck Fasteners for Attachment to Structural Steel 3.4.3 3.4.3.1 Product Description
The Hilti structural steel deck fastening system consists of a variety of powderactuated tools which are primarily used with one fastener: the X-ENP-19 L15, which is available either collated or non-collated. For most structural steel decking jobs, the tool of choice will be the DX 860-ENP tool. This self-contained stand up decking tool is powered by 0.27 caliber long cartridges, which are loaded into the tool in strips of 40. The cartridges drive the X-ENP-19 L15 MXR fastener (collated version) into almost any type of steel deck and base steel thicknesses greater than or equal to 1/4". These fasteners are available in collated strips of 10. Four of these strips are loaded into the DX 860-ENP tool along with the strips of cartridges, and enable the operator to fasten at a rate of up to 1,000 quality fastenings per hour. Other tools include the hand held DX-76 PTR, a semi-automatic magazine tool which offers punch through resistance in cases where the base material is inadvertently missed. Other configurations of the DX 76 include a single fastener guide variation of the tool for miscellaneous use.
3.4.3.1 3.4.3.2 3.4.3.3 3.4.3.4 Product Description Material Specifications Technical Data Ordering Information
X-ENP 19 L15
Nominal Fastener Hardness 58 HRC
Listings/Approvals
ICC-ES (International Code Council) ESR-2197 FM (Factory Mutual) For attaching Class 1 Steel Roof Decks with 1-60 and 1-90 wind uplift ratings. Listed for higher wind uplift ratings with FM Approved Lightweight Insulating Concrete Roof Deck Assemblies. Refer to FM RoofNav for specific assembly listings. UL (Underwriters Laboratories) Fasteners for attaching steel roof deck (uplift and fire classification)
1 These values represent testing performed in ASTM A 36 plate steel. Performance values in a different grade, condition or shape of base material may provide different values. 2 The values must be compared with allowable tensile pullover values. 3 Allowable values based on safety factor of 5.0. 4 Allowable values are based on minimum 1/2" penetration depth through or into base steel. For 3/8 penetration depth into 1/2" and thicker steels, reduce the allowable load capacity to 635 lb.
Allowable Pullover and Shear Loads for Attaching Steel Deck 2,3,4
16 (0.0598) Tension Shear lb (kN) lb (kN) 645 630 (2.87) (2.80) 18 (0.0474) Tension Shear lb (kN) lb (kN) 590 505 (2.62) (2.25) Steel Deck Gauge (in.) 20 (0.0358) 22 (0.0295) Tension Shear Tension Shear lb (kN) lb (kN) lb (kN) lb (kN) 540 385 485 320 (2.40) (1.71) (2.16) (1.42) 24 (0.0239) Tension Shear lb (kN) lb (kN) 400 265 (1.78) (1.18) 26 (0.0179) Tension Shear lb (kN) lb (kN) 110 200 (0.49) (0.89)
Fastener
X-ENP-19 L151
1 2 3 4
Minimum base steel thickness must be greater than or equal to 1/4". Allowable values are based on a safety factor of 5.0. For alternate pullover capacities and factors of safety for uplift, refer to SDI Diaphragm Design Manual. Loads based on ASTM A 1008, or minimum ASTM A 653 SQ33 steel deck.
Shear Strength (Qf) and Flexibility Factor (Sf) for Calculating Steel Deck Diaphragms Strength and Stiffness 1, 2, 3
Steel Deck Gauge (in.) mance when attaching steel deck diaphragms based 16 (0.0598) 18 (0.0474) 20 (0.0358) 22 (0.0295) 24 (0.0239) on SDI Diaphragm Design Manual. Qf 3149 2529 1933 1603 1320 2 Values based on ASTM A 1008 or minimum ASTM lb (kN) (14.01) (11.25) (8.60) (7.13) (5.87) A653 SQ33 steel deck. X-ENP-19 L15 Sf 0.0031 0.0034 0.0040 0.0044 0.0048 3 Hilti Profis DF software is available to generate in./kip (mm/kN) (0.0179) (0.0196) (0.0231) (0.0254) (0.0277) diaphragm tables in accordance with SDI equations. Fastener Term
A free download is available at www.us.hilti.com. 1 This data can be used to calculate fastener perfor-
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 103
Heavy Joist or Structural Steel Frame Fastening: Stitch Fastening: GAUGE: 22 Stitch Connectors per span 0 1 2 3 4 5 6 Hilti X-ENP-19 #10 Screws Pattern: 36/7 Safety Factor: 2.35 t = design thickness = 0.0295" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 4.5 5.0 5.5 298 266 358 320 290 414 374 339 465 423 388 513 468 430 560 512 471 604 554 511 36/7
Dwr = 129 K2 = 870 Substitute these values into the G' equation as appropriate. GAUGE: 20 Stitch Connectors per span 0 1 2 3 4 5 6 7 t = design thickness = 0.0358" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 5.5 6.0 6.5 352 321 195 411 375 345 468 430 395 520 480 446 570 528 491 618 573 534 665 617 576
Dwr = 97 K2 = 1056 Substitute these values into the G' equation as appropriate. GAUGE: 18 Stitch Connectors per span 0 1 2 3 4 5 6 7 8 t = design thickness = 0.0474" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 6.5 7.0 7.5 389 360 335 456 422 393 523 484 450 587 546 508 645 603 566 702 657 617 758 710 667 812 761 716
5.0 426 512 595 671 744 814 881 945 1007
Dwr = 63 K2 = 1398 Substitute these values into the G' equation as appropriate. Shear stiffness modulus (G) determined by the following equation: G' = K2 3.78 + 0.3 Dxx/span + 3 x K1 x span Where K1 = Refer to table for values; span in feet (ft)
1 Allowable diaphragm shear loads shown are calculated in accordance with SDI equations with safety factor of 2.35 for wind loads. 2 To calculate ASD values for load combinations involving earthquake, multiply values in table by 2.35 and divide by a safety factor of 2.50. 3 To calculate LRFD values, multiply values in table by 2.35 and multiply again by =0.7 for wind or =0.65 for earthquake. 4 At diaphragm perimeter: X-ENP-19 frame fasteners should be spaced at identical spacing as sidelap connectors. 5 Panel buckling has been checked. Dwr For Wide Rib Deck K1 Fastener Flexibility Factor K2 29500 t G' Diaphragm Shear Stiffness Dxx Dwr, Dir, or Dnr (whichever is applicable)
104 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Additional tables can be generated from the Hilti Profis DF which is available for download at www.us.hilti.com. For detailed information contact Hilti Tech Support 1-877-749-6337.
Heavy Joist or Structural Steel Frame Fastening: Stitch Fastening: GAUGE: 22 Stitch Connectors per span 0 1 2 3 4 5 6 Hilti X-ENP-19 #10 Screws Pattern: 36/4 Safety Factor: 2.35 t = design thickness = 0.0295" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 4.5 5.0 5.5 208 186 263 239 216 307 282 260 348 321 298 384 356 332 416 388 363 444 416 391 36/4
Dwr = 1072 K2 = 870 Substitute these values into the G' equation as appropriate. GAUGE: 20 Stitch Connectors per span 0 1 2 3 4 5 6 7 t = design thickness = 0.0358" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 5.5 6.0 6.5 263 240 220 315 292 270 360 335 313 401 375 351 439 412 387 473 446 421 504 477 451
Dwr = 802 K2 = 1056 Substitute these values into the G' equation as appropriate. GAUGE: 18 Stitch Connectors per span 0 1 2 3 4 5 6 7 8 t = design thickness = 0.0474" ALLOWABLE DIAPHRAGM SHEAR, plf Span, ft 6.5 7.0 7.5 291 269 250 357 331 307 411 386 363 462 435 410 509 481 454 553 523 496 594 563 535 631 600 572
5.0 298 375 448 510 566 616 661 702 737
Dwr = 526 K2 = 1398 Substitute these values into the G' equation as appropriate. Shear stiffness modulus (G) determined by the following equation: G' = K2 3.78 + 0.3 Dxx/span + 3 x K1 x span Where K1 = Refer to table for values; span in feet (ft)
1 Allowable diaphragm shear loads shown calculated in accordance with SDI equations with safety factor of 2.35 for wind loads. 2 To calculate ASD values for load combinations involving earthquake, multiply values in table by 2.35 and divide by a safety factor of 2.50. 3 To calculate LRFD values, multiply values in table by 2.35 and multiply again by =0.7 for wind or =0.65 for earthquake. 4 At diaphragm perimeter: X-ENP-19 frame fasteners should be spaced at identical spacing as sidelap connectors. 5 Panel buckling has been checked. Dwr For Wide Rib Deck K1 Fastener Flexibility Factor K2 29500 t G' Diaphragm Shear Stiffness Dxx Dwr, Dir, or Dnr (whichever is applicable)
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 105
No. of Transverse Nails per 900 mm Wide Deck Units=7 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F #12 Screws 600 mm O.C. 22 7.1 109 5.6 102 5.5 94 4.7 93 4.7 89 4.2 89 4.2 86 20 8.5 78 8.5 75 6.7 71 5.6 72 5.8 69 5.1 70 5.2 68 18 11.2 51 8.9 52 8.8 50 7.5 52 7.6 50 6.7 52 6.8 51 16 13.9 38 11.3 39 11.0 38 9.4 41 9.5 40 8.5 42 8.6 42 #12 Screws 450 mm O.C. 22 7.1 109 6.7 98 6.3 91 5.4 89 5.4 85 5.3 82 4.8 82 20 8.5 78 8.0 72 7.8 68 6.6 68 6.5 66 6.5 64 5.8 65 18 11.2 51 10.6 49 10.2 47 8.7 49 8.6 48 8.6 47 7.6 49 16 13.9 38 13.2 37 12.7 36 10.9 38 10.8 38 10.8 37 9.6 39 #12 Screws 300 mm O.C. 22 9.2 104 8.5 93 7.9 86 7.5 82 7.3 78 7.1 76 6.8 73 20 11.0 74 10.2 68 9.5 64 9.2 61 8.7 60 8.5 58 8.2 57 18 14.6 47 13.4 45 12.6 44 12.0 43 11.5 42 11.2 42 10.9 41 16 18.2 34 16.8 33 15.7 33 15.0 33 14.5 33 14.0 33 13.6 33 #12 Screws 150 mm O.C. 22 12.8 99 12.2 87 11.8 79 11.5 74 11.3 70 11.0 66 10.9 64 20 15.4 69 14.7 62 14.2 57 13.9 54 13.6 52 13.4 50 13.3 48 18 20.3 43 19.4 40 18.8 38 18.3 37 18.0 35 17.6 35 17.4 34 16 25.4 30 24.3 29 23.5 28 22.9 27 22.6 27 22.2 26 21.9 26
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 38 mm deep steel nestable deck fastened with Hilti X-ENP-19 L15 with screwed sidelaps (Canada only)1, 2, 3
No. of Transverse Nails per 900 mm Wide Deck Units=4 (every other flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F #12 Screws 600 mm O.C. 22 5.1 582 4.2 483 4.3 413 3.6 368 3.9 329 3.4 305 3.6 280 20 6.1 372 5.1 313 5.2 270 4.5 244 4.7 220 4.1 206 4.3 190 18 8.0 200 6.7 173 6.8 151 6.0 141 6.2 128 5.5 123 5.8 115 16 10.0 123 8.3 110 8.6 98 7.5 93 7.8 86 6.9 84 7.3 79 #12 Screws 450 mm O.C. 22 5.1 582 5.1 477 4.9 407 4.3 362 4.5 324 4.5 294 4.1 275 20 6.1 372 6.1 307 6.0 265 5.3 238 5.4 215 5.4 196 4.9 186 18 8.0 200 8.0 168 7.9 147 6.9 136 7.1 124 7.2 115 6.5 111 16 10.0 123 10.0 105 9.9 94 8.7 89 8.8 82 8.9 77 8.1 76 #12 Screws 300 mm O.C. 22 6.7 573 6.3 469 6.1 400 6.0 351 5.9 314 5.8 285 5.6 262 20 8.1 364 7.8 300 7.4 258 7.3 228 7.1 206 6.9 188 6.8 174 18 10.7 193 10.2 162 9.8 141 9.5 127 9.3 116 9.2 107 8.9 101 16 13.4 117 12.7 100 12.2 89 11.9 81 11.6 75 11.4 70 11.3 67 #12 Screws 150 mm O.C. 22 8.8 565 8.7 460 8.6 390 8.5 340 8.3 303 8.3 274 8.2 251 20 10.7 357 10.5 292 10.3 249 10.2 219 10.1 196 10.1 178 10.0 164 18 14.0 187 13.7 155 13.5 134 13.4 119 13.3 107 13.2 99 13.2 92 16 17.5 111 17.2 94 16.9 82 16.8 74 16.7 67 16.6 62 16.5 59
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 38 mm deep steel deck fastened with Hilti X-ENP-19 L15 (Canada only)1, 2, 3
No. of Transverse Nails per 900 mm Wide Deck Units=7 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Button Punch 600 mm O.C. 22 6.1 113 4.8 106 4.2 103 3.6 103 3.3 104 2.9 106 2.8 108 20 7.5 82 6.0 79 5.3 79 4.5 81 4.2 83 3.6 86 3.5 89 18 10.1 54 8.1 55 7.3 57 6.2 60 5.9 62 5.2 66 5.1 69 16 12.9 40 10.3 42 9.6 45 8.2 48 7.9 51 7.1 54 6.9 57 Button Punch 450 mm O.C. 22 6.1 113 5.2 106 4.6 103 3.9 102 3.5 103 3.3 104 2.9 107 20 7.5 82 6.5 79 5.6 79 4.8 80 4.5 82 4.2 84 3.8 88 18 10.1 54 8.9 55 8.0 56 6.8 59 6.3 62 6.1 64 5.4 68 16 12.9 40 11.6 42 10.7 44 9.2 47 8.7 50 8.3 53 7.5 57 Button Punch 300 mm O.C. 22 6.9 112 5.8 105 5.1 101 4.5 100 4.1 101 3.8 102 3.5 104 20 8.6 81 7.3 78 6.5 77 5.8 78 5.3 80 4.9 82 4.7 84 18 11.9 53 10.3 54 9.3 55 8.5 57 7.9 60 7.4 63 7.1 65 16 15.6 40 13.9 41 12.7 43 11.8 46 11.0 49 10.5 51 10.0 54 Button Punch 150 mm O.C. 22 8.2 110 7.2 102 6.6 98 6.0 96 5.6 95 5.3 96 5.1 96 20 10.5 79 9.3 76 8.6 75 8.0 74 7.5 75 7.2 76 6.9 78 18 15.0 52 13.6 52 12.8 53 12.1 54 11.5 56 11.2 58 10.8 59 16 20.4 38 18.9 40 17.9 41 17.2 43 16.6 45 16.1 47 15.6 49
1 The ratio of span of deck unit to average length of sheet is taken to be 1/3. 2 Diaphragm loads are based on steel decks having an average ultimate tensile strength of 55 ksi. 3 Values shown calculated in accordance with SDI equations using a factor of 0.5 for LSD for all load conditions.
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No. of Transverse Nails per 900 mm Wide Deck Units=4 (every other flute) Span (mm) Sidelap Connection Deck Gauge Thickness 1200 1500 1800 2100 2400 2700 3000 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Button Punch 600 mm O.C. 22 4.3 589 3.5 492 3.2 430 2.6 388 2.5 358 2.2 337 2.1 320 20 5.4 378 4.3 322 3.9 285 3.3 262 3.2 246 2.8 235 2.7 227 18 7.2 205 5.9 180 5.5 165 4.7 156 4.6 150 4.0 148 4.0 146 16 9.3 128 7.6 116 7.4 110 6.2 107 6.2 106 5.5 107 5.5 107 Button Punch 450 mm O.C. 22 4.3 589 3.8 491 3.4 428 2.8 387 2.6 356 2.5 333 2.2 318 20 5.4 378 4.8 321 4.2 284 3.6 261 3.4 244 3.3 232 2.9 225 18 7.2 205 6.6 179 6.1 164 5.3 155 5.1 149 4.8 145 4.3 145 16 9.3 128 8.6 115 8.2 109 7.2 106 7.1 105 6.9 104 6.1 106 Button Punch 300 mm O.C. 22 4.9 587 4.3 489 3.9 426 3.4 382 3.2 351 3.1 328 2.8 311 20 6.2 377 5.5 318 5.1 282 4.6 257 4.2 240 4.0 227 3.9 218 18 8.7 204 7.8 177 7.2 162 6.8 152 6.5 145 6.1 141 5.9 139 16 11.5 127 10.5 114 9.9 107 9.4 103 8.9 101 8.7 101 8.5 101 Button Punch 150 mm O.C. 22 6.0 584 5.5 484 5.2 419 4.8 374 4.6 341 4.5 316 4.3 297 20 7.6 374 7.1 314 6.7 276 6.3 250 6.1 231 6.0 216 5.8 206 18 11.0 201 10.3 174 10.0 157 9.6 145 9.3 138 9.2 132 8.9 128 16 14.8 124 14.2 111 13.7 102 13.4 97 13.2 94 12.9 92 12.7 91
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 75 mm deep steel nestable deck fastened with Hilti X-ENP-19 L15 with screwed sidelaps (Canada only)1, 2, 3
No. of Transverse Nails per 600 mm Wide Deck Units=5 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 2400 2700 3000 3300 3600 3900 4200 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F #12 Screws 600 mm O.C. 22 4.1 190 3.6 188 3.8 179 3.4 179 3.6 172 3.3 173 3.4 168 20 4.9 144 4.5 145 4.6 139 4.2 141 4.3 136 4.0 138 4.2 134 18 6.6 102 5.8 105 6.1 101 5.5 104 5.8 101 5.3 104 5.5 101 16 8.2 79 7.3 83 7.6 80 6.9 84 7.2 81 6.7 84 6.9 82 #12 Screws 450 mm O.C. 22 4.7 183 4.8 174 4.3 172 4.5 165 4.5 160 4.1 160 4.2 156 20 5.8 138 5.9 132 5.3 133 5.3 129 5.4 125 5.1 127 5.2 124 18 7.6 96 7.6 93 6.9 96 7.1 93 7.2 91 6.6 94 6.7 92 16 9.5 74 9.6 73 8.7 75 8.8 74 8.9 73 8.3 75 8.5 74 #12 Screws 300 mm O.C. 22 6.7 169 6.6 161 6.3 155 6.2 150 6.2 146 6.1 142 6.0 139 20 8.1 125 7.9 121 7.8 117 7.6 114 7.5 112 7.4 110 7.3 108 18 10.7 85 10.5 84 10.2 82 10.0 81 9.9 80 9.8 79 9.6 79 16 13.4 65 13.2 64 12.8 63 12.6 63 12.5 63 12.2 62 12.1 62 #12 Screws 150 mm O.C. 22 10.8 154 10.7 145 10.6 138 10.5 132 10.5 128 10.3 124 10.3 120 20 13.2 112 12.9 106 12.8 102 12.7 99 12.6 96 12.6 93 12.5 91 18 17.3 73 17.0 71 16.9 69 16.8 67 16.7 66 16.6 65 16.5 64 16 21.7 54 21.5 53 21.3 52 21.0 51 20.9 50 20.8 49 20.7 49
Limit States Design (LSD)-Factored Resistance Diaphragm Shear, q, (N/mm) and Flexibility Factor, F, (mm x 10-6/N) for 75 mm deep steel deck fastened with Hilti X-ENP-19 L15 (Canada only)1, 2, 3
No. of Transverse Nails per 600 mm Wide Deck Units=5 (every flute) Span (mm) Sidelap Connection Deck Gauge Thickness 2400 2700 3000 3300 3600 3900 4200 Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Strength, q Flexibility Factor, F Button Punch 600 mm O.C. 22 2.7 226 2.5 228 2.4 230 2.1 235 2.1 239 1.9 246 1.9 250 20 3.4 177 3.1 182 2.9 185 2.7 192 2.7 196 2.5 204 2.5 209 18 4.8 130 4.3 136 4.2 141 3.9 148 3.9 153 3.6 161 3.6 166 16 6.6 104 5.9 111 5.9 116 5.3 123 5.4 128 5.1 135 5.1 140 Button Punch 450 mm O.C. 22 2.9 224 2.8 224 2.5 227 2.4 230 2.4 233 2.1 239 2.1 243 20 3.8 175 3.5 177 3.2 183 3.1 187 3.1 191 2.8 198 2.8 203 18 5.4 128 5.2 133 4.7 139 4.6 144 4.6 149 4.2 156 4.2 161 16 7.3 103 7.2 108 6.5 114 6.5 119 6.5 124 6.0 131 6.0 135 Button Punch 300 mm O.C. 22 3.5 218 3.3 217 3.1 218 2.9 220 2.8 223 2.7 226 2.6 230 20 4.6 170 4.2 172 4.1 175 3.9 178 3.8 182 3.6 186 3.5 191 18 6.8 124 6.5 128 6.2 132 6.0 137 5.9 141 5.8 146 5.6 150 16 9.6 99 9.3 103 9.0 108 8.8 112 8.6 117 8.3 121 8.2 126 Button Punch 150 mm O.C. 22 5.1 206 4.8 203 4.6 201 4.5 201 4.3 201 4.2 201 4.1 202 20 6.8 158 6.6 158 6.3 159 6.2 160 6.0 162 5.9 164 5.8 166 18 10.7 114 10.5 116 10.1 118 10.0 121 9.8 123 9.6 126 9.5 128 16 15.5 90 15.2 93 14.9 96 14.7 99 14.5 101 14.2 104 14.1 106
1 The ratio of span of deck unit to average length of sheet is taken to be 1/3. 2 Diaphragm loads are based on steel decks having an average ultimate tensile strength of 55 ksi. 3 Values shown calculated in accordance with SDI equations using a factor of 0.5 for LSD for all load conditions.
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3.4.3 Deck Fasteners for Attachment to Structural Steel 3.4.3.4 Ordering Information
DX 860-ENP Decking System
Tools
Description Notes Quantity
DX 860-ENP Stand Up Decking Tool DX 860-ENP Stand-Up Decking Tool One Month Use
1 pcs 1 pcs
Accessories
Description Quantity
Stop Ring for DX 860-ENP Piston and Stop Ring for DX 860-ENP 1/4 1/4
Notes Base Steel Thickness
1 pcs 1 pcs
Quantity
X-ENP-19 MXR Bulk Fastener/Cartridge Combo X-ENP-19 MXR Pallet Fastener/Cartridge Combo
0.27 Caliber Long Red Cartridges 0.27 Caliber Long Black Cartridges
1 pcs
Quantity
Accessories
Description
Magazine X-SM Piston X-P-PTR Piston X-P-PTR with Brake Brake (reinforced) X-B-PTR
Replacement magazine for DX 76 PTR Replacement piston for DX 76 PTR Replacement piston and brake for DX 76 PTR Replacement brake for DX 76 PTR 1/4 1/4
Notes Base Steel Thickness
0.27 Caliber Long Red Cartridges 0.27 Caliber Long Red Cartridges 0.27 Caliber Long Black Cartridges 0.27 Caliber Long Black Cartridges
1 pcs
Notes Quantity
Accessories
Description
Replacement fastener guide for DX 76-FN15 1 pcs Replacement stopper for DX 76-FN15 1 pcs Replacement piston and stopper for DX 76-FN15 1 pcs 1/4
Notes Base Steel Thickness Quantity
Fasteners (Non-Combo)
Description
100 pcs
Quantity
0.27 Caliber Long Red Cartridges 0.27 Caliber Long Red Cartridges 0.27 Caliber Long Black Cartridges 0.27 Caliber Long Black Cartridges
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wr
wr
Product Selection and Performance in Concrete Over Metal Deck Composite Floor Slabs
X-HVB Connector Connector Height, Hs in. (mm) 3-1/8 (80) 3-3/4 (95) 4-5/16 (110) 4-15/16 (125) Minimum Slab Thickness, Ycon in. (mm) 3-11/16 (93) 4-1/4 (108) 4-13/16 (123) 5-7/16 (138) Maximum Rib Height, hr in. (mm) wr /hr 1.8 wr /hr < 1.8 1-3/4 (45) 2-3/8 (60) 2-15/16 (75) 3-1/8 (80) 1-3/4 (45) 2-1/4 (57) 2-5/8 (66) 2-15/16 (75) Nominal Shear Strength1, Qn lb (kN) 6294 (28.0) Allowable Shear Strength2, q lb (kN) 3147 (14.0)
hr
Ycon
Hs
7868 (35.0)
3934 (17.5)
1 Nominal shear strength to be used for designs per AISC-LRFD and unfactored shear resistance per AISC design formulas. 2 Allowable shear strength to be used for designs per AISC-ASD.
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Condition
Rg 1.00 0.851
Rp1 0.75
wr hr wr hr
0.75
1 These values may be increased to 0.75 when the distance from the edge of the X-HVB to the steel deck web, measured at mid-height of the deck rib and in the load bearing direction of the X-HVB (in other words, in the direction of maximum moment for a simply supported beam), is greater than or equal to 2" (51 mm).
Connector placement along the beams The ductile performance of the X-HVB connector allows distribution of the calculated required number of X-HVBs uniformly between the points of zero and maximum moment. Point loads Application of large point loads causes abrupt changes in shear. To avoid excessive slip, additional X-HVB connectors may be necessary between the point load and the support. Partial shear connection AISC-LRFD and AISC-ASD both require that the capacity of the installed shear connectors must be no less than 25% of the calculated shear load for full composite design. This requirement is applicable, independent of whether welded studs or X-HVBs are used for the shear connection.
Deflections Beam deflections are computed by conventional elastic formulas. For beams with partial shear connection, deflections may be estimated by using the following formula for the effective moment of inertia: I eff ls n l tr = = = = Is + n x ( l t r ls ) moment of inertia of steel section connection fraction moment of inertia with 100% connection
Continuous beams Hilti X-HVB shear connectors are also suitable for use in continuous composite beams. The connectors are distributed uniformly between the point of zero moment and the point of maximum moment.
To obtain access to Hiltis BDES Composite Design Software, which designs and analyzes composite and non-composite beams using X-HVB shear connectors under distributed and point loads in accordance with AISC LRFD, contact Hilti Technical Support at 1-877-749-6337.
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Wr 1-9/16"
Wr 1-9/16"
3. With one X-HVB per rib, the leg may be either centered in the rib or positioned to give a 1-9/16" (40 mm) clearance to the side of the rib
2" 50 2" 50 100 4" 100 4"
4. With two or three X-HVBs per rib, the legs may be either centered in the rib or alternated about the center.
5b. Spacings along the ribs (in.) (other decking profiles) Minimum spacing 2" (50 mm), however for decking profiles with: wr /m < 0.7 and wr /hr < 1.8, the minimum spacing is increased from 2" to 4" (50 to 100 mm). m = spacing of ribs 6. If the decking has a stiffener in the rib bottom, position the X-HVBs against the stiffener.
2"
51
5a. Spacing along the ribs (2" and 3" U.S. composite floor deck profiles)
* X-HVB shear connectors must be fastened with the X-76-F-HVB fastener guide, the X-76-P-HVB piston and the ENPH2-21 L15 or X-ENP-21 HVB fastener (sold separately)
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3.5.1 Self-Drilling Screw Fastener Design & Selection 3.5.1.1 Drill Point Selection
Top Material to be Drilled Bottom Material to be Drilled
Top Material to be Drilled Void or Insulation Bottom Material to be Drilled Hole Diameter Larger than Screw Threads Top Material Void or Insulation Bottom Material to be Drilled
Drill Flute
The length of the drill flute determines the metal thickness that Drill can be drilled. The Flute flute itself provides a channel for chip removal during drilling action. If it becomes completely embedded in material, drill chips will be trapped in the flute and cutting action will cease. This will cause the point to burn up or break.
Point Length
The unthreaded section from the point Point Length to the first thread should be long enough to assure the drilling action is complete before the first thread engages the drilled metal. Screw threads advance at a rate of up to ten times faster than the drill flute can remove metal. All drilling therefore should be complete before threads begin to form. Winged Reamer
Drilling Capacity Material Thickness Recommendations (Steel to Steel) #2 Point 0.500 Thickness of material to be drilled (in.) 0.400 0.300 0.200 0.140 0.100 0.035 #6, #8 #10 #8 #10 #12 1/4" #12 1/4" #12 0.100 0.110 0.100 0.110 0.110 0.110 0.210 0.175 0.175 0.175 0.220 0.250 0.250 0.250 #3 Point #4 Point #5 Point 0.500
Screw Diameter
Note: Meets or exceeds ASTM C 1513. Shaded areas represent total thickness of all steel including any void spaces between layers.
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Self-Drilling Screw Fastener Design & Selection 3.5.1 3.5.1.2 Thread Selection
Metal Gauge
Aluminum Sheet Metal (Approx. Thickness in decimal parts of an inch)
Fraction to Decimal Fraction (in.) 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 Decimal Equivalent (in.) 0.015 0.031 0.046 0.062 0.078 0.093 0.109 0.125 0.140 0.156 0.171 0.187 0.203 0.218 0.234 0.250
Gauge
0.5800 0.5165 0.4600 0.4096 0.3648 0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.0720 0.0641 0.0571 0.0508 0.0493 0.0403 0.0359 0.0320 0.0285 0.0253 0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.0113 0.0100 0.0089 0.0080 0.0071 0.0063 0.0056 0.0050 0.0045 0.0040
0.4062 0.3750 0.3437 0.3125 0.2812 0.2656 0.2391 0.2242 0.2092 0.1943 0.1793 0.1644 0.1495 0.1345 0.1196 0.1046 0.0897 0.0747 0.0673 0.0598 0.0538 0.0474 0.0418 0.0358 0.0329 0.0295 0.0269 0.0239 0.0209 0.0179 0.0164 0.0149 0.0135 0.0120 0.0105 0.0097 0.0090 0.0082 0.0075 0.0067 0.0064 0.0060
Thread Length Always choose a fastener with sufficient threads to fully engage in the base metal. For attachments to 1/4" base steel, a self-drilling screw should have at least 1/4" of threads. It is helpful, but not critical, that the threads also engage in the material being fastened. The head of the fastener provides the bearing force for the material being fastened, while the threads provide the clamping force in the base material. Clamping Material Being Fastened Base Material Threading
Screw Wire Gauge Gauge #6 #7 #8 #10 #12 1/4 5/16 Decimal Equivalent (in.) 0.1380 0.1510 0.1640 0.1900 0.2160 0.2500 0.3125
Thread Pitch The thickness of material being fastened and diameter of the screw determine the type of thread pitch to be used. In general, the thinner the fastened materials, the fewer the number of threads. The thicker the material, the greater the number of threads. This principle is due to two primary methods of thread engagement/holding power: Clamping and Threading. In light gauge metal, the materials are actually being clamped together by the upper and lower threads. Clamping
Thinner base material requires a coarser thread pitch to assure proper clamping. The thicker the material, the finer the threads must be. In very thick metal (3/8" to 1/2" thick), a fine thread is advisable. This will allow the thread to tap into the base material with less installation torque than a coarse thread.
Thread Engagement
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3.5.1 Self-Drilling Screw Fastener Design & Selection 3.5.1.3 Head Style Selection
HWH (HHWH) (High) Hex Washer Head : Washer face provides a bearing surface for the driving sockets.
PPH (PPFH) Phillips Pan (Framing) Head: Conventional head for general applications and provides low profile fastening.
PFH Phillips Flat Head: Used primarily in wood to countersink and seat flush without splintering the wood.
PWH Phillips Wafer Head: Large head provides the bearing surface necessary to seat flush in soft materials.
PBH Phillips Bugle Head: Used primarily for fastening drywall, plywood or insulation board to steel studs up to 14 GA thick.
PTH (MPTH) (Modified) Phillips Truss Head: Large head and low profile provides surface area needed to attach wire lath to metal stud.
PPCH Phillips Pancake Conventional Head: head for general applications and provides low and flat profile.
PFTH Phillips Flat Truss Head: Lowest profile head available for attaching metal to metal.
PFHUC Pancake Framing Head Undercut: Used for countersinking where a full head taper would cause stand-off of the screw.
SHWH Slotted Hex Washer Head: Hex washer head with slot in center to provide additional drive connection.
MT MF
If you underdrive, the compression ring design results in a low torque seal. If you overdrive, the compression ring, outer skirt, and rugged washer prevents spinout and the one-piece head design completely eliminates the possibility of washer inversion. If you angle-drive, the design of the fastener head, outer skirt, and compression ring, along with the special washer, still helps provide a positive seal.
L
Maximum Total Thickness (MT) The maximum total thickness (MT) for all screws is the length of the threads reduced by the first three threads (protruding past the back-side of the base material). See drawings below. The maximum total thickness (MT) describes the maximum thickness of all attachments to be fastened plus the base material.
MT MF
L
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Listings/Approvals
ICC-ES (International Code Council) ESR-2196 (HWH screws only) COLA (City of Los Angeles) RR 25678 (HWH screws only) FM (Factory Mutual) S-MD 12-14 x 1 stitch and S-MD 10-16 x 7/8 pilot point fasteners for securing Class 1 Steel Roof Deck sidelaps with 1-60 and 1-90 wind uplift ratings. Listed for higher wind uplift ratings with FM Approved Lightweight Insulating Concrete Roof Deck Assemblies. Refer to FM RoofNav for specific assembly listings.
Plating
Kwik-Cote Treatment
1 The lower of the ultimate pull-out, pullover, and tension fastener strength of screw should be used for design. 2 Load values based upon calculations done in accordance with Section E4 of the AISI North American Specification for the Design of Cold-Formed Steel Structural Members (NASPEC) 2001 edition with 2004 Supplement. 3 The NASPEC recommends a safety factor of 3.0 be applied for allowable strength design and a factor of 0.5 be applied for LRFD design. 4 ANSI/ASME standard screw diameters were used in the calculations and are listed in the tables. 5 The screw diameters in the table above are available in head styles of pan, hex washer head, pancake, flat, wafer and bugle. 6 The load data in the table is based upon sheet steel with Fu = 45 ksi. For Fu = 55 ksi steel, multiply values by 1.22. For Fu = 65 ksi steel, multiply values by 1.44. 7 Refer to Section 3.5.2.5 to ensure drilling capacities.
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Hex Washer Head (HWH) #8 #10 #12-14 #12-24 1/4 in. 0.335 0.399 0.415 0.415 0.500 815 1000 1000 (3.63) (4.45) (4.45) 970 1290 1370 (4.31) (5.74) (6.09) 1010 1340 1680 (4.49) (5.96) (7.47) 1010 1340 1680 (4.49) (5.96) (7.47) 1220 1620 2030 (5.43) (7.21) (9.03) Phillips Pan Head (PPH) 735 980 1000 (3.27) (4.36) (4.45) 755 1000 1000 (3.36) (4.45) (4.45) 885 1180 1370 (3.94) (5.25) (6.09) Phillips Truss Head (PTH) 1000 1000 1000 (4.45) (4.45) (4.45) Phillips Pancake Head (PPCH) 995 1325 1370 (4.43) (5.89) (6.09) Phillips Flat Truss Head (PFTH) 885 1180 1475 (3.94) (5.25) (6.56)
#7 #8 #10
#8
0.433
#10
0.409
#10
0.364
1. The lower of the ultimate pull-out, pullover, and tension fastener strength of screw should be used for design. 2. Load values based upon calculations done in accordance with Section E4 of the AISI North American Specification for the Design of Cold-Formed Steel Structural Members (NASPEC) 2001 edition with 2004 Supplement. 3. The NASPEC recommends a safety factor of 3.0 be applied for allowable strength design and a factor of 0.5 be applied for LRFD design. 4. ANSI/ASME standard screw head diameters were used in the calculations and are listed in the tables. 5. Phillips Bugle Head (PBH) and Phillips Wafer Head (PWH) styles are not covered by this table because they are not used for attachment of steel to steel. 6. The load data in the table is based upon sheet steel with Fu = 45 ksi. For Fu = 55 ksi steel, multiply values by 1.22. For Fu = 65 ksi steel, multiply values by 1.44. 7. Refer to Section 3.5.2.5 for drilling capacities.
Torsional Strength Screw Only. Does Not Consider Base Material Limitations
Size 6-20 7-18 8-18 10-16 10-24 12-14 12-24 1/4-14 1/4-20 Min. Torsional Strength in-lb (Nm) 24 (2.7) 38 (4.3) 42 (4.8) 61 (6.9) 65 (7.3) 92 (10.4) 100 (11.3) 150 (17.0) 156 (17.6)
1 The lower of the ultimate pull-out, pullover, and tension fastener strength of screw should be used for design. The Pullout and Pullover tables in this section have already been adjusted where screw strength governs. 2 The lower of the ultimate shear fastener strength and shear bearing should be used for design. The Shear Bearing table in this section has already been adjusted where screw strength governs. 3 The NASPEC recommends a safety factor of 3.0 be applied for allowable strength design and a factor of 0.5 be applied for LRFD design. 4 When the distance to the end of the connected part is parallel to the line of the applied force the allowable shear fastener strength must be reduced for end distance, when necessary, in accordance with E4.3.2 of Appendix A of the AISI North American Specifications for the Design of Cold Formed Steel Structural Membrane (NASPEC) 2001 edition with 2004 Supplement.
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#7
0.151
#8
0.164
#10-16
0.190
#10-12
0.190
#12-14
0.216
#12-24
0.216
1/4 in.
0.250
1 The lower of the ultimate shear bearing and shear fastener strength of screw should be used for design. 2 Load values based upon calculations done in accordance with Section E4 of the AISI North American Specification for the Design of Cold-Formed Steel Structural Members (NASPEC) 2001 edition with 2004 Supplement. 3 The NASPEC recommends a safety factor of 3.0 be applied for allowable strength design and a factor of 0.5 be applied for LRFD design. 4 ANSI/ASME standard screw head diameters were used in the calculations and are listed in the tables.
5 Load values in table are for Hex Washer Head (HWH and HHWH), Phillips Pan Head (PPH), Phillips Truss Head (PTH), Phillips Pancake Head (PPCH), and Phillips Flat Truss Head (PFTH) style screws. Phillips Bugle Head (PBH) and Phillips Wafer Head (PWH) styles are not covered by this table because they are not used for attachment of steel to steel. 6 The load data in the table is based upon sheet steel with Fu = 45 ksi. For Fu = 55 ksi steel, multiply values by 1.22. For Fu = 65 ksi steel, multiply values by 1.44. 7 Refer to Section 3.5.2.5 to ensure drilling capacities.
Warning: Because of the potential for delayed hydrogen assisted stress corrosion cracking, many hardened steel fasteners are not recommended for use with dissimilar metals or chemically treated wood when moisture may be present or in corrosive environments. For further information, contact Hilti Technical Support at 1-877-749-6337.
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Warning: Because of the potential for delayed hydrogen assisted stress corrosion cracking, many hardened steel fasteners are not recommended for use with dissimilar metals or chemically treated wood when moisture may be present or in corrosive environments. For further information, contact Hilti Technical Support at 1-877-749-6337.
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PPH
HWH
#5 Point
Stitch
HWH Kwik-Seal
PWH
1 Refer to Figure in Section 3.5.1.5. 2 For coating abbreviations, Zinc-1 = ASTM F 1941; Kwik Cote = Proprietary Coating, Section 3.5.2.2.
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1 Refer to Figure in Section 3.5.1.5. 2 For coating abbreviations, Zinc-1 = ASTM F 1941, Kwik-Cote = Proprietary Coating, Section 3.5.2.2.
1/2"
0.250"
0.500"
5/16"
0.313
5/16
KwikCote
2500
1 Refer to Figure in Section 3.5.1.5. 2 For coating abbreviations, Zinc-1 = ASTM F 1941; Kwik Cote = Proprietary Coating, Section 3.5.2.2.
Warning: Because of the potential for delayed hydrogen assisted stress corrosion cracking, many hardened steel fasteners are not recommended for use with dissimilar metals or chemically treated wood when moisture may be present or in corrosive environments. For further information, contact Hilti Technical Support at 1-877-749-6337.
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1"
0.050"
0.175"
3/4"
0.750"
PHL #2
Zinc-1
4000
1-3/8" 2"
0.050" 0.050"
0.232" 0.232"
1-1/4" 1-3/4"
1.250" 1.750"
PHL #2 PHL #2
Zinc-1 Zinc-1
2000 1500
2-1/4"
0.050"
0.250"
2"
2.000"
PHL #2
Zinc-1
1000
Description S-MD 8-18x1/2 HWH #2 S-MD 8-18x3/4 HWH #2 S-MD 8-18x1 HWH #2 S-MD 8-18x1/2 PPH #2 S-MD 8-18x3/4 PPH #2 S-MD 8-18x1 PPH #2 S-MD 8-18x1 1/2 PPH #2 S-MD 10-16x1/2 HWH #2 S-MD 10-16x3/4 HWH #2 S-MD 10-16x1 HWH #2 S-MD 10-16x5/8 PPH #3 S-MD 10-16x3/4 PPH #3 S-MD 10-16x1 PPH #3 S-MD 10-16x7/8 HHWH Pilot Point
1 Refer to Figure in Section 3.5.1.5.
Recess 1/4" 1/4" 1/4" PHL #2 PHL #2 PHL #2 PHL #2 5/16" 5/16" 5/16" PHL #2 PHL #2 PHL #2 5/16"
Coating2 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1 Zinc-1
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1 For coating abbreviations, Zinc-1 = ASTM F 1941; Zinc-2 = EN /ISO 4042 A/72/E; BP = Black Phosphate
Warning: Because of the potential for delayed hydrogen assisted stress corrosion cracking, many hardened steel fasteners are not recommended for use with dissimilar metals or chemically treated wood when moisture may be present or in corrosive environments. For further information, contact Hilti Technical Support at 1-877-749-6337.
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Product Description Material Specifications Technical Data Installation Instructions Ordering Information
Shank has Grade 5 bolt ductility and strength (SAE J429 and ASTM A 449) without embrittlement; Rc 28-34 hardness
Listings/Approvals
Note: These fasteners address delayed failure due to hydrogen assisted stress corrosion cracking. They are not any more resistant to other corrosion effects than standard Hilti Kwik-Cote screws.
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1 Steel members shall conform to ASTM A 36. Aluminum members shall be 6063-T5 aluminum alloy. 2 The maximum drill capacity is the maximum metal thickness the fastener can self-drill and self-tap. 3 The base-metal thickness of No. 12 gauge steel is 0.105", of No. 14 gauge steel is 0.075", of No. 16 gauge steel is 0.060" and of No. 18 gauge steel is 0.048". 4 Based on using a safety factor of 3.0.
1 Steel members shall conform to ASTM A 36. Aluminum members shall be 6063-T5 aluminum alloy. 2 The maximum drill capacity is the maximum metal thickness the fastener can self-drill and self-tap. 3 The base-metal thickness of No. 12 gauge steel is 0.105", of No. 14 gauge steel is 0.075", of No. 16 gauge steel is 0.060" and of No. 18 gauge steel is 0.048". 4 Based on using a safety factor of 3.0.
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Notes
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Notes
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Anchoring Systems
4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.6.1 4.1.7 4.1.8 4.1.8.1 4.1.8.2 4.1.8.3 4.1.8.4 4.1.8.5 4.1.9 4.1.9.1 4.1.9.2 4.1.9.3 4.1.9.4 4.1.9.5 4.1.9.6 4.1.9.7 4.1.9.8 4.1.10 4.1.11 4.1.12 4.1.13 4.1.14 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8
Anchor Principles & Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Allowable Stress Design (ASD) Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Strength Design (SD) Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Anchors in Concrete and Masonry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Anchor Working Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Anchor Behavior Under Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Long Term Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Anchor Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Allowable Stress Design (ASD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Recommended Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Critical and Minimum Spacing and Edge Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Interaction ASD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Bolt Bending ASD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Increase in Capacity for Short Term Loading ASD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Strength Design SD (LRFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Load Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 General Requirements for Anchor Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Strength Reduction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Design Requirements for Tensile Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Design Requirements for Shear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Interaction Strength Design (LRFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Required Edge Distances, Anchor Spacing and Member Thickness Strength Design (LRFD) . . 141 Bolt Bending Strength Design (LRFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Torquing and Pretensioning of Anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Design of Anchors for Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Design of Anchors for Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Design of Post-Installed Reinforcing Bar Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Anchor Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Adhesive Anchoring Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 HVA Capsule Adhesive Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 The Hilti HIT System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 HIT-TZ with HIT HY 150 MAX or HIT ICE Adhesive Anchoring System . . . . . . . . . . . . . . . . . 169 HIT-HY 150 MAX Adhesive Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 HIT-ICE/HIT-HY 150 Adhesive Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 HIT-RE 500-SD Epoxy Adhesive Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 HIT RE 500 Epoxy Adhesive Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 HIT HY 20 for Masonry Construction Adhesive Anchoring System . . . . . . . . . . . . . . . . . . . . 278
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Anchoring Systems
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Anchoring Systems
4.1 Anchor Principles & Design 4.1.1 Allowable Stress Design (ASD) Terminology
The following terminology is generally compliant with that used in ICC-ES acceptance criteria for allowable stress design of anchors. Anom Asl Ast c = nominal bolt cross sectional area = cross sectional area of anchor sleeve = tensile stress area of threaded part = distance from anchor centerline to free edge of base material = critical edge distance = minimum edge distance = anchor bolt diameter (shank diameter) = nominal drill bit diameter = diameter of clearance hole in attachment (e.g. baseplate) = nominal anchor diameter = anchor O.D. = washer diameter = adjustment factor for anchor spacing = concrete compressive strength as measured by testing of cylinders = specified concrete compressive strength = adjustment factor for edge distance, tension loading = adjustment factor for edge distance, shear loading perpendicular and towards free edge = adjustment factor for edge distance, shear loading parallel to edge = adjustment factor for edge distance, shear loading perpendicular and away from free edge = specified reinforcing bar yield strength = specified bolt minimum yield strength = specified bolt minimum ultimate strength = thickness of member in which anchor is embedded as measured parallel to anchor axis s sW t fix smin Nd Nrec s scr
th
= effective anchor embedment = minimum member thickness = dimension from base material surface to bottom of anchor (prior to setting is applicable) = depth of full diameter hole in base material = anchor embedded length = anchor useable thread length = characteristic flexural resistance of anchor bolt (5% fractile) = allowable load (based on mean value from tests and a global safety factor) = design tension load (unfactored) = recommended tension load = anchor axial spacing = critical spacing between adjacent loaded anchors = minimum spacing between adjacent loaded anchors = elastic section modulus of anchor bolt = width of anchor nut across flats = maximum thickness of attachment (e.g. baseplate) to be fastened = recommended anchor installation torque = maximum tightening torque = allowable shear load (based on mean value from tests and a global safety factor) = design shear load (unfactored) = recommended shear load
ho
MuM,5%
Nallow
dnom do dw fa fc
f 'c fRN
fRV1
fRV2
Vd Vrec
fRV3
fy Fy Fu h
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Anchoring Systems
Anchor Principles & Design 4.1 4.1.2 Strength Design (SD) Terminology
The following terminology is generally compliant with that used in ACI 318-05 Appendix D for the strength design of anchors. A Nc = the projected area of the failure surface for the anchor or group of anchors for calculation of strength in tension = the projected area of the failure surface of a single anchor without the influence of proximate edges for calculation of strength in tension = cross sectional area of anchor sleeve = tensile stress area of threaded part = the projected area of the failure surface for the anchor or group of anchors for calculation of strength in shear = the projected area of the failure surface of a single anchor without the influence of proximate edges for the calculation of strength in shear = distance from anchor centerline to free edge of base material = critical edge distance required to develop the basic concrete breakout strength of a postinstalled anchor in uncracked concrete with out supplementary reinforcement to control splitting = distance to furthest edge (ca,max < 1.5cac ) from anchor centerline = distance to closest edge (ca,min < 1.5cac ) from anchor centerline = distance from edge to anchor centerline; for a group of anchors, the distance from the edge to the axis of the furthest anchor row = limiting value of when anchors are located less than 1.5 h ef from three or more edges = distance from centerline of anchor to edge of concrete in the direction perpendicular to c a1 = critical edge distance = minimum edge distance n d dbit dh = anchor bolt diameter (shank diameter) = nominal drill bit diameter = diameter of clearance hole in attachment (e.g. baseplate) = nominal anchor diameter Nb do e'N = anchor O.D. = distance between geometric centroid of a group of anchors loaded in tension, and the resultant tension load applied to the group = distance between geometric centroid of a group of anchors loaded in shear, and the resultant shear load applied to the group = concrete compressive strength as measured by testing of cylinders = specified concrete compressive strength = specified bolt minimum yield strength = specified bolt minimum ultimate strength = thickness of member in which anchor is embedded as measured parallel to anchor axis = effective anchor embedment = minimum member thickness = depth of full diameter hole in base material = coefficient for basic concrete strength in tension, cracked concrete = coefficient for basic concrete strength in tension, uncracked concrete = coefficient for pryout strength = load-bearing length of anchor for shear, not to exceed 8do, in. = hef for anchors with a constant stiffness over the full length of the embedded section, such as headed studs or post-installed anchors with one tubular shell over the full length of the embedment depth = 2 d 0 for torque-controlled expansion anchors with a distance sleeve separated from the expansion sleeve
th
e'V
A Nco
fc
A sl A se A Vc
A Vco
cac
kuncr
kcp
e
ca,max
ca,min
ca1
c'a1
ca2
= anchor useable thread length = characteristic flexural resistance of anchor bolt (5% fractile) = number of anchors in a group = basic concrete breakout strength in tension of a single anchor in cracked concrete = nominal concrete breakout strength of a single anchor in tension
ccr cmin
MuM,5%
Ncb
dnom
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Anchoring Systems
4.1 Anchor Principles & Design 4.1.2 Strength Design (SD) Terminology
Ncbg = nominal concrete breakout strength of a group of anchors in tension = nominal strength in tension = pullout strength of a single anchor in cracked concrete = nominal pullout strength of a single anchor = nominal strength in tension of a single anchor or group of anchors as governed by steel strength = side face blowout strength of a single anchor = side face blowout strength of a group of anchors = factored tensile force applied to an anchor or group of anchors = anchor axial spacing = critical spacing between adjacent loaded anchors = minimum spacing between adjacent loaded anchors = elastic section modulus of anchor bolt = maximum thickness of attachment (e.g. baseplate) to be fastened = recommended anchor installation torque = maximum tightening torque = basic concrete breakout strength in shear of a single anchor in cracked concrete = nominal concrete breakout strength of a single anchor in shear = nominal concrete breakout strength of a group of anchors in shear = nominal pryout strength of a single anchor = nominal pryout strength of a group of anchors = nominal strength in shear = nominal strength in shear of a single anchor or group of anchors as governed by steel strength = factored shear force applied to a single anchor or group of anchors = strength reduction factor = factor modifying the concrete breakout strength of anchors in tension based on whether the concrete is considered to be cracked or uncracked for design purposes
c,p
Nn Np
= factor modifying the pullout strength of anchors in tension based on whether the concrete is considered to be cracked or uncracked for design purposes = factor modifying the shear strength of anchors based on whether the concrete is considered to be cracked or uncracked and whether supplementary reinforcement is present = factor modifying the tension strength of anchors in uncracked concrete where supplementary reinforcement is not present = factor modifying the tension strength of anchors subjected to eccentric tension loading = factor modifying the shear strength of anchors subjected to eccentric shear loading = factor modifying the tension strength of anchors based on proximity to near edges = factor modifying the shear strength of anchors based on proximity to near edges
c,V
Npn Nsa
cp,N
s scr
smin
s tfix
4.1.3 Definitions
Adhesive Anchor System = a device for transferring tension and shear loads to structural concrete, consisting of an anchor element embedded with an adhesive compound in a cylindrical hole drilled in hardened concrete. The system includes the fastening itself and the necessary accessories to install it appropriately. Anchor Category = an assigned rating that corresponds to a specific strength reduction factor for concrete failure modes associated with anchors in tension. The anchor category is established based on the performance of the anchor in reliability tests Anchor Group = a group of anchors of approximately equal embedment and stiffness where the maximum anchor spacing is less than the critical spacing Anchor Spacing = centerline to centerline distance between adjacent loaded anchors Attachment = the structural assembly, external to the surface of the concrete, that transmits loads to or receives loads from the base material Characteristic capacity = 5% fractile of the anchor capacity, defined as that value that will be exceeded by 95% of the population with a 90% confidence Concrete Breakout = failure of the anchor characterized by the formation of a conical fracture surface originating at or near the embedded end of the anchor element and projecting to the surface of the base material. An angle between the
Tinst Tmax Vb
Vcb
Vcbg
Vua
c,N
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Anchoring Systems
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Anchoring Systems
Failure modes associated with anchors loaded to failure in shear may be characterized as follows: shear/tension rupture of the anchor bolt or body; anchor pullout or pull-through whereby the anchor is extracted intact from the hole; concrete edge breakout as generated by near-edge anchors loaded in shear toward a free edge;
pryout whereby the anchor body rotates and produces a surface spall in the direction opposite the shear load application.
Hiltis current product portfolio of Adhesive anchoring Systems meets or exceeds the creep test requirements of ICC-ES AC58. More information is available in section 4.1.10-12, and 4.1.14 (anchor selection guide) or contact Hilti.
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Anchoring Systems
Frec,a = Fallow,a fRx fRy fAx fAy Note that no reduction factor for the diagonally located adjacent anchor is required.
Similarly, for near-edge anchors, the adjustment factor(s) are applicable for cases where the anchor edge distance is: c min c < c cr where: c min c cr = minimum edge distance; and = critical edge distance; anchor edge distance equal to or greater than requires no reduction factor.
[ ] [ ]
Vd
Adjustment factors are applied for all applicable near edge and spacing conditions. For example, the recommended tension load corresponding to anchor a in the figure below is evaluated as follows:
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n = 1.0
M MuM,5% 1.7
Determination of bolt bending ASD Note that stand-off installations of post-installed mechanical anchors require a nut and bearing washer at the concrete surface as shown above in order to ensure proper anchor function and to properly resist compression loads.
M = 1 standoff installation without rotational restraint M = 2 standoff installation with rotational restraint,
e.g. double-nutted baseplate as shown Vrec = recommended shear load corresponding to bending; = adjustment of bending moment associated with rotational restraint; = characteristic flexural resistance of bolt corresponding to approximately 1/2 degree rotation = 1.2 S fuM,5% fu,min N (1 - N )
d rec
M
MuM,5%
= minimum nominal ultimate tensile strength of anchor rod, see 7.3.2; = elastic section modulus of anchor bolt at concrete surface (assumes uniform cross section); = internal lever arm adjusted for spalling of the surface concrete as follows: = z + (n do) ;
z d n=0
= standoff distance; and = anchor outer diameter at concrete surface. for static loading with clamping at the concrete surface as provided by a nut and washer assembly (required for mechanical anchors);
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Nn Nua Vn Vua
(D-1) (D-2)
whereby Nn and Vn are the controlling design strengths from all applicable failure modes and Nua and Vua are factored tension and shear loads resulting from the governing load combination. (The load combinations given in 9.2 Required Strength conform generally with ASCE 7-05 load combinations.) For this assessment, the following possible failure modes are considered: a) steel rupture of the anchor bolt in tension b) steel rupture of the anchor bolt in shear c) concrete cone breakout in tension d) concrete edge breakout in shear Example of deformational incompatibility For most cases, elastic analysis yields satisfactory results and is recommended. It should be noted, however, that an assumption that the anchor load is linearly proportional to the magnitude of the applied load and the distance from the neutral axis of the group also implies that the attachment (e.g. baseplate) is sufficiently stiff in comparison to the axial stiffness of the anchors. For additional information on elastic load distribution in typical column baseplate assemblies, the reader is referred to Blodgett, O., Design of Welded Structures, The James F. Lincoln Arc Welding Foundation, Cleveland, Ohio. Note: Hiltis PROFIS Anchor analysis and design software performs a simplified finite element analysis to establish anchor load distribution on an elastic basis and provides recommendations for attachment thickness as required. e) anchor pullout in tension f) side-face blowout of the concrete g) pryout failure in shear The splitting failure mode (characterized by the formation of a planar crack in the base material passing through and coincident with the anchor axis) is not directly addressed. Minimum edge distances, anchor spacings and member thickness are generally considered as preventing this failure mode from controlling for the design. Note that per D.4.1.2, the strength reduction factors applicable for each failure mode must be applied prior to determining the controlling strength. Thus, for an anchor group, the controlling strength would be determined as follows:
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i) Shear . . . . . . . . . . . 0.75 . . . . . . . 0.70 ii) Tension Cast-in headed studs and bolts, hooked bolts . . . . . . . .0.75 . . . . . . . .0.70 Post-installed anchors: Category 1 . . . . . . . . 0.75 . . . . . . . 0.65 Category 2 . . . . . . . . 0.65 . . . . . . . 0.55 Category 3 . . . . . . . . 0.55 . . . . . . . 0.45 Note that Condition A applies only in the case of concrete breakout where supplementary reinforcing (typically in the form of hairpins, see below) specifically designed to take up the forces in the concrete introduced by the anchor is present in the concrete. In general, post-installed anchors should be designed assuming Condition B. Anchor categories are determined via testing conducted in accordance with ACI 355.2, wherein the anchor sensitivity to variations in installation parameters and in the concrete condition is investigated.
The concrete breakout strength of single anchors loaded in tension is determined in accordance with D.5.2 Concrete breakout strength of anchor in tension, as follows: Ncb = A Nc ed,N c,N cp,N Nb (D-4) A Nco The concrete breakout strength of anchor groups is likewise determined as follows: A Ncbg = Nc ec,N ed,N c,N c,N Nb (D-5) A Nco where: A Nco A Nc = = 9 h ef2 area defined by projecting from the centerlines of the anchor or from the centerline of anchor rows in each of two orthogonal directions . modification factor for anchor groups loaded by an eccentric tension force 1 1
ec,N
tension shear
= 1+
2 e'N 3 h ef
ed,N
modification factor for near edges for single anchors and anchor groups
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c,N
cp,N
= =
Nb
modification factor for concrete that is anticipated to remain uncracked for the service life of the anchor (> 1) k uncr k cr modification factor for splitting ca,min 1.5hef if ca,min < cac cac cac basic concrete breakout strength of a single anchor in tension in cracked concrete kcr f 'c hef1.5
e'N
Note that ACI 318-05 refers to k c ( k cr ) as the coefficient for basic concrete breakout strength in tension and default values for k c and ec,N are provided in Appendix D. For post-installed anchors that have been tested in accordance with ACI 355.2, specific values of k cr (cracked concrete) and k uncr (uncracked concrete) are established in accordance with the provisions of that document or the relevant ICC-ES acceptance criteria. A summary of values for selected Hilti anchors is provided below: Hilti Anchor Designation HDA HSL-31 KB-TZ *HSL-3 M81 ec,N 1.25 1.00 1.41 1.41
ca1
s/2
s/2
hef
h'ef
k cr 24 24 17 17
k uncr 30 24 24 24
1 These values supersede default values provided for post-installed anchors in ACI 318.
ca2,1 1.5
ca2,2 1.5
s 3
Example of determination of h'ef in a stem wall The pullout strength of anchors loaded in tension is determined in accordance with D.5.3 Pullout strength of anchor in tension, as follows: Npn = c,P Np
1.5hef A Nc
ca,1
s1
1.5hef
(D-14)
where: Np = for post-installed anchors, pullout strength in cracked concrete as determined by tests in accordance with ACI 355.2 or the relevant ICC-ES acceptance criteria modification factor for concrete that is anticipated to remain uncracked for the service life of the anchor (> 1)
s2
Example of determination of A Nc
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ca,2
c,P
Anchoring Systems
ed,V
c,V
modification factor for near edges for single anchors and anchor groups ca2 0.7 + 0.3 if ca,min < 1.5h ef 1.5ca1 modification factor for concrete that is anticipated to remain uncracked for the service life of the anchor 1.4
= =
For post-installed anchors without a sleeve extending through the shear plane: Vsa = n 0.6A se futa (D-20) where futa 1.9 fy 125,000 psi (860 MPa). For other post-installed anchors, the shear strength as controlled by steel failure must be determined by test in accordance with ACI 355.2 or the relevant ICC-ES acceptance criteria. In accordance with D.6.1.3, the shear strength of baseplate anchors used in conjunction with grout pads must be reduced by 20%. The concrete breakout strength of single anchors loaded in shear is determined in accordance with D.6.2 Concrete breakout strength of anchor in shear, as follows: A Vc ed,N c,V Vb (D-21) A Vco The concrete breakout strength of anchor groups is likewise determined as follows: Vcb = Vcbg = A Vc ec,V ed,V c,V Vb A Vco where: A Vco A Vc = = 4.5hef
2
basic concrete breakout strength of a single anchor in shear in cracked concrete 0.2 le = 7 do f 'c ( ca1 )1.5 do The concrete pryout strength of single anchors loaded in shear is determined in accordance with D.6.3 Concrete pryout strength of anchor in shear, as follows:
Vcp = k cp Ncb
(D-29)
Likewise, for anchor groups, the pryout strength is determined as follows: Vcpg = k cp Ncbg where: k cp = 1.0 k cp = 2.0 for for h ef < 2.5 in. h ef 2.5 in. (D-30)
Nn Nua Vn Vua
ua
(D-22)
area defined by projecting 1.5 c a1 from the centerlines of the anchor or from the centerline of anchor rows to the face of the free edge being considered . modification factor for anchor groups loaded by an eccentric shear force
V [ NN ] + [ V ] 1.2
ua n n
Alternatively, ACI 318-05 permits the use of an interaction expression of the form:
ec,V
[ ] [ ]
with
Nua Nn
= 5/3.
Vua Vn
1.0
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Anchor Principles & Design 4.1 4.1.9.7 Required Edge Distances, Anchor Spacing and Member Thickness Strength Design (LRFD)
In accordance with D.8 Required edge distances, spacing, and thicknesses to preclude splitting failure, default minimum edge distance, spacing and member thickness are given as follows: min. edge Anchor type Untorqued anchors Torqued anchors Undercut anchors Torquecontrolled expansion anchors Displacementcontrolled expansion anchors min. anchor dist.* min. cover 6do 6do min. member spacing 4do 6do 6do 1.5hef 8do 6do z do n=0
M
MuM,5%
adjustment of bending moment associated with rotational restraint characteristic flexural resistance of bolt corresponding to approximately 1/2 degree rotation 1.2 S fu,min N (1 - N )
d rec
= fu,min =
minimum nominal ultimate tensile strength of anchor rod elastic section modulus of anchor bolt at concrete surface (assumes uniform cross section) internal lever arm adjusted for spalling of the surface concrete as follows: z + (n do)
thickness =
= = =
for static loading with clamping at the concrete surface as provided by a nut and washer assembly (required for mechanical anchors) for static loading without clamping at the concrete surface, e.g., adhesive anchor without nut and washer at concrete surface for cyclic or seismic loading
10do
6do
n = 0.5
* may not be less than twice the max. aggregate size unless determined in accordance with AC193/AC308
n = 1.0
The critical edge distance value cac to be used in the determination of cp,N for post-installed anchors is determined by tests in accordance with ACI 355.2. Default values are given in ACI 318-05 as follows: Undercut anchors: Torque-controlled and displacement-controlled expansion anchors: cac = 2.5 h ef
Note that stand-off installations of post-installed mechanical anchors require a nut and bearing washer at the concrete surface as shown below in order to ensure proper anchor function and to properly resist compression loads.
cac = 4 h ef
M MuM,5%
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4.1 Anchor Principles & Design 4.1.10 Torquing and Pretensioning of Anchors
Application of torque to anchor bolts is intended to induce a tension force in the anchor bolt. It is therefore important that the torque-tension relationship associated with the anchor nut, washer and threaded anchor element be maintained as close to factory conditions as possible during anchor installation. This is best accomplished by keeping the anchor assembly in its packaging to prevent undue contamination with dust, oil, etc. prior to anchor installation. Note that damage to anchor threads as caused by attempts to re-straightening an anchor after installation, hammer impacts, etc., can significantly alter the torque-tension relationship and result in improper anchor function under load. Likewise, application of lubricants to the threads may generate excessive pretension loads in the anchor during torquing. There are three possible reasons to apply torque to an anchor bolt in concrete or masonry: 1. To produce a clamping force, therefore eliminating gaps and play in the connected parts. Note that this clamping force is not assumed to be sufficient to permit the shear resistance of the anchorage to be determined on the basis of baseplate friction (i.e., as a slip-critical condition) owing to the relaxation of clamping forces over time. 2. To produce a pretension force in the anchor bolt which is resisted by a corresponding pre-compression in the base material (concrete or masonry). Pretension force serves to reduce anchor displacements under service load and may also serve to reduce the fatigue effects of cyclic loading. 3. To properly set the anchor. This applies to most postinstalled mechanical anchors (expansion anchors) but may or may not apply to undercut anchors. Where given, the installation torque Tinst should be differentiated from the maximum tightening torque Tmax . The former is the torque required to properly set the anchor and to produce a residual clamping force that is roughly equivalent to the anchor working tension load ( N ult /4). The second term, Tmax, refers to the maximum torque that may be applied to the anchor and is intended to prevent premature damage to the anchor rod (in the form of steel yielding). Anchor pretensioning forces dissipate over time due to relaxation in the concrete and, to a lesser degree, in the bolt threads. Re-torquing anchors can result in a higher level of residual prestress. Anchor pretensioning should not be counted on for cases where cracking of the concrete may occur such as earthquake loading.
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Anchor Principles & Design 4.1 4.1.13 Design of Post-Installed Reinforcing Bar Connections
Polymer bonding materials such as Hilti HIT HY and RE are increasingly used to execute the installation of reinforcing bars in hardened concrete, either to serve as dowels for structural extensions (slabs, footings), or to provide shear connection for seismic retrofitting elements such as infill shear walls.
ccritical scritical
post-installed reinforcing bars transverse reinforcement limits width of splitting cracks A A CIP reinforcing bars
Post-installed reinforcing for widening of a bridge deck A distinction must be made between cases where the reinforcing bar is designed in the same manner as a postinstalled adhesive anchor, i.e. using the principles of anchor design as described in this document, and those instances where the bar embedment length is established using the principles of reinforcing, e.g. in accordance with ACI 318 Chapter 12. This distinction is generally made on the basis of the specific geometry of the connection and whether the anticipated concrete failure mode corresponds to one of those considered in anchor design, e.g., concrete breakout, pryout etc. as opposed to the splitting failure mode associated with reinforcing bar design. Section A-A
Post-installed reinforcement designed as a lap splice For specific cases, please contact Hilti Technical Support at 1-800-879-6000 ext. 6337.
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Key:
HVA Adhesive HVU Capsule with HAS threaded rod
R R R
Very Suitable
HIT HY 150 MAX with HAS threaded rod with HIT-TZ rod
Design Criteria Non-cracked Concrete Cracked Concrete Lightweight Concrete Hollow Core Concrete Grout Filled Concrete Block Hollow Concrete Block Solid Brick Hollow Brick Hard Natural Stone Soft Natural Stone Oversized Holes Cored Holes Water Saturated Concrete Water-Filled Holes Submerged In-place (through) Fastening Immediate Loading Bolt Head or Flush Finish Removable to Flush Surface Seismic High Cycle Fatigue Shock / Impact Load
High Temperature Resistance
Electro or Mechanically Zinc Plated
Application Criteria 2
Installation 2
Miscellaneous Corrosion 3
Sherardized Carbon Steel Hot-dipped Galvanized Stainless Steel (AISI Series) Anchor Rod Diameters Available (in.)4 Anchor Versions Available Anchor Working Principles5
7/8" Diameter 304 & 316 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/4 Stud, Rebar, Insert Anchor is bonded to base material
7/8" Diameter 304 & 316 316 3/8, 1/2, 5/8, 3/4, 3/8, 1/2, 5/8, 3/4 7/8, 1, 1-1/4 Stud, Rebar, Insert Stud Anchor is bonded Expansion against and to base material bonding to base material
7/8" Diameter 304 & 316 304 & 316 3/8, 1/2, 5/8, 3/4, 3/8, 1/2, 5/8, 3/4 7/8, 1, 1-1/4 Stud, Rebar, Insert Stud Anchor is bonded Expansion against and to base material Bonding to base material
1 Base materials may vary widely. Site specific anchor testing may be required. 2 Most testing is performed in normal weight concrete. For specific base materials tested, see selected anchor. 3 Refer to Section 2.3 for a more detailed discussion on corrosion and corrosion resistance. 4 Listed diameters are those with published load data. Larger diameter anchor rods may be used. Contact Hilti for more information. 5 Refer to Section 4.1.2.1 for a more detailed discussion on anchor working principles.
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Anchoring Systems
Key:
Very Suitable
May be Suitable Per Application HDA Undercut Anchor HSL-3 Heavy-Duty Expansion Anchor
HIT HY 20 Adhesive HIT-RE 500-SD HIT-RE 500 Masonry Hollow CMU, Epoxy Anchoring Epoxy Anchoring Construction Tile & Brick System System with Voids with Holes
Design Criteria Non-cracked Concrete Cracked Concrete Lightweight Concrete Hollow Core Concrete Grout Filled Concrete Block Hollow Concrete Block Solid Brick Hollow Brick Hard Natural Stone Soft Natural Stone Oversized Holes Cored Holes
Water Saturated Concrete (per ICC)
Installation 2
Application Criteria 2
Water-filled holes (per ICC) Submerged In-place (through) Fastening Immediate Loading Bolt Head or Flush Finish Removable to Flush Surface Seismic High Cycle Fatigue Shock / Impact Load
High Temperature Resistance
Electro or Mechanically Zinc Plated
w/ HIT-I w/ HIT-I
Bolt
Corrosion 3
Miscellaneous
Sherardized Carbon Steel Hot-dipped Galvanized Stainless Steel (AISI Series) Anchor Diameters Available (in.)4 Anchor Versions Available Anchor Working Principles5
7/8" Diameter 304 & 316 3/8, 1/2, 5/8, 3/4 Stud, Rebar
316
1 Base materials may vary widely. Site specific anchor testing may be required. 2 Most testing is performed in normal weight concrete. For specific base materials tested, see selected anchor. 3 Refer to Section 2.3 for a more detailed discussion on corrosion and corrosion resistance. 4 Listed Diameters are those with published load data. Larger diameter anchor rods may be used. Contact Hilti for more information. 5 Refer to Section 4.1.2.1 for a more detailed discussion on anchor working principles.
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May be Suitable Per Application Kwik Bolt 3 Expansion Anchor HUS-H Concrete Screw Anchor HCA Coil Anchor
Installation 2
Application Criteria 2
In-place (through) Fastening Immediate Loading Bolt Head or Flush Finish Removable to Flush Surface Seismic High Cycle Fatigue Shock / Impact Load
High Temperature Resistance
Electrodeposited or Mechanically
see offering
bolt
both
Corrosion 3
Miscellaneous
Zinc Plated Sherardized Carbon Steel Hot-dipped Galvanized Stainless Steel (AISI Series) Anchor Diameters
Available (in. except as noted) 4
A4 (316) M12, M16, M20 Stud, Insert Metal Circumfrential Expander Sleeve
1 2 3 4 5
Base materials may vary widely. Site specific anchor testing may be required. Most testing is performed in normal weight concrete. For specific base materials tested, see selected anchor. Refer to Section 2.3 for a more detailed discussion on corrosion and corrosion resistance. Listed Diameters are those with published load data. Larger diameter anchor rods may be used. Contact Hilti for more information. Refer to Section 4.1.2.1 for a more detailed discussion on anchor working principles.
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Anchoring Systems
In-place (through) Fastening Immediate Loading Bolt Head or Flush Finish Removable to Flush Surface Seismic High Cycle Fatigue Shock / Impact Load
High Temperature Resistance
Electrodeposited or Mechanically
Miscellaneous
Zinc Plated Sherardized Carbon Steel Hot-dipped Galvanized Stainless Steel (AISI Series) Anchor Diameters
Available (in.)
303 1/4, 3/8, 1/2, 5/8, 3/4 Insert Impact Expansion Sleeve
Thread Undercut
Keying
1 2 3 4 5
Base materials may vary widely. Site specific anchor testing may be required. Most testing is performed in normal weight concrete. For specific base materials tested, see selected anchor. Refer to Section 2.3 for a more detailed discussion on corrosion and corrosion resistance. Listed Diameters are those with published load data. Larger diameter anchor rods may be used. Contact Hilti for more information. Refer to Section 4.1.2.1 for a more detailed discussion on anchor working principles.
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Anchoring Systems
May be Suitable Per Application HTB TOGGLER Bolt HLD Kwik-Tog HSP/HFP Drywall Anchor IDP Insulation Anchor
Hollow Concrete Block Solid Brick Hollow Brick Hard Natural Stone Soft Natural Stone Gypsum Drywall Oversized Holes Cored Holes
Water Saturated Concrete (per ICC)
Corrosion2
Electrodeposited or Mechanically Zinc Plated Zinc Aluminum Alloy Plastic Stainless Steel (AISI Series)
Anchor Diameters Available (in.)
(Drive Pin)
(Drive Screw)
(Body) (Body) 304 (Drive Screw) 3/16, 1/4, 5/16 3/16, 1/4, 3/8, 1/2
Drive-screw
Impact Expansion Anchor Round Head, Phillips, Flat Head, Machine Screw Anchor holds by keying
Keying in hollow base materials. Friction in solid base materials.
#8, #10
Miscellaneous
1 Base materials may vary widely. Site specific anchor testing may be required. 2 Refer to Section 2.3 for a more detailed discussion on corrosion and corrosion resistance. 3 Refer to Section 4.1.2.1 for a more detailed discussion on anchor working principles.
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Notes
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4.2 Adhesive Anchoring Systems 4.2.0.1 Hilti leads the way with products and education
Hilti leads the way in sharing knowledge and experience by educating users on various aspects of Adhesive Anchoring Systems. We know the importance of selecting the right adhesive anchor system for a specific application. When comparing two adhesive anchor systems, users should give special consideration to the following key parameters: Cure time Bond Strength Creep resistance Installation procedure Temperature sensitivity Inspection requirements
Proper installation is the single most influential factor when it comes to an adhesive anchor systems bond strength and ultimately, creep performance. Hilti is the only manufacturer that provides the entire solution from drilling and cleaning the hole to injecting adhesive into boreholes as deep as 125. What are ICC-ES AC58 and ICC-ES AC308? ICC-ES AC58 is an acceptance criteria used for evaluating adhesive anchor systems published in 1995. ICC-ES AC308 is the latest acceptance criteria for evaluating Adhesive Anchoring Systems published in 2005. How do they differ? ICC-ES AC308 only requires periodic special inspection for the highest performing products. ICC-ES AC58 requires continuous special inspection for all products. ICC-ES AC308 includes provisions for evaluating adhesive anchor systems in cracked concrete. ICC-ES AC58 based reports did not qualify products for use in cracked concrete. ICC-ES AC308 more thoroughly examines the sensitivity of adhesive anchor systems to improperly cleaned holes.
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4.2.1.4 4.2.1.5
HAS Anchor Rod Assembly with nut and washer The Hilti HVA system is a heavy duty, two component adhesive anchor consisting of a self-contained adhesive capsule and either a threaded rod with nut and washer or an internally threaded insert. Product Features High loading capacity Small edge distance and anchor spacing allowance Excellent dynamic load resistance Wide range of installation temperatures Excellent performance in holes cored using Hilti DD-B or DD-C diamond core bits Excellent elevated temperature performance Excellent performance in freezing and thawing conditions No hole brushing requiredjust blow out hole with compressed airmakes installation fast and easy Seismic qualified per IBC/IRC 2000 and UBC 1997 (ICC-ES AC58) Please refer to ER-5369 Guide Specifications Master Format Section: 03250 (Concrete accessories) Related Sections: 03200 (Concrete Reinforcing Accessories) 05050 (Metal Fabrication) 05120 (Structural Steel) Adhesive anchors shall consist of an allthread anchor rod, nut, washer and adhesive capsule. Alternatively, adhesive anchors shall consist of a steel insert and an adhesive capsule.
Anchor Rod Shall be provided with 45 degree chisel or cut point to provide proper mixing of the adhesive components. Anchor rod shall be manufactured to meet the following requirements: 1. ISO 898 Class 5.8 2. ASTM A 193 Grade B7 3. AISI 304 or AISI 316 stainless steel meeting the mechanical requirements of ASTM F 593 (Condition CW). 4. Rebar with chisel or cut point. Special order HAS Rod materials may vary from standard steel rod product. Nuts and Washers Shall be furnished to meet the requirements of the above anchor rod specifications. Adhesive Capsule Shall consist of a dual chamber foil capsule. The resin material shall be vinyl urethane methacrylate. Steel Insert The internally threaded insert shall have a 45 degree (from central axis) chisel pointed end. The insert shall be carbon steel or stainless steel material which meets minimum ultimate tensile strengths of 66.7 and 101.5 ksi, respectively. The adhesive anchoring system shall be the Hilti HVA anchoring system, consisting of the Hilti HVU adhesive capsule and the Hilti HAS anchor rod or HIS internally threaded insert. Installation Adhesive anchors to be installed in holes drilled using the specified diameter of Hilti carbide tipped drill bit or matched tolerance Hilti DD-B or DD-C diamond core bit. Anchors shall be installed in strict accordance to section 4.2.1.4. Do not disturb until cure time has elapsed.
Listings/Approvals
City of Los Angeles Research Report #25363 NSF/ANSI Std 61 certification for use in potable water European Technical approval ETA-05/0255 ETA-05/0256 ETA-05/0257
Code Compliance
IBC/IRC 2000 (ICC-ES AC58) UBC 1997 (ICC-ES AC58) LEED : Credit 4.1-Low Emitting Materials
The Leadership in Energy and Environmental Design ( LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings.
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dbit : nominal bit diameter1, 2 hef = hnom: std. depth of embed.3 = capsule length t : max. thickness fastened4 tmax : Max. tightening torque h: minimum base material thickness5 All Hilti Rods hef = hnom hef hnom
1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 2 2 2 2 2 2-1/4 3 (51) (51) (51) ( 51) ( 51) (57) (76) TE 6, 16 TE 16, 25, 35, 46 TE 46, 56, 76 TE 76
1 Use matched tolerance carbide tipped bits or Hilti matched tolerance DD-B or DD-C diamond core bit. 3 Data available for varying embedments; see Load Tables. 4 When using standard length rods at standard embedment (hnom) 5 Minimum base material thickness given to avoid backside blowout from drilling. Ability of base material to withstand loads applied (e.g. bending of concrete slab) should be determined by design engineer.
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HIS Insert Specification Table HIS Insert Details HVU capsule required dbit hnom
th
in. (mm) in. in. (mm) in. (mm) ft lb (Nm) in. (mm)
3/8 (9.5) 1/2 x 4-1/4 11/16 4-1/4 (110) 1 (25) 18 (24) 6-3/8 (162) TE 6, 16, 25, 35
1/2 (12.7) 5/8 x 5 7/8 5 (125) 1-3/16 (30) 30 (41) 7-1/2 (191) TE 16, 25, 35, 46
5/8 (15.9) 7/8 x 6-5/8 1-1/8 6-5/8 (170) 1-1/2 (40) 75 (102) 10 (254)
3/4 (19.1) 1 x 8-1/4 1-1/4 8-1/4 (210) 2 (50) 150 (203) 12-3/8 (314)
hef h dbit Tmax
bit
diameter1
std. depth of embed. = capsule length useable thread length Max. tightening torque min. base material thickness
Tmax h
TE 46, 56, 76
Rebar Specification Table Rebar Size: dbit hnom bit diameter1, 2 in. in. (mm) std. depth of embed. = capsule length #4 5/8 4-1/4 (110) #5 13/16 5 (125) #6 1 6-5/8 (170) #7 1-1/8 6-5/8 (170) #8 1-1/4 8-1/4 (210)
1 Rebar diameters may vary; the witnessed test was performed using the above mentioned drill bit diameters. Rebar must have a minimum length 4" greater than embedment to accommodate the setting equipment. 2 Hilti matched tolerance carbide tipped drill bits
Metric Rebar Specification Table (Canada Only) Rebar Size : dbit hnom bit diameter1 std. depth of embed. = capsule length
in. or mm
mm (in.)
5/3
5/3
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f'c =2000 psi f'c =4000 psi f'c =2000 psi f'c =4000 psi f'c =2000 psi f'c =4000 psi f'c =2000 psi f'c =4000 psi (13.8 MPa) (27.6 MPa) (13.8 MPa) (27.6 MPa) (13.8 MPa) (27.6 MPa) (13.8 MPa) (27.6 MPa) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN)
3/8 (9.5)
1/2 (12.7)
5/8 (15.9)
3/4 (19.1)
7/8 (22.2)
1 (25.4)
1- 1/4 (31.8)
3-1/2 (90) 5-1/4 (133) 7 (178) 4-1/4 (110) 6-3/8 (162) 8-1/2 (216) 5 (125) 7-1/2 (184) 10 (254) 6-5/8 (170) 10 (254) 13-1/4 (337) 6-5/8 (170) 10 (254) 13-1/4 (337) 8 1/4 (210) 12-3/8 (314) 16-1/2 (419) 12 (305) 15 (381) 18 (457)
(1) 3/8 X 3-1/2 (2) 3/8 X 3-1/2 (2) 3/8 X 3-1/2 (1) 1/2 X 4-1/4 (1) 1/2 X 4-1/4 & (1) 3/8 X 3-1/2 (2) 1/2 X 4-1/4 (1) 5/8 X 5 (1) 5/8 X 5 & (1) 1/2 X 4-1/4 (2) 5/8 X 5 (1) 3/4 X 6-5/8 (1) 3/4 X 6-5/8 & (1) 1/2 X 4-1/4 (2) 3/4 X 6-5/8 (1) 7/8 X 6-5/8 (2) 3/4 X 6-5/8 (2) 7/8 X 6 5/8 (1) 1 X 8-1/4 (2) 7/8 X 6-5/8 (2) 1 X 8-1/4 (1) 1-1/4 X 12 (1) 1-1/4 X 12 & (1) 1 X 8 1/4 (1) 1-1/4 X 12 & (2) 1 X 8 1/4
2085 (9.3) 2325 (10.3) 4405 (19.6) 3250 (14.5) 4890 (21.8) 6700 (29.8) 3970 (17.7) 5770 (25.7) 11700 (52.0) 6080 (27.0) 9110 (40.5) 15220 (67.7) 7145 (31.8) 10475 (46.6) 16475 (73.3) 8640 (38.4) 14665 (65.2) 26645 (118.5) 19175 (85.3) 24750 (110.1) 29535 (131.4)
2595 (11.5) 4185 (18.6) 4895 (21.8) 4735 (21.1) 5455 (24.3) 7545 (33.6) 5245 (23.3) 10465 (46.6) 12835 (57.1) 8615 (38.3) 14835 (66.0) 15310 (68.1) 9130 (40.6) 18970 (84.4) 23055 (102.6) 13425 (59.7) 23450 (104.3) 30805 (137.0) 23920 (106.4) 26855 (119.5) 37920 (168.7)
3335 (14.8) 6120 (27.2) 9420 (41.9) 5450 (24.2) 9455 (42.1) 14560 (64.8) 7350 (32.7) 13495 (60.0) 20775 (92.4) 12270 (54.6) 22755 (101.2) 34700 (154.4) 13110 (58.3) 24575 (109.3) 34780 (154.7) 19690 (87.6) 36170 (160.9) 55690 (247.7) 38615 (171.8) 53960 (240.0) 70935 (315.5)
4710 (21.0) 8655 (38.5) 13330 (59.3) 7280 (32.4) 13375 (59.5) 20590 (91.6) 10390 (46.2) 19080 (84.9) 29375 (130.7) 17355 (77.2) 32180 (143.1) 49080 (218.3) 18535 (82.4) 34755 (154.6) 53010 (235.8) 27840 (123.8) 51150 (227.5) 78750 (350.3) 54610 (242.9) 76315 (339.5) 100320 (446.2)
8345 (37.1) 9295 (41.3) 17630 (78.4) 12990 (57.8) 19565 (87.0) 26810 (119.3) 15890 (70.7) 23080 (102.7) 46795 (208.2) 24330 (108.2) 36445 (162.1) 60875 (270.8) 28580 (127.1) 41905 (186.4) 65895 (293.1) 34560 (153.7) 58665 (261.0) 106580 (474.1) 76740 (341.4) 99000 (440.4) 118140 (525.5)
10380 (46.2) 16730 (74.4) 19590 (87.1) 18940 (84.2) 21815 (97.0) 30190 (134.3) 20970 (93.3) 41865 (186.2) 51340 (228.4) 34470 (153.3) 59350 (264.0) 61230 (272.4) 36525 (162.5) 75870 (337.5) 92220 (410.2) 53695 (238.8) 93800 (417.2) 123220 (548.1) 95680 (425.6) 107420 (477.8) 151680 (674.7)
10000 (44.5) 18360 (81.7) 28260 (125.7) 15440 (68.7) 28360 (126.2) 43680 (194.3) 22040 (98.0) 40480 (180.1) 62320 (277.2) 36800 (163.7) 68260 (303.6) 104100 (463.1) 39320 (174.9) 73720 (327.9) 112440 (500.2) 59060 (262.7) 108500 (482.6) 167060 (743.1) 115840 (515.3) 161880 (720.1) 212800 (946.6)
14120 (62.8) 25960 (115.5) 39980 (177.8) 21840 (97.1) 40120 (178.5) 61760 (274.7) 31160 (138.6) 57240 (254.6) 88120 (392.0) 52060 (231.6) 96540 (429.4) 147240 (655.0) 55600 (247.3) 104260 (463.8) 159020 (707.4) 83520 (371.5) 153440 (682.5) 236240 (1050.8) 163820 (728.7) 228940 (1018.4) 300960 (1338.7)
1 Influence factors for spacing and/or edge distance are applied to concrete/bond values above, and then compared to the steel value. The lesser of the values is to be used for the design. 2 Average ultimate concrete shear capacity based on Concrete Capacity Design (CCD) method. 3 Hilti does not recommend the use of alternate embedment other than those tested and listed above.
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3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4
(31.8)
2640 (11.7) 4700 (20.9) 7340 (32.7) 10570 (47.0) 14385 (64.0) 18790 (83.6) 29360
(130.6)
1360 (6.0) 2420 (10.8) 3780 (16.8) 5445 (24.2) 7410 (33.0) 9680 (43.0) 15125
(67.3)
4555 (20.3) 8100 (36.0) 12655 (56.3) 18225 (81.1) 24805 (110.3) 32400 (144.1) 50620
(225.2)
2345 (10.4) 4170 (18.5) 6520 (29.0) 9390 (41.8) 12780 (56.9) 16690 (74.2) 26080
(116.0)
3645 (16.2) 6480 (28.8) 10125 (45.0) 12390 (55.1) 16865 (75.0) 22030 (98.0) 34425
(153.1)
1875 (8.3) 3335 (14.8) 5215 (23.2) 6385 (28.4) 8690 (38.6) 11350 (50.5) 17735
(78.9)
1 Steel strength as defined in AISC Manual of Steel Construction (ASD): Tensile = 0.33 x Fu x Nominal Area Shear = 0.17 x Fu x Nominal Area
Yield lb (kN)
Shear lb (kN)
Yield lb (kN)
Shear lb (kN)
Yield lb (kN)
Shear lb (kN)
3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4 (31.8)
4495 (20.0) 8230 (36.6) 13110 (58.3) 19400 (86.3) 26780 (119.1) 35130 (156.3) 56210 (250.0)
6005 (26.7) 10675 (47.5) 16680 (74.2) 24020 (106.9) 32695 (145.4) 42705 (190.0) 66730 (296.8)
3605 (16.0) 6405 (28.5) 10010 (44.5) 14415 (64.1) 19620 (87.3) 25625 (114.0) 40035 (178.1)
8135 (36.2) 14900 (66.3) 23730 (105.6) 35120 (156.2) 48480 (215.7) 63600 (282.9) 101755 (452.6)
10350 (43.4) 18405 (79.0) 28760 (125.7) 41420 (185.7) 56370 (256.9) 73630 (337.0) 115050 (511.8)
6210 (27.6) 11040 (49.1) 17260 (76.8) 24850 (110.5) 33825 (150.5) 44180 (196.5) 69030 (307.1)
5035 (22.4) 9225 (41.0) 14690 (65.3) 15050 (66.9) 20775 (92.4) 27255 (121.2) 43610 (194.0)
8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3) 38335 (170.5) 50070 (222.7) 78235 (348.0)
4970 (22.1) 8835 (39.3) 13805 (61.4) 16800 (75.2) 23000 (102.3) 30040 (133.6) 46940 (208.8)
1 Steel strength as defined in AISC Manual of Steel Construction 2nd Ed. (LRFD): Yield = Fy x Tensile Stress Area Tensile = 0.75 x Fu x Nominal Area Shear = 0.45 x Fu x Nominal Area
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Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
Embedment Depth in. (mm) 4-1/4 (108) 5 (127) 6-5/8 (168) 8-1/4 (210)
Adhesive Capsule(s) Required (1) 1/2 x 4-1/4 (1) 5/8 x 5 (1) 7/8 x 6-5/8 (1) 1 x 8-1/4
HVA Ultimate Bond/Concrete Capacity and Steel Strength for HIS Carbon Steel and HIS-R Stainless Steel Internally Threaded Inserts HVU Ultimate Bond/Concrete Capacity 2 Tensile f'c 2000 psi (13.8 MPa) lb (kN) 12715 (56.6) 18275 (81.3) 29840 (132.7) 36660 (163.1) Ultimate Bolt Strength1, 2 ASTM A 325 Carbon Steel Tensile 1 Shear 1 lb (kN) lb (kN) 9935 (44.2) 17665 (78.6) 27610 (122.8) 39760 (176.9) 5960 (26.5) 10600 (47.2) 16565 (73.7) 23855 (106.1) ASTM F 593 Stainless Steel Tensile 1 Shear 1 lb (kN) lb (kN) 8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3) 4970 (22.1) 8835 (39.3) 13805 (61.4) 16900 (75.1)
Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
Embedment Depth in. (mm) 4-1/4 (108) 5 (127) 6-5/8 (168) 8-1/4 (210)
Adhesive Capsule(s) Required (1) 1/2 x 4-1/4 (1) 5/8 x 5 (1) 7/8 x 6-5/8 (1) 1 x 8-1/4
1 Steel values in accordance with AISC ASTM A 325 bolts: Fy = 92 ksi , Fu = 120 ksi ASTM F 593 (AISI 304/316): Fy = 65 ksi, Fu = 100 ksi for 3/8" thru 5/8" Fy = 45 ksi, Fu = 85 ksi for 3/4" Allowable Load Values Tension = 0.33 x Fu x Anom Shear = 0.17 x Fu x Anom Ultimate Load Values Tension = 0.75 x Fu x Anom Shear = 0.45 x Fu x Anom
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Rebar Size
#4
12000 (53.4)
18000 (80.1)
#5
18600 (82.7)
27900 (124.1)
#6
26400 (117.4)
39600 (176.1)
#7
36000 (160.1)
54000 (240.2)
#8
47400 (210.8)
71100 (316.3)
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HVU Allowable Tensile Concrete/Bond Strength Embedment Depth mm (in.) 125 (5) 185 (7-1/2) 255 (10) 170 (6-5/8) 255 (10) 340 (13-1/4) 210 (8-1/4) 315 (12-3/8) 420 (16-1/2) Adhesive Capsule(s) Required (1) M16 (1) M16 & (1) M12 (2) M16 (1) M20 (2) 3/4 x 6-5/8 (2) M20 (1) M24 (1) M24 & (1) 3/4 x 6-5/8 (2) M24 14 MPa (2000 psi) kN (lb) 16.7 (3750) 25.1 (5620) 33.4 (7495) 23.4 (5255) 35.1 (7880) 46.8 (10510) 39.6 (8910) 59.4 (13365) 79.2 (17815) 20 MPa (3000 psi) kN (lb) 18.8 (4230) 28.2 (6340) 37.6 (8455) 27.0 (6060) 40.5 (9090) 53.9 (12125) 45.0 (10125) 67.6 (15185) 90.1 (20245) 28 MPa (4000 psi) kN (lb) 21.0 (4705) 31.4 (7060) 41.9 (9410) 30.6 (6865) 45.8 (10300) 61.1 (13735) 50.4 (11340) 75.7 (17010) 100.9 (22675) 40 MPa (6000 psi) kN (lb) 25.2 (5660) 37.8 (8495) 50.4 (11325) 37.7 (8480) 56.6 (12720) 75.4 (16960) 61.3 (13770) 91.9 (20650) 122.5 (27535)
Rebar Size
15M
80 (17985)
120 (26975)
20M
120 (26975)
180 (40465)
25M
200 (44960)
300 (67440)
1 Allowable bond/concrete strength based on a safety factor of 4.0. 2 Actual tensile bond test data developed for imperial-sized rebar. Yield and ultimate rebar strengths are for metric sizes. 3 For anchor spacing and edge distance guidelines, refer to page 160 of the HVA Adhesive Anchor System.
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HVU Ultimate Tensile Concrete/Bond Strength Embedment Adhesive Depth Capsule(s) mm (in.) Required 125 (1) M16 (5) 185 (1) M16 & (7-1/2) (1) M12 255 (2) M16 (10) 170 (1) M20 (6-5/8) 255 (2) 3/4 x 6-5/8 (10) 340 (2) M20 (13-1/4) 210 (1) M24 (8-1/4) 315 (1) M24 (12-3/8) & (1) 3/4 x 6-5/8 420 (2) M24 (16-1/2) 14 MPa (2000 psi) kN (lb) 66.7 (15000) 100.4 (22490) 133.4 (29990) 93.5 (21020) 140.3 (31530) 187.0 (42040) 158.5 (35640) 237.8 (53460) 317.0 (71270) 20 MPa (3000 psi) kN (lb) 75.3 (16920) 112.9 (25370) 150.4 (33820) 107.9 (24250) 161.8 (36370) 215.7 (48500) 180.2 (40500) 270.2 (60750) 360.3 (80990) 28 MPa (4000 psi) kN (lb) 83.3 (18830) 125.6 (28240) 167.5 (37650) 122.2 (27470) 183.3 (41210) 244.4 (54950) 201.8 (45360) 302.7 (68040) 403.5 (90710) 40 MPa (6000 psi) kN (lb) 100.8 (22650) 151.1 (33980) 201.5 (45310) 150.9 (33930) 226.4 (50890) 301.8 (67850) 245.0 (55080) 367.5 (82610) 490.0 (110150)
Rebar Size
15M
80 (17985)
120 (26975)
20M
120 (26975)
180 (40465)
25M
200 (44960)
300 (67440)
1 Actual tensile bond test data developed for imperial-sized rebar. Yield and ultimate rebar strengths are for metric sizes. 2 For anchor spacing and edge distance guidelines, refer to page 160 of the HVA Adhesive Anchor System.
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4.2.1 HVA Capsule Adhesive Anchoring System Anchor Spacing and Edge Distance Guidelines in Concrete
Anchor Spacing Adjustment Factors
N
Edge Distance Adjustment Factors c hef cmin ccr = = = = = = ll = Actual edge distance Actual embedment 0.5 hef Tension and shear 1.5 hef Tension 2.0 hef Shear Perpendicular to edge Parallel to edge
s V c h
1.5
= = = =
scr
Shear & Tension
2.0
ccr
Spacing Tension/Shear
smin = 0.5 hef, scr = 1.5 hef fA = 0.3(s/hef) + 0.55 for scr>s>smin
s hef
1.0
1.5
ccr
Sh ea
S he
ar
Ten
cmin
0 0 .6 .2 .4 .8 1.0 Anchor Spacing Adjustment Factor (fA)
0
0 .2 .4
0.5
.6
sio n
(II)
0.5
1.0
r(
smin
c hef
.8
1.0
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0.70 0.72 0.74 0.78 0.81 0.85 0.89 0.89 0.91 0.94 0.96 0.98 1.00
0.60 0.63 0.66 0.70 0.74 0.80 0.85 0.86 0.89 0.91 0.94 0.97 1.00
0.18 0.22 0.32 0.37 0.45 0.53 0.60 0.72 0.84 1.00
0.18 0.22 0.27 0.32 0.37 0.45 0.53 0.63 0.72 0.78 0.84 0.94 1.00
0.18 0.22 0.26 0.32 0.37 0.45 0.52 0.57 0.60 0.68 0.72 0.84 0.91 1.00
0.46 0.49 0.55 0.59 0.64 0.69 0.74 0.82 0.90 1.00
0.46 0.49 0.52 0.55 0.59 0.64 0.69 0.76 0.82 0.86 0.90 0.97 1.00
0.46 0.49 0.51 0.55 0.59 0.64 0.69 0.72 0.74 0.79 0.82 0.90 0.95 1.00
Spacing Tension/Shear
smin = 0.5 hef, scr = 1.5 hef
Edge Distance Shear
(II to or away from edge),
fRV1
fRV2
4-1/4 6-3/8 8-1/2 4-1/4 6-3/8 8-1/2 4-1/4 6-3/8 8-1/2 4-1/4 6-3/8 8-1/2
2-1/8 3 3-3/16 3-1/2 4 4-1/4 5 5-1/2 6 6-3/8 7 8 8-1/2 9 9-9/16 10 10-1/2 12 12-3/4 14 16 17
0.70 0.76 0.78 0.80 0.83 0.85 0.90 0.94 0.97 1.00
0.70 0.71 0.74 0.75 0.79 0.81 0.83 0.85 0.88 0.93 0.95 0.97 1.00
0.70 0.73 0.74 0.76 0.78 0.80 0.83 0.85 0.87 0.89 0.90 0.92 0.97 1.00
0.60 0.68 0.70 0.73 0.78 0.80 0.87 0.92 0.96 1.00
0.60 0.62 0.65 0.67 0.71 0.75 0.78 0.80 0.84 0.90 0.93 0.96 1.00
0.60 0.64 0.66 0.68 0.70 0.73 0.78 0.80 0.82 0.85 0.87 0.89 0.96 1.00
0.18 0.29 0.32 0.35 0.42 0.45 0.55 0.61 0.67 0.72 0.80 0.93 1.00
0.18 0.21 0.25 0.27 0.33 0.38 0.42 0.45 0.50 0.59 0.63 0.67 0.72 0.76 0.80 0.93 1.00
0.18 0.23 0.26 0.29 0.32 0.35 0.42 0.45 0.48 0.52 0.55 0.58 0.67 0.72 0.80 0.93 1.00
0.46 0.53 0.55 0.58 0.62 0.64 0.70 0.75 0.79 0.82 0.87 0.96 1.00
0.46 0.48 0.51 0.52 0.56 0.59 0.62 0.64 0.68 0.73 0.76 0.79 0.82 0.84 0.87 0.96 1.00
0.46 0.49 0.51 0.53 0.55 0.58 0.62 0.64 0.66 0.69 0.70 0.72 0.79 0.82 0.87 0.96 1.00
Edge Distance
Tension,
Spacing
Tension/Shear,
Edge Distance
Tension,
fA 7-1/2 10 5
fRN 7-1/2 10 5
fRV1 7-1/2 10 5
fA 10 13-1/4 6-5/8
fRV2 10 13-1/4
2-1/2 3-5/16 3-3/4 4 4-1/2 5 5-1/2 6 6-5/8 7 7-1/2 8 9 9-15/16 10 11-1/4 12 13 13-1/4 15 18 20 22 24 26-1/2
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0.70 0.75 0.78 0.79 0.82 0.85 0.88 0.91 0.95 0.97 1.00
0.70 0.71 0.73 0.75 0.77 0.79 0.82 0.83 0.85 0.87 0.91 0.95 0.95 1.00
0.70 0.72 0.73 0.75 0.76 0.78 0.79 0.82 0.85 0.85 0.89 0.91 0.94 0.95 1.00
0.60 0.67 0.70 0.72 0.76 0.80 0.84 0.88 0.93 0.96 1.00
0.60 0.61 0.64 0.67 0.69 0.72 0.75 0.77 0.80 0.83 0.88 0.93 0.93 1.00
0.60 0.62 0.64 0.67 0.68 0.70 0.72 0.76 0.80 0.80 0.85 0.88 0.92 0.93 1.00
0.18 0.27 0.32 0.34 0.40 0.45 0.50 0.56 0.63 0.67 0.72 0.77 0.88 0.98 1.00
0.18 0.20 0.23 0.27 0.31 0.34 0.39 0.41 0.45 0.49 0.56 0.63 0.63 0.72 0.77 0.85 0.86 1.00
0.18 0.21 0.23 0.27 0.29 0.32 0.34 0.40 0.45 0.45 0.52 0.56 0.61 0.63 0.72 0.88 1.00
0.46 0.52 0.55 0.57 0.60 0.64 0.68 0.71 0.76 0.78 0.82 0.86 0.93 1.00
0.46 0.47 0.50 0.52 0.54 0.57 0.60 0.62 0.64 0.66 0.71 0.76 0.76 0.82 0.86 0.90 0.92 1.00
0.46 0.48 0.50 0.52 0.53 0.55 0.57 0.60 0.64 0.64 0.69 0.71 0.75 0.76 0.82 0.93 1.00
0.70 0.72 0.73 0.75 0.78 0.80 0.82 0.85 0.87 0.89 0.91 0.96 1.00
0.70 0.72 0.73 0.75 0.76 0.78 0.79 0.82 0.85 0.85 0.89 0.91 0.94 0.95 1.00
0.70 0.71 0.72 0.73 0.75 0.78 0.78 0.80 0.82 0.84 0.85 0.89 0.96 1.00
0.60 0.63 0.64 0.67 0.70 0.73 0.76 0.80 0.82 0.85 0.88 0.94 1.00
0.60 0.62 0.64 0.67 0.68 0.70 0.72 0.76 0.80 0.80 0.85 0.88 0.92 0.93 1.00
0.60 0.61 0.63 0.64 0.67 0.70 0.70 0.74 0.76 0.79 0.80 0.85 0.94 1.00
0.18 0.22 0.24 0.28 0.32 0.36 0.40 0.45 0.48 0.52 0.56 0.64 0.72 0.73 0.83 0.89 0.97 1.00
0.18 0.21 0.23 0.27 0.29 0.32 0.34 0.40 0.45 0.45 0.52 0.56 0.61 0.63 0.72 0.88 1.00
0.18 0.20 0.22 0.24 0.28 0.32 0.32 0.37 0.40 0.44 0.45 0.52 0.64 0.73 0.81 0.89 1.00
0.46 0.48 0.50 0.52 0.55 0.58 0.61 0.64 0.66 0.69 0.71 0.77 0.82 0.82 0.89 0.93 0.99 1.00
0.46 0.48 0.50 0.52 0.53 0.55 0.57 0.60 0.64 0.64 0.69 0.71 0.75 0.76 0.82 0.93 1.00
0.46 0.47 0.48 0.50 0.52 0.55 0.55 0.59 0.61 0.63 0.64 0.69 0.77 0.82 0.88 0.93 1.00
fRV2 10 13-1/4
13-1/4 6-5/8
13 1/4 6-5/8
0.70 0.73 0.75 0.78 0.82 0.85 0.87 0.91 0.96 1.00
0.70 0.73 0.75 0.76 0.79 0.82 0.85 0.85 0.88 0.91 0.94 0.95 0.97 1.00
0.70 0.71 0.73 0.75 0.78 0.78 0.80 0.82 0.84 0.85 0.87 0.89 0.91 0.96 1.00
0.60 0.64 0.67 0.70 0.76 0.80 0.82 0.88 0.94 1.00
0.60 0.64 0.67 0.68 0.72 0.76 0.80 0.80 0.84 0.88 0.92 0.93 0.96 1.00
0.60 0.61 0.64 0.67 0.70 0.70 0.73 0.76 0.79 0.80 0.82 0.85 0.88 0.94 1.00
0.18 0.24 0.28 0.32 0.40 0.45 0.48 0.56 0.64 0.72 0.73 0.81 0.89 0.97 1.00
0.18 0.23 0.27 0.29 0.34 0.40 0.45 0.45 0.50 0.56 0.61 0.63 0.67 0.72 0.77 0.88 1.00
0.18 0.20 0.24 0.28 0.32 0.32 0.36 0.40 0.44 0.45 0.48 0.52 0.56 0.64 0.73 0.81 0.89 1.00
0.46 0.50 0.52 0.55 0.61 0.64 0.66 0.71 0.77 0.82 0.82 0.88 0.93 0.99 1.00
0.46 0.50 0.52 0.53 0.57 0.60 0.64 0.64 0.68 0.71 0.75 0.76 0.78 0.82 0.86 0.93 1.00
0.46 0.47 0.50 0.52 0.55 0.55 0.58 0.61 0.63 0.64 0.66 0.69 0.71 0.77 0.82 0.88 0.93 1.00
Edge Distance
Tension,
Spacing
Tension/Shear,
Edge Distance
Tension,
fA
fRN
fRV1
fRV2 12
fA 15 18 12
fRN 15 18 12
fRV1 15 18 12
fRV2 15 18
8-1/4 12-3/8 16-1/2 8-1/4 12-3/8 16-1/2 8-1/4 12-3/8 16-1/2 8-1/4 12-3/8 16-1/2
4-1/8 4-1/2 5 6 6-3/16 7 7-1/2 8-1/4 9 10 11 12-3/8 13 14 16 16-1/2 18 18-9/16 22-1/2 24 24-3/4 27 30 33 36
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0.70 0.71 0.73 0.77 0.78 0.80 0.82 0.85 0.88 0.91 0.95 1.00
0.70 0.72 0.73 0.75 0.77 0.79 0.82 0.85 0.87 0.89 0.94 0.95 0.99 1.00
0.70 0.71 0.73 0.75 0.78 0.79 0.80 0.84 0.85 0.88 0.89 0.96 0.99 1.00
0.60 0.62 0.64 0.69 0.70 0.74 0.76 0.80 0.84 0.88 0.93 1.00
0.60 0.63 0.64 0.67 0.69 0.72 0.76 0.80 0.82 0.85 0.92 0.93 0.98 1.00
0.60 0.62 0.64 0.67 0.70 0.72 0.74 0.79 0.80 0.84 0.85 0.95 0.98 1.00
0.18 0.20 0.24 0.30 0.32 0.37 0.40 0.45 0.50 0.56 0.63 0.72 0.76 0.83 0.96 1.00
0.18 0.22 0.24 0.27 0.30 0.35 0.39 0.45 0.48 0.52 0.61 0.63 0.70 0.72 0.89 0.96 1.00
0.18 0.20 0.24 0.27 0.32 0.34 0.37 0.43 0.45 0.50 0.52 0.65 0.70 0.72 0.79 0.89 1.00
0.46 0.48 0.50 0.54 0.55 0.59 0.61 0.64 0.67 0.72 0.76 0.82 0.85 0.89 0.98 1.00
0.46 0.48 0.50 0.52 0.54 0.57 0.60 0.64 0.66 0.69 0.75 0.76 0.80 0.82 0.93 0.98 1.00
0.46 0.48 0.50 0.52 0.55 0.56 0.59 0.63 0.64 0.67 0.69 0.77 0.80 0.82 0.87 0.93 1.00
0.70 0.70 0.73 0.74 0.76 0.78 0.80 0.83 0.86 0.88 0.90 0.95 0.96 1.00
0.70 0.72 0.73 0.75 0.77 0.80 0.81 0.83 0.87 0.88 0.91 0.92 1.00
0.70 0.72 0.73 0.76 0.77 0.78 0.82 0.83 0.85 0.86 0.93 0.95 0.96 1.00
0.60 0.61 0.63 0.65 0.68 0.70 0.73 0.77 0.81 0.83 0.87 0.93 0.95 1.00
0.60 0.62 0.64 0.67 0.69 0.73 0.75 0.77 0.83 0.84 0.88 0.90 1.00
0.60 0.62 0.64 0.68 0.69 0.71 0.76 0.77 0.80 0.81 0.90 0.93 0.95 1.00
0.18 0.19 0.23 0.25 0.28 0.32 0.36 0.41 0.47 0.50 0.54 0.63 0.65 0.72 0.75 0.92 1.00
0.18 0.21 0.23 0.27 0.31 0.36 0.38 0.41 0.49 0.50 0.56 0.58 0.72 0.77 0.80 0.88 1.00
0.18 0.21 0.24 0.28 0.30 0.33 0.39 0.41 0.45 0.47 0.59 0.63 0.65 0.72 0.81 0.90 1.00
0.46 0.47 0.49 0.51 0.53 0.55 0.58 0.61 0.65 0.67 0.70 0.76 0.78 0.82 0.84 0.96 1.00
0.46 0.48 0.50 0.52 0.54 0.58 0.59 0.62 0.66 0.68 0.71 0.73 0.82 0.86 0.87 0.93 1.00
0.46 0.48 0.50 0.53 0.54 0.56 0.60 0.61 0.64 0.65 0.73 0.76 0.78 0.82 0.88 0.94 1.00
100 80 60 40 20 0 20 60
96% conc. 10% 20% 30% 5% 50% 10% conc. conc. Vol%1 Vol%2 40% 20% 40% 20% conc. conc. 10% 50% 40% 20% conc.
(100% @ 70F)
1 35 Vol% Triethanolamine, 30 Vol% n-Butylamine and 35 Vol% N,N-Dimethylaniline 2 60 Vol% Toluene, 30 Vol% Xylene and 10 Vol% Methylnaphthalene
Samples of the HVU Resin were immersed in the various chemical compounds for up to one year. At the end of the test period, the samples were analyzed. Any samples showing no visible damage and having less than a 25% reduction in bending (flexural) strength were classified as Resistant. Samples that had slight damage, such as small cracks, chips, etc. or reduction in bending strength of 25% or more, were classified as Partially Resistant. Samples that were heavily damaged or destroyed were classified as Not Resistant.
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h1
1b
1b
2 3
2
3 3 3
4x HAS HIS Rebar
4 3 3
1a
4x 4x
1a. Drilling the hole - Rotary hammer h1 Set the depth drill: gauge to the correct drilling depth. h1
! !
4x 4x
! !
h1
h1
4 HAS 4
HIS Rebar
1b. Drilling the hole - Diamond coring: Mark the correct drilling depth on the height adjustment mechanism.
4 4x
5 4x 2 4x
5 5
5
2. Clean the hole immediately before setting the anchor. Remove drilling dust and standing water from the base of the hole by blowing out well with at least 4 strokes of the blow-out pump, or using compressed air or an 4 4 industrial vacuum cleaner. The 5 anchor holes must be free of dust, HAS HAS water, ice, oil, bitumen, HIS HIS 6 chemicals or 6 other foreign any 6 Rebar Rebar 3 matter or contaminants. Poorlycleaned holes = poor hold.
3. Ensure that the specified setting depth is marked on1 h the anchor rod. If not, add an embedment mark, for example with tape or marker.
6 7 6
7
7 4
7 7
HVU
HVU 4x
HVU HVU
HVU
trel
trel
4. Caution! Check that the hole is drilled to the correct depth before setting the anchor. Hole depth is correct when the anchor rod 5 5 contacts the base of the hole and the setting depth mark coincides with the concrete surface.
6. Use the setting tool at a speed of 2501000 r.p.m. to drive the anchor rod into the hole, applying moderate pressure and with the 7 7 hammering action switched on.
t
6 8 8 8
9
HVU
HVU 5
HVU
7
8
9 8
HVU tcure
9
10
9 9
tcure tcure
Tinst. tcure
tcure Tinst.
7. Switch off the rotary hammer drill immediately when the specified setting depth is reached ( refer to mark on the 7anchor rod). After setting, adhesive mortar must fill the annular gap completely, right up to the concrete surface. Caution! Prolonged rotary rel rel rel action may cause mortar to 7 9 be forced out of the hole, + + + resulting in reduced anchor + 9loading capacity.
tTinst. rel
Tinst. C Tinst.
min.-5...0 0...10
11
F Ctrel inst. Ctrel tcure F T tcure C F F 5h min.23...32 60' 5h min.-5...0 min.23...32 60' min.-5...0 min.23...3
30' 32...50 0...10
min.-5...0 min.23...3 1 32...50 0...10 h 30' 132...5 h 0...10 32...5 20' 30' 10...20 50...68 10...20 20' 30' 50...68 10...20 50...6 10...20 50...6 8' 20' 20...max.40 68...max.10 20...max.40 68...max.104 8' 20' 20...max.40 68...max.104 20...max.40 68...max.10
8. The working time t rel, which depends on base material temperature, must be observed (see fig. 10). The screwed-on setting tool may be removed only after the time t rel has 8 8elapsed.
9. After reaching the end of the working time t rel, do not manipulate or disturb the anchor rod in any way until the curing time t cure has elapsed. 9
10. A load may be applied to the anchor only after the curing time t cure has elapsed.
11. The working time t rel and curing time t cure, which depend on base material temperature, must be observed!
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tcure
Tinst.
HVU Adhesive Capsules, Carbon Steel HAS Rods/Stainless Steel HAS Rods
HVU HVU Adhesive Capsules Qty Description Item No. Per Box 3/8" x 3-1/2" (M10) 256692 10 3/8" x 3-1/2" (M10) 1/2" x 4-1/4" (M12) 256693 10 1/2" x 4-1/4" (M12) 1/2" x 4-1/4" (M12) 5/8" x 5" (M16) 256694 10 5/8" x 5" (M16) 5/8" x 5" (M16) 3/4" x 6-5/8" 256702 5 3/4" x 6-5/8" 3/4" x 6-5/8" 3/4" x 6-5/8" 7/8" x 6-5/8" (M20) 256695 5 7/8" x 6-5/8" (M20) 7/8" x 6-5/8" (M20) 1" x 8-1/4" (M24) 256696 5 1" x 8-1/4" (M24) 1" x 8-1/4" (M24) 1" x 8-1/4" (M24) 1-1/4" x 12" (M33) 256699 4 1-1/4" x 12" (M33) HAS Rods 5.8 Description Item No. 3/8" x 5-1/8" 385419 1/2" x 6-1/2" 1/2" x 8" 1/2" x 10" 5/8" x 8" 5/8" x 9" 5/8" x 12" 3/4" x 10" 3/4" x 11" 3/4" x 12" 3/4" x 14" 7/8" x 10"2 7/8" x 13"2 1" x 12" 1" x 14" 1" x 16" 1" x 20" 1-1/4" x 16" 1-1/4" x 22" 385424 385425 385426 385428 385429 385430 385432 385433 385434 385435 385440 385441 385442 385443 385444 385445 385446 385447 HAS Super A193 B71 Description Item No. 3/8" x 5-1/8" 68657 1/2" x 6-1/2" 68658 HAS Rods 304 SS Description Item No. 3/8" x 5-1/8" 385462 3/8" x 8" 385463 1/2" x 6-1/2" 385464 1/2" x 8" 385465 1/2" x 10" 385466 5/8 x 7-5/8 385467 5/8 x 10 385468 3/4" x 9-5/8" 3/4" x 12" 3/4" x 14" 7/8" x 10" 385469 385470 385471 885473 HAS Rods 316 SS Description Item No. 3/8" x 5-1/8" 3024335 1/2" x 6-1/2" 1/2" x 11" 5/8" x 7-5/8" 5/8" x 9" 5/8" x 12" 3/4" x 9-5/8" 3024336 3024337 333781 3024338 3024339 3024340 HAS/ HAS Qty Per Box 20/10 20/10 10 10 20/10 10 10 10/5 10 10 10 10/5 10 5 4/5 2 2 2 4/4 2/4
5/8" x 7-5/8"
333783
3/4" x 9-5/8"
68660
3/4" x 14" 7/8" x 10" hdg1 7/8" x 12 hdg1 7/8" x 16" hdg1 1" x 12" 1" x 14" 1" x 16" 1" x 21" 1-1/4" x 16" 1-1/4" x 23"
3006083 68661 3006077 45259 68662 3006079 3006080 3006081 333779 3006082
1" x 12"
385474
1" x 12"
3024341
1 Hot-Dip Galvanized (7/8" rod only). Coating thickness 2 mils (50.8 m). 2 Requires setting nuts when using 1-7/16" x 3/4" drive socket.
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HVU Adhesive Capsules, HIS Internally Threaded Carbon Steel Inserts/HIS-R Stainless Steel Inserts
HIS Insert Carbon Steel Product Item No. 3/8" x 4-1/4" 258020 1/2" x 5" 258021 5/8" x 6-5/8" 258022 3/4" x 8-1/4" 258023 HIS-R Insert 316 SS Product Item No. 3/8" x 4-1/4" 258029 1/2" x 5" 258030 5/8" x 6-5/8" 258031 3/4" x 8-1/4" 258032 HVU Adhesive Capsule used with HIS Inserts Product Item No. 1/2" x 4-1/4" 256693 5/8" x 5" 256694 7/8" x 6-5/8" 256695 1" x 8-1/4" 256696 HIS Setting Tool1 Drive Socket Setting Tool Required Item No. 9/16" 45969 3/4" 45970 15/16" 45971 1-1/8" 45972 Quantity per Box HIS HVU 10 10 5 10 5 5 5 5
1 Select square drive shaft and drive socket from Setting Products below.
Square Drive Shaft HAS Threaded Rod w/Setting Nut Black Finished Setting Nuts 2,3
Drive Socket
Setting Products
HAS Rod, HIS/ Rebar Diameter 3/8" / #3 1/2" / #4 5/8" / #5 3/4" / #6 7/8" / #7 1" / # 8 1-1/4" Square Drive Shaft
Item No. 00032220 TE-C + SD-1/2" Item No. 0032221 TE-Y-SD-3/4" Item No. 00332169 TE-T-SD-3/4" Item No. 00220693 TE-Y-SD-1"
Setting Nuts2,3 Item No. Drive Socket Item No. 45138 45140 45139 45141 45142 45143 45144 Qty/Pkg. 10 10 5 5 5 5 5
Drive Socket 3/4" x 3/4" 15/16" x 3/4" 1-1/8" x 3/4" 1-7/16" x 3/4" 1-1/2" x 3/4"
HIS Setting Tools1 Setting Drive Tool Socket Item No. Required 45969 9/16" 45970 3/4" 45971 15/16" 45972 1-1/8"
Rebar Setting Tools Item No. 220695 220696 220697 220698 220699 TE-Y Adaptor #4 #5/15M #6/20M #7 #8/25M
65285
1-7/8" x 1"
1 To be used with appropriate drive socket and drive shaft from selector chart above. Setting nuts not required with HIS setting tools. 2 Nuts furnished with HAS-E and the HAS Super are oversized and will not fit the drive sockets listed above. Use the black setting nuts with Hilti drive sockets for anchor installation. 3 Setting nuts have a black finished coating, except 7/8 which are hot-dip galvanized.
Accessories
Item No. Description Use
Blowout Tool HIT-DL 10/0.8 Extension Hose HIT-DL 16/0.8 Extension Hose
For holes up to 11" deep For holes up to 30" deep For holes up to 30" deep
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The Hilti HIT System 4.2.2 4.2.2.1 Hilti Adhesive Anchor Systems
To address the various conditions found on todays construction projects, Hilti offers the most complete selection of products. We call it the HIT Portfolio. No matter what application you have on the jobsite, Hilti has a product for you. Every product in the HIT Portfolio was developed using the same stringent standards and is backed by the experience of the company that brought cartridge adhesive anchor systems to the world...Hilti.
HIT Portfolio
Products for Specified Applications HIT-HY 20 HIT-HY 150 HIT-HY 150 MAX HIT-RE 500 HIT-RE 500-SD Products for Non-Specified Applications
HIT-HY 10 HFX
HIT-HY 20
Fast Cure Hybrid Adhesive Structural anchors into brick/block Retrofit/Strengthening of historic structures Facade rehabilitation
HIT RE 500-SD
Slow Cure Epoxy Adhesive Deep anchors and dowels Installation in diamond cored, wet or oversized holes Seismic retrofit of concrete structures SD = Strength Design
Hollow Base
(Brick & Hollow block)
Solid Base
(Concrete & Aerated block)
Specified
Fast Cure
HY 20 HY 150 MAX HY 150
Slow Cure
RE 500-SD RE 500
NonSpecified
HY 10
HY 10
HFX
HFX
Specified applications are those involving a project engineer/architect having provided guidance on proper anchor selection. To help ensure a product approved for the current building code in your area, contact Hilti. Technical data for HIT-HT 10 and HFX are not included in this manual.
HIT-HY 10
HFX
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Hilti HIT HY 150 MAX, HIT-RE 500, HIT-RE 500-SD and HIT HY 20 are also available in medium (16.9 oz.) cartridges and in large (47.3 oz.) cartridges for high-volume applications.
Refill Pack Holder The refill pack holder is a reusable, hard cartridge The refill pack is easily inserted in the holder and the holder in the dispenser, for quick easy use The holder can be used to store and transport partially used refill packs HIT HY or RE Dispensers Fast, trouble free injections with a minimum of effort Designed and built to last ED 3500 Battery Dispenser for effortless dispensing
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HIT-TZ with HIT-HY 150 MAX or HIT-ICE 4.2.3 4.2.3.1 Product Description
Please refer to Section 4.2.4 for HIT-HY 150 MAX or Section 4.2.5 for HIT-ICE Adhesive product specific information. The Hilti HIT-TZ is an innovative threaded rod installed with HIT-HY 150 MAX hybrid adhesive or HIT-ICE. With the combination of HIT HY 150 MAX or HIT-ICE and the innovative design of the HIT-TZ rod, anchoring into uncleaned holes, wet holes (including standing water) and/or Hilti matched tolerance diamond-cored holes does not adversely affect tensile capacity. Use HIT-ICE in base material temperatures 40 F (5 C). How It Works
expansion forces
Product Features of HIT-TZ Threaded Rods Full tensile capacity with installation in drilled holes without any hole cleaning procedures Develops the tensile strength of HAS-E (ISO898, Class 5.8) threaded rods and HAS-SS (F 593 and A 193, B8, Class 1 for stainless steel in Canada only) at 20% shallower embedment Full tensile capacity in Hilti matched tolerance diamond-cored holes Develops full tensile capacity when installed in wet holes (with standing water) per ICC-ES AC 58 Seismic qualified per IBC/IRC 2003, IBC/IRC 2000 and UBC 1997 (ICC-ES AC58). Please refer to ESR-1967
When an axial load is applied, Axial Load the innovative HIT-TZ creates expansion expansion forces forces which supplement the bonding power of HITHY 150 MAX or HIT-ICE and the concrete. This compensates for unfavorable hole conditions. No more: removing water or drying holes roughening diamond cored holes.
Listings/Approvals
City of Los Angeles (pending) NSF/ANSI Std 61 Certification for use of HIT-HY 150 MAX in potable water
Code Compliance
IBC/IRC 2003 (ICC-ES AC58) IBC/IRC 2000 (ICC-ES AC58) UBC 1997 (ICC-ES AC58) LEED : Credit 4.1-Low Emitting Materials
The Leadership in Energy and Environmental Design (LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings.
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Mechanical Properties min. fu fy ksi (MPa) ksi (MPa) 70 (480) 70 (480) 87 (600) 87 (600)
HIT-RTZ Stainless Steel Washers meet the requirements of AISI 316 conforming to ASTM A 240
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HIT-TZ with HIT-HY 150 MAX or HIT-ICE 4.2.3 4.2.3.3 Technical Data
HIT-HY 150 MAX/HIT-ICE Installation Specification Table for HIT-TZ Rods Details dbit hnom HIT-TZ Rod Size in. (mm) bit diameter1 std. depth of embedment2 length of anchor Tmax h tfix max tightening torque min. base material thickness maximum thickness fastened in. in. (mm) in. (mm) ft lb (Nm) in. (mm) in. (mm) 3/8 (9.5) 7/16 2-7/8 (73) 4-1/2 (114) 18 (24) 3-3/4 (95) 1 (25) 1/2 (12.7) 9/16 3-1/2 (89) 5/8 (15.9) 11/16 4 (102) 3/4 (19.1) 13/16 5-1/4 (133) 10-1/2 (267) 150 (200) 7-7/8 (200) 2-1/4 (56)
hnom h
tfix
dc do Tinst
5-11/16 7-1/16 (144) (180) 30 (40) 5-1/4 (133) 1-1/2 (37) 75 (100) 6 (153) 2-1/4 (56)
(N ) + (V ) V N
d d rec rec
5/3
5/3
1 For Hilti matched tolerance carbide tipped drill bits. For Hilti diamond core bits, refer to the Hilti Full Line Catalog. 2 For uncleaned holes in floor applications, add 3/8" (10 mm) to drilled hole depth.
Allowable and Ultimate Bond/Concrete Capacity of HIT-TZ and HIT-RTZ Rods in Normal Weight Concrete with HIT HY 150 MAX/HIT-ICE1 Allowable Bond/Concrete Capacity Tensile Shear Anchor Embedment Diameter Depth in (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) in (mm) 2-7/8 (73) 3-1/2 (12.1) 4 (102) 5-1/4 (133) f'c = 2000 psi (13.8 MPa) lb (kN) 1800 (8.0) 2720 (12.1) 3850 (17.1) 5405 (24.0) f'c = 4000 psi (27.6 MPa) lb (kN) 2255 (10.0) 3020 (13.4) 5750 (25.6) 7275 (32.4) f'c = 2000 psi (13.8 MPa) lb (kN) 1710 (7.6) 2600 (11.6) 3490 (15.5) 5850 (26.0) f'c = 4000 psi (27.6 MPa) lb (kN) 2415 (10.7) 3680 (16.4) 4935 (22.0) 8275 (36.8) Ultimate Bond/Concrete Capacity Tensile Shear f'c = 2000 psi (13.8 MPa) lb (kN) 7200 (32.0) 10880 (48.4) 15400 (68.5) 21620 (96.2) f'c = 4000 psi (27.6 MPa) lb (kN) 9020 (40.1) 12080 (53.7) 23000 (102.3) 29100 (129.4) f'c = 2000 psi (13.8 MPa) lb (kN) 6840 (30.4) 10400 (46.3) 13960 (62.1) 23400 (104.1) f'c = 4000 psi (27.6 MPa) lb (kN) 9660 (43.0) 14720 (65.5) 19740 (87.8) 33100 (147.2)
1 Influence factors for spacing and/or edge distance shown on page 172 are applied to the allowable concrete/bond values above, and then compared to the allowable steel values below. The lesser of the values is to be used for the design.
Allowable1 & Ultimate2 Steel Strengths for HIT-TZ (ASTM A 510) & HIT-RTZ Rods Rod Diameter in. (mm)
3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
1 Allowable Steel strength as defined in AISC Manual of Steel Construction (ASD): Tensile = 0.33 x Fu x Nominal Area ; Shear = 0.17 x Fu x Nominal Area 2 Ultimate Steel strength as defined in AISC Manual of Steel Construction (LRFD): Yield = Fy x Tensile Stress Area ; Tensile = 0.75 x Fu x Nominal Area Shear = 0.45 x Fu x Nominal Area
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Shear
(II to or away from edge),
fRV2 2-7/8
fRV1 3-1/2
fRV2 3-1/2
0.77 0.79 0.81 0.83 0.86 0.87 0.90 0.91 0.92 0.95 0.98 0.99 1.00
0.77 0.79 0.80 0.83 0.84 0.86 0.87 0.88 0.90 0.92 0.94 0.94 0.99 1.00
0.63 0.68 0.71 0.77 0.80 0.85 0.88 0.89 0.94 1.00
0.25 0.35 0.42 0.53 0.59 0.71 0.75 0.79 0.88 1.00
0.53 0.59 0.63 0.70 0.75 0.82 0.84 0.87 0.93 1.00
Shear
(II to or away from edge),
fRV2 4
fRV1 5-1/4
fRV2 5-1/4
2-13/16 3 3-11/16 4-5/16 4-1/2 4-3/4 5 5-3/4 6-3/4 7-3/16 7-5/8 8 8-7/16 9 10 11-1/4 12 13-1/8
0.77 0.78 0.80 0.82 0.82 0.83 0.84 0.86 0.90 0.91 0.92 0.94 0.95 0.97 1.00
0.63 0.65 0.70 0.75 0.76 0.78 0.80 0.86 0.93 0.97 1.00
0.25 0.36 0.44 0.52 0.60 0.68 0.76 0.83 0.91 1.00 1.00
0.53 0.55 0.62 0.68 0.70 0.72 0.75 0.82 0.92 0.96 1.00
0.77 0.79 0.79 0.80 0.80 0.82 0.84 0.86 0.87 0.88 0.89 0.90 0.92 0.95 0.97 1.00
0.63 0.67 0.68 0.69 0.71 0.75 0.81 0.84 0.86 0.88 0.91 0.94 1.00
0.25 0.33 0.35 0.38 0.42 0.50 0.62 0.67 0.72 0.76 0.82 0.88 1.00
0.53 0.58 0.59 0.61 0.63 0.69 0.76 0.79 0.82 0.85 0.89 0.93 1.00
NOTE: Tables apply for listed embedments. Reduction factors for other embedment depths must be calculated using equations below. Spacing Tension/Shear smin = 0.7 hef, scr = 2.5 hef fA = 0.128(s/hef) + 0.68 for scr>s>smin Edge Distance Tension cmin = 0.7 hef, ccr = 1.9 hef fRN = 0.308(c/hef) + 0.414 for ccr>c>cmin Edge Distance Shear ( toward edge) cmin = 0.7 hef, ccr = 1.9 hef fRV1 = 0.625(c/hef) 0.1875 for ccr>c>cmin Edge Distance Shear (II to or away from edge) cmin = 0.7 hef, ccr = 1.9 hef fRV2 = 0.392(c/hef) + 0.256 for ccr>c>cmin
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HIT-TZ with HIT-HY 150 MAX or HIT-ICE 4.2.3 4.2.3.4 Installation Instructions
HIT-TZ and HIT-RTZ Installation Instructions
Drill hole using a rotoPush the HIT-TZ in the hole to verify sufficient hole hammer or Hilti diamond depth (only threads visible). For floor applications coring machine. pushing the rod compacts the drill dust.
Fill the hole 1/2 to 2/3 full. If the hole is full of water, Do not adjust the HIT-TZ it is suggested to start injecting from the bottom of rod between the gel and the hole and fill entirely with adhesive. cure times. Apply a load only after the appropriate cure time has elapsed.
40 24 16 8
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Listings/Approvals
ICC-ES (International Code Council) ESR-1967 City of Los Angeles RR 25652 NSF/ANSI Standard 61 Certification for use of HIT HY 150 MAX in potable water Metro-Dade County NOA No. 09-0224.06
Seismic qualified per IBC/IRC 2006, IBC/IRC 2003, IBC/IRC 2003, IBC/IRC 2000 and UBC 1997 (ICC-ES AC58). Please refer to ESR-1967
Code Compliance
IBC/IRC 2006 (ICC-ES AC58) IBC/IRC 2003 (ICC-ES AC58) IBC/IRC 2000 (ICC-ES AC58) UBC 1997 (ICC-ES AC58) LEED : Credit 4.1-Low Emitting Materials
The Leadership in Energy and Environmental Design ( LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings.
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Guide Specifications Master Format Section: 03250 (Concrete accessories) Related Sections: 03200 (Concrete Reinforcing) 05050 (Metal Fabrication) 05120 (Structural Steel) Injectable adhesive: Shall be used for installation of all reinforcing steel dowels or threaded rods and inserts into new or existing solid concrete or masonry. For hollow base materials an injectable adhesive shall be used with a cylindrical mesh screen tube per the adhesive manufacturers specifications.
Adhesive: Shall be furnished in containers which keep component A and component B separate. Containers shall be designed to accept static mixing nozzle which thoroughly blends component A and component B and allows injection directly into drilled hole. Only injection tools and static mixing nozzles supplied by manufacturer shall be used. Manufacturers installation instructions shall be followed. Injection adhesives shall be formulated to include resin and hardener to provide optimal curing speed as well as high strength and stiffness. Typical curing time at 68F shall be 30 minutes. Injection adhesive shall be HIT-HY 150 MAX, as furnished by Hilti. Anchor Rods: Shall be furnished with chamfered ends so that either end will accept a nut and washer. Alternatively, anchor rods shall be furnished with a 45 degree chisel point on one end to allow for easy installation into the adhesive-filled hole. Anchor rods shall be manufactured to meet the following requirements: 1. ISO 898 Class 5.8; 2. ASTM A 193, Grade B7 (high strength carbon steel anchor); 3. AISI 304 or AISI 316 stainless steel, meeting the requirements of ASTM F 593 (condition CW). Special order of HAS or HIT rods may vary from standard product.
Mesh Screen Tube: Shall be formed into a cylindrical shape, with one end closed to prevent extrusion of adhesive through that end. Screen tube shall be manufactured with a mesh size, length and diameter as specified by the adhesive manufacturer. Mesh shall be manufactured from: 1. Low carbon steel with zinc electroplating or 2. AISI 304 stainless steel or 3. plastic. Anchor rods and screens shall be the Hilti HIT system as manufactured by Hilti (refer to page 197). Nuts and Washers: Shall be furnished to meet the requirements of the above anchor rod specifications.
Fastener Components
MD 2000 Dispenser HAS Threaded Rod HIS Internally Threaded Inserts HIT-RE Mixer HIT-HY 150 MAX Foil Pack HIT Foil Pack Holder P 3500 Dispenser
P 8000 Dispenser
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4.2.4 HIT-HY 150 MAX Adhesive Anchoring System 4.2.4.2 Material Specifications
Material Properties for Cured Adhesive
Compressive Strength ASTM C 579 Flexural Strength ASTM C 580 Modulus of Elasticity ASTM C 307 Water Absorption ASTM D 570 Electrical Resistance DIN/VDE 0303T3 > 50 MPa > 20 MPa > 3500 MPa < 2% ~ 2 x 1011 OHM/cm >7252 psi > 2900 psi > 5.07 x 105 psi < 2% ~ 5.1 x 1011 OHM/in.
Material
Standard HAS-E rod material meets the requirements of ISO 898 Class 5.8 High Strength or Super HAS rod material meets the requirements of ASTM A 193, Grade B7 HIS-R Insert X5CrNiMo17122 K700 Stainless Steel conforming to DIN EN 10088-3 HIS & HIT-I Insert 11SMnPb30+C Carbon Steel conforming to DIN 10277-3 Stainless HAS Rod material meets the requirements of ASTM F 593 (AISI 304/316) Condition CW 3/8" to 5/8" Stainless HAS Rod material meets the requirements of ASTM F 593 (AISI 304/316) Condition CW 3/4" to 1-1/4" HIT-A Rod material ASTM A 36, 9SMNPB36K &/or 9SMN36K conforming to DIN 1651. Mechanical properties meet or exceed values for ASTM A 36 HAS Super & HAS-E Standard Nut material meets the requirements of ASTM A 563, Grade DH HAS Stainless Steel Nut material meets the requirements of ASTM F 594 HAS & HIT Standard and Stainless Steel Washers meet dimensional requirements of ANSI B18.22.1 Type A Plain HAS Stainless Steel Washers meet the requirements of AISI 304 or AISI 316 conforming to ASTM A 240 HAS Super & HAS-E Standard Washers meet the requirements of ASTM F 436
72.5 125
(500) (862)
All HAS Super Rods (except 7/8), HIT & HAS-E Standard, HIS inserts, Nuts & Washers are zinc plated to ASTM B 633 SC 1 7/8 HAS Super Rods hot-dip galvanized in accordance with ASTM A 153 HIT and HAS-E Nut material meets dimensional requirements of ASTM A 563
Note: Special Order threaded rods may vary from standard materials.
hef = hnom standard embedment2 Tmax All hef > hnom max. Hilti tightening Threaded hef < hnom torque Rods h minimum base material thickness3 hef = hnom
hef = hnom
1 Use Hilti matched tolerance carbide tipped drill bits. 2 Data available for varying embedment depths, see load tables. 3 Minimum base material thickness given to avoid back side blowout during drilling process. Ability of base material to withstand loads applied (e.g. bending of concrete slab) should be determined by design engineer.
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dc do Tinst
4-1/2 5-11/16 7-1/16 (114.3) (144.5) (179.4) 18 (24) 3-3/4 (95) 1 (25.4) 30 (40) 5-1/4 (133) 1-1/2 (38.1) 75 (100) 6 (152) 2-1/4 (57.2)
1 For uncleaned holes in floor applications, add 3/8 (10 mm) to drilled hole depth.
dbit
Tmax
th
Tmax h
TE 46, 56, 76
1 Rebar diameters may vary. Use smallest drill bit which will accommodate rebar. 2 Use Hilti matched tolerance carbide tipped drill bits.
HIT-HY 150 MAX Installation Specification Table for Metric Rebar in Concrete (Canada Only)
Rebar Size: Details dbit bit diameter1, 2 14 mm 3/4" 24mm 1-1/8" 37mm 1-9/16" 10M 15M 20M 25M 30M 35M
1 Rebar diameters may vary. Use smallest drill bit which will accommodate rebar. 2 Use Hilti matched tolerance carbide tipped drill bits.
( ) ( )
Nd + Vd N rec Vrec
5/3
5/3
< 1.0
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HIT-HY 150 MAX Installation Specification for HIT-I Inserts in Hollow Block, Tile & Brick with Holes
Anchor Size Details dbit h1 hmin bit diameter min. depth of hole min. base material thickness required screen tube hs Tmax max. usable thread length max. tightening torque in. (mm) ft-lb (Nm) in. (mm) in. in. (mm) in. (mm) Tile #14 Screw 1/2 2-3/81 (60) 3-1/2 (89) HIT S - 12I min 1-1/4 - 1-1/2 (min 30-40) Finger Tight 3 (4) Hollow and Lightweight Block 5/16 x 2 (7.9 x 50) 5/8 2-3/81 (60) 3-1/2 (89) HIT S - 16/2 3/8 x 2 (9.5 x 50) 27/32 2-3/81 (60) 3-1/2 (89) 1/2 x 2 (12.7 x 50) 27/32 2-3/81 (60) 3-1/2 (89) Brick w/Holes, Clay Tile 5/16 x 3-3/16 3/8 x 3-3/16 (7.9 x 80) (9.5 x 80) 5/8 3-3/4 (95) 5 (127) HIT S - 16/2 27/32 3-3/4 (95) 5 (127) 1/2 x 3-3/16 (12.7 x 80) 27/32 3-3/4 (95) 5 (127)
3 (4)
5 (7)
7 (9)
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Anchor Embedment fc = 2000 psi fc = 4000 psi fc = 2000 psi fc = 4000 psi fc = 2000 psi fc = 4000 psi fc = 2000 psi fc = 4000 psi Diameter Depth (27.6 MPa) (27.6 MPa) (27.6 MPa) (13.8 MPa) (13.8 MPa) (27.6 MPa) (13.8 MPa) (13.8 MPa) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) in (mm) in (mm) 1 3/4 (44) 3 3/8 (86) 4 1/2 (114) 2 1/4 (57) 4 1/2 (114) 6 (152) 2 7/8 (73) 5 5/8 (143) 7 1/2 (190) 3 3/8 (86) 6 3/4 (172) 9 (229) 4 (101) 7 7/8 (200) 10 1/2 (267) 4 1/2 (114) 9 (229) 12 (305) 5 5/8 (143) 11 1/4 (286) 15 (381) 725 (3.2) 2110 (9.4) 2150 (9.6) 1385 (6.2) 4000 (17.8) 4705 (20.9) 1940 (8.6) 5955 (26.5) 7320 (32.6) 2625 (11.7) 6460 (28.7) 11175 (49.7) 3375 (15.0) 9910 (44.1) 14385 (64.0) 5210 (23.2) 11595 (51.6) 17340 (77.1) 6985 (31.1) 18345 (81.6) 25575 (113.8) 1155 (5.1) 3055 (13.6) 3055 (13.6) 2090 (9.3) 4980 (22.2) 4980 (22.2) 2730 (12.1) 8410 (37.4) 8410 (37.4) 4295 (19.1) 9985 (44.4) 11175 (49.7) 5300 (23.6) 14815 (65.9) 15345 (68.3) 6570 (29.2) 17475 (77.7) 18685 (83.1) 9935 (44.2) 30085 (133.8) 30085 (133.8) 1675 (7.5) 3155 (14.0) 4855 (21.6) 2750 (12.2) 5610 (25.0) 8635 (38.4) 4095 (18.2) 8760 (39.0) 13495 (60.0) 6110 (27.2) 12615 (56.1) 19430 (86.4) 7670 (34.1) 17175 (76.4) 26440 (117.6) 9990 (44.4) 22435 (99.8) 34535 (153.6) 13180 (58.6) 35050 (155.9) 53960 (240.0) 2360 (10.5) 4460 (19.8) 6860 (30.5) 3890 (17.3) 7935 (35.3) 12210 (54.3) 5790 (25.8) 12395 (55.1) 19080 (84.9) 8635 (38.4) 17840 (79.4) 27470 (122.2) 10840 (48.2) 24290 (108.0) 37390 (166.3) 14120 (62.8) 31720 (141.1) 48830 (217.2) 18640 (82.9) 49570 (220.5) 76300 (339.4) 2900 (12.9) 8440 (37.5) 8600 (38.3) 5540 (24.6) 16000 (71.2) 18820 (83.7) 7760 (34.5) 23820 (106.0) 29280 (130.2) 10500 (46.7) 25840 (114.9) 44700 (198.8) 13500 (60.1) 39640 (176.3) 57540 (255.9) 20840 (92.7) 46380 (206.3) 69360 (308.5) 27940 (124.3) 73380 (326.4) 102300 (455.1) 4620 (20.6) 12220 (54.4) 12220 (54.4) 8360 (37.2) 19920 (88.6) 19920 (88.6) 10920 (48.6) 33640 (149.6) 33640 (149.6) 17180 (76.4) 39940 (177.7) 44700 (198.8) 21200 (94.3) 59260 (263.6) 61380 (273.0) 26280 (116.9) 69900 (310.9) 74740 (332.5) 39740 (176.8) 120340 (535.3) 120340 (535.3) 5020 (22.3) 9460 (42.1) 14560 (64.8) 8240 (36.7) 16820 (74.8) 25900 (115.2) 12280 (54.6) 26280 (116.9) 40480 (180.1) 18320 (81.5) 37840 (168.3) 58280 (259.2) 23000 (102.3) 51520 (229.2) 79320 (352.8) 29960 (133.3) 67300 (299.4) 103600 (460.8) 39540 (175.9) 105140 (467.7) 161880 (720.1) 7080 (31.5) 13380 (59.5) 20580 (91.5) 11660 (51.9) 23800 (105.9) 36620 (162.9) 17360 (77.2) 37180 (165.4) 57240 (254.6) 25900 (115.2) 53520 (238.1) 82400 (366.5) 32520 (144.7) 72860 (324.1) 112160 (498.9) 42360 (188.4) 95160 (423.3) 146480 (651.6) 55920 (248.7) 148700 (661.4) 228900 (1018.2)
3/8 (9.5)
1/2 (12.7)
5/8 (15.9)
3/4 (19.1)
7/8 (22.2)
1 (25.4)
1 1/4 (31.8)
1 Influence factors for spacing and edge distance are applied to concrete/bond values above, and then compared to the steel value. The lesser of the values is to be used for the design.
2 For hef > hnom average ultimate concrete shear capacity based on Concrete Capacity Design (CCD) method. For hef < hnom average ultimate concrete shear values based on testing.
3 All values based on holes drilled with carbide bit and cleaned with compressed air and wire brush per manufacturers instructions.
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Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4 (31.8)
1 Steel strength as defined in AISC Manual of Steel Construction (ASD): Tensile = 0.33 x Fu x Nominal Area Shear = 0.17 x Fu x Nominal Area
Ultimate Steel Strength for HAS Rods, HIT-TZ (ASTM A 510) and HIT-RTZ Rods1
HAS-E Standard ISO 898 Class 5.8 Yield Tensile Shear lb (kN) lb (kN) lb (kN) HAS Super ASTM A 193 B7 Yield Tensile Shear lb (kN) lb (kN) lb (kN) HAS SS AISI 304/316 SS Yield Tensile Shear lb (kN) lb (kN) lb (kN) HIT-TZ (ASTM A 510) & HIT-RTZ Rods Yield Tensile Shear lb (kN) lb (kN) lb (kN)
3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4 (31.8)
4495 (20.0) 8230 (36.6) 13110 (58.3) 19400 (86.3) 26780 (119.1) 35130 (156.3) 56210 (250.0)
6005 (26.7) 10675 (47.5) 16680 (75.1) 24020 (106.8) 32695 (145.4) 42705 (190.0) 66730 (296.8)
3605 (16.0) 6405 (28.5) 10010 (44.5) 14415 (64.1) 19620 (87.3) 25625 (114.0) 40035 (178.1)
8135 (36.2) 14900 (66.3) 23730 (105.6) 35120 (156.2) 48480 (215.6) 63600 (282.9)
10350 (46.0) 18405 (81.9) 28760 (127.9) 41420 (184.2) 56370 (250.7) 73630 (327.5)
6210 (27.6) 11040 (49.1) 17260 (76.8) 24850 (110.5) 33825 (150.5) 44180 (196.5) 69030 (307.1)
5035 (22.4) 9225 (41.0) 14690 (65.3) 15050 (66.9) 20775 (92.3) 27255 (121.2) 43610 (194.0)
8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3) 38335 (170.5) 50070 (222.7) 78235 (348.0)
4970 (22.1) 8835 (39.3) 13805 (61.4) 16800 (74.7) 23000 (102.3) 30040 (133.6) 46940 (208.8)
1 Steel strength as defined in AISC Manual of Steel Construction 2nd Ed. (LRFD): Yield = Fy x Tensile Stress Area Tensile = 0.75 x Fu x Nominal Area Shear = 0.45 x Fu x Nominal Area
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Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
1 Influence factors for spacing and edge distance are applied to concrete/bond values above, and then compared to the steel value. The lesser of the values is to be used for the design.
HIT-HY 150 MAX Allowable Bond/Concrete Capacity and Steel Strength for HIS Carbon Steel and HIS-R Stainless Steel Internally Threaded Inserts
HIT-HY 150 MAX Allowable Bond/Concrete Capacity Tensile Shear fc > 2000 psi _ fc > 2000 psi _ (13.8 MPa) (13.8 MPa) lb (kN) lb (kN) 2875 (12.8) 4890 (21.8) 7430 (33.1) 9920 (44.1) 1605 (7.1) 3040 (13.5) 4575 (20.4) 6305 (28.0) Allowable Bolt Strength1,2 ASTM A 325 Carbon Steel Tensile Shear lb (kN) lb (kN) 4370 (19.4) 7775 (34.6) 12150 (54.0) 17495 (77.8) 2250 (10.0) 4005 (17.8) 6260 (27.8) 9010 (40.1) ASTM F 593 Stainless Steel Tensile Shear lb (kN) lb (kN) 3645 (16.2) 6480 (28.8) 10125 (45.0) 12395 (55.1) 1875 (8.3) 3335 (14.8) 5215 (23.2) 6385 (28.4)
Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
Embedment Depth in. (mm) 4-1/4 (108) 5 (127) 6-5/8 (168) 8-1/4 (210)
HIT-HY 150 MAX Ultimate Bond/Concrete Capacity and Steel Strength for HIS Carbon Steel and HIS-R Stainless Steel Internally Threaded Inserts
HIT-HY 150 MAX Ultimate Bond/Concrete Capacity2 Tensile Shear fc > 2000 psi _ fc > 2000 psi _ (13.8 MPa) (13.8 MPa) lb (kN) lb (kN) 11495 (51.1) 19570 (87.1) 29720 (132.2) 39675 (176.5) 6425 (28.6) 12170 (54.1) 18310 (81.4) 25215 (112.2) Ultimate Bolt Strength1,2 ASTM A 325 Carbon Steel Tensile Shear lb (kN) lb (kN) 9935 (44.2) 17665 (78.6) 27610 (122.8) 39760 (176.9)
Ultimate Load Values Tension = 0.75 x Fu x Anom Shear = 0.45 x Fu x Anom
Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
Embedment Depth in. (mm) 4-1/4 (108) 5 (127) 6-5/8 (168) 8-1/4 (210)
ASTM F 593 Stainless Steel Tensile Shear lb (kN) lb (kN) 8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3) 4970 (22.1) 8835 (39.3) 13805 (61.4) 16900 (75.2)
1 Steel values in accordance with AISC ASTM A 325 bolts: Fy = 92 ksi , Fu = 120 ksi ASTM F 593 (AISI 304/316): Fy = 65 ksi, Fu = 100 ksi for 3/8" thru 5/8" Fy = 45 ksi, Fu = 85 ksi for 3/4" 2 Use lower value of either bond/concrete capacity or steel strength.
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1/2 (12.7)
5/8 (15.9)
3/4 (19.1)
1 Influence factors for spacing and edge distance are applied to concrete/bond values above, and then compared to the allowable steel value. The lesser of these values is to be used for design. 2 All values based on holes drilled with carbide tipped bit and cleaned with a wire brush.
HIT-HY 150 MAX Allowable Bond/Concrete Capacity for Sill Plate Applications
Allowable Loads for Attachment of Sill Plates to fc= 2000 psi Normal Weight Concrete with HIT-HY 150 MAX
Anchor Diameter in. (mm) 1/2 (12.7) Embedment Depth in. (mm) 4-1/2 (114) 5-5/8 (143) 5/8 (15.9) 10 (254) 3/4 (19.1) 6-3/4 (172) 7-7/8 (200) 7/8 (22.2) 15 (381) Edge Distance in. (mm) 1-3/4 (44.5) 2-3/4 (69.9) 1-3/4 2-3/4 1-3/4 2-3/4 1-3/4 (44.5) (69.9) (44.5) (69.9) (44.5) Shear lb (kN) Tension lb (kN) 1790 (8.0) 2240 (10.0) 2275 2525 4410 5045 2660 (10.1) (11.2) (19.6) (22.4) (11.8) Load II to Edge 1555 (6.9) 1815 (8.1) 2550 2670 2550 2670 2620 (11.3) (11.9) (11.3) (11.9) (11.7) Load to Edge 555 (2.5) 940 (4.2) 555 940 855 975 910 (2.5) (4.2) (3.8) (4.3) (4.0)
2-3/4 (69.9) 1-3/4 (44.5) 2-3/4 (69.9) 1-3/4 (44.5) 2-3/4 (69.9)
3150 (14.0) 3420 (15.2) 4320 (19.2) 7980 (35.5) 8085 (36.0)
3375 (15.0) 3980 (17.7) 4320 (19.2) 3980 (17.7) 4320 (19.2)
1105 (4.9) 1070 (4.8) 1300 (5.8) 1070 (4.8) 1300 (5.8)
Allowable Loads for Attachment of Sill Plates to Top of Grout Filled Block Wall with HIT-HY 150 MAX1
Anchor Diameter in. (mm) 1/2 (12.7) 5/8 (15.9) Embedment Depth in. (mm) 4-1/2 (114) 5-5/8 (143) Edge Distance in. (mm) 1-3/4 (44.5) 1-3/4 (44.5) Shear lb (kN) Tension lb (kN) 1095 (4.8) 1240 (5.5) Load II to Edge 815 (3.6) 965 (4.3) Load to Edge 295 (1.3) 400 (1.8)
1 Loads are based on concrete or masonry failure. Steel strength must be checked separately. Values based on safety factor of 5.0.
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HIT-HY 150 MAX Ultimate Loads for Threaded Rods in Grout-Filled Concrete Masonry Units (ASTM C 90 Block) 1, 2, 3, 4
Anchor Diameter in. (mm) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) Embedment Depth in. (mm) 3-3/8 (86) 4-1/2 (114) 5-5/8 (143) 6-3/4 (172) Distance from Edge in. (mm) 4 (101.6) > 20 (508) _ 4 (101.6) > 20 (508) _ 4 (101.6) > 20 (508) _ 4 (101.6) > 20 (508) _ Tension5 lb (kN) 4400 (19.6) 4750 (21.1) 5275 (23.5) 6325 (28.1) 6850 (30.5) 9250 (41.1) 7900 (35.1) 12200 (54.3) Shear5 lb (kN) 5675 (25.2) 5675 (25.2) 8725 (38.8) 9350 (41.6) 10600 (47.2) 12950 (57.6) 11025 (49.0) 13925 (61.9)
1 Values are for lightweight, medium weight or normal weight concrete masonry units conforming to ASTM C 90 with 1500 psi grout conforming to ASTM C 476. 2 Embedment depth is measured from the outside face of the concrete masonry unit. 3 Values are for anchors located in the grouted cell, head joint, bed joint, "T" joint, cross web or any combination of the above. 4 Values for edge distance between 4 inches and 20 inches can be calculated by linear interpolation. 5 Loads are based on the lesser of bond strength, steel strength or base material strength.
s V c
Edge Distance for Shear and Tension: Grout Filled, Normal Weight and Lightweight Block ccr cmin = 20 in. (508 mm) minimum from free edge = 4 in. (102 mm) minimum from free edge
Anchor Spacing for Shear and Tension: Grout Filled, Normal Weight and Lightweight Block scr = smin = One (1) anchor per cell (max), and 8 in. (203mm) (min)
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Tension lb (kN) 190 (0.8) 275 (1.2) 395 (1.8) 395 (1.8)
Shear lb (kN) 340 (1.5) 505 (2.2) 790 (3.5) 1230 (5.5)
Tension lb (kN) 365 (1.6) 565 (2.5) 775 (3.4) 775 (3.4)
Shear lb (kN) 305 (1.4) 530 (2.4) 930 (4.1) 1375 (6.1)
Tension lb (kN) 130 (0.6) 150 (0.7) 150 (0.7) 150 (0.7)
Shear lb (kN) 100 (0.4) 220 (1.0) 220 (1.0) 500 (2.2)
1 Based on using a safety factor of 6 for tension and 4 for shear. 2 Due to wide strength variations encountered in masonry, these values should be considered as guide values. 3 1/4" anchor diameter installed at 2" embedment in brick with holes and clay tile.
HIT-HY 150 MAX Allowable Loads for Internally Threaded HIT-I Inserts in Hollow Concrete Block, Lightweight Concrete Block, Brick with Holes, Clay Tile 1, 2
HIT-I Short 2" (51mm) Embedment Anchor Type Anchor Diameter in. (mm)
No 14 screw w/ insert3
Tension lb (kN) 180 (0.8) 300 (1.3) 300 (1.3) 300 (1.3)
Shear lb (kN) 510 (2.3) 780 (3.5) 1425 (6.3) 1800 (8.0)
Tension lb (kN) 300 (1.3) 585 (2.6) 1160 (5.2) 1160 (5.2)
Shear lb (kN) 530 (2.4) 750 (3.3) 1380 (6.1) 1635 (7.3)
Shear lb (kN) 150 (0.7) 220 (1.0) 435 (1.9) 500 (2.2)
(6.4) HIT-I Insert Anchor 5/16 (7.9) 3/8 (9.5) 1/2 (12.7)
1 Based on using a safety factor of 6 for tension and 4 for shear. 2 Due to wide strength variations encountered in masonry, these values should be considered as guide values. 3 1/4" anchor diameter installed at 2" embedment in brick with holes and clay tile.
Wall Elevation
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#3
3-3/8 (86) 4-1/2 (114) 4-1/2 (114) 6 (152) 5-5/8 (143) 7-1/2 (190) 6-3/4 (172) 9 (229) 7-7/8 (200) 10-1/2 (267) 9 (229) 12 (305) 10-1/8 (257) 13-1/2 (343) 11-1/4 (286) 15 (381)
3-3/8 (86)
3-3/8 86)
6600 (29.4)
9900 (44.0)
#4
4-1/2 (114)
5-7/8 (149)
4-1/2 (114)
5 3/8 (137)
12000 (53.4)
18000 (80.1)
#5
5-5/8 (143)
7-3/8 (187)
5-5/8 (143)
6 3/4 (172)
18600 (82.7)
27900 (124.1)
#6
6-3/4 (172)
10 (254)
6-3/4 (172)
8 1/2 (216)
26400 (117.4)
39600 (176.2)
#7
7-7/8 (200)
11-5/8 (295)
7-7/8 (200)
10 (254)
36000 (160.1)
54000 (240.2)
#8
9-3/8 (238)
13-3/8 (340)
9 (229)
11 1/2 (292)
47450 (211.1)
71100 (316.3)
#9
10-3/4 (273)
15 (381)
10-1/8 (257)
14 3/8 (365)
60000 (266.9)
90000 (400.3)
#10
12-1/4 (311)
16-7/8 (429)
11-1/4 (286)
15 (381)
76200 (339.0)
114300 (508.4)
1 Based on comparison of average ultimate adhesive bond test values or ultimate bond stress calculated strength values versus ultimate tensile strength of rebar. For more information, contact Hilti.
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1 For anchoring to grout filled block or bond beams, please refer to table for loads in grout filled concrete masonry units for HIT-HY 150 MAX. 2 Use lesser values of bond strength or rebars steel strength for tensile capacity. 3 Actual bond test data developed for imperial-sized rebar. Yield and ultimate rebar strengths are for metric sizes. 4 Test data developed for hammer drilled holes. For diamond cored holes, contact Hilti Engineering. 5 For HIT-HY 150 MAX anchor spacing and edge distance guidelines, please refer to section 4.2.4.
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3/8" diameter
Spacing Tension/Shear, fA Edge Distance Tension, fRN Edge Distance Shear, fRV1
( toward edge)
1/2" diameter
Edge Distance Shear, fRV2
(II to or away from edge)
Spacing Tension/Shear fA 6
1-3/4 3-3/8 4-1/2 1-3/4 3-3/8 4-1/2 1-3/4 3-3/8 4-1/2 1-3/4 3-3/8 4-1/2 2-1/4 4-1/2 0.75 0.76 0.78 0.83 0.86 0.88 0.91 0.92 0.95 1.00 0.60 0.63 0.66 0.75 0.79 0.77 0.86 0.78 0.75 0.91 0.79 0.76 0.97 0.80 0.77 1.00 0.82 0.78 0.84 0.79 0.87 0.82 0.88 0.83 0.91 0.85 0.92 0.86 0.93 0.86 0.95 0.88 0.96 0.89 1.00 0.92 0.93 0.96 0.98 1.00 0.17 0.20 0.23 0.36 0.44 0.50 0.56 0.59 0.67 0.76 0.91 1.00 0.45 0.47 0.49 0.58 0.63 0.67 0.70 0.72 0.78 0.84 0.94 1.00
2-1/4 4-1/2
2-1/4 4-1/2
0.60 0.64 0.67 0.70 0.71 0.76 0.80 0.87 0.92 0.99 1.00
0.60 0.62 0.63 0.67 0.70 0.76 0.79 0.84 0.85 0.87 0.90 0.93 1.00
0.17 0.22 0.26 0.30 0.32 0.39 0.45 0.55 0.61 0.71 0.72 0.75 0.82 0.88 1.00
0.17 0.20 0.22 0.26 0.31 0.39 0.43 0.51 0.52 0.54 0.59 0.63 0.72 0.75 0.88 0.94 1.00
0.45 0.48 0.51 0.54 0.55 0.59 0.63 0.70 0.74 0.81 0.82 0.84 0.88 0.92 1.00
0.45 0.47 0.48 0.51 0.54 0.59 0.62 0.67 0.68 0.69 0.72 0.76 0.82 0.84 0.92 0.96 1.00
0.75 0.80 0.82 0.84 0.86 0.87 0.90 0.92 0.97 1.00
0.60 0.70 0.76 0.75 0.80 0.76 0.84 0.77 0.87 0.78 0.75 0.93 0.79 0.76 1.00 0.82 0.78 0.83 0.79 0.85 0.81 0.86 0.81 0.86 0.81 0.88 0.82 0.89 0.84 0.92 0.86 0.93 0.86 0.96 0.89 0.98 0.90 1.00 0.92 0.95 0.97 1.00
0.60 0.62 0.63 0.67 0.70 0.76 0.79 0.84 0.85 0.87 0.90 0.93 1.00
0.60 0.63 0.67 0.69 0.73 0.74 0.75 0.78 0.80 0.85 0.87 0.93 0.97 1.00
0.17 0.27 0.33 0.38 0.42 0.45 0.52 0.59 0.70 0.77 0.88 0.90 0.93 1.00
0.17 0.20 0.22 0.26 0.31 0.39 0.43 0.51 0.52 0.54 0.59 0.63 0.72 0.75 0.88 0.94 1.00
0.17 0.20 0.26 0.30 0.35 0.36 0.38 0.41 0.45 0.52 0.54 0.63 0.68 0.72 0.82 0.91 1.00
0.45 0.52 0.56 0.59 0.62 0.63 0.68 0.72 0.80 0.85 0.92 0.93 0.95 1.00
0.45 0.47 0.48 0.51 0.54 0.59 0.62 0.67 0.68 0.69 0.72 0.76 0.82 0.84 0.92 0.96 1.00
0.45 0.47 0.51 0.53 0.57 0.58 0.59 0.61 0.63 0.68 0.69 0.76 0.79 0.82 0.88 0.94 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Spacing for scr > s > smin Tension and Shear smin = 0.5 hef, scr = 2.0 hef fAN = 0.165 (s/hef) + 0.67 Edge Distance for ccr > c > cmin Tension cmin = 0.5 hef, ccr = 1.5 hef fRN = 0.40 (c/hef) + 0.4 Shear, where hef < 9.0 x d1 cmin = 0.5 hef, ccr = 2.5 hef toward edge fRV1 = 0.415 (c/h ef ) 0.0375 II or away from edge fRV2 = 0.275 (c/h ef ) + 0.312
Shear, where hef 9.0 x d1 cmin = 0.5 hef, ccr = 2.0 hef toward edge fRV1 = 0.554 (c/h ef ) 0.107
1 d = nominal bolt diameter
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5/8" diameter
Spacing Tension/Shear, fA Edge Distance Tension, fRN Edge Distance Shear, fRV1
( toward edge)
3/4" diameter
Edge Distance Shear, fRV2
(II to or away from edge)
Spacing Tension/Shear fA 9
2-7/8 5-5/8 7-1/2 2-7/8 5-5/8 7-1/2 2-7/8 5-5/8 7-1/2 2-7/8 5-5/8 7-1/2 3-3/8 6-3/4 0.75 0.77 0.78 0.80 0.81 0.83 0.84 0.86 0.89 0.92 0.93 0.94 0.96 1.00 0.60 0.63 0.68 0.71 0.75 0.75 0.79 0.76 0.82 0.77 0.87 0.78 0.75 0.92 0.80 0.76 1.00 0.80 0.77 0.81 0.77 0.82 0.78 0.84 0.80 0.87 0.82 0.88 0.83 0.89 0.84 0.90 0.85 0.92 0.86 0.93 0.87 0.97 0.89 1.00 0.92 0.93 0.96 0.97 0.98 1.00 0.17 0.21 0.25 0.29 0.32 0.37 0.40 0.45 0.50 0.59 0.61 0.65 0.69 0.79 0.94 1.00 0.45 0.47 0.50 0.53 0.55 0.58 0.60 0.63 0.67 0.72 0.74 0.77 0.80 0.86 0.96 1.00 0.75 0.77 0.79 0.80 0.81 0.82 0.84 0.86 0.89 0.90 0.91 0.92 0.96 1.00
3-3/8 6-3/4 0.17 0.21 0.24 0.27 0.31 0.33 0.38 0.42 0.49 0.52 0.55 0.59 0.67 0.79 0.85 0.88 0.95 1.00
3-3/8 6-3/4 0.45 0.47 0.50 0.52 0.54 0.56 0.59 0.62 0.66 0.68 0.70 0.72 0.78 0.86 0.90 0.92 0.96 1.00
0.60 0.61 0.64 0.67 0.71 0.72 0.74 0.76 0.81 0.88 0.91 0.93 0.97 1.00
0.60 0.63 0.64 0.65 0.67 0.71 0.76 0.78 0.80 0.83 0.85 0.88 0.94 1.00
0.17 0.19 0.23 0.26 0.32 0.34 0.36 0.39 0.46 0.56 0.60 0.63 0.68 0.72 0.78 0.89 1.00
0.17 0.21 0.23 0.24 0.27 0.32 0.39 0.42 0.45 0.48 0.52 0.56 0.64 0.72 0.78 0.85 0.89 0.93 1.00
0.45 0.46 0.49 0.51 0.55 0.56 0.58 0.60 0.64 0.71 0.73 0.76 0.79 0.82 0.85 0.93 1.00
0.45 0.48 0.49 0.50 0.51 0.55 0.60 0.62 0.63 0.66 0.68 0.71 0.76 0.82 0.85 0.90 0.93 0.95 1.00
0.60 0.64 0.67 0.70 0.73 0.76 0.75 0.80 0.76 0.84 0.78 0.91 0.78 0.75 0.93 0.79 0.76 0.96 0.79 0.76 1.00 0.81 0.78 0.84 0.79 0.85 0.80 0.85 0.81 0.87 0.82 0.88 0.82 0.89 0.84 0.92 0.86 0.95 0.88 0.96 0.89 0.99 0.91 1.00 0.92 0.93 0.95 0.96 1.00
0.60 0.62 0.66 0.67 0.68 0.70 0.74 0.80 0.83 0.84 0.87 0.90 0.93 1.00
0.60 0.61 0.63 0.66 0.70 0.72 0.73 0.76 0.78 0.80 0.85 0.90 0.93 0.98 1.00
0.17 0.20 0.25 0.26 0.28 0.31 0.36 0.45 0.48 0.51 0.55 0.59 0.63 0.72 0.82 0.88 0.96 1.00
0.17 0.19 0.20 0.25 0.31 0.34 0.35 0.39 0.41 0.45 0.52 0.59 0.63 0.69 0.72 0.75 0.82 0.88 1.00
0.45 0.47 0.50 0.51 0.52 0.54 0.58 0.63 0.66 0.67 0.70 0.72 0.76 0.82 0.88 0.92 0.97 1.00
0.45 0.46 0.47 0.50 0.54 0.56 0.57 0.59 0.61 0.63 0.68 0.72 0.72 0.80 0.82 0.84 0.88 0.92 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Spacing for scr > s > smin Tension and Shear smin = 0.5 hef, scr = 2.0 hef fAN = 0.165 (s/hef) + 0.67 Edge Distance for ccr > c > cmin Tension cmin = 0.5 hef, ccr = 1.5 hef fRN = 0.40 (c/hef) + 0.4 Shear, where hef < 9.0 x d1 cmin = 0.5 hef, ccr = 2.5 hef toward edge fRV1 = 0.415 (c/h ef ) 0.0375 II or away from edge fRV2 = 0.275 (c/h ef ) + 0.312
Shear, where hef 9.0 x d1 cmin = 0.5 hef, ccr = 2.0 hef toward edge fRV1 = 0.554 (c/h ef ) 0.107
1 d = nominal bolt diameter
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7/8" diameter
Spacing Tension/Shear, fA 4 0.75 0.76 0.77 0.79 0.81 0.83 0.86 0.87 0.88 0.89 0.92 0.95 0.98 1.00 7-7/8 10-1/2 Edge Distance Tension, fRN 4 0.60 0.63 0.65 0.70 0.75 0.79 0.85 0.88 0.90 0.93 1.00 7-7/8 10-1/2 Edge Distance Shear, fRV1
( toward edge)
4 0.17 0.20 0.22 0.27 0.33 0.37 0.43 0.46 0.48 0.51 0.59 0.66 0.74 0.79 0.84 0.90 1.00
7-7/8 10-1/2
4 0.45 0.47 0.48 0.52 0.55 0.58 0.62 0.64 0.66 0.67 0.72 0.78 0.83 0.86 0.90 0.93 1.00
7-7/8 10-1/2
0.75 0.76 0.77 0.77 0.78 0.80 0.81 0.83 0.84 0.85 0.86 0.88 0.90 0.91 0.92 0.92 0.94 0.96 0.98 1.00
0.75 0.76 0.78 0.79 0.80 0.80 0.81 0.83 0.84 0.85 0.86 0.86 0.87 0.89 0.91 0.92 0.95 0.98 1.00
0.60 0.63 0.64 0.65 0.67 0.70 0.74 0.78 0.81 0.83 0.86 0.91 0.96 0.98 1.00
0.60 0.63 0.66 0.69 0.70 0.72 0.74 0.78 0.82 0.84 0.85 0.86 0.90 0.93 0.97 1.00
0.17 0.21 0.23 0.24 0.26 0.32 0.37 0.42 0.46 0.49 0.53 0.60 0.67 0.70 0.72 0.74 0.81 0.88 0.95 1.00
0.17 0.21 0.25 0.29 0.32 0.34 0.37 0.42 0.47 0.50 0.52 0.53 0.58 0.63 0.68 0.72 0.84 0.95 1.00
0.45 0.48 0.49 0.50 0.51 0.55 0.58 0.62 0.64 0.66 0.69 0.73 0.78 0.80 0.82 0.82 0.87 0.92 0.96 1.00
0.45 0.48 0.50 0.53 0.55 0.56 0.58 0.62 0.65 0.67 0.68 0.69 0.72 0.76 0.79 0.82 0.89 0.96 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Spacing for scr > s > smin Tension and Shear smin = 0.5 hef, scr = 2.0 hef fAN = 0.165 (s/hef) + 0.67 Edge Distance for ccr > c > cmin Tension cmin = 0.5 hef, ccr = 1.5 hef fRN = 0.40 (c/hef) + 0.4 Shear, where hef < 9.0 x d1 cmin = 0.5 hef, ccr = 2.5 hef toward edge fRV1 = 0.415 (c/h ef ) 0.0375 II or away from edge fRV2 = 0.275 (c/h ef ) + 0.312
Shear, where hef 9.0 x d1 cmin = 0.5 hef, ccr = 2.0 hef toward edge fRV1 = 0.554 (c/h ef ) 0.107
1 d = nominal bolt diameter
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1" diameter
Spacing Tension/Shear, fA 4-1/2 0.75 0.76 0.77 0.78 0.80 0.82 0.84 0.85 0.88 0.89 0.92 0.95 0.96 0.98 1.00 9 12 Edge Distance Tension, fRN 4-1/2 9 12 Edge Distance Shear, fRV1
( toward edge)
1-1/4" diameter
Edge Distance Shear, fRV2
(II to or away from edge)
4-1/2 0.17 0.19 0.22 0.24 0.29 0.33 0.38 0.42 0.48 0.52 0.59 0.65 0.70 0.74 0.79 0.88 1.00
12
4-1/2 0.45 0.46 0.48 0.50 0.53 0.56 0.59 0.62 0.66 0.68 0.72 0.77 0.80 0.83 0.86 0.92 1.00
12
5-5/8 11-1/4 15
5-5/8 11-1/4
15
0.60 0.62 0.65 0.67 0.71 0.76 0.75 0.80 0.76 0.84 0.77 0.90 0.78 0.75 0.93 0.79 0.76 1.00 0.81 0.77 0.82 0.78 0.82 0.79 0.84 0.79 0.85 0.81 0.88 0.82 0.89 0.84 0.91 0.85 0.92 0.86 0.93 0.86 0.96 0.89 0.98 0.90 1.00 0.92 0.95 0.97 0.98 1.00
0.60 0.62 0.65 0.67 0.70 0.73 0.76 0.78 0.80 0.84 0.90 0.93 0.98 1.00
0.60 0.63 0.65 0.67 0.68 0.70 0.73 0.78 0.80 0.83 0.85 0.87 0.93 0.96 1.00
0.17 0.20 0.24 0.26 0.31 0.35 0.39 0.41 0.45 0.51 0.59 0.63 0.69 0.72 0.76 0.88 0.93 1.00
0.17 0.20 0.24 0.26 0.28 0.31 0.35 0.41 0.45 0.49 0.52 0.54 0.63 0.67 0.72 0.82 0.91 0.93 1.00
0.45 0.47 0.50 0.51 0.54 0.57 0.59 0.61 0.63 0.67 0.72 0.76 0.80 0.82 0.84 0.92 0.95 1.00
0.45 0.47 0.50 0.51 0.52 0.54 0.57 0.61 0.63 0.66 0.68 0.70 0.76 0.78 0.82 0.88 0.94 0.95 1.00
0.75 0.76 0.78 0.79 0.81 0.82 0.84 0.85 0.87 0.90 0.91 0.92 0.94 0.97 1.00
0.60 0.61 0.65 0.68 0.72 0.76 0.75 0.80 0.76 0.83 0.77 0.88 0.78 0.75 0.93 0.79 0.76 0.97 0.79 0.76 1.00 0.80 0.77 0.82 0.78 0.84 0.79 0.85 0.80 0.86 0.81 0.87 0.82 0.88 0.82 0.90 0.85 0.92 0.86 0.93 0.87 0.96 0.89 0.99 0.91 1.00 0.92 0.93 0.96 0.98 1.00
0.60 0.61 0.64 0.67 0.68 0.70 0.72 0.76 0.80 0.83 0.86 0.88 0.90 0.97 1.00
0.60 0.61 0.63 0.64 0.67 0.70 0.72 0.75 0.76 0.78 0.83 0.85 0.88 0.93 0.99 1.00
0.17 0.18 0.22 0.26 0.29 0.33 0.38 0.41 0.46 0.52 0.55 0.59 0.63 0.70 0.79 0.85 0.92 0.96 1.00
0.17 0.19 0.23 0.26 0.29 0.31 0.34 0.39 0.45 0.48 0.53 0.56 0.59 0.68 0.72 0.78 0.88 0.98 1.00
0.17 0.19 0.20 0.23 0.26 0.31 0.34 0.37 0.39 0.41 0.48 0.52 0.56 0.63 0.71 0.72 0.78 0.85 0.93 1.00
0.45 0.46 0.48 0.51 0.53 0.56 0.59 0.61 0.64 0.68 0.70 0.72 0.75 0.80 0.86 0.90 0.95 0.97 1.00
0.45 0.46 0.49 0.51 0.53 0.54 0.56 0.59 0.63 0.66 0.69 0.71 0.72 0.79 0.82 0.85 0.92 0.98 1.00
0.45 0.46 0.47 0.49 0.51 0.54 0.56 0.58 0.60 0.61 0.66 0.68 0.71 0.76 0.80 0.82 0.85 0.90 0.95 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Spacing for scr > s > smin Tension and Shear smin = 0.5 hef, scr = 2.0 hef fAN = 0.165 (s/hef) + 0.67 Edge Distance for ccr > c > cmin Tension cmin = 0.5 hef, ccr = 1.5 hef fRN = 0.40 (c/hef) + 0.4 Shear, where hef < 9.0 x d1 cmin = 0.5 hef, ccr = 2.5 hef toward edge fRV1 = 0.415 (c/h ef ) 0.0375 II or away from edge fRV2 = 0.275 (c/h ef ) + 0.312
Shear, where hef 9.0 x d1 cmin = 0.5 hef, ccr = 2.0 hef toward edge fRV1 = 0.554 (c/h ef ) 0.107
1 d = nominal bolt diameter
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3/8" diameter
Spacing Tension/Shear, fA 2-7/8 0.77 0.79 0.81 0.83 0.86 0.87 0.90 0.91 0.92 0.95 0.98 0.99 1.00 Edge Distance Tension, fRN 2-7/8 0.63 0.68 0.74 0.78 0.84 0.88 0.95 0.98 1.00 Edge Distance Shear, fRV1
( toward edge)
1/2" diameter
Edge Distance Shear, fRV2
(II to or away from edge)
Spacing Tension, fAN 3-1/2 0.77 0.79 0.80 0.83 0.84 0.86 0.87 0.88 0.90 0.92 0.94 0.94 0.99 1.00
Edge Distance Tension, fRN 3-1/2 0.63 0.68 0.71 0.77 0.80 0.85 0.88 0.89 0.94 1.00
2-7/8 0.25 0.35 0.46 0.55 0.68 0.76 0.90 0.95 1.00
2-7/8 0.53 0.59 0.67 0.72 0.80 0.85 0.94 0.97 1.00
3-1/2 0.25 0.35 0.42 0.53 0.59 0.71 0.75 0.79 0.88 1.00
3-1/2 0.53 0.59 0.63 0.70 0.75 0.82 0.84 0.87 0.93 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Spacing for scr>s>smin Tension and Shear smin = 0.7 hef, scr = 2.5 hef fA = 0.128 (s/hef) + 0.68 Edge Distance for ccr>c>cmin Tension cmin = 0.7 hef, ccr = 1.9 hef fRN = 0.308 (c/hef) + 0.414 Shear cmin = 0.7 hef, ccr = 1.9 hef toward edge fRV1 = 0.625 (c/hef) 0.1875 II or away from edge fRV2 = 0.392 (c/hef) + 0.256
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5/8" diameter
Spacing Tension/Shear, fA 4 0.77 0.78 0.80 0.82 0.82 0.83 0.84 0.86 0.90 0.91 0.92 0.94 0.95 0.97 1.00 Edge Distance Tension, fRN 4 0.63 0.65 0.70 0.75 0.76 0.78 0.80 0.86 0.93 0.97 1.00 Edge Distance Shear, fRV1
( toward edge)
3/4" diameter
Edge Distance Shear, fRV2
(II to or away from edge)
4 0.25 0.28 0.39 0.49 0.52 0.55 0.60 0.71 0.87 0.94 1.00
4 0.53 0.55 0.62 0.68 0.70 0.72 0.75 0.82 0.92 0.96 1.00
5-1/4
5-1/4
0.77 0.79 0.79 0.80 0.80 0.82 0.84 0.86 0.87 0.88 0.89 0.90 0.92 0.95 0.97 1.00
0.63 0.67 0.68 0.69 0.71 0.75 0.81 0.84 0.86 0.88 0.91 0.94 1.00
0.25 0.33 0.35 0.38 0.42 0.50 0.62 0.67 0.72 0.76 0.82 0.88 1.00
0.53 0.58 0.59 0.61 0.63 0.69 0.76 0.79 0.82 0.85 0.89 0.93 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Spacing for scr>s>smin Tension and Shear smin = 0.7 hef, scr = 2.5 hef fA = 0.128 (s/hef) + 0.68 Edge Distance for ccr>c>cmin Tension cmin = 0.7 hef, ccr = 1.9 hef fRN = 0.308 (c/hef) + 0.414 Shear cmin = 0.7 hef, ccr = 1.9 hef toward edge fRV1 = 0.625 (c/hef) 0.1875 II or away from edge fRV2 = 0.392 (c/hef) + 0.256
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Hydrochloric acid Nitric acid Phosphoric acid Acetic acid Formic acid Lactic acid Citric acid Sodium Hydroxide (Caustic soda) Ammonia Soda solution Common salt solution Chlorinated lime solution Sodium hypochlorite Hydrogen peroxide Carbolic acid solution Ethanol Sea water Glycol Acetone Carbon tetrachloride Toluene Petrol/Gasoline Machine oil Diesel oil Key: non-resistant
Samples of the HIT-HY 150 MAX resin were immersed in the various chemical compounds for up to one year. At the time of the test period, the samples were analyzed. Any samples showing no visible damage and having less than a 25% reduction in bending (flexural) strength were classified as Resistant. Samples that had slight damage, such as small cracks, chips, etc. or reduction in bending strength of 25% or more, were classified as Partially Resistant. Samples that were heavily damaged or destroyed were classified as Not Resistant. Note: In actual use, the majority of the resin is encased in the base material, leaving very little surface area exposed. In some cases, this would allow the HIT-HY 150 MAX to be used where it would be exposed to the Partially Resistant chemical compounds.
+ resistant
1 The temperature of the HIT-HY 150 MAX adhesive must be between 32F (0C) and 104F (40C) at the time of installation. 2 Use of HIT-HY 150 MAX with HIT-TZ rods must be installed in base material temperatures 40F (5C).
Note: Test procedure involves the concrete being held at the elevated temperature for 24 hours, then removing it from the controlled environment and testing to failure. Long term creep test in accordance with AC58 is available; please contact Hilti Technical Services.
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4.2.4 HIT-HY 150 MAX Adhesive Anchoring System 4.2.4.4 Installation Instructions
HAS Rod, Rebar and Insert Installation Instructions
3X
4
90 PSI at 3.5 CFM
90 P 3.5
2. Insert air nozzle to bottom of hole and blow out all dust and debris from the hole usin compressed air.*
4. Insert air nozzle to bottom of hole and blow out all dust and debris from the hole using compressed air.
2
5 6 7
2
8
0 PSI at 5 CFM
2 1
5. Put foil pack into foil pack holder. Remove cap covering threaded projection.
2 2 1 2 1 1
3 3
2 12
1 1
330ml = 2X 500ml = 3x* 8. Discard first trigger pulls of adhesive from each foil pack. *Below 41F (5C) discard four trigger pulls.
10
11
12
9. Inject adhesive into hole without forming air pockets starting at the bottom until 1/2 to 2/3 full. Use mixer filler tube extensions when needed to reach the hole bottom.
10. After injecting adhesive depressurize the dispenser by pressing the release button.
11. Insert rod, insert or rebar. Twist during installation. Fastener may be adjusted during specified gel time.
12. Do not disturb anchor between specified gel time and cure time.
13
13. Apply specified torque as required to secure items to be fastened. Do not exceed maximum torque specified.
* For holes with standing water, holes must be flushed clean with water, brushed with a wire brush and again flushed clean with water or other means removing any debris or slurry in the hole. Standing water must be removed prior to performing the remainder of anchor installation.
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HIT-I Inserts and HIT-A Rods into Hollow Brick, Hollow Block or Tile
1. Select the proper bit. Set the depth gauge, drill the hole, rotation only. Hilti URM bits are recommended for drilling into masonry.
2. Proper hole cleaning is essential. Use a nylon brush to remove loose material. Do not use brushes with metal bristles.
3. Use compressed air to blow out the hole from the bottom. The Hilti air nozzle is designed for hole cleaning.
10
HIT-I INSERT
11
12
13
14
Tmax
OR
11. Insert HIT-I Insert, or HIT-A Rod into adhesive-filled screen, twisting slightly.
13. Do not disturb fastener between specified gel and cure time.
15
HIT-A ROD
16
17
18
Tmax
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Push the HT-TZ in the hole to verify sufficient hole depth (only threads visible). For floor applications pushing the rod compacts the drill dust.
Fill the hole 1/2 to 2/3 full. If the hole is full of water, it is suggested to start injecting from the bottom of the hole and fill entirely with adhesive.
Do not adjust the HIT-TZ rod between the gel and cure times. Apply a load only after the appropriate cure time has elapsed.
Rebar Installation
Rod Drill Bit1 Adhesive Volume Diameter Diameter Required per Inch (in.) (in.) of embedment (in3) #3 or 3/8 #4 or 1/2 #5 or 5/8 #6 or 3/4 #7 or 7/8 #8 or 1 #9 or 1 1/8
#10 or 1 1/4
1 Rebar diameter may vary. Use smallest drill bit which will accommodate rebar.
Example: Determine approximate fastenings for 5/8" rod embedded 10" deep. 10 x 0.261 = 2.61 in3 of adhesive per anchor HIT-HY 150 MAX 11.1 oz: 16.5 2.61= 6 fastenings HIT-HY 150 MAX 16.9 oz: 26.9 2.61= 10 fastenings HIT-HY 150 MAX Jumbo: 81.8 2.61= 31 fastenings
Note: Estimated useable volume of: HIT-HY 150 MAX 11.1 oz cartridge is 16.5 in3 (270 ml) HIT-HY 150 MAX 16.9 oz cartridge is 26.9 in3 (440 ml) HIT-HY 150 MAX Jumbo cartridges are 81.8 in3
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HIT Adhesives
Item No. Description Contents
HIT-HY 150 MAX 11.1 fl oz (330 ml) HIT-HY 150 MAX 11.1 fl oz (330 ml) MC HIT-HY 150 MAX 16.9 fl oz (500 ml) MC HIT-HY 150 MAX Jumbo 47.3 fl oz (1400 ml) MC
1 Foil Pack, 1 Mixer with Filler Tube 25 Foil Packs, 25 Mixers, 25 Filler Tubes 20 Foil Packs, 20 Mixers, 20 Filler Tubes 4 Foil Packs, 4 Mixers
3245363
Manual Dispensers
Item No. Description
MD 2000 Dispenser
MD 2500 Dispenser
MD 2000 Manual Dispenser + 1 foil pack holder for HIT HY foil packs MD 2500 Manual Dispenser + 1 foil pack holder for HIT HY foil packs Foil Pack Holder Replacement for MD 2000 or BD 2000 dispensers Foil Pack Holder for 16.9 fl oz (500 ml) (MD 2500, P 3500)
Pneumatic Dispensers
Item No. Description
P 3500 Dispenser
P 8000 Dispenser
HIT P 3500 Pneumatic Dispenser + 1 foil pack holder for HIT HY foil packs HIT P 8000-D Pneumatic Dispenser (for Jumbo cartridges) Jumbo Foil Pack Holder Replacement for HIT P 8000 dispenser
HIT-RE-M
337111
HIT-RE Mixer
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4.2.4 HIT-HY 150 MAX Adhesive Anchoring System 4.2.4.5 Ordering Information
HAS-E, HAS-R & HAS Super Rods, HIS Inserts and HIT-TZ & HIT-RTZ Rods
HAS Rod 5.8 Item No. (Box) Master Carton (MC) Qty Description Box/MC HAS Super A193, B7 High Strength Rods Qty Box HAS-R 304 Stainless Steel Qty Box HAS-R Rods 316 Stainless Steel Qty Description Box
Item No.
Description
Item No.
Description
Item No.
385417 385418 385419 385420 385421 385422 385423 385424 385425 385426 385427 385428 385429 385430 385431 385432 385433 385434 385435 385436 385437 385438 385439 385440 385441 385442 385443 385444 385445 385446 385447
3432178 3432179 3432180 3432181 3432182 3432183 3432184 3432185 3432239 3432186 3432187 3432188 3432189 3432190 3432191 3432052 3432163 3432164 3432165 3432166 3432167 3432168 3432169 3432170 3432171 3432172 3432173 3432174 3432175 3432176 3432177
3/8x3 3/8x4-3/8 3/8x5-1/8 3/8x8 3/8x12 1/2x3-1/8 1/2x4-1/2 1/2x6-1/2 1/2x8 1/2x10 1/2x12 5/8x8 5/8x9 5/8x12 5/8x17 3/4x10 3/4x11 3/4x12 3/4x14 3/4x17 3/4x19 3/4x21 3/4x25 7/8x10 7/8x13 1x12 1x14 1x16 1x20 1-1/4x16 1-1/4x22
10/360 10/240 20/240 10/160 10/90 10/240 10/160 20/160 10/120 10/120 10/80 20/80 10/60 10/60 10/40 10/40 10/30 10/30 10/30 10/20 10/20 10/20 10/20 10/20 10/20 4/16 2/16 2/12 2/12 4/8 4/8
68657
3/8x5-1/8
10
385462 385463
3/8x5-1/8 3/8x8
20 10
3024335
3/8x5-1/8
10
68658
1/2x6-1/2
10
20 10 10
3024336
1/2x6-1/2
10
3024337 333783 5/8x7-5/8 10 385467 385468 5/8x7-5/8 5/8x10 20 10 333781 3024338 3024339 68660 3/4x9-5/8 5 385469 385470 385471 385472 3/4x9-5/8 3/4x12 3/4x14 3/4x16 10 10 10 10 3024340
10 10 10 10 5
3006083
3/4x14
5 5 5 5 5 5 5 4 4
385473
7/8x10
10
385474
1x12
3024341
1x12
HIS Carbon Steel and HIS-R 316 Stainless Steel Internally Threaded Inserts
HIS Item No. HIS-R Item No. Description Usable Thread Length (in.) Qty Box
1 1-3/16 1-1/2 2
10 5 5 5
Description
40 24 16 8
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HIT-A Rod 1/4 x 2-1/2 HIT Combi-S12/A 78739 49765 2 long HIT-A Rod 5/16 x 4 HIT-S-16 Brick with 88977 68613 3-3/8 long Holes HIT-A Rod 3/8 x 4-3/8 HIT-S-16 88978 68613 3-3/8 long HIT-A Rod 1/2 x 4-1/2 HIT-S-16 88979 68613 3-3/8 long HIT-A Rod 1/4 x 2-1/2 HIT Combi-S12/A HIT-A 78739 49765 2 long Standard Hollow Block HIT-A Rod 5/16 x 2-1/2 HIT-S-16/2 and HIT-A Lightweight 88392 77810 2 long or Normal Short HIT-A Rod 3/8 x 3 HIT-S-16/2 Weight 88393 77810 2 long Anchor HIT-A Rod 1/2 x 3-1/8 HIT-S-16/2 Rods 88394 77810 2 long HIT-A Rod 1/4 x 2-1/2 HIT Combi-S12/A 78739 49765 2 long HIT-A Rod 5/16 x 2-1/2 HIT-S-16/2 88392 77810 2 long Clay Tile HIT-A Rod 3/8 x 3 HIT-S-16/2 88393 77810 2 long HIT-A Rod 1/2 x 3-1/8 HIT-S-16/2 88394 77810 2 long Screen Tube with Insert Combi-S12/I (for #14 screw) 49766 2long HIT-I Insert 5/16 x 3-3/16 HIT-S-16 Brick with 88996 68613 3-3/8 long Holes HIT-I Insert 3/8 x 3-3/16 HIT-S-22 88997 68615 3-3/8 long HIT-I Insert 1/2 x 3-3/16 HIT-S-22 88998 68615 3-3/8 long Screen Tube with Insert Combi-S12/I HIT-I (for #14 screw) 49766 2long Standard Hollow Block HIT-I Insert 5/16 x 2 HIT-S-16/2 and HIT-I Lightweight 88397 77810 2 long Short or Normal HIT-I Insert 3/8 x 2 HIT-S-22/2 Internally Weight 88398 77811 2 long Threaded HIT-I Insert 1/2 x 2 HIT-S-22/2 Inserts 88399 77811 2 long Screen Tube with Insert Combi-S12/I (for #14 screw) 49766 2long HIT-I Insert 5/16 x 2 HIT-S-16/2 88397 77810 2 long Clay Tile HIT-I Insert 3/8 x 2 HIT-S-22/2 88398 77811 2 long HIT-I Insert 1/2 x 2 HIT-S-22/2 88399 77811 2 long
TE-CX 1/2 - 6 205352 TE-C+ 5/8 - 8 28043 TE-C+ 5/8 - 8 28043 TE-C+ 5/8 - 8 28043 TE-CX 1/2 - 6 205352 TE-C+ 5/8 - 8 28043 TE-C+ 5/8 - 8 28043 TE-C+ 5/8 - 8 28043 TE-CX 1/2 - 6 205352 TE-C+ 5/8 - 8 28043 TE-C+ 5/8 - 8 28043 TE-C+ 5/8 - 8 28043 TE-CX 1/2 - 6 28043 TE-C+ 5/8 - 8 28043 TE-C-S 27/32-12 28623 TE-C-S 27/32-12 28623 TE-CX 1/2 - 6 205352 TE-C+ 5/8 - 8 28043 TE-C-S 27/32-12 28623 TE-C-S 27/32-12 28623 TE-CX 1/2 - 6 205352 TE-C+ 5/8 - 8 28043 TE-C-S 27/32-12 28623 TE-C-S 27/32-12 28623
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HIT-ICE Cartridge
Listings/Approvals
ICC-ES (International Code Council) ESR-2678 (HIT-HY 150 only) City of Los Angeles Research Report # 25257 (HIT-HY 150 only) NSF/ANSI Standard 61 Certification for use of HIT-HY 150 in potable water Metro-Dade County Approval 06-1127.06 (HIT-HY 150 only) Europan Technical Approval (HIT-HY 150 only) ETA-05/0049 ETA-05/0050 ETA-05/0051
Seismic qualified per IBC/IRC 2006 and UBC 1997 (ICC-ES AC58). HIT-HY 150 only. Please refer to ESR-2678
Code Compliance
IBC/IRC 2006 (ICC-ES AC58, HIT-HY 150 only) UBC 1997 (ICC-ES AC58, HIT-HY 150 only) LEED : Credit 4.1-Low Emitting Materials
The Leadership in Energy and Environmental Design (LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings.
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Guide Specifications Master Format Section: 03250 (Concrete accessories) Related Sections: 03200 (Concrete Reinforcing) 05050 (Metal Fabrication) 05120 (Structural Steel; Masonry Accessories) Injectable adhesive shall be used for installation of all reinforcing steel dowels or threaded anchor rods and inserts into new or existing concrete. Adhesive shall be furnished in containers which keep component A and component B
separate. Containers shall be designed to accept static mixing nozzle which thoroughly blends component A and component B and allows injection directly into drilled hole. Only injection tools and static mixing nozzles as recommended by manufacturer shall be used. Manufacturers instructions shall be followed. Injection adhesive shall be formulated to include resin and hardener to provide optimal curing speed as well as high strength and stiffness. Typical curing time at 68F shall be 50 minutes for HIT-HY 150 and 1 hour for HIT-ICE. Injection adhesive shall be HIT-HY 150 or HIT-ICE, as furnished by Hilti.
Anchor Rods shall be furnished with chamfered ends so that either end will accept a nut and washer. Alternatively, anchor rods shall be furnished with a 45 degree chisel point on one end to allow for easy insertion into the adhesive-filled hole. Anchor rods shall be manufactured to meet the following requirements: 1. ISO 898 Class 5.8 2. ASTM A 193, Grade B7 (high strength carbon steel anchor); 3. AISI 304 or AISI 316 stainless steel, meeting the requirements of ASTM F 593 (condition CW). Special order length HAS Rods may vary from standard product. Nuts and Washers shall be furnished to meet the requirements of the above anchor rod specifications.
Fastener Components
HIT-ICE Mixer HIT-ICE Cartridge HIT-ICE Dispenser ED 3500 Battery Dispenser
Mixing Nozzle
P 3500 Dispenser
P 8000 Dispenser
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HIT-HY 150
71.8 MPa 15.9 MPa 29.3 MPa 7032 MPa 0.12% 2x1011 OHM/cm 10,420 psi 2310 psi 4250 psi 1.02 x 106 psi 0.12% 5.1x1011 OHM/in. 72 MPa 12 MPa 2.4%
HIT-ICE
10,440 psi 1740 psi 2.4% 5.1x1011OHM/in.
2x1011OHM/in.
Material
Standard HAS-E rod material meets the requirements of ISO 898 Class 5.8 High Strength or Super HAS rod material meets the requirements of ASTM A 193, Grade B7 Stainless HAS rod material meets the requirements of ASTM F 593 (AISI 304/316) Condition CW 3/8" to 5/8" Stainless HAS rod material meets the requirements of ASTM F 593 (AISI 304/316) Condition CW 3/4" to 1-1/4" HIS Insert 11MnPb30+C Carbon Steel conforming to DIN 10277-3 HIS-R Insert X5CrNiMo17122 K700 Stainless Steel conforming to DIN EN 10088-3 HAS Super & HAS-E Standard Nut material meets the requirements of ASTM A 563, Grade DH HAS Stainless Steel Nut material meets the requirements of ASTM F 594 HAS Standard and Stainless Steel Washers meet dimensional requirements of ANSI B18.22.1 Type A Plain HAS Stainless Steel Washers meet the requirements of AISI 304 or AISI 316 conforming to ASTM A 240 HAS Super & HAS-E Standard Washers meet the requirements of ASTM F 436 All HAS Super Rods (except 7/8") & HAS-E Standard, HIS inserts, nuts & washers are zinc plated to ASTM B 633 SC 1 7/8" HAS Super rods hot-dip galvanized in accordance with ASTM A 153
Note: Special Order threaded rods may vary from standard materials.
Mechanical Properties min. fu fy ksi (MPa) ksi (MPa) 58 (400) 72.5 (500) 105 (724) 65 (448) 45 (310) 54.4 (375) 50.8 (350) 125 (862) 100 (689) 85 (586) 66.7 (460) 101.5 (700)
dbit hef t
Tmax
All HILTI tighening Threaded hef < hnom Rods torque h minimum base material thickness3 hef = hnom hef hnom
1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 1.0 hef+ 2 2 2 2 2 2-1/4 3 (51) (51) (51) (51) (51) (57) (76) 45/50 236 28/31 145 16/18 85 9/10 45 7/8 38 5/6 29 2/2 7
Approximate number of fastenings at standard embedment HIT-ICE/HIT-HY 150 Small Refill Pack HIT-HY 150 Jumbo Cartridge
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HIT-ICE/HIT-HY 150 Installation Specification Table for HIS Inserts HIS Insert Details dbit hnom
th
in. (mm) in. in. (mm) in. (mm) ft-lb (Nm) in. (mm)
3/4 (19.1) 1-1/4 8-1/4 (210) 2 (50) 160 (217) 12-3/8 (314)
dbit
Tmax
bit diameter1 std. depth of embed. useable thread length Max. tightening torque min. base material thickness
hnom ef h
Tmax h
TE 46, 56 76
HIT-ICE/HIT-HY 150 Installation Specification Table for Rebar in Concrete Rebar Size: Details dbit: bit diameter1, 2 in. 1/2 5/8 3/4 7/8 1 1-1/8 1-3/8 1-1/2 1-5/8
1 Rebar diameters may vary. Use smallest drill bit which will accommodate rebar. 2 Hilti matched tolerance carbide tipped drill bits
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
No. 9
No. 10
No. 11
HIT-ICE/HIT-HY 150 Installation Specification Table for Metric Rebar in Concrete (Canada Only) Rebar Number : dbit : bit diameter1, 2
2 Hilti matched tolerance carbide tipped drill bits
10M 14 mm
15M 3/4"
20M 24mm
25M 1-1/8"
30M 37mm
35M 1-9/16"
1 Rebar diameters may vary. Use smallest drill bit which will accommodate rebar.
5/3
5/3
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3/8 (9.5)
1/2 (12.7)
5/8 (15.9)
3/4 (19.1)
7/8 (22.2)
1 (25.4)
1-1/4 (31.8)
1 Influence factors for spacing and/or edge distance are applied to concrete/bond values above, and then compared to the steel value. The lesser of the values is to be used for the design.
2 For hef hnom average ultimate concrete shear capacity based on Concrete Capacity Design (CCD) method. For hef < hnom average ultimate concrete shear values based on testing.
3 All values based on holes drilled with carbide bit and cleaned with compressed air and a wire brush per manufacturers instructions.
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3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4
(31.8)
2640 (11.7) 4700 (20.9) 7340 (32.7) 10570 (47.0) 14385 (64.0) 18790 (83.6) 29360
(130.6)
1360 (6.0) 2420 (10.8) 3780 (16.8) 5445 (24.2) 7410 (33.0) 9680 (43.0) 15125
(67.3)
4555 (20.3) 8100 (36.0) 12655 (56.3) 18225 (81.1) 24805 (110.3) 32400 (144.1) 50620
(225.2)
2345 (10.4) 4170 (18.5) 6520 (29.0) 9390 (41.8) 12780 (56.9) 16690 (74.2) 26080
(116.0)
3645 (16.2) 6480 (28.8) 10125 (45.0) 12390 (55.1) 16865 (75.0) 22030 (98.0) 34425
(153.1)
1875 (8.3) 3335 (14.8) 5215 (23.2) 6385 (28.4) 8690 (38.6) 11350 (50.5) 17735
(78.9)
1 Steel strength as defined in AISC Manual of Steel Construction (ASD): Tensile = 0.33 x Fu x Nominal Area Shear = 0.17 x Fu x Nominal Area
Yield lb (kN)
Shear lb (kN)
Yield lb (kN)
Shear lb (kN)
Yield lb (kN)
Shear lb (kN)
3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4 (31.8)
4495 (20.0) 8230 (36.6) 13110 (58.3) 19400 (86.3) 26780 (119.1) 35130 (156.3) 56210 (250.0)
6005 (26.7) 10675 (47.5) 16680 (74.2) 24020 (106.9) 32695 (145.4) 42705 (190.0) 66730 (296.8)
3605 (16.0) 6405 (28.5) 10010 (44.5) 14415 (64.1) 19620 (87.3) 25625 (114.0) 40035 (178.1)
8135 (36.2) 14900 (66.3) 23730 (105.6) 35120 (156.2) 48480 (215.7) 63600 (282.9) 101755 (452.6)
10350 (43.4) 18405 (79.0) 28760 (125.7) 41420 (185.7) 56370 (256.9) 73630 (337.0) 115050 (511.8)
6210 (27.6) 11040 (49.1) 17260 (76.8) 24850 (110.5) 33825 (150.5) 44180 (196.5) 69030 (307.1)
5035 (22.4) 9225 (41.0) 14690 (65.3) 15050 (66.9) 20775 (92.4) 27255 (121.2) 43610 (194.0)
8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3) 38335 (170.5) 50070 (222.7) 78235 (348.0)
4970 (22.1) 8835 (39.3) 13805 (61.4) 16800 (75.2) 23000 (102.3) 30040 (133.6) 46940 (208.8)
1 Steel strength as defined in AISC Manual of Steel Construction 2nd Ed. (LRFD): Yield = Fy x Tensile Stress Area Tensile = 0.75 x Fu x Nominal Area Shear = 0.45 x Fu x Nominal Area
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HIT-ICE/HIT-HY 150 Ultimate Bond/Concrete Capacity and Steel Strength for HIS Carbon Steel and HIS-R Stainless Steel Internally Threaded Inserts
HIT-ICE/HIT-HY 150 Ultimate Bond/Concrete Capacity2 Tensile Shear f'c 2000 psi f'c 2000 psi (13.8 MPa) (13.8 MPa) lb (kN) lb (kN) Ultimate Bolt Strength1,2 ASTM A 325 Carbon Steel Tensile1 Shear1 lb (kN) lb (kN) ASTM F 593 Stainless Steel Tensile1 Shear1 lb (kN) lb (kN)
1 Steel values in accordance with AISC ASTM A 325 bolts: Fy = 92 ksi , Fu = 120 ksi ASTM F 593 (AISI 304/316): Fy = 65 ksi, Fu = 100 ksi for 3/8" thru 5/8" Fy = 45 ksi, Fu = 85 ksi for 3/4" Allowable Load Values Tension = 0.33 x Fu x Anom Shear = 0.17 x Fu x Anom Ultimate Load Values Tension = 0.75 x Fu x Anom Shear = 0.45 x Fu x Anom
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1 Influence factors for spacing and/or edge distance are applied to allowable concrete/bond values above, and then compared to the allowable steel value (See page 210). The lesser of these values is to be used for design.
2 All values based on holes drilled with matched tolerance carbide tipped bit and cleaned with a wire brush per manufacturers instructions..
1 Loads are based on concrete failure. Steel strength must be checked separately. Values are based on safety factor of 4.
Allowable Loads for Attachment of Sill Plates to top of grout filled block wall with HIT-ICE/HIT-HY 1501 Anchor Diameter in. (mm) 1/2 (12.7) 5/8 (15.9) Embedment Depth in. (mm) 4-1/4 (108.0) 5 (127.0) Edge Distance in. (mm) 1-3/4 (44.5) 2-3/4 (69.9) 1-3/4 (44.5) 2-3/4 (69.9) Shear lb (kN) Tension lb (kN) 1120 (5.0) 1440 (6.4) 1475 (6.5) 1630 (7.2) Load II to Edge 1425 (6.3) 2085 (9.3) 1800 (8.0) 3070 (13.7) Load 560 1110 680 1110 to Edge (2.5) (4.9) (3.0) (4.9)
1 Loads are based on masonry failure. Steel strength must be checked separately. Values are based on safety factor of 5.
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6-5/8 (168.3)
HIT-ICE/HIT-HY 150 Ultimate Loads for Threaded Rods in Grout-Filled Concrete Masonry Units (ASTM C 90 Block)1, 2, 3, 4 Anchor Diameter in. (mm) 3/8 1/2 5/8 3/4 (9.5) (12.7) (15.9) (19.1) Embedment Depth in. (mm) 3-1/2 4-1/4 5 (88.9) (108) (127) Distance from Edge in. (mm) 4 _ 12 > 4 _ 12 > 4 _ 12 > 4 _ 12 > (101.6) (304.8) (101.6) (304.8) (101.6) (304.8) (101.6) (304.8) Tension lb (kN)5
HAS-E HAS Super HAS SS (304SS) HAS-E
Shear lb (kN)5
HAS Super HAS SS
6005 (26.7) 6200 (27.6) 6200 (27.6) 3605 (16.0) 6210 8075 7140 (31.8) 7140 (31.8) 7140 (31.8) 6405 (28.5) 9060 (40.3) 9060 (40.3) 9060 (40.3) 14970 (66.6) 14970 (66.6) 14970 (66.6) 8075 (35.9) 8075 8075 (44.2) 8075
10010 (44.2) 17260 (76.8) 13805 (61.4) 14415 (64.1) 22500 (100.1) 16800 (75.2)
6-5/8 (168.3)
1 Values are for lightweight, medium weight or normal weight concrete masonry units conforming to ASTM C 90 with 2000 psi grout conforming to ASTM C 476. 2 Embedment depth is measured from the outside face of the concrete masonry unit. 3 Values are for anchors located in the grouted cell, head joint, bed joint, T joint, cross web or any combination of the above.
4 Values for edge distances between 4 inches and 12 inches can be calculated by linear interpolation. 5 Loads are based on the lesser of bond strength, steel strength or base material strength.
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HIT-ICE/HIT-HY 150 Adhesive Anchoring System 4.2.5 Anchor Spacing and Edge Distance Guidelines for Grout-Filled Block
Influence of Anchor Spacing and Edge Distance Anchor Size hnom in. (mm) in. (mm) 3/8 (9.5) 3-1/2 (90) 1/2 (12.7) 4-1/4 (110) 5/8 (15.8) 5 (125) 3/4 (19.1) 6-5/8 (170)
V c N
Edge Distance for Shear and Tension: Grout Filled, Normal Weight and Lightweight Block ccr = 12 in. (305 mm) minimum from free edge cmin = 4 in. (102 mm) minimum from free edge Anchor Spacing for Shear and Tension: Grout Filled, Normal Weight and Lightweight Block scr = smin = One (1) anchor per cell (max), and 8 in. (203mm) (min)
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Embed. to Embed. to Yield Develop Yield Develop Tensile Strength 1 1 Strength Strength lb (kN) in. (mm) in. (mm)
#3
1-1/2 (38) 3-1/2 (89) 7 (178) 2 (51) 4 (102) 8 (203) 2-1/2 (64) 5 (127) 10 (254) 3-1/2 (90) 7 (178) 14 (356) 3-3/4 (95) 7-1/2 (190) 15 (380) 4 (102) 8 (204) 16 (408) 5 (127) 10 (254) 18 (457) 6 (152) 12 (304) 20 (508) 7 (178) 14 (356) 20 (508)
3-3/4 (95.3)
5-1/2 (139.7)
2-3/4 (69.9)
4-1/4 (108.0)
6600 (29.4)
9900 (44.0)
#4
5-1/2 (139.7)
8 (203.2)
4-1/4 (108.0)
6-1/4 (158.8)
12000 (53.4)
18000 (80.1)
#5
7 (177.8)
10-1/4 (260.4)
5-1/4 (133.4)
8 (203.2)
18600 (82.7)
27900 (124.1)
#6
8-1/2 (215.9)
12-3/4 (323.9)
6-1/2 (165.1)
9-3/4 (247.7)
26400 (117.4)
39600 (176.2)
#7
10 (254.0)
15 (381)
7-3/4 (196.9)
11-1/2 (292.1)
36000 (160.1)
54000 (240.2)
#8
11-3/4 (298.5)
17-1/2 (444.5)
9 (228.6)
13-1/2 (342.9)
47450 (211.1)
71100 (316.3)
#9
12-3/4 (323.9)
19 (482.6)
10 (254.0)
15-3/4 (400.1)
60000 (266.9)
90000 (400.4)
#10
15-1/2 (393.7)
23 (584.2)
12 (304.8)
17-3/4 (450.9)
76200 (339.0)
114300 (508.5)
#11
17-1/4 (438.2)
26 (660.4)
13-1/2 (342.9)
20 (508.0)
93600 (416.4)
140400 (624.6)
1 Based on comparison of average ultimate adhesive bond test values versus minimum yield and ultimate tensile strength of rebar; for more information, contact Hilti.
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Ultimate Bond (kN) 16.9 36.5 73.4 30.7 78.7 157 56.9 129 257 80.5 189 377 97.0 275 495 184 440 629
80
120
120
180
200
300
280
420
400
600
1 Use lesser value of bond strength or rebars steel strength for tensile capacity. 2 Actual tensile bond test data developed for imperial-sized rebar. Yield and ultimate rebar strengths are for metric sizes. 3 Test data developed for hammer-drilled holes. For diamond cored holes, contact Hilti Engineering. 4 For anchoring spacing and edge distance guidelines, please refer to page 212 of this HIT-ICE/HIT-HY 150 Injection Adhesive Anchor section.
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Edge Distance Adjustment Factors c = Actual edge distance cmin = 0.5 h ef c cr = 1.5 h ef Tension = 2.0 h ef for Shear h ef = Actual embedment
V c h
1.5
s s min s cr h ef
= = = =
scr
2.0
ccr
Shear ( to Edge)
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
1.0
1.5
ccr
Shear (II to Edge)
s hef
0.5
smin
c hef
1.0
Tension
Spacing Tension/Shear
smin = 0.5 hef, scr = 1.5 hef fA = 0.3 (s/hef) + 0.55 for scr>s>smin
0 0 .2 .4 .6 .8 1.0
0.5
cmin
fRV1
1-3/4 3-1/2 5-1/4 1-3/4 3-1/2 5-1/4 1-3/4 3-1/2 5-1/4 1-3/4
7/8 1-1/4 1-3/4 2 2-5/8 3 3-1/2 4 4-1/2 5-1/4 6-1/2 7 7-7/8 9 10-1/2
0.70 0.76 0.85 0.70 0.89 0.72 1.00 0.78 0.70 0.81 0.72 0.85 0.75 0.89 0.78 0.94 0.81 1.00 0.85 0.92 0.95 1.00
0.60 0.69 0.80 0.60 0.86 0.63 1.00 0.70 0.60 0.74 0.63 0.80 0.67 0.86 0.70 0.91 0.74 1.00 0.80 0.90 0.93 1.00
0.46 0.54 0.18 0.64 0.22 0.69 0.32 0.18 0.82 0.37 0.22 0.90 0.45 0.27 1.00 0.53 0.32 0.60 0.37 0.72 0.45 0.91 0.58 1.00 0.63 0.72 0.84 1.00
0.46 0.49 0.55 0.59 0.64 0.69 0.74 0.82 0.95 1.00
0.46 0.49 0.52 0.55 0.59 0.64 0.73 0.76 0.82 0.90 1.00
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Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
fRV1
Spacing Tension/Shear
smin = 0.5 hef, scr = 1.5 hef fA = 0.3 (s/hef) + 0.55 for scr>s>smin
2-1/8 4-1/4 6-3/8 2-1/8 4-1/4 6-3/8 2-1/8 4-1/4 6-3/8 2-1/8
1-1/16 1-1/2 2 2-1/8 2-3/4 3 3-3/16 4 4-1/4 5 6 6-3/8 7 7-1/2 8-1/2 9 9-9/16 10 11 12-3/4
0.60 0.68 0.78 0.80 0.92 0.96 0.70 1.00 0.74 0.75 0.79 0.83 0.85 0.88 0.90 0.95 0.97 1.00
0.18 0.29 0.42 0.60 0.45 0.66 0.61 0.68 0.67 0.70 0.60 0.72 0.78 0.65 0.93 0.80 0.67 1.00 0.87 0.71 0.96 0.78 1.00 0.80 0.84 0.87 0.93 0.96 1.00
0.46 0.53 0.62 0.18 0.64 0.26 0.75 0.29 0.79 0.32 0.18 0.82 0.42 0.25 0.96 0.45 0.27 1.00 0.55 0.33 0.67 0.42 0.72 0.45 0.80 0.50 0.86 0.55 1.00 0.63 0.67 0.72 0.76 0.84 1.00
0.46 0.51 0.53 0.55 0.62 0.64 0.70 0.79 0.82 0.87 0.92 1.00
0.46 0.51 0.52 0.56 0.62 0.64 0.68 0.70 0.76 0.79 0.82 0.84 0.90 1.00
Edge Distance
Tension,
Spacing
Tension/Shear,
Edge Distance
Tension,
fA 5 7-1/2 2-1/2
fRV2 5
1-1/4 1-11/16 2 2-1/2 3 3-5/16 3-3/4 4 4-1/2 5 5-1/16 5-1/2 6 6-3/4 7-1/2 8 8-1/2 9 9-15/16 10 11-1/4 12 13-1/4 14 15 16 18 20
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0.70 0.73 0.75 0.78 0.79 0.82 0.85 0.85 0.88 0.91 0.96 1.00
0.60 0.67 0.72 0.80 0.88 0.93 0.70 1.00 0.71 0.73 0.75 0.75 0.77 0.79 0.82 0.85 0.87 0.89 0.91 0.95 0.95 1.00
0.60 0.64 0.67 0.70 0.72 0.76 0.80 0.81 0.84 0.88 0.94 1.00
0.60 0.61 0.64 0.67 0.67 0.69 0.72 0.76 0.80 0.83 0.85 0.88 0.93 0.93 1.00
0.18 0.27 0.34 0.45 0.56 0.63 0.72 0.77 0.88 1.00
0.18 0.23 0.27 0.32 0.34 0.40 0.45 0.46 0.50 0.56 0.64 0.72 0.77 0.83 0.88 0.98 1.00
0.18 0.20 0.23 0.27 0.27 0.31 0.34 0.40 0.45 0.49 0.52 0.56 0.63 0.63 0.72 0.77 0.86 0.92 1.00
0.46 0.52 0.57 0.64 0.71 0.76 0.82 0.86 0.93 1.00
0.46 0.50 0.52 0.55 0.57 0.60 0.64 0.64 0.68 0.71 0.77 0.82 0.86 0.89 0.93 1.00
0.46 0.47 0.50 0.52 0.52 0.54 0.57 0.60 0.64 0.66 0.69 0.71 0.76 0.76 0.82 0.86 0.92 0.95 1.00
0.70 0.73 0.77 0.82 0.84 0.88 0.91 0.95 0.99 1.00
0.60 0.64 0.70 0.76 0.70 0.79 0.72 0.84 0.73 0.87 0.75 0.93 0.78 0.70 0.99 0.78 0.70 1.00 0.80 0.72 0.82 0.73 0.86 0.75 0.89 0.78 0.91 0.79 0.93 0.81 0.96 0.82 1.00 0.85 0.85 0.89 0.91 0.95 0.97 1.00
0.60 0.63 0.64 0.67 0.70 0.71 0.73 0.76 0.81 0.85 0.88 0.91 0.94 1.00
0.60 0.60 0.62 0.64 0.67 0.70 0.72 0.74 0.76 0.80 0.80 0.85 0.88 0.93 0.96 1.00
0.18 0.23 0.31 0.39 0.44 0.51 0.55 0.63 0.71 0.72 0.79 0.87 1.00
0.18 0.22 0.24 0.28 0.32 0.32 0.36 0.40 0.46 0.52 0.56 0.60 0.64 0.72 0.73 0.83 0.89 1.00
0.18 0.18 0.21 0.23 0.27 0.32 0.34 0.37 0.40 0.45 0.45 0.52 0.56 0.63 0.67 0.72 0.77 0.88 1.00
0.46 0.49 0.55 0.60 0.63 0.68 0.71 0.76 0.81 0.82 0.87 0.92 1.00
0.46 0.48 0.50 0.52 0.55 0.56 0.58 0.61 0.65 0.69 0.71 0.74 0.77 0.82 0.82 0.89 0.93 1.00
0.46 0.46 0.48 0.50 0.52 0.55 0.57 0.59 0.60 0.64 0.64 0.69 0.71 0.76 0.78 0.82 0.86 0.93 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
fRV1
Spacing Tension/Shear
smin = 0.5 hef, scr = 1.5 hef fA = 0.3 (s/hef) + 0.55 for scr>s>smin
3-3/4 7-1/2 11-1/4 3-3/4 7-1/2 11-1/4 3-3/4 7-1/2 11-1/4 3-3/4
1-7/8 2-1/2 3 3-3/4 4 4-1/2 5 5-5/8 6 6-1/2 7 7-1/2 8 8-1/2 9 9-15/16 10 11-1/4 12 14 15 16-7/8 18 20 22-1/2
0.70 0.71 0.73 0.75 0.78 0.79 0.81 0.83 0.85 0.87 0.89 0.91 0.95 0.95 1.00
0.60 0.67 0.72 0.80 0.83 0.88 0.93 0.70 1.00 0.71 0.72 0.74 0.75 0.76 0.78 0.79 0.82 0.82 0.85 0.87 0.92 0.95 1.00
0.60 0.61 0.64 0.67 0.70 0.72 0.75 0.77 0.80 0.83 0.85 0.88 0.93 0.93 1.00
0.60 0.61 0.63 0.65 0.67 0.68 0.70 0.72 0.75 0.76 0.80 0.83 0.90 0.93 1.00
0.18 0.27 0.34 0.45 0.49 0.56 0.63 0.72 0.77 0.85 0.92 1.00
0.18 0.20 0.23 0.27 0.32 0.34 0.38 0.41 0.45 0.49 0.52 0.56 0.63 0.63 0.72 0.77 0.92 1.00
0.18 0.20 0.22 0.25 0.27 0.29 0.32 0.34 0.39 0.39 0.45 0.49 0.58 0.63 0.72 0.77 0.87 1.00
0.46 0.52 0.57 0.64 0.66 0.71 0.76 0.82 0.86 0.90 0.95 1.00
0.46 0.47 0.50 0.52 0.55 0.57 0.59 0.62 0.64 0.66 0.69 0.71 0.76 0.76 0.82 0.86 0.95 1.00
0.46 0.47 0.49 0.50 0.52 0.54 0.55 0.57 0.60 0.60 0.64 0.66 0.73 0.76 0.82 0.86 0.92 1.00
Edge Distance
Tension,
Edge Distance
Tension,
fA
fRN
fRV1
fRV2 6
fA 12 15 6
fRN 12 15 6
fRV1 12 15 6
fRV2 12 15
4-1/8 8-1/4 12-3/8 4-1/8 8-1/4 12-3/8 4-1/8 8-1/4 12-3/8 4-1/8 8-1/4 12-3/8
2-1/16 3 3-1/2 4-1/8 5 5-1/2 6 6-3/16 7-1/2 8-1/4 9 9-1/2 10 10-1/2 12 12-3/8 14 16-1/2 18 18-9/16 20 22-1/2 24 24-3/4 26 28 30
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0.70 0.73 0.75 0.77 0.78 0.82 0.85 0.88 0.90 0.91 0.93 0.99 1.00
0.60 0.69 0.74 0.80 0.88 0.93 0.98 0.70 1.00 0.73 0.75 0.77 0.78 0.79 0.80 0.84 0.85 0.89 0.95 0.99 1.00
0.18 0.30 0.37 0.60 0.45 0.64 0.56 0.67 0.63 0.69 0.70 0.70 0.60 0.72 0.76 0.64 0.89 0.80 0.67 1.00 0.84 0.69 0.86 0.71 0.88 0.72 0.91 0.74 0.98 0.79 1.00 0.80 0.85 0.93 0.98 1.00
0.46 0.54 0.59 0.18 0.64 0.24 0.72 0.27 0.76 0.30 0.80 0.32 0.18 0.82 0.40 0.24 0.93 0.45 0.27 1.00 0.50 0.30 0.53 0.32 0.56 0.35 0.60 0.37 0.70 0.43 0.72 0.45 0.83 0.52 1.00 0.63 0.70 0.72 0.78 0.89 0.96 1.00
0.46 0.50 0.52 0.54 0.55 0.61 0.64 0.67 0.69 0.72 0.74 0.80 0.82 0.89 1.00
0.46 0.50 0.52 0.54 0.56 0.57 0.59 0.63 0.64 0.69 0.76 0.80 0.82 0.86 0.93 0.98 1.00
0.70 0.73 0.76 0.80 0.83 0.85 0.86 0.93 0.96 1.00
0.60 0.63 0.68 0.73 0.77 0.70 0.80 0.70 0.81 0.74 0.70 0.90 0.76 0.72 0.95 0.78 0.73 1.00 0.79 0.74 0.80 0.75 0.81 0.76 0.85 0.79 0.86 0.80 0.90 0.83 0.96 0.88 1.00 0.91 0.92 0.95 1.00
0.60 0.61 0.65 0.68 0.70 0.72 0.73 0.75 0.80 0.81 0.87 0.95 1.00
0.60 0.62 0.64 0.65 0.67 0.68 0.72 0.73 0.77 0.84 0.88 0.90 0.93 1.00
0.18 0.23 0.28 0.36 0.41 0.45 0.47 0.59 0.65 0.72 0.77 0.81 0.86 1.00
0.18 0.19 0.25 0.28 0.32 0.34 0.36 0.38 0.45 0.47 0.54 0.65 0.72 0.75 0.81 0.92 1.00
0.18 0.21 0.23 0.25 0.27 0.29 0.34 0.36 0.41 0.50 0.56 0.58 0.63 0.72 0.77 0.80 0.85 0.92 1.00
0.46 0.49 0.53 0.58 0.61 0.64 0.65 0.73 0.78 0.82 0.85 0.88 0.91 1.00
0.46 0.47 0.51 0.53 0.55 0.57 0.58 0.60 0.64 0.65 0.70 0.78 0.82 0.84 0.88 0.96 1.00
0.46 0.48 0.50 0.51 0.52 0.53 0.57 0.58 0.62 0.68 0.71 0.73 0.76 0.82 0.86 0.87 0.90 0.95 1.00
Hydrochloric acid Nitric acid Phosphoric acid Acetic acid Formic acid Lactic acid Citric acid Sodium Hydroxide (Caustic soda) Ammonia Soda solution Common salt solution Chlorinated lime solution Sodium hypochlorite Hydrogen peroxide Carbolic acid solution Ethanol Sea water Glycol Acetone Carbon tetrachloride Toluene Petrol/Gasoline Machine oil Diesel oil Key: non-resistant
Final Cure Time Table (Approximate)1 Base Material Temperature F 10 0 23 32 41 68 86 104 C 23 18 5 0 5 20 30 40 HIT-HY 1502 6 hrs 3 hrs 90 min 50 min 40 min 30 min HIT-ICE 36 hrs 24 hrs 6 hrs 4 hrs 2 hrs 1 hrs 30 min
+ resistant
1 Product temperatures must be maintained above 41F (5C), with the exception of HIT-ICE which must be above 0F (18C). 2 Use of HIT-HY 150 and HIT-TZ rods must be installed in base material temperatures 40 F (5 C).
Influence of High Energy Radiation on HIT-HY 1501 Radiation Exposure2, 3 < 10 Mrad 10 100 Mrad
Base Material Temperature (F)
Recommendation for Use Full Use Restricted Use Frec. = 0.5 Fperm. No recommendation for use
Note: Test procedure involves the concrete being held at the elevated temperature for 24 hours them removing it from the controlled environment and testing to failure. Long term creep test in accordance with AC58 is available; please contact Hilti Technical Services.
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3X
4
3X
1. Drill anchor hole with a carbide bit. Contact Hilti for use of Diamond Core bits.
2 . Insert air nozzle to bottom of hole and blow out hole using a pump, or compressed air.
4. Insert air nozzle to bottom of hole and blow out hole using a pump, or compressed air.
5. HIT-HY 150 only: Put refill pack into holder. Remove cap covering threaded projection.
2 2 1 2 1 1
7
2 2 1 3 2 2 2
10
3X
1
8. Discard first three trigger pulls of adhesive from each refill pack or cartridge. 9. Inject adhesive into hole starting at the bottom until 1/2 to 2/3 full. Use mixer filler tube extensions when needed to reach the hole bottom. 10. Unlock dispenser.
1 7. Put holder/cartridge1into 1
appropriate dispenser.
Rod
10
11
12
T Tmax max
11. Do not disturb anchor between specified gel time and cure time.
12. Apply specified torque as required to secure items to be fastened. Do not exceed maximum torque specified.
Insert
10
11
12
T Tmax max
11. Do not disturb anchor between specified gel time and cure time.
Rebar
12. Apply specified torque as required to secure items to be fastened. Do not exceed maximum torque specified.
10
11
12
11. Do not disturb anchor between specified gel time and cure time.
12. Apply specified torque as required to secure items to be fastened. Do not exceed maximum torque specified.
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HIT-ICE/HIT-HY 150 Adhesive Anchoring System 4.2.5 HIT HIT-ICE/HIT-HY 150 Volume Charts
Threaded Rod & HIT-TZ Rod Installation
Rod Diameter (in.) Drill Bit1 Diameter (in.) Adhesive Volume Required per Inch of embedment (in 3)
Rebar Installation
Rod Diameter (in.) Drill Bit1 Adhesive Volume Diameter Required per Inch (in.) of embedment (in3)
Example: Determine approximate fastenings for 5/8" rod embedded 10" deep. 10 x 0.184 = 1.84 in3 of adhesive per anchor HIT-HY 150 small cartridge: 16.5 1.84 9 fastenings HIT-HY 150 medium cartridge: 26.9 1.84 15 fastenings HIT-HY 150 jumbo cartridge: 81.8 1.84 45 fastenings HIT-ICE cartridge: 18.0 1.84 10 fastenings
#3 or 3/8 #4 or 1/2 #5 or 5/8 #6 or 3/4 #7 or 7/8 #8 or 1 #9 or 1-1/8 #10 or 1-1/4 #11 or 1-3/8
Note: Useable volume of: HIT-HY 150 refill pack is 16.5 in3 (270ml). HIT-HY 150 medium cartridges is 26.9 in3 (440ml). HIT-HY 150 jumbo cartridges is 81.8 in3 (1340 ml). HIT-ICE is 18 in3 (297 ml)
1 Rebar diameter may vary. Use smallest drill bit which will accommodate rebar. Use Hilti matched tolerance carbide tipped drill bits.
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HIT-ICE (10 oz) 297 ml HIT-HY 150 (11.1 oz) 330 ml HIT-HY 150 Medium (16.9 oz) 500 ml HIT-HY 150 Jumbo (47.3 oz) 1400 ml
24 Cartridges, 24 Mixers 1 Refill Pack, 1 Mixer w/ filler tube 25 Cartridges, 25 Mixers 4 Cartridges, 4 Mixers
HIT-ICE Cartridge
HIT-HY 150 Refill Pack HIT-HY 150 Medium Cartridge HIT-HY 150 Jumbo Cartridge
3245363
MD1000 Dispenser
MD2000 Dispenser
MD2500 Dispenser
Manual Dispensers
Item No. Description
MD1000 Dispenser for HIT-ICE Cartridges MD2000 Dispenser + 1 refill holder for HIT HY refill packs MD2500 Manual Dispenser Refill Holder Replacement for MD2000 Refill Holder Replacement for MD2500 or ED3500
Pneumatic Dispensers
Item No. Description
HIT P-3500 Pneumatic Dispenser, + 1 refill holder for HIT HY refill packs HIT P-8000 Pneumatic Dispenser (for Jumbo cartridges) Jumbo pack holder replacement fo HIT P-8000D Dispenser
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HIT-ICE Mixer
HIT-M, Mixer for HIT-HY 150 HIT-RE-M Static Mixer, Large HIT-HY 150 HIT-M2 for HIT-ICE
1 1 1
For use with small HIT-HY 150 refill packs For use with Jumbo cartridges For use with HIT-ICE cartridges
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Qty/Pkg 10 10 20 10 10 10 10 20 10 10 10 20 10 10 10
Qty/Pkg 10 10 10 10 10 10 10 10 10 10 4 2 2 2 4 4
HAS Super, HAS Stainless Steel Rods, HIS and HIS-R Stainless Steel Inserts3 HAS Super 3 Item No. 68657 68658 333783 68660 686611 68662 333779 HAS-R 304 SS2,3 Item No. 385462 385464 385467 385469 385473 385474 HIS Description 3/8" x 4-1/4" 1/2" x 5" 5/8" x 6-5/8" 3/4" x 8-1/4" HIS Insert Item No. 258020 258021 258022 258023 HIS-R 316 SS Insert Item No. 258029 258030 258031 258032
Description 3/8" x 5-1/8" 1/2" x 6-1/2" 5/8" x 7-5/8" 3/4" x 9-5/8" 7/8" x 10" 1" x 12" 1-1/4" x 16"
Qty/Box 10 10 10 5 5 5 4
Qty/Box 10 5 5 5
1 Hot Dipped Galvanized (3/8" rod only). Coating thickness 2 mils (50.8m) 2 316 Stainless Steel HAS Rods are also available.
3 More HAS rod lengths are available, refer to Hilti Full Line Catalog or contact a Customer Service Representative. 4. Available by the individual piece.
HIT-TZ and HIT-RTZ Rods HIT-TZ & HIT-RTZ Description 3/8" x 2-7/8" / 1" 1/2" x 3-1/2" / 1-1/2" 5/8" x 4" / 2-1/4" 3/4" x 5-1/4" / 4-1/16" Item No. HIT-TZ 337484 337485 337486 337487 Item No. HIT-RTZ 337498 337499 337500 337501 Qty/Box 40 24 16 8
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HIT-RE 500-SD Epoxy Adhesive Anchoring System 4.2.6 4.2.6.1 Product Description Fastener Components
ED 3500 Battery Dispenser
Product Description Material Specifications Strength Design Technical Data Installation Instructions Ordering Information Sample Calculations
4.2.6.7
Refill Pack Holder P3500 Dispenser
Listings/Approvals
HIT-RE 500-SD Medium Cartridge MD2500 Dispenser
ICC-ES (International Code Council) ESR-2322 NSF/ANSI Std 61 certification for use in potable water European Technical Approval ETA-07/0260
P8000D Dispenser
Hilti HIT-RE 500-SD Adhesive Anchoring System is an injectable two-component epoxy adhesive. The two components are kept separate by means of a dualcylinder foil pack attached to a manifold. The two components combine and react when dispensed through a static mixing nozzle attached to the manifold. Hilti HIT-RE 500-SD Adhesive Anchoring System may be used with continuously threaded rod, Hilti HIS-N and HIS-RN internally-threaded inserts or deformed reinforcing bar installed in cracked or uncracked concrete. The primary components of the Hilti Adhesive Anchoring System are: Hilti HIT-RE 500-SD adhesive packaged in foil packs Adhesive mixing and dispensing equipment Equipment for hole cleaning and adhesive injection
Product Features Superior bond performance Seismic qualified per IBC/IRC 2006, IBC/IRC 2003, IBC/IRC 2000 and UBC 1997 (ICC-ES AC308). Please refer to ESR-2322 (ICC-ES AC308) for Seismic Design Category A through F Use in diamond cored or pneumatic drilled holes and under water up to 165 feet (50 m) Meets requirements of ASTM C 881-90, Type IV, Grade 2 and 3, Class A, B, C except gel times Meets requirements of AASHTO specification M235, Type IV, Grade 3, Class A, B, C except gel times Mixing tube provides proper mixing, eliminates measuring errors and minimizes waste Contains no styrene; virtually odorless Extended temperature range from 41F to 104F (5C to 40C) Excellent weathering resistance; Resistance against elevated temperatures
Code Compliance
IBC/IRC 2006 (ICC-ES AC308) IBC/IRC 2003 (ICC-ES AC308) IBC/IRC 2000 (ICC-ES AC308) UBC 1997 (ICC-ES AC308) LEED : Credit 4.1-Low Emitting Materials
The Leadership in Energy and Environmental Design (LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings.
Components
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Related Sections: 03200 05050 05120 (Concrete ReinforcingReinforcing Accessories) (Metal Fabrication) (Structural Steel; Masonry Accessories)
Injectable adhesive shall be used for installation of all reinforcing steel dowels or threaded anchor rods and inserts into new or existing concrete. Adhesive shall be furnished in side-by-side refill packs which keep component A and component B separate. Side-by-side packs shall be designed to compress during use to minimize waste volume. Side-by-side packs shall also be designed to accept static mixing nozzle
12.4 MPa 12.4 MPa 82.7 MPa 1493 MPa 43.5 MPa 2.0% 63C 0.06% 0.004 6.6 x 1013 /m
1800 psi 1800 psi 12,000 psi 0.22 x 106 psi 6310 psi 2.0% 146F 0.06% 0.004 1.7 x 1012/in.
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HIT-RE 500-SD Epoxy Adhesive Anchoring System 4.2.6 4.2.6.3 Strength Design
STRENGTH DESIGN Design strengths are determined in accordance with ACI 318-05 Appendix D (ACI 318) and supplemented by ICC-ES ESR-23221. Design parameters are provided in Table 7 through Table 34. Strength reduction factors as given in ACI 318 D.4.4 shall be used for load combinations calculated in accordance with Section 1612.2 of the UBC or Section 1605.2 of the 2000, 2003 or 2006 IBC. Strength reduction factors as given in ACI 318 D.4.5 shall be used for load combinations calculated in accordance with Section 1909.2 of the UBC. This section provides amendments to ACI 318-05 Appendix D (ACI 318) as required for the strength design of adhesive anchors. In conformance with ACI 318-05, all equations are expressed in inch-pound units. D.4.1.2 In Eq. (D-1) and (D-2), Nn and Vn are the lowest design strengths determined from all appropriate failure modes. Nn is the lowest design strength in tension of an anchor or group of anchors as determined from consideration of Nsa, either Na or Nag and either Ncb or Ncbg. Vn is the lowest design strength in shear of an anchor or a group of anchors as determined from consideration of: Vsa, either Vcb or Vcbg, and either Vcp or Vcpg. D.4.1.4 For adhesive anchors installed overhead and subjected to tension resulting from sustained loading, Eq. (D-1) shall also be satisfied taking Nn = 0.75 Na for single anchors and Nn = 0.75 Nag for groups of anchors, whereby Nua is determined from the sustained load alone, e.g., the dead load and that portion of the live load acting that may be considered as sustained. Where shear loads act concurrently with the sustained tension load, interaction of tension and shear shall be checked in accordance with Section D.4.1.3. D.5.2.9 The limiting concrete strength of adhesive anchors in tension shall be calculated in accordance with D.5.2.1 to D.5.2.8 where the value of kc to be used in Eq. (D-7) shall be: kc,cr where analysis indicates cracking at service load levels in the anchor vicinity (cracked concrete) where analysis indicates no cracking at service load levels in the anchor vicinity (un-cracked concrete) D.5.3.8 The critical spacing and critical edge distance shall be calculated as follows: k,uncr scr,Na = 20 . d . 3 . hef (D-14h) 1,450 scr,Na ccr,Na = 2 (D-14i)
kc,uncr
D.5.3.9 The basic strength of a single adhesive anchor in tension in cracked concrete shall not exceed NaO = kcr . . d . hef (D-14j) D.5.3.10 The modification factor for the influence of the failure surface of a group of adhesive anchors is S 0.5. (1 g,Na = g,NaO + Scr,Na
D.5.3.7 The nominal bond strength of an adhesive anchor Na or group of adhesive anchors Nag in tension shall not exceed (a) for a single anchor ANa Na = . p,Na . Na0 Aa0 (b) for a group of anchors
ed,Na . g,Na . ec,Na .
[( )
(D-14a)
where
g,Nao
= n
n 1)
( )]
1.5
k,cr k,max,cr
(D-14l) 1.0
With n as the number of tension-loaded adhesive anchors in a group. kc,cr k,max,cr = hef . fc (D-14m) .d D.5.3.11 The modification factor for eccentrically loaded adhesive anchor groups is
ec,Na
Ana is the projected area of the failure surface for the anchor or group of anchors that shall be approximated as the base of the rectilinear geometrical figure that results from projecting the failure surface outward a distance from the centerlines of the anchor, or in the case of a group of anchors, from a line through a row of adjacent anchors. Ana shall not exceed nAna0 where n is the number of anchors in tension in the group. (Refer to ACI 318 Figures RD.5.2.1a and RD.5.2.1b and replace the terms 1.5hef and 3.0hef with ccr,Na and scr,Na, respectively.) ANa0 is the projected area of the failure surface of a single anchor without the influence of proximate edges in accordance with Eq. (D-14c): ANa0 = scr,Na with scr,Na = as given by Eq. (D-14h)
(D-14n)
s Eq. (D-14n) is valid for e'N 2 If the loading on an anchor group is such that only some anchors are in tension, only those anchors that are in tension shall be considered when determining the eccentricity e'N for use in Eq. (D-14n). In the case where eccentric loading exists about two orthogonal axes, the modification factor ec,Na shall be computed for each axis individually and the product of these factors used as ec,Na in Eq. (D-14b). D.5.3.12 The modification factor for the edge effects for single adhesive
( )
(D-14c)
1 ACI 318-02 may also be used. The section references and terminology are different from those given in this section.
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where kcp = 1.0 for hef < 2.5 in. (64 mm) kcp = 2.0 for hef 2.5 in. (64 mm) Na is calculated in accordance with Eq. (D-14a) Nag is calculated in accordance with Eq. (D-14b) Ncb, Ncbg are determined in accordance with D.5.2.8 D.8.7 For adhesive anchors that will remain untorqued, the minimum edge distance shall be based on minimum cover requirements for reinforcement in 7.7. For adhesive anchors that will be torqued, the minimum edge distance and spacing shall be taken as 6do and 5do, respectively, unless otherwise determined in accordance with AC308. Bond strength determination: Bond strength values are a function of concrete condition (cracked, uncracked), drilling method (hammer drill, core drill) and installation conditions (dry, water-saturated, etc.). Bond strength values shall be modified with the factor nn for cases where holes are drilled in water-saturated concrete ( w s ), where the holes are water-filled at the time of anchor installation ( w f ), or where the application is carried out underwater ( uw ). Where applicable, the modified bond strength values shall be used in lieu of k,cr and k,uncr in Equations (D-14d), (D-14f), (D-14j), (D-14m), and (D-14o). The resulting nominal bond strength shall be multiplied by the associated strength reduction factor nn. Minimum member thickness hmin, anchor spacing smin and edge distance cmin: In lieu of ACI 318 Section D.8.3, values of cmin and smin as given in this section are applicable. Likewise, in lieu of ACI 318
(D-14o)
Section D.8.5, minimum member thicknesses hmin as given in this section are applicable. Critical edge distance cac: In lieu of ACI 318 Section D.8.6, cac may be taken as follows:
2 for h = hmin : cac = 3(hef) + 1.63hef 32d
for Ca,min < C cr,Na = 0.7 + 3.1 ca,min 1.0 (D-14p) ccr,Na D.5.3.13 When an adhesive anchor or a group of adhesive anchors is located in a region of a concrete member where analysis indicates no cracking at service load levels, the nominal strength Na or Nag of a single adhesive anchor or a group of adhesive anchors shall be calculated according to Eq. (D-14a) and Eq. (D-14b) with k,uncr substituted for k,cr in the calculation of the basic strength in accordance with Eq. (D-14j). k,uncr shall be established based on tests in accordance with AC308. The factor g,Na0 shall be calculated in accordance with Eq. (D-14l) whereby the value of k,max,uncr shall be calculated in accordance with Eq. (D-14q) and substituted for k,max,cr in Eq. (D-14l).
ed,Na
for h hef + 5 (ca,min)3/4 where hef 8d : cac = 1.5hef (hef)2 hef > 8d : cac = + 1.33hef 48d for all other h hmin : cac = 2.5hef Design strength in SDC C, D, E and F: Where anchors are designed to resist earthquake forces in structures assigned to Seismic Design Categories C, D, E or F, the anchor strength shall be adjusted in accordance with 2006 IBC Section 1908.1.16. The nominal steel shear strength, Vsa, shall be adjusted by V,seis. The nominal bond strength kcr shall be adjusted by N,seis.
kc,uncr k,max,uncr = hef . fc (D-14q) .d D.5.3.14 When an adhesive anchor or a group of adhesive anchors is located in a region of a concrete member where analysis indicates no cracking at service load levels, the modification factor shall be taken as = 1.0 (D-14r) when ca,min cac
p,Na
p,Na
= 1.0.
D.6.3.2 The nominal pryout strength of an adhesive anchor or group of adhesive anchors shall not exceed (a) for a single adhesive anchor (D-28a)
224 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
HIT-RE 500-SD Epoxy Adhesive Anchoring System 4.2.6 4.2.6.4 Technical Data
Table 1 DESIGN TABLE INDEX Threaded rod Design strength1 fractional Steel Concrete Bond2 N sa, Vsa Npn, Nsb, Nsbg, Ncb, Ncbg, Vcb, Vcbg, Vcp, Vcpg hammer-drilled holes Na a , Nag diamond cored holes Table 7 Table 8 Table 9 metric Hilti HIS internally threaded insert fractional metric Deformed reinforcement US EU Canadian
Table 11 Table 15 Table 19 Table 23 Table 27 Table 31 Table 12 Table 16 Table 20 Table 24 Table 28 Table 32 Table 13 Table 17 Table 21 Table 25 Table 29 Table 33
Cracked Concrete
Un-cracked Concrete
Hammer Drilled
Hammer Drilled
Diamond Cored
Dry (D)
Dry (D)
Dry (D)
WS
WS
WF
UW
WS
k,cr
k,uncr
k,uncr
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futa /fya
Elongation, min. %5
ASTM A 1932 Grade B7 2-1/2 in. ( 64 mm) ASTM F 568M3 Class 5.8 M5 (1/4 in.) to M24 (1 in.) (equivalent to ISO 898-1) ISO 898-14 Class 8.8
1.19 1.25
16 10
ASTM A 563 Grade DH DIN 934 (8-A2K) ASTM A 563 Grade DH7 DIN 934 (8-A2K)
1.25
12
52
1 Hilti HIT-RE 500-SD may be used in conjunction with all grades of continuously threaded carbon steel rod (all-thread) that conform to the code and that have thread characteristics comparable with ANSI B1.1 UNC Coarse Thread Series or ANSI B1.13M M Profile Metric Thread Series. Values for threaded rod types and associated nuts supplied by Hilti are provided here. 2 Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service 3 Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners 4 Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs 5 Based on 2-in. (50 mm) gauge length except for A193 and A449, which are based on a gauge length of 4D and ISO 898 which is based on 5D. 6 Nuts of other grades and styles having specified proof load stresses greater than the specified grade and style are also suitable. Nuts must have specified proof load stresses equal to or greater than the minimum tensile strength of the specified threaded rod. 7 Nuts for fractional rods.
Table 3 TENSILE PROPERTIES OF COMMON STAINLESS STEEL THREADED ROD MATERIALS1 Minimum Minimum specified specified yield ultimate strength 0.2% strength futa offset fya 100,000 (689) 85,000 (586) 700 (101,500) 500 (72,500) 65,000 (448) 45,000 (310) 450 (65,250) 210 (30,450)
futa /fya
Elongation, min. %
ASTM F 5932 CW1 (316) 1/4 to 5/8 in. ASTM F 5932 CW2 (316) 3/4 to 1-1/2 in.(MPa) ISO 3506-13 A4-70 M8 M24 ISO 3506-13 A4-50 M27 M30
20 25 40 40
1 Hilti HIT-RE 500-SD may be used in conjunction with all grades of continuously threaded stainless steel rod (all-thread) that conform to the code and that have thread characteristics comparable with ANSI B1.1 UNC Coarse Thread Series or ANSI B1.13M M Profile Metric Thread Series. Values for threaded rod types and associated nuts supplied by Hilti are provided here. 2 Standard Steel Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs 3 Mechanical properties of corrosion-resistant stainless steel fasteners Part 1: Bolts, screws and studs 4 Nuts of other grades and styles having specified proof load stresses greater than the specified grade and style are also suitable. Nuts must have specified proof load stresses equal to or greater than the minimum tensile strength of the specified threaded rod. Differing grades of steel may affect corrosion resistance.
226 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
HILTI HIS AND HIS-R INSERTS DIN 1651 9SMNPB28K Carbon Steel 3/8 and M8 to M10 DIN 1651 9SMNPB28K Carbon Steel 1/2 to 3/4 and M12 to M20 DIN 17440 X5CrNiMo17122 Stainless Steel
Table 5 TENSILE PROPERTIES OF COMMON BOLTS, CAP SCREWS AND STUDS FOR USE WITH HIS-N AND HIS-RN INSERTS1,2 Minimum Minimum specified specified yield ultimate strength 0.2% strength futa offset fya psi (MPa) psi (MPa) psi (MPa) psi (MPa) 120,000 (828) 120,000 (828) 110,000 (759) 125,000 (862) 92,000 (634) 92,000 (634) 95,000 (655) 100,000 (690)
futa /fya
Elongation, min.
SAE J4293 Grade 5 ASTM A 3254 1/2 to 1-in. ASTM A1935 GRADE B8M (AISI 316) for use with HIS-RN ASTM A1935 GRADE B8T (AISI 321) for use with HIS-RN
1.30 1.30
14 14
1.16
15
45
1.25
12
35
F 5947
1 Minimum Grade 5 bolts, cap screws or studs should be used in conjunction with carbon steel HIS inserts. 2 Use only stainless steel bolts, cap screws or studs with HIS-R inserts. 3 Mechanical and Material Requirements for Externally Threaded Fasteners 4 Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength 5 Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service 6 Nuts must have specified minimum proof load stress equal to or greater than the specified minimum full-size tensile strength of the specified stud. 7 Nuts for stainless steel studs must be of the same alloy group as the specified stud.
Table 6 TENSILE PROPERTIES OF COMMON REINFORCING BARS Minimum specified ultimate strength futa 90,000 (620) 60,000 (414) 550 (79,750) 540 (78,300) Minimum specified yield strength fya 60,000 (414) 40,000 (276) 500 (72,500) 400 (58,000)
REINFORCING BAR SPECIFICATION psi (MPa) psi (MPa) MPa (psi) MPa (psi)
ASTM A 6151 Gr. 60 ASTM A 6151 Gr. 40 DIN 4882 BSt 500 CAN/CSA-G30.183 Gr. 400
1 Standard Specification for Deformed and Plain Carbon Steel Bars for Concrete Reinforcement 2 Reinforcing steel; reinforcing steel bars; dimensions and masses 3 Billet-Steel Bars for Concrete Reinforcement
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 227
DESIGN INFORMATION
Symbol
Units 1/2 0.5 (12.7) 0.1419 (92) 10,288 (45.8) 6,173 (27.5) in. (mm) in.2 (mm2) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) 7,750 (34.5) 3,875 (17.2) 14,190 (63.1) 8,514 (.37.9) 9,687 (43.1) 4,844 (21.5) 17,737 (78.9) 10,642 (47.3) 0.375 (9.5) 0.0775 (50) 5,619 (25.0) 2,809 (12.5)
3/4 0.75 (19.1) 0.3345 (216) 24,251 (107.9) 14,550 (64.7) 0.70 0.65 0.60
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. Differing grades of steel may affect corrosion resistance. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4. 3 e.g. Hilti HAS rods
228 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 1/2 in-lb (SI) in-lb (SI) in. (mm) in. (mm) in. (mm) 1-7/8 (48) 1-7/8 (48) 2-1/2 (64) 2-1/2 (64)
5/8
7/8
1-1/4
hef + 1-1/4 (hef + 30) See Strength Design provisions above 0.65 0.70
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DESIGN INFORMATION
Symbol
Units 1/2 1,073 (7.4) 2.81 (71) 2,236 (15.4) 2.81 (71) 431 (3.0) 2.20 (56) 772 (5.3) 2.20 (56) 0.65 0.55 1.0 0.45 1.00 0.45 0.94 psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) 1,092 (7.5) 2.43 (62) 2,283 (15.7) 2.43 (62) 444 (3.1) 1.73 (44) 788 (5.4) 1.73 (44) 0.65 0.55 1.0 0.45 1.00 0.45 0.95
5/8 1,044 (7.2) 3.14 (80) 2,142 (14.8) 3.14 (80) 379 (2.6) 3.61 (66) 739 (5.1) 3.61 (66) 0.65 0.45 1.0 0.45 0.96 0.45 0.94
3/4 999 (6.9) 3.44 (87) 2,067 (14.3) 3.44 (87) 345 (2.4) 3.01 (76) 714 (4.9) 3.01 (76) 0.65 0.45 1.0 0.45 0.91 0.45 0.93
7/8 917 (6.3) 3.71 (94) 2,002 (13.8) 3.71 (94) 316 (2.2) 3.50 (89) 691 (4.8) 3.50 (89) 0.55 0.45 1.0 0.45 0.87 0.45 0.92
1 852 (5.9) 4.0 (102) 1,946 (13.4) 4.0 (102) 294 (2.0) 4.0 (102) 672 (4.6) 4.0 (102) 0.55 0.45 0.99 0.45 0.84 0.45 0.92
1-1/4 732 (5.0) 5.0 (127) 1,862 (12.8) 5.0 (127) 260 (1.8) 5.0 (127) 643 (4.4) 5.0 (127) 0.55 0.45 0.94 0.45 0.79 0.45 0.91
Temperature range A3
ef,min
k,uncr
ef,min
Temperature range B3
k,cr
ef,min
Characteristic bond strength and minimum anchor embedment in un-cracked concrete2 Dry concrete Water-saturated concrete
k,uncr
ef,min d ws ws
Water-filled hole
wf wf
Underwater application
uw uw
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Bond strength values are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
= 0.65.
230 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 1/2 1,703 (11.7) 2.81 (71) 588 (4.1) 2.0 (51) 0.65 0.55 1.00 psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) 1,740 (12.0) 2.43 (62) 601 (4.1) 1.57 (40) 0.65 0.55 1.00
5/8 1,553 (10.7) 3.14 (80) 536 (3.7) 2.5 (64) 0.55 0.45 1.00
3/4 1,441 (9.9) 3.44 (87) 497 (3.4) 3.0 (76) 0.55 0.45 1.00
7/8 1,356 (9.4) 3.71 (94) 468 (3.2) 3.5 (89) 0.55 0.45 1.00
1 1,282 (8.8) 4.0 (102) 442 (3.1) 4.0 (102) 0.45 0.45 0.95
1-1/4 1,169 (8.1) 5.0 (127) 404 (2.8) 5.0 (127) 0.45 0.45 0.88
Characteristic bond strength and minimum anchor embedment in un-cracked concrete2 Dry concrete Water-saturated concrete
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 Bond strength values applicable to SDC A and B only.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 231
DESIGN INFORMATION
Symbol
Units 10 10 (0.39) 58 (0.090) 29.0 (6,519) 14.5 (3,260) mm (in.) mm2 (in.2) kN (lb) kN (lb) kN (lb) kN (lb) kN (lb) kN (lb) 25.6 (5,760) 12.8 (2,880) 40.6 (9,127) 20.3 (4,564) 29.3 (6,582) 14.6 (3,291) 8 (0.31) 36.6 (0.057) 18.3 (4,114) 9.2 (2,057)
78.5 122.5 176.5 229.5 280.5 (17,647) (27,539) (39,679) (51,594) (63,059) 47.1 73.5 105.9 137.7 168.3 (10,588) (16,523) (23,807) (30,956) (37,835) 0.70 0.65 0.60
46.4 67.4 125.6 196.0 282.4 367.2 448.8 (10,431) (15,161) (28,236) (44,063) (63,486) (82,550) (100,894) 23.2 (5,216) 40.5 (9,097) 75.4 117.6 169.4 220.3 269.3 (16,942) (26,438) (38,092) (49,530) (60,537) 0.70 0.65 0.60 59.0 109.9 171.5 247.1 229.5 280.5 (13,266) (24,706) (38,555) (55,550) (51,594) (63,059) 35.4 (7,960) 65.9 102.9 148.3 137.7 168.3 (14,824) (23,133) (33,330) (30,956) (37,835) 0.70 0.75 0.65
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4. 3 A4-70 Stainless (M8- M24); A4-502 Stainless (M27- M30)
232 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 10 SI (in-lb) SI (in-lb) mm (in.) mm (in.) mm (in.) 40 (1.6) 40 (1.6) 50 (2.0) 50 (2.0)
12
20
24
27
30
60 (2.4) 60 (2.4)
80 (3.2) 80 (3.2)
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 233
DESIGN INFORMATION
Symbol
Units 10 7.5 (1,092) 63 (2.49) 15.6 (2,264) 63 (2.49) 3.1 (444) 46 (1.80) 5.4 (781) 46 (1.80) 0.65 0.55 1.00 0.45 1.00 0.45 0.95 N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) 7.5 (1,092) 57 (2.23) 15.6 (2,264) 57 (2.23) 3.1 (444) 40 (1.57) 5.4 (781) 40 (1.57) 0.65 0.55 1.00 0.45 1.00 0.45 0.95
12 7.5 (1,092) 69 (2.73) 15.6 (2,264) 69 (2.73) 3.1 (444) 53 (2.10) 5.4 (781) 53 (2.10) 0.65 0.55 1.00 0.45 1.00 0.45 0.95
16 7.2 (1,044) 80 (3.15) 14.8 (2,142) 80 (3.15) 2.6 (379) 67 (2.62) 5.1 (739) 67 (2.62) 0.65 0.45 1.00 0.45 0.96 0.45 0.94
20 6.7 (972) 89 (3.52) 14.1 (2,039) 89 (3.52) 2.3 (336) 80 (3.15) 4.9 (704) 80 (3.15) 0.65 0.45 1.00 0.45 0.90 0.45 0.93
24 6.0 (877) 98 (3.86) 13.6 (1,974) 98 (3.86) 2.1 (303) 96 (3.78) 4.7 (681) 96 (3.78) 0.55 0.45 1.00 0.45 0.86 0.45 0.92
27 5.7 (831) 108 (4.25) 13.3 (1,927) 108 (4.25) 2.0 (287) 108 (4.25) 4.6 (665) 108 (4.25) 0.55 0.45 0.98 0.45 0.83 0.45 0.92
30 5.3 (768) 120 (4.72) 13.0 (1,880) 120 (4.72) 1.9 (268) 120 (4.72) 4.5 (649) 120 (4.72) 0.55 0.45 0.95 0.45 0.81 0.45 0.91
Characteristic bond strength and minimum anchor embedment in un-cracked concrete2 Dry concrete Water-saturated concrete
Water-filled hole
wf wf
Underwater application
uw uw
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
= 0.65.
234 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 10 12.0 (1,740) 63 (2.49) 4.1 (601) 41 (1.61) 0.65 0.55 1.00 N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) 12.0 (1,740) 56 (2.19) 4.1 (601) 40 (1.57) 0.65 0.55 1.00
27 8.6 (1,254) 108 (4.25) 3.0 (433) 108 (4.25) 0.45 0.45 0.93
30 8.3 (1,197) 120 (4.72) 2.8 (413) 120 (4.72) 0.45 0.45 0.90
Characteristic bond strength and minimum anchor embedment in un-cracked concrete2 Dry concrete Water-saturated concrete
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 Bond strength values applicable to SDC A and B only.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 235
DESIGN INFORMATION
Symbol
Units in. (mm) in.2 (mm2) in.2 (mm2) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) lb (kN) 7,750 (34.5) 4,650 (20.7) 18,068 (80.4) 0.65 (16.5) 0.0775 (50) 0.178 (115) 9,296 (41.3) 5,577 (24,8) 12,648 (56.3)
1/2 0.81 (20.5) 0.1419 (92) 0.243 (157) 17,020 (75.7) 10,212 (45.4) 16,195 (72.0) 0.7 0.75 0.65 14,190 (63.1) 8,514 (37.9) 24,645 (109.6) 0.7 0.65 0.60
5/8 1 (25.4) 0.2260 (146) 0.404 (260) 27,108 (120.6) 16,265 (72.3) 26,926 (119.8)
3/4 1.09 (27.6) 0.3345 (216) 0.410 (265) 40,122 (178.5) 24,073 (107.1) 27,362 (121.7)
ASTM A 193 B7
Nominal strength as governed by steel strength ASTM A193 Grade B8M SS bolt/cap screw Nominal strength as governed by steel strength HIS-RN insert Reduction for seismic shear Strength reduction factor Strength reduction factor for for tension2 shear2
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4. Values correspond to a ductile steel element.
236 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units in. (mm) in-lb (SI) in-lb (SI) in. (mm) in. (mm) in. (mm) 3-1/4 (83) 3-1/4 (83) 5.9 (150) 4-3/8 (110)
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 237
DESIGN INFORMATION
Symbol
Units in. (mm) in. (mm) psi (N/mm2) psi (N/mm2) psi (N/mm2) psi (N/mm2) 4-3/8 (110) 0.65 (16.5) 1040 (7.2) 2124 (14.6) 374 (2.6) 733 (5.1) 0.65 0.45 1.00 0.45 0.95 0.45 0.93
1/2 5 (125) 0.81 (20.5) 957 (6.6) 2030 (14.0) 330 (2.3) 701 (4.8) 0.65 0.45 1.00 0.45 0.89 0.45 0.93
5/8 6-3/4 (170) 1 (25.4) 845 (5.8) 1946 (13.4) 292 (2.0) 672 (4.6) 0.55 0.45 0.99 0.45 0.84 0.45 0.92
3/4 8-1/8 (205) 1.09 (27.6) 806 (5.6) 1908 (13.2) 278 (1.9) 659 (4.5) 0.55 0.45 0.97 0.45 0.82 0.45 0.92
Temperature range B3
Water-filled hole
wf wf
Underwater application
uw uw
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
= 0.65.
238 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units
k,uncr
psi (N/mm2) -
d ws ws
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 Bond strength values applicable to SDC A and B only.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 239
DESIGN INFORMATION
Symbol
Units mm (in.) mm2 (in.2) mm2 (in.2) kN (lb) kN (lb) kN (lb) kN (lb) kN (lb) kN (lb) -
10 16.5 (0.65) 58 (0.090) 108 (0.167) 46.4 (10,431) 27.8 (6,259) 52.9 (11,894)
12 20.5 (0.81) 84.3 (0.131) 169.1 (0.262) 67.4 (15,161) 40.5 (9,097) 77.8 (17,488) 0.7 0.65 0.60
16 25.4 (1.00) 157 (0.243) 256.1 (0.397) 125.6 (28,236) 75.4 (16,942) 117.8 (26,483)
20 27.6 (1.09) 245 (0.380) 237.6 (0.368) 196.0 (44,063) 117.6 (26,438) 109.3 (24,573)
12.5 (0.49) 36.6 (0.057) 51.5 (0.080) 29.3 (6,582) 17.6 (3,949) 25.2 (5,669)
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4. Values correspond to a ductile steel element.
240 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
10 110 (4.3)
16 170 (6.7)
20 205 (8.1)
90 (3.5)
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 241
DESIGN INFORMATION
Symbol
Units mm (in.) mm (in.) N/mm2 (psi) N/mm2 (psi) N/mm2 (psi) N/mm2 (psi) -
10 110 (4.3) 16.5 (0.65) 7.2 (1,040) 14.6 (2,124) 2.6 (374) 5.1 (733) 0.65 0.45 1.00 0.45 0.95 0.45 0.93
12 125 (4.9) 20.5 (0.81) 6.6 (957) 14.0 (2,030) 2.3 (330) 4.8 (701) 0.65 0.45 1.00 0.45 0.89 0.45 0.93
16 170 (6.7) 25.4 (1.00) 5.8 (845) 13.4 (1,946) 2.0 (292) 4.6 (672) 0.55 0.45 0.99 0.45 0.84 0.45 0.92
20 205 (8.1) 27.6 (1.09) 5.6 (806) 13.2 (1,908) 1.9 (278) 4.5 (659) 0.55 0.45 0.97 0.45 0.82 0.45 0.92
90 (3.5) 12.5 (0.49) 7.4 (1,080) 15.5 (2,245) 3.0 (433) 5.3 (775) 0.65 0.55 1.00 0.45 1.00 0.45 0.94
Temperature range B3
k,cr k,uncr
d ws ws
Water-filled hole
wf wf
Underwater application
uw uw
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
= 0.65.
242 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units
k,cr
N/mm2 (psi) -
d ws ws
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
= 0.65.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 243
DESIGN INFORMATION
Symbol
Units #4 1/2 (12.7) 0.2 (129) 12,000 (53.4) 7,200 (32.0) #5 5/8 (15.9) 0.31 (200) 18,600 (82.7) 11,160 (49.6) in. (mm) in.2 (mm2) lb (kN) lb (kN) lb (kN) lb (kN) 9,900 (44.0) 5,940 (26.4) 18,000 (80.1) 10,800 (48.0) 27,900 (124.1) 16,740 (74.5) 3/8 (9.5) 0.11 (71) 6,600 (29.4) 3,960 (17.6)
#6 3/4 (19.1) 0.44 (284) 26,400 (117.4) 15,840 (70.5) 0.70 0.75 0.65 39,600 (176.2) 23,760 (105.7) 0.70 0.75 0.65
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4.
244 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units
0.65
0.70
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 For additional setting information, see installation instructions. 2 Values provided for post-installed anchors with category as determined from ACI 355.2 given for Condition B without supplementary reinforcement.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 245
DESIGN INFORMATION
Symbol
Units #4 1,073 (7.4) 2.81 (71) 2,236 (15.4) 2.81 (71) 431 (3.0) 2.20 (56) 772 (5.3) 2.20 (56) 0.65 0.55 1.00 0.45 1.00 0.45 0.94 #5 1,044 (7.2) 3.14 (80) 2,142 (14.8) 3.14 (80) 379 (2.6) 2.61 (66) 739 (5.1) 2.61 (66) 0.65 0.45 1.00 0.45 0.96 0.45 0.94 psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) 1,092 (7.5) 2.43 (62) 2,264 (15.6) 2.43 (62) 444 (3.1) 1.73 (44) 781 (5.4) 1.73 (44) 0.65 0.55 1.00 0.45 1.00 0.45 0.95
#6 999 (6.9) 3.44 (87) 2,067 (14.3) 3.44 (87) 345 (2.4) 3.00 (76) 714 (4.9) 3.00 (76) 0.65 0.45 1.00 0.45 0.91 0.45 0.93
#7 917 (6.3) 3.71 (94) 2,002 (13.8) 3.71 (94) 316 (2.2) 3.50 (89) 691 (4.8) 3.50 (89) 0.55 0.45 1.00 0.45 0.87 0.45 0.92
#8 852 (5.9) 4.00 (102) 1,946 (13.4) 4.00 (102) 294 (2.0) 4.00 (102) 672 (4.6) 4.00 (102) 0.55 0.45 0.99 0.45 0.84 0.45 0.92
#9 799 (5.5) 4.50 (114) 1,899 (13.1) 4.50 (114) 276 (1.9) 4.50 (114) 656 (4.5) 4.50 (114) 0.55 0.45 0.97 0.45 0.82 0.45 0.92
#10 732 (5.0) 5.00 (127) 1,862 (12.8) 5.00 (127) 260 (1.8) 5.00 (127) 643 (4.4) 5.00 (127) 0.55 0.45 0.94 0.45 0.79 0.45 0.91
Temperature range B3
Temperature range A3
Underwater application
uw uw
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
= 0.65.
246 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units #4 1,703 (11.7) 2.81 (71) 588 (4.1) 2.00 (51) 0.65 0.55 1.00 #5 1,553 (10.7) 3.14 (80) 536 (3.7) 2.50 (64) 0.55 0.55 1.00 psi (N/mm2) in. (mm) psi (N/mm2) in. (mm) 1,740 (12.0) 2.43 (62) 601 (4.1) 1.57 (40) 0.65 0.65 1.00
#6 1,441 (9.9) 3.44 (87) 497 (3.4) 3.00 (76) 0.55 0.55 1.00
#7 1,356 (9.4) 3.71 (94) 468 (3.2) 3.50 (89) 0.55 0.45 1.00
#8 1,282 (8.8) 4.00 (102) 442 (3.1) 4.00 (102) 0.45 0.45 0.95
#9 1,226 (8.4) 4.50 (114) 423 (2.9) 4.50 (114) 0.45 0.45 0.91
#10 1,169 (8.1) 5.00 (127) 404 (2.8) 5.00 (127) 0.45 0.45 0.88
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 Bond strength values applicable to SDC A and B only.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 247
Temperature range B3
DESIGN INFORMATION
Symbol
Units 10 10.0 (0.394) 78.5 (0.122) 43.2 (9,711) 25.9 (5,827) 12 12.0 (0.472) 113.1 (0.175) 14 14.0 (0.551) 153.9 (0.239) mm (in.) mm2 (in.2) kN (lb) kN (lb) 8.0 (0.315) 50.3 (0.078) 27.6 (6,215) 16.6 (3,729)
62.2 84.7 110.6 172.8 270.0 338.7 442.3 (13,984) (19,034) (24,860) (38,844) (60,694) (76,135) (99,441) 37.3 (8,390) 50.8 66.4 103.7 162.0 203.2 265.4 (11,420) (14,916) (23,307) (36,416) (45,681) (59,665) 0.70 0.65 0.60
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4.
Table 28 CONCRETE BREAKOUT DESIGN INFORMATION FOR EU METRIC REINFORCING BARS IN HOLES DRILLED WITH A HAMMER DRILL AND CARBIDE BIT1 Bar size 8 Effectiveness factor for cracked concrete Effectiveness factor for un-cracked concrete Minimum bar spacing Minimum edge distance Minimum member thickness Critical edge distance splitting (for un-cracked concrete) Strength reduction factor for tension, concrete failure modes, Condition B2 Strength reduction factor for shear, concrete failure modes, Condition B2 kc,cr kc,uncr smin cmin hmin cac SI (in-lb) SI (in-lb) mm (in.) mm (in.) mm (in.) 40 (1.6) 40 (1.6) 50 (2) 50 (2) 60 (2.4) 60 (2.4) 70 (2.8) 70 (2.8) 10 12 14 16 7.1 (17) 10 (24) 80 (3.1) 80 (3.1) 100 (3.9) 100 (3.9) hef + 2d o 125 (4.9) 125 (4.9) 140 (5.5) 140 (5.5) 160 (6.3) 160 (6.3) 20 25 28 32
DESIGN INFORMATION
Symbol
Units
0.65
0.70
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 For additional setting information, see installation instructions. 2 Values provided for post-installed anchors with category as determined from ACI 355.2 given for Condition B without supplementary reinforcement.
248 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 10 7.5 (1,092) 63 (2.49) 15.6 (2,264) 63 (2.49) 3.1 (444) 46 (1.80) 5.4 (781) 46 (1.80) 0.65 0.55 1.00 0.45 1.00 0.45 0.95 12 7.5 (1,092) 69 (2.73) 15.6 (2,264) 69 (2.73) 3.1 (444) 53 (2.10) 5.4 (781) 53 (2.10) 0.65 0.55 1.00 0.45 1.00 0.45 0.94 14 7.4 (1,068) 75 (2.95) 15.2 (2,198) 75 (2.95) 2.8 (410) 60 (2.37) 5.2 (759) 60 (2.37) 0.65 0.45 1.00 0.45 0.96 0.45 0.94 N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) 7.5 (1,092) 57 (2.23) 15.6 (2,264) 57 (2.23) 3.1 (444) 40 (1.57) 5.4 (781) 40 (1.57) 0.65 0.55 1.00 0.45 1.00 0.45 0.95
16 7.2 (1,044) 80 (3.15) 14.8 (2,142) 80 (3.15) 2.6 (379) 67 (2.62) 5.1 (739) 67 (2.62) 0.65 0.45 1.00 0.45 0.93 0.45 0.93
20 6.7 (972) 89 (3.52) 14.1 (2,039) 89 (3.52) 2.3 (336) 80 (3.15) 4.9 (704) 80 (3.15) 0.55 0.45 1.00 0.45 0.87 0.45 0.92
25 5.9 (862) 100 (3.94) 13.5 (1,955) 100 (3.94) 2.1 (298) 100 (3.94) 4.7 (675) 100 (3.94) 0.55 0.45 0.97 0.45 0.82 0.45 0.92
28 5.6 (806) 112 (4.41) 13.2 (1,908) 112 (4.41) 1.9 (278) 112 (4.41) 4.5 (659) 112 (4.41) 0.55 0.45 0.94 0.45 0.79 0.45 0.91
32 5.0 (732) 128 (5.04) 12.8 (1,862) 128 (5.04) 1.8 (260) 128 (5.04) 4.4 (643) 128 (5.04) 0.55 0.45 0.94 0.45 0.79 0.45 0.91
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
Temperature range B3
Temperature range A3
= 0.65.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 249
DESIGN INFORMATION
Symbol
Units
Characteristic bond k,uncr strength and minimum anchor embedment in un-cracked concrete2 hef,min Dry concrete Water-saturated concrete
d ws ws
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 Bond strength values applicable to SDC A and B only.
Table 31 STEEL DESIGN INFORMATION FOR CANADIAN METRIC REINFORCING BARS1 Bar size 10 M Nominal bar diameter Bar effective cross-sectional area Nominal strength as governed by steel strength CSA G30 Reduction for seismic shear Strength reduction factor for tension2 Strength reduction factor for shear2
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Values provided for common rod material types based on published strengths and calculated in accordance with ACI 318-05 Eq. (D-3) and Eq. (D-20). Other material specifications are admissible. Use nuts and washers appropriate for the rod strength. 2 For use with the load combinations of ACI 318-05 Section 9.2. See ACI 318-05 Section D.4.4.
DESIGN INFORMATION
Temperature range B3
Symbol
Units 15 M 16.0 (0.630) 201.1 (0.312) 108.6 (24,408) 65.1 (14,645) mm (in.) mm2 (in.2) kN (lb) kN (lb) 11.3 (0.445) 100.3 (0.155) 54.2 (12,175) 32.5 (7,305)
20 M 19.5 (0.768) 298.6 (0.463) 161.3 (36,255) 96.8 (21,753) 0.70 0.65 0.60
250 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 15 M SI (in-lb) SI (in-lb) mm (in.) mm (in.) mm (in.) 57 (2.2) 57 (2.2) hef + 30 (hef + 1-1/4) 80 (3.1) 80 (3.1)
25 M
30 M
0.65
0.70
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 251
DESIGN INFORMATION
Symbol
Units 15 M 7.2 (1,044) 80 (3.15) 14.8 (2,142) 80 (3.15) 2.6 (379) 67 (2.62) 5.1 (739) 67 (2.62) 0.65 0.45 1.0 0.45 0.96 0.45 0.94 N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) 7.5 (1,092) 67 (2.65) 15.6 (2,264) 67 (2.65) 3.1 (444) 51 (2.00) 5.4 (781) 51 (2.00) 0.65 0.55 1.0 0.45 1.00 0.45 0.95
20 M 6.8 (991) 88 (3.48) 14.2 (2,058) 88 (3.48) 2.4 (342) 78 (3.07) 4.9 (710) 78 (3.07) 0.65 0.45 1.0 0.45 0.91 0.45 0.93
25 M 5.9 (852) 101 (3.97) 13.5 (1,955) 101 (3.97) 2.0 (294) 101 (3.97) 4.7 (675) 101 (3.97) 0.55 0.45 1.0 0.45 0.85 0.45 0.92
30 M 5.4 (777) 120 (4.71) 13.0 (1,880) 120 (4.71) 1.9 (271) 120 (4.71) 4.5 (649) 120 (4.71) 0.55 0.45 0.96 0.45 0.81 0.45 0.91
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 For structures assigned to SDC C, D, E or F, bond strength values shall be multiplied by
N,seis
Temperature range B3
Temperature range A3
= 0.65.
252 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
DESIGN INFORMATION
Symbol
Units 15 M 10.7 (1,553) 80 (3.15) 3.7 (536) 64 (2.52) 0.55 0.45 1.00 N/mm2 (psi) mm (in.) N/mm2 (psi) mm (in.) 12.0 (1,740) 67 (2.65) 4.1 (601) 45 (1.78) 0.65 0.55 1.00
25 M 8.9 (1,291) 101 (3.97) 3.1 (446) 101 (3.97) 0.45 0.45 0.96
30 M 8.3 (1,197) 120 (4.71) 2.8 (413) 120 (4.71) 0.45 0.45 0.90
For SI: 1 inch = 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897MPa For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi 1 Bond strength values correspond to concrete compressive strength range 2,500 psi fc 4,500 psi. For 4,500 psi fc 6,500 psi, tabulated characteristic bond strength may be increased by 6%. For 6,500 psi fc 8,000 psi, tabulated characteristic bond strength may be increased by 10%. 2 Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond strengths may be increased 40%. 3 Temperature range A: Max. short term temperature = 110F (43C), max. long term temperature = 80F (26C). Temperature range B: Max. short term temperature = 162F (72C), max. long term temperature = 110F (43C). Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete temperatures are roughly constant over significant periods of time. 4 Bond strength values applicable to SDC A and B only.
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Temperature range B3
4.2.6 HIT-RE 500-SD Epoxy Adhesive Anchoring System 4.2.6.5 Installation Instructions
Adhesive anchoring system for fastenings in normal weight concrete Prior to use of product follow instructions for use and recommended safety precautions. Check expiration date: See expiration date imprint on foilpack manifold. (Month/Year). Do not use expired product. Foil pack temperature: Must be between 41F and 104F (5C - 40C) when in use. Base material temperature at time of installation: Must be between 41F and 110F (5C - 43C). Instructions for transport and storage: Keep in a cool, dry and dark place between 41F and 77F (5C - 25C). Material Safety Data Sheet: Review the MSDS before use.
Installation Instructions: Follow the pictograms 1-14 for the sequence of operations and refer to tables 1-3 for setting details. For any application not covered by this document (e.g. h ef beyond values specified in setting details), contact Hilti. Method 2 for water filled boreholes, submerged concrete or diamond cored boreholes: Flush hole 2 times by inserting a water hose (water-line pressure) to the back of the borehole until water runs clear. Brush 2 times with the specified brush size (brush = borehole ) by inserting the round steel brush to the back of the borehole with a twisting motion and removing it. The brush should resist insertion into the borehole if not, the brush is too small and must be replaced with the proper brush diameter. Flush again 2 times until water runs clear. Important! For diamond cored boreholes and if a dry borehole is required for injection (e.g. water flows into cleaned borehole), continue with borehole cleaning as described by method 1. Remove all standing water completely (i.e. vacuum, compressed air or other appropriate procedure). To attain a dried borehole, a Hilti HIT-DL air nozzle attachment is recommended for borehole depth up to 10 inch (250 mm) and required for borehole depth > 10 inch (250 mm). The borehole must be free of dust, debris, ice, oil, grease and other contaminants prior to adhesive injection. Inadequate borehole cleaning = poor load values 5. 6. Insert foil pack in foil pack holder. Never use damaged foil packs and/or damaged or unclean foil pack holders. Tightly attach Hilti HIT-RE-M mixer to foil pack manifold. Attach new mixer prior to dispensing a new foil pack (snug fit). Do not modify the mixer in any way. Make sure the mixing element is in the mixer. Use only the mixer supplied with the adhesive. Insert foil pack holder with foil pack into HIT-dispenser. Push release trigger, retract plunger and insert foil pack holder into the appropriate Hilti dispenser. Discard initial adhesive. The foil pack opens automatically as dispensing is initiated. Depending on the size of the foil pack an initial amount of adhesive has to be discarded. See pictogram 8 for discard quantities. If a new mixer is installed onto a previously-opened foil pack, the first trigger pulls must also be discarded as described above. For each new foil pack a new mixer must be used.
Diamond Coring
Dry Water saturated
Hammer Drilling
Water-filled Submerged
Overhead
7.
All drilling depth HIT-SZ/IP required All drilling depth HIT-SZ/IP required
8.
1.
Drill hole normal to the surface with a hammer drill set in rotation-hammer mode using an appropriately sized carbide drill bit, or with a core rig and an appropriately sized diamond core bit, to the required embedment depth. See tables describing setting details. (Drill bits must conform to ANSI B212-1994.)
2-4. Clean hole: Cleaning method has to be decided based on drilling method and borehole conditions (see flow chart above). Just before setting an anchor/rebar, the borehole must be free of dust and debris by one of the following methods: Method 1 for dry or water saturated concrete (refer to pictograms): Blow from the back of the borehole with oil-free compressed air (min. 90psi at 3.5 CFM (6 bar at 6 m3/h)) fully retracting the air extension 2 times until return air stream is free of noticeable dust. Brush 2 times with the specified brush size (brush = borehole ) by inserting the round steel brush to the back of the borehole in a twisting motion and removing it. The brush should resist insertion into the borehole if not, the brush is too small and must be replaced with the proper brush diameter. Blow again with compressed air 2 times until return air stream is free of noticeable dust.
9-10. Inject adhesive from the back of the borehole without forming air voids: Verify if borehole conditions have changed (e.g. water in the borehole) after cleaning. If yes, repeat cleaning according points 2 - 4. Inject the adhesive starting at the back of the borehole (use the extension for deep boreholes), slowly withdraw the mixer with each trigger pull. Fill holes approximately 2/3 full, or as required to ensure that the annular gap between the anchor/ rebar and the concrete is completely filled with adhesive along the embedment length. After injection is completed, depressurize the dispenser by pressing the release trigger. This will prevent further adhesive discharge from the mixer. Piston plug injection HIT-SZ/IP recommended for borehole depth > 10 inch/250 mm. For water filled boreholes or submerged concrete, and overhead installation the piston plugs are required. Assemble HITRE-M mixer, extension(s) and appropriately sized piston plug HIT-SZ/IP. Insert piston plug to back of the borehole and
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Installation Instructions
or
or
13.
14.
Partly used foil packs must be used up within four weeks. Leave the mixer attached to the foil pack manifold and store under the recommended storage conditions. If reused, attach a new mixer and discard the initial quantity of anchor adhesive as described by point 8.
F 41 50 59 68 86
C 5 10 15 20 30
twork / tgel 2.5 hrs 2 hrs 1.5 hrs 30 min 20 min 12 min
Time
104 40
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Installation Instructions
3-1/2 17-1/2 89 445 4 20 5 25 102 508 127 635 [Nm] 40 160 41 200 48 240 64 320 80 400 96 480 108 540 120 600
Table 2 Setting Details of Hilti HIT-RE 500-SD with HIS-N and HIS-RN Inserts d [inch] [mm] 3/8 1/2 5/8 3/4 9.5 12.7 15.9 19.1 do [inch] 11/16 7/8 1-1/8 1-1/4 [mm] 14 18 22 28 32 [inch] 4 3/8 5 6 3/4 8-1/8 [mm] 90 110 125 170 205 hef [mm] 110 125 170 205 Tinst [ft-lb] [Nm] 15 30 60 100 20 41 81 136 df [inch] 7/16 9/16 11/16 13/16 [mm] 9 12 14 18 22 hmin [inch] 5-3/4 6-3/4 9 10-3/4 [mm] 150 170 230 270
[Nm] 10 20 40 80 150
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Installation Instructions
hef min-max [mm] 40 191 51 254 64 318 76 381 89 445 102 508 114 572 127 635
ef
hef + 2 d0
[mm] h + 30
ef
hef + 2 d0
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 257
Installation Instructions
4.2.6 HIT-RE 500-SD Epoxy Adhesive Anchoring System 4.2.6.6 Ordering Information
HIT-RE 500-SD Epoxy Adhesive Anchor System First adhesive anchor to comply with the latest building code offering designers a strength design solution for anchors and rebar Enables threaded rod and dowelling applications in seismic design conditions under the latest building codes
Technical Data
Product Epoxy Adhesive Base material temperature 41F to 120F (+5C to 49C) Diameter range 3/8" to 1-1/4" Listings/Approvals ICC-ES ESR 2322 NSF/ANSI standard 61 Certification for potable water Package volume Volume of HIT-RE 500-SD 11.1fl oz/330 ml foil pack is 20.1 in3 Volume of HIT-RE 500-SD 16.9fl oz/500 ml foil pack is 30.5 in3
Dispensers
Battery Powered
Item No. Description
3425363
ED 3500 Dispenser
Includes dispenser only in cardboard box
SFB 121 2.0-Ah NiCd Battery for ED 3500 C 7/24 Standard Charger for ED 3500
Description MD 2500 Manual Dispenser
Manual
Item No.
338853 339477
Metric
Hole Dia. (d0) Round Brush Item no. Injection Piston HIT-SZ (IP) Item no. Air Nozzle HIT-DL Item no. HIT-RB (Round Brush)
[inch] HIT-RB
[inch] HIT-RB
7/16 1/2 9/16 5/8 11/16 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4
7/16" 1/2" 9/16" 5/8" 11/16" 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-3/8" 1-1/2" 1-3/4"
273203 273204 273205 273207 273209 273210 273211 273212 273214 273216 273217 273218 273219
1/2" 9/16" 5/8" 11/16" 3/4" 7/8" 1" 1-1/8" 1-1/4" 1-3/8" 1-1/2" 1-3/4"
274019 274020 274021 274022 274023 274024 274025 274026 274027 274028 274029 274030
1/2" 9/16" 9/16" 11/16" 3/4" 7/8" 1" 1" 1" 1-3/8" 1-3/8" 1-3/8"
38237 38238 38238 38239 38240 38241 38242 38242 38242 38243 38243 38243
10 12 14 16 18 20 22 24 25 28 30 32 35 37 40 42 45 47 52 55
380917 336548 336549 336550 336551 336552 370774 380918 336553 380919 380920 336554 380921 382259 382260 382261 382262 382264 382265 382266
351989 351990 351991 351992 351993 269618 269619 351994 269620 269621 351995 269622 271499 269623 269624 269625 269626 271476 271477
8/12 10/14 12/16 14/18 16/20 16/20 16/20 3 20/25 20/25 20/25 25/32 25/32 25/32 25/32 25/32 25/32 25/32 25/32 25/32
371715 371716 371717 371718 371719 371719 71719 371720 371720 371720 371721 371721 371721 371721 371721 371721 371721 371721 371721
Introdu cing
Hilti Accredited Adhesive Anchor Installer Program call Hilti for details
258 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
dbit
HIT-RE 500-SD Epoxy Adhesive Anchoring System 4.2.6 4.2.6.7 Sample Calculations
Given: 2 1/2-in. HIT RE 500-SD adhesive anchors subjected to a tension load as shown. Design objective: Calculate the design tension resistance for this configuration. Dimensional parameters: h ef s c a,min h d = = = = = 9.0 in. 4.0 in. 2.5 in. 12.0 in. 1/2 in. Specifications/assumptions:
dbit ca,min A N 1/2-in. A193 B7 ALL-THREAD Tmax ANc ccr,Na A ANa
d hef
s/2 N s s/2 h
ccr,Na
ccr,Na A-A
ca,min
ASTM A193 B7 all-thread rods, UNC thread, A 563 Grade HD hex nuts. Normal weight concrete, fc = 4,000 psi. A A Seismic design category (SDC) B c No supplementary reinforcing per ACI 318-05 D.1. Assume maximum short term (diurnal) base material temperature 100 0F. s/2 N Assume maximum long term base materialstemperature 80 0F. s/2 Assume installation in dry concrete and hammer-drilled holes. Assume concrete will remain uncracked for service life of anchorage.
Na Nc cr,Na
Calculation per ACI 318-05 Appendix D and this report. Step 1. Check minimum edge distance, anchor spacing and member thickness: cmin = 2.5 in. ca,min therefore ok. c c A-A smin = 2.5 in. s therefore ok. hmin = hef + 1.25 = 9 + 1.25 = 10.25 in. h therefore ok. Step 2. Calculate steel strength: Nsa = n x A se x f uta B7 rods are considered ductile per ACI 318-05. ... = 0.75 ... Nsa = x n x A se x f uta = 0.75 x 2 x 0.1419 x 125,000 = 26,606 lb = 26.6 k or, using Table 7, ... Nsa = 0.75 x 2 x 17,737 = 26.6 k Step 3. Determine concrete breakout strength: A Nc N cbg = ( ) ( ed,N ) ( c,N ) ( cp,N ) ( N b ) A N c O ec,N
cr,Na a,min
ccr,Na
ACI 318 Code Ref. Table 8 Table 8 Table 8 D.5.1.2 D.1 & D.4.4a D.5.1.2 D.5.2.1 & Eq. (D-5) D.5.2.1 & Eq. (D-5) D.5.2.4 D.5.2.1 & & Eq. (D-5) D.5.2.6 D.5.12.7 D.5.2.7 & Eq. (D-13) D.5.2.2 & Eq. (D-7) D.4.4c Table 7
A Nc = (3hef + s) (1.5 hef + c a,min ) = (27 + 4) (13.5 + 2.5) = 496 in 2 A NcO = 9 hef 2 = 729 in
ec,N
2
= no eccentricity of tension load with respect to tension-loaded anchors c a,min for c a,min 1.5 hef ed,N = 0.7 + 0.3 x 1.5 hef c a,min = 2.5 < 1.5 x 4.5. 2.5 ... ed,N = 0.7 + 0.3 x = 0.76 1.5 x 9 c,N = 1.0 uncracked concrete assumed (k c,uncr = 24) Determine c ac : hef + 5 (c a,min ) 0.75 = 9 + 5 (2.5) 0.75 = 18.9 in. > 12 in. therefore, c ac = 2.5 hef c ac = 2.5 (9 in.) = 22.5 in. max | c a,min ; 1.5 h ef | max | 2.5 ; 1.5 x 9 For c a,min < c ac cp,N = = = 0.60 cac 22.5 Nb = kc,uncr Ncbg = f 'c x hef1.5 = 2.4 4000 x (9)1.5 = 40,983 lb
496 x 1.0 x 0.76 x 1.0 x 0.60 x 40,983 = 12715 lb 729 N cbg = 0.65 x 12,715 = 8,265 lb = 8.3k
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k,uncr
1450
; 3 hef = 20 x 0.5
2,236 1450
= 12.4 in
ed,Na
( 0.7 + 0.3
24
c a,min c cr,Na
)
9 x 4000 = 2,899 psi
( 0.7 + 0.3
k k,uncr xd n -
2.5 6.2
) = 0.82
x 0.5
k,max,uncr =
hef x f 'c =
g,NaO
[( n - 1 )(
+
k,uncr
k,max,uncr
) ]=
g,NaO )
1.5
2-
[( 2 - 1 )(2,236 )] 2,899
0.5
1.5
= 1.13
g,Na
g,NaO
[( s s )
cr,Na
0.5
x (1 -
x (1-1.13) = 1.06
ec,Na
= 1.0 no eccentricity - loading is concentric max | c a,min ; c cr,Na | max | 2.5 ; 6.2 | = = 0.28 p,Na = cac 22.5 d h ef = 2,236
ed,Na )
NNaO = k,uncr N ag = N ag = A Na ( A N aO
0.5 9 = 31,610 lb
ec,N )
g,Na )
p,Na )
( N aO )
... = 0.65 N ag = 0.65 (7,134) = 4,637 lb = 4.6 k Step 5. Determine controlling strength:
Steel strength Concrete breakout strength Bond strength
Step 6. Convert strength to ASD using average load factor: N 4.6 Nn = = 3.3 k N allow,ASD = d = 1.4
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HIT-RE 500 Epoxy Adhesive Anchoring System 4.2.7 4.2.7.1 Product Description Fastener Components
ED 3500 Battery Dispenser
Product Description Material Specifications Technical Data Installation Instructions Ordering Information
HIT-RE 500 Refill Pack Refill Pack Holder HIT RE Mixer P3500 Dispenser
Listings/Approvals
City of Los Angeles Research Report #25514 NSF/ANSI Std 61 certification for use in potable water Europan Technical Approval ETA-04/0027 ETA-04/0028 ETA-04/0029
MD2500 Dispenser
Code Compliance
IBC/IRC 2003 (ICC-ES AC58) IBC/IRC 2000 (ICC-ES AC58) UBC 1997 (ICC-ES AC58) LEED : Credit 4.1-Low Emitting Materials
The Hilti HIT-RE 500 System is a high strength, two part epoxy adhesive. The system consists of a side-by-side adhesive refill pack, a mixing nozzle, a HIT dispenser with refill pack holder, and either a threaded rod, rebar, HIS internally threaded insert or smooth epoxy coated bar. HIT-RE 500 is specifically designed for fastening into solid base materials such as concrete, grout, stone or solid masonry. HIT-RE 500 may be used in underwater fastenings and for oversized holes up to 2 times the rod diameter (2-1/2 rod and 3" max. hole diameter) and for diamondcored holes.
Product Features Superior bond performance Use in diamond cored or pneumatic drilled holes and under water up to 165 feet (50 m) Meets DOT requirements for most states; contact the Hilti Technical Staff Meets requirements of ASTM C 881-90, Type IV, Grade 2 and 3, Class A, B, C except gel times Meets requirements of AASHTO specification M235, Type IV, Grade 3, Class A, B, C except gel times Mixing tube provides proper mixing, eliminates measuring errors and minimizes waste Contains no styrene; virtually odorless Extended temperature range from 23F to 104F (5C to 40C) Excellent weathering resistance; Resistance against elevated temperatures Suitable for oversized holes Seismic qualified per IBC/IRC 2003, IBC/IRC 2000 and UBC 1997 (ICC-ES AC58). Please refer to ESR-1682.
The Leadership in Energy and Environmental Design (LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings. Components
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 261
Related Sections: 03200 05050 05120 (Concrete ReinforcingReinforcing Accessories) (Metal Fabrication) (Structural Steel; Masonry Accessories)
Injectable adhesive shall be used for installation of all reinforcing steel dowels or threaded anchor rods and inserts into new or existing concrete. Adhesive shall be furnished in side-by-side refill packs which keep component A and component B separate. Side-by-side packs shall be designed to compress during use to minimize waste volume. Side-by-side packs shall also be designed to accept static mixing nozzle
which thoroughly blends component A and component B and allows injection directly into drilled hole. Only injection tools and static mixing nozzles as supplied by manufacturer shall be used. Manufacturers instructions shall be followed. Injection adhesive shall be formulated to include resin and hardener to provide optimal curing speed as well as high strength and stiffness. Typical curing time at 68F (20C) shall be approximately 12 hours. Injection adhesive shall be HIT-RE 500, as furnished by Hilti. Anchor Rods Shall be furnished with chamfered ends so that either end will accept a nut and washer. Alternatively, anchor rods shall be furnished with a 45 degree chisel point on one end to allow for easy insertion into the adhesive-filled hole. Anchor rods shall be manufactured to meet the following requirements:
1. ISO 898 Class 5.8 2. ASTM A 193, Grade B7 (high strength carbon steel anchor); 3. AISI 304 or AISI 316 stainless steel, meeting the requirements of ASTM F 593 (condition CW). Special order length HAS Rods may vary from standard product. Nuts and Washers Shall be furnished to meet the requirements of the above anchor rod specifications.
Fastener Components
ED 3500 Battery Dispenser
HIT-RE 500 Refill Pack Refill Pack Holder HIT RE Mixer P3500 Dispenser
MD2500 Dispenser
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HIT-RE 500 Epoxy Adhesive Anchoring System 4.2.7 4.2.7.2 Material Specifications
Material Properties for HIT-RE 500 Cured Adhesive Bond Strength ASTM C882-911 2 day cure 7 day cure Compressive Strength ASTM D-695-961 Compressive Modulus ASTM D-695-961 Tensile Strength 7 day ASTM D-638-97 Elongation at break ASTM D-638-97 Heat Deflection Temperature ASTM D-648-95 Absorption ASTM D-570-95 Linear Coefficient of Shrinkage on Cure ASTM D-2566-86 Electrical resistance DIN IEC 93 (12.93) Material Specifications Standard HAS-E rod material meets the requirements of ISO 898 Class 5.8 High Strength or Super HAS rod material meets the requirements of ASTM A 193, Grade B7 Stainless HAS rod material meets the requirements of ASTM F 593 (304/316) Condition CW 3/8" - 5/8" Stainless HAS rod material meets the requirements of ASTM F 593 (304/316) Condition CW 3/4" -1 1/4" HIS Insert 11MnPb30+C Carbon Steel conforming to DIN 10277-3 HIS-R Insert X5CrNiMo17122 K700 Stainless Steel conforming to DIN EN 10088-3 HAS Super & HAS-E Standard Nut material meets the requirements of ASTM A 563, Grade DH HAS Stainless Steel Nut material meets the requirements of ASTM F 594 HAS-E Carbon Steel and Stainless Steel Washers meet dimensional requirements of ANSI B18.22.1 Type A Plain HAS Super & HAS-E Standard Washers meet the requirements of ASTM F 436 All HAS-E & HAS Super Rods (except 7/8") & HAS-E Standard, HIS inserts, nuts & washers are zinc plated to ASTM B 633 SC 1 7/8" Standard HAS-E & HAS Super rods hot-dip galvanized in accordance with ASTM A 153
Note: Special Order steel rod material may vary from standard steel rod materials. 1 Minimum values obtained as the result of tests at three cure temperatures (23, 40, 60F).
12.4 MPa 12.4 MPa 82.7 MPa 1493 MPa 43.5 MPa 2.0% 63C 0.06% 6.6 x 1013 /m 0.004
1800 psi 1800 psi 12,000 psi 0.22 x 106 psi 6310 psi 2.0% 146F 0.06% 1.7 x 1012/in. 0.004
Mechanical Properties min. fu fy ksi (MPa) ksi (MPa) 58 (400) 72.5 (500) 105 (724) 65 (448) 45 (310) 54.4 (375) 50.8 (350) 125 (862) 100 (689) 85 (586) 66.7 (460) 101.5 (700)
max. tightening HAS SS Embed. torque HAS-Super < hnom h min. base material thickness
1 Use matched tolerance carbide tipped bits or Hilti matched tolerance DD-B or DD-C diamond core bits. 2 Assumes no waste.
Approx. number of fastenings per cartridge at standard embedment 2 Small Cartridge Medium Cartridge Jumbo Cartridge 52 84 255 28 45 137 11 18 56 7 11 37 5 8 27 4 6 19 2 3 12
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in. (mm) in. in. (mm) in. (mm) ft lb (Nm) in. (mm)
3/8 (9.5) 11/16 4-1/4 (110) 1 (25) 18 (24) 6-3/8 (162) 27 49 168
1/2 (12.7) 7/8 5 (125) 1-3/16 (30) 35 (47) 7-1/2 (191) 16 30 105
3/4 (19.1) 1-1/4 8-1/4 (210) 2 (50) 160 (217) 12-3/8 (314) 4 8 27
dbit
Tmax
hef h
Tmax Max. tightening torque h min. base material thickness Small Cartridge Medium Cartridge Jumbo Cartridge
1 Use matched tolerance carbide tipped bits or Hilti matched tolerance DD-B or DD-C diamond core bits. 2 Assumes no waste.
HIT-RE 500 Installation Specification Table for Rebar in Concrete Rebar Size: Details Bit diameter 1, 2, 3 hnom std. embed. depth in. in. (mm) 1/2 3-3/8 (86) 44 72 221 5/8 4-1/2 (114) 25 41 125 3/4 5-5/8 (143) 16 27 83 7/8 6-3/4 (171) 11 18 56 1 7-7/8 (200) 8 13 41 1-1/8 9 (229) 6 10 31 1-3/8 10-1/8 (257) 3 5 14 1-1/2 11-1/4 (286) 2 3 11 1-3/4 12-3/8 (314) 1 2 7 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11
Approx. number of fastenings per cartridge at standard embedment3 Small Cartridge Medium Cartridge Jumbo Cartridge
1 Rebar diameters may vary. Use smallest drill bit which will accommodate rebar. 2 Use matched tolerance carbide tipped bits or Hilti matched tolerance DD-B or DD-C diamond core bits. 3 Assumes no waste.
HIT-RE 500 Installation Specification Table for Metric Rebar in Concrete (Canada Only) Rebar Size: Details Bit diameter 1, 2 hnom std. embed. depth Small Cartridge Medium Cartridge Jumbo Cartridge in. (mm) 5/8 115 20 32 98 3/4 145 17 28 84 1 200 embedment2 5 9 27 6 10 31 3 5 16 1 2 7
1 Rebar diameters may vary. Use smallest bit which will accommodate rebar. 2 Assumes no waste.
10M
15M
20M
(N ) + (V ) V N
d d rec rec
5/3
5/3
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1 Influence factors for spacing and/or edge distance are applied to concrete/bond values above, and then compared to the steel value. The lesser of the values is to be used for the design. 2 Average ultimate concrete shear capacity based on Concrete Capacity Design (CCD) method for standard and deep embedment and based on testing for shallow embedment. 3 All values based on holes drilled with carbide bit and cleaned with brush per manufacturers instructions. Ultimate tensile concrete/bond loads represent the average values obtained in testing. 4 For underwater applications up to 165 feet/50m depth reduce the tabulated concrete/bond values 30% to account for reduced mechanical properties of saturated concrete.
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3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4
(31.8)
2640 (11.7) 4700 (20.9) 7340 (32.7) 10570 (47.0) 14385 (64.0) 18790 (83.6) 29360
(130.6)
1360 (6.0) 2420 (10.8) 3780 (16.8) 5445 (24.2) 7410 (33.0) 9680 (43.0) 15125
(67.3)
4555 (20.3) 8100 (36.0) 12655 (56.3) 18225 (81.1) 24805 (110.3) 32400 (144.1) 50620
(225.2)
2345 (10.4) 4170 (18.5) 6520 (29.0) 9390 (41.8) 12780 (56.9) 16690 (74.2) 26080
(116.0)
3645 (16.2) 6480 (28.8) 10125 (45.0) 12390 (55.1) 16865 (75.0) 22030 (98.0) 34425
(153.1)
1875 (8.3) 3335 (14.8) 5215 (23.2) 6385 (28.4) 8690 (38.6) 11350 (50.5) 17735
(78.9)
1 Steel strength as defined in AISC Manual of Steel Construction (ASD): Tensile = 0.33 x Fu x Nominal Area Shear = 0.17 x Fu x Nominal Area
Ultimate Steel Strength for Carbon Steel & Stainless Steel HAS Rods1
Rod Diameter in. (mm) HAS-E Standard ISO 898 Class 5.8 Tensile lb (kN) HAS Super ASTM A 193 B7 Tensile lb (kN) HAS SS AISI 304/316 SS Tensile lb (kN)
Yield lb (kN)
Shear lb (kN)
Yield lb (kN)
Shear lb (kN)
Yield lb (kN)
Shear lb (kN)
3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/4 (31.8)
4495 (20.0) 8230 (36.6) 13110 (58.3) 19400 (86.3) 26780 (119.1) 35130 (156.3) 56210 (250.0)
6005 (26.7) 10675 (47.5) 16680 (74.2) 24020 (106.9) 32695 (145.4) 42705 (190.0) 66730 (296.8)
3605 (16.0) 6405 (28.5) 10010 (44.5) 14415 (64.1) 19620 (87.3) 25625 (114.0) 40035 (178.1)
8135 (36.2) 14900 (66.3) 23730 (105.6) 35120 (156.2) 48480 (215.7) 63600 (282.9) 101755 (452.6)
10350 (43.4) 18405 (79.0) 28760 (125.7) 41420 (185.7) 56370 (256.9) 73630 (337.0) 115050 (511.8)
6210 (27.6) 11040 (49.1) 17260 (76.8) 24850 (110.5) 33825 (150.5) 44180 (196.5) 69030 (307.1)
5035 (22.4) 9225 (41.0) 14690 (65.3) 15050 (66.9) 20775 (92.4) 27255 (121.2) 43610 (194.0)
8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3) 38335 (170.5) 50070 (222.7) 78235 (348.0)
4970 (22.1) 8835 (39.3) 13805 (61.4) 16800 (75.2) 23000 (102.3) 30040 (133.6) 46940 (208.8)
1 Steel strength as defined in AISC Manual of Steel Construction 2nd Ed. (LRFD): Yield = Fy x Tensile Stress Area Tensile = 0.75 x Fu x Nominal Area Shear = 0.45 x Fu x Nominal Area
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Tensile1 lb (kN) 4370 (19.4) 7775 (34.6) 12150 (54.0) 17945 (77.8)
Shear1 lb (kN) 2250 (10.0) 4005 (17.8) 6260 (27.8) 9010 (40.1)
Tensile1 lb (kN) 3645 (16.2) 6480 (28.8) 10125 (45.0) 12395 (55.1)
Shear1 lb (kN) 1875 (8.3) 3335 (14.8) 5215 (23.2) 6385 (28.4)
HIT-RE 500 Ultimate Bond/Concrete Capacity and Steel Strength for HIS Carbon Steel and HIS-R Stainless Steel Internally Threaded Inserts HIT-RE 500 Ultimate Bond/Concrete Capacity2 Anchor Diameter in. (mm) Embedment Depth in. (mm) Tensile f'c 2000 psi (13.8 MPa) lb (kN) 11480 (51.0) 18115 (80.5) 33025 (146.9) 36125 (160.6) Shear f'c 2000 psi (13.8 MPa) lb (kN) 6260 (27.8) 11565 (51.4) 18550 (82.5) 26775 (119.1) Ultimate Bolt Strength1,2
ASTM A 325 Carbon Steel ASTM F 593 Stainless Steel
Tensile1 lb (kN) 9935 (44.2) 17665 (78.6) 27610 (122.8) 39760 (176.9)
Shear1 lb (kN) 5960 (26.5) 10600 (47.2) 16565 (73.7) 23855 (106.1)
Tensile1 lb (kN) 8280 (36.8) 14720 (65.5) 23010 (102.4) 28165 (125.3)
Shear1 lb (kN) 4970 (22.1) 8835 (39.3) 13805 (61.4) 16900 (75.1)
1 Steel values in accordance with AISC ASTM A 325 bolts: Fy = 92 ksi , Fu = 120 ksi ASTM F 593 (AISI 304/316): Fy = 65 ksi, Fu = 100 ksi for 3/8" thru 5/8" Fy = 45 ksi, Fu = 85 ksi for 3/4" Allowable Load Values Tension = 0.33 x Fu x Anom Shear = 0.17 x Fu x Anom Ultimate Load Values Tension = 0.75 x Fu x A nom Shear = 0.45 x Fu x A nom
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Embed. to Embed. to Yield Develop Yield Develop Tensile Strength Strength1 Strength1 lb (kN) in. (mm) in. (mm) 2-1/8 (54) 3-1/4 (84) 6600 (29.4)
#3
3-3/8 (86) 4-1/2 (114) 4-1/2 (114) 6 (152) 5-5/8 (143) 7-1/2 (191) 6-3/4 (171) 9 (229) 7-7/8 (200) 10-1/2 (267) 9 (229) 12 (305) 10-1/8 (257) 13-1/2 (343) 11-1/4 (286) 15 (381) 12-3/8 (314) 16-1/2 (419)
9900 (44.0)
#4
3-3/8 (86)
5-5/8 (143)
3 (76)
4-3/8 (111)
12000 (53.4)
18000 (80.1)
#5
5-1/8 (130)
8-7/8 (225)
3-7/8 (98)
5-3/4 (146)
18600 (82.7)
27900 (124.1)
#6
5-3/8 (136)
9-3/8 (238)
4 (102)
6 (152)
26400 (117.4)
39600 (176.2)
#7
7 (178)
12-3/8 (314)
4-7/8 (124)
7-1/4 (184)
36000 (160.1)
54000 (240.2)
#8
8-1/4 (210)
12-7/8 (327)
5-7/8 (149)
8-7/8 (225)
47400 (210.9)
71100 (316.3)
#9
8-1/2 (216)
13 (330)
7-1/2 (191)
12 (305)
60000 (266.9)
90000 (400.4)
#10
9-3/8 (238)
17-7/8 (454)
8-7/8 (225)
14 (356)
76200 (339.0)
114300 (508.5)
#11
9-7/8 (251)
18-3/4 (476)
9-1/2 (241)
16-1/2 (419)
93600 (416.4)
140400 (624.6)
1 Based on comparison of average ultimate adhesive bond test values versus minimum yield and ultimate tensile strength of rebar. For more information, contact Hilti.
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Ultimate Bond kN (lb) 82.5 (18540) 83.0 (18655) 123.7 (27810) 123.6 (27790) 264 (59340) 274.6 (61720) 323.9 (72820) 324.5 (72950) 361.4 (81235) 373.7 (84015) 547.7 (123120) 550.7 (123790)
10M
15M
80 (17985)
120 (26975)
20M
120 (26975)
180 (40465)
25M
200 (44960)
300 (67440)
30M
280 (62945)
420 (94415)
35M
400 (89920)
600 (134880)
1 Based on minimum steel strength and nominal cross-sectional area of rebar. 2 Use lesser value of bond strength or steel strength. 3 Minimum concrete thickness must be equal to 1.5 times the anchor embedment. 4 Testing done with imperial rebar in same size holes.
5 Allowable tension for adhesive bond based on a safety factor of 4.0. 6 For anchor spacing and edge distance guidelines, please refer to the following pages. 7 Ultimate tensile concrete/bond loads represent the average values obtained in testing.
HIT-RE 500 Ultimate Tensile Strength for Smooth Epoxy Coated Dowel Bars in Concrete 2410 psi (15.9 MPa) Anchor Diameter in. (mm) 1 (25.4) 1-1/4 (31.8) 1-1/2 (38.1) Drill Bit Diameter in. (mm) 1-1/8 (29) 1-3/8 (34.9) 1-5/8 (41) 9 (229) 40385 (179.7) Embedment Depth in. (mm) Ultimate Tensile Load lb (kN)
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4.2.7 HIT-RE 500 Epoxy Adhesive Anchoring System Anchor Spacing and Edge Distance Guidelines in Concrete
N
Anchor Spacing Adjustment Factors s h ef s min s cr = = = = Actual spacing Actual embedment 0.5 h ef 1.5 h ef
Edge Distance Adjustment Factors c h ef cmin ccr = = = = = = ll = Actual edge distance Actual embedment 0.5 h ef Tension and shear 1.5 h ef Tension 2.0 h ef Shear Perpendicular to edge Parallel to edge
ccr
s V c h
scr
1.5
Shear & Tension
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
2.0
ccr
1.0
1.5
ar
(II)
0
0 .2 .4 .6 .8 1.0
0.5
cmin
0
0 .6 .2 .4 .8 1.0 Edge Distance Adjustment Factor (fRV,fRN)
Embed. Depth (in.) 7/8 1 1 11/16 2 2 1/4 2 5/8 3 3 1/2 4 5 1/16 5 1/2 6 6 3/4 8 9 Spacing (s)/Edge Distance (c), in.
3-3/8 4-1/2 1-3/4 0.70 0.72 0.70 0.84 0.73 0.89 0.75 0.70 0.94 0.78 0.73 1.00 0.82 0.75 0.86 0.78 0.91 0.82 1.00 0.89 0.92 0.95 1.00
3-3/8 4-1/2 1-3/4 0.18 0.22 0.70 0.43 0.73 0.53 0.75 0.70 0.60 0.78 0.73 0.72 0.82 0.75 0.84 0.86 0.78 1.00 0.91 0.82 1.00 0.89 0.92 0.95 1.00
3-3/8 4-1/2 1-3/4 0.46 0.49 0.18 0.63 0.23 0.69 0.27 0.18 0.74 0.33 0.23 0.82 0.39 0.27 0.90 0.47 0.33 1.00 0.55 0.39 0.72 0.52 0.79 0.57 0.87 0.63 1.00 0.72 0.87 1.00
Ten
Sh
c hef
ear
3-3/8 4-1/2
sio
0.46 0.49 0.52 0.56 0.60 0.65 0.71 0.82 0.87 0.92 1.00
Spacing Tension/Shear
0.5
smin
1.0
Sh e
s hef
(I)
0.46 0.49 0.52 0.56 0.60 0.69 0.72 0.76 0.82 0.92 1.00
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HIT-RE 500 Epoxy Adhesive Anchoring System 4.2.7 Anchor Spacing and Edge Distance Guidelines in Concrete
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Edge Distance Shear, fRV2
(II to or away from edge)
Spacing Tension/Shear
s min = 0.5 h ef, s cr = 1.5 h ef fA = 0.3 (s/h ef) + 0.55 for s cr>s>s min
Embed. Depth (in.) 1 1-1/8 1-1/2 1-3/4 2 2-1/4 2-1/2 3 3-3/8 4 4-1/2 5 6 6-3/4 7 8 9 10 11 12 Spacing (s)/Edge Distance (c), in.
2-1/4 4-1/2 0.70 0.75 0.78 0.82 0.85 0.88 0.95 1.00
2-1/4 4-1/2
2-1/4 4-1/2 0.18 0.27 0.33 0.39 0.45 0.51 0.63 0.72 0.87 1.00
2-1/4 4-1/2 0.46 0.52 0.56 0.60 0.64 0.68 0.76 0.82 0.92 1.00
0.70 0.75 0.78 0.82 0.70 0.85 0.72 0.88 0.75 0.70 0.95 0.78 0.72 1.00 0.82 0.75 0.85 0.78 0.88 0.80 0.95 0.85 1.00 0.89 0.90 0.95 1.00
0.70 0.72 0.75 0.78 0.80 0.85 0.89 0.90 0.95 1.00
0.18 0.21 0.27 0.32 0.39 0.45 0.51 0.63 0.72 0.75 0.87 1.00
0.18 0.21 0.27 0.32 0.36 0.45 0.52 0.54 0.63 0.72 0.81 0.90 1.00
5/8" diameter
Edge Distance Tension
fRN
3/4" diameter
Edge Distance Shear, fRV2 (II to or away from edge) Spacing Tension/Shear fA Edge Distance Tension
fRN
Embed. Depth (in.) 1-7/16 1-11/16 2 2-13/16 3-3/8 3-3/4 4-5/16 4-1/2 5-1/16 5-5/8 5-3/4 6-3/4 8-7/16 10-1/8 11-1/4 12 13-1/2 15 16 18 Spacing (s)/Edge Distance (c), in.
5-5/8 7-1/2 2-7/8 0.70 0.73 0.76 0.70 0.84 0.73 0.90 0.75 0.70 0.94 0.78 0.72 1.00 0.79 0.73 0.82 0.75 0.85 0.78 0.86 0.78 0.91 0.82 1.00 0.89 0.96 1.00
5-5/8 7-1/2 2-7/8 0.18 0.23 0.29 0.70 0.44 0.73 0.54 0.75 0.70 0.61 0.78 0.72 0.72 0.79 0.73 0.76 0.82 0.75 0.86 0.85 0.78 0.97 0.86 0.78 1.00 0.91 0.82 1.00 0.89 0.96 1.00
5-5/8 7-1/2 2-7/8 0.46 0.49 0.53 0.18 0.63 0.23 0.70 0.27 0.18 0.75 0.32 0.22 0.82 0.34 0.23 0.84 0.40 0.27 0.91 0.45 0.32 0.98 0.46 0.32 1.00 0.56 0.40 0.72 0.52 0.88 0.64 1.00 0.72 0.77 0.88 1.00
5-5/8 7-1/2 3-3/8 6-3/4 0.70 0.73 0.80 0.85 0.88 0.93 0.95 1.00
3-3/8 6-3/4
3-3/8 6-3/4 0.18 0.23 0.36 0.45 0.51 0.60 0.63 0.72 0.81 0.83 1.00
3-3/8 6-3/4 0.46 0.49 0.58 0.64 0.68 0.74 0.76 0.82 0.88 0.89 1.00
0.46 0.50 0.52 0.56 0.57 0.60 0.64 0.65 0.71 0.82 0.93 1.00
0.46 0.49 0.50 0.52 0.55 0.56 0.60 0.69 0.77 0.82 0.86 0.93 1.00
0.70 0.73 0.80 0.70 0.85 0.72 0.88 0.74 0.93 0.75 0.70 0.95 0.78 0.72 1.00 0.80 0.74 0.81 0.74 0.85 0.78 0.93 0.83 1.00 0.89 0.93 0.95 1.00
0.70 0.72 0.74 0.75 0.78 0.80 0.81 0.85 0.93 1.00
0.70 0.72 0.74 0.74 0.78 0.83 0.89 0.93 0.95 1.00
0.18 0.21 0.26 0.27 0.32 0.36 0.37 0.45 0.59 0.72 0.81 0.87 1.00
0.18 0.21 0.25 0.26 0.32 0.42 0.52 0.59 0.63 0.72 0.81 0.87 1.00
0.46 0.48 0.51 0.52 0.55 0.58 0.59 0.64 0.73 0.82 0.88 0.92 1.00
0.46 0.48 0.51 0.51 0.55 0.62 0.69 0.73 0.76 0.82 0.88 0.92 1.00
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4.2.7 HIT-RE 500 Epoxy Adhesive Anchoring System Anchor Spacing and Edge Distance Guidelines in Concrete
Load Adjustment Factors for 7/8" Diameter Anchor
Anchor Diameter: Adjustment Factor Spacing Tension/Shear,
fA
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below. Edge Distance Shear, fRV2
Spacing Tension/Shear
s min = 0.5 h ef, s cr = 1.5 h ef fA = 0.3 (s/h ef) + 0.55 for s cr>s>s min
7-7/8 10-1/2
7-7/8 10-1/2
7-7/8 10-1/2
7-7/8 10-1/2
0.70 0.74 0.78 0.81 0.70 0.85 0.72 0.89 0.74 0.93 0.75 0.70 0.94 0.78 0.72 1.00 0.80 0.74 0.82 0.75 0.85 0.78 0.93 0.84 1.00 0.89 0.89 0.95 1.00
0.70 0.72 0.74 0.75 0.78 0.80 0.82 0.85 0.93 1.00
0.70 0.72 0.74 0.75 0.78 0.84 0.89 0.89 0.95 1.00
0.18 0.25 0.32 0.38 0.44 0.52 0.59 0.62 0.72 0.79 0.86 1.00
0.18 0.22 0.25 0.27 0.32 0.36 0.39 0.46 0.60 0.72 0.73 0.87 1.00
0.18 0.22 0.24 0.27 0.32 0.42 0.52 0.53 0.63 0.72 0.84 0.94 1.00
0.46 0.51 0.55 0.60 0.63 0.69 0.73 0.75 0.82 0.87 0.91 1.00
0.46 0.49 0.50 0.52 0.55 0.62 0.69 0.69 0.76 0.82 0.90 0.97 1.00
1" diameter
Edge Distance Tension
fRN
1-1/4" diameter
Edge Distance Shear, fRV1 ( toward edge) Edge Distance Shear, fRV2 (II to or away from edge) Spacing Tension/Shear fA Edge Distance Tension
fRN
4-1/2
12
4-1/2
12
4-1/2
12
4-1/2
12
5-5/8 11-1/4 15
5-5/8 11-1/4 15
5-5/8 11-1/4 15
5-5/8 11-1/4 15
2-1/4 2-3/4 3 4 4-1/2 5 5-5/8 6 6-3/4 7-1/2 8-1/4 9 10 11 12 13-1/2 14 16-7/8 18 20 22-1/2 24 27 30
0.70 0.73 0.75 0.82 0.70 0.85 0.72 0.88 0.74 0.93 0.75 0.70 0.95 0.78 0.72 1.00 0.80 0.74 0.83 0.76 0.85 0.78 0.88 0.80 0.92 0.83 0.95 0.85 1.00 0.89 0.90 0.97 1.00
0.70 0.72 0.74 0.75 0.78 0.80 0.83 0.85 0.88 0.92 0.95 1.00
0.70 0.72 0.74 0.76 0.78 0.80 0.83 0.85 0.89 0.90 0.97 1.00
0.18 0.24 0.27 0.39 0.45 0.51 0.59 0.63 0.72 0.81 0.90 1.00
0.18 0.21 0.25 0.27 0.32 0.36 0.41 0.45 0.51 0.57 0.63 0.72 0.75 0.92 1.00
0.18 0.21 0.25 0.28 0.32 0.36 0.41 0.45 0.52 0.54 0.67 0.72 0.81 0.92 1.00
0.46 0.50 0.52 0.60 0.64 0.68 0.73 0.76 0.82 0.88 0.94 1.00
0.46 0.48 0.51 0.52 0.55 0.58 0.61 0.64 0.68 0.72 0.76 0.82 0.84 0.96 1.00
0.46 0.48 0.51 0.53 0.55 0.58 0.61 0.64 0.69 0.70 0.79 0.82 0.88 0.96 1.00
0.70 0.71 0.76 0.79 0.82 0.85 0.87 0.91 0.95 0.99
0.70 0.71 0.76 0.79 0.82 0.70 0.85 0.71 0.87 0.73 0.91 0.75 0.70 0.95 0.77 0.72 0.99 0.79 0.73 0.82 0.75 0.84 0.77 0.87 0.79 0.91 0.82 0.92 0.83 1.00 0.89 0.91 0.95 1.00
0.70 0.71 0.73 0.75 0.77 0.79 0.82 0.84 0.87 0.91 0.92 1.00
0.70 0.72 0.73 0.75 0.77 0.79 0.82 0.83 0.89 0.91 0.95 1.00
0.18 0.20 0.29 0.34 0.39 0.45 0.49 0.56 0.63 0.70 0.77 0.87 1.00
0.18 0.20 0.23 0.27 0.31 0.34 0.39 0.44 0.49 0.56 0.58 0.72 0.77 0.87 1.00
0.18 0.21 0.23 0.27 0.31 0.34 0.40 0.41 0.52 0.56 0.63 0.72 0.77 0.88 1.00
0.46 0.47 0.54 0.57 0.60 0.64 0.66 0.71 0.76 0.81 0.86 0.92 0.98
0.46 0.47 0.50 0.52 0.54 0.57 0.60 0.63 0.66 0.71 0.73 0.82 0.86 0.92 1.00
0.46 0.48 0.50 0.52 0.54 0.57 0.60 0.62 0.69 0.71 0.76 0.82 0.86 0.93 1.00
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Chemicals Tested Concrete drilling mud (10%) pH=12.6 Concrete drilling mud (10%) pH=13.2 Concrete potash solution (10%) pH=14.0 Acetic acid (10%) concrete was dissolved by acid Nitric acid (10%) Hydrochloric acid (10%) 3 month Sulfuric acid (10%) Benzyl alcohol Ethanol Ethyl acetate Methyl ethyl ketone (MEK) Trichlorethylene Xylene (mixture) Concrete plasticizer Diesel oil Oil Petrol Oil for form work (forming oil) Salt water de-mineralized water salt spraying test SO2 Environment / Weather
Resistant
+ + + + + + + + + + + + + +
Samples of the HIT-RE 500 resin were immersed in the various chemical compounds for up to one year. At the end of the test period, the samples were analyzed. Any samples showing no visible damage and having less than a 25% reduction in bending (flexural) strength were classified as Resistant. Samples that were heavily damaged or destroyed were classified as Not Resistant. Note: In actual use, the majority of the resin is encased in the base material, leaving very little surface area exposed.
Solvents
Full Cure Time Table1 (100% of working load) Base Material Temperature F C 23 32 50 68 86 104 5 0 10 20 30 40 Approx. Full Curing Time 72 hours 50 hours 24 hours 12 hours 8 hours 4 hours
Environmental Chemicals
Initial Cure Time Table1 (25% of working load) Base Material Temperature F C 23 5 0 10 20 30 40 Approx. Initial Cure Time 36 hours 25 hours 12 hours 6 hours 4 hours 2 hours
100
(37.5% at 212F)
32 50 68 86 104
60 40 20 0 20
(100% at 120F)
(100% at 23F)
80
60
100
32 50 68 86 104
1 Minimum product temperature must be maintained above 41F (5C) prior/during installation.
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4.2.7 HIT-RE 500 Epoxy Adhesive Anchoring System 4.2.7.4 Installation Instructions
1 2 3 4 5
4A 4B
2. Insert air nozzle to bottom of hole and blow out hole using a pump, or compressed air. For underwater applications and diamond coring, flush until water runs clear from hole.
3. Clean hole with a nylon or wire brush. Proper hole cleaning is essential.
4. Insert air nozzle to bottom of hole and blow out hole using a pump, or compressed air. For underwater applications and diamond coring, flush until water runs clear from hole. Remove water (e.g. vacuum or comp. air).
5. Insert refill pack into holder. Remove cap covering threaded projection.
6
3 2
37
2 1 23 1
2 3 2 1 3
1
8
2
2
10
1
6. Screw on static mixer.
1
1
8. Discard first three trigger pulls of adhesive from each refill pack or cartridge. 9. Inject adhesive into hole starting at the bottom until 1/2 to 2/3 full. Use mixer filler tube extensions when needed to reach the hole bottom. 10. Unlock dispenser
3
Rod
2 1
103
2 1
11
12
Tmax T
max
Insert
10
11
12
Tmax Tmax
Rebar
10
11
12
11. Do not disturb anchor between 12. After full cure time, apply specified gel time and initial cure time. specified torque as required to At the initial cure time the fastener has secure items to be fastened. 25% of full working load. Work may Do not exceed maximum proceed (e.g. tying rebar, setting steel) torque specified. which will not exceed 25% of the full working load. Do not torque anchor.
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HIT-RE 500 Epoxy Adhesive Anchoring System 4.2.7 HIT HIT-RE 500 Volume Charts
Threaded Rod Installation Rod Drill Bit1 Adhesive Volume Diameter Diameter Required per Inch (in.) (in.) of embedment (in 3) 1/4 3/8 1/2 5/8 3/4 7/8 1 1-1/4 5/16 7/16 9/16 3/4 7/8 1 1-1/8 1-3/8 0.055 0.095 0.133 0.261 0.326 0.391 0.478 0.626 Rebar Installation Rod Diameter (in.) Drill Bit1 Adhesive Volume Diameter Required per Inch (in.) of embedment (in3) Metric Rebar Installation (Canada Only) Bar Drill Bit1 Adhesive Volume Diameter Diameter Required per Inch (in.) of embedment (in3) 10M 15M 20M 25M 30M 35M 5/8 3/4 1 1-1/8 1-3/8 1-3/4 0.186 0.170 0.388 0.289 0.481 0.996
EXAMPLE: Determine approximate fastenings for 5/8" rod embedded 10" deep. 10 x 0.261 = 2.61 in3 of adhesive per anchor 16.5 2.61 6 fastenings per small cartridge 81.8 2.61 31 fastenings per jumbo cartridge
#3 or 3/8 1/2 0.110 #4 or 1/2 5/8 0.146 #5 or 5/8 3/4 0.176 #6 or 3/4 7/8 0.218 #7 or 7/8 1 0.252 #8 or 1 1-1/8 0.299 #9 or 1-1/8 1-3/8 0.601 #10 or 1-1/4 1-1/2 0.659 #11 or 1-3/8 1-3/4 1.037 NOTE: Useable volume of HIT-RE 500 refill cartridge is 16.5 in3 (270 ml). Useable volume of HIT-RE 500 medium refill cartridge is 26.9 in3 (440 ml). Useable volume of HIT-RE 500 jumbo refill cartridge is 81.8 in3 (1340 ml).
1 Rebar diameter may vary. Use smallest drill bit which will accommodate rebar.
HIT RE Mixer HIT-RE 500 Refill Pack HIT-RE 500 Medium Cartridge HIT-RE 500 Jumbo Cartridge
HIT Adhesives
Item No. Description
340225
369251
369110
373958
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3245363 Manual
Item No.
MD 1000 Manual Dispenser for HIT-ICE MD 2000 dispenser includes foil pack holder MD 2500 Manual Dispenser Refill Holder Replacement for MD2000, ED 3500 or P-3000HY dispensers
Ordering designation
Pneumatic Dispenser with 1/4" internally threaded compressed air coupling 354180 373959 373960
Item No.
P-3500 dispenser (for foil packs) HIT-P8000D pneumatic dispenser (for jumbo cartridges) Jumbo pack holder replacement for P8000D
Ordering designation Qty/pkg
337111
HIT-RE-M static mixer (suitable for foil pack and jumbo cartridges)
HIT-RE-M Mixer
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Threaded Rods
HAS Rods 5.8
Item No. (Box) Master Carton (MC) Description (in.) Qty Box/MC
385417 385418 385419 385420 385421 385422 385423 385424 385425 385426 385427 385428 385429 385430 385431 385432 385433 385434 385435 385436 385437 385438 385439 385440 385441 385442 385443 385444 385445 385446 385447
3432178 3432179 3432180 3432181 3432182 3432183 3432184 3432185 3432239 3432186 3432187 3432188 3432189 3432190 3432191 3432052 3432163 3432164 3432165 3432166 3432167 3432168 3432169 3432170 3432171 3432172 3432173 3432174 3432175 3432176 3432177
3/8 x 3 3/8 x 4-3/8 3/8 x 5-1/8 3/8-8 3/8 x 12 1/2 x 3-1/8 1/2 x 4-1/2 1/2 x 6-1/2 1/2 x 8 1/2 x 10 1/2 x 12 5/8 x 8 5/8 x 9 5/8 x 12 5/8 x 17 3/4 x 10 3/4 x 11 3/4 x 12 3/4 x 14 3/4 x 17 3/4 x 19 3/4 x 21 3/4 x 25 7/8 x 10 7/8 x 13 1 x 12 1 x 14 1 x 16 1 x 20 1-1/4 x 16 1-1/4 x 22
10/360 10/240 20/240 10/160 10/90 10/240 10/160 20/160 10/120 10/120 10/80 20/80 10/60 10/60 10/40 10/40 10/30 10/30 10/30 10/20 10/20 10/20 10/20 10/20 10/20 4/16 2/16 2/12 2/12 4/8 4/8
68657
3/8x5-1/8
10
385462 385463
3/8x5-1/8 3/8 x 8
10 10
3024335
3/8x5-1/8
68658
1/2x6-1/2
10
10 1 1 10 1
3024336 3024337
1 1 10 1 1 1
333783
5/8x7-5/8
10
68660 3006083
3/4x9-5/8 3/4 x 14
5 5
5 1 1 1
3024340
68661 7/8x10 (HDG)1 3006077 7/8x12 (HDG)1 45259 7/8x16 (HDG)1 68662 1x12 3006079 1x14 3006080 1x16 3006081 1x21 333779 1-1/4x16 3006082 1-1/4x23
5 5 5 5 5 5 5 4 5
385473 385474
7/8x10 1x12
1 Hot dipped galvanized (7/8" rod only). Coating thickness 2 mils (50.8 m).
Description
1 1-3/16 1-1/2 2
10 5 5 5
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Listings/Approvals
ICC-ES (International Code Council) ESR-2659 (URM only) City of Los Angeles Research Report No. 24564 (URM only)
Code Compliance
IBC / IRC / IEBC 2009 IBC / IRC / IEBC 2006 UBC / UCBC 1997 (ICC-ES AC60) LEED : Credit 4.1-Low Emitting Materials
The Leadership in Energy and Environmental Design (LEED ) Green Building Rating systemTM is the nationally accepted benchmark for the design, construction and operation of high performance green buildings.
Components
Anchor Rod with Nut and Washer (URM) or HAS-E Rod with 22.5 beveled square washer
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cartridges for high volume work. Only injection tools and static mixing nozzles as recommended by the manufacturer shall by used. Manufacturers instructions shall be followed. Injection adhesive shall be formulated to include resin, hardener, cement and water to provide optimal curing speed as well as high strength and stiffness. Typical curing time at 68F shall be 60 minutes. Injection adhesive shall be HIT HY 20, as manufactured by Hilti. Anchor Rods Furnish with chamfered ends so that either end will accept a nut and washer. Manufactured to meet the following requirements: 1. ISO 898 Class 5.8 2. AISI 304 or AISI 316 stainless steel, meeting the requirements of ASTM F 593 (condition CW). Special order length HAS or HIT Rods may vary from standard product. Furnish Nuts and Washers to meet the requirements of the above anchor rod specifications.
Mesh Screen Tube Shall be formed into a cylindrical shape, with one end closed to prevent extrusion of adhesive through that end. Screen tube shall be manufactured with a mesh size, length and diameter as specified by the adhesive manufacturer. Mesh shall be manufactured from: 1. Low carbon steel with zinc electro-plating or 2. AISI 304 stainless steel or 3. plastic. Anchor rods and screens shall be the Hilti HIT system as manufactured by Hilti.
Related Sections: 03200 05050 05120 (Concrete ReinforcingReinforcing Accessories) (Metal Fabrication) (Structural Steel)
Adhesive anchors shall consist of a threaded anchor rod, nut, and washer; a cylindrical mesh screen tube, and an injectable adhesive material. Injection adhesive shall be packaged in side by side refill packs which keep separate component A and component B. Side by side packs shall be designed to compress during use to minimize waste volume. Side by side packs shall also be designed to accept static mixing nozzle which thoroughly blends component A and component B and allows injection directly into a mesh screen tube. Alternately, product may be furnished in large rigid
Fastener Components
ED 3500 Battery Dispenser
Mixing Nozzle
P3500 Dispenser
MD2500 Dispenser
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Material HIT-A Rod material ASTM A 36, 9SMNPB36K &/or 9SMN36K conforming to DIN 1651. Mechanical properties meet or exceed values for ASTM A 36 HAS-E Rod material meets the requirements of ISO 898 Class 5.8. Stainless HAS rod material meets the requirements of ASTM F 593 (AISI 304) Condition CW 3/8"-5/8" Stainless HAS rod material meets the requirements of ASTM F 593 (AISI 304) Condition CW 3/4"-1" HIT-I Insert, 11SMnPb30+C steel conforming to 10277-3 HIT and HAS-E Standard Nut material meets the requirements of ASTM A 563, Grade A HAS Stainless Steel Nut material meets dimensional requirements of ASTM F 594 HIT Standard and Stainless Steel Washer material meets the requirements of ANSI B18.22.1 Type A Plain All standard HIT and HAS-E Rods, inserts, nuts & washers are plated to ASTM B 633 SC 1
Note: Special Order product may vary from standard materials.
Mechanical Properties min. fu fy ksi (MPa) ksi (MPa) 36 58 65 45 54.4 (248) (400) (448) (310) (375) 58 72.5 100 85 66.7 (400) (500) (689) (586) (460)
Anchor Rod Size Details dbit hef Bit diameter1 Actual depth of embedment Required screen size Tmax Max. tightening torque
in. (mm) in. in. (mm) in. (mm) ft lb (Nm) Small Medium Jumbo
5/8 x 8 5/8 x 12 3/4 x 10 3/4 x 17 (15.9 x 203) (15.9 x 305) (19.1 x 254) (19.1 x 432) 27/32 6 (152) 27/32 10 (254) 1 8 (203) 1 13 (330)
1/2 x 6 1/2 x 10 5/8 x 6 5/8 x 10 3/4 x 8 3/4 x 13 (12.7 x 152) (12.7 x 254) (15.9 x 152) (15.9 x 254) (19.1 x 203) (19.1 x 330) 30 (41) 7 11 33 30 (41) 4 6 19 45 (62) 4 6 19 45 (62) 3 5 14 60 (81) 3 5 14 60 (81) 2 3 9.5
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t Tinst
bit diameter1 minimum hole depth required screen max. thickness fastened recommended max. install. torque
HIT-HY 20 Installation Specifications for HIT-I Inserts in Hollow Block, Tile & Brick with Holes Anchor System Application Details dbit Anchor Rod Size in. (mm) in. in. (mm) ft lb (Nm) Small Medium Jumbo HIT Combi-Insert Tile #14 1/2 Through Material HIT S - 12/I Finger Tight 38 60 180 HIT-I Short Insert Hollow and Lightweight Block 5/16 x 2 (7.9 x 51) 5/8 3/8 x 2 (9.5 x 51) 27/32 1/2 x 2 (12.7 x 51) 27/32 HIT-I Standard Insert Brick w/Holes, Clay Tile 5/16 x 3-3/16 (7.9 x 30) 5/8 3/8 x 3-3/16 (9.5 x 30) 27/32 3-1/2 (90) HIT S - 22 5.9 (8) 10 16 47 1/2 x 3-3/16 (12.7 x 30) 27/32
bit diameter1 minimum hole depth required screen recommended max install. torque
Tinst
Through Face of Hollow Base Material HIT S - 16/2 HIT S - 22/2 HIT S - 22/2 3.7 5.9 7.4 (5) (8) (10) 13 20 61
HIT-HY 20 Allowable Tension and Shear Strength for Threaded HAS-E Rods in Multi-Wythe Brick Walls1, 2 Anchor Diameter in. (mm) 3/8 (9.5) 3/8 (9.5) 1/2 (12.7) 1/2 (12.7) 5/8 (15.9) 5/8 (15.9) 3/4 (19.1) 3/4 (19.1) Embedment Depth in. (mm) 6 (152) 10 (254) 6 (152) 10 (254) 6 (152) 10 (254) 8 (203) 13 (330) Allowable Tension lb (kN) 685 (3.1) 815 (3.6) 745 (3.3) 1270 (5.6) 815 (3.6) 1285 (5.7) 1400 (6.2) 2100 (9.3) Allowable Shear lb (kN) 590 (2.6) 590 (2.6) 930 (4.1) 930 (4.1) 1355 (6.0) 1355 (6.0) 1800 (8.0) 1800 (8.0)
Combined Shear and Tension Loading V Nd + d 1.0 (Ref. Section 4.1.8.3) Vrec N rec
1 Values based on mortar shear strength of 45 psi or greater. 2 Based on using a safety factor of 5.
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Anchor Type
1 Based on using a safety factor of 6 for tension and 4 for shear. 2 Due to wide strength variations encountered in masonry, these values should be considered as guide values. 3 1/4" anchor diameter installed at 2" embedment in brick with holes and clay tile.
HIT HY 20 Allowable Loads for Threaded HIT-I Inserts in Hollow Concrete Block, Lightweight Concrete Block, Brick with Holes, Clay Tile1, 2 Anchor Diameter in. (mm)
No 14 screw w/ insert3
HIT Short 2" (51mm) Embedment L/W or N/W Hollow Concrete Block Tension Shear lb (kN) lb (kN) 240 510 (1.1) (2.3) 400 780 (1.8) (3.5) 400 1425 (1.8) (6.3) 400 1800 (1.8) (8.0)
HIT Standard 3-3/8" (86mm) Embedment Brick with Holes Tension Shear lb (kN) lb (kN) 300 530 (1.3) (2.4) 585 750 (2.6) (3.3) 1160 1380 (5.2) (6.1) 1160 1635 (5.2) (7.3) Clay Tile Tension Shear lb (kN) lb (kN) 85 150 (0.4) (0.7) 175 220 (0.8) (1.0) 185 435 (0.8) (1.9) 185 500 (0.8) (2.2)
Anchor Type
1 Based on using a safety factor of 6 for tension and 4 for shear. 2 Due to wide strength variations encountered in masonry, these values should be considered as guide values. 3 1/4" anchor installed at 2" embedment in brick with holes and clay tile.
Anchor Spacing and Edge Distance Guidelines Brick with Holes & Multi-Wythe Brick Walls Spacing: s cr = s min = Two (2) complete bricks in any direction Edge Distance: c cr = c min = Two (2) complete bricks, or 16" (406 mm) in any direction (whichever is less.) Clay Tile Spacing: scr = smin = One (1) anchor per tile cell Edge Distance: ccr = cmin = 12" (305 mm) from free edge Hollow, Normal Weight & Lightweight Concrete Block Spacing: scr = smin = One (1) anchor per block cell Edge Distance: ccr = cmin = 12" (305 mm) min. from free edge
Wall Elevation
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Hydrochloric acid Nitric acid Phosphoric acid Acetic acid Formic acid Lactic acid Citric acid Caustic soda
Ammonia Soda solution Common salt solution Chlorinated lime solution Sodium hypochlorite Hydrogen peroxide Carbolic acid solution Ethanol Sea water Glycol Acetone Carbon tetrachloride Toluene Petrol/Gasoline Machine oil Diesel oil Key: non-resistant
conc. 30% 10% conc. 10% conc. 10% conc. 10% conc. 10% conc. 10% conc. 10% 10% 40% 20% 5% conc. 5% 10% 10% 10% 2% 10% 10%
base material, leaving very little surface area exposed. In some cases, this would allow the HY 20 to be used where it would be exposed to the Partially Resistant chemical compounds. Curing Time Table1 (Approximate) Base Material Temperature F 23 32 41 50 68 86 104 C 5 0 5 10 20 30 40 Approx. Curing Time 6 hrs 4 hrs 2 hrs 90 mins 60 mins 45 mins 30 mins
Gel Time Table1 (Approximate) Base Material Temperature F 23 32 41 50 68 86 104 C 5 0 5 10 20 30 40 Approx. Gel Time 40 Minutes 30 Minutes 20 Minutes 11 Minutes 6 Minutes 3 Minutes 1 Minute
+ resistant
100% at 70F
Note: Test procedure involves the concrete being held at the elevated temperature for 24 hours then removing it from the controlled environment and testing to failure.
55% at 212F
1 Minimum product temperature must be maintained above 41F (5C) prior/during installation.
Influence of High Energy Radiation1,2 Radiation Exposure < 10 Mrad 10 100 Mrad Detrimental Effect Insignificant Moderate Medium to strong Recommendation for Use Full Use Restricted Use Frec. = 0.5 Fperm. No recommendation for use
70
120
170
220
Long term creep test in accordance with AC58 is available; please contact Hilti Technical Services.
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1. Select the proper bit. Set the depth gauge, drill the hole, rotation only. Hilti URM bits are recommended for drilling into masonry.
2. Use compressed air to blow out the hole from the bottom. The Hilti air nozzle is designed for hole cleaning.
3. Proper hole cleaning is essential. Use a nylon brush to remove loose material. Do not use brushes with metal bristles.
4. Use compressed air to blow out the hole from the bottom. The Hilti air nozzle is designed for hole cleaning.
10
11
10. Fill HIT-S type screen tube completely from back to front edge of screen using the minimum number of trigger pulls listed in table.
The minimum number of trigger pulls to fill each screen is as follows: S12 1 pump S16/2 4 pumps S16 6 pumps S22/2 4 pumps S22 6 pumps
12
HIT-I INSERT
13
14
15
Tmax
OR
12. Insert HIT-I Insert, or HIT-A Rod into adhesive-filled screen, twisting slightly.
14. Do not disturb fastener between specified gel and cure time.
12
HIT-A ROD
13
14
15
Tmax
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HIT-HY 20 for Masonry Anchoring System 4.2.8 Installation of HAS-E Rods in Masonry Construction with Voids (e.g. Multi-wythe Construction)
1 2
2 3
1. Select the proper bit. Set the depth gauge. Drill the hole, rotation only (unless otherwise specified).
2. Use compressed air to blow out the hole from the bottom. The Hilti air nozzle is designed for hole cleaning.
3. Proper hole cleaning is essential. Use a nylon brush to remove loose material. Do not use brushes with metal bristles.
4. Use compressed air to blow out the hole from the bottom. The Hilti air nozzle is designed for hole cleaning.
8. DISCARD FIRST THREE TRIGGER PULLS OF ADHESIVE FROM EACH REFILL PACK.
10
11
12
1. Fill the screen tube completely, beginning at the bottom. Use mixer filler extension tubes when needed to reach the screen tube bottom.
13
14
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4.2.8 HIT-HY 20 for Masonry Anchoring System 4.2.8.5 Ordering Information Fastener Components
ED 3500 Battery Dispenser
Mixing Nozzle
MD2500 Dispenser
Application Use with screen in hollow base Use with screen in hollow base Use with screen in hollow base
P-3500 Pneumatic Dispenser, + 1 refill holder HIT P-8000 D Pneumatic Dispenser, jumbo cartridge MD2000 Dispenser + 1 refill holder MD2500 Manual Dispenser Refill Holder Replacement for MD2000, ED 3500 or P-3000HY dispensers ED 3500 Dispenser Kit Complete Jumbo Pack Holder Replacement for P-8000D
HIT-ME, Mixer with extension HIT-M, Mixer for HY HIT-RE-M Static Mixer
Mixer with extension for S16, S16/2, S22, S22/2 screen tubes Qty 1 For use with small HIT-HY refill packs Qty 1 For use with jumbo HIT-HY cartridge Qty 1
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Screen Tube 3/4" x 13" Screen Tube 3/4" x 17" Screen Tube 3/4" x 21"
10 10 10
1 For stainless steel screens and rods contact the Hilti Customer Service Department.
HIT-A Standard and Short Threaded Rods Description HIT-A Rod 1/4" x 2-1/2" HIT-A Rod 5/16" x 2-1/2" HIT-A Rod 5/16" x 4" HIT-A Rod 3/8" x 3" HIT-A Rod 3/8" x 4-3/8" HIT-A Rod 1/2" x 3-1/8" HIT-A Rod 1/2" x 4-1/2" Item No. 78739 88392 88977 88393 88978 88394 88979 Qty/Pkg 10 10 10 10 10 10 10
HIT-I Standard and Short Inserts Description HIT-I Insert 5/16" x 2" HIT-I Insert 5/16" x 3-3/16" HIT-I Insert 3/8" x 2" HIT-I Insert 3/8" x 3-3/16" HIT-I Insert 1/2" x 2" HIT-I Insert 1/2" x 3-3/16" Item No. 88397 88996 88398 88997 88399 88998 Qty/Pkg 10 10 10 10 10 10
HIT-S Screen Tubes for HIT-A Rods and HIT-I Inserts Description HIT S12/A (1/4" rod) HIT S16/2 (5/16" rod) HIT S16 (5/16" rod) Item No. 49765 77810 68613 Qty/Pkg 10 10 10 Description HIT S12/I (1/4" screw) HIT S22/2 (1/2" & 3/8" rod) HIT S22 (1/2" & 3/8" rod) Item No. 49766 77811 68615 Qty/Pkg 10 10 10
Accessories 22.5 Applications Description Beveled 22.5 Square Washer Hilti Rod 3/4 x 19 Bent Item No. 65797 20951 Qty/Pkg 10 10 Notes Use 3/4" diameter threaded HAS-E rod and screen tube in seismic upgrade of URM buildings for 22.5 shear/tension anchor Seismic upgrade of URM buildings
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Notes
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concrete (tension zones, earthquake-resisting structures) Undercut keying load transfer allows for reduced edge distances and anchor spacings Through-set style provides increased shear capacity Fully removable Sherardized (53 m zinc) and 316 stainless steel for corrosive environments Sherardized zinc coating has equivalent corrosion resistance to hot dipped galvanizing
Guide Specifications Undercut Anchors Undercut anchors shall be of an undercut style with brazed tungsten carbides on the embedded end that perform the self-undercutting process. Undercut portion of anchor shall have a minimum projected bearing area equal to or greater than 2.5 times the nominal bolt area. The bolt shall conform to ISO 898 class 8.8 strength requirements. Anchors dimensioned and supplied by Hilti. Installation Refer to 4.3.1.3 and 4.3.1.4.
fy ksi (MPa)
HDA-P
Undercut Anchor (Pre-Set Type)
HDA-T
Undercut Anchor (Through-Set Type)
92.8 (640) 116 (800) 87 (600) 123.3 (850) 101.5 (700) 79.8 (550) 116 (800) 123.3 (850) 101.5 (700)
Listings/Approvals
ICC-ES (International Code Council) ESR-1546 City of Los Angeles Research Report No. 25422 European Technical Approval (ETA) ETA-99/0009 ETA-99/0016 Qualified under NQA-1 Nuclear Quality Program
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t fix
dh
do
t fix
dh
do
h ef
h ho
h ef
h ho
HDA-PF 22 M 12 x 125 / 50
HDA-T
d bit
HDA-P
d bit
M12 x 125/50 190 (7-1/2) 210 (8.27) N 10 (0.39) 50 (1.97) 50 (1.97) 22 134.5 (5.30) 125 (4.92) 23 (15/16) 14 (9/16) 21 (0.827) 12 (0.472) 33.5 (1.32) 19 80 (59) 223 (0.346) 779 (0.0475) 113 (0.175) 84.3 (0.131) 117 (0.0071) 354 (0.549) M16 x 190/40 270 (10-5/8) 275 (10.83) R 15 (0.59) 40 (1.58) 40 (1.58) 30 203 (7.99) 190 (7.48) 32 (1-1/4) 18 (3/4) 29 (1.142) 16 (0.630) 45.5 (1.79) 24 120 (88) 445 (0.690) 2110 (0.1288) 201 (0.312) 157 (0.243) 293 (0.0179) 624 (0.967) M16 x 190/60 270 (10-5/8) 295 (11.61) S 15 (0.59) 60 (2.36) 60 (2.36) 30 203 (7.99) 190 (7.48) 32 (1-1/4) 18 (3/4) 29 (1.142) 16 (0.630) 45.5 (1.79) 24 120 (88) 445 (0.690) 2110 (0.1288) 201 (0.312) 157 (0.243) 293 (0.0179) 624 (0.967) M20 x 250/50 350 (13-3/4) 360 (14.17) V 20 (0.79) 50 (1.97) 50 (1.97) 37 266 (10.47) 250 (9.84) 40 (1-9/16) 22 (7/8) 36 (1.42) 20 (0.78) 50 (1.97) 30 300 (221) 675.6 (1.047) 3950 (0.241) 314.16 (0.487) 245 (0.380) 541.3 (0.033) 707.1 (1.096) M20 x 250/100 350 (13-3/4) 410 (16.14) W 20 (0.79) 100 (3.94) 100 (3.94) 37 266 (10.47) 250 (9.847) 40 (1-9/16) 22 (7/8) 36 (1.42) 20 (0.78) 50 (1.97) 30 300 (221) 675.6 (1.047) 3950 (0.241) 314.16 (0.487) 245 (0.380) 541.3 (0.033) 707.1 (1.096)
1 Base material thickness as required to minimize splitting as per the CCD design method. 2 Length code in accordance with ICC-ES Acceptance Criteria AC193.
3 Minimum thickness of fastened part as required to ensure engagement of full sleeve cross section in shear. 4 Metric stop drill bit must be used. See Section 4.3.1.4 for use of matched tolerance diamond core bits.
5 Torque tightening of the anchor is not required for proper set. Torque tightening may reduce initial slip under load and can improve fatigue performance. 6 Recommended area for calculating maximum bearing stress in accordance with the CCD method.
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M16
HDA HDA-F HDA-R
M20
HDA
21 (0.83) 125 (4.92) 100 (4) 125 (5) 190 (7-1/2) 1 0.75 0.65 0.75 0.65 0.75 0.70 87,000 116,000 0.131 15,196 30 24 1.25
fy f ut A se N sa k uncr k cr
c,N
92,800
87,000
92,800
92,800
87,000
0.090 10,440
0.243 28,188
1 Actual h ef for HDA-T is given by h ef,min + (t fix - t actual ) where t fix is given in Table 1 and t actual is the thickness of the part(s) being fastened.
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HDA-T 30-M16x190
HDA-TR 30-M16x190
15 20 15 50 20 25 30 60 35 50 100 15 20 15 50 20 25 30 60
1 The nominal steel strength Vsa,seis for the HDA-P shall be taken from Table 2.
Table 4 - HDA-P/T, HDA-PF/TF & HDA-PR/TR Allowable Static Tension (ASD), Normal Weight Uncracked Concrete (lb)1,3,4
Nominal Anchor Diameter Embedment Depth h ef mm in. f 'c= 2500 psi Condition Condition A B Concrete Compressive Strength2 f 'c= 3000 psi f 'c= 4000 psi Condition Condition Condition Condition A B A B f 'c= 6000 psi Condition Condition A B
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, see ICC ESR-1546, Section 4.2. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 D.3.4. 3 Condition A applies where the potential concrete failure surfaces are crossed by supplementary reinforcement proportioned to tie the potential concrete failure prism into the structural member. Condition B applies where such supplementary reinforcement is not provided, or where pullout or pryout strength governs. See ACI 318-05 D.4.4. 4 Allowable static tension loads for 2,500 psi are calculated by multiplying the concrete breakout strength N b by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1546 Section 4.2. N b is calculated as per ACI 318-05 D.5.2.2. This load may be adjusted for other concrete strengths according to ICC ESR-1546 Section 4.1.3 by using the following equation.
N b,f ' c = N b
f 'c 2500
Table 5 - HDA-P/T, HDA-PF/TF & HDA-PR/TR Allowable Static Tension (ASD), Normal Weight Cracked Concrete (lb)1,3,4
Nominal Anchor Diameter Embedment Depth h ef mm in. f 'c= 2000 psi Concrete Compressive Strength 2 f 'c= 3000 psi f 'c= 4000 psi f 'c= 6000 psi
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, see ICC ESR-1546, Section 4.2. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 D.3.4. 3 All values applicable to either Condition A or Condition B (pullout or steel failure control). See ACI 318-05 D.4.4. 4 Allowable static tension loads for 2,500 are calculated by multiplying the pullout strength N pn by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1546 Section 4.2. See Table 2 for N pn. This load may be adjusted for other concrete strengths according to ICC ESR-1546 Section 4.1.3 by using the following equation.
f 'c 2500
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Table 6 - HDA-P/T, HDA-PF/TF & HDA-PR/TR Allowable Seismic Tension (ASD), Normal Weight Concrete (lb)1,3,4
Nominal Anchor Diameter Embedment Depth h ef mm in. f 'c= 2000 psi Concrete Compressive Strength 2 f 'c= 3000 psi f 'c= 4000 psi f 'c= 6000 psi
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, see ICC ESR-1546, Section 4.2. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 D.3.4. 4 Allowable seismic tension loads for 2,500 psi are calculated by multiplying the pullout strength N pn by the strength reduction factor of 0.65, then multiplying by a 0.75 factor describe in ACI 318-05 D.3.3.3, and dividing by an of 1.1 according to ICC ESR-1546 Section 4.2. See Table 2 for N pn. This load may be adjusted for other concrete strengths according to ICC ESR-1546 Section 4.1.3 by using the following equation. 3 All values applicable to either Condition A or Condition B (pullout or steel failure control). See ACI 318-05 D.4.4.
f 'c 2500
Table 7 - HDA-P, HDA-PF & HDA-PR Allowable Static and Seismic Shear (ASD), Steel (lb)1
Design parameter Units HDA M10 HDA-R Nominal anchor diameter M12 HDA HDA-R 3,382 2,889 4,175 3,587 M16 HDA 6,294 5,380 HDA-R 7,828 6,675 M20 HDA 9,644 8,269
2 Allowable static shear loads are calculated by multiplying Vsa by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1546 Section 4.2. See Table 2 for Vsa .
Allowable static steel capacity2 lb 2,327 2,818 HDA-P/PR 3 Allowable seismic steel capacity lb 1,993 2,491 HDA-P/PR 1 Values are for single anchors with no edge distance or spacing reduction due to concrete failure.
3 Allowable seismic shear loads are calculated by multiplying Vsa by the strength reduction factor of 0.65, then multiply by 0.75 as per ACI 318-05 D.3.3.3, and dividing by an of 1.1 according to ICC ESR-1546 Section 4.2. See Table 2 for Vsa .
Table 8 - HDA-T/TF/TR Allowable Static and Seismic Shear (ASD), Steel (lb)1,2
Anchor Designation Thickness of fastened part(s) mm 10 t 15 t 10 t 15 t 15 t 20 t 25 t 30 t 20 t 35 t 50 t 10 t 15 t 10 t 15 t 15 t 20 t 25 t 30 t in. 3/8 t 5/8 5/8 t 13/16 3/8 t 5/8 5/8 t 2 5/8 t 13/16 13/16 t 1 1 t 1-3/16 1-3/16 t 2-3/8 13/16 t 1-3/8 1 t 2 2 t 4 3/8 t 5/8 5/8 t 13/16 3/8 t 5/8 5/8 t 2 5/8 t 13/16 13/16 t 1 1 t < 1-3/16 1-3/16 t 2-3/8 Allowable Static Steel Capacity Vs 6,471 7,306 7,724 8,663 14,195 16,074 17,744 19,205 20,980 23,589 25,363 7,202 7,515 9,394 10,333 16,596 17,535 18,370 18,996 Allowable Seismic Steel Capacity Vs,seismic 5,579 6,277 6,675 7,373 12,155 13,849 15,244 16,439 18,033 20,225 21,819 6,177 6,476 7,971 8,867 14,247 15,044 15,742 16,340
HDA-T 30-M16x190
HDA-TR 30-M16x190
15 20 15 50 20 25 30 60 35 50 100 15 20 15 50 20 25 30 60
2 Allowable shear loads calculated using the steel strengths in shear from Table 3, multiplying by by the strength reduction factor of 0.65, and dividing by 1.4 according to ICC ESR-1546 Section 4.2.
1 Values are for single anchors with no edge distance or spacing reduction due to concrete failure.
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1. Drill a hole to the required depth using a stop drill bit matched to the anchor, (refer to specification table and ordering info.). If rebar is encountered, use a Hilti metric matched tolerance diamond core bit to drill through the rebar. Remove the concrete core and finish drilling the hole with the stop drill bit. Always consult with the Engineer of Record before cutting rebar.
2. Clean hole with compressed air or a hand air pump such that drilling debris is evacuated.
3. Insert the anchor into the hole by hand, so that the cone sits on the bottom of the drilled hole. Do not remove the plastic cap which protects the threaded rod. Using the assigned setting tool and Hilti hammer drill, the setting tool is guided over the anchor rod and engages the grooves in the sleeve. It is critical to use the specified Hilti hammer drills.
4. The anchor is set with the specified Hilti hammer drill in hammer drill mode and in the specified gear. During the setting procedure, both drilling and impact energy are transferred to the sleeve by the setting tool, causing the sleeve to slide over the conical end of the anchor bolt while forming the undercut in the base material. On the setting tool, the red ring indicates the progress of the setting operation. When this marking is flush with the concrete surface, check the anchor for proper setting (refer to step 5).
5. The anchor is correctly set and the undercut is fully formed when the red mark on the anchor bolt is visible above the top edge of the sleeve. The top edge of the anchor sleeve must be positioned approx. 3mm below the concrete surface. If the anchor setting time exceeds 60 seconds for M10, M12 or M16 anchors or 120 seconds for M20 anchors the installation failed and the anchors must not be loaded.
6. Remove the plastic thread protector cap. Secure the part to be fastened by using the conical spring washer and nut provided. Apply a torque not to exceed the maximum values given in the Specification Table. Torque is not required to set the anchor.
1. Drill a hole to the required depth using a stop drill bit matched to the anchor, (refer to specification table and ordering info.). If rebar is encountered, use a Hilti metric matched tolerance diamond core bit to drill through the rebar. Remove the concrete core and finish drilling the hole with the stop drill bit. Always consult with the Engineer of Record before cutting rebar.
2. Clean hole with compressed air or a hand air pump such that drilling debris is evacuated.
3. Insert the anchor into the hole by hand, so that the cone sits on the bottom of the drilled hole. Do not remove the plastic cap which protects the threaded rod. Using the assigned setting tool and Hilti hammer drill, the setting tool is guided over the anchor rod and engages the grooves in the sleeve. It is critical to use the specified Hilti hammer drills.
4. The anchor is set with the specified Hiltli hammer drill in hammer drill mode and in the specified gear. During the setting procedure, both drilling and impact energy are transferred to the sleeve by the setting tool, causing the sleeve to slide over the conical end of the anchor bolt while forming the undercut in the base material. On the setting tool, the red ring indicates the progress of the setting operation. When this marking is flush with the connected part, check the anchor for proper setting (refer to step 5).
5. The anchor is set and the undercut is fully formed when the red marking on the anchor bolt is visible above the top edge of the sleeve. The top edge of the anchor sleeve must be positioned approx. 3mm below the surface of the fixture. If anchor setting time exceeds 60 seconds for M10, M12 or M16 anchors or 120 seconds for M20 anchors the installation failed and the anchor must not be loaded.
6. Remove the plastic thread protector cap. Secure the part to be fastened by using the conical spring washer and nut provided. Apply a torque not to exceed the maximum values given in the Specification Table. Torque is not required to set the anchor.
The HDA Undercut Anchor, designed to carry significant, safety-relevant loads, must be installed correctly with the prescribed tools to function properly. Carefully follow all instructions located inside the box. Installer training is also available upon request.
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TE-C HDA-P 20-M10x100/20 HDA-T 20-M10x100/20 HDA-P 22-M12x125/30 HDA-T 22-M12x125/30 HDA-P 22-M12x125/50 HDA-T 22-M12x125/50 HDA-P 30-M16x190/40 HDA-T 30-M16x190/40 HDA-P 30-M16x190/60 HDA-T 30-M16x190/60 HDA-P 37-M20x250/50 HDA-T 37-M20x250/50 HDA-P 37-M20x250/100 HDA-T 37-M20x250/100
1 To ensure IBC compliance, please reference ICC-ES ESR-1546 or call Hilti Technical Support.
TE-C HDA-PR 20-M10x100/20 HDA-TR 20-M10x100/20 HDA-PR 22-M12x125/30 HDA-TR 22-M12x125/30 HDA-PR 22-M12x125/50 HDA-TR 22-M12x125/50 HDA-PR 30-M16x190/40 HDA-TR 30-M16x190/40 HDA-PR 30-M16x190/60 HDA-TR 30-M16x190/60
1 To ensure IBC compliance, please reference ICC-ES ESR-1546 or call Hilti Technical Support.
TE-C HDA-PF 20-M10x100/20 HDA-TF 20-M10x100/20 HDA-PF 22-M12x125/30 HDA-TF 22-M12x125/30 HDA-PF 22-M12x125/50 HDA-TF 22-M12x125/50 HDA-PF 30-M16x190/40 HDA-TF 30-M16x190/40 HDA-PF 30-M16x190/60 HDA-TF 30-M16x190/60
1 To ensure IBC compliance, please reference ICC-ES ESR-1546 or call Hilti Technical Support.
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HDA-TF
Item No. Sherardised
HDA-TR
Item No. 316 Stainless
Anchor Size
dia x embedment / thickness fastened
HDA
Box Qty
Setting Tool
Item No. Description
12 8 8 4 4 2 2
332090 237450 402056 237452 332093 237453 332098 332099 339271 339272
TE-C-B20x120 TE-Y-B20x120 TE-C-B22x155 TE-Y-B22x155 TE-C-B22x175 TE-Y-B22x175 TE-Y B30x230 TE-Y B30x250 TE-Y B37x300 TE-Y B30x230
20mm (25/32") 22mm (7/8") 22mm (7/8") 30mm (1-1/8") 37mm (1-3/8")
TE-C-ST 20 M10 TE-Y-ST 20 M10 TE-C-ST 22 M12 TE-Y-ST 22 M12 TE-C-ST 22 M12 TE-Y-ST 22 M12 TE-Y-ST 30 M16 TE-Y-ST 37 M20
1 The drilling depth with the diamond core bit must not exceed 2/3 of the specified minimum drill hole depth. The last 1/3 of the drill hole depth must be completed with the specified stop drill bit (hammer drill). Always consult the engineer of record before cutting rebar
HDA-P Anchor
HDA-P
Item No. Galvanized
HDA-PF
Item No. Sherardised
HDA-PR
Item No. 316 Stainless
Anchor Size
dia x embedment / thickness fastened
HDA
Box Qty
Setting Tool
Item No. Description
12 8 8 4 4 2 2
TE-C B20x100 TE-Y B20x100 TE-C B22x125 TE-Y B22x125 TE-C B22x125 TE-Y B22x125 TE-Y B30x190 TE-Y B37x250
20mm (25/32") 22mm (7/8") 22mm (7/8") 30mm (1-1/8") 37mm (1-3/8")
TE-C-ST 20 M10 TE-Y-ST 20 M10 TE-C-ST 22 M12 TE-Y-ST 22 M12 TE-C-ST 22 M12 TE-Y-ST 22 M12 TE-Y-ST 30 M16 TE-Y-ST 37 M20
1 The drilling depth with the diamond core bit must not exceed 2/3 of the specified minimum drill hole depth. The last 1/3 of the drill hole depth must be completed with the specified stop drill bit (hammer drill). Always consult the engineer of record before cutting rebar
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The Hilti HDA Removal Tool is designed to remove the Hilti HDA Undercut Mechanical Anchor when installed in standard applications in accordance with Hilti guidelines.
Product Features Complete removal of HDA design anchors for temporary applications The removal process strips the threads to prevent reuse of anchors for safety purposes Suitable for all rotary hammers with TE-C style chucks
Removal Instructions
TE-C
HDA-P
HDA-T
1 2
1. Remove the nut and washer from the threaded rod, (also remove fastening part for HDA-P applications).
2. Push back the grip (against this spring pressure). 3. Allow the two drive lugs to engage the groove in the anchor sleeve using a slight twisting movement of the grip. Release the grip.
4. Insert the adapter (drive) into the drill chuck and lock (TE 25 recommended). Important: Switch off the hammering action (the removal tool will be permanently damaged if this step is neglected.). Use low speed (setting 1 for the TE 25).
5. Put adapter (drive) onto the threaded spindle of the removal tool and switch on the drill. 6. The anchor sleeve will be extracted. 7. Disengage the drive lugs from the groove by lifting up and twisting the grip.
8. To return the tool to its starting position, put the adapter (drive) on the other end of the threaded spindle. 9. Switch on the hammer drill until the adapter stop reaches the removal tool.
Item No.
Description
Qty/Pkg
1 1 1 1
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s = 11" Plan
s = 11" Section
Given: f 'c = 3,500 psi, Cracked Concrete, No Supplementary Reinforcement Loads: Tension 4,000 lb DL 2,000 lb LL No Eccentricity, Non-Seismic Loads 2,000 lb DL 1,000 lb LL No Eccentricity, Non-Seismic Loads ACI 318-05 Code Reference Reference
Shear
Calculation per ACI 318-05 Appendix D and ESR-1546 Try an HDA-T M10 Anchor hef = 3.94 in. Check Spacing, Edge Distance, Thickness s min = 4 in. < 11 in. c min = 3.125 in. < 8 in. h min = 6.75 in. < 7 in. Calculate Factored Loads Use ACI 318-05 Chapter 9 Load Factors Nua = 1.2 (4,000 lb) + 1.6 (2,000 lb) = 8,000 lb for anchor group Nua = 4000 lb / anchor Vua = 1.2 (2,000 lb) + 1.6 (1,000 lb) = 4,000 lb for anchor group Vua = 2000 lb / anchor Calculate Steel Strength in Tension N sa = 0.75 N sa = (n) ( A se ) ( futa ) = (2) (0.09 in2 ) (116,000 lb/in2 ) = 20,880 lb for anchor group OK OK OK
h = 7"
c = 8"
ESR-1546 Table 5
9.2.1
ESR-1546 Table 5
N sa = 10,440 lb/anchor N sa = (2-anchors) (10,440 lb/anchor) N sa = 20,880 lb for anchor group N sa = (0.75)(10,440 lb/anchor) = 7830 lb/anchor For the anchor group: (2)( N sa ) = (2)(7830 lb/anchor) N sa for the anchor group = 15,660 lb
ESR-1546 Table 5
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Ncbg =
[(
A Nc ( A Nco
ec,N )
ed,N )
c,N )
cp,N )
( N b)
1.5 h ef
1.5 h ef
8"
11"
1.5h ef
= 1.0
c,N
D.5.2.7 = 1.0
Nb = k cr
k cr = 24 , h ef = 3.94 in. N cbg = (0.65) [(1.93)(1.0)(1.0)(1.0)(1.0)(11,104 lb)] = (0.65) [(21,431 lb)] N cbg = 13,930 lb Calculate Pullout Strength N sa Category 1, Condition B Anchor Category 1, Condition B N pn =
c,P N p
= 0.65
D.4.4(c)(ii)
ESR-1546 Table 5
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3500 2500
Npn,f'c = 10,639 lb / anchor Npn,f'c = (0.65)(10,639) = 6915 lb /anchor Concrete side-face blowout strength of a headed anchor in tension The design requirements for side-face blowout.are applicable to headed anchors that usually are cast-in anchors. Splitting during installation rather than side-face blowout generally governs post-installed anchors.. Side-face blowout for post-installed anchors could be calculated if the bearing area A brg is known. A brg is given for HDA anchors in Table 1 of this section. Side-face blowout will not control for this example. Summary for Tension Design steel strength = N sa = 7830 lb/anchor Factored service load = N ua = 4000 lb/anchor N sa > N ua OK Design concrete breakout strength = N cbg = 13,930 lb for anchor group Factored service load = N ua = 8000 lb for anchor group N cbg > N ua OK Design pullout strength = N pn = 6915 lb/anchor Factored service load = N ua = 4000 lb/anchor N pn > N ua OK Calculate Steel Strength in Shear V sa = 0.65 D.4.4(a)(ii) ESR-1546 Table 5 ESR-1546 Table 6 D.5.4 RD.5.4
V sa = 13,938 lb/anchor Assume base plate thickness = 0.50 in. Vs = (0.65)(13,938 lb/anchor) = 9059 lb/anchor Calculate Concrete Breakout Strength in Shear Condition B V cbg D.4.4(c)(i)
= 0.70 Vcbg =
A Vc A Vco
ec,V )
ed,V )
c,V )
( Vb )
ESR-1546 Table 5
D.6.2.1(b) (D-22)
Vua ca1
1.5ca1
11" Plan
1.5ca1
1.5ca1
11" Section
1.5ca1
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ec,V
ed,V
D.6.2.7
c,V
Vb = 7 d o
e
( )
do
f 'c (ca1)
D.6.2.2 (D-24)
do = 0.75 in. for HDA-T M10 anchor Note: ESR-1546 only lists do for HDA-T anchors. If HDA-P anchors are being used, refer to the Hilti Product Tech Guide to obtain values of do. do = 0.394 in. for HDA-P M10 anchor For this example, an HDA-T anchor is being considered so use do = 0.75 in. f'c = 3,500 psi c a1 = 8 in. Vb = 7
0.2
1.5
0.75 in.
Vcpg = ( k cp )( N cbg ) h ef = 3.94 in. > 2.5 in. k cp = 2.0 N cbg = 21,431 lb Vcpg = (0.70)(2)(21,431 lb) = 30,003 for anchor group
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1.2
D.7.3 (D-31)
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Bolt Washer
HSL-3-G Heavy Duty Expansion Anchor with Threaded Rod Maximum fastened thickness (mm)
Metric
HSL-3-G M 12/25
Minimum Embedment Mark Spacer Sleeve Plastic collapsible section with anchor rotation prevention
Heavy duty Expansion Anchor blank-bolt G stud B torque cap Metric thread size (mm); not hole diameter
The Hilti HSL-3 Heavy Duty Expansion Anchor is a torque-controlled expansion bolt designed for high performance in static and dynamic application including the tension zone of concrete structures where cracking can be expected. HSL3 anchors are available in metric sizes from M8 to M24. With a variety of head configurations, including bolt, stud and torque cap. All versions are available in zinc-plated carbon steel. Product Features Approved for use in the concrete tension zone (cracked concrete) Data for use with the Strength Design provisions of ACI 318-05 Appendix D and ACI 349-01 Appendix B Allowable Stress Design data for use with ASD High load capacity
Force-controlled expansion which allows for follow-up expansion Reliable clamping of part fastened to overcome gaps Suitable for dynamic loading, including seismic, fatigue and shock No spinning of the anchor in hole when tightening bolt or nut Seismic qualification per ICC-ES AC193 and the requirements of ACI 318-05 Appendix D
Guide Specifications Expansion Anchors: Carbon steel anchor consists of hex head bolt (threaded stud), sleeve, expansion sleeve, expansion cone, collapsible plastic sleeve, (nut) and washer. Anchors shall be torque controlled expansion bolt as manufactured by Hilti.
Listings/Approvals
ICC-ES (International Code Council) ESR-1545 European Technical Approval (ETA) ETA-02/0042 Qualified under NQA-1 Nuclear Quality Program
Carbon Steel Nut conforms to DIN 934, Grade 8, fu > 116 ksi Carbon Steel Washer conforms to DIN 1544, Grade St37, fu > 100 ksi Carbon Steel Expansion Cone conforms to DIN 1654-4, fu > 80 ksi Carbon Steel Expansion Sleeve (M8-M16) conforms to DIN 10139 and (M20-M24) conforms to DIN 2393-2 Carbon Steel Spacing Sleeve conforms to DIN 2393 T1, fu > 100 ksi Collapsible Sleeve is made from acetal polyoxymethylene (POM) resin
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dw T
dh h nom
ho h
d bit
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Units mm in. mm in. Cond.A Cond.B Cond.A Cond.B lb/in2 lb/in2 in2 lb lb lb lb lb lb lb
M8 12 0.47 60 2.36 1
Nominal anchor diameter M12 M16 18 24 0.71 0.94 80 100 3.15 3.94 1 1 0.75 0.65 0.75 0.65 0.75 0.70 92,800 116,000
fy f ut A se N sa k uncr k cr
c,N
lb
uncr
1000 lb/in.
cr
30
70
130
130
130
130
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M16 7-7/8 (200) 5-7/8 (150) 4-3/4 (120) 12-5/8 (320) 7-7/8 (200) 4 (100) 6-1/4 (160) 9-7/8 (250) 6-1/4 (160) 15 (380) 10-5/8 (270) 4 (100)
M20 9-7/8 (250) 8-7/8 (225) 5 (125) 13-3/4 (350) 8-1/4 (210) 5 (125) 7-1/2 (190) 12-3/8 (312.5) 7-7/8 (200) 15-3/4 (400) 11-7/8 (300) 5 (125)
M24 11-7/8 (300) 8-7/8 (225) 5-7/8 (150) 11-7/8 (300) 8-1/4 (210) 5-7/8 (150) 8-7/8 (225) 14-3/4 (375) 8-7/8 (225) 15 (380) 12-5/8 (320) 5-7/8 (150)
1 In lieu of ACI 318 D.3.3. minimum edge distance, spacing and member thickness shall comply with ESR-1545 Table 4. 2 The concrete breakout strength calculated according to ACI 318 D.5.2, shall be further multiplied by See ESR-1545 Section 4.1.2. 3 Denotes admissible combinations of h min, c cr, c min, and s min. For example, hmin,A + c min,AA + s min,AA or h min,A + c cr,A + c min,AB + s min,AB are admissible, but h min,A + c cr,B + c min,AB + s min,BB is not. However, other admissible combinations for minimum edge distance c min and spacing s min for hmin,A or h min,B may be derived by linear interpolation between boundary values (see example for h min,A below).
spacing
c design
edge distance
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f 'c = 6000 psi Condition Condition A B 3,025 4,556 5,567 7,780 10,873 14,292 3,025 3,949 4,825 6,743 9,423 12,387
M8 60 2.36 1,746 1,746 2,139 2,139 2,470 M10 70 2.76 2,631 2,280 3,222 2,792 3,720 M12 80 3.15 3,214 2,785 3,936 3,411 4,545 M16 100 3.94 4,492 3,893 5,501 4,768 6,352 M20 125 4.92 6,277 5,440 7,688 6,663 8,877 M24 150 5.91 8,252 7,152 10,106 8,759 11,670 1 Values are for single anchors with no edge distance or spacing reduction. For other cases, see ESR-1545 Section 4.2 Eq. 5.
2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 Section D.3.4. 3 Condition A applies where the potential concrete failure surfaces are crossed by supplementary reinforcement proportioned to tie the potential concrete failure prism into the structural member. Condition B applies where such supplementary reinforcement is not provided, or where pullout or pryout strength governs. 4 Allowable static tension loads for 2,500 psi are calculated by multiplying the concrete breakout strength N b by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1545 Section 4.2. N b is calculated as per ACI 318-05 D.5.2.2. This load may be adjusted for other concrete strengths according to ICC ESR-1545 Section 4.1.3 by using the following equation.
N b,f ' c = N b
f 'c 2500
Table 5 - HSL-3 Allowable Static Tension (ASD), Normal Weight Cracked Concrete (lb)1,3,4
Concrete Compressive Strength2 f 'c = 3000 psi f 'c = 4000 psi Condition Condition Condition Condition A B A B 1,429 2,286 3,936 5,501 7,688 10,106 1,429 2,286 3,411 4,768 6,663 8,759 1,650 2,640 4,545 6,352 8,877 11,670 1,650 2,640 3,939 5,505 7,694 10,114
Embedment Depth hef mm (in.) 60 70 80 100 125 150 2.36 2.76 3.15 3.94 4.92 5.91
f 'c = 2000 psi Condition Condition A B 1,167 1,867 3,214 4,492 6,277 8,252 1,167 1,867 2,785 3,893 5,440 7,152
f 'c = 6000 psi Condition Condition A B 2,021 3,233 5,567 7,780 10,873 14,292 2,021 3,233 4,825 6,743 9,423 12,387
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, see ESR-1545 Section 4.2 Eq. 5. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 Section D.3.4. 3 Condition A applies where the potential concrete failure surfaces are crossed by supplementary reinforcement proportioned to tie the potential concrete failure prism into the structural member. Condition B applies where such supplementary reinforcement is not provided, or where pullout or pryout strength governs. 4 Allowable static tension loads for 2,500 psi are calculated by multiplying the pullout strength N pn by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1545 Section 4.2. See Table 2 for N pn. This load may be adjusted for other concrete strengths according to ICC ESR-1545 Section 4.1.3 by using the following equation.
f 'c 2500
1 Values are for single anchors with no edge distance or spacing reduction due to concrete failure. 2 Allowable static shear loads are calculated by multiplying Vsa by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR1545 Section 4.2. See Table 2 for Vsa .
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Embedment Depth h ef mm (in.) 60 70 80 100 125 150 2.36 2.76 3.15 3.94 4.92 5.91
f 'c = 2000 psi Condition Condition A B 1,114 1,782 3,068 4,288 5,992 6,550 1,114 1,782 2,659 3,716 5,193 5,676
f 'c = 6000 psi Condition Condition A B 1,929 3,086 5,314 7,426 10,378 11,344 1,929 3,086 4,605 6,436 8,995 9,832
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, see ESR-1545 Section 4.2 Eq. 5. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 Section D.3.4. 3 Condition A applies where the potential concrete failure surfaces are crossed by supplementary reinforcement proportioned to tie the potential concrete failure prism into the structural member. Condition B applies where such supplementary reinforcement is not provided, or where pullout or pryout strength governs. 4 Allowable seismic tension loads for 2,500 psi are calculated by multiplying the pullout strength N pn by the strength reduction factor of 0.65, then multiplying by a 0.75 factor describe in ACI 318-05 D.3.3.3, and dividing by an of 1.1 according to ICC ESR-1545 Section 4.2. See Table 2 for N pn. This load may be adjusted for other concrete strengths according to ICC ESR-1545 Section 4.1.3 by using the following equation.
f 'c 2500
1 Values are for single anchors with no edge distance or spacing reduction due to concrete failure. 2 Allowable seismic shear loads are calculated by multiplying V sa,seis by the strength reduction factor of 0.65, then multiply by 0.75 as per ACI 31805 D.3.3.3, and dividing by an of 1.1 according to ICC ESR-1545 Section 4.2. See Table 2 for V sa,seis .
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4.3.2 HSL-3 Heavy Duty Expansion Anchor 4.3.2.4 HSL-3 Installation Instructions
1. Using the correct diameter metric bit, drill hole to minimum required hole depth or deeper.
3. Using a hammer, tap the anchor through the part being fastened into the drilled hole until the washer is in contact with the fastened part. Do not expand anchor by hand prior to installation.
4. Using a torque wrench, apply the specified installation torque. HSL-3-B does not require use of a torque wrench. Tighten until torque cap shears off.
371775 371776 371778 371779 371781 371782 371784 371785 371787 371788 371790 371791
HSL-3 M 8/20 HSL-3 M 8/40 HSL-3 M 10/20 HSL-3 M 10/40 HSL-3 M 12/25 HSL-3 M 12/50 HSL-3 M 16/25 HSL-3 M 16/50 HSL-3 M 20/30 HSL-3 M 20/60 HSL-3 M 24/30 HSL-3 M 24/60
40 40 20 20 20 20 10 10 6 6 4 4
HSL-3-B M 12/5 HSL-3-B M 12/25 HSL-3-B M 12/50 HSL-3-B M 16/10 HSL-3-B M 16/25 HSL-3-B M 20/30 HSL-3-B M 24/30
20 20 10 10 10 6 4
HSL-3-G M 8/20 HSL-3-G M 10/20 HSL-3-G M 12/25 HSL-3-G M 12/50 HSL-3-G M 16/25 HSL-3-G M 16/50 HSL-3-G M 20/30 HSL-3-G M 20/60
40 20 20 10 10 10 6 6
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HSL-I M12 Flush Anchor with Torque Nut Flush mount applications accommodated by short removable stud The Hilti HSL Heavy Duty Sleeve Anchor is a torque controlled expansion bolt designed for high performance in static and dynamic load applications. HSL anchors are available in metric sizes from 12 mm to 20 mm diameters. Product Features High load capacity Spacer sleeve provides enhanced shear capacity Force controlled expansion Reliable pull-down of part fastened to overcome gaps Suitable for dynamic loading (fatigue, seismic, and shock loading) Suitable for tension zone of concrete No spinning of anchor in hole when tightening bolt or nut Good performance in Hilti Matched Tolerance DD-B or DD-C Diamond Core Bit holes
4.3.3.5
Guide Specifications Expansion Anchors Carbon (Stainless) steel anchor consists of hex bolt (threaded stud), sleeve, expansion sleeve, expansion cone and collapsible plastic sleeve, (nut) and washer. Anchors shall be torque controlled expansion bolt as manufactured by Hilti. Installation Refer to Section 4.3.2.3 and 4.3.2.4 Combined Shear and Tension Loading N (N ) + (V ) V
5/3
d d rec rec
Bolt Washer
Spacer Sleeve
Expansion Sleeve
5/3
1.0
Cone
Refer to Section 4.1.2.7 Dynamic Loading The HSL anchor has been tested under shock, seismic and fatigue (2 x 106 cycles) loading conditions. Contact your Hilti Field Engineer for additional information.
Plastic collapsible section with anchor rotation prevention
Listings/Approvals
City of Los Angeles Research Report No. 25290
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dw T hn dh h nom h0 h t
h nom min. depth of embedment t max. thickness fastened anchor length hn Tmax head height + washer max. tightening torque max. gap1 wrench size (mm) dh dw h min clearance hole washer diameter min. base material thickness
d bit
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Anchor Diameter
Table 3 -Stainless Steel HSLG-R Ultimate Loads in Normal-Weight Concrete 13.8 MPa (2000 psi) Tension kN (lb) 23.8 (5350) 30.4 (6830) 61.6 (13840) 87.7 (19715) Shear kN (lb) 47.8 (10785) 70.5 (15845) 121.1 (27220) 184.7 (41510) 20.7 MPa (3000 psi) Tension kN (lb) 31.9 (7165) 39.3 (8830) 73.0 (16420) 107.3 (24115) Shear kN (lb) 51.6 (11595) 75.9 (17070) 139.1 (31270) 204.7 (46025) 27.6 MPa (4000 psi) Tension kN (lb) 40.0 (8985) 48.2 (10835) 84.5 (19005) 126.9 (28520) Shear kN (lb) 55.2 (12410) 41.4 MPa (6000 psi) Tension kN (lb) 40.3 (9055) Shear kN (lb) 57.3 (12880) 87.1 (19590) 163.7 (36800) 224.8 (50540)
Anchor Diameter
81.4 60.9 (18300) (13700) 157.1 107.0 (35320) (24065) 224.8 155.3 (50540) (34910)
Description
18
113/130
65/80
9345/12597
9055/9408
2480/2875
2420/2605
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3.0
s cr
3.0 ccr
Shear & Tension
Shear
Tension
0 0 .2 .4 .6 .8 1.0
Spacing s mm (in.) 65 ( 2-1/2) 75 ( 3) 80 ( 3-1/8) 105 ( 4-1/8) 130 ( 5-1/8) 155 ( 6-1/8) 175 ( 6-7/8) 195 ( 7-5/8) 225 ( 8-7/8) 240 ( 9-3/8) 275 (10-3/4) 315 (12-3/8) 350 (13-3/4) 395 (15-1/2) 430 (17) 470 (18-1/2)
Anchor Diameter M10 .70 .71 .76 .81 .86 .90 .94 1.0 M12 M16 M20
Edge Distance c mm (in.) 65 ( 2-1/2) 75 ( 3) 80 ( 3-1/8) 105 ( 4-1/8) 130 ( 5-1/8) 155 ( 6-1/8) 162 ( 6-3/8) 187 ( 7-3/8) 200 ( 7-7/8) 225 ( 8-7/8) 265 (10-3/8) 275 (10-3/4) 300 (11-3/4) 325 (12-3/4) 350 (13-3/4) 390 (15-3/8)
Anchor Diameter M10 .70 .71 .78 .85 .91 .93 1.0 M12 M16 M20 M10 .30 .33 .48 .64 .80 .84 1.0
.70 .72 .75 .77 .80 .82 .86 .91 .95 1.0
.70 .74 .79 .80 .85 .88 .92 1.0 1.0 1.0
.70 .73 .75 .78 .80 .84 .91 .92 .96 1.0 1.0
.30 .41 .52 .55 .66 .72 .83 1.0 1.0 1.0
.30 .39 .41 .50 .55 .64 .79 .82 .91 1.0 1.0
f RV = 0.47
c 0.17 h nom
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1. Drill a hole with the prescribed Hilti metric carbide or diamond core bit. Note: the HSL can be installed in a bottomless hole.
hole depth = 80 mm
hole depth = 95 mm
hef = 65 mm
hef = 80 mm
3. Using a hammer, tap the preassembled anchor through the object being anchored and into the hole. The anchor should be seated firmly against the base plate. Note: Do not expand the anchor by hand before tapping it into the hole.
hole depth = 80 mm
hole depth = 80 mm
hole depth = 95 mm
= 65mm
hef = 65mm
hole depth = 95 mm
hef = 65 mm
hef = 65 mm
hef = 80 mm
hef = 80 mm
hef = 65mm hef = 80mm pre-setting 360 - 720 1 - 2 turns 18 mm min. 7 turns final setting
hef = 65mm forh ef h pre-settingef = 80mm pre-setting 80 mm only min. - 720 360 - 720 360 7 turns turns 1 - 2 turns 1-2
final setting
18 mm
18 mm
284900
HSLG-R Stainless Steel Anchor for hef 80 mm only Material: Stainless Steel AISI 316
Item No. Description Box Qty
20 20 10 6
284908
20
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284900
284900
Anchor Body
Torque controlled expansion anchors shall be Kwik Bolt TZ (KB-TZ) supplied by Hilti meeting the description in Federal Specification A-A 1923A, Type 4. The anchor bears a length identification mark embossed into the impact section (dog point) of the anchor surrounded by four embossed notches identifying the anchor as a Hilti Kwik Bolt TZ in the installed condition. Anchors are manufactured to meet one of the following conditions: The carbon steel anchor body, nut, and washer have an electroplated zinc coating conforming to ASTM B633 to a minimum thickness of 5 m. The stainless steel expansion sleeve conforms to AISI 316. Stainless steel anchor body, nut and washer conform to AISI 304. Stainless steel expansion sleeve conforms to AISI 316. Stainless steel anchor body, nut, washer, and expansion sleeve conform to AISI 316 stainless steel.
Installation Drill hole in base material to the appropriate depth using a Hilti carbide tipped drill bit. Drive the anchor into the hole using a hammer. A minimum of four threads must be below the fastening surface prior to applying installation torque. Tighten the nut to the recommended installation torque.
Expansion Cone
Listings/Approvals
ICC-ES (International Code Council) ESR-1917 FM (Factory Mutual) Pipe Hanger Components for Automatic Sprinkler Systems (3/8" - 3/4") UL (Underwriters Laboratories) Pipe Hanger Equipment for Fire Protection Services (3/8" - 3/4")
Supplemental Design Provisions for ACI 318-05 Appendix D Design strengths are determined in accordance with ACI 318-05 Appendix D and ICC Evaluation Service ESR-1917 Hilti Kwik Bolt TZ Carbon and Stainless Steel Anchors in Concrete. The relevant design parameters are reiterated in Tables 1, 2, and 3 of this document. Supplemental provisions required for the design of the KB-TZ are enumerated in Section 4.0 of ESR-1917 (DESIGN AND INSTALLATION). Note that these design parameters are supplemental to the design provisions of ACI 318-05.
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Carbon steel anchor components plated in accordance with ASTM B633 to a minimum thickness of 5m. Nuts conform to the requirements of ASTM A563, Grade A, Hex. Washers meet the requirements of ASTM F844. Expansion sleeves (wedges) are manufactured from AISI 316 stainless steel.
Stainless steel Stainless steel KB-TZ anchors are made of AISI 304 or 316 material and have the following minimum bolt fracture loads1 Anchor Diameter (in.) 3/8 1/2 5/8 3/4 Shear (lb) 5058 8543 13938 22481 Tension (lb) 6519 12364 19109 24729
All nuts and washers are made from AISI 304 or AISI 316 stainless steel respectively. Nuts meet the dimensional requirements of ASTM F594. Washers meet the dimensional requirements of ANSI B18.22.1, Type A, plain. Expansion Sleeve (wedges) are made from AISI 316.
1 Bolt fracture loads are determined by testing in jig as part of product QC. These loads are not intended for design purposes. See Tables 2 and 3.
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3/4 0.75 (19.1) 3/4 4-3/4 (121) 5-3/4 (146) 1-5/8 (41) 3-5/8 (92)
anch
thread
unthr
h nom
3-3/4 5 3-3/4 4-1/2 5-1/2 7 4-3/4 6 8-1/2 10 (95) (127) (95) (114) (140) (178) (121) (152) (216) (254) 1-5/8 2-7/8 1-5/8 2-3/8 3-3/8 4-7/8 1-1/2 2-3/4 5-1/4 6-3/4 (41) (73) (41) (60) (86) (178) (38) (70) (133) (171) 2-1/8 2-1/8 3-1/4 (54) (54) (83) 2-1/4 2-3/8 3-5/8 3-5/8 4-1/2 (57) (60) (92) (92) (114)
4-3/8 (111)
5-3/8 (137)
1 The minimum thickness of the fastened part is based on use of the anchor at minimum embedment and is controlled by the length of thread. If a thinner fastening thickness is required, increase the anchor embedment to suit.
thread
dh
anch
unthr
do
h ef h nom h o
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Min. hole depth ho in concrete Min. specified fy yield strength Min. specified fu ult. strength Effective tensile A se stress area Steel strength N sa in tension Steel strength Vsa in shear Steel strength in V s,seis shear, seismic Steel strength in shear, Vs,deck concrete on metal deck 2 Pullout strength N p,uncr uncracked concrete 3 Pullout strength N p,cr cracked concrete 3 Pullout strength concrete N p,deck,cr on metal deck 4 Anchor category 5 Effectiveness factor k uncr uncracked concrete Effectiveness factor k cr cracked concrete 6 7 c,N = k uncr /k cr Strength reduction factor for tension, steel failure modes 8 Strength reduction factor for shear, steel failure modes 8 Strength reduction factor for tension, concrete failure modes, Condition B 9 Strength reduction factor for shear, concrete failure modes 1 2 3 4
3/4 0.75 (19.1) 3-3/4 (95) 6 8 (152) (203) 10 8 (254) (203) 4-3/4 (121) 10-1/2 (267) 5 (127) 9-1/2 (241) 4-5/8 (117) 84800 (585) 106000 (731) 0.237 (152.8) 25120 (111.8) 15930 (70.9) 14245 (63.4) NP 8,280 (36.8) NA NP
4-3/4 (121) 8 (203) 9 (229) 4-1/8 (105) 8-7/8 (225) 4 (102) 7-3/4 (197) 5-3/4 (146)
10,680 (47.5)
5 6
See Fig. 1. NP (not permitted) denotes that the condition is not supported. NA (not applicable) denotes that this value does not control for design. NP (not permitted) denotes that the condition is not supported. Values are for cracked concrete. Values are applicable to both static and seismic load combinations. See ACI 318 D.4.4. See ACI 318 D.5.2.2.
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4-3/4 (121)
Min. hole depth ho in concrete Min. specified fy yield strength Min. specified fu ult. strength Effective tensile A se stress area Steel strength N sa in tension Steel strength V sa in shear Steel strength in tension, N sa,seis seismic 2 Steel strength in shear, V sa,seis seismic 2 Pullout strength N pn,uncr uncracked concrete 2 Pullout strength cracked N pn,cr concrete 2 Anchor category 3 Effectiveness factor k uncr uncracked concrete Effectiveness factor k cr cracked concrete 4 5 c,N = k uncr /k cr Strength reduction factor for tension, steel failure modes 6 Strength reduction factor for shear, steel failure modes 6 Strength reduction factor for tension, concrete failure modes, Condition B 7 Strength reduction factor for shear, concrete failure modes 1 2 3 4 5 6 7
6 8 (152) (203) 10 7 9 (254) (178) (229) 4-1/4 4 (108) (102) 10 8-1/2 (254) (216) 5 4 (127) (102) 9-1/2 7 (241) (178) 4-5/8 5-3/4 (117) (146) 76125 (525) 101500 (700) 0.237 (152.8) 24055 (107.0) 20050 (89.2) NA 14615 (65.0) NA 8110 (36.1) 12040 (53.6) NA
17 1.41
24 1.00
17 1.41
See Fig. 1. NA (not applicable) denotes that this value does not control for design. See ACI 318 D.4.4. See ACI 318 D.5.2.2. See ACI 318 D.5.2.6. The KB-TZ is a ductile steel element as defined by ACI 318 D.1. For use with the load combinations of ACI 318 9.2. Condition B applies where supplementary reinforcement in conformance with ACI 318 D.4.4 is not provided, or where pullout or pryout strength governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used.
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c a, min at s >
s design
s min at c >
c design
edge distance c
Table 4 Mean Axial Stiffness Values (1000 lb/in.) for Kwik Bolt TZ Carbon and Stainless Steel Anchors in Normal-Weight Concrete1 Concrete condition uncracked concrete cracked concrete carbon steel KB-TZ, all diameters 700 500 stainless steel KB-TZ, all diameters 120 90
1 Mean values shown. Actual stiffness may vary considerably depending on concrete strength, loading and geometry of application.
Figure 3 Installation in Concrete over Metal Deck Floor Min. 5/8" Typical
Min. 1-1/2"
Anchor in Ridge
Max. 3"
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Table 5 The value of shall be taken as follows: Reference for strength reduction factors ACI 318 D.4.4 ACI 318 D.4.5 including seismic 1.1 1.2
Table 6 - Kwik Bolt TZ Carbon and Stainless Steel Allowable Static Tension (ASD), Normal-Weight Uncracked Concrete, Condition B (lb)1,2,3,4
Nominal Anchor Diameter 3/8 1/2 5/8 3/4 Embedment Depth hef (in.) 2 2 3-1/4 3-1/8 4 3-3/4 4-3/4 f 'c= 2500 psi Carbon Stainless Steel Steel 1168 1576 2561 3078 4246 3844 4959 1221 1576 2674 3078 4457 4046 5590 Concrete Compressive Strength2 f 'c= 3000 psi f 'c= 4000 psi Carbon Stainless Carbon Stainless Steel Steel Steel Steel 1279 1726 2805 3372 4651 4211 5432 1338 1726 2930 3372 4883 4432 6124 1477 1993 3239 3893 5371 4863 6272 1545 1993 3383 3893 5638 5118 7071 f 'c= 6000 psi Carbon Stainless Steel Steel 1809 2441 3967 4768 6578 5956 7682 1892 2441 4143 4768 6905 6268 8660
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, calculation of R d as per ACI 318-05 and conversion to ASD in accordance with Table 5. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 D.3.4. 3 Condition B applies where supplementary reinforcement in conformance with ACI 318-05 D.4.4 is not provided, or where pullout or pryout strength governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used. 4 Allowable static tension loads for 2,500 psi are calculated by multiplying the concrete breakout strength N b by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1917 Section 4.2. N b is calculated as per ACI 318-05 D.5.2.2. This load may be adjusted for other concrete strengths according to ICC ESR-1917 Section 4.1.3 by using the following equation.
N b,f ' c = N b
f 'c 2500
Table 7 - Kwik Bolt TZ Carbon and Stainless Steel Allowable Static Tension (ASD), Normal-Weight Cracked Concrete, Condition B (lb)1,2,3,4
Nominal Anchor Diameter 3/8 1/2 5/8 3/4 Embedment Depth hef (in.) 2 2 3-1/4 3-1/8 4 3-3/4 4-3/4 f 'c= 2500 psi Carbon Stainless Steel Steel 1054 1116 2282 2180 3157 2866 4085 1086 1476 2312 2180 2711 3765 4085 Concrete Compressive Strength2 f 'c= 3000 psi f 'c= 4000 psi Carbon Stainless Carbon Stainless Steel Steel Steel Steel 1155 1223 2500 2388 3458 3139 4475 1190 1617 2533 2388 2970 4125 4475 1333 1412 2886 2758 3994 3625 5168 1374 1868 2925 2758 3430 4763 5168 f 'c= 6000 psi Carbon Stainless Steel Steel 1633 1729 3535 3377 4891 4440 6329 1683 2287 3582 3377 4201 5833 6329
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, calculation of R d as per ACI 318-05 and conversion to ASD in accordance with Table 5. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 D.3.4. 3 Condition B applies where supplementary reinforcement in conformance with ACI 318-05 D.4.4 is not provided, or where pullout or pryout strength governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used. 4 Allowable static tension loads for 2,500 psi are calculated by multiplying the pullout strength N pn by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1917 Section 4.2. See Table 2 for N pn. This load may be adjusted for other concrete strengths according to ICC ESR-1917 Section 4.1.3 by using the following equation.
f 'c 2500
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1 Values are for single anchors with no edge distance or spacing reduction due to concrete failure. 2 Allowable static shear loads are calculated by multiplying Vsa by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1917 Section 4.2. See Table 2 for Vsa .
Table 9 - Kwik Bolt TZ Carbon and Stainless Steel Allowable Seismic Tension (ASD), Normal-Weight Cracked Concrete, Condition B (lb)1,2,3,4
Nominal Anchor Diameter 3/8 1/2 5/8 3/4 Embedment Depth hef (in.) 2 2 3-1/4 3-1/8 4 3-3/4 4-3/4 f 'c= 2500 psi Carbon Stainless Steel Steel 1006 1065 2178 2081 3014 2736 3900 1037 1212 2207 2081 2588 3594 3900 Concrete Compressive Strength2 f 'c= 3000 psi f 'c= 4000 psi Carbon Stainless Carbon Stainless Steel Steel Steel Steel 1102 1167 2386 2280 3301 2997 4272 1136 1328 2418 2280 2835 3937 4272 1273 1348 2755 2632 3812 3460 4933 1312 1533 2792 2632 3274 4546 4933 f 'c= 6000 psi Carbon Stainless Steel Steel 1559 1651 3375 3224 4669 4238 6042 1607 1878 3419 3224 4010 5568 6042
1 Values are for single anchors with no edge distance or spacing reduction. For other cases, calculation of R d as per ACI 318-05 and conversion to ASD in accordance with Table 5. 2 Values are for normal weight concrete. For sand-lightweight concrete, multiply values by 0.85. For all-lightweight concrete, multiply values by 0.75. See ACI 318-05 D.3.4. 3 Condition B applies where supplementary reinforcement in conformance with ACI 318-05 D.4.4 is not provided, or where pullout or pryout strength governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used. 4 Allowable seismic tension loads for 2,500 psi are calculated by multiplying the pullout strength N pn by the strength reduction factor of 0.65, then multiplying by a 0.75 factor describe in ACI 318-05 D.3.3.3, and dividing by an of 1.1 according to ICC ESR-1917 Section 4.2. See Table 2 for N pn. This load may be adjusted for other concrete strengths according to ICC ESR-1917 Section 4.1.3 by using the following equation.
f 'c 2500
Table 10 - Kwik Bolt TZ Carbon and Stainless Steel Allowable Seismic Shear (ASD), Steel (lb)1,2
Nominal Anchor Diameter 3/8 1/2 5/8 3/4 Allowable Steel Capacity, Seismic Shear Carbon Steel 999 2839 4678 6313 Stainless Steel 1252 3049 5245 6477
1 Values are for single anchors with no edge distance or spacing reduction due to concrete failure. 2 Allowable seismic shear loads are calculated by multiplying Vsa, seis by the strength reduction factor of 0.65, then multiply by 0.75 as per ACI 31805 D.3.3.3, and dividing by an of 1.1 according to ICC ESR-1917 Section 4.2. See Table 2 for Vsa, seis .
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1 Pullout strength values N pn,deck are for anchors installed in lightweight concrete having a minimum 2,500 psi compressive strength at the time of installation. See Table 3 ESR-1917. The values listed in Table 11 have been calculated assuming a minimum 3,000 psi concrete compressive strength. The pullout strength may be adjusted for other lightweight concrete compressive strengths according to ICC ESR-1917 Section 4.1.3 using the following equation:
2 Minimum anchor spacing along the flute shall be the greater of 3.0 h ef or 1.5 times the flute width in accordance with ICC ESR-1917 Section 4.1.3. 3 Anchors in the lower flute may be installed with a maximum 1-inch offset in either direction. See Figure 5 in ESR-1917. 4 Allowable seismic tension and shear loads are calculated by multiplying N pn,deck and V sa,deck by the strength reduction factor of 0.65, the seismic reduction factor of 0.75 according to ACI 318 D3.3.3, and then divided by an of 1.1 according to ICC ESR-1917 Section 4.2.
5 Allowable non-seismic tension and shear loads are calculated by multiplying N pn,deck and V sa,deck by the strength reduction factor of 0.65 and dividing by an of 1.4 according to ICC ESR-1917 Section 4.2.
Table 12 Kwik Bolt TZ Length Identification System Length ID marking on bolt head Length of From anchor, Up to but not anch (in.) including A 112 2 B 2 212 C 212 3 D 3 312 E 312 4 F 4 412 G 412 5 H 5 512 I 512 6 J 6 612 K 612 7 L 7 712 M 712 8 N 8 812 O 812 9 P 9 Q R S T U 13 14 V W
912 10
11 12 12 13
14 15 15 16
912 10 11
Figure 4 Bolt Head with Length Identification Mark and Kwik Bolt TZ Head Notch Embossment
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Kwik Bolt TZ Expansion Anchor 4.3.4 4.3.4.4 Kwik Bolt TZ Anchor Installation Instructions into normal-weight and lightweight concrete
1. Hammer drill a hole to the same nominal diameter as the Kwik Bolt TZ. The hole depth must exceed the anchor embedment by at least 1/4 inch. The fixture may be used as a drilling template to ensure proper anchor location.
2. Clean hole.
3. Drive the Kwik Bolt TZ into the hole using a hammer. The anchor must be driven until at least 4 threads are below the surface of the fixture.
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4.3.4 Kwik Bolt TZ Expansion Anchor 4.3.4.5 Kwik Bolt TZ Anchor Ordering Information
Item No. Description Length (in.) Thread Length (in.) Box Quantity
387509 387510 387511 387512 387513 387514 387515 387516 387517 387518 387519 387520 387521 387522 387523 387524 387525 387526 387527 387528 387529 387530 387531 387532 387533 387534 387535 387536 411727 411731 411733 411734 411736 411737 411739 411740 411741
KB-TZ 3/8x3 KB-TZ 3/8x3-3/4 KB-TZ 3/8x5 KB-TZ 1/2x3-3/4 KB-TZ 1/2x4-1/2 KB-TZ 1/2x5-1/2 KB-TZ 1/2x7 KB-TZ 5/8x4-3/4 KB-TZ 5/8x6 KB-TZ 5/8x8-1/2 KB-TZ 5/8x10 KB-TZ 3/4x5-1/2 KB-TZ 3/4x8 KB-TZ 3/4x10 KB-TZ SS304 3/8x3 KB-TZ SS304 3/8x3-3/4 KB-TZ SS304 3/8x5 KB-TZ SS304 1/2x3-3/4 KB-TZ SS304 1/2x4-1/2 KB-TZ SS304 1/2x5-1/2 KB-TZ SS304 1/2x7 KB-TZ SS304 5/8x4-3/4 KB-TZ SS304 5/8x6 KB-TZ SS304 5/8x8-1/2 KB-TZ SS304 5/8x10 KB-TZ SS304 3/4x5-1/2 KB-TZ SS304 3/4x8 KB-TZ SS304 3/4x10 KB-TZ SS316 3/8x3 KB-TZ SS316 3/8x3-3/4 KB-TZ SS316 1/2x3-3/4 KB-TZ SS316 1/2x4-1/2 KB-TZ SS316 1/2x5-1/2 KB-TZ SS316 5/8x4-3/4 KB-TZ SS316 5/8x6 KB-TZ SS316 3/4x5-1/2 KB-TZ SS316 3/4x10
3 3-3/4 5 3-3/4 4-1/2 5-1/2 7 4-3/4 6 8-1/2 10 5 1/2 8 10 3 3-3/4 5 3-3/4 4-1/2 5-1/2 7 4-3/4 6 8-1/2 10 5-1/2 8 10 3 3-3/4 3-3/4 4-1/2 5-1/2 4-3/4 6 5-1/2 10
7/8 1-5/8 2-7/8 1-5/8 2-3/8 3-3/8 4-7/8 1-1/2 2-3/4 5-1/4 6-3/4 1-1/2 4 6 7/8 1-5/8 2-7/8 1-5/8 2-3/8 3-3/8 4-7/8 1-1/2 2-3/4 5-1/4 6-3/4 1-1/2 4 6 7/8 1-5/8 1-5/8 2-3/8 3-3/8 1-1/2 2-3/4 1-1/2 6
50 50 50 20 20 20 20 15 15 15 15 10 10 10 50 50 50 20 20 20 20 15 15 15 15 10 10 10 50 50 20 20 20 15 15 10 10
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Kwik Bolt TZ Expansion Anchor 4.3.4 4.3.4.6 Kwik Bolt TZ Anchor Sample Calculations
Given: (2) 1/2 in. KB-TZ anchors under static tension load as shown. h ef = 3.25 in. Normal wt. concrete, f'c = 3,000 psi No supplementary reinforcing. Assume uncracked concrete. Condition B per ACI 318-05 D.4.4(c) Calculate the allowable tension load for this configuration.
AN 1.5h ef
s = 6''
6"
1.5h ef
c = 4''
1.5h ef
Calculation per ACI 318-05 Appendix D and ICC ESR-1917. Step 1. Calculate steel strength of anchor in tension: N n = n * N sa = 0.75 * 2 * 10,706 = 16,059 lb
cp,N .
Step 2. Calculate concrete breakout strength of anchor in tension. See ESR-1917 for edge factor A N cbg = N c ( ec,N ) ( ed,N,c,N ) ( cp,N ) N b A Nco Step 2a. Verify minimum member thickness, spacing and edge distance: h = 6 in. 6 in. ... ok
min
cmin = 4 in. > 3.5 in. ... s min defaults to 2.375 in. 6 in. > 2.375 in. ... ok Step 2b. Check: 1.5h ef = (1.5 ) (3.25) = 4.88 in. > c
Table 2 Table 2
Step 2c. Calculate A Nco and A Nc for the anchorage: A Nco = 9h ef 2 = (9) (3.25)2 = 95.1 in 2 A Nc = (1.5) (h ef + c) (3) (h ef + s ) = [(1.5) (3.25) + 4] [(3 x 3.25) + 6] = 139.8 in 2 < 2A Nco ... ok Step 2d. Calculate
ec,N : eN'
= O,
ec,N =
Step 2f. Calculate modification factor for edge distance: Step 2g.
c,N
= 0.7 + 0.3
Step 2h. Calculate modification factor for splitting: c a,min 1.5h e f 4 (1.5) (3.25) . 1.5h ef check: = 0.53 : = 0.65 0.53 < 0.65 . . controls cp,N = c c ac 7.5 7.5 c ac ac Step 2i. Calculate N cbg : N cbg =
D.5.2.7 D.5.2.1
Step 3. Check pullout strength: See ESR-1917 for adjustment for concrete strength f 'c = 2 (5,515) 3000 = 12,082 lb : N pn,f'c (1) = 2 N pn, uncr 2500 2500 . Step 4. Controlling strength: N cbg = (0.65) (6,983) = 4,539 lb < N n . . N cbg controls
D.5.3.2
D.4.4(c) -
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Nut Washer
Anchor Thread
Installation Drill hole in concrete, structural lightweight concrete, or grout filled concrete masonry using a Hilti carbide tipped drill bit and a Hilti rotary hammer drill. Remove dust from the hole with oil free compressed air or vacuum. Alternately for 1/2, 5/8, 3/4, and 1 inch diameter Kwik Bolt 3 anchors, the hole may be drilled using a matched tolerance Hilti DD-C wet diamond core bit for anchoring applications. The slurry must be flushed from the diamond cored hole prior to anchor installation. The minimum hole depth must exceed the anchor embedment prior to torquing by one hole, diameter. Drive the anchor into the hole using a hammer. A minimum of six threads must be below the surface of the fixture. Tighten the nut to the recommended installation torque.
Expansion Cone
Listings/Approvals
ICC-ES (International Code Council) ESR-2302 ICC-ES ESR-1385 Grout filled concrete masonry City of Los Angeles Research Report No. 25577 FM (Factory Mutual) Pipe Hanger Components for Automatic Sprinkler (3/8" - 3/4") UL (Underwriters Laboratories) UL 203 Pipe Hanger Equipment for Fire Protection Services (3/8" - 3/4") Miami-Dade County NOA No. 06-0810.13 Qualified under an NQA-1 Nuclear Quality Program
Torque controlled expansion anchors shall be Kwik Bolt 3 supplied by Hilti meeting the description in Federal Specification A-A 1923A, Type 4. The anchor bears a length identification mark embossed into the impact section (dog point) of the anchor identifying the anchor as a Hilti Kwik Bolt 3 in the installed condition. Anchors are manufactured to meet one of the following conditions: 1. The carbon steel anchor body, nut and washer have an electroplated zinc coating conforming to ASTM B633 to a minimum thickness of 5 m. 2. The carbon steel hot-dip galvanized anchor body, nut, and washer conform to ASTM A153. The stainless steel expansion elements conform to either AISI 304 or AISI 316. 3. The stainless steel anchor body, nut, and washer conform to AISI 304. The stainless steel expansion elements conform to either AISI 304 or AISI 316. 4. The stainless steel anchor body, nut, and washer conform to AISI 316. The stainless steel expansion elements conform to AISI 316.
C *Please refer to the reports to verify that the type and diameter specified is included
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Carbon steel with hot-dip galvanized coating Anchor bodies manufactured from carbon steel have the minimum tensile bolt fracture loads shown in Table 5. Carbon steel anchor components hot-dip galvanized according to ASTM A153, Class C (43 m min.). Nuts conform to the requirements of ASTM A563, Grade A, Hex. Washers meet the requirements of ASTM F844. Stainless steel expansion elements (wedges) are manufactured from either AISI 304 or AISI 316.
Stainless steel Anchor bodies smaller than 3/4 inch, excluding all Countersunk Kwik Bolt 3 anchors, are produced from AISI 304 or 316 stainless steel having the minimum bolt fracture loads shown in Table 5. Anchor bodies 3/4 inch and larger, and all stainless steel Countersunk Kwik Bolt 3 anchor bodies, are produced from AISI 304 or 316 stainless steel have the minimum mechanical properties shown in Table 5. Nuts meet the dimensional requirements of ASTM F594. Washers meet the dimensional requirements of ANSI B18.22.1, Type A, plain. Stainless steel expansion elements for AISI 304 anchors are made from either AISI 304 or AISI 316. Stainless steel expansion elements for AISI 316 anchors are made from AISI 316. All stainless steel nuts and washers for AISI 304 and 316 anchors are manufactured from AISI 304 and 316, respectively.
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1/4 3/8 in. 0.25 0.375 Anchor O.D. d0 (mm) (6.4) (9.5) Effective min. in. 1.5 2 h ef embedment 1 (mm) (38) (51) in. 4 4 5 Min. member thickness h min (mm) (102) (102) (127) in. 2.75 4.5 3.875 Critical edge distance 2 c cr (mm) (70) (114) (98) in. 1.375 2 1.5 c min (mm) (35) (51) (38) Min. edge distance 2 in. 1.75 2.875 3.5 for s (mm) (44) (73) (89) in. 1.25 1.75 1.75 s min (mm) (32) (44) (44) Min. anchor spacing in. 1.625 2.375 2.375 for c (mm) (41) (60) (60) Min. hole depth in in. 2 2.625 h0 in concrete (mm) (51) (67) Min. specified psi 84,800 84,800 fy yield strength (N/mm2) (585) (585) psi 106,000 106,000 Min. specified ult. strength f ut (N/mm2) (731) (731) Effective tensile in2 0.02 0.06 A se stress area (mm2) (12.9) (38.7) lb 2,120 6,360 Steel strength in tension N sa (kN) (9.4) (28.3) lb 1,640 4,470 Steel strength in shear V sa (kN) (7.3) (19.9) Steel strength in shear, lb 1,930 Vsa,deck concrete on metal deck (kN) (8.6) Pullout strength lb 1,575 N pn,uncr NA uncracked concrete (kN) (7.0) Pullout strength concrete lb 1,750 2,245 N pn,deck,uncr on metal deck 5 (kN) (7.8) (10.0) Anchor category 6 1,2 or 3 Effectiveness factor k uncr uncracked concrete 7 ft*lb 4 20 Installation torque Tinst (Nm) (5) (27) Axial stiffness in service (lb/in) 116,150 162,850 load range COV % 60 42 Strength reduction factor for tension, steel failure modes 8 Strength reduction factor for shear, steel failure modes 8 Strength reduction factor for tension concrete failure modes, Condition B 9 Strength reduction factor for shear concrete failure modes, Condition B 9
1 See Figure 1.
3/4 0.75 (19.1) 3.75 (95) 5 (127) 8 (203) 9.5 (241) 2.5 (64) 6.375 (162) 3.25 (83) 3.375 (86) 5.75 (146)
6 8 (152) (203) 9.75 7.5 (248) (191) 2.75 2.625 (70) (67) 6.875 6.5 (175) (165) 3.75 3.375 (95) (86) 3.75 3.375 (95) (86) 4.5 (114) 84,800 (585) 106,000 (731) 0.24 (154.8) 25,440 (113.2) 15,660 16,595 (69.7) (73.8) NP NA NP 10,585 (47.1)
2 For KB3 into the soffit of sand lightweight or normal-weight concrete on metal deck floor and roof assemblies, see Figure 3 associated to Table 15. 3 NP (not permitted) denotes that the condition is not supported. 4 NA (not applicable) denotes that this value does not govern for design. 5 NP (not permitted) denotes that the condition is not supported. 6 See ACI 318-05 Section D.4.4. 7 See ACI 318-05 Section D.5.2.2. 8 The KB3 is a ductile steel element as defined by ACI 318 Section D.1. 9 For use with the load combinations of ACI 318 Section 9.2. Condition B applies where supplementary reinforcement in conformance with ACI 318-05 Section D.4.4 is not provided, or where pull-out or pry out strength governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used.
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1/4 in. 0.25 Anchor O.D. d0 (mm) (6.4) Effective min. in. 1.5 h ef embedment 1 (mm) (38) in. 4 Min. member thickness h min (mm) (102) in. 3 Critical edge distance2 c cr (mm) (76) in. 1.375 c min (mm) (35) 2 Min. edge distance in. 1.75 for s (mm) (44) in. 1.25 s min (mm) (32) Min. anchor spacing in. 1.625 for c (mm) (41) Min. hole depth in in. 2 h0 in concrete (mm) (51) Min. specified psi 92000 fy yield strength (N/mm2) (634) psi 115000 Min. specified ult. strength f ut (N/mm2) (793) Effective tensile in2 0.02 A se stress area (mm2) (12.9) lb 2300 Steel strength in tension N sa (kN) (10.2) lb 1680 Steel strength in shear V sa (kN) (7.5) Steel strength in shear, lb 2,020 Vsa,deck concrete on metal deck 3 (kN) (9.0) Pullout strength lb 1325 N pn,uncr uncracked concrete 4 (kN) (5.9) Pullout strength concrete lb 1805 Npn,deck,uncr on metal deck 5 (kN) (8.0) 6 Anchor category 1,2 or 3 2 Effectiveness factor k uncr uncracked concrete7 ft*lb 4 Installation torque Tinst (Nm) (5) Axial stiffness in service (lb/in) 57,400 load range COV % 40 Strength reduction factor for tension, steel failure modes 8 Strength reduction factor for shear, steel failure modes 8 Strength reduction factor for tension concrete failure modes, Condition B 9 Strength reduction factor for shear concrete failure modes, Condition B 9
1 See Figure 1.
3/8 0.375 (9.5) 2 (51) 4 5 (102) (127) 4.375 3.875 (111) (98) 2 1.625 (51) (41) 4 3.625 (102) (92) 2 1.75 (51) (44) 3.25 2.5 (83) (64) 2.625 (67) 92,000 (634) 115,000 (793) 0.06 (38.7) 6,900 (30.7) 4,980 (22.2) 2,580 (11.5) 3,120 (13.9) 2,580 (11.5)
2 For KB3 into the soffit of sand lightweight or normal-weight concrete on metal deck floor and roof assemblies, see Figure 3. 3 NP (not permitted) denotes that the condition is not supported by this report. 4 NA (not applicable) denotes that this value does not govern for design. 5 NP (not permitted) denotes that the condition is not supported by this report. 6 See ACI 318-05 Section D.4.4. 7 See ACI 318-05 Section D.5.2.2. 8 The KB3 is a ductile steel element as defined by ACI 318 Section D.1. 9 For use with the load combinations of ACI 318 Section 9.2. Condition B applies where supplementary reinforcement in conformance with ACI 318-05 Section D.4.4 is not provided, or where pull-out or pry out strength governs. For cases where the presence of supplementary reinforcement can be verified, the strength reduction factors associated with Condition A may be used.
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in. Anchor O.D. d0 (mm) Effective min. in. h ef embedment2 (mm) in. Min. member thickness h min (mm) in. Critical edge distance c cr (mm) in. c min (mm) Min. edge distance in. for s (mm) in. s min (mm) Min. anchor spacing in. for c (mm) in. Min. hole depth in h0 in concrete (mm) Min. specified psi fy yield strength (N/mm2) psi Min. specified ult. strength f ut (N/mm2) Effective tensile in2 A se stress area (mm2) lb Steel strength in tension N sa (kN) lb Steel strength in shear V sa (kN) Pullout strength lb N pn,uncr uncracked concrete4 (kN) Anchor category6 1,2 or 3 Effectiveness factor k uncr uncracked concrete7 ft*lb Installation torque Tinst (Nm) Axial stiffness in service (lb/in) load range COV % Strength reduction factor for tension, steel failure modes 5 Strength reduction factor for shear, steel failure modes 5 Strength reduction factor for tension , concrete failure modes, Condition B 6 Strength reduction factor for shear , concrete failure modes, Condition B 6
1 See Table 16 and the associated figure.
3/4 0.75 (19.1) 3.75 (95) 6 (152) 9.75 (248) 3.5 (89) 7.5 (191) 4 (102) 6.5 (165) 4.5 (114) 84,800 (585) 106,000 (731) 0.24 (154.8) 25,440 (113.2) 17,000 (75.6) NA 10,175 (45.3) 8 (203) 7.5 (191) 5 (127) 8 (203) 9.5 (241) 3.625 (92) 7.375 (187) 3.875 (98) 4.75 (121) 5.75 (146)
4 (102) 4.875 (124) 3.25 (83) 6.25 (159) 3.125 (79) 3.75 (95)
2 NA (not applicable) denotes that this value does not govern for design. 3 See ACI 318-05 Section D.4.4. 4 See ACI 318-05 Section D.5.2.2. 5 The KB3 is a ductile steel element as defined by ACI 318 Section D.1 6 For use with the load combinations of ACI 318 Section 9.2. Condition B applies where supplementary reinforcement in conformance with ACI 318-05 Section D.4.4 is not provided, or where pull-out or pry out strength governs. For cases where the prescence of supplimentray reinfircement can be verified, the strength reduction factors associated with Condition A may be used.
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s design
c design
sdesign
spacing s
ca min at s
hmin
smin at c
h h min
cdesign
edge distance c
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min. base material thickness Bolt Fracture Load Carbon Steel HDG Stainless steel Bolt Size
3 inch (76 mm) or 1.3 times embedment, whichever number is greater 2900 lb 4,6 no offering 2900 lb 4,7 7200 lb 4,6 no offering 7200 lb 4,7 3/4 (19.1) 3/4 5-1/2 (140) 6-1/8 (156) 3-1/4 (83) 4 (102) 4-3/4 (121) 5-1/2 (140) 13/16 (21) 110 (149) 110 (149) 120 (163) 6-1/23 (165) 7 (178) 4-1/2 (114) 5-1/2 (140) 12400 lb 4 12400 lb 4 12400 lb 4 1 (25.4) 1 6 (152) 7 (178) 1-1/8 (29) 150 (203) 150 (203) 9 (229) 10 (254)
Details d bit h min/h nom/h deep ho dh nominal bit diameter2 minimum/standard/deep depth of embedment minimum/standard/deep hole depth wedge clearance hole in fixture Normal weight & Light weight Concrete Grout Filled Block Carbon Steel HDG Stainless Steel Carbon Steel
in. (mm) in. in. (mm) in. (mm) in. (mm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) in. 2-3/4 (70) 3-3/8 (86)
5/8 (15.9) 5/8 4 (102) 4-5/8 (117) 11/16 (17) 60 (81) 60 (81) 65 (88)
min. base material thickness Bolt Fracture Load Carbon Steel HDG Stainless steel
3 inch (76 mm) or 1.3 times embedment, whichever number is greater 19600 lb4 19600 lb4 21900 lb4 28700 lb 4,8 f ut 76 ksi, f y 64 ksi 5 28700 lb 4
f ut 76 ksi, f y 64 ksi 5
1 See Kwik Bolt 3 Product Line Table in Section 4.5.3.6 for a full list and anchor length and thread length configurations. 2 Loads for Kwik Bolt 3 are applicable for both carbide drill bits and matched tolerance Hilti DD-B or DD-C diamond core bits in sizes ranging from 1/2 inch to 1 inch. 3 The deep embedment depth for stainless steel Kwik Bolt 3 anchors is 8 inch (203 mm). 4 Bolt fracture loads are determined by testing in a jig as part of product quality control. These values are not intended for design purposes. 5 Bolt strength specified by minimum tensile and yield strength. Bolt fracture load not applicable. 6 Bolt fracture load not applicable to carbon steel Countersunk Kwik Bolt 3. The tensile and yield strengths are, f ut 105 ksi and f y 90 ksi. 8 For 3/4 x 12, fut 88 ksi and f y 75 ksi. Bolt fracture load not applicable. 7 Bolt fracture load not applicable to stainless steel Countersunk Kwik Bolt 3. The tensile and yield strengths are, fut 90 ksi and f y 76 ksi.
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530 (2.4)
530 (2.4)
1135 (5.0) 1315 (5.8) 1865 (8.3) 2415 (10.7) 2750 (12.2) 3910 (17.4) 4090 (18.2) 5340 (23.8) 7070 (31.4) 9200 (40.9)
1275 (5.7) 1315 (5.8) 2300 (10.2) 2415 (10.7) 3410 (15.2) 3910 (17.4) 4900 (21.8) 5340 (23.8) 7600 (33.8) 9200 (40.9)
1420 (6.3) 1315 (5.8) 2405 (10.7) 2415 (10.7) 3785 (16.8) 3910 (17.4) 5310 (23.6) 5495 (24.4) 8140 (36.2) 9200 (40.9)
1315 (5.8)
2415 (10.7)
3910 (17.4)
9200 (40.9)
1 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
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1995 (8.9)
1995 (8.9)
4250 (18.9) 4930 (21.9) 7000 (31.1) 9065 (40.3) 10315 (45.9) 14650 (65.2) 15335 (68.2) 20030 (89.1) 26500 (117.9) 34500 (153.5)
4790 (21.3) 4930 (21.9) 8630 (38.4) 9065 (40.3) 12790 (56.9) 14650 (65.2) 18375 (81.7) 20030 (89.1) 28500 (126.8) 34500 (153.5)
5328 (23.7) 4930 (21.9) 9030 (40.2) 9065 (40.3) 14195 (63.1) 14650 (65.2) 19910 (88.6) 20605 (91.7) 30500 (135.7) 34500 (153.5)
4930 (21.9)
9065 (40.3)
14650 (65.2)
34500 (153.5)
1 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
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675 (3.0)
1110 (4.9) 1570 (7.0) 2130 (9.5) 3010 (13.4) 3485 (15.5) 4625 (20.6) 4260 (18.9) 5535 (24.6) 6770 (30.1) 7470 (33.2)
4625 (20.6)
5645 (25.1)
5645 (25.1)
7470 (33.2)
7470 (33.2)
1 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
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2530 (11.3)
4175 (18.6) 5900 (26.2) 7980 (35.5) 11290 (50.2) 13075 (58.2) 17355 (77.2) 15980 (71.1) 20750 (92.3) 25400 (113.0) 28000 (124.6)
17355 (77.2)
21160 (94.1)
21160 (94.1)
28000 (124.6)
28000 (124.6)
1 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
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1/2 (12.7)
2190 (9.7)
2190 (9.7)
5/8 (15.9)
3780 (16.8)
3780 (16.8)
3780 (16.8)
3790 (16.8)
3/4 (19.1)
5340 (23.8)
5340 (23.8)
1 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
1/2 (12.7)
8210 (36.5)
8210 (36.5)
5/8 (15.9)
14170 (63.0)
14170 (63.0)
14170 (63.0)
14170 (63.0)
3/4 (19.1)
20030 (89.1)
20030 (89.1)
1 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
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'c = 2000 psi (13.8 MPa) 'c = 3000 psi (20.7 MPa) 'c = 4000 psi (27.6 MPa) 'c = 2000 psi (13.8 MPa)
lb (kN) lb (kN) lb (kN) lb (kN)
Tension
Tension
Tension
Shear
1/4 (6.4) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
(29) (51) (41) (64) (57) (89) (70) (102) ( 83) (121)
275 595 585 1120 1160 1810 1560 2485 1920 3035
(1.2) (2.6) (2.6) (5.0) (5.2) (8.1) (6.9) (11.1) (8.5) (13.5)
335 675 685 1340 1340 2050 1815 2830 2240 3995
(1.5) (3.0) (3.0) (6.0) (6.0) (9.1) (8.1) (12.6) (10.0) (17.8)
400 750 785 1560 1520 2285 2070 3170 2560 4955
(1.8) (3.3) (3.5) (6.9) (6.8) (10.2) (9.2) (14.1) (11.4) (22)
400 400 890 1345 1750 2835 2580 3360 3835 5010
(1.8) (1.8) (4.0) (5.9) (7.8) (12.6) (11.5) (14.9) (17.1) (22.3)
1 Allowable loads based on safety factor of 4.0. 2 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
'c = 2000 psi (13.8 MPa) 'c = 3000 psi (20.7 MPa) 'c = 4000 psi (27.6 MPa) 'c = 2000 psi (13.8 MPa)
lb (kN) lb (kN) lb (kN) lb (kN)
Tension
Tension
Tension
Shear
1 Allowable loads based on safety factor of 4.0. 2 Intermediate load values for other concrete strengths and embedments can be calculated by linear interpolation.
Table 14 - Carbon Steel Kwik Bolt 3 Allowable Loads for anchor installed at 1-3/4 in. Edge Distance in Normal-Weight Concrete1 'c 2000 psi (13.8 MPa)
Anchor Diameter in. (mm) Min Depth Enbedment in. (mm) Tension lb (kN) Shear Perpendicular Parallel to Edge to Edge lb (kN) lb (kN)
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Anchor Material
Shear2 lb (kN)
713 (3.2) 1370 (6.1) 2435 (10.8) 3160 (14.1) 650 (2.9) 1450 (6.4) 2200 (9.8) 3355 (14.9)
Carbon Steel
Stainless Steel
Shear2 lb (kN)
350 (1.6) 750 (3.3) 500 (2.2) 1330 (5.9)
1 Allowable loads based on using a safety factor of 4.0. 2 Shear values acting thru threads of anchor bolt. If acting through the empty shell, reduce loads by 70%.
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V2 V1
1 Masonry prism strength must be at least 1500 psi at the time of installation in accordance with UBC Standard 21-17.
1/4 (6.4)
1-1/4 (32)
410 (1.8)
425 (1.9)
260 (1.2)
294 (1.3)
1 Allowable loads based on using a safety factor of 4.0. 2 Allowable loads are for anchors installed into normal-weight concrete having a minimum compressive strength of 3500 psi at the time of installation. 3 Allowable loads are for anchors installed into lightweight concrete having a minimum compressive strength of 3000 psi at the time of installation.
1.0
c1 h s t
V c2
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Tension lb (kN)
Shear lb (kN)
1-1/8 (29) 1/4 (6.4) 2 (51) 1-5/8 (41) 3/8 (9.5) 2-1/2 (64) 2-1/4 (57) 1/2 (12.7) 3-1/2 (89) 2-3/4 (70) 5/8 (15.9) 4 (102) 3-1/4 (83) 3/4 (19.1) 4-3/4 (121)
4 12 4 12 4 12 4 12 4 12 4 12 4 12 4 12 4 12 4 12
(102) (305) (102) (305) (102) (305) (102) (305) (102) (305) (102) (305) (102) (305) (102) (305) (102) (305) (102) (305)
150 (0.7) 540 (2.4) 320 (1.4) 340 (1.5) 780 (3.5) 630 (2.8) 665 (3.0) 905 (4.0) 815 (3.6) 865 (3.8) 1240 (5.5) 1295 (5.8) 1035 (4.6) 1645 (7.3) 1710 (7.6)
380 (1.7) 445 (2.0) 735 (3.3) 940 (4.2) 1010 (4.5) 1395 (6.2) 830 (3.7) 1465 ( 6.5) 1080 (4.8) 2375 (10.6) 890 (4.0) 2165 (9.6) 970 (4.3) 2770 (12.3) 785 (3.5) 3135 (13.8 ) 825 (3.7) 3305 (14.7 )
1 Values are for anchors installed in Type 1 Grade N, lightweight, medium-weight, or normal-weight concrete masonry units conforming to UBC Standard 21-4. The masonry units must be fully grouted with coarse grout conforming to UBC Standard 21-15, Type S, N, or M. Masonry prism compressive strength must be at least 1500 psi at the time of installation when tested in accordance with UBC Standard 21-17. 2 Anchors must be installed a minimum of 1-3/8 inch from any vertical mortar joint (see figure). 3 Anchor locations are limited to one per masonry cell. 4 Embedment depth is measured from the outside face of the concrete masonry unit. 5 Linear interpolation to determine load values at intermediate edge distances is permitted. 6 All allowable loads based on safety factor of 4.0
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Adjustment Conditions
Emb Ratio c/h c = 1.75 c/h c = 1.00 Reduction f RN = 1.00 f RN = 0.80 h c = h act for h min h act h nom h c = h nom for h act > h nom h act = Actual Embedment c = Actual Edge Distance f RN = Edge Distance Reduction Factor for Tension Loading fRN
Edge Reduction Factor Shear
c/h c
Shear Conditions
f RV1 Shear towards edge f RV1 = 0.50 f RV2 Shear parallel edge f RV2 = 0.60 f RV3 Shear away from edge f RV3 = 0.83 embedment to edge distance ratio c/h min = 3.00 at critical edge distance embedment to edge distance ratio c/h min = 1.50 at minimum edge distance c = Actual Edge Distance h min = Min Embedment for Specific Anchor Diameter
c/h min
fRV
Adjustment Conditions
Emb Ratio s/h c = 2.25 s/h c = 1.00 Reduction f AN = 1.00 f AN = 0.60 h c = h act for h min h act h nom h c = h nom for h act > h nom h act = Actual Embedment c = Actual Anchor Spacing Distance f AN = Anchor Spacing Reduction Factor for Tension Loading fAN
Anchor Spacing Reduction Factor Shear
s/h c
Adjustment Conditions
Emb Ratio s/h c = 2.25 s/h c = 1.00 Reduction f AV = 1.00 f AV = 0.90 h c = hact for h min h act h nom h c = hnom for h act > h nom h act = Actual Embedment c = Actual Anchor Spacing Distance f AV = Anchor Spacing Reduction Factor for Shear Loading
s/h c
fAV
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Spacing Tension f AN
1-1/8 2
Spacing Shear f AV
1-1/8 2
Edge Distance Shear II away toward to from edge edge edge f RV1 f RV2 f RV3
1-1/8 1-1/8 1-1/8
1/4
3/8
Spacing (in.)
0.80 0.93 0.95 0.60 1.00 0.80 0.64 0.83 0.68 0.87 0.76 0.93 0.82 0.98 0.84 1.00 0.92 1.00
0.90 0.94 0.50 0.60 0.94 0.52 0.61 0.96 0.90 0.59 0.67 0.98 0.91 0.67 0.73 1.00 0.92 0.74 0.79 0.94 0.89 0.91 0.96 1.00 1.00 0.96 0.98 1.00
1/2
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
Spacing Tension f AN
1-5/8
Spacing Shear f AV
Edge Distance Shear II away toward to from edge edge edge f RV1 f RV2 f RV3
Spacing Tension
h min h acth nom f AN = s/hact + 0.88 3.13 h act h nom f AN = s/h nom + 0.88 3.13
2-1/2 1-5/8
Spacing (in.)
0.80 0.90 0.86 0.92 0.90 0.93 0.60 0.94 0.80 0.94 0.66 1.00 0.85 0.97 0.70 0.88 0.98 0.73 0.91 0.99 0.76 0.93 1.00 0.79 0.96 0.86 1.00 0.92 1.00
Edge Distance Tension 0.90 0.92 0.92 0.93 0.94 0.95 0.96 0.98 1.00 0.51 0.62 0.67 0.72 0.77 0.82 0.92 1.00 0.61 0.69 0.73 0.77 0.82 0.86 0.94 1.00 0.83 0.87 0.89 0.90 0.92 0.94 0.97 1.00
h min h acth nom f RN = c/h act + 2 3.75 h act h nom f RN = c/h nom + 2 3.75
Spacing Shear
h min h acth nom f AV = s/hact + 10.25 12.5 h act h nom f AV = s/h nom + 10.25 12.5
Spacing Tension f AN
2-1/4
Spacing Shear f AV
Edge Distance Shear II away toward to from edge edge edge f RV1 f RV2 f RV3
3-1/2 2-1/4
3-1/2 2-1/4
parallel to edge f RV2 = c/h min + 0.75 3.75 c/h min + 5.82 8.82
2-1/4 2-1/2 3 3-3/8 3-3/4 4-1/4 4-3/4 5 5-3/4 6 6-1/2 7-1/4 7-3/4
Spacing (in.)
0.80 0.90 0.83 0.91 0.89 0.93 0.93 0.94 0.62 0.98 0.82 0.95 0.67 1.00 0.86 0.97 0.71 0.90 0.99 0.74 0.91 1.00 0.81 0.97 0.83 1.00 0.87 0.94 1.00
Note: Edge distance and anchor spacing for all lightweight and sand-lightweight concrete are obtained by dividing the normal-weight dimensions by 0.75 and 0.85, respectively.
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Spacing Tension f AN
2-3/4 4
Spacing Shear f AV
2-3/4 4
Edge Distance Shear II away toward to from edge edge edge f RV1 f RV2 f RV3
2-3/4 2-3/4 2-3/4
5/8
3/4
Spacing (in.)
0.80 0.90 0.87 0.92 0.60 0.92 0.80 0.94 0.90 0.62 0.95 0.82 0.94 0.91 0.66 1.00 0.85 0.96 0.92 0.72 0.90 0.98 0.93 0.76 0.93 0.99 0.94 0.78 0.95 1.00 0.95 0.84 1.00 0.96 0.88 0.97 0.90 0.98 0.96 0.99 1.00
1 Embedment depth shown reflects embedment for carbon steel anchor, deep embedment depth for stainless steel anchor is 8 inch.
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
Spacing Tension f AN
3-1/4
Spacing Shear f AV
Edge Distance Shear II away toward to from edge edge edge f RV1 f RV2 f RV3
Spacing Tension
h min h acth nom f AN = s/hact + 0.88 3.13 h act h nom f AN = s/h nom + 0.88 3.13
4-3/4 3-1/4
Spacing (in.)
0.81 0.90 0.86 0.92 0.62 0.94 0.81 0.94 0.67 1.00 0.86 0.96 0.70 0.88 0.97 0.72 0.90 0.98 0.75 0.93 0.99 0.79 0.95 1.00 0.84 1.00 0.89 0.94 0.97 1.00
Edge Distance Tension 0.90 0.92 0.93 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1.00 0.51 0.59 0.64 0.67 0.72 0.77 0.85 0.92 1.00 0.61 0.67 0.71 0.73 0.77 0.82 0.88 0.94 1.00 0.83 0.86 0.88 0.89 0.90 0.92 0.95 0.97 1.00
h min h acth nom f RN = c/h act + 2 3.75 h act h nom f RN = c/h nom + 2 3.75
Spacing Shear
h min h acth nom f AV = s/hact + 10.25 12.5 h act h nom f AV = s/h nom + 10.25 12.5
Spacing Tension f AN
4-1/2 6
Spacing Shear f AV
4-1/2 6
Edge Distance Shear II away toward to from edge edge edge f RV1 f RV2 f RV3
4-1/2 4-1/2 4-1/2
parallel to edge f RV2 = c/h min + 0.75 3.75 c/h min + 5.82 8.82
Spacing (in.)
0.80 0.90 0.60 0.89 0.80 0.93 0.90 0.65 0.95 0.84 0.94 0.91 0.71 1.00 0.89 0.96 0.93 0.76 0.93 0.98 0.94 0.80 0.97 0.99 0.95 0.83 0.99 1.00 0.96 0.88 1.00 0.97 0.90 0.98 0.95 0.99 0.97 0.99 1.00 1.00
0.52 0.59 0.67 0.72 0.76 0.83 0.86 0.93 0.96 1.00
0.61 0.67 0.73 0.78 0.81 0.87 0.89 0.94 0.97 1.00
0.84 0.86 0.89 0.91 0.92 0.94 0.95 0.97 0.99 1.00
Note: Edge distance and anchor spacing for all lightweight and sand-lightweight concrete are obtained by dividing the normal-weight dimensions by 0.75 and 0.85, respectively.
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1. Hammer drill a hole to the same nominal diameter as the Kwik Bolt 3. The hole depth must exceed the anchor embedment by at least one diameter. The fixture may be used as a drilling template to ensure proper anchor location.
2. Clean hole.
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1. Drill.
2. Clean.
5. Tap-in again.
6. Tighten.
1. Drill.
2. Clean.
3. Tap-in.
4. Tighten.
2. Tap in.
3. Pry downward.
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ID Stamp
Box
1/4 x 1-3/4 1/4 x 2-1/4 1/4 x 3-1/4 1/4 x 4-1/2 3/8 x 2-1/4 3/8 x 3 3/8 x 3-3/4 3/8 x 5 3/8 x 7 1/2 x 2-3/4 1/2 x 3-3/4 1/2 x 4-1/2 1/2 x 5-1/2 1/2 x 7 5/8 x 3-3/4 5/8 x 4-3/4 5/8 x 6 5/8 x 7 5/8 x 8-1/2 5/8 x 10 3/4 x 4-3/4
1-3/4 (44) 2-1/4 (57) 3-1/4 (83) 4-1/2 (114) 2-1/4 (57) 3 (76) 3-3/4 (95) 5 (127) 7 (178) 2-3/4 (70) 3-3/4 (95) 4-1/2 (114) 5-1/2 (140) 7 (178) 3-3/4 (95) 4-3/4 (121) 6 (152) 7 (178) 8-1/2 (216) 10 (254) 4-3/4 (121)
3/4 (18) 7/8 (22) 2 (51) 7/8 (22) 2-7/8 (75) 7/8 (22) 1-1/4 (32) 1-1/2 (40) 1-1/4 (32) 2-1/4 (59) 3-1/2 (91) 5-1/2 (142) 1-1/4 (33) 1-5/16 (35) 2-3/16 (56) 1-5/16 (35) 2-7/8 (75) 1-5/16 (35) 3-3/4 (96) 4-3/4 (121) 1-1/2 (41) 2-3/4 1-1/2 4 4-3/4 6-1/2 7 1-1/2 (70) (41) (102) (121) (166) (180) (41)
A B D G B D E H L C E G I L E G J O R G 20 10 20 20 10 20 15 25 50 100
3-7/16 (85) 1-1/2 (41) 4-5/8 (119) 5-3/4 (146) 5-7/8 (152) 2-1/4 (57) 6 (152)
I L N R T J P T
10
282502 282503 282504 282521 282505 282522 282523 282524 282525 252509 282526 282527 282528 282529 282513 282530 282531 282532 282533 282534 282535 282536 282537 282520 282538 286016 286017 286018 286019
282539 282540 282541 282553 282542 282554 282555 282556 282557 282546 282558 282559 282560 282561 282550 282562 282552 282563 282564 286020 286021 286024 286025 286026 286027 286028 286029 286030 286031 286032
282565 282566 282567 282568 282569 282570 282571 282572 282573 282574 286033 286034 286035 286036 -
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2 3 5 2-1/4 3 4 5
286044 286045 -
3/8 x 2-1/4
2-1/4 (57)
7/8 (22)
100
283470
1/4 x 2
2-1/32 (52)
5/16
100
412669
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4.3.5 Kwik Bolt 3 Expansion Anchor 4.3.5.7 Kwik Bolt 3 Anchor Sample Calculations
Given: 2-1/2 in. KB3 anchors under static tension load as shown. hef = 3.25 in. Normal wt. concrete, f'c = 3,000 psi No supplementary reinforcing. Assume uncracked concrete. Condition B per ACI 318-05 D.4.4(c) Calculate the allowable tension load for this configuration.
Calculation per ACI 318-05 Appendix D and this report. Step 1. Calculate steel strength of anchor in tension: Step 2. Calculate steel capacity Nsa = (0.75) (23,320) = 17,490 lb . Nsa = n A se f ut = (2) (0.11) (106,000) = 23,320 lb Step 3. Calculate concrete breakout strength of anchor in tension
AN
h ef = 3.25
1.5h ef
h = 6
s = 6''
1.5h ef
c = 4''
1.5h ef
D.4.4 a) D.5.2.1
N cbg =
A Nc ( A Nco
ec,N
)(
ed,N )
c,N )
cp,N )
Step 3a. Verify minimum member thickness, spacing and edge distance: h min = 6 in. 6 in. ... ok From Table 3; c a,min = 1.625 in. when s 4.25 in. ... ok Step 3b. Check: 1.5 hef = (1.5) (3.25) = 4.88 in. > c 3.0h ef = (3.0) (3.25) = 9.75 in. > s Step 3c. Calculate A No and A N for the anchorage: A No = 9h e f 2 = (9) (3.25)2 = 95.1 in 2 A N = (1.5 hef + c ) (3hef + s) = [(1.5) (3.25) + 4] [(3) (3.25) + 6] = 139.8 in 2 < 2 x A No ... ok Step 3d. Calculate ec,N : e N' = O: e c,N = 1.0 Step 3e. Calculate N b : N b = k uncr N b = 24 3000 (3.25)1.5 = 7,702 lb
ed,N
Table 17 Table 17
f 'c
(h e f )1.5
= 0.7 + 0.3
D.5.2.5
Table 17
Step 3g. Calculate modification factor for splitting: max | c a,min : 1.5 x h e f | max | 4 : 1.5 x 3.25 | = = 0.72 cp,N = c ac 6.75 Step 3h. Calculate N cbg : 139.8 N cbg = (1.0) (0.95) (1.0) (0.72) (7,702) = 7,744 lb 95.1
D.5.2.7
Table 17
Table 17 Table 17
Step 4. Check pullout strength: per Table 3, N p, uncr = (2) (6890) Does not control Step 5. Controlling strength:
N cbg = (0.65) (7,744 lb) = 5,034 lb, controls 5,034 Step 6. Convert value to ASD: N allow = 3,595 lb 1.4
D.4.4 c) _
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Guide Specifications Anchor Concrete anchor shall be carbon steel, screw type with double lead thread and a Deltatone coating. Anchor will bear the diameter and length on the bolt head that is visible after installation. Anchors shall be HUS-H as supplied by Hilti. Installation Drill hole with a Hilti ANSI standard carbide tipped drill bit. Remove dust from the hole with oil free compressed air. Using Hilti SI 100 impact wrench (or using manual wrench), install anchor into hole until flush against top of fixture.
Listings/Approvals
European Technical Approval (ETA) ETA-06/0159
Mechanical Properties fy min. fu ksi (MPa) ksi (MPa) 130 (900) 145 (1000)
Deltatone Coating Deltatone is a highly reactive zinc-rich system based on an inorganic material. It sticks to the steel substrate by a chemical reaction instead of mechanical adhesion. In contrast to electrolytic plating, no hydrogen (which can lead to HASCC). Thanks to the binding agents and high zinc content, a closed film with cathodic protection effect is achieved after the curing process. A further important advantage lies in the suppression of the so-called white corrosion or oxidation of the zinc surface. The high zinc content of the Deltatone coating material helps protect steel against corrosion. Screw Anchors coated with Deltatone are tested in accordance with DIN 50021 / ASTM B117 and achieve a level of 0 % Base material Corrosion after 240 hrs. Salt spray Test. The HUS-H Screw Anchor undergoes a Case Hardening (Carbo Nitration) process, followed by a partial inductive heat-treatment. This process helps ensure optimum cutting performance while maintaining a ductile anchor shaft.
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Table 2 - HUS-H Lengths1 Nominal Anchor Diameter Length in. (mm) 2-1/2 (64) 2-5/8 (67) 3 (76) 4 (102) 5 (127) 6 (152) 2-1/2 (64) 3 (76) 4 (102) 5 (128) 6 (152) 3 (76) 4 (102) 5 (128) 6 (152)
dh t hef h1 h
3/8
1/2
5/8
d bit
V (N ) + ( V ) N
d
5/3
rec
rec
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3/8 (9.5)
1/2 (12.7)
5/8 (15.9)
21 (51) 2-3/4 (70) 21 (51) 3 (76) 2-3/81 (60) 4 (102) 5-3/8 (137)
810 (3.6) 1275 (5.7) 815 (3.6) 1410 (6.3) 1130 (5.0) 2370 (10.5) 3435 (15.3)
1190 (5.3) 14904 (6.6) 1370 (6.1) 1780 (7.9) 1740 (7.7) 3320 (14.8) 49054 (21.8)
1025 (4.6) 1785 (7.9) 1055 (4.7) 1855 (8.3) 1435 (6.4) 3190 (14.2) 4430 (19.7)
14904 (6.6) 1760 (7.8) 2365 (10.5) 3005 (13.4) 49054 (21.8)
1175 (5.2) 2025 (9.0) 1175 (5.2) 2390 (10.6) 2000 (8.90) 4985 (22.2) 7105 (31.6)
1 IMPORTANT EMBEDMENTS LESS THEN 2-1/2": To minimize potential concrete thread damage from over spinning, set the SI 100 Trigger to it's lowest installation torque. 2 Allowable tension loads based upon a safety factor of 4.0.
3 Except where noted, shear loads based upon concrete pryout failure and a safety factor of 4.0. 4 Noted Shear loads based upon minimum steel strength and a safety factor of 3.0.
3/8 (9.5)
1/2 (12.7)
5/8 (15.9)
21 (51) 2-3/4 (70) 21 (51) 3 (76) 2-3/81 (60) 4 (102) 5-3/8 (137)
3235 (14.4) 5095 (22.7) 3265 (14.5) 5645 (25.1) 4520 (20.1) 9475 (42.1) 13740 (61.1)
44753 (19.9) 5475 (24.4) 7110 (31.6) 6960 (31.0) 13285 (59.1) 147253 (65.5)
4100 (18.2) 7155 (31.8) 4215 (18.7) 7425 (33.0) 5730 (25.5) 12765 (56.8) 17715 (78.8)
44753 (19.9) 7040 (31.3) 90003 (40.0) 12025 (53.5) 147253 (65.5)
4705 (20.9) 8095 (36.0) 4705 (20.9) 9570 (42.6) 8000 (35.5) 19940 (88.7) 28435 (126.5)
1 IMPORTANT EMBEDMENTS LESS THEN 2-1/2": To minimize potential concrete thread damage from over spinning, set the SI 100 Trigger to it's lowest installation torque.
2 Except where noted, shear loads based upon concrete pryout/pullout failure. 3 Noted Ultimate Shear loads limited by minimum steel strength.
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2-3/4 3 4
1 Anchors must be installed a minimum of 1 inch from any vertical mortar joint. 2 Anchors are limited to one per masonry cell with a minimum spacing of 8 inches on center. 3 Embedment depth is measured from the top edge of the concrete masonry construction. 4 Masonry thickness must be at least 1.5 times anchor embedment.
Table 6 - HUS-H Allowable Tension and Shear Values (pounds), Face of Grout-Filled Concrete Masonry Construction1, 2, 3, 4
Anchor Dia. (inches) Embedment Depth (inches) Min. Distance from edge of wall (inches) Tension Shear
2-3/4 3 4
4 12 4 12 4 12
1 Anchor locations are limited to one per masonry cell with minimum spacing of 8 inches on center. 2 Embedment depth is measured from the outside face of the concrete masonry construction. 3 Loads in this table are for HUS-H anchors installed in the masonry at the edge distance listed in this table. No reductions for edge distance are required when anchors are installed with the minimum edge distance specified in this table. Capacity of attached sill plate or other material to resist loads in this table must comply with the applicable code. 4 Masonry thickness must be at least 1.5 times anchor embedment. 5 Linear interpolation for edge distances between 4 inches and 12 inches is allowed.
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3/8" diameter
Spacing Shear, fAV Edge Distance Tension, fRN Edge Distance Shear
toward edge,
1/2" diameter
Spacing Tension, fAN Spacing Shear, fAV Edge Distance Tension, fRN Edge Distance Shear
toward edge,
fRV1
fRV2
fRV1
II or away from
fRV2
Embed. Depth, in. 1-3/4 2 2-3/4 3 3-1/2 4 4-1/8 4-1/2 5 5-1/2 6 7 8-1/4 9
2 0.70 0.76 0.78 0.81 0.85 0.86 0.89 0.93 0.96 1.00
2-3/4
2-3/4
2 0.70 0.76 0.78 0.81 0.85 0.86 0.89 0.93 0.96 1.00
0.70 0.71 0.74 0.77 0.78 0.80 0.82 0.85 0.88 0.93 1.00
0.70 0.73 0.75 0.76 0.78 0.80 0.83 0.85 0.90 0.96 1.00
Note: Tables apply for listed embedment depths. Reduction factors for other embedment depths must be calculated using equations below.
5/8" diameter
Spacing Shear
fAV
Spacing
Edge Distance Tension
fRN
for scr>s>Smin
Tension Shear
Embed. Depth, in. 1-3/4 2 2-3/8 3 3-9/16 4 4-3/4 5 -3/8 6 6-1/2 7-1/8 7-1/2 8 9 10 10-3/4 12 14 16-1/8 Spacing (s)/Edge Distance (c), in.
2-3/8
5-3/8 2-3/8
0.70 0.73 0.75 0.78 0.79 0.82 0.83 0.85 0.89 0.93 0.95 1.00
0.70 0.72 0.73 0.75 0.76 0.77 0.80 0.83 0.85 0.88 0.94 1.00
0.70 0.78 0.85 0.91 0.70 1.00 0.76 0.80 0.85 0.89 0.93 0.96 1.00
5-3/8 0.75 0.76 0.77 0.80 0.82 0.84 0.87 0.89 0.92 0.94 0.96 0.98 1.00
2-3/8 0.15 0.19 0.25 0.35 0.44 0.51 0.62 0.72 0.82 0.90 1.00
2-3/8 0.50 0.52 0.56 0.62 0.67 0.71 0.78 0.84 0.90 0.94 1.00
Edge Distance
for ccr>c>cmin
Tension All Diameters
cmin = 1-3/4", ccr = 1.5 hef fRN = 1.0 (0.375hef 0.25c) / (1.5hef 1 3/4")
Shear 3/8" Diameter
cmin = 1-3/4", ccr = 5" toward edge ll or away from edge fRV1 = 0.215c - 0.077 fRV2 = 0.077c + 0.615
Shear 1/2" Diameter
cmin = 1-3/4", ccr = 5" toward edge ll or away from edge fRV1 = 0.246c 0.230 fRV2 = 0.108c + 0.461
Shear 5/8" Diameter
cmin = 1-3/4", ccr = 7-1/8" toward edge ll or away from edge fRV1 = 0.158c 0.127 fRV2 = 0.093c + 0.337
or
1. Hammer drill a hole using appropriate diameter ANSI carbide-tipped drill bit.
3A. Using Hilti SI 100 impact wrench, install anchor into hole. Immediately discontinue when anchor is flush against top of fixture.
3B. Or, using a torque wrench install anchor into hole until flush against top of fixture. Do not exceed Tmax.
IMPORTANT EMBEDMENTS LESS THEN 2-1/2": To minimize potential concrete thread damage from over spinning, set the SI 100 Trigger to it's lowest installation torque.
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HUS-H 3/8 x 2-1/8 HUS-H 3/8 x 2-5/8 HUS-H 3/8 x 3 HUS-H 3/8 x 4 HUS-H 3/8 x 5 HUS-H 3/8 x 6
50 50 50 50 50 50
HUS-H 1/2" screw anchor with hexagon head 5/8" AF, 9/10" washer dia.
Ordering Description Drill Bit Anchor Length Item No. Regular Packaging Master Carton Contents Item No. Contents
HUS-H 1/2 x 2-1/2 HUS-H 1/2 x 3 HUS-H 1/2 x 4 HUS-H 1/2 x 5 HUS-H 1/2 x 6
50 50 50 50 50
Regular Packaging Contents
HUS-H 5/8" screw anchor with hexagon head 13/16" AF, 1-3/16" washer dia.
Ordering Description Drill Bit Anchor Length Item No.
20 20 20 20
160 80 80 60
SI 100 impact wrench in tool box Impact sockets for 3/8" HUS-H
Description
1
Length
334203
Packaging Contents Ordering Description Item No.
3/8 Short socket wrench insert (non magnetic) 3/8" Long magnetic socket wrench insert Impact sockets for 1/2" HUS-H
Description
1-9/16" 3-1/2"
Length
1 1
Packaging Contents
336703 336701
Item No.
1/2" Short socket wrench insert (non magnetic) 1/2" Short magnetic socket wrench insert Impact sockets for 5/8" HUS-H
Description
1-9/16" 1-9/16"
Length
1 1
Packaging Contents
304786 304795
Item No.
13/16" Short socket wrench insert (non magnetic) 13/16" Short magnetic socket wrench insert SI 100 Accessories
Description
1-9/16 1-9/16
Packaging Contents
1 1
Item No.
282932 282933
3 sets
336619
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* Test results when reused four times: maximum 20% reduction in tensile capacity; no reduction in shear.
Mechanical Properties
min. fu ksi (MPa) 100 (690) 120 (830)
Carbon Steel HCA and coil are plated in accordance with ASTM B633, SC1, Type III
3/8
1 Hilti carbide-tipped drill bit or matched tolerance Hilti DD-B or DD-C diamond core bits 2 Maximum thickness to be fastened t = - (h ef + h s )
3/4
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1 Use lower value of either concrete or steel strength. 2 Steel strength based on 0.22 Fu A g for shear and 0.33 Fu A g for tension. 3 Concrete strength based on a safety factor of 4.0.
4 Applicable influence factors must be applied to concrete strength values. 5 Test results when reused four times: maximum 20% reduction in tensile capacity; no reduction in shear.
Table 4 - Carbon Steel HCA Ultimate Concrete/Steel Capacity in Concrete1 Anchor Diameter in. 1/4 3/8 1/2 5/8 3/4 Embedment Depth in. 3/4 1 1-1/2 2 2 3 2-3/8 3-7/8 3-1/4 4-1/2 2000 psi Tension5 Shear 920 1420 2610 4015 4015 7375 5195 10825 8315 13545 930 1515 3410 5565 6065 12080 8700 19995 15660 27235 Ultimate Concrete Capacity3,4, lb 4000 psi 6000 psi 5 Tension Tension5 Shear Shear 1305 2005 3690 5675 5675 10430 7345 15305 11760 19160 1315 2145 4825 7865 8575 17085 12305 28275 22150 38515 1595 2460 4515 6950 6950 12770 9000 18745 14400 23465 1610 2625 5910 9635 10505 20930 15070 34630 27125 47170 Ultimate Steel Strength 2, lb Tension 3675 9900 17665 27605 39760 Shear 2830 7615 13570 21240 30590
1 Use lower value of either concrete or steel strength. 2 Steel strength based on 0.57 FuAg for shear and 0.75 FuAg for tension. 3 Concrete capacity based on Concrete Capacity Design method and verified by test data.
4 Applicable influence factors must be applied to concrete strength values. 5 Test results when reused four times: maximum 20% reduction in tensile capacity; no reduction in shear.
1 For edge and spacing distances between critical and minimum spacing/edge distances, use linear interpolation. 2 Influence factors are cumulative. 3 Influence factor at minimum spacing/edge distance. Influence factor at critical equals 1.0. 4 For shear loads in between perpendicular and parallel toward edge, use the following equation, fRV = 0.25 / (cos + 0.5 sin ) for 55 < 90. For 0 < 55, shear load assumed to be perpendicular toward edge.
Edge Distance
Spacing
Test results when reused four times: maximum 20% reduction in tensile capacity; no reduction in shear.
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Clean hole
Item No. 252000 252002 252003 252004 252005 252007 252010 252011 252012 252013 252014 252015 252016 252017 252018 252019
Description HCA 1/4" X 1-3/4" HCA 1/4" X 2-1/2" HCA 1/4" X 3-1/2" HCA 3/8" X 2-1/4" HCA 3/8" X 3" HCA 3/8" X 5" HCA 1/2" X 3" HCA 1/2" X 4" HCA 1/2" X 5-1/2" HCA 1/2" X 7" HCA 5/8" X 3-1/2" HCA 5/8" X 5" HCA 5/8" X 8" HCA 3/4" X 4-1/2" HCA 3/4" X 6" HCA 3/4" X 10"
* Test results when reused four times: maximum 20% reduction in tensile capacity; no reduction in shear.
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Guide Specifications Expansion Anchor Expansion anchors shall be flush or shell type and zinc plated in accordance with ASTM B 633, SC 1, Type III. Anchors shall be Hilti HDI/HDI-L anchors as supplied by Hilti. Installation Install shell or flush type anchors in holes drilled with Hilti carbide tipped drill bits. Install anchors as per manufacturers recommendations.
Listings/Approvals
City of Los Angeles Research Report No. 23709 (HDI Only) FM (Factory Mutual) Pipe Hanger Components for Automatic Sprinkler Systems (3/8" - 3/4") (HDI and HDI-L) UL (Underwriters Laboratories) UL 203 Pipe Hanger Equipment for Fire Protection Services (3/8" - 3/4")
C
HDI/HDI-L in. (mm) in. in. (mm) in. (mm) in. (mm) ft-lb (Nm) 1/4 (6.4) 3/8 1 (25) 7/16 (11) 20 3 (76) 4 (5.4) 3/8 (9.5) 1/2 1-9/16 (40) 5/8 (15) 16 3-1/8 (79) 11 (14.9) 1/2 (12.7) 5/8 2 (51) 11/16 (17) 13 4 (102) 22 (29.8) 5/8 (15.9) 27/32 2-9/16 (65) 7/8 (22) 11 5-1/8 (130) 37 (50.2)
HDI 3/4 (19.1) 1 3-3/16 (81) 1-3/8 (34) 10 6-3/8 (162) 80 (108.5)
Nominal Bit diameter Std. depth of embed. Anchor length Hole depth Useable thread length Threads per inch min. base material thickness max. tightening torque
h T max
5/3
5/3
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Tension HDI
500 ( 2.2) 890 ( 4.0) 1120 ( 5.0) 1875 ( 8.3) 2500 (11.1)
lb (kN) HDI-L
450 (8.0) 965 (4.3) 1500 (6.7)
Tension HDI
570 ( 2.5) 1115 ( 5.0) 1785 ( 7.9) 2920 (13.0) 4065 (18.1)
lb (kN) HDI-L
625 (2.8) 1250 (5.6) 1940 (8.6)
Tension HDI
790 ( 3.5) 1360 ( 6.0) 2345 (10.4) 3715 (16.5) 5565 (24.8)
lb (kN) HDI-L
700 ( 3.1) 1500 ( 6.7) 2500 (11.1)
1/4 ( 6.4) 3/8 ( 9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
Note: The ultimate shear and allowable shear values are based on the use of SAE Grade 5 bolts, (fy = 85 ksi, Fult = 120 ksi) with the exception of the 1/4" HDI/HDI-L in fc = 6000 psi concrete which is based upon the use of a SAE Grade 8 bolt (fy = 120 ksi, Fult = 150 ksi).
Tension HDI
lb (kN) HDI-L
Tension HDI
2270 (10.1) 4460 (19.8) 7140 (31.8) 11685 (52.0) 16260 (72.3)
lb (kN) HDI-L
Tension HDI
lb (kN) HDI-L
1995 ( 8.9) 1995 ( 8.9) 3555 ( 15.8) 3555 (15.8) 4470 ( 19.9) 4470 (19.9) 7500 ( 33.4)
1800 ( 8.0) 1800 ( 8.0) 3850 (17.1) 3850 (17.1) 6000 (26.7) 6000 (26.7) 10000 (44.5) 15500 (69.0)
2500 (11.1) 2500 (11.1) 5000 (22.2) 5000 (22.2) 8500 (37.8) 7750 (34.4) 13000 (57.8) 20000 (89.0)
3150 (14.0) 3150 (14.0) 5430 (24.2) 5430 (24.2) 9375 (41.7) 9375 (41.7) 14865 (66.1) 22250 (99.0)
2800 (12.5) 2800 (12.5) 6000 (26.7) 6000 (26.7) 10000 (44.5) 10000 (44.5) 15000 (66.7) 22000 (97.9)
Table 4 - Carbon Steel HDI Allowable Loads in Lightweight Concrete and Lightweight Concrete over Metal Deck1, 2
Anchor Size in. (mm) Anchor Installed in 3000 psi (20.7 MPa) Lt. Wt. Concrete 3 Tension, lb (kN) Shear, lb (kN) Anchor Installed Through Steel Deck Upper Flute Anchor Installed Through Steel Deck Lower Flute Into 3000 psi (20.7 MPa) Lt. Wt. Concrete 4 Into 3000 psi (20.7 MPa) Lt. Wt. Concrete4 Tension, lb (kN) Shear, lb (kN) Tension, lb (kN) Shear, lb (kN)
1/4 (6.4) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
465 (2.1) 755 (3.4) 1135 (5.0) 1465 (6.5) 2075 (9.2)
340 (1.5) 940 (4.2) 1700 (7.6) 2835 (12.6) 3680 (16.4)
375 (1.7) 500 (2.2) 625 (2.8) 875 (3.9) 1250 (5.5)
250 (1.1) 500 (2.2) 750 (3.3) 875 (3.9) 1000 (4.4)
1 The allowable values are based on the use of SAE Grade 2 bolts installed in the anchors. 2 Based on using a safety factor of 4.0.
3 The tabulated shear and tensile values are for anchors installed in structural lightweight concrete having the designated ultimate compressive strength at the time of installation. The concrete must comply with ASTM C 330-77. 4 The tabulated shear and tensile values are for anchors installed through 20 gauge intermediate decking into structural lightweight concrete having the designated ultimate strength at the time of installation. The concrete must comply with ASTM C 330-77.
Table 5 - Stainless Steel HDI Allowable Loads in Concrete Anchor size in. (mm) SS HDI 1/4 SS HDI 3/8 SS HDI 1/2 SS HDI 5/8 SS HDI 3/4 (6.4) (9.5) (12.7) (15.9) (19.1)
4000 psi (27.6 MPa) Tension lb (kN) 480 (2.1) 1040 (4.6) 1840 (8.2) 2630 (11.7) 3830 (17.0) Shear lb (kN) 600 1230 2760 4510 5580 (2.7) (5.5) (12.4) (20.1) (24.8)
6000 psi (41.4 MPa) Tension lb (kN) 740 1460 2410 3770 5030 (3.3) (6.5) (10.7) (16.8) (22.4) Shear lb (kN) 600 1230 2760 4510 5580 (2.7) (5.5) (12.3) (20.1) (24.8)
Note: The ultimate and allowable shear values are based on the use of Type 18-8 bolts.
Table 6 - Stainless Steel HDI Ultimate Loads in Concrete Anchor size in. (mm) SS HDI 1/4 SS HDI 3/8 SS HDI 1/2 SS HDI 5/8 SS HDI 3/4 (6.4) (9.5) (12.7) (15.9) (19.1) 4000 psi (27.6 MPa) Tension lb (kN) 1930 (8.6) 4170 (18.5) 7350 (32.7) 10540 (46.9) 15340 (68.2) Shear lb (kN) 2400 4920 11040 18040 22320 (10.7) (21.9) (49.1) (80.2) (99.3) 6000 psi (41.4 MPa) Tension lb (kN) 2950 5850 9630 15100 20130 (13.1) (26.0) (42.8) (67.2) (89.5) Shear lb (kN) 2400 4920 11040 18040 22320 (10.7) (21.9) (49.1) (80.2) (99.3)
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4.3.8 HDI & HDI-L Drop-In Anchor Anchor Spacing and Edge Distance Guidelines (See Anchoring Technology Section 4.1.3)
Anchor Spacing Adjustment Factors s = Actual Spacing smin = 2.0 hnom scr = 3.5 hnom Edge Distance Adjustment Factors c = Actual edge distance cmin = 2.0 hnom ccr = 3.0 hnom
Influence of Anchor Spacing & Edge Distance fA, fR Anchor Size in. (mm) 1/4 (6.4) 3/8 (9.5) 1/2 (12.7) 5/8 (15.8) 3/4 (19.1) hnom in. (mm) 1 ( 25) 1-9/16 (40) 2 ( 51) 2-9/16 ( 65) 3-3/16 ( 81)
Load Adjustment Factors (Anchor Spacing) fA Tension/Shear Loads Spacing s in. (mm) 2 2-1/2 3 3-1/2 4 4-1/2 5 5-1/2 6 7 8 9 10 11 12 ( 51) ( 64) ( 76) ( 89) (102) (114) (127) (140) (152) (178) (203) (229) (254) (279) (305) Anchor Diameter 1/4 .50 .67 .83 1.0 3/8 1/2 5/8 3/4 Edge Distance c in. (mm) 2 2-1/2 3 3-1/2 4 4-1/2 5 5-1/2 6 6-1/2 7 8 9 10 ( 51) ( 64) ( 76) ( 89) (102) (114) (127) (140) (152) (165) (178) (203) (229) (254)
Load Adjustment Factors (Edge Distance) fR Tension, fRN Anchor Diameter 1/4 .80 .90 1.0 3/8 1/2 5/8 3/4 1/4 .65 .83 1.0 .80 .85 .90 .95 1.0 Shear, fRV Anchor Diameter 3/8 1/2 5/8 3/4
smin = 2.0 hnom, scr = 3.5 hnom fA = 0.33 s 0.17 hnom for scr > s > smin
cmin = 2.0 hnom, ccr = 3.0 hnom fRN = 0.2 c + 0.4 hnom for ccr > c > cmin
cmin = 2.0 hnom, ccr = 3.0 hnom fRV = 0.35 c 0.05 hnom for ccr > c > cmin
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1. Adjust depth gauge so that anchor will be flush with the concrete surface when installed.
3. Clean hole.
4. Install anchor using proper setting tool. Setting tool to be driven into anchor until setting tool shoulder meets top of anchor.
HDI 1/4 HDI 3/8 HDI 1/2 HDI 5/8 HDI 3/4
HDI 1/4 (SS 303) HDI 3/8 (SS 303) HDI 1/2 (SS 303) HDI 5/8 (SS 303) HDI 3/4 (SS 303)
100 50 50 25 25
HST 1/4 Setting Tool HST 3/8 Setting Tool HST 1/2 Setting Tool HST 5/8 Setting Tool HST 3/4 Setting Tool
Description Automatic Setting Tools1
3/8" 1/2"
HSD-MM 3/8" (TE-C-24SD10 3/8" Setting tool) HSD-MM 1/2" (TE-C-24SD12 1/2" Setting tool)
00243751 00243752
1 Use automatic setting tools with TE-5A, TE-6, TE-15, TE-16, TE-16C, TE-18 and TE-25 rotary hammer drills.
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Listings/Approvals
FM (Factory Mutual) Pipe Hanger Components for Automatic Sprinkler Systems
Desc.
HDI-P 3/8
3/4 (19.1)
1/2
1900 (8.5) 3000 (13.3) 2100 (9.3) 4000 (17.8) 380 (1.7)
600 (2.7)
420 (1.9)
800 (3.6)
2. Hammer-drill hole.
3. Clean hole.
4. Insert anchor.
5. Insert setting tool and strike with hammer until anchor is fully set.
6. Collar of setting tool will leave an indentation on flange of anchor when properly expanded.
283611
Item No.
HDI-P 3/8
Description
1/2
100
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HCI-MD
Listings/Approvals FM (Factory Mutual) Pipe Hanger Components for Automatic Sprinkler Systems (3/8" - 3/4") UL (Underwriters Laboratories) UL 203 Pipe Hanger Equipment for Fire Protection Services (3/8" - 3/4")
Guide Specifications Anchor: HCI-WF: Concrete anchor shall be carbon steel, cast-in type with single internal thread and a zinc / yellow chromate plating and contained by a plastic flange. Anchor shall have breakoff nails for attachment to the surface of wood forms. Anchor will bear the diameter and manufacturer name on its hexagon head. Anchors shall be HCIWF as supplied by Hilti. HCI-MD: Concrete anchor shall be carbon steel, cast-in type with single internal thread and a zinc / yellow chromate plating. Anchor shall have a
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sl
in. in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
7/8 1-7/8 (47.6) 1/4 (6.4) 3-3/8 (85.7) 5-7/16 (138) 1/8 (3.18) 5/64 (2.00) 4 (102)
7/8 1-7/8 (47.6) 3/8 (9.5) 3-3/8 (85.7) 5-7/16 (138) 1/8 (3.18) 5/64 (2.00) 4 (102)
1-3/16 1-7/8 (47.6) 1/2 (12.7) 3-3/8 (85.7) 5-7/16 (138) 1/8 (3.18) 5/64 (2.00) 4 (102)
1-3/16 1-7/8 (47.6) 5/8 (15.9) 3-3/8 (85.7) 5-7/16 (138) 1/8 (3.18) 5/64 (2.00) 4 (102)
1-1/4 1-7/8 (47.6) 3/4 (19.1) 3-3/8 (85.7) 5-7/16 (138) 1/8 (3.18) 5/64 (2.00) 4 (102)
in. (mm)
1/4 (6.4)
3/8 (9.5)
1/2 (12.7)
5/8 (15.9)
3/4 (19.1)
d pf Plastic flange diameter t pf Plastic flange thickness Overall length (w/o break-off nail) t sh Steel head thickness
n
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
1/4 (6.4) 1-1/2 (38.0) 7/64 (2.78) 2 (51) 1/8 (3.18) 7/8 (22.2) 4 (102)
3/8 (9.5) 1-1/2 (38.0) 7/64 ( 2.78) 2 ( 51) 1/8 (3.18) 7/8 ( 22.2) 4 (102)
1/2 (12.7) 1-1/2 (38.0) 7/64 ( 2.78) 2-3/16 ( 55.6) 1/8 (3.18) 7/8 ( 22.2) 4 (102)
5/8
(15.9)
3/4
(19.1)
1-1/2 (38.0) 7/64 ( 2.78) 2-3/16 ( 55.6) 1/8 (3.18) 7/8 ( 22.2) 4 (102)
1-3/4 (44.5) 7/64 ( 2.78) 2-3/16 ( 55.6) 1/8 (3.18) 7/8 ( 22.2) 4 (102)
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(N ) + (V ) V N
d d rec rec
5/3
5/3
Table 3 - HCI-MD Ultimate Loads in 3000 psi (20.7 Mpa) Lightweight Concrete Over Metal Deck1,2
Nominal Anchor Diameter in. (mm) Embedment Depth Minimum Spacing Minimum End Distance in. (mm) Anchor Installed in the Upper Flute of the Deck Tension lb (kN) Shear lb (kN) Tension lb (kN) Anchor installed in the Lower Flute of the Deck3 Shear lb (kN) II to flute to flute
in. (mm)
in. (mm)
1/4 (6.4) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
6250 (27.8) 6250 (27.8) 9485 (42.2) 9485 (42.2) 11195 (49.8)
6940 (30.9) 6940 (30.9) 11010 (49.0) 11010 ( 49.0) 11010 (49.0)
3280 (14.6) 3280 (14.6) 4710 (21.0) 4710 (21.0) 5010 (22.3)
4660 (20.7) 4660 (20.7) 4660 (20.7) 4660 (20.7) 4660 (20.7)
3825 (17.0) 3825 (17.0) 3825 (17.0) 3825 (17.0) 3825 (17.0)
1 Allowable loads should be calculated using a minimum safety factor of 4. 2 Load values based on base material or anchor failure modes. Engineer of record must independently evaluate rod/bolt capacity. 3 Anchors installed in lower flute of metal deck should be installed as close to the center as possible. Load values for anchors installed a maximum of 1-3/8" offset from center of flute. For deck dimensions, see Figure 3 in the Kwik Bolt 3 section.
Table 4 - HCI-WF Ultimate Loads in 3000 psi (20.7 Mpa) Lightweight Concrete1,2
Nominal Anchor Diameter in. (mm) Embedment Depth in. (mm) Minimum Insert Spacing in. (mm) Minimum Insert Edge Distance in. (mm)
Tension lb (kN)
Shear lb (kN)
1/4 (6.4) 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1)
6000 (26.7) 6000 (26.7) 6000 (26.7) 6000 (26.7) 6000 (26.7)
4945 (22.0) 4945 (22.0) 10510 (46.8) 10510 (46.8) 10510 (46.8)
1 Allowable loads should be calculated using a minimum safety factor of 4. 2 Load values based on base material or anchor failure modes. Engineer of record must independently evaluate rod/bolt capacity.
4 8 12 12
4 8 12 12
4 8 -
1500 4050 -
4 8 -
4 8 8 8
4 8 -
1 Intended for installation and use in accordance with NFPA 13. 2 All diameter HCI-MD and HCI-WF anchors are suitable for use in air handling spaces at a minimum 9 spacing. 3 UL Listing based upon resisting the tabulated load for one minute.
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1. Prior to pouring concrete, drill a hole through the metal deck, using the specified diameter metal hole saw.
2. From the topside of the deck, place the plastic sleeve through the hole.
3. By stepping on the head of the anchor (or by using a hammer), push it through the hole until the anchor plastic sleeve snaps into place (i.e. the deck is between the sleeve and the flange of the anchor). After all inserts are installed, pour the concrete.
4. After the concrete has properly cured and achieved its design compressive strength, install the threaded rod, ensuring full thread engagement. (Note: Rod may be installed prior to concrete pour, but should not be loaded or disturbed until concrete has cured and achieved its design compressive strength .
1. Prior to pouring the concrete over the wood form, place the anchor (nails down) on the surface of the wood form.
2,3. Drive the anchor down until flush with the surface of the wood form. When all anchors are installed, pour the concrete. When wood form is removed, the three break-off nails usually remain. Wearing eye protection, remove these nails.
4. After the concrete has properly cured and reached its design compressive strength, install the threaded rod, ensuring full thread engagement.
HCI WF 1/4" HCI WF 3/8" HCI WF 1/2" HCI WF 5/8" HCI WF 3/4"
HCI WFID Decal Color: Blue HCI WFID Decal Color: Green
300 300
284256 284257
HCI MD 1/4" HCI MD 3/8" HCI MD 1/2" HCI MD 5/8" HCI MD 3/4"
100 100 60 60 60
HCI MDID Decal Color: Blue HCI MDID Decal Color: Green
300 300
284258 284259
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Guide Specifications Expansion Anchor Expansion anchors shall be stud or flush sleeve type and zinc plated in accordance with ASTM B633, SC 1, Type III. Anchors shall be Hilti sleeve anchors as supplied by Hilti. Installation Install sleeve anchors in holes drilled with Hilti carbide tipped drill bits. Install anchors in accordance with manufacturers recommendations.
( ) ( )
1/4 (6.4) 3/16 1/4 1 (25) 1-3/8 (35) 2.2 (3) 5/16 (7.9) 1/4 5/16 1 (25) 1-3/8 ( 35) 5 (6.8) 12 (16)
3/8 (9.5) 5/16 3/8 1-1/4 (32) 1-3/4 (45) 10 (13.6) 18 (24.4)
1/2 (12.7) 3/8 1/2 1-1/2 (38) 2-1/8 (54) 15 (20) 35 (47.4)
Tmax
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1 Based on a safety factor of 4.0. 2 Refer to Kwik Bolt 3 data, in Section 4.3.5.3, page 237, for spacing and edge distance guidelines in Concrete. 3 For 1/4" and 3/8" Flat Phillips head anchors, shear values should be reduced by 57% due to shear acting through the hollow portion of the head.
Stainless Steel Sleeve Anchor Allowable Loads1 Anchor Size in. (mm) 1/4 (6.4) 5/16 (7.9) 3/8 (9.5) Embedment Depth in. (mm) 1-1/8 (29) 1-1/4 (32) 1-1/2 (38) Concrete2 2000 psi (13.8 MPa) Tension Shear lb (kN) lb (kN) 235 (1.0) 450 (2.0) 310 (1.4) 675 (3.0) 450 (2.0) 1000 (4.4) 4000 psi (27.6 MPa) Tension Shear lb (kN) lb (kN) 300 (1.3) 450 (2.0) 410 (1.8) 675 (3.0) 600 (2.7) 1000 (4.4)
3 ASTM Specification C90, Type II. 4 Refer to HY 20 data, in Section 4.2.3.3, page 180, for spacing and edge distance guidelines in Hollow Concrete Block.
Hollow C-90 Concrete Block 3,4 Tension lb (kN) 200 (0.9) 335 (1.5) 470 (2.1) Shear lb (kN) 400 (1.8) 600 (2.7) 890 (4.0)
1 Based on using a safety factor of 4.0. 2 Refer to Kwik Bolt 3 data, in Section 4.3.5.3, page 237, for spacing and edge distance guidelines in Concrete.
Carbon Steel Sleeve Anchor Allowable Loads in Grout Filled Block1,2,3,4,5,6,7 Anchor Size in. (mm) 1/4 ( 6.4) 5/16 ( 7.9) 3/8 ( 9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.1) Embed. Depth2 in. (mm) 1 (25) 1 (25) 1-1/4 (32) 1-1/2 (38) 2 (51) 2 (51) Edge Distance in. (mm) 4 12 4 12 4 12 4 12 4 12 4 12 (101) (305) (101) (305) (101) (305) (101) (305) (101) (305) (101) (305) Tension lb (kN) 290 (1.3) 385 (1.7) 435 (1.9) 605 (2.7) 710 (3.2) 840 (3.7) Shear lb (kN) 305 (1.4) 500 (2.2) 725 (3.2) 865 1145 1050 1815 1050 1970 (3.8) (5.1) (4.7) (8.1) (4.7) (8.8)
Carbon Steel Sleeve Anchor Allowable Loads in Hollow Concrete Block1,2,3 Sleeve Anchor Size in. (mm) 1/4 5/16 3/8 1/2 ( 6.4) ( 7.9) ( 9.5) (12.7) Bolt Diameter in. (mm) 3/16 1/4 5/16 3/8 (4.8) (6.4) (7.9) (9.5) Tension lb (kN) 350 375 435 565 (1.5) (1.7) (1.9) (2.5) Shear lb (kN) 305 560 800 1125 (1.4) (2.5) (3.5) (5.0)
1 Based on using a safety factor of 4.0. 2 ASTM Specification C90, Type II. 3 Refer to HY 20 data on page 180 for spacing and edge distance guidelines in Hollow Concrete Block.
Carbon Steel Sleeve Anchor Allowable Loads in Red Brick1,2,3 Anchor Size in. (mm) 1/4 5/16 3/8 1/2 ( 6.4) ( 7.9) ( 9.5) (12.7) Embedment Depth in. (mm) 1 1 1-1/4 1-1/2 (25) (25) (32) (38) Tension lb (kN) 295 345 375 435 (1.3) (1.5) (1.7) (1.9) Shear lb (kN) 335 530 850 1230 (1.5) (2.3) (3.8) (5.5)
1 Values are for Lightweight, Medium Weight or Normal Weight concrete masonry units conforming to ASTM C90 with 2000 psi grout conforming to ASTM C474. 2 Embedment depth is measured from the outside face of the concrete masonry unit. 3 Values are for anchors located in the grouted cell, bed joint, cross web or any combination of the above. 4 For anchors installed in the T joint or head joint reduce tension values by 20%. 5 Values for edge distances between 4 inches and 12 inches may be calculated by linear interpolation. 6 Anchors are limited to one per unit cell. 7 Based on using a safety factor of 4.0.
1 Based on using a safety factor of 6 for tension and 4 for shear. 2 Due to the wide variation in the type and compressive strength of brick, these values should be considered Guide Values. 3 Refer to HY 20 data, on page 180 for spacing and edge distance guidelines in Brick.
372 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
1. Drill: Drill the hole. Clean hole with blow out bulb. For hollow masonry, switch to drilling only mode before penetrating backside.
2. Insert: With the bolt flush to the top of the nut, drive the sleeve anchor into the hole.
3. Set: Tighten anchor to the recommended torque value. Over-torquing will reduce the pullout and shear loads.
Bolt Head (H) Bit Diameter1 in. 5/16 5/16 3/8 3/8 1/2 1/2 1/2 Bolt Diameter in. 1/4 1/4 5/16 5/16 3/8 3/8 3/8 A Flat Phillips Head (FPH) Bit Diameter1 in. 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 Bolt Diameter in. 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 Minimum Embed. Depth in. (mm) 1 (25) 1 (25) 1 (25) 1 (25) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) Fastens Materials Up To in. (mm) 3/8 (10) 1 (25) 2 (51) 3 (76) 1-1/2 (38) 2-3/4 (70) 3-3/4 (95) 4-3/4 (120) Minimum Embed. Depth in. (mm) 1 (25) 1 (25) 1-1/4 (32) 1-1/4 (32) 1-1/2 (38) 1-1/2 (38) 1-1/2 (38) Fastens Materials Up To in. (mm) 5/8 (16) 1-5/8 (41) 5/8 (16) 1-3/4 (44) 3/4 (20) 1-1/2 (38) 2-1/2 (64)
Description HLC-H 5/16 x 1-5/8 HLC-H 5/16 x 2-5/8 HLC-H 3/8 x 1-7/8 HLC-H 3/8 x 3 HLC-H 1/2 x 2-1/4 HLC-H 1/2 x 3 HLC-H 1/2 x 4
Description HLC-FPH 1/4 x 1-3/8 HLC-FPH 1/4 x 2 HLC-FPH 1/4 x 3 HLC-FPH 1/4 x 4 HLC-FPH 3/8 x 2-7/8 HLC-FPH 3/8 x 4 HLC-FPH 3/8 x 5 HLC-FPH 3/8 x 6
1 Hilti carbide tipped drill bits
Item No. 336234 336235 336236 336237 336248 336249 336250 336251
Definition of Nomenclature
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Hex Nut (HX) Bit Diameter1 in. 5/16 5/16 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 Bolt Diameter in. 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 A Acorn Head (AC) Bit Diameter1 in. 1/4 1/4 A 304SS Sleeve Anchors Bit Diameter1 in. 1/4 5/16 5/16 3/8 3/8 Bolt Diameter in. 3/16 1/4 1/4 5/16 5/16 A Rod Coupling (RC) Bit Diameter1 in. 3/8 1/2 Bolt Diameter in. 5/16 3/8 Minimum Embed. Depth in. (mm) 1-1/4 (32) 1-1/2 (38) Rod Coupler 5/16" x 3/8" 3/8" x 1/2" Box Qty 50 25 Minimum Embed. Depth in. (mm) 1-1/8 (29) 1-1/4 (32) 1-1/4 (32) 1-1/2 (38) 1-1/2 (38) Fastens Materials Up To in. (mm) 1-1/8 (29) 1/4 (6.4) 1-1/4 (32) 3/8 (9.5) 1-1/2 (38) Bolt Diameter in. 3/16 3/16 Minimum Embed. Depth in. (mm) 1 (25) 1 (25) Fastens Materials Up To in. (mm) 3/8 (10) 1-1/4 (32) Minimum Embed. Depth in. (mm) 1 (25) 1 (25) 1-1/4 (32) 1-1/4 (32) 1-1/2 (38) 1-1/2 (38) 1-1/2 (38) 1-1/2 (38) 2 (51) 2 (51) 2 (51) 2 (51) 2-1/2 (64) 2-1/2 (64) Fastens Materials Up To in. (mm) 1/2 (13) 1-1/2 (38) 5/8 (16) 1-3/4 (44) 3/4 (19) 1-1/2 (38) 2-1/2 (64) 4-1/2 (114) 1/4 (6) 2-1/4 (57) 4 (102) 1/2 (13) 1-3/4 (44) 3-3/4 ( 95)
Description HLC-HX 5/16 x 1-5/8 HLC-HX 5/16 x 2-5/8 HLC-HX 3/8 x 1-7/8 HLC-HX 3/8 x 3 HLC-HX 1/2 x 2-1/4 HLC-HX 1/2 x 3 HLC-HX 1/2 x 4 HLC-HX 1/2 x 6 HLC-HX 5/8 x 2-1/4 HLC-HX 5/8 x 4-1/4 HLC-HX 5/8 x 6 HLC-HX 3/4 x 2-1/2 HLC-HX 3/4 x 4-1/4 HLC-HX 3/4 x 61/4
Item No. 336242 336243 336246 336247 336255 336256 336257 336258 336263 336264 336265 336266 336267 336268
Description HLC-HX 304SS 1/4 x 2-1/4 HLC-HX 304SS 5/16 x 1-1/2 HLC-HX 304SS 5/16 x 2-1/2 HLC-HX 304SS 3/8 x 1-7/8 HLC-HX 304SS 3/8 x 3
Definition of Nomenclature
374 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Listings/Approvals
Metro-Dade County Pending
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 375
Material Composition 1018 to 1022 cold rolled steel (case hardened to HRC 45 minimum) 3/16" 137 138 1/4" 157 163 or 410 Stainless Steel 3/16" 157 184 1/4" 170 194 Head Styles Tapered flat head with #3 Phillips recess (3/16" and 1/4" diameter anchors) Tapered flat head with T-25 TORX recess (3/16" diameter anchor) Tapered flat head with T-27 TORX recess (1/4" diameter anchor) 5/16" hex washer with internal T-25 TORX recess (3/16" and 1/4" diameter anchors) Head Diameters 0.507" maximum (3/16" and 1/4" tapered Phillips flat head and 1/4" tapered T-27 TORX flat head anchors 0.385" maximum (3/16" tapered T-25 TORX flat head anchor) 0.432" maximum (3/16" and 1/4" T-25 TORX hex washer head anchors Thread Diameter Nominal 3/16"; Major: 0.217"; Minor2: 0.145" Nominal 1/4"; Major: 0.283"; Minor2: 0.190" Shank Diameter 3/16" 0.170" 1/4" 0.224" Lengths 1-1/4", 1-3/4", 2-1/4", 2-3/4", 3-1/4",3-3/4",4" (See Ordering Information Section 4.3.10.5) Thread Design Trilobular, cold formed Threads per inch 3/16" anchor = 8 T.P.I. 1/4" anchor = 8 T.P.I. Inches of Thread per fastener 1.875" maximum Plating 8 m zinc/chromate plating in accordance with ASTM B633, Sc 2, Type II, on carbon steel anchors Bending Capacity Ductility at 10 minimum
1 Mechanical properties based on limited (30 samples) testing of actual KWIK-CON II samples (i.e. not based on minimum steel properties). 2 Minor diameter based on average root diamter of 30 KWIK-CON II samples (i.e. not a controlled dimension).
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1 Published load values represent the average test results of testing conducted in local base materials using Hilti matched-tolerance drill bits. Because of variations in materials, on-site testing is necessary to determine actual performance at any specific site. 2 Allowable working loads are based on a safety factor of 4.0.
1 ASTM Specification C90 Grade N. Type II pilot holes drilled with TKB matched tolerance bits for concrete blocks. 2 Allowable working loads are based on a safety factor of 4.0.
1 This test was performed on individual specimens of ASTM C62 common red brick. Due to the wide variations encountered in the compressive strength of brick, these values should be considered Guide Values. 2 Allowable working loads are based on a safety factor of 4.0.
The anchors are installed a minimum of 12 diameters on center with a minimum edge distance of six diameters for 100 percent anchor efficiency. Spacing and edge distance may be reduced to six diameter spacing and three diameter edge distance providing values are reduced 50 percent. Linear interpolation may be used for intermediate spacing and edge margins. Combined Shear and Tension Loading N ( N ) + ( V ) 1.0 (Ref. Section 4.1.9.6) V
d d rec rec
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Head Styles
TORX Hex Washer Head Uses either TORX or hex drives Washer head provides a bearing surface for fast, secure fastening. TORX or Phillips Flat Head Used when a countersunk appearance is desirable
C
1/2"minimum
A = Fixture being attached B = KWIK-CON II+ embedment minimum of 1", maximum of 1-3/4" is recommended A + B = Length KWIK-CON II+ to be used B + C = Depth of hole drilled must be at least 1/2" deeper than KWIK-CON II+ embedment
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KWIK-CON II+ 316-114 THWH KWIK-CON II+ 316-114 THWH Bulk KWIK-CON II+ 316-134 THWH KWIK-CON II+ 316-134 THWH Bulk KWIK-CON II+ 316-214 THWH KWIK-CON II+ 316-234 THWH KWIK-CON II+ 316-234 THWH Bulk KWIK-CON II+ 316-314 THWH KWIK-CON II+ 316-334 THWH KWIK-CON II+ 316-4 THWH
5/16" Magnetic Nut Setter or T-25 TORX Bit 256009 3/16 1-1/4 220590 3/16 1-1/4 256010 3/16 1-3/4 220591 3/16 1-3/4 256011 3/16 2-1/4 256012 3/16 2-3/4 220592 3/16 2-3/4 256013 3/16 3-1/4 256014 3/16 3-3/4 256015 3/16 4
1-1/4 1-1/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4
KWIK-CON II+ 14-114 THWH KWIK-CON II+ 14-114 THWH Bulk KWIK-CON II+ 14-134 THWH KWIK-CON II+ 14-134 THWH Bulk KWIK-CON II+ 14-214 THWH KWIK-CON II+ 14-234 THWH KWIK-CON II+ 14-234 THWH Bulk KWIK-CON II+ 14-314 THWH KWIK-CON II+ 14-334 THWH KWIK-CON II+ 14-334 THWH Bulk KWIK-CON II+ 14-4 THWH KWIK-CON II+ 14-114 THWH Stainless Steel KWIK-CON II+ 14-234 THWH Stainless Steel
5/16" Magnetic Nut Setter or T-25 Bit 256016 1/4 220593 1/4 256017 1/4 220594 1/4 256018 1/4 256019 1/4 220595 1/4 256020 1/4 256021 1/4 220596 1/4 256022 1/4 256051 1/4 256052 1/4
1-1/4 1-1/4 1-3/4 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-3/4 3-3/4 4 1-1/4 2-3/4
1-1/4 1-1/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-1/4 1-3/4
KWIK-CON II+ 316-114 TFH KWIK-CON II+ 316-134 TFH KWIK-CON II+ 316-134 TFH Bulk KWIK-CON II+ 316-214 TFH KWIK-CON II+ 316-234 TFH KWIK-CON II+ 316-234 TFH Bulk KWIK-CON II+ 316-314 TFH KWIK-CON II+ 316-334 TFH KWIK-CON II+ 316-334 TFH Bulk KWIK-CON II+ 316-4 TFH
T-25 TORX Bit 256023 256024 220597 256025 256026 220598 256027 256028 220599 256029
3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16
1-1/8 1-5/8 1-5/8 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4
KWIK-CON II+ 14-114 TFH KWIK-CON II+ 14-134 TFH KWIK-CON II+ 14-134 TFH Bulk KWIK-CON II+ 14-214 TFH KWIK-CON II+ 14-234 TFH KWIK-CON II+ 14-314 TFH KWIK-CON II+ 14-314 TFH Bulk KWIK-CON II+ 14-334 TFH KWIK-CON II+ 14-4 TFH
T-27 TORX Bit 256030 256031 219953 256032 256033 256034 219954 256035 256036
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KWIK-CON II+ 316-114 PFH KWIK-CON II+ 316-134 PFH KWIK-CON II+ 316-134 PFH Bulk KWIK-CON II+ 316-214 PFH KWIK-CON II+ 316-234 PFH KWIK-CON II+ 316-234 PFH Bulk KWIK-CON II+ 316-314 PFH KWIK-CON II+ 316-334 PFH KWIK-CON II+ 316-4 PFH KWIK-CON II+ 316-114 PFH Stainless Steel KWIK-CON II+ 316-234 PFH Stainless Steel
#3 Phillips Bit 256037 256038 219955 256039 256040 219956 256041 256042 256043 256053 256054
3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16
1-1/4 1-3/4 1-3/4 2-1/4 2-3/4 2-3/4 3-1/4 3-3/4 4 1-1/4 2-3/4
1-1/16 1-9/16 1-9/16 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-1/16 1-3/4
KWIK-CON II+ 14-114 PFH KWIK-CON II+ 14-134 PFH KWIK-CON II+ 14-134 PFH Bulk KWIK-CON II+ 14-214 PFH KWIK-CON II+ 14-234 PFH KWIK-CON II+ 14-234 PFH Bulk KWIK-CON II+ 14-314 PFH KWIK-CON II+ 14-334 PFH KWIK-CON II+ 14-4 PFH
#3 Phillips Bit 256044 256045 219957 256046 256047 219958 256048 256049 256050
KWIK-CON II+ Hex Driver System Description KWIK-CON Hex Driver Deluxe Kit KWIK-CON Hex Driver 5/16" Hex Driver (all THWH) 5/16" Hex Nut Setter/Depth Locator Insert Bit Holder/Depth Locator #3 Phillips Driver (all PFH) T-25 TORX Driver (3/16" TFH) T-27 TORX Driver (1/4" TFH) Item No. 235097 235098 83313 235100 235101 83312 374714 374715 Box Qty 1 1 1 1 1 1 1 1
1
KWIK-CON II+ Matched Tolerance Drill Bits Description Item No. Bit Diameter (in.)
Box Qty 1 1 1 1 1 1 1 1
For 1/4" KWIK-CON II+ Applications in Dense Concrete (2000 psi+) TKC Large Concrete Bit SDS+ Hex 205114 0.2402 TKC Large Concrete Bit TM Hex 205115 0.2402 For 1/4" KWIK-CON II+ Applications in Light Concrete, Brick or Block TKB Large Block Bit SDS+ Hex 205116 0.2260 TKB Large Block Bit TM Hex 205117 0.2260 For 3/16" KWIK-CON II+ Applications in Dense Concrete (2000 psi+) TKC Small Concrete Bit SDS+ Hex 205118 0.1902 TKC Small Concrete Bit TM Hex 205119 0.1902 For 3/16" KWIK-CON II+ Applications in Light Concrete, Brick or Block TKB Small Block Bit SDS+ Hex 205120 0.1752 TKB Small Block Bit TM Hex 205121 0.1752
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2. Clean hole.
4. Hammer in nail until nail head is flush with anchor body. Do not overdrive.
Metal Hit 3/16" x 7/8" Metal Hit 1/4" x 3/4" Metal Hit 1/4" x 1" Metal Hit 1/4" x 1-1/4" Metal Hit 1/4" x 1-1/2" Metal Hit 1/4" x 2"
1 Hilti carbide tipped drill bits
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Tension lb (N) Shear lb (N) Tension lb Brick (N) Masonry Shear lb (N) Hollow Tension lb Concrete Block (N) (Normal Wt.) Shear lb (N) Concrete in. (mm) Hollow Base in. (mm) Min. Embed. Depth
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OR
1. Drill hole (depth = anchor length minus thickness fastened plus 1/2").
2. Insert anchor.
Drive with a hammer or an electric screwdriver An accurately matched anchor length provides optimized holding power by allowing for expansion in the first part of the brick or block.
Description
Item No.
Box Qty
HPS-1 3/16 x 1 HPS-1 3/16 x 1-1/2 HPS-1 1/4 x 1 HPS-1 1/4 x 1-5/8 HPS-1 1/4 x 2-1/16 HPS-1 1/4 x 2-5/8 HPS-1 5/16 x 1-5/8 HPS-1 5/16 x 2-1/2 HPS-1 5/16 x 3-5/8 HPS-1 5/16 x 4-3/8 Stainless Steel
260347 260348 260368 260344 260345 260346 260353 260354 260355 260356
3/8 ( 9) 3/4 (19) 3/16 ( 5) 3/4 (19) 1-3/16 (30) 1-3/4 (44) 5/8 (15) 1-3/8 (35) N/A N/A
3/16 3/16 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16
Description
Item No.
Box Qty
HPS-1 R 3/16 x 1 HPS-1 R 3/16 x 1-1/2 HPS-1 R 1/4 x 1 HPS-1 R 1/4 x 1-5/8 HPS-1 R 1/4 x 2-1/16 HPS-1 R 1/4 x 2-5/8 HPS-1 R 5/16 x 3-5/8 HPS-1 R 5/16 x 4-3/8
1 Hilti carbide tipped drill bits
3/16 ( 5) 5/8 (15) 1/8 ( 3) 5/8 (15) 1 (25) 1-5/8 (41) 2-3/8 (60) 3-1/8 (85)
3/8 ( 9) 3/4 (19) 3/16 ( 5) 3/4 (19) 1-3/16 (30) 1-3/4 (44) N/A N/A
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1 Based on using a safety factor of 4.0. TOGGLER is the registered trademark of Mechanical Plastics Corp.
1 Drill correct size hole into wall cavity. 2 Position the metal channel parallel with the plastic legs. 3 Insert the metal channel through the drilled hole into the wall cavity.
4 Pull the metal channel firmly against the 6 Snap the plastic legs off flush at the inner wall cavity by tugging the plastic plastic cap by pushing outward. pull ring. 7 Secure the item to be fastened with the 5 Slide the plastic cap forward along the proper size machine screw and screw legs until it is seated flush to the work driver. NOTE: Maximum torque on surface. screw or rod is 5 ft-lb.
HTB TOGGLER Bolt 3/16 with SRH screw1 HTB TOGGLER Bolt 3/16 with PFH screw 2 HTB TOGGLER Bolt 3/16 w/o screw 3 HTB TOGGLER Bolt 1/4 with SRH screw 1 HTB TOGGLER Bolt 1/4 with PFH screw 2 HTB TOGGLER Bolt 1/4 w/o screw 3 HTB TOGGLER Bolt 3/8 with SRH screw1 HTB TOGGLER Bolt 3/8 w/o screw 3 HTB TOGGLER Bolt 1/2 with SRH screw1 HTB TOGGLER Bolt 1/2 w/o screw 3
374493 374497 374495 374494 374499 374496 66365 66370 66366 66371
3/16 3/16 3/16 1/4 1/4 1/4 3/8 3/8 1/2 1/2
1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4
1 Round Head (Combination Slotted/Phillips) 2 Phillips Flat Head 3 Machine screws not included TOGGLER is the registered trademark of Mechanical Plastics Corp.
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HLD Kwik Tog 2 specially designed for 1/2" sheetrock 5/32" to 1/2" 3/8" 1-1/4" + S #8 / #10 17/32" to 19/32" 3/8" 1-1/4" + S #8 / #10 greater than 1-3/8" 3/8" 1-9/16" + S #10 / #12 HLD Kwik Tog 3 specially designed for 5/8" sheetrock 5/8" to 3/4" 3/8" 1-1/2" + S #8 / #10 3/4" to 7/8" 3/8" 1-1/2" + S #8 / #10 greater than 1-5/8" 3/8" 1-13/16" + S #10 / #12 HLD Kwik Tog 4 15/16" to 1-1/8" 1-1/8" to 1-1/4" greater than 2" 3/8" 3/8" 11/32" 1-7/8" + S 1-7/8" + S 2-3/16" + S
20 (89)
25 (111) 35 (156)
Description
HLD Kwik Tog 2 (HLD2) 335506 3/8 3/16 to 5/8 HLD Kwik Tog 3 (HLD3) 335507 3/8 5/8 to 7/8 HLD Kwik Tog 4 (HLD4) 335508 3/8 15/16 to 1-1/4
1 Screw not included
25 (0.11) 35 (0.16)
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1/2" Tension lb (N) 15 (70) 15 (70) Shear lb (N) 40 (180) 40 (180) Tension lb (N) 22 (100) 22 (100)
HSP
HFP
2. Drive the anchor (clockwise rotation) until it lies flush with the wall.
3. Drive and tighten the screw with the Hilti Insert Bit.
HSP HSP-S Delivered with 100 screws, # 8 x 1-3/16" HFP HFP-S Delivered with 100 screws, # 8 x 1-3/16" D-B PH2 HSP/HFP Phillips Head Bit
#8 #8 #8 #8
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Description
Brick lb (N)
IDP 0/2 2 ( 50) IDP 2/4 2-3/4 ( 70) IDP 4/6 3-1/2 ( 90) IDP 6/8 4-1/4 (110) IDP 8/10 5 (130) IDP 10/12 6 (150)
1 Hilti carbide tipped drill bits
1-1/8 (29) 0 to 7/8 (0-20) 1-1/8 (29) 7/8 to 1-3/4 (20-40) 1-1/8 (29) 1-3/4 to 2-3/8 (40-60) 110 (489) 1-1/8 (29) 2-3/8 to 3-1/8 (60-80) 1-1/8 (29) 3-1/8 to 4 (80-100) 1-1/8 (29) 4 to 4-3/4 (100-120)
45 (200)
55 (245)
2 Concrete strength f'c = 2500 psi (17.2 MPa). 3 Hollow Concrete Block meets ASTM C90 Grade N Type II. 4 Pullout values may be limited by the strength of the material fastened.
3. Anchor is set. For outdoor application, anchor head must be covered by finish.
IDP 0/2 IDP 2/4 IDP 4/6 IDP 6/8 IDP 8/10 IDP 10/12
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Notes
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Notes
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 389
Construction Chemicals
Chemical Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391 Crack Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392 CI 060 Crack Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392 Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 RM 700 EP Epoxy Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 RM 710 EP Lo-Temp Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396 RM 800 PC Cement Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 Cementitious Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 CG 200 PC Cementitious Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
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Construction Chemicals
100% solids epoxy No primer needed Application temp. 50F to 90F (10C to 32C)
Low temperature formulation Premeasured Easy to mix Application temp. 25 to 90F (4C to 32C) Mixes with water No primer needed Excellent adhesion
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Limitations Minimum crack width 0.002" to maximum crack width 1/4" Do not use CI 060 EP system at less than 40F (4C) base material temperature Do not use CI 060 EP in cracks with flowing or standing water Sealing only one side of a crack may cause the loss of epoxy resin
CI 060 EP Crack Injection System Volume of Epoxy required (in3) per Linear Foot of Crack
Crack Width (in.) Depth of 0.0050 0.0100 0.0200 0.0312 0.0400 0.0550 0.0625 0.0700 0.1250 0.1450 0.1770 0.1870 0.2050 Crack (in) (1/32") (1/16") (1/8") (3/16")
1" 2" 4" 6" 8" 10" 12" 16" 18" 24" 36"
0.06 0.12 0.24 0.36 0.48 0.60 0.72 0.96 1.08 1.44 2.16
0.12 0.24 0.48 0.72 0.96 1.20 1.44 1.92 2.16 2.88 4.32
0.24 0.37 0.48 0.66 0.48 0.75 0.96 1.32 0.96 1.50 1.92 2.64 1.44 2.25 2.88 3.96 1.92 3.00 3.84 5.28 2.40 3.74 4.80 6.60 2.88 4.49 5.76 7.92 3.84 5.99 7.68 10.56 4.32 6.74 8.64 11.88 5.76 8.99 11.52 15.84 8.64 13.48 17.28 23.76
0.75 1.50 3.00 4.50 6.00 7.50 9.00 12.00 13.50 18.00 27.00
0.84 1.68 3.36 5.04 6.72 8.40 10.08 13.44 15.12 20.16 30.24
1.50 3.00 6.00 9.00 12.00 15.00 18.00 24.00 27.00 36.00 54.00
1.74 3.48 6.96 10.44 13.92 17.40 20.88 27.84 31.32 41.76 62.64
2.12 4.25 8.50 12.74 16.99 21.24 25.49 33.98 38.23 50.98 76.46
2.24 4.49 8.98 13.46 17.95 22.44 26.93 35.90 40.39 53.86 80.78
2.46 4.92 9.84 14.76 19.68 24.60 29.52 39.36 44.28 59.04 88.56
1 Assumes no waste.
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CI 060 Crack Injection System 7.2.1 Crack Injection System Construction Chemicals
1. Clean surface along the crack. Blow out crack with dry and oil-free compressed air. 2. Bond injection ports with CI 070 EP Crack Sealing Compound. Port spacing approximately 6" to 12" with wider spacing for thinner slabs. 3. Seal the crack with CI 070 EP surface sealing compound in strips of minimum 2" wide, 1/8" deep. (Seal both sides if crack goes completely through concrete.)
4. A light tap with a ham5. Puncture the seal of the mer to the rear end of the cartridge tip. Then CI 060 EP cartridge screw on connection breaks the internal glass hose. cylinder, releasing the 6. Plug connection hose to hardener. Mix by seebottom port. Place air saw motion for approxirelief stopper in next mately 30 motions. port above. Do not shake.
7. Inject CI 060 EP resin until it appears visibly in the next port above. Remove air relief stopper (non-return valve is now closed) and insert into next port. Continue injecting into original port until the port accepts no more resin (when normal hand pressure is used on the dispenser). 8. Detach connection hose from port and plug to the next higher port. Repeat operating steps 6 and 7 up to the end of the crack.
9. After the injection resin has set, generally over night, the ports and the sealing compound can be removed with a flat chisel. If required, the surface can be ground even.
00220244 CI 060 EP Kit Includes 12 tubes injection epoxy (172 in3), injection epoxy, 30 ports with non-return valves, 6 connection hoses with non-return valves, 4 air relief stoppers 00225491 CI 070 EP Surface Sealing Compound (1 quart) 00225493 CI 070 EP Surface Sealing Compound, Case of 4 quarts 00020132 Bag of 30 ports with non-return valves 00020133 Bag of 6 connection hoses with non-return valves 00020134 Bag of 4 air relief stoppers 00055205 CB 200 PI dispenser (fully enclosed) 00024825 Adhesive dispenser for 10.5 oz tubes
*Not available in Canada
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7.2.2 RM 700 EP Epoxy Repair Mortar Crack Injection System Construction Chemicals
Limitations Substrate temperature must be 5F (3C) above dew point Minimum depth of patch is 1/8", except at edges of patch, which should be 1/4" Avoid mixing more RM 700 EP than can be placed in 20 minutes at 70F (21C) Do not place RM 700 EP when slab temperatures are below 50F (10C) or above 80F (27C) Do not install RM 700 EP on vertical surfaces without providing suitable formwork to retain the patch during cure Do not attempt to feather edges of patch. Terminate all applications into a 1/4" sawcut, reveal or reglet All new concrete must be cured for 30 days prior to application
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Product
RM 700 EP (65 lb. unit) RM 700 EP (9 lb. unit)
Yprod
0.450 0.056
00020264 RM 700 EP 00020428 RM 700 EP Sample Kit 00024155 Stainless Steel Paddle Mixer smooth shank (shown below)
Specially designed for epoxy mortar. Use with Jacobs style chuck.
65 lb pail 9 lb unit
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Virtually unaffected by freeze/thaw Can be applied at low base material temperatures Very fast curing No primer required Bonds to concrete and steel All components premeasured
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RM 710 EP 65 lb pail RM 710 EP Sample Kit 9 lb unit Stainless Steel Paddle Mixer smooth shank (shown below)
Specially designed for epoxy mortar. Use with Jacobs style chuck.
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Suitable for vehicular traffic in 3 hours at 70F (21C) Initial set time 20 minutes, final set time 30 minutes
Working time is approximately 10 minutes at 75F (24C), and becomes shorter as the temperature increases. Do Not mix more product than you can place in 10 minutes. Clean mixer or mixing paddle with water between mixes and after last mix, to avoid buildup of product.
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Storage Life One year from date of manufacture, in original, unopened container.
Installation Instructions
1. Score concrete around damaged area at a slight backward angle to a minimum depth of 1/2" using Hilti Dry Diamond Blade. 2. Expose fresh concrete surface and chip out edges to a depth of 1/2" using a Hilti Combihammer (Hilti TE 56 suggested) and chisel or bushing head. Remove dust and debris with vacuum or compressed air.
3 Saturate prepared area with water. Add 2 quarts of potable water to an empty 5 gallon pail. Slowly add powdered RM 800PC and mix using a drill (or equivalent) and a mixing paddle (sold below) until free of lumps. Add an additional quart of water, alternating with remaining powder, until entire contents have been thoroughly blended.
4. After removing excess water from prepared area, Using a trowel, place mortar and push into all corners and edges.
5. Finish patch with trowel. Protect patch from traffic until cured.
CAUTION: Contains Silicon Dioxide, Portland Cement and Calcium Hydroxide. Your skin may be sensitive to cement. Wearing rubber gloves is recommended. Avoid contact with eyes or prolonged contact with skin. In case of contact, flush thoroughly with water. For eyes, flush with clean water for at least 15 minutes and get prompt medical attention. Keep out of reach of children. Estimating Formula* Number of Units Required = (L * W * (Dave / 12)) / Yprod L = length of void in feet W = width of void in feet Dave = ave. depth of void in inches Yprod = Yield for product Estimated Yield for Repair Mortars & Grout (Yprod) in ft3 Product Yprod RM 800 PC 0.420 * Numbers are approximate and assume no waste.
00020270 00024155
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1 day 3,000 psi 3 days 6,000 psi 7 days 8,000 psi 28 days 10,000 psi Working Time (minutes)
Plastic
Initial: 2:15 5:15 Final 5:15 7:45 Cone, N/A 26 sec. ASTM C 939 Volume Change (% expansion) ASTM C 827
Plastic Fluid
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CAUTION: Contains Silicon Dioxide, Portland Cement and Calcium Hydroxide. Your skin may be sensitive to cement. Wearing rubber gloves is recommended. Avoid contact with eyes or prolonged contact with skin. In case of contact, flush thoroughly with water. For eyes, flush with clean water for at least 15 minutes and get prompt medical attention. Keep out of reach of children.
Estimating Formula* Number of Units Required = (L * W * (Dave / 12)) / Yprod L = length of void in feet W = width of void in feet Dave = ave. depth of void in inches Yprod = Yield for product (see table below) Estimated Yield for Repair Mortars & Grout (Yprod) in ft3
Yprod Product CG 200 PC (Plastic Consistency) 0.510 CG 200 PC (Fluid Consistency) 0.550 * Numbers are approximate and assume no waste.
Discard lumpy material or broken containers. Storage Life One year from date of manufacture, in original, unopened container.
00020271
CG 200 PC Cementitious Grout - 55 lb Pail Packaged in resealable pails containing 55 lb (25.0 kg) of product
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Construction Chemicals
Notes
402 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Construction Chemicals
Notes
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Installation Systems
6.1 6.1.1 6.1.2 6.1.3 6.1.3.1 6.1.3.1.1 6.1.3.2 6.1.3.2.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9
Hilti Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 Material / Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 Technical Data & Strut Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 Beam Loading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 Load and Support Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411 Column Loading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412 Support Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418 MQK Brackets and Braces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 Strut Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422 Hilti 3-D System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 Angles & Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426 MQB Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 Strut Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434 SLC Speed Lock Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
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Installation Systems
6.1.2 Material/Finishes
Pre-galvanized (PG) Pre-galvanized strut is manufactured using material produced by passing carbon steel sheets through a molten zinc bath in a process known as hotdip mill galvanization. The material conforms to ASTM A 653 GR 33 with a zinc thickness of G90 or 0.9 ounces of zinc per square foot. The channel is formed and slots are punched after the hot-dip process hence the name pre-galvanized strut. Surfaces of the punched and cut portions are somewhat protected by the adjacent zinc plating which acts as a sacrificial anode impeding corrosion of the raw edges.
Electro-Deposition Coating (GR-E Coat) Electro-Deposition Coating or "ECoating" uses electricity to deposit a smooth, thin, uniform layer of plastic coating on the surface of the steel channel. The epoxy-coated strut is then cured in an oven at approximately 400C for at least 20 minutes. Salt spray (fog) testing has been conducted to verify the performance of the finishthe plastic coating was tested 600 hours in a salt spray chamber, in accordance with ASTM B 117-95 specification. Since the coating is applied as a liquid, the epoxy travels into crevices and trouble spaces so that outside moisture is less able to invade the coated area and cause corrosion.
Stainless Steel SS 316 Ti for strut, angles, connectors, bases, splices and fasteners. Hot Dipped Galvanized According to ASTM A 123 for strut and ASTM A 153 for angles, connectors, bases, splices and fasteners.
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Installation Systems
12 Gauge Profile Weight Area of section Moment of inertia Ix Moment of inertia Iy Section Modulus Sx Section Modulus Sy Radius of Gyration Rx Radius of Gyration Ry Gravity Axis e1 Gravity Axis e2
1316-12 1.287 lb/ft 0.378 in2 0.031 in4 0.136 in4 0.065 in3 0.168 in3 0.285 in. 0.601 in. 0.476 in. 0.335 in. 1.92 kg/m 2.44 cm2 1.28 cm4 5.67 cm4 1.06 cm3 2.75 cm3 0.72 cm 1.53 cm 1.21 cm 0.85 cm
158-12 1.881 lb/ft 0.552 in2 0.184 in4 0.235 in4 0.203 in3 0.288 in3 0.577 in. 0.652 in. 0.904 in. 0.722 in. 2.80 kg/m 3.56 cm2 7.65 cm4 9.76 cm4 3.33 cm3 4.73 cm3 1.47 cm 1.66 cm 2.30 cm 1.83 cm
2716-12 2.471 lb/ft 0.725 in2 0.517 in4 0.332 in4 0.392 in3 0.409 in3 0.845 in. 0.677 in. 1.320 in. 1.116 in. 3.68 kg/m 4.68cm2 21.53cm4 13.83 cm4 6.42 cm3 6.70 cm3 2.15 cm 1.72 cm 3.35 cm 2.84 cm
1316-12 B2B 2.533 lb/ft 0.729 in2 0.137 in4 0.264 in4 0.170 in3 0.324 in3 0.437 in. 0.602 in. 0.811 in. 0.811 in. 3.77 kg/m 4.70 cm2 5.70 cm4 10.97 cm4 2.79 cm3 5.31 cm3 1.11 cm 1.53 cm 2.06 cm 2.06 cm
158-12 B2B 3.588 lb/ft 1.060 in2 0.892 in4 0.454 in4 0.549 in3 0.559 in3 0.917 in. 0.654 in. 1.626 in. 1.626 in. 5.34 kg/m 6.84 cm2 37.13 cm4 18.91 cm4 9.00 cm3 9.16 cm3 2.33 cm 1.66 cm 4.13 cm 4.13 cm
Nominal thickness of 12 gauge strip steel is 0.101 inches (2.57mm) Single strut data is given for solid strut Back to back strut data is given for slotted strut
Slot Configurations
14 Gauge Profile Weight Area of section Moment of inertia Ix Moment of inertia Iy Industry Half Slot Hilti Full Slot Industry Full Slot Section Modulus Sx Section Modulus Sy Radius of Gyration Rx Radius of Gyration Ry Gravity Axis e1 Gravity Axis e2
1316-14
158-14
1.004 lb/ft 1.49 kg/m 1.445 lb/ft 2.15 kg/m 0.295 in2 0.026 in4 1.90 cm2 1.08 cm4 0.424 in2 0.148 in4 2.74 cm2 6.16 cm4 7.70 cm4 2.71 cm3 3.73 cm3 1.50 cm 1.68 cm 2.27 cm 1.86 cm
0.134 in3 0.297 in. 0.609 in. 0.470 in. 0.341 in.
0.228 in3 0.591 in. 0.660 in. 0.895 in. 0.731 in.
Nominal thickness of 14 gauge strip steel is 0.075 inches (1.9 mm) Single strut data is given for solid strut
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Installation Systems
1 Based on simple beam condition using an allowable design stress of 25000 psi (172 Mpa) with adequate lateral bracing. 2 Refer to Section 6.1.3.1.1 for different load and support conditions. 3 Self weight of member has not been taken into account for uniform loads above. This member weight must be subtracted from Allowable Uniform Load to determine the Net Allowable Uniform Load the beam will support. 4 Beam loading data is given for solid strut. For beam loading capacity of 9/16 x 2-1/2 slotted strut, use 85% of appropriate load from chart. For beam loading capacity of 11/16 x 2-1/2 slotted strut, use 80% of appropriate load from chart. No load reduction is needed for back to back strut.
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Installation Systems
1 Based on simple beam condition using an allowable design stress of 25000 psi (172 Mpa) with adequate lateral bracing. 2 Refer to Section 6.1.3.1.1 for different load and support conditions. 3 Self weight of member has not been taken into account for uniform loads above. This member weight must be subtracted from Allowable Uniform Load to determine the Net Allowable Uniform Load the beam will support. 4 Beam loading data is given for solid strut. For beam loading capacity of 9/16 x 2-1/2 slotted strut, use 85% of appropriate load from chart. For beam loading capacity of 11/16 x 2-1/2 slotted strut, use 80% of appropriate load from chart. No load reduction is needed for back to back strut.
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Installation Systems
1 Based on simple beam condition using an allowable design stress of 25000 psi (172 Mpa) with adequate lateral bracing. 2 Refer to Section 6.1.3.1.1 for different load and support conditions. 3 Self weight of member has not been taken into account for uniform loads above. This member weight must be subtracted from Allowable Uniform Load to determine the Net Allowable Uniform Load the beam will support. 4 Beam loading data is given for solid strut. For beam loading capacity of 9/16 x 2-1/2 slotted strut, use 85% of appropriate load from chart. For beam loading capacity of 11/16 x 2-1/2 slotted strut, use 80% of appropriate load from chart. No load reduction is needed for back to back strut.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 409
Installation Systems
1 Based on simple beam condition using an allowable design stress of 25000 psi (172 Mpa) with adequate lateral bracing. 2 Refer to Section 6.1.3.1.1 for different load and support conditions. 3 Self weight of member has not been taken into account for uniform loads above. This member weight must be subtracted from Allowable Uniform Load to determine the Net Allowable Uniform Load the beam will support. 4 Beam loading data is given for solid strut. For beam loading capacity of 9/16 x 2-1/2 slotted strut, use 85% of appropriate load from chart. For beam loading capacity of 11/16 x 2-1/2 slotted strut, use 80% of appropriate load from chart. No load reduction is needed for back to back strut.
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Installation Systems
1.00
1.00
0.50
0.80
0.50
1.10
1.50
0.30
1.00
0.4
0.25
2.40
0.12
3.20
1.30
0.92
1.00
0.42
Continuous Beam Two Equal Spans, Concentrated Load at Center of One Span
0.62
0.71
Continuous Beam Two Equal Spans, Concentrated Load at Center of Both Spans
0.67
0.48
The beam load tables are for single-span simply supported beams with uniform loading. Common arrangements of other load and support conditions are presented in the above table. Loads and deflections for these conditions can be determined by multiplying the load value from the tables by the given load or deflection factor. Example: Determine the maximum allowable load and deflection for a 4 foot 158-12 cantilever beam with a concentrated load on one end.
From beam table, 48 in. span, the maximum allowable load and deflection for a simply supported span with uniform loading is 829 lb and 0.22 in. Using the factors from the above table: Max. allowable load = Max. allowable uniform load x load factor Max. allowable load = 829 lb x 0.12 = 99 lb Max. deflection = deflection at uniform load x deflection factor Max. deflection = 0.22 in. x 3.20 = 0.70 in.
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Installation Systems
Note:
The above column loads are for solid strut. * KL > 200, exceeds AISC Slenderness Ratio Limitation. r
P
412 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Note:
The above column loads are for solid strut. * KL > 200, exceeds AISC Slenderness Ratio Limitation. r
P
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Installation Systems
Note:
The above column loads are for solid strut. * KL > 200, exceeds AISC Slenderness Ratio Limitation. r
P
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Installation Systems
Note:
The above column loads are for solid strut. * KL > 200 r
e1 P
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Installation Systems
Note:
The above column loads are for solid strut. * KL > 200 r
e1 P
416 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Note:
The above column loads are for solid strut. * KL > 200 r
e1 P
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Installation Systems
The load capacity of a column is affected by whether the load is concentric or eccentric.1 The column load tables contain data for both concentric and eccentric loading conditions. The load at the slot face is determined using a K value of 0.8.
Support Condition
Rotation free and translation fixed at the top and rotation fixed and translation fixed at the base. 0.7
Rotation fixed and translation free at the top and rotation fixed and translation fixed at the base. 1.0
Theoretical K value Recommended design K value when ideal conditions are approximated
0.5
1.0
0.65
0.8
1.0
1.2
1 Concentric or Eccentric Load A concentric load is one that is applied to the center of gravity of a column cross section. An example of concentric loading is a column supporting a strut beam passing over it. An eccentric load is one that is applied away from the center of gravity of the column cross section. An example of eccentric loading is a load passed on to the column through a fitting fastened to the continuous slot face.
e1 P
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Installation Systems
3424489
1-9/16" x 9/16"
23.0
1-5/8" 12 gauge
Item No. Description Hole Configuration Weight/Piece (lb)
3424503 3424505 3424507 3424509 3424511 3424519 3424513 3424499 3424501 3424523 3424525
158-12/PG 2' 158-12/PG 4' 158-12/PG 6' 158-12/PG 6'-8' 158-12/PG 10' 158-12/PG 10' 158-12/PG 20' 158-12/PGS 10' 158-12/PGS 20' 158-12/GR E-Coat 10' 158-12/GR E-coat 20'
Full Slot Full Slot Full Slot Full Slot Full Slot 2-5/8" x 11/16" Full Slot Solid Solid Full Slot Full Slot
3.6 7.2 10.8 12.0 18.0 18.0 36.0 18.5 37.0 18.0 36.0
3424515
1-9/16" x 9/16"
35.9
2-7/16" 12 gauge
Item No. Description Hole Configuration Weight/Piece (lb)
3424535 3424537
24.5 49.0
1-5/8" 14 gauge
Item No. Description Hole Configuration Weight/Piece (lb)
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Installation Systems
11-13/
5/ 16" , 17-11/16"
16"
3/8"
5/16"
4-3/4"
3-1/8"
6-1/2"
4-15/16"
4-15/16"
2"
2"
2-3/8"
2"
14 / 2 14 / 2 12 / 3 12 / 3 12 / 2.75 14 / 2 14 / 2
1 1 1 1 1 1 1
Material Carbon steel Finish Electro-galvanized to 13 microns Material Width 1-9/16" (40 mm)
1-5/16" 9/16"
369622 369621
MQK-SK MQK-SL
14"/355 25"/635
13"/328 20-7/8"/528
12-13/16"/324 20-1/2"/524
45 45
10 10
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MQK Brackets & Braces 6.2 6.2.7 Technical Data 6.2.7.1 Allowable Loads MQK Bracket
F1 = qxl F1 1/2 1/2 F1
Bracket (continued below) MQK-21/300 MQK-21/450 MQK-41/3/300 MQK-41/3/600 MQK-72/600 MQK-21 D/300 MQK-21 D/600
L (in.)
L (mm)
Type of load 1 - uniform F1 [lb] Steel 1 Fastener 2 lb N lb N 205 90 920 395 1025 680 280 910 400 4095 1755 4560 3025 1245 205 90 735 365 645 680 280 910 400 3270 1625 2870 3025 1245
Type of load 2 - single F1 [lb] Steel 1 Fastener 2 lb N lb N 240 140 920 460 1025 680 340 1070 625 4095 2045 4560 3025 1510 240 140 735 365 645 680 340 1070 625 3270 1625 2870 3025 1510
Type of load 3 F1 [lb] Steel 1 Fastener 2 lb N lb N 75 35 460 145 510 340 105 335 155 2045 645 2270 1510 465 75 35 365 145 320 340 105 335 155 1625 645 1425 1510 465
11-13/16" 300 17-11/16" 450 11-13/16" 300 23-5/8" 23-5/8" 600 600
Bracket (continued from above) MQK-21/300 MQK-21/450 MQK-41/3/300 MQK-41/3/600 MQK-72/600 MQK-21 D/300 MQK-21 D/600
1 2
Steel 1 L (in.) 11-13/16" 17-11/16" 11-13/16" 23-5/8" 23-5/8" 11-13/16" 23-5/8" L (mm) 300 450 300 600 600 300 600
Type of load 4 F2 [lb] Fastener 2 N lb N 535 265 120 60 365 180 320 340 170 535 265 1625 800 1425 1510 755
Type of load 5 F3 [lb] Fastener 2 N lb N 80 35 245 120 215 225 110 355 155 1090 535 955 1000 490
Loading capacity of bracket (steel load capacity) Loading capacity of bracket fastened with KB3 1/2" x 3-3/4" (with an embedment depth of 3"using published allowable load values) The loads apply only if bracket fastenings are correctly positioned, i.e. strut opening pointing upwards.
The brackets own weight has been allowed for. Concrete strength minimum 2000 psi. Fastener loads based on no edge distance or anchor spacing effects. Reference Section 4.3.5 for details. Engineer of record is responsible for verifying suitability of the components, connection, anchor selection and base material for any specific application.
The application guidelines applicable to the anchor must be observed. Load values for steel are based on the lesser of allowable stress, 25,000 psi, or a deflection limit of L/180 at the outer most loading point.
Bracket in.
Length mm. lb
MQK-SL N lb
MQK-SL N lb
MQK-SL N
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Installation Systems
30 30 30
Based on a safety factor of 2.2. Contact Hilti for loading information when using Hilti Pushbuttons in non-serrated strut profiles.
1. Put in position.
3. Tighten.
50 25 25
422 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Strut Fasteners 6.3 6.3.2 MQA-F Saddle Nut 6.3.2.1 Product Description
Features A single part for simple, time-saving installation For all types of channels Trapeze application 1. Secure threaded rod to ceiling. 2. Thread hex nut & saddle nut onto threaded rod. 3. Hold strut in place & simply twist saddle nut into strut. 4. Tighten hex nut.
1/4"
Item MQA-F 1/4" MQA-F 3/8" MQA-F 1/2" MQA-F 5/8" MQA-F 3/8"-F MQA-F 1/2"-F MQA-F 5/8"-F
1
7 15 30 30 15 30 30
MQA-F 1/4" MQA-F 3/8" MQA-F 1/2" MQA-F 5/8" MQA-F 3/8"-F MQA-F 1/2"-F MQA-F 5/8"-F
50 50 50 50 25 25 25
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Installation Systems
6.3 Strut Fasteners 6.3.3 MQM-F Strut Nut 6.3.3.1 Product Description
Features Alternative to spring nut Functions in shallow, standard and deep strut Eliminates stocking of spring nuts for each depth of strut Fast, easy installation
Item MQM-F 1/4" MQM-F 3/8" MQM-F 1/2" MQM-F 3/8"-F MQM-F 1/2"-F MQM-F 3/8"-R MQM-F 1/2"-R
1
12 ga 300 1500 1800 1800 1800 1800 1800 450 1000 1125 400 400 1100 1100 7 15 30 30 30 30 30
Based on a safety factor of 2.2. Contact Hilti for loading information when using Hilti Strut Nuts in non-serrated strut profiles.
50 50 50 25 25 25 25
424 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Example of Application
Tension/compression bracing
Supported at both ends
Su
pp
or te d
at
bo
th
en
Variable angle
ds
,
Frec Qrec MQN with MQ3D-B
3/ " 4
,
Directly to strut
Frec Qrec MQM-F3/8" fastened to strut with MQZ-L3/8" base plate 3/8"-1" (min.) hex. bolt MQM-F3/8" strut nut
3/ " 4
1-3/8" 3/ " 8
Tension bracing
Frec = 560 Ib (2.5 kN) Frec Qrec MQN with MQ3D-B Variable angle
Note: The pre-assembled bolt may be removed and replaced with an anchor or longer 3/8" bolt when mounting to surface other than the 3D Base Connector. All recommended loads are based on a safety factor of 2.2.
Directly to strut
Frec Qrec MQM-F3/8"
See Note
See Note
fastened to strut with MQZ-L3/8" base plate 3/8"-1" (min.) hex. bolt MQM-F3/8" strut nut
See Note
2-3/8"
1-15/16"
1-15/16" 45
45
1" 1-3/16" 7/8" Item No. Description Shown above Weight/Piece (lb)
1"
Box Qty
MQ3D-B 3D Base Connector MQ3D-W90 3D 90 Connector MQ3D-W45 3D 45 Connector MQ3D-A 3D Threaded Rod Brace
20 20 16 20
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Installation Systems
6.5 Angles & Connectors 6.5.1 MQW-Q2 Pre-assembled 90 Angle 6.5.1.1 Product Description
Features Single item 90 connection Fits all Hilti Strut Utilizes pushbutton technology Advantages Reduces inventory costs No parts to lose Allows fast installation
Frec
2. Tighten.
* Loads apply when used with Hilti serrated strut. Use with non-serrated strut may result in a significant reduction in load capacity. Contact Hilti for details.
369655
MQW-Q2 90 Angle
0.441
20
2-3/16"
2-3/16"
426 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Angles & Connectors 6.5 6.5.2 MQW & MQV Angles & Connectors 6.5.2.1 Product Description
Features Universal: few parts for all applications Easy to use Three-dimensional Opening dimensions:
Item No.
Description
Weight/Piece (lb)
Box Qty
2-3/8"
369656
MQW-3
0.353
20
Four Hole 90 Angle Features: 4- hole angle for Pushbuttons 90 angle Replace left and right hole single corner connector
Item No. Description Weight/Piece (lb) Box Qty
2-3/16"
369658
MQW-4
0.485
10
Eight Hole 90 Angle Features: 8- hole angle for Pushbuttons 90 angle Replace left and right hole single corner connector
Item No. Description Weight/Piece (lb) Box Qty
4-1/8"
369659
MQW-8/90
0.926
10
Compression: Frec 1685 Ib (7.5 kN) Tension: Frec 1350 Ib (6.0 kN)
(double bolted A )
Item No.
Description
Weight/Piece (lb)
Box Qty
16"
369657
MQW-3/45
0.342
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Installation Systems
369660
MQW-8/45
0.904
Single Brace Angle Bracket Features: Two-dimensional bracket for Pushbuttons For heavy wall/ceiling attachment to strut or base material
Item No. Description Weight/Piece (lb) Box Qty
369664
MQW-S/1
1.014
Double Brace Angle Bracket Features: 4-hole angle for Pushbuttons For heavy wall/ceiling attachment to strut or base material
Item No. Description Weight/Piece (lb) Box Qty
7-7/8" 7-7/8"
369665
MQW-S/2
2.602
10
9/
3-15/16"
16"
428 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
6-1/2"
369638
MQV-2/2D
0.966
10
6-1/2"
369640
MQV-3/2D
1.356
10
10-1/4"
339590
MV-3/2D X
3.245
10
2"
2-3/16"
369641
MQV-3/3D
0.994
10
4-7/16"
2-3/16"
369642
MQV-4/3D
1.698
10
4-7/16"
MQV-12 Connector Features: Splice connector for Hilti strut using Pushbuttons
Item No. Description Weight/Piece (lb) Box Qty
8-1/16" 1-3/4"
369643
MQV-12
1.224
10
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Installation Systems
369644
MQV-P4
0.415
10
Two Hole Tee Splice Plate Features: Splice plate for Pushbuttons
Item No. Description Weight/Piece (lb) Box Qty
1-7/8"
3-3/4"
370630
MQV-P2
0.22
10
1-5/8"
Four Hole Tee Splice Plate Features: Splice plate for Pushbuttons
Item No. Description Weight/Piece (lb) Box Qty
369645
MQV-T
0.432
10
Three Hole Cross Splice Plate Features: Splice plate for Pushbuttons
Item No. Description Weight/Piece (lb) Box Qty
370629
MQV-P3
0.309
10
Five Hole Cross Splice Plate Features: Splice plate for Pushbuttons
Item No. Description Weight/Piece (lb) Box Qty
370631
MQV-P5
0.309
10
430 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
3/ " 4
3/ " 4
1-3/8"
3/ " 8
369666
MQB-21
0.465
10
MQB-41 Clamp Features: 5-hole clamps for Pushbuttons For use with 1-5/8" strut
Item No. Description Weight/Piece (lb) Box Qty
6-5/16" 4-3/16"
369668
MQB-41
0.536
10
MQB-82 Clamp Features: 7-hole clamps for Pushbuttons For use with 1-5/8" back to back strut
Item No. Description Weight/Piece (lb) Box Qty
6-5/16"
369671
MQB-82
0.75
10
4-3/16"
MQB-G41 Clamp Features: 3-hole clamps for Pushbuttons Wall attachment for 1-5/8" strut
Item No. Description Weight/Piece (lb) Box Qty
13/16"
9-1/16" 6-5/16"
x 9/16"
369674
MQB-G41
0.807
10
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Installation Systems
3/ " 4
3/ " 4
30 30 30 30 30 30
1-3/8"
3/ " 8
1 Based on a safety factor of 2.2 2 Separate design verification of the fastening on the base material must be provided
6-1/2" 4-7/16"
Frec
4-7/16"
13/
16" x
9/
16"
369639
MQV-2/2D-14
0.966
10
Light Duty Strut Base Features: One hole connector for Pushbuttons Attaches strut to base material
9/ 3 16" x /4" 2-3/8" 2-3/8"
Item No.
Description
Weight/Piece (lb)
Box Qty
369646
MQP-1/1
0.243
20
Features: 6-hole base for Pushbuttons Attachment to wall, ceiling or floor with KB3 or HDI anchors Baseplate thickness 1/4" (6 mm)
Item No. Description Weight/Piece (lb) Box Qty
4-1/8"
Frec
13/ 1/ " 4 5-5/16" 9 16" x /16"
3-1/8"
7-5/16"
369651
MQP-21-72
2.535
12
432 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Features: Frec 12-hole base for Pushbuttons Attachment to wall, ceiling or floor with KB3 or HDI anchors 13 9 /16" x /16" 5/ " Baseplate thickness 5/16" (8 mm) 16
Item No. Description Weight/Piece (lb) Box Qty
3/ " 4
4-3/16"
3/ " 4
369652
MQP-82
4.145
3-15/16"
5-7/8"
1-3/8"
7-7/8"
3/ " 8
Pivot Base Features: Attachment to wall, ceiling or floor with KB3 or HDI anchors Adjustable Angle
13/ 9 16" x /16" 6"
1-15/16"
Item No.
Description
Weight/Piece (lb)
Box Qty
369654
MQP-G
2.326
10
45 Base Features: 4-hole 45 angle mount for Pushbuttons Attachment to wall, ceiling or floor with KB3 or HDI anchors
Item No. Description Weight/Piece (lb) Box Qty
9/ 16" 1-5/8" 1-5/8"
4-1/8" 45
369649
MQP-45
0.772
10
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Installation Systems
2-1/16"
20 20 20
369691
13 mm
0.006/2.5
Tightening torque, MD (ft-lb/Nm)
40
Item
MQZ-SS
675/3.0
1125/5.0
15/20
244886 313377
50 50
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Installation Systems
Open Hanger
RS
MRI
S H
A
CL
Close Hanger
SLC-EG 2" SLC-EG 3" SLC-EG 4" SLC-EG 5" SLC-EG 6" SLC-EG 8"
1 1 1 1 1 1
* Maximum allowable loads based on the lower of: 1 Maximum safe load of the threaded hanger rod at rod temperature of 650F per Manufacturers Standardization Society Standard Practice 58. 2 Allowable load for SLC-EG hanger with a safety factor of 3. 3 Industry standard for clevis hangers.
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Installation Systems
Notes
436 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Installation Systems
Notes
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 437
Reference
7.1 Approvals & Listings 7.1.1 ICC-ES (International Code Council) Evaluation Reports
Report No. Title ESR-1385 ESR-1545 ESR-1546 ESR-1663 ESR-1752 ESR-1917 ESR-1967 ESR-2179 ESR-2184 ESR-2196 ESR-2197 ESR-2199 ESR-2269 ESR-2322 ESR-2347 ESR-2379 ER-4780 ER-4815 ER-5193 ER-5259 Kwik Bolt 3 Masonry Anchors Hilti HSL-3 Carbon Steel Metric Heavy Duty Concrete Anchors in Concrete Hilti HDA Carbon Steel and Stainless Steel Metric Undercut Anchors in Concrete Hilti Low-Velocity Powder-Actuated Fasteners Low-Velocity Power-Driven Track Fasteners Hilti Kwik Bolt TZ Carbon and Stainless Steel Anchors in Concrete Hilti HIT HY-150 MAX Adhesive Anchor System CF 810 Crack and Joint Foam Hilti Low-Velocity Powder-Actuated Ceiling Clip Assemblies Hilti Kwik-Pro Self-Drilling Screws (HWH) Steel Deck and Concrete Filled Diaphragms Attached with Hilti Fasteners Steel Deck Diaphragms with Verco Sheartranz II Resisting Elements Hilti Low-Velocity X-U Universal PowderActuated Fasteners Hilti HIT-RE 500-SD Adhesive Anchors in Concrete Hilti Low-Velocity Powder-Actuated Driven Threaded Studs for Attachment to Steel Exterior or Perimeter Sill and Interior Plate Anchorages Hilti Kwik-Flex Self-Drilling Screws HIT HY-20 Adhesive Anchor Systems for Un-reinforced Masonry Hilti HIT HY-150 Adhesive Anchor Systems Kwik Con II Concrete and Masonry Screw Anchors
Report No. Title 23709 24564 25257 25290 25296 25363 25422 25514 25515 25577 25646 25651 25662 25675 25678 25684 Hilti HDI Expansion Anchors HIT Adhesive Anchor and HIT Combination Anchor for use in unreinforced brick walls Hilti HIT HY-150 Adhesive Anchor Systems HSL Metric Heavy Duty Expansion Anchors Hilti Fasteners and Self-Drilling Screws for Steel Diaphragm Attachment Hilti HVA (HVU) Adhesive Anchor System for Normal Weight Concrete Hilti HDA Metric Self-undercutting Concrete Anchors Hilti RE-500 Adhesive Anchoring System Hilti HIT-TZ and HIT-RTZ Adhesive Anchoring Systems Kwik Bolt 3 Concrete and Masonry Anchors Hilti Low-Velocity Power Driven Fasteners Low-Velocity Powder-Actuated Ceiling Clip Assemblies Low-Velocity Power-Driven Track Fasteners Low-Velocity X-U Universal PowderDriven Fasteners Hilti Kwik-Pro Self-Drilling Screws (HWH) Low-Velocity Powder-Actuated Driven Threaded Studs for Attachment to Steel
438 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Reference
Approvals & Listings 7.1 7.1.4 UL/cUL (Underwriters Laboratories) Listings 7.1.5 FMRC (Factory Mutual) Approvals
Title Pipe Hangers Powder Actuated Fasteners EW10-30-15P10, W10-30-32P10 and W10-30-42P10 Pipe Hangers Hilti Kwik Bolt 3 Anchors 3/8" to 3/4" Hilti Kwik Bolt TZ Anchors 3/8 to 3/4 Hilti HDI Anchors 3/8" to 3/4" Diameters Hilti HDI-L Anchors 3/8 and 1/2 Diameters Hilti HCI-WF Anchors 3/8" and 1/2" Diameters Hilti HCI-MD Anchors 3/8" and 1/2" Diameters Hilti SLC-EG 2" to 8" Roof Deck Construction Nos 58, 87, 156, and 157 Powder Actuated and Pneumatic Driven Fasteners Power Driven Hangers Hilti X-HSW6 and X-HSW10 Wire Positioning Devices Hilti X-ECH/FR-L, X-ECH/FR-M, X-ECH/FR-S
Application / Product Steel Deck Roof Construction (class 1-90) Powder-Actuated Steel Deck Fasteners X-ENP-19 L15, ENPH2-21 L15, X-EDN19 THQ12, X-EDNK22 THQ12 Steel Deck Roof Construction (class 1-90) Extended Spans for Selected Hilti Steel Deck Fasteners and Hilti S-MD 12-14x1 Stitch and S-MD 10-16x7/8 Pilot Fasteners for Securing Steel Deck Side Laps Pipe Hanger Components HDI 3/8" to 3/4" HDI-L 3/8" and 1/2" HDI-P 3/8" Pipe Hanger Components Kwik Bolt 3 Anchors 3/8" to 3/4" Pipe Hanger Components Kwik Bolt TZ Anchors 3/8" to 3/4" Pipe Hanger Components HCI-WF 3/8" to 1/2" HCI-MD 3/8" to 1/2" Pipe Hanger Components HCI-WF 5/8" to 3/4" HCI-MD 5/8" to 3/4" Pipe Hanger Components X-EW6H X-EW10H
EX2709
3011115
3019100
R13203
E217969 E201485
3021617
3026695
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 439
Reference
A446
A493
C827
440 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Reference
C942
C954
C1002
C1090
D638 D648
D695 D790
E380
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 441
Reference
Table 1 : Diameters
6 8 10 12 16 20 25 32
Table 3 : SI Units to Imperial Units To Convert Length millimeter (mm) meter (m) Area square millimeter (mm2) square centimeter (cm2) square meter (m2) Volume cubic centimeter (cm3) cubic meter (m3) liter (L) Force newton (N) kilonewton (kN) Pressure newton/square millimeter (N/mm2) mega pascal (MPa) mega pascal (MPa) newton/square meter (N/m2) Into Multiply By
25.4000 0.3048
0.0394 3.2808
4.4482 0.0044
0.2248 224.8089
newton/square millimeter (N/mm2) mega pascal (MPa) mega pascal (MPa) newton/square meter (N/m2)
pound/square inch (psi) pound/square inch (psi) KIP/square inch (ksi) pounds/square foot (psf)
Torque or Bending Moment foot pound (ft-lb) newton meter (N/m) inch pound (in-lb) newton meter (N/m) Diaphragm Shear pounds/foot (plf)
1.3558 0.1130
Torque or Bending Moment newton meter (N/m) foot pound (ft-lb) newton meter (N/m) inch pound (in-lb) Diaphragm Shear newton/meter (N/m)
0.7376 8.8496
newton/meter (N/m)
14.5939
0.0685
442 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Reference
Stainless Steel Grade ASTM/AISI F 593 / 304 / 316 A 193, B8/304/316 A 276 / 304 A 276 / 316 A 493 / 304 A 582 / 303 DIN 267 Part 11, A4-70 Nominal Size (in.) 1/4 thru 5/8 3/4 thru 1-1/2 1/4 thru 1-1/2 1/4 thru 9/16 over 9/16 1/4 thru 9/16 over 9/16 All All All Yield Strength ksi (MPa) 65 45 30 76 64 76 64 60 60 65.3 (448) (310) (205) (524) (441) (524) (441) (414) (414) (450) Ultimate Strength ksi (MPa) 100 85 74.6 90 76 90 76 90 100 101.5 (689) (586) (515) (620) (524) (620) (524) (627) (689) (700)
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 443
Reference
Area* Nominal in2 0.0284 0.0366 0.0491 0.0767 0.1104 0.1503 0.1963 0.2485 0.3068 0.4418 0.6013 0.7854 0.9940 1.2272 Minor in2 0.0145 0.0206 0.0269 0.0454 0.0678 0.0933 0.1257 0.1620 0.2017 0.3019 0.4192 0.5509 0.6929 0.8896 Tensile Stress in2 0.0175 0.0242 0.0318 0.0524 0.0775 0.1063 0.1419 0.1819 0.2260 0.3345 0.4617 0.6057 0.7633 0.9691
No. 10 No. 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4
THREAD PITCH
Basic Dimensions for M Profile Metric Thread Series ANSI B1.13M-1979 Nominal Size M8 M10 M12 M16 M20 M24 Basic Diameter Major Minor mm (D) mm 8 6.62 10 8.34 12 10.07 16 13.80 20 17.25 24 20.70 Thread Pitch mm (P) 1.25 1.50 1.75 2.00 2.50 3.00 Area* Nominal mm2 50.3 78.5 113.1 201.1 314.2 452.4 Tensile Stress mm2 36.6 58.0 84.3 157.0 245.0 353.0
444 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Reference
Diameter in. 0.375 0.500 0.625 0.750 0.875 1.000 1.128 1.270 1.410 1.693 2.257
Perimeter in. 1.178 1.571 1.963 2.356 2.749 3.142 3.544 3.990 4.430 5.32 7.09
A. Bar designation numbers are based on the number of eighths of an inch included in the nominal diameter. B. The nominal dimensions of a deformed bar are approximate, being shown as equivalent to those of a plain round bar having the same weight per foot as the deformed bar.
ASTM Basic Dimensions for Deformed Steel Bars for Concrete Reinforcement, SI Units Bar Designation No.A 10 13 16 19 22 25 29 32 36 43 57 Nominal DimensionsB Area mm2 71 129 199 284 387 510 645 819 1006 1452 2581
Nominal Mass kg/m 0.560 0.994 1.552 2.235 3.042 3.973 5.060 6.404 7.907 11.38 20.24
Diameter mm 9.5 12.7 15.9 19.1 22.2 25.4 28.7 32.3 35.8 43.0 57.3
Perimeter mm 29.9 39.9 49.9 59.8 69.8 79.8 90.0 101.3 112.5 135.1 180.0
A. Bar designation numbers approximate the number of millimeters of the nominal diameter of the bar. B. The nominal dimensions of a deformed bar are approximate, being shown as equivalent to those of a plain round bar having the same mass per meter as the deformed bar.
CSA G30.12 & G30.16 Basic Dimensions for Deformed Steel Bars for Concrete Reinforcement, SI Units (Canada Only) Bar NumberA 10M 15M 20M 25M 30M 35M 45M 55M Nominal Mass kg/m 0.785 1.570 2.355 3.925 5.495 7.850 11.775 19.625 Diameter mm 11.3 16.0 19.5 25.2 29.9 35.7 43.7 56.4 Nominal DimensionsB Area mm2 100 200 300 500 700 1000 1500 2500 Perimeter mm 36 50 61 79 94 112 137 177
A. Bar numbers are based on the rounded off nominal diameter of the bars. B. Nominal dimensions are equivalent to those of a plain round bar having the same mass per meter as the deformed bar
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 445
Reference
Notes
446 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
Reference
Notes
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 447
Reference
Notes
448 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
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Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en espaol 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.ca.hilti.com I Product Technical Guide 2008