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The widest Screw Range Products

Semi Hermetic
Open Drive
Hermetic
Bitzer Screw Compressors
Compact Screw
- Marine
- Ammonia
- Low temp.
- Supermarket
- Cold room
- Chiller - Transport
- Train A/C
Bitzer Intro_E 1
- Cold room
- Industrial
refrigeration
OS
HS
CSH
CSW
VSK
Todays focus......
Semi Hermetic Open Drive
Bitzer Screw Compressors
Compact Screw
- Marine
- Ammonia
- Low temp.
- Supermarket
- Cold room
- Industrial
- Chiller
Bitzer Intro_E 2
- Industrial
refrigeration
OS
HS
CSH
(built in oil separator)
( external oil separator )
CSH Compact Screw with Integral Oil Separator
High Temperature screw compressors
(With built in Motor & Oil separator)
Bitzer Intro_E 3
CSH 65 / 75 / 85 / 95 (Max 300HP)
Screw Compressor Applications
CSH Series
Multiple Possibilities
4-step Capacity Control Infinite Capacity Control
CR 1 2 3 4
SU
25%*
50%
CR 1 2 3 4
SU
^ ^^ ^
- -- -25
Bitzer Intro_E 4
CR1
CR3 CR4
CR2
50%
75%
100%
- -- -25
- -- -50

max
min
Screw Compressor Applications
CSH Series
Single Compressor System The Simplification of Application
1
8
Water Cooled
Liquid Chiller:
Single Circuit
Compact
+5oC
to
Not advisable for > 2 circuits
Bitzer Intro_E 5
4
2
3 7 6 5
Compact
simplified scheme
- 15oC
Bitzer-Software.lnk
SITE VISIT REPORT
Thailand Plate Ice Machine - CSH
Application : Plate Ice Machine
Operating Condition: -10oC SST / 40oC SCT
Refrigerant : R22
Output : 25 tons plate ice per day
Date : Jan 2006
Bitzer Intro_E 6
Output : 25 tons plate ice per day
Economizer : No
Year Installed : 2005
Compressor : 1 pcs. CSH Bitzer Screw
Bitzer Model : CSH 8551-125 x 1 pcs
20 tons per day (CSH 7571-90)
Contractor offer 5 years warranty
Todays focus......
Semi Hermetic Open Drive
Bitzer Screw Compressors
Compact Screw
- Marine
- Ammonia
- Low temp.
- Supermarket
- Cold room
- Industrial
- Chiller
Bitzer Intro_E 7
- Industrial
refrigeration
OS
HS
CSH
(built in oil separator)
( external oil separator )
Screw Compressor Application Ranges
Semi-hermetic Screw Compressors
HSK & HSN
Bitzer Intro_E 8
Design of Bitzer HS. Screw
Compressor
CR pistons are absolutely flush
with flange & rotor contour
Single housing
Bitzer Intro_E 9
Very large cross sections during
CR operation minimum losses
HS 85 Transparent View
Bitzer Intro_E 10
Integrated oil filter
Very solid bearing arrangement
HS. Screws Working Principle
SL SL
Bitzer Intro_E 11
DL
ECO
SU/CR
Bitzer Screws Profile & Discharge Port
Male
Rotor
Female
Rotor
Bitzer Intro_E 12
Discharge Port
Application Range of Screw Compressors
HSK/HSN with R22
Full Load Operation
with & w/o Eco
Additional cooling
Bitzer Intro_E 13
Additional cooling
may be required,
see Applications
Manuals or
Selection Software
Plant Chill water Flake Ice Machine Cold room
Contact Freezer
IQF, Blast freezers
Current Compressor Models Semi-Hermetic
HS..
K
HT & MT
N
LT
Displacement
[m3/h @ 50 Hz]
HSK5343-30 HSN5343-20 84
HSK5353-35 HSN5353-25 100
HSK5363-40 HSN5363-30 118
HSK6451-50 HSN6451-40 140
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HSK6451-50 HSN6451-40 140
HSK6461-60 HSN6461-50 165
HSK7451-70 HSN7451-60 192
HSK7461-80 HSN7461-70 220
HSK7471-90 HSN7471-75 250
HSK 8551-110 315
HSK 8561-125 359
HSK 8571-140 HSN 8571-125 410
Screw Compressor Application Ranges
Open Drive Screw Compressors
OSK, OSN & OSKA, OSNA
Bitzer Intro_E 15
Application Range of Screw Compressors
OSK/OSN with R22
Full Load Operation
with & w/o Eco
Additional cooling
Bitzer Intro_E 16
Additional cooling
may be required,
see Applications
Manuals or
Selection Software
Current Compressor Models Open Drive
OS..
K
HT & MT
N
LT
Displacement
[m3/h @ 50
Hz]
R22 & HFCs NH
3
R22 & HFCs NH
3
OSK5343 OSKA5343 OSN5343 OSNA5343 84
OSK5353 OSKA5353 OSN5353 OSNA5353 100
OSK5363 OSKA5363 OSN5363 OSNA5363 118
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OSK7441 OSKA7441 OSN7441 OSNA7441 165
OSK7451 OSKA7451 OSN7451 OSNA7451 192
OSK7461 OSKA7461 OSN7461 OSNA7461 220
OSK7471 OSKA7471 OSN7471 OSNA7471 250
OSK 8551 OSKA 8551 315
OSK 8561 OSKA 8561 359
OSK 8571 OSKA 8571 OSN 8571 OSNA 8571 410
C
Application Range of Open Drive
Screws with NH
3
Additional Cooling
(oil cooler)
required
With Part Load
Bitzer Intro_E 18
Operation limited
Application Range:
see individual
envelopes
Comparison of Discharge Gas Temperatures
with Single Stage Operation
160
180
200
220
240
260
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[

C
]
to +5C, tc 50C
to -10C, tc 45C
to -35C, tc 40C
t
oh
20C / *NH
3

t
oh
5 K
Isentropic Efficiency:
HFCs + HCs 0.7 (semi-hermetic)
NH
3
0.8 (open type compressor)
outside
operating limits
outside
operating limits
Bitzer Intro_E 19
0
20
40
60
80
100
120
140
R22 R 134a R 407C R404A /
R507A
R 410A R 290 R 600a R 1270 NH3*
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2-Stage Compressors & Systems
Why 2-stage systems?
Low temp. application / very low evaporating temperatures
NH3 low mess flow charateristic will generate very high
discharge temperature at low temperature.
need 2 stage, cascade system or booster systems.
Bitzer Intro_E 20
need 2 stage, cascade system or booster systems.
2-stage systemss Fact are:
- Is a MUST for R22 and NH3 refrigerant with low temp application
- Generally increase the system efficiency
- become complicated system, need precise control or high risk of failure
Example of 2-Stage Recip Compressor
Bitzer Intro_E 21
2 stages 6 cylinders recips
- No unload option
6 cylinders recips
- possible 66% / 33% unload
Systems of 2-stage Reciprocating
Compressors incl. Subcooler
Condenser
Receiver
MP HP
M
T
T
Bitzer Intro_E 22
Sub Cooler
Evaporator
CPR
LP
M
T
T
Cascade System
Vereinfachte Darstellung
Simplified Sketch
-15oC
+40oC
Bitzer Intro_E 23
-40oC
Application Range of Open Type Screws
with NH
3
general overview
40
30
t
c
OSKA
60
OSNA
50
C
Additional Cooling
(oil cooler)
requiered
With Part Load
Bitzer Intro_E 24
20
10
0
-50 -40 -30 -20 -10
t
o
0 C 10
OSKAB
(Booster)
20
with add.
oil pump
-10
-20
NH
3
( t
oh
< 10K)
Operation limited
Application Range:
see individual
envelopes
Einsatzgrenzen R22-Booster ohne Zusatzkhlung
Application Limits R22 Booster w/o Additional Cooling
20
0
t
c
[C]
10
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T
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m
p
.
externe lpumpe
erforderlich
additional oil pump
requirerd
Bitzer Intro_E 25
-10
-20
-30
-55
t
o
[C]
-50 -35 -40 -45 -25 -30 -10

t
oh
= 10 K
HSKB
OSKB
R22
Verdampfungstemperatur / Evaporating Temp.
vorlufige Werte / preliminary data
V
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T
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p
.
requirerd
Application Limits
2-stage Reciprocating Compressors
50
40
t
c
R22
60
Bitzer Intro_E 26
30
20
10
0
-80 -70 -60 -50 -40
t
o
-30 -20
R404A
R507A
t
oh
=20C
4.2
R507A
Highest COP
Low temp
Bitzer-Software.lnk
Booster screw Compressor Models
HSKB
semi
OSKB
Open type
R22/R404 or
Ammonia NH3
HSKB5343-15 OSK(A)B 5341-K
HSKB5353-17 OSK(A)B 5351-K
HSKB5363-20 OSK(A)B 5361-K
HSKB6451-40
Bitzer Intro_E 27
HSKB6451-40
HSKB6461-40
HSKB7451-40 OSK(A)B 7451-K
HSKB7461-40 OSK(A)B 7461-K
HSKB7471-40 OSK(A)B 7471-K
BITZER HS. Screw Compressors are the result of more than
20 years of experience in research, development, production and
application of screw compressors.
The latest step in this evolution features:
O Wide product range with the least No. of models
O Robust & long term proven construction elements
General Highlights of Bitzer Screw
Compressors
Bitzer Intro_E 28
O Robust & long term proven construction elements
O 3-step capacity control from smallest to largest model
O Unique low pressure bearing chamber
50% / 75%
HS. Screws Oil Management with
Sealed Low Pressure Bearing Chamber
Conditions: R404A / Oil POE 170 cSt
SST -10C / SDT 45C
DGT 80C (w/o oil cooling)
Bitzer design with
sealed bearing
chamber:
BCP 6.5 bar (abs)
Solution < 5% R404A
Viscosity > 20 cSt
Standard design
Bitzer Intro_E 29
from oil separator
HP 20.5 bar (abs.)
Viscosity 9 cSt (14% R404A)
Standard design
w/o seal
BCP 16.5 bar (abs.)
Solution 11%
Viscosity 12 cSt
LP 4.4 bar (abs.)
BITZER HS. Screw Compressors are the result of more than
20 years of experience in research, development, production and
application of screw compressors.
The latest step in this evolution features:
O Wide product range with the least No. of models
O Robust & long term proven construction elements
General Highlights of Bitzer Screw
Compressors
Bitzer Intro_E 30
O Robust & long term proven construction elements
O 3-step capacity control from smallest to largest model
O Unique low pressure bearing chamber
O Suitable for highly efficient Economiser operation
O Comprehensive extent of delivery
O Advanced protection system
O Complete program of accessories (incl. oil separators, oil coolers)
O Independent engineering & production know how
50% / 75%
BITZER HS. Screw Compressors are the result of more than
20 years of experience in research, development, production and
application of screw compressors.
The latest step in this evolution features:
O Wide product range with the least No. of models
O Robust & long term proven construction elements
General Highlights of Bitzer Screw
Compressors
Bitzer Intro_E 31
O Robust & long term proven construction elements
O 3-step capacity control from smallest to largest model
O Unique low pressure bearing chamber
O Suitable for highly efficient Economiser operation
O Comprehensive extent of delivery
O Advanced protection system
O Complete program of accessories (incl. oil separators, oil coolers)
O Independent engineering & production know how
Semi-hermetic Screw Compressor
Oil Circuit with HS. Series
(Option)
Bitzer Intro_E 32
Oil separator
NO oil
Deliver inside
compressor
BITZER HS. Screw Compressors are the result of more than
20 years of experience in research, development, production and
application of screw compressors.
The latest step in this evolution features:
O Wide product range with the least No. of models
O Robust & long term proven construction elements
General Highlights of Bitzer Screw
Compressors
Bitzer Intro_E 33
O Robust & long term proven construction elements
O 3-step capacity control from smallest to largest model
O Unique low pressure bearing chamber
O Suitable for highly efficient Economiser operation
O Comprehensive extent of delivery
O Advanced protection system
O Complete program of accessories (incl. oil separators, oil coolers)
O Independent engineering & production know how
Semi-hermetic Screw Compressor
Oil Circuit with HS. Series
(Option)
Built in
Motor
Overload
protector
Bitzer Intro_E 34
Oil level
control
Oil thermostat
Oil flow
switch
Oil sol valve
protector
Oil filter
SE-E1 (INT69VSY-II)
(has to be connected as first item in the control/protection circuit)
O Motor Protection with Manual Reset
PTC sensors for monitoring of motor temperature
O Discharge Gas Temperature Protection
Monitoring of Discharge Gas Temp.
(PTC Sensor located in the Compressor Discharge Chamber)
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 35
(PTC Sensor located in the Compressor Discharge Chamber)
O Fail Prove of PTC-Sensor(s)
Checking of PTC Sensor Cycle (open circuit, broken line)
O Checking Direction of Rotation & Phase Failures
Interrupts control current and locks-out with wrong direction
Reset: Short interruption of supply voltage (L/N) for at least 5 sec.
Further Details: See Applications Manual SH-100 / SH-170 / SH-500
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 36
INT389R
New Generation (SE-C1)
is planned to introduce
early next year
INT389R
O Motor Protection with Manual (or Auto-) Reset
Function - same as INT69VSY-II
Manual reset: Short interruption of supply voltage
Auto-reset by removing link between B1/B2:
5 faults / 24h accepted
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 37
Single phasing / Phase asymmetry protection
automatic start repetition after each 30 minutes
O Discharge Gas Temperature Protection
Function - same as INT69VSY
Manual reset: Short interruption of supply voltage
Auto-reset by removing link between B1/B2:
5 faults / 24h accepted
INT389R (contd)
O Limitation of switching frequency
The total of operating & off-time is limited to a
minimum of 7 minutes = Signal lamp H2
Shortening of pause time (for service)
by linking Z/B1 for approx. 2 sec.
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 38
by linking Z/B1 for approx. 2 sec.
Minimum starting delay: 30 sec after shut-off (independent
from running period)
Further Details: See Applications Manual SH-100 / SH-500
S2
F5
F6
B2
P>
P<
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 39
Alarm Signal
Possibilities
H1
L1
L2
L3
1
2
11
24 14
INT 389R
12
N
L
Z
B1
B2
S3
H2
K1 K3T
0.5 s
Discharge Gas Sensors (Oil Temp Sensor)
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 40
PTC100 (HS, OS)
PTC120 (CSH)
PTC140 (Recips)
PT1000 (Recips CIC)
Oil flow switch
Protection & Control Devices
for Screw Compressors
Bitzer Intro_E 41
6 l/min (HS/OS53)
10 l/min (HS/OS64/74)
Special versions for NH
3
Semi-hermetic Screw Compressor
Oil Circuit with HS. Series
(Option)
Bitzer Intro_E 42
Water cooled oil cooler
Shell & Tube Condensers
Sea Water Version
TD 15 K 6,6 to 780 kW
TD 10 K 4,5 to 524 kW
Bitzer Intro_E 43
Standard Version
TD 15 K 8 to 913 kW
TD 10K 5,3 to 609 kW
Production Process - Brazing of the
Tubes
Bitzer Intro_E 44
Structure of Bitzer Tubes
Bitzer Intro_E 45
=> High performance because of tubes low fouling behaviour
HS/OS Compressor Models Capacity Ranges
OSK (-10/45)
HSN (-35/40)
HSK (-10/45)
R404A
R404A
11 models
9 models
9 models
Bitzer Intro_E 46
0 50 100 150 200 250 300 350 400 450 500
OSNA (-35/40)
OSKA (-10/40)
OSN (-35/40)
OSK (-10/45)
Cooling capacity range [kW]
R404A
NH
3
7 models
7 models
9 models
9 models
Bitzer HS & OS Screw Compressors
The Ideal Products for Parallel Operation !!
OHigh pressure oil return
OCan be horizontal or vertical mount
OCan up to 6 compressors or more
Bitzer Intro_E 47
HS/OS Capacity Ranges ( maximum 6 units in a rack)
OSK (-10/45)
HSN (-35/40)
HSK (-10/45)
R404A
R404A
Capacity ranges from 1 x HS./OS.53 >> 6 x HS./OS.7471
Bitzer Intro_E 48
0 200 400 600 800 1000 1200 1400 1600 1800
OSNA (-35/40)
OSKA (-10/40)
OSN (-35/40)
OSK (-10/45)
Cooling capacity range [kW]
R404A
NH
3
10,000 MT Cold room
Screws vs. Large Recips.
Screw compressor
Or
Large Reciprocating compressor?
Bitzer Intro_E 49
Large Reciprocating compressor?
Advantages of Screws vs Large Recips
1) Higher Specific Capacity -- based on Displacement
- higher running speed 2900 RPM vs. 1450 rpm
- much smaller and compact in size, lower weight
Screws vs. Large Recips.
0.56 M
75 HP motor
Bitzer Intro_E 50
0.47 M
75 HP motor
1
3
2
4
5
7 7
6
2..3 mm
Advantages of Screws vs Large Recips
2) Potential for Economiser Operation for better
efficiency
- very flat performance characteristic with varying CT
- higher COP hence save operating cost
Screws vs. Large Recips.
Bitzer Intro_E 51
- higher COP hence save operating cost
BITZER Screw Compressor Technologies
Compression Process
SL SL
Bitzer Intro_E 52
DL
ECO
SL
DL
SCREW
Compressor
Compression
Process
Bitzer Intro_E 53
ECO
p
c
p
eco
p
o
p
s
Process with
Economiser
Standard
Process
ECO
Screw compressor
Oil separator
Bitzer Intro_E 54
TXV
Liquid
subcooler
TXV
8
10
20
30
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]
0
10
20
30
40
50C
ECO
Economiser-System with Heat Exchanger
R404A
R507A
Bitzer Intro_E 55
0 50 100 150 200 250 300 350
1
2
3
4
5
6
P
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[
b
a
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]
Enthalpy [kJ/kg]
-40C
-30
-20
-10
0
h Standard
h with ECO
R507A
SCREW Compressor Technology
Arrangement of the ECO Suction Line
Bitzer Intro_E 56
HSK 7461 vs Recip with Identical Displacement
--
Comparison of Refrigeration Capacity
100
120
140
160
180
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Bitzer Intro_E 57
0
20
40
60
80
100
30 40 50
SCT [C]
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k
W
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HSK 7461
HSK 7461 ECO
Recip
V
G
220 m
3
/h
SST -10C
SH 10 K
R 22
Performance Data of Reciprocating Compressors vs.
Screw Compressors Refrigerant R404A
100
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k
W
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V
G
100 m
3
/h
SCT 40C
SH 20 K
80
60
40
Bitzer Intro_E 58
10
-10 -20 -30 -40
RECIP
SCREW
SCREW+
ECO
SST [C]
R
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[
k
W
]
20
+60%
Performance Behaviour f Screw Compressors
with Economizer vs. Reciprocating Compressors
150
160
170
180
190
200
RECIP
C
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SST - 35 C
SH 20 K
R 404A
Bitzer Intro_E 59
100
110
120
130
140
150
20 30 40 50
SREW
+ECO
SCT [C]
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[
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Advantages of Screws vs Large Recips
3) Best parallel system possible for rack system
- simple part load 50% / 75% / 100%
- Can start unload
- Energy saving, low operating cost
- Rack has less risk as not depend on one compressor
Screws vs. Large Recips.
Bitzer Intro_E 60
- Rack has less risk as not depend on one compressor
Note that oil equalizing is very difficult for recips rack!
Advantages of Screws vs Large Recips
4) Less Noise
- Twin screw rotors not touching each other, can even
rotate a 75HP screw with hand
- less wear and tear, hence longer life time
Screws vs. Large Recips.
Bitzer Intro_E 61
- less vibration run like a smooth 10 cylinders recips
- reduce chance of pipe fracture and system leakage
- no need discharge muffler
Advantages of Screws vs Large Recips
5) Less moving parts
- No working valves to fail
- more tolerence to liquid slugging
Screws vs. Large Recips.
Bitzer Intro_E 62
- more tolerence to liquid slugging
- Improve reliability and durability
- BITZER screws design life is 15 years!
Advantages of Screws vs Large Recips
6) Easy Maintenance
- Oil cleaness
- oil temperature check
Screws vs. Large Recips.
Bitzer Intro_E 63
- oil temperature check
- bearing check
Screw Compressors (HS & OS)
Service and Maintenance Works
O Oil Filter & Replacement
O change after first 50...100 h (operating hours) recommended
O check all 5.000 h (or yearly respectively)
must be replaced when pressure drop > 0.5 bar
O Oil Change
Bitzer Intro_E 64
O with HCFC and HFC refrigerants
not necessary when using suction line fine filter (10 m)
mandatory with contaminated systems and with acid formation
O with NH
3
(unsoluble lubricants)
first change after 100 h (oil and oil filter)
add oil if requested -- change all 5.000 h (or yearly respectively)
Screw Compressors (HS & OS)
Service and Maintenance Works
O Oil Solenoid Valve
O Check diaphragm all 5.000 h (or yearly respectively)
when deformed: change diaphragm and back-up ring (fitting position !!)
check system and eliminate causes of oil migration into compressor
O Replacement after 100.000 h recommended
Bitzer Intro_E 65
O Oil Flow Switch
O Check all 5.000 h (or yearly respectively)
O Replacement after 100.000 h recommended
O Discharge Check Valve
O Check all 5.000 h (or yearly respectively)
O Replacement after 20.000 .. 40.000 h recommended
Screw Compressors (HS & OS)
Service and Maintenance Works
O Shaft Seal
O Leakage tolerable up to 0,05 cm
3
/h
O Check intervalls -- depending on application
AC all 5.000 h
MT & LT all 10.000 h
O Replacement after 20.000 .. 40.000 h recommended
Bitzer Intro_E 66
O Replacement after 20.000 .. 40.000 h recommended
O Pressure Relief Valve
O Maintenance free
Opening pressure differential p = 28 bar
Tightness check recommended after actuation
(High pressure cut-out)
O Replacement after 100.000 h recommended
Screw Compressor Ball Bearings
Inspection and Replacement Intervalls
Replacement Intervals for a preventive maintenance
see table on next slide
O The total life span potential for normal operation of the bearings is not
reached
O Due to occasional deviations from normal operating conditions like
Bitzer Intro_E 67
Lack of oil
Less oil viscosity caused by wet operation
Insufficient suction superheat
Thermal Overload
Screw Compressor Ball Bearings
Inspection and Replacement Intervalls
Inspection / replacement intervall recommendations -- operating hours (h)
Refrigerant AC application MT LT
R134a 1) 10.000 / 50.000 10.000 / 50.000 --
--
R22, R407C 1) 10.000 / 40.000 10.000 / 40.000 10.000 / 50.000
Bitzer Intro_E 68
R404A, R507A 1) 10.000 / 40.000 10.000 / 40.000 10.000 / 50.000
R717 1) 10.000 / 40.000 10.000 / 40.000 10.000 / 50.000
Disadvantages of Screws vs Large Recips
Cost!!
Usually higher investment cost for small capacity but more
economy for larger capacity
Screws vs. Large Recips.
Bitzer Intro_E 69
But BITZERs screw is relatively small in sizes hence
sometimes its not more expansive than Large Recips
compressors
Lubricants for Screw Compressors Overview
Oil type Refrigerant Compressor type Oil injection temperature
B 100 R22 HS.53/64/74 max. 80 C
(Alkyl Benzene) OS.53/74 max. 80 C
B 150 SH R22 HS.53/64/74 max. 100 C
(Complex Ester) OS.53/70/74 max. 90 C
B 320 SH
(Complex Ester) R22 CSH, HSKC inside: max. DGT 120C
Bitzer Intro_E 70
(Complex Ester) R22 CSH, HSKC inside: max. DGT 120C
BSE 170 R134a/R404A/R507A HS.53/64/74 max. 100 C
(Polyol Ester) OS.53/74 max. 90 C
R134a, R407C CSH, HSKC inside: max. DGT 120C
Clavus 32/46 (MO) NH
3
OS.A 53/74 max. 50 C
Clavus 68 (MO) OS.A 53/70/74 max. 60 C
SHC 226E (PAO) OS.A 53/74 max. 60 C

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