You are on page 1of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG1

GASKET SET

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

11401-09851
11141-09F00
11177-14D01
11241-09F00
11482-09F50
11483-03G00
11484-09F50
12837-24A10
14181-18C00
16528-24500
09280-40010
09280-44007

Gasket Set
. Gasket, Cylinder Head
. O Ring, Inspection Cap
. Gasket, Cylinder
. Gasket, Clutch Cover
. Gasket, Magneto Cover (na)
. Gasket, V Belt Cover
. Gasket, Tensioner Adjuster
. Gasket, Exhaust Pipe
. O Ring
. O Ring (d:2.4,id:39.7)
. O Ring (d:2.4,id:43.2)

Page: 1 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG2

CYLINDER HEAD

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
19
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

11100-44D00
09206-08001
09103-06102
01550-06303
11115-14D71
11141-09F00
04211-13189
09103-10179
09103-10180
01421-06253
01421-06503
01421-08503
09103-06108
01550-06253
08316-10063
08316-10083
09168-06023
09168-10017
09482-00528
09482-00529
09482-00516
09482-00515
09482-00456
09482-00457
11175-47D00
11177-14D01
01550-06203
09108-06102
08316-10063
09241-25007
13101-03G00
09280-40010
09119-06092
09402-52208
09103-08217
08319-31088
17661-44D00
01550-06203
17670-08D10
34850-03G00

Head Assy, Cylinder


. Pin
. Bolt (6x55)
. Bolt
Guide, Valve (os 0.3)
Gasket, Cylinder Head
Pin
Bolt (10x190)
Bolt (10x200)
Stud Bolt
Stud Bolt
Stud Bolt
Bolt (6x35)
Bolt
Nut
Nut
Gasket
Gasket
Spark Plug (ngk,cr6e)
Spark Plug (denso,u20esr-n)
Spark Plug (ngk,cr7e)
Spark Plug (denso,u22esr-n)
Spark Plug (ngk,cr8e)
Spark Plug (denso,u24esr-n)
Cap, Inspection
O Ring
Bolt
Bolt, Stud
Nut
Plug, Head
Pipe, Intake
. O Ring (d:2.4,id:39.7)
Screw
Clamp
Bolt (8x60)
Nut
Cover, Thermostat
Bolt
Thermostat
Switch Assy, Water Temp

Page: 2 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG3

CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

11211-03G00-0F0
01421-06203
08316-10063
11241-09F00
04211-13189
17857-03G00
07130-06123
09280-21015

Cylinder
Stud Bolt
Nut
Gasket, Cylinder
Pin
Union, Water Hose
Bolt
O Ring (d:2.7,id:21.4)

Page: 3 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG4

CRANKCASE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

11301-03811
04211-13189
04211-11169
01547-06453
01547-06553
01547-06753
09103-08081
09103-08345
09103-08179
09168-08016
09246-05006
09103-08297
09103-08182
09168-08016
09103-06255
01547-06953
11317-09F50
07120-06123
09247-14015
09168-14002
11971-09F50
09280-17003
11313-09F60
04211-13189
09106-08121
11611-03G00
11611-03G00
09103-10145
09159-10058

Crankcase Set
. Pin
. Pin
. Bolt
. Bolt
. Bolt
. Bolt
. Bolt
. Bolt, Lh (8x105)
. Gasket, Lh
. Plug, Rh
. Bolt, Lh (8x137)
. Bolt, Rh (8x125)
. Gasket, Rh
. Bolt (l:120)
. Bolt
Pipe, Breather
Bolt, Breather Pipe
Plug, Oil Pressure
Gasket, Oil Pressure Plug
Gauge, Oil Level
O Ring, Oil Level Gauge
Housing, Secondary Shaft Bearing
Pin
Bolt
Bolt (10x180)
Bolt (10x180) Rear Lower
Bolt (10x205) Rear Upper
Nut

Page: 4 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG5

CRANKCASE COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

11341-03G00
11482-09F50
04211-13189
01547-06403
01547-06753
11371-03G00
11372-03G00
11373-03G00
11374-03G00
09125-06086
11484-09F50
01547-06453
01547-06553
04211-13189
01550-08123
09168-08029
11343-03G10
09125-06086
11351-03G00
11483-03G00
04211-13189
01547-06403
01547-06253
01547-06603
09248-16012
09168-16002

Cover, Clutch
Gasket
Pin
Bolt
Bolt
Cover, V Belt
Damper, V Belt Cover No.1
Damper, V Belt Cover No.2
Plate, V Belt Cover
Screw, 6x12
Gasket
Bolt
Bolt
Pin
Plug, Drain
Gasket
Plate, Air Intake
Screw, 6x12
Cover, Magneto
Gasket
Pin
Bolt
Bolt
Bolt
Plug, Tdc Check
Gasket

Page: 5 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG6

BELT COOLING DUCT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

11387-03G00
11388-03G00
11386-38F00
09402-76208
11389-09F50
11394-03G00
11393-03G00
11392-03G00

Duct, Belt Cooling Front No.1


Duct, Belt Cooling Front No.2
Connector, Cooling Duct Front
Clamp, Duct Front No.2
Clamp, Duct Front
Box, Induction Lower
Box, Induction Upper
Duct, Belt Cooling Rear

Page: 6 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG7

CRANKSHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15

12000-03861
12161-32E00
12210-24B01-0A0
09263-37007
09160-37006
12220-03860
12220-03861
12261-03G00
09262-40008
09262-35009
12541-46510
09126-06011
12111-03G00-0F0
12140-03G00
12151-09F00
09381-23003

Crankshaft Set
. Rod, Connecting
. Pin, Crank
. Bearing (37x47x24.8)
. Washer (37x55x1)
. Crankshaft Set, Rh
. Crankshaft Set, Rh
. Crankshaft, Lh
Bearing, Rh (40x80x18)
Bearing, Lh (35x80x21)
Retainer, Oil Seal Lh
Screw (6x12)
Piston
Ring Set, Piston
Pin
Circlip

Page: 7 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG8

STARTER CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

12611-44D10
09206-12005
12612-09F00
09180-12149
09206-12006
12600-09870
09263-31009
08211-35505
09106-08106

Gear, Starter Idle No.1


Pin
Gear, Starter Idle No.2 (nt:27)
Spacer, Starter Idle Gear No.2
Pin
Clutch Set, Starter
. Bearing (31x39x17.8)
Washer
Bolt

Page: 8 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG9

CRANK BALANCER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

12651-09F50
09262-22029
12666-03G10
09420-04008
16321-44D01
04221-04069
16322-09F50
09103-10290
08211-10305

Balancer, Crank
Bearing (22x56x16)
Gear, Driven No.1
Key
Gear, Oil Pump Drive (nt:20)
Pin, Drive Gear
Spacer, Drive Gear
Bolt, Drive Gear
Washer, Drive Gear

Page: 9 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG10

CAM SHAFT/VALVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

12710-03G10
12741-09F00
09261-05005
12747-44B00
09111-06032
09390-22002
12840-15G00
12842-17C50
12843-27A00
12850-14D50
12842-17C50
12843-27A00
12861-14D50
12871-14D50
09164-12018
09248-14011
09168-14002
12911-14D10
12912-14D01
12921-03G00
12931-27A20
12932-27A00
12933-81400
09289-05011

Cam Shaft
Sprocket
Pin
Washer
Bolt (6x10.5)
C Ring
Arm, Valve Rocker Intake
. Screw
. Nut
Arm, Valve Rocker Exhaust
. Screw
. Nut
Shaft, Rocker Arm Intake
Shaft, Rocker Arm Exhaust
Washer (12.7x18.1x0.2)
Plug, Shaft
Gasket
Valve, Intake
Valve, Exhaust
Spring, Valve
Retainer, Spring
Cotter, Valve
Seat, Spring
Oil Seal (5x10x8.7)

Page: 10 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG11

CAM CHAIN

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

12760-09F00
12771-09F00
12811-09F00
12812-32410
09168-08016
12830-32E00
12837-24A10
07130-06253
09168-06023

Chain, Cam (120le)


Guide, Chain
Tensioner, Chain
Bolt
Washer
Adjuster Assy, Tensioner
Gasket
Bolt
Gasket

Page: 11 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG12

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

13200-03G20
13503-03G00
13501-15F00
13504-15F00
13383-03G00
13341-03G00
13342-15F10
09491-25021
09492-35020
09491-52009
13370-29F00
13375-26E00
13254-26E00
13250-26E00
13258-26E00
13247-43E00
13602-26E10
13279-26E00
13268-26E00
13291-26E00
13295-26E00
13411-03G00
13417-03G00
13686-03G00
13418-03G00
13681-28E00
13270-03G00
13273-03G00
13268-35F00
13274-03G00
13486-15F00
13480-38F00
13481-15F00
13484-15F00
13601-15F10
13601-15F00
13601-11F00
13502-03G00
13578-03G00
13602-43E00
09355-50105-600

Carburetor Assy
. Spring
. Valve, Piston
. Seat
. Needle, Jet
. Jet, Needle
. Holder
. Jet, Main (#128)
. Jet, Pilot (#35)
. Jet, Starter (#52)
. Valve, Float
. Clip
. Pin
. Float Assy
. O Ring
. Drain Screw
. Screw
. Adjust Screw
. Spring
. Washer
. O Ring
. Starter Valve
. Spring
. O Ring
. Holder
. Cap
. Cable Adjuster Assy
. Washer
. Spring
. Hose (400+50)
. U Ring
. Diaphragm
. Cover
. Cover
. Screw
. Screw
. Screw
. Cover, Diaphragm
. Cover
. Screw
Hose, Fuel Cock Vacuum

Page: 12 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG13

AIR CLEANER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

13700-03G10
13780-07G00
13791-03G00
13792-03G00
02142-06163
13881-03G00
13853-03G10
09401-14301
13826-38F10
13826-38F20
13810-03G00
13878-09F00
09401-14301
13741-38F10
13746-03G00
13896-03G00
13891-03G00
13826-38F20
09402-60208
01550-06123
09409-07333

Cleaner Assy, Air


. Filter
. Holder
. Stopper, Holder
. Screw
. Tube, Outlet
. Tube, Breather
. Clip
. Clamp (cleaner Side)
. Clamp (carburetor Side)
. Trap, Flame
. Plug, Drain
. Clip
. Cap, Air Cleaner
. Gasket
. Duct, Inlet
. Joint, Inlet
. Clamp
. Clamp
Bolt, Air Cleaner
Clip

Page: 13 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG14

RECOIL STARTER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

18100-24503
18120-24500
18130-24400
18142-24400
08316-10063
18200-24501
09103-06236
18410-09F02
08316-10103
09280-12009
12359-44D20
09262-25006
09280-44007
09283-25094

Starter Assy, Recoil


. Reel
. Ratchet Set
. Spring, Spiral
. Nut
. Rope Assy
Bolt
Cup, Starter
Nut
O Ring (d:1.9,id:12.6)
Spacer
Bearing
O Ring (d:2.4,id:44.0)
Oil Seal (25x36x6)

Page: 14 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG15

MUFFLER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

14150-03G20
14181-18C00
01421-08253
08319-31083
09106-08133
09160-08135
09180-08151
09320-12043
14180-03G20
14185-38F10
01550-06163
14771-13E00
07120-08403
14310-03G21
09160-08503
09180-08152
09320-12048
07120-08453
08319-31083
14790-03G20
14185-38F10
01550-06163
14880-03G21
09139-06076
09168-06120

Pipe, Exhaust
Gasket, Exhaust Pipe
Stud Bolt
Nut
Bolt, Exhaust Support
Washer, Exhaust Support
Spacer, Exhaust Support
Cushion, Exhaust Support
Cover, Exhaust Pipe
Clamp
Bolt
Connector, Muffler
Bolt
Body, Muffler
Washer
Spacer
Cushion
Bolt
Nut
Cover, Muffler Front
Clamp
Bolt
Cover, Muffler Rear
Screw
Gasket

Page: 15 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG16

OIL PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

16400-03G00
16331-09F50
09261-04009
09181-10158
08331-31106
09125-06035
16520-24500
02112-75123
16523-24501
16528-24500
01547-06253
16510-03G00-X07
09247-14002
09168-14002
16591-06B00
16440-44D00

Pump, Engine Oil


Gear, Driven (nt:29)
Pin
Washer
Circlip
Screw
Strainer, Engine Oil
Screw
Cap, Oil Strainer
O Ring
Bolt
Filter, Engine Oil
Plug, Drain
Gasket
Union, Oil Filter
Valve Assy, Oil Relief

Page: 16 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG17

WATER PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23

17400-03G00
17415-14300
09168-08016
17418-09F50
17491-03G00
17470-02F00
09283-10004
17481-03G00
17482-03G00
17435-33400
02112-06163
01547-06653
16331-02F00
17521-09F50
09261-04009
08331-31106
08110-62000
08331-41309
16321-44D01
04221-04069
08331-31226

Pump Assy, Water


. Bolt
. Gasket
. O Ring
. Impeller/shaft
. Seal, Mechanical
. Oil Seal (10x21x5)
. Washer
. Pin
. O Ring
. Screw
Bolt
Gear, Driven
Shaft, Driven Gear
Pin, Driven Gear
Circlip, Driven Gear
Bearing, Shaft
Circlip, Shaft Bearing
Gear, Water Pump Drive
Pin, Drive Gear
Circlip, Drive Gear

Page: 17 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG18

RADIATOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

17710-03G10
17760-09F00
17765-09F00
02142-06083
09118-06097
09180-06290
09320-10042
09320-12011
01550-06103
17680-50F70
17689-50F00
17800-03G10
17802-14F00
17730-14G00
17991-02F01

Radiator Assy, Water


Cover, Radiator
. Protector
Screw
Bolt
Spacer
Cushion
Cushion, Lower
Bolt
Switch, Radiator Fan
. O Ring
Fan Assy, Radiator
Nut
Cap
Label, Cooling Fan

Page: 18 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG19

RADIATOR HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

17851-03G00
17852-03G00
17854-03G00
09402-32511
17910-03G00
17932-12C00
09116-06168
17981-42E00
09401-08411
09352-50901-600
09404-06432

Hose, Radiator Inlet


Hose, Radiator Outlet
Hose, Water Pump Outlet
Clamp
Tank Assy, Reservoir
. Cap, Reservoir Tank
Screw
Hose, Inlet
Clip
Hose, Overflow
Clamp

Page: 19 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG20

TRANSMISSION (1)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

21110-09F60
21120-09F60
21124-09F50
21125-09F50
21210-09F70
21240-09F70
21243-09F52
21245-15F00
21247-15F00
21248-15F01
21249-15F00
21431-09F60
21471-09F60
21481-14F00
21518-09F50
21519-09F52
21650-09F51
09140-20017
27601-09F60
21100-09F60
21102-09F51
21104-09F56
21105-09F50
21273-44D00
21500-03G00
24741-21A00
24754-09F50
09125-06110
09262-40010
09262-17048
09280-40010
09159-18020
24751-09F60
09126-06011

Face, Fixed Drive


Face, Movable Drive
Seal, Movable Drive
Spacer, Movable Drive
Face, Fixed Driven
Face, Movable Driven
Spring, Movable Driven
O Ring, Movable Driven
Seal, Movable Driven
Pin, Movable Driven
Spacer, Movable Driven
Plate, Movable Drive
Sheet, Movable Driven
Damper, Movable Drive
Nut, Driven Pully
Holder, Movable Driven
Roller, Movable Drive
Nut, Face
V Belt, Drive
Housing, Clutch
Spacer, Fixed Drive Lh
Seal, Clutch Housing
Seal, Clutch Housing
Clutch, One Way
Clutch Assy, Shoe
Retainer, Bearing
Seal, Clutch Housing Rh
Screw, Retainer (6x12)
Bearing (40x80x18)
Bearing (17x47x11.5)
O Ring (d:2.4,id:39.7)
Nut
Retainer, Bearing
Screw (6x12)

Page: 20 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG21

TRANSMISSION (2)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

29111-03G00
29121-03G00
29131-03G10
29311-03G20
29315-09F51
29321-03G01
29331-03G20
29411-09F50
09167-25017
09181-25268
09263-30018
09267-30005
12281-87J00
09380-25003
09262-20069
09262-20073
09283-20037
09181-20251
08211-20401
29421-03G00
08110-63040
29122-03G00
24741-03G00
09125-06110
24561-09F50
29222-44D00
24571-03G10
24581-03G10
24582-03G00
29315-09F51
09167-25013
09167-25017
09169-25001
09180-14014
09181-20195
09263-30018
09380-25003
26441-03G00
26451-03G00
09168-06023
01547-06453
04221-06129
34981-03G00
34990-10F00
09106-06073
09160-13010
08331-31136
08331-31176

Shaft, Drive
Shaft, Sub T/m Output
Shaft, Sub T/m Counter
Gear, Sub T/m Driven
Bush, Sub T/m Driven
Gear, Sub T/m Driven Hi
Dog, Sliding
Gear, Sub T/m Driven No.2
Washer, Driven Gear
Washer, Driven Gear
Bearing, Sub T/m Gear
Bearing, Drive Shaft Rh
Seal, Drive Shaft
Circlip, Sub T/m Gear
Bearing, Drive Shaft Lh
Bearing, Counter Shaft
Seal, Counter Shaft Rh
Washer, Drive Gear Rh
Washer, Drive Gear
Gear, Sub T/m Driven No.2
Bearing, Output Shaft
Bearing, Output Shaft
Retainer, Bearing
Screw (6x12)
Gear, Reverse Idle
Bush, Reverse Idle Gear
Gear, Reverse Driven
Dog, Reverse Gear
Spacer, Reverse Select
Bush, Reverse Driven Gear
Washer, Lock
Washer, Reverse Driven Gear
Washer, Lock
Shaft, Reverse Idle
Washer, Reverse Idle Gear
Bearing, Reverse Driven Gear
Circlip, Reverse Driven Gear
Housing, Odometer Gear
Gasket
Gasket (5.8x13x1.2)
Bolt
Pin
Rotor, Speed
Sensor, Speed
Bolt, Sensor (6x16)
Washer, Rotor (13x20x1)
Circlip
Circlip

Page: 21 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG22

SECONDARY DRIVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
19
19
19
19
19
19
19
19
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

24911-44D40
24935-19810
09140-20012
09181-20223
24921-09F70
24961-09F70
24970-09F52
27130-03G10
27592-38F00
27150-38F00
27161-03G00
27200-03810
09380-25005
09159-16003
08331-31246
08331-31246
09160-16026
09167-24002
09181-25051
09181-25052
09181-25053
09181-25054
09181-25055
09181-25056
09181-25057
09181-25058
09181-25059
09181-25060
09181-25061
09181-25062
09181-25063
09263-30050
09267-25006
09267-25006
09283-34008
09283-34008
09390-50002
09103-10310
27130-03G00
27592-38F00
27140-03G00
27150-03G10
27153-03G00
27200-38810
09380-20016
09159-16003
09160-16026
09103-10310

Gear, Sec Drive Bevel


Shim Set, Sec Drive Bevel Gear
Nut, Sec Drive Bevel Gear
Washer, Sec Drive Bevel Gear
Gear, Sec Driven Bevel
Shaft, Sec Driven Front
Shaft, Sec Driven Output Rear
Yoke, Rr Drive Output
. Plate, Output
Shaft, Propeller Rear
Yoke, Prop Shaft Joint Rear
Joint Set, Universal
. Circlip, Universal Output Rr
Nut, Rear Drive Output Yoke
Circlip, Sec Driven Gear
Circlip, Sec Drive Front
Washer, Rear Output Yoke
Washer, Sec Driven Shaft
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Shim, Sec Driven
Brg, Sec Driven Gear Mdl
Brg, Sec Driven Output Sft Fr
Brg, Sec Driven Output Sft Rr
Oil Seal, Driven Shaft Front
Oil Seal, Driven Shaft Rear
Ring, Sec Driven Bearing M
Bolt, Propeller Shaft Rear
Yoke, Front Drive Output
. Plate, Output
Yoke, Propeller Shaft Joint
Shaft, Propeller
Boot, Propeller Shaft
Joint Set, Universal
. Circlip
Nut, Front Drive Output Yoke
Washer, Fr Drive Output Yoke
Bolt, Propeller Shaft (10x20)

Page: 22 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG23

GEAR SHIFTING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

25321-03G20
25350-24B00
25355-03G00
25356-12C00
25360-03G20
25381-38F00
25411-30B00
25510-03G00
29510-03G20
29510-03G20
29611-03G20
29620-03G10
04221-04089
09160-06022
09181-12167
09181-20158
09181-20251
09263-20014
09285-12006
29612-38F00
29612-38F00
09181-25139
08331-31256
09380-25012
09181-25167
01550-06203
37720-03G00
09209-05011
09440-04010
07120-05163
09404-06429
08331-31126
01550-06253
08316-10063
08211-06141

Cam, Gear Shift Reverse


Stopper, Shift Cam
Spring, Shift Cam Stopper
Support, Shift Cam
Arm, Select
Plate, Gear Shift Cam
Shaft, Gear Shift Fork
Shaft, Sub T/m Gear
Fork, Gear Shift
Fork, Gear Shift
Cam, Gear Shift
Shaft, Gear Shift
. Pin
Washer, Spring Stopper
Washer, Sub T/m Shift
Washer, Shift Cam Plate
Washer, Sub T/m Shift
Bearing (20x35x2.0)
Seal, Gear Shift
Spring, Sub T/m Shift Cam
Spring, Reverse Shift Cam
Washer, Shift Cam Spring
Circlip, Shift Cam Spring
C Ring, Sub T/m Cam Stop
Washer, Shift Shaft
Bolt, Shift Lever
Base Assy, Gear Shift Term
Contact
Spring
Bolt
Clamp (l:45)
Circlip
Bolt, Gear Shift Cam
Nut
Washer

Page: 23 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG24

FINAL BEVEL GEAR (FRONT)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

27400-03G21
27451-38FA0
27461-03GA0
27401-38FA0
27409-38FA0
27407-38FA0
27403-38FA0
27403-38FB0
27406-38FD0
27406-38FB0
27401-03GC0
27409-38FB0
27407-38FB0
27409-03GA0
27404-38FA0
27445-38FA0
27130-03GA0
27161-03G50
27200-38810
09380-20016
27403-38FC0
27405-38FA0
27405-38FB0
27311-03GA0
27405-38FC0
27405-38FD0
27371-38FA0
27320-03GA0
27941-03GA0
27921-03GA0
27402-03GA0
27911-03GA0
27931-03GA0
27406-03GA0
27425-03GA0
27425-03GB0
27421-03GA0
27420-03GA0
27401-03GA0
27403-03GA0
27491-38F00
09401-08411
09364-08003
27407-38FD0
27409-38FC0
09103-10148
08319-31107
09407-14403

Case Assy, Front Differential


. Housing Final Drive, Front
. Cover Final Drive, Front
. Bolt (8x30)
. Plug
. Washer
. Ring Snap
. Ring Snap
. Oil Seal
. Oil Seal
. Bolt (6x12)
. Plug
. Washer
. Plug
. Collar
. Shim Set
. Yoke Assy
. Yoke, Prop Shaft Joint
. Joint Set, Universal
.. Circlip
. Snap Ring
. Bearing
. Bearing
. Pinion, Drive
. Bearing
. Bearing
. Sleeve
. Gear Assy
. Fork, Shift
. Rod, Shift
. Spring, Shift
. Bracket, Rod
. Gear, Shift
. Seal
. Switch Assy, 2wd
. Switch Assy, 4wd
. Dvc Assy
. Bracket Set, Actuator
. Bolt (8x45)
. Clip
. Case, Breather
. Clamp
. Union
. Washer, Level Plug
. Plug, Level
Bolt, Front Differential
Nut, Front Differential
Clamp (l:125)

Page: 24 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG25

FINAL BEVEL GEAR (REAR)(~'04/8)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

27410-03G00
27155-38FM0
27156-38FM0
27157-38F00
27311-38FM0
27312-38F00
27316-38FM0
27321-38FM0
27326-09810
27326-18810
27445-24810
27450-38FM0
09364-08009
27461-38FM0
27471-38FP0
27590-38F00
09168-06018
09168-16002
09168-16002
27407-38FM0
09248-16012
09248-16012
27405-38FM0
27405-38FN0
27405-38FP0
27405-38FR0
27405-38FS0
27405-38FT0
09280-24010
09280-76008
09283-38009
09283-42011
01421-10303
27401-38FM0
27401-38FN0
27407-38FN0
27408-38FM0
08331-31256
27403-38FM0
25350-09F50
29613-44D00
25351-44D50
25360-38F00
25932-38F10
25933-38FM0
25934-38F10
25935-38F10
25936-38FM0
25940-38F00
25942-38F00
25944-38F00
25984-38FM0
27475-38FM0

Case Assy, Rear


. Shaft, Rear Final Drive
. Seal, Final Drive Bearing
. Joint, Rear Final Drive
. Gear, Final Drive Bevel
. Stopper, Final Drive
. Spacer, Rear Final Drive
. Gear, Final Driven Bevel
. Shim Set, Final Driven Lh
. Shim Set, Final Driven Rh
. Shim Set, Final Drive
. Case, Rear Final Gear
.. Union, Breather
. Case, Rear Final Driven Rh
. Housing, Rear Final Drive
. Collar, Output Oil Seal
. Gasket, Oil Check Bolt
. Gasket, Oil Drain
. Gasket, Oil Filler
. Washer, Rear Final Drive
. Plug, Oil Drain
. Plug, Oil Filler
. Bearing, Rear Final
. Bearing, Final Drive Gear
. Bearing, Final Driven Rh
. Bearing, Final Drive Pilot
. Bearing, Final Driven Lh
. O Ring, Bearing Case Rh
. O Ring, Collar Output
. O Ring, Rear Final Housing
. Oil Seal, Final Driven Lh
. Oil Seal, Final Driven Rh
. Bolt, Rear Final Gear
. Bolt, Oil Check
. Bolt, Rear Final Gear
. Washer, Final Driven Lh
. Nut, Rear Final Drive
. Circlip
. Circlip, Rear Final Bearing
. Stopper, Parking Cam
.. Spring
.. Stopper
. Arm Select
. Pawl, Parking Lock
. Spring, Parking
. Shaft, Parking Pawl
. Gear, Parking Lock (nt:24)
. Spacer, Parking Pawl
.. Shaft, Parking Lock Cam
. Cam, Parking Lock Shaft
. Guide, Parking Pawl
. Spring, Parking Cam
. Cover, Rear Final Door

Page: 25 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG25

FINAL BEVEL GEAR (REAR)(~'04/8)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

09168-06024
09168-10007
09168-14002
27407-38FP0
27407-38FR0
09248-10007
27405-38FU0
09283-14006
27401-38FP0
27401-38FR0
27401-38FS0
27404-38FM0
27153-03G10
27491-38F00
09401-08411

. Gasket, Rear Final Cover


. Gasket, Parking Pawl
. Gasket, Cam Shaft Stopper
. Washer, Parking Rh
. Washer, Parking Lh
. Plug, Parking Pawl
. Bearing, Parking Cam
. Seal, Parking
. Bolt, Rear Final Housing
. Bolt, Rear Final Housing
. Bolt, Select Arm
. Pin, Rear Final Cover
Boot, Rr Final Drive
Case, Breather
Clamp

Page: 26 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG25A

FINAL BEVEL GEAR (REAR)('04/9~)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
47a
48
49
50
51
52

27410-03G20
27155-38FP0
27156-38FM0
27157-38F00
27311-38FM0
27312-38F00
27316-38FM0
27321-38FM0
27326-09810
27326-18810
27445-24810
27450-38FM0
09364-08009
27461-38FM0
27471-38FP0
27590-38F00
09168-06018
09168-16002
09168-16002
27407-38FM0
09248-16012
09248-16012
27405-38FM0
27405-38FN0
27405-38FP0
27405-38FR0
27405-38FS0
27405-38FT0
09280-24010
09280-76008
09283-38009
09283-42011
01421-10303
27401-38FM0
27401-38FM0
27407-38FN0
27408-38FM0
08331-31256
27403-38FM0
25350-09F50
29613-44D00
25351-44D50
25360-38F00
25932-38F10
25933-38FM0
25934-38F10
25935-38FM0
09181-25139
25936-38FM0
25940-38F00
25942-38F00
25944-38F00
25984-38FM0

Case Assy, Rear


. Shaft, Rear Final Drive
. Seal, Final Drive Bearing
. Joint, Rear Final Drive
. Gear, Final Drive Bevel
. Stopper, Final Drive
. Spacer, Rear Final Drive
. Gear, Final Driven Bevel
. Shim Set, Final Driven Lh
. Shim Set, Final Driven Rh
. Shim Set, Final Drive
. Case, Rear Final Gear
.. Union, Breather
. Case, Rear Final Driven Rh
. Housing, Rear Final Drive
. Collar, Output Oil Seal
. Gasket, Oil Check Bolt
. Gasket, Oil Drain
. Gasket, Oil Filler
. Washer, Rear Final Drive
. Plug, Oil Drain
. Plug, Oil Filler
. Bearing, Rear Final
. Bearing, Final Drive Gear
. Bearing, Final Driven Rh
. Bearing, Final Drive Pilot
. Bearing, Final Driven Lh
. O Ring, Bearing Case Rh
. O Ring, Collar Output
. O Ring, Rear Final Housing
. Oil Seal, Final Driven Lh
. Oil Seal, Final Driven Rh
. Bolt, Rear Final Gear
. Bolt, Oil Check
. Bolt, Rear Final Gear
. Washer, Final Driven Lh
. Nut, Rear Final Drive
. Circlip
. Circlip, Rear Final Bearing
. Stopper, Parking Cam
.. Spring
.. Stopper
. Arm Select
. Pawl, Parking Lock
. Spring, Parking
. Shaft, Parking Pawl
. Gear, Parking Lock (nt:24)
. Washer (25x32x1.0)
. Spacer, Parking Pawl
.. Shaft, Parking Lock Cam
. Cam, Parking Lock Shaft
. Guide, Parking Pawl
. Spring, Parking Cam

Page: 27 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG25A

FINAL BEVEL GEAR (REAR)('04/9~)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

27475-38FM0
09168-06024
09168-10007
09168-14002
27407-38FP0
27407-38FR0
09248-10007
27405-38FU0
09283-14006
27401-38FP0
27401-38FR0
27401-38FS0
27404-38FM0
27153-03G10
27491-38F00
09401-08411

. Cover, Rear Final Door


. Gasket, Rear Final Cover
. Gasket, Parking Pawl
. Gasket, Cam Shaft Stopper
. Washer, Parking Rh
. Washer, Parking Lh
. Plug, Parking Pawl
. Bearing, Parking Cam
. Seal, Parking
. Bolt, Rear Final Housing
. Bolt, Rear Final Housing
. Bolt, Select Arm
. Pin, Rear Final Cover
Boot, Rr Final Drive
Case, Breather
Clamp

Page: 28 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG26

STARTING MOTOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

31100-44D20
31130-38B00
31132-38B00
31135-38B00
31143-49040
31156-48B00
31170-32E00
31264-31300
31280-26D00
01547-06303
08361-35068

Motor Assy, Starting


. Terminal Set, Brush
. Holder Set, Brush
. Spring, Brush
. O Ring
. O Ring
. Washer Set
. O Ring
. Bolt
Bolt, Starting Motor
Nut, Starting Motor

Page: 29 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG27

MAGNETO

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

32101-09F40
32102-09F10
01547-06303
08341-31059
31792-18A00
09100-05019
31497-45000
32371-32E00
09100-05019

Stator Assy
Rotor Assy
Bolt, Magneto
Key, Magneto
Nut, Magneto
Bolt, Sensor (5x10)
Clamp, Magneto No.1
Clamp, Magneto No.2
Bolt, Clamp No.2 (5x10)

Page: 30 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG28

ELECTRICAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

31800-03G00
31861-26E00
09481-30101
09128-06013
32900-09F70
33410-09F00
01550-06203
33510-43010
33541-44D00
33542-38B00
32800-42F00
02162-06253

Relay Assy, Starting Motor


. Cover, Starter Relay
. Fuse, 30a
Bolt, Starting Motor Term
Cdi Unit
Coil Assy, Ignition
Bolt
Cap, Spark Plug
Seal, Spark Plug
Seal, High Tension Cord
Rectifier Assy
Bolt

Page: 31 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG29

BATTERY

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

33610-31G00
33652-16G00
33652-31F00
33652-47D01
09462-00067
33810-03G00
31861-48B10
33820-03G00
33624-16E00
33860-03G00

Battery Assy
Protector
Protector (20x50x11.0)
Protector (45x90x28)
Band, Battery
Wire, Starter Motor
. Cap, Starter Motor
Wire, Battery Plus
. Cap, Battery Plus
Wire, Battery Minus

Page: 32 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG30

SPEEDOMETER (MODEL K4/K5)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

34100-03G70
34120-03G70
34150-03G00
34124-24F00
34111-03G60
34955-33E00
34128-03G00
34176-03G00
34149-31F10
34149-03G00
02142-04163
34187-47F00
34955-13E00
07130-05203

Speedometer Assy
. Speedometer
. Case, Upper
.. Switch Rubber
. Case, Lower
.. Damper
. Bracket
. Clamp
. Screw (3x14)
. Screw (3x14)
. Screw
Spacer
Cushion, Meter No.1
Bolt

Page: 33 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG30A

SPEEDOMETER (MODEL K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

34100-03GB0
34120-03GB0
34150-31G00
34124-24F00
34111-31G00
34955-33E00
34149-31F10
34149-03G00
34187-47F00
34955-13E00
07130-05203

Speedometer Assy
. Lcd Meter
. Case, Upper
.. Switch Rubber
. Case, Lower
.. Damper
. Screw (3x14)
. Screw (3x14)
Spacer
Cushion, Meter No.1
Bolt

Page: 34 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG31

HEADLAMP (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

35100-03G00-999
35300-03G00-999
35121-03G00
35321-03G00
35127-03G00
35327-03G00
35171-03G00
09471-12097
35100-03GA1-999
09471-12207
09409-06322-5PK
07120-05163

Headlamp Assy, Rh
Headlamp Assy, Lh
. Unit, Rh
. Unit, Lh
. Rim, Rh
. Rim, Lh
. Cord Assy
Bulb (14v30/30w)
Headlamp Assy, Aux
Bulb (12v,40/40w)
Clip
Bolt

Page: 35 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG31A

HEADLAMP (MODEL K5)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

35100-03G00-999
35300-03G00-999
35121-03G00
35321-03G00
35127-03G00
35327-03G00
35171-03G00
09471-12097
35100-03GB0-999
09471-12217
09409-06322-5PK
07120-05163

Headlamp Assy, Rh
Headlamp Assy, Lh
. Unit, Rh
. Unit, Lh
. Rim, Rh
. Rim, Lh
. Cord Assy
Bulb (14v30/30w)
Headlamp Assy, Aux
Bulb (12v,40/40w)
Clip
Bolt

Page: 36 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG31B

HEADLAMP (MODEL K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

35100-03G60-999
35300-03G60-999
35121-03G00
35321-03G00
35127-03G00
35327-03G00
35171-03G01
09471-12093
35100-03GB0-999
09471-12217
09409-06322-5PK
07120-05163

Headlamp Assy, Rh
Headlamp Assy, Lh
. Unit, Rh
. Unit, Lh
. Rim, Rh
. Rim, Lh
. Cord Assy
Bulb (14v30/30w)
Headlamp Assy, Aux
Bulb (12v,40/40w)
Clip
Bolt

Page: 37 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG32

TAIL LAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

35710-03G20
09471-12083
35718-03G00
09320-06023
33652-03G10
33652-05G20

Lamp Assy, Tail


. Bulb (12v,21/5w)
. Socket & Cord Assy
Cushion
Cushion (80x30x20)
Cushion (17x17x12)

Page: 38 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG33

WIRING HARNESS (MODEL K4/K5)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
21
22

36610-03G31
09481-10501
09481-15501
32800-16A00
38852-09F30
09403-20403
09403-25401
09404-06429
09407-03401
09407-12402
09407-14403
36851-05D00
36852-09F10
36854-03G00
38850-03G00
37110-03G00
37740-38F00
09443-06080
38502-21E02
38730-09F00
38750-03G00
37146-19B00
37146-19B10
37146-19B20
37146-19B30
37830-18A00

Wiring Harness
. Fuse (10a)
. Fuse (15a)
. Diode
Label, Caution Max Amp
Clamp (id:20)
Clamp (id:25)
Clamp (l:45)
Clamp
Clamp
Clamp (l:125)
Wire, Ignition Coil
Wire, Horn Lead
Wire, Front Brake Switch Lead
Terminal, Power Source
Switch Assy, Ignition
Switch Assy, Stop Lamp
Spring
Horn Assy
Relay, Neutral Start
Relay Assy, Drive
Key, Blank (type:c)
Key, Blank (type:d)
Key, Blank (type:e)
Key, Blank (type:f)
Switch Assy, Horn

Page: 39 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG33A

WIRING HARNESS (MODEL K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
21
22

36610-03G70
09481-10501
09481-15501
32800-16A00
38852-09F30
09403-20403
09403-25401
09404-06429
09407-03401
09407-12402
09407-14403
36851-05D00
36852-09F10
36854-03G00
38850-03G00
37110-03G00
37740-38F01
09443-06080
38502-21E02
38730-09F00
38750-03G00
37146-19B00
37146-19B10
37146-19B20
37146-19B30
37830-18A00

Wiring Harness
. Fuse (10a)
. Fuse (15a)
. Diode
Label, Caution Max Amp
Clamp (id:20)
Clamp (id:25)
Clamp (l:45)
Clamp
Clamp
Clamp (l:125)
Wire, Ignition Coil
Wire, Horn Lead
Wire, Front Brake Switch Lead
Terminal, Power Source
Switch Assy, Ignition
Switch Assy, Stop Lamp
Spring
Horn Assy
Relay, Neutral Start
Relay Assy, Drive
Key, Blank (type:c)
Key, Blank (type:d)
Key, Blank (type:e)
Key, Blank (type:f)
Switch Assy, Horn

Page: 40 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG34

FRAME

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

41100-03G10-019
41980-03G00
01550-08163
41990-03G10
01550-08163
42521-03G00-291
09409-08335
42511-03G00
09111-06063

Frame (black)
Plate, Engine Mount Rear Rh
Bolt
Bracket, Engine Mount Upper
Bolt
Protector, Front (black)
Clip
Protector, Engine
Screw, Protector

Page: 41 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG35

REAR BRAKE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

43110-03G00
43120-03G11
09280-17002
09160-17050
09103-08152
09443-12019
58810-03G10
09200-06013
08322-01063
09385-06012
58670-03G00
01550-06203
28375-78A00
09383-19005

Pedal, Brake
Arm, Rod
O Ring
Washer
Bolt
Spring, Return
Cable, Rear Brake
Pin
Washer
Cotter Pin
Cable, Rear Final Lock
Bolt
Clip
E Ring

Page: 42 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG36

FOOTREST

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

43510-03G10
43520-03G10
09103-10275
01550-08163
43990-03G01
01550-08203

Footrest, Front Rh
Footrest, Front Lh
Bolt, Front
Bolt, Rear
Grip, Front
Bolt, Upper

Page: 43 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG37

CARRIER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

46410-03G00-019
01550-08203
68381-19B00
46310-03G00-019
09103-08283
09116-06147
09180-06120
09320-11008
68391-19B00

Carrier, Front (black)


Bolt, Rear
Label, Front Carrier
Carrier, Rear (black)
Bolt, Rear
Bolt, Lower
Spacer
Cushion
Label, Rear Carrier

Page: 44 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG38

FUEL TANK

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

44100-03G10
44200-29F00
09352-50823-600
09352-50823-600
44511-03G00
47451-38A01
44281-03G00
09116-06050
09180-06293
44271-03G03-291
44272-03G02-291
09409-07333
03241-15163
09148-05038
44300-03G02
44421-03G01
09401-11407
09103-06277
09168-06026
44261-38F00
34810-03G00
34825-03A00
02112-76163

Tank Assy, Fuel


Cap Assy, Fuel Tank
Hose, Breather (l:600->90)
Hose, Breather (l:600->20)
Cushion, Front
Cushion
Cushion, Rear
Bolt
Spacer
Cover, Tank Rh (black)
Cover, Tank Lh (black)
Clip
Screw
Nut
Cock Assy, Fuel
Hose, Fuel
Clip
Bolt
Gasket
Rubber, Inlet
Gauge Assy, Fuel Level
. Gasket
Screw

Page: 45 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG39

HEADLAMP HOUSING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
8
9
10

51800-03G50
51800-03G60
09180-06281
09320-09013
09320-20008
09320-10501
08319-31063
56311-03G00-YU1
56311-03G00-YT9
02112-05123
68171-03G20-20H

Housing, Headlamp Rh
Housing, Headlamp Lh
. Spacer
. Cushion
. Cushion, Bracket
Cushion
Nut
Cover, Handle Front (yellow)
Cover, Handle Front (red)
Screw
Emblem (silver)

Page: 46 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG40

FRONT FENDER (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
6
7
8
9
10
10
11
12
13
14
15
16

53111-03G20-YT9
53111-03G20-YU1
53410-03G02
53421-03G00
09409-08335
03241-15163
53341-03G01-YU1
53341-03G01-YT9
53118-03G00-291
09180-08188
09320-12011
53119-03G10-YU1
53119-03G10-YT9
09139-05076
09409-07333
68151-03G10-MV6
68152-03G10-MV6
68151-38F00
09148-05006

Fender, Front (red)


Fender, Front (yellow)
Mudflap, Inner Rh
Mudflap, Inner Lh
Clip
Screw, Inner
Lid (yellow)
Lid (red)
Grille, Front (black)
Spacer
Cushion
Fender, Center (yellow)
Fender, Center (red)
Screw
Clip
Emblem, Rh
Emblem, Lh
Emblem, Front
Nut

Page: 47 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG40A

FRONT FENDER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
6
7
8
9
10
10
11
12
13
14
15
16
17

53111-03G20-YT9
53111-03G20-YU1
53410-03G02
53421-03G00
09409-08335
03241-15163
53341-03G01-YU1
53341-03G01-YT9
53118-03G00-291
09180-08188
09320-12011
53119-03G10-YU1
53119-03G10-YT9
09139-05076
09409-07333
68151-03G10-AWT
68152-03G10-AWT
68151-03G30
68151-03G40
09148-05006

Fender, Front (red)


Fender, Front (yellow)
Mudflap, Inner Rh
Mudflap, Inner Lh
Clip
Screw, Inner
Lid (yellow)
Lid (red)
Grille, Front (black)
Spacer
Cushion
Fender, Center (yellow)
Fender, Center (red)
Screw
Clip
Emblem, Rh
Emblem, Lh
Emblem, Front Base
Emblem, "s"
Nut

Page: 48 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG41

HANDLE BAR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

56111-03G10
56200-07840
09127-06018
56272-10D00
56276-17D00
09160-06126
56272-42F00
09159-06024
56321-03G00-291
56317-03G00
03541-05163
56160-03G00
01550-08203
09320-07016
56190-03G00
09103-05018
58300-03G20
58410-03G01
58620-03G00
09403-10405

Handle Bar
Balancer Set
. Screw
. Expander, Outer
. Spacer
. Washer
. Expander, Inner
. Nut
Cover, Handle Rear (black)
Molding
Screw
Brace, Cover
Bolt
Cushion, Headlamp
Bracket, Meter Cover
Bolt
Cable Assy, Throttle
Cable, Starter
Guide, Cable
Clamp

Page: 49 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG42

HANDLE LEVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

57211-03G10
57421-39D20
09111-06075
57433-09F00
57100-03G61
02112-05203
08310-00053
57126-07G00
57127-07G00
57460-17C11
57465-17C00
57211-03G10
57500-38F01
57620-38811
57431-45C01
08319-21063
57441-08C00
57442-08C00
01547-06203
57541-03G00
37400-09F00
37571-19B01
37576-19B01
02112-05407
02112-05457

Grip
Lever, Brake
Bolt
Nut
Case Assy, Throttle
. Screw
. Nut
. Holder
. Bolt
Switch Assy, Stop
. Screw
Grip
Lever Assy, Rear Brake
. Lever Set, Brake
. Bolt, Pivot
. Nut
. Adjuster, Cable
. Lock Nut
. Bolt
Cover, Brake Level
Switch Assy, Lh
. Lever, Choke
. Cover, Choke
. Screw
. Screw

Page: 50 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG43

SHIFT LEVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

57810-03G51
57830-03G01
09139-04007
57841-03G00
57843-03G00
57844-03G00
09139-06083
57842-03G00
57820-03G51
01550-08163
57863-03G00
58680-03G50
08322-01083
08332-11063
58821-03G00
58870-03G50
58650-03G01
58658-38F00
09383-19005
09404-06433

Lever Assy, Transmission


Knob, T/m Lever
Screw, Knob
Boot, T/m Lever
Cover, T/m Lever Upper
Cover, T/m Lever Lower
Screw
Cushion, T/m Lever
Plate, T/m Lever
Bolt
Rod, Detent
Cable, T/m Gear Shift
Washer, Front
E Ring
Bush, Rear
Bracket, T/m Cable
Cable, Inter Lock
Spring
E Ring
Clamp

Page: 51 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG44

REAR FENDER (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

63111-03G20-YT9
63111-03G20-YU1
09112-06009
09116-06147
09180-06120
63151-03G01
09320-11008
02142-05203
09159-05019
63331-03G00-291
63341-03G00-291
09111-06061
09409-08335
02142-05203
09160-05046
09159-05019
68171-03G00-MV7
68171-03G20-20H

Fender, Rear (red)


Fender, Rear (yellow)
Bolt, Center
Bolt, Center
Spacer
Bracket, Rear Fender
Cushion
Screw
Nut
Mudguard, Front Rh (black)
Mudguard, Front Lh (black)
Bolt, Guard
Clip
Screw
Washer
Nut
Emblem, Side
Emblem, Rear (silver)

Page: 52 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG44A

REAR FENDER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

63111-03G21-YT9
63111-03G21-YU1
09112-06009
09116-06147
09180-06120
63151-03G01
09320-11008
02142-05203
09159-05019
63331-03G00-291
63341-03G00-291
09111-06061
09409-08335
02142-05203
09160-05046
09159-05019
68171-03G00-AWU
68171-03G20-20H
63118-03G00

Fender, Rear (red)


Fender, Rear (yellow)
Bolt, Center
Bolt, Center
Spacer
Bracket, Rear Fender
Cushion
Screw
Nut
Mudguard, Front Rh (black)
Mudguard, Front Lh (black)
Bolt, Guard
Clip
Screw
Washer
Nut
Emblem, Side
Emblem, Rear (silver)
Cap, Rear Fender

Page: 53 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG45

REAR BOX

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

92111-03G00
09148-05038
03541-05163
08322-01047
09229-04038
92112-03G00
03512-05123
92113-03G00
01550-06163
92114-03G00
92141-03G00
09250-10011
92142-03G00
93110-03GB0
93114-38FA0
09160-05043
09159-05019
02162-05203
93191-09F11
47417-03G00
09229-04038
47413-09FA0
09229-04025
93140-03G01
09462-00073
09800-21040
96200-18A02
09822-00003
93115-03G00

Body, Front Box


Nut
Screw
Washer
Rivet
Lid, Front Box
Screw
Holder
Bolt
Stopper, Front Box
Cushion, Front Box
Plug
Cushion, No.1
Box Rear
. Molding
Washer
Nut
Bolt
Band, Box
Plate, Fuse Box
Rivet
Plate, Cdi Unit
Rivet
Holder, Box
Band, Tool
Tool Assy
Gauge Assy, Air
Clamp, Wrench
Plug, Rear Box

Page: 54 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG46

LABEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

68332-03G20
68617-03G00
68633-09F00
68921-09F00
68931-09F00
68623-01B00
68929-09F00
68928-09F00
99011-03G53-28B

Label, Tire
Label, Warning Trailer
Label, Gear Shifting
Label, Warning
Label, Age16
Label, Fuel
Rivet
Washer
Manual, Owner's

Page: 55 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG47

SEAT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

45100-03G10-R1Z
45210-03G10
45149-43500
01550-06163
45141-09F00
09180-06261
45141-03G01

Seat Assy
. Clamp, Seat Lock
. Cushion
Bolt
Cushion, Seat
Spacer
Cushion, Seat

Page: 56 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG48

STEERING KNUCKLE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

51281-03G00
51231-03GG0
51241-03GG0
51210-38F00
51260-21G00
51270-21G00
09140-10043
08314-40103
09140-10027
04111-20208
09162-10008
51233-09F00
09283-38012
09283-38022
08133-60067
54731-03G00
08331-31306

Tie Rod, Steering


Knuckle, Steering Rh
Knuckle, Steering Lh
End, Knuckle Steering
Rod, End, R
Rod, End, L
Nut, Tie Rod (rh Thread)
Nut, Rod End
Nut, Tie Rod (lh Thread)
Cotter Pin, Rod End
Washer, Rod End
Bolt, Knuckle (10x30)
Dust Seal, Inner (38x55x8)
Dust Seal, Outer (38x55x6.4)
Bearing
Spacer, Hub Bearing
Circlip

Page: 57 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG49

STEERING SHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

51650-03G60
51678-24500
51670-24500
01550-08753
09280-17003
51661-09F00
51662-05G00
51663-05G00
09160-12073
08319-31123
04111-20208
56211-09F00-291
56211-29900-291
01550-08553
09164-08015

Shaft, Steering
Dust Seal, Steering Holder (27x38x8.5)
Holder, Steering Shaft
Bolt
O Ring (id:16.8,d:3.10)
Bush, Steering Shaft Lower (17x26x36.9)
Dust Seal, Steering Shaft (30x40x16)
Dust Seal, Steering Lower (12.2x38x12)
Washer (12.5x32x2.3)
Nut
Cotter Pin
Clamp, Handlebar Lower (black)
Clamp, Handlebar Upper (black)
Bolt
Washer

Page: 58 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG50

SUSPENSION ARM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

52100-03G60-019
09103-10126
09103-10352
09159-10058
52410-03830
09319-10055
52420-03830
09319-10055
52430-03830
09319-10055
52440-03830
09319-10055
09103-10301
09159-10058

Absorber Assy, Front Shock (black)


Bolt, Lower
Bolt, Upper
Nut
Arm Set, Suspension Lower Rh
. Bush (10x35.1x38)
Arm Set, Suspension Lower Lh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Rh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Lh
. Bush (10x35.1x38)
Bolt (10x60)
Nut

Page: 59 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG51

FRONT WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

54110-03G10
09119-10049
55311-03G00-12Z
09140-10021
64723-09F00
09141-18010
04111-40408
54725-09F01
59211-38F20
09106-08155
59231-38F01
09103-06083
55110-03G00
43130-24A00

Hub, Front Wheel


. Bolt (10x30)
Rim, Front Wheel (12x6.5at) (silver)
Nut
Washer
Nut, Hub
Pin, Cotter
Cap, Wheel Center
Disc, Front Brake
Bolt, Brake Disc
Cover, Front Disc
Bolt
Tire, Front (at25x8-12) (dunlop)
Valve Assy, Wheel Rim (tr412)

Page: 60 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG52

FRONT DRIVE SHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

54901-03G20
54902-03G20
54933-38F10
54931-38F10
54930-03G20
54903-38F10
54904-38F10
01550-06123

Shaft Assy, Front Drive Rh


Shaft Assy, Front Drive Lh
. Joint Set
.. Boot Set, Inner
. Boot Set, Outer
Protector, Drive Shaft Rh
Protector, Drive Shaft Lh
Bolt

Page: 61 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG53

FRONT CALIPER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
16
17
17
18

59100-38F30-999
59300-38F30-999
59100-38850
59100-38860
59315-13A00
59386-13A00
59382-13A00
59314-13A00
59105-38F00
59306-13A00
59384-13A00
59303-13A00
59345-00B20
59151-38F00
59351-38F00
59121-01A00
59122-01A00
59101-38850
59101-38860
59371-13A00
69372-00B20
09106-08174

Caliper Assy, Front Rh


Caliper Assy, Front Lh
. Piston Set
.. Seal Set, Piston
. Spring, Pad
. Boot
. Pin
. Washer
. Pin, Slide
. Spring
. Seal, Dust
. Boot
. Pin
. Bracket, Rh
. Bracket, Lh
. Bleeder
. Cap
Pad & Shim Set Rh
Pad & Shim Set Lh
. Shim, Rh
. Shim, Lh
Bolt

Page: 62 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG54

FRONT BRAKE HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

09360-10041
09360-10042
09161-10009
59480-03G10
59240-03G10
59440-03G10
59261-38F00
59271-38F00
09383-13003
01550-06163
59250-03G00
59450-03G00
01550-08253

Bolt, Upper (10x1.00x22)


Bolt, Lower (10x1.25x22)
Washer (10x15x1.5)
Hose, Front Brake No.1
Hose, Front Brake No.2 Rh
Hose, Front Brake No.2 Lh
Clamp, Hose No.2 Rh
Clamp, Hose No.2 Lh
E Ring
Bolt
Pipe, Front Brake No.1
Pipe, Front Brake No.2
Bolt

Page: 63 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG55

FRONT MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

59600-44B11
59600-45850
59666-44300
59667-44B00
69669-24A01
69689-49300
59671-36500
59675-19C00
59748-15400
59749-15400

Cylinder Assy, Front Master


. Piston/cup Set
.. Boot
. Diaphragm
. Cap
. Screw, Cap
. Holder
. Bolt
. Separator
. Plate

Page: 64 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG56

REAR SWINGINGARM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

61100-03G20
61300-03G20
61400-03G20
09103-10216
09159-10058
61213-03G20
61213-03G30
61251-03G10
09280-17008
09265-17015
09285-25003
61141-03G00
08351-21008
61214-03G00
09280-70005
09283-38022
09103-10343
08331-41559
08123-60067
62100-03G60-019
09103-10126
09160-10501
08319-31103
09159-10058

Swingingarm, Rear
Housing, Rear Axle R
Housing, Rear Axle L
Bolt, Rear Swgarm Bracket
Nut, Rear Swgarm Bracket
Bolt, Pivot L
Bolt, Pivot R
Spacer, Pivot
O Ring
Bearing, Pivot
Seal, Pivot
Plate, Nipple
Nipple, Grease
Nut, Pivot
O Ring, Rear Axle Housing
Seal, Rear Axle Housing
Bolt, Axle Housing
Circlip
Bearing, Hub
Absorber Assy, Rear Shock (black)
Bolt
Washer, Upper Outer
Nut, Upper
Nut, Lower

Page: 65 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG57

RIGHT REAR WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

64110-38F10
09119-10049
65311-03G00-12Z
09140-10021
64723-09F00
09141-18010
04111-40408
54725-09F01
64711-03G00
69211-38F00
09106-08155
65110-38F20
43130-24A00

Hub, Rear Wheel Rh


. Bolt, Hub
Rim, Rear Wheel (12x7.5at) (silver)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Rh
Disc, Rear Brake
Bolt
Tire, Rear (at25x10-12) (dunlop)
Valve Assy, Wheel Rim (tr412)

Page: 66 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG58

LEFT REAR WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

64110-38F22
09119-10049
65311-03G00-12Z
09140-10021
64723-09F00
09141-18010
04111-40408
54725-09F01
64712-38F10
65110-38F20
43130-24A00
95210-38F00
09103-10344
61391-38F00
61393-09F00
09111-06061

Hub, Rear Wheel Lh


. Bolt (10x30)
Rim, Rear Wheel (12x7.5at) (silver)
Nut
Washer
Nut, Hub
Cotter Pin
Cap, Wheel Center
Axle, Rear Lh
Tire, Rear (at25x10-12) (dunlop)
Valve Assy, Wheel Rim (tr412)
Plate, Trailer Tow
Bolt
Protector, Final Case
Bolt, Front
Bolt, Rear

Page: 67 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG59

REAR CALIPER (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

69100-03GF0-999
59100-01850
59100-35860
59315-36500
59313-36500
59312-36500
69150-03GF0
59121-18410
55156-66310
69100-03860
09103-08385

Caliper Assy, Rear


. Piston Set
.. Seal Set, Piston
. Spring, Pad
. Insulator, Axle
. Boot
. Bracket
. Bleeder
. Cap, Bleeder
Pad Set
Bolt

Page: 68 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG59A

REAR CALIPER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

69100-03GH0-999
59100-01850
59100-35860
59315-36500
59313-36500
59312-36500
69150-03GF0
59121-18410
55156-66310
69100-03870
09103-08410

Caliper Assy, Rear


. Piston Set
.. Seal Set, Piston
. Spring, Pad
. Insulator, Axle
. Boot
. Bracket
. Bleeder
. Cap, Bleeder
Pad Set
Bolt

Page: 69 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG60

REAR MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

69600-03GF0
69600-04820
69691-00A00
69670-03GF0
69692-19A00
69693-05A00
69672-00B20
69674-00B20
69686-34200
09103-06144
69740-03D00
69667-00B20
69668-00B20
69669-03D00
01547-06123
69730-03G00
09401-12404
69480-03G20
09360-10042
09161-10009
09200-06037
08322-01063
04111-20158
09403-15405

Cylinder Assy, Rear Master


. Piston/cup Set
.. Boot
. Rod, Push
. Yoke
. Nut
. Connector
. Circlip
. O Ring
Bolt
Tank Assy, Rear Reservoir
. Diaphragm
. Plate
. Cap
Bolt
Hose, Rear Brake
Clip
Hose, Rear Brake
Bolt, Union (10x1.25x22)
Washer (10x15x1.5)
Pin
Washer
Pin, Cotter
Clamp

Page: 70 of 71

Catalogue Title:

Block No.

Block Title.

LT-A500FK4 (LT-A500FK4 P24)

FIG61

OPTIONAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
1
2
3
3
4
5
6
7

99104-32030
99000-32050
99000-32100
99104-32020
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140
99000-25110
99000-10109-019

Thread Lock, Super (1363a)


Thread Lock, Super (1342)
Thread Lock, Super (1305)
Thread Lock, Super (1361a)
Thread Lock, Super (1360)
Thread Lock Cement
Suzuki Bond (1207b)(black)
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste
Suzuki Pbc Grease
Paint (black)

Page: 71 of 71

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