QSP-211-02 3C 5S Improvment Sheet

3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
ASSY Dec 11
AFTER
Unwanted Materials in floor
PROBLEM
Unwanted materials are kept in floor
IMPROVED
Empty bins in Gangway
AREA MONTH
ASSY Dec 11
AFTER
PROBLEM
Empty Bins are kept in gang way
IMPROVED
AREA MONTH
ASSY Dec 11
AFTER
Unwanted Materials kept in Assy. station
PROBLEM
Unwanted Materials kept in Assy. station
IMPROVED
AREA MONTH
ASSY Dec 11
AFTER
PROBLEM
Layout Marking Not done
IMPROVED
AREA MONTH
ASSY Dec 11
AFTER
PROBLEM
Child Parts kept in floor
IMPROVED
AREA MONTH
ASSY Dec 11
AFTER
No Identification
PROBLEM
No Identification for child part storage bin
IMPROVED
AREA MONTH
MOULD Dec 11
AFTER
Unwanted Materials kept in Molding area
PROBLEM
Unwanted Materials are kept in moulding station
IMPROVED
AREA MONTH
MOULD Dec 11
AFTER
Red Rust Noticed @ Mould
PROBLEM
IMPROVED
AREA MONTH
MOULD Dec 11
AFTER
PROBLEM
IMPROVED
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Unwanted Item are Kept in meeting Room.
IMPROVED
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Unwanted Parts are Kept in meeting Room.
IMPROVED
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Inspection Table cloth torn out condition
IMPROVED
AREA MONTH
MOULDING M/C Dec 11
AFTER
PROBLEM
Inspection Table cloth torn out condition
IMPROVED
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Loose wires are under the table
IMPROVED
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Loose wires on the floor
IMPROVED
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Fan kept on the floor improper arrangement of wire
IMPROVED
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Server room floor tile open condition
IMPROVED
AREA MONTH
AFTER
PROBLEM
Unwanted boxes in server room
IMPROVED
AREA MONTH
AFTER
PROBLEM
Server room floor tile open condition
IMPROVED
AREA MONTH
AFTER
PROBLEM
Unwanted boxes kept in server room
IMPROVED
AREA MONTH
AFTER
PROBLEM
Unwanted boxes in server room
IMPROVED
AREA MONTH
AFTER
PROBLEM
Floor tiles kept behind the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Tampura box with parts , boxes, unwanted material , papers , unidentified files kept
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Inspection report , news paper kept on table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Parts kept under the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Rejection tag kept under the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Un wanted box kept on the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted boxes and material kept under the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Tambura boxes kept under the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted boxes kept under table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
CPU stand , unwanted paper , tape, waste material lying
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File lying behind the computer monitor
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File and box lying on the floor
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Invoice lying on the floor
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File lying on the floor
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted paper lying on the table and bin lying under table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted material lying under the table
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File kept under the table and no identification
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Sample parts kept on the cuboard
IMPROVED
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File lying on the floor
IMPROVED
AREA MONTH
KIMEKOMI December
AFTER
No
Constant
location
PROBLEM
SEITON-No layout for M/C, table, trolleys in Work area.
IMPROVED
AREA MONTH
KIMEKOMI December
AFTER
Wire kept openly
PROBLEM
SEIKETSUElectrical/telephone wire management
IMPROVED
AREA MONTH
KIMEKOMI December
AFTER
Cover with dirty
PROBLEM
SEISO- fixtures are not clean
IMPROVED
AREA MONTH
CHECKER AREA
December
AFTER
Water hose covered with Fixtures
PROBLEM
SEIKETSU- No space for Emergency water hoes.
IMPROVED
AREA MONTH
CHECKER AREA
December
AFTER
Purpose/ Use of the switch..?
PROBLEM
SEIKETSU- employees are not aware of that switch
IMPROVED
AREA MONTH
Incoming December
AFTER
Teared cloth covered in the table
PROBLEM
SEIKETSU- Park like environment is missed.
IMPROVED
AREA MONTH
SCRAP December
AFTER
No name display for materials separation
PROBLEM
SEITON : No clearly designated name & place
IMPROVED
AREA MONTH
SCRAP December
AFTER
Unwanted materials in gang way
PROBLEM
SEIRI : Waste materials in gang way
IMPROVED
AREA MONTH
SECURITY ROOM
December
AFTER
Unwanted materials in security room
PROBLEM
SEIRI Unwanted materials in gang way
IMPROVED
AREA MONTH
SECURITY ROOM
December
AFTER
PROBLEM
SEIRI Unwanted materials in gang way
IMPROVED
AREA MONTH
SECURITY ROOM
December
AFTER
PROBLEM
SEIRI Unwanted materials in First aid room (Security room)
IMPROVED
AREA MONTH
DATA ROOM December
AFTER
No clean, proper layout, display of material
PROBLEM
5S- Unwanted materials, no gang way mark, clean,, no designated place of materials, no zoning materials.
IMPROVED
AREA MONTH
DATA ROOM December
AFTER
Lab equipment is kept in the data room in the table.
PROBLEM
SEITON : lab equipment is kept in improper place.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
1. PROBLEM
2.
Packing Clips kept inside Dispatch room without any identification or accountability. Invoice files kept without any Index for the Contents of Box / File.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
1. PROBLEM 2.
Waste Cloth kept above Network Cabin. Unused Cable end not closed.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
1. Broken Rack parts not removed. & Rack not yet repaired.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Broken Danbura boxes & Plastic palette are kept for so many days without any action.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted items are kept near Dispatch vehicle loading area.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted items are kept near Dispatch vehicle loading area.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Empty Trolleys stored in FG Area
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted items stored in Side Walls near Dispatch Shutter.
IMPROVED
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted Items near Dispatch Shutter.
IMPROVED
11
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted Items near Walls of FG Area.
IMPROVED
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Non standard bins pins stored in Job work part storage area
IMPROVED
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Non standard bins pins stored in Job work part storage area
IMPROVED
AREA MONTH
CKD Storage 07.12.2011
AFTER
PROBLEM
CKD Parts stored without identification
IMPROVED
AREA MONTH
CKD storage 07.12.2011
AFTER
PROBLEM
CKD Parts are stored without identification in the rack
IMPROVED
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Job work parts stored without identification
IMPROVED
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Excess L02B parts stored in X02A storage area
IMPROVED
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Customer returned are located without identification
IMPROVED

QSP-211-02 3C 5S Improvment Sheet

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QSP-211-02 3C 5S Improvment Sheet

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3C / 5S IMPROVEMENTS BEFORE

Unwanted Materials in floor

Unwanted materials are kept in floor

Empty Bins are kept in gang way

Unwanted Materials kept in Assy. station

Unwanted Materials kept in Assy. station

Layout Marking Not done

Child Parts kept in floor

No Identification for child part storage bin

Unwanted Materials kept in Molding area

Unwanted Materials are kept in moulding station

Red Rust Noticed @ Mould

Red Rust Noticed @ Mould

Red Rust Noticed @ Mould

Red Rust Noticed @ Mould

MEETING ROOM Dec 11

Unwanted Item are Kept in meeting Room.

MEETING ROOM Dec 11

Unwanted Parts are Kept in meeting Room.

MEETING ROOM Dec 11

Inspection Table cloth torn out condition

MOULDING M/C Dec 11

Inspection Table cloth torn out condition

MEETING ROOM Dec 11

Loose wires are under the table

MEETING ROOM Dec 11

Loose wires on the floor

MEETING ROOM Dec 11

Fan kept on the floor improper arrangement of wire

Server Room 07.12.2011

Server room floor tile open condition

Server Room 07.12.2011

Unwanted boxes in server room

Server Room 07.12.2011

Server room floor tile open condition

Server Room 07.12.2011

Unwanted boxes kept in server room

Server Room 07.12.2011

Unwanted boxes in server room

Server Room 07.12.2011

Floor tiles kept behind the table

Inspection report , news paper kept on table

Parts kept under the table

Rejection tag kept under the table

Un wanted box kept on the table

Unwanted boxes and material kept under the table

Tambura boxes kept under the table

Unwanted boxes kept under table

CPU stand , unwanted paper , tape, waste material lying

File lying behind the computer monitor

File and box lying on the floor

Invoice lying on the floor

File lying on the floor

Unwanted material lying under the table

File kept under the table and no identification

Sample parts kept on the cuboard

File lying on the floor

SEITON-No layout for M/C, table, trolleys in Work area.

Wire kept openly

SEIKETSUElectrical/telephone wire management

Cover with dirty

SEISO- fixtures are not clean

Water hose covered with Fixtures

SEIKETSU- No space for Emergency water hoes.