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Coverage
1. 2. 3. What is assembly-line balancing? History 1st time introduces. How can assembly-line balancing be used in organization? 4. Unbalance Line and Its effect. 5. Balanced Line and its effect. 6. What are the steps in balancing an assembly line? 7. Example of assembly-line balancing. 8. Assembly-Line Balancing in the real world. 9. Assembly-Line Balancing by Digital Manufacturing. 10. Summary. 11. Suggested reading list.
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History
Ford installs first moving assembly line 1913
In 1907, Henry Ford announced his goal for the Ford Motor Company: to create "a motor car for the great multitude." At that time, automobiles were expensive, custom-made machines. Ford's engineers took the first step towards this goal by designing the Model T, a simple, sturdy car, offering no factory options -- not even a choice of color. The Model T, first produced in 1908, kept the same design until the last one -- number 15,000,000 -- rolled off the line in 1927. From the start, the Model T was less expensive than most other cars, but it was still not attainable for the "multitude."
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Undesirable waiting
High work load in some stages (Overburden) Maximizes wastes (over-processing, inventory, waiting, rework, transportation, motion) High variation Restrict one piece flow Maximizes Idle time rcsaini.blogspot.com Poor efficiency
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Promotes one piece flow Avoids excessive work load in some stages (overburden) Minimizes wastes (over-processing, inventory, waiting, rework, transportation, motion) Reduces variation Increased Efficiency rcsaini.blogspot.com Minimizes Idle time
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A B C D E F G H I J K
Connect the front tire to the bicycle frame. Insert the handle bar. Tighten handle bar with two screws and nuts. Connect the rear tire to the bicycle frame. Position chain mechanism to the frame. Attach right hand brake to handle bar. Attach left hand brake to handle bar. Attach right side pedal. Attach left side pedal. Position chain onto chain mechanism. Attach seat post.
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Task A B or D C or E F, G, H, or I J K
5. Beginning with the first workstation, assign each task, one at a time, until the sum of the task times is equal to the workstation cycle time or until no other tasks can be assigned due to sequence or time restrictions. 6. Repeat step 5 for the remaining workstations until all the tasks have been assigned to a workstation.
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A D B E C F G H I J K
50 55 16 20 14 17 17 17 17 13 14
C, E C G, H, I H, I
Station 4
G, H, or I H or I
Station 5
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Sum Total of Task Times Efficiency = Actual Number of Workstations X Cycle Time =
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Multiple Products.
Coping with different products, some operations are needed for some products but not for others. Some products can introduce peak times in some workstations.
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Summary
1. Assembly-Line Balancing consists of assigning each task to a workstation to meet the required production rate and to achieve a minimum amount of idle time. Benefits of line balancing includes increased efficiency and increased productivity. Balance assembly line by determining sequential task relationships, the required workstation cycle time, the theoretical minimum number of workstations, workstation assignments, and assembly line efficiency. Digital Manufacturing Simplifies complex assembly line balancing problems with faster, easier, and more accurate than calculating by hand and its save time & money.
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Thank you
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