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CHEMICAL SENSORS
COMPREHENSIVE SENSORS TECHNOLOGIES
VOLUME 4: SOLID-STATE DEVICES
EDITED BY
GHENADII KOROTCENKOV
GWANGJU INSTITUTE OF SCIENCE AND TECHNOLOGY GWANGJU, REPUBLIC OF KOREA
Chemical Sensors: Comprehensive Sensors Technologies. Volume 4: Solid-State Devices Copyright Momentum Press, LLC, 2011 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any meanselectronic, mechanical, photocopy, recording or any other except for brief quotations, not to exceed 400 words, without the prior permission of the publisher. First published in 2011 by Momentum Press, LLC 222 East 46th Street, New York, NY 10017 www.momentumpress.net ISBN-13: 978-1-60650-233-4 (hard back, case bound) ISBN-10: 1-60650-233-6 (hard back, case bound) ISBN-13: 978-1-60650-235-8 (e-book) ISBN-10: 1-60650-235-2 (e-book) DOI forthcoming Cover design by Jonathan Pennell Interior design by Derryfield Publishing, LLC First Edition: March 2011 10 9 8 7 6 5 4 3 2 1 Printed in the United States of America
CONTENTS
PREFACE TO CHEMICAL SENSORS: COMPREHENSIVE SENSORS TECHNOLOGIES PREFACE TO VOLUME 4: SOLID-STATE DEVICES ABOUT THE EDITOR CONTRIBUTORS 1 INTRODUCTION TO CHEMICAL SENSOR TECHNOLOGIES G. Korotcenkov B. K. Cho 1 Definitions and Classifications 2 A Brief History of Chemical Sensors 3 Motivations for Design of Chemical Sensors 4 What Determines Success in Chemical Sensor Design? 5 Materials for Chemical Sensors 5.1 Metal Oxides 5.2 Polymers 5.3 New Trends in Sensing Materials 6 Some Useful Definitions 7 Acknowledgments References 2 SENSING AND SAMPLING STRATEGIES M. Z. Atashbar S. Krishnamurthy 1 Introduction 2 Sensing Parameters 2.1 Sensitivity xv xix xxi xxiii 1
1 7 9 15 17 17 19 21 29 34 34 39
39 39 40
vi CONTENTS
40 41 42 42 42 43 43 44 44 45 48 49 51
3 Sensor Fundamentals 4 Sensor Test Methods 5 Sensor Calibration 6 Repeatability and Stability of Sensors 7 Signal Sampling and Data Processing 8 Signal Processing for Single Sensors 9 Signal Processing in a Multisensor Environment References 3 CONDUCTOMETRIC METAL OXIDE GAS SENSORS: PRINCIPLES OF OPERATION APPROACHES TO FABRICATION G. Korotcenkov V. Sysoev
AND
53
1 Introduction 2 Fundamentals of Gas Sensing Effects in Metal OxideBased Sensors: Main Principles of Metal Oxide Gas Sensor Operation 2.1 Bulk-Conduction Model: Solid ElectrolyteBased Conductometric Gas Sensors (High-Temperature Operation) 2.2 Ionsorption Model (Chemiresistors, Low-Temperature Operation) 2.3 Requirements for Metal Oxides to be Used at Low and High Temperatures 2.4 Advantages and Disadvantages of Low- and High-Temperature Operation of Gas Sensors 3 Metal Oxides Employed in Conductometric Gas Sensors 3.1 High-Temperature Sensors (Solid ElectrolyteBased Sensors) 3.2 Low-Temperature Sensors (Chemiresistors) 4 Approaches to Gas Sensor Fabrication 4.1 Ceramic Sensors 4.2 Planar Sensors 4.3 Features of Thick-Film Technology 4.4 Thin-Film Technology 4.5 Kinetics of Metal Oxide Gas Sensor Response: Processes Controlling the Rate of Sensor Response
53 54 54 55 65 66 67 67 70 77 78 81 86 90 93
CONTENTS vii
4.6 The Role of Thermal Treatments in Gas Sensor Fabrication 4.7 Material Requirements for Packaging of Gas Sensors 5 Other Approaches to the Design of Conductometric Gas Sensors 5.1 Conductometric Sensors Based on 1-D Nanostructures 5.2 One-Electrode Gas Sensors 6 Miniaturization and Microfabrication 6.1 Microfabrication 6.2 Integrated Conductometric Gas Sensors 6.3 Advantages and Disadvantages of Microfabrication 7 Approaches to Optimization (Improvement) of Conductometric Gas Sensor Parameters 7.1 Structure Control 7.2 Bulk Doping and Surface Modification 7.3 Engineering Approaches to Improving Sensitivity 7.4 Approaches for Improving Gas Sensor Selectivity 7.5 Approaches to Optimizing the Rate of Sensor Response 7.6 Stability 8 Sensor Manufacturers 9 Outlook for the Future References 4 WORK FUNCTIONBASED GAS SENSORS: SCHOTTKY- AND FET-BASED DEVICES C. Senft P. Iskra I. Eisele W. Hansch 1 Introduction 2 Theoretical Background: Gas Adsorption and Work Function Change 2.1 Gas Adsorption on Solid Surfaces 2.2 The Work Function 3 Transducers 3.1 Basic Principles of Gas-Sensing Devices 3.2 Transducers for Interfacial Work Function Changes 3.3 Transducers for Surface Work Function Changes 3.4 Transducers for High-Temperature Operation 4 Application Example: The Temperature-Controlled Phase-Transition FET (TPT-FET) 4.1 Introduction 4.2 The Sensing Effect
96 98 99 99 105 118 118 126 128 129 129 139 144 147 153 154 160 161 161 187
187 189 189 191 192 192 193 197 203 211 211 213
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Fabrication of the Sensor Work Function Change at Constant Temperature Temperature Dependence of the Work Function Change Operation of Temperature-Controlled Sensors Response Time The TPT-FET: A Benchmark
5 Summary References 5 CAPACITANCE-TYPE CHEMICAL SENSORS S. Chatzandroulis V. Tsouti I. Raptis D. Goustouridis 1 Introduction 2 Permittivity Sensors 2.1 Parallel-Plate Sensors 2.2 Interdigitated Electrode Sensors 2.3 Capacitance-Type Chemical Sensors on Flexible Substrates 2.4 Materials Used in Capacitance-Type Chemical Sensors 3 Bimorph Capacitance-Type Chemical Sensors 3.1 Parameters for Effective Chemical Sensing 3.2 Cantilever Bimorph Sensors 3.3 Membrane Bimorph Sensors 4 Outlook for Capacitance-Type Chemical Sensors References 6 GAS SENSORS USING PYROELECTRIC AND THERMOELECTRIC EFFECTS W. Shin M. Nishibori I. Matsubara 1 Fundamentals of Sensor Operation 1.1 Pyroelectricity 1.2 Thermoelectricity 2 Materials of Thermal Energy Conversion 2.1 Pyroelectric Materials 2.2 Thermoelectric Materials
229 230 231 232 237 238 244 245 247 249 252 255 261
CONTENTS ix
3 Fabrication and Packaging 3.1 Transducer Films 3.2 Catalyst Deposition 3.3 Membrane Structure by Bulk Wet Etching 4 Parameters 4.1 Transducer Performance 4.2 Detectivity of Pyroelectric Devices 4.3 Seebeck Coefficients of Thermoelectric Devices 4.4 Catalyst Performance 4.5 Catalyst Parameters 5 Approaches to Optimization of Sensor Parameters 5.1 5.2 5.3 5.4 5.5 Pyroelectric Sensors AC Pyroelectric Sensors Thermoelectric Sensors Long-Term Stability of the Ceramic Catalyst Gas Selectivity
266 266 267 268 269 269 270 270 271 272 272 272 273 274 277 279 280 283 283 287 287 288 292 292 299 301 303 305 309 309 312 313 315 315
6 Fields of Application and Market for Sensors 7 Summary References 7 CALORIMETRIC SENSORS R. E. Cavicchi 1 Introduction 2 Fundamentals of Calorimetric Sensor Operation 3 Catalytic Bead Devices 4 Thin-Film and MEMS Devices 5 Materials 6 Poisoning 7 Signal Analysis and Operating Modes 8 Packaging 9 Applications 9.1 Gas Detection 9.2 Biological Applications 9.3 Safety 10 Conclusions References
x CONTENTS
MICROCANTILEVER-BASED CHEMICAL SENSORS S. K. Vashist G. Korotcenkov 1 Introduction 2 Microcantilevers and Their Modes of Operation 2.1 Operating Modes for Cantilever Mass Sensors 3 Microcantilever Deflection Detection Methods 3.1 Optical Method 3.2 Piezoresistive Method 3.3 Capacitive Method 3.4 Piezoelectric Method 3.5 Interferometry Method 3.6 Optical Diffraction Grating Method 3.7 Charge-Coupled Device Detection Method 4 Resonant Operating Mode 4.1 Mechanical Properties of Microcantilevers 4.2 Mass Resolution Limitations 4.3 Influence of Surrounding Conditions 5 Bending Behavior of Microcantilevers 6 Excitation Techniques 7 Fabrication of Microcantilevers 7.1 Silicon-Based Microcantilevers 7.2 Polymer-Based Microcantilevers 8 Surface Functionalization 8.1 General Strategy 8.2 Sorption-Induced Effects and Their Influence on Cantilever Operation 8.3 Functionalization Methods 8.4 Immobilization of Bioreceptors 9 Microcantilever-Based Sensors 10 Applications of Cantilever-Based Chemical Sensors 10.1 Gas Sensing 10.2 Detection of Herbicides 10.3 Detection of Metal Ions 10.4 Humidity Sensing 10.5 Detection of Volatile Organic Compounds 10.6 Detection of Tributyrin 10.7 Monitoring of Missile Storage and Maintenance Needs 10.8 pH Sensing
321
321 322 323 324 325 326 327 328 328 328 328 329 329 330 331 332 334 335 337 340 342 342 343 345 348 349 351 351 355 355 356 356 359 359 359
CONTENTS xi
11 Biosensing Applications 11.1 Detection of DNA 11.2 Detection of Prostate-Specific Antigen 11.3 Detection of Hydrogen Peroxide 11.4 Detection of Myoglobin 11.5 Detection of Lipoproteins 11.6 Detection of Glucose 12 Ultrasensitive Nanocantilevers 13 An Electronic Nose Based on a Micromechanical Cantilever Array 14 Commercial Status 15 Outlook and Future Trends References 9 THE QUARTZ CRYSTAL MICROBALANCE M. Voinova M. Jonson 1 Introduction 1.1 Short History of the QCM Approach 1.2 Principle of Biosensoring 2 Piezoelectric Materials 2.1 Piezoelectric Materials Other Than Quartz 2.2 Quartz as a Piezoelectric Material 3 Basics of QCM Operation 3.1 Principles of the QCM 3.2 Construction and Stability of the QCM 3.3 Configuration of QCM Electrodes 3.4 Miniaturization and Integration in Arrays; the MQCM 3.5 QCM-D Technique 3.6 Some Disadvantages of the QCM 4 Theoretical Analysis of the QCM Response 4.1 Physical Analysis of the Propagation of Transverse Shear Waves in a Loaded Quartz Resonator 4.2 Equivalent Circuit Models 4.3 Simultaneous Viscoelastic and Liquid Loading of the Quartz Resonator: Three Models 4.4 Newtonian LiquidLoaded Quartz Resonator 4.5 Thin Viscoelastic Layer Loading 4.6 Mass Loading of the Quartz Resonator: A Short Summary
360 360 361 361 362 362 362 363 364 367 367 368 377
377 378 380 381 381 384 386 386 387 391 394 395 397 397 397 403 406 407 409 410
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5 Applications of QCM-Based Sensors 5.1 Gas Sensors 5.2 QCM Coatings: Basic Requirements for Sensing Layer 5.3 Liquid-Phase Measurements; Electrochemical QCM 5.4 Nanotribology Challenges 5.5 QCM Biosensors: Selected Examples 6 Outlook 7 Quartz Crystal and Quartz Crystal Microbalance Companies 8 Nomenclature 9 Acknowledgments 10 Recommendations for Further Reading References 10 SURFACE ACOUSTIC WAVE SENSORS FOR CHEMICAL APPLICATIONS Adeel Afzal Franz L. Dickert 1 Introduction 2 State-of-the-Art SAW Sensors 2.1 PrincipleThe Piezoelectric Effect 2.2 Piezoelectric Materials 2.3 DesignInterdigital Transducers 2.4 FabricationPhotolithography 2.5 Sensor EffectThe Sauerbrey Equation 2.6 SAW Sensors in Liquids 2.7 SAW Sensor Characteristics 3 Coating Materials 3.1 Nonselective Polymers 3.2 Conductive Polymers 3.3 HostGuest Chemistry 3.4 Imprinting 3.5 Self-Assembled Monolayers 3.6 Other Coating Materials 4 Applications 4.1 Gases 4.2 Organic Vapors 4.3 Liquids 5 Comparing Surface and Bulk Acoustic Wave Devices
410 410 414 415 416 421 428 429 429 431 431 431 447
447 448 448 448 449 450 451 455 456 457 457 458 459 460 462 463 464 464 466 471 471
CONTENTS xiii
6 The Market for SAW Sensors 7 Abilities and Limitations of SAW Sensors 8 Outlook References 11 INTEGRATED CHEMICAL SENSORS M. E. Zaghloul I. Voiculescu 1 Introduction 2 CMOS Technology 2.1 Overview of CMOS Technology 2.2 Micromachining CMOS 2.3 Gas Sensor Fabricated Using Industrial CMOS Technology Developed at Eth Zrich 2.4 Electrochemical Sensors Fabricated Using Standard CMOS Technology 3 NIST CMOS MEMS Technology 3.1 Pecularities of NIST CMOS MEMS Technology 3.2 Conductometric Chemical Gas Sensor Using NIST CMOS MEMS Technology 4 CMU CMOS MEMS Technology 4.1 CMU CMOS MEMS Fabrication Technology Overview 4.2 Resonant Microbeam Gas Sensor Fabricated Using CMU CMOS MEMS Technology 5 Jazz SiGe BiCMOS Technology 5.1 Jazz SiGe BiCMOS Technology Overview 5.2 Gas Sensor Fabricated Using Jazz SiGe BiCMOS Technology 6 Other Types of MEMS Gas Sensors Integrated in CMOS Technology 6.1 SAW Resonator as Chemical Gas Sensor Integrated in Industrial CMOS Technology 6.2 Optical Chemical Sensors in CMOS Technology 7 Conclusions References INDEX
485 486 486 487 489 492 494 495 497 498 500 503 504 505 505 507 508 509 511 511 515
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of each of the chapters were chosen very carefully and are all well known throughout the world in their fields of study. Therefore, these books provide an up-to-date account of the present status of chemical sensors, from fundamental science and processing to applications. Specifically, Volume 4 includes descriptions of solid-state sensors such as conductometric or resistive gas sensors, Schottky-, FET-, capacitance-, and pyroelectric-type chemical sensors. Pellistors, masssensitive, and acoustic wave sensors are described as well. Integrated chemical sensors are also discussed in Volume 4. Volume 5 provides information related to electrochemical and optical sensors. Fundamentals of operation, methods of fabrication, and operating characteristics of electrochemical gas sensors, solid electrolytebased gas sensors, ion-selective electrodes, CHEMFETs, and different types of optical, fiber optical, and chemoluminescence chemical sensors are discussed. Volume 6 is dedicated to detailed examination of opportunities for applications of chemical sensors in various areas of our lives, including medicine, industry, environmental control, agriculture, and transportation. It is the editors wish that theses volume will provide the reader with a detailed understanding of the many applications of chemical sensors in both todays world and that of the future. In these chapters one can also find descriptions of architecture and fundamentals of electronic noses and electronic tongues, principles of wireless chemical sensor design, and possibilities for remote chemical sensing for atmospheric monitoring. In this three-volume series, the authors present sensors that utilize various sensing materials and phenomena. The terminology and concepts associated with sensors are presented, including some of the relevant physical and chemical phenomena applied in the sensor signal transduction system. As is well known, chemical sensing is multidisciplinary by nature. The role of sensing materials in such phenomena is also detailed. We need to note that the number of disciplines involved in the research and design of chemical sensors has increased dramatically. New knowledge and approaches are needed to achieve miniaturization, lower power consumption, and the ability to operate in complex environments for more selective, sensitive, and rapid determination of chemical and biological species. Compact analytical systems that have a sensor as one of the system components are becoming more important than individual sensors. Thus, in addition to traditional sensor approaches, a variety of new themes have been introduced to achieve the attractive goal of analyzing chemical species on the micro and nano scales. Therefore, throughout these books, numerous strategies for the fabrication and characterization of sensing materials and sensing structures which are employed in sensing applications are provided, and current approaches for chemical sensing are described. This series can be utilized as a text for researchers and engineers as well as graduate students who are either entering the field for the first time, or who are already conducting research in these areas but are willing to extend their knowledge of the field of chemical sensors. We hope that these volumes will also be of interest to undergraduate students in chemical engineering, electronics, environmental control, and medicine. These books have been written in a way that final-year and graduate university students in the fields of chemistry, physics, electronics, biology, biotechnology, mechanics, and bioengineering can easily comprehend. We believe that practicing engineers or project managers which would like to use chemical sensors but dont know how to do so, and how to select optimal chemical sensors for specific applications, also will find useful information. It is necessary here to comment briefly on the coverage of the literature. During our work on this series we tried to cover the field more or less completely. However, we need to acknowledge that an
appreciable number of relevant papers may remain unknown to the authors. Regarding these, the editors and contributing authors express regret, not only to the authors of such works, but also to the readers of our books. Finally, we wish to thank all those who participated in the preparation of this series, including the contributing authors and copyright owners in Europe, the United States, Asia, and the rest of the world. We also wish to express our gratitude to the staff of Momentum Press, and in particular Joel Stein, for his kind assistance in bringing these volumes to fruition. Ghenadii Korotcenkov
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in the field of solid-state sensor systems, this book represents a valuable and accessible guide and reference for researchers with up-to-date examples and state-of-the-art results. We need to admit that a number of edited surveys and monographs related to solid-state chemical sensors have been published during recent decades. However, the present volume analyzes this field of science and technology both fully and in detail. In addition, the majority of published books were written more than 10 years ago, which is a long period of time for such a rapidly developing field as chemical sensors. Since then many new technologies and new ideas have appeared and been realized. This book is intended for scientists, engineers, and manufacturers involved in the development, design, and application of solid-state chemical sensors. Undergraduate and graduate students can use this book to extend their knowledge in the field of chemical sensors. Ghenadii Korotcenkov
Ghenadii Korotcenkov received his Ph.D. in Physics and Technology of Semiconductor Materials and Devices in 1976, and his Habilitate Degree (Dr.Sci.) in Physics and Mathematics of Semiconductors and Dielectrics in 1990. For a long time he was a leader of the scientific Gas Sensor Group and manager of various national and international scientific and engineering projects carried out in the Laboratory of Micro- and Optoelectronics, Technical University of Moldova. Currently, he is a research professor at Gwangju Institute of Science and Technology, Gwangju, Republic of Korea. Specialists from the former Soviet Union know G. Korotcenkovs research results in the study of Schottky barriers, MOS structures, native oxides, and photoreceivers based on Group IIIV compounds very well. His current research interests include materials science and surface science, focused on metal oxides and solid-state gas sensor design. He is the author of eight books and special publications, 11 review papers, 10 book chapters, and more than 180 peer-reviewed articles. He holds 18 patents. He has presented more than 200 reports at national and international conferences. His articles are cited more than 150 times per year. His research activities have been honored by the Award of the Supreme Council of Science and Advanced Technology of the Republic of Moldova (2004), The Prize of the Presidents of Academies of Sciences of Ukraine, Belarus and Moldova (2003), the Senior Research Excellence Award of Technical University of Moldova (2001, 2003, 2005), a Fellowship from the International Research Exchange Board (1998), and the National Youth Prize of the Republic of Moldova (1980), among others.
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CONTRIBUTORS
Adeel Afzal (Chapter 10) Department of Analytical Chemistry University of Vienna Vienna A-1090, Austria Massood Zandi Atashbar (Chapter 2) Department of Electrical and Computer Engineering Western Michigan University Kalamazoo, Michigan 49008-5066, USA Richard E. Cavicchi (Chapter 7) Chemical Science and Technology Laboratory National Institute of Technology Gaithersburg, Maryland 20899, USA Stavros Chatzandroulis (Chapter 5) Institute of Microelectronics NCSR Demokritos Aghia Paraskevi 15310, Greece Beongki Cho (Chapter 1) Department of Material Science and Engineering Gwangju Institute of Science and Technology Gwangju 500-712, Republic of Korea Franz L. Dickert (Chapter 10) Department of Analytical Chemistry University of Vienna Vienna A-1090, Austria Ignaz Eisele (Chapter 4) Fraunhofer-Gesellschaft Munich Munich 80686, Germany
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xxiv CONTRIBUTORS
Dimitrios Goustouridis (Chapter 5) Institute of Microelectronics NCSR Demokritos Aghia Paraskevi 15310, Greece Walter Hansch (Chapter 4) University of the Federal Armed Forces of Germany Neubiberg 85579, Germany Mats Jonson (Chapter 9) Department of Physics University of Gothenburg SE-412 96 Goteborg, Sweden and Division of Quantum Phases and Devices School of Physics Konkuk University Seoul 143-701, Republic of Korea and SUPA, Department of Physics Heriot-Watt University Edinburgh EH14 4AS, Scotland, UK Peter Iskra (Chapter 4) University of the Federal Armed Forces of Germany Neubiberg 85579, Germany Ghenadii Korotcenkov (Chapters 1, 3, and 8) Department of Material Science and Engineering Gwangju Institute of Science and Technology Gwangju 500-712, Republic of Korea and Technical University of Moldova Chisinau, Republic of Moldova Sridevi Krishnamurthy (Chapter 2) Department of Electrical and Computer Engineering Western Michigan University Kalamazoo, Michigan 49008-5066, USA Ichiro Matsubara (Chapter 6) National Institute of Advanced Industrial Science and Technology (AIST) Nagoya 463-8560, Japan
CONTRIBUTORS xxv
Maiko Nishibori (Chapter 6) National Institute of Advanced Industrial Science and Technology (AIST) Nagoya 463-8560, Japan Ioannis Raptis (Chapter 5) Institute of Microelectronics NCSR Demokritos Aghia Paraskevi 15310, Greece Christoph Senft (Chapter 4) University of the Federal Armed Forces of Germany Neubiberg 85579, Germany Woosuck Shin (Chapter 6) Advanced Manufacturing Research Institute AIST Shimo-shidami Moriyama-ku, Nagoya 463-8560, Japan Victor Sysoev (Chapter 3) Department of Physics Saratov State Technical University Saratov 410054, Russia Vasiliki Tsouti (Chapter 5) Department of Applied Sciences National Technical University of Athens Zografou 15780, Greece and Institute of Microelectronics NCSR Demokritos Aghia Paraskevi 15310, Greece Sandeep Kumar Vashist (Chapter 8) Centre for Bioanalytical Sciences National Centre for Sensor Research Dublin City University Dublin 9, Ireland and National University of Singapore Singapore 117580
xxvi CONTRIBUTORS
Ioana Voiculescu (Chapter 11) Mechanical Engineering Department City College of New York New York, New York 10031, USA Marina Voinova (Chapter 9) BionanoSystems Laboratory Department of Applied Physics Chalmers University of Technology Gteborg S-412 96, Sweden Mona E. Zaghloul (Chapter 11) Electrical Engineering and Computer Science Department George Washington University Washington, DC 20052, USA
CHAPTER 1
Figure 1.1. (a) Basic functioning of a sensor. (b) Evolution of the stimulus (sensor input) p over time. A stimulus is applied at time t1 (response process) and removed at time t2 (recovery process). (c) Evolution of sensor response x = f(t) over time. The changes in the stimulus determine correlated changes in the sensor response (sensor output). Changes in the sensor response need some time before an equilibrated sensor response value is achieved during response and recovery processes (response and recovery times, correspondingly).
Table 1.1. Example applications and markets for chemical sensors MARKET/APPLICATION Automotive Indoor air quality Food Agriculture Medical Water treatment Environmental Industrial safety Utilities (gas, electric) Petrochemical Steel Military Aerospace EXAMPLES OF DETECTED CHEMICAL COMPOUNDS AND CLASSES O2, H2, CO, NOx, HCs CO, CH4, humidity, CO2, VOCs Bacteria, biologicals, chemicals, fungal toxins, humidity, pH, CO2 NH3, amines, humidity, CO2, pesticides, herbicides O2, glucose, urea, CO2, pH, Na+, K+, Ca2+, Cl, biomolecules, H2S, infectious disease, ketones, anesthesia gases pH, Cl2, CO2, O2, O3, H2S SOx, CO2, NOx, HCs, NH3, H2S, pH, heavy metal ions Indoor air quality, toxic gases, combustible gases, O2 O2, CO, HCs, NOx, SOx, CO2 HCs, conventional pollutants O2, H2, CO, conventional pollutants Agents, explosives, propellants H2, O2, CO2, humidity
HCs, hydrocarbons; VOCs, volatile organic compounds. Source: Reprinted with permission from Stetter et al., 2003. Copyright 2003 ECS.
aircraft to monitoring the environment for hazardous chemicals. Chemical sensors have proven to be useful in many other domestic and military applications as well, such as the remote sensing of various chemical vapors and chemical warfare agents. The literature provides many different definitions of chemical sensors (IEC-draft 65/84 1982; Madou and Morrison 1989; Janata 1989; Moseley and Tofield 1989; Hulanicki et al. 1991; Stetter et al. 2003). Most often, chemical sensors are considered to be devices that are designed to detect and quantify a specific chemical analyte or event. For example, according to the International Union of Pure and Applied Chemistry (IUPAC), a chemical sensor is a device that can detect and signal the presence and/or quantify the concentration of a family of chemicals or a specific chemical exposed to the sensor. According to Hulanicki et al. (1991), a chemical sensor is a device that transforms chemical information, ranging from the concentration of a specific sample component to total composition analysis, into an analytically useful signal. Such chemical information may originate from a chemical reaction of the analyte or from a physical property of the system under investigation. Gpel and Schierbaum (1991), define chemical sensors as devices which convert a chemical state into an electrical signal. This simple definition is probably the one that best fits the purposes of the present work. Chemical state here must be understood to mean different concentrations or partial pressures of molecules or ions in a gas, liquid, or solid phase. Unless otherwise specified, it is usually assumed that these chemical sensors are just the primary link of the measuring chainin other words, an interface between the chemical world and the electronics. Chemical sensors differ from physical sensors, which measure physical parameters. It is necessary to note that chemical sensors are more complex extensions of physical sensors. However, in many cases the transducer technologies developed and commercialized for physical sensors are the basis for chemical sensors and biosensors. A chemical sensor is an essential component of an analyzer. In addition to the sensor, the analyzer may contain devices that perform the following functions: sampling, sample transport, signal processing, and data processing. An analyzer may be an essential part of an automated system. The analyzer, which works according to a time-dependent sampling plan, acts as a monitor. The distinction between chemical sensors and biosensors is more complex. Many authors attempt to define a sensor based on the nature of the analyte detected. In this text, we distinguish between chemical sensors and biosensors according to the nature of their reactive surface. By this definition, biosensors are devices which contain a biomolecule (such as an enzyme, antibody, or receptor) or a cell as the active detection component. Again, the nature of the analyte and the reaction which leads to detection are not limited in this definition. Some typical properties associated with chemical sensors, according to Stetter and Penrose (2002), are as follows: A sensitive layer is in chemical contact with the analyte. A change in the chemistry of the sensitive layer (a reaction) is produced after exposure to the analyte. The sensitive layer is on a platform that allows transduction of the change to electric signals. The sensors are physically small. They operate in real time. They do not necessarily measure a single or simple physical or chemical property. They are typically less expensive and more convenient than an equivalent instrument for the same chemical measurements.
It follows from these definitions that every chemical sensor can be divided into two domains: the physical transducer and the chemical interface layer (receptor) (see Figure 1.2). Some sensors may include a separator which is, for example, a membrane. At the chemical interface, the analyte interacts chemically with a surface, producing a change in physical/chemical properties. Within the receptor part of a sensor, the chemical information is transformed into a form of energy that may be measured by the transducer. Receptor layers can respond selectively to particular substances or to a group of substances. The term molecular recognition is used to describe this behavior. The transducer part of a sensor is a device capable of transforming the energy carrying the chemical information about the sample into a useful analytical signal. The transducer itself does not show selectivity. The receptor part of chemical sensors is based on the following principles (Hulanicki et al. 1991): A physical basis in which no chemical reaction takes place (Optical receptors, for example, are based on measurement of absorbance, refractive index, conductivity, temperature, or mass change.) A chemical basis in which a chemical reaction with participation of the analyte gives rise to the analytical signal A biochemical basis in which a biochemical process is the source of the analytical signal
Note that in some cases it is not possible to determine unequivocally whether a sensor operates on a chemical or on a physical principle. This is the case, for example, when the signal is due to an adsorption process. The types of reactions that may occur at the surface of chemical sensors are summarized in Table 1.2. This classification is important because chemical parameters (such as the type of chemical reaction, the equilibrium constant, and kinetic parameters) will determine a sensors performance, including sensitivity and selectivity (Stetter and Penrose 2002). Among the processes of interaction, those most important for chemical sensors are adsorption (chemisorption), ion exchange, and liquidliquid extraction (partition equilibrium). These phenomena occur primarily at the interface between the analyte and the receptor surface, where both are in an equilibrium state. Instead of equilibrium, a chemical reaction may also become the source of information. We find this, for example, in receptors in which a catalyst accelerates the rate of an analyte reaction so much that the heat released by the reaction creates a temperature change that can be transduced into an electrical signal (Grendler 2007). Transducers transfer the results of interactions between the chemical analyte and sensing materials into a measurable signal; some examples are described in Table 1.3. The change in the transducer due to
Figure 1.2. Schematic presentation of a chemical sensor. (Idea from Rahman et al. 2008.)
Table 1.2. Possible reactions at the chemical interface of chemical sensors CHEMICAL REACTION AT THE INTERFACE Adsorption Physisorption Chemisorption Partitioning Acidbase Precipitation Ion exchange Oxidation/reduction EXAMPLE A[gas] + S[surface site] = AS[surface]; Kads Vads = Ae
dG/kT
K = Cm/Cs + HA + KOH = H2O + K + A ; Ka or Kb + + Ag [aq] + NaCl[aq] = AgCl[s] + Na [aq]; Ksp + + + + H [aq] + Na [surface] = H [surface] + Na [aq]; Ki CO + O2 = CO2; Kr n
Source: Data from Stetter and Penrose 2002. the active surface event is expressed as a specific signal which may record changes in impedance, voltage, light intensity, reflectance, weight, color, or temperature. That signal is then detected, amplified, and processed by the electronics/software module. Taking into account transduction mechanisms, we can distinguish five general categories of sensors: (1) electrochemical sensors; (2) mass sensitive sensors; (3) calorimetric sensors; (4) magnetic sensors; and (5) optical sensors (see Figure 1.3). These sensors are differentiated on the basis of their underlying physical principles and operating mechanisms. For example, electrochemical sensors include sensors that detect signal changes (e.g., resistance) caused by an electrical current having passed through electrodes due to interaction with Table 1.3. Major sensor transducer technologies TRANSDUCTION MECHANISM Electrochemical OUTPUT CHANGE Current, voltage, capacitance/ impedance EXAMPLES
Photometric (radiant)
Gas sensors, ISEs, FETs, CHEMFETs, conductimeters, pH sensors, interdigitated electrode capacitors Light intensity, color, or Optical sensors, fiber optic sensors, emission spectra infrared sensors, ellipsometry, internal reflectometry, laser light scattering, surface plasmon resonance Weight, amplitude, phase or SAW devices, QCM-based sensors, frequency, size, shape, position cantilevers Field strength, field detection Biosensors Temperature, heat flow, heat Thermoelectric sensors, pyroelectric content sensors, pellistors
FETs, field-effect transistors; ISEs, ion selective electrodes; SAW, surface acoustic wave; QCM, quartz crystal microbalance.
CHEMICAL SENSORS
ElectroChemical Magnetic Solid-state (electronic)
Conductometric Potentiometric FET Conductometric Culonometric CHEMFET Ion-selective electrodes Schottky diodes Work function Spectrophotometric Fluorescence Surface Plasmon Photoacoustic Thermoelectric
Optical
Calorimetric
Masssensitive
Amperometric
Fiber-optic Chemiluminescence
Catalytic (Pellistors)
Pyroelectric
Thermal conductivity
Cantilever
Capacitance
Figure 1.3. Types of chemical sensors which can be fabricated and applied.
chemicals. Such effects may be stimulated electrically or they may result from a spontaneous interaction at the zero-current condition. Mass-sensitive sensors rely on disturbances and changes to the mass of the sensor surface during interaction with chemicals. Mass-sensitive devices transform the mass change at a specially modified surface into a change in some property of the support material. The mass change is caused by accumulation of the analyte during interaction with the sensing layer. Magnetic sensors are based on the change of paramagnetic properties of the analyte being analyzed. These are represented by certain types of oxygen monitors. (We will not examine magnetic sensors.) Optical sensors transform changes in optical phenomena that result from an interaction of the analyte with the receptor part. This category may be further subdivided according to the type of optical properties relevant to a particular sensor, for example, absorbance, reflectance, refractive index; optothermal effect, or light scattering. More generally, optical sensors detect changes in visible light or other electromagnetic waves during interactions with chemicals. The use of optical fibers in various configurations has enabled applications of optical sensors. Of course, sensors may exhibit characteristics that fall into more than one of these five broad categories. For example, some mass sensors may rely on electrical excitation or optical settings. Even so, our five categories of sensors are sufficiently distinct for the purposes of this review. We need to point out that our classification represents but one of the possible alternatives. One alternative scheme classifies sensors, not according to the primary effect, but by the method used for measuring
that effect (an example is provided by the so-called catalytic devices, in which the heat effect evolved in the primary process is measured by the change in the conductivity of a thermistor). Another alternative scheme classifies sensors according to the application to detect or determine a given analyte (examples are sensors for pH, for metal ions, or for determining oxygen or other gases). Yet another basis for the classification of chemical sensors might be by the mode of application (for example, sensors intended for use in vivo, sensors for process monitoring, and so on). Of course, it is possible to use various classifications as long as they are based on clearly defined and logically arranged principles (Hulanicki et al. 1991). Finally, we note that there is no single sensing class or sensing technology that can effectively detect everything of possible interest in every possible environment. As we will show, every type of sensor has both advantages and disadvantages.
Table 1.4. (continued) YEAR 1964 DEVELOPER King W.H. Jr. EVENT
Coated piezoelectric quartz crystals as sensors for water, hydrocarbons, polar molecules, and hydrogen sulfide 1966 Simon W. Liquid ion-selective electrode with neutral carrier 1967 Ross J.W. Ion-exchange membrane 1969 Guilbault G.G. and Montalvo J.G. First potentiometric biosensor 1969 Baker C.T. and Trachtenberg I. Chalcogenide glass membrane for ion-selective electrode 1970 Bergveld P. IS-FET 1970 Taguchi N. SnO2-based gas sensor 1972 Shone C. Piezoelectric biosensor 1974 Hesse H.H. First fiber optic sensor 1974 Chiang C.K. et al. First polymer-based conductometric gas sensor 1975 Lundstrom I. et al. Gas-FET 1975 Lubbers D.W. and Opitz N. Invention of the pCO2/pO2 opt(r)ode 1976 Schoen F.J. ImmunoFET 1976 Matsusite Electric Industrial Co. Commercialization of ceramic humidity sensor 1978 Freeman T.M. and Seitz M.R. First chemiluminescence sensors 1979 Wohltjen H. and Dessey R. Surface acoustic wave (SAW) sensors for gases 1980 Peterson J.I. et al. Fiber optic pH sensor for in vivo blood gases 1982 Schultz J.S. et al. Fiber-opticbased biosensor for glucose 1982 Persaud K.C. and Dodd G. Electronic nose 1984 Hall J.P. et al. Thermoelectric (pyroelectric effect) gas sensor 1984 Peterson J.I. et al. Fiber optic oxygen in vivo sensor 1985 Mc Aleer J.F. et al. Thermoelectric (Seebeck effect) gas sensor 1986 Thorn EMI Microsensor First commercial production of IS-FETs 1989 Wenzel S.W. and White R.M. Flexural plate wave (FPW) or Lamb wave sensor 1992 Toko T. et al. Taste sensor 1993 Abraham M.H. et al. Fullerenes application in gas sensors (SAW, QCM) 1995 Klimant I. et al. Microsensors 1995 Vlasov Y. et al. Electronic tongue 1996 Wang L.G. et al. Fullerenes application in electrochemical sensors 1996 Dresselhaus M.S. et al. Carbon nanotubes in sensor applications 1997 Russell S.D. et al. Monolithic integrated chemical sensor 2002 Comini E. et al. 1-D metal oxidebased conductometric gas sensor 2008 Javey A. et al. First integrated nanowire sensor circuit Source: Data from Schultz and Taylor 1996; Vlasov et al. 2005; http://en.wikipedia.org; etc. for the measurement of oxygen content in tissues and physiological fluids (Clark 1956). Ion-selective electrodes have provided new measurement capabilities, but they face the same limitations as the pH electrode (and are less selective). The key concept for the adaptation of those electroanalytical techniques was Clarks idea of encapsulating the electrodes and supporting chemical components by a semipermeable membrane. The membrane allows the analyte to diffuse freely within the sensor without the loss
of critical components. The concept of interposing membrane layers between the solution and the electrode also provided the basis for the first biosensor, invented by Clark and Lyons (1962). The first resistive gas sensor using an oxide semiconductor was reported in 1962 by Seiyama et al. and Taguchi. As is well known, the oxygen sensor which uses a stabilized zirconia electrolyte has been most important for the control of automobile emissions. Probably the first attempt to apply an electrochemical cell with a solid electrolyte to the gas phase was made in 1963 by Goto and St. Pierre. A thinfilm conductometric sensor was first introduced in the early 1970s. Perhaps the most important promise of these thin-film sensors for the development of viable chemical microsystems is their compatibility with processes for fabricating standard integrated circuits. The early 1970s also saw the development of the ion-selective field-effect transistor (ISFET). An ISFET is simply a metaloxidesemiconductor fieldeffect transwistor (MOSFET) without a gate. The oxide layer of the FET is replaced by an insulating, chemically sensitive membrane. Charges from sensitive chemicals accumulate on top of this insulating membrane and are amplified through the operation of the FET. Modifications and hybrids of the ChemFET and the ISFET (such as the surface-accessible FET, or SAFET, and the suspended-gate FET, or SGFET) were also introduced into research in the 1970s. Humidity sensors have also been used popularly for various aspects of domestic life ranging from air conditioning to the protection of electronic instruments from condensation. Unlike classic hydrometers, the history of such humidity sensors is rather short. In 1976, Matsusita Electric Industrial Co. commercialized electronic ovens equipped with ceramic humidity sensors for automated cooking. Notable among recent achievements in the field of chemical sensors are the contributions of Persaud and Dodd (1992), Toko et al. (1992), and Vlasov et al. (1995), which resulted in the creation of the electronic nose, the taste sensor, and the electronic tongue (Vlasov et al. 2005). Sensor technology has been further advanced by new discoveries in one-dimensional materials, conductive polymers, nanocomposites, and many other sensing materials. We hope that these advances will result in the commercialization of a variety of chemical sensors in coming years.
Table 1.5. Current and potential applications for chemical sensors and biosensors
MARKET Medical/clinical APPLICATIONS Diagnostics; point-of-care patient monitoring; drug monitoring; artificial organs and prostheses; new drug discovery Process monitoring and control; quality control; workplace monitoring; waste stream monitoring; leakage alarms Detection/monitoring of pollutants, toxic chemicals, waste water, and waste streams Intelligent refrigerator or oven; fire alarm; natural gas heating; air quality control Detection of bad breath; blood alcohol City traffic control and management; air quality monitoring in tunnels or underground parking garages Plant/animal diagnostics; soil and water testing; meat/poultry inspection; waste/sewage monitoring Detection of chemical, biological, and toxin warfare agents; treaty verification Robotic controls; hybrid silicone/ organic computing components COMPETITIVE ADVANTAGES (A) Real-time analysis, immediate/ continuous monitoring, high specificity and selectivity (B) Diverse applications, taste, smell, and other sensory capabilities, combined detection and alarm capabilities, ease of use (C) Portability, cost effectiveness, designed to be smart sensors, low energy demands and low heat generation, analog/digital computing capabilities
Processing/industrial
Environmental
Household application
Lifestyle Traffic
Agriculture/veterinary
Defense/military Robotics/computers
Fabrication industries, including the motor, ship, and aircraft industries Power generation, particularly the nuclear industry, which uses, for example, advanced gas reactors.
Chemical sensors may be used to detect toxic gases in monitoring and alarm systems (such as the detection of harmful gases in the workplace), or to characterize the aroma of a food as part of a quality control process. As chemical sensor technology advances in the next decade, such sensors will become routine on chemical and food processing lines, and more sophisticated sensors will be incorporated into automated process monitoring and control systems. One can estimate how many gases it is necessary to control from the list of hazardous gases typically monitored in semiconductor facilities (see Table 1.6). The results presented in Table 1.7 indicate how important it is to control the presence of toxic gases in the atmosphere. Even at very low concentration, toxic gases are already very dangerous to human
Table 1.6. Hazardous gases typically monitored in the semiconductor industry HAZARDOUS GAS Ammonia Arsine Boron dichloride Boron trifluoride Carbon monoxide Chlorine Chlorine trifluoride Diborane Dichlorosilane Germane Hydrogen Hydrogen bromide Hydrogen chloride Hydrogen fluoride Hydrogen sulfide Hydrogen selenide Phosgene Phospine Silane
a
FORMULA NH3 AsH3 BCl3 BF3 CO Cl2 ClF3 B2H6 SiH2Cl2 GeH4 H2 NBr HCl HF H2S H2Se COCl2 PH3 SiH4
PEL (ppm)a 35 0.05 5 1.5 35 0.5 0.1 0.1 5 0.2 500 3 5 3 10 0.05 0.1 0.3 5
PEL, permissible exposure limitconcentration deemed safe for 8-h time-weighted average. Source: Data from White 2000.
Table 1.7. Long- and short-term exposure limits of some typical toxic gases GAS H2S CO NOX SO2 PH3 CH3OH Cl2 NH3 HCl LONG-TERM EXPOSURE LIMIT, 8 H (ppm) 10 50 3 2 200 0.5 25 SHORT-TERM EXPOSURE LIMIT, 10 MIN (ppm) 15 300 5 5 0.3 250 1 35 5
health. That means that the portability and real-time output of chemical sensors and biosensors will be key advantages to their success in environmental applications. In agriculture, chemical sensors can be used for animal and plant disease diagnostics, detection of contaminants such as pesticides, drugs, and pathogens in milk, meat, and other foods, and in the determination of product quality, such as the ripeness and flavors of fruits and vegetables in the field (Taylor 1996). Pharmaceutics is other important field for chemical sensor applications. Drug discovery is critical in the development and commercialization of new pharmaceuticals, providing the basis for new drugs and new therapies. Emerging requirements for sensors in the medical and health care sector are being driven by the movement toward the continuous (and ideally non- to minimally invasive) monitoring of patients (see Tables 1.8 and 1.9). Under these conditions, feedback on the state of the patient and the results of therapy can be obtained without the delays associated with conventional intermittent measurement and the use of central laboratories for chemical and biochemical analysis (Moskalenko et al. 1996; Kharitonov and Barnes 2000; Cao and Duan 2006). The primary market needs can be categorized as economic, regulatory, and unique government requirements. Economic motivations for improved sensor materials and chemical sensing technology include reducing the cost of product manufacture, increasing a products functionality at low additional cost, and improving the quality of the product. These motivations also improve product competitiveness. For example, the quality, safety, and comfort of automobiles have been greatly enhanced by the many sensors incorporated into modern vehicles. An equally important economic driver is the development and incorporation of sensors into products that aid in extending the useful lifetimes of vehicles. Table 1.8. Principal clinical conditions for which in vivo chemical sensors are considered to be helpful CLINICAL CONDITION Diabetes mellitus Vital function monitoring in intensive care/anaesthetics/prolonged surgery Inflammation and oxidative stress Asthma Cystic fibrosis Pulmonary allograft dysfuction Lung cancer Chronic bronchitis/chest medicine Bronchial epithelial infection Respiratory monitoring Renal failure/monitoring, dialysis ANALYTE AND BREATH MARKERS Glucose, ketones, K+, insulin, lactate, pH, vapor of acetone pH, K+, electrolytes (unclassified), gases (NOx, O2, halothane, CO2, etc.), Na+ glucose, hemoglobin, osmolality, lactate NO, CO NO, CO, H2O2, isoprostanes, nitrite/nitrate NO O2, CO2, pH NO2 CO2/O2 ratio Urea, creatinine, K+, atrial natriuretic peptide, pH
Source: Data from Marczin et al. 2005; Cao and Duan 2006; etc.
Table 1.9. Traces of gases in human breath: physiological ranges GAS Ethane, pentane Isoprene Methanol CO CO (smoker) NO PHYSIOLOGICAL RANGE IN HUMAN BREATH 111 ppb 121,000 ppb 1602,000 ppb 0.42.0 ppm 120 ppm 19 ppb (lower respiratory tract) 2001,000 ppb (upper respiratory tract) 1,00030,000 ppb (nasal level) 131,000 ppb 420 ppm 2,5003,000 ppm 1302,400 ppb
Source: Data from Moskalenko et al. 1996; Smith et al. 1999; etc. Examples include sensors to monitor the integrity of motor oil in an engine, allowing a user to change the engine oil only when it is necessary due to lubricant degradation. Other vehicle sensors might be used in lieu of more expensive externally applied inspection procedures. Chemical sensors have been essential in satisfying a profusion of government-mandated regulatory requirements, including such applications as measuring chemical effluent from factories and exhaust gases from automobiles (see Table 1.10). Water quality is also one of the objectives for control (see Table 1.11). In sum, chemical sensors have significant economic impacts and effects on the quality of life. Government agencies have many singular needs for chemical sensors across a wide range of applications. The military has been on the leading edge of applying sensor technologies to improve its Table 1.10. Air pollutants: prescribed substances Oxides of sulfur and other sulfur compounds (SO2, etc.) Oxides of nitrogen and other nitrogen compounds (NO, NO2, peroxyacetyl nitrate, NH3, etc.) Oxides of carbon (CO, CO2) Oxidizing agents (O3, Cl2, etc.) Organic compounds and partial oxidation compounds (rubber and plastics, organic solvents, chlorinated hydrocarbons and fluorocarbons, volatile organic compounds, CH4, etc.) Metals, metalloids, and their compounds (metal carbonyls, Hg, Cd, Cr, Zn, Cu, organometallic compounds, alkali metals and their oxides, and alkaline earth metals and their oxides Asbestos (suspended particulate matter and fibers), glass fibers and mineral fibers Halogens and their compounds (As, etc.) Phosphorus and its compounds (P, P2O5, etc.) Particulate matter
Table 1.11. Prescribed substances under the EC drinking water directive PARAMETER Hydrogen ion Sulfate (SO4) Magnesium (Mg) Sodium (Na) Potassium (K) Dry residues Nitrate (NO3) Nitrite (NO2) Ammonium (ammonium and ammonia ions (NH4) Kjeldahl nitrogen (N) Oxidizability (permanganate value) (O2) Dissolved or emulsified hydrocarbons Phenols (C6H5OH) Surfactants (as lauryl sulfate) Aluminum (Al) Iron (Fe) Manganese (Mn) Copper (Cu) Zinc (Zn) Phosphorus (P) Fluoride (F) Silver (Ag) UNITS pH value mg/1 mg/1 mg/1 mg/1 mg/1 mg/1 mg/1 mg/1 mg/1 mg/1 g/1 g/1 g/1 g/1 g/1 g/1 g/1 g/1 g/1 g/1 g/1 MAXIMUM CONCENTRATION OR VALUE 5.59.5 250 50 150 12 1500 50 0.1 0.5 1 5 10 0.5 200 200 200 50 3000 5000 2200 1500 10
operational capability. Sensors have been used to develop necessary information about the target, and once the weapons are launched, they are guided to the target in real time by other types of on-board sensors. A great demand for new sensors stems from the National Aeronautics and Space Administrations Earth Orbiting Satellite program, which attempts to monitor changes in the chemical composition and temperature of the earths atmosphere. In this case, new materials and new sensor technologies will be required to provide sensors that possess the needed sensitivity in the important spectral regions. Reductions in the size of military forces and the resulting closings of military bases have led to a demand for sensors capable of monitoring the clean-up and disposal of numerous toxic organic compounds, chemical warfare agents, and obsolete munitions. Sensors will also be required for online control in the manufacture of low-volume specialty components or ultra-high-performance military aircraft. Without sensor-based control for these specialized needs, the unit costs of production will very likely be prohibitive. The required sensitivity of chemical sensors is indicated in the results presented in Table 1.12. Interestingly, the detection threshold of different flavor compounds in water varies considerably, with a grapefruit compound having an astonishingly low threshold value of 2 parts in 1014. That means
Table 1.12. Detection thresholds of human nose for some typical odorants in air COMPOUND Ether Limonene Benzaldehyde Butyric acid Citral Musk xylene ODOR TYPE Ether Lemon Bitter almond Rancid butter Lemon Musky THRESHOLD 5.8 mg/ml 0.1 mg/ml 3.0 g/ml 9.0 g/ml 3.0 ng/ml 0.8 pg/ml
Source: Data from Gardner and Dartlett 1999. that chemical sensors must be extremely sensitive in order to recognize odors as well as the human sensory system does.
Sensing Mechanism
Material Sciences
Production Engineering
Sensor Device
Electrical Engineering
Design Engineering
Figure 1.4. Scheme illustrating the correlation of different sciences in chemical sensor design.
There is also no doubt that the role of engineers in this process is as important as the role of scientists. Certainly, during the initial stages of research, interest is generally focused on exploring and proving the principles by which a new technology can be applied to measure a chemical substance. However, at the following stages of elaboration the impact of engineers is significantly increased, especially when they are close to completing a design (Figure 1.5). Sometimes, design of a device that will be suitable for commercial marketing requires resolving a number of complex engineering problems that do not necessarily rely on elaboration of basic principles. Modern progress in the field of chemical sensors in many aspects has been determined by the successes of engineers working in such areas as microfabrication, microfluidics, and signal processing.
Sensing Mechanism Sensor Devices Smart Sensors Sensor Systems Measurement and Control Systems
Designing versatile chemical sensors suitable for measurements in any environment and under any conditions is an even harder task. The environment determines appropriate materials and the transducing principle that can be utilized in a sensor. Thus the very first step in sensor design is to determine the required working conditions, measurement range, response time, resolution of measurements, lifetime, etc. Expected temperature changes, possible chemical interferences, and electromagnetic interactions should also be considered, as well as the size of the sensor, its weight, cost, safety of operation, and reliability. In addition, commercialization of designed sensors actually influences the process of their elaboration. Every step of development must pass a difficult set of criteria and questions. These questions are aimed at measuring present and future technical and market performance for the sensor and include (Taylor 1996): 1. 2. 3. 4. 5. 6. 7. 8. 9. How specific is the sensor? Can it match competing, nonsensor assays? How sensitive is it? Can it meet the needs of the market? How reliable and accurate is it? Can it be manufactured with high reproducibility? How stable is it? What is its shelf life? What restrictions must be placed on storage (e.g., refrigeration, desiccation, etc.)? How much will it cost? Who owns it? Is the technology protected? What is (are) its target market(s)?
It seems that there are many ready solutions for given problems, and therefore the careful study of results of previous research may reveal shortages that should still be solved in the future.
Table 1.13. Metal oxides preferred for applications in various types of chemical sensors
SENSOR TYPE AND (SENSOR ELEMENTS) Chemiresistor (semiconductor) DETECTED GAS Reducing gases (CO, H2, CH4) Oxidizing gases (O3, NOx, Cl2) H2S, SO2 NH3 CO2 Alcohol Oxygen Humidity Oxygen H2 METAL OXIDES PREFERRED FOR APPLICATION SnO2; CTO; Ga2O3; In2O3 In2O3; WO3; ZnO; TiO2 SnO2/CuO; SnO2/Ag2O WO3; MoO3; In2O3 SnO2/La2O3; Al2O3/V2O5 La2O3/In2O3; La2O3/SnO2; In2O3/Fe2O3 Ga2O3, SrTiO3, SrTiFeO3; TiO2; Nb2O5; ZnO In2O3/SiO2; TiO2/MgCr2O4; SrTiO3; LaFeO3 ZrO2:Y; Bi2O3/MoO3 Sb2O5; BaCeO3; ZrO2:Y
Electrochemical (amperometric)
Surface acoustic wave Humidity; NO2; H2; ethanol; O3 ZnO; InOx; LiNbO3; SiO2; WO3 Quartz crystal balance Hg vapor; NH3, NOx, SOx, H2S SiO2 Work function (RT) Capacitance CH4, CO, Cl2 H2; NH3; C2H5OH Humidity CO2 NOx Pelistor Pyroelectric Heterostructural Schottky diode Optochemical (fiber optic) Surface plasmon resonance Cataluminescence Combustible gases and vapors H2; CH4 CO H2S H2 H2, CO, alcohol NO2; H2S; NH3 Organic vapors Ethanol NiO; Fe2O3; Co3O4 (Pd, Pt, Ir)/SiO2 Al2O3 CuO/BaTiO3; CeO2/BaCO2/CuO; Co3O4/BaTiO3; NiO/BaTiO3 CoO/In2O3; NiO/ZnO Al2O3; SiO2 ZnO; LiTaO3; LiTiO3 ZnO/Zn2SnO4; SnO2/TiO2; SnO2/Zn2SnO4 ZnO/CuO; SnO2/CuO/SnO2 ZnO; TiO2 WO3; Mn2O3; Co3O4; NiO; CuO Ta2O5; SiOxNy; TiO2 MgO; TiO2; Y2O3; LaCoO3:Sr ZnO
semiconducting metal oxides are typically used as gas-sensing materials that change their electrical resistance upon exposure to oxidizing or reducing gases. Specific properties of the metal oxides, such as the wide variety of materials with different electrophysical, optical, and chemical characteristics, their high thermal and temporal stability, and their ability to function in harsh environments, make metal oxides very suitable materials for use in chemical sensors. Further, their role in chemical sensors is not limited to being used just as sensing materials. They
Table 1.14. Functions of metal oxides in chemical sensors FUNCTION Sensing layer Substrate TYPE OF SENSOR Conductometric, SAW, QCM, optical, calorimetric Conductometric SAW, QCM Electrochemical EXAMPLES SnO2, In2O3, WO3, TiO2, ZrO2, etc.
Al2O3, SiO2, BeO; LiNbO3; ZrO2:Y ZnO Electrode In2O3, ZnO, NiO/Ni; PdO/Pd; Al2O3/Pt; MgAl2O3/Pt; Au/Ga2O3 Membrane, filter Electrochemical, gas sensors Al2O3, SiO2, zeolites Fiber Fiber optic SiO2, GeO2Sb2O3 Promoter Conductometric, SAW, QCM, PdO; RhO; Ag2O; CuO; Fe2O3; P2O5; Co3O4; optical, calorimetric NiO; MnO Structure modifier Conductometric, calorimetric Al2O3; SiO2; CaO; MgO; BaO; Y2O3; La2O3; (stabilizer) Ta2O5; CeO2 QCM, quartz crystal microbalance; SAW, surface acoustic wave. are also being used successfully as substrates, electrodes, promoters, and structure modifiers, and as membranes and filters (Table 1.14). On the other hand, low selectivity is the main shortcoming of sensors based on metal oxides.
5.2. POLYMERS
Polymers constitute another class of materials which are also very promising for application in chemical sensors (Skotheim et al. 1998; Dai et al. 2002; Thomas et al. 2006; Rahman et al. 2008). These materials, discussed in detail in Volume 3 of this series, are inexpensive to manufacture and can be prepared as films, which is very important for device application. Moreover, conducting polymers can be deposited over defined areas of electrodes. In general, polymers could be used in all types of sensors (chemiresistors, work function, optical, mass-sensitive, electrochemical, CHEMFETs, capacitance) as long as they can function at room termperature. The great advantage of conducting polymerbased sensors over other available technologies is that the conducting polymers have the potential for improved response properties and are sensitive to small perturbations. Earlier inert polymers were used only to provide mechanical strength to membranes; however, conducting polymers improve the sensitivity of the sensors due to their electrical conductivity or charge-transport properties. Conducting polymers are also known for their ability to be compatible with biological molecules in neutral aqueous solutions (Chaubey and Malhotra 2002). Moreover, the polymer itself can be modified to bind biomolecules to a biosensor (Mulchandani and Wang 1996). A large number of chemical sensors use polymers because they offer great design flexibility (McQuade et al. 2000; Gerard et al. 2002). The flexibility of polymers properties, however, is attained at the expense of doping and the introduction of functional additives. The primary dopants (anions)
introduced during chemical or electrochemical polymerization maintain charge neutrality and generally increase the electrical conductivity. Doping generates charge carriers in the polymer chain through chemical modification of the polymer structure and involves charge exchange between the polymer and the dopant species. Since every repeat unit is a potential redox site, conjugated polymers can be doped n-type (reduced) or p-type (oxidized) to a relatively high density of charge carriers (Persaud 2005). The neutral chain can be partially oxidized or reduced, i.e., doped, by inducing an excess or deficiency of electrons into the polymer lattice. This effect can be reversed by de-doping through the removal or chemical compensation of charge carriers. The nature of the anion also strongly influences the morphology of the polymer (Pron and Rannou 2002). In addition, anions can serve as specific binding sites for interaction of the conducting polymer with the analyte gas (Cabala et al. 1997). Conducting polymers can be used as the selective layer in a sensor or as the transducer itself. Polymers can form selective layers in which the interaction between the analyte and the sensing matrix generates a primary change in a physical parameter in the transduction mechanism. They are relatively open materials that allow ingress of gases into their interior. Thus, for example, a change of conductance of a conducting polymer upon exposure to a gas is the sensing mechanism in a chemiresistor. Common classes of organic conducting polymers acceptable for conductometric gas sensor application include poly(acetylene)s, poly(pyrrole)s, poly(thiophene)s, poly(terthiophene)s, poly(aniline)s, poly(fluorine)s, poly(3-alkylthiophene)s, polytetrathiafulvalenes, polynaphthalenes, poly(p-phenylene sulfide), poly (para-phenylene vinylene)s, etc. (Nalwa 1997). Polymers can also form different membranes, providing selectivity of chemical reactions in electrochemical sensors. On the other hand, their performance in devices that form circuit elements such as transistors has been less than ideal (Dimitrakopoulos and Malenfant 2002; Dimitrakopoulos and Mascaro 2001). Janata and Josowicz (2003) noted that the abundant literature dealing with various applications of polymers can be divided into two groups: polymers in electronic, optoelectronic and electromechanical devices (Angelopoulos 2001) on the one hand, and polymers in chemical sensors based on electronic, optical, or mechanical mechanism (Osada and De Rossi 2000). Acceptable operation of the first group relies on their chemical stability in the ambient environment, whereas the sensor applications take advantage of the physical changes that take place in the polymers when they are exposed to different chemicals. This property has its origin in the molecular and macroscopic structure of polymers. Thus the tunability is an important bonus of polymers that aids the preparation of a variety of sensing layers, but it can be troublesome where performance independent of ambient factors is desired. Because they can be readily incorporated into microfabricated structures, conducting polymers are inherently compatible with solid-state integrated chemical sensors. Consequently, they have considerable potential for fabrication of multisensing arrays, an aspect that makes sensors based on conducting polymers particularly suitable for commercialization (Janata and Huber 1985). According to Persaud (2005), polymer-based sensors have the following advantages: 1. The sensors have rapid adsorption and desorption kinetics at room temperature. 2. The sensor elements feature low power consumption (of the order of microwatts), because no heater element is required. 3. The polymer structure can be correlated to specificity toward particular classes of chemical compounds.
4. The sensors are resilient to poisoning by compounds that would normally inactivate some inorganic semiconductor-type sensors. It is apparent that polymers display promising analytical results. However, there are still concerns that many of them are unable to achieve the desired selectivity and sensitivity in real samples. Some polymers undergo degradation or an irreversible swelling process when exposed to certain environments, while others adsorb and respond to water vapor (Pejcic et al. 2007).
Physicists, chemists, and material scientists or engineers, among others, have found unusual potential in these new spherical carbon structures for use as superconductor materials, sources of new compounds, self-assembling nanostructures, and several optical devices (Dresselhaus et al. 1996). This initial attention led to an increasing number of investigations that showed the special properties of fullerenes, some of which might lead to practical applications (Mauter and Elimelech 2008). Although a wide range of uses has been explored and several applications developed, fullerenes are not so far fulfilling their initial spectacular promise (Baena et al. 2002). Research on the application of fullerenes has proved to be slower than expected, but it must not be considered unsuccessful when one considers the great advances in the knowledge of the physical and chemical characteristics of fullerenes. Thanks to the additional information obtained during recent years, they have been found to be really useful in several fields, especially in solid-state applications. According to Baena et al. (2002), in analytical chemistry, fullerenes can be approached from two different points of view. The first sees fullerenes as analytes, which involves their determination in various samples such as biological tissues. The second sees fullerenes as analytical tools, including their use as chromatographic stationary phases, as electrochemical sensors based on their activity as electron mediators, and in the exploitation of their unique superficial characteristics as sorbent materials in continuous-flow systems. Initially, to establish the analytical features of fullerenes as sensors, adsorption studies were carried out on organic molecules bound onto fullerenes. For this purpose, the adsorption of gases and organic vapors was studied with fullerene-coated devices sensitive enough to detect changes in mass or pressure related to the adsorption of gas molecules to the fullerene layersuch as surface acoustic wave (SAW) sensors or quartz microbalances (QMBs). Through these first investigations, the retention of certain monomeric gas molecules was demonstrated, and consideration was given to the possible use of C60 films as analytical sensors for volatile polar gases such as NH3 (Synowczyk and Heinze 1993). Gas adsorption onto the fullerene film reduces the film resistance, resulting in a charge transfer to the electronic system. Sensitivity levels of a few milligrams per liter of NH3 in air were achieved, but there were still some problems, such as the lack of selectivity versus other gas vapors (which were also adsorbed, leading to the same electrical signal), response times of the order of seconds, the influence of humidity level on the calibration, or instability of the sensor when exposed to air several times. Nevertheless, the use of fullerenes as modifiers was found to be a promising research topic in several fields, especially as coatings in QMBs and SAW sensores, since it is well known that the presence of fullerene improves the electrochemical characteristics of the film or membrane by reducing the resistivity. In recent decades, various reusable and sensitive piezoelectric (PZ) quartz-crystal membrane sensors have been developed to detect organic/inorganic vapors and organic/inorganic biological species in solutions. Fullerene C60, and fullerene derivatives, among others, were synthesized and applied as coating materials on quartz crystals of PZ crystal sensors (Chao and Shin 1998). Thus, chemisorption on C60 fullerene was observed for amines, diamines, dithiols, dienes, and alkynes, and only physical adsorption was found for carboxylic acids, aldehydes, alcohols, ketones, alkenes, and alkanes. This seems to imply that the nucleophilic addition to fullerene by polar electron-donor groups, as in amines and thiols, is easier than electrophilic addition. Furthermore, diamines and dithiols showed greater interactions than those for the monodentate form, behavior attributed to the formation of stable cyclic compounds between fullerene and the bidentate ligand.
In independent studies, fullerene has been widely used as an electron mediator in electrodes, since the incorporation of C60 significantly reduces the electrical resistance of the coating membrane. By way of example, an iodide-sensitive sensor was reported (Wang et al. 1996) in which the bilayer lipid membrane supported on a copper wirewhich acted as a modified electrodealso contained C60 fullerene. The resulting electrode was further used in a three-electrode system for the determination of iodide in solution, obtaining a detection limit of 10 nM. Recently, the optical properties of C60 have also been applied to the development of a sensitive oxygen-sensing system based on the quenching of the photo-excited triplet state of the fullerene molecules (Bouchtalla et al. 2002; Nagl et al. 2007). Although the amperometric oxygen electrode has been the most popular sensing system for this element, the instability of the electrode surface itself, and in the oxygen diffusion barrier, demand a practical alternative. For this, much attention has been given to optical sensing systems based on luminescence quenching of an indicator [organic dye, polyamide hydrazide (PAH)transition metal complex]. The C60 fullerene can also be used as indicator, because it can easily form thermally stable films with polymers, such as polystyrene, and possesses useful electronic and photochemical properties, such as a fairly long lifetime for the photo-excited triplet state (100 s). This lifetime is effectively quenched by oxygen, and decreases with increasing oxygen concentration. By using time-resolved spectroscopy with laser-flash photolysis, a highly sensitive oxygen sensor is obtained. Probably the unavailability and high cost of fullerenes have deterred their use in analytical chemistry. Now, many firms supply fullerenes at reasonable prices. Therefore, it is optimistically forecase (Baena et al. 2002) that the advantages of fullerenes as sorbent materials, chromatographic stationary phases, and active microzones in sensors, based on their unique characteristics, will be consolidated and extended in the near future. One of the foreseeable trends is the use of synthetic fullerene derivatives that exhibit better properties than the original fullerenes. The introduction of radicals into the fullerene spheres can lead to an increase in the reversible sorption of organic molecules, as well as to direct retention and elution of metal traces by covalent binding of typical ligands such as EDTA and DDC. The unusual electrical properties of fullerenes can be fully exploited by progressively substituting the conventional carbon forms in building macro- and microelectrodes.
Figure 1.7. Schematic diagrams of (a) a single-wall carbon nanotube (SWNT), (b) a multiwall carbon nanotube (MWNT), (c) a double-wall carbon nanotube (DWNT), and (d) a peapod nanotube consisting of a SWNT lled with fullerenes (e.g., C60). (Reprinted with permission from Dresselhaus et al. 2003. Copyright 2003 Elsevier.)
The electronic structure of SWCNTs can be either metallic or semiconducting, depending on their diameter and chirality (Dresselhaus et al. 1996). Combining metallic and semiconducting nanotube elements with different electronic properties (Varghese et al. 2001) can create MWCNTs. It is supposed (Valentini et al. 2003) that these diverse electronic properties allow the possibility of developing nanoelectronic devices as nanowires, or as metal/semiconductor heterojunctions by combining metallic and semiconducting nanotubes. A possible approach is the modification of different parts of a single nanotube to have different electronic properties using controlled mechanical or chemical processes (e.g., nanotube bending or gas molecule adsorption). Carbon nanotubes have the same developed surface as fullerenes, and therefore their applications lie in the same general area (Mauter and Elimelech 2008). In particular, the results of recent research have shown that CNTs may find successful applications in design of room-temperature sensors, where their peculiar structural features could be realized. It has in fact been established that such sensors can be extremely sensitive. For example, research conducted by Penza et al. (2004) showed that at room temperature, CNT-based SAW sensors were up to 34 orders of magnitude more sensitive than existing organic layercoated SAW sensors. They had a very low limit of detection, and 1 ppm of ethanol or toluene was easily sensed. It was established that the selectivity to volatile organic compounds (VOCs) can be affected by the type of organic solvent used to disperse the carbon nanotubes as sensing materials onto SAW sensors (Penza et al. 2004). The interaction between the CNTs surface and VOCs plays a main role in the sensing mechanism. Mass spectrometry measurements indicated that the interaction between the CNTs and solvents used becomes stronger with solvents that form hydrogen bonds (e.g., ethanol), suggesting a possible role for the chemisorbed oxygen on CNTs as chemical mediators between the CNTs and the dispersing agents. This means that the sensing effects are strongly dependent on the chemical affinity between the analytes to be detected and the solvent used. Also, CNTs form a net supporting adsorbed molecules, producing a sensing structure that is stable at room temperature. CNT-based sensors have shown good electrical response as well (Valentini et al. 2003, 2004). These authors established that NO2 exposure drastically decreases the electrical resistance of CNT-based sensors; NH3, H2O, C6H6, and ethanol exposure increases the electrical resistance; and CO exposure does not
affect the resistance. The threshold of NO2 detection was less than 10 ppb. Further, the sensitivity achieved was pretty good, and also, removing the gas totally restored the initial resistance. Such CNT behavior indicates that charge transfer due to the interaction of carbon nanotubes with adsorbates is an important mechanism in changing conductivity in the CNTs upon adsorption of NO2, water vapor, NH3, C3H6, and ethanol gases. The nanotube sensors exhibited fast response and substantially higher sensitivity than existing solid-state sensors at room temperature. Sensor reversibility was characterized by fast recovery at 165C. The experimental findings revealed that p-type semiconductor behavior is present in analyzed CNTs. The carbon nanotube thin films studied by Valentini et al. (2003, 2004) were prepared by plasmaenhanced chemical vapor deposition. Valentini et al. (2003, 2004) also found that modification of the sensing material by noble metals could be used to improve the parameters of CNT-based sensors. It has been established that bulk doping of CNTs also plays an important role in sensing effects. For example, Terrones et al. (2004) pointed out that theoretical ab initio calculations have demonstrated that CO and H2O molecules do not react with the surface of pure-carbon SWCNTs. If the surface of the tube is doped with a donor or an acceptor, drastic changes in the electronic properties are observed as a result of the binding of the molecules to the doped locationsbecause of the presence of holes (B-doped tubes) or donors (N-doped tubes), the surfaces became more reactive. So, a brief analysis of results obtained indicates that CNTs are really promising materials for sensor applications (Li et al. 2008; Kalcher et al. 2009; Bondavalli et al. 2009). Other interesting results connected with CNT preparation and study have also been reported in the literature (Dresselhaus 1996; Harris 1999; Poulin et al. 2002; Valentini et al. 2003; Cantalini et al. 2003; Penza et al. 2004; Mauter and Elimelech 2008).
Figure 1.8. Morphology of as-made ZnO nanowires. (a)(d) show long (1015 m) and thin (3060 nm) nanowires grown in the higher-temperature region of the furnace. (e)(h) show short (12 m) and thick (60100 nm) nanowires grown in the lower-temperature region of the furnace. The scale bar for (a) is 10 m, for (b), (c), (e), (f), and (g) 1 m, and for (d) and (h) 200 nm. (Reprinted with permission from Banerjee et al. 2004. Copyright 2004 IOP.)
powders and active carbon, alumina-assisted catalytic growth, carbon-assisted synthesis, etc., have been tried for fabricating these materials. However, there is much more research on synthesis of nanoribbons, nanobelts, and nanowires than on attempts to apply these materials in chemical sensors. Therefore, we now know more about regularities of nanowires growth (Kam et al. 2004; Jung et al. 2003; Varghese et al. 2003) than about their electrophysical, surface, catalytic, and sensor characteristics. It is necessary to admit, however, that research in this area has recently become much more intensive (HernandezRamrez et al. 2007; Liu 2008; Comini et al. 2009). Therefore, one may hope that practical application of one-dimensional metal oxide nanomaterials in chemical sensors may not be very long in coming. The basis of this optimism is the progress achieved in the synthesis of one-dimensional metal oxide
nanomaterials, which now allows synthesis of high-quality nanomaterials with the length of individual nanowires equaling up to 10500 m (Li et al. 2002; Zhang et al. 2004).
5.3.4. Nanocomposites
Development of nanocomposites is another promising direction in the design of materials for chemical sensors. Nanocomposite materials have recently attracted increased interest because of the possibilities of synthesizing materials with unique physical-chemical properties (Gaskov et al. 2001; Zhang et al. 2003). Highly sophisticated surface-related properties, such as optical, electronic, catalytic, mechanical, and chemical properties, can be obtained by advanced nanocomposites, making them attractive for chemical sensor applications. At present, research on elaboration of nanocomposite materials is being carried out in various directions, such as composites based on carbon nanotubes and fullerenes, metal oxide nanocomposites, and organicnonorganic nanocomposites. Materials obtained as a result of this elaboration have their own specific advantages. For example, the addition of CNTs to a polymer matrix leads to a very low electrical percolation threshold and allows one to obtain, with only very small amounts of CNTs, an electrical conductivity sufficient to provide an electrostatic discharge (Flahaut et al. 2000). Transitioning to nanocomposites could improve mechanical properties and promote stabilization of the parameters of the basic material (Konig 1987). For example, in carbonpolymer composites, the presence of carbon nanotubes inside the polymeric matrix can provide mechanical support to the conformational rearrangement of the polymeric chains. Nanocomposites also provide more possibilities for control of the catalytic activity of the sensing matrix. For example, the introduction of TiO2 nanoparticles into the polymer matrix of poly(pphenylenevinylene) (PPV) changes the adsorption properties: Adsorption of oxygen is stronger on the nanocomposite than on PPV (Baraton et al. 1997). A full description of possible methods of fabricating nanocomposites with particular properties is not possible in this brief review. Interested readers may refer to the literature for details. It is necessary to remember that design of nanostructured composites for chemical sensors requires consideration of many factors, e.g., the interface volume, crystallite size, interphase interactions, thickness, surface and interfacial energy, texture, stress and strain, etc., all of which depend significantly on materials selection, deposition methods, and process parameters (Gaskov et al. 2001; Zhang et al. 2003). Some aspects of the use of metal oxide nanocomposites in the elaboration of solid-state gas sensors were considered in detail by Gaskov and Rumyantseva (2001, 2009). For example, Gaskov and Rumyantseva (2001) give the following explanation of the advantages of nanocomposites for gas sensor applications. The nanocomposite materials can be represented as M1O/ M2O, where M1O is the nanocrystalline matrix and M2O is the doping oxide distributed between the surface and the bulk of the M1O nanocrystalline grain. The advantage of nanocomposites over simple nanocrystalline oxides, when used in gas sensors, is associated with the redistribution of M2 between the bulk and the surface of the M1O grains, depending on the redox properties of the gas phase. Low oxidation levels of M2 cation, corresponding to larger ionic radius and predominant distribution of M2 over the surface of the M1O grains, occur in a reducing atmosphere. By contrast, cations in higher oxidation
Table 1.15. M1O/M2O nanocomposites with promise for gas-sensitive materials IONIC RADII r(M2), nm M1O/M2O Cr2O3/SnO2 SnO2/CuO SnO2/MoO3 Ga2O3/Fe2O3 In2O3/NiO In2O3/Fe2O3 WO3/TiO2 r(M1), nm Cr3+ Sn4+ Sn4+ Ga3+ In3+ In3+ W6+ 0.061 0.069 0.069 0.062 0.079 0.079 0.058 OXIDIZED FORM Sn4+ Cu2+ Mo6+ Fe3+ Ni3+ Fe3+ Ti4+ 0.069 0.073 0.042 0.064 0.060 0.064 0.060 REDUCED FORM Sn2+ Cu1+ Mo5+ Fe2+ Ni2+ Fe2+ Ti3+ 0.093 0.096 0.063 0.077 0.070 0.077 0.067
Source: Data from Gaskov and Rumyantseva 2001. states are formed in an oxidizing atmosphere, with increasing probability that M2 cations will occupy regular cationic positions in M1O. The liability of the chemical state of the M2 cation in the nanocrystalline system may result in a dramatic change in the state of grain boundaries and in modification of the electronic properties of the material in the presence of even trace amounts (0.110 ppm) of reducing or oxidizing gas molecules in the gas phase. Table 1.15 lists examples of nanocomposites that are of interest for creating gas-sensitive materials.
Zeolites are another group of compounds that have generated some interest (Rolison 1990; Walcarius 1999). This is not surprising considering that they comprise a microporous open framework structure which is accessible to certain guest molecules. Further, their surface and structural properties can be easily modified, which makes them ideal candidates for the selective adsorption of various volatile hydrocarbons and small organic molecules (Pejcic et al. 2007). However, zeolites do have a strong tendency to preferentially adsord water relative to analyte, and this appears to be hindering their application in environments with elevated moisture levels. These materials will not be discussed in this chapter, due to their lesser importance in comparison with the materials mentioned above. Zeolites are discussed in detail in Volume 2 of this series.
Signal processing
Hazardous materials Target gas Toxic gas Combustible gas Combustion Flammable gas Greenhouse gases
Concentration
Permissible exposure limit (PEL) Immediately dangerous to life and health (IDLH)
Lower explosive limit (LEL) The concentration of a gas below which the concentration of vapors is or lower flammable limit insufficient to support an explosive. This concentration is always referred to (LFL) as 100% LEL or LFL for that gas. Upper explosive limit (UEL) The maximum concentration of gas in air that will combust. or upper flammable limit (UFL) Odor threshold A concentration level that is detectable by the olfactory senses. (continued on following page)
Alarm system
Smart sensor
Sensor network
Packaging or assembling of sensing and actuating, or signal processing devices, in the proximity of the analyte Lower maintenance Reduced downtime Better reliability Improved resolution and sensitivity, and superior functionality Fault-tolerant systems Adaptability for self-calibration and compensation Lower cost due to batch fabrication Lower weight Wireless data transfer Fewer interconnections between multiple sensors and control systems Less complex system architecture
These advantages of smart sensors are application-specific. There is certainly justification for many applications in distributing the signal processing throughout a large sensor system so that each sensor has its own calibration, fault diagnostics, signal processing, and communication, thereby creating a hierarchical system. Innovations in sensor technology have generally allowed a greater number of sensors to be networked, more accurate sensors to be developed, and on-chip calibration to be included. In general, new technology has contributed to better performance by increasing the efficiency and accuracy of information distribution and by reducing overall costs. However, these performance enhancements have been achieved at the expense of increased complexity of individual sensor systems. In closing, some definitions of sensor characteristics are summarized in Table 1.17. Most of these characteristics are given in manufacturers data sheets. However, information on the reliability and robustness of a sensor is rarely given in a quantitative manner.
Sensing frequency Response time Recovery time Accuracy Hysteresis Drift Zero drift Precision Linearity Dynamic linearity Monotonicity Saturation Offset Dead band Size Weight Optimal environment Reliability Cost Life cycle
7. ACKNOWLEDGMENTS
This work was supported by the World Class University (WCU) Program at the Gwangju Institute of Science and Technology (GIST) through a grant (Project No. R31-20008-000-10026-0) provided by the Ministry of Education, Science and Technology (MEST) of Korea, for the project titled Development of Maritime Environmental Sensor Using Nano and Photonic Technology, funded by the Ministry of Land, Transport and Maritime Affairs, Korea, and by the Korean Science and Engineering Foundation (KOSEF) NCRC grant funded by the Korean government (MEST) (No. R15-2008-006-01002-0).
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