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Reg. No.

c 3355
B.E./B.Tech. DEGREE EXAMINATION, NOVEMBER/DECEMBER 2008. Sixth Semester (Regulation 2004) Mechanicai Engineering

*un

pRocESSES roor * uNCoNVENTToNAL MACHINTNG


(Common to Production Engineering)

(Common to B.E. (Part-Time) Fifth Semester - Regulation 2005) Time : Three hours Answer ALL questions. P A RTA -(1 0 x 2 = 2 0 ma rk s ) 1. How will you compare various non-traditional machining processes? What are the different machining characteristics with respect to which the non-traditional machining processescan be analyzed? What type of operations can be pdrformed in abrasive jet machining? What are the major elenents of ultrasonic machining equiprnent? What is sonotrode in ultrasonic machining? Mention a few varieties of power supply circuits commonly used in electrical discharge machining.
o-

Maximum : 100 marks

2.

What is the principle of operation of wire-cut EDM process? Mention a few advantages of electro-chemicalmachining process. What is the basic difference between electroplating and electrochemical machining? What is meant by "Population inversion between energy levels" with respect to Iaser beam machining?

7. 8.

9.

1 0 . In plasma arc nachining, what are the two stages in which the process of material removal is affected?How does heating of work piece take place in this nrocess?

PARTB- ( 5x16= 80m ar ks)


11. (a) (i) respect to What exactlY are the items that can be considered with machining the analysis of economics of various non-traditional (8) BrieflY exPlain. processes? machining Make a companson among various non-traditional in the form of a processesin tlrms of the following' Presentation table is Preferred' ) F Pocketing operatlon. Contouring a surface. Or (b) machining Make a comparison between tradiiionai and unconventional advantages in processes ierms of cost, application' scope,machining time' and Iimitations. (i) (ii) process of With a neat schematic illustration, briefly explain the (12) water-jet machining. process' @) Mention a few applications of ultrasonic machining Or (b) jet machining? Briefly What is the fundamental principie of abrasive jet machining process' explain, with a neat diagram; the abrasive rate increased? In'abrasive water jet machining, how is material removal process. (16) Also state how nozzle life is improved in such a machining (i) (ii) processand its Discuss, in detail, the electrical discharge machining (12) of a neat diagram' frinciple of oqeration with the help in the EDM What are the significant process parameters used (4) orocess? Or (b) with respect to Explain the proci:ss of electric discharge wire cutting (16) processequlpment, applications, advantages anddisadvantages' (il operation of the Draw a neat diagram and explain the principle of of electro-chemicalLachining process What are the characteristics $2) process? electrolyte used in electro-chemicalmachining maskants in What are the factors influencing the selection of (4) chemical machining Process? (8)

(ii)

12. (a)

13. (a)

14. (a)

(ii)

Or

c 3355

(b)

(i)

What does the metal removal rate by electro-chemical grrnding process comprise? What are the functions of abrasive particies in such a probess?What type of materials can be ground in electrochemical grrnding? J2) What is the function of etchants in chemical machining process? (4) What are the factors that govern their selection? With the help of a neat diagram, describe the plasma arc machining. (12) processin detail. How will you categorize material processingby laser? Or

(ii)

15. (a)

(i)

(ii)

(4)

t (b) '

(il

Briefly explain the dimensionless analysis to establish correlation (12) between Electron Beam Machining parameters. What are the advantages and disadvantages machining? of laser beam @)

(it

c 3355

Beg. No.:

estion Paper Code: Q 2296


B.E./B.Tech. DEGREE EXAMINATION, NOVEMBER/DECEMBER 2009. Sixth Semester (Reprlation 2004) Mechanical Engineering ME 1OO1 UNCONVENTIONAL MACHIMNG PROCESSES (Common to Production Engineering) (Common to B.E. (Part-Time) Fifth Semester Mechanical Engineering Regulation 2005)

Time : Three hours Anewer ALL questions. PARTAI.

Maximum : 100 marke

(10 x 2 = 20 marks)

Why is unconventional mechanical machining processnot popular? How do you minimize pulsation in water jet machining? Why is Abrasivejet machiningnot recommended machineductile materials? to What is the influerice df dielectric contamination on the EDM? Mention the factors influencing the choiceof electrodematerial in EDM. Distinguish between peel and photographieresists. Why is surface finish obtained in CHM of alloys poor? Mention the specific application of Electro chemical gnnding. What do you understandby fourth state of matter?

2.
a

4.
b,

6. n 8. 9.

10. How is the work table protected fmm getting damaged by EBM while machiningthe work piece?

P A R TB- ( 6x 11. (d

16=80m ar ks)

Explain the basis upon which modern machining are claeeified.Why the unconventioh"al machining pmcess not completely taking over the conventional machining process? Or

o)
12. (a)

Recommenda suitable machining processfor (i) Cutting a glaseplate into Juetify two pieceaand (ii) Ultra precieion machining in microprocessore. your answer with proper explanations, (t (it Diecusg in detail the principle and inlluence of process variables (r2) upon the daterial removal in ultrasonic machining. Ultrasonic machining ie used for tlrilling a hole in aluminium and cast iron under eameconditions. Which one will have higher depth (4) drilled? Justify. Or

O)

(l) (ii)

Discuss the effects of various process parambtere of abrasive jet (8) machining on accuracyand MRR. Write a brief note on the special featuree of the equipment used in (8) water jet machining. With a neat sketch explain the principle and working of EDM. (8)

13. (a)

(r)

(D

Diecues in detail' ibout the types of pulse genetators used (8) in EDM. Or

(b) (t
(ii) 14. (a) (t (ii)

Explain the working pdnciple, elements and characteristics of (8) wire EDM. E:<plainhow the stratifred wire works. Also diecuesabout the recent (8) developmentsin wire DDM. Discuss the effect of high temperature and pressure of electrolyte (4) on ECM process. Briefly discuesabout Electro chemical Deburring process' Or (12)

q 22e6

(r)

Explain in detail the principle involved in chemical machining

(p)

'

(ii)Discusebrieflyaboutthevariousparametersofchemicalmachining (8) processthat inlluence th pffformance of th machininS'

1 6 . ( a ) E xp l a i n th e p ri n ci p l e ,conetr uctionandwor kingofelectr onbeam machining. Also how a complexshapecan be cut using EBIVIprocess?

Or

O) (r)
laser beam machining. .

(10) (6)

'

(ii) Write a brief note on underwater plasma arc cutting system'

Q 2290

7
\

1 \\ \l
Reg. No. :

R 3433
B.E.lB.Tech. DEGREEEXAMINATION, NOVEMBEWDECEMBER 2007.
Sixth Semester (Regulation 2004) Mechanical Engineering (Common to Production Engineering)

nae1001-UNCoNvENTIoNALMAcHININGpRocESSES
(Common to B.E (Part-Time) Fifth Semester Regulation 2005)

Time : Three hours Answer ALL questions. PART A - (10 x.2 = 20 marks)

Maximum : 100 marks

r/
2.

Give some advantages of modern machining processes. List the major parts of ultrasonic machines. What is the function of Nozzledin water jet machining? Name some conmonly used abrasive slurries. Define flushing in Electric Discharge Machining. What are the electrical parameters which affect the metal removal rate in EDM? What are the functions of electro\rtes in ECM?
What do you mean by Maskants in Chemical Machining?

(_y
l-4t ' io. j

L ./

6.

7.
^\ 8)

9. 10.

Give the two major classifications of Electron Beam MachininC @BM). What does The Word LASER stand for?

t!.

P A RTB- ( 5x16=80m ar ks) Briefly explain the overwiewof the non traditional machimng
processes. Why this machining is essential for the industries? Or

,,,:. \ 11. (a) | (r)

(ii)

(10+ 6)

(b/

D"r* a sketch of the general arrangement ofan ultrasonic machine and explain the principle of operation. (16) Briefly explain the following rnachining parameters and how they affecting the machining performance of USM. (i) (ii) (iii) (iv) Frequencyofvibration Grain diameter Applied static load Slurry, tool and work material. are (16)

72.

(a) -

Or
(b/ Explain in detail about AJM with a sketch and discuss its advantages and disadvantages. (16) Explain the working principle sketch and list its appliiations. Or of Electric Discharge Machining with

13.

("/

(16)

(b)

(i)

Sketch and explain the Electrode feed control mechanism of EDM. (10) Discuss the factors to be considered for selection of electrode materials. (6)

(it

14. [a) I Explain the process of Electro Chemical Grinding(ECG) with a sketch *'and list its applications and advantages. (10 +6) Or (b) Explain the principle and process of ECM with sketch and describe the chemical reaction that takes place in this process. (10 + 6)

l,'_

R 3433

s 491
B.E./B.Tech.DEGREE EXAMINATION. APRILA{AY 2005. Seventh Semester Mechanical Engineering ME 054 - UNCONVENTIONAL MACHINING PROCESSES Time : Three hours Answer ALL questions. P A RTA -( 1 0 x 2 = 2 0 ma rk s ) 1. List the cipplicationsof EDM. What is the transfer nedium in AJM? What is the effect of abrasive grain size on machining rate in USM? Name any two electrolytes used in ECM. Indicate the range ofpulse duration and current in EDM. What are the materials used for toolS in Electro Chemical Machining? What are the processparameters of Electro Chemical Machining? What is the acronym of LASER? List any two gasesused in plasma arc machining. Why is the deflection coil provided for electron beam machining?

100marks

2.
a

4. 5. 6. 7. 8. 9. 10.

P A R T B -(5x16= 80m ar ks) 11. (i)


(ii)

Explainthe principle of working of wire cut EDM process with a sketch. (10)
What are the advantages ad disadvantagesof the EDM process.

(6)

15.

(a)

(i)

Briefly explain the various parameters that govern the performance of pAM. (10)

(ii)

Discuss the general guidelines for designing the plasma torches inPAM. Or (6)

(b)

Explain the construction and rfforking principle of EBM with neat sketch' List its advantages and limitations.

(10+ 6)

R 3433

t2.

(a)

Explain the working principle of electrochemical discharge gnndinq an! (10 + 6) discuss the process capabiliiies. Or

(b)

Explain the ECM process. Explain how a replica of the tool is obtained. (10 + 6) (i) (ii) (iii) Explain any one method of producing laser' Write the thermal effects of plasma arc machining process' What are the applications of EBM process? Or

13.

(a)

(6) (6) (4)

* 14.

(b)

Explain the features of EBM unit. Explain the effect of increasing the (10+ 6) accelerating potential on naterial removal rate' Explain the functions of transducer and horns used in USM' List the tool (I2 + 4) materials used. Or

(a)

(b)

Briefly explain the effect of operating paraneters on material removal 02 + 4) rate. iist ihe applications of USM' Explain the principle of working of the AJM process with its advantages (16) .ni disadtruotag"".

(a)

Or (b) parametersin waterjet machiningprocess' the Discuss process (16)

s 491

A 389
SeventhSemester Mechanical Engineering

-L.

zql'z-l "s
t -:..:.:-t

2005' DEGREEEXAMINATION, NOVEMBEWDECEMBER B.E./B.Tech.

ME 054 -UNCONVENTIONAI, MACHINING PROCESSES


Time : Three hor:rs Answer ALL questions. P A R T A -(1 0 x 2 = 2 0 ma rk s ) 1. 2. 3. 4. 5. 6. 7. 8. What is the necessity for unconventional nachining processes? How non-traditional machining processes are classified? List recent developments in EDM process' What are the properties required for dielectric fluid for EDM? List few commonly used ECM electrolytes' State the limitations of ECM. What is the PrinciPle of LBM? What is the purpose of vacuum'chamber in EBM process? Maximum : 100 marks

10.

What is the PrinciPle of WJM? P A R T B -(5 x 1 6 = 8 0 ma rk s )

11.

(i) (ii)

(8) Describe the processof Electrochemical machining' Discuss about Electrochemical Honing and Electrochemical Grinding. (4 +4 ) Explain the process of Electrical Discharge machining' its process (8 + 5 + 3) parameters and applications' Or

12. (a)

(b)

Describe the Wire cut EDM equipment, its working, applications and (6 + 5 + 3 + 2) advantages.

13.

(a)

Explain the processof LBM and pAM with a neat sketches. Or

(8 + 8 )

(b)

(i)

Discuss the process parameters of EBM and their inlluence on Machining euality. (8) Explain the process capabilities of EBM and pAM. (g)

(ii) 14' (a)

Explain the usM machine setup and discuss various feed mechanisns.

(10+ 6) Or (b) (i)


(ii)

Discussthe influence processparameters and applications of USM. ( 5+5)


Give a note on the various types of transd.ucers.

(6)

15. (a) With a neat sketch explain the process of AJM. List its applications and limitations . ( 8+8) Or
(b) (i)

Explain the process parameters that inlluence AJM. List the applications and limitations of WJM. (6 +4 )
Briefly discuss the application and limitation of WJM. (6)

(it

A 389

-_-'

c 3287
B.E.lB.Tech. DEGREEEXAMINATION, MAY/ruNE 2007. Sixth Semester ME 1OO1 UNCON\,'E}TTIONAL MACHINING PROCESSES (Common BE (Part-Time)Fifth Semester to Regulation2005) (Commonto Mecha''ical Engineeringr{Production Engineering)
(Regulation 2004) Time : Three hours Answer ALL questions. PARTAt: ,/ (10 x 2 = 20 marks) Maximum : 100 marks

Distinguish traditional and nontraditional machining processes? What are the applications of WJM? State the working principle of USM. List the processcapabilities ofEDM process. What are the types of tool materials used in EDM? List the ECM electrolytes State the limitations of ECM. What are the advantages of Chemical Machining? How EBM is different from PAM? Distinguish vacuum and non vacuum EBM process? P A R T B -(5 x 1 6 = 8 0 ma rk s )

2. 3.) 4. 5. 6. 7. 8. i.9. 10.

11.

(a)

Explain the reasons for the development of Unconventional Machining Process. Discuss about the criteria recommended in selection of these (g + g) Drocesses. Or

(b)

With a neat sketch explain the process of AJM? Explain the process (8 + 8) control measures to be taken to control quality and MRR.

IK1297
B.E.lB.Tech. DEGREEEXAMINATION, NOVEMBER/DECEMBER 2004.
Seventh Semester Mechanical Engineering ME 054 - UNCONVENTIONAL MACHINING PROCESSES Time : Three hours Maximum : 100 marks

AnswerALL questions. P A RTA- ( 10x2= 20m ar ks)


I

What are the characteristics of Unconventional Machining Process?


List the unconventional machining process, which uses mechanical energy. What is the purpose of dielectrig in EDM? "/ I \

2.

4. 5.

Write the principle of Electrochemical Machining. What are the limitations of EBM?

What do you mean by transferable arc in Plasma Machining? What is its use? .)

7.

Write the typical applications of Ultrasonic Machining. What are the types of work materials for USM?

,,

What are the desirable properties of carrier gas in AJM? r.

10. List the unique benefits offered by AWJ.

L2.

(a)

about the With a neat sketch explain the process of WJM? Discuss ( 8+ 8) control of quality in machining in USM'
Or

capabilities and G)i Compare the USM, WJM and AJM in terms of Process (16) limitations. List the advantages 13. (a)r Describe the wire cut EDM process with neat sketch' (8 + 8) "r.d (b) ti*lt.tioo" of wire cut EDM Or

trol
(ii)
*

(8) Explain the working principle of EDM with a neat sketch' and state the List the recent developments in EDM process G + 4) Iimitations of EDM Process.

14. (a)

lvith neat sketch Explain the process of Electrical Chemical machining in machining output' and discuss about inlluences of process parameters (8 + 8 )

Or
(b)

sketchesand list their Describe the ECH and ECG equipment with neat (10 + 6) and advantages' applications PAM *U n" *d"l;; Discuss about the processparameters of LBM and in Machining QualitY. Or
EBM Discuss about the process capabilities of jtt;;;;ng ivlachining Quality' EBM i" p-"-"t"* "f and the process (8 + 8)

15. (a)

(b)

ca2a7

15. (a)

(i)

Describe the principle and equipment for Abrasive Jet Machining.

(e)

(ii)

Explain the process parameters which controls the AJM machining

Quality.

(b)

(i) (ii)

Describe the principle and Equipment for Water Jet Machining.

(9)

Explain the different applications and Process control features of ( 3+4) Water Jet Machining.

I(1297

P A RT B -(5 x 1 6 = 8 0 ma rk s ) 11. Compare the mechanical and electrical energy processesin terms of physical parameters, shape capabilities, Processcapability, and Processeconomy. (4 x 4 = 1 6 ) 12. (a) Explain the processof Wire cut EDM and list its advantages. Or (b) Describe the principle of ECG and ECH? Discuss about the Process parameters that inlluences the ECM. (5 + 5 + 6) Describe the Laser beam Machining Equipment and Electron Beam Machining equipment. (8 + 8) Or (b) Explain the principle of Plasma Arc Machining. Compare Plasma Arc Machining with Gas cutting. Discuss about PAM process parameters. (8 + 4 + 4) 74. (a) Explain the principle of ultrasonic machining and its equipment. Explain the factors, which influbnce the metal removal rate in ultrasonic machining. machining. Or (b) Explain the following in detail : (i) (ii) (iiil (iv) Tlpes of Tlansducers for USM. Feed Mechanisms in USM. USM Tlrpical Applications. Abrasives for USM. Compare ultrasonic machining with traditional abrasive (10 + 6)

13.

(a)

( 8+ 5+ 3)

(4) (4) (4) (4)

K1297

l"'""""ii""ur F"di"g andECG'

26. (a) Bring

out

.tl"

differences between (8) (4)

OCTOBER2001
Time : Three hours

B76GI7ZE
Maximum : 100 marrs

(b) How to selecttools for ECG? UNIT TV

an wire cut EDM (a) With a neat sketch explain 27. ' i"r contourcutting' n""*tl "."J in wire cut EDM? (b) How to s?rt the cutting Illustrate with sketches' EDM' curve for a RC circuit in u, 28. (a) Draw the oc it-:-Tf,o' changed (b) How doesthis systemhas sYstemr,u, control it'" current type ofIC based "tug"it T]NIT V EBM and LBM' 29. ComPare Or 30.

in Part I'Td AnswerALL the questions ONE full questlon -" ^l" Part i) choosing rVg i*"ii""t from eachUnit' PART A- ( 20x 2=40m ar k s ) What
nmes other the are rl machining Processes ' gr.ven lo

flow machining? What is meant by abrasive in AJM process? What is the role of abrasives

(12)

(f using PAM? (a) Horv to cut plastic material with eas cutti5 (b) Compare plasma cutting

process.

i i"rie"i''BCn z*' : . *, "


n. "o,

to be considered,in toot What are the parameters

out the mJs"d"-"*"

\ ' - r , ' ) . , , ' i ' ,i L , , , . ' \ of Inh


"ppril'Lt\oh"

B76Gl7zE

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meilium in wire cut ,r. '"!Vater is used as a dielectric "l nOtVt'Z JustifY the statement' I
/ \ i tZ. h
ll

fnoour

of ilielectric medium What are the requirements

'PART B - (5 x 12 = 60 marks) T]NIT I explain the concePt 21. (a) With a .neat sketch ,of AJM usedfor castrngs' ancl andicatio,l; (b) List out the merits' demerits
)

'' " ' surr'ruesin EDM Process? How to cut rnclrneo surfaces

J*t
with conventionul 66ghines 22. (a) Compare the (o,

- -^ " in EDM Process' standon ors 'tance ft ra. Defrne l\\* Lgrinding? what is the principle of ED

L"""J""ti""i

processes' machini.''g

of focussing and cleflecting 15. What is the function coils in EBM?

of non-traditional (b) Briefly explain the history machining Processes' I]NIT II with for the MRR in USM 23. Derive qn expression suitable assumPtrons ' Or US explain the concept of 24. (a) With a neat sketch used for drilling oPeratron' are best suited for (b) What type of materials

emission and q 16. Differentiate betvreen spontaneous stimulatecl emission' in tleveloping thermal energy l7 . Name the. { sources *iu V\Y'+" PAM' "/ 18' in LBM as a source? Why Xeonon lamp is used

USM? WhY?
)

out hidden welding usi'^'' 19. Is it possible to carry LB? JustifY'


,

20. List ""l"-tiJnt*J

baseil out 5 Iatest processes room' machining used in tool

on

li'f"^;.17 il"""3.JTi.if 1"fr^:-"i"H::1"":


-drrectlY curr ProPortional to

I'NIT III

Or 3

B76Gn7'El

B76GI7ZF,

.F

Mec 6.28 (7th Sem) i . 'Il4ADRAS UNIVERSITY ' 2()OO B.E. DEGREEEXAMINATIO]I,'OCTOBER Semestei Seventh MechanicalEngineering TECHMqUES : EIECIiVC.IINON TiTADITIONAL MACHINING Maiinrum: i00 ntarks Tinle:Tlueehours ) i'APJ A - (10 x 2 = 40 marks questions A!Answer if ans*ersandneatsketches' necessary Givebrief and tllateriali;both l}oncorrilucting L For machiningof elecirically are !,rocess trnsuitable which are havrng techniques machining non_traditionai 2. \4i[tion foLrr lrrgh VRR. -'r (soD)? 6ff distance by i."*nu, oo ro" understand the term stand naterials suchas of.for .1. AJll is recotrnendecl the processing

Mec 6.29 (7th Sem) 'X Iq. Whatrre rhebasic ls of EBM machrnel ur ' zu. \ytralare theadvantages LBM of process? PARTB_(5/12=6Cnrark) Answer FIVE quesions choosing ONEfrom etch

Urrit.

2t Explain meih"a re aschematic "reuiir.ffJrrlning witt trreSetpof diagram.Discuss parameters the


altdsurface finish. . ihat atre; ,fr" al",.,,r"olnf'n.;r.""V Or J2.rn)li51su1rheapplications ofabrasivejel nnclrilrrig (b) Expiainthe needof non,traditional nuchinirg telhr,iques. . IINIT II J3 ra1F,6p1";n twoelements any ofprocess USI\1. of {b) \Vth neatsketches erpjaintheuriking principle US\ of I Or 2l.ia) E-\plain toolfeedinechanisrn the of USM$iih D?at sketch. ' (b) Discuss effeqtof the (i) Atrrplitude and&equency ofvibration (ii) Grainsize. on MRR i,nUSM process: UNI!. IIi 1.5(dr Howis deep holedrilUngdone ECM process? in (b) Explainelectrochemical milling process. 25.(a)Describe, with a neat sketch the' process Electrochernical of machining. (b) Mlat are the functionsof electrolytL ECN1? in , List the common clectrol,'les in ECM. used

Or

i I

il
:,1

tvIEC 6.l7 (TthSen) / V (b) Sketclithe cun.esfor the follorvingparanets. (i) Sparkgapversos lvtRR (ii) Resistance lersus\'lRP. (iii) Meancrrrreut lersusMRR. , Or '' 28.(a)Dra} a neat skefchrboul the Elecfrical Grindi4s Qischargc rrHulr irrc. (+) (4) . (tr)V'rite shoftrotes or '1'r:;ol Elecfrocle tr,ear EDM. in (c) GiIe fourappiicatiolls ol'EDMproccss \\iLhsketch. (1) . V LN.{IT 29.(a) E*plain the \yorkingof tire Trrllferrcd ard Non-Transferrccl rrc (3) arc tlpe plasnia machiniug nachine. jn (b) Wrilenbout properties thc g:rs (-l) thc of used theFAM proccss. Or (12) 30.LisJ. theappiicrtioirs EBM andLBN{. out ol

.,;..t..1

'

t,;' '

'. I.MEC 6.18(7rhSenr\

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i

sprrk rrc?' ,I .;j.::!t'uT,"!"trvecn and ofdi clecrric nredruin in EDr\r.r usecl bDNl'r rn ii is_i n,po,anr,,, ji ,'Ji]l,.liilT,i:rr)0scs ;;._:;,';;;;'\ileq

i*i' ' ir"i r#**tl*;x;:*hli;lff;',


.i $ i,

ii tiJlffi::;:il,1#1.J;fffi:il'il:J#
)l^l:.:" :,:-

u"0;,;;*,.. l l #l:i::::ill':""0n'' 'n " ,. . i;sc^a,i


y. whai ale dte requ irements,of ledrolytss e usedin EcM?, lr-t In rthrr ,,;^...,^^,,

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a :1 i

i l, e,nission, ) ii il.l.jlii""1pl:y: ;X".::1iH'r?ffii;rimurated .j1 .' ti i \ ; , 1 1 j. , : " , r h e n r Qr i r sr "o o ."i ..,- ,i l *o i i o .r ' w :ty!
'', 'J v , : n | I q [ i ] b 5 c o m n ] o l I I}ttse cl ].tscr n tl l cr i a |s'

" oD (stnndofiDista,l.e;,ns;M.n6themeil,^,r^r l ir .,i :;1"::::::,0.n"., 'l: \!t'rriq wx ulst:uce) rn EDM,ardthe mgdrod ajusringit/ of i,, \ ,' l7 Distingxish betrrcen sponir

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MADR{S UNIVEITSITY B.E, DEGREEEXA}'INATICN, APRIL 2OOfI.
Seyenth.Semester l rfrc h r,ri c aE n gi rrseri l ;g l . Etcrivc- NO|{-TRADII'IONAL MACfIINING TECIINIQ UES , 3 lvlaxinrum: 100 llinlks Timc :Tlrree hours 'PART A - ( 20.x 2 = +0 narks) . Ansrlcr ALL qrreslions Part A rnd FIVE queslions of ofPart B. . choosing ONE fronl eiich Unit.

: ; I

l ,',., . . ,fAR T B- ( 5x , =* ,r " r l l : ncrrrabutar .o,u,,,nffilr* rhcdiflerenl ; "li": procc.\ibased ," nrchrnjng 0o, traJiriorLat . -.__,rr(rlAr . on 5 diffe,renr paramclcrs? . .

ii,' ",t]in*::H:,,',:Jfj#iJ:ilnventibnarrlachininspiocesses?' i fllachini ng


'rs plncrplc.. .v nretalrenroval? ."i-or Fxplaii 11 ,. .f
t:' l )

). Whal.ddyou understand non-traditioniil by machining tEchniques'/ 2. Holvto classi&theurconvelrlional machiaing process enerE)' b:isedoir transfer? , I in 3. Wharare the requirenents carriergases AJM process? of 4. Lisfout the disadventages AJ\4.process'l of 5. What is meant transducer ty usedin USM? , 6. How to selecttl. couplantsfor the ilSM? re pammeters be considered US welding? 7. What are the.process to is

LTNIT II r.J fldl'!to use nachinirrg IJS : for,{rilling operaiion I Eiplain *irtl u i.at sricich. , . -.--: Or Or ,i ^ ; -z+ jJratr-aneal skctch ',-^tkcrclr US rr.cldiirg. r"r fol us rrcldi'g

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sEC 6.15(?thSen) .N{ADR UNIvERSITY {s 1999' EXAMINATION''OCTOBER B.E.DECiF-EE Scventhsemester Engincering Mcciranical l:l"rtl.'" - N0i\{-'IRADITTONA!MAcflIN ING TECHNIQUES Masimun : 100maris finie : Threchours PARTA-( 20:t2 =r10msrks) B ofPaI1 cfPartA andFI\E questions ALL qtrcsliols - Anrltc, Unrt. ONEfronteach chccsing molepo\\er consrmen Technique Nlachining f".on Traditional .i. Wlli.f., proc(ssci lo ,.',,,p,',"u tltcollr.': the employs mechanisnl techniqrle nlachining l) tvliichNcu Tradirional aLtd shear ion displacqentior nuteri:tlrcmoYll? oi ptasri" i. D,.'iailthc eltct of rlrixing riltio on the lnzlerial reno\'al rate in the \ '

NtEC l6 (7rjr 6. Senr) i5l {S.Wl12; 12psferred non_lrrnsferred rype. and arc phsnta muchirrirrg arc sl,item? tuo adr ntrrgcs oFplrsnn rnachininB arc I)roccss. ]l i_:, wtu 'll- t$o errntpies C.:sLasers. i. . r for . PART - i ) \ll2l= bit Inarks) F

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Or 22 D'..alabour the process paranlcters ilrc co*eccd 1!rth lll.t 'arious ' .il,rl 1t.1", Ma:lirrrini proccss. ,;;;INIT Ii (rsc of,\J1l r31e llrrrl in (l*ail aboLtthe princ;pJe, t'ersusnlateriiilrc ol'31 of l.orkiug and ntcch:nisnot, ..i tire TrcrLd E-rtiusiottPressttre .r. Skctcf, ],r.-Fir miterr:rl rdrnor.'al the cabc USM pro.ess in of florvmacl-iirring 'l ,lon! .,rirf., a,flnn-t1", of c,rn,ein ihe case Ab'rasile it, 3rd diiadvantages. ' eft'ect'? Sl Wt{ot is eanib}-rlagr}ctostriction , . '] .(12) $'hich |sed in theUS]ri generatol .' or 'l o[ 'us 6. what is theuse theirltrxsorlic 2+.\tr'iilra neat sketchexplitin the $,orkxrgprinciplcof an rrltrasonic jlrcitss. $elciillg prcccss alorrg process ; ri.Ih its disadvantages.. inthc caseofUSM t0tioversusNRR :i 7. SLctch cun'cHardncss the . (12) .. \'\eldingprocess' TINITIII by canbc rvelded ultrasonic :l ti- what tl'pe of nratcrials 25. r,tr'riie shon nore-oi.the follorving$,ith refercnce.to usedin Eclvl Process' ,i 9. Listatieast[o';r propcnies the slectroh'te of ECM proccss: ' usedin rheprocess ofECMprocess'/ ; to. rvhatatethqljnitatiolls ..1 ii Z; (b) t:i("iJol-\1c -(d)-Elcctrodes Grindingproccss diagrainof a Electrochelnical tire i 1.SkeLch schenatic --{-l (c) lbol feedmcchrnism li grinrlingand bet\rcenElectrochcirical tz.fVt,o, are the djfferencls (d) lbol design E i!'cl Io(lr.lltiii:i ttisclr'rrgcgrinding' . ti ti. iVl,rt is therulc'ofdicr.'ctric u:edin tlrecrseofEDM Pioce6s? flrrid '*-MRR . cf a Eiectrochenical i+. St"t.tl the Trcrld of tlre capaciiance'versus cuwelfor the EDl!-{ dischargs rit\ i pro.rr. cut of * i:.ffot" do $'e lchie\:etle tnovemeqt tlte $orkpieceor rhe rvireic :i 6f in Proliie the case rvireiut EDM? ! ilong thecaPiPle\ grinding' of ? I6. Nlnc ttto :1,piicatiorrsElccricrl discharge of ihe accelerate v'elocity the elecrorrsentiltedfron the !'X f l. rfo* do :iou " ' ! clectrongun?
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21 (rr) Cive a detailedclassification of rhe Non_Trrilitiglal Mircljrrrrg te.lrtiqrlesb:sej on the 4'peof energl ,uechrnisrn ,nrr"'iri'r.,r,'ourl, of .(;) 'j e+lvtmnsfermediaandcnergvsourcc. ., (t) List outtheapplications ofAbrasirc Flor.v nrachi,ring pro..r..,uitf, rrcr.-ketchcs. (6)

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Sencster Seventh 'IECIIIiIQUES FIAC-HTNING .iJ - Eleclive: NON - 'I'RADITIONAL TiNe : Three hours PARTA(20i2=40marks) Al-L lillcshons r\lrs1ler lbr proccsscs $ hchtbcmtal nr:rchining LNdme ihe ilcoN,enlional tenroval' is . cIrc4,g usedfor nllttcri:rl of;\brisiveJit lvlaririlitg tlvo z. List arr1 disadvantags prrlolelcrs ofUSN{' 'i. Lisr any folr process slurr-':in!-Sl'11 ii u '1.' Wht is (he triostcolnnloni.vsec'i udi ill th rvireEPII{." ofrravclling ;. t ;;t"1,* rypiarlapllicatiorls - -. -. plilciple of Et-'\:!anC it the opcrating g. fifr"t tttc t asicaiffc'e"te " jn thc range crf -i- l* Ut*, tlrc tool r'ibratciat a ii'qucl)c)' by macltined EClvfts --t-.: in 'fhe residuai slress a surlace 8. xaterasa dielcitdc inEDN{is -of nol using ;. ;i;;;"*;.o'n materiirl 10. EDN{ cantlctbe usedfor machining:---bccause in r.acuurl gsll process to be coltducled is '-. i1. ttlg -=lthetoolis-_ 'r )'.12. In pl2snairc ir'{achining' - -tc,, .\ i l. LASERsr:rr,l; -gases " i uscs 5):s1elr --. t4. Co2,las. ' xsedis --r dle ' allo,!'s' elecutl-i1c iror based ir. ,n l,Cno,for Trueof False: State plastics' ccnmicsand15. ECM cah be tisetlfor machining -:: ''r ''re by .. 1?. Fine irolescanbernachined EBM usedfor the macllining of bolil 18. Spark erosicirmachinrng"ao b" ' tnatetills an<l conciucting non{onducting , ,,. -,. r'i II rnd tl'c iocl clecl;oJc:'l:sr{5nlergefl ' 19. In gCll, tt,eri'''r['picce

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