Professional Documents
Culture Documents
S08322
Copyright 03/25/2009 Navistar, Inc.
Model: 8600
Start Date: 03/01/2007 End Date: 03/18/2008
Model: RXT
Start Date: 03/01/2007 End Date: 03/18/2008
S08322
03/25/2009
S08322
Copyright 03/25/2009 Navistar, Inc.
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
S08322
ii
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
iii
iv
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
9.10.
9.11.
9.12.
9.13.
9.14.
9.15.
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
vi
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
13.13. CONNECTOR COMPOSITE (1016), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
13.14. CONNECTOR COMPOSITE (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
13.15. CONNECTOR COMPOSITE (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
13.16. CONNECTOR COMPOSITE (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
13.17. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
13.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . .230
13.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . .231
13.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
13.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . .233
13.22. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.23. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
13.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .236
13.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . .237
13.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . .238
13.27. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .239
13.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
13.29. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
13.30. CONNECTOR COMPOSITES (1501), (1510), (1511), (1512), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . .242
13.31. CONNECTOR COMPOSITES (1556), (1557), (1558), (1600), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .243
13.32. CONNECTOR COMPOSITE (1601), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
13.33. CONNECTOR COMPOSITE (1602), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
13.34. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .246
13.35. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . .247
13.36. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
13.37. CONNECTOR COMPOSITE (1700), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
13.38. CONNECTOR COMPOSITE (1700), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
13.39. CONNECTOR COMPOSITE (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
13.40. CONNECTOR COMPOSITE (1701), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
13.41. CONNECTOR COMPOSITE (1701), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
13.42. CONNECTOR COMPOSITE (1701), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
13.43. CONNECTOR COMPOSITE (1702), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255
13.44. CONNECTOR COMPOSITE (1702), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
13.45. CONNECTOR COMPOSITE (1702), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
13.46. CONNECTOR COMPOSITE (1702), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
13.47. CONNECTOR COMPOSITES (1800), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
13.48. CONNECTOR COMPOSITES (1804), (1807), (1808), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
13.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P.
47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
13.50. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.51. CONNECTOR COMPOSITES (1823), (1824), (1825), (1826), (1827), P. 48. . . . . . . . . . . . . . . . . . .263
13.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
13.53. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . .265
13.54. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1916), P. 50. . . . . . . . . . . . . . . . . . .266
13.55. CONNECTOR COMPOSITES (1918), (1923), (1927), (1929), (1935), (2000), P. 51. . . . . . . . . .267
13.56. CONNECTOR COMPOSITES (2000), (2002), (2003), (2004), (2005), (2006), P. 52. . . . . . . . . .268
13.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),
(2117M), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
13.58. CONNECTOR COMPOSITES (2301), (2302), (2303), (2304), (2305), (2502), P. 54. . . . . . . . . .270
13.59. CONNECTOR COMPOSITES (2503), (2600), (2601), (2602), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . .271
13.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
13.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . .273
13.62. CONNECTOR COMPOSITES (2703), (3000), (3002), (3003), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . .274
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
vii
viii
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
13.110. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504),
P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M), P.
104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323
13.112. CONNECTOR COMPOSITE (9511), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
13.113. CONNECTOR COMPOSITES (9512), (9513), (9514), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
13.114. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523),
(9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.115. CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
13.116. CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . .329
13.118. CONNECTOR COMPOSITE (9740), P. 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330
13.119. CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . .331
13.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . .332
13.121. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333
13.122. CONNECTOR COMPOSITE (9761), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . .335
13.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117. . . . . . . . . . . . . . . . . . . . . . .336
13.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . .337
13.126. CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
13.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . .339
13.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . .340
13.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . .341
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
ABBREVIATIONS
ABBREVIATION
CHK
DESCRIPTION
ABBREVIATION
DESCRIPTION
DESCRIPTION
ACCESSORY
CRUS
CRUISE
PWR
POWER
ACCUM
ACCUMULATOR
CUR
CURRENT
PRESS
PRESSURE
AC
AIR CONDITIONING
DPNL
DASHPANEL
RAD
RADIO
AIR CLNR
AIR CLEANER
DFTR
DEFLECTOR
RLY
RELAY
ALT
ALTERNATOR
DFR
DEFROSTER
RES
RESISTOR
ACCEL
ACCELERATOR
DEG
DEGREE
REGEN
REGENERATE
AFTR
AFTERTREATMENT
DIAG
DIAGRAM
RIGHT
AMM
AMMETER
DSL
DIESEL
RTR
ROTOR
AMP
AMPERE
DIFF
DIFFERENTIAL
SNSR
SENSOR
AMP HR
AMPERE HOUR
DIMR
DIMMER
SHLD
SHIELD
AMPL
AMPLIFIER
ELEC
ELECTRICAL
SHFT
SHIFTER
ARM
ARMATURE
ELEX
ELECTRONIC
SLPR
SLEEPER
ARSR
ARRESTER
ENG
ENGINE
SLV
SLEEVE
ASSY
ASSEMBLY
EXH
EXHAUST
SPKR
SPEAKER
AUX
AUXILIARY
FL
FLUID
SPR
SPRING
B/U
BACK-UP
FWD
FORWARD
STD
STANDARD
BTRY
BATTERY
FR
FRONT
STRG
STEERING
BM
BENCHMARKING
FREQ
FREQUENCY
STLITE
SATELLITE
BLK
BLOCK
GA
GAUGE
SUNSH
SUNSHADE
BOOS
BOOSTER
GEN
GENERATOR
SW
SWITCH
BOT
BOTTOM
GND
GROUND
SYS
SYSTEM
BK
BRAKE
HARN
HARNESS
TACH
TACHOMETER
BRKR
BREAKER
HDLP
HEADLAMP
TEMP
TEMPERATURE
BRTHR
BREATHER
HTD
HEATED
TERM
TERMINAL
BRI
BRIGHT
HT TR
HEAT TREAT
THROT
THROTTLE
BUZ
BUZZER
HTR
HEATER
THRU
THROUGH
CA
CABLE
HP
HORSEPOWER
TRAC
TRACTION
CD
CANDELA
HYD
HYDRAULIC
TRLR
TRAILER
CP
CANDLEPOWER
ID
IDENTIFICATION
XDCR
TRANSDUCER
CAP
CAPACITOR
IGN
IGNITION
XFER
TRANSFER
CAT
CATERPILLAR
ILLUM
ILLUMINATION
XFMR
TRANSFORMER
CHAS
CHASSIS
IND
INDICATOR
XSTR
TRANSISTOR
CH
CHOKE
INST
INSTRUMENT
XMSN
TRANSMISSION
CIRC
CIRCUIT
INT
INTERMITTENT
XMTR
TRANSMITTER
CLK
CLOCK
LEFT
TRK
TRUCK
CW
CLOCKWISE
LT
LIGHT
UPR
UPPER
CLSTR
CLUSTER
LTR
LIGHTER
VLV
VALVE
CL
CLUTCH
LWR
LOWER
VERT
VERTICAL
COL
COLUMN
MAG
MAGNET
VM
VOLTMETER
COMM
COMMUTATOR
MOD
MODULATOR
VOL
VOLUME
CMPNT
COMPONENT
MDL
MODULE
WSHR
WASHER
CPRSR
COMPRESSOR
MOT
MOTOR
WHL
WHEEL
CONN
CONNECTOR
MTD
MOUNTED
WDO
WINDOW
CONT
CONTINUE
NEG
NEGATIVE
WSHLD
WINDSHIELD
CSL
CONSOLE
N/
NOT WITH
WPR
WIPER
CONT
CONTACT
NO.
NUMBER
W/
WITH
CONT
CONTROL
PASS
PASSENGER
W/O
WITHOUT
CONV
CONVERTER
POSN
POSITION
CLR
COOLER
POS
POSITIVE
CTSY
COURTESY
POT
POTENTIOMETER
DATE
CHANGE
RAW6 04DEC07
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
ABBREVIATIONS LIST
Figure 1
ABBREVIATION
ACCESS
59974G
NAME
12SEP06
Abbreviations
S08322
PART NO.
AE08056608
SHEET
001
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
ACRONYMS
DESCRIPTION
CHK
ACRONYM
DESCRIPTION
ACRONYM
ABS
HDD
ACU
HPT
ALTERNATING CURRENT
AC
HSD
AC
HVAC
AXLE TO FRAME
AF
APM
IDM
APS
INPUT/OUTPUT
I/O
APU
IMCT
ATA
INTEGRATED MOBILE
COMMUNICATION TERMINAL
ATC
INSTRUMENT PANEL
I/P
AVI
IPTO
BAP
ISS
BRAKE HORSEPOWER
BHP
LCT
BACK OF CAB
BOC
LPM
CITIZEN BAND
CB
LSD
CCA
MEDIUM DUTY
MD
CEC
MEIIR
CJB
MIL
CPU
MSM
COE
OSS
DIRECT CURRENT
DC
PAM
DCM
PDC
DDL
PLC
DOCT
POWER TAKE-OFF
PTO
DPF
PWM
REAR AXLE
RA
RADIO FREQUENCY
RF
RSP
SEVERE SERVICE
SS
DPFDP
DIESEL PARTICULATE
FILTER TEMPERATURE
DPFT
DIESEL TURBOCHARGED
DT
TCM
DTRL
TCU
ECM
TMCT
ECU
TERRESTRIAL MOBILE
COMMUNICATION TERMINAL
EGR
TOCP
EGT
TPS
EMI
TSS
END OF FRAME
EOF
VSO
ETB
VSS
FRONT AXLE
FA
WTEC
FRONT END
FE
WORLD TRANSMISSION
ELECTRONIC CONTROLS
ZERO VOLT REFERENCE
ZVR
FRONT OF DASH
FOD
FPB
GEM
GPS
HCU
HEAVY DUTY
HD
DATE
CHANGE
RAW6 04DEC07
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 2
NAME
12SEP06
Acronyms
S08322
PART NO.
AE08056608
SHEET
002
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 3
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CIRCUIT
NUMBER
COLOR
LTBL
2
3
RD
DESCRIPTION
ALTERNATOR - FIELD
ALTERNATOR - CHARGE
DKBL
GY
DKBL
GY
YL
GN
GY
RD
ALTERNATOR - RESISTANCE
8
9
GY
10
WH
11
WH
12
LTBL
ACCESSORY FEED
PK
IGNITION FEED
BK
14
RD
BATTERY FEED
15
RD
17
PK
STARTER CONTROL
18
PK
19
GY
ENGINE SHUTDOWN
20
LTGN
21
TN
22
TN
23
TN
24
GY
25
TN
PYROMETER
26
TN
AMMETER
27
TN
VOLTMETER
28
TN
29
TN
30
TN
31
TN
32
TN
33
TN
34
TN
COOLANT LEVEL
35
TN
36
TN
FUEL LEVEL
37
TN
FUEL PUMP
38
GY
LIFT AXLE
39
GY
40
GY
41
TN
AIR TEMPERATURE
42
GY
43
GY
44
GY
45
LTGN
13
16
CHK
DATE
CHANGE
ANTI-THEFT WARNING
REV
REFERENCE
61000T
DRAWN
NAME
U00K640
RELEASE NO.
59974G
Figure 4
DATE
20APR06
S08322
PART NO.
AE08056608
SHEET
004
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CIRCUIT
NUMBER
47
GY
SPEEDOMETER
48
GY
TACHOMETER
49
GY
50
YL
51
YL
52
YL
HEADLIGHT HI - BEAM
53
YL
HEADLIGHT LO - BEAM
54
BN
55
OR
OR
YL
OR
LTGN
58
BN
59
GY
SOLENOID
60
OR
HAZARD LIGHTS
61
GY
AIR SUSPENSION
62
DKBL
PANEL LIGHTS
63
DKBL
64
YL
65
OR
66
YL
67
GY
68
BN
TAIL LIGHTS
69
BN
OR
STOP LIGHTS
RD
OR
BACK-UP LIGHTS
LTBL
72
OR
73
LTGN
PWM
74
LTGN
75
LTGN
76
LTGN
AUXILIARY FAN
77
LTGN
AIR CONDITIONER
78
LTGN
79
GY
SEAT BELTS
80
BK
81
LTGN
82
GY
WINDSHIELD WIPER
83
LTGN
POWER WINDOWS
84
LTGN
CIGAR LIGHTER
85
GY
HORN
57
70
71
DATE
CHANGE
RAW6 04DEC07
DESCRIPTION
GY
56
CHK
COLOR
46
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 5
NAME
12SEP06
S08322
PART NO.
AE08056608
SHEET
005
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CIRCUIT
NUMBER
COLOR
86
LTGN
DESCRIPTION
RADIO - ENTERTAINMENT
87
GY
WINDSHIELD WASHER
88
LTGN
CLOCK / HOURMETER
89
VT
AIR BAG
90
GY
91
VT
INTERCOMMUNICATIONS
92
TN
93
TN
94
GY
95
TN
EXHAUST EMISSION
96
YL
97
VT
98
BK
99
VT
100
GY
101
TN
102
YL
FLASH TO PASS
103
LTGN
104
DKBL
105
LTGN
HEATED SEATS
106
OR
107
GY
108
GY
109
GY
SLACK ADJUSTER
110
GY
111
TN
112
GY
LIFT GATE
PREFIX
CHK
DATE
LOCATION
CAB - SLEEPER
ENGINE / RADIATOR
TRANSMISSION
CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
TRAVEL DOORS
CHANGE
RAW6 04DEC07
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 6
NAME
12SEP06
S08322
PART NO.
AE08056608
SHEET
006
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 2
BACK - UP LIGHTS
32 CP
GE1156
3 CP
GE193
COURTESY LIGHT
3CP
GE168
FOG LIGHTS
55 WATTS
VH550
LOW BEAMS
65 WATTS
GE9007
HIGH BEAMS
65 WATTS
GE9007
MAP LIGHT
3 CP
1816
SIDE MARKER
2548
32/3 CP
1157
3157
2356
CHK
DATE
CHANGE
35 WATTS
REV
REFERENCE
DRAWN
U00K640
RELEASE NO.
59974G
Figure 7
BULB
TRADE
NUMBER
CANDLEPOWER OR
WATT
BULB APPLICATION
4411
NAME
20APR06
S08322
PART NO.
AE08-56608
SHEET
07
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 2
RELAY SCHEMATIC
ENERGIZING COIL
86
NORMALLY CLOSED
CONTACT
87A
30
87
85
NORMALLY OPEN
CONTACT
COMMON CONTACT
ENERGIZING COIL
86
30
30
87
87A
85
87
87A
85
86
87A
85
87
ENERGIZING COIL
2
NORMALLY CLOSED
CONTACT
4
5
1
ENERGIZING COIL
COMMON CONTACT
86
85
87
86
30
87
30
86
85
87
85
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
U00K640
RELEASE NO.
59974G
Figure 8
NAME
20APR06
S08322
PART NO.
AE08-56608
SHEET
08
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 9
S08322
10
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 10
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 11
S08322
11
12
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 2
SYMBOL
DESCRIPTION
DESCRIPTION
SYMBOL
SWITCH, PUSH
BUTTON
SPEAKER
120
OHMS
SPLICE
TERMINATING RESISTOR
A
STUD
THERMISTOR
THERMOSTAT
START MOTOR
W/ TOCP
S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
B
A
VALVE, MODULATOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
SYMBOL
Figure 12
59974G
NAME
20APR06
S08322
PART NO.
AE08056608
SHEET
012
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
BATTERY FEED
BATTERY
A14MB
12RD
F3
HEAT SHRINK
E3
A14G
16RD
15A
FUSE F8-C (1017)
F3
E3
A20
16LTGN
A84
16LTGN
CIGAR LIGHTER
CH4_01
A14AF
18RD
200A BLOCK
TYPE FUSE
2RD
15A
K14H
4RD
I6 / V8 ENGINES
STARTER B+
TERMINAL
CH5_01,03,05
10A
A14AH
18RD
A14MC
12RD
D2
A14CE
16RD
10A
A14EB
18RD
A14M
8RD
A14F
8RD
A14K
8RD
100A
MEGA FUSE
A14AF
18RD
A14MD
12RD
A14W
6RD
A14
6RD
100A
MEGA FUSE
A14EA
16RD
A14J
8RD
CH3_02
A14T
8RD
CH3_02,03
C3
D3
20A
A14N
8RD
A14ME
12RD
CH3_03
A14NC
12RD
A12Z
16LTBL
A78A
14LTGN
W/ AUX &
POWER SOURCE
A14ND
12RD
B2
30A
FUSE F8-E (1017)
A1
B1
A14NE
12RD
20A
C1
FUSE F8-A (1017)
F1
E1
10A
A72C
12OR
A94L
12GY
A14F
12RD
A92FB
16TN
A17H
16PK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
ACCESSORY RELAY#1
(1013 / 1011) CH3_04
25A
A14H
8RD
A86N
14LTGN
A14NA
12RD
A14NB
12RD
TRIPMASTER DATA
RECORDER
(827) CH4_18
XATA MODULE
(1910) CH4_19
CIGAR LIGHTER
POWER SOURCE
(1860) CH4_02
A86R
14LTGN
A14P
8RD
A86PA
16LTGN
FUSE F3-C (1012)
Figure 13
MOBILEMAX POWER /
IP CONNECTOR
(1242) CH4_21
CH3_02
A14SD
18RD
CHK
OWNER OPERATOR
RPM DATA LINK AND
LOGIC POWER
(4410D / 4410H)
CH10_19
COLUMN SHIFTER
RELAY
(1017) CH11_03
EATON HYBRID START
RELAY
(1010) CH5_05
NAME
06SEP06
Battery Feed
S08322
PART NO.
AE08056609
SHEET
001
13
14
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 14
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
NOTES:
1.* 10A - ALLISON XMSN
OR
EATON HYBRID
XMSN
30A - EATON AUTOSHIFT
OR
ULTRASHIFT XMSN
D3
C3
A14PA
12RD
A28
16TN
CLUSTER CONNECTOR
(1500) CH8_05
15A
A14PB
12RD
A15
18RD
KEY SWITCH
(1100) CH3_04,05,
CH10_14,CH5_01,02,03
CH5_04,05,06
A98H
18BK
DIAGNOSTIC CONN
(1650) CH3_09
C1
10A
N/ ETB
E4
F4
A14PC
12RD
A94UA
12GY
30A
A72J
120R
W/ ETB
CAT ECM CONNECTOR /
ISM ECM POWER CONNECTION
(6013 / 6001) CH7_01,04
A14PD
10RD
B4
A97D
10PL
**20A, 25A
OR 30A
A2
A14PE
12RD
TRAILER ABS
ECU RELAY
(1017) CH10_10
A14G
12RD
A92BT
18TN
SHIFT SELECTOR
(1852) CH11_05,10
A14A
12RD
*10A OR 30A
A14H
16PK
A14HA
12RD
BATTERY FEED
CH3_01
A14
6RD
A14HB
12RD
A14HC
12RD
A14H
8RD
TRAILER TAIL
LIGHT RELAY
(1012) CH10_09
(A68J)
20A
FUSE F7-D (1016)
F4
E4
(A70J)
30A
A14SE
18RD
TRAILER MARKER
LIGHT RELAY
(1012) CH10_09
(A54J)
20A
E1
F1
5A
A14SE
18RD
ENGINE DISPLAY
CUMMINS
(1557) CH4_27
A14FF
16RD
A94BF
18GY
A14HE
12RD
HYD BRAKE
LIGHT SWITCH
(4037) CH10_06
A94AY
12RD
ABS#1,BENDIX
(1400) CH10_01
A94AY
14GY
WABCO ABS
(1420) CH10_05
A26D
18TN
PAM
(4087) CH8_11
A14T
8RD
FUSE F2-D
(1011)
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
C4
D4
15A
E4
F4
WINDSHIELD
RELAY (RIGHT)
(1010-R1) CH4_09B
A63
18DKBL
IP / ROOF
(2000) CH9_08
10A
DRAWN
U00K640
RELEASE NO.
59974G
Figure 15
A78
16LTGN
NAME
06SEP06
S08322
PART NO.
AE08056609
SHEET
003
15
16
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 16
Accessory Feed
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
17
Figure 17
S08322
18
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
W/ ULTRASHIFT
FUSE F4-D (1013)
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
G4
H4
10A
A97AA
16PL
(A13FC)
N/ ULTRASHIFT
A97UA
16PL
E4
WASHER N/ LEVEL
FUSE F4-H (1013)
D4
C4
WASHER W/ LEVEL
(RH / SS)
10A
A87KA
18GY
WASHER PUMP
(W/ MD)
(4021) CH4_14
A87MB
18GY
A13
18PK
BODY CONTROLLER#J3
(1600) CH12_01
B4
A4
HVAC UNIT
(1210) CH12_02
A75B
18LTGN
10A
A13FC
12PK
W/ HYDRAULIC BRAKES
A28C
18TN
A28B
18TN
A28A
18TN
CLUSTER CONNECTOR
(1500) CH8_05
W/ AIR BRAKES
FUSE F4-L (1013)
A3
A28A
18TN
B3
10A
HVAC CONTROL /
AUTOTHERM SYSTEM
(1200) CH12_01,06
A73A
18LTGN
RH, RIGHT SIDE
A13B
18PK
RH, BOTH SIDES
A13BH
18PK
FUSE F4-G (1013)
C3
10A
D3
A13BD
18PK
A13B
18PK
A13BE
18PK
A13BG
18PK
E3
A13FM
12PK
E1
F1
A86P
16LTGN
5A
A92A163
16TN
T HANDLE SHIFTER
(422F) CH11_03
A92#163
16TN
G3
H3
10A
A92A163
18TN
W/ MERITOR G XMSN
TCU CONN /
MERITOR G POWER
(7150 / 7111) CH11_13,18
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) CH11_25
A13A
16PK
W/ FREEDOMELINE XMSN
A13A
16PK
W/ EATON AUTOSHIFT,
ULTRASHIFT 3 OR HYBRID
A92#163
18TN
A13D
14PK
CHK
DATE
CHANGE
RAW6 04DEC07
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
AND A92-163
Figure 18
59974G
NAME
07AUG06
S08322
PART NO.
AE08056609
SHEET
006
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
A13B
12PK
W/ INVERTER
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
A13Z
18PK
AUX POWER
SOURCE
H2
G2
W/ ISM ENGINE
W/ BACK-UP
CAMERA
D2
C2
A13SE
18PK
A67F
18GY
BACK-UP MONITOR
CONNECTION
(9999) CH4_28
W/ CAT ENGINE
A13SE
18BK
10A
W/ VORAD COLLISION
AVOIDANCE SYSTEM
A67E
16LTBL
AIR DRYER
W/ HALDEX DRAIN VALVE
B2
AIR DRYER
(9900E) CH10_22
AIR DRYER
(9900) CH10_22
20A
A39B
16GY
AIR DRYER
W/ STANDARD
DRAIN VALVE
A39A
16GY
A13SD
18PK
A13FG
18PK
A13FB
12PK
10A
C1
10A
G1
DATE
CHANGE
E3
A70DA
18GY
BRAKE PRESSURE
SWITCH
(1825) CH4_18
A92J
18TN
AUTONEUTRAL RELAY
(1017) CH11_17
A17HB
16PK
A17HB
18PK
CLUTCH SWITCH
(1807) CH5_01
A59H
18GY
A59J
18GY
F3
5A
10A
H1
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 19
A13CE
16PK
A59H
18GY
A59J
18GY
A44Y
16GY
N/ CONTROLS FOR
ONE LIFT AXLE
CHK
MOBILEMAX POWER /
IP CONNECTOR
(1242) CH4_21
W/ CONTROLS FOR
ONE LIFT AXLE
E1
RAW6 04DEC07
A13FG
18PK
B1
A1
A39B
16GY
A39
16GY
A13X
16PK
10A
E2
INVERTER
(1702) CH5_07
NAME
07AUG06
S08322
PART NO.
AE08056609
SHEET
007
19
20
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
A13DA
18PK
IGNITION
RELAY#3
(1012 / 1014)
CH3_05
SNOWVALVE SWITCH
(1107) CH6_04
A92RA
18TN
CHAPTER 3
RETARDER RELAY
(1019) CH11_15
H4
G4
10A
A70R
18OR
TELEMATICS 1
(1J) CH4_24
A13AA
16PK
E4
FUSE F5-H (1014)
C4
A28V
16TN
D4
10A
COMPASS
(1912) CH4_04
B4
A71
16OR
10A
N/ ALLISON XMSN
BACK-UP LAMP RELAY
(1010) CH9_02, CH4_28
A71
16OR
W/ ALLISON XMSN
A71
16OR
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) CH11_25
A17D
16RD
EATON HYBRID
CRANKING RELAY R2
(1019) CH11_20
A3
B3
(A13FA)
10A
HEAT SHRINK
FUSE F5-G (1014)
10A
D3
OWNER OPERATOR
(A13FA)
C3
A13B
16PK
A13FR
12PK
FUSE E3 (1014)
E2
A13FS
12PK
A13FT
12PK
5A
B3
A97DF
18PL
ENGINE ECM
BODY BUILDER /
BODY BUILDER
BLUNT CUT WIRE
(1702) CH7_10,12
##A105
18LTGN
@A105
16LTGN
*10A OR 20A
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 20
NAME
07AUG06
S08322
PART NO.
AE08056609
SHEET
008
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) CH11_25
K3BA(+)
18DKBL
**K3BA(+)
18DKBL
A14
6RD
K3AA(+)
18DKBL
**K3AB(+)
18DKBL
I6 ECM
(6020) CH7_08
#K3A(+)
18DKBL
CAT ECM
(6013) CH7_01
ENGINE
/ IP
(1702)
35
K3(+)
18VT
36
K3(-)
18VT
A11-GS
10WH
A98-G
18WH
A3AA(+)
18DKBL
A3CC(+)
18DKBL
A3CC(-)
18GY
A3AA(-)
18GY
F
G
K3BB(-)
18GY
#K3A(-)
18GY
**K3AB(-)
18GY
K3AA(-)
18GY
**K3BA(-)
18GY
FREEDOMLINE
XMSN MAIN CONN
(7104) CH11_25
K3BA(-)
18GY
J1708
PUBLIC (-)
(1661)
A3AC(+)
18DKBL
EATON VORAD
CONN#1
(1230F)
J1587
(-)
C8
A98EV(-)
18GY
J1587
(+)
C7
A98EV(+)
18DKBL
E
G
31
J1708
(-)
26
DATE
CHANGE
ADDED FREEDOMLINE
J1708
(-)
18BK
J1708
(+)
A98VE(-)
16BK
C
A3C(-)
18GY
CENTER CHASSIS
/ IP
(1701)
* - W/ AUTOSHIFT &
ULTRASHIFT XMSN
# - W/ ALLISON XMSN
** - W/ EATON AUTOSHIFT XMSN
19
N3C(+)
18DKBL
18
N3C(-)
18DKBL
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
XMSN EFFECTS
18BK
D
A3C(+)
18DKBL
FULL POWER
CONNECTOR
(9511)
TRIPMASTER
DATA
RECORDER
TRIPMASTER DATA
MAX CONNECTION
(827)
A98VE(+)
16BK
J1708
(+)
A3AC(-)
18GY
A3BB(-)
18GY
A3BB(+)
18DKBL
Figure 21
A98H
18BK
#K3BA(-)
18GY
I6 ECM
(6020) CH7_08
CHK
C1
*K3BA(-)
18GY
CAT ECM
(6013) CH7_01
RAW6 04DEC07
DIAGNOSTIC
CONN
(1650)
V8 ECM
(6020M) CH7_12
ISM ECM
(6000) CH7_04
A14P
8RD
#K3BA(+)
18DKBL
K3BB(+)
18DKBL
*K3BA(+)
18DKBL
ISM ECM
(6000) CH7_04
J1708
PUBLIC (+)
(1660)
BATTERY FEED
CH3_01
59974G
NAME
17AUG06
S08322
PART NO.
AE08056609
SHEET
009
21
22
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 22
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11
Figure 23
S08322
23
24
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
J1939
TERMINATING
RESISTOR
(9530)
PAM
(4087 / 4087B)
J1939
TERMINATING
RESISTOR
(1657)
62
120
OHMS
N5A(-)
18GN
N5A(+)
18YL
A5A(+)
18YL
A5LI(-)
18GN
61
BENDIX
OR
WABCO ABS
A5A(-)
18GN
CENTER
CHASSIS /
IP
(1701)
A5LI(+)
18YL
A5P(-)
18GN
N5C(+)
18YL
N5B(-)
18GN
15
A5P(+)
18YL
14
N5B(+)
18YL
J1939
(-)
N5C(-)
18GN
J1939
(+)
FULL POWER
W/ PAM MODULE
A5RJ(+)
18YL
A5RA(+)
18YL
FULL POWER
A5RL(+)
18YL
A5RK(+)
18YL
A5R(+)
18YL
A5RL(-)
18GN
A5RK(-)
18GN
A5R(-)
18GN
120 OHMS
CH3_13,14
CH3_14
A5RA(-)
18GN
12
J1939D1939-
CHANGE
REV
DIAGNOSTIC
CONNECTOR
(1650)
BODY
CONTROLLER#J5
(1602)
DATE
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 24
J1939-
DATALINK
C
CHK
11
J1939+
DATALINK
RAW6 04DEC07
CH3_13,14
A5D(-)
18GN
A5D(+)
18YL
F2
A5B(-)
18GN
A5(-)
18GN
F3
J1939+
D1939+
A5B(+)
18YL
A5(+)
18YL
A5RJ(-)
18GN
CLUSTER
CONNECTOR
(1501)
NAME
07AUG06
S08322
PART NO.
AE08056609
SHEET
012
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
SHIFT SELECTOR
(1852 / 1852A)
15
EATON VORAD
CONN#2
(1231)
J1939(+)
D7
A5AG(+)
18YL
J1939(-)
D8
A5AG(-)
18GN
J1939(+)
J1939(-)
GAUGE SWITCH PACK
(1512)
J
K
11
J1939(+)
10
J1939(-)
TELEMATICS 1
(1J)
J1939(+)
J1939(-)
10
COMPASS
(1912)
CH3_14
CH3_14
2
J1939(+)
J1939(-)
CH3_12
J1939 ADAPTER
(1025)
A
J1939 ADAPTER
(1026)
A5RF(-)
18GN
A5RD(-)
18GN
A5FA(-)
18GN
A5R(-)
18GN
A5RH(-)
18GN
A5C(-)
18GN
D
A5RE(-)
18GN
E
E
A5CA(-)
18GN
A5RJ(-)
18GN
A5RF(-)
18GN
A5RJ(+)
18YL
A5RF(+)
18YL
A5H(+)
18YL
H
A5AK(-)
18GN
A5H(-)
18GN
A5CA(+)
18YL
J
A5AK(+)
18YL
A5RE(+)
18YL
K
A5RH(+)
18YL
L
A5C(+)
18YL
CHK
DATE
RAW6 04DEC07
A5FA(+)
18YL
A5RD(+)
18YL
A5RF(+)
18YL
A5R(+)
18YL
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 25
NAME
07AUG06
S08322
PART NO.
AE08056609
SHEET
013
25
26
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
PAM
(4087 / 4087B)
A5P(+)
18YL
A5P(-)
18GN
A5RD(+)
18YL
A5R(+)
18YL
A5RD(-)
18GN
A5R(-)
18GN
A5RA(+)
18YL
J1939 ADAPTER
(1026)
CH3_13
W/ PAM
A5RJ(+)
18YL
CH3_12
BENDIX
W/ PAM
A5RJ(-)
18GN
A5RA(+)
18YL
A5R(+)
18YL
A5RA(-)
18GN
CH3_12
{{
A5RA(-)
18GN
A5R(-)
18GN
CH3_15,16,17,30
A5RD(-)
18GN
CH3_13
A5RD(+)
18YL
A5R(+)
18YL
CH3_12,13
A5R(-)
18GN
A5RA(+)
18YL
CH3_12
CH3_13
WABCO ABS
(1420)
J1939 LOW
J1939 HIGH
CHK
DATE
RAW6 04DEC07
{
{
CHANGE
A5RA(-)
18GN
A5RD(+)
18YL
A5R(+)
18YL
A5RD(-)
18GN
A5R(-)
18GN
A5N(-)
18GN
A5N(+)
18YL
A5N(+)
18YL
A5N(-)
18GN
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 26
ABS#1
(1400)
J1939 HIGH
J1939 LOW
NAME
07AUG06
S08322
PART NO.
AE08056609
SHEET
014
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
C
J1939
RESISTOR
(7110)
K5V(-)
18GN
K5TB(-)
18GN
K5TB(-)
18GN
K5V(+)
18YL
K5TB(+)
18YL
K5TB(+)
18YL
120
OHMS
A
J1939
(-)
EATON
GEN3 TCM
CONNECTOR
(7105)
J1939
(+)
K5V(+)
18YL
K5V(-)
18GN
J1939 (+)
J1939 (-)
K5U(-)
18GN
K5U(+)
18YL
K5U(+)
18YL
K5U(-)
18GN
K5C(-)
18GN
K5C(+)
18YL
K5C128
18YL
K5C108
18GN
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
IP / ENGINE
(1702)
11
K5S(+)
18YL
K5R(+)
18YL
K5S(+)
18YL
K5A(+)
18YL
K5B(+)
18YL
K5E128
18YL
K5D128
18YL
ECM
CONNECTOR
(6000)
46
J1939
(+)
47
J1939
(-)
CH3_14
K5B128
18YL
A5R(+)
18YL
K5S(-)
18GN
K5R(+)
18YL
W/ AUTOSHIFT AND
ULTRASHIFT GEN 3 XMSN
K5R(-)
18GN
W/ FREEEDOMLINE XMSN
K5S(-)
18GN
K5E108
18GN
K5D108
18GN
K5B(-)
18GN
K5A128
18YL
W/ AUTOSHIFT &
ULTRASHIFT
GEN 3 XMSN
K5R(-)
18GN
K5A(-)
18GN
W/ MANUAL &
MERITOR G XMSN
K5B108
18GN
17
A5R(-)
18GN
W/ FREEEDOMLINE XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
CHK
J1939 (+)
28
J1939 (-)
DATE
RAW6 04DEC07
CHANGE
ADDED FREEDOMLINE
K5A108
18GN
TCU CONNECTOR
(7150F / 7150F2)
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
XMSN EFFECTS
Figure 27
59974G
NAME
24JUL06
S08322
PART NO.
AE08056609
SHEET
015
27
28
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
J1939
RESISTOR
(7801M)
120
OHMS
J1939
DATA LINK
CH3_14
IP /
ENGINE
(1702)
11
#K5A(+)
18YL
K5B(+)
18YL
*K5A(+)
18YL
K5B(+)
18YL
#K5A(-)
18GN
K5B(-)
18GN
*K5A(-)
18GN
K5B(-)
18GN
**K5A(-)
18GN
K5B(-)
18GN
**K5A108
18GN
K5C(-)
18GN
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3
* W/ ALLISON LCT GEN 4
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3
CHK
DATE
CHANGE
REV
REFERENCE
61000T
*K5#108
18GN
J1939 -
*K5#128
18YL
K5B108
18GN
**K5A128
18YL
K5C(-)
18GN
K5B(-)
18GN
28
Figure 28
62
J1939 L
J1939 -
#K5E(+)
18YL
J1939 +
TRANSMISSION
CONTROL
MODULE
(7151)
HCM
(7910)
J1939 -
@K5BE(-)
18GN
J1939 -
28
J1939 +
@K5BE(+)
18YL
J1939 +
DRAWN
U00K640
RELEASE NO.
7910
J1939 H
K5C(+)
18YL
K5C(+)
18YL
K5B128
18YL
##K5A(-)
18GN
J1939 +
61
K5B(+)
18YL
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
RAW6 04DEC07
ECM
(6020M)
K5B(+)
18YL
##K5A(+)
18YL
**K5A(+)
18YL
17
##K5C(-)
18GN
##K5C(+)
18YL
#K5D(-)
18GN
#K5D(+)
18YL
*K5D(-)
18GN
*K5D(+)
18YL
**K5C(-)
18GN
**K5C(+)
18YL
A5R(+)
18YL
A5R(-)
18GN
59974G
NAME
24JUL06
S08322
PART NO.
AE08056609
SHEET
016
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
J1939
RESISTOR
(7110)
%K5TB(+)
18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
%K5V(+)
18YL
%K5V(-)
18GN
%K5U(+)
18YL
%K5TB(-)
18GN
A5R(+)
18YL
IP /
ENGINE
(1702)
11
K5TB(-)
18GN
K5TB(+)
18YL
K5TB(-)
18GN
K5TB(+)
18YL
%K5U(-)
18GN
%%K5C108
18GN
K5C128
18YL
%K5R(+)
18YL
J1939
DATA LINK
CH3_14
A5R(-)
18GN
120
OHMS
A
A
%K5S(+)
20YL
**K5R(+)
18YL
ECM
CONNECTOR
(6010)
K5S(+)
18YL
K5S(+)
18YL
#K5R(+)
18YL
*K5E128
18YL
50
K5D128
18YL
K5U(+)
18YL
*K5B128
18YL
%%K5D128
20YL
**K5R(-)
18GN
17
K5S(-)
18GN
#K5R(-)
18GN
K5S(-)
18GN
%K5R(-)
18GN
%K5S(-)
18GN
34
K5D108
18GN
*K5E108
18GN
%%K5D128
20GN
%%K5B108
18GN
K5U(-)
18GN
EATON GEN3
TCM CONNECTOR
(7105)
K5V(-)
18GN
J1939 -
K5V(+)
18YL
J1939 +
** W/ MANUAL AND
MERITOR G XMSN
TCU CONNECTOR
(7150 / 7151)
% W/ FREEDOMLINE XMSN
%% W/ ALLISON XMSN IN CAB
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 29
K5A108
18GN
J1939 -
K5A128
18YL
28
J1939 +
NAME
24JUL06
S08322
PART NO.
AE08056609
SHEET
017
29
30
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 30
Ground IP
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 31
Ground IP (Cont.)
S08322
31
32
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 32
Ground IP (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 33
Ground IP (Cont.)
S08322
33
34
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
ENGINE GROUND
K10-G
12WH
K10-GA
12WH
ENGINE
LEFT SIDE
GROUND
ETHER START
(6550) CH6_03
K21A
16TN
W/ 2 GA
K2-G
2WH
K2-G
1WH
K9AD
18GY
K94D
18GY
E
W/ ISM ENGINE
ALTERNATOR GROUND
K9AAB
18GY
K30B
18TN
W/ CAT ENGINE
F
K9AAD
18GY
W/ ISM ENGINE
K9AB
18GY
W/ ISM ENGINE
K9AA
16GY
W/ CAT ENGINE
K9AAA
18GY
C
EATON GEN3
TCM CONNECTOR
(7105) CH11_16
FREON COMPRESSOR
(6200) CH12_04
K11-GE
12WH
W/ 1 GA
ZVR
(6702)
K77-G
16WH
MERITOR G POWER
(7111) CH11_18
K11-GX
16WH
GROUND ADAPTER
(6701)
K9AB
18TN
K9AC
18TN
K9AC
18GY
K9AAD
18GY
W/ CAT ENGINE
W/ FREEDOMLINE XMSN
& W/ CAT ENGINE
W/ 2007 I6 ENGINE
W/ V8 ENGINE
GROUND ADAPTER
(6704M)
B
K77-G
18WH
FREON COMPRESSOR
(6200) CH12_04
K23-G
18WH
ENGINE
LEFT SIDE
GND STUD
C
K10-GB
14WH
K19-G
14GY
MELROSE ENGINE
(6011) CH7_07
K11-GX
16WH
MERITOR G POWER
(7111) CH11_18
K11-GAM
12WH
W/ RIGHT SIDE
SURGE TANK
K34-G
18WH
K11-GCA
10VT
ENGINE
LEFT SIDE
GND STUD
K77G_B
16VT
A/C CLUTCH 2
(6407M)
CH12_05
K77G_A
16VT
A/C CLUTCH 1
(6406M)
CH12_05
K23-G
18VT
FAN AIR
SOLENOID
(4111M)
CH6_01
K19-G
16VT
FUEL HEATER
(9108)
CH10_23
K34-G
18WH
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 34
NAME
29AUG06
Engine Ground
S08322
PART NO.
AE08056609
SHEET
022
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
K11-GE
12WH
GROUND ADAPTER
(6701)
ENGINE LEFT
SIDE GROUND
A
K10-GA
12WH
K10-G
10WH
ECM CONNECTOR
(6013) CH7_01
W/ AC
B
K77-G
16WH
C
K23-G
16WH
FREON COMPRESSOR
(6200) CH12_04
K11-GX
16WH
MERITOR G POWER
(7111) CH11_18
FAN SOLENOID
(6400) CH6_02,
CH7_02
VARIABLE SPEED
FAN DRIVE
(6402) CH7_02
K21A
16TN
ETHER START
(6550) CH6_03
K10E-G
14WH
SURGE PUMP
(6713) CH8_10A
K2-G
4WH
ENGINE LEFT
SIDE GROUNND
ALTERNATOR
GROUND
4AWG DELCO 34S1
K11-G
4WH
CAB GROUND
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 35
NAME
20APR06
S08322
PART NO.
AE08056609
SHEET
023
35
36
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 36
Ground Chassis
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
M11-GD
12WH
M11-GA
14WH
RIGHT HEADLIGHT
TURN SIGNAL
(8000) CH9_14
M11-GB
14WH
LEFT HEADLIGHT
TURN SIGNAL
(8001) CH9_14
M11-GC
12WH
M64-GA
16WH
M64-GB
16WH
M54-GA
16WH
M54-GB
16WH
M85-GF
16WH
ELECTRIC HORN#1
(8303) CH4_07
M85-GH
16WH
ELECTRIC HORN#1
/ ELECTRIC HORN#2
(8303 / 8305) CH4_07
N10-G
14WH
N10-GA
12WH
N39-GF
18WH
N39-GF
18WH
N39-GF
16WH
N39-GB
16WH
AIR DRYER
(9900) CH10_22
N39-GB
18WH
N39-GB
16WH
N49-G
18WH
N10-GB
14WH
N37-G
18WH
CHK
CHANGE
DATE
RAW6 04DEC07
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
N39-GB
Figure 37
59974G
NAME
20APR06
S08322
PART NO.
AE08056609
SHEET
025
37
38
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
GROUND - CHASSIS
N59-GA
18WH
CHASSIS GROUND
ADAPTER
(8806)
N59-GB
18WH
N59-GC
18WH
N59-GD
18WH
%N59-GB
18WH
*N59-GB
18WH
E
N19-G
16WH
FUEL HEATER
(9108) CH10_23
N42-G
18WH
B
N11-GBB
12WH
C
N59-G
12WH
A
N11-GC
12WH
GROUND ADAPTER
CENTER HARNESS
(8809)
A
N11-GB
12WH
N37-G
18WH
N10-GS
14WH
N10-GR
14WH
D
WORK LIGHT
(9718 / 9766) CH9_11
N65-G
16WH
N59-GA
18WH
N59-GA
18WH
N59-GA
18WH
N59-GC
18WH
N59-GD
18WH
N59-GB
18WH
N59-GC
18WH
N59-GA
18WH
NOTE:
* - W/ 3 STEERABLE PUSHER AXLES
% - W/ ST. TAG & 2 PUSH IN CAB CONTROLS
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 38
NAME
20APR06
Ground Chassis
S08322
PART NO.
AE08056609
SHEET
026
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
AIR SOLENOID
GROUND ADAPTER
(8805)
F
AIR SOLENOID
4PACK
(9740C) CH10_17
N59X-G
14WH
**N59R-G
18WH
AIR SOLENOID
4PACK
(9740B) CH10_18
*N59R-G
14WH
CHASSIS GND
ADAPTER
(8807)
F
N59L-G
14WH
AIR SOLENOID
4PACK
(9740A) CH10_18
N59F-G
14WH
AIR SOLENOID
4PACK
(9740) CH10_17
N59A-G
14WH
AIR SOLENOID
4PACK
(9736) CH10_17
N59-G
12WH
CHASSIS GROUND
ADAPTER
(8806) CH3_26
CTI ECU
(4320)
CH10_31
N22-G
16WH
BODY BUILDER
CONNECTOR
(4450M) CH10_13
N11-GD
12WH
N11-GC
12WH
GROUND ADAPTER
REAR HARNESS
(8803) CH3_25
N10-G
14WH
A
N11-GA
12WH
N59-GE
18WH
@@N59-GD
18WH
@N59-GD
18WH
D
%N59-GD
18WH
NOTE:
% - W/ 3 STEERABLE PUSER AXLES
@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
* - W/ 12 PACK
** - W/ 16 PACK
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
N59-GD
Figure 39
59974G
NAME
08SEP06
S08322
PART NO.
AE08056609
SHEET
027
39
40
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 3
ZERO VOLT
REFERENCE
(1620)
BODY CONTROLLER#J5
(1602)
A9Z
18GY
E3
ZVR
A9A
18GY
A9W
18GY
A9F
20GY
HORN SWITCH
(1029) CH4_08
A9M
18GY
A9ZVR
18GY
A9/104
18GY
ZERO VOLT
REFERENCE
(6747)
A
ECM
(6020M) CH7_10
K97ZD
18PL
K97E
16PL
D
K95F4
18TN
K95A1
18TN
DPFT1 SENSOR
(6261 / 6262 / 6263) CH7_11
K9E
18GY
BODY CONTROLLER#J5
(1602) CH7_10,11
K9TS
18GY
K9A
18GY
W/ MERITOR G XMSN
K9T
18GY
W/ EATON AUTOSHIFT
3 GEN3 XMSN
K9T
18GY
K9T
18GY
W/ MANUAL XMSN
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
A9/104
Figure 40
59974G
NAME
21AUG06
S08322
PART NO.
AE08056609
SHEET
028
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 41
Ground Chassis
S08322
41
42
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 42
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 43
S08322
43
44
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 44
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 45
CB Power Radio
S08322
45
46
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
2
1
TEMP SENSOR
(8601)
LOAD MONITORING
CH8_16
*M110AB
18GY
*M110AD
18GY
##M41
18GY
##M110AD
18GY
*M110AA
18GY
W/ RH - HDD
OUTSIDE
TEMP
(A1N3)
A110AD
18GY
CLUSTER CONNECTOR
(1501)
IP / FORWARD CHASSIS
(1700)
25
A41
18GY
16
CLUSTER CONNECTOR
(1500)
ZVR
COMPASS
(1912)
A28V
16TN
A5CA(+)
18YL
A5CA(-)
18GN
A28-GA
16WH
(A13FA)
10A
IGNITION
RELAY#3
(1012 / 1014)
CH3_05
CH3_13
GND ADAPTER
(1003)
4
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
CHK
DATE
RAW6 04DEC07
CHANGE
REVISED DESCRIPTION
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
OF CONN 8601
Figure 46
59974G
NAME
20APR06
S08322
PART NO.
AE08056610
SHEET
004
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 47
S08322
47
48
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 48
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 49
S08322
49
50
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 50
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
LIGHT
BASE 1
ADAPTER
(1623)
*A78BB
16LTGN
D
C
A58DA
18BN
A78V
18LTGN
WINDSHIELD
RELAY (R)
(1010-R1)
CH4_09B
A78A
16LTGN
A78-GB
16WH
A58
16BN
PASS DOOR
(3003)
A58DB
18BN
A78B
16LTGN
A78F
18LTGN
PARK MARKER
CLEARANCE
IDENTIFICATION
G
LAMP
10A17
16BL
18BK
BODY
CONTROLLER#J2
(1604)
18LTGN
18RD
18BN
A78D
18LTGN
A62BD
18DKBL
RIGHT
HEATED
MIRROR
10A15
LEFT
HEATED
MIRROR
10A16
18YL
18OR
BODY
CONTROLLER#J1
(1603)
A62B
18DKBL
A78E
18LTGN
DIMR
OUT2
PANEL
LT
PANEL LIGHT
FEED
(1002)
ATN GND
U/D
AXIS
L/R
AXIS
A
CLUSTER
CONNECTOR
(1500)
HEATER
PASSENGER
POWER
MIRROR
A78-GA
16WH
WINDSHIELD
RELAY (LEFT)
(1019-R2)
CH4_09B
RELAY#1
(1013 / 1011)
CH3_04
*A78AB
16LTGN
5
B
GROUND
ADAPTER
(1008)
DRIVER
DOOR
(3000)
A11-G
10WH
A1
A2
A3
B1
B2
B3
20BLGN
20BN
20WH
20OR
18BK
20YL
A4
B4
A78F
20LTGN
A78C
20LTGN
A78D
20LTGN
A62D
20DKBL
LIGHT
A78A
20LTGN
U/D
AXIS
HEATER
20BLWH
20OR
18DKGN
A78K
20LTGN
A78-G
20WH
A78L
20RD
MIRROR SW
CONN
(254F)
ATN GND
L/R
AXIS
18BK
18RD
20YL
DRIVER POWER
MIRROR
16BL
RIGHT SIDE
DASH MTD
DUAL POST
GND PLATE
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 51
NAME
02AUG06
S08322
PART NO.
AE08056610
SHEET
009
51
52
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A78-G
20WH
DRIVER / PASSENGER
POWER MIRROR
(3000 / 3003) CH4_09
A4
B1
A78A
20LTGN
B2
A78D
20LTGN
B3
A78C
20LTGN
A78F
20LTGN
B4
BODY CONTROLLER# J1
(1603)
FORWARD CHASSIS / IP
(1700-64)
B
M78AC
16LTGN
A78AC
16LTGN
A78AA
16LTGN
M78-GA
16LTGN
A
M11-GD
12WH
W/ DUAL
HEATED
MIRROR
M78-GC
16WH
LEFT HEATED
MIRROR
10A16
GROUND ADAPTER
(8800)
GROUND ADAPTER
(8801)
M11-G
12WH
M78-GB
16WH
M78-GB
16WH
BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)
CHK
DATE
RAW6 04DEC07
M78BC
16LTGN
CHANGE
INITIAL RELEASE
A78BC
16LTGN
REV
A78BA
16LTGN
REFERENCE
61000T
DRAWN
300344
RELEASE NO.
61000T
Figure 52
RIGHT HEATED
MIRROR
10A15
NAME
31OCT07
S08322
PART NO.
AE08056610
SHEET
09A
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
LEFT
GROUND
RIGHT
WINDSHIELD
3005
3001
A78B
14BK
A78-GB
16WH
A78-GA
12WH
A78C
14BK
A78-GC
16WH
A78-G
12BK
3004
(1022B)
G3
D4
G4
D3
85
85
87A
87
30
86
C4
A78BC
16LTGN
C3
A78A
14LTGN
A78AC
16LTGN
WINDSHIELD
RELAY (RIGHT)
(1010-R1)
30
86
J3
J4
87A
87
A78
16LTGN
WINDSHIELD
RELAY (LEFT)
(1019-R2)
F10-G3,H4,J4
C4
A14TA
12RD
BATTERY FEED
CH3_03
A14NB
12RD
BATTERY FEED
CH3_01
15A
FUSE F6-B (1015)
A3
B3
25A
IP / FORWARD CHASSIS
(1700)
BODY CONTROLLER#J1
(1603)
*A78BC
16LTGN
RIGHT HTD
MIRROR
10A15
63
A78BA
16LTGN
A78BD
16LTGN
M78BC
16LTGN
*A78AC
16LTGN
LEFT HTD
MIRROR
10A16
64
H
A78AD
16LTGN
A78AA
16LTGN
A78BB
16LTGN
A78AB
16LTGN
RIGHT HEATED
MIRROR FWD
HOOD MTD
(8700/8701)
CH4_09A
M78AC
16LTGN
CHK
DATE
RAW6 04DEC07
CHANGE
INITIAL RELEASE
REV
REFERENCE
61000T
DRAWN
300344
RELEASE NO.
61000T
Figure 53
NAME
31OCT07
PART NO.
AE08056610
S08322
SHEET
09B
53
54
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 54
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 55
S08322
55
56
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 56
2Way Radio
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 57
Windshield Wiper
S08322
57
58
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 58
Washer Pump
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 59
S08322
59
60
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 60
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 61
S08322
61
62
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 62
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 63
S08322
63
64
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 64
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 65
S08322
65
66
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 66
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 67
Heated Seats
S08322
67
68
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 68
Telematics System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 69
S08322
69
70
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
POWER
D3
A73U
18LTBL
A73U
16LTBL
A73V
16LTBL
A73W
16LTBL
A73X
16LTBL
F
DC RTRN
D4
A73V
18LTBL
G
V BUS(+)
D5
A73W
18LTBL
H
V BUS(-)
D6
A73X
18LTBL
SSD,ROUT
C16
A73P
18LTBL
C13
SSD,SS
GND
C14
A73N
18LTBL
A73N
16LTBL
C12
A73L
18LTBL
A73S
16LTBL
A73T
16LTBL
A73L
16LTBL
FWD CHASSIS /
CENTER HARNESS
(9300)
IP / FWD
CHASSIS
(1700)
40
M73M
16LTGN
SSD,SS
PWR
A73P
16LTBL
A73M
16LTBL
A73R
16LTBL
RSS
A73M
18LTBL
39
M73R
16LTGN
41
A73AF
16LTBL
M73AF
16LTGN
VORAD RIGHT
SIDE SENSOR
(1240F)
10
N73M
16LTBL
9
11
N73R
16LTBL
N73AF
16LTBL
C
EATON VORAD
ANTENNA ASSY
(8900)
POWER
PC RTRN
C3
C4
A67D
18LTBL
A67C
18LTBL
C5
24
A67C
16LTBL
E
V BUS(+)
26
A67D
16LTBL
38
A67B
16LTBL
A67B
18LTBL
F
V BUS(-)
C6
37
A67A
16LTBL
A67A
18LTBL
M67D
16VT
M67C
16VT
M67B
16VT
M67A
16VT
IP / DCM
(1800)
BRAKE
C9
A70CD
18OR
D2
A70CD
16LTBL
B70CD
16GY
DATE
G4
H4
(A13FA)
D1
A70R
18OR
10A
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 70
B70R
18OR
NAME
21MAR07
S08322
PART NO.
AE08-56610
SHEET
26
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
DRIVER DISPLAY
CAT ENGINE
FUSE F11-A (1020)
A14
6RD
A14H
8RD
A14HD
12RD
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
F1
E1
5A
(A13FB)
BATTERY
FEED
CH3_01
ENGINE DISPLAY
CAT
(1556)
A14SE
18RD
G2
C2
18BK
CLUSTER
CONNECTOR
(1500)
10A
4
A62BB
18DKBL
A3BC(-)
18GY
A62B
18DKBL
A3BC(+)
18DKBL
A11-GSE
18WH
DIMR
OUT2
PANEL
LT
GND ADAPTER
(1003)
J1708 PUBLIC
DATA LINK
CH3_10
1
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020)
BATTERY
FEED
CH3_01
A14
6RD
A14H
8RD
A14HD
12RD
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
F1
5A
(A13FB)
ENGINE DISPLAY
CUMMINS
(1557)
A14SE
18RD
A13SE
18PK
A62BB
18DKBL
G2
FUSE F5-F (1014)
D2
C2
CLUSTER
CONNECTOR
(1500)
10A
A62B
18DKBL
A3BC(-)
20GY
J1708 PUBLIC
DATA LINK
CH3_10
A3BC(+)
20DKBL
DIMR
OUT2
PANEL
LT
GND ADAPTER
CONNECTOR
(1003)
1
A11-GE
12WH
A11-GSE
18WH
LOOP BACK
CONNECTION
(1558)
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
A11-GAJ
18WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 71
NAME
21MAR07
Driver Display
S08322
PART NO.
AE08-56610
SHEET
27
71
72
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
A92#165
18TN
C1
GROUND
GB12-G
18BK
GB12BK
18LTGN
GB12RD
18RD
A67H
18GY
A67-GA
18WH
(A13FB)
A67F
18GY
BACK-UP
MONITOR CONNECTION
(6901)
10A
C2
A71C
18OR
GROUND ADAPTER
(1003)
10
D2
A71
16OR
W/ ALLISON
SIGNAL
SUPPLY
(A13FA)
A4
10A
B4
K92#165
18TN
65
G4
REVERSE
WARNING
IP / ENGINE
(1702-7)
BACK-UP MONITOR
CONNECTION
(9999)
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
IGNITION
RELAY#3
(1012 / 1014)
CH3_05
C2
N/ ALLISON
86
CHAPTER 4
BACK-UP CAMERA
A11-GE
12WH
30
87
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
85
D2
D1
A71A
16OR
BACK-UP LAMP
RELAY
(1010)
A71A
16OR
A71
16OR
A71A
16OR
IP / ENGINE
(1702)
TURN SIGNAL
ADAPTER
(400)
BACK - UP
LIGHT
SWITCH
K71B
16OR
K71D
16VT
K71A
16OR
K71
16OR
K71C
16VT
K71A
16OR
W/ V8 ENGINE
ONLY
W/ CAT / ISM
ENGINES
NOTE :
W/ I6 ENGINE
:(7502M,7500M,7500MA)
W/ ISM ENGINE
:(7500,7500G,7500W)
W/ C11,C13 ENGINE :(7500,7500A)
(SEE NOTE)
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
300357
RELEASE NO.
1010
Figure 72
60782A
NAME
21MAR07
Back-Up Camera
S08322
PART NO.
AE08056610
SHEET
028
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
A14M
8RD
A14W
6RD
BATTERY
FEED
CH3_01
IGNITION
RELAY#2
(1012 /
1014)
CH3_05
(A13FC)
BATTERY
(+)
WARNING
LIGHT
14QA
16RD
14QB
16OR
62QA
16LTGN
D14AF
16RD
D2
(A13FB)
C3
10A
A62B
18DKBL
RIGHT BANK
OPTIONAL
WARNING
LIGHTS
(1510)
A1
MESSAGE
WAIT
IGNITION
POWER
13QA
16DKBL
GROUND
11-GQA
16WH
GROUND
11-GQB
16WH
11GQ
16WH
D13F
16PK
10A
B1
A13FG
18PK
D11-GG
16WH
G2
D3
A14AF
18RD
D62B
16DKBL
10A
A13FB
12PK
14QC
16RD
C2
A13B
18PK
BATTERY
(+)
QUALCOMM
POWER
(2700 / 1902)
QUALCOMM
POWER CONN
(2701)
COOMUNICATION
CONNECTOR UNIT
(2701G)
A14MC
12RD
A13FC
12PK
G4
A11-GAA
18WH
1
A11-GD
10WH
GROUND ADAPTER
(1006)
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 73
NAME
21MAR07
S08322
PART NO.
AE08-56610
SHEET
29
73
74
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
A14F
8RD
A14W
6RD
BATTERY
FEED
CH3_01
MVPC FEED
(1338)
FUSE F7-E (1016)
A
B1
A14MV
16RD
RD
E5
A1
A14FE
12RD
10A
GROUND ADAPTER
(1006)
5
A11-GMV
16WH
BK
E4
1
A11-GD
10WH
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 74
NAME
21MAR07
PART NO.
SHEET
AE08-56610
S08322
30
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
TERRESTRIAL
COMMUNICATION
UNIT
(TCU)
ANTENNA CABLE
CONNECTOR
P3
(GPS)
A3
(PCS)
A1
(GPS)
(PCS)
P2
ACCESSORY CABLE
CONNECTOR
SHIELDED CABLES
(AUX_TX)
17
22 ORBK
(AUX_TX)
(AUX_RX)
22 BKWH
(AUX_RX)
(AUX_GND)
18
22 VT
22 GNBK
22 GY
(PANIC)
(RPM)
(AUX_GND)
(PANIC)
(RPM)
(AXLE)
(AXLE)
22 OR
(TTRACS)
13
22 BL
(GPIN1)
22 WHRD
(TTRACS)
(GPIN2)
21
22 WHBK
(GPIN3)
22 WHYL
(GPOUT2)
11
22 GNWH
(GPOUT3)
23
22 BLWH
(GPIN1)
(GPIN2)
(GPIN3)
(GPOUT2)
(GPOUT3)
22
DISPLAY CABLE
CONNECTOR
(DU_RX+)
(DU_RX-/RX)
(DU_TX-/TX)
ADHESIVE HEATSHRINK
SLEEVE
WH
BL
(DU_TX)
BK
(DU_RX)
WH
(DU_TX+)
(DU_GND)
RD
(DU_GND1)
(DU_GND)
GN
(DU_GND2)
(BAT+)
GY
(BAT+)
YL
OR
(DU_5V)
(DU_5V)
VT
(CU_AWAKE)
VT
(CU_AWAKE)
SHIELDED CABLES
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 75
NAME
21MAR07
S08322
PART NO.
AE08-56610
SHEET
31
75
76
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
IGNITION
RELAY#2
(1012 /
1014)
CH3_05
(A13FC)
A14M
8RD
A14W
6RD
BATTERY
FEED
CH3_01
(MESSAGE
LIGHT)
12
GN
22 GN
(A13FB)
G2
10A
D3
A14AF
18RD
D62QA
16RD
D2
C3
A62B
18DKBL
RIGHT BANK
OPTIONAL
WARNING
LIGHTS
(1510)
A
A1
MESSAGE
WAIT
(IGN)
(J1708+)
(J1708-)
(BTRY-)
(BTRY-)
WH
22 WH
12
BR
22 BR
16
RD
22 RD
BK
18 BK
BK
18 BK
24
25
D13QA
16PK
D3EP(+)
18DKBL
A3AB(+)
18DKBL
J1708
PUBLIC
DATA LINK
CH3_10
A3AB(-)
18GY
D11-GQ
16WH
10A
B1
A13FG
18PK
D3EN(-)
18GY
A13FB
12PK
1
14
D14QA
16RD
10A
(BTRY+)
(BTRY+)
YL
18 YL
YL
18 YL
C2
A13B
18PK
QUALCOMM POWER
CONNECTOR
(2701F)
POWER CABLE
CONNECTOR
QUALCOMM
POWER
(2700M / 1902)
TERRESTRIAL
COMMUNICATION
UNIT
(TCU)
A14MC
12RD
A13FC
12PK
G4
A11-GAA
18WH
1
A11-GD
10WH
GROUND ADAPTER
(1006)
SHIELDED CABLES
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 76
NAME
21MAR07
S08322
PART NO.
AE08-56610
SHEET
32
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 4
BK
18BK
HEAT SHRINK
WH
18WH
(LOCATED IN UPPER
RIGHT REAR ROOF)
IP / AUX ROOF
(2021 / 2022)
WH
18WH
BK
18BK
AIR SHIELD
LIGHT CONNECTOR
(5117)
A58C
18BN
GROUND ADAPTER
(1006)
12
A68A
16BN
A58-GC
18WH
A11-GD
10WH
F
TAIL
LIGHTS
10A18
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
BODY
CONTROLLER#J2
(1604)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
300357
RELEASE NO.
60782A
Figure 77
NAME
21MAR07
S08322
PART NO.
AE08-56610
SHEET
33
77
78
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
BATTERY
FEED
CH3_01
ALTERNATOR
R
D1
COMMON IN
CENTER PANEL
K14H
4RD
16
K11-GL
2WH
A17A
18PK
86
85
D7
D8
2/0BK
NOTES:
WITH 4 GAUGE CHARGE CIRCUITS
WITH 2 GAUGE CHARGE CIRCUITS
WITH 1 GAUGE CHARGE CIRCUITS
FOR CIRCUIT K14H FUSIBLE LINKS
REV
CLUTCH SWITCH
(1807)
REFERENCE
61000T
1200 OHM
1200 OHM
N/ THERMAL OVERCRANK
PROTECTION
*K17L
18VT
65
CHANGE
B9VB
18GY
K17L
18PK
B9V
18GY
ZVR
ZVR GROUND
ADAPTER
(1009)
B96A
18PL
*K17B
18PK
K17M
18PK
2/0BK
THERMAL
OVERCRANK
(6304)
W/ THERMAL
OVERCRANK
PROTECTION
B17J
18PK
E5
A9V
18GY
DRAWN
U00K640
RELEASE NO.
CLUTCH
SWITCH
INPUT
AIN4
IP / DCM
(1800)
A4
C11
DATE
A97A
18PL
A17HB
18PK
A9AA
18GY
A17B
18PK
* W/ V8 ENGINE
Figure 78
BODY CONTROLLER#J3
(1600)
15
K17E
18PK
K10-GB
14WH
CHK
10A
A3
K17K
18PK
K17C
16PK
+
S
RAW6 04DEC07
18
2/ORD
START
ENABLE
RELAY
IGNITION
RELAY #2
CH3_05
BODY CONTROLLER#J5
(1602)
BATTERIES
ECM
(6020)
B4
IP /
ENGINE
(1702)
*K17F
16VT
ENGINE
CRANK
INHIBIT
A17M
18PK
A17C
16PK
B4
FUSIBLE
LINKS
ROCKER START SW
(1105) CH5_08
87
B3
W/ ROCKER START
(I6 ONLY)
A17BA
16PK
A4
LEFT SIDE
ENGINE
BLOCK
GROUND
1/OBK
A17H
16PK
30
87A
K2-G
4WH
START RELAY
(1010)
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
ACC
C
N/ ROCKER START
SEE NOTE
1/ORD
OFF
IGN
S
A
SEE NOTE
BATT
C1
10A
B
K2
4RD
KEY SWITCH
(1100 / 1100MA)
B17H
18PK
A14PB
12RD
A15
18RD
A14P
8RD
A14
6RD
A15
16RD
BATTERY FEED
CH3_01
CHAPTER 5
59974G
NAME
29AUG06
S08322
PART NO.
AE08056611
SHEET
001
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
KEY SWITCH
(1100 / 1100MA)
BATTERY
FEED
CH3_01
A14P
8RD
A14
6RD
CHAPTER 5
A14PB
12RD
C1
D1
10A
BATT
CAB
POWER
STUD
A15
16RD
A17-GW
18WH
A11-GE
12WH
COMMON IN
CENTER PANEL
A15
18RD
GND ADAPTER
(1003)
OFF
IGN
S
A
ACC
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
B3
A17C
16PK
85
SEE NOTE
K2-G
2WH
N/ ROCKER START
A17H
16PK
B4
86
200A
BLOCK TYPE
FUSE
K2
2RD
A17H
16PK
A4
87
K14H
2RD
30
ALTERNATOR
87A
START RELAY
(1010)
FUSIBLE
LINKS
BODY
CONTROLLER#J3
(1600)
A3
N/ THERMAL
OVERCRANK
CLUTCH
SWITCH
INPUT
AIN4
B4
SEE NOTE
IP / ENGINE
(1702-16)
2/ORD
D7
A9V
18GY
2/0BK
B9V
18GY
B9VB
18GY
CLUTCH SWITCH
(1807)
1200 OHM
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
1200 OHM
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
ZVR
ZVR GROUND
ADAPTER
(1009)
THERMAL
OVERCRANK
(6304)
2WH
E5
IP / DCM
(1800)
A4
2BK
BATTERIES
K11-G
4WH
2/0BK
C11
B96A
18PL
D8
B17J
18PK
1/OBK
A97A
18PL
A17D
18PK
A17A
18PK
B17H
18PK
K17
16PK
1/ORD
A9AA
18GY
3/ORD
K17
16PK
BODY
CONTROLLER#J5
(1602)
W/ THERMAL
OVERCRANK
PROTECTION
JUMP
START
STUD
K17D
16PK
ENGINE
LEFT SIDE
GROUND
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 79
NAME
03AUG06
PART NO.
AE08056611
S08322
SHEET
002
79
80
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
KEY SWITCH
(1100 / 1100MA)
BATTERY
FEED
CH3_01
A14P
8RD
A14
6RD
CHAPTER 5
A14PB
12RD
BATT
D1
10A
COMMON IN
CENTER PANEL
BATTERY
FEED
CH3_01
A15
18RD
ALTERNATOR
A15
16RD
C1
OFF
IGN
S
A
ACC
C
B
N/ ROCKER START
K2
4RD
A17H
16PK
K2-G
4WH
SEE NOTE
A17
18PK
30
87A
K14H
4RD
START RELAY
(1010)
A17BA
16PK
SEE NOTE
K11-GL
2WH
86
85
A17M
18PK
A17C
16PK
B4
FUSIBLE
LINKS
A17A
18PK
LEFT SIDE
ENGINE
BLOCK
GROUND
A4
87
B3
W/ AUTO NEUTRAL
CRANK INHIBIT RELAY
(1019) CH11_17
W/ AUTO NEUTRAL
A3
A17QR
18PK
A104CC
18DKBL
W/ V8 ENGINE
IP / ENGINE
(1702)
18
16
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
K17C
16PK
K17F
16VT
W/ REMOTE
START STOP
2/ORD
+
B
1/OBK
ECM
(6020M)
N/ THERMAL
OVERCRANK
PROTECTION
M
B
G
K17L
18PK
K10-GB
14WH
THERMAL
OVERCRANK
(6304)
2/0BK
2/0BK
W/ V8 ENGINE
K17M
18PK
1/ORD
K17M
18PK
K17K
18PK
BATTERIES
START
ENABLE
RELAY
W/ THERMAL
OVERCRANK
PROTECTION
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
Figure 80
59974G
NAME
29JUL06
S08322
PART NO.
AE08056611
SHEET
003
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
KEY SWITCH
(1100 / 1100MA)
10A
SEE NOTE
2X12BL
FUSIBLE
LINKS
30
86
A17R
18PK
A3
W/ AUTO NEUTRAL
A92#141
18TN
N/ THERMAL
OVERCRANK
IP / ENGINE
(1702)
K14H
1RD
SEE NOTE
W/ EATON XMSN
20
16
EATON GEN 3
TCM CONNECTOR
(7105)
2/ORD
JUMP
START
STUD
K17B
18PK
K17
16PK
200A
BLOCK TYPE
FUSE
ENGINE
BLOCK
GROUND
3/ORD
K17
16PK
K17D
16PK
1/ORD
1/OBK
K92#141
18TN
2/OBK
START
ENABLE
RELAY +
M
B
32
3/ORD
BATTERIES
A17C
16PK
K2-G
2WH
A17H
16PK
A104CC
18DKBL
85
CAB
POWER
STUD
A17H
16PK
B4
K2
2RD
ACC
N/ ROCKER START
87
B3
START RELAY
(1010)
A4
OFF
IGN
S
A
W/ ROCKER START
ALTERNATOR
BATT
C1
COMMON IN
CENTER PANEL
87A
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
D1
A17-GW
18WH
GND ADAPTER
(1003)
A14PB
12RD
A15
16RD
A15
18RD
A14P
8RD
A14
6RD
A11-GE
12WH
BATTERY
FEED
CH3_01
CHAPTER 5
41
NEUTRAL
START
A
G
W/ THERMAL OVERCRANK
PROTECTION
2/0BK
A
10A
(9260-A)
N92-G
12WH
(9261-A)
N14BB
10RD
N92A
12RD
K92-G
14WH
K92#109
18GY
K92A170
14RD
K92#169
18TN
K92#170
18PK
K92#110
18PK
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 81
LEFT SIDE
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
NEAR STARTER)
CAT TCM
(7150/7151(IN CAB))
ISM TCM
(7150F/7150F2(IN CAB))
ALLISON XMSN
ECU CONN (7104F)
LEFT
SIDE
CAB
GND
THERMAL
OVERCRANK
(6304)
N14AZ
10RD
2WH
K11-G
4WH
2BK
GROUND
69
GROUND
70
BATTERY +
10
BATTERY +
NAME
27JUL06
PART NO.
AE08056611
S08322
SHEET
004
81
82
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
KEY SWITCH
(1100 / 1100MA)
BATT
C1
K14H
4RD
30
85
86
B4
N/ EATON
HYBRID
A3
G1
21
20
IP / ENGINE
(1702)
19
1/OBK
K17K
18PK
K17L
18PK
START
ENABLE RLY-
32
START
ENABLE RLY+
26
START
ENABLE
LATCH
N/ THERMAL
OVERCRANK
PROTECTION
THERMAL
OVERCRANK
(6304)
2/0BK
2/0BK
K10-GB
14WH
ECM
(6020M)
START
ENABLE
RELAY
ENGINE
CRANK
INHIBIT
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
Figure 82
59974G
A2
65
K17L
18PK
W/ THERMAL
OVERCRANK
PROTECTION
A13FB
12PK
K17J
16PK
K17C
16PK
EATON TCM
(7909)
K17M
18PK
1/ORD
K17K
18PK
K17F
18PK
2/ORD
G2
IGN RELAY #2
(1012 / 1014)
CH3_05
NAME
03AUG06
PART NO.
SHEET
AE08056611
S08322
10A
15
D1
A17K
18PK
CH11_20
BATTERIES
J2
A17HB
16PK
W/HYBRID
G2
J1
C1
18
A17L
18PK
87
16
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
A17B
18PK
85
A17M
18PK
A17EB
16PK
A17C
16PK
K11-GL
2WH
A17J
16PK
(A13FB)
LEFT SIDE
ENGINE
BLOCK
GROUND
W/ ROCKER
START (W/ I6)
30
SEE NOTE
A17BA
16PK
86
B3
CH3_01
FUSIBLE
LINKS
W/ EATON HYBRID
A17H
16PK
A4
N/ ROCKER START,
EATON HYBRID
A17A
18PK
K2-G
4WH
START RELAY
(1010)
ACC
A17H
16PK
87A
K2
4RD
OFF
IGN
87A
10A
COMMON IN
CENTER PANEL
SEE NOTE
D1
A1
BATTERY
FEED
CH3_01
ALTERNATOR
A14PB
12RD
A15
18RD
A15
18RD
A14P
8RD
A14
6RD
87
BATTERY
FEED
CH3_01
005
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
83
CHAPTER 5
KEY SWITCH
(1100 / 1100MA)
FUSE F3-A (1012)
A14
6RD
A14P
8RD
A14PB
12RD
BATT
D1
10A
C1
ALTERNATOR
A15
16RD
COMMON IN
CENTER PANEL
A15
18RD
BATTERY FEED
CH3_01
START RELAY
(1010)
87A
B
K2
2RD
87
86
W/ ROCKER START
A3
A17L
18PK
A17K
18PK
A17J
16PK
FUSIBLE
LINKS
85
B4
A17C
16PK
K2-G
2WH
SEE NOTE
ROCKER START
SWITCH
CH5_08
A17H
16PK
A4
B3
CAB
POWER
STUD
N/ ROCKER
START
A17H
16PK
30
ACC
C
R
SEE NOTE
OFF
IGN
K14H
2RD
IP / ENGINE
(1702)
16
ENGINE
LEFT SIDE
GROUND
21
19
20
FREEDOMLINE XMSN
MAIN CONN
(7104)
K17-GC
16WH
K17
16PK
2/ORD
200A
BLOCK TYPE
FUSE
JUMP
START
STUD
N/ THERMAL
OVERCRANK
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
1/OBK
BATTERIES
START
ENABLE
RELAY +
K17B
18PK
32
K17-GC
18WH
START
ENABLE
RELAY -
K17C
18PK
26
START
ENABLE
LATCH
3/ORD
K17
16PK
1/ORD
K17D
16PK
M
A
G
K11-G
4WH
2WH
2/0BK
B
2BK
THERMAL
OVERCRANK
(6304)
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 83
W/ THERMAL
OVERCRANK
PROTECTION
2/0BK
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NAME
29AUG06
PART NO.
AE08056611
SHEET
006
S08322
84
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 84
I6 Power Pack
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 85
Rocker Start
S08322
85
86
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 86
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 6
ECM CONNECTOR
(6000)
(6400)
FAN CONTROL
OUTPUT
ECM RETURN
38
K23
16TN
29
K23-G
16WH
ECM CONNECTOR
(6010)
(6400)
FAN
SOLENOID
K23
16TN
21
GND ADAPTER
(6701)
C
K23-G
16WH
A
K10-GA
12WH
ENGINE LEFT SIDE
GND STUD
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
Figure 87
59974G
NAME
20APR06
S08322
PART NO.
AE08056612
SHEET
002
87
88
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 6
ECM CONNECTOR
(6000)
ETHER
INJECTION
SOLENOID
ETHER START
(6550)
A
K21
16TN
40
ETHER BOTTLE
CONTROL VALVE
GND ADAPTER
(6701)
E
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
ECM CONNECTOR
(6010)
ETHER START
(6550)
A
K21
16TN
10
ETHER BOTTLE
CONTROL VALVE
GND ADAPTER
(6701)
D
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 88
NAME
20APR06
S08322
PART NO.
AE08056612
SHEET
003
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 89
Snow Valve
S08322
89
90
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
ECM CONNECTOR
(6010)
J1708 (+)
J1708 (-)
J1708 PUBLIC
DATA LINK
CH3_09
J1708 PUBLIC
DATA LINK
CH3_09
K3BA(-)
18GY
AMBIENT AIR
TEMPERATURE
(6714)
K3BB(-)
18GY
1
18
K41-G
16TN
17
K41A
16TN
TCU CONNECTOR
(7150/7151(IN CAB))
32
K92#125
18TN
K92A125
18TN
25
SPEEDO
METER
W/ MANUAL XMSN
(7600)
A
K47
16GY
SPEED
SENSOR
B
K47A
16GY
33
GROUND
63
GROUND
65
GROUND
67
GROUND
69
K10A-G
14WH
K10B-G
14WH
BATTERY
48
K97DA
14VT
BATTERY
52
K97DB
14VT
BATTERY
53
K97DC
14VT
BATTERY
55
K97DD
14RD
IGNITION
K10-G
10WH
K10C-G
14WH
K10D-G
14WH
ENGINE LEFT
SIDE GROUND
K97D
18VT
1
A97D
10PL
MEIIR -
A97UA
16PL
H4
N/ ULTRASHIFT
A97UA
16PL
25
K92E
18LTBL
20
22
K92H
18WH
21
K92F
18LTGN
W/ ULTRASHIFT
A92H
18TN
A3
A92F
18TN
DATE
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 90
A4
87A
87
C4
CHK
B4
85
26
IGN RELAY #1
(1011 / 1013)
CH3_05
W/ ULTRASHIFT
A92E
16TN
27
BATTERY
CH3_01
A14
6RD
(A13FC)
G4
10A
86
RAW6 04DEC07
A14P
8RD
37
K97F
18VT
EATON GEN 3
TCM CONNECTOR
(7105)
MEIIR +
K97DF
10VT
A
40A
ENGINE / IP
(1702)
70
MEIIR
CONTACT
ECM BATTERY
FEED
ENGINE ECM
FUSE (6712)
CRANK
INHIBIT
RELAY
(1019)
30
C3
A97AA
16PL
NAME
02AUG06
S08322
PART NO.
AE08056613
SHEET
001
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
ECM
(6010)
49
K34C
16TN
K34B
16TN
K34D
16TN
54
K34-GA
16WH
ACCELERATOR
POSITION
RETURN
B4
23
K97B
18VT
K97BA
18VT
A97C
18PL
28
ACCELERATOR
POSITION
SUPPLY 1
B97P
18PL
SUPPLY
B99V
18PL
SIGNAL
C4
A99B
18PL
K99B
18VT
66
RETURN
C5
K97C
18VT
B97Y
18PL
A97B
18PL
22
ACCELERATOR
POSITION
SIGNAL 1
ACCELERATOR
PEDAL MODULE
(1827)
IP / DCM
(1800)
ENGINE / IP
(1702)
HEAT SHRINK
ENGINE BODY BUILDER
ENGINE SPEEDO SIGNAL
(LOCATED BEHIND CENTER PANEL)
38
K47T
18GY
36
A47T
18GY
ENGINE BLOCK
GROUND ADAPTER
(6701)
D
K21A
16TN
FAN CONT
OUTPUT
21
ETHER
INJECTION
SOLENOID
10
K23
16TN
K21
16TN
ETHER START
(6550)
W/ VARIABLE
SPEED FAN
A
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
K23-G
16WH
21
K23-G
16WH
FAN
SOLENOID
(6400)
K23
16TN
VARIABLE SPEED
FAN DRIVE
(6402)
A
ZERO VOLT
REFRENCE
(6702)
E
A
K9AD
18GY
K9AA
16GY
IP / ENGINE
(1702)
2
ZVR
A9AA
18GY
E5
A9E
20GY
18
K23A
16TN
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 91
NAME
PART NO.
20APR06
S08322
AE08056613
SHEET
002
91
92
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
(MALE)
ECM CONNECTOR
(6010)
56
58
60
(FEMALE)
K46A
18GY
K46B
18GY
K46C
18GY
K46D
18GY
K46E
18GY
ENGINE / IP
(1702)
38
A46D
18GY
A46C
18GY
BODY CONTROLLER#J4
(1601)
A44
18GY
D3
F1
PARK BRAKE
RELAY
RD21 (HSD)
C3
85
PARK BRAKE
RELAY - R2
(1015)
87
30
86
C4
D4
GND ADAPTER
(1006)
7
A44-G
18WH
1
A11-GD
10WH
RIGHT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 92
NAME
02AUG06
PART NO.
SHEET
AE08056613
S08322
003
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
BATTERY
GROUND
K14AF
10RD
30A
ECM FUSE
(6712)
K10-G
12WH
ENGINE LEFT
SIDE GROUND
K3BB(+)
18DKBL
ECM CONNECTOR
(6000)
K3BA(+)
18DKBL
K3BA(+)
18DKBL
W/ MANUAL &
ALLISON XMSN
K3BB(+)
18DKBL
10
J1708 (+)
K14
10RD
K97DA
12VT
BATTERY
BATTERY
FEED STUD
K97DB
12VT
K3BA(+)
18DKBL
W/ FREEDOMLINE
XMSN
K3BA(-)
18GY
20
J1708 (-)
W/ AUTOSHIFT AND
ULTRASHIFT XMSN
K3BA(-)
18GY
K3BB(-)
18GY
K3BB(-)
18GY
K3BA(-)
18GY
K5D128
18YL
W/ MANUAL XMSN
K5B(+)
18YL
46
J1939 (+)
W/ ALLISON XMSN
K5S(+)
18YL
J1939
DATA LINK
CH3_15
K5S(-)
18GN
K5B(-)
18GN
47
J1939 (-)
J1939
DATA LINK
CH3_15
COOLANT MODULE
(1378) CH7_06
K97FB
18VT
ENGINE / IP
(1702)
N/ ULTRASHIFT
37
39
K97FA
18VT
J1939
DATA LINK
CH3_15
W/ AUTOSHIFT &
ULTRASHIFT XMSN
K5D108
18GN
IGNITION
A97UA
16PL
K97F
18VT
EATON GEN 3
TCM CONNECTOR
(7105)
IGN RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
H4
G4
10A
A97UA
16PL
W/ ULTRASHIFT
W/ ULTRASHIFT
MEIIR
CONTACT
20
K92E
18LTBL
MEIIR +
22
K92H
18WH
21
K92F
18LTGN
MEIIR -
J1708
DATA LINK
CH3_09
J1708 PUBLIC
DATA LINK
CH3_09
J1708 PUBLIC
DATA LINK
CH3_09
25
A92E
16TN
27
A92H
18TN
A3
B4
85
26
A92F
18TN
A4
87A
87
86
C4
CRANK
INHIBIT
RELAY
(1019)
30
C3
A97AA
16PL
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 93
NAME
28JUL06
S08322
PART NO.
AE08056613
SHEET
004
93
94
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 94
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
COOLANT MODULE
(1378)
ECM CONNECTOR
(6000)
ECM RETURN
COOLANT
LEVEL SIGNAL
42
28
K34
16TN
K34
16TN
K34A2
16TN
K34A
16TN
K34E
16TN
PROBE
GROUND
C
ECM CONNECTOR
(6000) CH7_04
K97FB
18VT
OUTPUT
POWER
27
TCU
(7150F/
7150F2(IN CAB))
(7602)
W/ MANUAL XMSN
MAGNETIC
PICKUP VSS(+)
SPEEDO
METER
25
K47D
18GY
K47R
16GY
MANUAL SPEED
SENSOR
(7601M)
A
K47E
18GY
K47S
16GY
29
K23-G
16WH
38
K23
16TN
MERITOR G
SPEED SENSOR
FAN SOLENOID
(6400)
GND
ADAPTER
(6701)
K10-GA
12WH
ECM RETURN
(GENERAL)
W/ MERITOR G
36
K21A
16TN
MAGNETIC
PICKUP VSS(-)
ENGINE LEFT
SIDE GROUND
ETHER INJECTION
SOLENOID
40
ETHER START
(6550)
K21
16TN
38
K23
16TN
29
K23-G
16WH
VARIABLE SPEED
FAN DRIVE
(6402)
A
D
E
ZERO VOLT
REFRENCE
(6702)
K94D
18GY
A
2VR
E5
A9AA
18GY
K9AA
16GY
BODY CONTROLLER#J5
(1602)
A9E
20GY
18
K23A
16TN
ENGINE/IP
(1702)
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 95
NAME
PART NO.
02AUG06
S08322
AE08056613
SHEET
006
95
96
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 96
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 97
S08322
97
98
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
ECM
(6020M)
W/ RIGHT SIDE
SURGE TANK
COOLANT LEVEL
SENSOR
K34A
18TN
42
MAG
K34-G
18WH
K34A
18TN
MAG
E
K34-G
18WH
C
ENGINE LEFT
SIDE GROUND
STUD
K10-GB
14WH
GND ADAPTER
(6704M)
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
K92#141
18TN
41
NEUTRAL
START
K17B
18PK
W/ MANUAL XMSN
START ENABLE
RELAY
K17E
18PK
65
XMSN
CONTROL MODULE
(7151)
K92#141
18TN
41
NEUTRAL
START
CLUTCH SWITCH
(1807) CH5_01
K17B
18PK
RESUME ACCEL
SWITCH
REMOTE PEDAL
SENSOR
CHK
DATE
RAW6 04DEC07
49
50
K46A
18GY
K99F
18PL
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
K99F
Figure 98
BODY BUILDER
CONNECTION
59974G
NAME
PART NO.
02AUG06
S08322
AE08056613
SHEET
009
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
GROUND ADAPTER
(6704M)
F
K23-G
18WH
K10-GB
14WH
FAN AIR
SOLENOID
C4
ENGINE LEFT
SIDE GROUND
IP / ENGINE
(1702)
24
D3
A23A
18TN
C3
A23B
18TN
K23A
18TN
ECM
(6020)
29
85
D4
86
A23C
18TN
87
A23
18TN
30
FUSE F10-A
(1019)
CH7_07
87A
FAN RELAY
(1015)
K23B
18TN
58
ECM
(6020M)
ENGINE / IP
(1702-38)
VEHICLE SPEED
OUTPUT
INTAKE AIR
TEMP
72
QK47T
18GY
66
K97S
18PL
FUSE F11-B
(1020)
CH3_08
A97DF
18PL
ENGINE
FAN
CONTROL
ZERO VOLT
REFERENCE
(6747)
K97SA
16VT
A
K97E
16PL
K97ZD
18PL
37
22
KQ97EW
18PL
21
KQ97SE
18PL
16
KQ97CB
18PL
49
KQ46A
18GY
60
KQ97CC
18PL
SET PTO
SPEED
68
KQ46B
18GY
CLEAN TACH
OUTPUT
71
KQ97AR
18PL
72
KQ47B
18GY
27
KQ97FV
18PL
SIGNAL RETURN
35
KQ97WA
18PL
10
TRANSFER CASE
STATUS
11
KQ97XC
18PL
11
50
KQ99F
18PL
12
WARN ENGINE
LAMP
STOP ENGINE
LAMP
PRESET PTO
ENABLE
RESUME PTO
SPEED
VARIABLE PTO
ENABLE
VEHICLE SPEED
OUTPUT
VOLTAGE
5V REF
REM
ACCELERATOR
BODY
BUILDER
(7208M)
BODY
BUILDER
(7207M)
IGNITION
RELAY #3
CH3_05
A13FA
12PK
SIGNAL
GND 2
9
KQ97DF
18PL
A97DF
18PL
CHK
DATE
30MAR09
CHANGE
REV
REFERENCE
61612M
DRAWN
U00K640
RELEASE NO.
7208M.
Figure 99
E2
A13FS
12PK
A13FR
12PK
5A
FUSE F11-B
(1020)
ENGINE / IP
(1702-38)
CNA1
F2
59974G
E3
A4
(A13FA)
(1014)
(1014)
NAME
PART NO.
31AUG06
S08322
AE08056613
SHEET
010
99
100
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
ECM
(6020M)
MAGNETIC
PICKUP
VSS(+)
K95K
18TN
MAGNETIC
PICKUP
VSS(+)
K95F4
18TN
ZVR
ZERO VOLT
REFERENCE
ADAPTER
(6747)
D
C
DPFT1 SENSOR
LIGHT GREY
(6261)
17
J
K9E
18GY
K95J
18TN
DPFT1
K95F3
18TN
ZVR
A9E
20GY
DPFT1
IP / ENGINE
(1702-2)
BODY
CONTROLLER#J5
(1602)
EXHAUST DELTA P
DPFDP SENSOR
(6263)
K95F1
18TN
K95A1
18TN
VREF2
DPFDP
ZVR
51
K95
18TN
VREF2
19
K95H
18TN
DPFDP
A9AA
18GY
ZVR
E5
DPFTI SENSOR
DARK GREY
(6262)
DPFT2
67
VSS+
54
K95F2
18TN
ZVR
K95L
18TN
DPFT2
K47#125
18TN
25
W/ LCT XMSN
N/ BODY BUILDER
K47#125
18TN
K47B125
18TN
SPEEDO
METER
ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47C125
18TN
W/ LCT XMSN
W/ BODY BUILDER
SPEEDO
METER
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
W/ WTEC XMSN
K47A125
18TN
25
SPEEDO
METER
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
VSS-
CHK
DATE
RAW6 04DEC07
CHANGE
REV
REFERENCE
61000T
DRAWN
U00K640
RELEASE NO.
59974G
Figure 100
K47A
18GY
53
NAME
PART NO.
31AUG06
S08322
AE08056613
SHEET
011
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 101
S08322
101
102
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
8
K95K
18VT
DOCT
EGT3
67
K95L
18VT
DPFT_OUT (T2)
EGT2
17
K95J
18VT
DPFT_OUT (T1)
19
K95H
18VT
DPFDP
5V REF
51
K95-B
18VT
VREF
SIG GND
37
K95R-E
18VT
GND2
EGT1
EXHAUST
DELTA P
K95R-A
18VT
INTAKE
AIR TEMP 1
66
K97R
18VT
GND2
K97S
18VT
INTAKE
AIR TEMP 1
LOW COOLANT
SENSOR
K34A
18VT
42
MAG
K34G
18VT
TRANSFER CASE
STATUS
11
K97XCS
18VT
PRESET PTO
ENABLE
16
K97RPRE
18VT
21
K97OWL
18VT
22
K97WEL
18VT
K97RPS
18VT
REM
ACCELERATOR
50
RESUME PTO
SPEED
49
K46A
18VT
VARIABLE
PTO ENABLE
60
K97RVAR
18VT
CHK
CNA1
68
K46B
18VT
32
SIGNAL RETURN
38
VEHICLE SPEED
OUTPUT
72
K47B
18VT
CLEAN TACH
OUTPUT
71
K97CTO
18VT
DATE
CHANGE
KVREF3
18VT
KVREF3-RTN
18VT
VOLTAGE 5V REF
30MAR09
REV
REFERENCE
61612M
DRAWN
U00K640
RELEASE NO.
PIN DESCRIPTIONS.
Figure 102
59974G
NAME
08SEP06
S08322
PART NO.
AE08056613
SHEET
013
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Figure 103
S08322
103
104
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
CHAPTER 7
CRUISE CONTROL
RESUME
SET
2370 OHM
CRUISE ON
6190 OHM
CRUISE OFF
1210 OHM
CLOCK SPRING
(1809)
ZVR GROUND
ADAPTER
(1009)
B96
18PL
B9R
18GY
B9V
18GY
A4
B12
A9AA
20GY
A9V
18GY
A97
20GY
DCM
(1800)
B16
E5
CRUISE
SWITCH
INPUT
AIN17
ZVR
BODY CONTROLLER
#J3
(1600)
CHK
DATE
CHANGE
REV
REFERENCE
BODY CONTROLLER
#J5
(1602)
DRAWN
60782A
Figure 104
NAME
300357
RELEASE NO.
21MAR07
Cruise Control
S08322
PART NO.
AE08-56613
SHEET
15