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SERVICE MANUAL

SERVICE MANUAL SECTION


3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT
DIAGRAMS
Model: 3200
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 4100
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 4300
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 4400
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 7300
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 7400
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 7500
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 7600
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 7700
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 8500

S08322
Copyright 03/25/2009 Navistar, Inc.

Start Date: 03/01/2007

End Date: 03/18/2008

Model: 8600
Start Date: 03/01/2007 End Date: 03/18/2008
Model: RXT
Start Date: 03/01/2007 End Date: 03/18/2008
S08322
03/25/2009

S08322
Copyright 03/25/2009 Navistar, Inc.

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEED RELAY 2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEED RELAY 3, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. J1708 DATA LINK PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK ISM 2007 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 DATA LINK C11/C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND IP, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. ENGINE GROUND, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. ZERO VOLT REFERENCE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

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3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43


4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B. . . . . . . . . . . . . . . . .53
4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .54
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.14. 2WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.15. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
4.16. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.18. ROOF AUXILIARY LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.19. SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.20. SATELLITE COMMUNICATION TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.21. COMPUTER PREWIRED XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.22. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.23. SATELLITE COMMUNICATION MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.24. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.25. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.26. TELEMATICS SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.29. DRIVER DISPLAY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.30. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.31. SATELLITE COMMUNICATION QUALCOMM MCT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.32. SATELLITE COMMUNICATION QUALCOMM MCT WITH MVPC KEYBOARD, P. 30. . . . . .74
4.33. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
4.34. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.35. AIR SHIELD LIGHT, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
5.2. CAT CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
5.4. CAT CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . .82
5.6. CAT CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . .83
5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
6.2. FAN WIRING, ISM, C11C13 2007 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
6.3. STARTING AID ETHER START, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
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3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

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6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89


7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.3. ENGINE BODY BUILDER REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3. . . . . . . .92
7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.5. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
7.6. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.8. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.9. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
7.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.12. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
7.13. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
7.14. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
7.15. CRUISE CONTROL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
8.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . .114
8.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .116
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
8.14. WARNING LIGHTS OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
8.15. WARNING LIGHTS OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
8.16. LOAD MONITORING, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
9.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
9.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
9.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
9.4. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
9.5. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
9.6. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
9.7. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
9.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
S08322

iv

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
9.10.
9.11.
9.12.
9.13.
9.14.
9.15.

DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130


FOG LIGHT AND WORK LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136


10.1. ABS BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
10.2. ABS BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
10.3. ABS BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
10.4. ABS WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
10.5. ABS WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
10.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
10.7. WABCO FULL POWER BRAKES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
10.8. WABCO FULL POWER BRAKES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
10.9. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . .144
10.10. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . .145
10.11. TRAILER SOCKET SOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
10.12. BODY BUILDER AND TRAILER SOCKET SOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .147
10.13. BODY BUILDER CONNECTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
10.14. REMOTE START / STOP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
10.15. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
10.16. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
10.17. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
10.18. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
10.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER,
P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
10.20. BLANK PAGE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
10.21. AUX AND POWER SOURCE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
10.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
10.23. FUEL / WATER SEPARATOR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.24. ELECTRIC TRAILER BRAKE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.25. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.26. HOUR METER PTO, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.27. AUX INPUTS AND DRIVERS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.28. FUEL TRANSFER PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.29. BLANK PAGE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.30. TELEMATICS AWARE BODY BUILDER, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.31. PRESSURE SWITCH, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.32. LIFT GATE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.33. WHEELCHAIR LIFT INTERLOCK, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
10.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
10.35. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.36. LIFT AXLE (STEERABLE), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
10.37. LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.38. LIFT AXLES, P. 37A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.39. ABS BENDIX AIR 6S/6M, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.40. ABS BENDIX AIR 6S/6M, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
10.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
10.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.44. ABS ESP / RSP, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

10.45. ABS ESP / RSP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180


11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1. . . . . . . . . . . . .181
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2. . . . . . . . . . . . .182
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . .183
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .184
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5. . . . . . . . . . . . . . . .185
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . .186
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.), P.
7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
11.13. EATON AUTOSHIFT TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
11.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
11.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
11.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM ENGINE, P.
16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
11.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . .198
11.19. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 18. . . . . . .199
11.20. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
11.21. EATON HYBRID TRANSMISSION, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
11.22. EATON HYBRID TRANSMISSION, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
11.23. EATON HYBRID TRANSMISSION, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
11.24. EATON HYBRID TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
11.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . .205
11.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . .206
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
12.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
12.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
12.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
12.5. HVAC SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
12.6. AUTOTHERM SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .214
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . .215
13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4. . . . . . . . . . . . . . . . . . . . . .216
13.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
13.6. CONNECTOR COMPOSITES (1008), (1009), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
13.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
13.8. CONNECTOR COMPOSITE (1011), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
13.9. CONNECTOR COMPOSITE (1012), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
13.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
13.11. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
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3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
13.13. CONNECTOR COMPOSITE (1016), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
13.14. CONNECTOR COMPOSITE (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
13.15. CONNECTOR COMPOSITE (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
13.16. CONNECTOR COMPOSITE (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
13.17. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
13.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . .230
13.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . .231
13.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
13.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . .233
13.22. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.23. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
13.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .236
13.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . .237
13.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . .238
13.27. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .239
13.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
13.29. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
13.30. CONNECTOR COMPOSITES (1501), (1510), (1511), (1512), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . .242
13.31. CONNECTOR COMPOSITES (1556), (1557), (1558), (1600), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .243
13.32. CONNECTOR COMPOSITE (1601), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
13.33. CONNECTOR COMPOSITE (1602), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
13.34. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .246
13.35. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . .247
13.36. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
13.37. CONNECTOR COMPOSITE (1700), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
13.38. CONNECTOR COMPOSITE (1700), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
13.39. CONNECTOR COMPOSITE (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251
13.40. CONNECTOR COMPOSITE (1701), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
13.41. CONNECTOR COMPOSITE (1701), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
13.42. CONNECTOR COMPOSITE (1701), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
13.43. CONNECTOR COMPOSITE (1702), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255
13.44. CONNECTOR COMPOSITE (1702), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
13.45. CONNECTOR COMPOSITE (1702), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
13.46. CONNECTOR COMPOSITE (1702), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
13.47. CONNECTOR COMPOSITES (1800), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
13.48. CONNECTOR COMPOSITES (1804), (1807), (1808), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
13.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P.
47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
13.50. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.51. CONNECTOR COMPOSITES (1823), (1824), (1825), (1826), (1827), P. 48. . . . . . . . . . . . . . . . . . .263
13.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
13.53. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . .265
13.54. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1916), P. 50. . . . . . . . . . . . . . . . . . .266
13.55. CONNECTOR COMPOSITES (1918), (1923), (1927), (1929), (1935), (2000), P. 51. . . . . . . . . .267
13.56. CONNECTOR COMPOSITES (2000), (2002), (2003), (2004), (2005), (2006), P. 52. . . . . . . . . .268
13.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),
(2117M), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
13.58. CONNECTOR COMPOSITES (2301), (2302), (2303), (2304), (2305), (2502), P. 54. . . . . . . . . .270
13.59. CONNECTOR COMPOSITES (2503), (2600), (2601), (2602), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . .271
13.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
13.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . .273
13.62. CONNECTOR COMPOSITES (2703), (3000), (3002), (3003), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . .274
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March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

vii

13.63. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275


13.64. CONNECTOR COMPOSITES (3202), (3203), (3204), (3208), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . .276
13.65. CONNECTOR COMPOSITES (3209), (3210), (3211), (3400), (4003), (4004), P. 61. . . . . . . . . .277
13.66. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070),
(4071), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
13.67. CONNECTOR COMPOSITES (4087), (4087A), (4111M), (4120), (4320), P. 63. . . . . . . . . . . . . . .279
13.68. CONNECTOR COMPOSITES (4321), (4322), (4323), (4410D), (4410E), (4410F), P. 64. . . . .280
13.69. CONNECTOR COMPOSITES (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . . . . . . . . .281
13.70. CONNECTOR COMPOSITES (4450AM), (4450M), (4460AM), (4460BF), P. 66. . . . . . . . . . . . . .282
13.71. CONNECTOR COMPOSITES (4460BM), (4460M), (4500), (4905), P. 67. . . . . . . . . . . . . . . . . . . . . .283
13.72. CONNECTOR COMPOSITES (4906), (4950), (4951), (5117), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . .284
13.73. CONNECTOR COMPOSITES (6000), (6001), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
13.74. CONNECTOR COMPOSITES (6010), (6011), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286
13.75. CONNECTOR COMPOSITES (6020M), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
13.76. CONNECTOR COMPOSITES (6020), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
13.77. CONNECTOR COMPOSITES (6022), (6023), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
13.78. CONNECTOR COMPOSITES (6200), (6201), (6259), (6260), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . .290
13.79. CONNECTOR COMPOSITES (6261), (6262), (6263), (6304), (6323), P. 75. . . . . . . . . . . . . . . . . . .291
13.80. CONNECTOR COMPOSITES (6334), (6400), (6401), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
13.81. CONNECTOR COMPOSITES (6402), (6403), (6406M), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
13.82. CONNECTOR COMPOSITES (6407M), (6550), (6650), (6701), P. 77A. . . . . . . . . . . . . . . . . . . . . . . .294
13.83. CONNECTOR COMPOSITES (6702), (6703), (6703M), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . .295
13.84. CONNECTOR COMPOSITES (6704M), (6712), (6714), (6747), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . .296
13.85. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . . . . . . . . .297
13.86. CONNECTOR COMPOSITES (7104), (7105), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298
13.87. CONNECTOR COMPOSITES (7110), (7111), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
13.88. CONNECTOR COMPOSITES (7150), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
13.89. CONNECTOR COMPOSITES (7150F), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
13.90. CONNECTOR COMPOSITES (7151), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302
13.91. CONNECTOR COMPOSITES (7205M), (7206F), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303
13.92. CONNECTOR COMPOSITES (7210), (7211), (7212), (7213), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . .304
13.93. CONNECTOR COMPOSITES (7250), (7251), (7350), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305
13.94. CONNECTOR COMPOSITES (7500), (7502M), (7600), (7601), (7601M), P. 89. . . . . . . . . . . . . . .306
13.95. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611), P.
90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307
13.96. CONNECTOR COMPOSITES (7615), (7700), (7702), (7703), (7801), P. 91. . . . . . . . . . . . . . . . . . .308
13.97. CONNECTOR COMPOSITES (7801M), (7802), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
13.98. CONNECTOR COMPOSITES (7905), (7909), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
13.99. CONNECTOR COMPOSITES (7910), (7911), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
13.100. CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . .312
13.101. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310), (8311), P.
95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
13.102. CONNECTOR COMPOSITES (8312), (8500), (8501), (8502), (8502A), (8503), (8503A), P.
96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
13.103. CONNECTOR COMPOSITES (8505), (8506), (8507), (8508), (8509), (8601), (8602), P.
97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
13.104. CONNECTOR COMPOSITES (8700), (8701), (8750), P. 97A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
13.105. CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . .317
13.106. CONNECTOR COMPOSITES (8803), (8805), (8806), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318
13.107. CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .319
13.108. CONNECTOR COMPOSITES (9100), (9101), (9102), (9103), (9108), (9255), (9260), (9261),
(9280), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
13.109. CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321
S08322

viii

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
13.110. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504),
P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M), P.
104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323
13.112. CONNECTOR COMPOSITE (9511), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
13.113. CONNECTOR COMPOSITES (9512), (9513), (9514), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
13.114. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523),
(9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.115. CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
13.116. CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . .329
13.118. CONNECTOR COMPOSITE (9740), P. 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330
13.119. CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . .331
13.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . .332
13.121. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333
13.122. CONNECTOR COMPOSITE (9761), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . .335
13.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117. . . . . . . . . . . . . . . . . . . . . . .336
13.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . .337
13.126. CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
13.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . .339
13.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . .340
13.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . .341

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

1. TABLE OF CONTENTS (CHAPTER 1)


2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ABBREVIATIONS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION

CHK

DESCRIPTION

ABBREVIATION

DESCRIPTION

DESCRIPTION

ACCESSORY

CRUS

CRUISE

PWR

POWER

ACCUM

ACCUMULATOR

CUR

CURRENT

PRESS

PRESSURE

AC

AIR CONDITIONING

DPNL

DASHPANEL

RAD

RADIO

AIR CLNR

AIR CLEANER

DFTR

DEFLECTOR

RLY

RELAY

ALT

ALTERNATOR

DFR

DEFROSTER

RES

RESISTOR

ACCEL

ACCELERATOR

DEG

DEGREE

REGEN

REGENERATE

AFTR

AFTERTREATMENT

DIAG

DIAGRAM

RIGHT

AMM

AMMETER

DSL

DIESEL

RTR

ROTOR

AMP

AMPERE

DIFF

DIFFERENTIAL

SNSR

SENSOR

AMP HR

AMPERE HOUR

DIMR

DIMMER

SHLD

SHIELD

AMPL

AMPLIFIER

ELEC

ELECTRICAL

SHFT

SHIFTER

ARM

ARMATURE

ELEX

ELECTRONIC

SLPR

SLEEPER

ARSR

ARRESTER

ENG

ENGINE

SLV

SLEEVE

ASSY

ASSEMBLY

EXH

EXHAUST

SPKR

SPEAKER

AUX

AUXILIARY

FL

FLUID

SPR

SPRING

B/U

BACK-UP

FWD

FORWARD

STD

STANDARD

BTRY

BATTERY

FR

FRONT

STRG

STEERING

BM

BENCHMARKING

FREQ

FREQUENCY

STLITE

SATELLITE

BLK

BLOCK

GA

GAUGE

SUNSH

SUNSHADE

BOOS

BOOSTER

GEN

GENERATOR

SW

SWITCH

BOT

BOTTOM

GND

GROUND

SYS

SYSTEM

BK

BRAKE

HARN

HARNESS

TACH

TACHOMETER

BRKR

BREAKER

HDLP

HEADLAMP

TEMP

TEMPERATURE

BRTHR

BREATHER

HTD

HEATED

TERM

TERMINAL

BRI

BRIGHT

HT TR

HEAT TREAT

THROT

THROTTLE

BUZ

BUZZER

HTR

HEATER

THRU

THROUGH

CA

CABLE

HP

HORSEPOWER

TRAC

TRACTION

CD

CANDELA

HYD

HYDRAULIC

TRLR

TRAILER

CP

CANDLEPOWER

ID

IDENTIFICATION

XDCR

TRANSDUCER

CAP

CAPACITOR

IGN

IGNITION

XFER

TRANSFER

CAT

CATERPILLAR

ILLUM

ILLUMINATION

XFMR

TRANSFORMER

CHAS

CHASSIS

IND

INDICATOR

XSTR

TRANSISTOR

CH

CHOKE

INST

INSTRUMENT

XMSN

TRANSMISSION

CIRC

CIRCUIT

INT

INTERMITTENT

XMTR

TRANSMITTER

CLK

CLOCK

LEFT

TRK

TRUCK

CW

CLOCKWISE

LT

LIGHT

UPR

UPPER

CLSTR

CLUSTER

LTR

LIGHTER

VLV

VALVE

CL

CLUTCH

LWR

LOWER

VERT

VERTICAL

COL

COLUMN

MAG

MAGNET

VM

VOLTMETER

COMM

COMMUTATOR

MOD

MODULATOR

VOL

VOLUME

CMPNT

COMPONENT

MDL

MODULE

WSHR

WASHER

CPRSR

COMPRESSOR

MOT

MOTOR

WHL

WHEEL

CONN

CONNECTOR

MTD

MOUNTED

WDO

WINDOW

CONT

CONTINUE

NEG

NEGATIVE

WSHLD

WINDSHIELD

CSL

CONSOLE

N/

NOT WITH

WPR

WIPER

CONT

CONTACT

NO.

NUMBER

W/

WITH

CONT

CONTROL

PASS

PASSENGER

W/O

WITHOUT

CONV

CONVERTER

POSN

POSITION

CLR

COOLER

POS

POSITIVE

CTSY

COURTESY

POT

POTENTIOMETER

DATE

CHANGE

RAW6 04DEC07

DELETED AC & RR FROM

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

ABBREVIATIONS LIST

Figure 1

ABBREVIATION

ACCESS

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

12SEP06

Abbreviations
S08322

PART NO.

AE08056608

SHEET

001

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.2. ACRONYMS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ACRONYMS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION

CHK

ACRONYM

DESCRIPTION

ACRONYM

ANTILOCK BRAKING SYSTEM

ABS

HEAVY DUTY DIESEL

HDD

ANTENNA COMMUNICATION UNIT

ACU

HIGH PERFORMANCE TRUCK

HPT

ALTERNATING CURRENT

AC

HIGH SIDE DRIVER

HSD

AXLE TO BACK OF CAB

AC

HVAC

AXLE TO FRAME

AF

HEATING, VENTILATION, AND


AIR CONDITIONING

ACCELERATOR PEDAL MODULE

APM

INJECTOR DRIVE MODULE

IDM

ACCELERATOR POSITION SENSOR

APS

INPUT/OUTPUT

I/O

AUXILIARY POWER UNIT

APU

IMCT

AMERICAN TRUCKING ASSOCIATION

ATA

INTEGRATED MOBILE
COMMUNICATION TERMINAL

AUTOMATIC TRACTION CONTROL

ATC

INSTRUMENT PANEL

I/P

AUDIO VIDEO INTERFACE

AVI

INDEPENDENT POWER TAKE-OFF

IPTO

BAROMETRIC ATMOSPHERE PRESSURE

BAP

INPUT SPEED SENSOR

ISS

BRAKE HORSEPOWER

BHP

LIGHT COMMERCIAL TRANSMISSION

LCT

BACK OF CAB

BOC

LOW PRESSURE MODULE

LPM

CITIZEN BAND

CB

LOW SIDE DRIVE

LSD

COLD CRANKING AMPERES

CCA

MEDIUM DUTY

MD

CLEAN POWER ELECTRICAL CONNECTOR

CEC

MOMENTARY ENGINE IGNITION


INTERRUPT RELAY

MEIIR

CENTRAL JUNCTION BOX

CJB

MALFUNCTION INDICATION LAMP

MIL

CENTRAL PROCESSING UNIT

CPU

MULTIPLEX SWITCH MODULE

MSM

CAB OVER ENGINE

COE

OUTPUT SPEED SENSOR

OSS

DIRECT CURRENT

DC

PYROMETER AMMETER MODULE

PAM

DRIVER CONTROL MODULE

DCM

POWER DISTRIBUTION CENTER

PDC

DIGITAL DATA LINK

DDL

PROGRAMMABLE LOGIC CONTROLLER

PLC

DIESEL OXIDATION CATALYST INLET


TEMPERATURE

DOCT

POWER TAKE-OFF

PTO

DIESEL PARTICULATE FILTER

DPF

PULSE WIDTH MODULATION

PWM

REAR AXLE

RA

RADIO FREQUENCY

RF

ROLL STABILITY PROGRAM

RSP

SEVERE SERVICE

SS

DIESEL PARTICULATE FILTER


DELTA PRESSURE

DPFDP

DIESEL PARTICULATE
FILTER TEMPERATURE

DPFT

DIESEL TURBOCHARGED

DT

TRANSMISSION CONTROL MODULE

TCM

DAY TIME RUNNING LIGHTS

DTRL

TERRESTRIAL COMMUNICATION UNIT

TCU

ELECTRONIC CONTROL MODULE

ECM

TMCT

ELECTRONIC CONTROL UNIT

ECU

TERRESTRIAL MOBILE
COMMUNICATION TERMINAL

EXHAUST GAS RECIRCULATION

EGR

THERMAL OVERCRANK PROTECTION

TOCP

EXHAUST GAS TEMPERATURE

EGT

THROTTLE POSITION SENSOR

TPS

ELECTRO MAGNETIC INTEFERENCE

EMI

TURBINE SPEED SENSOR

TSS

END OF FRAME

EOF

VEHICLE SPEED OUTPUT

VSO

ELECTRIC TRAILER BRAKE

ETB

VEHICLE SPEED SENSOR

VSS

FRONT AXLE

FA

WTEC

FRONT END

FE

WORLD TRANSMISSION
ELECTRONIC CONTROLS
ZERO VOLT REFERENCE

ZVR

FRONT OF DASH

FOD

FULL POWER BRAKE

FPB

GENERIC ELECTRONIC MODULE

GEM

GLOBAL POSITIONING SYSTEM

GPS

HYDRAULIC CONTROL UNIT

HCU

HEAVY DUTY

HD

DATE

CHANGE

RAW6 04DEC07

REVISED AND REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 2

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

12SEP06

Acronyms

S08322

PART NO.

AE08056608

SHEET

002

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3

Circuit Diagram Instructions

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CIRCUIT NUMBER IDENTIFICATION AND COLOR

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
NUMBER

COLOR

LTBL

2
3

RD

DESCRIPTION
ALTERNATOR - FIELD
ALTERNATOR - CHARGE

DKBL

SERIAL / DATA COMMUNICATION J1587 / J1708 (+)

GY

SERIAL / DATA COMMUNICATION J1587 / J1708 (-)

DKBL

SERIAL / DATA COMMUNICATION J1922 (+)

GY

SERIAL / DATA COMMUNICATION J1922 (-)

YL

SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)

GN

SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)

GY

LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

RD

ALTERNATOR - RESISTANCE

8
9

GY

LOW VOLTAGE ELECTRONIC GROUND

10

WH

CHASSIS / ENGINE GROUND

11

WH

CAB / SLEEPER GROUND

12

LTBL

ACCESSORY FEED

PK

IGNITION FEED

BK

IGNITION FEED (BODY BUILDER CONNECTOR)

14

RD

BATTERY FEED

15

RD

KEY SWITCH FEED

17

PK

STARTER CONTROL

18

PK

GLOW PLUG / PRE-HEATER

19

GY

ENGINE SHUTDOWN

20

LTGN

21

TN

COLD START CONTROLS (ETHER)

22

TN

TIRE PRESSURE MONITORING / CONTROL

23

TN

ENGINE FAN / SHUTTERS

24

GY

ENGINE EXHAUST BRAKE

25

TN

PYROMETER

26

TN

AMMETER

27

TN

VOLTMETER

28

TN

INSTRUMENTS AND GAUGES

29

TN

ENGINE WATER TEMPERATURE

30

TN

ENGINE OIL TEMPERATURE

31

TN

TRANSMISSION OIL TEMPERATURE

32

TN

AXLE OIL TEMPERATURE

33

TN

ENGINE OIL LEVEL

34

TN

COOLANT LEVEL

35

TN

ENGINE OIL PRESSURE

36

TN

FUEL LEVEL

37

TN

FUEL PUMP

38

GY

LIFT AXLE

39

GY

AIR DRYER HEATER

40

GY

LOW AIR PRESSURE WARNING

41

TN

AIR TEMPERATURE

42

GY

FRONT AXLE ENGAGED

43

GY

POWER DIVIDER LOCK (PDL) WARNING

44

GY

PARK BRAKE WARNING

45

LTGN

13

16

CHK

DATE

CHANGE

REVISED AND REDRAWN

REMOTE POWER MODULE

ANTI-THEFT WARNING

REV

REFERENCE

61000T

DRAWN

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

U00K640
RELEASE NO.

59974G

Figure 4

DATE

20APR06

Circuit Number Identification and Color

S08322

PART NO.

AE08056608

SHEET

004

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CIRCUIT NUMBER IDENTIFICATION AND COLOR


(CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
NUMBER

POWER TAKE-OFF WARNING

47

GY

SPEEDOMETER

48

GY

TACHOMETER

49

GY

DIFFERENTIAL LOCK WARNING

50

YL

LIGHT SWITCH FEED

51

YL

DIMMER SWITCH FEED

52

YL

HEADLIGHT HI - BEAM

53

YL

HEADLIGHT LO - BEAM

54

BN

PARKING / MARKER LIGHTS

55

OR

TURN SIGNAL - FEED

OR

TURN SIGNAL LIGHTS - LEFT

YL

TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

OR

TURN SIGNAL LIGHTS - RIGHT

LTGN

TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

58

BN

CLEARANCE / IDENTIFICATION LIGHTS

59

GY

SOLENOID

60

OR

HAZARD LIGHTS

61

GY

AIR SUSPENSION

62

DKBL

PANEL LIGHTS

63

DKBL

COURTESY / DOME LIGHTS

64

YL

FOG / DRIVING LIGHTS

65

OR

CAB REAR FLOOD LIGHTS

66

YL

DAYTIME RUNNING LIGHTS

67

GY

OBSTACLE AVOIDANCE / REMOTE SENSOR

68

BN

TAIL LIGHTS

69

BN

LICENSE PLATE LIGHT

OR

STOP LIGHTS

RD

STOP LIGHTS (BODY BUILDER CONNECTION)

OR

BACK-UP LIGHTS

LTBL

BACK-UP LIGHTS (BODY BUILDER CONNECTION)

72

OR

TRAILER AUXILIARY FEED - BATTERY

73

LTGN

PWM

74

LTGN

HEATER RECIRCULATION MOTOR

75

LTGN

HEATER BLOWER MOTOR

76

LTGN

AUXILIARY FAN

77

LTGN

AIR CONDITIONER

78

LTGN

MIRRORS - HEATED, MOTORIZED

79

GY

SEAT BELTS

80

BK

SLEEPER BOX RELAY - FEED

81

LTGN

POWER DOOR LOCKS

82

GY

WINDSHIELD WIPER

83

LTGN

POWER WINDOWS

84

LTGN

CIGAR LIGHTER

85

GY

HORN

57

70

71

DATE

CHANGE

RAW6 04DEC07

DESCRIPTION

GY

56

CHK

COLOR

46

REVISED AND REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 5

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

12SEP06

Circuit Number Identification and Color (Cont.)

S08322

PART NO.

AE08056608

SHEET

005

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CIRCUIT NUMBER IDENTIFICATION AND COLOR


(CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
NUMBER

COLOR

86

LTGN

DESCRIPTION
RADIO - ENTERTAINMENT

87

GY

WINDSHIELD WASHER

88

LTGN

CLOCK / HOURMETER

89

VT

AIR BAG

90

GY

HYDRAULIC BRAKE PUMP

91

VT

INTERCOMMUNICATIONS

92

TN

TRANSMISSION CONTROLS - ELECTRONIC

93

TN

AXLE SHIFT CONTROL

94

GY

ANTILOCK BRAKE SYSTEM

95

TN

EXHAUST EMISSION

96

YL

SNOW PLOW LIGHTS / CRUISE CONTROLS

97

VT

ENGINE CONTROLS - ELECTRONIC

98

BK

DATALINK AND DIAGNOSTICS

99

VT

ACCELERATOR POSITION SENSOR (APS)

100

GY

AIR HORN (ELECTRIC SOLENOID ACTUATED)

101

TN

BRAKE APPLICATION AIR

102

YL

FLASH TO PASS

103

LTGN

BODY BUILDER AUXILIARY FEED

104

DKBL

REMOTE START / STOP

105

LTGN

HEATED SEATS

106

OR

HIGH VOLTAGE ALTERNATOR AC CHARGE

107

GY

INSTRUMENT CLUSTER ELECTRONIC FEED (5V)

108

GY

BRAKE PAD WEAR SENSOR

109

GY

SLACK ADJUSTER

110

GY

INSTRUMENT CLUSTER ELECTRONIC GROUND

111

TN

FUEL FILTER RESTRICTION TRANSDUCERS

112

GY

LIFT GATE

PREFIX

CHK

DATE

LOCATION

CAB - INSTRUMENT PANEL MODULE

CAB - DRIVER CONTROL MODULE

CAB - HEADER / CLEARANCE LIGHTS

CAB - ROOF / REAR PANEL

CAB - LEFT DOOR / DOORS

CAB - RIGHT DOOR / DOORS

CAB - SLEEPER

CAB - DASH (OUTSIDE)

ENGINE / RADIATOR

TRANSMISSION

CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)

CHASSIS - WHEEL BASE SECTION

CHASSIS - SUSPENSION / REAR AXLE / AXLES

CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS

TRAVEL DOORS

HOOD MTD HEADLIGHTS / MARKER LIGHTS

SLEEPER ROOF / BACK PANEL WIRING

WARDROBE CABINET WIRING

CHANGE

RAW6 04DEC07

REVISED AND REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 6

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

12SEP06

Circuit Number Identification and Color (Cont.)

S08322

PART NO.

AE08056608

SHEET

006

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.7. LAMP BULB CHART, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

LAMP BULB CHART

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BACK - UP LIGHTS

32 CP

GE1156

CLEARANCE & IDENTIFICATION

3 CP

GE193

COURTESY LIGHT

3CP

GE168

FOG LIGHTS

55 WATTS

VH550

LOW BEAMS

65 WATTS

GE9007

HIGH BEAMS

65 WATTS

GE9007

MAP LIGHT

3 CP

1816

SIDE MARKER

2548

STOP & TURN / TAIL & LICENSE PLATE

32/3 CP

1157

TURN SIGNAL / MARKER (FENDER)

3157

TURN SIGNAL & MARKER LIGHT

2356

WORK (TRAILER HOOK - UP)

CHK

DATE

CHANGE

35 WATTS

REV

REFERENCE

DRAWN

U00K640
RELEASE NO.

59974G

Figure 7

BULB
TRADE
NUMBER

CANDLEPOWER OR
WATT

BULB APPLICATION

4411

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

20APR06

Lamp Bulb Chart

S08322

PART NO.

AE08-56608

SHEET

07

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 2

RELAY FUNCTION AND WIRING GUIDE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END


MINIATURE - ISO (1)

RELAY SCHEMATIC

ENERGIZING COIL
86
NORMALLY CLOSED
CONTACT

87A

30

87
85

NORMALLY OPEN
CONTACT

COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)


86

86

30

30

87
87A

85

87

87A

85

MICRO - 280 (1)


30

86

87A

85

87

MICRO - ISO (1)


NORMALLY OPEN
CONTACT

ENERGIZING COIL
2
NORMALLY CLOSED
CONTACT

4
5
1

ENERGIZING COIL

COMMON CONTACT

MICRO - 4 PIN (1)


30

86

85

87
86

MINI MICRO - 4 PIN (2)

30

87
30

86

85

87

85

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00K640
RELEASE NO.

59974G

Figure 8

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

20APR06

Relay Function and Wiring Guide

S08322

PART NO.

AE08-56608

SHEET

08

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.9. SCHEMATIC SYMBOL CHART, P. 9

Figure 9

Schematic Symbol Chart

S08322

10

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.10. SCHEMATIC SYMBOL CHART, P. 10

Figure 10

Schematic Symbol Chart (Cont.)

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.11. SCHEMATIC SYMBOL CHART, P. 11

Figure 11

Schematic Symbol Chart (Cont.)

S08322

11

12

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

2.12. SCHEMATIC SYMBOL CHART, P.12


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

SCHEMATIC SYMBOL CHART (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL

DESCRIPTION

DESCRIPTION

SYMBOL

SWITCH, PUSH
BUTTON

SPEAKER

120
OHMS

SPLICE

TERMINATING RESISTOR

A
STUD
THERMISTOR

THERMOSTAT
START MOTOR
W/ TOCP

S
VALVE, ETHER
BOTTLE

SWITCH, MECHANICAL
(NORMALLY OPEN)

B
A
VALVE, MODULATOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED START MOTOR

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

SYMBOL

Figure 12

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Schematic Symbol Chart (Cont.)

S08322

PART NO.

AE08056608

SHEET

012

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND


ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

BATTERY FEED

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY

FUSE F7-C (1016)


A14MA
12RD

A14MB
12RD

F3

HEAT SHRINK

E3

A14G
16RD

15A
FUSE F8-C (1017)
F3
E3

FUSE F2-B (1011)


E2
F2

A20
16LTGN

A84
16LTGN

CIGAR LIGHTER
CH4_01

A14AF
18RD

200A BLOCK
TYPE FUSE

2RD

BIG BORE ENGINE

15A

K14H
4RD

I6 / V8 ENGINES

STARTER B+
TERMINAL
CH5_01,03,05

10A

A14AH
18RD

FUSE F2-F (1011)


C2

A14MC
12RD

D2

A14CE
16RD

10A

A14EB
18RD

A14M
8RD

A14F
8RD

A14K
8RD

100A
MEGA FUSE

A14AF
18RD
A14MD
12RD

A14W
6RD

A14
6RD

100A
MEGA FUSE

A14EA
16RD

CADEC GPS CONNECTOR


(830) CH4_20

A14J
8RD

CH3_02

A14T
8RD

CH3_02,03

C3

D3
20A

A14N
8RD

A14ME
12RD

FUSE F6-B (1015)


B3
A3

CH3_03
A14NC
12RD

CIGAR LIGHTER PWR SOURCE


/ TWO POST PWR SOURCE
(1860 / 1861) CH4_01
IGNITION RELAY#2
(1012 / 1014)
CH3_05

FUSE F7-F (1016)


A2

A12Z
16LTBL

AUX ROOF RELAY


(1010) CH4_16

A78A
14LTGN

WINDSHIELD RELAY (LEFT)


(1019-R2) CH4_09B
IGNITION RELAY#3
(1012 / 1014)
CH3_05

W/ AUX &
POWER SOURCE

A14ND
12RD

B2

30A
FUSE F8-E (1017)
A1
B1
A14NE
12RD
20A
C1
FUSE F8-A (1017)
F1
E1
10A

A72C
12OR

AUX POWER RELAY


(1873) CH10_21

A94L
12GY

FULL POWER CONNECTOR


(9511) CH10_06

A14F
12RD

EATON HYBRID COOLANT


PUMP RELAY (1019-R1)
CH11_21

A92FB
16TN
A17H
16PK

DATE

RAW6 04DEC07

CHANGE

REVISED AND REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

ACCESSORY RELAY#1
(1013 / 1011) CH3_04

TWO POST POWER SOURCE


(1861) CH4_02

25A

A14H
8RD

IMCT / MCT / TMCT


SYSTEM QUALCOMM
(2703 / 2701 / 2701F)
CH4_17, CH4_29, CH4_32

A86N
14LTGN

A14NA
12RD
A14NB
12RD

TRIPMASTER DATA
RECORDER
(827) CH4_18
XATA MODULE
(1910) CH4_19

CIGAR LIGHTER
POWER SOURCE
(1860) CH4_02

A86R
14LTGN

A14P
8RD

BRAKE PRESS SWITCH


(1825) CH4_19

A86PA
16LTGN
FUSE F3-C (1012)

Figure 13

MOBILEMAX POWER /
IP CONNECTOR
(1242) CH4_21

CH3_02

A14SD
18RD

CHK

OWNER OPERATOR
RPM DATA LINK AND
LOGIC POWER
(4410D / 4410H)
CH10_19

COLUMN SHIFTER
RELAY
(1017) CH11_03
EATON HYBRID START
RELAY
(1010) CH5_05

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06SEP06

Battery Feed

S08322

PART NO.

AE08056609

SHEET

001

13

14

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.2. BATTERY FEED, P. 2

Figure 14

Battery Feeds (Cont.)

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.3. BATTERY FEED, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

BATTERY FEED (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F2-G (1011)

NOTES:
1.* 10A - ALLISON XMSN
OR
EATON HYBRID
XMSN
30A - EATON AUTOSHIFT
OR
ULTRASHIFT XMSN

D3

C3

A14PA
12RD

A28
16TN

CLUSTER CONNECTOR
(1500) CH8_05

15A

FUSE F3-A (1012)


D1

A14PB
12RD

2.**20A - CAT ENGINES


25A - EATON HYBRID
XMSN
30A - CUMMINS ENGINE

A15
18RD

KEY SWITCH
(1100) CH3_04,05,
CH10_14,CH5_01,02,03
CH5_04,05,06

A98H
18BK

DIAGNOSTIC CONN
(1650) CH3_09

C1

10A

FUSE F8-D (1017)


A14P
8RD

N/ ETB
E4

F4

A14PC
12RD

A94UA
12GY

30A

A72J
120R

W/ ETB
CAT ECM CONNECTOR /
ISM ECM POWER CONNECTION
(6013 / 6001) CH7_01,04

FUSE F8-H (1017)


A4

A14PD
10RD

B4

A97D
10PL

**20A, 25A
OR 30A

FUSE F8-F (1017)


B2

A2

A14PE
12RD

TRAILER ABS
ECU RELAY
(1017) CH10_10

A14G
12RD

EATON HYBRID HEAT


EXCHANGER FAN RELAY
(1019-R3) CH11_21

A92BT
18TN

SHIFT SELECTOR
(1852) CH11_05,10

A14A
12RD

EATON GEN3 TCM CONN


(7105) CH11_11

*10A OR 30A

EATON HYBRID PEC FAN


RELAY (1873) CH11_21

A14H
16PK
A14HA
12RD

BATTERY FEED
CH3_01

A14
6RD

A14HB
12RD

A14HC
12RD
A14H
8RD

FUSE F3-D (1012)


D4
C4

FUSE F3-B (1012)


D2
C2

TRAILER TAIL
LIGHT RELAY
(1012) CH10_09

(A68J)
20A
FUSE F7-D (1016)
F4
E4

TRAILER STOP RELAY


(1016) CH10_10

(A70J)
30A

A14SE
18RD

FUSE F11-A (1020)


A14HD
12RD

TRAILER MARKER
LIGHT RELAY
(1012) CH10_09

(A54J)
20A

E1

F1
5A

ENGINE DISPLAY CAT


(1556) CH4_27

A14SE
18RD

ENGINE DISPLAY
CUMMINS
(1557) CH4_27

A14FF
16RD

GAUGE SWITCH PACK


(1512) CH4_15

A94BF
18GY

A14HE
12RD

FUSE F8-B (1017)


F2
E2
30A

HYD BRAKE
LIGHT SWITCH
(4037) CH10_06

A94AY
12RD

ABS#1,BENDIX
(1400) CH10_01

A94AY
14GY

WABCO ABS
(1420) CH10_05

A26D
18TN

PAM
(4087) CH8_11

FUSE F2-H (1011)


A14TA
12RD

A14T
8RD

FUSE F2-D
(1011)

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

C4

D4
15A

E4

F4

WINDSHIELD
RELAY (RIGHT)
(1010-R1) CH4_09B

A63
18DKBL

IP / ROOF
(2000) CH9_08

10A

DRAWN

U00K640
RELEASE NO.

59974G

Figure 15

A78
16LTGN

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

06SEP06

Battery Feed (Cont.)

S08322

PART NO.

AE08056609

SHEET

003

15

16

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.4. ACCESSORY FEED, P. 4

Figure 16

Accessory Feed

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

17

3.5. IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5

Figure 17

Ignition Feed Standard, Theft Deterrent, Remote Start/Stop

S08322

18

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.6. IGNITION FEED RELAY 1, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 3

IGNITION FEED - RELAY 1

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ ULTRASHIFT
FUSE F4-D (1013)

IGNITION
RELAY#1
(1011 / 1013)
CH3_05

G4

H4

10A

CRANK INHIBIT RELAY


(1019) CH11_18

A97AA
16PL

(A13FC)
N/ ULTRASHIFT

CAT ECM / ISM ECM / I6 ECM


(6013 / 6000 / 6020M)
CH7_01,04,08

A97UA
16PL

E4
WASHER N/ LEVEL
FUSE F4-H (1013)
D4

C4

WASHER W/ LEVEL
(RH / SS)

10A

A87KA
18GY

WASHER PUMP
(W/ MD)
(4021) CH4_14

A87MB
18GY

WASHER PUMP / RIGHT


UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14

A13
18PK

FUSE F4-M (1013)

BODY CONTROLLER#J3
(1600) CH12_01

B4

A4

HVAC UNIT
(1210) CH12_02

A75B
18LTGN

10A

A13FC
12PK

W/ HYDRAULIC BRAKES

RIGHT BANK OPTIONAL


WARNING LIGHTS
(1510) CH8_14

A28C
18TN
A28B
18TN

A28A
18TN

CLUSTER CONNECTOR
(1500) CH8_05

W/ AIR BRAKES
FUSE F4-L (1013)
A3

A28A
18TN

B3

10A

HVAC CONTROL /
AUTOTHERM SYSTEM
(1200) CH12_01,06

A73A
18LTGN
RH, RIGHT SIDE

RIGHT BANK OPTIONAL


WARNING LIGHTS
(1510) CH4_17,29,32
CH8_14

A13B
18PK
RH, BOTH SIDES
A13BH
18PK
FUSE F4-G (1013)
C3

10A

D3

RIGHT BANK OPTIONAL


WARNING LIGHTS
(1510) CH8_14

A13BD
18PK

A13B
18PK

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511) CH8_15

A13BE
18PK
A13BG
18PK

FUSE F9-A (1018)

E3

A13FM
12PK

E1

F1

OVERHEAD MTD 2 WAY RADIO /


FLOOR MTD 2 - WAY RADIO
CONNECTIONS
(6900) CH4_12

A86P
16LTGN

5A

A92A163
16TN

T HANDLE SHIFTER
(422F) CH11_03

A92#163
16TN

TCM / TCU CONN


(7151 / 7150 /
7152 / 7150F / 7150F2)
CH11_01,05,10,13

FUSE F4-C (1013)


A92FN
16TN

G3
H3

COLUMN SHIFTER RELAY


(1017) CH11_03
COLUMN MTD SHIFTER /
SHIFT SELECTOR
(1828 / 1852)
CH11_03, 05, 10

10A
A92A163
18TN
W/ MERITOR G XMSN

TCU CONN /
MERITOR G POWER
(7150 / 7111) CH11_13,18
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) CH11_25

A13A
16PK
W/ FREEDOMELINE XMSN
A13A
16PK
W/ EATON AUTOSHIFT,
ULTRASHIFT 3 OR HYBRID

A92#163
18TN

ALLISON TCU CONN IN CAB


(7151) CH11_24

A13D
14PK

CHK

DATE

CHANGE

RAW6 04DEC07

ADDED CIRC A13A

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

AND A92-163

Figure 18

59974G

EATON GEN3 TCM CONN


(7105) CH11_11,16,19

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07AUG06

Ignition Feed Relay 1

S08322

PART NO.

AE08056609

SHEET

006

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.7. IGNITION FEED RELAY 2, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 3

IGNITION FEED - RELAY 2

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A13B
12PK

EATON HYBRID HCM


(7910) CH11_20

W/ INVERTER
IGNITION
RELAY#2
(1012 / 1014)
CH3_05

A13Z
18PK

FUSE F5-B (1014)


(A13FB)

AUX POWER
SOURCE

H2
G2

W/ ISM ENGINE
W/ BACK-UP
CAMERA

FUSE F5-F (1014)

D2
C2

A13SE
18PK

ENGINE DISPLAY CUMMINS


(1557) CH4_27

A67F
18GY

BACK-UP MONITOR
CONNECTION
(9999) CH4_28

W/ CAT ENGINE
A13SE
18BK

10A
W/ VORAD COLLISION
AVOIDANCE SYSTEM

A67E
16LTBL

AIR DRYER
W/ HALDEX DRAIN VALVE

B2

AIR DRYER
(9900E) CH10_22

AIR DRYER
(9900) CH10_22

20A
A39B
16GY

AIR DRYER
W/ STANDARD
DRAIN VALVE

HEATED DRAIN VALVE


(9001) CH10_22

A39A
16GY
A13SD
18PK

TRIPMASTER DATA RECORDER


(827) CH4_18
QUALCOMM IMCT /
MCT / TMCT
(1902) CH4_17,29,32

A13FG
18PK

A13FB
12PK

10A

FUSE F5-J (1014)

FUSE F5-E (1014)


D1

C1
10A

FUSE F11-C (1020)


A13FL
12PK

G1

DATE

CHANGE

ADDED CIRC A39B

E3

CADEC GPS CONN


(830) CH4_20

A70DA
18GY

BRAKE PRESSURE
SWITCH
(1825) CH4_18

A92J
18TN

AUTONEUTRAL RELAY
(1017) CH11_17

A17HB
16PK

START ENABLE RELAY


(1017) CH5_05

A17HB
18PK

CLUTCH SWITCH
(1807) CH5_01

A59H
18GY

AXLE ENABLE SWITCH


(1108) CH10_34

A59J
18GY

LIFT AXLE RELAY


(1019) CH10_34

F3
5A

10A

H1

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 19

A13CE
16PK

A59H
18GY

AXLE ENABLE SWITCH


(1020) CH10_35,36

A59J
18GY

LIFT AXLE RELAY


(1021) CH10_35,36

A44Y
16GY

AIR PARK SOLENOID /


PRESSURE SWITCH
(4905 / 4070)
CH10_33, CH11_03

N/ CONTROLS FOR
ONE LIFT AXLE

FUSE F5-A (1014)

CHK

MOBILEMAX POWER /
IP CONNECTOR
(1242) CH4_21

W/ CONTROLS FOR
ONE LIFT AXLE

E1

RAW6 04DEC07

A13FG
18PK
B1
A1

ENGINE DISPLAY CAT


(1556) CH4_27
VORAD CPU CONN
(1227M) CH4_25

A39B
16GY
A39
16GY

FUSE F5-K (1014)


A2

AUXILIARY POWER RELAY


(1873) CH10_21

A13X
16PK

10A

E2

INVERTER
(1702) CH5_07

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07AUG06

Ignition Feed Relay 2

S08322

PART NO.

AE08056609

SHEET

007

19

20

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.8. IGNITION FEED RELAY 3, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A13DA
18PK

IGNITION
RELAY#3
(1012 / 1014)
CH3_05

SNOWVALVE SWITCH
(1107) CH6_04

A92RA
18TN

FUSE F5-D (1014)


(A13FA)

CHAPTER 3

IGNITION FEED - RELAY 3

RETARDER RELAY
(1019) CH11_15

H4
G4

10A

A70R
18OR

TELEMATICS 1
(1J) CH4_24

A13AA
16PK

E4
FUSE F5-H (1014)
C4

BRAKE PRESSURE SWITCH


(1825) CH4_26

A28V
16TN

D4

10A

COMPASS
(1912) CH4_04

FUSE F5-M (1014)


A4

B4

A71
16OR

BACK-UP LIGHT SWITCH


(1702) CH9_01, CH4_28

10A

N/ ALLISON XMSN
BACK-UP LAMP RELAY
(1010) CH9_02, CH4_28

A71
16OR

W/ ALLISON XMSN
A71
16OR

FREEDOMLINE XMSN
MAIN CONNECTION
(7104) CH11_25

A17D
16RD

EATON HYBRID
CRANKING RELAY R2
(1019) CH11_20

FUSE F5-L (1014)


A13FA
12PK

A3

B3

(A13FA)

10A

HEAT SHRINK
FUSE F5-G (1014)
10A

D3

OWNER OPERATOR

(A13FA)

C3

A13B
16PK

A13FR
12PK

FUSE E3 (1014)

FUSE F11-B (1020)


F2

E2

A13FS
12PK
A13FT
12PK

5A

FUSE F7-G (1016)


A3

B3

A97DF
18PL

ENGINE ECM
BODY BUILDER /
BODY BUILDER
BLUNT CUT WIRE
(1702) CH7_10,12

##A105
18LTGN

HEATED SEAT DRIVER


(1918) CH4_23

@A105
16LTGN

HEATED SEAT PASSENGER


/ HEATED SEAT DRIVER
(1935 / 1918) CH4_23

*10A OR 20A

## HEATED SEAT N/ PASSENGER SEAT


*10A - DRIVER SEAT
@ HEATED SEAT W/ PASSENGER SEAT
20A - DRIVER SEAT AND
PASSENGER SEAT

CHK

DATE

RAW6 04DEC07

CHANGE

ADDED CIRC A71

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 20

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07AUG06

Ignition Feed Relay 3

S08322

PART NO.

AE08056609

SHEET

008

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.9. J1708 DATA LINK PUBLIC EFFECTS, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

J1708 DATA LINK - PUBLIC EFFECTS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FREEDOMLINE XMSN
MAIN CONNECTION
(7104) CH11_25

K3BA(+)
18DKBL

EATON GEN3 TCM CONN


(7105) CH11_16

**K3BA(+)
18DKBL

A14
6RD

K3AA(+)
18DKBL

EATON GEN3 TCM CONN


(7105) CH11_11
(7909) CH11_19

**K3AB(+)
18DKBL

I6 ECM
(6020) CH7_08

#K3A(+)
18DKBL

CAT ECM
(6013) CH7_01

ENGINE
/ IP
(1702)

35

K3(+)
18VT

36

K3(-)
18VT

A11-GS
10WH

A98-G
18WH

A3AA(+)
18DKBL

A3CC(+)
18DKBL
A3CC(-)
18GY

A3AA(-)
18GY

F
G

K3BB(-)
18GY
#K3A(-)
18GY
**K3AB(-)
18GY
K3AA(-)
18GY

EATON GEN3TCM CONN


(7105) CH11_11
(7909) CH11_19
EATON GEN3 TCM CONN
(7105) CH11_16

**K3BA(-)
18GY

FREEDOMLINE
XMSN MAIN CONN
(7104) CH11_25

K3BA(-)
18GY

J1708
PUBLIC (-)
(1661)

A3AC(+)
18DKBL
EATON VORAD
CONN#1
(1230F)

J1587
(-)

C8

A98EV(-)
18GY

J1587
(+)

C7

A98EV(+)
18DKBL

E
G

31

J1708
(-)

26

DATE

CHANGE

ADDED FREEDOMLINE

J1708
(-)

18BK

J1708
(+)

A98VE(-)
16BK

C
A3C(-)
18GY

CENTER CHASSIS
/ IP
(1701)
* - W/ AUTOSHIFT &
ULTRASHIFT XMSN
# - W/ ALLISON XMSN
** - W/ EATON AUTOSHIFT XMSN

19

N3C(+)
18DKBL

18

N3C(-)
18DKBL

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

XMSN EFFECTS

18BK
D

A3C(+)
18DKBL
FULL POWER
CONNECTOR
(9511)

TRIPMASTER
DATA
RECORDER

TRIPMASTER DATA
MAX CONNECTION
(827)

A98VE(+)
16BK

J1708
(+)

A3AC(-)
18GY

VORAD CPU CONN


(1227M)

A3BB(-)
18GY

A3BB(+)
18DKBL

Figure 21

A98H
18BK

#K3BA(-)
18GY

I6 ECM
(6020) CH7_08

CHK

C1

*K3BA(-)
18GY

CAT ECM
(6013) CH7_01

RAW6 04DEC07

DIAGNOSTIC
CONN
(1650)

LEFT SIDE DASH MTD


DUAL POST GND PLATE

V8 ECM
(6020M) CH7_12

ISM ECM
(6000) CH7_04

FUSE F3-A (1012)


D1
A14PB
12RD
10A

A14P
8RD

#K3BA(+)
18DKBL

K3BB(+)
18DKBL
*K3BA(+)
18DKBL

ISM ECM
(6000) CH7_04

J1708
PUBLIC (+)
(1660)

BATTERY FEED
CH3_01

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

17AUG06

J1708 Data Link Public Effects

S08322

PART NO.

AE08056609

SHEET

009

21

22

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.10. J1708 DATA LINK PUBLIC EFFECTS, P. 10

Figure 22

J1708 Data Link Public Effects (Cont.)

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11

Figure 23

J1708 Data Link Private with Power Window and Lock

S08322

23

24

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.12. J1939 DATA LINK, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

J1939 DATA LINK

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
TERMINATING
RESISTOR
(9530)

FULL POWER CONNECTOR


(9511)

PAM
(4087 / 4087B)

J1939
TERMINATING
RESISTOR
(1657)

62

120
OHMS

N5A(-)
18GN

N5A(+)
18YL
A5A(+)
18YL

A5LI(-)
18GN

61

BENDIX
OR
WABCO ABS

A5A(-)
18GN

CENTER
CHASSIS /
IP
(1701)

A5LI(+)
18YL

A5P(-)
18GN

N5C(+)
18YL

N5B(-)
18GN

15

A5P(+)
18YL

14

N5B(+)
18YL

J1939
(-)

N5C(-)
18GN

J1939
(+)

FULL POWER
W/ PAM MODULE

A5RJ(+)
18YL
A5RA(+)
18YL

FULL POWER

A5RL(+)
18YL

A5RK(+)
18YL

A5R(+)
18YL

A5RL(-)
18GN

A5RK(-)
18GN

A5R(-)
18GN

120 OHMS

CH3_13,14

CH3_14

A5RA(-)
18GN

12

J1939D1939-

CHANGE

ADDED CONN 4087B

REV

DIAGNOSTIC
CONNECTOR
(1650)

BODY
CONTROLLER#J5
(1602)

DATE

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 24

J1939-

DATALINK
C

CHK

11

J1939+

DATALINK

RAW6 04DEC07

CH3_13,14

A5D(-)
18GN

A5D(+)
18YL

F2

A5B(-)
18GN

A5(-)
18GN

F3
J1939+
D1939+

A5B(+)
18YL

A5(+)
18YL

A5RJ(-)
18GN

CLUSTER
CONNECTOR
(1501)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07AUG06

J1939 Data Link

S08322

PART NO.

AE08056609

SHEET

012

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.13. J1939 DATA LINK WITH OPTIONS, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

J1939 DATA LINK - W/ OPTIONS

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SHIFT SELECTOR
(1852 / 1852A)

15
EATON VORAD
CONN#2
(1231)

VORAD CPU CONNECTOR


(1227M)

J1939(+)

D7

A5AG(+)
18YL

J1939(-)

D8

A5AG(-)
18GN

J1939(+)

J1939(-)
GAUGE SWITCH PACK
(1512)

J
K

11

J1939(+)

10

J1939(-)

TELEMATICS 1
(1J)
J1939(+)

J1939(-)

10

COMPASS
(1912)
CH3_14

CH3_14
2

J1939(+)

J1939(-)

CH3_12
J1939 ADAPTER
(1025)
A

J1939 ADAPTER
(1026)
A5RF(-)
18GN

A5RD(-)
18GN

A5FA(-)
18GN

A5R(-)
18GN

A5RH(-)
18GN

A5C(-)
18GN

D
A5RE(-)
18GN
E

E
A5CA(-)
18GN

A5RJ(-)
18GN

A5RF(-)
18GN

A5RJ(+)
18YL

A5RF(+)
18YL

A5H(+)
18YL
H

A5AK(-)
18GN
A5H(-)
18GN

A5CA(+)
18YL
J

A5AK(+)
18YL

A5RE(+)
18YL
K

A5RH(+)
18YL

L
A5C(+)
18YL

CHK

DATE

RAW6 04DEC07

A5FA(+)
18YL

A5RD(+)
18YL

A5RF(+)
18YL

A5R(+)
18YL
CHANGE

ADDED CONN 1852A

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 25

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07AUG06

J1939 Data Link with Options

S08322

PART NO.

AE08056609

SHEET

013

25

26

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.14. J1939 DATA LINK WITH OPTIONS, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 3

J1939 DATA LINK - W/ OPTION (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAM
(4087 / 4087B)

A5P(+)
18YL

A5P(-)
18GN

A5RD(+)
18YL

A5R(+)
18YL

A5RD(-)
18GN

A5R(-)
18GN

A5RA(+)
18YL

J1939 ADAPTER
(1026)
CH3_13

W/ PAM

A5RJ(+)
18YL

CH3_12

BENDIX
W/ PAM

A5RJ(-)
18GN
A5RA(+)
18YL

A5R(+)
18YL
A5RA(-)
18GN

CH3_12

{{

A5RA(-)
18GN

A5R(-)
18GN

CH3_15,16,17,30

A5RD(-)
18GN

CH3_13

A5RD(+)
18YL

A5R(+)
18YL
CH3_12,13

A5R(-)
18GN

A5RA(+)
18YL
CH3_12

CH3_13
WABCO ABS
(1420)
J1939 LOW

J1939 HIGH

CHK

DATE

RAW6 04DEC07

{
{

CHANGE

ADDED CONN 4087B

A5RA(-)
18GN
A5RD(+)
18YL

A5R(+)
18YL

A5RD(-)
18GN

A5R(-)
18GN

A5N(-)
18GN

A5N(+)
18YL

A5N(+)
18YL

A5N(-)
18GN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 26

ABS#1
(1400)

J1939 HIGH

J1939 LOW

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

07AUG06

J1939 Data Link with Options

S08322

PART NO.

AE08056609

SHEET

014

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.15. J1939 DATA LINK ISM 2007 ENGINE, P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 3

J1939 DATA LINK - ISM 2007 ENGINE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

C
J1939
RESISTOR
(7110)

K5V(-)
18GN

K5TB(-)
18GN
K5TB(-)
18GN

K5V(+)
18YL

K5TB(+)
18YL
K5TB(+)
18YL

120
OHMS
A

J1939
(-)

EATON
GEN3 TCM
CONNECTOR
(7105)

J1939
(+)

K5V(+)
18YL
K5V(-)
18GN

W/ ALLISON GEN 4 3000/3500


AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN

J1939 (+)

J1939 (-)

K5U(-)
18GN

K5U(+)
18YL

K5U(+)
18YL
K5U(-)
18GN

K5C(-)
18GN

K5C(+)
18YL

K5C128
18YL

K5C108
18GN

FREEDOMLINE XMSN
J1939 CONNECTION
(7103)

IP / ENGINE
(1702)
11

K5S(+)
18YL

K5R(+)
18YL

K5S(+)
18YL

K5A(+)
18YL

K5B(+)
18YL

K5E128
18YL

K5D128
18YL

ECM
CONNECTOR
(6000)

46

J1939
(+)

47

J1939
(-)

CH3_14

K5B128
18YL

A5R(+)
18YL

K5S(-)
18GN

K5R(+)
18YL

W/ AUTOSHIFT AND
ULTRASHIFT GEN 3 XMSN

K5R(-)
18GN

W/ FREEEDOMLINE XMSN

K5S(-)
18GN

K5E108
18GN

K5D108
18GN

K5B(-)
18GN

K5A128
18YL

W/ AUTOSHIFT &
ULTRASHIFT
GEN 3 XMSN

K5R(-)
18GN
K5A(-)
18GN

W/ MANUAL &
MERITOR G XMSN

K5B108
18GN

17

A5R(-)
18GN

W/ FREEEDOMLINE XMSN

W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN

CHK

J1939 (+)

28

J1939 (-)

DATE

RAW6 04DEC07

CHANGE

ADDED FREEDOMLINE

K5A108
18GN

TCU CONNECTOR
(7150F / 7150F2)

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

XMSN EFFECTS

Figure 27

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24JUL06

J1939 Data Link ISM 2007 Engine

S08322

PART NO.

AE08056609

SHEET

015

27

28

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.16. J1939 DATA LINK I6 2007 ENGINE, P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

J1939 DATA LINK - I6 2007 ENGINE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
RESISTOR
(7801M)

120
OHMS

J1939
DATA LINK
CH3_14

IP /
ENGINE
(1702)
11

#K5A(+)
18YL

K5B(+)
18YL

*K5A(+)
18YL

K5B(+)
18YL

#K5A(-)
18GN

K5B(-)
18GN

*K5A(-)
18GN

K5B(-)
18GN

**K5A(-)
18GN

K5B(-)
18GN

**K5A108
18GN

K5C(-)
18GN

## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3
* W/ ALLISON LCT GEN 4
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3

CHK

DATE

CHANGE

ADDED CONN 7909 AND

REV

REFERENCE

61000T

*K5#108
18GN

J1939 -

*K5#128
18YL

K5B108
18GN

**K5A128
18YL

K5C(-)
18GN

K5B(-)
18GN

28

Figure 28

62

J1939 L

EATON GEN 3 TCM


(7105 / 7909)
#K5E(-)
18GN

J1939 -

#K5E(+)
18YL

J1939 +

TRANSMISSION
CONTROL
MODULE
(7151)

HCM
(7910)

J1939 -

@K5BE(-)
18GN

J1939 -

28

J1939 +

@K5BE(+)
18YL

J1939 +

DRAWN

U00K640
RELEASE NO.

7910

J1939 H

K5C(+)
18YL

K5C(+)
18YL

K5B128
18YL

##K5A(-)
18GN

J1939 +

61

K5B(+)
18YL

XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)

RAW6 04DEC07

ECM
(6020M)

K5B(+)
18YL

##K5A(+)
18YL

**K5A(+)
18YL

17

##K5C(-)
18GN

##K5C(+)
18YL

#K5D(-)
18GN

#K5D(+)
18YL

*K5D(-)
18GN

*K5D(+)
18YL

**K5C(-)
18GN

**K5C(+)
18YL

A5R(+)
18YL

A5R(-)
18GN

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24JUL06

J1939 Data Link I6 2007 Engine

S08322

PART NO.

AE08056609

SHEET

016

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.17. J1939 DATA LINK C11/C13 2007 ENGINE, P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

J1939 DATA LINK - C11 / C13 2007 ENGINE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939
RESISTOR
(7110)

%K5TB(+)
18YL

FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
%K5V(+)
18YL

%K5V(-)
18GN
%K5U(+)
18YL

%K5TB(-)
18GN

A5R(+)
18YL

IP /
ENGINE
(1702)
11

K5TB(-)
18GN

K5TB(+)
18YL

K5TB(-)
18GN

K5TB(+)
18YL

%K5U(-)
18GN

%%K5C108
18GN

K5C128
18YL

%K5R(+)
18YL

J1939
DATA LINK
CH3_14

A5R(-)
18GN

120
OHMS

A
A

%K5S(+)
20YL
**K5R(+)
18YL

ECM
CONNECTOR
(6010)

K5S(+)
18YL
K5S(+)
18YL

#K5R(+)
18YL
*K5E128
18YL

50

K5D128
18YL

K5U(+)
18YL

*K5B128
18YL

%%K5D128
20YL

**K5R(-)
18GN
17

K5S(-)
18GN

#K5R(-)
18GN

K5S(-)
18GN

%K5R(-)
18GN

%K5S(-)
18GN

34

K5D108
18GN

*K5E108
18GN

%%K5D128
20GN
%%K5B108
18GN

* W/ ALLISON GEN4 3000 / 3500,


4000 / 4500 XMSN AND 4000
W/ RETARDER
W/ ALLISON XMSN IN CAB
# W/ EATON AUTOSHIFT
ULTRASHIFT GEN3 XMSN

K5U(-)
18GN

EATON GEN3
TCM CONNECTOR
(7105)

K5V(-)
18GN

J1939 -

K5V(+)
18YL

J1939 +

** W/ MANUAL AND
MERITOR G XMSN

TCU CONNECTOR
(7150 / 7151)

% W/ FREEDOMLINE XMSN
%% W/ ALLISON XMSN IN CAB

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 29

K5A108
18GN

J1939 -

K5A128
18YL

28

J1939 +

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

24JUL06

J1939 Data Link C11/C13 2007 Engine

S08322

PART NO.

AE08056609

SHEET

017

29

30

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.18. GROUND IP, P. 18

Figure 30

Ground IP

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.19. GROUND IP, P. 19

Figure 31

Ground IP (Cont.)

S08322

31

32

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.20. GROUND IP, P. 20

Figure 32

Ground IP (Cont.)

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.21. GROUND IP, P. 21

Figure 33

Ground IP (Cont.)

S08322

33

34

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.22. ENGINE GROUND, P. 22


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

ENGINE GROUND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ 2007 ISM ENGINE

K10-G
12WH

K10-GA
12WH
ENGINE
LEFT SIDE
GROUND

ETHER START
(6550) CH6_03

K21A
16TN
W/ 2 GA

K2-G
2WH
K2-G
1WH
K9AD
18GY
K94D
18GY

E
W/ ISM ENGINE

ALTERNATOR GROUND

VARIABLE SPEED FAN DRIVE


(6402) CH7_02
VARIABLE SPEED FAN DRIVE
(6402) CH7_06
AIR RESTRICTION GAUGE
(6703) CH8_11

K9AAB
18GY
K30B
18TN

W/ CAT ENGINE
F

ENGINE OIL TEMP


(6650) CH8_10A
XMSN OIL TEMP SENDER
(7700L) CH8_10

K9AAD
18GY
W/ ISM ENGINE

K9AB
18GY

W/ ISM ENGINE

A/C PRESSURE XDCR /


IP / ENGINE
(6201 / 1702) CH8_10,CH12_03

K9AA
16GY

W/ CAT ENGINE

A/C PRESSURE XDCR


(6201) CH12_03

K9AAA
18GY
C

EATON GEN3
TCM CONNECTOR
(7105) CH11_16
FREON COMPRESSOR
(6200) CH12_04

K11-GE
12WH

W/ 1 GA

ZVR
(6702)

ECM POWER CONNECTION


(6001) CH7_04

K77-G
16WH

MERITOR G POWER
(7111) CH11_18

K11-GX
16WH

GROUND ADAPTER
(6701)

W/ MERITOR-G XMSN OIL


TEMP & W/ AC

K9AB
18TN

W/ EATON XMSN OIL


TEMP & W/ AC

MERITOR G XMSN OIL TEMP


(7700C) CH8_10
EATON XMSN OIL TEMP
(7700K) CH8_10

K9AC
18TN
K9AC
18GY
K9AAD
18GY

W/ CAT ENGINE
W/ FREEDOMLINE XMSN
& W/ CAT ENGINE

XMSN OIL TEMP SENSOR


(7700) CH8_10
FREEDOMLINE XMSN OIL TEMP
(7700L) CH8_10A

W/ 2007 I6 ENGINE
W/ V8 ENGINE

GROUND ADAPTER
(6704M)
B

K77-G
18WH

FREON COMPRESSOR
(6200) CH12_04

K23-G
18WH

FAN AIR SOLENOID


(4111M) CH6_01,
CH7_10

ENGINE
LEFT SIDE
GND STUD
C

K10-GB
14WH

K19-G
14GY

MELROSE ENGINE
(6011) CH7_07

K11-GX
16WH

MERITOR G POWER
(7111) CH11_18

K11-GAM
12WH

EATON GEN3 TCM


CONNECTOR
(7105) CH11_11

W/ RIGHT SIDE
SURGE TANK
K34-G
18WH

K11-GCA
10VT
ENGINE
LEFT SIDE
GND STUD

K77G_B
16VT

A/C CLUTCH 2
(6407M)
CH12_05

K77G_A
16VT

A/C CLUTCH 1
(6406M)
CH12_05

K23-G
18VT

FAN AIR
SOLENOID
(4111M)
CH6_01

K19-G
16VT

FUEL HEATER
(9108)
CH10_23

RIGHT SS SURGE TANK


(6401) CH7_09

K34-G
18WH

LEFT MD SURGE TANK


(6400) CH7_09

W/ LEFT SIDE SURGE TANK


CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 34

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

29AUG06

Engine Ground

S08322

PART NO.

AE08056609

SHEET

022

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.23. ENGINE GROUND, P. 23


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

ENGINE GROUND (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ C11-13 2007 ENGINE

EATON GEN3 TCM


CONNECTOR
(7105) CH11_16

K11-GE
12WH
GROUND ADAPTER
(6701)
ENGINE LEFT
SIDE GROUND
A

K10-GA
12WH

K10-G
10WH

ECM CONNECTOR
(6013) CH7_01

W/ AC
B
K77-G
16WH
C

K23-G
16WH

FREON COMPRESSOR
(6200) CH12_04

K11-GX
16WH

MERITOR G POWER
(7111) CH11_18

FAN SOLENOID
(6400) CH6_02,
CH7_02
VARIABLE SPEED
FAN DRIVE
(6402) CH7_02

K21A
16TN

ETHER START
(6550) CH6_03

K10E-G
14WH

SURGE PUMP
(6713) CH8_10A

K2-G
4WH

ENGINE LEFT
SIDE GROUNND

ALTERNATOR
GROUND
4AWG DELCO 34S1

K11-G
4WH

CAB GROUND

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 35

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Engine Ground (Cont.)

S08322

PART NO.

AE08056609

SHEET

023

35

36

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.24. GROUND CHASSIS, P. 24

Figure 36

Ground Chassis

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.25. GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

GROUND - CHASSIS W/ HEAVY DUTY DIESEL

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FOR FORWARD CHASSIS HARNESS


M11-G
12WH
GROUND ADAPTER
(8803)
A

M11-GD
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE

M11-GA
14WH

RIGHT HEADLIGHT
TURN SIGNAL
(8000) CH9_14

M11-GB
14WH

LEFT HEADLIGHT
TURN SIGNAL
(8001) CH9_14

M11-GC
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
B

M64-GA
16WH

LEFT FOG LIGHT


(8201) CH9_11

M64-GB
16WH

RIGHT FOG LIGHT


(8200) CH9_11

M54-GA
16WH

LEFT GUIDE POST LIGHT


(8150) CH9_04

M54-GB
16WH

RIGHT GUIDE POST LIGHT


(8151) CH9_04

M85-GF
16WH

ELECTRIC HORN#1
(8303) CH4_07

M85-GH
16WH

ELECTRIC HORN#1
/ ELECTRIC HORN#2
(8303 / 8305) CH4_07

FOR CENTER CHASSIS HARNESS


CHASSIS GND ADAPTER
(8803)

CHASSIS GROUND ADAPTER


(8807) CH3_27

N10-G
14WH
N10-GA
12WH

STOP,TAIL & TURN


(9303) CH9_01,02,05

N39-GF
18WH

HEATED DRAIN VALVE


(9001 / 9001A) CH10_22

N39-GF
18WH

RIGHT SIDE HEATED


DRAIN VALVE
(9002) CH10_22
LEFT SIDE BOC HEATED
DRAIN VALVE
(9003,9003B) CH10_22

N39-GF
16WH
N39-GB
16WH

AIR DRYER
(9900) CH10_22

N39-GB
18WH

W/ RIGHT SIDE MOUNTED


AIR DRYER
(9900E) CH10_22
DIFF LOCK WARNING LIGHT
(9814 / 9815) CH8_09

N39-GB
16WH
N49-G
18WH

LEFT MODESTY TURN LAMP /


RIGHT MODESTY TURN LAMP
(9315 / 9316) CH9_05

N10-GB
14WH

FUEL TRANSFER PUMP


(XMSN MTD)
(9102) CH10_28

N37-G
18WH

CHK

CHANGE

DATE

RAW6 04DEC07

ADDED OPTIONAL CIRC

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

N39-GB

Figure 37

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Ground Chassis with Heavy Duty Diesel

S08322

PART NO.

AE08056609

SHEET

025

37

38

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.26. GROUND CHASSIS, P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

GROUND - CHASSIS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N59-GA
18WH
CHASSIS GROUND
ADAPTER
(8806)

N59-GB
18WH

SECOND PUSHER LIFT AXLE SOLENOID


(9763) CH10_37A

N59-GC
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_37
LIFT AXLE SOLENOID
(9820) CH10_37

N59-GD
18WH
%N59-GB
18WH

SECOND PUSHER LIFT AXLE SOLENOID


(9763) CH10_37A

*N59-GB
18WH
E
N19-G
16WH

FUEL HEATER
(9108) CH10_23

FRONT AXLE ENGAGEMENT SENSOR


(9754) CH8_13

N42-G
18WH
B

BODY BUILDER CONNECTION


(4460BM) CH10_13

N11-GBB
12WH
C

AIR SOLENOID GROUND ADAPTER


(8805) CH3_27

N59-G
12WH
A

N11-GC
12WH

CHASSIS GROUND ADAPTER


(8807) CH3_27

GROUND ADAPTER
CENTER HARNESS
(8809)
A

N11-GB
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE

N37-G
18WH

FUEL TRANSFER PUMP


(9102) CH10_28

N10-GS
14WH

RPM DATA LINK & LOGIC POWER


(4410H) CH10_19
RPM DATA LINK & LOGIC POWER
(4410D) CH10_19

N10-GR
14WH
D

WORK LIGHT
(9718 / 9766) CH9_11

N65-G
16WH

LIFT AXLE SOLENOID


(9820) CH10_37

N59-GA
18WH
N59-GA
18WH

N59-GA
18WH

N59-GC
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_37

N59-GD
18WH

LIFT AXLE SOLENIOD


(9820) CH10_37

N59-GB
18WH

SECOND PUSHER LIFT AXLE SOLENOID


(9763) CH10_37A

N59-GC
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_37

N59-GA
18WH

FIRST PUSHER LIFT AXLE SOLENOID


(9762) CH10_37

NOTE:
* - W/ 3 STEERABLE PUSHER AXLES
% - W/ ST. TAG & 2 PUSH IN CAB CONTROLS

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 38

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Ground Chassis

S08322

PART NO.

AE08056609

SHEET

026

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.27. ZERO VOLT REFERENCE, P. 27


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

ZERO VOLT REFERENCE

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SOLENOID
GROUND ADAPTER
(8805)
F

AIR SOLENOID
4PACK
(9740C) CH10_17

N59X-G
14WH
**N59R-G
18WH

AIR SOLENOID
4PACK
(9740B) CH10_18

*N59R-G
14WH

CHASSIS GND
ADAPTER
(8807)
F

N59L-G
14WH

AIR SOLENOID
4PACK
(9740A) CH10_18

N59F-G
14WH

AIR SOLENOID
4PACK
(9740) CH10_17

N59A-G
14WH

AIR SOLENOID
4PACK
(9736) CH10_17

N59-G
12WH

CHASSIS GROUND
ADAPTER
(8806) CH3_26

CTI ECU
(4320)
CH10_31

N22-G
16WH

BODY BUILDER
CONNECTOR
(4450M) CH10_13

N11-GD
12WH

N11-GC
12WH

CHASSIS GROUND ADAPTER


(8806) CH3_26

GROUND ADAPTER
REAR HARNESS
(8803) CH3_25

N10-G
14WH
A

N11-GA
12WH

LEFT SIDE DASH MTD


DUAL POST GND PLATE
E

FOURTH PUSHER AXLE


(9765) CH10_37A

N59-GE
18WH
@@N59-GD
18WH

LIFT AXLE SOLENOID


(9820) CH10_37

@N59-GD
18WH
D

THIRD PUSHER AXLE


(9764) CH10_37A

%N59-GD
18WH

NOTE:
% - W/ 3 STEERABLE PUSER AXLES
@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
* - W/ 12 PACK
** - W/ 16 PACK
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS

CHK

DATE

RAW6 04DEC07

CHANGE

ADDED CIRC N59-GE AND

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

N59-GD

Figure 39

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08SEP06

Zero Volt Reference

S08322

PART NO.

AE08056609

SHEET

027

39

40

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.28. ZERO VOLT REFERENCE, P. 28


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 3

ZERO VOLT REFERENCE (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ZERO VOLT
REFERENCE
(1620)

BODY CONTROLLER#J5
(1602)

A9Z
18GY

E3

ZVR

A9A
18GY

AIR COMPRESSOR HYD BRAKES


(8505) CH8_06

A9W
18GY

WHEELCHAIR LIFT RELAY


(1019) CH10_33

A/C ACCUM THERMISTOR INLET /


A/C ACCUM THERMISTOR OUTLET
(4018 / 4019) CH12_04

A9F
20GY

HORN SWITCH
(1029) CH4_08

A9M
18GY

FUSE INPUTS DRIVER


CH10_27

A9ZVR
18GY

EATON HYBRID HOOD SWITCH


(8805) CH11_20

A9/104
18GY

ZERO VOLT
REFERENCE
(6747)
A

ECM
(6020M) CH7_10

K97ZD
18PL

K97E
16PL

INTAKE AIR TEMP


(6703) CH7_10

D
K95F4
18TN

DOCT SENSOR BLACK


(6260) CH7_11

K95A1
18TN

DPFT1 SENSOR
(6261 / 6262 / 6263) CH7_11

K9E
18GY

BODY CONTROLLER#J5
(1602) CH7_10,11

K9TS
18GY

TWO SPEED AXLE CONNECTOR


(7103M) CH10_16

K9A
18GY

A/C PRESSURE TRANSDUCER


(8602) CH12_03

W/ MERITOR G XMSN

XMSN OIL TEMP SENSOR


(7703) CH8_10

K9T
18GY
W/ EATON AUTOSHIFT
3 GEN3 XMSN
K9T
18GY

XMSN OIL TEMP SENSOR


(7702) CH8_10

K9T
18GY

XMSN OIL TEMP SENSOR


(7700M) CH8_10

W/ MANUAL XMSN

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED REF OF CIRC

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

A9/104

Figure 40

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21AUG06

Zero Volt Reference

S08322

PART NO.

AE08056609

SHEET

028

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.29. GROUND CHASSIS, P. 29

Figure 41

Ground Chassis

S08322

41

42

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30

Figure 42

J1939 Data Link with V8 Engine

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4. CAB ACCESSORIES (CHAPTER 4)


4.1. CIGAR LIGHTER AND POWER FEED, P. 1

Figure 43

Cigar Lighter and Power Feed

S08322

43

44

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.2. CIGAR LIGHTER AND POWER FEED, P. 2

Figure 44

Cigar Lighter and Power Feed

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.3. CB POWER RADIO, P. 3

Figure 45

CB Power Radio

S08322

45

46

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

COMPASS AND TEMPERATURE DISPLAY

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

2
1

TEMP SENSOR
(8601)

LOAD MONITORING
CH8_16

*M110AB
18GY
*M110AD
18GY

##M41
18GY

##M110AD
18GY

*M110AA
18GY

W/ RH - HDD

OUTSIDE
TEMP
(A1N3)

A110AD
18GY

CLUSTER CONNECTOR
(1501)

IP / FORWARD CHASSIS
(1700)

25

A41
18GY

16

CLUSTER CONNECTOR
(1500)

ZVR

* W/ FRONT LOAD INDICATOR


## W/ PREMIUM TRIM W/ VORAD

COMPASS
(1912)

A28V
16TN

A5CA(+)
18YL

A5CA(-)
18GN

A28-GA
16WH

FUSE F5-H (1014)


C4
D4

(A13FA)

10A

IGNITION
RELAY#3
(1012 / 1014)
CH3_05

CH3_13
GND ADAPTER
(1003)
4

A11-GE
12WH

LEFT SIDE
DASH MOUNTED
DUAL POST STUD
CHK

DATE

RAW6 04DEC07

CHANGE

REVISED DESCRIPTION

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

OF CONN 8601

Figure 46

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Compass and Temperature Display

S08322

PART NO.

AE08056610

SHEET

004

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

Figure 47

Front Door Windows and Locks (Power)

S08322

47

48

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6

Figure 48

Front Door Windows and Locks (Power) for Crew

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.7. HORN, ELECTRIC AND AIR, P. 7

Figure 49

Horn, Electric and Air

S08322

49

50

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.8. HORN, ELECTRIC AND AIR, P. 8

Figure 50

Horn, Electric and Air

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

MIRRORS (HEATED, LIGHTED & POWER)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT

BASE 1
ADAPTER
(1623)

*A78BB
16LTGN

D
C

A58DA
18BN

FUSE F4-B (1013)


G2
H2
(A12V)
10A
ACCESSORY

A78V
18LTGN

WINDSHIELD
RELAY (R)
(1010-R1)
CH4_09B

A78A
16LTGN

A78-GB
16WH

A58
16BN

PASS DOOR
(3003)

A58DB
18BN
A78B
16LTGN

A78F
18LTGN

PARK MARKER
CLEARANCE
IDENTIFICATION
G
LAMP
10A17
16BL

18BK

BODY
CONTROLLER#J2
(1604)

18LTGN

18RD

18BN

A78D
18LTGN

A62BD
18DKBL

RIGHT
HEATED
MIRROR
10A15
LEFT
HEATED
MIRROR
10A16

18YL

18OR

BODY
CONTROLLER#J1
(1603)

A62B
18DKBL

A78E
18LTGN

DIMR
OUT2
PANEL
LT

PANEL LIGHT
FEED
(1002)

ATN GND

U/D
AXIS

L/R
AXIS

A
CLUSTER
CONNECTOR
(1500)

HEATER

PASSENGER
POWER
MIRROR

A78-GA
16WH

WINDSHIELD
RELAY (LEFT)
(1019-R2)
CH4_09B

RELAY#1
(1013 / 1011)
CH3_04

*A78AB
16LTGN

5
B

GROUND
ADAPTER
(1008)

DRIVER
DOOR
(3000)

A11-G
10WH

A1

A2

A3

B1

B2

B3

20BLGN

20BN

20WH

20OR

18BK

20YL

A4

B4

A78F
20LTGN

A78C
20LTGN

A78D
20LTGN

A62D
20DKBL

LIGHT

A78A
20LTGN

U/D
AXIS

HEATER

20BLWH

20OR

18DKGN

A78K
20LTGN
A78-G
20WH

A78L
20RD

MIRROR SW
CONN
(254F)

ATN GND

L/R
AXIS

18BK

18RD

20YL

DRIVER POWER
MIRROR

16BL

RIGHT SIDE
DASH MTD
DUAL POST
GND PLATE

MIRROR SWITCH CONNECTOR


(254M) CH4_09A
NOTE:* W/ DUAL HEATED MOTORIZED MIRRORS
CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 51

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

02AUG06

Mirrors (Heated, Lighted and Power)

S08322

PART NO.

AE08056610

SHEET

009

51

52

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

MIRRORS (HEATED, LIGHTED & POWER) CONT

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MIRROR SWITCH
(254M)
A1

A62D
20DKBL

A2
A78L
20RD

A3

A78K
20LTGN
A78-G
20WH

DRIVER / PASSENGER
POWER MIRROR
(3000 / 3003) CH4_09

A4
B1

A78A
20LTGN

B2

A78D
20LTGN

B3

A78C
20LTGN
A78F
20LTGN

B4

RIGHT HEATED MIRROR


FWD HOOD MTD
(8700)

BODY CONTROLLER# J1
(1603)

FORWARD CHASSIS / IP
(1700-64)
B

M78AC
16LTGN

A78AC
16LTGN

A78AA
16LTGN

M78-GA
16LTGN

A
M11-GD
12WH

W/ DUAL
HEATED
MIRROR

LEFT SIDE DASH


MTD DUAL POST
GND PLATE

M78-GC
16WH

RIGHT HEATED MIRROR


FWD HOOD MTD
(8701)

LEFT HEATED
MIRROR
10A16

GROUND ADAPTER
(8800)

GROUND ADAPTER
(8801)

M11-G
12WH

W/ RIGHT SINGLE HEATED MIRROR

M78-GB
16WH
M78-GB
16WH
BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)

CHK

DATE

RAW6 04DEC07

M78BC
16LTGN

CHANGE

INITIAL RELEASE

A78BC
16LTGN

REV

A78BA
16LTGN

REFERENCE

61000T

DRAWN

300344
RELEASE NO.

61000T

Figure 52

RIGHT HEATED
MIRROR
10A15

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

31OCT07

Mirrors (Heated, Lighted and Power)

S08322

PART NO.

AE08056610

SHEET

09A

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

DUAL HEATED MOTORIZED MIRRORS W/ HEATED


WINDSHIELD

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT

GROUND

RIGHT

WINDSHIELD

3005

3001

A78B
14BK

A78-GB
16WH

A78-GA
12WH

A78C
14BK

A78-GC
16WH

A78-G
12BK

3004

(1022B)
G3

D4

G4

D3

85

85
87A

87

30

86

C4
A78BC
16LTGN

C3
A78A
14LTGN

A78AC
16LTGN

WINDSHIELD
RELAY (RIGHT)
(1010-R1)

30

86

J3

J4

87A

87

A78
16LTGN

WINDSHIELD
RELAY (LEFT)
(1019-R2)
F10-G3,H4,J4

FUSE F2-H (1011)


D4

C4

A14TA
12RD

BATTERY FEED
CH3_03

A14NB
12RD

BATTERY FEED
CH3_01

15A
FUSE F6-B (1015)
A3
B3
25A
IP / FORWARD CHASSIS
(1700)

BODY CONTROLLER#J1
(1603)

*A78BC
16LTGN
RIGHT HTD
MIRROR
10A15

63

A78BA
16LTGN

A78BD
16LTGN

M78BC
16LTGN

*A78AC
16LTGN
LEFT HTD
MIRROR
10A16

64
H

A78AD
16LTGN

A78AA
16LTGN

A78BB
16LTGN
A78AB
16LTGN

RIGHT HEATED
MIRROR FWD
HOOD MTD
(8700/8701)
CH4_09A

M78AC
16LTGN

PASSENGER POWER MIRROR


(3003) CH4_09
DRIVER POWER MIRROR
(3000) CH4_09
NOTE:* W/ POWER MIRROR HEATED

CHK

DATE

RAW6 04DEC07

CHANGE

INITIAL RELEASE

REV

REFERENCE

61000T

DRAWN

300344
RELEASE NO.

61000T

Figure 53

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

31OCT07

PART NO.

AE08056610

Dual Heated Motorized Mirrors with Heated Windshield

S08322

SHEET

09B

53

54

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10

Figure 54

Radio (Entertainment), Speakers with 12 Way Conn

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11

Figure 55

Radio (Entertainment), Speakers with 16 Way Connector

S08322

55

56

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.14. 2WAY RADIO, P. 12

Figure 56

2Way Radio

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.15. WINDSHIELD WIPER, P. 13

Figure 57

Windshield Wiper

S08322

57

58

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.16. WASHER PUMP, P. 14

Figure 58

Washer Pump

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15

Figure 59

Switch Pack Optional Gauge Pack

S08322

59

60

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.18. ROOF AUXILIARY LOAD, P. 16

Figure 60

Roof Auxiliary Load

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.19. SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17

Figure 61

Satellite Communication Qualcomm IMCT

S08322

61

62

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.20. SATELLITE COMMUNICATION TRIPMASTER, P. 18

Figure 62

Satellite Communication Tripmaster

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.21. COMPUTER PREWIRED XATA SYSTEM, P. 19

Figure 63

Computer Prewired XATA System

S08322

63

64

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.22. CADEC GPS SYSTEM, P. 20

Figure 64

Cadec GPS System

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.23. SATELLITE COMMUNICATION MOBILEMAX, P. 21

Figure 65

Satellite Communication MobileMax

S08322

65

66

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.24. SELF CONTAINED AIR SEAT, P. 22

Figure 66

Self Contained Air Seat

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.25. HEATED SEATS, P. 23

Figure 67

Heated Seats

S08322

67

68

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.26. TELEMATICS SYSTEM, P. 24

Figure 68

Telematics System

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25

Figure 69

Eaton Vorad Collision Avoidance System

S08322

69

70

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

COLLISION AVOIDANCE SYSTEM - EATON VORAD (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VORAD CPU CONN


(1227M)

J1939 SPLICE VORAD


DRIVER DISPLAY
(1228)

EATON VORAD CONN#2


(1231)
E

POWER

D3

A73U
18LTBL

A73U
16LTBL

A73V
16LTBL

A73W
16LTBL

A73X
16LTBL

F
DC RTRN

D4

A73V
18LTBL
G

V BUS(+)

D5

A73W
18LTBL
H

V BUS(-)

D6

A73X
18LTBL

VORAD SIDE DISPLAY


(1229)

SSD,ROUT

C16

A73P
18LTBL

C13

SSD,SS
GND

C14

A73N
18LTBL

A73N
16LTBL

C12

A73L
18LTBL

A73S
16LTBL

A73T
16LTBL

A73L
16LTBL

FWD CHASSIS /
CENTER HARNESS
(9300)

IP / FWD
CHASSIS
(1700)
40

M73M
16LTGN

EATON VORAD CONN#1


(1230F)

SSD,SS
PWR

A73P
16LTBL
A73M
16LTBL

A73R
16LTBL

RSS

A73M
18LTBL

39

M73R
16LTGN

41

A73AF
16LTBL

M73AF
16LTGN

VORAD RIGHT
SIDE SENSOR
(1240F)

10
N73M
16LTBL
9

11

N73R
16LTBL

N73AF
16LTBL

C
EATON VORAD
ANTENNA ASSY
(8900)

POWER

PC RTRN

C3

C4

A67D
18LTBL

A67C
18LTBL

C5

24

A67C
16LTBL
E

V BUS(+)

26

A67D
16LTBL

38

A67B
16LTBL

A67B
18LTBL
F

V BUS(-)

C6

37

A67A
16LTBL

A67A
18LTBL

M67D
16VT

M67C
16VT

M67B
16VT

M67A
16VT

IP / DCM
(1800)

BRAKE

C9

A70CD
18OR

BRAKE PRESS SWITCH


(1825)

D2

A70CD
16LTBL

B70CD
16GY

FUSE F5-D (1014)


IGNITION RELAY#3
(1012 / 1014)
CH3_05
CHK

DATE

G4

H4

(A13FA)

D1

A70R
18OR

10A
CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 70

B70R
18OR

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

Eaton Vorad Collision Avoidance System

S08322

PART NO.

AE08-56610

SHEET

26

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.29. DRIVER DISPLAY, P. 27


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 4

DRIVER DISPLAY

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAT ENGINE
FUSE F11-A (1020)
A14
6RD

A14H
8RD

A14HD
12RD

IGNITION
RELAY#2
(1012 / 1014)
CH3_05

F1

E1
5A

(A13FB)

BATTERY
FEED
CH3_01

ENGINE DISPLAY
CAT
(1556)
A14SE
18RD

PANEL LIGHT FEED


(1002)

G2

FUSE F5-F (1014)


D2
A13SE

C2

18BK

CLUSTER
CONNECTOR
(1500)

10A
4

A62BB
18DKBL

A3BC(-)
18GY

A62B
18DKBL

A3BC(+)
18DKBL

A11-GSE
18WH

DIMR
OUT2
PANEL
LT

GND ADAPTER
(1003)

J1708 PUBLIC
DATA LINK
CH3_10

1
A11-GE
12WH

LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020)
BATTERY
FEED
CH3_01

A14
6RD

A14H
8RD

A14HD
12RD

IGNITION
RELAY#2
(1012 / 1014)
CH3_05

F1
5A
(A13FB)

ENGINE DISPLAY
CUMMINS
(1557)

A14SE
18RD

A13SE
18PK

A62BB
18DKBL

PANEL LIGHT FEED


(1002)

G2
FUSE F5-F (1014)
D2

C2

CLUSTER
CONNECTOR
(1500)

10A
A62B
18DKBL

A3BC(-)
20GY

J1708 PUBLIC
DATA LINK
CH3_10

A3BC(+)
20DKBL

DIMR
OUT2
PANEL
LT

GND ADAPTER
CONNECTOR
(1003)

1
A11-GE
12WH

A11-GSE
18WH

LOOP BACK
CONNECTION
(1558)

LEFT SIDE
DASH MOUNTED
DUAL POST STUD

A11-GAJ
18WH

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 71

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

Driver Display

S08322

PART NO.

AE08-56610

SHEET

27

71

72

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.30. BACK-UP CAMERA, P. 28


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A92#165
18TN

C1

GROUND
GB12-G
18BK

GB12BK
18LTGN

GB12RD
18RD

A67H
18GY

A67-GA
18WH

(A13FB)

A67F
18GY

BACK-UP
MONITOR CONNECTION
(6901)

10A

C2

FUSE F5-F (1014)

A71C
18OR

GROUND ADAPTER
(1003)
10

D2

A71
16OR

W/ ALLISON

SIGNAL

SUPPLY
(A13FA)
A4
10A

B4

K92#165
18TN

FUSE F5-M (1014)

65

G4

REVERSE
WARNING

IP / ENGINE
(1702-7)

BACK-UP MONITOR
CONNECTION
(9999)

IGNITION
RELAY#2
(1012 / 1014)
CH3_05

IGNITION
RELAY#3
(1012 / 1014)
CH3_05

I6 & V8 TCM W/ LCT


(7151)
I6 & V8 TCM W/ WTECH
(7150/7152(IN CAB))
ISM TCM
(7150F/7150F2(IN CAB))
CAT TCM
(7150/7151(IN CAB))

C2
N/ ALLISON

86

CHAPTER 4

BACK-UP CAMERA

A11-GE
12WH

30

87
LEFT SIDE
DASH MOUNTED
DUAL POST STUD

85
D2

D1
A71A
16OR

BACK-UP LAMP
RELAY
(1010)

A71A
16OR

A71
16OR

A71A
16OR

IP / ENGINE
(1702)

LEFT TAIL LIGHT (71)


RIGHT TAIL LIGHT (72)
CH9_01,02

TURN SIGNAL
ADAPTER
(400)

BACK - UP
LIGHT
SWITCH

K71B
16OR

K71D
16VT

K71A
16OR

K71
16OR

K71C
16VT

K71A
16OR

W/ V8 ENGINE
ONLY

W/ CAT / ISM
ENGINES

NOTE :
W/ I6 ENGINE
:(7502M,7500M,7500MA)
W/ ISM ENGINE
:(7500,7500G,7500W)
W/ C11,C13 ENGINE :(7500,7500A)

(SEE NOTE)
CHK

DATE

RAW6 04DEC07

CHANGE

ADDED REF FOR RELAY

REV

REFERENCE

61000T

DRAWN

300357
RELEASE NO.

1010

Figure 72

60782A

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

21MAR07

Back-Up Camera

S08322

PART NO.

AE08056610

SHEET

028

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.31. SATELLITE COMMUNICATION QUALCOMM MCT, P. 29


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

SATELLITE COMMUNICATION - QUALCOMM MCT

IGNITION
RELAY#1
(1011 / 1013)
CH3_05

A14M
8RD

A14W
6RD

BATTERY
FEED
CH3_01

IGNITION
RELAY#2
(1012 /
1014)
CH3_05

(A13FC)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
(+)

WARNING
LIGHT

14QA
16RD

14QB
16OR

62QA
16LTGN

D14AF
16RD

D2

(A13FB)

C3
10A

A62B
18DKBL
RIGHT BANK
OPTIONAL
WARNING
LIGHTS
(1510)

A1

MESSAGE
WAIT
IGNITION
POWER

13QA
16DKBL

GROUND

11-GQA
16WH

GROUND

11-GQB
16WH

11GQ
16WH

D13F
16PK

10A
B1

A13FG
18PK

D11-GG
16WH

G2

D3

A14AF
18RD

D62B
16DKBL

10A

A13FB
12PK

14QC
16RD

C2

A13B
18PK

BATTERY
(+)

QUALCOMM
POWER
(2700 / 1902)

QUALCOMM
POWER CONN
(2701)

FUSE F5-J (1014)

COOMUNICATION
CONNECTOR UNIT
(2701G)

FUSE F4-G (1013)

FUSE F2-F (1011)

A14MC
12RD

A13FC
12PK

G4

A11-GAA
18WH
1
A11-GD
10WH
GROUND ADAPTER
(1006)
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 73

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

Satellite Communication Qualcomm MCT

S08322

PART NO.

AE08-56610

SHEET

29

73

74

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.32. SATELLITE COMMUNICATION QUALCOMM MCT WITH MVPC KEYBOARD,


P. 30
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 4

SATELLITE COMMUNICATION - QUALCOMM


IMCT W/ MVPC KEYBOARD

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A14F
8RD

A14W
6RD

BATTERY
FEED
CH3_01

MVPC FEED
(1338)
FUSE F7-E (1016)
A

B1

A14MV
16RD

RD

E5

A1

A14FE
12RD

10A

GROUND ADAPTER
(1006)
5

A11-GMV
16WH

BK

E4

1
A11-GD
10WH

RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 74

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

PART NO.

SHEET

AE08-56610

Satellite Communication Qualcomm MCT with MVPC Keyboard

S08322

30

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.33. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 31


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

SATELLITE COMMUNICATION - QUALCOMM TMCT

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

ANTENNA CABLE
CONNECTOR
P3

(GPS)

A3

(PCS)

A1

(GPS)

(PCS)
P2
ACCESSORY CABLE
CONNECTOR

SHIELDED CABLES

(AUX_TX)

17

22 ORBK

(AUX_TX)

(AUX_RX)

22 BKWH

(AUX_RX)

(AUX_GND)

18

22 VT

22 GNBK

22 GY

(PANIC)
(RPM)

(AUX_GND)
(PANIC)
(RPM)
(AXLE)

(AXLE)

22 OR

(TTRACS)

13

22 BL

(GPIN1)

22 WHRD

(TTRACS)

(GPIN2)

21

22 WHBK

(GPIN3)

22 WHYL

(GPOUT2)

11

22 GNWH

(GPOUT3)

23

22 BLWH

(GPIN1)
(GPIN2)

(GPIN3)
(GPOUT2)

(GPOUT3)

22
DISPLAY CABLE
CONNECTOR
(DU_RX+)
(DU_RX-/RX)
(DU_TX-/TX)

ADHESIVE HEATSHRINK
SLEEVE

DRAIN WIRES FROM END OF CABLE


JACKET TO PIN 22 WITH HEATSHRINK
SLEEVING

WH

BL

(DU_TX)

BK

(DU_RX)

WH

(DU_TX+)

(DU_GND)

RD

(DU_GND1)

(DU_GND)

GN

(DU_GND2)

(BAT+)

GY
(BAT+)

YL
OR

(DU_5V)
(DU_5V)

VT

(CU_AWAKE)

VT

(CU_AWAKE)

SHIELDED CABLES

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 75

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

Satellite Communication Qualcomm TMCT

S08322

PART NO.

AE08-56610

SHEET

31

75

76

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.34. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 32


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

SATELLITE COMMUNICATION - QUALCOMM TMCT (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION
RELAY#1
(1011 / 1013)
CH3_05
IGNITION
RELAY#2
(1012 /
1014)
CH3_05

(A13FC)

A14M
8RD

A14W
6RD

BATTERY
FEED
CH3_01

(MESSAGE
LIGHT)

12

GN
22 GN

(A13FB)

G2
10A
D3

A14AF
18RD

D62QA
16RD

D2

C3

A62B
18DKBL
RIGHT BANK
OPTIONAL
WARNING
LIGHTS
(1510)

A
A1

MESSAGE
WAIT

(IGN)

(J1708+)
(J1708-)

(BTRY-)
(BTRY-)

WH
22 WH

12

BR
22 BR

16

RD
22 RD
BK
18 BK
BK
18 BK

24
25

D13QA
16PK
D3EP(+)
18DKBL

A3AB(+)
18DKBL

J1708
PUBLIC
DATA LINK
CH3_10

A3AB(-)
18GY

D11-GQ
16WH

10A
B1

A13FG
18PK

D3EN(-)
18GY

A13FB
12PK

1
14

D14QA
16RD

10A

FUSE F5-J (1014)

(BTRY+)
(BTRY+)

YL
18 YL
YL
18 YL

C2

A13B
18PK

QUALCOMM POWER
CONNECTOR
(2701F)

POWER CABLE
CONNECTOR

QUALCOMM
POWER
(2700M / 1902)

FUSE F4-G (1013)

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

FUSE F2-F (1011)

A14MC
12RD

A13FC
12PK

G4

A11-GAA
18WH
1
A11-GD
10WH
GROUND ADAPTER
(1006)

SHIELDED CABLES
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 76

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

Satellite Communication Qualcomm TMCT

S08322

PART NO.

AE08-56610

SHEET

32

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

4.35. AIR SHIELD LIGHT, P. 33


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 4

AIR SHIELD LIGHT

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SHIELD LIGHT


CONNECTIONS
(LOCATED IN UPPER
RIGHT REAR ROOF)

BK
18BK

HEAT SHRINK

WH
18WH

(LOCATED IN UPPER
RIGHT REAR ROOF)

IP / AUX ROOF
(2021 / 2022)

WH
18WH

BK
18BK

AIR SHIELD
LIGHT CONNECTOR
(5117)

A58C
18BN

GROUND ADAPTER
(1006)
12

A68A
16BN

A58-GC
18WH

A11-GD
10WH

F
TAIL
LIGHTS
10A18

RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE

BODY
CONTROLLER#J2
(1604)

CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

300357
RELEASE NO.

60782A

Figure 77

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

21MAR07

Air Shield Light

S08322

PART NO.

AE08-56610

SHEET

33

77

78

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)


5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F3-A (1012)

BATTERY
FEED
CH3_01

ALTERNATOR
R

D1

COMMON IN
CENTER PANEL

K14H
4RD

16

K11-GL
2WH

A17A
18PK
86

85

D7

D8

2/0BK

NOTES:
WITH 4 GAUGE CHARGE CIRCUITS
WITH 2 GAUGE CHARGE CIRCUITS
WITH 1 GAUGE CHARGE CIRCUITS
FOR CIRCUIT K14H FUSIBLE LINKS
REV

CLUTCH SWITCH
(1807)

REFERENCE

61000T

1200 OHM

1200 OHM

N/ THERMAL OVERCRANK
PROTECTION

*K17L
18VT

65

CHANGE

B9VB
18GY

K17L
18PK

ADDED CONN 1100MA AND

B9V
18GY

ZVR

ZVR GROUND
ADAPTER
(1009)

B96A
18PL

*K17B
18PK

K17M
18PK

2/0BK

THERMAL
OVERCRANK
(6304)
W/ THERMAL
OVERCRANK
PROTECTION

B17J
18PK

E5

A9V
18GY

K2-G & K2 FUSIBLE LINKS ARE 2-12BL


K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
ARE 2-12BL

DRAWN

U00K640
RELEASE NO.

OPTIONAL CIRC A15

CLUTCH
SWITCH
INPUT
AIN4

IP / DCM
(1800)

A4

C11

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

DATE

A97A
18PL

A17HB
18PK

A9AA
18GY
A17B
18PK

* W/ V8 ENGINE

Figure 78

BODY CONTROLLER#J3
(1600)

15

K17E
18PK

K10-GB
14WH

CHK

10A
A3

K17K
18PK

K17C
16PK

+
S

RAW6 04DEC07

18

2/ORD

START
ENABLE
RELAY

IGNITION
RELAY #2
CH3_05

BODY CONTROLLER#J5
(1602)

BATTERIES

ECM
(6020)

FUSE F5-E (1014)


D1
C1
(A13FB)

B4

IP /
ENGINE
(1702)

*K17F
16VT

ENGINE
CRANK
INHIBIT

A17M
18PK

A17C
16PK

B4

FUSIBLE
LINKS

ROCKER START SW
(1105) CH5_08

87

B3

W/ ROCKER START
(I6 ONLY)

A17BA
16PK

A4

LEFT SIDE
ENGINE
BLOCK
GROUND

1/OBK

A17H
16PK

30

87A

K2-G
4WH

START RELAY
(1010)

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

ACC
C

N/ ROCKER START

SEE NOTE

1/ORD

OFF
IGN

S
A

SEE NOTE

BATT

C1

10A

B
K2
4RD

KEY SWITCH
(1100 / 1100MA)

B17H
18PK

A14PB
12RD

A15
18RD

A14P
8RD

A14
6RD

A15
16RD

BATTERY FEED
CH3_01

CHAPTER 5

STARTING & CRANKING


I6 / V8 ENGINE W/ MANUAL TRANSMISSION

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

29AUG06

I6 / V8 Engines with Manual Transmission

S08322

PART NO.

AE08056611

SHEET

001

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5.2. CAT CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100 / 1100MA)

FUSE F3-A (1012)

BATTERY
FEED
CH3_01

A14P
8RD

A14
6RD

CHAPTER 5

STARTING & CRANKING


CAT - CUMMINS W/ MANUAL TRANSMISSION

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

A14PB
12RD

C1

D1
10A

BATT

CAB
POWER
STUD

A15
16RD

A17-GW
18WH

A11-GE
12WH

COMMON IN
CENTER PANEL

A15
18RD

GND ADAPTER
(1003)

OFF
IGN

S
A

ACC

LEFT SIDE
DASH MOUNTED
DUAL POST STUD
B3

ROCKER START SWITCH


(1105) CH5_08
W/ ROCKER START

A17C
16PK

85

SEE NOTE
K2-G
2WH

N/ ROCKER START

A17H
16PK

B4
86

200A
BLOCK TYPE
FUSE

K2
2RD

A17H
16PK
A4

87

K14H
2RD

30

ALTERNATOR

87A

START RELAY
(1010)

FUSIBLE
LINKS

BODY
CONTROLLER#J3
(1600)

A3

N/ THERMAL
OVERCRANK

CLUTCH
SWITCH
INPUT
AIN4

B4

SEE NOTE
IP / ENGINE
(1702-16)

2/ORD

D7

A9V
18GY

2/0BK

B9V
18GY

B9VB
18GY

CLUTCH SWITCH
(1807)

1200 OHM

LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

1200 OHM

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

ZVR

ZVR GROUND
ADAPTER
(1009)

THERMAL
OVERCRANK
(6304)

2WH

E5

IP / DCM
(1800)

A4

2BK

BATTERIES
K11-G
4WH

2/0BK

C11

B96A
18PL

D8

B17J
18PK

1/OBK

A97A
18PL

A17D
18PK

A17A
18PK

B17H
18PK

K17
16PK

1/ORD

A9AA
18GY

3/ORD
K17
16PK

BODY
CONTROLLER#J5
(1602)

W/ THERMAL
OVERCRANK
PROTECTION

JUMP
START
STUD

K17D
16PK

ENGINE
LEFT SIDE
GROUND

NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 79

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03AUG06

PART NO.

AE08056611

Cat Cummins Engines with Manual Transmission

S08322

SHEET

002

79

80

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100 / 1100MA)

FUSE F3-A (1012)

BATTERY
FEED
CH3_01

A14P
8RD

A14
6RD

CHAPTER 5

STARTING & CRANKING


I6 / V8 ENGINE W/ ALLISON TRANSMISSION

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

A14PB
12RD

BATT
D1

10A

COMMON IN
CENTER PANEL

BATTERY
FEED
CH3_01

A15
18RD

ALTERNATOR

A15
16RD

C1

OFF
IGN

S
A

ACC
C

B
N/ ROCKER START

K2
4RD

A17H
16PK

K2-G
4WH

SEE NOTE

A17
18PK

30

87A

K14H
4RD

START RELAY
(1010)

A17BA
16PK
SEE NOTE

K11-GL
2WH

86

85

A17M
18PK

A17C
16PK

B4

FUSIBLE
LINKS

ROCKER START SWITCH


(1105) CH5_08
W/ ROCKER START

A17A
18PK

LEFT SIDE
ENGINE
BLOCK
GROUND

A4

87

B3

W/ AUTO NEUTRAL
CRANK INHIBIT RELAY
(1019) CH11_17

W/ AUTO NEUTRAL

A3
A17QR
18PK

CRANK INHIBIT RELAY


(1019) CH11_17
HOOD SWITCH
(8805) CH10_14

A104CC
18DKBL

W/ V8 ENGINE
IP / ENGINE
(1702)

18

16

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

K17C
16PK

K17F
16VT

W/ REMOTE
START STOP

2/ORD

+
B

1/OBK

ECM
(6020M)

N/ THERMAL
OVERCRANK
PROTECTION

M
B
G

K17L
18PK

K10-GB
14WH
THERMAL
OVERCRANK
(6304)
2/0BK

2/0BK

W/ V8 ENGINE

K17M
18PK

1/ORD

K17M
18PK

K17K
18PK

BATTERIES

START
ENABLE
RELAY

W/ THERMAL
OVERCRANK
PROTECTION

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS
WITH 2 GAUGE CHARGE CIRCUITS
WITH 1 GAUGE CHARGE CIRCUITS
FOR CIRCUIT K14H FUSIBLE LINKS

CHK

DATE

RAW6 04DEC07

CHANGE

ADDED CONN 1100MA AND

REV

K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL


K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
ARE 2-12BL

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

OPTIONAL CIRC A15

Figure 80

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

29JUL06

I6 / V8 Engines with Allison Transmission

S08322

PART NO.

AE08056611

SHEET

003

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5.4. CAT CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100 / 1100MA)

FUSE F3-A (1012)

10A

SEE NOTE

2X12BL
FUSIBLE
LINKS

ROCKER START SWITCH


(1105) CH5_08

30
86

A17R
18PK

AUTO NEUTRAL LIGHT RELAY


(1019) CH11_17

A3
W/ AUTO NEUTRAL

A92#141
18TN

N/ THERMAL
OVERCRANK

IP / ENGINE
(1702)

K14H
1RD

SEE NOTE

W/ EATON XMSN

20

16

EATON GEN 3
TCM CONNECTOR
(7105)

2/ORD

JUMP
START
STUD

K17B
18PK

K17
16PK

200A
BLOCK TYPE
FUSE

ENGINE
BLOCK
GROUND

3/ORD

K17
16PK

K17D
16PK

1/ORD

1/OBK

K92#141
18TN

2/OBK

START
ENABLE
RELAY +

M
B

32

ALLISON TCU CONN


W/ISM ENGINE
(7150F/7150F2(IN CAB))
W/CAT ENGINE
(7150/7151(IN CAB))

3/ORD
BATTERIES

W/ REMOTE START STOP


HOOD SWITCH
(8805) CH10_14

A17C
16PK

K2-G
2WH

A17H
16PK
A104CC
18DKBL

85

CAB
POWER
STUD

A17H
16PK

B4

K2
2RD

ACC

N/ ROCKER START

87

B3

START RELAY
(1010)

A4

OFF
IGN

S
A

W/ ROCKER START

ALTERNATOR

BATT

C1

COMMON IN
CENTER PANEL

87A

LEFT SIDE
DASH MOUNTED
DUAL POST STUD

D1

A17-GW
18WH

GND ADAPTER
(1003)

A14PB
12RD

A15
16RD
A15
18RD

A14P
8RD

A14
6RD

A11-GE
12WH

BATTERY
FEED
CH3_01

CHAPTER 5

STARTING & CRANKING


CAT - CUMMINS W/ ALLISON TRANSMISSION

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

41

NEUTRAL
START

A
G
W/ THERMAL OVERCRANK
PROTECTION
2/0BK

A
10A

(9260-A)

N92-G
12WH

(9261-A)

N14BB
10RD

N92A
12RD

K92-G
14WH

K92#109
18GY

K92A170
14RD

K92#169
18TN
K92#170
18PK
K92#110
18PK

NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
CHK

DATE

RAW6 04DEC07

CHANGE

REVISED AND REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 81

LEFT SIDE
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
NEAR STARTER)

CAT TCM
(7150/7151(IN CAB))
ISM TCM
(7150F/7150F2(IN CAB))

ALLISON XMSN
ECU CONN (7104F)

LEFT
SIDE
CAB
GND

THERMAL
OVERCRANK
(6304)

N14AZ
10RD

2WH

K11-G
4WH

2BK

GROUND

69

GROUND

70

BATTERY +

10

BATTERY +

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

27JUL06

PART NO.

AE08056611

Cat Cummins Engines with Allison Transmission

S08322

SHEET

004

81

82

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,


P. 5
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAMCHAPTER

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

STARTING & CRANKING I6 ENGINE

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

W/AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100 / 1100MA)
BATT

FUSE F3-A (1012)

C1

K14H
4RD

30

85

86

B4

START ENABLE RELAY


(1017)

N/ EATON
HYBRID

A3

G1

21

20

IP / ENGINE
(1702)

19

1/OBK

K17K
18PK

K17L
18PK

START
ENABLE RLY-

32

START
ENABLE RLY+

26

START
ENABLE
LATCH

N/ THERMAL
OVERCRANK
PROTECTION

THERMAL
OVERCRANK
(6304)

2/0BK

2/0BK

K10-GB
14WH

ECM
(6020M)
START
ENABLE
RELAY

ENGINE
CRANK
INHIBIT

LEFT SIDE FRAME GND


(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
CHK

DATE

RAW6 04DEC07

CHANGE

ADDED CONN 1100MA AND

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

OPTIONAL CIRC A15

Figure 82

59974G

A2

65
K17L
18PK

W/ THERMAL
OVERCRANK
PROTECTION

A13FB
12PK

K17J
16PK

K17C
16PK

EATON TCM
(7909)

K17M
18PK

1/ORD

K17K
18PK

K17F
18PK

2/ORD

G2

IGN RELAY #2
(1012 / 1014)
CH3_05

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

03AUG06

PART NO.

SHEET

AE08056611

I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission

S08322

10A

15

D1

A17K
18PK

CH11_20

BATTERIES

J2

A17HB
16PK

W/HYBRID

G2

J1

C1

18

A17L
18PK

87

16

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

A17B
18PK

85

A17M
18PK

A17EB
16PK

A17C
16PK

K11-GL
2WH

A17J
16PK

(A13FB)

LEFT SIDE
ENGINE
BLOCK
GROUND

W/ ROCKER
START (W/ I6)

30

SEE NOTE

ROCKER START SWITCH


(1105) CH5_08

A17BA
16PK

86

B3

CH3_01

FUSE F5-E (1014)

FUSIBLE
LINKS

W/ EATON HYBRID

A17H
16PK
A4

N/ ROCKER START,
EATON HYBRID

A17A
18PK

K2-G
4WH

START RELAY
(1010)

ACC

A17H
16PK
87A

K2
4RD

OFF
IGN

87A

10A

COMMON IN
CENTER PANEL

SEE NOTE

D1

A1

BATTERY
FEED
CH3_01

ALTERNATOR

A14PB
12RD

A15
18RD
A15
18RD

A14P
8RD

A14
6RD

87

BATTERY
FEED
CH3_01

005

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

83

5.6. CAT CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION,


P. 6
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 5

STARTING & CRANKING


CAT - CUMMINS W/ AUTOSHIFT ULTRASHIFT

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

KEY SWITCH
(1100 / 1100MA)
FUSE F3-A (1012)
A14
6RD

A14P
8RD

A14PB
12RD

BATT
D1

10A

C1

ALTERNATOR

A15
16RD

COMMON IN
CENTER PANEL

A15
18RD

BATTERY FEED
CH3_01

START RELAY
(1010)
87A

B
K2
2RD
87

86

W/ ROCKER START

A3

A17L
18PK

A17K
18PK

A17J
16PK

FUSIBLE
LINKS

85

B4
A17C
16PK

K2-G
2WH

SEE NOTE

ROCKER START
SWITCH
CH5_08

A17H
16PK

A4
B3

CAB
POWER
STUD

N/ ROCKER
START

A17H
16PK

30

ACC
C

R
SEE NOTE

OFF
IGN

K14H
2RD

IP / ENGINE
(1702)
16

ENGINE
LEFT SIDE
GROUND

21

19

20
FREEDOMLINE XMSN
MAIN CONN
(7104)
K17-GC
16WH

K17
16PK

2/ORD

200A
BLOCK TYPE
FUSE

JUMP
START
STUD

N/ THERMAL
OVERCRANK

EATON GEN3
TCM CONNECTOR
(7105)

3/ORD

1/OBK

BATTERIES

START
ENABLE
RELAY +

K17B
18PK

32

K17-GC
18WH

START
ENABLE
RELAY -

K17C
18PK

26

START
ENABLE
LATCH

3/ORD

K17
16PK

1/ORD

K17D
16PK

M
A
G

K11-G
4WH

2WH

2/0BK
B

2BK
THERMAL
OVERCRANK
(6304)

NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 83

W/ THERMAL
OVERCRANK
PROTECTION

2/0BK

LEFT SIDE
DASH MTD
DUAL POST
GND PLATE

LEFT SIDE
FRAME GROUND
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

29AUG06

PART NO.

AE08056611

SHEET

006

Cat Cummins Engines with Autoshift and Ultrashift Transmission

S08322

84

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5.7. I6 POWER PACK, P. 7

Figure 84

I6 Power Pack

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

5.8. ROCKER START, P. 8

Figure 85

Rocker Start

S08322

85

86

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6)


6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1

Figure 86

Fan Wiring, I6 / V8 2007 Engines

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

6.2. FAN WIRING, ISM, C11C13 2007 ENGINES, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

FAN WIRING - ISM, C11 - C13 2007 ENGINE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ ISM 2007 ENGINE


FAN
SOLENOID

ECM CONNECTOR
(6000)
(6400)
FAN CONTROL
OUTPUT

ECM RETURN

38

K23
16TN

29

K23-G
16WH

W/ C11-13 2007 ENGINE

ECM CONNECTOR
(6010)

(6400)

FAN
SOLENOID

K23
16TN

21

GND ADAPTER
(6701)
C

K23-G
16WH

A
K10-GA
12WH
ENGINE LEFT SIDE
GND STUD

CHK

DATE

RAW6 04DEC07

CHANGE

CONN 6010 WAS 6013 &

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

CONN 6400 WAS 6409

Figure 87

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Fan Wiring, ISM, C11C13 2007 Engines

S08322

PART NO.

AE08056612

SHEET

002

87

88

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

6.3. STARTING AID ETHER START, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 6

STARTING AID - ETHER START

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ ISM 2007 ENGINE

ECM CONNECTOR
(6000)
ETHER
INJECTION
SOLENOID

ETHER START
(6550)
A
K21
16TN

40

ETHER BOTTLE
CONTROL VALVE

GND ADAPTER
(6701)
E

K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND

W/ C11-13 2007 ENGINE

ECM CONNECTOR
(6010)

ETHER START
(6550)
A
K21
16TN

10

ETHER BOTTLE
CONTROL VALVE

GND ADAPTER
(6701)
D

K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND

CHK

DATE

RAW6 04DEC07

CHANGE

CONN 6010 WAS 6013

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 88

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

20APR06

Starting Aid Ether Start

S08322

PART NO.

AE08056612

SHEET

003

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

6.4. SNOW VALVE, P. 4

Figure 89

Snow Valve

S08322

89

90

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7. ELECTRONIC ENGINES (CHAPTER 7)


7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ELECTRONIC ENGINE CONTROLS (CAT ENGINES)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
(6010)

J1708 (+)

J1708 (-)

W/ AUTOSHIFT, ULTRASHIFT &


FREEDOMLINE XMSN

W/ ALLISON GEN4 XMSN


K3BB(+)
18DKBL
K3BA(+)
18DKBL

J1708 PUBLIC
DATA LINK
CH3_09

J1708 PUBLIC
DATA LINK
CH3_09

K3BA(-)
18GY

AMBIENT AIR
TEMPERATURE
(6714)

K3BB(-)
18GY

1
18

K41-G
16TN

17

K41A
16TN

TCU CONNECTOR
(7150/7151(IN CAB))

W/ ALLISON GEN4 XMSN

32

K92#125
18TN

K92A125
18TN

25

SPEEDO
METER

W/ MANUAL XMSN
(7600)
A

K47
16GY

SPEED
SENSOR

B
K47A
16GY

33
GROUND

63

GROUND

65

GROUND

67

GROUND

69

K10A-G
14WH
K10B-G
14WH

BATTERY

48

K97DA
14VT

BATTERY

52

K97DB
14VT

BATTERY

53

K97DC
14VT

BATTERY

55

K97DD
14RD

IGNITION

K10-G
10WH

K10C-G
14WH
K10D-G
14WH

ENGINE LEFT
SIDE GROUND

K97D
18VT

1
A97D
10PL

FUSE F8-H (1017)


A14PD
10RD
A4
B4
20A

MEIIR -

A97UA
16PL

H4

N/ ULTRASHIFT
A97UA
16PL
25

K92E
18LTBL

20
22

K92H
18WH

21

K92F
18LTGN

W/ ULTRASHIFT

A92H
18TN

A3

A92F
18TN

DATE

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 90

A4
87A

87

C4

CHK

B4

85

26

IGN RELAY #1
(1011 / 1013)
CH3_05

W/ ULTRASHIFT

A92E
16TN

27

BATTERY
CH3_01

A14
6RD

(A13FC)

G4

10A

86

RAW6 04DEC07

A14P
8RD

FUSE F4-D (1013)

37
K97F
18VT

EATON GEN 3
TCM CONNECTOR
(7105)

MEIIR +

K97DF
10VT

A
40A

ENGINE / IP
(1702)

70

MEIIR
CONTACT

ECM BATTERY
FEED

ENGINE ECM
FUSE (6712)

CRANK
INHIBIT
RELAY
(1019)

30
C3

A97AA
16PL

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

02AUG06

Electronic Engine Controls, Cat Engines

S08322

PART NO.

AE08056613

SHEET

001

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ELECTRONIC ENGINE CONTROLS (CAT ENGINES)


(CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM
(6010)

LOW COOLANT SENDER


(6403)

49

K34C
16TN

K34B
16TN

K34D
16TN

54

K34-GA
16WH

ACCELERATOR
POSITION
RETURN

B4

23

K97B
18VT

K97BA
18VT

A97C
18PL
28

ACCELERATOR
POSITION
SUPPLY 1

B97P
18PL

SUPPLY

B99V
18PL

SIGNAL

C4

A99B
18PL

K99B
18VT

66

RETURN

C5

K97C
18VT

B97Y
18PL

A97B
18PL

22

ACCELERATOR
POSITION
SIGNAL 1

ACCELERATOR
PEDAL MODULE
(1827)

IP / DCM
(1800)

ENGINE / IP
(1702)

HEAT SHRINK
ENGINE BODY BUILDER
ENGINE SPEEDO SIGNAL
(LOCATED BEHIND CENTER PANEL)

38
K47T
18GY

36

A47T
18GY

ENGINE BLOCK
GROUND ADAPTER
(6701)
D

K21A
16TN
FAN CONT
OUTPUT

21

ETHER
INJECTION
SOLENOID

10

K23
16TN
K21
16TN

ETHER START
(6550)

W/ VARIABLE
SPEED FAN
A

A
K10-GA
12WH

ENGINE LEFT
SIDE GROUND

K23-G
16WH

W/ VARIABLE SPEED FAN


FAN CONT
OUTPUT

21

K23-G
16WH

FAN
SOLENOID
(6400)

K23
16TN

VARIABLE SPEED
FAN DRIVE
(6402)

A
ZERO VOLT
REFRENCE
(6702)

E
A

BODY CONTROLLER #J5


(1602)

K9AD
18GY

K9AA
16GY
IP / ENGINE
(1702)
2

ZVR

A9AA
18GY

E5

A9E
20GY
18
K23A
16TN

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 91

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

20APR06

Electronic Engine Controls, Cat Engines (Cont.)

S08322

AE08056613

SHEET

002

91

92

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.3. ENGINE BODY BUILDER REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 7

ENGINE BODY BUILDER - REMOTE ENGINE CONTROL


(CAT / IBBE ENGINE)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

(MALE)
ECM CONNECTOR
(6010)

56

58

REAR THROTTLE CONTROL


(1069)

60

(FEMALE)

K46A
18GY
K46B
18GY

K46C
18GY

K46D
18GY

K46E
18GY

ENGINE / IP
(1702)

38

A46D
18GY

A46C
18GY

BODY CONTROLLER#J4
(1601)

A44
18GY

D3

F1

PARK BRAKE
RELAY
RD21 (HSD)

C3
85
PARK BRAKE
RELAY - R2
(1015)

87

30

86

C4

D4
GND ADAPTER
(1006)
7
A44-G
18WH
1
A11-GD
10WH
RIGHT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE

CHK

DATE

RAW6 04DEC07

CHANGE

CONN 6010 WAS 6013

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 92

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

02AUG06

PART NO.

SHEET

AE08056613

Engine Body Builder Remote Engine Control (Cat/IBBE Engine)

S08322

003

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ELECTRONIC ENGINE CONTROLS (ISM ENGINE)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM POWER CONNECTION


(6001)

BATTERY

GROUND

K14AF
10RD

30A

ECM FUSE
(6712)

K10-G
12WH

ENGINE LEFT
SIDE GROUND

K3BB(+)
18DKBL

ECM CONNECTOR
(6000)

K3BA(+)
18DKBL
K3BA(+)
18DKBL
W/ MANUAL &
ALLISON XMSN

K3BB(+)
18DKBL
10

J1708 (+)

K14
10RD

K97DA
12VT

BATTERY

BATTERY
FEED STUD
K97DB
12VT

K3BA(+)
18DKBL

W/ FREEDOMLINE
XMSN

K3BA(-)
18GY
20

J1708 (-)

W/ AUTOSHIFT AND
ULTRASHIFT XMSN

K3BA(-)
18GY

K3BB(-)
18GY
K3BB(-)
18GY

K3BA(-)
18GY

K5D128
18YL

W/ MANUAL XMSN

K5B(+)
18YL

46

J1939 (+)

W/ ALLISON XMSN

K5S(+)
18YL

J1939
DATA LINK
CH3_15

K5S(-)
18GN
K5B(-)
18GN

47

J1939 (-)

J1939
DATA LINK
CH3_15

COOLANT MODULE
(1378) CH7_06

K97FB
18VT

ENGINE / IP
(1702)

N/ ULTRASHIFT

FUSE F4-D (1013)

37
39

K97FA
18VT

J1939
DATA LINK
CH3_15

W/ AUTOSHIFT &
ULTRASHIFT XMSN

K5D108
18GN

IGNITION

A97UA
16PL

K97F
18VT

EATON GEN 3
TCM CONNECTOR
(7105)

IGN RELAY#1
(1011 / 1013)
CH3_05

(A13FC)
H4

G4

10A

A97UA
16PL
W/ ULTRASHIFT

W/ ULTRASHIFT
MEIIR
CONTACT

20

K92E
18LTBL

MEIIR +

22

K92H
18WH

21

K92F
18LTGN

MEIIR -

J1708
DATA LINK
CH3_09

J1708 PUBLIC
DATA LINK
CH3_09

J1708 PUBLIC
DATA LINK
CH3_09

25

A92E
16TN

27

A92H
18TN

A3

B4

85

26

A92F
18TN

A4
87A

87

86
C4

CRANK
INHIBIT
RELAY
(1019)

30
C3
A97AA
16PL

CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 93

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

28JUL06

Electronic Engine Controls, ISM Engines

S08322

PART NO.

AE08056613

SHEET

004

93

94

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.5. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 5

Figure 94

Electronic Engine Controls, ISM Engines (Cont.)

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.6. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ELECTRONIC ENGINE CONTROLS (ISM ENGINE) (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

COOLANT MODULE
(1378)

LOW COOLANT SENSOR


(6403)

ECM CONNECTOR
(6000)

ECM RETURN
COOLANT
LEVEL SIGNAL

42
28

K34
16TN

K34
16TN

K34A2
16TN

K34A
16TN
K34E
16TN

PROBE

GROUND

C
ECM CONNECTOR
(6000) CH7_04

K97FB
18VT

OUTPUT

POWER

W/ ALLISON GEN4 XMSN


K92#125
18TN

27

TCU
(7150F/
7150F2(IN CAB))

(7602)

W/ MANUAL XMSN
MAGNETIC
PICKUP VSS(+)

SPEEDO
METER

25

K47D
18GY
K47R
16GY

MANUAL SPEED
SENSOR

(7601M)
A

K47E
18GY

FAN CONT OUTPUT

K47S
16GY

29

K23-G
16WH

38

K23
16TN

MERITOR G
SPEED SENSOR

FAN SOLENOID
(6400)

GND
ADAPTER
(6701)

K10-GA
12WH

ECM RETURN
(GENERAL)

W/ MERITOR G

36

K21A
16TN

MAGNETIC
PICKUP VSS(-)

ENGINE LEFT
SIDE GROUND

ETHER INJECTION
SOLENOID

40

ETHER START
(6550)

K21
16TN

38

K23
16TN

29

K23-G
16WH

VARIABLE SPEED
FAN DRIVE
(6402)

A
D
E

ZERO VOLT
REFRENCE
(6702)

K94D
18GY
A

2VR

E5

A9AA
18GY

K9AA
16GY

BODY CONTROLLER#J5
(1602)

A9E
20GY

18

K23A
16TN

ENGINE/IP
(1702)
CHK

DATE

RAW6 04DEC07

CHANGE

REVISED & REDRAWN

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 95

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

02AUG06

Electronic Engine Controls, ISM Engines (Cont.)

S08322

AE08056613

SHEET

006

95

96

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7

Figure 96

Electronic Engine Controls, I6 Engines

S08322

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.8. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 8

Figure 97

Electronic Engine Controls, I6 Engines (Cont.)

S08322

97

98

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.9. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM
(6020M)

W/ RIGHT SIDE
SURGE TANK
COOLANT LEVEL
SENSOR

RIGHT SS SURGE TANK


(6403)
A

K34A
18TN

42

MAG

W/ LEFT SIDE SURGE TANK


B

K34-G
18WH

LEFT MD SURGE TANK


(6400)
A

K34A
18TN

MAG
E

K34-G
18WH

C
ENGINE LEFT
SIDE GROUND
STUD

K10-GB
14WH
GND ADAPTER
(6704M)

XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)

K92#141
18TN

41

NEUTRAL
START

W/ AUTO NEUTRAL XMSN


AUTO NEUTRAL
LIGHT RELAY
(1019) CH11_17

K17B
18PK

W/ MANUAL XMSN
START ENABLE
RELAY

CLUTCH SWITCH (1807)


CH5_01

K17E
18PK

65

W/ AUTOSHIFT & ULTRASHIFT XMSN


K17F
18PK

XMSN
CONTROL MODULE
(7151)

START ENABLE RELAY (1017)


(1017) CH5_05

K92#141
18TN

41

NEUTRAL
START

CLUTCH SWITCH
(1807) CH5_01

K17B
18PK

N/ AUTO NEUTRAL XMSN

RESUME ACCEL
SWITCH

REMOTE PEDAL
SENSOR

CHK

DATE

RAW6 04DEC07

49

50

K46A
18GY

K99F
18PL

CHANGE

ADDED CIRC K46A AND

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

K99F

Figure 98

BODY BUILDER
CONNECTION

ENGINE ECM BODY


BUILDER
(4110)

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

02AUG06

Electronic Engine Controls, I6 Engines (Cont.)

S08322

AE08056613

SHEET

009

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HORTON FAN / BORG


WARNER FAN
(4111M / 6406)

GROUND ADAPTER
(6704M)
F

K23-G
18WH

K10-GB
14WH

FAN AIR
SOLENOID

C4

ENGINE LEFT
SIDE GROUND

IP / ENGINE
(1702)
24

D3

A23A
18TN

C3

A23B
18TN

K23A
18TN
ECM
(6020)
29

85

D4

86

A23C
18TN

87

A23
18TN

30

FUSE F10-A
(1019)
CH7_07

87A

FAN RELAY
(1015)

K23B
18TN

58

ECM
(6020M)
ENGINE / IP
(1702-38)
VEHICLE SPEED
OUTPUT

INTAKE AIR
TEMP

72

QK47T
18GY

66

K97S
18PL

FUSE F11-B
(1020)
CH3_08

A97DF
18PL

ENGINE
FAN
CONTROL

INTAKE AIR TEMP


(6703)

ZERO VOLT
REFERENCE
(6747)

K97SA
16VT

A
K97E
16PL

K97ZD
18PL

37

22

KQ97EW
18PL

21

KQ97SE
18PL

16

KQ97CB
18PL

49

KQ46A
18GY

60

KQ97CC
18PL

SET PTO
SPEED

68

KQ46B
18GY

CLEAN TACH
OUTPUT

71

KQ97AR
18PL

72

KQ47B
18GY

27

KQ97FV
18PL

SIGNAL RETURN

35

KQ97WA
18PL

10

TRANSFER CASE
STATUS

11

KQ97XC
18PL

11

50

KQ99F
18PL

12

WARN ENGINE
LAMP
STOP ENGINE
LAMP

PRESET PTO
ENABLE
RESUME PTO
SPEED
VARIABLE PTO
ENABLE

VEHICLE SPEED
OUTPUT
VOLTAGE
5V REF

REM
ACCELERATOR

BODY
BUILDER
(7208M)

BODY BUILDER CONNECTION


PRIOR TO NOV2008:
BLUNT CUT WIRES LOCATED
BY 42-WAY IP/ENGINE (1702)
AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
LOCATED BY CAB GROUND STUD

BODY
BUILDER
(7207M)

IGNITION
RELAY #3
CH3_05

A13FA
12PK

SIGNAL
GND 2

9
KQ97DF
18PL

A97DF
18PL

CHK

DATE

30MAR09

CHANGE

ADDED: CONN R/D 7207M,

REV

REFERENCE

61612M

DRAWN

U00K640
RELEASE NO.

7208M.

Figure 99

E2

A13FS
12PK

A13FR
12PK

5A
FUSE F11-B
(1020)

ENGINE / IP
(1702-38)

CNA1

F2

59974G

E3

A4

(A13FA)

(1014)

(1014)

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

31AUG06

Electronic Engine Controls, I6 Engines (Cont.)

S08322

AE08056613

SHEET

010

99

100

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM
(6020M)
MAGNETIC
PICKUP
VSS(+)

DOCT SENSOR BLACK


(6260)

K95K
18TN

MAGNETIC
PICKUP
VSS(+)

K95F4
18TN

ZVR

ZERO VOLT
REFERENCE
ADAPTER
(6747)
D

C
DPFT1 SENSOR
LIGHT GREY
(6261)

17

J
K9E
18GY

K95J
18TN

DPFT1

K95F3
18TN

ZVR

A9E
20GY

DPFT1

IP / ENGINE
(1702-2)

BODY
CONTROLLER#J5
(1602)

EXHAUST DELTA P
DPFDP SENSOR
(6263)
K95F1
18TN

K95A1
18TN
VREF2
DPFDP

ZVR

51

K95
18TN

VREF2

19

K95H
18TN

DPFDP

A9AA
18GY

ZVR

E5

DPFTI SENSOR
DARK GREY
(6262)

DPFT2

67

VSS+

54

K95F2
18TN

ZVR

K95L
18TN

DPFT2

XMSN CONTROL MODULE


(7151)

K47#125
18TN

25

W/ LCT XMSN
N/ BODY BUILDER

K47#125
18TN

K47B125
18TN

SPEEDO
METER

ALLISON 1/2/3/4000
BULKHEAD
(7205M)

K47C125
18TN

W/ LCT XMSN
W/ BODY BUILDER

SPEEDO
METER

XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)

W/ WTEC XMSN
K47A125
18TN

25

SPEEDO
METER

SPEED SENSOR
(7601;7601M;7611;7609M)
A

K47
18GY

VSS-

CHK

DATE

RAW6 04DEC07

CHANGE

CONN 7609M WAS 7609

REV

REFERENCE

61000T

DRAWN

U00K640
RELEASE NO.

59974G

Figure 100

7601 : W/ MERITOR G XMSN


7601M: W/ MANUAL XMSN
7611 : W/ AUX XMSN
7609M: W/ EATON GEN3

K47A
18GY

53

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

PART NO.

31AUG06

Electronic Engine Controls, I6 Engines (Cont.)

S08322

AE08056613

SHEET

011

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.12. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 12

Figure 101

Electronic Engine Controls V8 Engines

S08322

101

102

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.13. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
8

K95K
18VT

DOCT

EGT3

67

K95L
18VT

DPFT_OUT (T2)

EGT2

17

K95J
18VT

DPFT_OUT (T1)

19

K95H
18VT

DPFDP

5V REF

51

K95-B
18VT

VREF

SIG GND

37

K95R-E
18VT

GND2

EGT1

EXHAUST
DELTA P

K95R-A
18VT

INTAKE AIR TEMPERATURE


(6703M)

INTAKE
AIR TEMP 1

66

K97R
18VT

GND2

K97S
18VT

INTAKE
AIR TEMP 1

LEFT MD SURGE TANK


(6400)

LOW COOLANT
SENSOR

K34A
18VT

42

MAG
K34G
18VT

TRANSFER CASE
STATUS

11

K97XCS
18VT

PRESET PTO
ENABLE

16

K97RPRE
18VT

STOP ENGINE LAMP

21

K97OWL
18VT

WARN ENGINE LAMP

22

K97WEL
18VT
K97RPS
18VT

REM
ACCELERATOR

50

RESUME PTO
SPEED

49

K46A
18VT

VARIABLE
PTO ENABLE

60

K97RVAR
18VT

SET PTO SPEED

CHK

CNA1

68

K46B
18VT

32

SIGNAL RETURN

38

VEHICLE SPEED
OUTPUT

72

K47B
18VT

CLEAN TACH
OUTPUT

71

K97CTO
18VT

DATE

CHANGE

REVISED BODY BUILDER

BODY BUILDER BLUNT


CUT WIRES
LOCATED NEAR ENGINE ECM

KVREF3
18VT
KVREF3-RTN
18VT

VOLTAGE 5V REF

30MAR09

REV

REFERENCE

61612M

DRAWN

U00K640
RELEASE NO.

PIN DESCRIPTIONS.

Figure 102

59974G

NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DATE

08SEP06

Electronic Engine Controls V8 Engines

S08322

PART NO.

AE08056613

SHEET

013

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.14. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 14

Figure 103

Electronic Engine Controls V8 Engines

S08322

103

104

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS

7.15. CRUISE CONTROL, P. 15


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

CHAPTER 7

CRUISE CONTROL

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RESUME

SET
2370 OHM

CRUISE ON

6190 OHM

CRUISE OFF

1210 OHM

STEERING WHEEL SWITCHES

CLOCK SPRING
(1809)

ZVR GROUND
ADAPTER
(1009)

B96
18PL

B9R
18GY
B9V
18GY

A4

B12

A9AA
20GY

A9V
18GY

A97
20GY

DCM
(1800)

B16

E5

CRUISE
SWITCH
INPUT
AIN17

ZVR

BODY CONTROLLER
#J3
(1600)

CHK

DATE

CHANGE

REV

REFERENCE

BODY CONTROLLER
#J5
(1602)

DRAWN

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


DATE

60782A

Figure 104

NAME

300357
RELEASE NO.

21MAR07

Cruise Control

S08322

PART NO.

AE08-56613

SHEET

15

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