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Copyright Reid Construction Systems 2005. All rights reserved. Moral rights asserted. New Zealand Issue January 2005
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Edge Lifting
Swiftlift Clutches
On Site Testing
Face Lifting
Pull out test for 1.3 tonne 35mm Foot Anchor. (Half cone removed to show anchor.)
TM
1.
Introduction
1.1. 1.2. 1.3. Features Benefits Special Cautions Planning is the Key to Cost Control Total Design Process Casting Off Site Casting On Site Architectural Finishes Complex Shapes Erection Times Propping Design Service - Lifting and Propping Panel Face Lifting Panel Edge Lifting Special Edge Lifting with Rebated Edges Combination Lifting Load Groups Working Load Limits Face Lifting Anchors Foot Anchor Identification Facelift Anchor Identification Face Anchor Pullout Capacity Swiftlift Clutches Swiftlift Clutch Operation Face Anchor Capacity Tables Panel Face Lift Assembly Specifications Standard Length Foot Anchors with Reduced Edge Distances Standard Length Foot Anchors in Thin Panels Reid Eye Anchor (REA) Identification Edgelift Anchor Lengths and Pullout Capacity Edgelift Anchors Hanger Bar Pullout Capacity Reid Eye Anchor (REA) Installation with Hanger Bars Reid Eye Anchor (REA) Assemblies Shear Bars Shear Bar Installation Edge Lift Anchor Shear Capacity Table 1.25t Edgelift Anchor (1ELA) Identification 1ELA Installation 2.5t, 5.0t and 9.0t Edgelift Anchor with Feet (ELAWF) Identification ELAWF Installation 2ELAWF Capacity Tables 5ELAWF Capacity Tables 9ELAWF Capacity Tables Ring Clutches Ring Clutch Operation
5
5 5 5
2.
6
6 6 6 6 6 7 7 8 8
3.
Lifting Solutions
3.1. 3.2. 3.3. 3.4. 3.5. 3.6.
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9 9 10 10 10 10
4.
Face Lifting
4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 4.7. 4.8. 4.9 4.10
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11 11 11 11 12 12 13 13 14 14
5.
Edge Lifting
5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 5.8. 5.9. 5.10. 5.11. 5.12. 5.13. 5.14. 5.15. 5.16. 5.17. 5.18.
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15 15 15 16 16 17 17 18 18 19 19 19 20 20 21 21 22 22
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6.
Recess Formers
6.1. 6.2. 6.3 Swiftlift Recess Formers Edgelift Recess Formers Facelift Plastic Recess Formers
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23 23 23
7.
24
24 24 24 24 24 24 24
8.
25
25 25 25 26 26 26 27 27 27 27
9.
28
28 28 28 29 31 32 33
34
34 35 36 37 38
39
39 40
41
41 42 43 44 45 46
Copyright Reid Construction Systems 2005. All rights reserved. Moral rights asserted.
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1. Introduction
In 1977 Reids revolutionised the safety and speed of lifting cast concrete elements with the introduction of the Swiftlift lifting system. The Swiftlift system utilised a fully engineered approach, combining cast in lifting anchors, recess formers, custom fitting lifting clutches, and full engineering backup. Traditional lift process of casting in bent reinforcing steel or other hook attachment points generally had no engineering basis and gave poor margins of safety. This meant that lifting points were easily overstressed with failures and accidents commonly occurring. This resulted in hazardous work sites, costly damage and construction delays. The Swiftlift system introduced a new era in lifting heavy concrete elements, eliminating many of the safety issues and saving time and money in the process. Reid Construction Systems supports the industry through a team of engineers and field representatives servicing Reid products with technical expertise, installation guides, design manuals, seminars, and continuous product development.
1.1. Features
Full engineering support. Full range of lifting solutions. Remote release system. Innovative lifting systems. Forged steel and hot dipped galvanised components. Commitment to continued product development. Skilled, helpful and practical staff. Easy to install and use.
1.2. Benefits
Experienced support staff. No special tools required for installation or use. Free lift design service. Reduces installation time. Reduced construction cost. Increased safety. Technical backup. Range of support products. Manuals and support literature available.
Avoid risking the safety of staff and reduce time and labour costs.
NO WELDING
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Pryda Longreach Beam bolted to the concrete with Reid Hex Screw Bolts.
Double Steel Channel bolted to the concrete with Reid Hex Screw Bolts.
2.7
Erection Times
Erecting a panel or precast unit without strongbacks normally only takes 10 to 15 minutes depending on size and complexity. If, however, strongbacks are necessary this erection time is likely to be increased to 1.5 hours per unit. Consequently Reids Engineers will always endevour to place lifting anchors in positions that will reduce concrete stresses to a level where strongbacks are not necessary.
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2.8. Propping
Props are used to temporarily support the precast elements until the permanent fixings are made. Planning for the placement of props is important as they take up a significant amount of room and can affect other site works. Reids supply props and provide advice on propping solutions.
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3. Lifting Solutions
3.1. Panel Face Lifting
Face Lift advantages: Minimises stresses in the concrete. Allows larger and heavier lifts. Anchors are simple to use. Remote release from the ground is possible
The element is tilted up and / or lifted from a face. The lifting point may be in shear or tension depending the orientation of the element. Refer to Section 4.0 for more information.
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Rebate support angle min. 10mm thick with 6mm PL. folded to suit rebate detail min. 400 long. Drill 28 to clear bolt. Weld antirotation stops to each side of toggle (BKT. supplied by others) ONLY USE COUPLERS MACHINED FROM MILD STEEL STOCK
60 - 80mm 55mm
Ensure bolt is screwed into coupler a min. 60 - 80mm Ensure bar is screwed into coupler 55-60mm
Anchors in Tension = Capacity Reduction Factor of 3. Edge Lift anchors in thin panels when subjected to shear loads are designed for safety factor of 2 on cracking rather than a Reduction Factor of 3 on ultimate which is impossible to calculate.
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4. Face Lifting
4.1. Face Lifting Anchors
Face anchors are the predominant anchor type used for lifting. These anchors use a round spread foot to resist pull out from the concrete. Two variations of the Face Lift Anchors are available to suit the two main lifting clutches used. The two anchor types are: 1. Foot Anchors (FA) for Swiftlift clutches as shown in Diagram 4.1.1 2. Facelift Anchors (FLA) for Hairpin Clutches as shown in Diagram 4.1.2
Reid Logo
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30 max
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#Standard length anchor - min concrete strength 10MPa will give maximum clutch lift capacity. *Maximum WLL of lifting clutch Min edge distance = 3 times anchor length without capacity reduction. Min anchor spacing = 6 times anchor length without capacity reduction. Min concrete strength at lift = 15MPa for non standard length anchors, although short foot anchors are commonly used in concrete with fc of 10MPa with special care.
2 TILT 100 2/5 TILT 120 2/5 TILT 120 2/5 TILT 150 2/5 TILT 180 2/5 TILT 200 -
2 PCHAIR 100 2/5 PCHAIR 120 2/5 PCHAIR 125 2/5 PCHAIR 150 5 PCHAIR 180 5 PCHAIR 200 -
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4.9
2.5t x 170mm
5.0t x 240mm
10.0t x 340mm
3L X 3L 6L
20.0t x 500mm
Table 4.10.1 Working Load Limit (tonnes) With a safety factor of 3 on ultimate load capacity
Standard Panel Concrete Compressive Strength When Lifting (MPa) Anchor Thickness Length D (mm) 10 MPa 15 MPa 20 MPa 25 MPa 30 MPa 1.3t x 120mm 2.5t x 170mm 5.0t x 240mm 10.0t x 340mm 100 120 150 100 150 200 150 200 250 200 250 300 250 300 400 0.50 0.60 0.75 0.71 1.07 1.41 1.51 2.01 2.50 2.82 3.52 4.22 5.15 6.17 8.20 0.66 0.79 0.98 0.94 1.40 1.85 1.98 2.64 3.28 3.70 4.62 5.53 6.75 8.09 10.76 0.80 0.96 1.19 1.14 1.70 2.25 2.41 3.20 3.98 4.49 5.60 6.71 8.19 9.81 13.04 0.93 1.11 1.30 1.32 1.97 2.50 2.79 3.71 4.62 5.22 6.51 7.79 9.51 11.39 15.15 1.05 1.25 1.30 1.49 2.23 2.50 3.16 4.20 5.00 5.89 7.35 8.80 10.74 12.87 17.11
20.0t x 500mm
D
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5. Edge Lifting
5.1. Reid Eye Anchor (REA) Identification
Clutch Rating: This is the W.L.L of the lifting clutch that fits this anchor. Refer to Section 4.5 Reid Eye Anchors use additional reinforcing Hanger Bars to achieve full rated lift capacities in thin sections or low strength concrete. Refer to Section 5.4. There is no length stamp on an Eye Anchor because of the need for the Hanger Bar to increase its effective depth. The hanger bar length can vary in length with load, concrete strength and concrete thickness. Diagram 5.1.1 Reid Eye Anchor Reid Logo Clutch Rating (tonnes) Clutch Rating
Product Code
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Table 5.5.1 - Hanger Bar Length for Eye Anchors Min edge distance E (Refer to Diagram 5.5.3)
Load Bar Cut and Bend Length(1) (mm) E(2) H.D Bar Group Diameter (mm) 5MPa 8MPa 10MPa 12MPa 15MPa 20MPa 30MPa (tonnes) 1.3 2.5 5.0 10.0 20.0 8 12 16 20 32 1560 2340 3120 4300 6710 1130 1700 1960 2700 5300 980 1470 1960 2700 4750 890 1330 1770 2440 4300 790 1180 1580 2160 3875 690 1040 1380 1900 3350 600 900 1200 1650 24 36 48 66
35 45
2740 105
Table 5.5.2 - Hanger Bar Length for Eye Anchors Edge distance greater than E (refer to Diagram 5.5.3)
Load Bar Cut and Bend Length(1) (mm) E(2) H.D Bar Group Diameter (mm) 5MPa 8MPa 10MPa 12MPa 15MPa 20MPa 30MPa (tonnes) 1.3 2.5 5.0 10.0 20.0 8 12 16 20 32 1248 1872 2469 3440 5366 904 1360 1568 2160 4242 784 1176 1568 2160 3800 712 1064 1416 1952 3464 632 944 1264 1728 3100 552 832 1104 1520 2680 480 720 960 40 60 80
Hanger Bar
Hooked bars give better holding Deformed bar strength. or prestressing strand. Diagram 5.5.1 Hanger Bar Installation
(1) Refer to Diagrams 5.5.1 & 5.5.2 (2) Minimum Edge Distance to face, Refer to Diagram 5.5.3
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2EREA090
A 90mm Eye Anchor with reduced plastic recess former and wire-reinforcing cage to prevent edge break out in thin sections.
95
2VREA090
A 90mm Eye Anchor with round plastic recess former. Not Suitable for edge tilt-up shear lifting.
95
5EREA120
A 120mm Eye Anchor with reduced plastic recess former and Shear Bar attached. Refer to Shear Bar Tables 5.9.1 for shear lift capacity.
150
5VREA120
A 120mm Eye Anchor with round recess former. Not Suitable for edge tilt-up shear lifting.
111
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Lift
Lift
Diagram 5.8.1 Shear Bar Installation Clutch bears against Shear Bar preventing the edge from breaking
direction shown. Care must be taken not to invert panels on site. Use two shear bars facing opposite ways if the panel is to be lifted from both directions during transportation or installation. A better solution is to use Reids ELAWF anchors which dont require shear bars.
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0.60 0.68 2.20 2.40 2.45 1.58 1.62 1.82 1.96 2.20 2.58 2.10 2.90 3.30 3.80 4.30 4.80 5.40 6.70
20 0.70 0.78 2.50 2.50 2.50 1.82 1.96 2.22 2.38 2.68 3.14 2.50 3.50 4.00 4.60 5.20 5.90 6.60 8.20
25 0.78 0.88 2.50 2.50 2.50 2.04 2.28 2.56 2.78 3.10 3.64 3.00 4.10 4.70 5.00 6.00 6.80 7.70 8.20
30 0.86 0.96 2.50 2.50 2.50 2.24 2.58 2.90 3.14 3.50 4.12 3.39 4.63 5.00 5.00 6.78 7.68 8.69 9.00
5ELASB120 5ELASB
5ELAWF
9ELAWF
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shear bar Lift Table 5.11.1 1ELA Vertical Lift Capacity(2) Working Load Limits (tonnes) No Hanger Bars
Panel Thickness (mm) 100 120 150 Concrete Strength at time of lift 15MPa 0.63 0.76 0.94 20MPa 0.77 0.92 1.14 25MPa 0.89 1.06 1.25*
hanger bar
35
45
5.12. 2.5t, 5.0t and 9.0t Edgelift Anchor with Feet (ELAWF) Identification
Shape variations exist between the 2.5 tonne anchor and the 5 and 9 tonnes anchors due to different manufacturing processes. Clutch Rating: This is the first number of the product code. Refer to Section 5.16 Edgelift Anchors use Hanger Bars to achieve the rated lift capacities in tension. Anchor Colour: Anchors are also colour coded: 2.5 Orange 5.0 Silver 9.0 Silver Product Code
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Hanger bars
Panel
Edge Lifter
Recess former
Diagram 5.13.1 Edge Lifter installed in panel The anchor must be orientated at right angles to the face of the panel, refer to Diagram 5.13.1, and have the appropriate two reinforcing bars or pre-stressing strands fitted through the pair of eyes at the base of the anchors. Refer to Diagram 5.13.2. These bars must be bent down into the panel at an included angle of 35 to 45 and with a bend diameter of 5 bars diameters. Refer to Section 5.14, 5.15 and 5.16 for Hanger Bar lengths. The specially designed feet provide superior anchorage in shear in both directions. 35 45
Lift Lift
Table 5.14.1 2ELAWF Shear Lift Working Load Limit (t) Unreinforced concrete
Panel Thickness (mm) 100 120 150 Concrete Strength at time of lift 15MPa 2.20 2.40 2.50 20MPa 2.50 2.50 2.50 25MPa 2.50 2.50 2.50 2.5 2.0 W.L.L. tonnes
Table 5.14.2 2ELAWF Tension Lift with Hanger Bars Lengths Working Load Limits unreinforced concrete(1)
15MPa Bar Length(2) (mm) 635 510 380 255 25MPa Bar Length(2) (mm) 490 395 295 200
1.5 1.0
(1) Min 100 mm thick panel (2) Cut & bend length HD12, 2 required per lifter. Refer to Diagram 5.14.1 35 45 Diagram 5.14.1 Hanger Bar Length
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Lift
Lift
Table 5.15.1 5ELAWF Shear Lift Working Load Limit (t) Unreinforced concrete
Panel Thickness (mm) 120 150 175 200 Concrete Strength at time of lift 15MPa 2.10 2.90 3.30 3.80 20MPa 2.50 3.50 4.00 4.60 25MPa
Table 5.15.2 5ELAWF Tension Lift with Hanger Bars Lengths Working Load Limits unreinforced concrete(1)
15MPa W.L.L. tonnes 25MPa
(2)
(1) Min 120 mm thick panel (2) Cut & bend length HD16, 2 required per lifter. Refer to Diagram 5.14.1
Lift
Lift
Table 5.16.1 9ELAWF Shear Lift Working Load Limit (t) Unreinforced concrete
Panel Thickness (mm) 150 175 200 250 Concrete Strength at time of lift 15MPa 4.30 4.80 5.40 6.70 20MPa 5.20 5.90 6.60 8.20 25MPa
Table 5.16.2 9ELAWF Tension Lift with Hanger Bars Lengths Working Load Limits unreinforced concrete(1)
15MPa W.L.L. tonnes 25MPa Bar Length(2) (mm) 935 830 730 625 520 415 Bar Length(2) (mm) 1210 1080 940 805 670 540
(1) Min 150 mm thick panel (2) Cut & bend length HD20, 2 required per lifter. Refer to Diagram 5.14.1
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Diagram 5.18.2 The Lifting Eye is attached to the Edgelift Anchor by lowering the clutch slot over the anchor.
90
Diagram 5.18.3 Rotate the clutch tab until it rests on the concrete surface, with the tab on the side which will be uppermost when lifting.
Diagram 5.18.4 If shear loads are applied to the anchor then Shear Bars need to be installed for the correct load direction, unless the anchor has a lateral foot. ie. 2ELAWF, 5ELAWF and 9ELAWF
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6. Recess Formers
Recess formers have three purposes: To form the recess around the anchor head into which the clutch is placed to engage the anchor. To hold the anchor in position when casting the concrete. To prevent the wrong series Lifting Eye being attached to the anchor. Recess formers can be made from plastic, rubber or steel depending on their application and the anchor type or pre-assembled kit. Rubber and steel recess formers are reusable. Under no circumstance should a lifting eye or clutch be used with a different series anchor. ie 2LE with a 1FA120.
Table 6.1.1 Recess Formers for Swiftlift Foot and Eye Anchors
Plastic Load Group Round 1.3 2.5 5.0 10.0 20.0 32.0 Reduced Round Reduced Rubber Round Rubber Ring Articulated Collets Reduced Steel
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6D
3D
TM
Effective load at each point. Panel weight. Adhesion force. Number of lifting points. Demoulding factor. Sling Coefficient. Dynamic factor where applicable.
8.3. H - Adhesion
Adhesion is function of the interaction between the concrete and the casting bed. H=Axh A = Surface contact area with casting bed. h = Factor from Table 8.3.1 for different mould surfaces. The amount of adhesion to the mould surface is a function of the roughness and surface coating. Table 8.3.1 Mould Surface Adhesion
h (kPa) Mould Surface Side Forms Removed Prestressed Panel Smooth Steel, Oiled Rough steel or Varnished Timber, Oiled Rough Sawn Timber Smooth Concrete Rough Concrete Ribbed or Irregular Profile 0 1 2 3 1.1 G 1.6 G 2G Side Forms In Place 0 3 6 9 -
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Fixed Chains
Load Equalising
N=2 The load will always be shared between 2 diagonal points only.
N=4
N=4
The load is evenly shared between all four points by using spreader beams
If anchors are cast proud of the lifting surface then max = 30 Table 8.6.1 Ksl Co-efficient
Ksl 0 1.0 60 1.16 90 1.42 120 2.0
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The longer the slings the lower the load on the anchors.
Dont sling in this orange area.
For example at an included angle of 170 the load on each sling is six times the weight of the actual load being lifted
NB Always aim to make sling length greater than the distance between two anchors.
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Table 9.2.1 Allowable Concrete Stress MPa For Compressive Strength (fc) MPa
fc 10 11 12 13 14 15 16 17 18 19 20 Allowable Stress (0.41fc) 1.30 1.36 1.42 1.48 1.53 1.59 1.64 1.69 1.74 1.79 1.83 fc 21 22 23 24 25 26 27 28 29 30 40 Allowable Stress (0.41fc) 1.88 1.92 1.97 2.01 2.05 2.09 2.13 2.17 2.21 2.25 2.59
Lift
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YES
NO Obtain WLL for the anchor from Table 4.7.1 for the strength of the concrete at time of lift
Where: W = Weight of panel in tonnes H = Height of panel (m) B = Width of panel (m) T = Thickness of panel (m) M = Mass of concrete per cubic metre (tonnes). Nom = 2.5 t/m3 S = Demoulding factor for suction for casting on steel or smooth concrete. = 1.1
NO
Decide a rigging arrangement for the number of anchors Increase number of columns Obtain the Actual Flexural Stress from the corresponding table for the rigging, panel height and thickness Refer page 29
YES
Can the rigging be altered to increase the number of rows with present number of anchors?
Where: N = Number of Anchors W = Weight of panel in tonnes WLL of Anchor = Working Load Limit of anchor from Table 4.7.1 for concrete strength at time of lift. (tonnes).
NO
NO
YES
Design OK
At time of lift
Refer to Page 31
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10 15 20 25 30 40
Table 9.4.4 Actual Stress fb (MPa) Face Lift - 3 High x 2 Wide Equal Load
Panel Thickness (mm) 100 120 150 175 200 250 Panel Height (m) 8.0 1.91 1.59 1.27 1.09 0.95 0.76 8.5 2.24 1.87 1.50 1.23 1.08 0.86 9.0 2.42 2.01 1.61 1.38 1.35 0.97 9.5 2.24 1.80 1.54 1.48 1.08 10.0 2.49 1.98 1.69 1.65 1.19 10.5 2.19 1.88 1.81 1.32 11.0 2.41 2.06 1.97 1.44 11.5 2.63 2.26 2.15 1.58 12.0 2.46 2.33 1.72 12.5 2.52 1.87 130 2.02 2.34 13.5 3 HIGH 2 WIDE
Table 9.4.5 Actual Stress fb (MPa) Face Lift - 4 High x 2 Wide Equal Load
Panel Thickness (mm) 120 150 175 200 250 Panel Height (m) 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 4 HIGH 2 WIDE EQUAL LOAD TOP ANCHORS
1.20 1.33 1.48 1.63 1.71 1.87 2.05 2.22 2.40 2.60
1.05 1.16 1.30 1.42 1.50 1.63 1.79 1.94 2.10 2.27 2.44 2.62
0.84 0.93 1.04 1.14 1.20 1.31 1.43 1.56 1.68 1.82 1.95 2.09 2.24 2.40
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9.5
Check the panel height is within flexural strength limit for thickness and MPa at time of lift - Use Table 9.5.1 YES
NO
H
Formula 9.5.1 Weight of Panel Calculation W=HxBxTxMxS Where: W = Weight of panel in tonnes H = Height of panel (m) B = Width of panel (m) T = Thickness of panel (m) M = Mass of concrete per cubic metre (tonnes). Nom = 2.5 t/m3 S = Demoulding factor for suction for casting on steel or smooth concrete. = 1.1 Formula 9.5.2 Number of Anchors for Shear Lift N = W x 0.5 Shear WLL
Where: W = Weight of panel in tonnes Shear WLL = Shear Working Load Limit of anchor from Table 5.9.1 for concrete strength at time of lift. (tonnes). This formula assumes that the panel is supported equally between the crane and casting surface at lift-up.
Obtain the Shear Lift WLL for the selected anchor from Table 5.9.1
Calculate the number of anchors required for shear lifting using Formula 9.5.2
Table 9.5.1 Maximum Panel Height (H)-meters. Tilt-up Edge Lift (Limit of Flexural Strength of Panel)
Panel Thickness (mm) 80 Compressive Strength of Concrete at lift (MPa)
10
2.3 2.6 2.8 3.1 3.4 3.6 4.0
15
2.5 2.8 3.1 3.5 3.7 4.0 4.5
20
2.7 3.0 3.3 3.7 4.0 4.3 4.8
25
2.9 3.2 3.5 3.9 4.3 4.6 5.1
30
3.0 3.4 3.7 4.1 4.5 4.8 5.3
35
3.1 3.5 3.8 4.3 4.6 4.9 5.5
Obtain the Hanger Bar length for the anchor and load for tension lift
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9.6
2 HIGH 2 WIDE
EDGE LIFT
H
H W H .58W .21W .21W
2
4 HIGH 2 WIDE EQUAL LOAD TOP ANCHORS
2D
EDGE LIFT H D
Bottom Top
E D
2D
.21W .58W
2E
.21W
2D
SINGLE ROW 2 HIGH 4 WIDE D H E .29H .71H .58W .21W .42H .26W .10W .28W W .21W .18H .40H W .26W .10W D H
D+ 300mm
2D 2E
.29H .71H
.30H .21W
.58W
.21W
2D
2D E+2(E-D)
The sling lengths referred to in Table 10.2.1 are the minimum lengths required to conform to Lifting Diagram 8.6.2 for 60 sling angle.
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Panels with cut outs for windows and doors, or panels with large rebates, have reduced flexural strength and must be analysed to ensure a safe lift design.
0.29H
2 Anchors
4 Anchors
0.29H
In some cases Reids can design special rigging to decrease loads on certain anchors.
= 0.05L
= L
= 0.05L
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D1
D2
L1
(1)
10.1.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection. AISI 316 anchors are available on request.
34
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5.0
D1
5REA120
D2
L1 L
(1)
10.2.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
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LA13 5F
0
D D1
L1
L2
10.3.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
36
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1ELA
L1
10.4.1. Materials
Pressed high strength steel. Hot dipped galvanised corrosion protection.
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L4
5ELAWF
L
L3 L2 L1
Dimensions (mm) L 100 114 161 L1 90 110 140 L2 48 56 72 L3 22 20 22 L4 60 72 78 R 7.5 8 12 Orange Silver Silver
Testing for reclassification into 10 tonne load group to be undertaken early 2005.
Shape variations exist between the 2.5t, 5.0t and 9.0t Edgelift Anchors. Diagram 10.5.1 is representative of all three anchors.
10.5.1. Materials
2.5t Laser cut medium tensile powder coated plate. 5t Forged high strength steel hot dipped galvanised corrosion protection. 9t Forged high strength steel hot dipped galvanised corrosion protection.
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Table 11.1.1
Size
CHECK FOR WEAR
H max 13 18 25 32 46 58
1.3 2.5
C I
32.0
Working Load Limit (in tonnes) E
D S e ph re
F 33 42 57 73 110 153
J 12 14 17 25 33 40
K 21 25 38 51 74 100 39
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F B Max 8 13.5 19.5 23.5 20 27 36 50 Nom 8 13 16.5 23.5 Min 7 12 15.5 22.5
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R R
D
Diagram 12.1.1 Round Plastic Former Diagram 12.2.1 Reduced Former
R = Radius of Sphere. B = Recess Depth to top of Anchor Head. W = Width across flats of Reduced Recess Former.
Table 12.1.2 Plastic 5FLA Recess Former Dimensions (mm) (same shape as Diagram 12.6.1)
Load Group (t) Round and Reduced R B D Reduced Colour W
5.0
52
16
51
Black
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M B R
Diagram 12.2.1 Round Rubber Former Table 12.2.1 Rubber Recess Former Dimensions (mm)
Load Group (t) 1.3 2.5 5.0 10.0 20.0 32.0 Round and Reduced R 30 37 47 59 80 109 M 8 12 12 12 12 16 B 5 7 10 10 10 12 D 7 7 10 10 10 10 Reduced Former Colour W (Max Width) 42 52 69 85 124 Blue Yellow Blue Yellow Black Black
R M B D W
= = = = =
Radius of Sphere. Setting Bolt Size. Recess Depth to top of Anchor Head. Removing Lever Hole Diameter. Width across flats of Reduced Recess Former.
Diagram 12.2.2
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TM
M B R
D
Diagram 12.3.1 Round Steel Former Table 12.3.1 Steel Recess Former Dimensions (mm)
Load Group (t) 1.3 2.5 5.0 Round and Reduced R 30 37 49 M 8 12 12 B 5 7 10 D 22 30 38 Reduced Former Width W 42 52 69
R M B D W
= = = = =
Radius of Sphere. Thread Tapped for Setting Bolt. Recess Depth to top of Anchor Head. Rubber Ring Diameter. Width across flats of Reduced Recess Former.
Setting Bolt
The Anchor is secured by insertion of the rubber ring. Anchor Rubber ring Steel recess former Formwork Diagram 12.3.2 Round Steel Components
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M B R
Diagram 12.4.1 Articulated Steel Former Table 12.4.1 Aritculated Steel Recess Former Dimensions (mm)
Load Group (t) 1.3 2.5 5.0 Round and Reduced R 30 37 49 M 8 12 12 B 5 7 10 D 7 7 10 Reduced Former W 42 52 69
Holding Bar Closing Plate Spacer Plate All thread rod fixing Fixing Screw
Wing Nut
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TM
M B R
Diagram 12.51 Colleted Steel Former Table 12.5.1 Colleted Steel Recess Former Dimensions (mm)
Load Group (t) 1.3 2.5 5.0 Round and Reduced R 30 37 49 M 8 10 12 B 10 11 15 Reduced Former W 42 52 69
R M B D W
= = = = =
Radius of Sphere. Thread Tapped for Setting Bolt. Recess Depth to top of Anchor Head. Rubber Ring Diameter. Width across flats of Reduced Recess Former.
Collet Collar
Rubber Ring
Fixing screw
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TM
W M B
R M B D W
= = = = =
Radius of Sphere. Setting Bolt Size. Recess Depth to top of Anchor Head. Removing Lever Hole Diameter. Width across flats of Reduced Recess Former.
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SBK55
EFUB EFB115
Edgeform U connection bracket. Simple pinned connection to form. Edgeform stand and top plate for multiple stack casting of concrete panels. Simple to form different sized panels. Stack bracket utilises differing lengths of RB12 Reidbar (bar and nuts supplied separately).
EFTP
EFS
EFMC
EFICB Reid Construction Systems provide a total Tilt-up panel solution and engineering design for safe lifting of concrete panels. A propping design service is available and an extensive range of props for hire. In addition, Reids stock the complete range of Seal & Tilt Bondbreaker, bar chairs, fillet, sealants, shims and Liebig structural anchor bolts.
For technical advice or location of your nearest stockist phone 0800 88 22 44
TM
R e i d C o n s t r u c t i o n S y s t e m s
Auckland Head Office & Sales 64A Diana Drive, Glenfield Auckland, New Zealand PO Box 101-517, NSMC, Auckland, NZ Tel: +64 9 920 4360 Fax: +64 9 920 4364 Call Free: 0800 88 22 44 Email: sales@reids.co.nz Hamilton 21A Kaimiro Street Hamilton Tel: 07 849 0643 Fax: 07 849 0642
Tauranga 80 Glenlyon Avenue Tauranga Tel: 07 543 3806 Fax: 07 543 3807 Wellington Unit 2/1 Gough Street, Seaview, Lower Hutt Tel: 04 568 4505 Fax: 04 568 0098 Christchurch 125 Wrights Road, Middleton, Christchurch Tel: 03 338 3844 Fax: 03 338 8846
Email
Reidbar Information reidbar@reids.co.nz Swiftlift Information swiftlift@reids.co.nz
Internet
Website: www.reids.co.nz