EBJ1.

0U RA TV CHASSIS TECHNICAL TRAINING MANUAL

Philips Consumer Electronics North America 64 Perimeter Center East Atlanta, GA 30346

Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . Board Level Repair . . . . . . . . . . . . . . Troubleshooting Flow Charts . . . . . . . Circuit Board Locations . . . . . . . . . . . Video Signal Flow . . . . . . . . . . . . . . . MSB Video Signal Flow . . . . . . . . . . . CRT Panel . . . . . . . . . . . . . . . . . . . . . Audio Signal Flow . . . . . . . . . . . . . . . Audio Amplifier . . . . . . . . . . . . . . . . . . Fixed level output . . . . . . . . . . . . . . . . Audio Shutdown . . . . . . . . . . . . . . . . . Horizontal Output . . . . . . . . . . . . . . . . Vertical Amplifier . . . . . . . . . . . . . . . . High Voltage and Dynamic Focus . . . . Sweep Failure Detection and Blanking AC Input . . . . . . . . . . . . . . . . . . . . . . Standby Supply . . . . . . . . . . . . . . . . . Main Power Supply . . . . . . . . . . . . . . MSB Power Supply . . . . . . . . . . . . . . SSB DC-DC . . . . . . . . . . . . . . . . . . . . Convergence Processor . . . . . . . . . . . Convergence Horizontal output . . . . . Convergence Vertical output . . . . . . . . SSB System Control . . . . . . . . . . . . . MSB System Control . . . . . . . . . . . . . Service Modes . . . . . . . . . . . . . . . . . . Disassembly . . . . . . . . . . . . . . . . . . . Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 .7 .9 .9 .12 .14 .16 .17 .17 .21 .21 .24 .24 .25 .28 .30 .30 .32 .35 .36 .38 .38 .38 .42 .44 .45 .52 .54

Introduction The EBJ1.0 chassis is designed for introduction in the 2006 model year. This chassis uses a fully integrated tuning system capable of tuning both NTSC and ATSC channels. The HDTV tuner can decode both terrestrial 8VSB and unscrambled cable (64/256 QAM) signals. The chassis uses a scaled down version of the BP and BL chassis from 2005. These sets come in a 51 and 60 inch screen sizes. Models 51MP6200D/37 51PP9200D/37 60PP9200D/37 Features Supported Display Resolutions Resolution 1080i 480i 480p 720p Refresh Rate 60Hz 60Hz 60Hz 60Hz 51 inch 51 inch 60 inch

Regardless of the input, the picture will be displayed in a 1080i format. Sound Sound output power Sound Enhancement Sound System Connectivity (Figure 1) AV1 AV2 AV3 Side Output Rear Audio out Digital CVBS in, HDMI, CVI CVBS, Component Video in S-Video, Y/C, CVBS in CVBS in, Y/C Audio L/R out SPDIF 2 x 10W Auto Volume Leveller, balance, Treble, Bass controls AC-3 Dolby Digital Decoding

FIGURE 1 - JACK PANEL

The EBJ1.0 chassis has a 208 point convergence system to provide the best picture alignment possible. Page 1

Transporting the TV or magnetic fields in the room where the TV is located may cause the three picture tubes to become misaligned. A Multi-Point convergence is present in the customer menu to adjust for minor changes. This is accomplished by adjusted 35 points on the TV screen using the Convergence section in the Picture menu.

Colored buttons are necessary to program the set and to enter the service alignment mode.

My Content button selects between the TV and the contents of the USB Memory.

SAM (Service Alignment Mode) Press 0 6 2 5 9 6 Info

Page 2

After inserting a USB Memory device into the side jack panel, this menu will appear. Picture files in the *.JPG format stored on the USB Memory can be viewed. MP3 files can also be played. (Figure 2) Press the My Content button on the remote to select the USB port. If it should become necessary to update software in the set, the new software can be placed on the USB Memory. (Figure 3) If the software is later than the version in the set, it will automatically load. The latest software can be found at www.philips.com/usasupport. The current software version of the set can be found in the Settings\Installation\Software upgrade\Current software info menu. After downloading the software, rename it to autorun.upg and copy it to the root directory of the USB Memory. Turn the TV Off and insert the Memory. Turn the TV On. The TV will automatically go to the upgrade mode. (Figure 4) After a few seconds, it will display the status of the upgrade procedure. Manual Upgrade To reload the present software version or a previous version, select Settings\Installation\software upgrade in the menu. (Figure 5) Load the autorun.upg file in a directory called Upgrades on the USB Memory. For additional information refer to the Directions for Use supplied with the set. To download the DFU, go to the Philips support site. FIGURE 5 FIGURE 4 FIGURE 3 FIGURE 2

Page 3

Screen Formats Figure 6 There are seven screen formats available when viewing an Analog (NTSC) or Digital (ATSC) signal being transmitted in the Standard Definition (SD) format. Notice that in some of these formats, not all of the picture is visible. There are two screen formats available when viewing a Digital (ATSC) signal transmitted in the HD High Definition format. The two formats available in with ATSC are Automatic and Wide Screen. In Automatic the screen will expand to fill the screen regardless of the format being transmitted. In the Wide Screen mode, the broadcast station may be sending the signal with black bars on each side. Weak Channel (Figure 7) FIGURE 6

FIGURE 7

As in previous sets with ATSC tuning, a Weak Channel Installation selection is available when tuning terrestrial signals. During setup these are programmed when the antenna selection is made. This selection provides a signal level indicator when tuning additional channels as the antenna is turned. This selection is not available when tuning in the cable mode.

Page 4

Settings

Customer Convergence (Figure 8)

4 Convergence Manual con vergence

Setup Pr er ef ences Sour e c Clock Convergence

Settings | Setup

Convergence Manual con vergence

Manual con vergence 7 Convergence r ed Convergence blue Multipoint r ed Multipoint blue

Settings | Setup

Sa multipoint ve

Sa undo m ve Manual convergence Manual convergence ultipoint 7 Restor factor e y Convergence red Convergence blue Multipoint red Multipoint blue Save multipoint Save undo multipoint Restore factory Start now

A rear projection television has three tubes, Red, Green and Blue with the pictures of each converged with each other to display a perfectly aligned picture on the screen. An electronic convergence system provides the correction signals to keep the beams perfectly aligned. These beams are aligned at the factory to produce a converged picture. When the set is moved, subjected to mechanical stress or placed in an area where the magnetic field may change will cause the beams to mis-align. Customer adjustments are available to the customer to make minor corrections in case the beams become mis-aligned.

FIGURE 8
Settings | Setup | Con vergence

Manual con vergence Convergence r ed Convergence blue Multipoint r ed Multipoint r ed Sa multipoint ve Sa undo ultipoint ve m Restor factor e y

7 Multipoint r ed Star no t w

The customer can make multi-point adjustments or adjust just the picture center. (Figure 9) The customer can select one center cross or a 35 point adjustment.

FIGURE 9 Figure 10 Using the Info button on the remote, the customer can switch between Navigate or Adjust. When in the Navigate mode, use the cursor buttons to select the desired location to adjust. FIGURE 10 When in the adjust mode, use the cursor buttons to align the colors.

A map showing the customer menus is shown in figure 11.

Page 5

Page 6
PICTURE SOUND FEATURES CHANNELS PERSONAL SPEECH MUSIC MOVIES MULTIMEDIA NORMAL WARM COOL STANDARD PIXEL PLUS OFF MINIMUM MEDIUM MAXIMUM AUTO PICTURE CONTRAST BRIGHTNESS COLOR SHARPNESS COLOR TEMPERATURE DIGITAL PROCESSING DYNAMIC CONTRAST DNR COLOR ENHANCEMENT TINT PICTURE FORMAT ACTIVE CONTROL PERSONAL RICH NATURAL SOFT MULTIMEDIA ECO AUTO SOUND VOLUME BALANCE HEADPHONE VOL SOUND MODE ALTERNATE AUDIO DIGITAL AUDIO LANGUAGE MONO/STEREO AVL DELTA VOLUME STEREO VIRTUAL DOLBY SURR MAIN SAP OFF ON OFF ON ON DURING MUTE ENTER PIN TIMER TIME CLOSED CAPTIONS SLEEPTIMER LOCK AFTER CHANNEL LOCK TV RATINGS LOCK MOVIE RATINGS LOCK PREFERRED CHANNELS OFF MINIMUM MEDIUM MAXIMUM OFF ON PICTURE/SOUND FEATURES MENU RESET AV SETTING ENTER PIN (CHANNEL LIST) AUTO CLOCK MODE AUTO CLOCK CHANNEL TIME DAY TIME ZONE DAYLIGHT SAVINGS AV1 AV2 AV3 HDMI SIDE ANALOG AUDIO IN ENTER PIN ALL NONE TV-Y TV-Y7 TV-G TV-PG TV-14 TV-MA AUTOMATIC SUPER ZOOM 4:3 MOVIE EXPAND 14:9 MOVIE EXPAND 16:9 16:9 SUBTITLE WIDE SCREEN OFF MINIMUM MEDIUM MAXIMUM MANUAL CONVERGENCE CONVERGENCE RED CONVERGENCE BLUE MULTIPOINT RED MULTIPOINT BLUE SAVE MULTIPOINT SAVE UNDO MULTIPOINT RESTORE FACTORY ENTER PIN ALL NR G PG PG-13 R NC-17 X PIP FORMAT AUTO SURROUND DUAL SCREEN PIP OFF ON CAPTION SERVICE DIGITAL CAPTION SERVICE DIGITAL CAPTION OPTIONS CC1 CC2 CC3 CC4 T1 T2 T3 T4 RESET TO DEFAULT SIZE STYLE TEXT BACKGROUND DEFAULT SMALL STANDARD LARGE OSD SHOW EMERGENCY ALERTS CHANGE PIN ENGLISH FRANCAIS ESPANOL NORMAL MINIMUM CS1 CS2 CS3 CS4 CS5 CS6 ANTENNA CABLE AUTO PROGRAM CH ALWAYS SKIP LOW PRIORITY SKIP MEDIUM DEFAULT MONOSPACED SERIF SERIF MONOSPACED SANS SANS SERIF CASUAL CURSIVE SMALL CAPS START PIXEL PLUS ACTIVE CONTROL COLOR OPACITY CURRENT SOFTWAREINFO LOCAL UPGRADE COLOR OPACITY BLACK WHITE RED GREEN BLUE YELLOW MAGENTA CYAN DEFAULT SOLID TRANSPARENT TRANSLUCENT FLASHING

TV SETUP INSTALLATION DEMO EXIT

PREFERENCES SOURCE CLOCK CONVERGENCE

FIGURE 11 - CUSTOMER MENU MAP

LANGUAGE AUTOPROGRAM WEAK CHANNEL INSTALLATION (TERRESTRIAL ONLY) SOFTWARE UPGRADE

Board Level Circuit Explanation (Figure 12) The EBJ1.0 is designed for module level replacement. However if circumstances should dictate, component level repair is possible. The chassis has three main boards, SSB, MSB, and LSB. There is also an LED Keyboard panel, a Side Jack panel, a Constant Level Audio output panel, and three CRT panels. The SSB (Small Signal Board) performs set control, video processing, audio processing, and audio amplification. All of the AV inputs except those located on the Side Jack panel are located on the SSB. The SSB uses large scale circuit integration using BGAs and surface mounted components. Special soldering equipment is required to perform component level repair on this board. The NTSC/ATSC turner is also located on the SSB. The MSB (Main Signal Board) interfaces with the SSB. Some power switching functions are performed on this panel. Output video processing and CRT drives are located on this board. The convergence processor and outputs are located on this panel. A separate microprocessor located on this panel performs the control functions for this and the LSB. An NVM is located on this panel which stores the convergence, geometry, and white drive settings. This processor is controlled by the SSB. The LSB (Large Signal Board) has the standby power supply, main power supply, horizontal drive, vertical drive, and high voltage circuits. In standby, only the standby supply is operating. When the set is switched On, all the other circuits are switched On. Troubleshooting Dead Set When AC power is applied to the set, 5 volts should be present on Pin 1 of 1504 on the LSB. If this voltage is not present, the LSB (Large Signal Board) should be repaired or replaced. Next, check the 5 volt supply on Pin 4 of connector 1523 on the MSB. This is the standby voltage for the SSB. If the circuits on the SSB are working correctly, the Standby line on Pin 11 of 1J02 on the SSB or 1523 on the MSB should be High. When the power button is pressed on the front keyboard or the remote, this line should go Low. If not, the SSB should be repaired or replaced. When the Standby line goes Low on the SSB, the main power supply located on the LSB should turn On. If the main supply does not switch On, check Pin 12 of 1504 on the LSB. If this point does not go Low, check connections on the MSB. If all of the supplies have switched On, the High voltage on the LSB should turn On. This voltage is developed by the HVG (High Voltage Generator) on the LSB. Horizontal (line) and Vertical (frame) drive is generated on the MSB and fed to the LSB. If either of these drives are missing, the HVG will not turn On. These drives can only be checked with an oscilloscope. Page 7

1505

1 2 3 4 5 6 7

1516

-18V -VAUDIO -18 -VAUDIO GND GND +18V +VAUDIO +18V +VAUDIO NC

1553

1 2 3 4 5 6 7

1214

1519

1504

1 2 3 1M01 1904

1103

1M21

1J02

1523

1620

1307

FQ00 FQ01 FQ02 FQ04 1 2 3 4 1M60 1910

1801

1D50

SIDE JACK PANEL 1005 1 2 3 4 RV-OUT RV-RET RH-OUT RH-RET RED CONV YOKE GREEN CONV YOKE

1612

1802

1305

1006

1803

1 2 3 4 5 6 7 8 1M36 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 GV-OUT GV-RET GH-OUT GH-RET LEFT 1007 1740 1 2 3 4 1526 RIGHT 1 2 3 4 1721 1720 1 2 3 1 2 3 1710 1 2 3 4 5 1702 1 2 3 1 2 3 4 BV-OUT BV-RET BH-OUT BH-RET BLUE CONV YOKE

1809

+8V DAC +12V GND BLKIN

GND B GND

GND G GND

1003

R-HDPH L-HDPH GND 1001 CONSTANT LEVEL OUT

3 2 1 GND +8V GND GND

1 2 3 4

1 2 3 4 5

GND R GND

1 2 3

1207

1217

CONST LEV CON PG 1003 CO 1001 CO CRT CON 1214 1103 PG K K PG D D D D D

SIDE AV CON PG 1305 G 1307 G

BLUE CRT BOARD

1204 BLUE G2

1 2 3 4 5

+8V DAC +12V GND BLKIN

1 2 3 4 5

1204 GREEN G2 GREEN CRT BOARD 1212 1202

1217

1207

KEYBD CON 1207 1210 1202 1212 1217

1212

1 2 3 4 1201 1202 1 2 3 4

200V GND FILAMENT G1

1 2 3 4

1 2 3 4 1201 G1 FILAMENT GND 200V

200V GND FILAMENT G1

1 2 3 4

1202

FIGURE 12 - WIRING INTERCONNECT DIAGRAM

1 2 3

1207

1210

1210

1 2 3

Page 8
1517 EHT EHT CONV YOKE DEFL YOKE HVG FOCUS FOCUS FOCUS TO 1201 RED CRT PANEL 1 2 3 4 5 6 -35V -22V -22V GND GND +35V 1 2 3 4 5 6 RED EHT 1M02

1 4

SSB MSB

KEYBOARD

G2 G2 G2

CONV YOKE

DEFL YOKE

GREEN

GND KEYBOARD GND

TO 1201 GREEN CRT PANEL

LED PANEL 1 2 3 4 5 6

1 2 3 4 5 6

LIGHT SENSOR GND RC LED-SEL +5V2-STBY PC-TV-LED

1 2 3 4 5 6 7 8 9 10 11 12 +5V2 +5V2 +5V2 GND GND GND POWER FAIL GND GND +12V +12V STBY 1 2 3 4 5 6 7 8 9 10 11 12

CONV YOKE

DEFL YOKE

BLUE

1 2 3 4 5 6 7 8 9 10 11 12 13 NC NC NC +5V2 +5V2 GND GND GND +12V +12V STANDBY NC NC

1 2 3 4 5 6 7 8 9 10 11 12 13

LSB

TO 1204 RED CRT PANEL TO 1204 GREEN CRT PANEL TO 1204 BLUE CRT PANEL

TO 1201 BLUE CRT PANEL

1 2 3 4 5 6

GND GND

1 2 3 4 5 6 7 8 9 10 11 12 ABL GND VERT VERT EWO EHT FLASH GND HDR SCO HFP DPC 1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 1 2 3 4

HORIZ-HI HORIZ-LO V-HI V-LO HORIZ-HI HORIZ-LO V-HI V-LO 1 2 3 4 HORIZ-HI HORIZ-LO V-HI V-LO

RED DEFLECTION YOKE

GND FRONT_Y-CVBS GND FRONT-C GND AUDIO_IN5_L FRONT DETECT AUDIO_IN5_R

1 2 3 4 5 6 7 8 9 10 11 R G B GND HD VD GND RXD TXD NC NC

1 2 3 4 5 6 7 8 9 10 11

GREEN DEFLECTION YOKE

BLUE DEFLECTION YOKE

1 2 3 4

200V GND FILAMENT G1

1210 1 2 3 4 5 +8V DAC +12V GND BLKIN 1 2 3 4 5 1204 RED G2 RED CRT BOARD

CONNECTOR DIAGRAM LOCATIONS SSB LSB MSB CON PG CON PG CON 1M02 B8B 1516 1517 E1 1J02 B1B 1526 1553 E1 1D50 B4G 1504 E2 1519 1M36 B3A 1801 E3 1523 1M60 B5A 1802 E3 1720 1M21 B5F 1710 1803 E3 1M01 B5F 1702 1809 E3 1740 B8B 1620 1904 E4 1721 1910 E4

PG M1 M1 M1 M1 M3 M3 M3 M3 M3

1201

NO PICTURE

YES

IS THE POWER LED BLINKING?

NO

SELECT A CHANNEL AND SELECT AN ACTIVE CHANNEL USING THE REMOTE KEYPAD. TURN THE VOLUME UP.

YES

DOES THE POWER LED TURN ON WHEN THE POWER BUTTON IS PRESSED?

NO
IS AUDIO PRESENT?

YES

A
IS +5V DC PRESENT ON PIN 1 OF 1504 ON THE LSB?

YES

IS +5V DC PRESENT ON PIN 4 OF 1523 ON THE MSB?

NO

CHECK CONNECTIONS ON MSB

NO

REPLACE SSB

NO

YES

CHECK THE AC POWER CORD

NO

IS 115V AC PRESENT ON 1505 ON THE LSB?

DOES PIN 11 OF 1523 ON THE MSB GO LOW WHEN THE POWER BUTTON IS PRESSED?

YES

REPAIR OR REPLACE SSB CHECK KEYBOARD AND REMOTE RECEIVER

YES NO

REPAIR OR REPLACE THE LSB

YES
IS > 3 VOLTS PRESENT ON PIN 2 OF 1M01 ON THE SSB? DOES PIN 2 OF 1M01 ON THE SSB CHANGE WHEN THE POWER BUTTON IS PRESSED?

NO

NO

YES

REPAIR OR REPLACE SSB REPAIR OR REPLACE SSB

TROUBLESHOOTING FLOW CHART PART 1

Page 9

ERROR 1, 2, 3, 4, 5, 6, 8, 9, 14, OR 11

REPAIR OR REPLACE THE SSB

YES NO
SSB

IS APPROXIMATELY 200 VOLTS PRESENT ON 1204 ON THE CRT BOARD?

REPAIR OR REPLACE LSB

ERROR 12

YES YES

NO

YES
IS +12 VOLTS PRESENT ON PIN 9 OF 1523 ON MSB WHEN THE STANDBY LINE IS PULLED LOW?

NO
IS RGB DRIVE PRESENT ON PINS 1, 2, AND 3 ON 1612 OF MSB. REPAIR OR REPLACE SSB

NO YES

LSB

NO

REPAIR OR REPLACE MSB

NO

IS +12 VOLTS PRESENT ON PIN 10 OF 1504 ON LSB WHEN THE STBY LINE IS PULLED LOW?

ERROR 13

YES
IS +18 AND -18 VOLTS PRESENT ON CONNECTOR 1517 ON LSB?

YES NO

YES

MSB

NO
ERROR 62

SSB

LSB

YES NO

YES
LSB IS VERTICAL DRIVE PRESENT ON PIN 3 OF 1910 ON LSB?

YES
MSB ERROR 61

NO
MSB

NO

YES YES
IS HORIZONTAL DRIVE PRESENT ON PIN 9 OF 1910 ON LSB? ERROR 68

NO

NO

LSB

MSB

SSB

Page 10

TROUBLESHOOTING FLOW CHART PART 2

RED CRT

GREEN CRT

BLUE CRT

SSB

MSB

LSB

CONSTANT LEVEL OUT

CIRCUIT BOARD LOCATIONS

Page 11

Video Signal Flow SSB Video Signal Flow (Figure 13) The SSB tuner tunes both NTSC and ATSC channels. On the ATSC side, both terrestrial 8VSB and unscrambled Cable QAM signals are tuned. The Tuner is powered by the +5VTUN voltage which is derived from the +12SW voltage. If the selected channel is analog, IF is output on Pin 9 to 1A10, Saw Filter, and then to 7A00. IC 7A00 has the Video IF Demodulator. Composite video is output on Pin 120 and then sent to an internal AV switch via Pin 123. The AV switch selects between the composite video from the tuner or from one of the AV inputs. The selected composite video or YC is fed to one of two A/D converters. This signal is not broken into components as is done in a digital transmission. The signal is converted from analog to digital as is. If the signal is YC, it is output on DLINK1. Composite video is output on DLINK3. The signal is fed to IC 7J00, AVIP. If the signal is from a YC source, it is fed to a multiplexer and output on DV3. If the signal is composite video, it is fed to the internal Columbus circuit. The Columbus is a 3D digital comb filter. The 3D comb processes the whole frame instead of two lines at a time as in previous comb filters. This results in a sharper picture without cross luminance or cross color. The AVIP converts the video to a YUV format. It is then output on the DV3 data line to 7V00, Viper. The YUV video is fed to a Switch and video processor in the Viper which rescales the video to fit the screen. A memory controller interfaces with two SDRAM ICs 7V01 and 7V02 which stores the video frames as they are being processed. In the case of LCD and Plasma sets, the video is converted to a progressive scan format. In the case where this SSB is used in a PTV, the video is converted to a 1080i format. Video is output from the Viper on three 8 bit data lines to 7G40, D/A converter. The analog 1080i signal is then fed to the MSB in a RGB+HV format. Component video signals, 480i, 480p, 720p, and 1080i is fed to 7B50, HDMI processor. This IC performs a A/D conversion before feeding the signal to the AVIP on the DV4 and DV5 data lines. The HDMI signal is also fed to this IC which separates the video part of the data before feeding it to the AVIP on DV4 and DV5. If the customer selects an ATSC channel, the ATSC IF signal is output from the tuner on Pins 14 and 15. The signal is fed to a 44 Mhz SAW filter 1T01 and IF amplifier 7T13. The signal is then fed to the ATSC decoder 7T22. The ATSC decoder captures the compressed data stream and outputs it on a 8 bit data line, DVIF. This signal is then fed to the Viper for processing. The Viper then rescales the video to fit the screen.

Page 12

+5VTUN 1 14 1 7 2 7 6 MEMORY CONTROLLER 7V01 SD RAM 1 8 ADC DVIF-8B QAM 8VSB DEC VIDEO SW PROCESSOR 3 IF AMP 7 8 14 1T01 44M SAW I2C-SDA-TUNER I2C-SCL-TUNER 42 43 SCL-DMA SDA-DMA B04B B03C VIF DEMOD DV3 7 107 108 8 1A10 45.75 SAW 7L50 DDR SDRAM 90 91 7T22 ATSC DEC 7V00 VIPER VIDEO SCALER PNX8550 7V02 SD RAM 2 11 15 1704 TUNER 7T13

B02A B05C B05B

B02B

+5VTUN

3T20

3T10

5T11

+12SW 2 8 9

47

47

7T10 12

7510

7A11 120 DV3

B07C 123 A DLINK1 D AV1_CVBS 126 C Y/CVBS

AV2 AV2-Y_CVBS MUX AV SW CVBS DLINK3 D AV2-C 5 A 4 COLUMBUS COMB FILTER

AV3

B06

B04G

SIDE JP AV1 7A00 PNX3000 MPIF FRONT-Y_CVBS 8 9 FRONT C VIDEO INPUT PROCESSOR AV7_Y-CVBS 15 F28 DV-OUT-VS

1D50 MP-OUT-VS F27 DV-OUT-HS

1M36

MP-OUT-HS

TO MSB

34 B03A B07B 7B50 HDMI Y 81 68 96 SW Y1 79 66 94 VIDEO OUTPUT FORMAT HDMI REC AV1 PR1 PB1 D DV5 7J00 PNX2015 AVIP A DV4 DV-B 28 AV2 PR PB LVDS_TX VIDEO OUTPUT DV-R 7G40 DAC

AV-ROUT

B07C

DV-G

32

AV-GOUT

FIGURE 13 - SSB VIDEO SIGNAL FLOW

AV-BOUT

B07A

HDMI

Page 13

Main Signal Board Video Signal Flow (Figure 14) Red, Green, and Blue drive from the SSB is fed to Pins 30, 31, and 32 of 7600. The signal is fed to the RGB insertion circuits where the OSD is inserted. The signal is then fed to a White Point circuit and then to the Output Amplifier. The White Point and Output Amplifier have the Drive controls and Cutoff controls. Input from the ABL line on Pin 43 makes adjustments in the brightness levels to adjust for changes in beam current. The AKB pulses from the CRTs are fed to Pin 44 to the Cathode Calibration circuit. The Cathode Calibration circuit adjusts the cutoff levels of the CRTs to maintain the correct gray-scale tracking. When the set is first turned On, a calibration pulse is output on the RGB lines. The Cathode Calibration circuit monitors this pulse on the AKB line to set the Black level and the maximum drive voltage for the cathode. Once the Calibration has taken place, the Output Amplifier switches to the RGB drive signal as the output. Horizontal and Vertical Sync is fed to 7600 on Pins 23 and 24. IC 7600 processes the sync to provide the geometry for the picture. Horizontal drive is output to the sweep circuit on Pin 8. Vertical drive is output on Pins 1 and 2. East West drive is output on Pin 3. Sandcastle (SCO) is output on Pin 9. An internal current sense circuit is internally connected to this Pin. Transistor 7902, located on the LSB, monitors the -200 volt supply. As long as the -200-volt supply is present, the resistor divider network keeps 7902 turned Off. If the -200-volt is missing, the +15 volts supply will turn 7902 On. This will mute the Sandcastle signal on Pin 9 of 7600 causing the IC to blank the RGB drive to the CRTs. This is to prevent damage to the CRTs in the event that the -200 volt supply should fail. Horizontal Feedback (HFB) from the collector of the Horizontal Output Transistor is fed into the Phase Loop to phase correct the Horizontal drive. IC 7600 is controlled by the GDE Microprocessor on the MSB via the I2C bus on Pins 10 and 11. Geometry and Drive settings are stored in the Memory IC located on the MSB. IC 7600 is controlled by the Painter Microprocessor on the SSM via the I2C bus on Pins 10 and 11. Geometry and Drive settings are stored in the Memory IC located on the SSM. Red drive is output on Pin 40 and is buffered by 7702 before being fed to its respective CRT panel. Green is output on Pin 41 and buffered by 7712 before being fed to its respective CRT panel. Blue drive is output on Pin 42 and is fed to a blue stretch circuit consisting of transistors 7722, 7721, and 7720. IC 7661 is a comparator circuit which compares the combined output off the Red and Green with the Blue. If the Blue output is greater, the voltage on the ABL line will increase causing the overall drive to decrease. This is to prevent the Blue CRT from being excessively driven.

Page 14

+8V 3756 680 +8V +8V +8V 17 39 35 36 37 38 3765 680 R 3790 100 +8V B 3781 560 7721 7722 3662 47K 6644 7720 3784 560 3783 3.3K 5602 43 11 BCL(ABL) +8V 3792 180 3786 680 7723 3788 560 3787 1.5K 3782 100 RGB/YUV MATRIX 3797 1K 44 BLKIN(AKB) BEAM CURRENT LIMITER 7600 HOP TDA9331H 10 CONT CATHODE CAL STRETCH 42 3789 100 +8V 3772 680 5601 RGB INSERTION G 41 WHITE POINT AND BRIGHTNESS CONTROL OUTPUT AMPLIFIER BLUE STRETCH 40 7712 3667 47K 3792 100 REDTXT GRNTXT BLUTXT TXTFBL 3791 100 7702 3 1710 1 2 3 3793 100

1702 1 2

RED CRT

Y 28 U 27 V 2630 26 SATURATION CONTROL COLOR DIFFERENCE MATRIX

GREEN CRT

1612 1 RED 2631

3630 10

3668

47K 3795 100

1720 1 2 3

GREEN 2632

3631 10

30 31 32

BLUE CRT

FROM SSB 1D50

BLUE

3632 10

HD SCL SDA

3624 100

VD

3623 100

7661 LM393 +12V-HOP 3 + 8 1 2 5 6 3660 560 3751 1.5K 3752 560

+ -

3661 18K

1620 1 TO LSB 1910 7 4

SOFT START H/V DIVIDER

E-W GEOMETRY 3

EWO

HD 24 23 CLOCK GENERATION AND 1ST LOOP PHASE-2 LOOP HORIZONTAL OUTPUT RAMP GENERATOR VERTICAL GEOMETRY VD

ABL 6643 1 2 VERT VERT HOUT 3643 100 20 9 5 8 13 14 21

FIGURE 14 - MSB VIDEO PROCESSING

3930 100 3931 1K SCO 3926 10K 6902 3934 4.7K V-PULSE HFB 6906 8.2V 2906 DPC 3940 100K 3933 10 6910 7902 3932 18K FLASH

+15V

-200V

3927 2.2M

3926 220K 3935 2.2M

R G B

2908

HOT-C

2907

LSB

Page 15

2209 1n +8V 2211 100UF 6204 2201 100n

+8V +12V 3203 6.8K 3213 680 7202 7200 3208 100 +8V 3225 2.2K 3226 470 3227 2.2K 3223 1.5K

3216 10 2213 1n

2216 100uF

2217 47uF 2214 47n 2219 2.2p 6 3212 22K

3217 1

+200V

CRT

3204 100

2 1

10 5 13 7201 TDA6120Q CRT AMP 7 8 12 3206 47

5202 5203

6201

FOCUS 10 4,5 8

3201 22

3200 75

3209 330

3215 680 2210 2207 1n 2204 1n

3224 1K 1uF

3218 220

3 4

3211 10K 6 5201 FIL 2221 100n 2200 1n 5200 7

AKB 3220 100 2203 100p G1

3202 1.5K

2218

6200

G2 3210 10K

FIGURE 15 - CRT PANEL CRT Panel (Figure 15) The Red, Green, and Blue signals from the HOP panel are fed to their respective CRT panel. The signal is fed to the emitter of 7200 and then to 7202. The output of 7202 is fed to Pin 2 of 7201 which drives the cathode of the CRT. AKB drive is output on Pin 7 and fed to the HOP panel. The CRT circuit is powered by the +200-volt supply from the LSB. If there is a problem in this circuit, the one resistor, 3217, will open. If this resistor opens, the CRT will have excessive drive causing it to go to maximum brightness. This will cause an over current shutdown on the LSB. In normal operation, the G1 voltage will measure approximately minus 20 volts. During blanking, this voltage will go to a minus 200 volts. The Filament voltage will measure approximately 6 volts DC. If drive is removed to any of the CRT boards, the CRT will be driven into saturation, causing an over current shutdown.

Page 16

Audio Signal Flow (Figure 16) All of the audio processing including the amplifier is located on the SSB. The amplifier is a class D with an output of 10 watts per channel. If the customer has selected an analog channel, the 4.5 Mhz sound carrier is included with the video IF output on Pin 9 of the Tuner. The IF is fed to 7A00, MPIF, and to the Video Demodulator and Audio Demodulator. The baseband audio is fed to an A/D converter and to Data Link 3. AV inputs are fed to a switch located in 7A00 and then to one of two A/D converters. The audio is then output on Data Link 1 or Data Link 2. The audio is separated in the AVIP and fed to the Audio processor. The audio processor performs the following functions: Master Volume control and Balance 5 band equalizer Virtual Dolby processing Stereo processing Headphone volume Processed audio is output in a I S format and fed to the Viper. The Viper performs an Audio Delay based on preset levels in the software. The audio is then fed back to the AVIP where the selected signal is fed to a D/A converter and fed to the monitor audio output panel and audio amplifier. If the customer has selected an ATSC channel, the audio data is encoded in the data stream which is fed to the Viper from the ATSC decoder. The selected data streams are decoded in the MPEG2 processor and fed to the Audio Delay circuit. The I2S audio is then fed to the AVIP where it is processed and fed to the main audio and headphone amplifiers. The main audio is output from the Viper on AB29 to the digital output jack labeled SPDIF. When the customer selects the HDMI input, the HDMI receiver removes the digital audio from the data stream and outputs it to the Viper in a I2S format. Audio Amplifier (Figure 17) The audio amplifier consists of two class D 10 watt amplifiers. The amplifiers are powered by a +18 and -18 power supplies. Since the right amplifier is identical, only the left amplifier is shown. Audio from the AVIP is fed to Pin 11 of 7D10 which is a comparator. Feedback from the output is filtered and wave-shaped by an RC network which generates a saw wave. The sawtooth waveform is applied to Pin 10. When the audio input equals the voltage on the saw wave ramp, Pin 13 will go High. This feeds the drivers, 7D15, 7D16 and 7D17. They then drive the outputs in 7D18. During muting, the Mute line goes High turning 7D14 On forcing 7D17 into saturation, blocking the drive signal. Transistor pack 7D18 is the output for the Left Page 17
2

I2S-MAIN-ND

AUDIO-IN2-R 83 84 A 8 AUDIO-IN-5-R 6 AUDIO-IN-5-L 1M36 128 127 D AV3 AUDIO-IN2-L

DATA LINK 2

DATA LINK PROC

W3 V4

SIDE JP

7J00 PNX2015 AVIP

AUDIO PROC

D A

AH1

ADAC1

I2S-MAIN-D

DIGITAL INPUT CROSSBAR

Page 18
+5VTUN 1 14 1 7 2 7 6 MPEG2 PROCESSOR 8 ADC QAM 8VSB DEC DVIF-8B 7V00 VIPER PNX8550 AUDIO VIDEO SW PROCESSOR 3 IF AMP 7 8 14 1T01 44M SAW I2C-SDA-TUNER I2C-SCL-TUNER 42 43 SCL-DMA SDA-DMA 90 91 7T22 ATSC DEC 11 15 1704 TUNER 7T13 2 8 9 9 7 107 108 183 SPDIF-HDMI VIF DEMOD AUDIO IF DEM 8 1A10 45.75 SAW 7B50 HDMI RECEIVER AA27 AUDIO PROC DELAY AB29 SPDIF-OUT1 A D B04A W28 D AUDIO SW DATA LINK 1 R29 DATA LINK 3 AUDIO-IN-4-R A AV1 AUDIO-IN-4-L 80 79 AUDIO-IN1-R AV2 AUDIO-IN1-L 86 85 LEFT AUDIO TO AUDIO AMP D A DATA LINK PROC AG1 ADAC2 RIGHT AUDIO 7A00 PNX3000 MPIF D A DATA LINK PROC AB1 ADAC7 LEFT AUDIO TO MONITOR AUDIO OUT TO DIAGRAM B03E D A AA1 ADAC8 RIGHT AUDIO

+5VTUN

3T20

3T10

5T11

+12SW

47

47

7T10

7510

FIGURE 16 - AUDIO SIGNAL PROCESSING

channel. The base and emitter of Transistor 7D30 is connected to Resistor 3D60. When the current reaches the point where the base is 0.6 volts less than the emitter, the Transistor will turn On. This overcurrent condition will cause the set to shut down.

AUDIO OUTPUTS

Page 19

Page 20
3D39-2 22K -18V 3D54 47K 2D55 3D34 3.3K 3D35 1.2K 7D15
3 4

3D39-4 22K +18V 7D18-1 3D77 22K CPROT

FIGURE 17 - AUDIO AMPLIFIER

3D49 15K +18V 3D43 10 ADAC1 AUDIO IN 3D50 10K 7D24 2D26 3D56 15K 5D16 -18V

MUTE 7D10-2 11 10
+ -

7D14 7D16-1 3D44 330

5,6

7D30 5D12 LEFT-SPEAKER 3D60 0.1 2D56 2D59

3 12

13

2D30

3D39-1 7D16-2 22K 3D81 680

2 7,8

7D17 3D76 22K

1

7D18-2

3D39-3 22K

3D64 1.2K

-18V

3.9K 2D47 2D48 2D45 3D73 560 3D68 100K 3D71 10K

Fixed Level Output (Figure 18) Since there is no Headphone output on the PTV, this circuit is used for the Fixed Level Output. This signal is developed in the AVIP. This signal is fed to Pins 3 and 5 of 7A04. During Power-On, the Reset-Audio line from the Viper goes High which turns Transistors 7J01, 7J02, 7A08, 7A15, 7A16 and 7A14 muting the fixed level output.

FIXED LEVEL OUTPUT PANEL

Audio Shutdown (Figure 19) The audio circuits are protected against DC voltage on the outputs and overcurrent in the amplifier. If a DC voltage appears on the speaker lines, positive or negative, the op-amps of 7D10 will switch On causing Pin 14 or 1 to go Low. This will cause Transistor 7D11-1 to turn Off causing the Prot-Audio_Supply to go High. Transistor 7D11-2 will turn On, latching the circuit. the High on the Prot-Audio_Supply line will cause the processor to shut the set down. When this circuit latches, it will stay latched until power is removed from the set. The High on the CPROT line will turn Transistor 7D12-1 On, turning 7D12-2 Off. This will turn On 7D10 causing a shutdown latch as described above. A discussed before, the CPROT line will go High if there is an overcurrent in either the left or right audio amplifiers. Page 21

Page 22
+12VSW +5V2STBY 6J07 3L01 100K 7J01 RESET-AUDIO FROM VIPER 3L03 470K
2

B04A

B03E

6J08 +5V2STBY 7J02-2

5 4

3L00 100K
6

+5V2STBY 3A23 100K 3A24 10K 7A15

7J02-1

3L02 10K
1

6A11
3

7A08 3A26 47K 3A25 680K 3A27 33

2A76 1uF +5V

FIGURE 18 - FIXED LEVEL OUTPUT

7A04-1 ADAC7
3 + 8 1 2 -

3A28 33 AUDIO-HDPH-L-AP 2A78 7A16 3A29 1K

2A79 3A51 27K 3A30 15K 3A32 3A31 15K 27K 3A33 33 7A04-2
7 4

+5V ADAC8
5 + 8

3A34 33 AUDIO-HDPH-R-AP 2A83 7A14 3A35 1K

6 -

2A84 3A52 27K 3A36 15K 3A38 3A37 15K 27K

SOUND-ENABLE +18V 3D10 47K VP 3 7D10 9 8 3D13 2.7K 7 6

+ + -

+3V3STBY 3D12 5.6K 3D89 22K

1.08V

3D15 47K 6D10 3019 47K 7D11-2 7D11-1

2

+3V3STBY 3D12 5.6K PROT-AUDIOSUPPLY 3D20 22K

3D14 220K LEFT SPEAKER

14

0V 6 1 5

FIGURE 19 - AUDIO SHUTDOWN Page 23

3D17 220K RIGHT SPEAKER +18V

-9.5V

3D22 10K

2D63

2D11 6D11 27V 7D12-2

-18.4V 3 4

12 3D18 47K 3D42 47K 3D25 1K -18V +18V 7D26-2

4 5 1 4 3

2D70

3D24 10K
6 2

VN

-18V CPROT 3D23 2.2K

3D21 4.7K 3D86 100K 3D87 47K

6 2

+18 3D75 47K

-17.4V

7D12-1

3D26 2.2K

MUTE

3D82 47K SOUND-ENABLE

3D84 47K 7D25-1

2 6

7D25-2
5 3

7D26-1

7D25-2

3D83 47K 2D51

3D88 33K -18V +18

3D85 47K +18

Horizontal Output circuit (Figure 20) Horizontal drive from the HOP circuit located on the MSB is fed to 7807 on the Large Signal panel. Transistor 7807 drives the Horizontal Output Transistor 7801, which drives the Yokes and the Horizontal Output Transformer 5801. Transformer 5801 produces a plus and minus 13-volt supply for the Vertical Output circuit. Voltage from Pin 7 of 5801 is rectified by 6802 to produce the +200-volt supply for the CRTs. Voltage from Pin 5 is rectified by 6801 to produce the Filament voltage. This voltage is filtered by 2804 to provide approximately 6 volts DC. This circuit is protected by fuse 1801 and resistor 3801. The negative Horizontal pulse from Pin 5 feeds the Blanking and Sweep failure detection circuit. The output of 7807 drives IC 7803 and transistor 7802. This circuit drives the Dynamic Focus and Horizontal Geometry correction. The Horizontal component of the correction drives the return side of the Horizontal yokes via the DYN-FOCUS-HIGH and DYN-FOCUS-LOW lines. Vertical Amplifier (Figure 21) The Vertical drive from the HOP circuit on the MSB drives the Vertical Output IC 7811. This IC is located on the Large Signal panel. Drive is fed to Pin 7 and is output on Pin 5 to drive the three Vertical Yokes. This IC is powered by the plus and minus 13-volt supplies from the Horizontal Output circuit. A Vertical pulse on Pin 6 is fed to the sweep failure detection circuit. If there is a failure in the Horizontal or Vertical sweep, the High Voltage will be shut down. High Voltage and Dynamic Focus drive (Figure 22) The High Voltage module is an integrated High Voltage supply with its own switching power supply. When the set is turned On, approximately 10 to 11 volts from the Sweep Failure detection circuit is fed to diode 6913 and to Pin 8 of the High Voltage module. A supply voltage of 130 volts is also fed to Pin 10 of the module. The Module then outputs High voltage, Focus voltage, and G2 voltage for the three CRTs. Output on Pin 4 is rectified by 6917 to produce a negative 200-volt source for the CRT G1 voltage. The voltage is also rectified by 6919 to produce a 330-volt source for the Dynamic Focus drive. The Dag line along with the output on Pin 2 is connected to 7903 to produce the ABL voltage for the set. If an overcurrent condition should develop with the drive, the ABL voltage will go Low, turning 7905 On, latching 7904, which will remove drive to Pin 8 of the HVG. This will cause the High voltage to shut Off. The DM-INPUT is mixed with the East West drive EWO and fed to transistor 7903 which drives 7901. Transistor 7901 drives the Dynamic Focus and geometry correction drive which is fed to the return side of the Horizontal Yokes via the DYN-FOCUS-LOW and DYN-FOCUS-HIGH connections.

Page 24

NEG-HORIZ-PULSE 2805 470p 1806 2 3801 0.68 2804 470uF

FILAMENT 6801 5801 9 8 7 3810 1 +130VS 3810 1 6805 6803 1804 1 2808 47uF +13V 2811 6806 470p 2812 1000uF 6807 6 13 5 12 2807 470p 2803 470p +200V 3840 4.7K 3839 4.7K 3 14 15 2836 100n 1 16 3838 1 7801 HOT 2814 470p 2815 10uF 3807 47 1 5808 3 2 3809 4.7 7807 5804 2819 22n 2816 430n DYN-FOCUS-LOW 5807 +30V_CLAMP 2833 47uF +15V +15V 7803 + 2834 470p 2832 10n 3837 4.7K 3833 18K + 2831 1n 3832 100K 3826 27K 3824 1.5K 3825 100 +15V 7802 2847 6827 470p 3829 68K +15V 6825 10V 3823 47k 2829 1n VERT_PARABOLA DM INPUT DYN-FOCUS-HIGH 6810 6809 3808 470 2835 1500uF 2821 100n 2818 8.2n 2817 560p 4 2802 22uF 6802 10 3803 10 3802 1K 6804 4.7V 3816 1 HBLANK +30V_CLAMP DEFGND

+130VS

-13V 1805 1 2813 1000uF 6808 HORIZ YOKES

5803

3834 47 6813 10V

3835 470

HOUT

FIGURE 20 - HORIZONTAL OUTPUT

2846

3836 2.2K

Page 25

Page 26
-13V 4 -13V 2823 2.2n 3813 1.8K 7811 TDA8177 7 1 + PROTECTION THERMAL 5 2828 3818 1.5 3804 220 GENERATOR FLYBACK 3805 220 3806 220 VERTICAL YOKES 3812 100 VD0A 2824 4.7n

FIGURE 21 - VERTICAL OUTPUT

AMPLIFIER POWER

2 6811 +13V

2825 100uF

6826 18V

3815 2.7K

3865 2.2K

VBLANK

3819 1K

VPULSE 3811 100 VD0B 2822 4.7n 3814 1.8K 3821 1.5 3820 1

HVG-ON 5902 130VHV 2921 2917 470uF HV 6914 10.9V 8 6913 FOCUS FOCUS FOCUS G2 3916 680 2915 100n 3915 2.2K 3 9 +15V 2922 +130VS 6919 6908 3910 5.6K 3911 56K 3914 1K 3913 8.2K +330V 3905 27K 7901 2912 10uF 6901 3904 22K 2904 10n DYN-FOCUS-LOW 5901 3901 100 DYN-FOCUS-HIGH 2901 3907 100 1900 3902 1.5K 1904 DYN FOCUS 2903 4.7uF VERT-PARABLA 3903 330K 3909 1.5K 2902 2.2n 3912 1.5K 3.47V 7903 6909 3916 10 -13V -12.7V 2.9V 3922 10K 3908 22 6917 100p G2 G2 3921 470K 2926 4.7n 2 4 5904 HVG 6903 3.9V 6904 3924 27K 6912 7905 2914 2.2uF 11.5V 7904 2911 100uF 2916 100n 3937 4.7 3920 120k 3919 120K 3917 22K 3923 470 +15V 100n DRIVER & CONTROL IFT & SPLITTER 10

3936 10

ABL

6905 4.7V

DM-INPUT

2927 100n

-200V 2924 2919 1n 2913 100n 6916 +375V 6915 2925 100p 2918 2.2uF 100p 2920 4.7uF

3925 1K

FIGURE 22 - HIGH VOLTAGE SECTION

2910 33n 3900 2.7K

EWO

Page 27

Sweep Failure detection and Blanking (Figure 23) The Shutdown circuit will shut the High voltage Off if the Horizontal or Vertical Sweep should fail. It will also shut the High voltage Off if the Power Fail line goes High or the +200-volt source should fail. The Vertical pulse is fed to zener diodes 6824 and 6814, which keep capacitor 2837 charged. This pulse is rectified by 6815 to keep the base of 7808 at a negative voltage. This keeps the transistor turned Off. In the same manner, the Negative Horizontal pulses keep the base of 7810 at a negative voltage to keep it turned Off. The Protect line is normally Low, keeping 7809 turned Off. The +200-volt source is fed through zener diodes 6812 and 6816, resistor 3850, the base-emitter of 7906, the base emitter of 7812 to keep transistor 7813 turned On. This turns transistor 7814 On, which switches the On voltage to the High Voltage module. The conduction of 7812 keeps the voltage on the G1 line at approximately -18 volts, which turns the CRTs On. If the Vertical Pulse should fail, transistor 7808 will turn On, which will turn 7906, 7812, 7813, and 7814 Off. This will turn the HVG module Off. In addition, when 7812 turns Off, the G1 voltage will go to -200 volts, blanking the CRTs. The same sequence will occur if Horizontal should fail. The Protect line should go High, or the +200-volt source should fail.

Page 28

HIGH VOLTAGE GENERATOR

+200V +15V 6812 68V 3851 1K 0.78V 3854 10K +15V 3855 330 7813 3849 2.2K 6817 7812 1.33V 0.3V 5809 G1 -18.4V 3860 47K 2842 1uF 3859 15K 3862 15K 3864 15K -200V 2.69V 3844 22K 7809 0.23V 3845 22K +15V 6822 -0.34V 7810 3861 10K 3846 1 2840 10n 6823 2841 10n 3847 100k 3848 27K 2838 1n 2839 1n 6819 18V 3853 10K 6820 10V 2844 10uF 3857 10K 7906 6818 3852 100 +15V 3841 470K 3843 2.2K -0.41V 6815 2837 1uF 7808 3850 47K 6816 68V +15V 6821 15.55V 7814 3856 4.7K 14.79V 3858 4.7K HVG-ON 15.5V

6824 10V 6824 10V 3842 10K

VPULSE

PROTECT

FIGURE 23 - CRT BIAS AND HV SHUTDOWN

NEG-HORIZ-PULSE

Page 29

STBY-STARTUP 1505 1 1506 6.3 3510 1.5M 3501 V 6500 3506 4.7M 1530 3513 4.7M 2516 3519 4.7M 2561 1000uF MAINS_POS 5511

2503

1531 1511

TUNER GND

FIGURE 24 - AC INPUT

Power Supplies There are two power supplies which both are located on the LSB. The Standby supply provides a +5 and +12 volt supplies. There is also a switching circuit on MSB and additional regulation circuits located on the SSB. AC Input (Figure 24) AC voltage is input to the set on connector 1505. Protection against excessive current is provided by fuse 1506. AC filtering is performed by 5511. Bridge rectifier 6501 rectifies the Mains voltage to provide raw DC to the Standby and Full supplies. Standby Supply (Figure 25) When power is applied to the set, Capacitor 2533 begins charging via startup Resistor 3527. When the voltage on Pin 4 of 7510 reaches approximately 19 volts, the IC begins switching Pin 1 of 7510. When Pin 1 goes Low, current flows through the windings of 5501 via Pins 8 and 6. Energy is coupled to the secondary windings. Operating voltage for the Standby supply after startup is supplied by windings connected to Pins 2 and 3. The +5STDBY is the reference supply for the regulation circuit. The +5STDBY supply is fed to the input of Shunt Regulator 7516 which drives Opto-isolator 7511. If the 5-volt supply increases, 7511 will turn on harder, reducing the feedback voltage on Pin 6 of 7510. If the 5 volt supply decreases, the voltage on Pin 6 will increase, causing the internal switch of 7510 to stay on longer. Page 30

5501 9 3527 100K ACHOT MAINS POS 11 2521 2519 6505 5508 +5V2

21.1V 8

10

Vcc
7 12 15 6512 16 2 1 154V 6 2.1V 5

REG

OCP CONT
6509 3 2533 14 3531 10

5515 +12V 2514 2518 3524 4.7K

RAWDC STBY 3.1V 6

6516 5V

OLP OSC
7510 STBY REG 7.3V 3543 1M 2539 2543 3 0V 6511 6510 IC_SUP 3 2509 4 2 7511 1 3539 1K

3515 1M 3537 1K

3514 220K

7513

7512

3516 6.8K

3550 1 6514 3549 330 GND_HB 3536 1.5K

3551 1

GND_HB

GND_HB

3534 220

3533 2.2K 2542 3530 1K 2548 10uF 7516 3547 2.2K

FIGURE 25 - STANDBY SUPPLY

Page 31

Over voltage protection is accomplished by monitoring the voltage on Pin 5 of 7510. Voltage from Pin 2 of 5501 is rectified by Diode 6511 and is fed to Pin 5 via diode 6514. If this voltage goes above a certain level, 7510 will turn Off. If the DC voltage feeding 7510 decreases, the Feedback voltage on Pin 6 will increase. To prevent the IC from being over driven, the voltage on Pin 6 is limited to 5 volts. In normal operation, DC from the bridge rectifier is fed to the base of 7512, keeping it turned On. This keeps Transistor 7513 turned Off. If the DC voltage drops to approximately 75 volts, Transistor 7512 will turn Off, Transistor 7513 will turn On, putting the anode of Zener 6516 to ground, clamping the voltage on Pin 6 at 5 volts.

The Standby supply produces a +5V2 and +12 volt supplies. Main Power supply (Figure 26) When the set is in Standby, the Standby line is High which turns transistor 7556 On. This will turn the opto-isolator 7554 On hard causing the internal transistor to turn On completely. The Vcc line on Pin 2 of 7551 must reach 11 volts for the IC to switch On. With 7554 switched On hard, the voltage on Pin 2 of 7551 will stay at approximately 3 volts DC. The +5V2 supply from the standby supplies power to the opto-isolator. When the set is turned On, the Standby line goes Low. The opto-isolator will be completely turned Off at this point. Capacitor 2551 will charge to 11 volts switching IC7511 On. The IC will output drive on Pin 11 which drives 7552. Voltage across current sensing resistors 3558 and 3559 is fed back to the IC on Pin 9 to control the On time of 7552. When 7552 is On, energy is stored in transformer 5552. Polarity on the secondary windings reverse during the Off time of 7552. The voltage from Pin 11 of 5552 turns transistor 7553 On, keeping 7552 turned Off until the field on 5552 completely collapses. When the voltage on capacitor 2551 goes below 8.7 volts, IC 7551 switches Off. The startup cycle then repeats. After several startup cycles, sufficient energy is stored in 5552 to supply the operating voltage for 7551. Voltage from Pin 11 of 5552 is rectified by 6551 to supply the operating voltage for the IC. The +130VS secondary supply is the reference voltage for the supply. This voltage is fed to a resistor network and is applied to Pin 3 of Shunt Regulator 7555, which drives the opto-isolator 7554. An increase in the +130VS supply will cause the Shunt Regulator to conduct more making the LED inside the opto-isolator brighter which increases the voltage on Pin 6 of 7551. This will decrease the On time of 7552 having the effect of reducing the output voltage. The control voltage on Pin 6 of 7551has a range of 1 to 1.5 volts. This signal controls the On time of transistor 7552 to regulate the secondary voltages. The Main supply produces two 130 volt supplies, plus and minus 35 volt supplies, plus and minus 18 volt supplies for the audio, and a minus 22 volt supply. The +35 volt supply is also Page 32

fed to resistor 3587 and Zener 6566 to produce the +15 volt supply When the set is turned Off, the Standby line goes High turning 7756 On. Opto-isolator 7554 then turns on hard causing the voltage on Pin 6 of 7551 to go above 1.5 volts. This will result in 7551 shutting down. With the opto-isolator turned on hard, the Vcc voltage is kept at approximately 3 volts preventing 7551 from starting up. Troubleshooting Check the RAW DC from the bridge rectifier. When the set is turned on, Pin 2 of 7551 should be ramping up to 11 volts. Check for short on the +130 volt lines. Check for drive on Pin 11 of 7551. Check opto-isolator operation.

Page 33

FREQ PW CTL 9 3558 0.1 19 20 5565 21 22 5567 6560 2584 100MV 3 +5V2 3570 330 5 4 7554 2 1 7555 2 3 3574 15K 1 2582 0.88V
+

DEMAG
+ -

OVERPOWER PROT 2555 100n 2556 180p

SHUT DOWN

3554

3.3K

3553 1.2K

2553

FIGURE 26 - FULL POWER SUPPLY

START 18 3556 56K 3557 1K 3559 0.1 6552 RAWDC 1 2573 100uF 5563 2 6558 3551 22 4 17 2557 4.7n 5561 2571
+

Page 34
2562 5569 1554 3.15 -VAUDIO 6555 2564 100uF 5570 7553 11 12 13 14 5551 7 6 5 16 6557 2570 100uF 15 5559 5571 5560 5572 5562 3567 4.7K 2574 5573 6559 5564 -35V 2576 100uF 3568 4.7K +130VS 2583 150uF 6562 3569 150 +130VHV 6561 2585 150uF 2593 47uF 2579 100n -22V 2580 100n +35V 3567 4.7K 2581 100n UVLO INT SUPP 11 7552 2567 100uF 6556 2568 5558 5556 2577 100n 10 2565 3562 3.3K 6553 3560 4.7 5555 2578 100n 1555 3.15 +VAUDIO 9506 +15V 3587 470 6566 15V 5553 6551 7551 TEA1506 SUPPLY 14 3563 2.2K 3561 47K +130VS +130VS 3575 82K 2587 100n 3576 10K 3577 1.8K 7556 6563 2588 100p 2589 100n 3579 18K 3580 100 3578 4.7K 2591 100n 1 7557 3 2 3581 3.3K 3583 68K 3582 6.8K PWRFAIL 6564 PROTECT 6565 +5V2 3584 10K STANDBY

3551

IC_SUP

27K

2551 100uF

VCC

CTL

6503

5508 -22VR 2514 100uF 7506 2512 10uF -8V

7500 2503 47uF 2506 47uF

+8V

7501 2517 47uF 2518 47uF

+9V

7502-1 +12VA 3500 22K 3506 22K 3510 10K 7505 3509 10K 2519 10n 3501 22K 7504

5509 +12V 2507 47uF 7502-2 3507 1K 3504 10K +5V 2511 47uF 3 2347 100n 7357 1 2 5305 +3V3-PAINTER 2348 10uF +5V2

3508 10K STBY

FIGURE 27 - MSB POWER SWITCHING MSB Power Switching (Figure 27) In the Standby mode, only the +5V2 supply is fed to the SSB. When the set is switched On, the STBY line from the SSB goes Low. This turns Transistor 7505 Off. Transistor 7504 will then turn On switching 7502-1 On. This switches the +12 volt supply On. The +12 volt supply switches 7502-2 On switching the +5V supply On. The +12 volt supply is also supplied to IC 7500 to produce the +8 volt supply and IC 7501 to produce the +9 volt supply. The 5 volt supply is fed to IC 7357 to produce the +3V3 Painter supply. The minus 22 volt supply is applied to 7506 to produce the -8 volt supply.

Page 35

1J02 1 2 3 4 5 6 7 8 9 10 11 12 13 B13B-PH-K-S(LF)(SN)
100p 2U49 100p 2U50 100p 2U51 100p 2U52 2U53 2U48 100n 2U54 100n 2U40 100p 1u0

FU04 FU10 FU11 FU14 FU15 FU17 0V2 0V3 3V2 FU20 FU21 FU22 5U37 5U38 3U47 3U48 GND-D 5U35 5U36 FU16 FU12

-12-16V-NF +12-16V-NF +5V2-STBY +12VS

100R 100R

STANDBY BACKLIGHT-CNTRL-OUT LAMP-ON-OUT

+5V2-STBY

FIGURE 28 - SSB POWER INPUT SSB Power Input (Figure 28) Power is applied to the SSB via connector 1J02. A 12 and 5 volt supplies are applied to this connector. The Standby line and and display lamp control are also located on this connector. SSB DC-DC (Figure 29) The +3V3, +2V5 and 1V2 supplies are generated by the DC to DC converter. The full schematic can be found in the service manual on B01A. The converter is switched On by the Enable 1V2 and Enable 3V3 lines from the Standby processor, 7J00. Drive from 7U00 drives Transistor 7U01 to produce the +3V3 supply. The +2V5 supply is derived from this supply via Transistor 7U28. Drive from 7U00 to Transistor 7U03 produces the 1V2 supply. This regulator has a short protection circuit which monitors the voltage across coils 5U00 and 5U09. This make troubleshooting difficult since the impedance of a scope probe will load the circuit causing the IC to shut down. This can be overcome by using a higher impedance probe.

Page 36

+12VS 7U01-1

7,8

3U24

2 1
7U01-2

250kHZ 5,6
5U00 3U25

8 7U00 NCP5422ADR2 4 3
+ + +3V3 3U82 3U83 7U28 3U08 3U08 7U27 2U24 -

7 R S 5 OSC 11 12
3U10 7U03-2 + + 3U96 +12VS 3U97 6U08 6U06 6U05

1 2

REF RAMP GEN 6

3UA5 3UA3

13

SHORT PROT

3UA4 +2V5

3U06

9 5,6

10 R S
7U03-1 7U07 6U22

16 4 3 7,8
2U22 5U09

REF RAMP GEN 4 2

3U11

15

+1V2

VCC 3 14
3UA8 6U21 3UA6 2U26 3U39

7U29-1

3UA7 3UA2 3UA1

7U29-2

+12VS 3UA9 +12VS 3U37 6U23 3U95 3U85 3U93 3U18 7U15-2 3U38 3U94

3U22 3U86 +12VS

7U15-1 3U16 3U05 7U05-2 3U03 2U15 3U04 7U13-2 3U02 7U05-1 3U00 ENABLE-3V3 2U13 3U01 2U37 ENABLE-1V2 +12VS 3U19 3U17 3U55 3U56

3U54

+2V5D

+12SW

3U46

FIGURE 29 - SSB DC - DC
12V UNDERVOLTAGE DETECT
3U29 3U30 1U01 +12VS SUPPLY-FAULT 7U13-1 3U31 3U89 3U88 3U87 3U33 7U10-1 3U32 7U10-2 7U11 3U42 3U41

2U41

+12VS

3U45

+12VS

2U38

Page 37

Convergence processor (Figure 30) The Convergence processing and drive circuits are all located on the MSB (Main Signal Board). The Convergence data is stored in the EEPROM, 7000. The Microprocessor reads 1,971 bytes of data from 7000 and writes it to the Convergence Processor, 7352. Horizontal sync is inverted by 7069, buffered by 7068, and fed to Pin 27 of 7052. Vertical sync is inverted by 7070, buffered by 7071, and fed to Pin 28 of 7052. The data is processed to produce the desired convergence correction waveforms which are output on six DACS. During the convergence adjustment procedure, a 180-point alignment grid is output on Pins 16, 17, and 18. This signal is mixed with the OSD to be displayed on the screen. There is only one convergence mode for this set, 1080i. The output of the DACS is fed to six op-amps before being fed to the Power Amplifiers. When screen centering is being performed, it is necessary to disable the convergence drive waveform. This is performed in the SAM (Service Alignment Mode). Convergence Horizontal Output (Figure 31) IC 7044 amplifies the Horizontal convergence waveforms. The correction waveforms are fed to the IC on Pins 6, 14, and 15. They are output to the Convergence Yokes on Pins 9, 11, and 18. The IC is powered by four supply inputs. A +35-volt supply is fed to Pin 5, a -35-volt supply is fed to Pin 4, and a -22-volt supply is fed to Pin 8, 12, and 17. The supply fed to Pin 10 is normally a +22-volt supply. During signal peak drives, the voltage on Pin 10 is increased to +35 volts. Feedback sense voltage is developed across the 6.8 ohm resistors on the return side of each yoke. Transistor 7007 is part of a Soft Start circuit. When the set is turned On, Transistor 7007 turns On until capacitor 2043 is fully charged. While 7007 is being turned On, a negative voltage is placed on Pin 3 muting the output of the IC. A 100ohm snubber resistor is across each of the yoke windings. This resistor will overheat if the unit is operated with the Convergence Yokes unplugged. Convergence Vertical Output (Figure 32) IC 7045 amplifies the Vertical convergence waveforms. The correction waveforms are fed to the IC on Pins 6, 14, and 15. Output is on Pins 9, 11, and 18 to the Vertical Convergence yokes. Feedback sense voltage is developed across the 6.8-ohm resistors on the return side of each yoke. A Snubber resistor is across each yoke. These resistors will overheat if the circuit is operated without the Convergence Yokes being plugged in. The IC is powered by four supplies: a +35 volt, -35 volt, VccPSW-V, and VCCNSW-V. The VccPSW-V supply is normally at +22 volts. The BV_OUT, GV_OUT, and RV_OUT lines are connected to a Vertical Power up circuit which senses the drive to the Convergence Yokes. If the drive to the yokes reaches 10 to 12 volts, the Vertical Power up circuit will switch the VccPSW-V supply to +35 volts. If the Vertical Power up circuit senses a negative 10 to 12 volt drive to the Vertical Convergence yokes, the VccNSW-V supply will switch from -22 volts to -35 volts. As with the Horizontal drive circuit, 7005 mutes the output of 7045 during power up.

Page 38

7367 7 7364-1 8

7352 STV2050A 65 D/A CONVERG PROC 9 VER FIL D/A 66 7354-2 + + 7354-1 + 7353-2 + BV GV RV

7364-2 SDA_B 7365-2 SCL_B

63 64

7365-1

+ -

60 7301 RESET 13 D/A 61

+ -

FIGURE 30 - CONVERGENCE PROCESSING Page 39

7369-1 HBLNK

7369-2

27 51 7353-1 + + 7353-2 + 7355-1 + BH GH RH

7370-1 VBLNK

SYNC_H 7370-2

D/A 28

52

48 SYNC_V HOR FIL D/A 49

+ -

45 D/A 46

+ -

D/A VIDEO PATTERN GEN

16

RED_ST

7014 RED_UP 7015 GRN_UP 7016 BLU_UP 7017 BLANK_UP

RED

D/A

17

GRN_ST

GREEN

D/A 40 39 38 10

18

BLUE_ST

BLUE

BLANK

TBU2 TBU1 TBU0

Page 40
+35V
2030 100uF 2032 100uF

VccPSW-H +35V 5 10

3 6
3090 3.3K 2056 150p

7044 STK392 CONVERGENCE OUTPUT

+ -

FIGURE 31 - CONVERGENCE HORIZONTAL OUTPUT

BH

9
3093 3.3K 3166 220 3150 6.8 2105 150p 3149 6.8

BLUE HORIZ CONV YOKE

GH
3091 3.3K 2057 150p

14 13

+ -

11

RH
3092 3.3K 2060 150p

15 16

+ -

18 GREEN HORIZ CONV YOKE

3151 6.8

3094 3.3K

3161 100 3152 6.8

8 12

17
2107 150p

7007 MUTE

-22V
3167 4.7K 3034 22K 2043 10uF 3171 6.8 2037 100uF 2132 100n

3095 3.3K

3162 220 3154 6.8 3153 6.8

RED HORIZ CONV YOKE

2109 150p

-35V

VccPSW-V +35V
2030 100uF 2008 100uF

10

7045 STK392 CONVERGENCE OUTPUT

+ -

FIGURE 32 - VERTICAL CONVERGENCE OUTPUT Page 41

BV
3147 3.3K 2026 150p

6 7

9
3096 3.3K 3163 220 3157 6.8 2111 150p 3158 6.8

BLUE VERT CONV YOKE

GV
3099 3.3K 2096 150p

14 13

+ -

11

RV
3148 3.3K 2061 150p

15 16

+ -

18 GREEN VERT CONV YOKE

3156 6.8

2113 3.3K

3164 220 3155 6.8

8 12

17
2107 150p

7005 MUTE

VccNSW-V
3069 4.7K 3033 22K 2042 10uF 2009 100uF 2130 100n

3098 3.3K

3165 220 3160 6.8 3159 6.8

RED VERT CONV YOKE

3173 6.8

2115 150p

-35V

SSB System Control (Figure 33) IC 7J00 (AVIP) has the Standby processor. This is the only processor that is powered up during Standby. The POD-MODE from the AVIP Standby processor goes Low when the set is turned On, turning on Transistors 7U24 and 7U25 switching the +5 volt supply On. The ON-MODE also switches On pulling the Standby line Low. The Keyboard and Remote sensor are connected to the Standby processor. When the set is turned On, the +5, 8V6, 1V2, and 3.3 volt supplies are switched On. If any of these supplies fail to turn On, the Standby processor will shut the set down. The display will indicate an error by the presence of a blinking LED. At power On, the Viper IC, 7V00, is switched On. It also receives a reset from the AVIP. The Viper performs most of the control functions when the set is On. It communicates with the Painter processor located on the MSB via the GLINK-TXD and GLINK-RXD lines.

SSB WITH COVER REMOVED

Page 42

B01B +12SW 3U39 100K 7U25-1

4 1 3 7,8 5,6

+5V2-STBY 7U25-2

+5V2-STBY

POD-MODE 7U24 3U44 47K 2U55 +5V B4C

3U42 47K
2

E1 KEYBOARD LED PANEL 1214 2 2 +3V3-STANDBY 3M02 1103 1M01 2 +3V3-STANDBY +5V2-STBY 3M72 6M10 3.9V 3M72 680 3M71 RESET-STBY AK26 RESET AK13 7M01 3 AK15 ON-MODE STANDBY AK23 3M00 +5V2-STBY 1M21 AJ15 B05F STANDBY PROCESSOR 7J00

B4E

ID50

GLINK-TXD

B5A

7M11 DETECT-5V 7M06 VCC DETECT-8V6 AK18 AK12 1.2V +5V2-STBY AG17

+5V

SENSE

7V00 PNX8550 VIPER E24

8V6SW

SENSE

B26

+12VSW AJ21 DETECT-1V2 AF16 RESET

DETECT-12V

AJ18

SENSE AD4

_1V2

SENSE

FIGURE 33 - SSB SYSTEM CONTROL

DETECT-3V3 AH17

+3V3

SENSE

GLINK-RXD

KEY BOARD

KB

Page 43

SSB

+3.3V

MSB
75 72 RESET_N 7201 RESET

RESET_ST

7100 ACS CONTROL

28 13 GLINK_RXD GLINK_TXD 16 17 84 83 SDA-C SCL-C TO HOP 6 7000 NVM 1 1200 70 52 48 47 46 BLANK-UP RED-UP GRN-UP BLUE-UP 5 7 8

SDA-B

CONV SCL-B PROC WC +5V

SYNC-V SYNC-H RESET

55 53 72

69

30

FIGURE 34 - MSB SYSTEM CONTROL MSB System Control (Figure 34) The Painter Processor, 7200, is located on the MSB. It provides the control functions for the MSB and LSB. Power is only applied to this IC after the set is turned On. IC 7201 provides reset for the IC. The I2C B bus communicates with the NVM, 7351and the Convergence processor. The I2C C bus communicates with the HOP IC. The NVM stores all of the Convergence data, White Tone settings, and Geometry settings. Pins 48, 47, 46, and 52 generate OSD when the GDE SAM mode is selected. Vertical sync is applied to Pin 55 and Horizontal sync is applied to Pin 52 to synchronize the OSD.

Page 44

Service Modes Customer Service Mode (CSM) The customer can view information about the set by entering the CSM. Enter the CSM by pressing 1 2 3 6 5 4 on the remote control. Use the cursor up-down button to select the next menu. Exit the mode by pressing the Menu button. The software version shown here is not correct for this set. The service technician can use this information to obtain information about faults in the set by using the error codes. This is useful for the call center representative as it gives information about customer settings and defeats customer unfriendly modes.

The status of the TV, Movie, and Channel blocking can be viewed.

SAM (Service Alignment Mode) A map of the SAM is shown in figure 35. Service Alignment Mode (SAM) The service alignment mode allows the service technician to check errors, clear errors, change options, read operation hours and perform alignments. The SAM procedure should never be given to the customer as changes could be made which could make the set inoperable. To enter SAM, press 0 6 2 5 9 6 Info on the remote control. A customer warning will then appear on the screen. Press the Red button on the remote to continue. The remote must be from a EBJ1.0, BP, BL, or EM1.1 chassis. Press the cursor down or cursor up buttons on the remote to select the item in the menu. The top line indicates the menu or sub menu along with number of items in the menu. Page 45

General and whitepoint alignments can be made while in the SAM. In the personal options menu, the picture mute can show show or a blue screen with no signal depending on the selection made here. The Virgin mode puts the set in a new out of the box condition. Feature options can be set individually or by changing the option numbers. Changing the options will change the option numbers. To change the option numbers, select option numbers in the menu, the cursor right. Select the Group number. Enter the Option number. After entering the last number, the numbers will be set. If the numbers are changed without entering the last number, press the OK button on the remote after entering all of the changes. If the numbers are entered and the cursor is shifted to the Group selection, the number will revert to the previous number set. A label on the chassis of each set list the correct Option Codes. If the option numbers have been changed or the SSB has been replaced, the option numbers should be changed to match the option code label. Any changes in customer setting will cause the Option Code to change. For example, after entering the Option Code on the label, the set will be in the Virgin (out of box) mode. After auto-programming the channels, the Option Code will change. The Option Code should only be entered if the SSB has been changed or if someone has entered the wrong code. After making any changes in the SAM, cursor left to the main SAM menu and select Store and press OK. Reading the Error codes can assist in troubleshooting intermittent problems. Notice that
Protection Errors - Error will be indicated by a blinking LED Set will not turn On Error Description Defect Device 1 I2C1 I2C1 blocked 2 I2C2 I2C2 blocked 3 I2C3 I2C3 blocked 4 I2C4 I2C4 blocked 5 Viper control PNX8550 6 5V supply 5V supply 7 8V6 supply 8.6 volt supply 8 1.2V DC/DC 1v2 supply 9 2.5V DC/DC 2v5 supply 11 3.3V DC/DC 3v3 supply 12 12V supply 12v supply 13 Audio Supply audio supply 14 Class D amplifiers Audio amplifier 25 Supply fault DC/DC 61 Vertical Sweep fail Vertical 62 HOP POR fail 65 GDE Communication I2C 68 Horizontal Sweep fail Horizontal

Diagram ID

B05E/B05A B01B/B05A B04E

B04E B04E B08A B01A

B04G

Board SSB SSB SSB SSB SSB SSB MSB/SSB SSB SSB SSB MSB/SSB LSB SSB SSB MSB/LSB MSB SSB/MSB MSB/LSB

Page 46

SSB ERROR CODES

errors 1 to 14 are protection errors which will place the set in the SDM (Service Default Mode) when power is applied to the set or it is turned On. These errors can be read by counting the blinks. A long blink indicates the decimal digit while the short blink indicates the units.
Non Protection Errors - Error can be read in the SAM or CSM modes Error 16 17 18 21 22 26 29 31 34 36 37 43 44 66 67 Description MPIF1 main supply MPIF1 audio supply MPIF1 ref freq MPIF2 main supply MPIF2 audio supply Power Dip detected AVIP1 AVIP2 Tuner1 OFDM Channel decoder Hi rate front end Main NVM GDE non critical error System Integrity Fail

module. The GDE SAM GDE Errors.

The GDE SAM sub menu Defect Device Diagram ID Board allows the if-io KN10241C SSB Service if-io KN10241C B03D SSB Technician to if-io KN10241C B03B SSB set Geometry if-io2 KN10241C SSB if-io2 KN10241C SSB and White Tone St by uP SSB (Gray Scale). AV input proc PNX3000 SSB This mode is AV input proc PNX3000 SSB controlled by Tuner B02B SSB the Painter digital if TDA10046 SSB microprocessor Ch decoder NXT2003 B02A SSB HDMI TDA8751 B07B SSB located on the NVM M24C32 B05E SSB MSB module. GDE MSB These settings viper B04G SSB are stored on a EEPROM located on the ASC displays the Software version of the GDE microprocessor and the

The Convergence Processor selection will enable or disable Convergence drive. Convergence should be disabled when performing Centering or Geometry alignments. Convergence In the EBJ1.0, the Convergence section is a sub section of the SAM. Once this section is entered, the only way to exit is to turn the set Off. As with recent Philips PTVs, the EBJ1.0 incorporates a Digital Convergence system using 208 adjustment points. Since all signals are converted to 1080i before being fed to the MSB, this set only has one convergence mode. To make an accurate convergence and geometry alignment, a signal should be applied to the set. When a complete convergence alignment is necessary, a convergence template must be used to ensure linear geometry. The convergence templates for these sets are: 51MP6200D/37 51PP9200D/37 60PP9200D/37 16x9 16x9 16x9 ST4183 ST4183 ST4182 Page 47

Page 48
HARDWARE INFO OPERATION HOURS ERRORS DEFECTIVE MODULE RESET ERROR BUFFER ALIGNMENTS DEALER OPTIONS OPTIONS INITIALISE NVM STORE SW MAINTENANCE GDE SAM DCSM GENERAL WHITEPOINT PERSONAL OPTIONS TUNER AGC COLOR TEMPERATURE WHITE POINT RED WHITE POINT GREEN WHITE POINT BLUE RED BL OFFSET GREEN BL OFFSET DUAL SCREEN EPG RRT SCREEN SCANNING BACKLIGHT DIMMING BACKLIGHT PICTURE MUTE VIRGIN MODE 2 CS KOREA NORMAL WARM COOL PIP/DS DATA DISPLAY VIDEO REPRO SOURCE SELECTION AUDIO REPRO MISCELLANEOUS OPTIONS NUMBERS WIDE BLANK HDR SHIFT HOR_PARALLEL EW WIDTH EW PARA EW TRAP HOR BOW VER SLOPE VER AMPL S CORR VER SHIFT FAST BLANK 8 11 8 45 47 15 7 33 25 31 31 1 SW EVENTS HW EVENTS PICTURE PROCESSING COMB FILTER AMBIENT LIGHT MOP NONE 2D COMB 3D COMB OFF MONO STEREO HDMI1 HDMI2 USB VERSION IEE1394 ETHERNET SPDIF INPUTS NONE WITH ANALOG AUDIO WITHOUT ANALOG AUDIO NONE USB1.1 USB2.0+CARDREADER PICTURE BRIGHTNESS PICTURE COLOR SUB-BRIGHT 31 40 31 31 GDE SAM INPUT HOST 1080i FULL ON/OFF NORMAL CUTOFF RED NORMAL CUTOFF GREEN > > > NORMAL/HDTV ENABLE/DISABLE COOL DRIVE RED COOL DRIVE GREEN COOL DRIVE BLUE WARM CUTOFF RED WARM CUTOFF GREEN WARM DRIVE RED WARM DRIVE GREEN WARM DRIVE BLUE NORMAL DRIVE RED NORMAL DRIVE GREEN NORMAL DRIVE BLUE COOL CUTOFF RED COOL CUTOFF GREEN NONE 1 CONNECTOR 2 CONNECTORS 7 7 15 45 45 +0 +0 +0 +0 +0 +0 +0 +0 +0 +0 SUBWOOFER INTERNAL ACOUSTIC SYSTEM ON/OFF ALTERNATIVE TUNER TUNER TYPE HOTEL MODE GROUP1 GROUP2 STORE TOP ENTRY+ ECO ME5 5W ECO ME5 15W 51WMAG 51 PHIL 60 PHIL NONE DISPLAY CLEAR TEST REBOT DISPLAY CLEAR

0 6 2 5 9 6 INFO

CUSTOMER WARNING

RED BUTTON

GO TO CONVERGENCE MENU

SWID: HDPTV6 GDE1.40 ERR:

DISPLAY MODE SERV BLANK GEOMETRY PICTURE WHITE TONE CLAMP PULSE

FIGURE 35 - SERVICE ALIGNMENT MODE MENU

CONV.PROC

CURSOR KEYS TO ADJUST MENU TO CHANGE STEP SIZE INFO TO RETURN

MENU

CURSOR KEYS TO NAVIGATE MENU TO ADJUST

CURSOR RIGHT

INFO

INFO TO RETURN

I+
GREEN RED TO GREEN BLUE TO GREEN GREEN TO RED BLUE TO RED SP RED SP BLUE MP RED MP BLUE STORE

CURSOR RIGHT TO SELECT POWER OFF TO EXIT CONVERGENCE

MANUAL CONVERGENCE WO VIDEO MANUAL CONVERGENCE W VIDEO RESTORE FACTORY RESTORE DEFAULTS CURSOR RIGHT TO SELECT INFO TO RETURN

FROM MAIN
MENU CONVERGENCE ADJUSTMENTS SENSOR TEST

INFO

USE CURSOR KEYS TO HIGHLIGHT USE MENU KEY TO SELECT USE INO KEY TO RETURN
1 INTELLISENSE NOT USED

INFO

SENSORS NOT VERIFIED AT LOCATIONS______ MENU TO TEST AGAIN INFO TO RETURN

MENU TO SAVE DATA INFO TO RETURN

MENU TO SAVE DATA INFO TO RETURN

FIGURE 36 - CONVERGENCE ALIGNMENT MENU Convergence Alignment (Figure 36) Use the Cursor Up-Down button to highlight the selection. Press the Cursor Right button to make the selection. In the second menu, MANUAL CONVERGENCE WO VIDEO means that the screen behind the adjustment grid will be blank. This does not mean that Convergence can be performed without a signal being applied to the set. MANUAL CONVERGENCE W VIDEO displays the applied video behind the adjustment grid. RESTORE FACTORY loads the values from the last saved convergence alignment. RESTORE DEFAULT loads values from the ROM on the GDE Microprocessor. RESTORE FACTORY or RESTORE DEFAULT will overwrite all eight Convergence modes. If the SSM has been changed, there may not be data in the NVM for RESTORE FACTORY. The RESTORE DEFAULT settings will then be loaded. An internally generated grid will be displayed in the Convergence mode as shown in figure 37. The area inside the dotted lines are the visible picture area. Horizontal lines A and M are displayed on the top and bottom edge of the visible screen area. Lines 1 and 15 are also displayed on the left and right edge of the visible screen area. Vertical line 0 is adjustable but not visible. Page 49

MENU

A 1

10

11

12

13

FIGURE 37 - CONVERGENCE ALIGNMENT PATTERN Touch Up Convergence When making minor Convergence corrections, move the Cursor to the location to be adjusted then press the Menu button to adjust that location. When in the adjustment mode, press the Menu button a second time if it is desired to change the step size of the adjustment. When making minor Convergence corrections, you may adjust the following: RED TO GREEN BLUE TO GREEN SP RED MP RED SP BLUE MP BLUE Do not make changes to the Green Geometry without placing a Template over the screen.

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Green Geometry The Green Geometry must be done first when performing a complete convergence alignment. A Screen Template is necessary to obtain the correct geometry. Failure to use the Screen Template or mis-adjustment of the convergence will result in reduced life of the Convergence amplifiers. Place the Screen template on the TV screen. Select GREEN in the selection menu. The Cursor will appear in the center of the screen as shown in the picture. When the SSM has been replaced, it would be advisable to load Default settings. Press the Menu button to adjust, and then use the Cursor buttons to move the Green cross onto the Template. The adjustment of the cross has two step sizes, large and small. Press the Menu button to toggle between the two. After a point has been adjusted, press the Index button to return to Navigate. When Default settings have been loaded, the left most line that is not visible should be adjusted first. Adjust the Vertical line 0 while observing line 1 to make line 1 parallel with the left edge of the screen. The adjustment should only be made in small steps. Do not adjust any one point more than 1/4 the distance of one grid in each pass. After the left most line is adjusted, start at the center left of the screen and work to the right, aligning the Horizontal lines. When adjusting the Horizontal lines, best results are obtained when working from left to right. After the Center line is adjusted, go to the next line down until all of the lines have been adjusted, then work from the center up to adjust the Horizontal lines. Using the same method, work from center out to adjust the Vertical lines. At least three passes will be necessary to complete the alignment. Press the Index button to return to the selection menu. When the Green geometry is complete, Store the data. Remove the Template from the screen. Select Red to Green in the selection menu. Using the same method that was used to adjust the Green Grid to the Template, adjust the Red Grid onto the Green Grid. If the set is a later production, select SP RED to center the Red grid onto the Green grid. Exit this mode by pressing the Menu button. Then select the MP RED to adjust the Red onto the Green using the 35-point adjustment. When this is complete, select the RED TO GREEN to perform the 208-point adjustment. When the RED TO GREEN is complete, select the BLUE TO GREEN using the same alignment method as the RED TO GREEN. Select STORE to save your the alignments after adjusting each color. Exiting the Convergence Mode without saving will cause the alignments to be lost. Repeat the adjustment for each of the remaining modes. A full explanation of the Service modes are available in the service manual.

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Disassembly and Service positions Remove the service cover screws.

Remove the side mounting blocks.

Remove circuit bracket screws

Loosen cable ties and slide the chassis into the service position.

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CONVERGENCE YOKE CONNECTORS

RED

GREEN

BLUE

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Abbreviation list Description 1080i 1080p 480i 480p ADC A/D AFC AGC AM AV C-FRONT CBA ComPair CSM CVBS CVBS-EXT CVBS-INT CVBS-MON CVBS-TER-OUT DAC DFU DNR DRAM DSP DTS DVD EEPROM EPLD EXT FBL FLASH FM FMR FRC FRONT-C FRONT-DETECT FRONT-Y_CVBS H HD HDMI HP Page 54 1080 visible lines, interlaced 1080 visible lines, progressive scan 480 visible lines, interlaced 480 visible lines, progressive scan Analogue to Digital Converter Automatic Frequency Control: control signal used to tune to the correct frequency Automatic Gain Control: algorithm that controls the video input of the feature box Amplitude Modulation Audio Video Chrominance front input Circuit Board Assembly (or PWB) Computer aided rePair Customer Service Mode Composite Video Blanking and Synchronization CVBS signal from external source (VCR, VCD, etc.) CVBS signal from Tuner CVBS monitor signal CVBS terrestrial out Digital to Analogue Converter Directions For Use: owner's manual Dynamic Noise Reduction Dynamic RAM Digital Signal Processing Digital Theatre Sound Digital Video Disc Electrically Erasable and Programmable Read Only Memory Electronic Programmable Device EXTernal (source), entering the set by cinches (jacks) Fast Blanking: DC signal accompanying RGB signals FLASH memory Field Memory / Frequency Modulation FM Radio Frame Rate Converter Front input chrominance (SVHS) Front input detection Front input luminance or CVBS (SVHS) H_sync to the module High Definition High Definition Multimedia Interface HeadPhone

I2C I2S IC IF Interlaced

Integrated IC bus Integrated IC Sound bus Integrated Circuit Intermediate Frequency Scan mode where two fields are used to form one frame. Each field contains half the number of the total amount of lines. The fields are written in 'pairs', causing line flicker. IR Infra Red IRQ Interrupt ReQuest Last Status The settings last chosen by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according the customers wishes. LCD Liquid Crystal Display LED Light Emitting Diode LINE-DRIVE Line drive signal LSB Large Signal Board LVDS Low Voltage Differential Signalling, data transmission system for high speed and low EMI communication. MPEG Motion Pictures Experts Group MSB Main Signal Board NVM Non Volatile Memory: IC containing TV related data (for example, options) OSD On Screen Display Progressive Scan Scan mode where all scan lines are displayed in one frame at the same time, creating a double vertical resolution. RAM Random Access Memory RC Remote Control transmitter RC5 Remote Control system 5, the signal from the remote control receiver RGB Red, Green, and Blue. The primary colour signals for TV. By mixing levels of R, G, and B, all colors (Y/C) are reproduced. RGBHV Red, Green, Blue, Horizontal sync, and Vertical sync ROM Read Only Memory SAM Service Alignment Mode SIF Sound Intermediate Frequency SC SandCastle: two-level pulse derived from sync signals SCL CLock Signal on I2C bus SDA DAta Signal on I2C bus SDRAM Synchronous DRAM SIF Sound Intermediate Frequency STBY STandBY SSB Small Signal Board VGA Video Graphics Array XTAL Quartz crystal YPbPr Component video (Y= Luminance, Pb/Pr= Colour difference signals) Y/C Luminance (Y) and Chrominance (C) signal Y-OUT Luminance-signal Page 55

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