Inspection and Test Plan

Piping Fabrication
Document Number: XXXX XXXX XXXXX

XXXXXXXXXX--XXXXX Piping and Mechanical Works

Contract No. XXXXXXXXX
X

Approval and Change History

Issue Description Date 0 1 Issued for Approval Revised to Incorporate Client Comments Quality Approval Proj. Man.

Piping Fabrication

Page 1 of 5

Contract No. XXXXXXX ITP Number XXXX XXXXX

Inspection & Test Plan

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication
No. Operation Document Number
1.0 1.1 1.2 1.3 1.4 Approvals Welding Procedure Specification (WPS) approval Qualify welders to approved WPS Prepare WPS and Approved Welder Registers Review Subcontractors ITPs Project Quality Plan B31.3 B31.3 B31.3 XXXXXXXX Approved WPS/PQR WQR Registers ITP PE/QC PE/QC PE/QC PE/QC H H H H H/R H/R H/R H/R R M/R R R Not required if this pre-approved ITP is used

Standard, Spec or Drawing

Verifying Document/ Report

Inspection
Response .
Workshop Fabricator

Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Fabricato r

2.0 2.1 2.1

Materials Receive materials Inspect materials: quantities conformance to requirements dimensional damage material certification Project Quality Plan B31.3 D/Dkt/PO D/Dkt/PO XXXXXX WF/ST WF/ST M V/D M M M M

Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 2 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Piping Fabrication

Contract No. XXXXXXX ITP Number XXXX XXXXX

Inspection & Test Plan

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication
No. Operation Document Number
3.0 3.1 3.2 3.3 3.4 Shop Fabrication Approved WPS available at work station Check material for item, type, material, size, rating & unique number Check weld preparations Calculate NDT % Requirements on Piping Confirm Piping Class Project Quality Plan B31.3 B31.3 B31.3 WPS B31.3 Current Revision Documents AFC Dwg AFC Dwg EC-F-054 WF/QC WF/EX WF/QC WF/QC M V/M V/M V/D M M M M M M M R Nominate on Subcontractors NDT% Form amount and type of NDT required. i.e PT/MT or UT/RT - Construction code acceptance criteria shall be as ANSI B31.3 on all NDT testin g reports

Standard, Spec or Drawing

Verifying Document/ Report

Inspection
Response .
Workshop Fabricator

Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Fabricato r

3.5 3.6 3.7 3.8

Check welding consumables Check fit up, configuration, dimension and orientation Check for spool and sub spool identification Check welder qualification

WPS WPS

WPS AFC Dwg AFC Dwg

WF/QC WF/QC WF/QC WF/QC

V/M V/M V/M R

M M M M

M M M M

Drawings Welder Register WPS

Register/WQR

3.9 3.10 3.11 3.12 3.13

Check welding parameters Check weld marking (welders ID, date and consumable) Check weld root and hot pass Check removal of slag, spatter, scale and flux Check completed weld

WPS Weld Maps WPS ITP

WF/QC WF/QC WF/QC WF/QC WF/QC

M V/M V/M V/M V/M

M M M M M

M M M M M Verify & accept by signing section 4.6 of this ITP Verify & accept by signing section 4.6 of this ITP

B31.3

ITP

Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 3 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Piping Fabrication

Contract No. XXXXXXX ITP Number XXXX XXXXX

Inspection & Test Plan

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication
No. Operation Document Number
3.14 3.15 4.0 4.1 4.2 Record welding traceability information Final dimensional check Inspection and Testing All Welds 100% Visual NDE as per AS4041 5% RT and MPI for Class 2A Piping Exempt for Class 3 Piping Pipework marking and identification correct Mark up drawings as built as necessary Engineering Drawings Project Quality Plan B31.3 This ITP WF/QC V H NATA Report Punch list Engineering Drawing marked in red pen NDT Reports M R M R M M R M W Verify & Accept by signing section 4.1 of this ITP

Standard, Spec or Drawing

B31.3 B31.3

Verifying Document/ Report

Not Report AFC Dwg

Inspection
Response .
Workshop Fabricator

Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Fabricato r

WF/QC WF/Ex

R V/D/M

M M

M M

4.3 4.4

4.5

Veryify NDT% has been completed Final Inspection Inspect delivery dockets to ensure that they record every item Final inspection and release Project Quality Plan

31.3

5.0 5.1 5.2

31.3 This ITP

Ex/PE Ex/PE

M H

M H/W

M M

Verify & Accept by signing section 5.2 of this ITP

6.0 6.1

Delivery Ensure that all inspections and tests are completed, all reports and documentation are available and all results comply with requirements Check tagging/marking is in place, correct and secure Check Delivery Docket completed and forwarded to projects office Project Management Plan 31.3 Drwgs P. O./ Scope 31.3 Delivery Docket Reports/ Checklists PE/Ex H/R H/R R

6.2 6.3

Ex Ex

M H/R

M M

M M/R

Every item shall be marked and listed on the Delivery Docket

Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 4 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Piping Fabrication

Contract No. XXXXXXX ITP Number XXXX XXXXX

Inspection & Test Plan

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication
No. Operation Document Number
6.4 Ensure that all items are loaded with sufficient dunnaging to allow safe transport and unloading and prevent damage to material and surface coatings Weights and dimensions of the load shall comply with statutory requirements. Compliance is the responsibility of the approved transport contractor Deliver product and documentation to nominated location

Standard, Spec or Drawing

Verifying Document/ Report

Inspection
Response .
Workshop Fabricator

Remarks
Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Fabricato r

Ex

6.5

Ex

6.6

Contract/ Purchase Order

D/Dkt

Ex/PE

7.0 7.1

Records Check MDR complete and available. Project Quality Plan MDR Records PE/QC R R R/H MPDJV Rep to review completed MDR at source (MEA or Subcontractor facility) covering SOW

Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation
Page 5 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Piping Fabrication