Profinet Features and Profibus Versions

Industrial Communication
Chapter 6: Profibus
Profibus Features
Industrial Communication Course with Unity Pro - Profibus Schneider Electric | Industry Business | Training | E. Pauchet V5.0 June 2010
Introduction
Profibus = PROcess FIeld BUS
Initialized in 1987 by the German Ministry for Research and Technological Development. Now managed by an association of PROFIBUS Manufacturers, Users and research institutions More than 1100 members worldwide (Profibus International)
Conforms to standard EN 50 170 3 Versions of Profibus

Profibus FMS Profibus PA Profibus DP
http://www.profibus.org
Industrial Communication Course with Unity Pro - Profibus Schneider Electric | Industry Business | Training | E. Pauchet V5.0 June 2010 3
Profibus Versions
Profinet
Layers Used in ISO Model

3 Layers used for Profibus
APPLICATION PRESENTATION SESSION TRANSPORT NETWORK DATALINK PHYSICAL Cyclical and Acyclical data services Not used Not used Not used Not used Serial link Master/Slave or Token Ring if multimaster RS 485 or Fiber Optic
Physical Layer
RS485 or Fiber Optic Baudrate from 9.6 Kbps to 12 Mbits Max distance without Repeaters: Depends on the Baudrate
Bit rate
9.6 Kb/s 187.5 Kb/s 19.2 Kb/s 93.75 Kb/s 500 Kb/s 1,5 Mb/s 3 Mb/s 6 Mb/s 12 Mb/s 1000 m 400 m 200 m 100 m
Length (cable type A)
1200 m
Maximum number of stations: 32 without repeaters, 122 with 3 repeaters

Address range : 1 to 125 Address 126 : reserved for address assignment via the bus Address 127 : reserved for broadcast and multicast
Connections
SubD 9 or Open Connector
VP* B A
(6) (3) (8)
390 220 390
Data line B Data line A
390 220 390
VP* B A
(6) (3) (8)
DGnd* (5)
DGnd* (5)
A (8)
B (3)
A (8)
B (3)
Device 2
Device 3
Link Layer
Passive stations (slaves) uses the master-slave concept.
Master polls the slaves one by one. The transmit message send to the slaves is called PPO (Parameter Process Object).
Active stations communication is based on the token ring concept.

Active stations = master devices
Passive stations = slaves devices

Frame Transmission
Start Delimiter Length Destination address . User Data (max. 244 bytes) Frame check sequence End delimiter
Up to 244 bytes of user data in one frame Security mechanisms

Start delimiter and End delimiter Parity bit Slip-free synchronization Frame Sequence Check (CRC) Hamming Distance = 4
Profibus Distributed Peripherals (DP)

3 Types of Stations
DP Master Class1 (DPM1): Programmable controllers (PLC, PC, etc) DP Master Class2 (DPM2): Development or diagnostic tool DP Slave: Peripheral device performing cyclic exchanges with its active station
3 Types of Profiles
DP-V0: basic functionality of DP, including cyclic data exchange (implicit exchanges) station, module and channel-specific diagnostics DP-V1: DP-V0 features + on request data communication for parameter assignment (explicit exchange) alarm handling DP-V2: for isochronous mode and data exchange broadcast (slave-to-slave communication, dedicated for motion control)
10
Application Profile
Device Variable & Profile Defined in GSD File
General specifications Information on vendor and device names, Hardware & software versions, supported transmission rates Master specifications Contain all master related parameters, such as: the maximum slave number that can be connected, or upload and download options. Or slaves specifications Contain all slave related specifications such as: the number and type of I/O channels, diagnostic texts & information on the available modules in the modular devices case.
11
Standardized Profiles
IO Profiles Defined by the Organization
Profibus provides some profiles depending of the application to define an interoperability between similar devices for different vendors. Examples: PROFIdrive (Speed drive device) Low-voltage switchgear Encoders ATV71 Panel devices (HMI)
TeSys U TeSys T
12
Data Exchanged
Fixed Mapping PKW
Reach any other data
PERIODIC INPUT OUPUT
Bytes 0 & 1 Bytes 2 & 3 Bytes 4 & 5 Bytes 6 & 7
Bytes 0 & 1 Bytes 2 & 3 Bytes 4 & 5 PKW Bytes 0 & 1 PKW Bytes 2 & 3 PKW Bytes 4 & 5 PKW Bytes 6 & 7
Explicit Exchange
Read / Write requests DPV1 only !
APERIODIC
Bytes 8 & 9 PKW Bytes 0 & 1 PKW Bytes 2 & 3 PKW Bytes 4 & 5 PKW Bytes 6 & 7
13
Configuration Parameters
Parameter Telegram
Configuration of the device thanks to the fieldbus Depends on the GSD
14
Programming Modbus with Unity Pro

Profibus Remote Master
15
PRM: Profibus Remote Master

Not a Simple Gateway
Standalone Profibus Master Polled by any Unity based PLC with IO Scanning
Configuration in the DTM Browser

Configuration of the Master Configuration of Slave (3rd party DTM can be added)
Automatic IO Scanning Line & IODDT Variable Creation

Program it as it was an in rack module
3 Compatible DTMs
Master DTM Generic Profibus Device DTM Comm DTM
16
Hardware Description
4 leds for PRM and PROFIBUS diagnostic Embedded dual port Ethernet switch
Daisy chain (loop in a next step) 2 status led / port
Sub D9 PROFIBUS RS485 connector

9.6 Kbps to 12 Mbps
External 24V power supply 2 rotary switch for Device_Name assignment (FDR)
17
Typical Connections
18
FDT / DTM Configuration

Field Device Tool
Vendor tools integrated inside one tool Tools are Device Type Managers (DTM)
Benefit: Common Environment:

User Management DTM Management Data Management Network Configuration Navigation
HART
Frame Application
(Device Type Manager DTM)
HART
19
Device Tool Managers

Modbus, Ethernet, etc..
Communication DTM
Communication Driver
Gateway DTM
Gateway Driver
Device DTM
Device Driver
BTM
BTM
20
DTM in Unity Pro

DTM Browser
Integrated DTM (implemented when module added from the PLC_Bus) Dedicated DTM (devices that can interact with Unity Pro application) Third Party DTM (Unity Pro used as any other FDT frame application)
Tools DTM Browser
21
Hardware Catalog
DTM Database
Tools Menu Hardware Catalog
Update Tool
Used to add New devices inside the catalog DTM must be installed in Windows before
- DTM Config saved into STU or STA (not XEF) - DTM must be installed on the computer (otherwise project cannot be saved)
DTM Transfer
With Project Transfer
Integrated DTM
Direct Ethernet Communication

Dedicated or Third Party DTM
PRM Switch
PLC
23
DTM Transfer for Non Integrated DTM

From DTM Browser, Select Connect then Store data to device
24
PRM Master DTM

Master DTM
Dedicated DTM to be used with Unity Pro Profibus topology description by instantiating Device DTMs in the FDT frame browser Profibus network scan capability PLC I/O Scanner lines automatically configured in Unity Pro to scan the PRM process image Ready-to-use structured variables automatically created in Unity Pro for the Profibus devices Configuration saved as part of the Unity Pro application
25
PRM Master DTM

Dedicated to Unity Pro
UNITY Pro V5.0
Ethernet
PRM
DP Class 1
Profibus DP Profibus PA
Input PRM master DTM Generic DTM
Device DTM
GSD file
26
PRM Generic Profibus Device DTM

Generic Profibus Device DTM
Enable the configuration of the device based on the GSD file
27
PRM CommDTM
CommDTM
Supervision & partial configuration of the PRM Can be used in Unity and any FDT application
28
Master DTM and Comm DTM

Services Can Run in Parallel
PRM Com DTM
Asset Management
UNITY Pro V5.0
Ethernet
PRM master DTM DP Class 1

PRM
Input
29
High availability with HSBY architectures compatibility
UNITY Pro V5.0
PLC primary
PLC secondary Asset Management
Ethernet
DP Class 1
Input
30
Exercise
PRM Master DTM (p6-17) Install the PRM DTM Add the PRM inside the Hardware Catalogue Add the PRM inside a Unity Pro project
31
Dynamic Assignment
IP Assignment Given By Servers
Switch
Request for IP @ Server
Switch
Your IP @
Client
32
BootP Server
Server Has a Populated List of Devices
Devices identified with their MAC address Device #1
My MAC address is 00.80.F4.FF.00.D5, Can I get an IP Address?
Master (Server)
00.80.F4.FF.00.D5 192.168.0.23 192.168.0.81 192.168.0.40 00.80.F4.FF.44.21 00.80.F4.FF.F2.15
Sure! You are listed in my address table. Take this address: 192.168.0.23
Device #2
My name is 45.80.F4.FF.33.12, Can I get an IP Address?
Sorry, you are not listed into my address table. Use your default IP address
33
BootP Server (Cont.)

Example in Unity Pro
Limitation: Device Cannot Be Changed without Reconfiguration

As each device has a unique MAC address, replacing a failed device needs a reconfiguration of the BootP Address Server table.
34
DHCP Server
Same As BootP but Based on Role Name
User configurable names used instead of MAC Addresses Device #1
My name is STBNIP2212_023, Can I get an IP Address?
Master (Server)
STBNIP2212_023 192.168.0.23 192.168.0.87 192.168.0.21 TesysT_046 ATV71_555
Sure! You are listed in my address table. Take this address: 192.168.0.23
Device #2
My name is TesysT_072, Can I get an IP Address?
Sorry, you are not listed into my address table. Use your default IP address
35
DHCP How To Create Role Names

Depends on The Device
Using embedded HMI (ex: ATV71) Using web based applications (ex: Advantys STB) Using dedicated applications (ex: Unity Pro) Using hardware switches (ex: Tesys T, Advantys STB)
Hardware Switches Example:

Base name + Custom number derived from Switches STBNIP2212_123
36
DHCP Server
Example with Unity Pro
Advantage: Easiness of Replacement

Compared to the BootP method, replacing a faulty device with DHCP doesnt need to reconfigure the PLC application.
37
FDR Server
Additional Feature of A DHCP Server.
Send the stored configuration inside a replaced device Device #1
My name is TesysT_072, Save my settings now!
Master (Server)
TesysT_072 192.168.0.87
Saved Config. of TesysT_072
Device #1
My name is TesysT_072, Can I get an IP Address?
Master (Server)
TesysT_072 192.168.0.87
New Device
Sure! You are listed in my table. Take this address: 192.168.0.87 Moreover, I found a configuration corresponding to your role name. Here is your new configuration.
Saved Config. of TesysT_072
38
PRM General Settings

IP Used For DTM Connection DHCP Entry Automatically Copied in the Network Settings Name Must Match with Rotary Switches
39
Implicit Exchange: IO Scanning

Table of Words Exchanged Automatically Between Master & Slave
Master / Client
Slave / Server
40
IO Scanning
Filling the Different Fields
41
IO Scanning (Cont.)
Debug View Online Mode (M340 and Premium Only)
IODDT Can Be Configured
42
IO Scanning Specific Integration Tool

Only with Compatible Devices
PRM / OTB / STB
43
Transfer Organization
Transfer Unity Application to the M340 Transfer PRM Configuration Through Ethernet
44
Exercises
PRM Configuration (p6-32) Set the MAC address Set the IP address: 192.168.0.X3 Create the role name with the rotary switches Activate the DHCP IO Scanning Configuration (p6-42) Add a network Configure the IP address of the M340: 192.168.0.X5 Set the appropriate line in the IO Scanning Verify the address server Transfer the Configuration (p6-47)
PRM Configuration Settings

Basic Settings
Baudrate, stations range
Advanced Settings
Advanced parameters automatically calculated to be changed only if needed
IO Scanning
Behavior in regards with the IO Scanning
46
PRM Basic Settings
Baudrate PRM Master Address

Used in case of multimaster
Highest Station Address

To be adapted to the network
47
PRM Advanced Settings

TTR Management
Token circulation (Multimaster)
Error Management Other Timing Management

Used if gateways, repeaters..
Calculated Timing Device Watchdogs Profibus Cycle

PRM IO Scanning Settings

IO Scanning Automatic Implementation
Scan Optimization
49
PRM Management
Dedicated Function Blocks Library PRM_MGT
Used to start the PRM master Depends on the PLC
50
Exercises
Modifying Some Settings (p6-54) Set the PRM watchdog to 5sec Set the Modbus Health timeout to 3sec Test the new settings
Enable the Profibus Master (p6-58) Install the Profibus Library Implement the PRM_MGT FB Insert the appropriate variables Operate the Master
51
Add Devices In The Database

Add Device with GSD
Generic GSD DTM will be created from GSD.
Add Device from DTM

Install the DTM and Update the Catalog
52
Add Devices In The Configuration

Device Menu Add Device Fieldbus Discovery
53
Device Profibus Parameters

Device Address DPV1 Settings Profibus Settings
54
Device Parameters
Device With DTM
Parameters are done using the proprietary DTMs
55
Device Parameters
Device From GSD
Standard parameters, module to be configured
56
Process Variables
Custom Names
57
Online Diagnostics
All Bus Overview
58
Online Diagnostics (Cont.)

Process Variables Diagnostic
Device Diagnostics
59

I/O Values
60

Device DTM Diagnostic
61
Exercises
Add a Device from a GSD (p6-68) Add the GSD in the library Add the device in the DTM Browser Configure a Device from GSD (p6-75) Change the address of the device to 5 Configure the modules Configure the modules parameter: fallback mode Update the IO Scanning Connect and test Online Diagnostics (p6-81)
62
DPV1 Explicit Exchange

Function Blocks
PRM_ID Set the ID of which PRM to use RDREC Execute a read parameter request WRREC Execute a write parameter request
63
DPV1 Explicit Exchange (Cont.)

RDIAG Read diagnostic when the device requires it Reset the diagnostic bit in the PRM
64
Exercises
Diagnostic Management (p6-87) Create a diagnostic by tripping the Tesys U Read the diagnostic and reset the bit using RDIAG Read Data Record (p6-89) Implement the RDREC to read the ID register Write Data Record (p6-81) Implement the WRREC Write the configuration register Fallback Behaviour
65
Limitations Of The PRM

PRM is not compatible with EIP scanners
Modbus protocol is compatible, but no link between PROFIBUS Master DTM and EIP configuration (EIP master DTM must evolve to accept a future PROFIBUS gateway DTM)
Limited redundant architectures

No daisy chain loop, No dual master, no dual Ethernet attachment
Miscellaneous
No online modification of the PROFIBUS configuration

No import/export of the FDT/DTM configuration Empty Terminal Service depends of PLC memory capacity and number of DTMs Typical PROFIBUS DTM consumes 20 to 30 Kbyte If too large, possibility not to embed the ETS DTM data into the application
66
Profibus
Main Features Reminder:
up to 100m at 12Mbit/s, 1200m w/o repeaters at 93,75kbit/s response time < 2ms at 12Mbit/s up to 126 devices, up to 32 per segment maximum 244 byte as user data per telegram shield used as reference point error detection: good (HD=4) low process data flexibility
67

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Industrial Communication

Conforms to standard EN 50 170 3 Versions of Profibus

Layers Used in ISO Model

Length (cable type A)

Maximum number of stations: 32 without repeaters, 122 with 3 repeaters

(6) (3) (8)

390 220 390

Data line B Data line A

390 220 390

(6) (3) (8)

Active stations communication is based on the token ring concept.

Passive stations = slaves devices

Up to 244 bytes of user data in one frame Security mechanisms

Profibus Distributed Peripherals (DP)

Bytes 0 & 1 Bytes 2 & 3 Bytes 4 & 5 Bytes 6 & 7

Programming Modbus with Unity Pro

PRM: Profibus Remote Master

Configuration in the DTM Browser

Automatic IO Scanning Line & IODDT Variable Creation

Sub D9 PROFIBUS RS485 connector

FDT / DTM Configuration

Benefit: Common Environment:

(Device Type Manager DTM)

Device Tool Managers

DTM in Unity Pro

Tools DTM Browser

Direct Ethernet Communication

DTM Transfer for Non Integrated DTM

PRM Master DTM

PRM Master DTM

Input PRM master DTM Generic DTM

PRM Generic Profibus Device DTM

Master DTM and Comm DTM

UNITY Pro V5.0

PRM master DTM DP Class 1

High availability with HSBY architectures compatibility

UNITY Pro V5.0

PLC secondary Asset Management

Request for IP @ Server

My name is 45.80.F4.FF.33.12, Can I get an IP Address?

BootP Server (Cont.)

Limitation: Device Cannot Be Changed without Reconfiguration

My name is TesysT_072, Can I get an IP Address?

DHCP How To Create Role Names

Hardware Switches Example:

Advantage: Easiness of Replacement

Saved Config. of TesysT_072

My name is TesysT_072, Can I get an IP Address?

Saved Config. of TesysT_072

PRM General Settings

Implicit Exchange: IO Scanning

IODDT Can Be Configured

IO Scanning Specific Integration Tool

PRM Configuration Settings

PRM Basic Settings

Baudrate PRM Master Address

Highest Station Address

PRM Advanced Settings

Error Management Other Timing Management

Calculated Timing Device Watchdogs Profibus Cycle

PRM IO Scanning Settings

Add Devices In The Database