Professional Documents
Culture Documents
AMATEUR
BB
?*.*
m *&&
AHYATT VERR1LL
Book
GopyrightN?
COPYRIGHT DEPOSIT
"An
American Crusoe,"
etc.
<**
Copyright.
1915,
by
DODD,
SEP 22 1915
C1.A410583
fa/
CONTENTS
INTRODUCTION
..........
CHAPTER
I
PAGE
ix
Other
tools.
Caring for
II
tools.
CHAPTER
HOW
TO
MAKE A WORKBENCH
Learning to use your
tools.
13
Materials required.
pleting the bench.
Com-
CHAPTER
FITTING UP THE
The bench-vise.
ing a shelf.
planes.
III
WORKSHOP
Bench-plates.
24
Places for tools.
tools.
MakSetting
How
CHAPTER IV
HOW
TO
40
Materials.
box.
Making
the mitre-
How
CHAPTER V
LEARNING TO MAKE JOINTS
Half-and-half joints.
tises.
55
Dovetail joints.
Tenons.
Mor-
Blind joints.
joints.
ration.
glue.
Dowel joints. Tongue-and-groove Matching timber joints. Using glue. PrepaUse. Liquid and waterproof glues. Frozen
V
Coloured glues.
vi
CONTENTS
CHAPTER VI
PAGE 69
SHARPENING TOOLS
Principles of sharpening tools.
tools.
Cutting
tools.
Edged
Sharpsaws.
Saw
edges.
Wire-edges.
Feather-edges.
ening
chisels
and planes.
Setting
and
filing
Sharpening screw-drivers.
CHAPTER
Hard and
Properties
soft
VII
81
Common
commercial
woods.
woods.
Ornamental Formulas for various stains. Ebony, rosewood, walnut, oak, mahogany, maple, beech, cherry, Spanish cedar and other imitations. Spirit stains. Water stains. Graining. Ornamental finishes. Finishes. Oiling. Varnishing. French polishing. Waxes. Rubbed finish.
ordinary woods.
Staining woods.
and uses
100
Repairing
furniture.
Glued
joints.
Cement
loose
Tightening
joints.
Broken uprights. Broken seats. Broken backs. Broken legs. Using dowels. Loose frames. Uneven Troublesome drawers. Loosening drawers which legs. are jammed.
119
How
Simple stands.
Tables.
CONTENTS
CHAPTER X
FITTING UP A GYMNASIUM
Vaulting
horses.
vii
PAGE
148
hurdles.
Jumping
Parallel
bars.
Punching-bag disks.
Other appliances.
CHAPTER XI
RUSTIC CARPENTRY
Woods make them. Rustic garden
ing joints in rustic work.
168
how
to
furniture.
MakSeats.
Making a plant
Plant Flower stands. Pot stands and flower tubs. boxes. Rustic armchairs. Making ugly fences attractive.
Rustic
gates.
Trellises
and
arbours.
house.
Rustic
bridges.
Making
a rustic
summer
Thatching.
Making
slab buildings.
CHAPTER
XII
192
little
Building a
workshop.
MakRoofs.
CHAPTER
Finishing
floors.
XIII
.
.209
Wood-carving tools and their care. Working glass. Ornamental Soldering. and frosted glass. Waterproofing wood. Fireproofing Fastening metal, etc., to wood. wood. To prevent wood from warping.
240
Turning-lathes.
INTRODUCTION
Of all branches of manual training there is none more generally useful than carpentry. A knowledge of how to use carpenter's tools properly and how to make simple articles from lumber will
never come amiss, and there
is
scarcely a man,
woman
It
or boy
who
at
had occasion
to use
some
may seem
but
nine times out of ten the amateur does not use such
is
is
The value of the "handy man about the house " well recognised, and as a rule the handiest man
the
man who
is
to tell just
how he how he
accom-
may
keen-edged
and there
ix
is
something abso-
x
of
INTRODUCTION
wood
There
is
into
various
useful
and ornamental
articles.
ticles,
nothing
Once
person can make neat, attractive, simple furniture or can even construct good-sized buildings.
work
and attractive
Out-of-doors
fixtures for
an indoors gymnasium.
also a fine field for the
carpentry
is
amateur carhouses,
is
penter, and in
making
summer
room
and individual
oppor-
Although
pri-
will
'
INTRODUCTION
the use of carpenter's tools, and even those
xi
who
It is
know how
terest
much
of in-
in its pages.
and
in this
start at the
AB
subject step
sawing
off a piece of
The
illustrations are so
numerous and
so com-
by
full
and detailed
The drawto
ings are
more
uniform
Where some
more prominent than others and out of proportion to the rest, but as exact measurements are given in
the text in every case, scale-plans or drawings are
Every
ties
made
to avoid technicali-
intricate
xii
INTKODUCTION
son
may
CHAPTER
knowledge of carpentering
About the house, out-ofdoors, on the farm, or when camping out, there are always opportunities for the amateur carpenter to show his skill and his handiness with tools and lumber. Although any one can "knock
together''
yet to
some sort of a bench, box or shelves, make a well-finished and presentable job
and material.
There
thing,
is
a right and a
if
and
old
motto,
is
"Be
sure
you're
right,
then
ahead, "
penter.
There
is also
THE AMATEUE CARPENTER do well to bear in mind, and that is, "A good caris
penter
tools
known by
good
and workmantools
like carpentry.
good carpenter or joiner can accomplish wonderful results with only a few tools, but
it
re-
quires
more
skill to
poor
kit of tools
saved by having
On
many
ment of saws,
the
planes, chisels,
etc.,
you
will be
work
The
an amateur
car-
A A A
claw-hammer
cross-cut
Gouges
saw
steel
square
rip-saw
planes
Rule or tape
Two
A level
Sandpaper
screw-driver
A A
keyhole- or compass-
saw
nail-set
An
oil-stone
Cutting-pliers
Augers
Files
A countersink
Chisels
carpenter's pencil
and screws one can make almost anything from a simple shelf to a house. There are many other
With
little to
the expense,
and
among
these are:
A saw-set A carpenter's
An
Clamps
Dividers
gauge
expansion-bit
A A A
A A
it is
mitre-box
hack-saw
draw-knife
iron vise
An
plumb-bob and
mitre- saw
line
The
Fig. 20
5
tools
work with
bought in ten-cent stores or with the toy tools that come in boys tool-chests. Now and then one may find excellent tools for sale at bargain prices
7
at bankrupt sales, fire sales, second-hand stores, ten-cent stores etc., and sometimes the five- and
one must be familiar with the makes and the quality and must be a really good judge of tools,
and
it is
and purchase first-class, guaranteed they do cost more in the first place.
even
if
The claw-hammer should be a strong, serviceand able steel hammer; not a light tack-hammer not too heavy. The cross-cut saw should be of medium size with fine teeth, of the kind known
one as a "panel saw," for if you are to have but thin cross-cut saw it must be fine enough to cut
wood and
and
large enough to
If possible secure
The rip-saw should be of good size and with medium teeth, suitable for ripping various kinds and and unsizes of boards, and until you are an expert dertake heavy work one rip-saw will be all that you
will require.
For the planes purchase a mediumsized jack-plane and a block-plane. Fore-planes, smoothing-planes, rabbet-planes and various other forms are very handy and useful for certain kinds of work, but with a good jack- and block-plane you
can get along very well indeed.
The screw-driver should be of medium size, and if you can get one with extra interchangeable blades so much the better. The brad-awl should be small, and this is such a cheap tool that you
will
Do
with
miniature
chisels,
screw-drivers,
Most
nuisance.
For
affair.
One
-ft-
in.
poor brace
is
an abomination, and as
little
you
to
more than plain ones buy one of this sort you will find it
:
better to
wood, and
drill will
if
you should
it,
go through
bit
would be ruined.
and you
drills.
will
in.,
The difference in the cost is slight save money in the end by getting the
Am., \ in., f in. and \ in. are the most useful sizes. For holes larger than \ in. you will find augers most useful and you should add f-in.,
| f -in.,
f-in.
and
1-in.
augers to your
outfit.
A single
"rose" countersink will serve for all ordinary work. For the chisels select three, of say i-in., i-in. and 1-in. sizes, and be sure to buy the regular, straight-edged carpenter 's style and not the slanting or diagonal-edged type used for special purposes, turning-lathes, etc.
eral
Either a folding
pocket rule
may be
selected or a
an
The
level
may
The
it is
worth, while
one that
bad.
is
Buy an
wide enough
to take
your widest
chisels
select
one
The
so-called
"India
For
a pair of flat-nosed and a pair of regular cuttingpliers or else get a combination pair of flat-nosed
and
pair.
cutting-pliers
For
files
you
woodfile
and a three-cornered
If
select
saw-file.
tools
mentioned
them with equal care. The saw-set and sawvise are very useful and will save a great deal of time and expense in sharpening saws, although
they are not essential for some time to come.
expansion-bit
is
The
it
a mighty useful
tool,
for with
sizes,
and as by
its
couple of small
and
will
is
come handy
The bevel-square
and both
in
almost a necessity in
many
The
breast-drill will
wood and
very
little.
The same
is
You
will often
wood where
In ad-
your
finest
cross-cut
The draw-knife
will save
'
rough-
a useful
The
ways.
pose a cheap
with
2-
THE AMATEUR CARPENTER
well.
10
answer very
The plumb-bob and line will only be required if you attempt building work,
for on ordinary carpentry the vertical level will
Almost as important as the tools themselves is their care. A good workman always thinks of his tools and keeps them clean, sharp and free
from rust. If you throw your tools about, drop them on the floor, walk over them or use them
for purposes other than those intended, your tools
will soon
with carpentering.
away each time you are through with them, don't attempt to do any work and don't buy the tools
it
will
You
your
tools,
make
is a little
11
already
a very
made, but
first
lesson
an excellent subject.
Even
require
old, stout
some old chairs with planks across them, two saw-horses and a plank, or even the tub-bench from the laundry will serve your purpose temtable,
porarily.
easy reach, and you must also select the spot for
made
you
it
will be
an easy mat-
it
will
have
to
hang your
boards.
you have a large, dry, clean cellar with plenty of light you may convert a part of it into
If a shop or
or some outbuilding.
Even
a small carpenter's
12
shop
room
your family
will
came interested
CHAPTER
II
HOW
In order
TO MAKE A WORKBENCH
your bench you
will require
to construct
some 2x3 scantling, either rough or finished, and some 6- or 8-in. planks. Although your bench will not have to be very large or heavy, still it must be strong and solid enough to be steady, and 2-in.
planks should be used.
If possible obtain planks
it is
is
little
more than
good
your bench
will be 6
in.
ft.
6 in.
long by 2\
in height
and 32
wide.
use,
This
will be large
and
you
later
may
wish.
if
For
and about 75
ft.,
board meas-
As
14
you
4
in.
receive.
With your
mark
on two sides of
the timber.
If
you have never used a square behave to learn how, and this is a good
Place one edge of the square along
place to begin.
shown
in Fig.
1,
with
made on
from
the wood, as
shown
in the cut,
This
little detail is
portant and
carpenters.
You may
wood
across a piece of
the edge and
at right angles to
straight,
line at
but there
is
by eye
alone,
and mighty
without a
line
mark
to guide them.
making
never
timber
is
HOW
will be
TO
MAKE A WOEKBENCH
all
15
of which
may
little
little
c*--v
<
'
J
Fxo.3
neglect
succeed.
the
small details
and you
will
never
Having marked
range
it
timber across the saw-horses or chairs and arso but one of the sections projects
beyond
the edge.
saw
in your right
it
mark
at
an angle, begin
to
saw with
16
hundred knows
how
to use
pump going up
is
wood
Re-
member
down.
The saw
when you bear on hard, and the cut will be much straighter and better. When the saw is a little more than halfway through the timber
all,
as
and support
split the
it
slightly so
it
down and
After a
true,
line will be
At
on at least two
HOW
or angle.
TO
MAKE A WORKBENCH
it is
17
carefully to be sure
good,
but
the
saw run
smoothly and
easily.
The four short sections having been cut off, next mark and cut two pieces each 6 ft. long and two pieces each 32 in. long. Then from your planks cut
two pieces each 6
pieces each 28
in.
ft.
in.
saw for a and nails in putting the framework of your bench together. To join the various pieces you will need several pounds of nails. Wire nails are the best, and those you will require should be 4 in. long, or just a trifle less, with a few 5 or 6 in. in length.
Select
long,
in.
You may now lay aside the time and busy yourself with hammer
long.
ft.
in.
and
at
and draw a line at right angles to the long edge and parallel with the ends by means of the
square, as
shown
ft.
in Fig.
in. in
2.
of timber 2
on the
3-in. side
18
end
(Fig. 3).
and even with the edge of the plank Hold it in this position and tack it to
If
apt to jump
about while you drive the nails, and unless you use
care you will accidentally fasten
place.
it
in the
wrong
After this
first
piece
is
nailed in position
4-in. size.
Lay
tim-
plank.
Now
place one
down on
a level
28-in. pieces of
plank
also drive a
few
nails
will
now
stand without
legs,
HOW
place
it
TO
MAKE A WOBKBENCH
19
bear against the outer edge of the legs and the ends of the long plank, and secure
in this position.
it
with nails
a rectangle
You
will
now have
up
at each cor-
Mark
from the free end of each of these projecting timbers and square a line across with the
square.
Across these
remaining
all in
and
will
appear as in Fig.
You
it is,
how
all
it
stiff
and rigid
square.
2 in.
beyond
it.
and
nail
it
20
along the front edge as well as across the ends. After you are accustomed to carpenter work you
will be able to
Fkl.6
drive a nail
down through
you
will not be
You
must therefore measure off 2 in. from the end of the plank on the upper surface where it projects beyond the frame, and then drive the nails down
HOW
TO
MAKE A WOEKBENCH
this line, thus
21
that
an inch beyond
Nail
making sure
framework
in this
until the
how
some
to drive a nail,
Any
one can
at a nail
and
finally get
it
go straight and
it
may
will buckle
man,"
as boat-builders call
and
will be driven
wood with its head bent to one hammered down as shown in Fig. 6.
into the
side
and
Such a
out
thing
is
If the nail
it
starts to go crooked or to
If the
wood
hard, knotty or
man
hammer
crooked,
wood
hammer will
and
usually
loss of
hammer some
knack
is
22
well.
between your
finger
it
hammer. As soon as it is firmly set in the wood strike hard, solid blows squarely on the head. Hold the hammer handle near the end, not near the head, and after the nail is flush with the wood
the
it
beneath the
On
finished
wood
or delicate
work
this
work or unfinished wood, such as your bench, a good strong final whack will drive the head quite
a bit beneath the surface of the wood.
is
secured in position
and the
where the lower timbers meet at the ends and where they cross the legs, and drive a few more
down through the top planks into the upper ends of the legs. You do not need to fill the planks and
timbers with nails or to drive them so close together that they split the wood, but a few of the
large nails will greatly strengthen the bench if
placed with a
little
judgment.
is
2x3
HOW
when
right hand.
TO
MAKE A WORKBENCH
little 3-in. rail
23
This
down
if
be-
is
now
complete, and
you
it is stiff,
If
it
wiggles or
This
level.
and see
if
the
marked
you
find
on the
glass.
Try
and then
and
if
or legs
of
the
bench
from
necessary.
CHAPTER
III
to
advantage
it
of these
is
is
wood
it
jaw of a vise by means of a large screw and handle. The vise is used for holding boards, timber, etc., while working, and is a very useful and necessary appliance.
The jaw, screw and other parts may be purchased of any dealer in carpenter's tools, and can be attached to the bench in a few minutes.
Another attachment which
value in holding
plate.
will
prove of great
is
a bench-
This
is
is
placed
is
not by any
of
strip
wood
25
you
it
Many
ers
which
is objectionable,
as the drawers
troublesome to find
an
article
among
the trash.
It is far better to
and
you
will
will
have occasion
many
of
them and
thus
may amuse
all
yourself
making a splendid
tool
necessary.
The
tools
may
may
be
made
you wish
to carry
about.
26
it
an easy matter
first
range the
tools,
but
not the
thing
is to
put
up some boards behind the bench, as well as some shelves. Ordinary J-in. cheap lumber, known as
" fence stuff,"
It is
will
this
work.
clear, straight-grained,
wood
is
expensive
and
off
it is
shame
to
waste
will
it
do just as well.
ft.
Square
number you
of the boards.
you
will
but 6
in.
wide you
will
want
have an aggregate
width of 24
with
ledge
See
select
all
flush.
in.
Now
a piece of board 8
it
wide by J
thick
and cut
rule
in. long.
With your
and
from the opposite edge at the other end, and, with the long side of your square as a straight-
FITTING UP THE
edge,
WOEKSHOP
27
draw a diagonal
this line,
line
saw through
short board
from one of these marks With your cross-cut saw, and to do this you will find
come
may
and that
pieces of
In Fig. 2 this
is
plainly illustrated
by the
sketch,
wood with lines indicating the grain. If you saw or plane in the direction indicated by the arrows marked right, the tools as they pass
along will have a tendency to hold or press the
fibres
of the
wood
from
are
whereas
if
the tools
moved
chip and
saw
will
will
have no end of
trouble.
hard
to
determine
it
28
way
In
many
pieces of
wood you
is
hard
v.
zy
FlO. I
Fio.3
C"
KY c
^>
*M^L
jj
^kf
\ /
lr
Z."
tFro,5
*
*>#/_f
*
/ftfit-
tyj*(r
tfron]
to
to
work and the only way to secure good results is use very sharp tools, work slowly and carefully
off small shavings
and take
each time.
But to return to our work. If you should not have a piece of board 8 in. wide you will have
FITTING UP THE
to use 6-in. stuff for
WOEKSHOP
29
mark a line square across it exactly in the centre, mark off 2 in. at each end on the same edge and draw a line from each of these marks to the centre line at the opposite edge (Fig. 3) and saw along these
tioned.
To do
two
lines,
and
centre line.
examine
it
it
to see
and clamp
and with the grain running away from you as you stand facing the end of the bench with your right
side towards the vise.
Now
your
left
hand
lightly
down
on the wood.
is set
or too much.
If
you
ex-
30
Fig. 4 A).
By
left
will be
drawn further
each stroke.
is
in or
more or
just
Quite a
little
practice and
experience
required in order to
know
how
much
ing to
to use.
and
it is
a good plan to
practise on
some waste material before attemptplane a piece of cut board that you intend
If the iron projects too far the plane will
will stick, will cut big, thick
On
the other
and
thin,
and your
More-
little effect
it
on the wood.
kinds of work.
much
when planing across the grain as along it, and for hard woods it must be set less than for soft woods. Having tried various adjustments of the
plane on a piece of waste lumber, until the plane
leaves a smooth even surface behind it and takes off
FITTING UP THE
shaped boards.
WORKSHOP
to
31
Endeavour
one part of
the
wood
wavy and
irregular.
When
Now
in Fig.
from the straight side of each and draw a line from top to bottom, as shown in the cut. Lay the two pieces aside and from a piece of 2-in. plank cut two strips 1 in. wide and 24 in. long. To do this measure 2-| in. from
and measure
the edge of a 2-in. plank at frequent intervals
line
Then
line,
being sure
with your face towards the projecting end and with the mark to be sawed at your right.
Start the
long,
32
along the
When
move
It is far
make
man-
you may
find that
saw binds and sticks and in this case push little sticks or wedges into the cut behind the saw as you proceed. This will keep the two sides of the cut apart and prevent the saw from binding,
the
wood ahead
one
of the
to
run
off to
side.
made by a rip-saw is quite a bit wider than that made by a cross-cut saw, and hence allow for this when laying out work and marking wood to
cut
be ripped.
The two pieces you require may be cut out separately from a short plank or they may be cut as a single strip 4 ft. long and then sawed in two. If the plank from which the pieces are cut is
but 2
ft.
long or a
trifle
longer,
it
may
be secured
33
which
will
When
away
from you when your right hand is towards the bench, and with your jack-plane smooth off the rough saw marks and splinters. In using your
jack-plane you will have to adjust the blade exactly as
As soon
way
it
off each
When
Leave
all
sharp and square, but smooth one of the four corners off at an even, smooth slant or bevel, as shown
in Fig.
6.
Now place
flush
mark
6 in.
6 in.
from the
first,
the third
34
6 in.
from the second, thus leaving a space of 6 in. at the other end (Fig. la). With the straight edge of the square or a rule, run a line down the
centre of the sides of the pieces
marked so that each piece appears as in Fig. lb. Clamp one of the pieces in the bench-vise with the marks
Fro.
vise.
With
and
true,
ream out the holes where they enter the marks, but not on the opposite side. The next step is
to
mark
from top
on
this
bottom just J
in.
in.
from the
dots
line al-
ready made
new
line
make four
or crosses,
35
from the lower end of the board and the next three 6 in. apart, as shown in Fig. 8. Bore ^-inch holes at each mark and ream
out the ends at the marks with the countersink.
With your
square,
mark
down and
so
that
the
inner
true
and
marks
Hold-
wood-
may
you should
Then
gimlet or
drill,
strip at the
then
this
if
Repeat
36
you have done the work correctly the two boards will have the two strips on the inner sides of the
wedge-shaped pieces when placed side by side
with the bevels together.
it is
ends of the
If
you have
a good plan to
floor to
the brackets to
make
is
all
in.
long and 6
in.
by screws or nails driven down through the top. As the upper ends of the brackets are even with
.
the upper edge of the boards fastened to the wall, the shelf will cover these edges, and if a few nails
will
make
it
and
in
37
You
tools, papers,
Beneath
for
it,
on the boards,
may
be
driven
hanging up braces,
On
the sides of
may
For your bits, drills and augers you may use a block of wood with holes drilled into it, but a better plan is to bore a number of holes through a long strip of wood and screw this to the boards back of the bench. Then arrange the various drills and augers in this in regular order, and when they are all in position mark the size of each on the wood over the hole. This will be a great time-saver, for you can always tell just where each size drill is to be found, and if you always put them back in their proper places when done with them, they will not become mislaid and lost, and at a glance you can tell if one or more are missing, and if so, which ones. In arranging the* tools hanging on the boards, mark around each
one as
it is
placed in position.
you
back on
its
proper
nails or
For keep-
38
make a
little
strips to the
fit
three f -in. holes in the front plank of the bench, each 2 in. apart and about 3 ft. from the benchvise.
peg should be made to fit tightly in the holes and you will find this a most useful if simple device for supporting the end of a long board
39
at
it
in the vise.
When
will
be neat and
more or
less as
shown
As
penter's tool-tray.
As
may
well be
outfit.
CHAPTEK IV
HOW
BOX
In making the workbench and the shelf for your
work has been rather heavy and rough, but in constructing a tool-tray you may obtain excellent practice in doing really accurate and careful work, and in addition will have an opportunity of using several tools you have not betools the
fore employed.
some ^-in. wood, and if you wish you may use hard or fancy wood, such as walnut, mahogany, oak or cherry.
the
For
tray
you
will
require
tray
made
wood
will be
very
is
little.
Even
if
ordinary pine
or whitewood
may
work
be
Whitewood
this sort
is
of
and
it is
is
also cheaper.
light,
Avoid
small work
41
they are both excellent woods for certain purposes, but they are apt to split unless care is used
to
and a piece of
wide.
long and 10
in.
If possible,
boards 6
in.
or
more
J-in.
in width.
'
On
one of the
all
all sides
and ends
parallel.
Measure
off 1^ in.
from each end on one edge of each of these pieces and draw a diagonal line to the opposite edge from each of these points (Fig. 1). Saw carefully
across each of these diagonal lines so that you
will
all
5^
in.
20
in.
in.
Now
mark
on the piece of
measure
one edge
line
x 9f
in.
From
of this
off 4J in.
42
From
1J
in.
marks to the other edge, as shown in Fig. 2. Next measure off 9J in. from the extreme ends of the rectangle, thus finding the exact centre and draw a line across from edge to edge and square
with the marks that designate the edges (Fig.
2 A).
Two and
a
line,
make mark
With
mark
(Fig.
and extending 2
of these holes
draw
a curved line
upper point of the curve 1 in. above the point B, and the lower part 1^ in. below B. Now from the intersection of the upper end of the diagonal marks and the line
with
the
4J in. from the edge C, C, mark a graceful curve extending to the extreme outer edge as shown
at F, F.
difficulty in
making
this
is
on a piece of
stiff
43
Then by tracing
your board was 10 in. in width. In case you can not secure a board of that width you will be
44
edge to edge.
this the
flush together.
When
joint,
this is
bottom edge,
which
16
in.
top edge.
if
if
This
whereas
it
will
show
and
weaken the tray besides. When all the marks on the piece are made as shown in Fig. 2 saw across the diagonal lines from
to G.
F F
from C
to C.
With
the
compass-saw commence
at the hole
and follow
around the
With the rasp and files smooth off the saw marks on the curved lines and finish the curved
edges rounded and smooth with sandpaper.
If
all
split spots,
and
if
you are
to
have
45
The next
step is to
cor-
They should
smoothed.
Now
up and
With
the brad-awl or
make
vise,
and with small wire nails (about 1^ in. long) inserted through the holes you have made, tack
the long piece firmly to the shorter one.
Place
it
in the
same way.
Then place
You
now have
width of 12|
in.
9f in. Place this frame with the largest, or top opening, upon the bench and secure it firmly by
46
four sides
cut
down
As
must
all
square,
when placed
from end
carefully
upon the
parallel
By
planing
When
done measure
line across
draw a
from
side to side.
Along these
47
drill or awl.
Now
from
|-in. stuff,
within
it
C G
the frame.
This
is
easily accomplished as
lines
drilled in
them
and
For
this
you
will
have
and 10
width
fit
wide.
If
you have
all
no wood of
10-in.
already described.
Saw
mark a
in.
line completely
from the extreme edges. Place the bottom piece in the bench-vise and with your block-plane round off all the edges, being careful not to carry the planing beyond the line marked around the edge.
It is
To avoid
this,
plane
cor-
48
With
the drill or
them
-J
just
in.
the edge.
in the vise
move
it
-J
in.
from
the edge
is
Use nails that are not over 1J in. long and drive them slightly outward at an angle, as shown in Fig. 5. Across the centre of the bottom from end to end drive nails into the centre piece and your tray will be complete, save for the finishing touches. If you have used two pieces to make the centre and bottom you may now remove the cleats that held them together. With the nail-set
the frame.
sink all the nail-heads well below the surface of
the
the whole
tray,
and the
surface until no
About \ in. from each side of the centre piece and at both ends, saw straight slits about 2J in. deep, using care in sawing them so as not
remain.
49
When
the
wood
oil
it
is
When
completed
will
to the car-
the mitre-box.
is
Indeed for
many
it is
absolutely necessary,
and as you will soon require it in your work a good plan to make a mitre-box at once.
box
is
width and
sufficient to
make
If possible
straight-
such as
Although
work with and will serve your purpose, yet a far more accurate and enduring box may be constructed from hard
is
wood
easier to
wood.
step is to
in.
mark
The
will re-
50
suit in
is
worthless and
On
from one end and draw a smooth straight line across from one side to the other (Fig. 1 A A). One inch from this draw another line across from side to side as
off 9 in.
at
BB,
and exactly 6
in.
from
this
draw another
f-0
line as at
C.
a heavier line
draw
DE.
With a pair of
draw a
quarter-circle as at
in.
E H,
the radius
circle
being exactly 6
TOOL-TRAY AND MITRE-BOX
intersects the line
tration.
51
D E,
Now
from
with a straight-edg-3
to
draw
a diagonal line
so that
it
will
pass through F.
Then saw out the rectangle, following the lines from / to J from J to K, from K to H and from H to /. Of course if the end and side of the board
,
you
18
will only
have
to
wide by
and the
the piece
Clamp
You
will thus
have
52
A A, B C and D E
formed by one
side
move
line
it
from
meets the
line C,
draw
a line straight
up the
side of the
Do
it
joins
B
G
and repeat
at both
A A.
and
and
and move it until the edge with the line from C in the top of the
line across the
box.
Rule a straight
edge at this
All this
is
plainly
shown
With your
straight
down
marked on the edges of the box and carrying the cut down until the saw strikes the bottom of the box. If you use care and saw straight and true, guiding your saw by the lines on the inner
53
saw
lines
CB, A A and D G,
requires
the
and
to
accomplish this
is
greatest
care and
the
most
difficult
part of construct-
The box will now be complete and ready to Place a use, and to test it is an easy matter. straight piece of wood in the box with one edge
in the cut
from C
to B,
it
saw
firmly
thumb pressing it against box. Do the same way with anflat sur-
if
54
in Fig. 10.
fully
done care-
you
the
pieces
form a perfect
B C
a 45-degree angle.
B C
other ways this box will prove useful, for the line
will enable
you
D G
will guide
you
and the
line
A A
objects,
square ends.
With
the cross-cut
mar
box
will
is
mitre-saw, which
saw stiffened with a thick back, is far better, and if you intend to use a mitre-box to any extent you will do well to secure a mitre-saw
as soon as possible.
CHAPTER V
LEARNING TO MAKE JOINTS
There are a great many methods of joining two pieces of wood together, and the particular kind of joint to be used depends a great deal upon
the material, the strength required, the character
of the
work
in
skill
of the
carpenter.
In former times
making
kinds.
all
hand with
joint
similar joints.
Nowadays nearly every kind of can be made far more accurately and rapidly
to
make
a good
The simplest of all methods of joining two pieces of wood is to merely nail or screw the two pieces together as shown in Fig. 1. For very rough work this serves every purpose, but the
55
56
joint
strong.
better
not very
pieces of
wood
is
by a half-and-half
This consists
away half the material on each piece This method is to be joined as shown in Fig. 2. quite strong and if carefully done it makes a very
in cutting
This joint
may
be
shown
in the
it
tostill
the
Tenon
shown
in Fig. 4.
This
is
an excellent
form of
joint
makes an
fine
For joining
work such as furniture, drawers, cabinets, chests, etc., a form of joint known as the Dovetail is commonly employed. There are many varieties of dovetail joints, some of which are shown in Fig. 5. Most of the joints are very easy to make,
but to
fit
care, skill
is
and
practice.
just
57
Fw.4
<bk;
..u
i=r
^r.
-i-H i-M
58
shown
in Fig.
and
this,
moreover,
is
which
In
making any of these so-called "mortised" joints you must use care and must work accurately if you expect good results. Before making a halfand-half joint, as shown in Fig. 2, lay off the measurements and mark the work carefully before
starting to
make any
cuts.
to
from
B G
and from
to
to
J and
to
7.
must be marked
to
The
to
to
E and the
cut
F
to
from
or from
M,
The
principle is
The
cuts
more care must be taken, but the the same as in the plain halved-joint. B, C D should be made in the mitre-
A B
should go
but halfway
, '
59
C to D
should go clear
C G
when
On
the piece
should be
made
In making a tenon-
shown
EF.
GH
A B
and C
There
it
is
no trouble in making
of joint, as
chiselling.
often easiest
to bore a hole
first
and saw
J
K,
shown
in Fig. 4
To make
first
chisel.
For common work the distance from C to D must be the same as from E to F, but if particularly good work is desired and you plan to make a "blind" joint the distance must be the same from C to D as from G to H. The one great secret in
60
making dovetail joints is to work slowly and carefully and fit the pieces from time to time as you
proceed until you are sure that they
fit
closely
and accurately together. In making the form with holes and pegs, cut away a space on A, Fig. 7,
with the distance from
ness of the piece
to
portion left at
to
on the
distance
from
a line parallel
it,
GH.
Along
this line
shown
drill
at /
KL, MN.
Then with
a twist-
these lines.
The
from I
to
etc.,
and the
as
shown
in the figure
by the dotted
lines.
Now
and
61
come on the piece A. With the bit or drill bore holes half an inch deep or so into A. Make a number of smooth, round, wooden pegs that will just fit smoothly into the holes and drive them into the
holes in A, fastening
Slip the piece
glue.
all
the surfaces with glue, and drive or press the pieces firmly together.
is
thor-
will
invisible
from the
front, or
A,
side.
Properly
you
buy dowel-
made
make
wood
it is
of joining
wood or
by the
T ongue-and-Groove
method (Fig. 8). This is a simple way and boards and timber may. be purchased already cut or " matched' with tongues and grooves or the young
'
carpenter
may buy
62
lie
as he re-
quires them.
edge to edge
joints as
is
shown
to cut
in Fig. 9, while
another method
wood
into these as
shown
in Fig. 10.
may
be
as
One way is to make a half-and-half joint shown in Fig. 11, and after placing the two
and drive a peg in the hole as shown in Fig. 11a, which prevents the two pieces from pulling apart.
In place of boring a hole and using a peg a square
notch
may
better
method is to cut the timbers as shown in Fig. 12 and use either a peg or a square dowel as indicated at Fig. 12a.
at Figs. 13
Still
;
another method
is
shown
dispensed with.
In making mortised joints always try to have
them
fit
must be driven
to-
63
Fig. 8
Fig. 9
Fig. 10
K\v\S\W
^3
Fig. 11
Fig. 11a
Fig. 11&
-^.
Fig. 12a
Fig. 12
Fig. 13
Fig. 13a
Fig. 14
64
wood and
will not be
exposed
to
Glue
well
made
a great
made
it
is
how
to
glue properly.
to use glue
Use only
Drain
the
to
in
enough water
cover
it
and
let it
stand overnight.
off the
filled
with water,
it
and heat
soft
until the
water
boils.
Let
continue
melted and
and use
it
hot.
Do
much
glue;
If the weather
or the material
is
cold
warm
If the
wood
is
soft
and porous give the surfaces a coating of thin glue (made by adding hot water to the glue) and
allow this to harden before applying the glue for
65
Do
all
mending broken
dishes,
is essential.
may
be
a strong solution of
it
and stirring
thoroughly.
No matter how
how
it
properly.
Good, com-
mon
two pieces of
wood
from each
wood together so they will withstand any strain whatever. The first point which must be attended
of
to is to bring the
it is
properly.
The great
easily
obstacles
dirt
and
air.
The former
is
removed and
it is
a clean surface
so easy to
not
remove the
which
is
universally
present.
66
maintained by the
ordinary
atmosphere.
it
This
may
a piece of metal or
wood
when
the air
may
A
if
fall
upon a surface of
to
it
at
all,
but
same drop is rubbed upon it, it will adhere firmly. Thus pressure and friction should be used in using glue. Another point to be remembered
is to
use just as
little
glue as possible.
If
mass of
and
will not
perfect contact
is
obtained.
Cleanliness
is
also
of great importance.
67
make
world
have
fine
If
wood wood
paint.
to
wood but
and the
joint instead of
will
Even
sur-
from
forming a strong
glue, being
sweet,
after
and
to
necessary to keep
it is
it
cool
it is
used.
Keep
clean-
ing out
all
old glue
Good
con-
glue requires
same quantity of water that would The best dissolve five pounds of poor glue. quality will require from one-half to more than
double the water required for cheap, poor glue.
good
it
will
68
poor
it
will
When
dissolving glue
it
is
you can seldom get two batches of glue alike and there is a liability of getting more glue than the
water can possibly dissolve.
When
once
the
up has been
is
and water
if it
it is
let it
remain
until
thoroughly
really
no danger in
letting
good glue remain in pure water for fortyeight hours. In cold weather you can save time
by keeping your glue frozen. Glue that is frozen is very porous and will soften much quicker than when allowed to merely cool and harden and it is just as strong when heated and
in soaking
Good glue can be used very thin and if properly used. the wood joint will be as strong
used.
as the material
itself.
There
is
no advantage in
White glue
is
CHAPTER VI
SHARPENING TOOLS
No matter how
are bound to
you use your tools they become dull in time, and the most
carefully
world
is
will fail to
produce
really
tools.
good work
if
he
and some
dull
and a great
many
by improper sharpening.
It is far better to
sharpen tools a
little at fre-
to
There
true
is
workman
Every tool is designed both in shape, strength and the form of its cutting edge for some specific purpose, and to enable it to perform the work for
which
it
is
70
original form.
all
common
is
used
its
edge
is
should be sharpened
it
from performing the other duties it is called upon to accomplish. If, however, the edge of the knife was
for cutting, which will not prevent
it
would not
The edge of any cutting tool is in section like a wedge and the sharpness or keenness of the cutting edge depends upon the acuteness of the angle or wedge and upon how nearly we can make the two sides or facets at the thin edge of the wedge meet without danger of turning or bending the edge as well as upon the smoothness and evenness of the edge itself. The difficulty
in
doing this
if
is
steel,
which
hard
will chip
and break.
by the
SHAEPENING TOOLS
to maintain this angle or
71
wedge as nearly as possible. If we grind a tool or a knife upon a grindstone and then examine it under a microscope or
a powerful lens
we
appears
1.
like
This saw-
edge
is
grindstone
composed of innumerable grains, some harder and some coarser than others, and
blade
be the cuts.
it
In Fig. 1 the
as
72
dotted line
A B,
little
teeth on
be at
by the line E F in Fig. 2, the teeth will an angle as shown. Suppose, then, that we
side at a re-
we can
if
After we
we examine
the edge of
we
appears as in Fig.
reason for this
it
The
that
is
so
weak
we may when we
commence
it
should be
SHARPENING TOOLS
edge, which
is
73
known
as a "feather-edge."
As
leaving a
flat
The amount of the edge that will break off depends upon the pressure applied to the tool and the direction and manner in which it is used, and as the greater the pressure and the harder the work the more will break off it is obvious that tools for light, easy work can stand a thinner edge than tools adapted to heavy, hard work. In order to remove the feather-edge of a knife it should be drawn lightly across a piece of soft wood, first lengthwise of the grain and then
ing the tool
dull.
across
it,
may
be sharp-
fine oil-stone.
There
is
still
gard to
this feather-edge,
and that
is
that the
amount of feather-edge obtained depends a great deal upon whether the tool is held pointing toward the direction of rotation of the stone or with it. Thus in the diagram Fig. 4 the blade held
against the stone in the direction of rotation as at
C would
would have
74
Unfortunately,
in
it
if
the
stone has of
soft
spot
or
is
at
all
out
may
To
obtain a
edge than
is
possible to obtain on
is
the grindstone or
to oil-stones.
had
The
action of an oil-stone is to
sawlike indentations.
Although the
erly used
it
it
same time exerting more pressure near the cutting edge than elsewhere. On the other hand if the
blade has been frequently sharpened on an
stone without regrinding
it
oil-
may
be held at a
more durable and keener edge. No matter what the angle used that same angle must be maintained whenever the blade is sharpened, for otherwise a rounded, dull edge will result as shown in Fig. 5 B.
SHAKPENING TOOLS
during the operation
is
75
shown
in Fig.
7,
the motion
from
to
B and
CI),
the
a wire-edge.
other tools, except that each tool requires being held at a different angle.
Thus a
chisel
its
must
bevelled
shown
in Fig. 8
The great
on the
oil-stone,
and do not press too hard on the stone and thus form a wire-edge.
of time
is
quite a different
matter.
If
will
76
jecting one
way and
dif-
so on.
important matter.
Each kind
of
saw has a
much
greater set
still
The more the saw is set the wider will be the cut it makes and the less accurate the work which can be done with it. If you get too much set on a cross-cut saw it will be difficult to use it,
and chip in the wood, whereas too little set on a rip-saw will cause it to bind and saw crookedly. Examining the teeth of the saw
and
it will stick
more
all
carefully
you
This
is
an important matter
also, for in
use
saw
is
away
little
of the material.
were sharpened on the same side the teeth would cut only on one side and the saw would make a crooked cut and in addition would bind and clog.
It is not at all difficult to
you once know the principle, but in order to do it properly you must have a saw-clamp of some
SHARPENING TOOLS
sort
77
and
a three-cornered
file
The clamp may be a ready-made affair which costs less than one dollar or you may use a makeshift clamp by securing the saw in the vise between pieces of wood. In filing a saw it is only necessary to take a little care and follow the
angle of the teeth as they have been sharpened
in the first place.
level; file
Always hold the file nearly a few teeth and then turn the saw over
and
file
and
the
if
your
left
and
file all
on that
side,
that
file
is,
every other
tooth.
which
when working
to
file
Be
careful not
file
A
saw
is sufficient if
filed as
soon as
dull.
same angle at smooth angle on the teeth, not a curved or rounded edge. It is best to try filing on an old and poor saw until you are adept, for a little carelessness or improper filing will ruin a good saw. In order to set a saw you must have a saw-set,
the
Be sure and hold the file at every tooth and make a straight,
78
which
is
a very
handy
is
tool.
to use, as the
saw
merely
The
set is then
moved
set
along, skipping a
tooth,
alternate
when
the
saw
is
The only
amount
of set just
is to
determine this
saw is to get the right, and the only way to experiment with an old saw
you use your saws carefully and take care not to drop them, bang them around and avoid
If
sawing against
will give
your saws
Another
ing,
tool
and which
is
sharpening,
the screw-driver.
may sound
funny
is
kept
properly sharpened
will
SHARPENING TOOLS
79
work and you. will injure many a screw-head by the driver slipping from the notch.
In driving- a screw into wood the force used to press the screw-driver against the head of the screw tends to aid the latter in penetrating the
wood, but when we attempt to extract a screw every pound of pressure we apply tends to render it more difficult to get the screw out. It therefore becomes very important that the screw-driver should be so formed that it will retain its position
in the notch of the screw with the exertion of a
very
out
little
pressure.
If
it
has a tendency to
slip
we can only keep it in position by applying more pressure, and each time it slips it mars the edges of the slot and its own edge and thus requires still more pressure to keep it in place. If we examine a screw-driver in the condition in
which
section
it is it
ordinarily found
we
with
the sides of the wedge-shaped end somewhat convex. Now the effect of this curve is to render the tip more obtuse, and when the driver is turned
the tendency
is
the slot and this tendency will increase in direct proportion to the amount of convexity that is
80
fore, is the
the
commonest
in drivers that
In the
This
it is
is
Now
and then we
a^mechanic
Such a screw-
To sharpen a screw-driver
in
form
is
"
CHAPTER
VII
is
the
In a
general
way woods
hard woods and soft woods, but many of the socalled soft woods are quite hard and several of the so-called hard woods are really quite soft.
Pine, spruce, hemlock, cedar, cypress and similar
mahogany, rosewood,
is
In reality black-walnut
much harder than various soft woods, while mahogany and Spanish cedar are soft and easily worked. Each and every wood is parnot very
ticularly adapted to certain purposes, but in addi-
tion a great
many woods
are
known
as " cabinet
or "finishing" woods, as they are mainly used for the purpose of ornamental work or finishing.
peculiar to
it-
82
self,
many
possess properties
common
to sev-
makes very little difference which one of several woods is used, but in other cases some certain variety must
eral varieties.
In such cases
it
often
be selected to
fulfil all
requirements.
Among
the
woods and the purposes for which they are most widely used, are the folcommercial
lowing
:
Elasticity:
Ash,
hickory,
hazel,
lancewood,
apple,
chestnut,
red-cedar,
yew,
snakewood,
fir.
Even grain
fir,
cypress.
83
birch,
cedar, white-
satin-
By
this it will
whereas
much
better adapted to
anything
work and are very expensive and as a general rule it is far better to use the commoner softer and cheaper woods and either stain or finish
84
them
their
woods or
was very stylish; had their days; light-coloured woods, such as bird's-eye-maple and curly-birch, came into vogue and Circassian walnut was all the rage at one
time.
all
From
oiled
and var-
woods are
to be stained to imitate
some other
impossible
wood
to
be used must be
it is
wood
it
to imitate
one with
When
to
staining
to
wood
is
know how
woods and
their
same
may
be pro-
to various kinds of
wood.
85
is
the pres-
upon many
and
As an example,
a piece of pine or
which con-
when
stained with a
weak
The same
solution,
is rich in
produces
beautiful
brownish-yellow
which
is
wood
shows
on pine or
fir,
The hardness or softness of wood or its porous quality also has a great influence upon the resulting effect of stains. Soft woods with large pores absorb more stain and the latter sinks deeper into the wood than in the case of hard, closegrained woods, and hence when staining soft woods you must use weaker stains to produce the same tint or shade than when treating hard woods,
or else a stain of a less penetrating or greasier
86
be
Even
the
same
stain
when applied
to the
same
shade or
effect.
to the
amount
of sap or rosin
in
which
was
felled,
and as rosin
may
be lighter or
of the wood.
itself
Moreover the
colour of the
wood
may
when
Each
and if you wish to stain several pieces of wood to match up you must select pieces of the same shade and of the same quality as restained,
gards sap or rosin, porosity and chemical composition or else must adapt your stains to pro-
result
in
pieces
of
varying
These facts
all
render
it
difficult to
obtain ex-
87
many
applied,
many
slowly under the action of the air and the chemicals in the
applied.
If
any dampness
it
in the
wood
when
its
Moreover
it is
usually
strong stain.
be
ample time to dry thoroughly before applying the next coat. Another item also
given
enters into the successful art of wood-staining.
Many
dyes which are widely used cannot be mixed or combined, and this is particularly the case with
the aniline or coal-tar colours, and as
many
of
far as possible
and only
true,
fast,
chemical,
88
Many wood
known
as
"water" or "spirit"
stains,
have a tendency to
this can
be
by sandpapering afterwards.
The
but
it
The
best
method
of preparing the
it
wood beforehand
is to
dampen
thoroughly with
warm
it is
paper
it
smooth.
Many
and
to
wood
that
it is difficult
This
may
oil
to
After this
will be
89
effect unless
wood
in
grain to that of
to imitate.
For mahogany,
woods should be used. For blackwalnut, whitewood or fine-grained pine for ebony,
close-grained
;
rosewood
select
ash,
oak,
cypress
or
coarse-
you wish
to counterfeit.
Ebony Stains
1.
To one
copperas and 1
logwood
chips.
Apply
to
wood when
filings
2.
hot.
When
when dry
In 1
qt.
of water boil \
lb.
of logwood chips
and add J
hot.
oz.
Then
boil the
in
90
the
same amount of water, adding ^ oz. of verdigris and J oz. of copperas, after which strain and
add J
lb.
of rusty steel
filings.
With
this latter
obtained.
Rosewood
1.
Boil J
lb.
oz. salt
of tartar.
When
dis-
Walnut
1.
Prepare a solution of 6
hot water.
oz. of
permanganate
Apply the solution to the wood with a brush, allow it to dry and give a second coat.
qts. of
2.
warm
Apply one or two coats of this to the wood while warm and when half dried brush
over with a solution of 1 part (by weight) of
91
of potash dissolved
Stain the
and after five minutes rinse off with plain water, dry and finish. A fresh solution should be
coats
and rubbed
Oak
Dark or antique oak effects may be produced on oak by the use of bichromate of potash dis1.
effects
:
may
be
oz. of log-
wood
When
oz.
Oak may be darkened by using the walnut stains already given, or other woods may be
3.
Dissolve J part of permanganate of potash in 1,000 parts of cold water and coat the wood with
4.
92
wood
destroys bristle-brushes.
is
Silver-grey or mission-grey
obtained by
warm water and using this to coat the wood. When dry treat with a solution of 2 parts green
of
vitriol in 50 parts of boiling water.
6.
Grey
is
by using a
parts of water.
7.
Asphaltum dissolved
in alcohol
and applied
Mahogany
1.
in
you wish
very dilute
may
be obtained by adding a
little
asphaltum
93
pure alcohol,
1 pt.
Logwood,
2 oz.
madder, 8
oz.
fustic, 1 oz.
water, 1 gal.
When
Rub
the
wood with
and then with a brush apply the following: dragon's blood, 1 oz. sodium carbonate, 6 dr.;
;
alcohol, 20 oz.
5.
Strain and
filter
before use.
Rub
the
wood with
a solution of potassium
pt.
of
logwood
and
strained.
Maple
1.
Pale button-lac, 3
lbs.
;
oz.
Vandyke brown,
gal.
^ oz.
One gamboge;
2.
methylated
spirit;
oz.
powdered
Bismarck
^ oz.
Vandyke brown;
1 dr.
brown; 3
3.
lbs. shellac.
A weak
solution of
recommended.
94
Beech
Cherry
See Mahogany.
Spanish Cedar
Weak
may
be obtained by
gamboge
dis-
solved in alcohol.
Browns
of almost
any
tint
may
be obtained by
used very
or brownish woods
may be
imitated.
Spirit Stains
Black
1.
White
shellac, 12 oz.
spirit, 3 pts.
vegetable black, 6
oz.
methylated
95
Lampblack,
1 lb.;
ground
iron-scale, 5 lbs.;
vinegar, 1 gal.
Brown
Alcohol, 2 pts.
;
burnt-umber, 3
oz.
oz.
;
Vandyke
brown, 1
oz.
carbonate of soda, 1
potash, ^ oz.
Varnish Stains
Shellac is the chief basis of varnish stains, the
woods.
little
and pre-
Water Stains
These
may
be
made
are
and oak-brown.
blue,
For blue or violet use methyl naphthol-blue, and pure-violet and when dry
96
it
should
oil,
Very beautiful mottled or grained effects may be obtained upon wood by the judicious application of heat. Fine sand heated almost red-hot and scattered irregularly upon light or dark woods will
give splendid "curly" or mottled effects, while
a piece of red-hot iron bar held here and there
close to the surface of
wood
will
make
imitation
"bird's eyes."
The same
effect acid,
may
also be pro-
such as nitric or
when
may
be
made
exceed-
flame from a
common
is
as plumbers use.
in one spot
and
wood
brown on
upon the heat applied. There are various ways of finishing woods and each method has its advantages and is particularly
suited for certain classes of work.
Wood may
be
97
waxed or shellacked, but as a rule the best method to follow is that which is the most durable and at the same
time the most attractive.
mental wood
quality
it
is
used or
is
a pity to hide
natural beauties
Paint
is
all
very well in
its
is
used or where
finish,
is
no better
or wherever possible to do
so,
aim
to finish the
work with
grain.
oil,
wood and
its
attractive
is
the
Remember
if it
wood
it
darkens
once the
age.
it
and even
will
at
wood
Shellac
grow darker and darker with should never be used where wood is
splendid finish
oil,
may
be obtained
and
may
98
at
Highly
is
very durable.
It
hard work
If the
to
surface, however,
tempt
it.
wood
is
open
it
When
oiling
of force
and rub
brush
soft
warm, dry room free from dust and do not touch it or disturb it until completely dry and hard. The great secret in varnishing is to use good varnish, good brushes, keep the work clean and free from dust and do not hurry the work. The best and most durable varnishes are slowdrying. If the first coat is not smooth or shiny enough rub it down with pumice stone and water and apply a second coat. This may be given a dull satiny surface by rubbing again and almost any degree of glassy smoothness or high gloss may be obtained by applying successive coats of varnish and rubbing down each one before applying the next. Nearly any dealer in paints, etc.,
in a
work
99
oil to
detailed directions
most expensive furniture is finished with a so-called French Polish. This is nothing but high-grade shellac rubbed down with
of the
.
A great deal
work and requires an immense amount of skill and practice and is not worth the trouble for your amateur purposes. A good smooth varnish finish, if carea
cloth
wad of
by hand.
It is
hard, slow
Still
another
'
which
seen on pianos.
articles
This
is
and water.
effect
wax
polishes,
CHAPTER
VIII
how
to put
up a
shelf for
room
is
in the Mission
style,
same
both
in
form and finish and so with every other style of room furnishings. Corner shelves are quite
easy to make, as they are
fitted
ner and
tion,
may
harmony with
As
made
in units, so they
may
room permanently.
Where screws
101
made and
you should be careful to strike a lath or timber, for if merely driven into the plastering the support will not hold and moreover the plaster
likely to
is
By
using a light
hammer
may
usually be located
if this
may
The very
will not be
made by
the awl
may
be readily plasit
filled
Wherever
woodwork.
a mantel or
may
object.
Shelves
way
may
much
as utility, or brackets
made
of
wood
in
shelves
may
often be
wooden
wall, with
102
removable and in
many Where
method
is to let
J
[
^ % fa ^ ^^
Fm.i
^"**"Ti
.^^
CZD
J?
^ r\ i*
>^
Flo. 1
CZ3
tN"{y'S
(=3
i io.3
shelves or
by
edges (Fig.
1).
Shelves which
may
packed
Fig.
cut
2.
flat
may
be constructed as illustrated in
away
shown in
Through the projecting ends of the shelves wooden wedges are thrust and thus the end pieces are kept securely locked in position (C). Such shelves may be hung with hooks to screws or may
103
in con-
on the
must be
ob-
By making
a book-shelf in this
way and
cut-
may
When
by doors they
be-
come cupboards and if constructed with doors they must be more accurately and more carefully
made than
Unless
all joints
are carefully
made and
is also
all
Care
and
locks.
affairs.
Hinges may
made in two detachable parts. These are known as " loose butts' and are frequently used
'
etc.,
they
For cupboards,
chests, boxes
104
and other household furnishings you may use either ornamental hinges which are fastened on the
outside of the object where they will
show well or
in-
tended by
Thus
in Fig. 5 the
AA
Another
style
shown
in Fig. 6 A.
it
In this case,
will lie per-
fectly flat
if
when
is
closed whereas
Where
lid
the
the
wood.
may
be bought ready-
made
105
lid will
Where hinges
wooden surface as in Fig. 8 A, for otherwise the door or lid when closed will have an opening between itself and the box or closet and the whole
Do
and
the material
is
lids
make
the job
neat
Ugly,
106
wise neat
and
set it
this cannot
be
Aim
to
have
locks,
chest or cup-
same general
style.
Some-
may
be
made
is
work and as a
let into the
hardware
If
wood and
is
concealed.
you keep
at various aretc.,
cupboards, chests,
you
will
soon see
how
little
many
It is the
how
In
every
household,
furniture
is
constantly
an art in
itself
and
to
mend
furniture of
there are
many
occasions
when one
107
tools can
mend broken
A
itself,
may
have
best be learned
to
inventiveness in order to
As
it.
many
must be wholly or partially removed in order to make repairs and when this is necessary the best method to follow is to note carefully
how
the upholstery
it
and replace
however,
in
was put on in the first place the same way. For the present,
confine ouselves to that class of
we may
is
what will interest the amateur carpenter and afford an opportunity for him to exhibit his skill and ingenuity. Perhaps the most important item in successfully
work, for this
repairing furniture
is to
prepared glue.
108
est
may
as possible.
Many
lar
If all these
when
these are missing a good job can All holes, cracks, uneven places
usually be done.
by missing chips may be filled with cement prepared by melting beeswax (cut into flakes) with crushed resin and adding dry pigment to match the wood. Use umber for walnut, Venetian red for mahogany, yellow ochre for birch, etc., and lampblack for ebony. The cement is dropped into the cavities when melted and is
and
cavities left
smoothed
off
when hard.
if
If
it is
too soft
more
(Fig. 9),
and a few small iron clamps (Fig. 10). One of the commonest injuries to household
is
furniture
In a great
chair or a
many cases it is cheaper to buy a new new rocker than to repair the old one,
but
it is
109
The
the
method
rocker
to be followed is
shown
in Fig. 11.
As
is
it, it is
im-
chair, the
two
down upon
Fig. 9
^L
Fiq. 10
An
The end
is
then
form shown in Fig. 11 B, and a new piece is cut from hard wood using the cardboard pattern as a guide to replace the portion cut away
as well as the broken end.
is
shown
in Fig. 11 C,
and
is
still
filled
with cement.
110
Oftentimes a chair
unfit
is to
for use.
to
do in such cases
all
Where
first
may
may
be expanded by
Very often one or more of the posts or uprights of a chair become broken off in the holes in
which they are
fitted.
This
is
a simple break to
repair, although
slipshod manner.
erly, first
To
all
remove
and
wood from
saw
off the
broken end
13).
Into
and glue
it
111
another
common break
To
in chairs is
when a
first
Fio,l8
fit
around
it
as
shown
in Fig. 16.
re-
When
112
To
repair
all
pieces of the
old dowel and glue and bore a hole in the top of the upright.
Into this
fit
wooden dowel-pin,
it
new
dowel.
to the
back as in Fig.
19,
and
by strong string or
light
shown
in Fig. 21.
more places
Fig. 22.
it is
Such a break
a very
difficult,
but
it is
113
the fracture as
shown
A A.
The broken
or hammer.
hole
is
then
cuts,
taking care
may
be but
glued in
done
it
will be
very
difficult to
if
together and
much
wood.
harden.
Even
if this
it
may
force
to
them aside
may
be
114
wood
Sometimes a
To
level
up chair
legs or legs
U4
kU
B
Fro. 23
Fig. 22
3^
same smooth
wood
of exactly the
upon
a level
shown
in Fig. 23,
and saw
off
the
amount
indicated.
Where one
wood may be
115
glued and nailed to the leg or the other legs may be trimmed off to correspond with the short
one.
Where
you can
level the
screwed to the bottom of the legs with a plate, the one on the long leg may be removed, the leg cut off and the castor replaced; but if the castors are
set into holes or sockets in the legs the hole
must
be deepened to shorten a leg or a bit of wood must be slipped in to make the castor project
slightly further
leg
when
it is
too short.
There
is
scarcely anything
and bind and as such things are easily remedied there is no exstick
cuse for being troubled with them. Very often the reason that a drawer sticks is because the slides or runners or the back of the chest or
When
this is the
good.
If a
drawer
roughen
file
all
and
then run the drawer in and out a few times and look it over for shiny spots and where these are seen plane or scrape off slightly. Avoid taking
off
116
loosely.
remedy the matter, remove the drawer entirely and set it upon a level surface. If all four corners do
not touch the surface the drawer
is
out of true or
back
If the
down
sufficiently to
bring
drawer
it is
mer may
this
Sometimes the
cor-
or perfectly square
may
sticks
you
they
are parallel.
They should be
slightly
this
wider apart
and
may
be de-
it
along, or if
117
Oftentimes a runner
may may
Sometimes the
bulged,
cut-
may be warped or
and when
this occurs
it
must be remedied by
Some-
one end
may be
further up or
down than
the other.
way
is to
them with a
all
level
and square.
When you
have
wax and
it
a linen rag.
If the
slightly
before using.
Common
toilet
but
is
Sometimes a drawer may be so jammed or stuck that you cannot pull it out without danger of
breaking the handles or the front of the drawer.
chisels, screw-drivers
or
the case or chest and while some one pulls on the handles tap the ends of the back of the drawer
118
with a
end furthest in
to
If the
drawer
still
refuses
budge
remove
the
it
partition
between the
drawers by sliding
move
slightly
from the
CHAPTER IX
MAKING SIMPLE FURNITURE
If you have ever had occasion to
a hard job
help you.
it is,
If
find that it is
you have no one to you have a truck to use you will an easy matter to move the largest
especially
if is
there
is
The material required is 2 x 4 scantling 36 in. long and some 1-in. boards about 4 ft. of 4-in. wide stuff. In addition you will require a good strong pivot-castor and two 3-in. iron wheels as
Mark
shown
off 18 in.
and saw along the line, thus obtaining two pieces 2 in. thick and 4 in. wide at one end and tapering down to a sharp point at
in Fig. 1
the other.
On
in.
on
120
3),
Then with a
J-in. drill
auger 2
in.
being careful to
it
Now
on the bench
and the plain piece edge on between the other pieces as shown in Fig. 4, and with a pencil
mark at each edge where the holes are and draw a line across the plain piece. Saw J in.
121
and
wood between
the lines
4-in.
to
leave a ^-in.
deep
outer
5.
Now
drive
over and
ends (Fig.
6).
the pins
may
be
your breast-drill or
any blacksmith will do the job for a few cents. The axle and rollers may be bought at any dealer
in builders'
some junk shop for a few cents. If you cannot get iron rollers you can use wheels of hard wood or even wooden sheaves from old pulley-blocks. Slip a washer over the axle, then slip on a wheel,
place another washer over this and slip a pin (a
cotter-pin
is
the best)
Fig.
6.
Then fasten
Now
122
on a
wood under
the slanting
dis7),
is level
to
Fia.7
'/> VS/t/Zs
^w
Fig. 8
Wj
The truck is now complete, and to use it you merely tip it down to the position shown in Fig. 9; tip up the box, trunk or stove, slip the truck under it, push forward, and the truck tips back to a level position and rolls readily. Another useful and simple thing which the amateur carpenter can make for the house is a window ventilator. To make the ventilator cut a piece of board
not quite touch the floor (Fig. 8).
123
if
desired, or if the
window
same
finished in natural
wood
it
select the
kind of material
and
fit
accurately to the
The board should be about 10 in. wide and the edges must be planed off to fit neatly against the sash and the sill, which slant. At equal distances from the centre cut rectangular holes, each 6 in. long by 3 in. wide, Over each of these tack as shown in Fig. 10. pieces of tin or sheet brass in the shape shown
in Fig. 11, which will allow plenty of fresh air
to
enter
the
room but
will
prevent a direct
draught.
better
and neater job may be made and fastening the in the form shown in
air enters
by fastening
holes as
shown
in Fig. 12,
By
this
all
method the
way
in is obviated.
By
may
illustrated.
many
places,
and while
and are
in general use,
124
yet
made wooden
ash-sifter
as a bought affair.
Fio. 10
JDES^
Fio. 11
Saw
from
6-in.
1-in.
boards
and place three of them edge to edge, and across them screw cleats 1 in. x 1 in., placing one cleat 6 in. from one end and the other 10 in. from the
other end.
Now
measure
off
from
from
125
draw a
being 9
in.
cleat is 10 in.
from the end. This half-circle should just touch the lower end of the boards and the two edges as shown in Fig. 15. Repeat the operation with the other piece of cleated boards and with your compass-saw saw off around the marks made and
trim even and smooth with a block-plane.
will
You
pieces each 18
in.
wide and
boards 20
long,
shown
On
the
in.
from the
top.
Make
inin.
fit
snugly
frame 6
wide (Fig. 17), and cover the bottom of this with wire netting. Bore two 1-in. holes in each end,
as
shown
in the cut.
Next
fit
a good strong
is
complete.
this sifter
filled
it
can be
with
earth
earth,
down where
it.
you
wish to use
126
Another form of
may
be
made by
fixing
form
is
harder to make
make
.-
...
*-J'- >
C'
<
/e~
...,
Fig. 17
many home
made and
will
add greatly
own room
or the home.
first,
You
and more familiar with the use of tools, the planning and designing of work, the methods of handling
styles
of finishing,
undertake more
and more
intricate
and
difficult pieces.
One
make
is
a shoe-
127
brush holder and shoe-polishing bench, and, morea most useful piece of furniture for
If
you do not require a shoebrush holder, the same design may be followed
and the piece of furniture may be used to hold shoes, magazines, odds and ends, or in fact any articles that you desire to keep handy and out
of sight.
Select
in.
wide
and 24
gether.
in.
long and 1
and
if
you cannot
Four inches from one end of one of these pieces draw a light line from side to side. Draw another across 10 in. from the first and draw still another 2 in. from this. In the centre of the first line make a plain mark and a similar mark in the centre of the last line. On the first line, using the mark as a centre, draw a halfcircle of 4-in. radius and on the last line draw a 4-in. circle. Measure off 2 in. from either corner of the board nearest this small circle and from these marks draw lines meeting exactly in
the circle at the upper edge of the circle. the extreme ends of the large half-circle
From
draw
on the board
and thence
will
now
ap-
128
compass-saw saw
this
off all
way
24-in.
Now
24
in.
in.
wide by
in.
x8
in.
Fasten the
line
8-in.
board
to the
its
end pieces
lower edge
(Fig. 18),
on either
side.
To
this
See that
and
finish
own
taste.
If the
129
top
may
it
you wish
to use
may
little
or
may
be
upholstered in leather
A
be
variation in this
piece of furniture
may
made by
may
be carried up
form shown
ble
in Fig.
seat.
Book shelves and racks are always useful and are among the easiest of furnishings to construct. For constructing the shelf described you will require ^-in. material and you should use a wood which will appear well when finished with oil and
varnish or which
may
excellent.
in.
all
be \
thick
and care
which
(Fig. 22),
say 24
in.
deep.
130
Saw
these
and ^
in.
between the
Fig. 22
pieces,
grooves each \
deep and \
in.
wide as in
Next get out the two upright end each 10 in. high and 6| in. wide, and with
B.
sawed
into
an
23.
make grooves
by J in. deep, as described for the base Then get out the shelf, which should be
long and should have the edges but not
18^
in.
and should be
7 in. wide.
Sand-
paper
piece
all
side
Now
consist
These
three
pieces
in.,
for
pieces 2^ in. x 4
Bore holes from the bottom of the base piece close to the edges and
as
shown
in Fig.
24:
B.
Then
set the
131
them firmly in place with screws from the bottom, and lastly glue the shelf into the grooves in the end pieces (Fig. 25). If you intend to stain the
Fig. 25
shelf
it is
all
way
there
getting too
much
132
them
Another very simple and useful piece of furniture is an umbrella-holder. The design given is
quite attractive
and
is
it
may
own
For the
you
board
Find the centre of one end of each board and measure off 3^ in. on
in.
long and 10
wide.
Saw
end and 7
in.
wide at
bits
the other, as
shown
in Fig. 26.
With your
and compass-saw cut out the design illustrated or some similar pattern in each piece. Then
plane off the edges of each piece to a 45-degree
angle so that two pieces,
to edge, will
form a right angle. Work slowly and carefully and when the pieces fit closely and true up with your square ta<?k them together with fine wire nails. Then bore through the edges and countersink the holes for screws and
fasten with brass screws sunk well below the sur-
133
may
be
without countersinking
and round-headed
may
be used.
At
US
brass tray (Fig. 27
A) which may be made by any tinsmith or which you can make yourself. Have the tray fit snugly inside of the stand and
secure 27
it
in position
it
under
and fasten
with round-
134
two on each
for
it
may
be renewed or repaired.
If placed in the
it,
it
will
soon
wax
care to putty up
finishing
all nail
Every boy loves a cosy-corner or a windowseat and such things are among the easiest of
furnishings to construct.
good strong
in.
cleat of 2-in.
floor.
the wall 16
from the
it
Be
Make
18
in.
with cross-pieces screwed in position, but be careful to leave 2 in. of the seat-board
cleats so it can rest
cleats.
in.
135
in.
shown
in Fig. 28.
you require
will
the seat.
your seat
is
to
This
may
be done
by using round, turned legs or they may be "chamfered" as shown in Fig. 29, or sawed into
an ornamental shape as shown in Fig.
the
legs
30.
When
are
may
etc.
be
To
make such a
shown
slot
ft.
apart.
Screw one
the
room with
to the walls in
136
the position
shown in Fig. 32 and each the same distance from the first corner-piece as the length of the edge of the shelves from A to B. Set the shelves in these, glning them in place and fasten
Fro. 31
(v
Fio.
29
Fia.30
Fio, 32
Fig. 33
finished
shown off by
may
moulding
may
shown
in Fig. 33.
137
may
be constructed
may
and placed
window-
may
be
still
further im-
proved by
fitting back-rests at
To do
18
in.
long by 18
in.
two
more
pieces together,
case,
place
138
mark
way
the backboard
may
be folded
flat
on the
and the cushions placed over it or it may be opened up and used as a back rest when desired
seat
(Fig. 34 B).
.
you will probably wish to try your skill on something more elaborate. A good article is a stand or table, and
ple pieces of furniture already described
to
make a
plain table
is
not at
all difficult.
In this
all
stand
1-in. stuff is
and work
obviated.
For
will
the top
you
will
and you
have
difficulty
in finding
a good smooth-
MAKING SIMPLE FUBNITURE
grained piece of wood of that width.
139
Plane the
where
gether.
Then on one
rr==\
I
about \
in.
is
thoroughly dry
For the
in.
you
in.
long and 4
and
35^).
When
140
to-
absolutely alike.
in.
each 20
long and 3
in.
The next
in.
3 in.
wide and 23
Eight inches
wide and \
On
from corner to corner and on each of these lines, 3^ in. from the corners, mark off spaces 3 in. long and \ in. wide with the lines as centres, and with the chisel carefully cut out recesses \ in. deep as shown in Fig. 37. The bottom shelf is the next piece in order. This should be 18 in. square and on one side draw lines from corner to corner. With
the lower side of the top
these lines as a guide
to
draw
mark
them (using your square for the purpose) and moving the square back and forth until the lines across the corners measure just 3 in. When this is determined draw the lines and saw off the corners as shown in Fig. 38. Next smooth and round
141
and edges on
made by halving
the
two
3-in.
3-in.
made
and
parts
fit
step will
be to trim off a
little
on the inner
you will have to cut off a little piece of each leg, and the way to determine the amount is to place a piece of ^-in. wood on the floor close
this
To do
When
this is
in their recesses
into
leg,
from
may be
it
used,
upside
tri-
down on
surface.
it
142
You
edge
is
pressed
little
open
and against
line
Saw
will
you have done the work properly you now find that the end of the piece fits snugly and
if
Repeat
this operation
and also
at a point a
mark
one centre
tre.
mark along
Along
little
marks
from the centre as guides and drive screws it from the inside of the legs. With a fine
143
and drive a
Bore a hole
from the centre, and countersink the lower openings. Turn the table right side up, place the shelf on the cross-pieces and centre it so that the
all
the legs
and
make
light
marks
Then
is
wax
Having constructed this stand to your satisfaction you can turn your attention to something more difficult and elaborate. The table described
in the following paragraphs
size
may
be
made
of any
144
very good.
lj-in.
For
this table
you
1-in.
some
and bottom pieces as well as the regular In making this stuff for tops, rails, etc.
table
The top
is
48
in.
long by 24
in.
up from several pieces glued neatly together and well cleated on one side, but
of course be built
in fastening on the cleats be sure to keep their
from the edges of the table top and do not place any of them nearer than 6 in. from the ends. The legs should be 24 in. long and each corner
ends at least 6
in.
in.,
in.
car-
At one end
^
in.
away
for a space of
on two sides and J in. on the other two sides for a depth of \ in., thus leaving a tongue or tenon
in.
by
1 in.
and \
in.
From
long and 8
in.
long and 8
in.
wide
formed as
in Fig. 41&.
On
away a space
and bottom
145
deep and 1
in.
wide.
On
each
leg,
on two
sides
1 in.
upper end, cut recesses \ in. deep, wide and 6 in. long, with one end of each reat the
and
Then from
1^-in.
long and 3
in.
41c.
On
in.
long with
Screw these
them as
illustrated.
On
to
the pieces
from end
end and
146
from the centres measure off 1\ in. in each direction and from these marks mark off rectangular spaces 1 in. long and \ in. wide as indicated in Fig. 41e, and with a chisel cut these out \ in. deep.
H~- --^-?f---~<=7^
->
..
Fig. 41e
Coat
all
the tenons
set
the frame
up as shown
and
set aside
When
and when
it is
equal on
all
147
frame
and end
sides
between the
edges of the side, the top of the legs and the lower
of the cleats before driving the screws.
Then through
legs
and your
you
ing, or if
may
be placed on
CHAPTER X
FITTING UP A GYMNASIUM
gymnasium and the boy carpenter can easily fit np some garret room or loft to make a very satisfactory gymnasium
Neajrly every boy enjoys a
at little expense.
Many
gymnasium can be made at home very cheaply by boys handy with tools, and the following descriptions will tell you how to construct
for a
some of these
things.
among
The material required will be 3-in. x 4-in. timber, some 1-in. boards and some 2x2 timber, as well as some heavy iron staplebolts 6 in. high and 5 in. between centres of legs
articles to construct.
1.
Any
J-in.
blacksmith can
make
For
the
Then
in.
on the
floor,
or bench,
draw a
148
straight line 48
FITTING UP A GYMNASIUM
end of
this line
149
draw another line about 40 in. long. Measure off 16 in. from the upright line on each side of the last line and place two legs so that their outer ends just touch these marks and the upper ends cross the upright line as shown in Fig. 2a with the 4-in. side down. With a rule or your square mark across the timbers exactly in line with the mark on the floor and do the same
where the
line
Saw on
these lines
will be
shaped
as in Fig. 2b.
from the diagonal surface as shown in Fig. 2c and draw a line parallel with this edge as shown. On this line measure 4 in. from the
1^
in.
the shape
shown
in Fig. 2d.
3-in.
in.
4-in.
timber 5
ft.
on each end.
Fasten
marked and securing them with screws in the position shown in Fig. 2e. Now get out two pieces of 3 x 4 timber each 38 in. long and place them upon the floor with their 4-in. sides
the spaces
150
down and
the legs
apart.
is
Set
3 in.
FITTING UP
leg.
A GYMNASIUM
151
that the legs rest and fasten the ends of the legs
in the mortises with stout screws driven through
them
2-in.
(Fig.
2-in.
3a).
Now
fit
cut
stuff to to
the spot
C and from D
and where
securely
to
ends
the
Next from
four
tri-
the
3x4
in.
stuff
get
out
angular pieces 10
by 3^
in.
wide and 3
(Fig. 3c)
Fasten one of
cated at
in attaching them.
Fasten a board 5
long by
10
in.
edge)
and
nail
Now
ft.
on a piece of
board 12
in.
wide and 5
edge,
5 in.
long, or
mark
from
mark bore
two
152
shown
in Fig. 4a.
Screw a nut
to
and screw on the nuts with washers above and below the wood as shown in Fig. 4fr.
side (Fig. 4&)
Now
set the
mark
it.
and
nail or screw
smooth
off
The next
step
is to
and over
this stretch
and
it
may
be set
by driving screws or bolts through the pieces at the bottom of the legs (Fig. 5).
FITTING UP A GYMNASIUM
153
Such a horse will be strong and durable and It will stand any amount of rough, hard use.
and doing away with the diagonal braces underneath, but such a horse will swing and sway
and
dangerous to use.
make
and rigid as possible and only by using care and well-designed mortises, braces and
as safe, strong
joints can this be accomplished.
Every gymnasium must have a jumping hurdle, or several of them, and these are very easy affairs to
make.
step
is to
The
first
and
2 in. deep.
If
2-in, material,
154
make
1-in.
On
each
hinges 1
6,
Fig.
in.
and
to
from the bottom as shown in these fasten pieces 6 in. long and 4
in.
wide of
1-in.
Now
in.
square and 7
ft.
f-in.
holes
and ^
a good plan to
mark each
will
way you
is set
FITTING UP A GYMNASIUM
ing.
155
to
fit
the
wood
bamboo pole
hurdle
is to
will
answer very
well.
it
When may be
the
se-
by screws through the hinged pieces, whereas out of doors pegs or long spikes may
cured
be pushed into the earth through the holes bored
for these screws (Fig. 7).
When
may
not in use or
when
the hurdle
is to
to another the
bottom pieces
be folded up
out of the
way and
and
PARALLEL BARS
many
for a
gymnasium used by
more than one or two boys. Parallel bars are very simple and easy to construct and only a small amount of material is required. The wood should be mostly 3x4 material, preferably finished or planed, as to plane down rough scantling by hand is a slow and tedious
job.
156
depend
apart and
floor
from the
of about 3
The
first
step
is
two bars of
off
3x4
stuff
one edge
(on the
3-in. side)
Six inches
from each end of these cut a recess 4 in. long, li in. deep and 2 in. high, as shown in Fig. 8a. For the legs or supports you will require four
pieces of
3x4
On
away a space
2 in.
deep on the
4-in. side
and
in Fig. 8b.
Set these
and see
little
that they
snugly as in Fig.
8c.
over 2
ft.
long.
Saw
off
and on the three-inch side mark a spot 2 ft. from the lower end and with your angle-square, or
FITTING UP
A GYMNASIUM
157
158
side.
draw a
parallel line
line parallel
in.
and connect the two by a straight with the edge of the leg and just 1^
edge.
from the
3-in.
With
Now
down
as in Fig. 10.
On
the 3-in.
make
marks 16
from the lower (square) ends of the legs (Fig. 10a), and from these run lines at an angle of 45 degrees towards the upper ends of the legs. Two inches below these draw parallel lines and saw along these lines to a depth of 1^ in. and chisel away the wood to leave
a diagonal groove across the legs as in Fig. 10&.
Now
and
set
2x3
your
line
firmly
in
position.
Place
square
across
along the
the
side
of
the
leg
and mark
in
projecting
diagonal
piece
on
this line.
upright on the floor with the bottom of the diagonal resting on the floor also and tack both to
the floor lightly with small nails.
With square
FITTING UP A GYMNASIUM
and
until
level
159
move the leg slightly back and forth plumb and straight on all sides before seit.
curing
2x3
and placing the lower, angular end on the floor in line with the leg and with the outer edge just 16 in. from it, slip it into the
stuff
shown in Fig. 12. With a pencil mark plainly where the edges of
recess already cut in the leg as
Fio. 13o
saw along these lines to lower mark and clear through the timber on the upper one and with a chisel cut away to leave a tongue as shown in Fig. 13. Eepeat these operations with the other three legs and you will then be ready to set up the bars permanently. To do
this fasten the
and then
and
For
160
still
2x3
pear as in Fig.
14.
PUNCHING-BAG DISKS
Boys can get a lot of fun out of punching-bags. There is no better exercise indoors and, in addition, it is splendid practice in
dodging blows
fists.
and obtaining
skill in
using your
good
deal.
There
is
make and an
if
may
Sometimes there
is
nasium and
To
you
will
and some
width
2x2
scantling.
The
first
step
is
ft.
to in
aggregating 3
close
FITTING UP
surface.
A GYMNASIUM
161
Tack them
circle
With your
L__i
/fTls
PlQ. 15b
Fio. 15a
circle
and again
in length
circle of
162
and with the two pieces 16 in. apart on their inner edges and with their outer edges 8 in. from
the outer edge of the circle
(Fig. 156).
Tack
them in
board securely
driven
to the
down through
off the
Round
it.
and smooth
On
and 2
in.
cleat, first
from each end. Now select a piece of 2 x 2 stuff about 6 ft. long and saw off one end at an angle of 45 degrees and to this fasten
about 2^ and 3
in.
a piece of
1-in.
(Fig. 15c).
ft.
Tack
If there is 6
of space
only 4
ft.
from
the cleat tack the piece a shorter distance above the cleat to correspond
is
Place a piece of
board
FITTING UP A GYMNASIUM
pieces between the cleats
163
level
slide
adjust
it
Then
it
touches
and mark
Take down the disk, pull the slanting piece from the wall and saw it off where you marked it. To this end screw the
of the loose board crosses
it.
up from below and down from above as well and then screw the piece of board firmly to the cross-pieces on
piece of 1-in. board, driving screws
is
exactly in
Now
once
more place the disk in position between the cleats and screw the board at the end of the diagonal to the wall and then drive screws through the
cleats into the projecting ends of the cross-pieces
on the
disk.
The disk
will then
appear as in
rigid.
and
disk
made
as
in this
way will
it
it
roomy
you to
if in
ft.
between
will enable
If,
jump around
is
however, there
164
The disk may be arranged to fold down flat against the wall, and out of the way when not in use, by hinging the cross-pieces to the wall instead of fastening them to cleats as described. The diagonal brace may also be hinged to the disk and secured to the wall when in use by means of a pin or rod shoved through staples or screw-eyes and a hole in the diagonal as illustrated in Fig. 15e.
To
room
you should first cut out the disk as already described and screw a piece of 1-in. board 2 in. wide
across the centre (Fig. 16a), with one end projecting 3 in.
Mark
off
two
This
is
Screw
on these
2-in.
stuff
marks with
tending 3
and
One
three
FITTING UP A GYMNASIUM
^ in.
165
from the edge of the cleats. Now decide on the height you wish the disk from the floor and cut three pieces of 2-in. x 2-in. material 18 in. longer than this height and also bore a hole
through the exact centre of the disk.
Place the
three pieces of 2 x 2 material, one piece under
FulVc
where
it
touches.
move
equi-
from the centre mark and equidistant from one another, and when this is accomplished nail their outer ends lightly to the floor and screw them firmly to the pieces on the disk after cutting
166
off the
snugly
in Fig. 17a.
and two
form a socket for each (Fig. 17b). The disk will now be quite strong and rigid and will sustain a great deal of weight from above, but as all the strain of the punching-bag will come from below it is necessary to guy the disk in posithe legs to
tion with wires or small wire ropes.
This
is
done
by passing wires through the holes in the crosspieces as shown in Fig. 17c, and attaching the
other ends to screw-eyes in the floor a foot or so
drawn very
tight
The wires may be by fastening them to the eyes are turned in tight and then
leg.
be
be
store.
may
be
made
easily re-
movable by cutting
little
them down with cleats around them and by securing the upper ends of the legs to the cross-pieces of the disk by means of pins and eyes (Fig. 17 d). When set up in this
the legs instead of nailing
FITTING UP A GYMNASIUM
way and
self
167
be perfectly rigid.
your-
you cannot
realise
rigid
tight.
any
If
devices
may
be
you have ever seen acrobats on the stage, however, you may have noticed that all their appliances were erected with fastenings of this sort
carpenter work
up a gymnasium there is a great opportunity for exhibiting your skill as a carpenter and from time to time you will be able to add new appliances and fixtures.
will find that in fitting
You
CHAPTER XI
RUSTIC CARPENTRY
or the grounds of a
summer home
gates,
amateur carpenters.
ornamental
fences
and
lawn-
ob-
jects
may
be constructed.
Out-of-doors carpentry
may
be carried on with
wood with its natural bark adhering, or in plain wood which is afterwards covered with bark or rough natural branches, is usually far more
artistic
and
is
attractive.
pentry
and even
bark-covered wood.
many
objects, such as
etc.,
are con-
and public
RUSTIC CARPENTRY
and
bark
logs, for the cedar is
169
dant in
cheaply.
many
many
Wild grapevines, as well as crooked, gnarled roots of grape and spruce, may be used to advantage in
many
rough half-round
lives
near the
secure
woods or who
may
many
interesting
The
gnarls of various trees, the limbs twisted and distorted by parasites and disease, the bent and
ing features.
By
you see them you will soon accumulate a large assortment from which you will be able to select such as you require at any time.
In out-of-doors carpentry, as in other branches
of the art, the simplest things should be under-
170
taken
and there
is
shown
in Fig.
1.
For
in.
will be
required.
For
placing one
other 3
in.
(Fig. 2a).
and cut
nails
Lay one of the gate-like and drill two more 1-in. holes
in.
from the
from the lower end or 9 in. below the others (Fig. 2b). Repeat this operation with the other end and then cut four pieces, 6 or 7 ft. in length; trim down the ends to fit the holes, drive them in position and secure them with nails. Mark off a number of spaces along the upper sides of the upper lengthwise poles and parallel with the ends and about 2 in. apart. Remove the ends again and on each of these marks bore f-in. holes an inch in depth. Cut a number of light poles 28 in. long
6 in.
to
fit
in these holes
and drive
EUSTIC CABPENTBY
them
in place
171
form a ladder-like structure. Now replace the ends on the long poles, nail them securely and your frameand fasten them with
nails to
work
will
appear as in Fig.
2c.
It will
it still
now be
stronger
quite strong
and
rigid,
but to make
diagonal pieces
These
may
be
trimmed at an angle and nailed in position and mortised together where they cross (Fig. 2d). If desired, the open spaces between the cross-pieces on the ends and
between the lengthwise poles
may
be
filled in
with
etc.,
and the diagonals omitted, as the ornamental work will strengthen the bench sufficiently (Fig.
3).
172
and
piece.
may
be formed in numerous
it
and the amateur carpenter may use and ingenuity in making as many differ-
etc.,
you
make
the
various
objects
as
artistic,
and unconventional as your taste and the materials permit. Rough, crooked and curved
rustic
built into
etc.,
very
but in ac-
EUSTIC CAEPENTEY
173
plain
iron
fastenings
soon
rust
and are unsightly. Cedar or other barks endure out of doors for some time without preparation
or finish of any sort, but
if
given a coat of
oil
much
face
until
is
it
may
Where
the
ma-
bark and
left in nat-
ural
wood a
may
Joints
may
be
made by trimming
to
fit
piece of
wood
may
be
another method
mitre the
shown in Fig. 4&, while for small or especially good work tenon-joints like Fig. 4c may be employed. Sometimes lashed joints will be found very useful and will add greatly to the appearance of the article. The lashings may be made
with strips of tough bark, rattan
in
such as
is
used
great
caning chairs
or
raffia.
Where no
174
Fio.46
'
Fio. 4c
Fia.5
Fid. 5o
KUSTIC CAEPENTRY
strain comes
175
upon the
may
it is
and
5,
are pretty
and useful objects either in the garden or the house and are easily made. The tops should be
from common 1-in. boards or old packing cases. The legs are merely four straight pieces of apple, cedar or similar woods with the bark on and are 10 in. long and about 1 in. in diameter. One end of each leg is squared off at an angle on one side, as shown in Fig. 5a, for a distance of 4 in., and the legs are fastened to a block of wood 3 in. square and 4 in. long (Fig. 5&). The
cut
top
is
driven
down through
the
upper
side.
The
wooden block and the top should be given a coat of thin asphaltum varnish or dull-grey or brown paint and when this is dry the top should be finished by placing thin, selected, straight pieces
of smooth bark across
it,
for fastenings.
ject slightly
Then
176
in.
you
cannot procure pieces of just the right width to accomplish this you can use two or more nar-
5e.
The exposed
portions of the centre block, between the legs, are also covered with bark and cross-pieces of
be
made
still
more
attractive
by arranging the
strips of
Similar stools
may
by making them
little
reading or
may
be formed.
by
made
covered sticks
flower stands in
in
Fig.
6.
RUSTIC CARPENTRY
in Fig. 6a
177
size will de-
may
be constructed.
The
description
long, 3
ft.
of 3
ft.
legs are
may
be natural,
size
but as
it is
by
artificial
means.
The best
way
the legs
Fasten
hemp cord
By
twisting
more or
all
less the
dry.
may
the
be removed
retain
curve
spring
per-
however,
back
The
rails
and
and
wood or
178
narrow
The stand is then finished by nailing pieces of round or half-round, bark-covered wood from rail to rail, using your own taste
pots to rest upon.
for the pattern (Fig. 6a).
That
shown
in Fig. 9 is constructed
from a half-barrel
to search
form a secure support for the half-barrel, but by cutting away on the inner sides and trying first one way and then another you can usually adjust them to hold the tub securely. The legs
are then firmly fastened together by long bolts
An easier method,
when completed,
which
is
to
EUSTIC CARPENTRY
as illustrated in Fig. 9b.
179
may
be removed
may
be substituted for
it
on the standard.
is
illustrated
made from a square wooden box with corner legs cut away and fastened to the box as indicated in Fig. 10a. The sides and
This
is
180
Among
the vari-
ous
common
you
way from
the
Piq. 10a
de-
may
be accomplished.
rustic work,
remain on the
At
and the bark adheres firmly to the wood, whereas the same woods cut in summer or spring would peel and flake
off.
difficult
of all
little
still
with a
make
In
RUSTIC CARPENTRY
Fig. 11 a large armchair
is
181
illustrated
which
is
simple to construct.
The
ft.
10
in.
long and
all
about 2
in. to
3 in. in diameter,
is essential.
The front
in.
and should be set into the legs by cutting the ends round and driving them into
in diameter
The rear seat-rail is 1 ft. long and 2 in. in diameter and the side rails are the same diameter and 1 ft. 3 in. in length, all secured to the uprights in the same manner. If you desire, the ends of the several rails may be tenoned and mortised into the legs, or they may be trimmed concave and fitted with dowel pins to be inserted in holes (Fig. 11a). In any event they should be driven together firmly and fastholes in the uprights.
rails
and a
should be placed
On
the legs cleats are fastened (Fig. 116) to support the first front the upper
seat,
The
cross-
182
The arms
to-
by
means of lapped or scarfed joints (Fig. The diagonals for back and sides are then
lie).
fitted
in
to seat added.
if
The
de-
may
be left untouched, or
The chair
may may
be
be
constructed of peeled or unbarked wood, as desired, but as a rule the seat should be of peeled
is liable to
tear or
wear clothing. Sometimes a rough board-fence or gate is an unsightly and ugly object about an otherwise at-
RUSTIC CARPENTRY
tractive garden.
183
of course be
tall plants,
but the
In such cases
into play with
gate, the posts
excellent results.
and a few
may
be
artistic object
may
may
be extended up
14.
Where
and trimmed branches and similar material are abundant very pretty and useful fences may be
formed.
to build that
no detailed description
and to make the joints of the various pieces neat and strong. In Fig. 15 two rustic fence designs
are illustrated, with designs for gates in Fig. 16.
wood
as indicated in
in a
184
Fig, 12
Pig. 14
and
RUSTIC CARPENTRY
and
it.
185
Such a bridge may be made by simply placing good-sized posts or logs from one bank to the
other, boarding
it
may
be patterned
and the
latter should
hole
dug
and
filled
some similar
from
settling
bridge.
and distorting or wracking the The hand-rails and struts should also
dowels
tenons
or
all
should
joints
etc.
is
just as simply
made,
also.
The
details are
in the garden
you
will
find
186
itself
pensive
turned and
pergolas
of
sawed,
white-painted conventional
gardens.
difficult to
formal
is
Even a
rustic
summer-house
not
construct from
EUSTIC CARPENTRY
natural, bark-covered saplings
187
and a few good stout posts, and in fact a summer-house or shelter of this sort is much easier to build than a framed
and timbered board building of the same
size.
The
that
easiest
way
to build such a
if
house
is to
erect
of no particular use
from
this
you can use this, and central support run diagonal pieces to
shown
in Fig. 20.
beams
by
joints
made
as
enough.
shown in Fig. 20a it will be strong The lower rail is then fastened from
is
placed in
finished
it,
by shingling
from waterproof in heavy showers. The neatest and most attractive roof is a thatched roof, and it is regrettable that more of these common European roof coverings are not used
in America.
Thatching
is
although to thatch
188
and requires a great deal of skill and practice. Almost any material, such as rushes, straw, grass
or cat-tails,
may
be used as thatch.
means
of a long needle
tarred rope.
For
known
is
to a thatcher
When
one stelch
other over
it
and continue
is
to
work upward,
In placing each
new
The quality and waterproof properties of the entire thatch depend very largely upon this little
RUSTIC CARPENTRY
189
Fio. 23a
'
190
matter.
When
the roof
is
completely
little
covered on
Then with a coarse wooden rake smooth down and straighten out the thatch and finish by binding it down with "buckles and runners.' The buckles consist of pieces of willow or alder withes twisted and doubled and with pointed ends like gigantic hairpins. The "runners" are
twine.
and are secured by the "buckles," which are shoved upwards instead
laid across the thatch
and are
The buckles
A, or they
plain, as in Fig. 21
may
be
made ornamental by
at least
placing diagonal
most purposes,
two
belts of
trimmed
off
EUSTIC CAEPENTRY
clipping
shears.
191
Within the
summer-house a
if
bench
may
de-
may
be con-
you already have boarded buildings or outbuildings on the premises they may be made to
If
which
boards.
are
the
bark-covered,
mill logs
partly-rounded
into
fit
pieces cut
from
As they
The
slabs
may
be nailed to the
may
be nailed horizontally.
form a covering which closely resembles a real log cabin and by arranging them as in Fig. 23, and fastening sections of logs (Fig. 23a) to imitate the ends of the alternating logs, the decep-
cheap,
easily-constructed
slab-covered building
CHAPTER
XII
to describe
how
to design
how
the
will be of value.
and scale-drawings are made and the timbers and other materials are cut, mortised and prepared
before erecting them.
worked out and made ready on the ground and is done so accurately and with so much system that the pieces fit together and form the skeleton of the building as if by magic
a building
is all
when
a distinct profession
Of course lots of carpenters are builders and most builders are carpenters, but there are many splendid woodof the carpenter.
.192
from that
193
dif-
may
and
them together and place them in position as the work proceeds. Moreover, in such small buildings mortised and tenoned joints are not essential, for ordinary half-and-half and lapped joints will serve every purpose and will save a lot of time and labour. If the boy carpenter wishes practice and desires to exhibit his knowledge and skill in carpenter work he can mortise, tenon and dowel every joint if he pleases,
but the building will really be no better than one
built
structed joints.
prois
fessionals
make when
Al-
is
very
weight
and
will
withstand
clear,
etc.
enormous
strains, yet
straight-grained,
free
from imperfections,
194
The strength
strength of
of a chain
its
is
only the
and
For
this
resist the
imposed upon
in
it.
Always bear
of the
mind
same
size,
and
also
weight than
if set
sidewise.
2-in.
plank 6
in.
if set
on edge,
flat,
would bend
the
small
part
of
same
and
Don't
bers
overlook
the
fact
that
timbers
the boards, shingles and other parts of the building above thembut must also be strong
all
added weight of snow and ice in winter time. Snow is very heavy, and many a flimsily-built building has collapsed under the
enough
to bear the
195
its roof.
Moreover,
must be taken into consideration, for even a moderate gale will exert tremendous strains upon the sides, roof and timbers of a small building. Last of all, remember that upon the security and firmness of the foundathe pressure of winds
tion depends in large
and that a poor or weak foundation will soon settle and throw the building out of plumb and will wrack and strain every joint.
the building,
Even a small shed weighs many hundred pounds and the entire weight rests upon the foundations. If the building is erected upon the bare earth it
may seem
stant.
solid
and
it
firm, but
you must
is
recollect
never con-
In winter
may
be frozen as hard as
soft
and gives under the weight and in dry weather it shrinks and cracks or becomes loose and sandy. Before erectrock, in rainy weather
it is
make
the foundations
The
to bear in mind.
196
embedded rock can be found or used as a support, dig a good-sized hole and fill it with small rocks and place a flat rock on top of those beneath.
Bricks
may
Of
all
if possible,
many
and
if
copper-paint,
much
longer.
Having decided upon the dimensions and location of your building, which we will assume is to be 12 ft. x 10 ft., mark off the proper size on the earth by means of stakes and twine stretched between them and build your foundation or posts at the four corners. Then cut two pieces of 3x4 scantling, each 12 ft. long, and two more 10 ft. long, and make neat halved joints at the ends of all. Place these upon the corner foundations, squaring the corners true and levelling up
on
all sides until all
these
sills
on one corner
it
too high
cut
it
away a
little
rests
upon
or knock off a
is
of the support.
If the
foundation
slightly too
level
197
Herein
lies
the advantage of
may
little
deeper
These four
for the
stuff,
little
building
to
is
just as serviceable
to
make than
(4-in. side
timber and a
timber
ft.
Now
wood
and with the upper edge just flush with the forward edge of the two (Fig. 1), and mark a diagonal line across the timbers where the
the other
straight edge crosses
them
(Fig. la).
Saw
off
198
of the
sill
4-in. side
and the 3-in. side flush with the front sill (Fig. lb), and tack the post with one or two nails driven as in Fig. lc to the sill. Tack two light pieces of boards diagonally from the side and
front of the post to the
sills
and by means of
Repeat these
plumb
(Fig. Id).
in.
6 in. long.
from the top of the sills on each of the four posts on the sides and back and 7 ft. from the sills on the front, and mark the posts
at these spots.
Measure
4-in.
tim-
marks
from the
sills
and
nail
it
by driving
side
nails through as
ft.-4-in.
shown
in Fig. le.
9-ft. 6-in.
other at the
from one rear post to the marks, and finally secure the
199
yz.y*
.Fig. 1
t
Fig. lc-
Fig. le
n
I
'
Fig. la
=f?
I
200
Now
two
ft.
in length.
Fasten the
ft.
from them,
setting
them
6-ft.
for window-
ft.
apart,
and in
all
3x3
stuff 10
ft.
shown.
long,
3 x 3 each 13 J
ft.
and place them from front to rear, placing one on each side from post to post and the other halfway between. Allow about 8 in. of these to
project at the forward end, letting the rear ends
201
and
nail
them
in position to the
From
side to side
across
these
roof beams
ft.
nail
pieces
of
2x3
on
scantling each 11
long,
and
3
letting 6 in.
ft.
apart so that
window
ft.
spaces
fit
from the
and place a similar piece between the roof timber and cross-piece 7 ft. from the sills
sills,
cut.
At
the
2x3
material in the
centre
it
from
sill
to cross-piece
202
window
The diagonal
used to
may now
Use matched boards of cheap, fairly clear wood and first cover the roof, so that if it rains you will have some protection from the weather while
finishing the rest of the building.
To sheath
the
off,
and
nail
it
in position.
matched edges tightly together, using a piece of board for the purpose (Fig. 2c),
side, drive the
and
it
crosses.
Continue in this
way
exactly even
from where you commenced. It is a waste of material to try and cut the boards to length before nailing in place, and you will save lots of
time and trouble by selecting those nearest the
off
203
As
the
to
be
may
be placed in
any
To board
the sides
commence
at one corner,
corner
will
board
will
from top to bottom of the shed wherever possible, and when pieces are too short save them for filling in about windows, doors and short spaces. Each board must be cut slanting
the boards extend
at one end for the side sheathing, but the slant
will be fitted
Above and below the window openings and above the doors let the boards come very even and flush with the timbers, but if they run down an inch or two below the sills it makes no difference. When the sides and ends are all
is
fitting
204
3
A), thus covering the upper ends of the sheathboards to cover the open spaces be-
ing.
well-fitted
Along the
nail
lower edges of
fitted at the
all
corners
3D), and
two
shown in Fig. 3 E. The next step is to finish the door and window frames. Fit smooth boards around the inner surfaces of the window frames, allowing the outer edges of the side and top pieces to come flush with the outer surface of the sheathing (Fig. 4zA), and letting the strip on the lower frame project an inch or more beyond the sheathing (Fig. 4Z?). Around the frame on the sheathing, outside, nail four boards with the ends mitred and covering the edges of the liners on top and sides as in Fig. 4 C, and fitting snugly under the one at the bottom (Fig. 4D). Above the window fasten two triangular brackets and on top of these nail a piece of 6 in. x | in. board. Fasten a strip of zinc over
this,
tack
it
it
behind
(Fig. 4 2?),
will
205
Treat
same manner and then make a good, strong wooden door to fit it. To
make a door
on the
the desired
floor or
form by two
Ht-
all
being
Hang
the door
it
frame and
fit
a strip
all
to
In order to prevent
sill
sill-
like the
206
and
build the
window frames
to
fit
them.
The roof
is
may
cheaper
and easier
to use
than shingles.
In placing the
first
and
Be-
you proceed.
around
and secure
If
it
wood
you are to shingle the roof use good quality shingles and begin at the lower or rear end and be sure to run the shingles even. To obtain
straight rows of shingles
measure
tances on the edges of the roof, stretch strings across and use these guides for placing the shingles.
If shingles are to be
and better
is
results
forward end
made
10
ft.
high instead of
9.
207
from the
sill
on one
boards
side to the
10-ft.
3x4
or
3x3
rear
and
at this
under the
will be
sills.
When you
have completed
it,
this little
house you
mighty proud of
it will
and
if
given a good
attractive
coat of paint
make a very
It
and
neat
little
building.
may
be greatly improved
by the addition of a little porch or front steps or by some ornamental work around the eaves
or over doors or windows, or,
may
cover
it
it
thus give
building
The
is
will
be very pretty in
summer
sions
this
may
208
With
at
these
little
workshop
hand
CHAPTER
XIII
way.
Worn, discoloured or otherwise injured hardwood floors may be easily renewed and refinished and even ordinary soft wood floors may be finished to imitate genuine hardwood floors by the amateur carpenter, with little trouble and
expense.
first
be prepared.
The
first
it
thing
is
is to
have the
floor
floor,
perfectly level.
pull
If
an
old,
common
all
up
all nails
and
tacks,
and drive
Putty
all holes,
210
them
wide
wood
planed wedge-shape.
wooden
glue on
strips
all sides.
Fig.1
have thor-
oughly dried.
must be used,
plane.
for
it
is
and
common
must be thoroughly cleansed with hot water and soda or some strong washing powder, rubbed in with pumice stone or Bath-brick, and when thoroughly dry it should be rubbed smooth
with sandpaper.
The
sandpapered the
next step
is to stain it.
211
The floor may be stained all one colour to imitate some certain wood or it may be stained to imitate several woods or to imitate inlaid or parquetry work.
way
to
This
when dry
paper.
it
may
floor
be given
The
it
may
be
or
may
it
be given a
If
wax
or French polish
is
desired
may
be ap-
entire floor is
the stain
may
an ornamental design
is
preferable.
The beauty
it
made and
212
often impos-
board with two colours side by side without the tints running or spreading, the
desired pattern should be
marked on the floor and the outlines drawn in with some oil-paint or gluesizing. This may be of the same tint as one of
the stains used on the floor, or if paint is used
it
may
The various
thick paint
may
In some cases
may
but as a rule
stains.
by using
You
and use
these,
which
much
better method.
to
sample design
applied
thus be
obtained.
Care
will
floor.
Nothing
corner or end of a
or to see two
If tiles
that
is,
213
tiles
in.
should be 6
square.
when
the
boards shrink
laid
and
it
may then be
wise finished.
Veneering
In a great
many
is
namental woods
and
same
to.
veneering
is
resorted
Veneering consists of
object,
and practically
other fancy
etc.,
all
wood
are veneered.
The
basis of veneered
work
by preference, be soft wood, such as whitewood or pine, for although hard wood can
should,
skill is
required
liable to
is
is
always
done.
it
dis-
214
The
first
step
is to
The
all
be veneered
but
dirt,
not
polished
and
free
paint,
polish,
varnish,
The veneer should be dampened, spread on a flat surface under weights and when dry should
be planed and sandpapered smooth on one side
to
may
much
twisted,
it
may
be
not worth
much
The wood
to be veneered
must now be
sized with
first into
215
This size
is laid.
must be allowed
to
We
will
ess is about to
is
in
bench cleared,
hammer
way
of another.
damp with
is
veneer which
other side.
sible,
the
wood
itself,
sized.
pressing
down with
round.
all
hammer
close to the
it)
head (shaking
water from
from you; wriggle it about, pressing it down firmly, and squeezing the glue from the centre
out at the edges.
If it is a large piece of stuff
which
after
is to
make
underneath
or
it
will
216
the veneer,
Fifth, having
pressed out
by the sound they give when tapped with the handle of the hammer. If present the hot iron
(or the inner vessel of the glue-pot itself, which
When
the
hand,
it
The whole work may now be sponged over with hot water, and wiped
should be in the hot water.
as dry as can be.
And
work
that
Whenever you
first.
well
Damp and
It is a
good
many
greatly
are
improved by
is
ornamental
carvings.
is
Wood
carving
fascinating
work and
of the art
Some branches
217
Oftentimes
most
and in every case you should employ a design or pattern which is in harmony
effective
If
clean,
little
carving you
may
require.
The
woods
to use
whitewood,
the harder
walnut,
mahogany,
is
Spanish cedar,
Oak
is
more
difficult
to work.
Practice and
tant.
little
common
not against
a great help to
model may be made of putty, clay or any similar material. It is far easier to copy such a model
than to follow a
well shaded
it
flat
drawing, no mattter
how
may
be.
218
of the
and
test
and try
your various
to
make good
The first thing is to obtain the proper tools, and these are neither numerous nor expensive. The following will be found ample for the beginner, and as your skill increases and more complicated and difficult work is undertaken, you can add such as are needed.
Three
chisels
flat
-J-,
\-
and
^-in. sizes.
Three
chisels.
sizes.
One small
mallet.
Two cramps
work
to the bench.
One oil-stone. One slip-stone. One brace and bit or drill. One star punch and one checker punch. One tracing-point. Files, sandpaper, gimlets, hammer, etc.
Of course
several
of
these
will
already be
USEFUL HINTS AND RECIPES
among
and some of them, such as the
sandpaper,
files,
219
oil-stone,
bit
may
boys.
of
what are called boy 's tools. They are cheap and pretty, but the material and temper are not what is required. Go, therefore, to some reliable
hardware
store,
tools as
with
and you
finely
and
serv-
will
have a
much more
is
usually
few of the
tools
in-
or parting tools
can be had only from houses that deal in woodcarver's tools, but they
may
be ordered through
Any good
bench; but
if
your operations.
at one
end and a
The
in.,
and
it
it
can be
220
made.
up
to
is
3).
Fig. 2
Fig. 3
Fig. 4
The hold-fast is put into one of the holes, the work to be held is put under the pad, and the screw is turned until the work is firmly fixed. This hold-fast is used when the wood to be carved
is
into
and when
it
is
it
221
pad and the wood that you are carving, so as prevent the teeth of the pad from marking it.
deep scratch might
some
Instead
of
the
hold-fast,
the
carver's
It all lies
may
is
be used.
below the
table,
and there
nothing in the
its
way
of the carver.
is
nut or clamp,
remove the clamp, grasp the screw in the bench-vise between two
shown
in Fig.
To use
it,
down through
make
it fast.
Where
The
your
first
thing to do
is
to learn to
sharpen
tools.
from the
store,
ened on an
The
in a block of wood,
to protect
it
and
fitted
with a cover, so as
dirt,
and give
it
THE AMATEUR CARPENTER broad, firm basis on which to stand. A small par222
ticle of
hard
and remain-
To keep
must be kept clean and free from old gummed-up oil. When the oil becomes thick and gummy, the tool slides over it without being ground away, and your labour is lost. The best kind of oil, in my opinion, is good sweet oil. Some recommend
an
good condition,
it
it
hardens the
It is also
etc.,
When
it
method of making it true is to grind it down upon some flat gritty stone, with water, and afterwards smooth it off by rubbing it over with a flat
slate
fine
emery.
After havlittle
on
it,
at the angle at
which
hand on the
it it
and with
steadily
backwards
if
frequently to see
223
down
too
called a wire-edge.
When
sharp enough,
hand a
little,
it
and your
If
and
it
will
come
off.
not remove
it,
on the
table,
and bend
it
it
and
may come
my
ple;
stone.
To
exit
corner of
down on
the stone,
and
the
at the
224
the stone;
and in
gouge
this
will be equally
ground by the
have found
by far the best plan, as the edge does not get rubbed away more in one place than
Then, as you can not sharpen the
is
in another.
face,
slip
which
Take care not to rub away too much of the face of your tools, for it is the hardest and most precious part. The V tool is the most difficult of all to
tool.
sharpen.
flat
side
not rubbed
It will re-
more on one
much
the
patience to
other
things,
remember
silk
old
Spanish
proverb:
"With
gown."
The
final
on a piece of stout leather, about 1^ in. wide and 8 in. long, glued to a board, and rubbed over
with the very finest emery paste, which
is
emery
225
The emery
must be perfectly free from grit; and, to obtain it in this condition, yon must get some of the very finest flour of emery and mix it with water
in
a
tall
jar,
After stirring
up vigorously, allow
pour
fine
it
to settle
another
powder that remains in it to settle completely. Pour off the liquid, dry the powder, and keep it for use. The strop
and allow the
should be kept carefully covered, to protect
it
if
the
emery be good,
it
will im-
The
texture.
soft,
it
buffed
leather;
mistake as
does not
up behind the tool as it is rubbed along and will thus round off the edges instead of leaving them with a true angular bevel.
Soldering
At
but
first
thought soldering
may seem
to
have
little
226
pipes,
trays,
linings
to
moth-
aside
from
its
value in
find soldering
very useful.
fact,
under nearly
all
places a knowl-
will find a
sur-
prising
number
made
tin,
as
"good
etc.,
as
new" by
a boy can
make
a great
many
things
The
first
is
the
a
"soldering
iron"
"soldering
copper,"
The second
essential is the
227
tin,
which
may
be
bought in bars or
is
the "flux," a
may
be purchased
by weight, and
copper
is
a medium-sized, straight-pointed
a nuisance,
tire-
some
to use.
' '
The
and-half
last
Now
comes the
flux,
and in a
as well
way
this is the
all
as the cheapest.
somewhat upon the character of the work, the materials to be soldered and the preference of Eesin works very well on bright the solderer.
tin,
but
is
my
and
chloride of zinc
of zinc is merely
is
ammoniac.
The chloride
more
When
sal
the
zinc
possible
dissolved,
add
228
making
this
compound, but
clip-
pings of sheet zinc do just as well; the important matter being to add zinc until no
dissolve.
more
will
The acid should be placed in jar or bottle and the zinc added slowly vent it from fizzing or boiling over.
a large
to pre-
When
when
all is
ready,
tin
on a board, a woollen
some sandpaper and a file on hand. First of all the copper must be " tinned.' This is accomplished by heating the copper hot enough to
'
it
with a
flat
and rubbing
it
on the
sal sal
on the piece of
copper, and
tin.
The
in getting a
to
ammoniac
229
by scraping with an old knife and rubbing with sandpaper or emery cloth. If the place to be
repaired
is
it
should
metal).
When
in the
is
solder,
If the hole is
probably be
sufficient to
but
if it is
large
you should gradually add more solder by rubbing the copper towards the hole from the edges and piling up the melted solder in a little ridge until
the hole is hidden.
If the hole is
will
have to solder
of the
Use metal
same kind as that of which the object is made, clean it thoroughly, wet it with the flux and coat
it
it
until
well coated.
Then
230
around the
If the piece
find
it is
hole.
Now
you solder on
it it
is
easier to hold
in position
by pressing
a stick against
otherwise
it
when removing
slip
the copper, as
may
must be cleaned and brightened and each piece tinned by wetting with flux and rubbing the solder-coated copper over them.
to
The soldering copper must be kept quite hot while you are working, for a cool copper does rough work, but occasionally where a large mass of solder is required over a large hole or a weak spot, the solder may be more readily piled
up
if
the copper
is
it
just hot
enough
to
melt
'
the solder
and pick
up
form.
231
soldered.
You
the
will
difficulty in
"hang"
of
it
and
work
Do
gets red-hot
and you
will
have to tin
it
over again.
Use a
charcoal or coke
serve
the ashes
each time
stove
is
it is
fire.
small gas
also
copper.
You
For the latter you must use specially-prepared aluminum solder and a bare, untinned copper very hot and no flux at all. For soldering iron or steel you will find
with iron, steel and aluminum.
that pure muriatic acid works better than the
flux,
is
and that hard solder containing a lot of tin superior to the half-and-half. Sometimes cast
iron
may
first
232
melting
In soldering zinc
it is
more
satisfactory to use
and
if
you wish
to solder
By
you
will
Most amateurs fail by having the copper too cool, by failing to keep it clean and brightly tinned, by failing to thoroughly clean the parts to be soldered and by too much haste; a great deal of trouble is also encountered by forgetting the copper and allowing it to get too
flux to use.
hot.
Use care and patience and remember that "practice makes perfect'' in soldering as well as
233
find val-
any other work, and in the end yon will that a knowledge of how to solder is a most
uable attainment.
Working Glass
Quite frequently the amateur carpenter will
knowledge of how
is
of great value,
and while at first you may think glass a very hard and refractory material to handle, yet you will find it nearly as easy to work as wood, after
you know how.
flat glass,
such as window
regularly-shaped pieces
;
out
of
flat
glass,
the
diamond is the best tool and, if the operator has no diamond it will always pay to carry the job to a glazier rather than waste time and make a poor job by other and inferior means. When,
however,
it
is
little
from a
diamond
is
not avail-
able, except in
very
skilful hands.
In this case
is
best
little
practice will
234
oval
and precision.
When
is still
diamond
but ordinary
The
latter is
the
most
efficient,
and
broken bottles so as to
make
around
shape
is
quite elastic,
and the
spiral
may
be
The process is very simple. The line of the cut should be marked by chalk, or by pasting a thin strip of paper alongside of it; then make a file mark to commence the cut; apply the hot iron and a crack will start; and this crack will follow
the iron wherever
way
into
jars
we choose to lead it. In this are easily made out of old bottles, and
may
be cut up
glass
may
The
red-
hot iron
For
common
steel
235
well
made and
well tempered,
is
the best
tool.
The
steel should be
and
Such a
if
drill will
kept
some
Dilute sulphuric
It is stated
equally good,
not better.
pump
barrels,
and
same
lathes
of sulphuric acid.
iron.
Sometimes a pane of
the design
more
and
is
in
harmony with
Ornamental
frosted or ornamented.
far
glass
to cut
is
quite expensive
more
difficult
and work than plain glass. It is not necessary to use the prepared glass for such purposes,
may
be
236
cial
is
the following:
lution of
Mix a very concentrated cold sosome salt with dextrine, and by means of
To make
the coat-
The
phate of
tin.
Sometimes
plain,
ground glass
desired and
by using the following method ordinary window glass may be transformed into ground glass, which will withstand ordinary washing and will
even be proof against steam, as in bathrooms,
etc.
Put a piece of putty in muslin, twist the fabric tight, and tie it into the shape of a pad thoroughly clean the glass first, and then putty it all over. The putty will exude sufficiently through the mus;
lin to
Let
it
dry hard,
so as not
237
sten-
when
If there
In this
way very
may
be painted on glass
Waterproofing
Wood
very convenient to be able to
objects impervious to water.
Sometimes
it is
made wooden
do
this,
To
chloride, or soak
6 parts;
ammonium
chloride, 5 parts;
sodium
borate, 3 parts
Fireproofing
Wood
it
Strictly speaking,
is
wood
ways of treating wood so it will merely char and will not blaze or even glow, save under tremendous heat. The following are all good
several
formulae
for
rendering
wood
practically
fire-
proof:
238
Ammonium
10 parts
;
or
ammonium
sul-
Where
Sodium
the solution
is
to be applied with a
Tungstate of soda
wood
will pre-
vent
heat.
it
Fastening Metal,
Quite
etc., to
it
Wood
is
frequently
necessary
to
attach
will be
found
Rubber
1 oz.
;
Wood.
Shellac, 1
;
oz.
gutta percha,
sulphur, 45 grs.
239
Shellac,
1 part; spirits of
Metal to Wood.
solve,
Dissolve
alum
50 parts of acetate
Dis-
in a little water.
in another receptacle,
75 parts of
gum
flour, stirring
Mix
the two
Wood may
when
by immersing
r
it
in a
w eek
or so.
'
CHAPTER XIV
WOOD-WORKING MACHINERY
While
may be accomplished solely with hand tools, yet many hours of time and much hard and difficult work may be saved
a great deal of work
if
wood-working machines
are
within
' '
reach.
'
scroll-saws
or "jig-saws," and these are mighty useful machines in connection with carpentry work.
The
work on
thin
wood
are of
little
For real utility the scrollsaw should be large and strong enough to handle wood at least in. in thickness without undue
amateur carpenter.
strain.
all
simple woodis
working machines.
valuable,
turning-lathe
also
most
amateurs' use are fairly cheap every boy carpenter should save his spending
240
money
to pur-
WOOD-WORKING MACHINERY
chase a lathe
if
241
Many
scribed
how
to
make home-made
turning-lathes,
and
in the
well-
built lathe.
To be
affairs
of
any
must
home-made
lathe
seldom do
own
You can
much amusement
gun
or other articles.
On
all
make
chair, table
and desk
legs,
round
which
can use
spindles,
and
in fact anything
round or
it
you
making tops and baseball bats and many other objects of sport and recreation. It
for
242
is
merely neces-
sary to set the wood in position, place the toolrest at the proper height
great
many
begin-
Fid.l
and
little
after a
few hours'
practice.
and
cuts
wood
shavings from
its
1,
surface.
low, as in Fig.
tendency
is
it
for the
wood
2),
to
tool
if
and tear
the pressure
exerted
it
back and
wood.
To
secure
WOOD-WORKING MACHINERY
the best results
243
up as
either
in Fig.
proper tools the rough, square edges will be rapidly taken off
The first tool to be used depends very largely upon the form of the billet of wood and the kind of wood used. In turning hard wood the chips taken off must be smaller than for soft wood and a finer tool must usually be employed. In the same way when roughing out a square piece of wood you must use a coarser and heavier tool
round.
is
already
The roughing
is
as
it
and just touches the corners of the wood revolves. Do not try to hurry this part of and
244
a
also
wood than
and should be run along the wood as the latter revolves. Never try to work
a piece of wood down in one spot and then move
along and work
down
in another.
Rough
the
and then
all
a few
files
two
tools.
You
will
tool
and you
ity with
and rapid-
cordwood
difficulty
owing
to the
wrong
posi-
If a tool is not
held correctly
the material
it
is
liable
to dig,
or run, into
and
at times
may
even be thrown
If the principles
of the operator.
WOOD-WORKING MACHINERY
properly understood, any boy
245
The principal
tool
wood
and for turning rounded grooves, etc., but in the hands of an expert finely finished work may be produced by the use of this tool alone. The proper way to hold the gouge is shown in
Fig.
5,
from right
away from
the plate
and wheel.
If the cut is to
be taken from
left to right,
must be transposed.
very much out of true or
is
work
is
upon
it,
the forefinger
may
it
and prevent
is
from jumping or
chattering.
This
necessary
to prevent the
246
in
many
any danger
wood from
the lathe by
When
the gouge is
may
moved
a very
to the cut,
which
it,
is
for beginners.
gouge
is
to be
wood has
it,
taken on
gouge
is
held in
it
acts
and therefore to dig into its cut, rip the work and perhaps throw it from the lathe or break
the tool.
To avoid
this
canted or tipped so
it lies
or B, in which
required to
away and only a slight pressure make the cut. In using the gouge
WOOD-WORKING MACHINERY
the trough should be almost horizontal
247
and the
The gouge for turning should be sharpened as shown in Fig. 4, where, by looking at the back
Fig.
Fio.4
view (A),
to
it
make
sharp.
is essential,
and a common
flat
248
For
and in many
work a square-ended chisel is used. This should be stout, short and of the form shown in Fig. 7. It should be carefully ground and oilstoned with the surfaces level with the stone. The position in which this tool should be used is shown in Fig. 7, A being the wood in the lathe, B the chisel and C the tool-rest. Some workmen who are expert hold this form of chisel at an angle, as indicated by the dotted line, D> and while this position makes the chisel cut very freely and
other kinds of
rapidly
it
you are
chisel, so called
because
its
edge
is
at
an angle
(Fig. 8).
This chisel will cut very clean and smooth, leaving an almost polished surface on the work, and
it
its
out of the
way
work or by turning
on edge
may
be used to
The
it is
upon the character of the work. In Fig. 8 shown as used in turning a globe. Here
it
is
WOOD-WORKING MACHINERY
and thus there is no tendency the work. The whole secret in using
ting
249
held so that the middle of the edge does the cutto dig into
this
it
impor-
just the
shown in Fig. 9 in the correct position for taking a cut from a flange; at E from right to left, and at F from left to right. The face of
It is
for
as
tilt
B, the
to cut.
If
tilted too
much
it
work and if not tilted enough the edge will not meet the work and therefore cannot cut. For cutting down the ends of work or down a side
the
face of a flange
it
little,
as
shown
in C, D, the
amount
when
the cutting
from
work the obtuse is the better corner to lead. For cutting down the ends, for getting into small corners and for all forms of small ornamental work this tool is far handier
in plain cylindrical
'
250
must be
Remember
to
possible
the rest
for
if
may
may
catch in the
it
entirely
is
from the
pressure
lathe.
When
the piece of
wood
near-
much
a dull,
may
Keep
Oil the
is
lathe first
mark
end.
On
easily accomplished
by drawing straight lines from corner to corner and the centre will be where they cross, and on round wood the approximate centre may be
found either with a pair of dividers or compasses
WOOD-WORKING MACHINERY
its
251
of the wood.
while the
even
if
placed
Eemember that no matter how carefully you centre the wood it will not be absolutely true when revolving in the lathe and a certain amount
wasted.
must be taken off before it becomes perfectly round and, therefore, make allowance for this and
use a piece considerably larger than you wish the
finished object.
is
turned true
tools,
and
over
it
to the
it
proper
go
and smooth
It
while revolving
finish
against
may
if
the lathe
and
it
a shellac-moistened cloth
polish
held
against
high
may
be
imparted.
Smooth
it,
effects
may
be obtained
by holding
slightly.
against the
wood
scorches or browns
A pair
of calipers
must be used
in getting two
252
or
an easy matter
possible to put
on, so be sure
you
realise
Band-saws and buzz-saws are useful woodworking machines, but the former has no advantage over the heavy-duty scroll-saw for ordinary
work and a buzz-saw is mainly useful where a great deal of work is done. Moulding machines are very useful where cabinet or furniture work is being done or where it is difficult to purchase ready-made moulding, and some of these machines are so cheap and so handy that the boy carpenter will find them a great convenience and a source of much pleasure and recreation.
Boring-machines
'
are
and shops, but it is seldom that the boy carpenter will find them of any great value. Mortising and matching machines, tenoncutters
and
innumerable
other
wood-working
may
be accomplished by ma-
WOOD-WORKING MACHINERY
253
and the
scroll-saw.
may
but
you have
electricity in the
home you
quite
even
small ones
are
you have a motorcycle or automobile you can easily rig the machine up to operate your wood- working machinery. By jacking up
from one rear wheel and running a belt from the rim to your shop you will be able to operate any amount of machinery, and even a motorcycle used in the same way will drive all the wood- working maan automobile, removing a
tire
you have a motor-boat the motor may be taken out in winter and set up in the shop and may be used to operate your
If
may
Every boy's carpenter shop should have a grindstone and an emery wheel, and if you have power of any sort these useful things may be operated by the same
ary engine for the purpose.
254
boy
or foot-power
prove amply
may
demand about a house, and the boy carpenter who desires to earn money with which to purchase his own tools and machines will have little difficulty
in
enough carpenter jobs around the neighbourhood to keep him busy during spare
getting
hours, afford
him splendid
to
practice
and bring in
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