Composite Elevated Tank

Elevated Water Storage

Why Composite?
The tensile strength of steel has long been recognized as a characteristic most effective in producing leak-free water-retaining vessels. Reinforced concrete is one of the most efficient and economical materials to carry compressive loads. A Composite Elevated Tank (CET) combines these materials to produce an efficient, long-lasting structure. Composite Elevated Tanks can be a cost effective solution for large-capacity tanks. The low maintenance requirements of the interior and exterior of the support structure minimize long-term ownership costs. The concrete support structure exterior is enhanced by an architectural pattern blending well with surrounding structures. In addition, the exterior coating and logo on the steel tank can be varied to identify your municipality, company or product.

Since the construction of our first elevated tank in 1894, CB&I has become a global leader in the design and construction of elevated water storage tanks. We pioneered the transition to welded steel tanks in the 1930s, built our first Composite Elevated Tank in 1986, and have been improving the concept ever since. CB&I has developed our own unique trailing scaffold system allowing safe and efficient construction and inspection access. Our standard dome roof design minimizes internal structural members thus lessening the concern for corrosion on the underside of the roof. And, we also have been instrumental in the development of the AWWA standards and ACI guidelines for Composite Elevated Tanks, continuing today through active organization and committee participation.

Optional specialty lettering and logo

Sizes range from 500,000 gallons to 3,000,000 gallons. Above is a 1,500,000 gallon

Concrete support structure requires minimum maintenance on both inside and exterior

Architectural lines blend well with surrounding structures and landscapes

Selecting a CB&I Composite Elevated Tank

CB&I provides sample specifications and detail drawings for engineers and owners who are planning Composite Elevated Tank projects. Contact CB&Is regional sales force to receive guidance on specifying your tank. Maintenance Concrete support structure requires minimal maintenance Maintenance access to all exterior surfaces is unhindered Multi-Purpose Interior Space Dual use as offices, meeting rooms, pump station, fire station, equipment and machinery storage, etc. Reinforced concrete support structure Easily integrates with interior structural steel for multiple floors Allows exterior windows Offset riser pipe maximizes available interior space Economics Can be economical in larger capacities Effective cost is reduced when the value of the interior space is considered Turnkey supply of foundation and painting offers cost and schedule savings Aesthetic Design Clean modern appearance Vertical and horizontal architectural lines blend well with surrounding structures and landscapes Capitalizes on high visibility locations Optional lettering and logos enhance community identity and pride Optional custom architectural concrete support structure designs available Safety and Security Solid, flush threshold steel door with deadbolt lock restricts unauthorized entry Optional overhead door Quick entry and exit for trucks and large equipment Easy access for larger storage items Enclosed interior access ladders Minimize vandalism and unsightly graffiti Minimize unauthorized tank access Facilitate climbing during inclement weather Optimum Head Range Standard design provides efficient head range Minimizes pumping costs Minimizes variation in water pressure Optional head ranges available
A firestation was built inside this CET

Standard designs provide efficient head ranges from 37.545 ft to minimize pumping costs and variations in water pressure

Piping and valves in support structure

FreshMix circulation system

Multi-story interior is used for city offices/ meeting rooms

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Standard Features One 36 in. wide by 84 in. high personnel door with flush threshold Crushed stone floor inside base Stainless steel riser pipe with expansion joint Stainless steel overflow pipe to grade with splash block Galvanized ladders and platforms in support structure Safety devices on ladders as required by state and federal regulations Galvanized walkway with handrails from top of support structure to access tube One 48 in. diameter access tube Painted ladder in access tube Painters rings at top of support structure Tank drain One 24 in. wide by 36 in. high painters ring hatch with louver One 30 in. tank bottom manhole with access ladder to walkway Two 30 in. diameter roof hatches One 24 in. diameter painters ventilation roof hatch Fail-safe roof vent Interior lighting in support structure and access tube Options Lettering, logos and decorative graphics Alternate style (as Waterspheroid) Architectural concrete support structure FreshMix circulation system Structural floors and ceilings inside the supportstructure Additional openings in support structure (e.g. windows) Double personnel door Overhead doors Valve vault inside base Concrete floor inside base Control room in support structure Dual risers Riser insulation and heat tracing Alternative ladder arrangements inside of support structure Upsized 60 in. diameter access tube Internal tank ladder on access tube Seal welding underside of roof Roof handrail External security or decorative lighting FAA lighting Instrumentation Telemetry Cathodic protection Lightning protection Antennae penetrations and supports

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Standard Capacities and Dimensions

Capacity U.S. Gallons 500,000 750,000 1,000,000 1,250,000 1,500,000 2,000,000 2,500,000 3,000,000 Tank Diameter ftin. 50 0 60 0 70 0 80 0 87 0 94 0 105 0 118 0 Head Range ftin. 37 6 40 0 40 0 40 0 40 0 45 0 45 0 45 0 Support Structure Diameter ftin. 28 0 32 0 36 0 40 0 48 0 52 0 60 0 60 0

Top left: Bloomington, IL 2,000,000 gallons Top middle: Canton, MS 1,500,000 gallons Top right: Fulton County, GA 2,000,000 gallons Bottom left: Eden Prairie, MN 2,000,000 gallons Bottom middle: Waxahachie, TX 1,500,000 gallons Bottom right: Conway, AR 750,000 gallons

Focused Competitive Local Results Second to None

Founded in 1889, CB&I has become one of the leading specialty engineering, procurement and construction companies in the world. We have built upon our technical capabilities, expertise and financial strength to become a global leader in the design and construction of water storage tanks. CB&I has built more than 25,000 elevated water storage tanks since our first in 1894. Focused We are one of the few companies with the capability to selfperform all facets of a water storage project including design, foundation construction, fabrication, tank construction, painting and coating maintenance. This comprehensive approach can help realize the most cost-effective and functional solution. With our in-house personnel, we also provide complete design-build services to guide all aspects of a project, from preliminary planning to post-construction services. Competitive Our unparalleled experience and extensive knowledge enable us to deliver value added solutions. This is a result of our dedication to more efficient fabrication and construction techniques, safety and the capability to provide economic alternatives for foundation and tank-structure combinations. Local Our regionally-based, knowledgeable and experienced sales, fabrication, operations and service teams are strategically located to respond to any need. Together, these teams combine to create the global reach and the resources necessary to meet our customers requirements anywhere in the world. Results Second to None CB&I has demonstrated proven reliability to the water industry as exhibited by the tens of thousands of water tanks weve designed and constructed. Customer satisfaction is the result of our focus on providing water storage solutions safely, to the highest standard of quality, on time and at a competitive price. CB&I is ready with skilled and experienced people to deliver your next Composite Elevated Tank project. Visit us at www.CBI.com.

Corporate Office: The Hague, Netherlands Worldwide Administrative Office: The Woodlands, Texas USA
Only employees, agents, or representatives authorized under and pursuant to written agreement with CB&I are authorized to distribute this brochure to an actual or potential client of CB&I. Copyright 2004 by Chicago Bridge & Iron Company. All rights reserved. B2160-1