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by Donald J. Wheeler Control charts are often misused because of a failure to read Shewhart's writings carefully.
http://www.qualitydigest.com/sep96/spctool.html
5/13/2011
Page 2 of 3 Because many statistical techniques utilize the central limit theorem, it's only natural to assume that it's the basis of the control chart. However, this isn't the case. The central limit theorem describes the behavior of subgroup averages, but it doesn't describe the behavior of the measures of dispersion. Moreover, there isn't a need for the finesse of the central limit theorem when working with Shewhart's charts, where three-sigma limits filter out 99 percent to 100 percent of the probable noise, leaving only the potential signals outside the limits. Because of the conservative nature of the three-sigma limits, the central limit theorem is irrelevant to Shewhart's charts. Undoubtedly, this myth has been one of the greatest barriers to the effective use of control charts with management and process-industry data. When data are obtained one-value-per-time-period, it's logical to use subgroups with a size of one. However, if you believe this myth to be true, you'll feel compelled to average something to make use of the central limit theorem. But the rationality of the data analysis will be sacrificed to superstition. Myth Three: Observations must be independent-data with autocorrelation are inappropriate for control charts. Again, we have an artificial barrier based on theoretical assumptions, which ignores the nature of real data and the robustness of the control chart. All data derived from production processes will display some level of autocorrelation. Shewhart uses autocorrelated data in the control chart as early as page 20 of his first book. He writes that assignable causes of variation are found and removed, then new data is collected. The new data shows they improved the process. Remember, the purpose of analysis is insight rather than numbers. The control chart isn't concerned with probability models. Rather, it's concerned with using data for making decisions in the real world. Control charts have worked with autocorrelated data for more than 60 years. Myth Four: Data must be in control before you can plot them on a control chart. This myth could have only come from computing limits incorrectly. Among the blunders that have been made in the name of this myth are: censoring data prior to charting them and using limits that aren't three-sigma limits. Needless to say, these and other manipulations are unnecessary. The purpose of Shewhart's charts is to detect lack of control. If a control chart can't detect lack of control, why use it?
http://www.qualitydigest.com/sep96/spctool.html
5/13/2011
Page 3 of 3
About the author Donald J. Wheeler is an internationally known consulting statistician and the author of Understanding Variation: The Key to Managing Chaos, Advanced Topics in Statistical Process Control and Understanding Statistical Process Control, Second Edition. 1996 SPC Press Inc. Telephone (423) 584-5005.
http://www.qualitydigest.com/sep96/spctool.html
5/13/2011