HIGH TEMPERATURE USE SHEETS GASKETS

High Temperature Sheet Gasket

This is newly developed non-asbestos gasketing sheet for high temperature application. Main material of expanded graphite is mixed with aramid fibers, rubber and chemicals and then processed by calendering machine.

NA Joint Sheets for High Temperature

CLINSIL -Top

TOMBO No.1120

Features : It can be used at 2601MPa condition. This gasket can be used for 2MPa saturated steam. Seal performance and chemical resistance are quite similar to conventional asbestos joint sheets. "m" and "y" value are the same as asbestos joint sheets. Maximum outer diameter is 2520 mm and irregular shapes are available. Not like graphite sheet, surface is not scratched by normal handling process. Also good in flexibility. Thanks to the flexibility of expanded graphite, bolt re-tightening is possible. It will not cause corrosion pitching when it is used for stainless steel flange. Applications : Gaskets for various types of piping flanges, valves, equipment etc. Service Range (For details, please refer to the diagram on page 10) Temperature : 29 260 Pressure : Saturated steam, hot water See Page 10 Water, salt solutions, weak acid and weak alkali solutions. Max.4.0MPa {30Of/F} Oil at 120 or lower. Max.4.0MPa {30Of/F} Air, exhaust gas, inert gas. Max.1.0MPa {10Of/F} Availability Thickness 0.5 WidthLength
TOMBO No. 1120
Fluids not suitable for use with Clinsil-Top. Type Fluid name Oxidizing acids Nitric acid, concentrated sulphuric acid, hot sulphuric acid, mixed acids, chromic acid,etc. Oxidizing salts Nitrate, chlorate, hypochlorite, etc. Halogen compounds Bromine, fluorine, iodine, chlorine dioxide, etc. Combustion promoting gas Oxygen (pure oxygen)

0.8

1.0

1.5

2.0

3.0

12701270 (1S) 12703810 (3S)

12701270 (1S) 25403810 (6S) 12703810 (3S)

Recommended seating stress of Gasket : Please refer to page 8. Chemical resistance :

CLINSIL-Top TOMBO No.1120 Asbestos joint sheet TOMBO No.1100

30.0 Tensile strengthN/mm2 25.0 20.0 15.0 10.0 5.0 0.0 Hydrochloric Acid 2070 Sulfuric Acid 1065 Sodium Hydroxide 3070 Ammonia Water 30RT Before submersion After submersion

submersion hour : 22hr For other fluids, verification test may be necessary. Please consult us for details.

Caution for handling Please pay attention to over compression, especially for small diameter flanges. Maximum allowable tightening stress is listed in the table of page 8. For gas sealing, please refer to the cautions on page 11.

JOINT SHEETS
Compressed fiber joint sheet is a gasket made of a uniform mixture of fibrous material, filler, rubber and chemicals which is hot rolled by calendering to obtain smooth sheets. The sheets are processed to the required shapes and dimensions for applications in equipment, etc., in a wide range of industries.

General-purpose NA Joint Sheets

JOINT SHEETS

CLINSIL -Brown

TOMBO No.1995

Features : Inorganic filler is added to inorganic fibers and aramid fibers; then oil-resistant synthetic rubber is added as binder to form brown NA (non-asbestos) joint sheets which contain absolutely no asbestos. This gasket can be used for stainless steel flange since leachable halogens are little. Applications : Gaskets for various types of piping flanges and valves, equipment, etc. Service Range (For details, please refer to the diagram on page 10.) Temperature : 100 183 Pressure : Saturated steam, hot water See Page 10 Water, salt solutions, weak acid and weak alkali solutions. Max.3.0MPa {30Of/F} Oil at 100 or lower. Max.3.0MPa {30Of/F} Air, exhaust gas, inert gas. Max.1.0MPa {10Of/F} Applicable standards JIS F 0602 HJ ASTM F104 F712100-B5E12M5 JIS F 7102 HJ Availability Thickness WidthLength
0.8 1.0 1.5 2.0 3.0

TOMBO No. 1995

12701270 (1S) 12703810 (3S)

12701270 (1S) 25403810 (6S) 12703810 (3S)

Caution for Steam Sealing more than 100 Use ring shape (FR) and 1.5A gasket. Minimum recommended compressive stress for TOMBO No. 1995 is 29.4NE TOMBO No. 1993 is recommended when maximum operating pressure is 0.5MPa and over. Use Vortex gaskets, etc. in places where maintenance is difficult. Re-torque immediately before temperature rise. Do not re-torque after temperature rise. Avoid piping stress to installed gaskets.

NA Joint Sheets for Stream

CLINSIL -Super

TOMBO No.1993

Features : The main components are inorganic fibers to which inorganic filler and aramid fibers are added; oilresistant synthetic rubber is then added as binder to form green NA (non-asbestos) joint sheets, which contain absolutely no asbestos. This gasket can be used for stainless steel flange since leachable halogens are little. Applications : Gaskets for various types of piping flanges and valves, equipment, etc. Service Range (For details, please refer to the diagram on page 10.) Temperature : 100 214 Pressure : Saturated steam, hot water See Page 10 Water, salt solutions, weak acid and weak alkali solutions. Max.3.0MPa {30Of/F} Oil at 100 or lower. Max.3.0MPa {30Of/F} Air, exhaust gas, inert gas. Max.1.0MPa {10Of/F} Applicable standards JIS F 0602 HJ ASTM F104 F712100-B5E12M5 JIS F 7102 HJ Availability
Thickness 0.5 0.8 1.0 1.5 2.0 3.0

TOMBO No. 1993

Caution for Steam Sealing more than 120 Use ring shape (FR) and 1.5A gasket. Minimum recommended compressive stress for TOMBO No. 1993 is 29.4N/E. Use Vortex gaskets, etc. in places where maintenance is difficult. Re-torque immediately before temperature rise. Do not re-torque after temperature rise. Avoid piping stress to installed gaskets.

WidthLength 12701270 (1S)

12701270 (1S) 12703810 (3S)

Other Joint Sheets

Appearance
JOINT SHEETS

TOMBO No.

Product name

Construction and features

Application

Service temperature range

Applicable standards
JOINT SHEETS

1938

CLINSIL-UF

Aramid fibers, inorganic fibers, inorganic filler and oil-resistant rubber are mixed uniformly and then compressed and calendered to form NA (nonasbestos) joint sheets with outstanding shear strength and easy cutting feature.

Union joints Fluid: water, hot water, gas

100 100

JIS F 0602 HJ ASTM F104 (F712100)

1991-NF

CLINSIL-NF

NA (non-asbestos) joint sheet for refrigerator. Suitable to use with POE(ester oil) or combination of R134a / POE. Tensile strength and gas sealing performance is almost same as our TOMBO No.1901 and total oxidation from gasket is quite minimum.

Refrigerator compressors and related equipment Fluid: substitute freon, refrigerator oil

100 180

JIS F 0602 HJ ASTM F104 (F712100-M7)

Availability TOMBO No.1938 Thickness WidthLength

1.0

1.5

2.0

TOMBO No.1991-NF Thickness 0.4 0.5 WidthLength

0.8

1.0

12701270 (1S)

12701270 (1S)

Compressed Fiber Joint Sheet Standards and Physical Properties (Test data only)
Applicable standards Test Item Tensile strength Compressibility Recovery Flexibility N/E % % Warp Weft Increase in thickness % Decrease in tensile strength % Increase in thickness Increase in weight Compressibility Recovery Increase in thickness Increase in weight % % % % % % Class 1 15.7min 125 45 min No cracks 30 max 40 max 50 max 28 max 40 max JIS R 3453 Class 2 9.8min 125 35 min No cracks 50 max 32 max 50 max Class 3 13.7min 125 40 min No cracks 15 max 30 max 20 max 20 max 50 max 32 max 40 max JPI-7S-4 23.5min 125 47 min No cracks No cracks 20 max 15 max 20 max 40 min 23 max 38 min 28 max 40 max 1.72.0 Test data TOMBO No. 1120 TOMBO No. 1993 TOMBO No. 1995 TOMBO No. 1938 27.5 9 70 No cracks No cracks 11 2 1 2 10 50 21 25 1.53 14.7 7 52 No cracks No cracks 24 33 18 17 20 1.71 13.7 7 57 No cracks No cracks 3 26 1 4 6 64 3 5 28 1.83 21.6 7 55 No cracks No cracks 1 0 3 4 26 1.80 TOMBO No. 1991-NF 23.5 6 65 No cracks No cracks 1 -1 1 6 6 73 3 5 27 1.59 Reference Asbestos joint sheet (TOMBO No.1100) 30.4 7 66 No cracks No cracks 22 33 8 9 7 66 16 12 8 56 6 24 27 1.86

34.3N/E
By a round rod with a diameter of 12 times the thickness.

IRM 903 oil 150 5h Oil resistance IRM 903 oil 40 48h
ASTM Fuel B (JIS fuel oil B) R. T. 5h

Fuel oil resistance Steam test Ignition loss Stress relaxation Density

5.0Mpa 1h {50Of/F} 850 0.5h 100 22h

Compressibility % Recovery % Decrease in tensile strength % % % N/ J

* Test sample thickness: 1.5A (1.0A for TOMBO No.1991-NF)

Recommended Seating Stress of Gasket

Thickness (mm) 0.8 1.5 3.0 Gasket factor m (-) 3.50 2.75 2.00 Minimum seating stress Minimum designed seating stress y (N/mm2) WaterOil type Fluids (N/mm2) Gas type Fluids (N/mm2) 44.8 25.5 11.0 14.7 14.7 14.7 34.3 34.3 -

Service Range
JOINT SHEETS

TOMBO No.1120 CLINSIL -Top

Water type fluids

4.0 Fluid pressure (MPa)
120

Oil type fluids

4.0 Fluid pressure (MPa)
120

Gas type fluids

4.0 Fluid pressure (MPa)

3.0
214

3.0

3.0

2.0

2.0

200

2.0

260

1.0

1.0

1.0

260

0 -29 0

50

100 150

200 250 280

0 -29 0

50

100 150

200 250 280

0 -29 0

50

100 150

200 250 280

Fluid temperature()

Fluid temperature()

Fluid temperature()

Please consult us for the service other than the above service range.

TOMBO No.1995 CLINSIL -Brown

Water type fluids

6.0 Fluid pressure (MPa) 5.0 4.0 3.0 2.0 1.0 1~2 years 0 -29 0 50 100 150 200 250

Oil type fluids

6.0 Fluid pressure (MPa) 5.0 4.0 3.0 2.0 1.0 0 -29 0

Gas type fluids

6.0 Fluid pressure (MPa) 5.0 4.0 3.0 2.0 1.0 0 -29 0

Note:Recommended gasket life for steam pipe sealing at 100 or above is as follows:

Note: Do not use for aromaticbased fluids.

Note: Do not use for toxic gases or combustion promoting gas (oxygen).

50

100

150

200 250

50

100

150

200 250

Fluid temperature()

Fluid temperature()

Fluid temperature()

For steam higher than 100, hot water, please refer to cautions in page 7.

TOMBO No.1993 CLINSIL -Super

Water type fluids

6.0 Fluid pressure (MPa) 5.0 4.0 3.0 2.0 1.0 0 -29 0
A 120 214 B 183

Oil type fluids

6.0 Fluid pressure (MPa) 5.0 4.0 3.0 2.0 1.0 0 -29 0 Fluid pressure (MPa)

Gas type fluids

6.0 5.0 4.0 3.0 2.0 1.0 0 -29 0

Note: Recommended gasket life for steam sealing is as follows: A: 5 ~ 10 years B: 1 ~ 2 years

Note: Do not use for aromaticbased fluids.

Note: Do not use for toxic gases or combustion promoting gas (oxygen).

50

100

150

200 250

50

100

150

200 250

50

100

150

200 250

Fluid temperature()

Fluid temperature()

Fluid temperature()

For steam higher than 120, hot water, please refer to cautions in page 7.

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Cautions
Flange Finish The recommended surface roughness of flange is as follows : For liquids 6.3 Ra For gas 3.2
Ra

Seating Stress The seating stress should be one the maximum value, as shown below: a. Wm1 according to JIS B 8273. b. Wm2 according to JIS B 8273. c. Minimum seating stress required for sealing liquids. For water, oil : 14.7N /E For gas : 34.3N /E Prevention of Gas Permeability The following are recommendations for gas seals: Apply a thin coat of gasket paste uniformly on the surface and inner diameter. Apply enough seating stress.(Please refer above.) Gaskets should be ring-shaped (FR shape) with a thickness of 1.5A or less. When an air tight test is required, 2-3 hours after tightening. Non-asbestos joint sheet shall not be used for toxic gas or high vacuum sealing. Joint Sheets for stainless steel flanges TOMBO No.1993, 1995 are recommended for this service since leachable halogens are little. Gasket paste is not required generally. However, if paste is used, please consult us. Compressive Stress Over compression leads to damage of gasket and causes failure. Maximum recommended compressive stress for joint sheets are as follows:
NA joint sheet Thickness A TOMBO No. Without paste N/E With paste N/E

Installation Tighten bolts from side to side around the joint in a star like crossing pattern. All bolts should be tightened in four to five increments, according proper bolting patterns. Immediate tightening can cause leaks and compression damage.

JOINT SHEETS

1 7

5 3

4 6 2

Bolt tightening sequence

Gasket Thickness We recommend the use of gasket thickness as follows: Non-Asbestos Joint Sheet 1.5At Placing orders Sheets Please specify the thickness, width and length. Example: 1.5t12701270 or 1.5t1S. Cut gaskets In the case of flanges for JIS or JPI (ANSI) piping, etc., please specify pressure rating (class), nominal diameter, flange type (RF or FF) and gasket thickness. Example: JIS 10K50A, RF, 1.5t, JPI class 1502B, RF, 1.5t. Please provide a drawing for non-standard dimensions.
Caution

1120 1995 1993

0.8 1.5 3.0

294.2 196.1 147.1

68.6 68.6 68.6

Notes: The NA joint sheets have low strength, so please exercise special caution to avoid uneven tightening. Do not use solvent-based gasket paste (hermetic SL-1, etc.) on NA joint sheets.

These joint sheet gaskets contain organic materials; therefore they are not recommended for combustion promoting application gas (oxygen gas). For further details, please refer to the separate handling instructions.

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